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The Thermal Dynamics Cutmaster Air Plasma Cutting Systems provide a complete range of machines for almost any air plasma task. Each model is suitable for cutting materials including mild steel, aluminium and stainless steel in industrial applications ranging from construction to fabrication to manufacturing. All Cutmaster systems feature the revolutionary 1Torch plasma torch with the ATC (Advanced Torch Connector) quick disconnect, as well as new Arc start technology that eliminates electronic interference and provides optimal starting every time . The 1Torch can also be retrofitted to virtually all existing plasma cutting systems on the market. Built to stand up to rugged environments the Cutmaster units are tough and reliable. All power sources have wraparound roll bars to protect them during transportation and whilst on the job. An advanced powder coat finish provides scratch and mark resistance to the case surface. So read on for more information on how Thermal Dynamics Cutmaster Systems can revolutionise your plasma cutting and gouging requirements.
Built for Heavy Duty Operation The CUTMASTER range are designed with high duty cycles, tropical proofed Rugged Case Design The CUTMASTER is built for hard outdoor use as a portable plasma cutter. The innovative case design is the result of extensive stress testing and field evaluations. The wrap around roll bar protects the case from damage resulting from shocks and collisions. The powder coat finish provides a harder, more resistant surface for protection against scratches & marks. ATC Connection The torch can be quickly changed, no tools required. Start Technology CUTMASTER start technology eliminates electronic interference that can occur with other designs. The 1Torch technology provides quick, reliable starts, a strong pilot arc to penetrate rust and paint, and the ability to cut expanded metal quickly & easily. 1Torch with ATC Quick Disconnect The CUTMASTER range is equipped with the 1Torch and an ATC Quick Disconnect. Protective Interlock Circuit A new protective interlock circuit in addition to traditional Parts-inPlace circuitry disables the power supply if the torch consumable parts are incorrectly assembled. electronics and IP23 rating. The roll cage protects the controls, torch connection and air regulator.
Auto Pilot Restart In Auto Pilot Restart mode, the operator has continuous operation without having to re-trigger the torch switch. Auto pilot restart comes standard with all CUTMASTER systems for easy, quick cutting on expanded metal.
The CUTMASTER 38 Plasma Cutting system provides a bestin-class 30 amps of output current for faster cutting capability and greater bevel and pierce capability. Included with the CUTMASTER 38 is a high performance, ergonomic 1Torch designed for operator comfort and ease of use to reduce operator fatigue. The CUTMASTER 38 is designed to serve the 10mm and below cutting market and operates from a 240V supply. CUTMASTER 38 provides the features professionals have come to expect. Ordering Information Cutmaster 38
The CUTMASTER 81 Plasma Cutting system includes, as standard equipment, the revolutionary 1Torch universal plasma cutting torch and the easy- to-use ATC (Advanced Torch Connector) Quick Disconnect. All the advantages of 1Torch combined with proven Thermal Dynamics reliability and performance make CUTMASTER 81 the new standard for flexibility, performance and value. The CUTMASTER 81 is designed to serve the 20mm and below cutting market. True to Thermal Dynamics' tradition of quality and innovation, CUTMASTER 81 provides the features metal fabrication professionals have come to expect.
Part No. OTD1/1120/4
The CUTMASTER 101 combines the reliability & rugged construction of the CUTMASTER power supply design with new, high performance 1Torch plasma torch to create a new standard of performance. The CUTMASTER 101 is an exceptionally sturdy and precise metal cutting system designed for the 25mm cutting market. True to Thermal Dynamics tradition of quality and innovation, CUTMASTER 101 delivers the features and advantages metal fabrication professionals have come to expect. Ordering Information Cutmaster 101
Part No. OTD1/1320/4
When you need an excellent, reliable performer for cutting metal, CUTMASTER 151 answers the call. Designed to handle the heaviest fabrication, maintenance, and manufacturing jobs, this robust 100 amp system delivers excellent cutting results on a wide range of metal from thin gauge to 38mm thick. The inverter-based system utilises proven CUTMASTER technology and operates on three-phase input power for maximum energy efficiency and low cost operation.
Standard on every system is Thermal Dynamics exclusive 1Torch with the unique built-in ATC quick disconnect for fast process
changes. This torch is comfortable to hold, has excellent front end parts visibility, and provides clean, dross free cuts. Cutting, piercing, and trimming are fast and easy with no damage to the front end parts. Special 1Torch technology eliminates high frequency starting and automatic tip saver circuitry supports better
Part No. OTD1/1720/4
parts life. The arc remains constant even on expanded metal or grating and is strong enough to cut directly through paint and rust. The finished piece requires very little clean up and is virtually weld-ready, saving time and money. Ordering Information Cutmaster 151
Total Plasma Cutting Flexibility 1Torch for Virtually Any Plasma Cutting System!
Hand torches
1Torch RPT torch is the first plasma cutting torch that performs with virtually all plasma cutting power supplies. The 1Torch works with high frequency start systems, CD start systems, touch start systems and moving parts (blow back) start systems. Install the 1Torch on your current plasma power supply and you immediately benefit from the latest in high performance torch technology available today. Lower Consumable Parts Inventories and Costs The less than 25 consumables used with the 1Torch RPT torch can replace over 575 different consumable parts used over a broad range of plasma systems. New, Improved Leads 1Torch leads are lightweight, extremely flexible and tough the ideal combination of durability and ease of use. Ordering Information 1Torch SL60 with 6M lead ATC 1Torch SL60 with 6M lead RPT 1Torch SL100 with 6M lead ATC 1Torch SL100 with 6M lead RPT RPT Connector
Part No. OTD7/5204 Part No. OTD7/5200 Part No. OTD7/5206 Part No. OTD7/5202
ATC(Advanced Torch Connector) Quick Disconnect Option Our new quick disconnect design is incorporated for use with both hand and machine torches bringing extra flexibility to any plasma system.
Machine torches
Introducing the First Universal Plasma Machine Torch! 1Torch machine torches are available in 7.6 metre lengths and are the first plasma cutting torch that performs with virtually all plasma cutting power supplies. The 1Torch works with high frequency start systems, CD start systems, touch start systems and moving parts (blow back) start systems. Install the 1Torch on your current plasma power supply and you immediately benefit from the latest in high performance torch technology available today. New Phenolic Position Tube With a new, innovative, easy-to-remove 32 pitch gear rack, the phenolic positioning tube can easily be adapted to any 35mm torch holder. If manual torch position is required, the use of the gear rack will complete the task. Simply remove the gear rack from the positioning tube if not needed. Ordering Information 1Torch SL100 with 7.6M ATC (cutmaster)
1Torch SL100 with 7.6M ATC (HF machine) Part No. OTD7/5221
SureLok Electrode Technology The innovative, patented electrode self-locking mechanism eliminates the need for an installation tool and ensures that the electrode and tip will be in perfect alignment. Both the electrode and tip are stationary which results in a well defined arc and precise cuts. This perfect alignment also means longer tip and electrode life, reducing operating costs. Start Cartridge This unique design allows the pilot arc to start without moving consumable parts, resulting in better parts life & cut performance. Precision Engineered Torch Tips 1Torch introduces a completely new tip technology. Each tip is uniquely tuned to optimise cut performance at its rated cutting current. The result is precision gas management, longer consumable parts life and better cut performance across the entire range of 1Torch tips. Two Choices in Shield Cups We offer two styles of shield cups to suit your cutting style: An Extended Tip for greater visibility, control and precision drag cutting at low power. A Protected Tip for on-the-plate drag cutting at high power up to 80 amps.
SL60 Torch, (Cutmaster 38, Cutmaster 81) SL100 Torch (Cutmaster 101 Cutmaster 151)
8/3487 8/3486
Consumables:
DESCRIPTION O-Ring O-Ring Electrode, MaximumLife Start Cartridge Tip 20A, Drag Tip 30A, Drag Tip 40A Drag Tip, 40A, Cutting Tip, 50/55A, Cutting Tip, 60A, Cutting Tip, 70A, Cutting Tip, 80A, Cutting Tip, 90/100A, Cutting Tip, 40A, Gouging, shallow Tip, 40-100A, Gouging, deep Tip, 40-100A, Gouging, moderate Tip, 40-100A, Gouging, shallow Shield Cup Shield Cup Body Shield Cap, Drag, 50-60A Shield Cap, Drag, 70-100A Shield Cap, Deflector Shield Cap, Gouging PART No. OTD8/3487 OTD8/3486 OTD9/8215 OTD9/8213 OTD9/8205 OTD9/8206 OTD9/8207 OTD9/8208 OTD9/8209 OTD9/8210 OTD9/8231 OTD9/8211 OTD9/8212 OTD9/8225 OTD9/8226 OTD9/8227 OTD9/8228 OTD9/8218 OTD9/8237 OTD9/8235 OTD9/8236 OTD9/8243 OTD9/8241
1Torch Accessories
ATC Lead Extensions for Improved Versatility
You can add substantial flexibility and versatility to your cutting operations with the use of Lead Extensions. Quick Disconnect Lead Extensions, in 7.6m lengths, make it easy and efficient to add or subtract lead length according to job the requirements. Ordering Information Circle Cutting Guide Roller & Radius Cutting Guide ACT 7.6m Lead Extension
CUTMASTER 38
10mm Genuine Cut
CUTMASTER 81
22mm Genuine Cut
CUTMASTER 101
25mm Genuine Cut
CUTMASTER 151
32mm Genuine Cut
Output Current Input Power Minimum Recommended Generator Input Power Cable Work Cable Duty Cycle Dimensions
CUTMASTER 38 OTD1/4620 Genuine 10mm Maximum 13mm Severance 16mm Pierce 6mm 20 30 Amps, Adjustable 240V, Single Phase, 50/60 Hz, 17 Amps 5kVA 3m with 15 Amp Plug 6.1m 35% @ 30A Length 533mm Width 254mm Height 400mm 19.5 kg
(Including Unit, Power Cable, Torch and Leads)
CUTMASTER 81 OTD1/1120/4 Genuine 22mm Maximum 25mm Severance 32mm Pierce 13mm 20 60 Amps, Adjustable 415V, 3 Phase, 50/60 Hz, 16 Amps
CUTMASTER 101 OTD1/1320/4 Genuine 25mm Maximum 32mm Severance 38mm Pierce 20mm 20 80 Amps, Adjustable 415V, 3 Phase, 50/60 Hz, 20 Amps
CUTMASTER 151 OTD1/1720/4 Genuine 32mm Maximum 38mm Severance 45mm Pierce 20mm 25 -100Amps, Adjustable 415V, 3 Phase, 50 Hz, 26Amps
12kVA 2m without Plug 6.1m 50% @ 60A, 100% @ 45A Length 700m Width 315mm Height 439mm 37.6 kg
(Including Unit, Power Cable, Torch and Leads)
15kVA 2m without Plug 6.1m 40% @ 80A, 100% @ 45A Length 700mm Width 315mm Height 457mm 37.6 kg
(Including Unit, Power Cable, Torch and Leads)
19kVA 2m without plug 6.1m 40% @ 100A, 100%@ 50A Length 700mm Width 315mm Height 457mm 37.6 kg
(Including Unit, Power Cable, Torch and Leads)
Weight Ship Weight TORCH Model Lead Length Gas Gas Pressure Gas flow Pilot Control
24 kg SL60 (hand) Hand Torch - 6.1m Air 65 psi (4.6 bar) 5 cfm (142 pm) Start Cartridge Hand Torch Switch
47.6 kg SL60 (hand) Hand Torch - 6.1m Air 65 psi (4.6 bar) 5.8 cfm (165 lpm) Start Cartridge Hand Torch Switch
47.6 kg SL100 (hand) Hand Torch - 6.1m Air 60 psi (4.1 bar) 8.2 cfm (231 lpm) Start Cartridge Hand Torch Switch
47.6 kg SL100 (hand) Hand Torch - 6.1m Air 70 psi (4.8 bar) 7.5 cfm (212 lpm) Start Cartridge Hand Torch Switch
A P P L I C AT I O N I N F O R M AT I O N Suitable Materials Aluminium, Stainless Steel and Mild Steel Typical Applications HVAC, Home Shop, Plumbing, Auto Body Repair
International Enquiries
www.cigweld.com.au
In the interest of continuous improvement, CIGWELD Pty Ltd ABN 56 007 226 815 reserve the right to change the specifications or design on any of its products without prior notice.
Email: cigweldsales@cigweld.com.au
24
GMAW
(MIG Welding)
Welds
Steel, stainless steel, aluminium, copper
Typical Usage
Automotive, maintenance, automated welding, fabrication, manufacturing
Compact, portable
Transmig 135
27
Compact, portable, gas and gasless Up to 4.5mm, fabrication, farmer, operation garage/body shop Compact, portable, gas and gasless Up to 6mm, fabrication, farmer operation garage/body shop Can use 300mm wire spools, spot timer 220 amps @ 25%, 16 voltage settings 250 amps @ 30%, 16 voltage settings 250 amps @ 30%, 8 metre I/Conn 275 amps @ 40%, 24 voltage settings 275 amps @ 40%, 8 metre I/Conn 350 amps @ 40%, digital meters, 36 voltage settings 350 amps @ 40%, digital meters, 8 metre I/Conn 400 amps @ 30%, digital meters, 8 metre I/Conn 400 amps @ 46%, high duty cycle, 8 metre I/Conn 400 amps @ 30%, multi-process, power efficient Up to 8mm, fabrication, farmer garage/body shop Up to 10mm, fabrication, farmer, garage/body shop Up to 12mm, ind, prod/fab, farm
Transmig 165
28
Transmig 200
28
1-Phase
Transmig 220
29
30
31
32
Most metals
25 - 330A DC
Transmig 400
33
Most metals
30 - 400A DC
3-Phase
Transmig 400HD
33
Most metals
25 - 400A DC
Transmig 400i
34
Most metals
5 - 400A DC
34 35
25 - 450A DC 5 - 560A DC
450 amps @ 30%, electronic control Heavy ind, fab, shipyards, mining 500 amps @ 60%, multi-process, power efficient Heavy ind, fab, shipyards, gouging
QUALITY KEY: Excellent Good/Fair (indicates performance within rated output range of unit)
25
ARC EQUIPMENT
SECTION ONE
Light Industrial
WELDING ARC VOLTAGE RANGE: 14-15.3 Volt DUTY CYCLE TEST PERIOD: 5 and 10 minutes WIRE DIAMETER: (Cored) 0.8-0.9mm WIRE SPOOL SIZE: 100mm PACKED WEIGHT: 22kg POWER SOURCE DIMENSIONS: H350mm x W245mm x D530mm
240
V
The PortaWeld 100 is a 240 volt, single phase, flux cored welding plant, ideally suited for hobbyists in home workshops. It comes ready for gasless welding and is supplied with a gun, work lead, faceshield, gasless wire and a chipping hammer/wirebrush.
Features:
v Ready to Weld Package v Easy to use gasless wire welding operation v Dual Voltage selection for different thickness material v Thermal overload protection v Suitable for thin gauge material up to 3mm v Takes 100mm mini spools v 3 year gold warranty**
Ordering Information:
Porta Weld 100 Part No. 710004
V Groove Part No. 33805074* Part No. 23000066*
Feed Rolls:
Cored Wire: MIG Gun
*Supplied with Plant Contents. ** Refer to Warranty Schedule.
Optional Accessories
Contact Tip 0.8mm Contact Tip 0.9mm
Part No.
OTW11/30 OTW11/35*
OTW21/50/F
Conductor Tube Tip Holder MIG Gun Liner Conductor Tube Liner
Minispool
16mm
100mm
Welding Consumables
CIGWELD SPOOL PACK Description & Wire Size Net Wt. Part No. Applications Recommended Shielding Gases Machine Polarity Setting
Minispools 0.8mm
0.45kg 721956
Particularly suited to outside welding jobs on mild and galvanised steels where no shielding gas is required.
DC Electrode Negative
Email: cigweldsales@cigweld.com.au
26
ARC EQUIPMENT
SECTION ONE
TRANSMIG 135
SPECIFICATIONS SUPPLY VOLTAGE: 240 Volt 1 phase 50/60Hz SUPPLY PLUG AND LEAD: 10 amp MINIMUM RECOMMENDED GENERATOR: 5.8 kVA for maximum welding current
240
V
The Transmig 135 is a 240 volt, single phase, MIG plant ideally suited for home workshops or maintenance applications where the welding of sheet metal or automotive repairs is required. It comes ready for gasless welding and is supplied with a gun, work lead, gasless wire, flow regulator, faceshield and a chipping hammer/ wirebrush. Features:
v Ready to Weld Package v Welds Mild Steel,Stainless Steel And Aluminium v Reverse polarity for gas/gasless MIG welding v Weld setting selection chart v Fan cooled v Thermal Overload protection v Suitable material up to 4.5mm v 3 year gold warranty**
Ordering Information:
Transmig 135 Part No. 710003
0.6/0.9 V Grooved 0.8/0.9 V Knurl 0.8/0.9 Nylon Part No. 33805059 Part No. 33805001 Part No. 33805027 Part No. 23000067*
Feed Rolls:
Hard/Cored Wire: Hard/Cored Wire: Soft Wire: MIG Gun
Optional Accessories
Contact Tip 0.6mm Contact Tip 0.8mm Contact Tip 0.9mm Contact Tip 1.0mm
Part No.
OTW11/23 OTW11/30 OTW11/35* OTW11/40
OTW21/50/F
Minispool
Handispool
16mm
100mm
52mm
200mm
Conductor Tube Gas Diffuser MIG Gun Liner Conductor Tube Liner Regulator/flowmeter
Welding Consumables
CIGWELD SPOOL PACK Description & Wire Size Minispool 0.6mm Autocraft LW1-6 for Mild Steel Handispool 0.6mm Handispool 0.8mm Minispool 0.8mm Shield-Cor 15 Gasless Mild Steel Autocraft 316LSi for Stainless Steel Handispool 0.8mm Handispool 0.9mm Minispool 0.8mm Handispool 0.9mm Net Wt. Part No. Applications Recommended Shielding Gases Machine Polarity Setting
0.8kg 721104 5kg 5kg 721108 721109 Suitable for the general purpose fillet and butt welding of mild steel components including sheet and tubular sections such as tanks, hoppers, ductwork, trailers, gates, pipes, frames and furniture, etc. Argon 92% CO2 5% O2 3% DC Electrode Positive
0.8kg 721105 4.5kg 4.5kg 1kg 5kg 721923 721924 721285 720283 Particularly suited to outside welding jobs on mild and galvanised steels where no shielding gas is required. Recommended for the critical welding of matching 316/316L stainless steels. Also suitable for the general purpose welding of austenitic stainless steel grades including 301, 302, 304/304L, etc. No shielding gas required Argon 98.5% O2 1.5% DC Electrode Negative DC Electrode Positive
Email: cigweldsales@cigweld.com.au
27
ARC EQUIPMENT
SECTION ONE
Light Industrial
240
V
WIRE DIAMETER: (Hard) 0.6-0.8 mm (Soft) 0.8-1.0mm (Cored) 0.8-1.2mm WIRE SPOOL SIZE: 200mm or 100mm PACKED WEIGHT: 33kg POWER SOURCE DIMENSIONS: H301mm x W244mm x D438mm PACKED DIMENSIONS: H375mm x W290mm x D560mm
WELDING CURRENT RANGE: 30-165 amps WIRE SPEED: 1.0-13 m/min DUTY CYCLES: 20% at 150 amps WELDING ARC VOLTAGE RANGE: 15-21 volt DUTY CYCLE TEST PERIOD: 5 & 10 minutes
The Transmig 165 is a single phase, lightweight compact portable GMAW (MIG) welding machine, ideally suited to light fabrication, automotive repair, home workshop, light rural and maintenance applications. Features:
v 6 Fine welding voltage control settings v Reverse polarity for gas/gasless welding v Fan cooled v Compact and portable v Thermal 0overload protection v 3 year gold warranty**
Optional Accessories:
Regulator/Flowmeter Contact Tip 0.6mm Contact Tip 0.8mm Contact Tip 0.9mm Contact Tip 1.0mm Contact Tip 1.2mm Conductor Tube Gas Diffuser MIG Gun Liner 0.6-1.0mm MIG Gun Liner 1.0-1.2mm Part No. 310224 Part No. OTW11/23 Part No. OTW11/30 Part No. OTW11/35 Part No. OTW11/40 Part No. OTW11/45 Part No. MF0245 Part No. OTW51 Part No. 23005025 Part No. 23005069
Feed Rolls:
Hard Wire: Soft Wire: Cored Wire MIG Gun (3M) 0.6 / 0.9mm 0.8 / 1.0mm 0.6 / 0.9mm 1.0 / 1.2mm V Groove U Groove V Knurl V Knurl Part No. 33805059* Part No. 33805027 Part No. 33805001 Part No. 33805063 Part No. 23000368
80 60 40 20 0
0 20 40 60 80 100 120 140 160 180
TRANSMIG 200
SPECIFICATIONS SUPPLY VOLTAGE: 220/240 volt 1 phase 50/60Hz SUPPLY PLUG & LEAD: 15 amps MINIMUM RECOMMENDED GENERATOR: 7.9 kVA for maximum welding current NUMBER OF OUTPUT VOLTAGE STEPS: 8 WELDING CURRENT RANGE: 30-200 amps WIRE SPEED: 1.0-18 m/min DUTY CYCLES: 15% at 190 amps WELDING ARC VOLTAGE RANGE: 16-24 volt DUTY CYCLE TEST PERIOD: 5 & 10 minutes
Light Industrial
WIRE DIAMETER: (Hard) 0.6-0.8 mm (Soft) 0.9-1.0mm (Cored) 0.8-1.2mm WIRE SPOOL SIZE: 300mm or 200mm or 100mm PACKED WEIGHT: 58kg POWER SOURCE DIMENSIONS: H770mm x W410mm x D830mm PACKED DIMENSIONS: H680mm x W320mm x D630mm
240
V
R 2ND QUA 04 20
D UPGRADEER T
The Transmig 200 is a 240 volt, single phase, MIG plant ideally suited for light fabrication, automotive repairs, light rural and maintenance applications. It comes complete with wheels, cylinder tray, MIG gun, work lead, flow regulator in a ready to weld package. The Transmig 200 delivers a high maximum output of 200 amps, is extremely competitively priced and represents superior value for money. Features:
v 8 Fine welding voltage settings v NEW 3m Euro Torch v 200 amp maximum output v Reverse polarity for gas/gasless welding v Large wire spool, 300mm, capability v Overload protection v Optimum arc starting feature v Spot timer control v 3 year warranty**
Ordering Information:
Transmig 200 Part No. 710000
V Groove U Groove V Knurl V Knurl Part No. 7977940* Part No. 7977941 Part No. 7977942 Part No. 7977943 Part No. 310224 Part No. OTW11/23 Part No. OTW11/30 Part No. OTW11/35 Part No. OTW11/40 Part No. OTW11/45 Part No. MF0245 Part No. OTW51 Part No. 23005025 Part No. 23005069 Part No. 7977927 Part No. 310224*
Feed Rolls:
Hard Wire: Soft Wire: Cored Wire 0.6 / 0.9mm 0.8 / 0.9mm 0.8 / 0.9mm 1.2mm
Optional Accessories:
Regulator/Flowmeter Contact Tip 0.6mm Contact Tip 0.8mm Contact Tip 0.9mm Contact Tip 1.0mm Contact Tip 1.2mm Conductor Tube Gas Diffuser MIG Gun Liner 0.6-1.0mm MIG Gun Liner 1.0-1.2mm MIG Gun (3M) Regulator/Flowmeter
*Supplied with Plant Contents
100 80
60 40 20 0
0 20 40 60 80 100 120 140 160 180
Email: cigweldsales@cigweld.com.au
28
ARC EQUIPMENT
SECTION ONE
TRANSMIG 220 COMPACT
SPECIFICATIONS SUPPLY VOLTAGE: 220/240 volt 1 phase 50/60Hz SUPPLY PLUG & LEAD: 15 amps MINIMUM RECOMMENDED GENERATOR: 9.8 kVA for maximum welding current NUMBER OF OUTPUT VOLTAGE STEPS: 16 WELDING CURRENT RANGE: 30-220 amps WIRE SPEED: 1.0-20 m/min DUTY CYCLE: 25% at 220 amps WELDING ARC VOLTAGE RANGE: 15.5-24 volts DUTY CYCLE TEST PERIOD: 5 & 10 minutes
240
V
The Transmig 220 is a 240 volt, single phase, MIG plant ideally suited for light fabrication, automotive repairs, light rural and maintenance applications. It comes complete with wheels, cylinder tray, MIG gun, work lead, and flow regulator. The Transmig 220 delivers excellent welding performance on a range of base materials. Features Features:
v 220 amp output v Reverse polarity for gas/gasless welding v Adjustable Burnback Control v 16 voltage settings v Takes 15kg wire spool v On/off switch v Easy to use controls v 3 year gold warranty** v 220 amps @25% duty cycle
Optional Accessories:
Digital Meter Kit Contact Tip 0.6mm Contact Tip 0.8mm Contact Tip 0.9mm Contact Tip 1.0mm Contact Tip 1.2mm Contact Tip 1.2Amm Conductor Tube Gas Diffuser Nozzle MIG Gun Liner 0.6-0.9mm MIG Gun Liner 0.9-1.2mm Part No. 706744 Part No. EL16T23 Part No. EL1630 Part No. EL1635 Part No. EL1640 Part No. EL1645 Part No. EL16A364 Part No. T116103508 Part No. EL52 Part No. EL22A62 Part No. OTW42/3035 Part No. OTW42/4045
Inlet Guide:
0.6-1.6mm Part No. 7977486 V Groove V Groove U Groove U Groove V Knurl V Knurl Part No. 7977036* Part No. 7977660* Part No. 7977731 Part No. 7977264 Part No. 7977732 Part No. 704277 Part No. T161558367* Part No. 310224*
Feed Rolls:
0.6 / 0.8mm 0.9 / 1.2mm Soft Wire: 0.8 / 0.9mm 1.0 / 1.2mm Cored Wire: 0.8 / 0.9mm 1.2 / 1.6mm Tweco Gun (3.6M) Regulator/Flowmeter
*Supplied with Plant Contents
100
Hard Wire:
Ordering Information:
Transmig 220 Compact
** Refer to Warranty Schedule.
80
60 40 20 0
0 20 40 60 80 100 120 140 160 180 200 220
Tuning a MIG machine requires some practice by the operator, the welding Power Source having two control settings that have to balance. These are the wirespeed control and the voltage control switches. The welding current is determined by the wirespeed control, the current will increase with increased wirespeed, resulting in a shorter arc. Less wirespeed will reduce the current and lengthen the arc. Increasing the welding voltage hardly alters the welding current level, but lengthens the arc. By decreasing the voltage, a shorter arc is obtained with little change in welding current. When changing to a different electrode wire diameter, different control settings are required. A thinner electrode wire needs more wire speed to achieve the same current level. A satisfactory weld cannot be obtained if the wirespeed and voltage switch settings are not adjusted to suit the electrode diameter and dimensions of the workpiece. If the wirespeed is too high for the welding voltage, stubbing will occur as the wire dips into the molten pool and does not melt. Welding in these conditions normally produces a poor weld due to lack of fusion. If however, the welding voltage is too high, large drops will form on the end of the electrode wire, causing splatter. The correct setting of the voltage and wirespeed can be seen in the shape of the weld deposit and heard by a smooth regular arc sound. Position of MIG Torch: The angle of the MIG torch to the weld has an effect on the width of the weld run. Torch Travel Speed: Speed at which a weld travels influences the width of the weld and penetration of the welding run.
Email: cigweldsales@cigweld.com.au
Electrode Stick Out: The electrode wire stick out from the MIG torch nozzle should be between 2-5mm. This distance may vary depending on the type of joint that is being welded. Deposition Rate: Weld metal deposition rate is proportional to current density. Current density is defined as the current per cross sectional area of the electrode wire and is normally expressed as amps per mm2. The following table shows this: 0.9mm & 1.2mm wire deposition rate.
Electrode Wire Size Current Current Density Deposition Rate (kg/hour)
0.9mm 1.2mm
200 A 200 A
314 177
3.2 2.8
This demonstrates that where the upper limit of current is limited by machine capacity and duty cycle, higher deposition rates and therefore greater productivity will be achieved by using smaller electrode wire. The CIGWELD MIG welders are particularly efficient with the 0.9mm steel wire in spray transfer mode. The savings from decreased welding time will more than cover the small cost penalty of the smaller electrode wire sizes. 0.9mm wire costs about 3% more than 1.2mm, but is deposited about 15% faster.
Penetration composition using the same current (200A) for both electrodes. Higher current density (or smaller diameter wire) also gives deeper penetration as shown above.
29
ARC EQUIPMENT
SECTION ONE
Industrial
WELDING VOLTAGE RANGE: 15.5-27 Volt DUTY CYCLE TEST PERIOD: 5 & 10 minutes WIRE DIAMETER: (Hard) 0.6-1.2 mm (Soft) 0.9-1.2mm (Cored) 0.8-1.2mm WIRE SPOOL SIZE: 300mm or 200mm or 100mm PACKED WEIGHT: 91kg POWER SOURCE DIMENSIONS: H760mm x W355mm x D850mm PACKED MIG DIMENSIONS: H1000mm x W430mm x D880mm
240
V
The Transmig 250 Compact is a 240 volt, single phase, MIG plant ideally suited for light fabrication, rural and heavier maintenance applications. Supplied with wheels, cylinder tray, MIG gun, work lead, flow regulator in a complete kit ready to weld. The Transmig 250 Compact delivers excellent welding performance on a complete range of base materials. Features:
v 250 amp output v Tweco, Euro Torch v Gas/gasless welding v Adjustable Burnback Control v 16 voltage settings v Takes 15kg wire spool v On/off switch v 3 year gold warranty** v 250 amps @30% duty cycle
Ordering Information:
Transmig 250 Compact Part No. 710007es
Part No. 706744 Part No. EL16T23 Part No. EL1630 Part No. EL1635 Part No. EL1640 Part No. EL1645 Part No. EL16A364 Part No. T116103508 Part No. EL52 Part No. EL22A62 Part No. OTW42/3035 Part No. OTW42/4045
Optional Accessories:
Digital Meter Kit Contact Tip 0.6mm Contact Tip 0.8mm Contact Tip 0.9mm Contact Tip 1.0mm Contact Tip 1.2mm Contact Tip 1.2Amm Conductor Tube Gas Diffuser Nozzle MIG Gun Liner 0.6-0.9mm MIG Gun Liner 0.9-1.2mm
Inlet Guide:
0.6-1.6mm Part No. 7977486 V Groove V Groove U Groove U Groove V Knurl V Knurl Part No. 7977036* Part No. 7977660* Part No. 7977731 Part No. 7977264 Part No. 7977732 Part No. 704277 Part No. T161558367* Part No. 310224*
Feed Rolls:
0.6 / 0.8mm 0.9 / 1.2mm 0.8 / 0.9mm 1.0 / 1.2mm Cored Wire: 0.8 / 0.9mm 1.2 / 1.6mm Tweco Gun (3.6M) Regulator/Flowmeter Soft Wire: Hard Wire:
60 40 20 0
0 20 40 60 80 100 120 140 160 180 200 220 240 260
Power Source, Tweco Gun (3.6M), Separate 2R Wire feeder Regulator/Flowmeter, Worklead (3M), Wheeling Kit/Cylinder Tray, Operating Instructions, Primary lead for factory preset supply voltage, 0.9/1.2 Feed Roll
Industrial
WELDING VOLTAGE RANGE: 15.5-27 Volt DUTY CYCLE TEST PERIOD: 5 & 10 minutes WIRE DIAMETER: (Hard) 0.6-1.2 mm (Soft) 0.9-1.2mm (Cored) 0.8-1.2mm WIRE SPOOL SIZE: 300mm or 200mm or 100mm PACKED WEIGHT: 107kg POWER SOURCE DIMENSIONS: H760mm x W355mm x D850mm PACKED MIG DIMENSIONS: H1000mm x W430mm x D880mm
240
V
The Transmig 250 Remote is a 240 volt, single phase, MIG plant ideally suited for light fabrication, rural and heavier maintenance applications. Supplied with wheels, cylinder tray, MIG gun, work lead, flow regulator in a complete kit ready to weld. The Transmig 250 Remote delivers excellent welding performance on a complete range of base materials. Features:
v 250 amp output v Tweco, Euro Torch v Gas/gasless welding v Adjustable Burnback Control v 16 voltage settings v Takes 15kg wire spool v On/off switch v 3 year gold warranty** v 250 amps @30% duty cycle
Ordering Information:
Transmig 250 Remote Part No. 710002es
Part No. 706744 Part No. EL16T23 Part No. EL1630 Part No. EL1635 Part No. EL1640 Part No. EL1645 Part No. EL16A364 Part No. T116103508 Part No. EL52 Part No. EL22A62 Part No. OTW42/3035 Part No. OTW42/4045
Optional Accessories:
Digital Meter Kit Contact Tip 0.6mm Contact Tip 0.8mm Contact Tip 0.9mm Contact Tip 1.0mm Contact Tip 1.2mm Contact Tip 1.2Amm Conductor Tube Gas Diffuser Nozzle MIG Gun Liner 0.6-0.9mm MIG Gun Liner 0.9-1.2mm
Inlet Guide:
0.6-1.6mm Part No. 7977486 V Groove V Groove U Groove U Groove V Knurl V Knurl Part No. 7977036* Part No. 7977660* Part No. 7977731 Part No. 7977264 Part No. 7977732 Part No. 704277 Part No. T161558367* Part No. 310224*
Feed Rolls:
0.6 / 0.8mm 0.9 / 1.2mm Soft Wire: 0.8 / 0.9mm 1.0 / 1.2mm Cored Wire: 0.8 / 0.9mm 1.2 / 1.6mm Tweco Gun (3.6M) Regulator/Flowmeter
*Supplied with Plant Contents
Hard Wire:
60 40 20 0
0 20 40 60 80 100 120 140 160 180 200 220 240 260
Power Source, Tweco Gun (3.6M), Separate 2R Wire feeder Regulator/Flowmeter, Worklead (3M), Wheeling Kit/Cylinder Tray, Operating Instructions, Primary lead for factory preset supply voltage, 0.9/1.2 Feed Roll
Safe Operating ZONE
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30
ARC EQUIPMENT
SECTION ONE
TRANSMIG 275 COMPACT
SPECIFICATIONS SUPPLY VOLTAGE: 220/240 volt 1 phase 50/60Hz SUPPLY PLUG & LEAD: 15 amps MINIMUM RECOMMENDED GENERATOR: 13.4 kVA for maximum welding current NUMBER OF OUTPUT VOLTAGE STEPS: 24 WELDING CURRENT RANGE: 30-275 amps WIRE SPEED: 1.0-20 m/min DUTY CYCLE: 40% at 275 amps WELDING ARC VOLTAGE RANGE: 15.5-29 Volt DUTY CYCLE TEST PERIOD: 5 & 10 minutes
240
V
The Transmig 275 Compact is a single phase MIG plant ideally suited to rural and heavier maintenance applications where only 240 volt power is available. Offering one of the highest outputs and duty cycles on the market, the Transmig 275 Compact provides superior arc characteristics for gas metal arc welding (GMAW) and flux cored arc welding (FCAW). Features:
v 240 volt input v Huge 275 amp output @ 40% duty cycle v 24 voltage settings v Heavy duty 4 roll wire feeder system v Covered 8 metre interconnection cables v Heavy duty 50mm Dinse connectors v 3 year gold warranty**
Ordering Information:
Transmig 275 Compact Part No. 706116
Part No. 706744
Optional Accessories:
Digital Meter Kit
Inlet Guide:
0.6-1.6mm Part No. 7977486 V Groove V Groove U Groove U Groove V Knurl V Knurl Part No. 7977729 Part No. 7977703* Part No. 7977733 Part No. 7977730 Part No. 7977734 Part No. 7977347 Part No. OTWX412/3545 Part No. 301526*
Feed Rolls:
Hard Wire: Soft Wire: 0.6 / 0.8mm 0.9 / 1.2mm 0.8 / 0.9mm 1.0 / 1.2mm Cored Wire: 0.8 / 0.9mm 1.2 / 1.6mm Tweco Gun (3.6M) Regulator/Flowmeter
*Supplied with Plant Contents
100 80
60 40 20 0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280
Industrial
WIRE DIAMETER: (Hard) 0.6-1.2 mm (Soft) 0.9-1.2mm (Cored) 0.8-1.6mm WIRE SPOOL SIZE: 300mm or 200mm or 100mm PACKED WEIGHT: 113kg POWER SOURCE DIMENSIONS: H800mm x W355mm x D850mm PACKED MIG DIMENSIONS: H910mm x W365mm x D900mm
240
V
The Transmig 275 Remote is a single phase MIG plant ideally suited to rural and heavier maintenance applications where only 240 volt power is available. Offering one of the highest outputs and duty cycles on the market, the Transmig 275 Remote provides superior arc characteristics for gas metal arc welding (GMAW) and flux cored arc welding (FCAW). The remote wire feeder features a heavy duty 4 roll drive system that is swivel mounted, with wheels, and supplied with 8 metres of covered interconnection cables, no job will ever be too big or too far for the Transmig 275 Remote. Features:
v 240 volt input v Huge 275 amp output @ 40% duty cycle v 24 voltage settings v Heavy duty 4 roll wire feeder system v Covered 8 metre interconnection cables v Heavy duty 50mm Dinse connectors v Swivel mounted wire feeder with wheels
Ordering Information:
Transmig 275 Remote Part No. 706118
Part No. 706744 Part No. 706202 Part No. 7977710
Optional Accessories:
Digital Meter Kit 8 metre Interconnection Extension 14 Pin Plug
Inlet Guide:
0.6-1.6mm Part No. 7977486 V Groove V Groove U Groove U Groove V Knurl V Knurl Part No. 7977729 Part No. 7977703* Part No. 7977733 Part No. 7977730 Part No. 7977734 Part No. 7977347 Part No. OTWX412/3545 Part No. 301526*
Feed Rolls:
Hard Wire: 0.6 / 0.8mm 0.9 / 1.2mm Soft Wire: 0.8 / 0.9mm 1.0 / 1.2mm Cored Wire: 0.8 / 0.9mm 1.2 / 1.6mm Tweco Gun (3.6M) Regulator/Flowmeter
*Supplied with Plant Contents. ** Refer to Warranty Schedule. Model shown with optional digital meter kit fitted.
