OFFICE TECHNOLOGIES

PHOTOCPIER & FASCIMILE

Lecture Mr JG Janaka rathna Central Fax & photocopy workshop Sri Lanka Air Force

INTRODUCTION PHOTOCOPIER HISTORY TYPES PRINCIPLE OF ANALOG COPIER TONER MODERN COPIER COPIER HAZARD

FASCIMILE HISTORY TYPES PRINCIPLE OF FASCIMILE PRINTING SYSTEM MODERN TECHNOLOGIES PRINTERS & SCANNERS

INTRODUCTION

ANALOG PHOTOCOPIER
Electrostatic photocopying was invented in 1938 by Chester. F .Carlson. It was known as 'Xerography.
(It is a Greek word Xerox dry,graphic- writing)

Electrostatic technology
Direct electrostatic Indirect electrostatic

Analog copier Digital copier Single toner copier Dual toner copier

How photocopier works?

It is consist of
1. Electromechanical system 2. Micro Electronic system SYSTEM AS SINGLE UNIT (external view) IN PUT
System core

OUT PUT

Toner Paper Image

Process

Paper with image

Power

AS A CONNECTED GROUP (Internal View)

IMAGE

LENSE UNIT

PAPER TRAY

PAPER PATH 1
DRUM UNIT PAPER PATH 2 FUSER

TONER

DEVELOPPER UNIT

Main properties used for copier technology

1. OPC properties 2. Electrostatic field 3. Opposite charges attraction

e
Orbits e e e

e
e e e

Nucleus

P+ N e e

Outer most orbit electron

Atomic structure Si 1. OPC properties

OPC Material L I G H T e e e e e e e e

Electrons are emitted from OPC atoms Due to the photons of light

Light 1/Resistivity
Light is increasing then conductivity also increases

2. Opposite charges attract to each other & become

Neutral

+
Charges

Neutral

Charges

3. Electrostatic field can be established

High voltage Electrostatic field Conductors

Out side of copier

ADF

Manual feeder

Front panel

Paper trays (cassettes)

Control panel

LCT

BASIC FUNCTIONS OF ANALOG COPIER

IMAGE TRANSFERING SECTION

IMAGE FIXING SECTION

++
DRUM

- -

IMAGE PROSESSION SECTION

ORIGINAL DOCUMENT

Scanner lamp Copier glass

b c f A

IMAGE TRANSFERING SECTION

Lenses unit
d

Image is projects to the drum A,b,c,d,e,f - Mirrors Light with Originals image

Light with enlarged image

Scanner moving direction

SCANNER LAMP

COPY GLASS

ADF

CONTROLLER PANEL

Opc drum Drum charger Developing unit

+ + DRUM

- -

Paper path

Paper Transfer corona assembly

Hot roller

IMAGE FIXING SECTION

Fixed image

Heater lamp

Developed image

Pressure roller

TONER
Small bead

Toner particles

TONER
1. Toner may be dry powder or suspended In Solvent such as hydrocarbon or halogenated

hydrocarbon. 2. Dry toner systems are monocomponent or dual component

Small bead
1. It is called Developer or carrier 2. It is made of fine spheres of Sand, Glass or Steel

Toner particles
1. Made of Thermoplastic ink powder

DIGITAL COPIER

BASIC PROCESS OF DIGITAL COPIER

SCANER HARDWARE

TASKalfa 181 / 221

(Monochrome MFP (18/22 cpm/ppm)

TASKalfa 180 / 220

(Monochrome GDI (18/22 cpm/ppm)

Technical Support & Training Section Technical Planning & Support Division

March 13th, 2009

Index
1. Basic Specification 2. The life of each Unit 3. Specification on the operation/storage environment 4. Specification of the power source

5. Product profile
6. Design concept 7. System configuration 8. Consumable items

1.Basic specifications
(Change on the Specification compared with KM-16XX series)
TASKalfa 180 GDI CPM (A4) PPM First Copy Time (A4/Platen) Warm up time Dimension of the machine (W x D) Bypass capacity e-MPS Function ZOOM range (Platen) 16cpm --> 18cpm 16ppm --> 18ppm 5.9 seconds --> Less than 5.9 seconds (TBD) 19.8 seconds --> Less than 17.2 seconds (TBD) 574mmx552mm --> 568mmx546mm 50 sheets --> 100 sheets N/A 25-400% --> Same as the above TASKalfa 220 GDI 20cpm --> 22cpm 20ppm --> 22ppm(TBD) 5.9 seconds --> Less than 5.9 seconds (TBD) 19.8 seconds --> Less than 17.2 seconds (TBD) 574mmx552mm --> 568mmx546mm 50 sheets --> 100 sheets N/A 25-400% --> Same as the above TASKalfa 181 MFP 16cpm --> 18cpm 16ppm --> 18ppm 5.9 seconds --> Less than 5.9 seconds (TBD) 19.8 seconds --> Less than 17.2 seconds (TBD) 574mmx593mm --> 568mmx588mm 50 sheets --> 100 sheets Microdrive --> HDD 50-200% --> 25-400% TASKalfa 221 MFP 20cpm --> 22cpm 20ppm --> 22ppm 5.9 seconds --> Less than 5.9 seconds (TBD) 19.8 seconds --> Less than 17.2 seconds (TBD) 574mmx593mm --> 568mmx588mm 50 sheets --> 100 sheets Microdrive --> HDD 50-200% --> 25-400%

