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Project Irish Cement Ltd. - Kiln 3 Cement Mill-Silos Structure Subject Design of Steel Beam at EL 56.40 Beam No. 192-195, 47 Calculated Checked Date E. Naldoza E. Naldoza 26/09/07
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Code / 1. Loadings : (Ultimate Loads) Clause Maximum Moment, Mx = 2 kN-m BS5950 Maximum Shear at Support,Fv = 3 kN Part 1 : Total Span, L = 700 mm 2000 / Load factor for Imposed Loads, f i = 1.5 2. Member Checks : 2.1 Trial Section
Point Load, P
Distance of point load from nearer support, ae
= = =
2 350 2
kN mm kN
127x76x13
UB
From Member Capacity Tables (Blue Book) Moment Capacity, Mc = 0.00 kN-m 2.2 Section Properties : D = 127.0 mm b B = 76.00 mm d t = 4.00 mm Sx T = 7.60 mm Zx
= 38 mm = 96.60 mm 3 = 84 cm 3 = 75 cm
r = 7.60 mm Local Buckling Ratios : 2 E = 2.05E+05 N/mm b/T = 5.00 cm4 Ix = 473 d/t = 24.10 ry = 18.4 mm x = 16.3
= 1.00
Flange is Class 1 Plastic For Flange : b/T = 9 = 9 x 1.0 = 9.0 ; Actual b/T = 5.00 < 9.0 Web of an I-, H- or Box Section; Neutral Axis at Mid-depth For Web : d/t = 80 = 80 x 1.0 = 80.0 ; Actual d/t = 24.10 < 80.0 Web is Class 1 Plastic Therefore : Section is Class 1 Plastic 2.4 Check For Shear Buckling if : d/t > 70 70 = 70 x 1.00 = 70.0 ; Actual d/t = 24.10 < 70.0
(3.5.2-Table 11 b )
4.2.3
4.2.3
2.5 Check For Shear Capacity : Fv or Fvc Pv 2 mm2 py = 275 N/mm ; Av = t D = 4.0 x 127.0 = 508 2 Pv = 0.6 py Av ; Pv = 0.6 x 275 N/mm x 508 mm2 = 83820
4.2.5 2.6 Check For Moment Capacity : Mx Mcx 4.2.5.2/ Check for High/Low Shear (at point of Maximum Moment, Fvm) 4.2.5.3 Shear at point of Maximum Moment ; Fvc = 2 kN
84
kN = 50.3 kN >
kN
Low Shear
For Low Shear (for Class 1 Plastic or Class 2 Compact cross-sections) Mcx = py Sx = 275 N/mm x 84 cm = 23.2 kN-m >
2.0
4.2.5.1
2.7 Check Limit To Avoid Irreversible Deformation Under Serviceability Loads : For simply supported beam : Mcx 1.2 py Zx 2 3 Mcx = 1.2 x 275 N/mm x 75 cm 23.2 < 24.618 kN-m ; Adequate for Flexure
Project Irish Cement Ltd. - Kiln 3 Cement Mill-Silos Structure Subject Design of Steel Beam at EL 56.40 Beam No. 192-195, 47 Calculated Checked Date E. Naldoza E. Naldoza 26/09/07
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Part 1 : 2.8 Web Bearing and Buckling Under the Point Load :
2000 /
4.5.2.1
; py w
= 275
N/mm2
= 31.4 mm ; n = 5 (not at the end of the member) ; k = T+r = 15.2 mm Pbw = [ 31.4 + ( 5 x 15.2 ) ] 4.0 x 275 = 118.1 kN > 2 kN
; Therefore Bearing Capacity of the unstiffened web under the point load is adequate
4.5.3.1
2.8.2 Buckling resistance of the unstiffened web : P P x ; Check if ; a e 0.7d ; a e is the distance from the load to the nearer end of the member = 350 mm 350 0.7 x 96.60 ; 350 > 67.6 mm ; Therefore 25 T 25 x 1.0 x 7.6 x 118.1 Px= Pbw ; P x= (b1 + nk ) d ( 31 + 5 x 15.2 ) x 96.60 P x = 220.33 kN > 2 kN