100 80
60 40 20 0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280
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31
ARC EQUIPMENT
SECTION ONE
Industrial
WIRE DIAMETER: (Hard) 0.6-1.2 mm (Soft) 0.9-1.6mm (Cored) 0.8-1.6mm WIRE SPOOL SIZE: 300mm or 200mm or 100mm PACKED WEIGHT: 94kg POWER SOURCE DIMENSIONS: H800mm x W355mm x D850mm PACKED MIG DIMENSIONS: H910mm x W365mm x D900mm
415
V
The Transmig 330se upgrade is a multi-voltage, three phase, constant voltage DC power source ideally suited to medium fabrication, and heavier maintenance applications. The Transmig 330se provides excellent arc characteristics with gas metal arc welding (GMAW) or flux cored arc welding with or without gas (FCAW). Features:
v 24 fine welding voltage control settings v New Euro connections v New TWECO gun v Multi-voltage supply capabilities v Reverse polarity for gas/gasless MIG welding v Overload protection, thermostat with warning light v 3 year gold warranty**
Ordering Information:
Transmig 330se Compact Part No. 706126
Part No. 7977486 V Groove V Groove U Groove U Groove U Groove V Knurl V Knurl Part No. 7977036* Part No. 7977660* Part No. 7977731 Part No. 7977264 Part No. 7977728 Part No. 7977732 Part No. 704277 Part No. T161565367* Part No. 301526*
Inlet Guide:
0.6-1.6mm
Feed Rolls:
Hard Wire: Soft Wire: 0.6 / 0.8mm 0.9 / 1.2mm 0.8 / 0.9mm 1.0 / 1.2mm 1.2 / 1.6mm Cored Wire: 0.8 / 0.9mm 1.0 to 1.6mm Tweco Gun (3.6M) Regulator/Flowmeter
*Supplied with Plant Contents
Power Source, Tweco Gun (3.6M), Regulator/Flowmeter, Worklead (3M), Wheeling Kit/Cylinder Tray, Operating Instructions, Primary lead for factory preset supply voltage, 0.6/0.8 Feed Roll, 0.9/1.2 Feed Roll
** Refer to Warranty Schedule.
100 80 60 40 20 0
0 30 60 90 120 150 180 210 240 270 300 330
Industrial
WIRE DIAMETER: (Hard) 0.6-1.2 mm (Soft) 0.9-1.6mm (Cored) 0.8-1.6mm WIRE SPOOL SIZE: 300mm or 200mm or 100mm PACKED WEIGHT: 102kg POWER SOURCE DIMENSIONS: H800mm x W355mm x D850mm PACKED MIG DIMENSIONS: H910mm x W365mm x D900mm
415
V
The Transmig 330se upgrade is a multi-voltage, three phase, constant voltage DC power source ideally suited to medium fabrication, and heavier maintenance applications. The Transmig 330se provides excellent arc characteristics with gas metal arc welding (GMAW) or flux-cored arc welding with or without gas (FCAW). Features:
v 24 fine welding voltage control settings v New Euro connections v New TWECO gun v Fully enclosed spool cover v Multi-voltage supply capabilities v Reverse polarity for gas/gasless MIG welding v Overload protection, thermostat with warning light v 3 year gold warranty**
Ordering Information:
Transmig 330se Remote Part No. 706128
Part No. 704913 Part No. 706205 Part No. 7977486 V Groove V Groove U Groove U Groove U Groove V Knurl V Knurl Part No. 7977036* Part No. 7977660* Part No. 7977731 Part No. 7977264 Part No. 7977728 Part No. 7977732 Part No. 704277 Part No. T161565367* Part No. 301526
Optional Accessories:
Wire feeder Trolley 8M Interconnection Extension
Inlet Guide:
0.6-1.6mm
Feed Rolls:
Hard Wire: 0.6 / 0.8mm 0.9 / 1.2mm Soft Wire: 0.8 / 0.9mm 1.0 / 1.2mm 1.2 / 1.6 Cored Wire: 0.8 / 0.9mm 1.0 / 1.6mm Tweco Gun (3.6M) Regulator/Flowmeter
*Supplied with Plant Contents
100 80
60 40 20 0
0 30 60 90 120 150 180 210 240 270 300 330
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32
ARC EQUIPMENT
SECTION ONE
TRANSMIG 400 REMOTE
SPECIFICATIONS SUPPLY VOLTAGE: 220/380/415 volt 3 phase 50/60Hz SUPPLY LEAD: 15 amps MINIMUM RECOMMENDED GENERATOR: 20 kVA for maximum welding current NUMBER OF OUTPUT VOLTAGE STEPS: 36 WELDING CURRENT RANGE: 30-400 amps WIRE SPEED: 1.0-20 m/min DUTY CYCLES: 60% at 300 amps 30% at 400 amps WELDING ARC VOLTAGE RANGE: 15.5-33 volt
415
V
D UPGRADEER RT
The Transmig 400 is a new multi-voltage, three phase, constant voltage DC power source ideally suited to the fabrication industry. Performance, ruggedness and simplicity have been combined in this versatile MIG plant. Features:
v v v v v v v 36 fine welding voltage control settings Digital meters Fully enclosed spool cover Heavy duty 4 roll wire feed system Swivel mounted wire feeder with wheels Covered 8 metre interconnection cables 3 year gold warranty**
Inlet Guide:
0.6-1.6mm (inlet) 0.6-1.6mm (intermediate) Part No. 7977486 Part No. 7977488 V Groove V Groove V-Groove U Groove U Groove U Groove V Knurl V Knurl V Knurl Part No. 7977729 Part No. 7977703* Part No. 7977346 Part No. 7977733 Part No. 7977730 Part No. 7977348 Part No. 7977734 Part No. 7977347 Part No. 7977372 Part No. OTWX412/3545 Part No. OTWX415/3545 Part No. 301526*
Feed Rolls:
Hard Wire: 0.6 / 0.8mm 0.9 / 1.2mm 1.2/1.6mm 0.8 / 0.9mm 1.0 / 1.2mm 1.2 / 1.6mm 0.8 / 0.9mm 1.2 to 1.6mm 1.6 to 2.4mm
Soft Wire:
Cored Wire:
Ordering Information:
Transmig 400 Plant Part No. 706405
Part No. 706205 Part No. 7977710
Duty Cycle (%)
Optional Accessories:
8M Interconnection Extension 14 Pin Plug
Heavy Industrial
DUTY CYCLE TEST PERIOD: 5 minutes WIRE DIAMETER: (Hard) 0.8-1.6 mm (Soft) 0.8-1.6mm (Cored) 0.8-2.4mm WIRE SPOOL SIZE: 300mm or 200mm & 400mm coil PACKED WEIGHT: 222kg
415
V
POWER SOURCE ASSEMBLED DIMENSIONS: H840mm x W440mm x D1050mm 4R FEEDER DIMENSIONS: H294mm x W243mm x D555mm
The Transmig 400HD MIG Welding plant has been designed to increase the productivity of the metal fabrication industry. Performance, Ruggedness and Simplicity have been combined in this versatile MIG welding plant. Solid wires up to 1.6mm, diameter can be run at high duty cycles together with the ability to provide high deposition performance with flux cored wires of up to 2.4mm. Features:
v 36 fine welding voltage control settings v Trigger latching v Heavy duty design and construction v Dual inductance v Volt and Amp Meters v 4 Roll Wire Feeder v 3 year gold warranty**
Inlet Guide:
0.6-1.6mm (inlet) 0.6-1.6mm (intermediate) Part No. 7977486 Part No. 7977488 V Groove V Groove V-Groove U Groove U Groove U Groove V Knurl V Knurl V Knurl Part No. 7977729 Part No. 7977703* Part No. 7977346 Part No. 7977733 Part No. 7977730 Part No. 7977348 Part No. 7977734 Part No. 7977347 Part No. 7977372 Part No 704356* Part No. OTWX412/3545 Part No. OTWX415/3545 Part No 301527* Part No 301711*
Feed Rolls:
Hard Wire: 0.8 / 1.0mm 0.9 / 1.2mm 1.2/1.6mm 0.8 / 0.9mm 1.0 / 1.2mm 1.2 / 1.6mm 0.8 / 0.9mm 1.2 to 1.6mm 1.4 to 2.4mm
Soft Wire:
Cored Wire:
Wire Feeder Tweco Gun No.4 (3.6M) Tweco Gun No.4 (4.5M) Regulator/Flowmeter Flow Meter
*Supplied with Plant Contents
100 80
Power Source, Wire Feeder, Tweco MIG Gun (3.6M), Separate 4R Wire Feeder, Regulator/Flowmeter, Worklead 8M, Wheeling Kit/Cylinder Tray, Operating Instructions. 0.9/1.2 Feed Reel
60 40 20
Ordering Information:
Transmig 400HD Plant Part No. 704685
Part No. 704630 Part No. 704465
0
0 50 100 150 200 250 300 350 400
Optional Accessories:
** Refer to Warranty Schedule
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33
ARC EQUIPMENT
SECTION ONE
400
AMP
DUTY CYCLES: 30% at 400 amps 60% at 300 amps DUTY CYCLE TEST PERIOD: 5 & 10 minutes PACKED WEIGHT: 25kg POWER SOURCE DIMENSIONS: H420mm x W210mm x D450mm
Heavy Industrial
WELDING CURRENT RANGE: 5-400 amps SUPPLY LEAD: 33 amp
415
V
The Transmig 400i is a brand new release, 415 volt, 33 amp per phase, full digital control, DC MIG/STICK/lift TIG power source. Features include variable inductance, digital voltmeter and digital ammeter making this the ultimate unit designed for precision MIG welding of steel and other DC weldable materials. The unit also has an integrated Voltage Reduction Device (VRD) built in for improved operator safety. Features:
v Standards compliant built-in Voltage reduction Device v Save/Load (recall) weld programs v Intelligent fan operation v Embedded micro processor with digital controls v Exceptional DC welding characteristics v All welding parameters are adjustable v Easy to use digital display and panel controls v Digital volt meter and ammeter v MIG, Lift TIG & Stick weld operations v Variable inductance control in Mig mode v Self diagnostic control v Single index control knob v Compact, lightweight & portable
Ordering Information:
Transmig 400i Power Source Part No. 710014
Recommended Process:
DC GMAW - MIG DC FCAW - Flux Cored MIG DC GTAW - Lift TIG DC MMAW - Stick
Optional Accessories:
4R Wirefeeder Tweco No 4 MIG gun TWE 4 MIG gun Work lead 8M Slide Control Hand Pendant Foot Control Hiderok Helmet Dinse Plug Connector TIG torch (4M) Torch Accessories Kit Gas Hose Flowmeter / Regulator Lead Set (8M) 14 Pin Plug
*Supplied with Plant Contents
Part No. 705700 Part No. OTWX412/3545 Part No. T161565367 Part No. 705161 Part No. OTD10/2004 Part No. OTD10/2005 Part No. OTD10/2007 Part No. 453833 Part No. 704461 Part No. 424720401 Part No. BGSAK2 Part No. 700433 Part No. 301526 Part No. 646325 Part No. 7977710
TRANSMIG 450EC
SPECIFICATIONS SUPPLY VOLTAGE: 415 volt 3 phase 50Hz SUPPLY LEAD: 32 amps MINIMUM RECOMMENDED GENERATOR: 25 kVA at maximum weld current WELDING CURRENT RANGE: 30-450 amps WELDING ARC VOLTAGE RANGE: 14-32 amps
Heavy Industrial
DUTY CYCLES: 30% at 450 amps; 60% at 375 amps DUTY CYCLE TEST PERIOD: 10 minutes WIRE DIAMETERS: Hard 0.8-1.6mm Soft 0.8-1.6mm Cored 0.8-2.4mm PACKED POWER SOURCE WEIGHT: 127kg POWER SOURCE DIMENSIONS: H622mm x W486mm x D648mm
415
V
NEW
The Transmig 450EC is an ultra reliable, versatile, three phase constant voltage MIG power source. Exceptional CV dynamic response gives superior lowend characteristics and arc starting. The Transmig 450EC provides excellent arc performance with solid or flux cored wire in short arc, globular and spray transfer modes. Standard features include a 19 pin receptacle with 110V to power wire feeders, solid state contactor, output voltage regulation, overload protection, digital volt/amp meters and 70mm2 dinse welding terminals. Features:
v Infinitely variable control 14 to 32 volts v Solid state electronic control with solid state contactor v Exceptional DC welding characteristics & arc control v Remote pendant with wire feeder & voltage controls v Digital volt meter / ammeter v Easy to use controls v 110 Volt/10 amp auxiliary power
Ordering Information:
Transmig 450EC Power Source Transmig 450EC Plant Part No. 706981 Part No. 710046 Part No. 301526 Part No. 301527 Part No. 301710 Part No. 706954 Part No. 706965 Part No. SE4004M16 Part No. 717211 Part No. 704630 Part No. 705467 Part No. 7977877
Optional Accessories:
Regulator/Flowmeter Regulator Flowmeter Transmig VAF-4 Wirefeeder 4R HD Wirefeeder Supra XT MIG Gun (4M) Tweco No.5 MIG Gun (3.6M) Tweco No.5 Adaptor for VAF-4 Remote Pendant 19 Pin Plug
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34
ARC EQUIPMENT
SECTION ONE
TRANSMIG 500i
SPECIFICATIONS SUPPLY VOLTAGE: 380-415/460 volt 3 phase 50/60Hz SUPPLY LEAD: 32 amps
560
AMP
WIRE DIAMETER: Hard 0.8-1.6mm Soft 0.8-1.2mm Cored 0.8-3.2mm WELDING ARC VOLTAGE RANGE: 10-44 volt DUTY CYCLE TEST PERIOD: 10 minutes PACKED WEIGHT: 72kg POWER SOURCE DIMENSIONS: H676mm x W378mm x D584mm
415
V
The Transmig 500i is a heavy-duty inverter power source rated at 560 amps, 60% duty cycle. It has optimised, integrated electronic controls for constant current and constant voltage processes.These controls include Gas Tungsten Arc Welding (Lift TIG), Manual Metal Arc Welding (STICK), Carbon Arc Gouging (CAG), Gas Metal Arc Welding (MIG), and Flux Cored Arc Welding (FCAW).The Transmig 500i provides both 24 Volt and 110 Volt AC through a 14 pin and a 19 pin receptacle to power wire feeders and other accessories.The power source also provides auxiliary power of 110 Volt AC, 10 amp on the rear of the machine. Features:
v Multi-process MMAW, GTAW, GMAW, FCAW, CAG v Heavy Duty Multi-process output for CC and CV v Energy saving technology with 90% efficiency v Embedded micro processor v Compact size, lightweight, excellent performance v Inifinitely variable 5 to 560 amps v Electronic waveform control provides positive arc initiation and low spatter, even with CO2 v Exceptional DC welding characteristics & arc control v Digital volt meter/ammeter v Easy to use controls
Ordering Information:
Transmig 500i Power Source Transmig 500i Standard Plant Transmig 500i Heavy Duty Plant Part No. 710020 Part No. 710043 Part No. 710042
Part No. 646387 Part No. 301526 Part No. 301527 Part No. 301711 Part No. 700433 Part No. 305720401 Part No. BGSAK2 Part No. 706954 Part No. 705775 Part No. SE4004M16 Part No.SE400X4M16 Part No. 717211 Part No. 7977710 Part No. 7977877
Optional Accessories:
600A Welding Lead Set Regulator/Flowmeter Regulator Flowmeter Gas Hose Kit 250 Amp TIG Torch with Valve TIG Torch Accessory Kit Transmig 4RHD Wirefeeder VRF4 Wirefeeder Supra XT MIG Gun No.4 (4m) Supra XT MIG Gun Euro (4m) Tweco No.5 MIG Gun (3.6m) 14 Pin Plug 19 Pin Plug
Power Source
4R HD 706954
NOTE: Refer page 82 for interconnections and accessories.
VSF-2 OTD12/1002
VAF-4 705700
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35
Email: cigweldsales@cigweld.com.au
36
Wire Feeders
Welds
Steel, stainless steel, aluminium, copper.
Typical Usage
Automotive, maintenance, automated welding, fabrication, manufacturing.
No matter how skilled your operator is or how reliable your power source, efficient and productive semi automatic welding will always come down to the wire. Wire feed problems are a common cause of downtime in the MIG welding process. A quality wire drive system ensures consistent feeding and minimises the potential for lower profits through lost productivity.
2Rse
38
Euro
24
(0.6-1.6mm).023-1/16 in
38
Euro
24
CV
(0.6-2.4mm).023-3/32 in
In-shop, midrange
39
Tweco No.4
110
CV
(0.6-2.4mm).023-3/32 in
Heavy industrial
40 39
115
CV
(0.6-3.2mm).023-1/8 in (0.6-2.0mm).023-5/64 in
Weld CC or CV Voltage
Quick change Construction, field drive rolls maintenance, CC or CV completely enclosed on engine drives
QUALITY KEY: Preferred Acceptable (indicates selection of wire feeder best suited for the process)
37
ARC EQUIPMENT
SECTION ONE
Industrial
EURO
INTERCONNECTION CABLE LENGTH: 8M factory fitted INTERCONNECTION PLUG: 14 pin BURNBACK TIME RANGE: 0.05-0.40 seconds
The 2Rse is a 2 roll, compact, lightweight and easy to use wire feeder that is suited to constant voltage switched, inverter or SCR controlled MIG power sources. Features:
v 2 Roll Feeder Assembly v Spool Cover v Gas Solenoid Operation v 8M Interconnections Cables v Burnback Control v Euro Connection
Ordering Information:
Transmig 2Rse Part No. 705997
Part No. 7977486* Part No. 7977487 Part No. T161565367 Part No. OTWX412/3545 Part No. OTWX415/3545 Part No. 705817 Part No. 704915
Inlet Guide:
0.6-1.6mm 1.6-2.4mm
Optional Accessories:
TWE No. 4 Gun Euro 3.6M Tweco No. 4 Gun Euro 3.6M Tweco No. 4 Gun Euro 4.5M Euro Adaptor Tweco No. 4 Adaptor
*Supplied as standard
Feed Rolls:
Hard Wire: Soft Wire: 0.6 / 0.8mm 0.9 / 1.2mm 0.8 / 0.9mm 0.9 / 1.2mm 1.2 / 1.6mm 0.8 / 0.9mm 1.2 / 1.6mm V Groove V Groove U Groove U Groove U Groove V Knurl V Knurl Part No. 7977036 Part No. 7977660* Part No. 7977731 Part No. 7977264 Part No. 7977728 Part No. 7977732 Part No. 704277
Cored Wire
TRANSMIG 4Rse
SPECIFICATIONS CONTROL SUPPLY VOLTAGE: 24 volt AC CONTROL SUPPLY POWER: 204 volt amp WIRE SPEED: 1.3-19 m/min (50-750ipm) WIRE DIAMETER: (Hard) 0.6 1.2mm (Soft) 0.9 1.6mm (Cored) 0.8 2.4mm WIRE SPOOL SIZE: 200mm or 300mm WIRE FEEDER WEIGHT: 14kg without wire DIMENSIONS: H255mm x W230mm x D654mm
Industrial
EURO
INTERCONNECTION CABLE LENGTH: 8M factory fitted INTERCONNECTION PLUG: 14 pin BURNBACK TIME RANGE: 0.05-0.40 seconds
The 4Rse is a 4 roll, compact, lightweight and easy to use wire feeder that is suited to constant voltage switched, inverter or SCR controlled MIG power sources. Features:
v 4 Roll Feeder Assembly v Spool Cover v Gas Solenoid Operation v 8M Interconnections Cables v Burnback Control v Euro Connection
Ordering Information:
Transmig 4Rse Part No. 706543
1.6-2.4mm 7977487 1.6-2.4mm 7977489 Part No. T161565367 Part No. OTWX412/3545 Part No. OTWX415/3545 Part No. 705062 Part No. 705061 Part No. 702451
Guides:
Inlet 0.6-1.6mm 7977486* Intermediate 0.6-1.6mm 7977488*
Optional Accessories:
TWE No. 4 Gun Euro 3.6M Tweco No. 4 Gun Euro 3.6M Tweco No. 4 Gun Euro 4.5M Idler Roller Kit Geared Roller Kit 400mm Coil Holder
*Supplied as standard
Feed Rolls:
Hard Wire: 0.6 / 0.8mm 0.9 / 1.2mm 1.2 / 1.6mm 0.8 / 0.9mm 1.0 / 1.2mm 1.2 / 1.6mm 0.8 / 0.9mm 1.2 / 1.6mm 1.6/2.4mm V Groove V Groove V Groove U Groove U Groove U Groove V Knurl V Knurl V Knurl Part No. 7977729 Part No. 7977703* Part No. 7977346 Part No. 7977733 Part No. 7977730 Part No. 7977348 Part No. 7977734 Part No. 7977347 Part No. 7977372
Soft Wire:
Flux Cored
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38
ARC EQUIPMENT
SECTION ONE
VSF-2 VOLTAGE SENSING
SPECIFICATIONS CONTROL SUPPLY VOLTAGE: 15-100 volt DC CONTROL SUPPLY POWER: 120 volt amp WIRE SPEED: 1.3-17.8 m/min WIRE DIAMETER: (Hard) 0.6 1.2mm (Soft) 0.9 1.2mm (Cored) 0.8 2.0mm WIRE SPOOL SIZE: 200mm or 300mm WIRE FEEDER WEIGHT: 13.2kg without wire DIMENSIONS: H375mm x W226mm x D587mm
The VSF-2 is a 2 roll, compact, fully enclosed, lightweight and easy to use wire feeder that is suited to constant voltage inverter or SCR controlled MIG power sources.This unit is also extremely popular for use with engine driven power supplies operating in either CC or CV mode. Features:
v CC/CV Operation v 330 amp Line Contactor v Fully Enclosed v Volt and Wire Speed Meters v Quick Change Drive Rolls v Inch/Purge Controls/Gas Solenoid v Gas Solenoid
Feed Rolls:
Hard Wire: Soft Wire: Flux Cored 0.8, 0.9mm 1.2 1.2 1.2 1.3/1.7 2.0 V Groove V Groove U Groove V Knurl V Knurl V Knurl Part No. 171435-002* Part No. 171435-004 Part No. 171435-015 Part No. 171435-016 Part No. 171435-011 Part No. 171435-018
Ordering Information:
VSF-2 Wire feeder Part No. OTD12/1002
Part No. 717201 Part No. T161565363
Optional Accessories:
Tweco No. 4 3.6M TWE No 4. 3.6M
*Supplied with Plant Contents
TRANSMIG VAF-4
SPECIFICATIONS CONTROL SUPPLY VOLTAGE: 110 volt AC CONTROL SUPPLY POWER: 180 volt amp WIRE SPEED: 2.0-20 m/min WIRE DIAMETER: (Hard) 0.6 1.6 mm (Soft) 0.9 1.6 mm (Cored) 0.8 2.4 mm WIRE SPOOL SIZE: 200 or 300mm or 400mm coil WIRE FEEDER WEIGHT: 30kg without wire DIMENSIONS: H294mm x W245mm x D555mm
Heavy Industrial
No4
INTERCONNECTION CABLE LENGTH: 8M factory fitted INTERCONNECTION PLUG: 14 pin (705700) 19 pin (706965)
The VAF-4 is a heavy duty wire feeder designed to be on constant voltage inverter or SCR controlled MIG power sources with 110 volt supply. Features:
v Voltage Control at Feeder v Remote Pendant Option v Spot Welding Control (0-3 sec) v Connection Supplied Tweco 4
Feed Rolls:
Hard Wire: 0.6 / 0.8mm 0.9 / 1.2mm 1.2/1.6mm 0.8 / 0.9mm 1.0 / 1.2mm 1.2 / 1.6mm 0.8 / 0.9mm 1.2 / 1.6mm 1.6/2.4mm V Groove V Groove V Groove U Groove U Groove U Groove V Knurl V Knurl V Knurl Part No. 7977729 Part No. 7977703* Part No. 7977346 Part No. 7977733 Part No. 7977730 Part No. 7977348 Part No. 7977734 Part No. 7977347 Part No. 7977372
Soft Wire:
Flux Cored
Ordering Information:
VAF-4 Wire feeder 14 pin VAF-4 Wire feeder 19 pin Part No. 705700 Part No. 706965
Part No. 705467 Part No. 705470 Part No. 717201 Part No. SE4004MI6 Part No. 705471 Part No. 704521 Part No.704630
Optional Accessories:
Remote Pendant option (kit 705470 required for remote pendant) Remote Wirespeed and Voltage kit Tweco No.4 3.6M Tweco Supra XT Gun 4M Euro Adaptor Tweco No.4 Adaptor Tweco No.5 Adaptor
*Supplied with Feeder
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39
ARC EQUIPMENT
SECTION ONE
Heavy Industrial
No4
The Transmig 4RHD is a heavy duty, compact, 4-roll wire feeder designed for semi-automatic welding. Key features are outstanding speed control through builtin compensation for changes in line voltage and/or load on the feed rolls. Other user friendly features include quick change feed rolls without tools, a rotatable feed head to limit the bends in the gun cable and a welding gun quick disconnect. The feed system is compact yet provides heavy duty power for large diameter solid and flux cored wires. Ground fault protection, electronic motor protection and an input circuit breaker are all designed to keep the unit running in tough conditions. Features:
v Heavy Duty 4 Roll Feeder Assembly v Gas Solenoid Operation v Digital Meters for Wire Speed, Voltage (Preset and Actual) and Arc Current v Feed Force Monitor Display v Inch Switch, Purge Switch, Trigger Latch Switch & Spot Timer Control v Adjustable Timing for Pre-Flow, Post Flow and Burnback v Tweco No 4 Torch Connection v Adjustable Run In & Ramp Up Speeds to Match a Power Source Start Characteristics v Ground Fault Protection, Electronic Motor Protection and an Input Circuit Breaker v Embedded Micro Processor v Compact, Lightweight, excellent Performance
Hard Wire:
Soft Wire:
Flux Cored
0.6mm 0.8 / 0.9mm 0.9 / 1.2mm 1.3/1.6mm 0.9mm 1.2mm 1.6mm 0.8 / 0.9mm 1.2mm 1.3 / 1.6mm 2.0mm 2.4mm 2.8mm 3.2mm
V Groove V Groove V Groove V Groove U Groove U Groove U Groove V Groove V Knurl V Knurl V Knurl V Knurl V Knurl V Knurl
Part No. 375980-071 Part No. 375980-050 Part No. 375980-070 Part No. 375980-052 Part No. 375980-072 Part No. 375980-073 Part No. 375980-074 Part No. 375980-050 Part No. 375980-083 Part No. 375980-057 Part No. 375980-058 Part No. 375980-059 Part No. 375980-060 Part No. 375980-061
Ordering Information:
Transmig 4RHD Part No. 706954
Part No. 870394 Part No. 870395 Part No. 706955 Part No. 706956 Part No. 706957 Part No. 375582A-004 Part No. 407142A
Optional Accessories:
Tweco No. 4 Torch Adaptor Tweco No. 5 Torch Adaptor 1.2 Metre Interconnection Cable 10 Metre Interconnection Cable 15 Metre Interconnection Cable 15kg Spool Cover 30kg Coil Adaptor
Feed Rolls:
GROOVE A
GROOVE B
DOUBLE U
SIDE A
SIDE B
STYLE 1: V grooves are used for solid hard wires such as mild steel or stainless steel STYLE 2: V knurled grooves are used for flux cored wires STYLE 3: U grooves are used for solid soft wires such as aluminium NOTE: Number stamped on Side A indicates the wire size of Groove B and vice versa
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40
ARC EQUIPMENT
Operating voltage Welding voltage 24 Volt AC 24/36 Volt AC 110 Volt AC Control Plug pins No control plug 14 pin plug 7 pin socket MPM5/170 (636810) MPM5/190 (636800) MPM8/255 (636808) MPM8/270 (636809) MPM12/400 (636804) MPM20/500 (636805) Transarc 250Si (625780) Transarc 300Si (625781) Transmig 210se, 215se (706111) Transmig 250 Remote (710002) Transmig 250se, 265se, 275 (706118) Transmig 330se, 350 (706128) Transmig 400 (704685) Transmig 4000se (706405) Transmig 400i (710014) NEW Transmig 450EC Plant (710046) NEW Transmig 500i Power Source (710020) NEW Transmig 500i HD Plant (4RHD) (710043) NEW Transmig 500i Plant (VAF4) (710042) NEW Transtig 250Pi Power Source (700721) NEW Transtig 300Pi Power Source (700722) NEW Transtig 300 AC/DC Power Source (700723) NEW MPM6/220 (636802) MPM8/250 (636801) MPM8/300 (636300) MPM20/600 (636806) LS300 (OTD10/3007) 400S (OTD10/3016) Transarc 450 DC (625637) LM300 (OTD10/3013) Ultra Flex 350 Pulse (706180) Transmig 350 (704301) Transmig 350 Pulse (703935) 400GMS (OTD10/3044) 600GMS (OTD10/1016) Transmig 450CV (706160) Transmig 450CC/CV (705212) Transmig 500 (703371) Transmig 650CC/CV (706170) LT300 (OTD10/3033) 300GTWS (OTD10/3036) Transtig 280 (700690) Transtig 300 Pulse (700214) 400GTS (OTD10/3019) 400GTWS (OTD10/1043)
14 pin plug
Note 1 Note 1 Note 1 Note 2 Note 1,2 Note 1,2 Note 1,2 Note 1,2 Note 1,2 Note 1,2 Note 1,2
Note 1 Note 1 Note 1 Note 1,2 Note 2 Note 2 Note 2 Note 2 Note 2 Note 2 Note 2 Note 1,2 Note 1,2 Note 1,2 Note 1,2 Note 3
Note 2 Note 2
Usable within the welders capacity & duty cycle but not the prime choice Recommended for use within the Power Source's capacity & duty cycle
Note 1. Pins A & B (14 pin socket) OR pins B & E (8 pin socket) OR pins B & F (7 pin socket) must be short circuited together for the VSF-2 to operate. 2. The maximum welding current for the VSF-2 is 330 amps. 3. Transmig 500 manufactured pre 2001 require an Accredited CIGWELD Service Agent to change the 14 pin plug to an 8 pin plug.
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41
ARC EQUIPMENT
PortaWeld 100 0.8 Transmig 135 0.6-0.8 0.8-0.9 0.9-0.9 Transmig 190 0.6-0.8/0.9 0.8-0.9 0.8-0.9 1.2 Transmig 130 Twin 0.6-1.0
F/COR HARD SOFT F/COR HARD SOFT F/COR F/COR HARD & F/COR V HARD SOFT SOFT SOFT F/COR F/COR NA
V Knurled V U V Knurled V U V Knurled V Knurled V 7977036 V U U U V Knurled V Knurled Drive Key V V 7977703 7977345 7977346 7977733 7977348 7977730 7977734 7977347 7977372 Knurled Pressure Roll Plain Pressure Roll Driven Idle Gear Kit Idle Roll Kit Drive Key V V V V U U U V Knurled V Knurled V Knurled V Knurled V Knurled V Knurled V V U U V Knurled U Cogged V Knurled V Knurled
2 Roll Wire Drive System 0.6-0.9 HARD 0.9-1.2 0.8-0.9 0.9-1.2 1.2-1.6 0.8-0.9 1.2-1.6 NA
7977660 7977731 7977264 7977728 7977732 704277 7977149 7977729 7977344 7977484 7977485 705061 705062 7977520 375980-071 375980-050 375980-070 375980-052 375980-072 375980-073 375980-074 375980-083 375980-057 375980-058 375980-0589 375980-060 375980-061 OME079/595 OME079/596 OME079/599 OME079/601 OME079/607 OME079/614 OME079/609 OME079/611 OTD12/2009 OTD12/2011 OTD12/2001 OTD12/2007 OTD12/2012 171435-002 171435-004 171435-015 171435-016 171435-011 171435-018
4 Roll Wire Drive System 0.6-0.8 HARD 0.8-1.0 HARD 0.9-1.2 HARD V 1.0-1.2 HARD V 1.2-1.6 HARD V 0.8-0.9 SOFT U 1.2-1.6 SOFT U 1.0-1.2 SOFT U 0.8-0.9 F/COR V Knurled 1.2-1.6 F/COR V Knurled 1.6-2.4 F/COR V Knurled NA NA NA NA NA NA NA NA NA NA 4 Roll HD Wire Drive System (706954) 0.6 HARD 0.8-0.9 HARD 0.9-1.2 HARD 1.3-1.6 HARD 0.9 SOFT 1.2 SOFT 1.6 SOFT 1.2 F/COR 1.3-1.6 F/COR 2 F/COR 2.4 F/COR 2.8 F/COR 3.2 F/COR Transmatic 3.2 Wire feeder 0.9 1.2 1.2 1.6 1.2 1.6 1.6 2.4 HARD HARD SOFT SOFT F/COR F/COR F/COR F/COR
VSF-2 Voltage Sensing Wire feeder 0.9 HARD 1.2 HARD 0.8-1.2 HARD-F/COR 1.2 SOFT 1.6-2.0 F/COR Hefty II, Porta Feed 17A & Ultrafeed 1000 Wire feeders 0.8-0.9 HARD V 1.2 HARD V 1.2 SOFT U 1.2 F/COR V Knurled .3-1.7 F/COR V Knurled 2.0 F/COR V Knurled Transmatic 1 Wire feeder
0.9 HARD V 703911 1.2 SOFT U 703905 1.2-1.6 F/COR V Knurled 704202 The Wirewasp wire feed motor must be changed over to OCE5710106 Two feed rolls required per wire size. + Four feed rolls required per wire size
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42
GMAW GUNS
and Consumable Parts
REMEMBER:
look for the stamp on your consumable parts and . . . GET THE
REAL McCOY!
Inferior copies exist. This stamp ensures guaranteed quality with maximum parts life.
GENUINE CONSUMABLES
The Professionals Choice
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ARC EQUIPMENT
SECTION ONE
Ordering Information:
TWE 1, 3 metre Euro Part No. T161545307
PART No OTW21/50/F OTW21/62/F Refer Easy Find Page 52 OTW51 T116103505 717590 717591 717524 717543 RETAIL PACK PART No OTW21/50/F/R OTW21/62/F/R OTW51/R
4 3 2 5 5
6 7
6 6
TWECO TWE2
TORCH MODEL TWE2.36 F spring pins TWE2.36 F spring pins TWE2.36 TW PART NUMBER T161555367 T161558367 T161555363 LENGTH 3.6M 3.6M 3.6M CONNECTION TYPE Euro Euro Tweco DUTY CYCLE 60% @ 250 amps 60% @ 250 amps 60% @ 250 amps CONTACT TIP OTW14H/40 EL1635 OTW14H/40 WIRES DIA. (MM) 0.6-1.2 0.6-1.2 0.6-1.2 COOLING TYPE Air Air Air
Ordering Information:
TWE 2, 3.6 metre Euro TWE 2, 3.6 metre Euro (Eliminator consumables) TWE 2, 3.6 metre TWECO Part No. T161555367 Part No. T161558367 Part No. T161555363
RETAIL PACK PART No OTW32/R OTW52/R
5 4 3 2 1 6 6
6 7 8 7 7 7 7 9 7 9 9
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44
ARC EQUIPMENT
SECTION ONE
TWECO TWE4
TORCH MODEL TWE4.3 F spring pins TWE4.36 TW PART NUMBER T161565367 T161565363 LENGTH 3.6M 3.6M CONNECTION TYPE Euro Tweco
Ordering Information:
TWE4, 3.6 metre Euro TWE4, 3.6 metre TWECO Part No. T161565367 Part No. T161565363
RETAIL PACK PART No OTW34A/R OTW54A/R
5 4 3 2 1 10 1 6 6
7 87
TWECO No. 2
TORCH MODEL Tweco No. 2 PART NUMBER 717162 LENGTH 3.6M CONNECTION TYPE Tweco DUTY CYCLE 60% @ 250 amps CONTACT TIP OTW14/35 WIRES DIA. (MM) 0.6-1.2 COOLING TYPE Air
Ordering Information:
TWECO No. 2, 3.6 metre Part No. 717162
PART No. Refer Easy Find Page 54 Refer Easy Find Page 52 OTW52 OTW32 OTW62A/45 OTW62J/45 OTW 102 OTW 83 OTW92 OTW152 OTW142/6 OTW132/12 OTWM6RC OTW132/12 Refer Easy Find Page 57 OTW350174 OTW44C OTW224 OTWM170/2 OTW104 717594 RETAIL PACK PART No. OTW52/R OTW32/R
9 6 4 1 2 8 3 11 7
12 10 14 15 16 17 18 19 13
12
20
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45
ARC EQUIPMENT
SECTION ONE
Ordering Information:
TWECO No. 4, 3.6 metre TWECO No. 4, 4.5 metre TWECO No. 4, 3.6 metre TWECO No. 4, 4.5 metre Part No. 717201 Part No. 717335 Part No. OTWX412/3545 Part No. OTWX415/3545
5 9 6 4 1 4 1 8 14 15 16 17 22 23 24 18 19 12 13 2 10 3 11 7
27
12
20
21
25
27 26 11
20
TWECO No. 5
TORCH MODEL Tweco No. 5 Tweco No. 5 PART NUMBER 717211 717212 LENGTH 3.6M 4.5M CONNECTION TYPE Tweco 5 Tweco 5 DUTY CYCLE 60% @ 500 amps 60% @ 500 amps CONTACT TIP OTW15H/45 OTW15H/45 WIRES DIA. (MM) 0.9-2.8 0.9-2.8 COOLING TYPE Air Air
Ordering Information:
TWECO No. 5, 3.6 metre TWECO No. 5, 4.5 metre Part No. 717211 Part No. 717212
5 9 6 4 1 4 1 8 14 15 16 17 18 19 12 13 2 10 3 11 7
12 20
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46
ARC EQUIPMENT
SECTION ONE
TWECO SUPRA XT
TORCH MODEL Supra XT Supra XT PART NUMBER SE4004MI6 SE400X4MI6 LENGTH 4.0M 4.0M CONNECTION TYPE Tweco 4 Euro
Ordering Information:
Tweco SUPRA XT 4.0 metre Tweco SUPRA XT 4.0 metre Part No. SE4004M16 Part No. SE400X4M16
8 4 3
1 2
10
11
12
13
14 15 16
17
19 20 22
24
24 18 21 23 11
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47
ARC EQUIPMENT
SECTION ONE
CONDUCTOR TUBE QTR 22 Metal Jacket QTR 180 Metal Jacket QTRW 22 Metal Jacket QTRW 22 Long Metal Jacket QTRW 22 Metal Jacket QTRW 180 Metal Jacket
SUITS TORCH QTR range of Torches QTR range of Torches QTRW range of Torches QTRW range of Torches QTRW range of Torches QTRW range of Torches
DUTY CYCLE 60% @ 600 amps 60% @ 600 amps 60% @ 400 amps 60% @ 400 amps 60% @ 600 amps 60% @ 600 amps
CONTACT TIP Eliminator Series Eliminator Series Eliminator Series Eliminator Series Eliminator Series Eliminator Series
Note: All conductor tubes are shipped with Eliminator style diffusers and without contact tips or nozzles.