RFID is supported

* KMAUS specification: TASKalfa 220 GDI is not available

1. Basic Specifications
TASKalfa 180 GDI Drum Paper feeding Standard TASKalfa 220 GDI TASKalfa 181 MFP OPC 1 Cassette + Bypass 2 Cassettes + Bypass TASKalfa 221 MFP

Option

(Max.) 4 Cassettes + Bypass

Cassette (300) x 4 + Bypass (100: 80g/m2)*1 *1: In case of bigger than A4 (8.5x11): 25 sheets A3 (11x17) to A5R (5.5x8.5R) A3 (11x17) to A6R (8.5x5.5R) 64 to 105g/m2, 17lb to 28lb 45 to 160g/m2, 12lb to 60lb 600x600dpi 32MB (Max. 160MB: 32MB + 128MB) (100PIN DDR-DIMM 1 SLOT) 64MB (Max. 192MB: 64MB + 128MB) (100PIN DDR-DIMM 1 SLOT) For the memory card: CF Card TYPE1 1 SLOT For the software download: CF Card TYPE1 1 PORT

Max. paper feeding (sheets) Size Weight Cassette Bypass Cassette Bypass

Resolution (Reading/Writing)

Copy Memory

Interface

For the software download 144PIN DDR2-DIMM 1SLOT

1. Basic Specifications
TASKalfa 180 GDI Printer TASKalfa 220 GDI TASKalfa 181 MFP TASKalfa 221 MFP

Printing System (Z) (Option)

Standard

PDL
Printer Memory

GDI
32MB (No option) USB2.0: 1 PORT

PCL6, KPDL3
128MB (Max. 1152MB: 128MB+1024MB) T.B.D. (144PIN DDR2-DIMM: 1SLOT) USB2.0: 1 PORT 10BASE-T/100BASE-TX: 1 PORT KUIO-LV for HD-5A: 1 PORT

Interface Scanner Scanner speed The way of SEND File Format FAX Modem Speed FAX Memory Network FAX NONE NONE

Scan System (F) B (Option) 22imp (600dpi) Scan to PC, Scan to E-mail, TWAIN TIFF, PDF FAX System (R) (Option) 33.6kbps Standard 4MB (Max. 32MB) for the image storage Possible for both TX and RX

2. The life of each Unit

[The life of each Unit] 1. 3. PM Cycle: 150K (Replace Drum Unit)

2.

Machine design life: 300K

The life of each unit: See the below table 1

TABLE 1
1 2 3 4 Unit Drum Unit Fuser Unit Developing Unit Transfer Roller Name MK-460 *1 FK-460 (A,E) DV-460 ROLLER TRANSFER Life 150K 300K 300K 300K Item No. 1702KH0UN0 302KK930XX *1 302KK9302_ 302C91701_

*1: For KMA specification (302KK9304_) For KME/KMAO specification (302KK9305_) *1: Single part for the Drum unit is not available (DK-460 is not available)

3. Specification on the operation/storage environment

Item Design life of the machine Monthly Copy/Print volume Specification 300,000 sheets or 5 years Max.: 20.000 sheets Average: 3,500 sheets Remarks Continuous : Single =2:8 Reference (Continuous : Single = 2 : 8)

Duty Cycle
Standard usage time Specification on the storage/transportation

Max. Copy/Print per day: 1,000 sheets

Hour of the operation: 8 hours/Day x 22 days/Month x 60 months No direct sun light is exposed and no sudden temperature change (Storage) Temperature: -20 to 40C Humidity: 10 to 90% Storage period: 6 months after the production (Transportation) Temperature: -20 to 55C Humidity: 10 to 90% Transportation period: 1 month
Back side More than 10cm

Installation space

More than 30cm Front side

More than 30cm More than 100cm

3. Specification on the operation/storage environment

Item

Specification

Remarks

Guaranteed voltage/frequency
Condition of the environment to operate

Power supply voltage (V): [+/- 10%]/Frequency (Hz): [+/- 2%]

No direct sun light is exposed and no sudden temperature change Temperature: 10 to 32.5C Humidity: 15 to 80% Altitude: Lower than 2,500m

Recommended paper

KME/KMAO: COPY PAPER (MONDI BP)

KMA: Spectrum Multi-use (Georgia Pacific) In case to occur the problem, please check the phenomenon with recommended paper. And it is necessary to prevent the paper from the moisture.