; Therefore Buckling Resistance of the unstiffened web under the point load is adequate
4.5.2.1
2.9 Web Bearing and Buckling at the Support : 2.9.1 Bearing capacity of the unstiffened web : Fv Pb w ; Pb w = (b 1 + n k ) t py w b1 = t + T + 0.8r - g
; py w
= 275
N/mm2
= 4.0 + 7.6 + 0.8 x 7.6 - 10 = 7.68 mm (properties of the supporting element ) n = 2 + 0.6b e /k 5 ; b e is the distance to the nearer end of the member from the end of the stiff bearing = 0 mm n = 2 + 0.6 x 0 / 15.2 = 2.0 < 5 ; Therefore use n = 2.0 ; k = T+r = 54.1 + 30.0 = 84.1 mm Pbw = [ 7.7 + ( 2.0 x 15.2 ) ] 4.0 x 275 = 41.9 kN > 3.0 kN
; Therefore Bearing Capacity of the unstiffened web at the support is adequate 4.5.3.1
2.9.2 Buckling resistance of the unstiffened web : Fv P x ; Check if ; a e 0.7d ; a e is the distance from the reaction to the nearer end of the member = 25 mm 25 0.7 x 96.60 ; 25 < 67.6 mm ; Therefore ae + 0.7d 25 T 25 x 1.0 x 7.6 x 41.9 25 + 67.6 x Px= Pbw ; P x= x 1.40 x 96.60 (b1 + nk ) d ( 7.7 + 2 x 84.1 ) x 96.60 1.4 d P x = 61.059 kN x > 3.0 kN 0.68 = 41.8 kN
; Therefore Buckling Resistance of the unstiffened web at the support is adequate 2.5.2
From Maximum Moment, Mc; wi = Unfactored Distributed Load wi Le2 8x 2 kN-m 8 Mc Mc = 1.5 ; wi = = = 2 1.5 Le2 8 1.5 x 0.7 m From Point Load P; W i = Unfactored Point Load P 2.1 P = 1.5 W i ; Wi = = = 1.4 kN 1.5 1.5 The total deflection is given by: Wi Le 5 wi Le4 = + 384 E I 48 EI 5 x 21.8 x 0.7 4 1.4 x 0.7 3 = + 384 x 2.E+05 x 473 48 x 2.E+05 x 473 ; Adequate for deflection = 0.081 mm < 3.89 mm
21.8
kN/m
Limits for calculated deflection (2.5.2 Table 8) for : Cantilever Allowable deflection, a Le 700 a = = = 180 180
3.89
mm
Therefore : 127x76x13
is Adequate, Adopt Section
UB
Project Irish Cement Ltd. - Kiln 3 Cement Mill-Silos Structure Subject Design of Steel Beam at EL 56.40 Beam No. 192-195, 47 Calculated Checked Date E. Naldoza E. Naldoza 26/09/07
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Gridlines :
C-E
www.eddienaldoza.com)
= 700 mm
2 38
kN-m ; /x = 38.0 / 16.3 = 2.3 ; = 0.5 (Equal flange) ; ; W = 1.0 LO ; v = 0.93 (Table 19)
4.3.6.7 4.3.6.8
Equivalent Slenderness
; LT = uvw
LT
B.2.1
= 7.0 x ( 32 -
p E = E/ LT2 = x 2.05E+05 / 32
Bending Strength,
+ 1 ) 1980
pb =
= 1980 pE py
= 1111 N/mm2
LT +( LT 2 -p E p y ) Mb = p b Sx
0.5
= 280
4.3.6.4
= 280 x
= 23.606 kN-m
Uniform Moment Factor for Lateral Torsional Buckling (General case); m LT Moments at quarter points Moments at mid point
M2 = M4 =
Table 18
2 2
kN-m kN-m
M3 =
kN-m
m LT = 0.2 +
+ 0.50 x 2
+ 0.15 x
= 1.00
4.3.6.2
Mb
m LT
23.606 = 1.00
PB9729
PB9729
N/mm2
N/mm2
mm
PB9729
(Table 19)
N/mm2