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48
ARC EQUIPMENT
SECTION ONE
SPARE PARTS
Transmig 130 Twin Gun (OCE8153100) TRANSMIG 130 TWIN GUN SPARES:
ITEM 1 2 DESCRIPTION Nozzle Contact Tip 0.6mm 0.8mm 0.9mm Complete Push Button Assy R/H Handle Conduit Liner L/H Handle Torch Trigger Lever PART No OCE1311 OTW11/23 OTW11/30 OTW11/35 OCE5750517 OCE3055612 OCE5580017 OCE3055613 OCE3120018 RETAIL PACK PART No OCE1311/R OTW11/23/R OTW11/30/R OTW11/35/R
5 4 3 2 1 9 10
3 4 5 9 10
7 3 2 1 11 12
5 4 3 2 1
7 8
10
13 12 11
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49
ARC EQUIPMENT
5 8 11 12 13
10
1 3 2
17 18 19
21
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50
ARC EQUIPMENT
PART No.
23005146
APPLICABLE TORCHES
MIG135 gun & Portaweld 100 gun
717522
Mini gun
Gas Diffuser
OTW51
OTW51/R
Tweco No. 1; TWE No. 1 MIG 165 Gun; MIG 190 Gun
Gas Diffuser
OTW52
OTW52/R
Gas Diffuser
OTW54A
OTW54A/R
OTW55SW
OTW55
OTW55H
EL52
EL52/R
Eliminator 250
EL52CT
Eliminator 250
EL54CTSW
Eliminator 450
EL54CTH
Eliminator 450
EL54SW
Eliminator 450
EL54H
Eliminator 450
EL56SW
Eliminator 600
EL56H
Eliminator 600
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51
ARC EQUIPMENT
PART No.
OTW11/23 OTW11/30 OTW11/35 OTW11/40 OTW11/45
APPLICABLE TORCHES
Tweco No. 1 Mini Gun TWE 1 Autopak 150; 200 Transmig 195 Portaweld 100; Transmig 135 Transmig 165 Transmig 190 Transmig 130 Twin Wire Wasp
14 SERIES
DESCRIPTION
Contact Tip 0.6mm Contact Tip 0.8mm Contact Tip 0.9mm Contact Tip 1.0mm Contact Tip 1.2mm Contact Tip 1.6mm Heavy Duty Contact Tip 0.9mm Heavy Duty Contact Tip 1.0mm Heavy Duty Contact Tip 1.2mm Heavy Duty Contact Tip 1.6mm Heavy Duty Contact Tip 1.6mm Heavy Duty Contact Tip 2.0mm Heavy Duty Contact Tip 1.2mm ALUM Heavy Duty Contact Tip 1.6mm ALUM Contact Tip 0.8mm Tapered Contact Tip 0.9mm Tapered Contact Tip 1.2mm Tapered
PART No.
OTW14/23 OTW14/30 OTW14/35 OTW14/40 OTW14/45 OTW14/116 OTW14H/35 OTW14H/40 OTW14H/45 OTW14H/116 14H/116/78 OTW14H/564 717256 14AH/116 OTW14T/30 OTW14T/35 OTW14T/45
APPLICABLE TORCHES
Tweco No.2; TWE 2 Tweco No.4; TWE 4 Transmig 195 RP Transmig 200 Transmig 275 Transmig S3-C Transmig 185 S Transmig 185 SM Transmig 180 Transmig 240 Transmig 250 Transmig 310 Transmig 330 Transmig 350 Transmig 400 Transmig 400EC
15 SERIES
DESCRIPTION
H/Duty Contact Tip 0.9mm H/Duty Contact Tip 1.2mm H/Duty Contact Tip 1.6mm H/Duty Contact Tip 2.0mm H/Duty Contact Tip 2.4mm H/Duty Contact Tip 2.8mm H/Duty Contact Tip 1.2mm ALUM H/Duty Contact Tip 1.6mm F/COR H/Duty Contact Tip 1.2mm F/COR H/Duty Contact Tip 1.6mm F/COR H/Duty Contact Tip 2.0mm F/COR
PART No.
OTW15H/35 OTW15H/45 OTW15H/116 OTW15H/564 OTW15H/332 OTW15H/764 717143 717149 15AHFC/364 15AHFC/116 717275
APPLICABLE TORCHES
Tweco No. 5 Supra XT Transmig 500
ELIMINATOR
DESCRIPTION
Contact Tip 0.6mm Tapered Contact Tip 0.8mm Tapered Contact Tip 0.9mm Tapered Contact Tip 1.0mm Tapered Contact Tip 1.2mm Tapered Contact Tip 1.6mm Tapered Contact Tip 1.2mm Alum. Contact Tip 1.6mm Alum. Contact Tip 0.8mm Contact Tip 0.9mm Contact Tip 1.0mm Contact Tip 1.2mm Contact Tip 1.3mm Contact Tip 1.6mm Contact Tip 2.0mm Contact Tip 2.4mm
PART No.
EL16T23 EL16T30 EL16T35 EL16T40 EL16T45 EL16T116 EL16A364 EL16A116 EL1630 EL1635 EL1640 EL1645 EL1652 EL16116 EL16564 EL16332
APPLICABLE TORCHES
Transmig 210; 220; 250; 310; 330 Transmig 210se; 250se Transmig 330se pre-May 2001 Transmig 215se; 265se
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52
ARC EQUIPMENT
PART No.
OTW32 OTW34A
APPLICABLE TORCHES
Tweco No. 2; TWE 2 Tweco No. 4; TWE 4
PART No.
717540 717541
APPLICABLE TORCHES
Tweco No. 4 Tweco No. 5 Supra XT
OTW36CT600
Eliminator 600
PART No.
QTREL54CT/H OTWWC53/EL OTWWC56/EL/H OTWWC56/EL/SW
APPLICABLE TORCHES
All QTR / QTRW Automatic and Robotic Torches
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53
ARC EQUIPMENT
PART No.
OCE1311
APPLICABLE TORCHES
130 Twin Gun Wire Wasp Gun
DESCRIPTION
Nozzle Tweco 1 Fixed 13mm Flush Tip Nozzle Tweco 1 Fixed 16mm Flush Tip
PART No.
OTW21/50/F OTW21/62/F
APPLICABLE TORCHES
Tweco No. 1 Mini MIG TWE 1 Autopak 150; 250 Transmig 195 Portaweld 100; Transmig 135 Transmig 165; Transmig 190
TWECO NO. 2
DESCRIPTION
Tweco 2 Adjustable 13mm, 3mm Recess Tip Tweco 2 Adjustable 16mm, 3mm Recess Tip
PART No.
OTW22/50 OTW22/62
APPLICABLE TORCHES
Tweco No. 2; TWE 2 Transmig 200; Transmig 240 Transmig 185 S Transmig 185 SM Transmig 180
TWECO NO. 4
DESCRIPTION
Tweco No. 4 Fixed 16m Flush Tip
PART No.
OTW23/62/F
APPLICABLE TORCHES
Tweco No. 4; TWE 4
Tweco No. 4 Short Stop Tapered 3mm Recess Tip Tweco No. 4 Adjustable 13mm Tweco No. 4 Adjustable 16mm Tweco No. 4 Adjustable Heavy Duty 16mm Tweco No. 4 Adjustable Heavy Duty 19mm
OTW24A/50/R OTW24A/62/R
Transmig 195 RP Transmig S3-C Transmig 330 Transmig 350 Transmig 400 Transmig 450EC
717309
Tweco No. 4 CT Nozzle Tip 16mm Fixed 3mm Recess Tip Tweco No. 4 CT Nozzle Tip 16mm Fixed 13mm Recess Tip
717532 717534
TWECO NO. 5
DESCRIPTION
Tweco No. 5 CT Nozzle Tip 16mm Fixed 3mm Recess Tip Tweco No. 5 CT Nozzle Tip 19mm Fixed 3mm Recess Tip
PART No.
717538 717539
APPLICABLE TORCHES
Tweco No. 5 Supra XT Transmig 500
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54
ARC EQUIPMENT
PART No.
EL22A37 EL22A50 EL22A50F EL22A62 EL22A62 EL22A62 EL22A62F EL22A75 EL22I50P EL22I62P EL22CT62
APPLICABLE TORCHES
Eliminator 250 Transmig 210; 250; 310; 330 Transmig 210se; 250se
Nozzle Eliminator 450 amp Adjust 10mm 3mm Recess tip Nozzle Eliminator 450 amp Adjust 13mm 3mm Recess tip Nozzle Eliminator 450 amp Adjust 16mm 3mm Recess tip Nozzle Eliminator 450 amp Heavy Duty Adjust 16mm Nozzle Eliminator 450 amp Adjust 16mm 3mm Recess tip Nozzle Eliminator 450A amp Fixed 16mm 3mm Recess tip Nozzle Eliminator 450 amp Heavy Duty Fixed 16mm Nozzle Eliminator 450 amp Heavy Duty Fixed 19mm
Eliminator 450 Transmig 400 pre May 2001 Transmig 350ec; 350 Pulse
OTW26I62
Eliminator 600
QTR AUTOMATIC/ROBOTIC
DESCRIPTION
Nozzle QTRW 400 amp Fixed 16mm 3mm Recess Tip Nozzle QTRW 600 amp Fixed 16mm Flush Tip
PART No.
RWC24/62 RWC26/62F
APPLICABLE TORCHES
All QTR/QTRW automatic and robotic torches
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55
ARC EQUIPMENT
DESCRIPTION
Tweco No. 2, 45 Conductor Tube Tweco No. 2, 45 Stainless Steel Jacket Conductor Tube
APPLICABLE TORCHES
Tweco No. 2
TWECO No. 4
PART NUMBER
OTW64A/45 OTW64A/60 OTW64J/45 OTW64J/60
DESCRIPTION
Tweco No. 4 45 Conductor Tube Tweco No. 4 60 Conductor Tube Tweco No. 4 45 Stainless Steel Jacket Conductor Tube Tweco No. 4 60 Stainless Steel Jacket Conductor Tube
APPLICABLE TORCHES
Tweco No. 4
TWECO No. 5
PART NUMBER
OTW65/45 OTW65/60 OTW65J/45 OTW65J/60
DESCRIPTION
Tweco No. 5 45 Conductor Tube Tweco No. 5 60 Conductor Tube Tweco No. 4 45 Stainless Steel Jacket Conductor Tube Tweco No. 5 60 Stainless Steel Jacket Conductor Tube
APPLICABLE TORCHES
Tweco No. 5
SUPRA XT
PART NUMBER
OTWSE65J/45 OTWSE65J/60
DESCRIPTION
Conductor Tube 45 Metal Jacket Conductor Tube 60 Metal Jacket
APPLICABLE TORCHES
Supra XT
ELIMINATOR
PART NUMBER
EL63J-45 EL63J-60 EL64J-45 EL64J-60 EL66J-45 EL66J-60
DESCRIPTION
Eliminator Conductor Tube 45 250 amp Metal Jacket Eliminator Conductor Tube 60 250 amp Metal Jacket Eliminator Conductor Tube 45 450 amp Metal Jacket Eliminator Conductor Tube 60 450 amp Metal Jacket Eliminator Conductor Tube 45 600 amp Metal Jacket Eliminator Conductor Tube 60 600 amp Metal Jacket
APPLICABLE TORCHES
Eliminator 250
Eliminator 450
Eliminator 600
QTR AUTOMATIC/ROBOTIC
PART NUMBER
QTR66/22 QTR66/180 QTRW64/22 QTRW64/22L QTRW66/22 QTRW66/45 QTRW66/180
DESCRIPTION
Conductor Tube 22 600 amp QTR Metal Jacket Conductor Tube 180 600 amp QTR Metal Jacket Conductor Tube 22 400 amp QTRW Metal Jacket Conductor Tube 22LG 400 amp QTRW Metal Jacket Conductor Tube 22 600 amp QTRW Metal Jacket Conductor Tube 45 600 amp QTRW Metal Jacket Conductor Tube 180 600 amp QTRW Metal Jacket
APPLICABLE TORCHES
QTR air torches
PART NUMBER
T116103505 T116103506 T116103508 T116103507 OTW90031 717565 MS6345 23005179 23005144 MF0245
DESCRIPTION
Conductor Tube 45 Conductor Tube 45 Tweco Screw Tips Conductor Tube 45 Tweco Elim tips Conductor Tube 45 Conductor Tube 250-60-60 60 250 amp Gun Conductor Tube 350-60-60 60 350 amp Gun Conductor Tube 45 250 amp Gun Conductor Tube 45 Torch Trigger Switch Conductor Tube 45 Torch Trigger Switch Conductor Tube 45
APPLICABLE TORCHES
TWE 1 torch TWE 2 torch TWE 2 torch TWE 4 torch MIG195 MIG275 Transmig 210 to 330 Portaweld 100 Transmig 135 Transmig 165; Transmig 190
PART NUMBER
OCE 5750517
DESCRIPTION
Conductor Tube and Torch Trigger Switch for 130 Twin and Wire Wasp
APPLICABLE TORCHES
Transmig 130 Twin Wire Wasp
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56
ARC EQUIPMENT
DESCRIPTION
Tweco Conduit Liner 4.5M 0.8-0.9mm Hard Tweco No.2 Tweco Conduit Liner 4.5M 1.0-1.2mm Hard Tweco No. 2 Tweco Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco No. 2
APPLICABLE TORCHES
Tweco No. 2; TWE 2
TWECO No. 4
PART NUMBER
OTW44/3545 OTW44/564 717344 OTW44/116 717347 OTW44N/116
DESCRIPTION
Tweco Conduit Liner 4.5M 0.9-1.2mm Hard Tweco No. 4 Tweco Conduit Liner 4.5M 2.0mm Hard Tweco No. 4 Tweco Conduit Liner 7.6M 0.9-1.2mm Hard Tweco No. 4 Tweco Conduit Liner 4.5M 1.6mm Hard Tweco No. 4 Tweco Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco No. 4 Tweco Conduit Liner 4.5M 1.6mm Nylon Tweco No. 4
APPLICABLE TORCHES
Tweco No. 4; TWE 4 Supra XT Transmig 330 Transmig 350; 350ec Transmig 350 Pulse Transmig 400; Transmig 450EC
TWECO No. 5
PART NUMBER
OTW45/3545 OTW45/564 OTW45/116 OTW45H/332 OTW45H/764 OTW45N/116 717512
DESCRIPTION
Tweco Conduit Liner 4.5M 0.9-1.2mm Hard Tweco No. 5 Tweco Conduit Liner 4.5M 2.0mm Hard Tweco No. 5 Tweco Conduit Liner 4.5M 1.6mm Hard Tweco No. 5 Tweco Conduit Liner 4.5M 2.4mm Hard Tweco No. 5 Tweco Conduit Liner 4.5M 2.8mm Hard Tweco No. 5 Tweco Conduit Liner 4.5M 1.6mm Nylon Tweco No. 5 Tweco Conduit Liner 4.5M 3.2mm Hard Tweco No. 5
APPLICABLE TORCHES
Tweco No. 5 Transmig 500 Transmig 500i Supra XT (requires OTD1765H)
ELIMINATOR 250
PART NUMBER
OTW42/3035 OTW42/4045 OTW42N/3545
DESCRIPTION
Tweco Conduit Liner 4.5M 0.8-0.9mm Hard Tweco No.2 Tweco Conduit Liner 4.5M 1.0-1.2mm Hard Tweco No. 2 Tweco Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco No. 2
APPLICABLE TORCHES
Eliminator 250 Transmig 210; 250; 310; 330 Transmig 210se; 250se Transmig 215se; 265se
ELIMINATOR 450
PART NUMBER
OTW44/3545 OTW44/564 717344 OTW44/116 717347 OTW44N/116
DESCRIPTION
Tweco Conduit Liner 4.5M 0.9-1.2mm Hard Tweco No. 4 Tweco Conduit Liner 4.5M 2.0mm Hard Tweco No. 4 Tweco Conduit Liner 7.6M 0.9-1.2mm Hard Tweco No. 4 Tweco Conduit Liner 4.5M 1.6mm Hard Tweco No. 4 Tweco Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco No. 4 Tweco Conduit Liner 4.5M 1.6mm Nylon Tweco No. 4
APPLICABLE TORCHES
Eliminator 450 Transmig 350; 350ec Transmig 350 Pulse Transmig 400
ELIMINATOR 600
PART NUMBER
OTW45/3545 OTW45/564 OTW45/116 OTW45H/332 OTW45H/764 OTW45N/116 717512
DESCRIPTION
Tweco Conduit Liner 4.5M 0.9-1.2mm Hard Tweco No. 5 Tweco Conduit Liner 4.5M 2.0mm Hard Tweco No. 5 Tweco Conduit Liner 4.5M 1.6mm Hard Tweco No. 5 Tweco Conduit Liner 4.5M 2.4mm Hard Tweco No. 5 Tweco Conduit Liner 4.5M 2.8mm Hard Tweco No. 5 Tweco Conduit Liner 4.5M 1.6mm Nylon Tweco No. 5 Tweco Conduit Liner 4.5M 3.2mm Hard Tweco No. 5
APPLICABLE TORCHES
Eliminator 600 Transmig 500
PART NUMBER
717560 OTWAWC44116 717524 717543 OCE5580017 23005250 23005091 23005025 23005069
DESCRIPTION
Tweco Conduit Liner 3.6M 0.9-1.2mm Hard Tweco Conductor Tube Copper Jump Liner 1.6mm Tweco Conduit Liner 4.5M 0.8-0.9mm Tweco Conduit Liner 4.5M 1.0-1.2mm Conduit Liner (Non Tweco) 2M 0.6-1.2mm Conduit Liner 2M 0.6-0.9mm Liner Conductor Tube Conduit Liner 3M 0.6-1.0mm Conduit Liner 3M 1.0-1.2mm
APPLICABLE TORCHES
Transmig 275 For aluminium wire MiniGun MiniGun Wire Wasp & 130Twin Portaweld 100; Transmig 135 Portaweld 100; Transmig 135 Transmig 165; Transmig 190 Transmig 165; Transmig 190
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57
ARC EQUIPMENT
TWECO SUPRA XT
TWECO TWE1
TWECO TWE2
TWECO TWE4
TWECO No. 2
Portaweld 100
CIGWELD Part No. GAS DIFFUSER 23005146 OTW51 OTW52 OTW54A OTW55SW 717522 717561 EL52 EL54SW EL56SW CONDUCTOR TUBE 23005179 23005144 MF0245 T116103505 T116103506 T116103507 T116103508 OTW62J/45 OTW64J/45 OTW65J/45 OTWSE65J/45 717521 OTW90031* 717565 OCE5750517 MS6345 EL63J-45 EL64J45 EL66J-45 TRIGGER SWITCH ASSEMBLY 23005144 23005179 BX0020 717590 717592 OTW92 OTW94R OTW94L OTWSE96 OTWSE96/B 717523 717563 OCE3120018 OCE5750517 ELC94 ELC94B ELC96B
Transmig 135
TWECO No. 4
TWECO No. 5
Remarks
Uses 11 series tips Uses 11 series tips Uses 11 series tips Uses 11 series tips Uses 15 series tips for 0.9-1.6mm wires Uses 11 series tips Uses 14 series tips Uses Eliminator tips Uses Eliminator tips for 0.6-1.6mm wires Uses Eliminator tips for 0.9-1.6mm wires Insulated tube & includes torch switch Insulated tube & includes torch switch Insulated tube & uses OTW51 diffuser Insulated tube & uses OTW51 diffuser Insulated tube & uses OTW52 diffuser Insulated tube & uses OTW54A diffuser Insulated tube & uses EL52 diffuser Insulated tube/steel outer/OTW52 diffuser Insulated tube/steel outer/OTW54A diffuser Insulated tube/steel outer/OTW55SW diffuser Insulated tube/steel outer/OTW55SW diffuser Insulated tube & uses 717522 diffuser Insulated tube & uses 717522 diffuser Insulated tube & uses 717561 diffuser Insulated tube & includes torch switch Insulated tube & uses EL52 diffuser Insulated tube/steel outer/EL52 diffuser Insulated tube/steel outer/EL54SW diffuser Insulated tube/steel outer/EL56SW diffuser Includes conductor tube Includes conductor tube Includes handle assembly Includes handle assembly Standard switch assembly Optional latch switch assembly Trigger switch lever Switch blades Switch assembly Switch Trigger switch lever Includes conductor tube Trigger switch lever Switch blades Switch blades
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58
ARC EQUIPMENT
TWECO SUPRA XT
TWECO TWE1
TWECO TWE2
TWECO TWE4
TWECO No. 2
Portaweld 100
CIGWELD Part No. HANDLE CASE ASSEMBLY 23005206 23005101 717590 717592 OTW83* OTW84A OTW85 OTWSE86/H OCE3055612 OCE3055613 717567* OTW90721H* ELC84H EL86H TORCH BACK END CONNECTOR PLUG 717591 717593 OTW350174 OTW350174H OTW176S OTW176SH OTW350174 TORCH CONNECTOR O-RING OTW224 OTW225 CONDUIT LINER 23005250 23005091 23005025 23005069 717524 717543 OTW42/3035 OTW42/4045 OTW42N/3545 OTW44/3545 OTW44/564 OTW44/116 717344 717347 OTW44N/116 OTWAWC44116 OTW45/3545 OTW45/564 OTW45/116 OTW45H/332 OTW45H/764 OTW45N/116 717512 717560 OCE5580017
Transmig 135
TWECO No. 4
TWECO No. 5
Remarks
Includes trigger switch lever Includes trigger switch assembly Includes trigger switch assembly Includes handle screws Includes handle screws Includes handle screws Left-hand side handle half Right-hand side handle half Includes handle screws Includes handle screws Includes handle screws Includes handle screws Euro connection Tweco No.4 connection Tweco No.4 connection with 1/2 thread Tweco No.4 heavy duty connection with 5/8 thread Tweco No.5 connection with 1/2 thread Tweco No.5 heavy duty connection with 5/8 thread Connection plug for Eliminator 250/450
Suitable for 0.6-0.9mm hard wires, 2M long Conductor tube liner Suitable for 0.6-1.0mm hard wires, 3M long For 1.0-1.2mm hard wires/1.0mm soft wire, 3M long Suitable for 0.6-0.9mm hard wires, 4.5M long For 1.0-1.2mm hard wires/1.0mm soft wire, 4.5M long Suitable for 0.6-0.9mm hard wires, 4.5M long For 0.9-1.2mm hard wires/1.0mm soft wire, 4.5M long Suitable for 0.9-1.2mm hard wires, 4.5M long For 0.9-1.2mm hard wires/1.0mm soft wire, 4.5M long Suitable for 2.0mm hard wire, 4.5M long For 1.6mm hard wire or 1.2mm soft wire, 4.5M long Suitable for 0.9-1.2mm hard wires, 7.6M long Suitable for 0.9-1.2mm soft wires, 4.5M long Suitable for 1.6mm soft wire, 4.5M long Copper jump conductor tube liner used w. aluminium wire For 0.9-1.2mm hard wires/1.0mm soft wire, 4.5M long For 2.0mm hard wire or 1.6mm soft wire, 4.5M long For 1.6mm hard wire or 1.2mm soft wire, 4.5M long Suitable for 2.4mm hard wire (heavy duty) 4.5M long Suitable for 2.8mm hard wire (heavy duty) 4.5M long Suitable 1.6mm soft wire, 4.5M long Suitable for 3.2mm hard wire (heavy duty) 4.5M long Suitable 0.6-1.2mm hard wires, 3.6M long Suitable 0.6-1.2mm hard wires, 2M long
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59
Email: cigweldsales@cigweld.com.au
60
GTAW
(TIG Welding)
Welds
Steel, stainless steel, aluminium, copper, brass, titanium magnesium alloys
Typical Usage
Tool or die repair, aluminium castings, vessel/tank/boiler fabrication, pressure valves or regulators, pipe fittings, bicycles, airplanes/aerospace
Precision PLUS!
Repairing hairline cracks or building Formula 1 race cars, some jobs call for precision equipment. When you require this precision control, look no further than the complete Transtig range. Unsurpassed arc control and heat concentration allows you to weld ultra-thin materials or produce x-ray quality multiple pass welds in thicker sections. From the weekend hobbyist to the professional, we have the unit for you!
GTAW SELECTION GUIDE:
Scratch Lift HF HF Stick Stick VRD Start DCArc DCStart Start MIG AC DC Stick TIG TIG DC TIG AC TIG Weldable Materials Welding Amperage Range Portable
Model
Page
Special Features
Typical Applications
Transarc 131i Transarc 131i Tool Box Transarc 161i Transarc 161i Tool Box Transarc 145i Transarc 165i 1-Phase Transarc 141 VRD Transarc 161 VRD Transtig 160 AC/DC Transtig 200 AC/DC Transtig 200Pi Transarc 280 AC/DC Transarc 250Si Transtig 250Pi Transarc 300Si 3-Phase Transtig 300Pi Transtig 300 AC/DC Transmig 400i Transarc 400 AC/DC Transmig 500i CLASS: Light Industrial Industrial Heavy Industrial
62 62 62 62 63 63 64 64 65 65 66 10 67 67 68 68 69 69 80 81 QUALITY KEY: Excellent Good/Fair (indicates performance within rated output range of unit)
Carb/stainless steel 5-130A DC Carb/stainless steel 5-130A DC Carb/stainless steel 5-160A DC Carb/stainless steel 5-160A DC Carb/stainless steel 5-145A DC Carb/stainless steel 5-165A DC Carb/stainless steel 5-140A DC Carb/stainless steel 5-160A DC Most metals Most metals 5-160A AC/DC 5-200A AC/DC
Lightweight, excellent welding characteristics Maintenance/site work; repairs; b/downs Robust tool box, light weight, exc. welding Maintenance/site work; repairs; b/downs
Lightweight, excellent welding characteristics Maintenance/site work; repairs; b/downs Robust tool box, light weight, exc. welding Light weight, exc. welding, lift TIG, robust Light weight, exc. welding, lift TIG, robust Standards compliant VRD, digital control Standards compliant VRD, digital control AC & DC welding, light weight, exc. weld Standards compliant VRD, pulse, hot start Standards compliant VRD, pulse, hot start Maintenance/site work; repairs; b/downs Maintenance/site work; repairs; b/downs Maintenance/site work; repairs; b/downs Mines; pipelines; maintenance; shipyards Mines; pipelines; maintenance; shipyards Maintenance; light fab.; repairs; farms Maintenance; light fab.; repairs; farms Maintenance/site work; repairs; b/downs
Carb/stainless steel 5-200A DC 40-280A AC Carb/stainless steel 30-180A DC Carb/stainless steel 5-250A DC Carb/stainless steel 5-250A DC Carb/stainless steel 5-300A DC Carb/stainless steel 5-300A DC Most metals 5-300A AC/DC
Runs 2.5-5.0mm electrodes, wheels, overload protect Site work; pipe lines; maintenance; shipyards, etc. Standards compliant VRD, digital control Standards compliant VRD, pulse, hot start Standards compliant VRD, digital control Standards compliant VRD, pulse, hot start Standards compliant VRD, pulse, hot start Standards compliant VRD, MIG/TIG/Stick Maintenance; med. fabrication; pipe lines Maintenance; med. fabrication; pipe lines Maintenance; med. fabrication; pipe lines Maintenance; med. fabrication; pipe lines Maintenance; med. fabrication; pipe lines Maintenance; med. fabrication; pipe lines
Carb/stainless steel 5-400A DC 55-400A AC Carb/stainless steel 50-200A DC Carb/stainless steel 5-560A DC
Runs 2.5-6.0mm electrodes, wheels,lifting eyes Site work; pipe lines; foundries; ship yards Digital control, MIG/TIG/Stick, hot start, Site work; pipe lines; foundries; ship yards
61
ARC EQUIPMENT
SECTION ONE
130
AMP
DUTY CYCLES: 40% @ 130 amps (STICK) 50% @ 130 amps (TIG) DUTY CYCLE TEST PERIOD: 5 & 10 minutes POWER SOURCE WEIGHT: 5.2kg POWER SOURCE DIMENSIONS: H245mm x W110mm x D205mm
Light Industrial
240
V
COOLING: Fan Cooled MINIMUM RECOMMENDED GENERATOR: 8.0 kVA for maximum welding current WELDING CURRENT RANGE: 5 - 130 amps
The Transarc 131i Tool Box Kit is the complete portable, professional kit. Including the lightweight 130 amp inverter power plant that will run from any 10 amp standard domestic outlet. This unit provides the latest in inverter technology with excellent DC welding characteristics for manual arc welding with the capabilities of scratch start TIG welding. Features:
v Designed to operate on a 10 amp 240 volt power point v Compact, lightweight & portable v Excellent DC welding characteristics v Infinitely Variable Welding Current Control from 5 to 130 amps
Ordering Information:
Transarc 131i/ Plant (Tool Box Kit) Transarc 131i (Power Source only) Part No. 625757 Part No. 625755
Recommended Process:
DC Stick DC GTAW Scratch Start
Optional Accessories:
Hiderok Helmet Wire Brush (4 row) TIG Torch Accessories Kit 150 amp TIG Torch Torch Gas Hose Kit (includes fittings) Flowmeter / Regulator TIG welding kit (refer page 118) Part No. 453833 Part No. 646363 Part No. BGSAK2 Part No. 305710402 Part No. 700433 Part No. 301526 Part No. 700706
*Supplied with Plant Contents For the full accessory range turn to the accessories section of this book.
Light Industrial
DUTY CYCLES: 50% @ 160 amps (STICK) 60% @ 160 amps (TIG) DUTY CYCLE TEST PERIOD: 5 & 10 minutes
160
AMP
POWER SOURCE WEIGHT: 5.4kg POWER SOURCE DIMENSIONS: H290mm x W130mm x D215mm
240
V
COOLING: Fan Cooled MINIMUM RECOMMENDED GENERATOR: 8.0 kVA for maximum welding current WELDING CURRENT RANGE: 5 - 160 amps
The Transarc 161i Tool Box Kit is the complete portable, professional kit. Including the lightweight 160 amp inverter power plant that will run from any 15 amp standard domestic outlet. This unit provides the latest in inverter technology with excellent DC welding characteristics for manual arc welding with the capabilities of scratch start TIG welding. Features:
v Designed to operate on a 15 amp 240 volt power point v Compact, lightweight & portable v Excellent DC welding characteristics v Infinitely Variable Welding Current Control from 5 to 160 amps
Ordering Information:
Transarc 161i/ Plant (Tool Box Kit) Transarc 161i (Power Source only) Part No. 625801 Part No. 625800
Recommended Process:
DC Stick DC GTAW Scratch Start
Optional Accessories:
Hiderok Helmet Wire Brush (4 row) TIG Torch Accessories Kit 150 amp TIG Torch Torch Gas Hose Kit (includes fittings) Flowmeter / Regulator TIG welding kit (Refer page 118) Part No. 453833 Part No. 646363 Part No. BGSAK2 Part No. 305710402 Part No. 700433 Part No. 301526 Part No. 700706
*Supplied with Plant Contents For the full accessory range turn to the accessories section of this book.
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62
ARC EQUIPMENT
SECTION ONE
TRANSARC 145i
SPECIFICATIONS SUPPLY VOLTAGE: 220/240 volt 1 phase 50Hz SUPPLY PLUG LEAD: 10 amp
145
AMP
POWER SOURCE WEIGHT: 8.0kg POWER SOURCE DIMENSIONS: H230mm x W185mm x D310mm
240
V
UPGRADED
The Transarc 145i is the professionals choice for GTAW (Lift TIG) where a robust construction is combined with high duty cycle and excellent reliability to yield high productivity. This unit has outstanding performance on a wide range of MMAW electrodes. Typical applications include sitework, maintenance repairs and construction, in fact any MMAW or GTAW (Lift TIG) project where portability is a requirement. This heavy duty, single phase power plant with 140 amps at 70% duty cycle capabilities is the choice of professionals. Features:
v 140 amps @ 70% duty cycle v Operates from a 10 amp 240 volt power point^ v Compact, robust, lightweight & portable v Excellent DC MMAW welding characteristics v Lift arc start for DC GTAW v Auto arc force in MMAW mode v Infinitely Variable Welding Current Control from 5 to 145 amps
Ordering Information:
Transarc 145i Part No. 625760 Refer to Easyfind page 22 for optimum setup
Recommended Process:
DC Stick DC GTAW - Lift Arc Start
Optional Accessories:
Manual Arc Lead Set Hiderok Helmet 165 amp TIG Torch TIG Torch Accessories Kit TIG Welding Kit Remote Control Chipping Hammer Remote Foot Control Torch Gas Hose Kit (includes fittings) Flowmeter / Regulator Dinse Plug Connector Work Lead (3M) 6 Pin & Earth Plug Part No. 646323 Part No. 453833 Part No. 404710402 Part No. BGSAK2 Part No. 700706 Part No. 700708 Part No. 646215 Part No. 700709 Part No. 700433 Part No. 301526 Part No. 705152* Part No. 700638 Part No. 700738
*Supplied with Plant Contents For the full accessory range turn to the accessories section of this book. ^To achieve an average 10A draw, output should be limited to 120amp @ 18% duty cycle.
TRANSARC 165i
SPECIFICATIONS SUPPLY VOLTAGE: 220/240 volt 1 phase 50Hz SUPPLY LEAD AND PLUG: 15 amp
Industrial
COOLING: Fan Cooled MINIMUM RECOMMENDED GENERATOR: 8.0 kVA for maximum welding current WELDING CURRENT RANGE: 5 - 165 amps DUTY CYCLES: 60% at 160 amps (STICK) 70% at 160 amps (TIG) DUTY CYCLE TEST PERIOD: 5 & 10 minutes
165
AMP
POWER SOURCE WEIGHT: 8.5kg POWER SOURCE DIMENSIONS: H230mm x W185mm x D310mm
240
V
UPGRADED
The Transarc 165i is the professionals choice for GTAW (Lift TIG) where a robust construction is combined with high duty cycle and excellent reliability to yield high productivity. This unit also has outstanding performance on a wide range of MMAW electrodes. Typical applications include sitework, maintenance repairs and construction, in fact any MMAW or GTAW (Lift TIG) project where portability is a requirement. This heavy duty, single phase power plant with 160 amps at 70% duty cycle capabilities is the choice of professionals. Features:
v 160 amps @ 70% duty cycle v Operates from a 15 amp 240 Volt power point v Compact, robust, lightweight & portable v Excellent DC MMAW welding characteristics v Lift arc start for DC GTAW v Auto arc force in MMAW mode v Infinitely Variable Welding Current Control from 5 to 165 amps
Ordering Information:
Transarc 165i Part No. 625766 Refer to Easyfind page 22 for optimum setup
Recommended Process:
DC Stick DC GTAW Lift Arc Start
Optional Accessories:
Manual Arc Lead Set Hiderok Helmet 165 amp TIG Torch TIG Torch Accessories Kit TIG Welding Kit Remote Control Remote Foot Control Chipping hammer Torch Gas Hose Kit (includes fittings) Flowmeter / Regulator Dinse Plug Connector Work Lead (3M) 6 Pin & Earth Plug Part No. 646323 Part No. 453833 Part No. 404710402 Part No. BGSAK2 Part No. 700706 Part No. 700708 Part No. 700709 Part No. 646215 Part No. 700433 Part No. 301526 Part No. 705152* Part No. 700638 Part No. 700738
*Supplied with Plant Contents For the full accessory range turn to the accessories section of this book.