4. Specification of the power source

There might be the possibility that MFP/Printer might get affection from the power source condition at the location of the installation <Guaranteed environment>

Power source Guaranteed voltage/frequency

120V 60Hz 220-240V 50Hz Power supply voltage (V) Frequency (Hz)

More than 12.0A More than 6.5A +/- 10% +/- 2%

<Suspected cause when the problem occurs under the out of guaranteed environment>

Malfunction of the machine Fuse cut of the machine Power source PCB damage Machine does not start up (C-Call) PCB damage (Electrolytic capacitor damage) Heater failure Noise from the outside

Noise of the static electricity Serege noise (noise of the thunder) Impulse noise (AC line noise) Noise of the motor, etc. affects on the power souorce (Electrical driver, compressor, etc.) Power voltage is low

Power voltage Power voltage is high

5. Product profile
Atlantis

Product profile
Jump up the S1b market (Improve reliability furthermore and increase profit margin)

Environment
Occupied space: smallest size in the world Support for the recycle

Shape up the potential needs

Copy speed: 18/22 cpm
Change Zoom range: 25 to 400% Bypass: 100 sheets

Support for the Energy Star 2009

Cassette handle to help operation capability

Improve paper set capability

Adopt new design (TASKalfa Brand) 2 series (GDI (Option) and PCL (Standard)) are developed at same time

6. Design concept
Evolving the KM-3060/2560 design (divert design technique) and KM-16XX series design (cost down design) furthermore and increase reliability
Reading optical unit (Change structure)

Reading optical unit

LSU unit
(Change the material of the frame) Drum unit (Change the material of the frame) DLP unit (Change the material of the frame) Fixing unit (new) Cassette feed Platen Cover

Fixing unit DRUM unit LSU unit

DLP unit Cassette Feed

7. System Configuration
GDI Model: TASKalfa180/220
Printing System (Z) Printer Board DP-420 Document Processor

PLATEN COVER TYPE E

DU-420 Auto Duplex Unit

IB-110 External Network server

PF-420 300 sheets Paper Feeder

Expansion memory (1 Slot) (For copy)

* KMAUS specification: TASKalfa 220 GDI is not available

7. System Configuration
MFP Model: TASKalfa181/221
DP-420 Document Processor

PLATEN COVER TYPE E

Scan System (F) B Network Scan Board

Expansion memory (1 Slot) (For copy)

DU-420 Auto Duplex Unit

IB-23 Support for IPv6 Option Net Print Work Server

Expansion memory (1 slot) (For printer)

DF-420 Inner Finisher

MM-13-32 FAX expansion memory

JS-420 Job Separator FAX System (R) FAX Board

PF-420 300 sheets Paper Feeder

HD-5A Hard Disk

8. Consumable items
Specification Staple for the inner finisher Bundled Toner Container Toner Container All Specification KMA KME/KMAUS/ KMAO KME KMA KMAUS KMAO Maintenance Kit KME/ KMA/ KMAUS/KMAO Name Cartridge staple Affected Model DF-420 TASKalfa180/220 TASKalfa181/221 TASKalfa180/220 TASKalfa181/221 TASKalfa180/220 TASKalfa181/221 TASKalfa180/220 TASKalfa181/221 TASKalfa180 TASKalfa181/221 TASKalfa180/220 TASKalfa181/221 TASKalfa180/220 TASKalfa181/221 1k 3k 15k 15k 15k 15k Remarks

TK-435 TK-437 TK-439 TK-439 MK-460

* KMAUS specification: TASKalfa 220 GDI is not available

Note when replacing the parts

1. Fuser Unit Replacement 2. Drum Unit/Developing Unit Replacement 3. Transfer Roller Replacement

Fuser Unit Replacement

1) Remove left front cover of the machine, remove the screw and disconnect the connector of the fuser unit and pull out the fuser unit to the front side (Drawing 1 & 2)

Drawing 1

Drawing 2

Remove screw Pull out Disconnect the connector

2) Replace with new fuser unit and connect the connector, fix by the screw then after that, make a test copy to check the right angle by U993 and adjust if necessary (Refer to the information for the right angle adjustment)

Drum Unit/Developing Unit Replacement

1) Open the front cover of the machine and remove the toner container and waste toner box (Photo 1)

2) Disconnect the connector and remove the screw of the Drum Unit
(Photo 2)

Photo 1

Photo 2

Remove

Remove Remove Remove

Drum Unit/Developing Unit Replacement

3) Open the left cover and pull out the release lever of the Developing Unit,

and pull out the Drum Unit (Photo 3)

4) Release the lock of the Developing Unit and pull out the Developing Unit (Photo 4)

Photo 3

Photo 4

Remove

Release lock Pull out Remove

Drum Unit/Developing Unit Replacement

5) Replace the Developing Unit and install to the machine (Photo 5)

6) Install the Drum Unit fix by the screw and connect the connector (Photo 6)
7) Push in the release lever of the Developing Unit and install waste toner box and the toner container

Photo 5

Photo 6

Insert

Photo 7

Lock Screw

Set

Push in

Transfer Roller Replacement

1) Open the left cover of the machine and remove the hook at the transfer roller bearing section and remove transfer roller unit (Photo 1) 2) Release the lock of the stopper and the gear, and replace the transfer roller (Drawing 1)
Photo 1 Remove hook

Drawing 1

Transfer Roller Replacement

3) Install the stopper and gear back to the original position and install the transfer roller unit back to the conveying unit (Drawing 2)

Insert the spring in the convex section The springs on the front & back are the same

COLOR COPIER TECHNOLOGY

Thank You

janakgamage@yahoo.com