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63
ARC EQUIPMENT
SECTION ONE
140
AMP
DUTY CYCLES: 60% at 140 amps (STICK) 70% at 140 amps (TIG) DUTY CYCLE TEST PERIOD: 5 & 10 minutes POWER SOURCE WEIGHT: 8.0kg POWER SOURCE DIMENSIONS: H230mm x W185mm x D310mm
Industrial
COOLING: Fan cooled MINIMUM RECOMMENDED GENERATOR: 8.0 kVA for maximum welding current WELDING CURRENT RANGE: 5 - 140 amps
240
V
The Transarc 141 VRD inverter welding power sources now incorporates a Voltage Reduction Device (VRD) as a standard feature. The integral VRD in the manual arc welding mode offers much needed protection for the welding operator from electric shock during non-arcing times. Combine this with a 70% Duty Cycle and features like lift TIG arc start, pulse TIG, automatic hot start and youve got a superior unit designed for quality TIG and MMAW. Features:
v Standards compliant integrated Voltage Reduction Device v EMC compliant v Heavy duty 70% Duty Cycle v Embedded micro processor with digital controls v Exceptional DC welding characteristics v Easy to use digital display and panel controls v Stick & Lift TIG weld operations v Single index control knob v Compact, lightweight & portable v Pulse lift TIG operation
Ordering Information:
Transarc 141VRD Plant Transarc 141VRD Power Source Part No. 625779 Part No. 625775
Recommended Process:
DC Stick DC GTAW - Lift Arc Start
Optional Accessories:
Manual Arc Lead Set Hiderok Helmet 165 amp TIG Torch TIG Torch Accessories Kit TIG Welding Kit Remote Control Chipping Hammer Remote Foot Control Torch Gas Hose Kit (includes fittings) Flowmeter / Regulator Dinse Plug Connector Work Lead (4M) 6 Pin & Earth Plug Part No. 646323 Part No. 453833 Part No. 404710402 Part No. BGSAK2 Part No. 700706 Part No. 700708 Part No. 646215 Part No. 700709 Part No. 700433 Part No. 301526 Part No. 705152 Part No. 700638 Part No. 700738
*Supplied with Plant Contents For the full accessory range turn to the accessories section of this book.
TRANSARC 161VRD
SPECIFICATIONS SUPPLY VOLTAGE: 220/240 volt 1 phase 50Hz SUPPLY LEAD AND PLUG: 15 amp
Industrial
COOLING: Fan Cooled MINIMUM RECOMMENDED GENERATOR: 8.0 kVA for maximum welding current WELDING CURRENT RANGE: 5 - 160 amps DUTY CYCLES: 60% at 160 amps (STICK) 70% at 160 amps (TIG) DUTY CYCLE TEST PERIOD: 5 & 10 minutes
160
AMP
POWER SOURCE WEIGHT: 8.5kg POWER SOURCE DIMENSIONS: H230mm x W185mm x D310mm
240
V
The Transarc 161 VRD inverter welding power sources now incorporates a Voltage Reduction Device (VRD) as a standard feature. The integral VRD in the manual arc welding mode offers much needed protection for the welding operator from electric shock during nonarcing times. Combine this with a 70% Duty Cycle and features like lift TIG arc start, pulse TIG, automatic hot start and youve got a superior unit designed for quality TIG and MMAW. Features:
v Standards compliant integrated Voltage Reduction Device v EMC compliant v Heavy duty 70% Duty Cycle v Embedded micro processor with digital controls v Exceptional DC welding characteristics v Easy to use digital display and panel controls v Stick & Lift TIG weld operations v Single index control knob v Compact, lightweight & portable v Pulse lift TIG operation
Ordering Information:
Transarc 161VRD Plant Transarc 161VRD Power Source Part No. 625802 Part No. 625799
Recommended Process:
DC Stick DC GTAW Lift Arc Start
Optional Accessories:
Manual Arc Lead Set Hiderok Helmet 165 amp TIG Torch TIG Torch accessories Kit TIG Welding Kit Remote Control Remote Foot Control Chipping hammer Torch Gas Hose Kit (includes fittings) Flowmeter / Regulator Dinse Plug Connector Work Lead (4M) 6 Pin & Earth Plug Part No. 646323 Part No. 453833 Part No. 404710402 Part No. BGSAK2 Part No. 700706 Part No. 700708 Part No. 700709 Part No. 646215 Part No. 700433 Part No. 301526 Part No. 705152 Part No. 700638 Part No. 700738
*Supplied with Plant Contents For the full accessory range turn to the accessories section of this book.
Email: cigweldsales@cigweld.com.au
64
ARC EQUIPMENT
SECTION ONE
TRANSTIG 160 AC/DC/HF
SPECIFICATIONS SUPPLY VOLTAGE: 220/240 volt 1 phase 50Hz SUPPLY PLUG AND LEAD: 15 amp
160
AMP
DUTY CYCLES: 60% at 160 amps (STICK) 70% at 160 amps (TIG) DUTY CYCLE TEST PERIOD: 5 & 10 minutes
240
H F
MINIMUM RECOMMENDED GENERATOR: 8.0 kVA for maximum welding current WELDING CURRENT RANGE: 5 - 160 amps
POWER SOURCE WEIGHT: 17kg POWER SOURCE DIMENSIONS (H X W X D): H385mm x W230mm x D430mm
The Transtig 160AC/DC/HF is an economical 240 Volt, 15 amp, AC/DC, stick/lift/TIG/HF TIG power source. With features like high frequency start, lift TIG arc start, down slope, 2T/4T torch switch operation, AC balance control, square wave AC, youve go a superior design for TIG welding of all weldable materials. It also has outstanding arc characteristics across a wide range of MMAW electrodes. Features:
v Designed to operate on a 15 amp 240 volt power point v AC square wave and DC output v Down slope v Post flow v Compact, lightweight & portable v Excellent DC MMAW welding characteristics v Anti-stick in MMAW mode v Infinitely Variable Welding Current Control from 5 to 160 amps v Overload protection
Ordering Information:
Transtig 160 AC/DC/HF Part No. 700700 Refer to Easyfind page 22 for optimum setup
Recommended Process:
AC GTAW HF Start TIG DC GTAW HF Start TIG, Lift TIG AC MMAW Stick DC MMAW Stick
Optional Accessories:
Manual Arc Lead Set 150 amp TIG Torch (4M) Remote Control Remote Foot Control TIG Pulse Module Gas Connection 5/8-18RH TIG Torch Accessories Kit Flowmeter / Regulator Dinse Plug Connector TIG Welding Kit (ref page 118) Work Lead (3M) 4 Pin Plug 6 Pin & Earth Plug Part No. 646323 Part No. 304710402 Part No. 700708 Part No. 700709 Part No. 700710 Part No. LP112 Part No. BGSAK2 Part No. 301526 Part No. 705152 Part No. 700707 Part No. 700638 Part No. 700737 Part No. 700738
*Supplied with Plant Contents For the full accessory range turn to the accessories section of this book.
Industrial
MINIMUM RECOMMENDED GENERATOR: 10 kVA for maximum welding current WELDING CURRENT RANGE: 5 - 200 amps (TIG) 5 - 160 amps (STICK)
200
AMP
DUTY CYCLES: 30% at 185 amps DUTY CYCLE TEST PERIOD: 5 & 10 minutes
240
H F
POWER SOURCE WEIGHT: 17kg POWER SOURCE DIMENSIONS: H360mm x W180mm x D420mm
The Transtig 200 AC/DC is a brand new release, 240 volt, 15 amp, full digital control, AC/DC, stick/lift TIG/HF TIG power source. With features like high frequency start, lift arc start, up/down slope, pulse DC, repeat (latch) function and spot in HF TIG mode, youve got the ultimate unit designed for precision TIG welding of all weldable materials. The unit also has an integrated Voltage Reduction Device (VRD) for improved operator safety. Features:
v Standards compliant integrated Voltage Reduction Device v Intelligent fan operation, heat sensing, operates on demand v Embedded micro processor with digital controls v Exceptional AC & DC welding characteristics & arc control v Fully adjustable welding parameters
Ordering Information:
Transtig 200 AC/DC Power Source Transtig 200 AC/DC Plant Part No. 700719 Part No. 700735
Recommended Process:
AC GTAW - HF Start TIG, TIG Pulse DC GTAW - HF Start TIG, Lift TIG, TIG Pulse AC MMAW - Stick DC MMAW - Stick
Optional Accessories:
Slide Control Hand Pendant Foot Control Hiderok Helmet Dinse Plug Connector TIG torch (4M) Torch Accessories Kit Gas Hose Flowmeter / Regulator Lead Set (8M) 8 Pin Plug Part No. OTD10/4013 Part No. OTD10/4014 Part No. OTD10/4016 Part No. 453833 Part No. 704461* Part No. 518720401* Part No. BGSAK2* Part No. 700433* Part No. 301526* Part No. 646325* Part No. UOA706900
v Easy to use digital display and panel controls v HF start TIG, Lift TIG & Stick weld operations v 2T, 4T with up/down slope and repeat modes v Intelligent self diagnostic function v Single index control knob v Portable, compact & lightweight
D UPGRADEER T
*Supplied with Plant Contents For the full accessory range turn to the accessories section of this book.
65
ARC EQUIPMENT
SECTION ONE
200
AMP
DUTY CYCLES: 20% at 200 amps DUTY CYCLE TEST PERIOD: 5 & 10 minutes
Light Industrial
WELDING CURRENT RANGE: 5-200 amps (TIG) 5-160 amps (STICK) SUPPLY PLUG AND LEAD: 15 amp
240
H F
PACKED WEIGHT: 8kg POWER SOURCE DIMENSIONS: H260mm x W130mm x D340mm
The Transtig 200Pi is a brand new release, 240 volt, 15 amp, full digital control, DC stick-lift TIG-HF TIG power source. With features like high frequency start, lift arc start, up/down slope, pulse DC, repeat (latch) function, DC pulse and spot in HF TIG mode youve got the ultimate unit designed for precision TIG welding of stainless steel and other DC weldable materials. The unit also has an integrated Voltage Reduction Device (VRD) for improved operator safety. Features:
v Standards compliant integrated Voltage Reduction Device v Embedded micro processor with digital controls v Exceptional DC welding characteristics v All welding parameters are adjustable v Easy to use digital display and panel controls v HF starts TIG, Lift TIG & Stick weld operations v 2T, 4T with up/down slope and repeat modes v Self diagnostic control
Ordering Information:
Transtig 200Pi Plant Transtig 200Pi Power Source Part No. 700730 Part No. 700720
Recommended Process:
DC GTAW - HF Start TIG, Lift TIG, TIG pulse DC MMAW - Stick
Optional Accessories:
Slide Control Hand Pendant Foot Control Hiderok Helmet Dinse Plug Connector TIG torch Torch Accessories Kit Gas Hose Flowmeter / Regulator Lead Set (5M) 8 Pin Plug
*Supplied with Plant Contents
Part No. OTD10/4013 Part No. OTD10/4014 Part No. OTD10/4016 Part No. 453833 Part No. 705152* Part No. 518710402* Part No. BGSAK2* Part No. 700433* Part No. 301526* Part No. 646323* Part No. UOA706900
TIG ELECTRODE POLARITY: Connect the TIG torch to the -/ TORCH terminal and the work lead to the +/ TORCH terminal for direct current straight polarity. Direct current straight polarity is the most widely used polarity for DC TIG welding. It allows limited wear of the electrode since 70% of the heat is concentrated at the work piece. WELDING PARAMETERS FOR ALUMINIUM
Base Metal Thickness 1.0mm 1.2mm 1.6mm 3.2mm 4.8mm 6.4mm Recommended Tungsten Electrode Type Zirconated or Ceriated Zirconated or Ceriated Zirconated or Ceriated Zirconated or Ceriated Zirconated or Ceriated Zirconated or Ceriated AC Current for Aluminium 30-45 35-50 40-60 45-70 60-85 70-95 125-150 130-160 180-225 190-240 240-280 250-320 Tungsten Electrode Diameter 1.0mm 1.0mm 1.6mm 2.4mm 3.2mm 3.2mm 4.0mm 4.0mm 4.8mm Filler Rod Dia. (if required) 1.6mm 1.6mm 1.6mm 2.4mm 3.2mm 4.8mm Argon Gas Flow Rate Litres/min 5-7 5-7 7 10 10 13 Joint Type Butt/Corner Lap/Fillet Butt/Corner Lap/Fillet Butt/Corner Lap/Fillet Butt/Corner Lap/Fillet Butt/Corner Lap/Fillet Butt/Corner Lap/Fillet
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66
ARC EQUIPMENT
SECTION ONE
TRANSARC 250Si
SPECIFICATIONS SUPPLY VOLTAGE: 415 volt 3 phase 50Hz MINIMUM RECOMMENDED GENERATOR: 12.5 kVA at maximum weld current
250
AMP
PACKED WEIGHT: 17kg POWER SOURCE DIMENSIONS: H360mm x W180mm x D4200mm
415
V
The Transarc 250Si is a brand new release, 415 volt, 17 amp per phase, full digital control, DC stick/lift TIG power source. With features like an integrated Voltage Reduction Device (VRD), lift TIG start, hot start and arc control youve got the ultimate unit designed for precision STICK welding of steel and other DC weldable materials. All these features are laid out on an easy to use digital display front panel with a single index control knob and push button mode selection. Features:
v v v v v v v v v v v Standards compliant integrated Voltage Reduction Device Embedded micro processor with digital controls Intelligent fan operation Exceptional DC welding characteristics All welding parameters are adjustable Easy to use digital display and panel controls HF start TIG, Lift TIG & Stick weld operations 2T, 4T with up/down slope and repeat modes Self diagnostic control Single index control knob Compact, lightweight & portable
Ordering Information:
Transarc 250Si Plant Transarc 250Si Power Source Part No. 625803 Part No. 625780
Recommended Process:
DC GTAW - HF start TIG, Lift TIG, TIG pulse DC MMAW - Stick
Optional Accessories:
Slide Control Hand Pendant Foot Control Hiderok Helmet Dinse Plug Connector TIG torch (4M) Torch Accessories Kit Gas Hose Flowmeter / Regulator Lead Set (8M) 8 Pin Plug
*Supplied with Plant Contents
Part No. OTD10/4013 Part No. OTD10/4014 Part No. OTD10/4016 Part No. 453833 Part No. 704461 Part No. 414720401 Part No. BGSAK2 Part No. 700433 Part No. 301526 Part No. 646325* Part No. UOA706900
TRANSTIG 250Pi
SPECIFICATIONS SUPPLY VOLTAGE: 415 volt 3 phase 50Hz MINIMUM RECOMMENDED GENERATOR: 12.5 kVA at maximum weld current
Industrial
WELDING CURRENT RANGE: 5-250 amps SUPPLY LEAD: 17 amp
250
AMP
DUTY CYCLES: 40% at 250 amps DUTY CYCLE TEST PERIOD: 5 & 10 minutes
415
H F
PACKED WEIGHT: 18kg POWER SOURCE DIMENSIONS: H360mm x W180mm x D420mm
The Transtig 250Pi is a brand new release, 415 volt, 17 amp per phase, full digital control, DC stick-lift TIG-HF TIG power source. With features like high frequency start, lift arc start, up/down slope, pulse DC, repeat (latch) function, DC pulse and spot in HF TIG mode youve got the ultimate unit designed for precision TIG welding of stainless steel and other DC weldable materials. The unit also has an integrated Voltage Reduction Device (VRD) for improved operator safety. Features:
v Standards compliant integrated Voltage Reduction Device v Embedded micro processor with digital controls v Exceptional DC welding characteristics v All welding parameters are adjustable v Easy to use digital display and panel controls v HF starts TIG, Lift TIG & Stick weld operations v 2T, 4T with up/down slope and repeat modes v Self diagnostic control v Single index control knob v Compact, lightweight & portable
Ordering Information:
Transtig 250Pi Plant Transtig 250Pi Power Source Part No. 700736 Part No. 700721
Recommended Process:
DC GTAW - HF Start TIG, Lift TIG, TIG pulse DC MMAW - Stick
Optional Accessories:
Slide Control Hand Pendant Foot Control Hiderok Helmet Dinse Plug Connector TIG torch (4M) Torch Accessories Kit Gas Hose Flowmeter / Regulator Lead Set (8M) 8 Pin Plug
*Supplied with Plant Contents
Part No. OTD10/4013 Part No. OTD10/4014 Part No. OTD10/4016 Part No. 453833 Part No. 705152* Part No. 518710402* Part No. BGSAK2* Part No. 700433* Part No. 301526* Part No. 646323* Part No. UOA706900
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67
ARC EQUIPMENT
SECTION ONE
300
AMP
DUTY CYCLES: 30% at 300 amps DUTY CYCLE TEST PERIOD: 5 & 10 minutes PACKED WEIGHT: 21kg POWER SOURCE DIMENSIONS: H420mm x W210mm x D450mm
Heavy Industrial
WELDING CURRENT RANGE: 5-300 amps SUPPLY LEAD: 22 amp
415
V
The Transarc 300Si is a brand new release, 415 volt, 22 amp per phase, full digital control, DC stick-lift TIG power source. Combine this with features like integrated Voltage Reduction Device (VRD), lift TIG start, hot start, arc control and youve got the ultimate unit designed for STICK welding of steel and other DC weldable materials. All welding parameters are variable for complete adjustment of the welding process. All these features are laid out on an easy to use digital display front panel with a single index control knob and push button mode selection. Features:
v Standards compliant integrated Voltage Reduction Device v Intelligent fan operation v Embedded micro processor with digital controls v Exceptional DC welding characteristics v All welding parameters are adjustable v Easy to use digital display and panel controls v Stick & Lift TIG weld operations v Self diagnostic control v Single index control knob v Compact, lightweight & portable
Ordering Information:
Transarc 300Si Power Source Part No. 625781
Recommended Process:
DC MMAW - Stick DC GTAW - Lift TIG
Optional Accessories:
Slide Control Hand Pendant Foot Control Hiderok Helmet Dinse Plug Connector TIG torch (4M) Torch Accessories Kit Gas Hose Flowmeter / Regulator Lead Set (8M) 14 Pin Plug
*Supplied with Plant Contents
Part No. OTD10/2004 Part No. OTD10/2005 Part No. OTD10/2007 Part No. 453833 Part No. 704461 Part No. 424720401 Part No. BGSAK2 Part No. 700433 Part No. 301526 Part No. 646325 Part No. 7977710
TRANSTIG 300Pi
SPECIFICATIONS SUPPLY VOLTAGE: 415 volt 3 phase 50Hz MINIMUM RECOMMENDED GENERATOR: 16 kVA at maximum weld current
Heavy Industrial
WELDING CURRENT RANGE: 5-300 amps SUPPLY LEAD: 22 amp
300
AMP
DUTY CYCLES: 30% at 300 amps DUTY CYCLE TEST PERIOD: 5 & 10 minutes
415
H F
PACKED WEIGHT: 22kg POWER SOURCE DIMENSIONS: H420mm x W210mm x D450mm
The Transtig 300Pi is a brand new release, 415 volt, 22 amp per phase, full digital control, DC stick-lift TIG/HF TIG power source. Combine this with features like high frequency start, lift arc start, up/down slope, welding program save/recall, pulse DC, repeat (latch) function, spot in HF TIG mode and youve got the ultimate unit designed for precision TIG welding of stainless steel and other DC weldable materials. All welding parameters are variable for complete adjustment of the welding process. The unit also has an integrated Voltage Reduction Device (VRD) for improved operator safety. All these features are laid out on an easy to use digital display front panel with a single index control knob and push button mode selection. Features:
v Standards compliant integrated Voltage Reduction Device v Save/Load (recall) weld programs v Intelligent fan operation v Embedded micro processor with digital controls v Exceptional DC welding characteristics v All welding parameters are adjustable v Easy to use digital display and panel controls v HF starts TIG, Lift TIG & Stick weld operations v 2T, 4T with up/down slope and repeat modes
v Self diagnostic control v Single index control knob v Compact, lightweight & portable
Ordering Information:
Transtig 300Pi Power Source Part No. 700722
Recommended Process:
DC GTAW - HF Start TIG, Lift TIG, TIG pulse DC MMAW - Stick
Optional Accessories:
Slide Control Hand Pendant Foot Control Hiderok Helmet Dinse Plug Connector TIG torch (4M) Torch Accessories Kit Gas Hose Flowmeter / Regulator Lead Set (8M) 14 Pin Plug
*Supplied with Plant Contents
Part No. OTD10/2004 Part No. OTD10/2005 Part No. OTD10/2007 Part No. 453833 Part No. 704461 Part No. 528720401 Part No. BGSAK2 Part No. 700433 Part No. 301526 Part No. 646325 Part No. 7977710
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68
ARC EQUIPMENT
SECTION ONE
TRANSTIG 300 AC/DC
SPECIFICATIONS SUPPLY VOLTAGE: 415 volt 3 phase 50Hz MINIMUM RECOMMENDED GENERATOR: 16 kVA at maximum weld current
300
AMP
DUTY CYCLES: 25% at 300 amps DUTY CYCLE TEST PERIOD: 5 & 10 minutes
415
H F
PACKED WEIGHT: 27kg POWER SOURCE DIMENSIONS: H420mm x W210mm x D450mm
The Transtig 300 AC/DC is a brand new release, 415 volt, 22 amp per phase, full digital control, AC/DC, stick/lift TIG/HF TIG power source. Combine this with features like high frequency start, lift arc start, up/down slope, welding program save/recall, pulse on AC or DC, repeat (latch) function, spot in HF TIG mode and youve got the ultimate unit designed for precision TIG welding of all weldable materials. All welding parameters are variable for complete adjustment of the welding process. The unit also has an integrated Voltage Reduction Device (VRD) for improved operator safety. Features:
v Standards compliant integrated Voltage Reduction Device v Save/Load (recall) weld programs v Intelligent fan operation v Embedded micro processor with digital controls v Exceptional AC welding characteristics v Exceptional DC welding characteristics v All welding parameters are adjustable v Easy to use digital display and panel controls v HF starts TIG, Lift TIG & Stick weld operations v 2T, 4T with up/down slope and repeat modes v Self diagnostic control v Single index control knob v Compact, lightweight & portable
Ordering Information:
Transtig 300 AC/DC Power Source Part No. 700723
Recommended Process:
AC GTAW - HF start TIG, TIG pulse DC GTAW - HF start TIG, Lift TIG, TIG pulse AC MMAW - Stick DC GTAW - Stick
Optional Accessories:
Slide Control Hand Pendant Foot Control Hiderok Helmet Dinse Plug Connector TIG torch (4M) Torch Accessories Kit Gas Hose Flowmeter / Regulator Lead Set (8M) 14 Pin Plug Part No. OTD10/2004 Part No. OTD10/2005 Part No. OTD10/2007 Part No. 453833 Part No. 704461 Part No. 528720401 Part No. BGSAK2 Part No. 700433 Part No. 301526 Part No. 646325 Part No. 7977710
TRANSMIG 400i
SPECIFICATIONS SUPPLY VOLTAGE: 415 volt 3 phase 50Hz
Heavy Industrial
MINIMUM RECOMMENDED GENERATOR: 24 kVA at maximum weld current WELDING CURRENT RANGE: 5-400 amps SUPPLY PLUG AND LEAD: 33 amp DUTY CYCLES: 30% at 400 amps 60% at 300 amps DUTY CYCLE TEST PERIOD: 5 & 10 minutes
400
AMP
PACKED WEIGHT: 25kg POWER SOURCE DIMENSIONS: H420mm x W210mm x D450mm
415
V
The Transmig 400i is a brand new release, 415 volt, 33 amp per phase, full digital control, DC MIG/STICK/lift TIG power source. Features include variable inductance, digital voltmeter and digital ammeter making this the ultimate unit designed for precision MIG welding of steel and other DC weldable materials. The unit also has an integrated Voltage Reduction Device (VRD) for improved operator safety. Features:
v Standards compliant integrated Voltage Reduction Device v Save/Load (recall) weld programs v Intelligent fan operation v Embedded micro processor with digital controls v Exceptional DC welding characteristics v All welding parameters are adjustable v Easy to use digital display and panel controls v Digital volt meter and ammeter v MIG, Lift TIG & Stick weld operations v Variable inductance control in Mig mode v Self diagnostic control v Single index control knob v Compact, lightweight & portable
Ordering Information:
Transmig 400i Power Source Part No. 710014
Recommended Process:
DC GMAW - MIG DC FCAW - Flux Cored MIG DC GTAW - Lift TIG DC MMAW - Stick
Optional Accessories:
4R Wirefeeder Tweco No 4 MIG gun TWE 4 MIG gun Work lead 8M Slide Control Hand Pendant Foot Control Hiderok Helmet Dinse Plug Connector TIG torch (4M) Torch Accessories Kit Gas Hose Flowmeter / Regulator Lead Set (8M) 14 Pin Plug Part No. 705700 Part No. 717201 Part No. T161565367 Part No. 705161 Part No. OTD10/2004 Part No. OTD10/2005 Part No. OTD10/2007 Part No. 453833 Part No. 704461 Part No. 424720401 Part No. BGSAK2 Part No. 700433 Part No. 301526 Part No. 646325 Part No. 7977710
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69
ARC EQUIPMENT
SECTION ONE
TIG welding with DCSP produces deep penetration because it concentrates 70% of the arcs heat in the joint area. No cleaning action occurs with this polarity.
TIG welding with DCRP produces good cleaning action as the argon ions flowing towards the work strike with sufficient force to break up oxides on the surface. The electrons flow towards the electrode which results in 70% of the arcs heat at the electrode and produces shallow penetration.
TIG welding with AC combines the good weld penetration on the negative half cycle with the desired cleaning action of the positive half cycle. High frequency (HF) re-establishes the arc during transition between positive and negative half cycles, in conventional machines. HF is only used to initiate the arc when AC TIG aluminium welding with CIGWELDs Transtig 200 AC/DC or Transtig 300 AC/DC.
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70
GTAW TORCHES
& Consumable Parts
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71
ARC EQUIPMENT
SECTION ONE
Optional Accessories:
Torch Accessories Kit Part No. BGSAK2
PART No. Refer Easy Find Page 76 Refer Easy Find Page 76 Refer Easy Find Page 76 Refer Easy Find Page 76 54N01 Refer Easy Find Page 76 18CG 699865 699866 57Y02 57Y04 699858 699859 699860 699861 699862 699863 699864 PART No. 706551 706552 RETAIL PACK PART No. BG54N01/R BG18CG/R BG57Y02/R BG57Y04/R
Adaptor:
12 11 8 5 4 3 1 2 7 6 16 14
1/4" GAS
15 13 9 17 17 17
18
25mm2
Optional Accessories:
Torch Accessories Kit Part No. BGSAK2
PART No. Refer Easy Find Page 76 Refer Easy Find Page 76 Refer Easy Find Page 76 Refer Easy Find Page 76 54N01 Refer Easy Find Page 76 18CG 699874 699875 57Y02 57Y04 699867 688868 699869 699870 699871 699872 699873 PART No. 706551 706552 RETAIL PACK PART No. BG54N01/R BG18CG/R BG57Y02/R BG57Y04/R
15 13 12 11 8 7 6 2 1 9
1/4" GAS
16 17 17
5 4 3
Adaptor:
14 17
5/8GAS
18
50mm2
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72
ARC EQUIPMENT
SECTION ONE
SA17 190 amp SERIES AIR COOLED
TORCH MODEL SA174D1 SA17F4D1 PART NUMBER 304710402 308710402 HEAD TYPE Rigid Neck Flex Neck LENGTH 4M 4M DUTY CYCLE 60% @ 190 amps 60% @ 150 amps
GAS VALVE No No
Optional Accessories:
Torch Accessories Kit Part No. BGSAK2
PART No. Refer Easy Find Page 76 Refer Easy Find Page 76 Refer Easy Find Page 76 Refer Easy Find Page 76 54N01 Refer Easy Find Page 76 18CG 316103501 316107501 57Y02 57Y04 699850 699851 699852 342100104 342100103 PART No. 706551 706552 RETAIL PACK PART No. BG54N01/R BG18CG/R BG57Y02/R BG57Y04/R
Adaptor:
DESCRIPTION Adaptor Lug to 50mm Dinse Adaptor Lug tp 25mm Dinse
12 11 8 5 4 3 1 2 7 6 9 13 13
13
13 14 14
5/8GAS
5/8GAS
M12x1
16
25mm2
15
14
50mm2
Optional Accessories:
Torch Accessories Kit Part No. BGSAK2
RETAIL PACK PART No. BG54N01/R BG18CG/R
BG57Y02/R BG57Y04/R
12
16
11 8 7 6 2 1 9
5/8GAS
Adaptor:
DESCRIPTION Adaptor Lug to 50mm Dinse Adaptor Lug tp 25mm Dinse
5/8GAS
5 4 3
10
1/4" GAS
10 10
13
14
M12x1
16
25mm2
15
50mm2
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73
ARC EQUIPMENT
SECTION ONE
GAS VALVE No No
Optional Accessories:
Torch Accessories Kit Part No. BGSAK2
PART No. Refer Easy Find Page 76 Refer Easy Find Page 76 Refer Easy Find Page 76 Refer Easy Find Page 76 54N01 Refer Easy Find Page 76 18CG 316103502 316107502 57Y02 57Y04 699853 699854 699855 342100104 342100103 PART No. 706551 706552 RETAIL PACK PART No. BG54N01/R BG18CG/R BG57Y02/R BG57Y04/R
Adaptor:
DESCRIPTION Adaptor Lug to 50mm2 Dinse Adaptor Lug to 25mm2 Dinse
12 11 5 4 3 7 6 2 1 8 13 13 9
13
13 14 14 14
5/8GAS
5/8GAS
M12x1
16
25mm2
15
50mm2
Optional Accessories:
Torch Accessories Kit Part No. BGSAK2
RETAIL PACK PART No. BG54N01/R BG18CG/R BG57Y02/R BG57Y04/R
12 11
Adaptor:
DESCRIPTION Adaptor Lug to 50mm2 Dinse Adaptor Lug to 25mm2 Dinse
5 4 3 1 7 6 2 8 10
9
5/8GAS 5/8GAS
10 10
13
14
M12x1
16
25mm2
15
50mm2
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74
ARC EQUIPMENT
SECTION ONE
SA18 350 amp SERIES WATER COOLED
TORCH MODEL SA184 PART NUMBER 302710400 HEAD TYPE Rigid Neck LENGTH 4M DUTY CYCLE 100% @ 350 amps
GAS VALVE No
Optional Accessories:
Torch Accessories Kit Part No. BGSAK2
PART No. RETAIL PACK PART No. Refer Easy Find Page 76 Refer Easy Find Page 76 Refer Easy Find Page 76 Refer Easy Find Page 76 54N01 BG54N01/R Refer Easy Find Page 76 18CG BG18CG/R 316102501 57Y02 BG57Y02/R 57Y04 BG57Y04/R 699853 699856 699857 699876 _
Adaptor:
DESCRIPTION Power Adaptor PART No. 45V11 RETAIL PACK PART No. BG45V11/R
10 9 13 13 5 4 6 3 2 1 7 8
13
13 12 12 12 12 12 12
WATER OUT
12
13
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75
ARC EQUIPMENT
PART No.
10N49 10N48 10N47 10N46
DESCRIPTION
Alumina Gas Lens 54N16 Bore Size 10mm Alumina Gas Lens 54N15 Bore Size 11mm Alumina Gas Lens 54N14 Bore Size 12.5mm
PART No.
54N16 54N15 54N14
COLLET BODY
DESCRIPTION
Collet Body 1.0mm TIG 17,18 & 26 Torches Collet Body 1.6mm TIG 17,18 & 26 Torches Collet Body 2.4mm TIG 17,18 & 26 Torches Collet Body 3.2mm TIG 17,18 & 26 Torches Collet Body 4.0mm TIG 17,18 & 26 Torches
PART No.
10N30 10N31 10N32 10N28 406488
DESCRIPTION
Collet Body Gas Lens 45V25 1.6mm Collet Body Gas Lens 45V26 2.4mm Collet Body Gas Lens 45V27 3.2mm Collet Body Gas Lens 45V28 4.0mm
PART No.
45V25 45V26 45V27 45V28
COLLET
DESCRIPTION
Collet 1.0mm TIG 17,18 & 26 Torches Collet 1.6mm TIG 17,18 & 26 Torches Collet 2.4mm TIG 17,18 & 26 Torches Collet 3.2mm TIG 17,18 & 26 Torches Collet 4.0mm TIG 17,18 & 26 Torches
PART No.
10N22 10N23 10N24 10N25 54N20
CUP GASKET
DESCRIPTION
Cup Gasket Tweco TIG 17,18 & 26 Torches
PART No.
18CG
DESCRIPTION
Stubby Back Cap TIG 17,18 & 26 Torches
PART No.
57Y04
DESCRIPTION
Back Cap Long TIG 17,18 & 26 Torches
PART No.
57Y02
DESCRIPTION
Gas Lens Insulator TIG 9, 17, 18, & 26 Torches
PART No.
54N01
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76
ARC EQUIPMENT
DESCRIPTION
ZIRCONIATED Electrode 1.6mm x 150mm AC White Tip ZIRCONIATED Electrode 2.4mm x 150mm AC White Tip ZIRCONIATED Electrode 3.2mm x 150mm AC White Tip THORIATED Electrode 1.0mm x 150mm DC Red Tip THORIATED Electrode 1.2mm x 150mm DC Red Tip THORIATED Electrode 1.6mm x 150mm DC Red Tip THORIATED Electrode 2.4mm x 150mm DC Red Tip THORIATED Electrode 3.2mm x 150mm DC Red Tip CERIATED Electrode 1.6mm x 175mm AC/DC Grey Tip CERIATED Electrode 2.4mm x 175mm AC/DC Grey Tip CERIATED Electrode 3.2mm x 175mm AC/DC Grey Tip
TIG ACCESSORIES
ACCESSORIES PART No.
BGSAK2
DESCRIPTION
Accessory Kit 17, 26 & 18 TIG Torches
ACCESSORIES
Part No. 342100103
PART NUMBER
342100103
DESCRIPTION
Power Cable Adaptor, 17 & 26 TIG Torches to 25mm Dinse
BG105Z57
Part No. 342100104 342100104 Power Cable Adaptor, 17 & 26 TIG Torches to 50mm Dinse
BG45V11
ADAPTORS LUG
PART NUMBER
706552
DESCRIPTION
Power Cable adaptor 13mm Lug to 25mm Dinse
706551
GAS HOSE
PART NUMBER
700433
DESCRIPTION
Gas Hose Kit for 200Pi; 200AC/DC; 250Pi; 300Pi; 300AC/DC
WATER COOLER
SPECIFICATIONS SUPPLY VOLTAGE: 110/240 volt 1 phase 50/60Hz SUPPLY LEAD: 10 amps (2.4M) MAXIMUM WELDING CURRENT: 800 amps for MIG guns 500 amps for TIG torches FLOW RATES: 6.8 lpm @ 345 kPa 5.7 lpm @ 690 kPa COOLING EFFICIENCY: 1.5C drop/min from 60C to 38C depending on ambient temperature. RECOMMENDED COOLANT: Glycol based coolant RESERVOIR CAPACITY: 9.5 Litres INLET/OUTLET WATER CONNECTIONS: 5/8 18UNF RH male fittings WATER COOLER WEIGHT: 19kg WATER COOLER DIMENSIONS: H314mm x W235mm x D547mm
The Tweco Water Cooler is a closed water cooling system used to cool down the torch head and cable of water cooled MIG and TIG torches. Its features include stainless steel construction which eliminates coolant contamination, high efficiency fan cooled radiator, thermal overload protection for pump motor, reservoir equipped with filter which enhances pump life and large coolant flow/level indicator. The motor is factory preset for 110 volt operation. Email: cigweldsales@cigweld.com.au
Ordering Information: Tweco Water Cooler Spare Parts: Pump Drive Key Pump Repair Kit Part No. TC9G-C Part No. TC9-GPK Part No. TC900-G
77
Email: cigweldsales@cigweld.com.au
78
Multiple Process
Welds
Steel, stainless steel, aluminium, cast iron, copper, brass, magnesium alloys
Typical Usage
Fabrication using aluminium, stainless steel, carbon steel and exotic metals, trade colleges, and pressure pipe work.
Multi skilled.
Some jobs call for specialised equipment, others just a workhorse for reliable day after day performance. CIGWELDs two multi-talented, power sources fit the bill. Process capabilities including GMAW (MIG), GTAW (TIG), MMAW (Stick) You name it, they can do it! Light weight, compact, portable, highly efficient inverters they truly are state of the art technology. Why waste time changing machines when you dont have to? CHANGE TO MULTI-PROCESS!
Page 80 81
MIG
Portable
Typical Applications Construction, fabrication, pipelines, maintenance/repair Heavy industrial, fabrication, shipyards
QUALITY KEY: Excellent Good/Fair (indicates performance within rated output range of unit)
79
ARC EQUIPMENT
SECTION ONE
Heavy Industrial
400
AMP
DUTY CYCLES: 30% at 400 amps 60% at 300 amps DUTY CYCLE TEST PERIOD: 5 & 10 minutes PACKED WEIGHT: 25kg POWER SOURCE DIMENSIONS: H420mm x W210mm x D450mm
415
V
WELDING CURRENT RANGE: 5-400 amps SUPPLY PLUG AND LEAD: 33 amp
The Transmig 400i is a brand new release, 415 volt, 33 amp per phase, full digital control, DC MIG/STICK/ lift TIG power source. Features include variable inductance, digital voltmeter and digital ammeter making this the ultimate unit designed for precision MIG welding of steel and other DC weldable materials. The unit also has an integrated Voltage Reduction Device (VRD) for improved operator safety. Features:
v Standards compliant integrated Voltage Reduction Device v Save/Load (recall) weld programs v Intelligent fan operation v Embedded micro processor with digital controls v Exceptional DC welding characteristics v All welding parameters are adjustable v Easy to use digital display and panel controls v Digital volt meter and ammeter v MIG, Lift TIG & Stick weld operations v Variable inductance control in Mig mode v Self diagnostic control v Single index control knob v Compact, lightweight & portable
Ordering Information:
Transmig 400i Power Source Part No. 710014
Recommended Process:
DC GMAW - MIG DC FCAW - Flux Cored MIG DC GTAW - Lift TIG DC MMAW - Stick
Optional Accessories:
4R Wirefeeder Tweco No 4 MIG gun TWE 4 MIG gun Work lead 8M Slide Control Hand Pendant Foot Control Hiderok Helmet Dinse Plug Connector TIG torch (4M) Torch Accessories Kit Gas Hose Flowmeter / Regulator Lead Set (8M) 14 Pin Plug Part No. 705700 Part No. OTWX412/3545 Part No. T161565367 Part No. 705161 Part No. OTD10/2004 Part No. OTD10/2005 Part No. OTD10/2007 Part No. 453833 Part No. 704461 Part No. 424720401 Part No. BGSAK2 Part No. 700433 Part No. 301526 Part No. 646325 Part No. 7977710
Standards compliant VRD, with visible ON/OFF LED Digital touch pad control Digital hot start, fully adjustable for optimum arc starting and restriking characteristics with all electrode types and diameters Embedded digital microprocessor for functionality & control
ADVANTAGE CIGWELD
Designed for multi-layer stacking, with similar sized machines Portable, ultra lightweight, heavy duty robust design & construction Tested certified fully compliant with AustralianStandards for EMC. AS 3652 and EN 5019
q N1890
IP23 Case Design suitable for outside use Generator friendly, suitable for use on appropriate engine driven equipment Tropical Proofed for use in harsh environments Voltage compensation, input line voltage Thermal overload protection for long life of internal components Intelligent fan control operates on-demand Programmable memory Save/Load and recall optimum welding parameters
Email: cigweldsales@cigweld.com.au
Digital preview & welding display Single index control knob Self diagnostic
Multi pin socket accepts: Torch slider control Remote foot control Remote pendant control
80
ARC EQUIPMENT
SECTION ONE
TRANSMIG 500i
SPECIFICATIONS SUPPLY VOLTAGE: 380-415/460 volt 3 phase 50/60Hz SUPPLY LEAD: 32 amps
560
AMP
WIRE DIAMETER: Hard 0.8-1.6mm Soft 0.8-1.2mm Cored 0.8-3.2mm WELDING ARC VOLTAGE RANGE: 10-44 volt DUTY CYCLE TEST PERIOD: 10 minutes PACKED WEIGHT: 72kg POWER SOURCE DIMENSIONS: H676mm x W378mm x D584mm
415
V
The Transmig 500i is a heavy-duty inverter power source rated at 560 amps, 60% duty cycle. It has optimised, integrated electronic controls for constant current and constant voltage processes.These controls include Gas Tungsten Arc Welding (Lift TIG), Manual Metal Arc Welding (STICK), Carbon Arc Gouging (CAG), Gas Metal Arc Welding (MIG), and Flux Cored Arc Welding (FCAW).The Transmig 500i provides both 24 Volt and 110 Volt AC through a 14 pin and a 19 pin receptacle to power wire feeders and other accessories.The power source also provides auxiliary power of 110 Volt AC, 10 amp on the rear of the machine. Features:
v Multi-process MMAW, GTAW, GMAW, FCAW, CAG v Heavy Duty Multi-process output for CC and CV v Energy saving technology with 90% efficiency v Embedded micro processor v Compact size, lightweight, excellent performance v Infinitely variable 5 to 560 amps v Electronic waveform control provides positive arc initiation and low spatter, even with CO2 v Exceptional DC welding characteristics & arc control v Digital volt meter/ammeter v Easy to use controls
Ordering Information:
Transmig 500i Power Source Transmig 500i Standard Plant Transmig 500i Heavy Duty Plant Part No. 710020 Part No. 710043 Part No. 710042
Part No. 646387 Part No. 301526 Part No. 310527 Part No. 301711 Part No. 700433 Part No. 305720401 Part No. BGSAK2 Part No. 706594 Part No. 705775 Part No. SE4004M16 Part No.SE400X4M16 Part No. 717211 Part No. 7977710 Part No. 7977877
Optional Accessories:
600A Welding Lead Set Regulator/Flowmeter Regulator Flowmeter Gas Hose Kit 250 Amp TIG Torch with Valve TIG Torch Accessory Kit Transmig 4RHD Wirefeeder VRF4 Wirefeeder Supra XT MIG Gun No.4 (4m) Supra XT MIG Gun Euro (4m) Tweco No.5 MIG Gun (3.6m) 14 Pin Plug 19 Pin Plug
Power Source
4R HD 706754
NOTE: Refer page for interconnections and accessories.
VSF-2 OTD12/1002
VAF-4 705700
Email: cigweldsales@cigweld.com.au
81
Transmig 400i
Manual Metal Arc GTAW Air Cooled GTAW Water Cooled Gas Metal Arc Welding
Notes: 400 amp Lead Set Air Cooled TIG Torch (note 3) 350 amp 18 Water Cooled TIG Torch 1. 7901223 is bulk cable supplied in a 100 metre drum. CIGWELD distributors sell this cable by the metre. 2. VSF-2 is a popular choice in many industrial applications due to its portability and ability to utilise a single cable to the power source. 3. For complete TIG Torch range refer to TIG Torch section in this manual.
Description: Lead Set (8M) or Electrode Holder Work Clamp Crimp Lug Cable Connector Welding Cable
Part Number: 646325 646142 646349 KP774 (for clamp) 704461 (x 2 required supplied with machine) 7901223 (Note 1)
Description: TIG Torch Accessory Kit Gas Hose Kit On/Off Switch *Regulator *Flowmeter Work Lead (8M)
Description: TIG Torch Accessory Kit Nipple Nut LH Adaptor LH Gas Hose Kit *Regulator *Flowmeter Work Lead (8M)
Part Number: 302710400 BGSAK2 699744 699745 699630 700433 301527 301710 705161
OR
OR
Tweco No. 4
Tweco No. 4
Tweco No. 5
No4
No4
No5
* These items can be substituted with a Regulator Flowmeter Combined. Part Number 301526
Description: Tweco No.4 Gun Work Lead (12M) *Regulator *Flowmeter 50mm2 Dinse Connector Welding Cable Gas Hose Kit Adaptor Lug 50mm2 Dinse
Part Number: 717201 707027 301527 301711 704461 7091223 (Note 1) 700433 706551
82
Description: Tweco 5 Gun Work Lead (12M) *Regulator *Flowmeter Transmig 400i: Interconnection (10M) Transmig 500i: Interconnection (1.2M) Interconnection (10M) Interconnection (15M)
Part Number: 717211 707027 301527 301711 707029 706955 706956 706957
Engine Drives
Welds
Steel, stainless steel, aluminium
Typical Usage
Welding beams, repairing construction equipment, bridge building, site construction
Wouldnt it be great if there was primary power at every location you needed to weld? Unfortunately, this is not the case. Fortunately, CIGWELD has a complete range of welding and power engine drives in both petrol and diesel.
GRUNT...
MPM 5/190
Honda
Petrol MPM 8/255 86 CC/CV Steel, alum, stainless 25-255 7kVA 8kVA Honda Contractors choice CC/CV, high aux power Fabrication, repair, aux power, rental
MPM 5/170
85
CC
Steel, stainless
40-170
4kVA
5kVA
Yanmar Contractors choice Lightweight, portable diesel Kubota Contractors choice For small Dia self shielded wires
Farm, maintenance
86
CC/CV
30-270
8.5kVA
MPM 12/400 87
CC/CV
Most metals
30-400
10kVA
12kVA
Kubota 400 amp output, 12kVA, 3 phase Aux power Perkins Heavy duty, rugged, with gouging capabilities
Construction, rental
MPM 20/500 87
CC/CV
Most metals
30-500
12kVA
20kVA
QUALITY KEY: Excellent Good/Fair (indicates performance within rated output range of unit)
83
ORDERING INFORMATION
Optional Accessories Over 200 amp units Description: Slide Control Hand Pendant Foot Control Extension Cable Transcooler Part Number: OTD10/2004 OTD10/2005 OTD10/2007 OTD10/2032 TC900-G
MPM5/190H
Manual Metal Arc Part No. 636800 GTAW Air Cooled
Description: Lead Set (8M) or Electrode Holder Work Clamp Crimp Lug Cable Connector Welding Cable
Part Number: 646325 646165 646348 KP774 (for clamp) 704461 (x 2 required) supplied with plant 7901222 (Note 1)
Description: GTAW Torch (4M) Accessory Kit Gas Hose Kit *Regulator *Flowmeter Work Lead (8M)
MPM12/400K
Manual Metal Arc GTAW Air Cooled Part No. 636804 GTAW Water Cooled GMAW/FCAW
Description: Lead Set (8M) or Electrode Holder Work Clamp Crimp Lug Cable Connector Welding Cable
Part Number: 646387 646142 646349 KP774 (for clamp) 704461 (x 2 required) 7901223 (Note 1)
Description: GTAW Torch (4M) Accessory Kit Gas Hose Kit *Regulator *Flowmeter Work Lead (8M)
Description: GTAW Torch (4M) Accessory Kit Nipple Nut Gas Hose Kit *Regulator *Flowmeter Work Lead (8M)
Part Number: 320710400 BGSAK2 699744 699745 700433 301527 301710 705161
Description: Part Number: Tweco 4 Gun (3.6m) 717201 Work Lead (8m) 705161 *Regulator 301527 *Flowmeter 301711 Crimp Lug KP774 (for clamp) Cable Connector 704461 Welding Cable 7901223 (note 1) 2 Adaptor Lug 50mm Dinse (for feeder) 706551 Gas Hose Kit 700433
Tweco No. 4
OR
No4
Description: Part Number: Tweco 4 Gun (3.6M)717201 Work Lead (8M) 705161 *Regulator 301527 *Flowmeter 301711
Tweco No. 4
No4
Notes: 1. 7901222 and 7901223 is bulk cable supplied in a 100 metre drum. CIGWELD distributors sell this cable by the metre. 2. The VSF-2 is a popular choice for use with engine driven equipment due to its portability and ability to utilise a single cable from the power source. 3. Gas hose may not be required, depending on the consumables used. e.g. Self Shielded Flux cored wire does not require a gas line 4. The MPM5/190 is capable of the Mig/Fluxcore process using 0.8 or 0.9 solid or 0.8,0.9,1.2 mm Flux cored wires via a VSF-2 Wire Feeder. * These items can be substituted with a Regulator Flowmeter Combined. Part Number 301526
84
ARC EQUIPMENT
SECTION ONE
MPM 5/190H Petrol
WELDING DC. Rated output at 35% duty cycle Rated output at 60% duty cycle Range of continuous control Open Circuit Voltage Mechanical protection Electrode diameter: General Purpose Hydrogen controlled & Cellulose 190 amp - 28 volt 170 amp - 27 volt 40 - 190 amp 90 volt IP 23 Up to 4mm Up to 3.25mm ENGINE Make/Type Number of cylinders Displacement Power Engine speed Cooling Fuel Fuel tank capacity Oil capacity Starter Acoustic Noise @ 4M Honda GX 340 1 340 cc. 11HP at 3600 rpm 3000 rpm Air forced Unleaded petrol 6.5 litres 1.1 litres Manual Recoil 78dB
DC
OUTPUT
5kVA 415 volt 4kVA 240 volt 50Hz H510mm x W480mm x D730mm 92Kg
The MPM 5/190H delivers excellent performance for MMAW (Stick) and GTAW (TIG) welding. It has a heavy duty design provides up to 190 amps welding output with ample auxiliary power making this portable unit the ideal selection for a contractor or man on the land.
Contents :
MPM 5/190H Welder, 50mm2 Dinse Connectors, Operating Manual.
Ordering Information:
MPM 5/190H Petrol Part No. 636800 Refer to Easy Find page 84 for optimum set-up
Features:
v HONDA Single Cylinder 3000 RPM Air Cooled Engine v Constant Current DC Output v 40 - 190 amps Welding Output v Twin 4 kVA 240 volt Auxiliary Power with ELCB protection v 5 kVA 415 volt Auxiliary Power with ELCB protection v Reliable & Efficient Asynchronous Alternator v Cellulose Compatible v Single Phase Voltmeter v Low oil cut-out v Heavy duty rollcage.
Recommended Process:
DC MMAW DC GTAW - Scratch Start TIG Self Shielded FCAW via voltage Sensing Feeder (small dia wires)
Optional Accessories:
Lead set (8M) Part No. 646325 Part No. OTD12/1002
415V 5kVA
Yanmar L100 1 406 cc. 10 HP 3000 rpm Air forced Diesel 5.5 litres 1.65 litres Electric (and manual) 12 volt 80dB
AUX
DC
OUTPUT
5kVA 415 volt 4kVA 240 volt 50Hz H570mm x W460mm x D880mm 115Kg
The MPM5/170Y is a unique Compact Portable Diesel, air cooled engine Drive. A patented alternator design delivers ultra smooth welding output, together with high efficiency, reduced maintenance and extended machine life. The heavy duty rugged roll case design is standard along with ELCB protection.
Contents:
MPM 5/170Y Welder, 50mm2 Dinse Connectors, Operating Manual.
Ordering Information:
MPM 5/170Y Diesel Part No. 636810 Refer to Easy Find page 84 for optimum set-up
Features:
v YANMAR 1 cylinder air cooled diesel v Constant Current DC Output v 40-170 amps Welding Output v 4 kVA 240 volt Auxiliary Power with ELCB protection v 5 kVA 415 volt Auxiliary Power with ELCB protection v Reliable & Efficient Asynchronous Alternator v Cellulose Compatible v Electric and Manual Starter v Engine protection system v Welding plugs supplied v Heavy duty rollcage v Lightweight and portable
Recommended Process:
DC MMAW DC GTAW - Scratch Start
Optional Accessories:
Lead set (8M) Part No. 646325
Email: cigweldsales@cigweld.com.au
85
ARC EQUIPMENT
SECTION ONE
415V 8kVA
AUX
DC
OUTPUT
8kVA 415 volt 7kVA 240 volt 50Hz
The MPM 8/255H is an ideal unit for the farmer or light fabrication contractor. It has multiple process capabilities (MMAW, GMAW and GTAW) together with an ample 8kVA 3 phase and 7 kVA single phase auxiliary power. Powered by an ultra reliable 18HP Honda engine delivering 255 amps of welding power.
Contents:
MPM 8/255H Welder, 50mm2 Dinse Connectors, Operating Manual.
Ordering Information:
MPM 8/255H Petrol Part No. 636808 Refer to Easy Find page 84 for optimum set-up
Features:
v HONDA 2 Cylinder 3000 RPM Air Cooled Engine v Constant Current / Constant Voltage DC Output v 25 - 255 amps Welding Output v 7 kVA 240 volt Auxiliary Power with ELCB protection v 8 kVA 415 volt Auxiliary Power with ELCB protection v Reliable & Efficient Asynchronous Alternator v Cellulose Compatible v Arc Force v Remote control socket with 110 volt & 24 volt for wirefeeders v Automatic Idle Control v Hourmeter v Electric starter v E.P.S. (engine protection system)
Recommended Process:
DC MMAW DC GTAW - Scratch Start GMAW (MIG) FCAW (Flux cored)
Optional Accessories:
Lead set (8M) Part No. 646325 Part No. OTD12/1002 Part No. 705700
DC
OUTPUT
8.5kVA 240 volt 50Hz
The MPM 8/270K produces an outstanding 270 amps of welding power. Delivering multi process capabilities with high auxiliary power makes this unit an excellent choice for contractors wishing to run GMAW (MIG) to FCAW (Flux core) wires.
Contents :
MPM 8/270K Welder, 50mm2 Dinse Connectors, Operating Manual.
Ordering Information:
MPM 8/270K Diesel Part No. 636809 Refer to Easy Find page 84 for optimum set-up
Features:
v KUBOTA D722-E watercooled engine v Constant Current / Constant Voltage DC Output v 30 - 270 amps Welding Output v 8.5 kVA 240 volt Auxiliary Power with ELCB protection v Reliable & Efficient Asynchronous Alternator v Cellulose Compatible v Arc Force v Remote control socket with 110 volt & 24 volt for wirefeeders v Automatic Idle Control v Hourmeter v Electric starter v E.P.S. (engine protection system)
Recommended Process:
DC MMAW DC GTAW - Scratch Start GMAW (MIG) FCAW (Flux cored)
Optional Accessories:
Lead set (8M) Part No. 646325 Part No. OTD12/1002 Part No. 705700
Email: cigweldsales@cigweld.com.au
86
ARC EQUIPMENT
SECTION ONE
MPM 12/400K Diesel
WELDING D.C. Maximum output Rated output at 60% duty cycle Range of continuous control Open Circuit Voltage Mechanical protection Electrode diameter CC mode CV mode 400 amp - 36 volt 350 amp - 34 volt 30 - 400 amp 70 volt IP 23 Up to 8mm 30 - 400 amp 18 - 40 volt ENGINE Make/Type Number of cylinders Displacement Power Engine speed Cooling Fuel Fuel tank capacity Oil capacity Starter Battery Acoustic Noise @ 4M Kubota D 1105-E 3 1124 cc 25 HP 3000 rpm Water Diesel 36.5 litres 5.1 litres Electric 12 volt 77dB
DC
OUTPUT
12kVA 415 volt 10kVA 240 volt 50Hz H920mm x W730mm D1590mm 460Kg
The MPM 12/400K is a super silence, lightweight and compact welding and power plant, featuring 400 amps welding output with 12 kVA of auxiliary power. Powered by an ultra reliable 3 cylinder water cooled Kubota engine.
Contents:
MPM 12/400K Welder, 50mm2 Dinse Connectors, Operating Manual.
Features:
v KUBOTA 3 Cylinder 3000 rpm Water Cooled Engine v Constant Current / Constant Voltage DC Output v 30 - 400 amps Welding Output v 10 kVA 240 volt Auxiliary Power with ELCB protection v 12 kVA 415 volt Auxiliary Power with ELCB protection v Reliable & Efficient Asynchronous Alternator v Cellulose Compatible v Arc Force v Remote control socket with 110 volt & 24 volt for wirefeeders v Hourmeter v Electric Starter v Engine protection system for: battery charger, coolant temperature, low fuel, low oil pressure
Ordering Information:
MPM 12/400K Diesel Part No. 636804 Refer to Easy Find page 84 for optimum set-up
Recommended Process:
DC MMAW DC GTAW Scratch Start GMAW (MIG) FCAW (Flux core)
Optional Accessories:
Lead set (8M) Part No. 646325 Part No. OTD12/1002 Part No. 705700
DC
OUTPUT
20kVA 415 volt 12kVA 240 volt 50Hz H1100mm x W800mm x D1950mm 920Kg
The top of the range 500 has the 36HP, 3 cylinder Perkins running at 1500 rpm. This work horse produces 500 amps of welding power and a whopping 20 kVA of auxiliary power. Featuring full multi process, including air carbon arc gouging together with the ability to run additional operations from the auxiliary power supply.
Contents:
MPM 20/500P Welder, Welding Plugs, Operating Manual.
Ordering Information:
MPM 20/500P Diesel Part No. 636805 Refer to Easy Find page 84 for optimum set-up
Features:
v PERKINS 3 Cylinder 1500 RPM Water Cooled Engine v Constant Current / Constant Voltage DC Output v 30 - 500 amps Welding Output v 12 kVA 240 volt Auxiliary Power with ELCB Protection v 20 kVA 415 volt Auxiliary Power with ELCB Protection v Reliable & Efficient Asynchronous Alternator v Exceptional Cellulose & Gouging Performance v Arc Force v Remote control socket with 110 volt & 24 volt for wirefeeders v Hourmeter v Electric starter v Engine protection system for: battery charger, coolant temperature, low fuel, low oil pressure, over speed v Fuel Gauge
Recommended Process:
DC MMAW DC GTAW - Scratch Start GMAW - (MIG) FCAW - (Flux Cored) Arc Air Gouging
Optional Accessories:
Lead set (8M) Cable connections Part No. 646387 Part No. 646284 Part No. OTD12/1002 Part No. 705700
Email: cigweldsales@cigweld.com.au
87
Email: cigweldsales@cigweld.com.au
88
Plasma Cutting
Cuts
Steel, stainless steel, aluminium, cast iron, copper brass, titanium, magnesium alloys
Typical Usage
Metal fabrication, construction, weld repair, automotive repair, automotive racing, art and sculpting
Whether youre cutting shapes in ultra thin sheet metal or cutting thick aluminium, chances are air plasma is the right tool for the job. Plasma cuts any electrically conductable material with ease and minimal distortion.
Model Drag-Gun
Page 90
Gouging
Portable
1-Phase
AP40i Compact
92
9.5mm
12mm
CutMaster 38
93
12.7mm
16mm
CutMaster 81
93
25.4mm
32mm
Fabrication, manufacturing
94
32mm
38mm
AP 70
95
25mm
32mm
Fabrication, manufacturing
AP 90
95
32mm
38mm
QUALITY KEY: Excellent Good/Fair (indicates performance within rated output range of unit)
89
ARC EQUIPMENT
SECTION ONE
Light Industrial
SEVERANCE CUT: 4.8mm PIERCE CAPACITY: 1.6mm
CUT 4.8mm
12
AMP
H F
WEIGHT: 25kg POWER SOURCE DIMENSIONS: H254mm x W229mm x D406mm
240
V
The Drag-Gun plasma cutting system with a built in air compressor brings complete portability to all of your sheet metal applications. The Drag-Gun delivers 1/8 cutting (3.2mm) capacity on carbon steel when operated on a 240 volt/10 amp circuit. The built- in air compressor assures clean dry air. This unique system, provides a full 12 amps of plasma cutting power. The Drag-Gun is out of the box ready to cut, JUST PLUG IT IN. The revolutionary Drag-Gun delivers price, performance and portability. The Smart Start Auto Pilot automatically restarts the cutting arc, making the Drag-Gun the ideal cutting tool for a wide variety of applications including expanded metal, HVAC spiral ducting, metal studs, construction and many more. Features:
v Built in air compressor v Designed to operate on a 240 volt 10 amp power point v Compact, lightweight & portable v External compressed air not required v Smart Start (auto pilot) v Auto restart Transtig 280 AC/DC Plant Contents
Ordering Information:
Drag-Gun
PCH-10 Breakdown
ITEM
A B C D
DESCRIPTION Tip Air Shield Cup Electrode Gas Distributor PCH-10 70 deg Torch Head PCH-10 Torch with 6M leads
Optional Accessories:
Circle Cutting Guide Roller & Radius Cutting Guide Part No. OTD7/3291 Part No. OTD7/7501
Email: cigweldsales@cigweld.com.au
90
Introducing the FIRST UNIVERSAL Plasma Torch featuring SureLok MaximumLife electrode design
FEATURES INCLUDE
w NEW MaximumLife electrode w Innovative lock-in electrode w 1 year torch and leads warranty w New & improved parts life providing
1Torch is a revolutionary design that will work well with high frequency pilot systems, blow apart pilot systems and touch start pilot systems. This innovative new torch does not start by moving the tip or electrode. It starts the pilot arc by moving an independent part known as a start cartridge. This patent pending device contains a moving element that initiates the pilot arc with or without high frequency. This allows the patented SureLok MaximumLife Electrode to remain locked in place, thereby maintaining perfect tip to electrode alignment and eliminating vulnerable moving parts from the torch head itself. The result is a precise, well defined cutting arc and longer parts life.
w Maximum arc visibility w Excellent gouging capabilities w Consumables from 30-100 amps w Drag cut at all current levels
The MaximumLife Electrode has an innovative design that extends electrode life and performance. The 1Torch consumable parts use the same technology introduced by Thermal Dynamics with the SureLok family of plasma torches. The 1Torch electrode locks into the torch head for positive position control and efficient cooling. The shaft of the electrode has special cooling fins. This results in longer life, fewer parts changes and more productivity.
Email: cigweldsales@cigweld.com.au
91
ARC EQUIPMENT
SECTION ONE
Light Industrial
CUT 12mm
40
AMP
240
V
AIR FLOW: 140 lpm WEIGHT: 10kg POWER SOURCE DIMENSIONS: H230mm x W185mm x D460mm
The 240 volt AP40i Compact is a lightweight compact and portable Air Plasma unit complete with adjustable output control (15-40 amps) and a pressure gauge and filter. This inverter produces high quality cutting performance with a smooth stable, precise Plasma cutting stream.
Features:
v Light weight compact and portable v Adjustable current setting (15-40 amps) v NEW 1Torch SureLok Technology v Improved torch parts life v Thermal and overload LED v Air pressure gauge with filter v LED status lights v 6M work leads v Shoulder strap
Ordering Information:
AP40i Compact Part No. 661540 1TorchSL60 with 6M lead Part No. OTD7/5200
Optional Accessories:
Circle Cutting Guide Roller & Radius Cutting Guide Part No. OTD7/3291 Part No. OTD7/7501
D UPGRADEER T
MANUAL PIERCING TECHNIQUE When piercing a hole through a piece of material, the torch should be laid over on approximately a 30 angle. The torch trigger switch is then depressed, introducing the arc and plasma cutting stream. Care should be taken as to the direction the torch head is facing as molten metal may be initially projected for several metres before the plasma stream pierces through the material. Once the plasma stream has pierced the material the torch should be raised up to a 90 position to complete the cut This technical tip will maximise the life of the torch consumable parts. Good cutting!
Email: cigweldsales@cigweld.com.au
92
ARC EQUIPMENT
SECTION ONE
CUTMASTER 38
SPECIFICATIONS SUPPLY VOLTAGE: 240 volt 1 phase 50/60Hz SUPPLY LEAD: 16amps DUTY CYCLE: 35% @ 30 amps output PANEL CONTROLS: On/Off Switch RUN/SET Switch 20-30 amp variable control PANEL INDICATORS: AC Power, Over Temperature, Gas, DC Power COMMERCIAL CUT: 12.7mm steel, stainless steel, aluminium SEVERANCE: 16mm PIERCE CAPACITY: 6.4mm AIR PRESSURE: 460kPa
30
AMP
240
V
AIR FLOW: 142 lpm PACKED WEIGHT: 24kg POWER SOURCE DIMENSIONS: H400mm x W254mm x D533mm
NEW ER T ND QUAR
2004
Thermal Dynamics introduces CUTMASTER 38 and a new standard of excellence in metal cutting. CUTMASTER 38 combines the reliability and rugged construction of the CUTMASTER power supply design with the new, high performance 1Torch plasma torch to create a new standard of performance for the thin gauge to 12.7mm metal cutting world. In the Thermal Dynamics tradition of quality and innovation, CUTMASTER 38 offers the features required for high performance plasma cutting. The new 1Torch design brings a new standard of cut quality and durability demanded by metal fabrication professionals. Features:
v v v v v v v v v v Rugged power source design ATC Advanced Torch Connection Supplied with 1Torch SureLok Technology Initiates pilot arc without HF Excellent cut speeds & unsurpassed cut quality Auto pilot restart for easy cutting on metal mesh Protective interlock circuit saves torch parts High visibility shield cup MaximumLife electrode improved parts life Ergonomic torch handle for comfort & control
Ordering Information:
CUTMASTER 38 Plant Part No. OTD1/4620 1TorchSL60 with 6M lead Part No. OTD7/5204
Optional Accessories:
Circle Cutting Guide Roller & Radius Cutting Guide Part No. OTD7/3291 Part No. OTD7/7501 PART No. OTD9/8215 OTD9/8205 OTD9/8206 OTD9/8218
CUTMASTER 81
SPECIFICATIONS SUPPLY VOLTAGE: 415 volt 3 phase 50Hz SUPPLY LEAD: 16amps DUTY CYCLE: 50% @ 60 amps output PANEL CONTROLS: On/Off Switch, RUN/SET Switch 20-60 amp variable control PANEL INDICATORS: AC Power, Over Temperature, Gas, DC Power COMMERCIAL CUT: 25.4mm steel, stainless steel, aluminium
Industrial
SEVERANCE: 32mm PIERCE CAPACITY: 12.7mm AIR PRESSURE: 480kPa
CUT 32mm
60
AMP
415
V
AIR FLOW: 190 lpm PACKED WEIGHT: 45kg POWER SOURCE DIMENSIONS: H439mm x W315mm x D696mm
NEW R D QUARTE N
2004
Thermal Dynamics introduces CUTMASTER 81 and a new standard of excellence in metal cutting. CUTMASTER 81 combines the reliability and rugged construction of the CUTMASTER power supply design with the new, high performance 1Torch plasma torch to create a new standard of performance for the thin gauge to 25.4mm metal cutting world. In the Thermal Dynamics tradition of quality and innovation, CUTMASTER 81 offers the features required for high performance plasma cutting. The new 1Torch design brings a new standard of cut quality and durability demanded by metal fabrication professionals. Features:
v Rugged power source design v ATC Advanced Torch Connection v Supplied with 1Torch SureLok Technology v Initiates pilot arc without HF v Excellent cut speeds & unsurpassed cut quality v Auto pilot restart for easy cutting on metal mesh v Protective interlock circuit saves torch parts v High visibility shield cup v MaximumLife electrode improved parts life v Ergonomic torch handle for comfort & control
Ordering Information:
CUTMASTER 81 Plant Part No. OTD1/1120/4 1TorchSL60 with 6M lead Part No. OTD7/5204
Optional Accessories:
Circle Cutting Guide Roller & Radius Cutting Guide Part No. OTD7/3291 Part No. OTD7/7501 PART No. OTD9/8215 OTD9/8205 OTD9/8206 OTD9/8207 OTD9/8208 OTD9/8209 OTD9/8210 OTD9/8225 OTD9/8226 OTD9/8218 OTD9/8237 OTD9/8235 OTD9/8243 OTD9/8241
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Heavy Industrial
SEVERANCE: 38mm PIERCE CAPACITY: 19mm AIR PRESSURE: 480kPa
CUT 38mm
80
AMP
AIR FLOW: 190 lpm PACKED WEIGHT: 45kg POWER SOURCE DIMENSIONS: H439mm x W315mm x D696mm
415
V
NEW ER T ND QUAR
2004
Thermal Dynamics introduces CUTMASTER 101 and a new standard of excellence in metal cutting. CUTMASTER 101 combines the reliability and rugged construction of the CUTMASTER power supply design with the new, high performance 1Torch plasma torch to create a new standard of performance for the thin gauge to 32mm metal cutting world. In the Thermal Dynamics tradition of quality and innovation, CUTMASTER 101 offers the features required for high performance plasma cutting. The new 1Torch design brings a new standard of cut quality and durability demanded by metal fabrication professionals. Features:
v Rugged power source design v ATC Advanced Torch Connection v Supplied with 1Torch SureLok Technology v Initiates pilot arc without HF v Excellent cut speeds & unsurpassed cut quality v Auto pilot restart for easy cutting on metal mesh v Protective interlock circuit saves torch parts v High visibility shield cup v MaximumLife electrode improved parts life v Ergonomic torch handle for comfort & control
Ordering Information:
CUTMASTER 101 Plant Part No. OTD1/1320/4 1TorchSL100 with 6M lead Part No. OTD7/5206
Optional Accessories:
Circle Cutting Guide Roller & Radius Cutting Guide Part No. OTD7/3291 Part No. OTD7/7501 PART No. OTD9/8215 OTD9/8205 OTD9/8206 OTD9/8207 OTD9/8208 OTD9/8209 OTD9/8210 OTD9/8231 OTD9/8211 OTD9/8212 OTD9/8225 OTD9/8226 OTD9/8227 OTD9/8228 OTD9/8218 OTD9/8237 OTD9/8235 OTD9/8236 OTD9/8243 OTD9/8241
THE
ADVANTAGE
v Tapered shield cup and small torch head allow excellent control when bevelling and gouging. SureLoks size, shape and long arc also make CUTMASTER an excellent tool for cutting and gouging in tight spaces where other torches will not fit. v Long arc length SureLok torches produce excellent cuts across a wide range of cutting conditions, from drag cutting with the tip directly on the material, to bevelling and gouging, where the tip must be held further away from material. SureLoks strong pilot arc and focused cutting power produce a long arc that gives operators more flexibility and control in demanding situations.
Thermal Dynamics SureLok torch technology is used throughout the CUTMASTER family. SureLok torches and consumable parts offer important advantages for hand or mechanised plasma cutting. v Improved cutting performance the patented electrode insertion design results in exact positioning of consumable parts, every time, with no special tools. This means a precise, well-defined cutting arc and more precise cuts. v Improved torch cooling means longer consumable parts life and lower operating costs. v Extended tip For maximum visibility and optimum performance in drag cutting. The extended tip provides a clear view of the cut in stand-off or drag cutting. Drag cutting with the tip in contact with the metal results in a narrow kerf, helps eliminate dross and results in greater precision on sheet metal.
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AP70 AIR PLASMA
SPECIFICATIONS SUPPLY VOLTAGE: 415 volt 3 phase 50Hz SUPPLY LEAD: 16amps DUTY CYCLE: 50% @ 70 amps output PANEL CONTROLS: Off Switch, Pressure gauge Two cutting positions PANEL INDICATORS: AC Power, Over Temperature, Gas COMMERCIAL CUT: 25.4mm steel, stainless steel, aluminium
CUT 32mm
70
AMP
415
V
AIR FLOW: 190 lpm PACKED WEIGHT: 83.5kg POWER SOURCE DIMENSIONS: H665mm x W350mm x D690mm
NEW
The AP70 Air Plasma is a conventional, robust, high duty cycle plasma cutter. The AP70 combines reliability and rugged construction with the new high performance 1Torch to create a new standard of performance, cut quality, durability and parts life demanded by metal fabrication professionals. Features:
v Rugged power source design v Wheeling kit included v Supplied with 1Torch SureLok Technology v Initiates pilot arc without HF v Excellent cut speeds & unsurpassed cut quality v Protective interlock circuit saves torch parts v High visibility shield cup v MaximumLife electrode improved parts life v Ergonomic torch handle for comfort & control
Ordering Information:
AP70 AIR PLASMA Plant Part No. 661541 1TorchSL60 with 6M lead Part No. OTD7/5200
Optional Accessories:
Circle Cutting Guide Roller & Radius Cutting Guide Part No. OTD7/3291 Part No. OTD7/7501 PART No. OTD9/8215 OTD9/8205 OTD9/8206 OTD9/8207 OTD9/8208 OTD9/8209 OTD9/8210 OTD9/8231 OTD9/8225 OTD9/8226 OTD9/8218 OTD9/8237 OTD9/8235 OTD9/8243 OTD9/8241
Heavy Industrial
CUT 38mm
90
AMP
415
V
AIR FLOW: 190 lpm PACKED WEIGHT: 156kg POWER SOURCE DIMENSIONS: H725mm x W390mm x D805mm
NEW ER T ND QUAR
2004
The AP90 Air Plasma is a conventional, robust, high duty cycle plasma cutter. The AP90 combines reliability and rugged construction with the new high performance 1Torch to create a new standard of performance, cut quality, durability and parts life demanded by metal fabrication professionals. Features:
v Rugged power source design v Wheeling kit included v Initiates pilot arc without HF v Supplied with 1Torch SureLok Technology v Excellent cut speeds & unsurpassed cut quality v Protective interlock circuit saves torch parts v High visibility shield cup v MaximumLife electrode improved parts life v Ergonomic torch handle for comfort & control
Optional Accessories:
Circle Cutting Guide Roller & Radius Cutting Guide Part No. OTD7/3291 Part No. OTD7/7501 PART No. OTD9/8215 OTD9/8205 OTD9/8206 OTD9/8207 OTD9/8208 OTD9/8209 OTD9/8210 OTD9/8231 OTD9/8211 OTD9/8212 OTD9/8225 OTD9/8226 OTD9/8227 OTD9/8228 OTD9/8218 OTD9/8237 OTD9/8235 OTD9/8236 OTD9/8243 OTD9/8241
Ordering Information:
AP90 AIR PLASMA Plant Part No. 661542 1TorchSL100 with 6M lead Part No. OTD7/5202
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Lower Consumable Parts Inventories and Costs The less than 25 consumable parts used with the 1Torch RPT torch can replace over 575 different consumable parts used over a broad range of plasma systems. New, Improved Leads
1Torch Leads are lightweight, extremely flexible and tough the ideal combination of durability and ease of use.
ATC (Advanced Torch Connector) Quick Disconnect Option Our new quick disconnect design brings extra flexibility to any plasma system. Imagine being able to change out a damaged plasma cutting torch, easily convert from a hand to a machine torch operation, or simply put on a different size torch all in the matter of a few seconds and not have to use any tools to complete the task!
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PLASMA REPLACEMENT TORCH SYSTEM AND CONSUMABLES
A
Torch Adaptor Kit
B
ATC
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Power Supply
ATC Adaptor Kit Torch Adaptor Kit
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Listed below are the Torch and Lead selection charts for the SL60 and SL100 Hand 1Torch RPT torches.
SL100
Medium/Heavy Duty Torch 30-100 Amps Duty Cycle 100% @ 100 Amps
C AT N O .
DESCRIPTION
C AT N O .
DESCRIPTION
NOTES:
*Total lead length including torch should not exceed the maximum length specified by the power supply manufacturer.
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PLASMA REPLACEMENT TORCH SYSTEM AND CONSUMABLES
Listed below is the Adaptor Kit selection charts for the Hand 1Torch RPT torch.
The model of the plasma cutting system must be known to determine the adaptor kit required.
2
Catalogue Number
7-3454 7-3455 7-3461 7-3476 7-3477 7-3480 7-3481 7-3483 7-3484 7-3485 7-3431
Catalogue Number
Manufacturer
Power Supply Model
HYPERTHERM
Max 42*, 43*, 40cs* powermax 600*, 800*, 900* w/ Q.D. powermax 1100* powermax 1000*, 1250* Max 40cs* (w/o Q.D.) powermax 380* powermax 600* w/o Q.D. powermax 800*, 900* w/o Q.D. powermax 1650 powermax 350 powermax 190C
LINCOLN
Pro-Cut 60
NOTES: Each Adaptor Kit includes connection fitting, electrical connectors and installation instruction sheets for the selected power supply.
HYPERTHERM, Max and powermax are registered trademarks of Hypertherm, Inc.; THERMAL DYNAMICS, PAK, CUTMASTER, PakMaster, EconoPAK, Dynapak and Drag-Gun are registered trademarks of Thermal Dynamics Corp.
ORDERING INFORMATION
Description Part No. Description Cat. No.
3
99
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v Tapered shield cup and small torch head allow excellent control when bevelling and gouging. SureLoks size, shape and long arc also make CUTMASTER an excellent tool for cutting and gouging in tight spaces where other torches will not fit. v Long arc length SureLok torches produce excellent cuts across a wide range of cutting conditions, from drag cutting with the tip directly on the material, to bevelling and gouging, where the tip must be held further away from material. SureLoks strong pilot arc and focused cutting power produce a long arc that gives operators more flexibility and control in demanding situations.
PLASMA ACCESSORIES
Circle Cutting Guide & Roller and Radius Cutting Guide This complete plasma roller guide kit can be used in conjunction with all Thermal Dynamics and many other brands of plasma torch. Cutting of shapes, circles or just straight lines become quick and easy with the roller guide system. Optimum tip height above the work piece is maintained at all times, improving efficiency and maximising the torch consumable parts life.
v Allows constant, optimum tip height v Improved cut quality v Enhanced tip life v Adaptable for cutting straight lines, circles and bevelling v Magnetic pivots for steel cutting v Suction pivots for non ferrous metals v Fits all thermal Dynamics torches and most other brands of torches
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REMEMBER:
look for the mark on your plasma consumable parts and . . . GET WHAT YOURE PAYING FOR!
GENUINE
CONSUMABLES
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6 T 74 0021 6 T 74 0021 The first digit of a serial number identifies the year of manufacture. In the examples case, the 6 indicates the year 1996. 6 T 74 0021 The second digit (letter) of a serial number identifies the month of manufacture using the following chart.
Example T = January T - January H - February E - March R - April M - May A - June L - July D - August Y - September N - October C - November O - December
6 T 74 0021 The first two digits (numbers) after the month identify the actual model of torch, using the following reference chart.
Example 74 = PCH-M52 00 01 24 25 37 38 41 42 43 44 47 48 49 50 55 56 61 62 M200 U-51 PCH-20 (Supersede by 25) PCH/M-20 PCH/M30 (Supersede by 38) PCH/M30 4A (offset) 4A 4B 4BT PCH/M51 (Supersede by 49) PCH/M51 (Supersede by 49) PCH/M51 RTH-40S//PCH/M55P PCH50 (Supersede by 56) PCH/M50 6A 6B 63 68 73 74 75 76 80 81 82 83 84 85 86 87 88 89 91 92 PCM600 PCH/M150 PCH/M52 (Supersede by 74) PCH/M52 PCH/M53 (wo/ parts in place) PCH/M53 (w/ parts in place) PCH/M100 (Supersede by 82) PCH/M100 (Supersede by 82) PCH/M100 PCH/M35 PCH/M70 PCH/M140 PCH/M145 (Supersede by 88) PCH/M145 (Supersede by 89) PCH/M145 PCH145 PCH/M75 (Supersede by 92) PCH/M75
6 T 74 0021 The last four digits represents the unique torch serial number.
WHAT TORCH SHOULD YOUR MACHINE HAVE FOR OPTIMUM PERFORMANCE? Unit/Torch Comparison for Thermal Dynamics Cutting Systems:
UNIT Drag-Gun Drag-Gun 38 PakMaster 50XL Plus (pre January 2001) PakMaster75XL Plus (pre January 2001) PakMaster 50XL Plus (early 2001) PakMaster 75XL Plus (early 2001) PakMaster 100XL Plus (early 2001) PakMaster 7e PakMaster 9e AP40i Compact AP40i Compact PakMaster 25 PakMaster 50 PakMaster 75 TORCH PCH-10 PCH-25/38 PCH/M-40 PCH/M-60 PCH/M-62 (SureLok) PCH/M-102 (SureLok) PCH/M-102 (SureLok) PCH/M-102EC (SureLok) PCH/M-102EC (SureLok) PCH/M-35 Pre-June 2004 SL60 (1Torch)( post-June 2004) PCH-25 PCH/M-35 PCH/M-75 UNIT PakMaster 50XL PakMaster 75XL PakMaster 100XL Pak 5 Pak 5XR, Pak-625XR Pak 10XR Pak 1250XR Stak Pak II Pak-15XC Pak-44, Pak 45 CUTMASTER 38 CUTMASTER 81 CUTMASTER 101 AP70 AP90 TORCH PCH/M-28 PCH/M-75 PCH/M-100XL PCH-50 , PCM-4BT PCH/M-51, PCH/M-52, PCH/M-75 PCH/M-52, PCH/M-100 PCH/M-52 PCH/M-35, PCH/M-70, PCH/M-140 PCH/M-150 PCH/M-6B SL60 (1Torch) SL60 (1Torch) SL100 (1Torch) SL60 (1Torch) SL60 (1Torch)
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PLASMA TORCHES AND CONSUMABLES
PCH-10 for Drag-Gun
PCH-10 Consumables:
ITEM A B C D E DESCRIPTION Tip Air Shield Cup Electrode Gas Distributor Shield Cup - Crown Torch Head 70 Torch Head halves PCH-10 Torch, 70 (6M) PART No. OTD9/6099 OTD9/6003 OTD9/6006 OTD9/6007 OTD9/0016 OTD9/0016 OTD9/6259 OTD2/1020
PCH/M-28 for PakMaster 50, Stak Pak II PCH/M-28 & PCH/M-35 Consumables:
ITEM A B C D E DESCRIPTION Tip Air Shield Cup Electrode Gas Distributor Shield Cup - Crown Torch Head 70 Torch Head halves PCH-28 Torch, 70 (7.6M) PART No. OTD9/6099 OTD9/6003 OTD9/6006 OTD9/6007 OTD9/0016 OTD9/5807 OTD9/6259 OTD2/5001
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PCH/M-51 Consumables:
ITEM A A A A B B C C C C D D DESCRIPTION Tip - Gouging Tip 10-40 amp Air Tip 10-60 amp Air Tip 65 amp Air Electrode Electrode Shield Cup Ceramic Shield Cup - Vespel - Long Shield Cup - Vespel - Std Shield Cup - Phenolic - Std Shield Cup-Crown (fits over OTD8/2159) Shield Cup - Crown Ceramic Torch Head 70 Torch Head 180 PCH-51 Torch 70 (7.6M) PART No. OTD9/5724 OTD9/5718* OTD9/5631 OTD8/3321* OTD9/5633 OTD9/5720* OTD9/5630 OTD8/2151* OTD8/2152* OTD8/2159 OTD9/5779* OTD8/5526 OTD9/5635 OTD9/5634 OTD2/2860
C D
* Represents Part Numbers no longer available from CIGWELD and represents reference data only.
PCH/M-52 for Pak 625XR, Pak 1250XR, Pak 10XR PCH/M-52 Consumables:
ITEM A A A A A A A A A B B B C C C C C D DESCRIPTION Tip 35 amp Air Tip 45-55 amp Air Tip 60-70 amp Air Tip 80 amp Air Tip 105 amp Air Tip Gouging Tip, Gouging 70 amp .078 Tip, Gouging 105 amp .093 Tip, Gouging 105 amp .113 Electrode-Air Electrode-Air (Plated) Electrode-Multi-Gas Shield Cup - Crown Ceramic Shield Cup - Drag - Vespel Shield Cup - Gouging Ceramic Shield Cup - Phenolic-Std Shield Cup - Std Ceramic Shield Cup-Crown (fits over OTD9/5781) Torch Head 70 Torch Head 180 PCH-52 Torch 70 (7.6M) PART No. OTD9/5702 OTD9/5618* OTD9/5707 OTD9/5782* OTD9/5708 OTD8/5129* OTD9/5709* OTD9/5710 OTD9/5713 OTD8/3331* OTD9/5619 OTD9/5711 OTD9/5694 OTD8/5712* OTD9/5128* OTD9/5781 OTD9/5617 OTD9/5780* OTD9/5642 OTD9/5643 OTD2/2936
C D
* Represents Part Numbers no longer available from CIGWELD and represents reference data only.
2 1
5 3 4 6
* Represents Part Numbers no longer available from CIGWELD and represents reference data only.
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PLASMA TORCHES AND CONSUMABLES
PCH/M-62 for PakMaster 50XL Plus (Early 2001)
PCH/M-62 Consumables:
ITEM 1 2 3 4 4 4 5 6 7 DESCRIPTION Stand-off Cutting Guide Shield Cup, 40 amp Coil Spring Tip, 40 amp, Drag Tip, 40 amp, Stand-off Tip, 40 amp, Gouging Gas Distributor 40 amp Electrode O-Ring Torch Head 70 PCH-62 Torch 70 (6M) PART No. OTD9/8415 OTD9/8400 OTD9/7501 OTD9/8411 OTD9/8412 OTD9/8416 OTD9/8401 OTD9/8402 OTD8/0532 OTD9/8410* OTD7/6220
5 2 1 3 4
* Represents Part Numbers no longer available from CIGWELD and represents reference data only.
PCH/M-80 for PakMaster 100XL Plus (Pre January 2001) PCH/M-80 Consumables:
ITEM 1 1 2 3 3 3 3 4 4 5 6 DESCRIPTION Shield Cup Crown Shield Cup Coil Spring Tip, Cutting, 80 amp, Air/N2 Tip, Cutting, 55 amp, Air/N2 Tip, Cutting, 35 amp, Drag Tip, Gouging Gas Distributor, Cutting Gas Distributor, Gouging Electrode, Air N2 O-Ring Torch Head 70 PCH-80 Torch 70 (7.6M) PART No. OTD8/7500 OTD8/7507 OTD9/7501 OTD9/7728 OTD8/7504 OTD8/7503 OTD8/7506 OTD8/7501 OTD8/7508 OTD8/7502 OTD8/0532 OTD9/8075* OTD2/0080*
2 1
5 3 4 6
* Represents Part Numbers no longer available from CIGWELD and represents reference data only.
2 1
5 3 4 6
PCH/M-102 for PakMaster 75XL Plus (Early 2001), PakMaster 100XL Plus (Early 2001) PCH/M-102 Consumables:
ITEM 1 1 2 3 4 4 4 4 5 5 6 7 DESCRIPTION Stand-off Cutting Guide Crown Shield Cup Shield Cup, Cutting Coil Spring Tip, 40 amp, Cutting Tip, 60 amp, Cutting Tip, 80 amp, Cutting Tip, Gouging Gas Distributor, Cutting Gas Distributor, Gouging Electrode O-Ring Torch Head 70 PCH-102 Torch 70 (6M) PART No. OTD8/7575 OTD8/7507 OTD8/7500 OTD9/7501 OTD8/7503 OTD9/7726 OTD9/7728 OTD8/7506 OTD8/7501 OTD8/7508 OTD9/8402 OTD8/0532 OTD9/8405 OTD7/7530SL
5 2 1 3 4
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PCH/M-102EC Consumables:
ITEM 1 1 2 3 4 4 4 4 5 6 7 DESCRIPTION Stand-off Cutting Guide Shield Cup, Crown Shield Cup, Cutting Coil Spring Tip, 40 amp, Cutting Tip, 60 amp, Cutting Tip, 80 amp, Cutting Tip, Gouging Gas Distributor, Cutting Electrode O-Ring Torch Head 70 PCH-102EC Torch 70 (6M) PART No. OTD8/7575 OTD8/7507 OTD8/7500 OTD9/7501E OTD8/7503 OTD9/7726 OTD9/7728 OTD8/7506 OTD8/7501 OTD9/8402 OTD8/0532 OTD9/8405 OTD0/7062EC
5 2 1 3 4
* Please note these parts are no longer available from CIGWELD these are original US catalogue numbers and are in this book as a reference only. N/S = Not Shown.
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PLASMA TORCHES AND CONSUMABLES
SL60 Torch for AP40i, AP70, CUTMASTER 38, CUTMASTER 81
SL60 Consumables:
DESCRIPTION Electrode, MaximumLife Tip 20A, Drag Tip 30A, Drag Tip 40A Drag Tip, 40A, Cutting Tip, 50/55A, Cutting Tip, 60A, Cutting Tip, 40A, Gouging, shallow Tip, 40-100A, Gouging, deep Shield Cup Shield Cup Body Shield Cap, Drag, 50-60A Shield Cap, Deflector Shield Cap, Gouging PART No. OTD9/8215 OTD9/8205 OTD9/8206 OTD9/8207 OTD9/8208 OTD9/8209 OTD9/8210 OTD9/8225 OTD9/8226 OTD9/8218 OTD9/8237 OTD9/8235 OTD9/8243 OTD9/8241 OTD9/8219 OTD8/3487 OTD8/3486 OTD9/8213
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Type A t Complian
AS2826
Twistlock Electrode Holder 400 AMP Part No. 646142 v Electrode capacity up to 5mm v Fully insulated Type A t v High quality Complian v Durable v Complies to AS2826, Type A requirements v Designed for AS1674.2 category A, B and C environments Twistlock Electrode Holder 600 AMP Part No. 646343
v Electrode capacity up to 8mm v Heavy duty high quality construction v Fully insulated v High performance v Heat resistant fibreglass handle
AS2826
Twistlock Electrode Holder 400 AMP Part No. CEH400TL v Electrode capacity up to 5mm v Fully insulated v High quality v Durable
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Tweco Tong Electrode Holder 400 AMP Part No. 646344
v EXTRA HEAVY DUTY
v Electrode capacity up to 9.5mm v Fully insulated v All position electrode grip featuring ultra quick electrode change v Long life cool running tong holder
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Steel Bristle Wire Brush THREE ROW CONVERGING Part No. 646364
Stainless Steel Bristle Wire Brush FOUR ROW STRAIGHT Part No. 646365
CABLE CONNECTORS
CABLE CONNECTOR 300 AMP Tapered Twist Lock Up to 50mm2 CABLE CONNECTOR 500 AMP Tapered Twist Lock Up to 70mm2 DINSE CABLE CONNECTOR 25mm2 MALE DINSE CABLE CONNECTOR 25mm2 FEMALE DINSE CABLE CONNECTOR 50mm2 MALE DINSE CABLE CONNECTOR 50mm2 FEMALE Part No. 646161 Part No. 646162 Part No. 705152 Part No. 705153 Part No. 704461 Part No. 705154
DINSE CABLE CONNECTOR 70mm2 MALE DINSE CABLE CONNECTOR 70mm2 FEMALE
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WORK CLAMPS
Spring Loaded 200 AMP Part No. 646348
Spring loaded jaws Copper jaws with copper braided shunt Zinc plate steel construction 200 amp @ 60% duty cycle Precision Swiss quality Heavy duty clamp M8 mounting stud Jaws opening : Height 38mm Depth 63mm v Suits up to 25mm2 welding cable
v v v v v v v v
Spring Loaded 400 AMP Part No. 646349 Spring loaded jaws Copper jaws with copper braided shunt Zinc plate steel construction 400 amp @ 60% duty cycle Precision Swiss quality Heavy duty clamp M10 mounting stud Jaws opening : Height 63mm Depth 76mm v Suits up to 70mm2 welding cable
v v v v v v v v
Spring Loaded 600 AMP Part No. 646350 Spring loaded jaws Copper jaws with copper braided shunt Zinc plate steel construction 600 amp @ 60% duty cycle Precision Swiss quality Heavy duty clamp M10 mounting stud Jaws opening : Height 76mm Depth 76mm v Suits up to 95mm2 welding cable
v v v v v v v v
Spring Loaded 200 AMP Part No. CWC200 Spring loaded jaws Steel jaws with copper braided shunt Zinc plate steel construction 200 amp @ 35% duty cycle M8 mounting stud Jaws opening : Height 50mm Depth 60mm v Suits up to 25mm2 welding cable
v v v v v v
Spring Loaded 250 AMP Part No. KP301R Spring loaded jaws Brass jaws with copper braided shunt Zinc plate steel construction 250 amp @ 60% duty cycle M8 mounting stud Jaws opening : Height 80mm Depth 90mm v Suits up to 35mm2 welding cable
v v v v v v
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Spring Loaded 150 AMP Part No. CWC150 Spring loaded jaws All brass construction 150 amp @ 60% duty cycle Compact durable clamp M6 mounting stud Jaws opening : Height 40mm Depth 60mm v Suits up to 25mm2 welding cable
v v v v v v
Spring Loaded 500 AMP Part No. CWC500 Spring loaded jaws All brass construction 500 amp @ 60% duty cycle Compact durable clamp M6 mounting stud Jaws opening : Height 80mm Depth 80mm v Suits up to 95mm2 welding cable
v v v v v v
Tong Clamp 500 AMP Part No. 646352 All brass construction with copper shunt 500 amp @ 60% duty cycle M8 mounting stud Jaws opening : Height 100mm Depth 140mm v Suits up to 70mm2 welding cable
v v v v
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Rotary Clamp 250 AMP Part No. 646353
v Highly efficient 360 degree rotating clamp v All copper construction with copper shunt v 250 amp @ 60% duty cycle v M8 mounting stud v Suits up to 95mm2 welding cable
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Part No. 704814 Part No. 704815 Part No. 704816 Part No. 704817 Part No. 704818
Regulator MIG and TIG Pre set at 200kPa, for use with 301711, 301710, 310277, 310276
Flowmeter TIG Flow rates are 1-15 litres/min Part No. 301710
Flowmeter MIG Flow rates are 10-40 litres/min Part No. 301711
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CO2 Welding Regulator PART No. 310100 DESCRIPTION 310SR High Flow CO2 Regulators FLOW RATE 60 lpm
DRYING OVENS
Portable Drying Oven: Part No. VB1689 Specifically designed to prevent moisture pick-up in manual arc electrodes. The variable temperature setting enables electrodes to be maintained for optimum performance. ELECTRODE CAPACITY: 11kg. DIMENSIONS: VB1689 EXTERNAL INTERNAL Width 178mm 137mm Height 165mm 124mm Depth 556mm 489mm WEIGHT: 11kg SPARE PARTS: 646202 Element 300W Supply required 240 volts 50Hz AC Maximum temperature: 120 Deg. C Supply Plug Lead: 10amps Bench Drying Oven: Part No. VB1690 Specifically designed to prevent moisture pick-up in manual arc electrodes. The variable temperature setting enables electrodes to be maintained for optimum performance. Has a double walled insulated cabinet with bottom mounted elements to ensure even heat distribution. The oven has four open rod shelves, and an adjustable thermostat to maintain the selected temperature. ELECTRODE CAPACITY: 112kg. DIMENSIONS: VB1690 EXTERNAL INTERNAL Width 584mm 445mm Height 711mm 496mm Depth 635mm 533mm WEIGHT: 76kg SPARE PARTS: 646202 Element 2000 646203 Thermostat Supply required 240 volts 50Hz AC Maximum temperature: 260 Deg. C Supply Plug Lead: Not supplied
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ARC EQUIPMENT
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Part No. 646386 v Electrode holder complies to AS2826, Type A requirements v Designed for AS1674.2 category A, B and C environments Electrode lead: v CIGWELD 250 amp electrode holder v 3 metre double insulated 16mm2 welding cable v 25mm2 dinse connector Work lead: v 200 amp work clamp v 3 metre double insulated 16mm2 welding cable v 25mm2 dinse connector
Type A t Complian
AS2826
5M Lead Set 200 AMP Part No. 646323 v Electrode holder complies to AS2826, Type A requirements v Designed for AS1674.2 category A, B and C environments Electrode lead: v CIGWELD 250 amp electrode holder v 5 metre double insulated 16mm2 welding cable v 25mm2 dinse connector Work lead: v 200 amp work clamp v 5 metre double insulated 16mm2 welding cable v 25mm2 dinse connector
Type A t Complian
AS2826
8M Lead Set 400 AMP Part No. 646325 v Electrode holder complies to AS2826, Type A requirements v Designed for AS1674.2 category A, B and C environments Electrode lead: v CIGWELD 400 amp electrode holder v 8 metre double insulated 35mm2 welding cable v 50mm2 dinse connector Work lead: v 400 amp work clamp v 8 metre double insulated 35mm2 welding cable v 50mm2 dinse connector
Type A t Complian
AS2826
8M Lead Set 500 AMP Part No. 646387 Electrode lead: v CIGWELD 600 amp electrode holder v 8 metre double insulated 50mm2 welding cable v 50mm2 dinse connector Work lead: v 500 amp work clamp v 8 metre double insulated 16mm2 welding cable v 50mm2 dinse connector
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SUPERFLEX WELDING CABLES
TRANSARC SUPERFLEX is a premium grade copper welding cable which offers flexibility over a wide range of environmental conditions and performance benefits over welding cables previously available to the welding industry. These features when combined with sequential metre marking and distributor friendly spool packaging result in one of the best welding cables available today. TRANSARC SUPERFLEX is resistant to attack from most chemicals found in welding related environments as well as sea water, ozone and ultra violet rays.
STANDARD DOUBLE INSULATED 16mm2 150M Spool 250A @ 30% 25mm2 150M Spool 333A @ 30% 35mm2 100M Spool 416A @ 30% 50mm2 100M Spool 527A @ 30% 70mm2 50M Spool 655A @ 30% 95mm2 50M Spool 794A @ 30%
Part No. 7901220 Part No. 7901221 Part No. 7901222 Part No. 7901223 Part No. 7901224 Part No. 7901225
MIG PLIERS
A universal tool suitable for loosening or tightening contact tips,rapid and precise cutting of welding wire,time-saving cleaning of protective gas nozzles and removal of protective gas nozzles Size No 1 - Nozzle I.D.12-15mm Size No 2 - Nozzle I.D.15mm & above Part No. 705000 Part No. 705001
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ARC EQUIPMENT
SECTION ONE
TIG WELDING KIT with GAS VALVE and 25mm2 DINSE CONNECTOR
Ordering Information:
TIG Welding Kit (v) Part No. 700706
Part No. 305710402 Part No. BGSAK2 Part No. 700638 Part No. 700433 Part No. 301527 Part No. 301710 Part No. LP112
Contents:
SA17VFDI 190 amp TIG Torch Torch Accessories Kit Work Lead (4M) Gas Hose Regulator Flowmeter Gas Connection Kit 5/8 - 18 RH
TIG WELDING KIT with TORCH SWITCH and 25mm2 DINSE CONNECTOR
Ordering Information:
TIG Welding Kit (s) Part No. 700707
Part No. 304710402 Part No. BGSAK2 Part No. 700638 Part No. 700433 Part No. 301527 Part No. 301710 Part No. LP112
Contents:
SA17VFI 190 amp TIG Torch Torch Accessories Kit Work Lead (4M) Gas Hose Regulator Flowmeter Gas Connection Kit 5/8 - 18 RH
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118
Optimum Performance
New and improved air flow and four barrel air nozzle gives optimum metal removal
Check out these exciting features of the New Extreme Gouging Torch from Arc Air v Improved Torch Air Flow: v New Four Barrel Air Nozzle v Optimised Air Flow to control Noise v Air assist Positive Air Shut-off v Improved Cable Electrical conduction v Superior Outer Cable cover
TRI-ARC TORCH
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ARC EQUIPMENT
SECTION ONE
1000
AMP
WEIGHT: 2.4kg PART NUMBER: AA61082008
Arcair the inventor of the original air carbon arc process and the industry leader for 50 years could bring you the superb marriage of proven technology and improved design. Angle-Arc torches work efficiently with the natural angles and movements of the arm and wrist. This major advance in gouging and cutting equipment delivers rugged reliability. Arcair Angle-arc torches are highly efficient metal removal tools for fabrication jobs in steel fabrication plants, shipyards, railroads, farms . . . anywhere people want to save time and money. They speed up weld removal, backgouging, edge preparation, defect repair and many other metal removal jobs. They are ideal for almost all metals with little or no deformation because the heat input is so low. Features:
v New Four Barrel Nozzle Gives Optimum Metal Removal v Improved Torch Air Flow v Optimised air Flow to Control Noise v Natural 15 Torch Angle with 360 swivel Cable v Positive Hand Grip v Optimum Cable & Torch Weight to Minimise Fatigue v High Quality Cable Assembly v Rugged construction
Ordering Information:
K4000 with 7ft Cable & Head Part No. AA61082008 Part No. AA94433183 AA94476066 AA94104016 AA94960001 AA94801011 AA94710036 AA94048088 AA94378368 AA94103206 AA94370163
Spare Parts:
Item 1 2 3 4 5 6 7 8 9 10 Description Insulators & Screws Lever & Screws Valve Bonnet Bonnet Wrench Spool & O-Rings O-Ring (2 required) Upper Arm Head & Screw Torch Body Handle
For the full accessory range turn to the accessories section of this book.
2 1 7 10
3 6
8 1
2200
AMP
The Tri-Arc Torch offers one torch body that accepts three types of heads that can be tailored to fit your application best. The Tri-Arc offers different heads to fit in the same torch body to fit all your needs. The Tri-Arc gives you the reliable and rugged design users expect from Arcair torches, just pick the best torch/head combination to fit your gouging applications. Features:
v New Four Barrel Nozzle Gives Optimum Metal Removal v Improved Torch Air Flow v Optimised air Flow to Control Noise v 360 swivel Cable v Positive Hand Grip v Optimum Cable & Torch Weight to Minimise Fatigue v High Quality Cable Assembly v Rugged construction
Ordering Information:
Tri-Arc with 7ft Cable & 16mm Heads Defect Removal Heads 6 to 19mm General Purpose Heads 13mm General Purpose Heads 16mm General Purpose Heads 19mm Part No. AA62991424 Part No. AA94378370 Part No. AA94378267 Part No. AA94378270 Part No. AA94378273 Part No. AA94433118 AA94476034 AA94104023 AA94960001 AA94801021 AA94710036 AA94048110 Refer above AA94103221 AA94370079
Spare Parts:
Item 1 2 3 4 5 6 7 8 9 10 Description Insulators & Screws Lever & Screws Valve Bonnet Bonnet Wrench Spool & O-Rings O-Ring (2 required) Upper Arm Head & Screw Torch Body Handle
For the full accessory range turn to the accessories section of this book.
2 10 10 7 1 8A
3 4
5 8B 6 9 1
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120
Gas Equipment
Genuine COMET SABRE VECTOR VANGUARD COMPACT CIGWELD HOSE MEDALIST TURBO TORCH
* *
*As indicated
*As indicated
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GAS EQUIPMENT
q Genuine COMET Welding, Cutting & Heating Equipment q Genuine COMET Accessories q Manifolds
Genuine COMET VECTOR Welding Kit Oxy/Acetylene Genuine COMET 4 Pack Genuine COMET 3 Starter Pack Oxy/Acetylene Genuine COMET 3 Starter Pack Oxy/LPG Genuine COMET 3 Commander Outfit Genuine COMET 3 Commander Outfit Oxy/LPG Genuine COMET 3 Professional Plus Outfit
Description
301524 301523 301525 301526 301528 301527 301683 301637 301532 301531 301710 301711
Genuine COMET 500 Acetylene VI Genuine COMET 500 Oxygen VI Genuine COMET 500 LPG RI Single Gauge Genuine COMET 500 Argon/CO2 VI 400 kPa Twin Gauge Genuine COMET 500 CO2 SI 200kPa Pre-set Single Gauge Genuine COMET 500 Argon/CO2 VI 200 kPa Pre-set Single Gauge Genuine COMET 500 CO2 SI 200 kPa Twin Gauge Genuine COMET 700 Oxygen VI 1,000 kPa with GasGuard Genuine COMET 700 Acetylene VI with GasGuard Genuine COMET 700 Oxygen VI 400 kPa Genuine COMET Flowmeter 2-14 L/min (TIG) Genuine COMET Flowmeter 10-40 L/min (MIG/TIG)
Description
132 132 132 133 133 133 133 135 135 135 140 140
Page No:
NOTE: Genuine COMET Gas Welding, Cutting & Heating Equipment not specified in this guide appears elsewhere in this section.
304001 304005 304002 304003 304166 TH7 304167 304169 304070 304141 304161 304143 304171
Genuine COMET 3 Blowpipe Genuine COMET 3 Cutting Attachment for type 40 nozzles Genuine COMET 3 Mixer-Weld/Heat Oxy/Fuel Type 550 Genuine COMET 3 Mixer Heat Oxy/Fuel SHA1/2-SHP1/2 Genuine COMET 3 Mixer, Heating Oxy/LPG for SHP3/4 Genuine COMET 3 Powder Facing Attachment Oxy/Acet Genuine COMET Vector Blowpipe Oxy/Fuel Genuine COMET Vector Mixer-Weld/Heat Oxy/Fuel Type 560 Genuine COMET SABRE Cutting Torch Genuine COMET Multipurpose Blowpipe Oxy/Fuel Genuine COMET Multipurpose Blowpipe Brass Handle Oxy/Fuel Genuine COMET Multipurpose Blowpipe 900mm Straight Head Oxy/Fuel Genuine COMET VanGuard Cutting Torch
Description
145 146 145 145 145 146 144 144 147 147 147 147 148
Page No:
Page No:
306046 306047 306048 306049 306050 306051 306052 306053 306025 306026 306028 306029 306030 306031 306032
Genuine COMET Oxy/Acet, Type 41, Size 6 Genuine COMET Oxy/Acet, Type 41, Size 8 Genuine COMET Oxy/Acet, Type 41, Size 12 Genuine COMET Oxy/Acet, Type 41, Size 15 Genuine COMET Oxy/Acet, Type 41, Size 20 Genuine COMET Oxy/Acet, Type 41, Size 24 Genuine COMET Oxy/Acet, Type 41, Size 32 Genuine COMET Oxy/Acet, Type 41, Size 48 Genuine COMET Oxy/LPGas, Type 44, Size 6 Genuine COMET Oxy/LPGas, Type 44, Size 8 Genuine COMET Oxy/LPGas, Type 44, Size 12 Genuine COMET Oxy/LPGas, Type 44, Size 15 Genuine COMET Oxy/LPGas, Type 44, Size 20 Genuine COMET Oxy/LPGas, Type 44, Size 24 Genuine COMET Oxy/LPGas, Type 44, Size 32
Description
150 150 150 150 150 150 150 150 151 151 151 151 151 151 151
Page No:
Genuine COMET Gouging Oxy/Acet, Type 41, Size 32GB Genuine COMET Gouging Oxy/Acet, Type 41, Size 48GB Genuine COMET Gouging Oxy/Acet, Type 41, Size 64GB Genuine COMET Gouging Oxy/Acet, Type 41, Size 32GS Genuine COMET Gouging Oxy/LPG, Type 44, Size 32GB Genuine COMET Gouging Oxy/LPG, Type 44, Size 48GB Genuine COMET Gouging Oxy/LPG, Type 44, Size 64GB Genuine COMET Gouging Oxy/LPG, Type 44, Size 32GS
307056 307057 307000 307001 307002 307003 307004 307005 307006 307068 307059 307007 307121 307122 307120 307119 307118 307117 307124 307125 307123
Genuine COMET Welding Tip Oxy/Acet Type 551 Size 4 Genuine COMET Welding Tip Oxy/Acet Type 551 Size 6 Genuine COMET Welding Tip Oxy/Acet Type 551 Size 8 Genuine COMET Welding Tip Oxy/Acet Type 551 Size 10 Genuine COMET Welding Tip Oxy/Acet Type 551 Size 12 Genuine COMET Welding Tip Oxy/Acet Type 551 Size 15 Genuine COMET Welding Tip Oxy/Acet Type 551 Size 20 Genuine COMET Welding Tip Oxy/Acet Type 551 Size 26 Genuine COMET Welding Tip Oxy/Acet Type 551 Size 32 Genuine COMET Welding Tip Oxy/LPG Type 554 Size 8 Genuine COMET Welding Tip Oxy/LPG Type 554 Size 15 Genuine COMET Heating Tip Oxy/Acet Size 8x12HT Genuine COMET SuperHeating Tip SHA1 Oxy/Acet Size 8x12HT Genuine COMET SuperHeating Tip SHA2 Oxy/Acet Size 12x12HT Genuine COMET SuperHeating Tip SHP1 Oxy/LPG Size 18x12HT Genuine COMET SuperHeating Tip SHP2 Oxy/LPG Size 36x12HT Genuine COMET SuperHeating Tip SHP3 Oxy/LPG Size 48x12HT Genuine COMET SuperHeating Tip SHP4 Oxy/LPG Size 48x15HT Genuine COMET SuperHeating Barrel, S/Steel, Bent Head 450mm Genuine COMET SuperHeating Barrel, S/Steel, Bent Head 700mm Genuine COMET SuperHeating Barrel, S/Steel, Straight 735mm
154 154 154 154 154 154 154 154 154 154 154 155 155 155 156 156 156 156 157 157 157
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Genuine COMET 3 KITS
CIGWELD Genuine COMET gas welding, cutting and heating kits combine all the quality components required to perform tasks ranging from brazing through to cutting steel. CIGWELD first began manufacturing Gas Equipment in 1922 and has been at the leading edge in design, safety and production since then. The Genuine COMET 3 torch and Genuine COMET regulator range is at the heart of this experience and continues to be the market leader in its field due to an unwavering commitment to manufacturing products of unrivalled quality.
As operators have different equipment use requirements, CIGWELD packages kits that are tailored to individual needs. Listed below is a cross-reference matrix that tables all the components that go into each of the different kits. For more detail on these and other kits please refer to the pages following.
q q q q q q q q q q q q q q
q q
q q q q q
q q q q q
q q q q q
q q q q q
NB: Kit selection is based on the best fit for the application. Other kits can be selected however components may need to be purchased separately to accomplish all tasks that may need to be undertaken.
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GAS EQUIPMENT
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The Genuine COMETTM VECTORTM is a lightweight outfit providing a highly portable, manoeuvrable, welding and heating outfit. Capable of welding to 10mm (3/8).
Industry Applications:
The Genuine COMETTM VECTORTM when combined with D or E size Oxygen and Acetylene cylinders and a suitable cylinder trolley is ideally suited to those engaged in plumbing, air conditioning, refrigeration and installation.
Contents:
This kit contains CIGWELDs Genuine COMETTM 600 regulators, Genuine COMETTM VECTORTM Blowpipe and Welding Attachment as well as a welding tip (Size 8), gas welding goggles, 3 metres of twin welding hose and flint lighter.
LE AVAILABTER R
Ordering Information:
Genuine COMETTM VECTORTM Outfit Oxygen/Acetylene Part No. 308344
Custom 4-Pack
The Genuine COMET CUSTOM 4-Pack allows you to build your own kit based on the four key components and then add the items that you specifically require.
Contents:
This kit contains CIGWELDs Genuine COMET 700 Oxygen and Acetylene Regulators, Genuine COMET Cutting Attachment and Genuine COMET Blowpipe.
Ordering Information:
Custom 4-Pack Oxygen/Acetylene Oxygen/Acetylene Part No. 308353 Part No. 308356 (N.Z.)
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GAS EQUIPMENT
SECTION TWO
Genuine COMET GAS OUTFITS
Starter Gas Kit
For those just starting out, or who require the basic components for gas cutting and welding, the Starter Pack is the ideal option. Available in either Oxygen/Acetylene (pictured) or Oxygen/LPG* versions.
Contents:
This pack also includes gas hose, a cutting nozzle (Size 12) and welding tip (Size 12 Acet., Size 15 LPG), as well as the accessories pictured.
Ordering Information:
Starter Pack Oxygen/Acetylene Oxygen/Acetylene Starter Pack Oxygen/LPG Oxygen/LPG Part No. 308315 Part No. 308324 (N.Z.) Part No. 308316 Part No. 308325 (N.Z.)
Contents:
This value for money outfit also includes 4 welding tips (Size 8,10,12,15 LPG version has size 8 & 15 only) and 4 cutting nozzles (Size 6,8, 12,15), as well as the accessories pictured.
Ordering Information:
Commander Outfit Oxygen/Acetylene Oxygen/Acetylene Oxygen/LPG Part No. 308314 Part No. 308323 (N.Z.) Part No. 308345
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GAS EQUIPMENT
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A complete outfit containing everything the professional tradesman or other discerning buyer could possibly want with respect to gas cutting, welding and heating equipment. The components in this outfit provide incredible value for money.
Contents:
This outfit also includes F6 flashback arrestors, roller guide, heating tip (Size 8x12 HT), 5 welding tips (Size 8,10,12,15,20) and 4 cutting nozzles (Size 6,8,12,15), as well as the accessories pictured. The Genuine COMET regulators in the Professional Kit have the GasGuard safety feature added.
Ordering Information:
Professional Plus Outfit Part No. 308313 Part No. 308322 (N.Z.)
Contents:
This kit contains Genuine COMET 500 LPG Regulator, Genuine COMET Oxy/LPG Cutting Nozzle Size 15, Genuine COMET Oxy/LPG Brazing Tip Size 15, Genuine COMET 5 metre Oxy/LPG Twin Hose and Genuine COMET LPG Nozzle Cleaning Wires.
Ordering Information:
Genuine COMETTM LPG Conversion Kit Part No. 308134
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126
GAS EQUIPMENT
SECTION TWO
SELECTION CHART
Gas Oxygen Model Genuine COMET 700 VI with GasGuard Genuine COMET 700 SI Genuine COMET 700 VI Genuine COMET 700 SI Genuine COMET 700 Gaugeless VI
Order Part No. 301637 301657 301531 301595 301533 301603 301535 301523 301604 301560 301561 301562 TR92 TR64 301871 301597 301532 301534 301536 301524 301605 TR93 301525 301702 301527 301794
Max. inlet pressure (kPa) 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 25,000 @ 15C 17,500 @ 15C 2,500 @ 15C 20,000 @ 15C 20,000 @ 15C 2,500 2,500 2,500 2,500 2,500 2,500 2,500 2,500 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C
Max. outlet pressure (kPa) 1000 1000 400 400 1000 1000 1000 400 400 3,000 7,000 20,000 1,100 1,100 1,000 1,000 150 150 150 150 150 150 400 400 Preset 200 Preset 200 Preset 400 400 400 400
Air flow (l/min) @ Outlet (kPa)2 1,200 @ 650 1,200 @ 650 500 @ 370 500 @ 370 1,200 @ 650 1,200 @ 650 1,200 @ 650 230 @ 320 230 @ 320 1,600 @ 2,500
4
Inlet test pressure (kPa) to achieve column on left 1,700 1,700 900 900 1,700 1,700 1,700 1,000 1,000 8,000 8,000 10,000 1,500 1,000 2,100 2,100 400 400 400 400 400 500 700 700 1,000 1,000 N/A N/A N/A N/A
Genuine COMET 700 Gaugeless SI Genuine COMET 700 Point valve Genuine COMET 500 VI
Genuine COMET 500 SI Genuine COMET 5000 High outlet pressure Genuine COMET 5000 High outlet pressure Genuine COMET 5000 EHP inlet, high outlet pressure Genuine COMPACT High flow (cylinder connection), HP supply Genuine COMPACT High flow (pipeline connection), LP supply Genuine COMET 750 Dual stage VI Genuine COMET 750 Dual stage SI Acetylene
3,200 @ 600 2,100 @ 400 800 @ 760 800 @ 760 200 @ 85 200 @ 85 200 @ 85 100 @ 85 100 @ 85 500 @ 50 340 @ 200 340 @ 200 230 @ 160 230 @ 160 40 (No back pressure)
1
Genuine COMET 700 with GasGuard Genuine COMET 700 Gaugeless Genuine COMET 700 Point valve Genuine COMET 500 VI Genuine COMET 500 SI Genuine COMPACT High flow
LPG
Genuine COMET 500 Flow gauge SI Genuine COMET 500 Flow orifice Genuine COMET 750 Dual Stage, flow gauge
Important: All regulators are to be used only with the gases for which they were designed.
VI = Vertical Inlet, SI = Side Inlet # Maximum inlet pressure at 15C is equivalent to cylinder fill pressure. It includes an allowance for pressure rise in the cylinder if the contents temperature increases. For gases which are liquified in the cylinder (CO2, N2O, LPG) the maximum inlet pressure is equivalent to the maximum pressure in the cylinder at its maximum service temperature.
Flow Rates
1. Flow rates quoted apply to air. For flow rates achievable with a specific gas, use the relevant conversion coefficient for the gas. Note, flow gauge models are an exception. These read direct for each gas - they do not need to be converted. Conversion Coefficient (Multiply Air flow by coefficient) Test Gas Air Oxygen Nitrogen Argon Hydrogen Helium Acetylene LPG Carbon Dioxide Methane Carbon Monoxide Nitrous Oxide Ethylene Air 1 0.950 1.02 0.851 3.81 2.695 1.05 0.8 0.808 0.74 1.02 0.8 1.02
2.
Flows are rated at low inlet pressures in order to indicate a flow performance that can be maintained over the life of a cylinders contents. Higher flows can be obtained from full cylinders refer to the performance curves for each regulator. 3. Flow rates for liquefiable gases (CO2, N2O) are dependent upon inlet conditions and the refrigeration effects of pressure reduction continuous flows in excess of 30 l/min may require multi-stage pressure reduction, manifolding of cylinders, special construction or pre-heating. Higher flows are possible for short periods. 4. Maximum capacity for short periods. These regulators are intended for low flow, high outlet pressure applications only but can deliver higher capacity for short periods. NOTE: All CIGWELD Regulator flow performance specifications are measured at low cylinder inlet pressures (In accordance with Clause 7.1 AS 4267-1995). Care should be taken when comparing these details with other manufacturers specifications which may be quoting flow performance at higher or full cylinder pressures. Flow specifications measured at low cylinder inlet pressures provide a more realistic value of a regulators over all performance.
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GAS EQUIPMENT
SECTION TWO
Inlet test pressure (kPa) to achieve column on left 1,700 400 N/A 900 900 690 90 N/A 900 1,700 8,000 8,000 10,000 2,100 900 1,700 8,000 8,000 10,000 2,100 900 1,700 8,000 8,000 10,000 2,100 900 8,000 1,700 8,000 1,700 N/A 1,700
200 20 (No back pressure) 400 400 400 400 400 Preset
400 50 (No back pressure)1,3 400 800 3,000 7,000 20,000 1,000 400 1,000 3,000 7,000 20,000 1,000 400 1,000 3,000 7,000 20,000 1,000 400 3,500 800 7,000 800 300 800 200 @ 3603 700 @ 700 1,600 @ 2,5004 1,600 @ 6,5004 2,000 @ 7,000
4
700 @ 780 300 @ 340 1,200 @ 700 1,600 @ 2,5004 1,600 @ 6,5004 2,000 @ 7,000
4
700 @ 780 300 @ 340 1,200 @ 700 1,600 @ 2,5004 1,600 @ 6,500
4
2,000 @ 7,0004 700 @ 780 300 @ 340 1,700 @ 2,600 900 @ 340 2,200 @ 2,500
4
Important: All regulators are to be used only with the gases for which they were designed.
VI = Vertical Inlet, SI = Side Inlet # Maximum inlet pressure at 15C is equivalent to cylinder fill pressure. It includes an allowance for pressure rise in the cylinder if the contents temperature increases. For gases which are liquified in the cylinder (CO2, N2O, LPG) the maximum inlet pressure is equivalent to the maximum pressure in the cylinder at its maximum service temperature.
Flow Rates
1. Flow rates quoted apply to air. For flow rates achievable with a specific gas, use the relevant conversion coefficient for the gas. Note, flow gauge models are an exception. These read direct for each gas - they do not need to be converted. Conversion Coefficient (Multiply Air flow by coefficient) Test Gas Air Oxygen Nitrogen Argon Hydrogen Helium Acetylene LPG Carbon Dioxide Methane Carbon Monoxide Nitrous Oxide Ethylene Air 1 0.950 1.02 0.851 3.81 2.695 1.05 0.8 0.808 0.74 1.02 0.8 1.02
2.
Flows are rated at low inlet pressures in order to indicate a flow performance that can be maintained over the life of a cylinders contents. Higher flows can be obtained from full cylinders refer to the performance curves for each regulator. 3. Flow rates for liquefiable gases (CO2, N2O) are dependent upon inlet conditions and the refrigeration effects of pressure reduction continuous flows in excess of 30 l/min may require multi-stage pressure reduction, manifolding of cylinders, special construction or pre-heating. Higher flows are possible for short periods. 4. Maximum capacity for short periods. These regulators are intended for low flow, high outlet pressure applications only but can deliver higher capacity for short periods. NOTE: All CIGWELD Regulator flow performance specifications are measured at low cylinder inlet pressures (In accordance with Clause 7.1 AS 4267-1995). Care should be taken when comparing these details with other manufacturers specifications which may be quoting flow performance at higher or full cylinder pressures. Flow specifications measured at low cylinder inlet pressures provide a more realistic value of a regulators over all performance.
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128
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129
GAS EQUIPMENT
SECTION TWO
PRESSURE GAUGES Solid baffle wall between the pressure measuring components and the dial face prevents any parts being thrown forward if a pressure overload causes the Bourdon tube to burst. Safety backs ensure pressure is relieved safely away from operator. Complies with AS 1349. Dial faces incorporate coloured markings to assist in setting correct pressures for operation.
BONNET A strong zinc diecasting. In the unlikely case of seat failure, the assembly can safely vent up to full cylinder pressure, ensuring safety of the operator.
CONTROL KNOB Colour coded for instant gas service recognition. Hi-tech reinforced, fire retardant nylon with easygrip fins. Also captive to prevent loss or interchanging.
BODY Solid forged brass tested to ensure a safety factor of over 3 times the cylinder pressure.
FILTER Double filter system (excluding Genuine COMET 500) ensures trouble free operation. A filter in the inlet nipple and in each seat prevents entry or contamination when in use and when serviced.
Genuine COMET 700 OXYGEN REGULATOR pictured
INLET CONNECTION Non-interchangeable for safety reasons. Inlets for each gas are selected from AS2473. The O-ring seal on the inlet nipple further ensures against costly and dangerous gas leaks.
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130
GAS EQUIPMENT
SECTION TWO
Genuine COMET ENCAPSULATED SEAT Genuine COMET encapsulated seats have been designed by CIGWELD to meet the most stringent criteria. Each encapsulated seat is painstakingly assembled and tested under strict conditions prior to being assembled into a regulator.
SEAT FLUOROPOLYMER CIGWELD uses high density fluoropolymer material as it will not react or contaminate gas.
DIAPHRAGM Made of gas compatible elastomer. Its large surface area reduces pressure rise and provides a sensitive pressure flow control. A brass diaphragm protection plate also provides flame protection in the unlikely event of an internal fire from flashback.
SPECIAL ALLOY SPRING Closes the seat within the seat capsule independently of gas pressure.
SINTERED FILTER Along with the filter in the inlet nipple, prevents contamination entering seat capsule.
Genuine COMET ENCAPSULATED SEAT
GasGuard SAFETY DEVICE In the event of the cylinder falling over, and the regulator snaps off, GasGuard will break at a premachined point, allowing a once acting one-way valve to give total gas shut-off. NOTE: GasGuard fitted to Genuine COMET 700 Oxygen and Acetylene gauged regulators only.
BREAK POINT Pre-machined slot designed to break in the event of cylinder falling.
VALVE Once acting - One Way Valve to give total gas shut off.
For Genuine COMET 700 & 500 Gauged Oxygen & Acetylene Regulators only
INDEPENDENTLY CERTIFIED TO AS4267 CIGWELD has raised the bar another notch by having the Oxygen and Acetylene gauged regulators independently certified to AS4267 by the highly regarded Quality Assurance Services Pty Ltd (QAS), a subsidiary of Standards Australia.
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Outlet 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF LH Ext 5/8"-18 UNF LH Ext
v The compact, robust Genuine COMET 500 regulators provide precise and accurate pressure/flow control, incorporating many of the features of the larger Genuine COMET 700. v The regulators feature the same colour coded gauges, eye catching gas colour coding, and incorporate the revolutionary encapsulated seat. v The Genuine COMET 500 is manufactured to the same stringent CIGWELD standards as the larger Genuine COMET 700s. v This regulator can be easily repaired when required and is the economical alternative to the top of the range regulator. v Oxygen max. rated flow 230 l/min. Acetylene max. rated flow 100 l/min. v Independently certified to AS4267-1995.
Applications:
The Genuine COMET 500 has been designed for use with the range of Genuine COMET, VECTOR blowpipe equipment, and can be used for most light to medium duty cutting, welding and heating applications.
Note: Gaugeless regulators are not included in AS4267-1995.A
Spare Parts:
Gauge 30,000 kPa Oxy Gauge 1,000 kPa Oxy Gauge 4,000 kPa Acet Gauge 300 kPa Acet Inlet nipple type 10.5 Inlet nipple type 20 Inlet nut type 10.5 Inlet nut type 20 Outlet connection RH Outlet connection LH O-Ring kit T10.5/20 Part No. 301626 Part No. 310364 Part No. 301627 Part No. 301624 Part No. 301917 Part No. 301790 Part No. 315039 Part No. 302625 Part No. 303209 Part No. 303210 Part No. 301073
NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.
v This small, compact regulator offers steady, accurate pressure and flow control, and is simple to use. v The required outlet pressure can be easily set by the control knob and read at a glance on a large clear pressure gauge. v The rear inlet design and compact size allows the regulator to be connected to the majority of LP Gas cylinders which are fitted with POL type cylinder valves. v Maximum rated flow 340 l/min. v The pressure adjustment knob and regulator labelling is colour coded orange for easy gas identification. v Gauges comply to AS1349. Inlet connection complies to AS2473.
Applications:
The Genuine COMET 500 LPG Gas regulator has been designed for use with the range of Genuine COMET blowpipe equipment, and can be used for most cutting, welding and heating applications.A
Spare Parts:
Gauge 600 kPa Inlet nipple Inlet nut type 21 Outlet connection LH Part No. 301854 Part No. 310283 Part No. AW46 Part No. 303210
NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.
Pressure/flow curve
See page 111 for notes detail on flowrates for other gases.
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v The compact, robust Genuine COMET 500 regulators provide precise and accurate pressure/flow control, incorporating many of the features of the larger Genuine COMET 700. v P.T.F.E. coated neoprene diaphragms to enhance chemical resistance from gas, ensuring long term reliability. v Encapsulated Seat Technology (EST) ensures superior performance, accuracy and resistance to surging. v The regulators feature colour coded gauges and eye catching gas colour coding. v The Genuine COMET 500 is manufactured to the same stringent CIGWELD standards as the larger Genuine COMET 700s. v This regulator can be easily repaired when required and is the economical alternative to the top of the range regulator. v Type tested for conformance to AS4267-1995.
Applications:
Argon and Argon/CO2 mixture regulators are designed for use with MIG and TIG welding processes. CO2 regulators are designed for flux cored arc and solid MIG arc welding processes. Flow gauges are suitable for broad flow control applications. Flow meters (see below) are used where more accurate, sensitive control of shielding gases is required; they are also ideal for low flow TIG applications.
Spare Parts:
Gauge 30,000 kPa Gauge 30,000 kPa (C02) Gauge Flow 55 lpm Inlet nipple type 10 Inlet nipple type 30 Inlet nut type 10 Inlet nut type 30 Outlet connection RH Outlet connection RH flow C02 Inlet Washer Part No. 301628 Part No. 301822 Part No. 301625 Part No. 301790 Part No. 310288 Part No. 302624 Part No. R25 Part No. 303209 Part No. 303249 Part No. RG134
NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.
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Outlet 5/8"-18 UNF RH Ext 5/16" Tube Fitting 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8-18 UNF RH Ext 1/4" Tube RH 1/4" Tube RH Ext 1/2" BSP RH Ext NRV
v Specially designed for controlled delivery of CO2 and Nitrogen/CO2 mixtures to beverage dispensing systems from cylinder or pipeline supply. v Stainless steel seat capsule for high wear resistance, with fine mesh filter and fluoropolymer seat v PTFE coated diaphragm to protect against CO2 v Non Return Valve (NRV) options to protect against backflow of liquids v Pressure relief valves to protect against over pressurisation of downstream equipment. v Unique design allows the same regulator to perform equally as well on a beer board or cylinder.
Applications:
Self-contained beer dispensing (party regulator); beer dispensing systems (as OEM component in manifolds, complete systems, etc); soft drink dispensing systems (as OEM component); other OEM drink dispensing applications eg wine.
# Note: Regulators marked with an # are type-tested for conformance to AS4267-1995. Regulators with other inlet connections are not covered by AS4267-1995 as they are not intended for cylinder connection.
Spare Parts:
Gauge 30,000 kPa Gauge 600 kPa Gauge 1,600 kPa Inlet nipple type 30 Inlet nut type 30 C02 Inlet Washer O-Ring Kit T50/60 Part No. 301822 Part No. 301854 Part No. 301857 Part No. 310288 Part No. R25 Part No. RG134 Part No. 310363
NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.
v The compact, robust Genuine COMET 500 regulators provide precise and accurate pressure/flow control, incorporating many of the features of the larger Genuine COMET 700. v Chrome plated finish for food grade compatibility. v Encapsulated Seat Technology (EST) ensures superior performance, accuracy and resistance to surging. v The Genuine COMET 500 is manufactured to the same stringent CIGWELD standards as the larger Genuine COMET 700s.
Applications:
Ideally suited for wine making, allowing accurate control of Nitrogen gas for sparging and pressure transfer of product and purging of tanks, vessels and barrels.
Spare Parts:
Gauge 30,000 kPa Gauge Flow 55 l/min Inlet nipple & nut kit type 50 Outlet connection O-Ring kit T50/60 Part No 301822 Part No 310362 Part No. 310361 Part No. 315268 Part No. 310363
v Specifically designed for controlled delivery of Fogg Grade CO2. v Stainless steel seat capsule for high wear resistance, with fine mesh filter and fluoropolymer seat. v PTFE coated diaphragm to protect against CO2. v Pressure relief valve (PRV) to protect against over pressurisation of downstream equipment.
Applications:
The CO2 Greenhouse Kit is for dispensing Fogg Grade CO2 into greenhouses and shade houses to promote plant growth. Plants convert carbon dioxide to oxygen by the photosynthesis process during normal plant growth. Very significant increases in yields and plant quality can be achieved by increasing the concentration of carbon dioxide in the greenhouse atmosphere.
Spare Parts:
Gauge 30,000 kPa Solenoid valve Part No 301822 Part No. 303656
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v These revolutionary single-stage regulators incorporating our Encapsulated Seat Technology, offer steady, precise pressure and flow control of Oxygen and Acetylene under all conditions. v The large, clear, colour-coded gauges enable both inlet and delivery to be read on site at a glance. v In the unlikely event of the regulator failing, the pressure gauges will be fail safe, being designed to ensure that no parts are thrown. v Oxygen max. rated flow 1200 l/min. Acetylene max. rated flow 285 l/min. v Each regulator is clearly colour coded, so that the units are used with the gases for which they were designed. Further to this, left and right-hand threads on the inlet and outlet connections prevent the use of the regulators with the wrong gases. v Independently tested to AS4267 -1995.
Applications:
The new Genuine COMET 700 regulators are suitable for the majority of cutting, welding and heating applications. Ideally suited for use with G and E size Oxygen and Acetylene cylinders.
Important: The above regulators are to be used only with the gases for which they were designed.
Spare Parts:
Gauge 30,000 kPa Oxy Gauge 1,600 kPa Oxy Gauge 600 kPa Oxy Gauge 4,000 kPa Acet Gauge 300 kPa Acet Inlet nipple type 10.5 Inlet nipple type 20 Inlet nut type 10.5 Inlet nut type 20 Outlet connection RH Outlet connection LH O-Ring kit T10.5 T10/20 Service tag Part No. 301626 Part No. 301660 Part No. 301623 Part No. 301627 Part No. 301624 Part No. 301917 Part No. 301790 Part No. 315039 Part No. 302625 Part No. 303209 Part No. 303210 Part No. 301073 Part No. 315237
NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.
v Based on the Genuine COMET 700 single stage regulator design, but without pressure gauges fitted. v Cylinder pressure is indicated by a pin indicator on the side of the regulator. v The required working pressure is set by aligning the edge of the pressure adjusting knob with the appropriate mark on the bonnet pressure scale. v Oxygen max. rated flow 1200 l/min. Acetylene max. rated flow 285 l/min.
Applications:
Gaugeless models indicate pressure by a strong durable brass pin indicator on the side of the regulator. The required working pressure is set by aligning the edge of the pressure adjusting knob with the appropriate mark on the bonnet pressure scale. Suitable for most medium to heavy duty applications where tough working environments mean it is subjected to abuse or rough treatment and gauges are often damaged.
Note: Gaugeless regulators are not included in AS4267-1995.
Spare Parts:
NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent. Pin indicator kit Oxygen Pin indicator kit Acetylene O-Ring kit T10.5 T10/20 Part No. 301631 Part No. 301632 Part No. 301073
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v These Genuine COMET 700 regulators are designed for use on pipeline systems where the inlet pressure remain between 1000-1400 kPa for Oxygen and 100 kPa for acetylene. v Encapsulated Seat Technology (EST) offers steady, precise pressure and flow control. v Fitted with a clear, easy-to-read, colour coded delivery pressure gauge which allows for precise, accurate setting of required working pressure. v An inlet pressure gauge is not required as the pressure in pipelines is constant. v Oxygen max. rated flow 1200 l/min. Acetylene max. rated flow 160 l/min. v Independently tested to AS4267 -1995.
Applications:
Suitable for use on pipeline systems where the inlet pressures remain between 1,000-1,400 kPa for Oxygen and 150 kPa for Acetylene. An inlet pressure gauge is not required as the pressure in the pipeline is constant. Ideal for educational institutions, workshops and assembly lines.
Spare Parts:
Gauge 1,600 kPa Oxy Gauge 300 kPa Acet Inlet nipple type 10.5 Inlet nipple type 20 Inlet nut type 10.5 Inlet nut type 20 Outlet connection RH Outlet connection LH O-Ring kit T10.5 T10/20 Part No. 301660 Part No. 301624 Part No. 301917 Part No. 301790 Part No. 315039 Part No. 302625 Part No. 303209 Part No. 303210 Part No. 301073
NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.
v These revolutionary single-stage regulators incorporating our Encapsulated Seat Technology, offer steady, precise pressure and flow control of Industrial gases under all conditions. v The large, clear, colour-coded gauges enable both inlet and delivery to be read on site at a glance. v In the unlikely event of the regulator failing, the pressure gauges will be fail safe, being designed to ensure that no parts are thrown. v Each regulator is clearly colour coded, so that the units are used with the gases for which they were designed. Further to this, left and right-hand threads on the inlet and outlet connections prevent the use of the regulators with the wrong gases. v Gauges comply to AS1349. Inlet connections comply to AS2473.
Carbon Dioxide
Used for beverage dispensing and gas shielding of MIG welding.
Hydrogen
Typical applications include cutting, underwater cutting, lead burning, plasma arc cutting, chemical processing, and laboratory applications.
Ethylene
Used extensively in the fruit industry for ripening and colouring applications. Can also be used in industrial applications involving plastics. Gas flow from the outlet is controlled by a push button combined into the hose nipple. This special safety feature is an automatic shut-off which prevents toxic gas from escaping into the atmosphere.
Spare Parts:
Gauge 30,000 kPa Gauge 30,000 kPa (C02) Gauge 1,000 kPa Gauge Flow Ethylene Gauge 1,600 kPa Inlet nipple type 10 Inlet nipple type 20 Inlet nipple type 30 Inlet nut type 10 Inlet nut type 20 Inlet nut type 30 Inlet nipple & nut kit type 50 Inlet nipple & nut kit type 60 Outlet connection RH Outlet connection LH Outlet connection Ethylene C02 Inlet Washer O-Ring kit T10/20 O-Ring kit T50/60 Part No. 301628 Part No. 301822 Part No. 301856 Part No. 301308 Part No. 301857 Part No. 301790 Part No. 301917 Part No. 310288 Part No. 302624 Part No. 302625 Part No. R25 Part No. 310338 Part No. 310340 Part No. 303209 Part No. 303210 Part No. 303729 Part No. RG134 Part No. 301073 Part No. 310363
Applications:
Non-fuel gas models (Air and Inert gases, CO2) are fitted with pressure relief valves (protects against the unlikely event of minor seat failures).
Inert Gases
Suitable for use with Inert gases such as Helium, Argon and Inert gas mixtures. They are not intended for use with Oxygen. Suitable for most general purpose industrial and laboratory gas control applications.
NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.
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v Optimum safety through pre-set first stage pressure reduction (approx. 4500 kPa). v Highly accurate via sensitive adjustment of second stage outlet. v Excellent pressure/flow characteristics. v Encapsulated Seat Technology in both first and second stage. v Constant outlet pressure regardless of variations of inlet pressure. v The regulator is fitted with twin gauges enabling clear indication of outlet and inlet pressures. v Gauges comply to AS1349. Inlet connections comply to AS2473.
Applications:
Genuine COMET 750 regulators provide all the advantages of two stage control and should be used where precise and constant control of outlet pressure is required regardless of variations of the inlet pressure such as that which occurs over the life of a cylinders contents.
Spare Parts:
Gauge 30,000 kPa Oxy Gauge 1,600 kPa Oxy Inlet nipple type 10.5 Inlet nut type 10.5 Outlet connection RH O-Ring kit T10.5 Part No. 301626 Part No. 301853 Part No. 301917 Part No. 315039 Part No. 303209 Part No. 301073
NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.
400
40
30,000
55 l/min
v Optimum safety through pre-set first stage pressure reduction (approx. 1500 kPa). v Highly accurate via sensitive adjustment of second stage outlet. v Excellent pressure/flow characteristics. v Encapsulated Seat Technology in both the first and second stage. v Constant outlet pressure regardless of variations of inlet pressure. v The regulator is fitted with twin gauges enabling clear indication of inlet and outlet pressures. v Gauges comply to AS1349. Inlet connections comply to AS2473. v Safety ensured with internal and external relief devices.
Spare Parts:
Gauge 30,000 kPa Gauge 30,000 kPa (C02) Gauge 20,000 kPa (N20) Gauge 600 kPa Gauge 1,600 kPa Gauge 1,000 kPa Gauge 1,000 kPa (N20) Gauge flow 55 lpm Inlet nipple type 10 Inlet nipple type 20 Inlet nipple type 30 Inlet nipple & nut kit type 50 Inlet nipple & nut kit type 60 Inlet nut type 10 Inlet nut type 20 Inlet nut type 30 Outlet connection RH Outlet connection LH Outlet connection C02 C02 inlet washer O-Ring kit T10/20 O-Ring kit T50/60 Part No. 301628 Part No. 301822 Part No. 301299 Part No. 301854 Part No. 301857 Part No. 301856 Part No. 301290 Part No. 301625 Part No. 301790 Part No. 301917 Part No. 310288 Part No. 310338 Part No. 310340 Part No. 302624 Part No. 302625 Part No. R25 Part No. 303209 Part No. 303210 Part No. 303596 Part No. RG134 Part No. 301073 Part No. 310363
Applications:
Genuine COMET 750 regulators provide all the advantages of two stage control and should be used where precise and constant control of outlet pressure is required regardless of variations of the inlet pressure such as that which occurs over the life of a cylinders contents.
NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.
Pressure/flow curve
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1/4" Tube fitting 1/4" Tube fitting 1/4" Tube fitting 1/4" Tube fitting 1/4" Tube fitting 1/4" Tube fitting 1/4" Tube fitting 1/4" Tube fitting 1/4" Tube fitting 1/4" Tube fitting 1/4" Tube fitting 1/4" Tube fitting 1/4" Tube fitting
v Based on the Genuine COMET regulator design. Provides safe and accurate control of pressures up to 20,000kPa (2,800psi). v Pressure relief valves for the 3,000kPa and 7,000kPa delivery regulators. v 20,000 kPa models are fitted with a Type II inlet nut for EHP cylinder connection. v Special hardened diaphragms for strength and accuracy. v T screw control permits easy pressure settings and clear, easy-to-read safety gauges. v Tube outlet connectors prevent accidental connection to low pressure equipment. v Gauges comply to AS1349. Inlet connections comply to AS2473.
Applications:
Ideally suited for industrial or laboratory work, pneumatic loading of test apparatus, static testing of pressure components, pressurising high pressure systems or high pressure decanting.
Spare Parts:
Gauge 30,000 kPa Gauge 30,000 kPa Oxygen Gauge 40,000 kPa Gauge 50,000 kPa Gauge 4,000 kPa Oxygen Gauge 10,000 kPa Oxygen Gauge 30,000 kPa Oxygen Plain Gauge 4,000 kPa Gauge 10,000 kPa Inlet nipple type 10 Inlet nipple type 10.5 Inlet nipple type 11 Oxygen Inlet nipple type 11 Inert Inlet nipple & nut kit Nitrogen, type 50 Inlet nipple & nut kit Nitrogen, type 51 Inlet nipple & nut kit Air, type 60 Inlet nipple & nut kit Air, type 61 Inlet nut type 10 Inlet nut type 10.5 Inlet nut type 11 Outlet connection 1/4 tube O-Ring kit T50/60 Part No. 301628 Part No. 301626 Part No. 301823 Part No. 301824 Part No. 301816 Part No. 301819 Part No. 301858 Part No. 301817 Part No. 301818 Part No. 301790 Part No. 301917 Part No. 310284 Part No. 301917 Part No. 310338 Part No. 310341 Part No. 310340 Part No. 310342 Part No. 302624 Part No. 315039 Part No. RG40 Part No. 303710 Part No. 310363
Warning: Pressure relief valves for 301560 and 301561 are set to relieve outlet pressures marginally in excess of 3000kPa and 7000kPa respectively. 301562 is not fitted with a pressure relief valve. When using these regulators to pressurise a closed system it is recommended to fit an independent safety valve to protect downstream equipment and ensure operator safety. This safety valve must be set at or below the maximum test pressure of the system and equipment. NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.
Pressure/flow curve
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v Designed for use on either cylinders or manifold systems which operate on full cylinder pressure. v Rear entry connection provides easy fitting to permanent installations. v T Screw control gives positive, precise adjustment. v Use adaptor Part No. 360117 (1 BSP RH Ext to 5/8 BSP RH Ext), for cylinder connection.
Note: TR92 incorporates a special compensation device which automatically reduces outlet pressure variance as the cylinder empties. Regulator is Australian made, and manufactured to a CIGWELD standard which ensures safety and quality.
Applications:
This high flow regulator is suitable for most manifold high flow applications such as heavy heating, machine cutting, heavy cutting (i.e. above 400 mm), plate splitting, mechanical welding, J grooving, etc. The TR92 is particularly suited to Oxygen enrichment or Oxygen injection applications. Ideally suited to high pressure manifold systems and G size cylinder packs.
Spare Parts:
Gauge 30,000 kPa Gauge 1,600 kPa Adaptor for cylinder connection Part No 301626 Part No 301853 Part No 360117
NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.
v Designed to supply and accurately control high flow rates where the inlet pressures remain between 1000-2500 kPa e.g. liquid vessel supply. v Fitted with a clear, easy to read outlet pressure gauge. v Inlet pressure gauge not required because inlet pressure is constant in pipelines. v Rear entry connection provides easy fitting to permanent installations. v Regulator is manufactured to a CIGWELD standard which ensures safety and quality.
Applications:
This regulator is suited for use on all Oxygen high flow pipelines. Particularly suited to heavy heating, machine cutting where multiple blowpipes are used. Also suitable for heavy cutting, plate splitting, mechanical welding and J grooving. Ideal for large industrial applications.
Spare Parts:
Gauge 1,600 kPa Part No 301853 NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.
v Designed for use on either acetylene cylinders or manifold systems which operate on full cylinder pressure. v Rear entry connection provides easy fitting to permanent installations and gas cylinder packs. v High flow rate up to 525 l/min.
Applications:
This high flow regulator is ideal for most applications such as heavy heating, machine cutting, plate splitting, mechanical welding, J grooving, etc.
Spare Parts:
Gauge 4,000 kPa Gauge 300 kPa Part No 301627 Part No 301624
NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.
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Outlet 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext
v Designed specifically for highflow CO2 applications. v Unique design eliminates the need for a heater. v Factory set maximum outlet pressure (captive control knob on adjustable models prevents loss and tampering). v Machined Aluminium body and bonnet. v Relief valve protects against minor seat failures (not designed to protect downstream equipment). v Sintered inlet filter. v Maximum working pressure compatible with AS2473 inlet fittings. v Part Numbers 310100 and 310102 are recommended for MIG welding applications.
Applications:
CO2 shielding gas applications (particularly high gas flow requirements such as heavy flux cored welding); high flow beverage dispensing; scientific and experimental applications/laboratories; and general industry CO2 applications.
Spare Parts:
Gauge 30,000 kPa Gauge 600 kPa Gauge flow Inlet nipple type 30 Inlet nut type 30 Outlet connection for P/N 310099, 310100 Outlet connection for P/N 310102 Part No 301822 Part No 301854 Part No 301625 Part No 310288 Part No R25 Part No 303209 Part No 303249
NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.
v Incorporates durable impact resistant polycarbonate outer and metering tubes, an inlet filter and a fail safe shroud which will vent excessive pressure should it occur within the flowmeter assembly. v Initially designed for medical application, Genuine COMET welding flowmeters have built in safety, reliability and accuracy. v Not sensitive to back pressure. v Maximum working pressure 600 kPa. Calibrated for 200 kPa. v Fine flow adjustment valve which also provides an ON-OFF facility. 301710 1 - 15 l/min 301711 10 - 40 l/min
Applications:
Two models are available to provide fine adjustment control and flow measurement for shielding gases in MIG and TIG welding or other specialised low flow gas applications.
Spare Parts:
Flow tube kit 1-15 lpm Flow tube kit 10-40 lpm Control valve kit Shroud kit Part No. 310281 Part No. 310282 Part No. 310825 Part No. 310827
NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.
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v The Medalist range of regulators are the economical alternative to the Genuine COMET series. v Strong robust construction combined with renowned CIGWELD quality. v Oxygen Max Rated Flow 230 l/min. v Acetylene Max Rated Flow 100 l/min. v Inlet connections comply to AS 2473.
Applications:
Specifically designed for the budget conscious, Medalist Oxygen and Acetylene Regulators can be used on Genuine COMET Vector Blowpipe equipment, and can be used for most light to medium duty cutting and welding applications.
Spare Parts:
Gauge 30,000 kPa Oxy Gauge 600 kPa Oxy Gauge 4,000 kPa Acetylene Gauge 300 kPa Acetylene Inlet nipple type 10/20 Inlet nut type 10 Inlet nut type 20 Outlet connection RH Outlet connection LH O-Ring Kit Type 10/20 Part No. 301884 Part No. 310258 Part No. 301886 Part No. 310227 Part No. 301790 Part No. 302624 Part No. 302625 Part No. 303209 Part No. 303210 Part No. 301073
v The Medalist range of regulators are the economical alternative to the Genuine COMET series. v Strong robust construction combined with renowned CIGWELD quality. v Flow rates to 55 l/min. v Inlet connections comply to AS 2473.
Applications:
The Medalist Shielding Gas Regulator is designed specifically for the control of gas in MIG and TIG welding processes.
Spare Parts:
Gauge Flow 55l/min Gauge 30,000 kPa Inlet nipple type 10/20 Inlet nut type 10 Outlet connection RH O-Ring Kit Type 10/20 Part No. 310228 Part No. 310253 Part No. 301790 Part No. 302624 Part No. 303249 Part No. 301073
v The Medalist range of regulators are the economical alternative to the Genuine COMET series. v Strong robust construction. v Pressure Relief Valve (PRV) to protect against over pressurisation of downstream equipment. v T screw gives positive precise adjustment. v Designed and manufactured by VICTOR.
Applications:
Purpose designed for testing and purging, especially HVAC applications. Can also be used for attachment of a suitable hose and blow gun kit.
v Specifically designed for controlled delivery of CO2 and Nitrogen/CO2 mixtures to beverage dispensing systems. v PTFE coated diaphragm to protect against CO2. v Non return valve (NRV) to protect against backflow of liquids. v Pressure relief valve (PRV) to protect against over pressurisation of downstream equipment.
Applications:
Designed specifically for dispensing home brew from kegs. Also designed for the budget conscious, with renowned CIGWELD quality.
Spare Parts:
Gauge 600 kPa Gauge 30,000 kPa Inlet nipple type 30 Inlet nut type 30 Outlet connection RH CO2 inlet washer Part No. 310258 Part No. 310253 Part No. 303192 Part No. R25 Part No. 303209 Part No. RG134
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AT49
Nozzles
Heating (Acet)
Heating (LPG)
Sheet Metal
Gouging (Acet)
Gouging (LPG)
Roller Guide
308729
H Radius Bar
308752
Barrels
Barrels
450mm 307124 700mm 307125 735mm 307123
Barrels
307049
Connector
307128
Acetylene Sw
307048
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Genuine COMET 3 BLOWPIPE SYSTEM
TM
Accessories
304002
304005
309511
Flint Lighter
308789
Heating Tip
307007
Heating
304002
Electronic Lighter
308700
304001 F6 - 308777
F6 - 308778 304003
Super Heating
F2B - 308854
304166
F2B - 308853
Cleaning
304003
Powder Facing
TH7
85-10B - 308861
85-10B - 308862
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LE AVAILABTER
The Genuine COMET VECTOR Blowpipe incorporates decades of gas welding and cutting technology into a torch ideally suited for light duty applications. v Rugged design which is ideally suited for the industrial welding and cutting environment v Threaded assembly designs allows parts to be replaced quickly and economically v Tube-within-a tube design provides greater strength through grater wall thickness and a more compact, lower weight blowpipe v Heavy ribbed handle provides ventilation and better grip for the operator v Control valves with stainless steel ball stems have teflon packing for smooth operation v Die forged brass body threaded for easy service
Applications:
Suitable for fusion welding, braze welding, brazing, heating and hand cutting with cutting attachment fitted.
Spare Parts:
Control valve kit Part No 304237 NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.
v Connects to VECTOR Blowpipe. v O ring seals allow hand tightening and simple repositioning even when lit. v Can be used with welding or heating tips. v Can be operated with Oxy/Acetylene, Oxy/LP gas or Oxy/Natural gas.
Spare Parts:
ORing kit Part No 304238
LE AVAILABTER R
v Connects to Colt type 560 series tips (see page 154 for welding and heating tip details).
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Genuine COMET 3 BLOWPIPE HEAVY DUTY
SPECIFICATIONS Part no. 304001 Description Genuine COMET 3 Blowpipe Fuel gas type All Connections 5/8 - 18UNF Weight 620 g
v Two stage valve gives precise gas control from the smallest welding tip to the largest heating tip. v Permits fine sensitive control for delicate welding jobs and easy lighting up, to flows of up to 600 l/min for the heaviest heating job. v A non-rotating valve spindle drastically minimises wear. v Mixer provides the optimum gas mixture for every flow setting. v Mixer can be used with Oxy/Acetylene, Oxy/LP gas or Oxy/Natural gas. v The mixer design helps reduce backfire. v Due to O ring seals, only hand tightening is required to connect mixer and cutting attachment to the handle. v Locking teeth secure re-positioning with hand tightening. v Handle shape gives comfortable positive grip. v Left hand/right hand threads prevent incorrect hose connection. v Colour coded control knobs are fitted for maximum safety and ease, even when wearing welding gloves. v Can be purchased as a single item or as part of a cutting and welding plant.
Applications:
The Genuine COMET 3 blowpipe when used with appropriate attachments is suitable for fusion welding, braze welding, brazing, soldering, heating, hand cutting, sheet metal cutting, rivet cutting, powder facing and flame cleaning.
Spare Parts:
Control valve kit Handle halves kit Part No 304009 Part No 304012
NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.
valve-in-valve
SMALL SEAT OPEN LARGE SEAT CLOSED Spring prevents large seat from opening while adjustment is made with small seat. This gives exceptionally sensitive control for fine flame adjustment. BOTH SEATS OPEN FOR LARGE FLOWS When small seat opens fully, large seat then starts to operate, quickly provides large flows to approximately 130 l/min (270 cu ft/h) of acetylene and oxygen in approximately one turn. Intermediate springloaded seat is free to rotate, saves wear on fixed seat.
v Hand tightening for easy attachment onto Comet 3 Blowpipe. (O ring seals ensure a perfect gas-tight connection every time.) v Large flutes on mixer give easy positive handling, even when wearing welding gloves. Type 550 v Mixer 550 and 570 can be used with either Oxy/Acetylene, Oxy/LP gas or Oxy/Natural gas. v Mixer 574 is an injector mixer design for Oxy/LPG or Oxy/Natural gas, heavy duty highflow applications. For use with SHP3 and SHP4 only. v No change required when altering fuel gas, other than the type of tip and hose required. Type 570 v High resistance to backfire, regardless of the gas type or flow setting.
Applications:
Mixer 550 is used for welding and light heating. Mixers 570 and 574 are used for heating and cleaning.
Spare Parts:
Small O-ring for attachments / mixers Large O-ring for attachments / mixers ORing kit Part No OR28 Part No 7964006 Part No 304013
Type 574
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v Attaches quickly and easily to Genuine COMET 3 Blowpipe by hand (no spanner required). v Locking teeth enable the attachment to be repositioned. v Tapered seat head allows multi-positioning of gouging nozzles. v Cutting oxygen lever securely fitted to the body for ease of operation. v Twin tube construction gives good visibility. v Unique multi-mixer design accommodates Oxy/Acetylene, Oxy/LP gas or Oxy/Natural gas. v Large flutes on the hand tightening nut for a better grip when wearing welding gloves. v For use with Type 40 nozzles (see page 150 for details).
Applications
Suitable for the following processes: hand cutting, sheet metal cutting, rivet cutting, heating and gouging.
Spare Parts:
Control valve kit Cutting Oxygen valve kit Lever replacement kit Nozzle nut Small O-ring for attachments / mixers Large O-ring for attachments / mixers ORing kit Part No 304010 Part No 304015 Part No 304011 Part No 304014 Part No OR28 Part No 7964006 Part No 304013
NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.
v Cuts up to 200mm (8) with a size 24 nozzle. v Attaches quickly and simply to the Genuine COMET 3 blowpipe by hand (no spanner required). v Locking teeth enable the attachment to be repositioned at any angle. v Taper seat head allows multi-positioning of gouging nozzles. v Head mix design within a solid manganese bronze head allows cutting of up to 200mm (8). v Cutting oxygen lever securely fitted to the body for ease of operation. v Large flutes on the hand tightening nut for a better grip when wearing welding gloves. v Dedicated for LPG or Natural Gas use.Applications
Applications
Suitable for the following processes: hand cutting, sheet metal cutting, rivet cutting, heating and gouging.
Spare Parts:
Control valve kit Lever kit LPG/Natural Gas mixer kit Nozzle nut Small O-ring for attachments / mixers Large O-ring for attachments / mixers ORing kit Part No 304074 Part No 304140 Part No CB152 Part No 304014 Part No OR28 Part No 7964006 Part No 304013
NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.
v Designed to be used with the Genuine COMET 3 Blowpipe. v Can be fitted by hand O ring seals maintain a perfect gas-tight connection. v Substantially faster and more controllable than conventional rod and flux hard facing. v The process involves powder being drawn from the hopper by suction action created by the flowing gas. The powder is then fed on to the surface via the Oxy/Acetylene flame. the thickness of the deposit can be controlled with great accuracy which results in a finish that is smoother, thoroughly fused and completely free of ripples, porosity and undercutting. v Can be used with either size 12 or 15 swaged welding tips.
Applications:
Rebuilding worn surfaces and hardening of load bearing surfaces.
Spare Parts:
Hopper and lid kit Lever kit O-ring kit
NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.
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Genuine COMET SABRE CUTTING TORCH
SPECIFICATIONS Part no. 304070 Description Genuine COMET SABRE Fuel gas type All Fuels Cutting capacity Up to 200mm Cutting nozzles Type 41 & 44
Weight 1.27kg
v A medium duty twin tube cutting blowpipe based on standard Genuine COMET componentry for ease of repair. The mixer which can be used with either Oxy/Acetylene, Oxy/LP gas or Oxy/Natural gas, is located behind the head to prevent overheating and offers high resistance to backfire.
Applications:
Suitable for standard hand cutting, gouging and heating, scrap cutting, metal fabrication, heavy engineering, construction industries.
Spare Parts:
Control valve kit Cutting Oxygen valve kit Handle kit Cutting lever kit Nozzle nut Part No 304074 Part No 304015 Part No 304076 Part No 304075 Part No 304014
NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.
*Extended lengths are available at your local Authorised CIGWELD Gas Equipment Service Agent.
v Designed and manufactured by CIGWELD. v Heavy duty manganese bronze head, designed to resist tough environmental working conditions. v Gas mixing takes place in the blowpipe head, providing the operator with maximum protection against the unlikely occurrence of backfires or ashbacks. v Stainless steel triangular tube construction, provides the ultimate in strength. v Lightweight aluminium handle, which has been treated to minimise corrosion in the working environment. Brass handle for extra strength and mining operations. v The cutting oxygen valve has been designed to allow ow control from slow bleed to full capacity ideal for piercing work. v Stainless steel cutting oxygen lever, incorporating a locking button for extended cutting, gouging or heating. v Inlet connection lters, to prevent foreign particles entering the blowpipe, which reduces valve seat wear and the chance of blowpipe blockage. v Each blowpipe comes factory set for use with Acetylene fuel gas and includes a separate mixer kit to change fuel gases from Acetylene to LPG or Natural Gas.
Applications:
Suitable for the majority of heavy-duty cutting, gouging and heating processes.
Spare Parts:
Control valve kit Lever kit Acetylene mixer kit LPG/Natural Gas mixer kit Nozzle nut Part No 304074 Part No 304140 Part No CB148 Part No CB152 Part No 304014
NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.
520 mm
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520 mm
900mm
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Weight 1.53kg
The Genuine COMET VanGuard Cutting Torch provides the operator with the ultimate in safety protection with built-in flashback arrestors and check valves. This heavy duty cutting torch is designed to meet exacting demands of todays end users both in cutting performance and safety. VanGuard is the future of oxy/fuel cutting. v Built-in flashback arrestors provide tamper proof flashback protection for the operator. v Built-in flashback arrestors are replaceable if they become clogged or reduce flow rates. v Built-in flashback arrestors provide a balanced torch without extra length associated with accessory models. v Built-in check valves provide reverse flow protection to prevent the possibility of mixed gases in upstream apparatus. v Built-in check valves for added operator safety without performance inhibiting flow restrictions. v Stainless steel tubes for added torch strength and heat resistance, are silver soldered at both ends. v Ease-on cutting oxygen valve for precise oxygen control and performance piercing. v Stainless steel cutting oxygen lever for extra durability and operator comfort. v Drop-in, spiral tube mixer blends oxygen and fuel for optimum performance. v Ribbed, sure-grip handle provides comfortable feel for the operator. v Durable, die-forged brass torch head provides optimum strength and service life. v Gas service: Acetylene, LPG, Natural gas (14kPa or more), Hydrogen.
Applications:
Suitable for the majority of heavy duty cutting, gouging and heating processes.
Spare Parts:
Lever kit Control valve kit Nozzle nut Part No. 304283 Part No. 304281 Part No. 304285
NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.
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Genuine COMET TAPER SEAT CUTTING NOZZLES
Nozzles are the vital component of flame cutting equipment. They provide the preheating flames to raise the steel to ignition temperatures and direct the jet of oxygen on to the heated area to perform the cutting process. To achieve this result in the most efficient way, Genuine COMET nozzles have the following features: v Longer Nozzle life the high brass content and advanced manufacturing techniques give Genuine COMET taper seat nozzles an inbuilt quality. v Better quality cutting the mirror smooth finish of the gas ports assures stable gas flows and superior cutting oxygen stream. Cuts are clean and smooth with the narrowest kerf width. v Less slag adhesion high copper content of sizes 20, 24 etc conducts heat away from the nozzle face. The nozzle keeps relatively cool and slag adherence to the nozzle face is reduced. v LPG (propane) flames do not blow off taper seat LPG nozzles have slotted preheat ports which cause a turbulence in the gas flow enabling the flame to hang on to the nozzles. v Faster nozzle attachment easy change of position for bent nozzles. Only one nut is tightened to give perfect seating with taper seat nozzles. v Small sizes of taper seat acetylene nozzles are machined from high quality brass so that the small preheat holes will withstand continuous cleaning. Brass nozzles stay better longer for these moderate heat applications. v In all nozzles preheat gas consumption is reduced because high velocity preheat ports ensure that the flame travels at high speed from the exit ports to the work. v Wider seating areas ensures gas tight seals with less tightening. v Protective flange to safeguard tapered seat from damage. (See diagram below. Points A and B equal seats). v Individual flame testing of Genuine COMET nozzles guarantees consistent high quality performance.
Standard Nozzles
Uncontrolled expansion of cutting oxygen
CIGWELD standard taper seat nozzles are primarily designed for hand cutting and precision machine cutting. The number of preheat holes provide for a better distribution of the preheat flames required in profile cutting. Standard nozzles produce a very uniform kerf surface and kerf width under any recommended conditions.
Hi-Speed Nozzles
Where speed is the prime consideration, when machine cutting eg. in plate splitting operations, Hi-Speed nozzles offer very definite economies. Hi-Speed nozzles cut a narrower kerf, less metal is consumed and consequently less cutting oxygen is required. Gas savings of between 20% and 40% per metre of steel cut are consistently gained with up to 50% increase in cutting speed, with no loss of quality.
Standard Tip
Hi-speed Tip
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Total Oxygen Flow & Pressure l/min @ kPa 11 (200) 20 (200) 38 (200) 75 (350) 134 (400) 232 (500) 420 (600) 945 (650)
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Genuine COMET TYPE 44 CUTTING NOZZLES
Standard Speed Cutting Nozzles Oxy / LPG or Natural Gas Ordering Information:
CIGWELD Type 44 Standard Part Number 306025 306026 306028 306029 306030 306031 306032 Size 6 8 12 15 20 24 32 Plate Thickness 3-6 6-12 12-20 25-75 100-125 150-200 225-300 Fuel gas flow l/min @ 100 kPa 2.0 3.5 4.5 5.5 6.5 9.0 14.0 Total Oxygen Flow & Pressure l/min @ kPa 17 (200) 30 (200) 58 (250) 99 (400) 171 (400) 256 (500) 456 (600)
Plate Thickness
DG = Deep Gouging, GB = Gouging-Bent, GS = Gouging-Straight, SM = Sheet Metal, RC = Rivet Cutting, FW = Flame Washing, HS = High Speed For use with Genuine COMET MULTIPURPOSE only.
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Medalist type 41 Cutting Nozzles are an economical alternative to the Genuine COMET range. Designed for use on Genuine COMET 3, multi-purpose and Sabre, Medalist Nozzles combine CIGWELD quality with maximum cost effectiveness. Medalist Type 41 Cutting Nozzles Ordering Information:
MEDALIST Type 41 Standard for use on Genuine COMET 3 / multi-purpose and Sabre Part Number 306971 306972 306973 Size 8 12 15 Plate Thickness 6-10 12-20 25-75 Fuel gas flow l/min @ 100 kPa 3.5 4.0 7.0 Total Oxygen Flow & Pressure l/min @ kPa 20 (200) 38 (200) 75 (350)
R 2ND QUA 04 20
LE AVAILABTER
Medalist type 44 Cutting Nozzles are an economical alternative to the Genuine COMET range. Designed for use on Genuine COMET 3, multi-purpose and Sabre, Medalist Nozzles combine CIGWELD quality with maximum cost effectiveness. Medalist Type 44 Cutting Nozzles Ordering Information:
MEDALIST Type 44 Standard for use on Genuine COMET 3 / multi-purpose and Sabre Part Number 306974 306975 306976 Size 8 12 15 Plate Thickness 6-12 12-20 25-75 Fuel gas flow l/min @ 100 kPa 3.5 4.5 5.5 Total Oxygen Flow & Pressure l/min @ kPa 30 (200) 58 (250) 99 (400)
*Manufactured from Copper, SM = Sheet Metal. NB: Type 91 are for Oxy-Acetylene. Type 94 are for Oxy/LP Gas.
Cutting speeds are average values for drop cuts on clean plate with nozzles in good condition variations could be expected due to actual working conditions. NB: Cutting nozzles can operate over a range of gas flows (hence plate thicknesses). The values indicated are typical operating conditions and can be increased or decreased to suit particular applications.
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3 SEAT CUTTING NOZZLES FOR MACHINE CUTTING
CIGWELD has a long established relationship with Koike Senso in Japan. Koike has developed a world-wide reputation as a leading manufacturer of gas cutting machines. Much of this reputation stems from their ability to manufacture cutting nozzles of the highest quality specifically for use with cutting machines, for example Koike high speed cutting nozzles are of a divergent type with a stainless steel insert screwed into the tip end of the cutting oxygen port. This maintains a constant high quality cutting performance that also improves nozzle life up to 5 times that of a conventional nozzle. Features:
v Small Kerf. v Limited under slag. v Limited upper edge melt. v Limited upper edge slag. v Cutting operation with high speed. v Steady and safe cutting operation.
v Cutting operation with a small amount of gas. v High speed divergent nozzles with stainless steel insert for improved performance and nozzle life.
Standard Speed Cutting Nozzles Oxy / LPG or Natural Gas Ordering Information:
Part Number 306097 306098 306099 306100 306101 306102 306103 Plate Thickness (mm) 5-10 10-15 15-30 30-40 40-50 50-100 100-150 Tip No. Size 0 1 2 3 4 5 6 Cutting Speed (mm) 660-550 550-490 490-400 400-350 350-320 320-200 200-150 OXYGEN kPa Cutting PR-Heat 210 280 315 315 315 385 455 200 280 315 315 315 385 455 Fuel kPa 20 20 20 20 25 35 40 Kerf Width (mm) 1.3 1.8 2.0 2.3 2.8 3.0 3.6
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34
size 15
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Genuine COMET SUPERHEATING TIPS OXY/ACETYLENE
PERFORMANCE DATA ACETYLENE Model Tip Part Operating pressure kPa Gas consumption l/min number size number oxy fuel oxy fuel 10x12 HT 10 x 12 306068 350 100 23 22 8x12 HT 8 x 12 307007 150 100 4558 4155 SHA1 8 x 12 307121 150 100 4558 4155 SHA2 12 x 12 307122 200 100 74 65 *Connect part number 306068 directly into the Genuine COMET 3 cutting attachment, 304005.
8 X 12 HEATING TIP
For connection to the standard Genuine COMET 3 Mixer (304002)
Ordering Information:
8 x 12 Heating Tip Part No. 307007
SHA1
Connect SHA1 directly onto your choice of Stainless Steel Superheating barrel. v Use with mixer 570 Part Number 304003 v SHA1 has the same heating performance as 307007 v Delivers up to 180 MJ/hr
Ordering Information:
SHA1 Straight stainless steel barrel 735 mm long Gooseneck stainless steel barrel 700 mm long Gooseneck stainless steel barrel 450 mm long Part No. 307121 Part No. 307123 Part No. 307125 Part No. 307124
SHA2
Connect SHA2 directly onto your choice of Stainless Steel Superheating barrel. v Use with mixer 570 Part Number 304003 v SHA2 replaces 307046 v Delivers up to 215 MJ/hr
Ordering Information:
SHA2 Straight stainless steel barrel 735 mm long Gooseneck stainless steel barrel 700 mm long Gooseneck stainless steel barrel 450 mm long Part No. 307122 Part No. 307123 Part No. 307125 Part No. 307124
HEATING NOZZLE
For connection directly into the cutting attachment or cutting torch. v Oxy-Acetylene v Delivers up to 75 MJ/hr
Ordering Information:
Heating Nozzle Acetylene Part No. 306068
Ordering Information:
Heating Nozzle LPG Part No. 306034
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Tip Part Operating pressure kPa Gas consumption l/min Heat output Blowpipe Mixer Extension barrel size number oxy fuel oxy fuel MJ/hr 20x9 306034 500 100 48 12 40 Genuine COMET 3** 18x12 307120 500 100 200 50 280 Genuine COMET 3 304003 307123, 307124, 307125 36x12 307119 600 100 300 75 420 Genuine COMET 3 304003 307123, 307124, 307125 48x12 307118 600 100 400 100 560 Genuine COMET 3 304166 307123, 307124, 307125 48x15 307117 1000 300 600 150 840 Genuine COMET 3 304166 307123, 307124, 307125 *NB: When used with 10mm tubing, higher flows and heat output may be obtained (over 1056 MJ). **Connect part number 306034 directly into the Genuine COMET 3 Cutting Attachment.
SHP1
For garage, farm equipment and many other applications. Heat output 280 MJ/hr v Use with mixer 570 Part Number 304003 v Delivers up to 280 MJ/hr
Ordering Information:
SHP1 Straight stainless steel barrel 735 mm long Gooseneck stainless steel barrel 700 mm long Gooseneck stainless steel barrel 450 mm long Part No. 307120 Part No. 307123 Part No. 307125 Part No. 307124
SHP2
For boiler and engineering shops, maintenance, general workshop use. Heat output 420 MJ/hr v Use with mixer 570 Part Number 304003 v Delivers up to 420 MJ/hr
Ordering Information:
SHP2 Straight stainless steel barrel 735 mm long Gooseneck stainless steel barrel 700 mm long Gooseneck stainless steel barrel 450 mm long Part No. 307119 Part No. 307123 Part No. 307125 Part No. 307124
SHP3
On heavy plate in shipbuilding and heavy engineering. Heat output 560 MJ/hr v Use with mixer 574 Part Number 304166 v Delivers up to 560 MJ/hr
Ordering Information:
SHP3 Straight stainless steel barrel 735 mm long Gooseneck stainless steel barrel 700 mm long Gooseneck stainless steel barrel 450 mm long Part No. 307118 Part No. 307123 Part No. 307125 Part No. 307124
SHP4
For continued heavy heating usage. Heat output 840 MJ/hr v Use with mixer 574 Part Number 304166 v Delivers up to 840 MJ/hr
Ordering Information:
SHP4 Straight stainless steel barrel 735 mm long Gooseneck stainless steel barrel 700 mm long Gooseneck stainless steel barrel 450 mm long Part No. 307117 Part No. 307123 Part No. 307125 Part No. 307124
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Genuine COMET SUPERHEATING BARRELS
SUPERHEATING BARRELS Tubular stainless steel construction gives excellent strength and heat conductivity. Screw fittings ensure an easy leak-free connection between mixers 570 Part No. 304003 or 574 Part No. 304166 and a Superheating tip.
Ordering Information:
Straight stainless steel barrel 735 mm long Gooseneck stainless steel barrel 700 mm long Gooseneck stainless steel barrel 450 mm long Part No. 307123 Part No. 307125 Part No. 307124
Applications:
The Genuine COMET 3 flame cleaning equipment is light, easy to handle and simple to operate. It can be used on all steel plates and sections used in structural engineering and shipbuilding.
Applications:
Flame Spalling leaves an excellent bonding surface and is suitable for preparing woolshed, cowshed or garage floors for resurfacing, or swimming pools for replastering/retiling. Always wear protective clothing when using this equipment.
The easy way to roughen concrete or cement surfaces which have become worn and slippery. The tips intense flame heat breaks away a thin layer of concrete or cement and exposes a fresh, rough surface. No preparation of the surface is needed except to clear heavy grease deposits. Flame Spalling is fast and effective even on damp or wet surfaces.
Ordering Information:
A. B. C. D. Part No. 307125 Part No. 307128 Part No. 307049 Part No. 307048
AIR-FUEL TIPS
PERFORMANCE DATA (AIR-ACETYLENE) Part number AT49 Tip size 6 x 31 Gas consumption (CFM) 4 l/min(@100kPa)
Applications:
Suitable for soldering, brazing, pipe bending and many heating applications.
Ordering Information:
COMET Air-Acetylene Brazing Tip Part No. AT49
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v Accurate square and bevel edge circumferential flame cutting. v Smooth dependable drive. v Designed for optimum stability. v Control valves located away from heat. v Designed for simple operation. v Fully adjustable to any cutting length. v Graduated scale for accurate bevelling. v Quick changeover between differing diameters.
Ordering Information:
PIPEMATE Part No. 338534 Includes acetylene nozzle size 1, tip cleaners, spanners and chain 2.4m. PARTS AND ACCESSORIES 3 Seat Cutting Nozzles Standard Speed Acetylene Tip Size 00, 0mm-5mm plate thickness Tip Size 0, 5mm-10mm plate thickness Tip Size 1, 10mm-15mm plate thickness Tip Size 2, 15mm-30mm plate thickness Tip Size 3, 30mm-40mm plate thickness Tip Size 4, 40mm-50mm plate thickness 3 Seat Cutting Nozzles Standard Speed LPG Tip Size 0, 5mm-10mm plate thickness Tip Size 1, 10mm-15mm plate thickness Tip Size 2, 15mm-30mm plate thickness Tip Size 3, 30mm-40mm plate thickness Tip Size 4, 40mm-50mm plate thickness Part No. 306114 306115 306116 306117 306118 306119 Part No. 306097 306098 306099 306100 306101 Part No. 333094 OKS5020
PLATEMATE 2
SPECIFICATIONS WEIGHT (one torch set): 9.5 kg LENGTH: 350 mm WHEEL WIDTH: 160mm MOTOR MODEL: Condenser-induction POWER SOURCE: 240V, 50 Hz REVOLUTION: 1500rpm (no load) REDUCTION GEAR: Single cone system CUTTING SPEED: 150-800mm/min CUTTING THICKNESS: 5mm-50mm CUTTING EDGE SHAPE: Square cutting, V-bevel cutting
v Automatically cuts straight lines, circles and bevels. v Lightweight. v Portable. v Compact construction. v Designed for simple operation. v High stability for long distance cutting.
Ordering Information:
PLATEMATE 2 Part No. 338536 Includes acetylene nozzle size 1, tip cleaners and spanners. PARTS AND ACCESSORIES 3 Seat Cutting Nozzles Standard Speed Acetylene Tip Size 00, 0mm-5mm plate thickness Tip Size 0, 5mm-10mm plate thickness Tip Size 1, 10mm-15mm plate thickness Tip Size 2, 15mm-30mm plate thickness Tip Size 3, 30mm-40mm plate thickness Tip Size 4, 40mm-50mm plate thickness 3 Seat Cutting Nozzles Standard Speed LPG Tip Size 0, 5mm-10mm plate thickness Tip Size 1, 10mm-15mm plate thickness Tip Size 2, 15mm-30mm plate thickness Tip Size 3, 30mm-40mm plate thickness Tip Size 4, 40mm-50mm plate thickness Part No. 306114 306115 306116 306117 306118 306119
Two-Torch Set
This set allows parallel and bevel cutting with spacing of 80 mm-300 mm. Includes: 1 x cutting torch, 1 x torch adjustment bracket, 1 x extended racking bar, 1 x counterweight, 1 x gas distribution manifold, 1 x set of gas hoses.
Part No. 306097 306098 306099 306100 306101 Part No. 335287 338538 338539 OKS5020
Rail 1.8M long Two Torch Set Circle Cutting Attachment Nozzle nut
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ARCAIR SLICE CUTTING SYSTEM
PART NUMBER: OTW63/991036 STOCK UNIT: SLICE Cutting System
CIGWELD introduces the SLICE Cutting System manufactured by ARCAIR. Unlike any other cutting technology used today, the new Arcair SLICE Cutting System can cut, burn or pierce virtually any metallic, non-metallic or composite material. Cuts right through hard-to-cut materials. Such as mild stainless and alloy steels. Cast iron Aluminium, magnesium, other non-ferrous metals, slag and refractory materials. Can punch through concrete or brick, even if its caked with rust, mud or other corrosion. You can cut through nearly anything with the SLICE System. The SLICE system uses a special Arcair torch that feeds oxygen and electrical power to a patented SLICE exothermic cutting rod. You supply oxygen and or 12 volt battery or a welding machine (CC). The battery gives you fast ignition and portability. The welding machine lets you maintain a continuous arc (up to 200amps) with conductive materials for cutting temperatures over 5500C v Cuts through almost anything. v No pre-heating required. v Protective hand guard and spark arrestor built in. v Up to 3 times faster than oxy fuel. v Lightweight complete SLICE plant only 14 kg. v Comfortable and easy to use. v Portable comes with toolbox.
Applications:
Use the Arcair SLICE system in the shop or in the field. This unique system is a natural for plant maintenance, building renovation or demolition, scrap cleanup and salvage work. It removes edges on loaders for repair or replacement.
Rod Burntime:
7 x 559mm 7 x 1118mm 10 x 457mm 10 x 914mm
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58" 18 RH + LH both ends 58" 18 RH + LH both ends 58" 18 RH + LH both ends 58" 18 RH + LH both ends 58" 18 RH + LH both ends 5/8" 18 RH + LH both ends 5/8" 18 RH + LH both ends
Features:
v All Genuine COMET hoses undergo stringent quality checks, ensuring quality and compatibility with relevant Genuine COMET hose fittings. v Colour coding of hoses and different threads for fuel and oxygen prevents incorrect connections of hoses to the wrong gas type. v Genuine COMET factory fitted hose assemblies are available in twin hose configurations. This helps keep the work area tidy and reduces the risk of damage. v Secure, specifically designed hose fittings ensure operator safety.
Specifications:
Oxygen and Acetylene hoses, conform to Australian standard AS1335-1995.
Spare Parts:
CRIMPING TOOL For 5mm and 10mm ferrules Part No. 308647
Colour Coding:
Gas Oxygen Acetylene LP Gas Colour Blue Red Orange
CIGWELD hose can be purchased either as a complete assembly with fittings or in single length plus appropriate fittings.
Ordering Information:
FITTINGS 5 mm ID Hose Connector kit, 5/8 18UNF RH (Screwed) Connector kit, 5/8 18UNF LH (Screwed) Connector kit, 5/8 18UNF RH (Crimped) Connector kit, 5/8 18UNF LH (Crimped) 10 mm ID Hose Connector kit, 5/8 18UNF RH (Crimped) Connector kit, 5/8 18UNF LH (Crimped) HOSE JOINERS 5 mm ID Hose Screwed Crimped 10 mm ID Hose Crimped FITTED HOSE JOINERS 5 mm and 10 mm ID Hose 5/8 18UNF RH 5/8 18UNF LH ADAPTORS Y-Piece adaptor for regulator outlets with 5/8 18 UNF RH Connections Y-Piece adaptor for regulator outlets with 5/8 18 UNF LH Connections Right angle connector, 5/8 18 UNF RH threads both ends Right angle connector, 5/8 18 UNF LH threads both ends Part No. WB34 WB35 Part No. LP265 308686 Part No. 308687 Part No. LP112 LP240 308689 308690 Part No. 308691 308692
R121
R215
308670
308671
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Genuine COMET BULK HOSES
Part No. 7904501 7904509 7904503 7904506 7904505 7904507 Single/ twin T T S S S S Gas type Oxy/Acetylene Oxy/LPG Oxygen Oxygen Acetylene LPG Colour Blue/Red Blue/Orange Blue Blue Red Orange Length (m) 100 100 100 100 100 100 Nominal bore diameter (mm) 5 5 5 10 10 10
CIGWELD DISTRIBUTORS sell bulk hose by the metre. Look for COMWELD or CIGWELDmarkings on the hose to ensure you are getting quality AS1335 or AS1869 gas welding hose.
5mm Oxy/Acetylene
Want to know how long your hoses should be for a certain tip or nozzle size? Turn to page 165.
5mm Oxy/LPG
5mm Oxygen
10mm Oxygen
10mm Acetylene
10mm LPG
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Safety Equipment
ARCMASTER HIDEROK PREDATOR SILENCER PROTANE PROTEC AIRMATE OMNI-VIEW MOLDEX JAZZ PURABAND
*As indicated
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Predator Lift Front Passive Helmet 108 x 51mm Predator Lift Front Arcmaster III Helmet 108 x 51mm Predator Shell & Harness Only Lens Pack Predator Lift Front passive shade 11, 108 x 51mm Lens Pack Predator Fixed Front Omni-view shade 11, 114 x 133mm Lens Pack Predator Lift Front Arcmaster III shade 11, 108 x 51mm Lens Pack Predator Arcmaster III Fixed shade 11, 114 x 133mm Lens Pack Predator Arcmaster III Manual Variable 114 x 133mm Predator Airmate PAPR (complete unit no lens pack) Hiderok Airmate PAPR (complete unit) Airmate Welding Filter P3 Airmate pre Filters pkt of 5 Welding Filter Glass Shade 8 108 x 51mm Welding Filter Glass Shade 9 108 x 51mm Welding Filter Glass Shade 10 108 x 51mm Welding Filter Glass Shade 11 108 x 51mm Welding Filter Glass Shade 12 108 x 51mm Welding Filter Glass Shade 13 108 x 51mm Welding Filter Omniview Shade 9 108 x 51mm Welding Filter Omniview Shade 10 108 x 51mm Welding Filter Omniview Shade 11 108 x 51mm Welding Filter Omniview Shade 12 108 x 51mm Welding Cover Lens CR39 108 x 51mm Welding Cover Lens CR39 108 x 51mm (Clam of 2) Welding Cover Lens Glass 108 x 51mm (Pack of 10) Chipping Lens Polycarbonate 108 x 51mm Magnification Lens 1.5 diopter 108 x 51mm Magnification Lens 2.00 diopter 108 x 51mm Magnification Lens 2.25 diopter 108 x 51mm Magnification Lens 2.5 diopter 108 x 51mm Welding Filter Omniview Shade 9 133 x 114mm Welding Filter Omniview Shade 10 133 x 114mm Welding Filter Omniview Shade 11 133 x 114mm Welding Filter Omniview Shade 12 133 x 114mm Welding Filter Omniview Shade 13 133 x 114mm Welding Filter Omniview Shade 14 133 x 114mm Welding Cover Lens CR39 133 x 114mm Welding Cover Lens CR39 133 x 114mm (Clam of 2) Chipping Lens Polycarbonate 133 x 114mm (Clam of 2) Goggle Gas Welding Lift Front Shade 5 Goggle Gas Welding Lift Front Shade 5 (Bulk) Goggle Gas Welding Wide View Shade 5 Safety Goggle Wide Vision Antifog Gas Welding Filters Glass Shade 5, (Pair) 50mm round Gas Welding Cover Lens (Pair) 50mm round Yukon Coated Clear Lens
249 249 249 249 249 249 249 249 251 251 251 251
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Faceshields
454566 454615 454542 454565 454440 454614 454579 454511 454486 454510 455200 455315 455316 455314 455275 455317 455323 455324 455456 455458 455477 455481 455480 455592 455489 455483 455495 455496 455623 455624 455625 455582 455673 455674 455703 455656 455630 455699 455576 455599 455598 455580 Faceshield Polycarbonate Clear Medium Velocity, Complete Faceshield High Impact, Complete Browguard for Face Shields Visor Polycarbonate Clear 215 x 380mm Visor Polycarbonate Clear (Wide Flare) 250 x 410mm Visor Polycarbonate Clear High Velocity Visor Polycarbonate Clear complete with chin guard Visor Polycarbonate Shade 5 215 x 380mm Visor Polycarbonate Shade 5 (Wide Flare) 250 x 410mm Visor Thermolite 215 x 380mm Earmuff Silencer Light Duty 28 dB Earmuff Silencer Medium Duty 27 dB Earmuff Silencer Heavy Duty 28 dB Earmuff Silencer Heavy Duty Plus 29 dB Ear Band Puraband in clam shell Spark Plugs Ear Plugs uncorded pkt of 200 pair Spark Plugs Ear plug in Dispenser 250 pair Spark Plugs Ear plug in Dispenser 500 pair CIGWELD Respirator Single Filter (AS/NZ 1716 LIC.492) CIGWELD Respirator Twin Filter (AS/NZ 1716 LIC. 492) Filter Single Particulates P2 (AS/NZ 1716 LIC.492) Filter Twin Particulates P2 (AS/NZ 1716 LIC.492) Filter Single Gas Type A (AS/NZ 1716 LIC.492) Filter twin Gas Type A (AS/NZ 1716 LIC.492) Filter Single Combination A P1 (AS/NZ 1716 LIC.492) Filter Twin Combination A P2 (AS/NZ 1716 LIC.492) Prefilter single packet of 100 Prefilter Twin packet of 100 Disposable Mask Moldex 2200 P2 (pack of 20) Disposable Mask Moldex 2300 P2 with valve (pack of 10) Disposable Mask Moldex 2400 P2 Organic Vapour (pack of 10) Disposable Mask Moldex 1100 (Clam Shell pack of 10) Disposable Mask Moldex 2200 P2 (Clam Shell pack of 3) Disposable Mask Moldex 2300 P2 with valve (Clam of 1) Dust Mask Disposable 1100 (pack of 50) Respirator Welding Fume Moldex Model 8712 Filter 8010 P2 to suit 8111/2/3, 8711/2/3 (5 pairs) Airwash Mask Soft Top Heavy duty model Inline Filter Replacement for Airwash mask Visor for Airwash mask Heavy Duty Hood for Airwash mask Heavy duty Visor covers tear off pkt 10 for Light & Heavy Models
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252 252 252 252 252 252 252 252 252 252 254 254 254 254 254 254 254 254
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256 256 256 256 256 256 256 256 256 256
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Ear Protection
257 257 257 257 257 257 257 257 257 257 258 258 258 258 258 258 258 258 258
Page No:
Airwash Mask
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PREDATOR WELDING HELMETS
PART NUMBER SHELL ONLY 454224 COMPLETE HELMETS 454216 454220 STOCKING UNIT Predator Shell without lens pack PredatorTM 51 x 108mm lift front passive PredatorTM ArcmasterTM 51 x 108mm lift front active, shade 11
TM
PASSIVE LENS PACKS 454231 PredatorTM 51 x 108mm lift front shade 11 454239 PredatorTM 133 x 114mm fixed front Omni-View shade 11
PART NUMBER STOCKING UNIT ACTIVE ARCMASTERTM III LENS PACKS 454243 PredatorTM 51 x 108mm fixed shade 11 454252 PredatorTM 133 x 114mm fixed shade 11 454259 PredatorTM 133 x 114mm variable shade 9/13 HARNESS 454099 PredatorTM Harness assembly AIR SUPPLIED 454263 Airmate Helmet and PAPR system
Note: Lens pack not included. Choose the lens pack that best suits your requirements.
Eye protection (active) (110 x 90 mm) (51 x 108 mm) Helmet protection Airmate PAPR
Certified to AS1337 Lic. 464 Certified to AS1338.1 Lic. 493 Certified to DIN EN 169 DIN EN 379 Certified to ANSI 787.1-1998 Certified to AS1337 Lic. 464 ANSI 781.1 DIN EN 175 Complies with AS/NZS 1716-1994
v PredatorTM is a state of the art welding helmet that is heat and water resistant whilst providing high strength. v PredatorTM has excellent ventilation inside the helmet and will fit all lens sizes via a unique lens pack system. v PredatorTM offers a modern clean shape and is light weight in comparison to similar helmets. (Winner of Australian Design Award in 1998) v PredatorTM offers extra coverage for the head, ears and throat and is manufactured from a special engineering resin. v PredatorTM offers excellent fume deflection through special aero-dynamic design features. v Stocking benefits are a major feature as only shells need be stocked along with the required lens packs. The end user simply chooses the product configuration preferred. v The 133 x 114mm PredatorTM has a unique insert for magnification lens use. Simply slide the mag-lens into the three position holder. v Half face MoldexTM Respiratory can be worn comfortably underneath the PredatorTM helmet.
Predator complete helmet passive lens. 51mm x 108mm lift front Part No. 454216 Predator complete helmet with Arcmaster shade II lens. 51mm x 108mm lift front Part No. 454220
v PAPR and AirlineTM Systems tailor made for PredatorTM are also available. v U.S. Patent No. 6,185,739
Note: Actual electronic lenses are 90 x 110 mm and utilise a spacer to increase their size to 133 x 114 mm. FOR INFORMATION TURN TO PAGE 228
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Eye protection (active) (110 x 90 mm) (51 x 108 mm) Helmet protection TM Airmate PAPR
Certified to AS1337 Lic. 464 Certified to AS1338.1 Lic. 493 Certified to DIN EN 169 DIN EN 379 Certified to ANSI 787.1-1998 Certified to AS1337 Lic. 464 ANSI 781.1 DIN EN 175 Complies with AS/NZS 1716-1994
Hiderok welding helmets are moulded to offer a lightweight construction, strength, flexibility and heat resistance while still providing the wearer with the comfort and balance necessary for a hard days work. The ratchet headgear assures quick positive adjustment with one hand. Specially designed stops allow positioning of the helmet in any one of four preset positions which gives maximum viewing and comfort while welding in any position. The fully adjustable headgear has been designed for greater comfort, viewing angle and head size. A wide range of overhead adjustment allows eyes to be in line with the lens. A floating mount allows flexibility and movement for complete comfort all day long. Long life easy ratchet adjustment fits most head sizes. Easy adjustment of friction posts for lift up and nod down positions. Absorbent sweatbands are also replaceable.
Features:
v Lightweight. v Heat resistant. v High strength. v Moisture resistant. v Extremely flexible v Shade 11 filter v Designed for comfort. v Excellent balance. v One piece seamless construction. v The Ratchet headgear assures quick positive adjustment.
WARNING Beware of imitations. Hiderok welding helmets carry full standards mark compliance to AS/NZS 1337 (Lic. 464). This ensures you have FACE protection as well as eye protection (eye protection to AS/NZS 1338.1 Lic. 493 where indicated). Look for the TICK marks inside the helmet
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AIRMATE PAPR & COMPRESSED AIRLINE AIR FILTRATION SYSTEMS
PART NUMBER 454263 STOCKING UNIT Predator Airmate PAPR system Comprises blower unit and Predator shell. (No lens pack) Hiderok Airmate PAPR system complete with shade 11 passive lens. Air filtration service kit SPARE PARTS PREDATOR AIRMATE PAPR PART NUMBER STOCKING UNIT 455704 Kit comprising of: Elastic loop Elastic strap with cam buckle Air channel Predator face seal Black hose Hiderok face seal with mounting frame 455692 P3 filter 455691 Pre filter (set of 5) 455693 8hr battery 455687 Hiderok face seal with mounting frame
455684
456146
Eye protection (active) (110 x 90 mm) (51 x 108 mm) Helmet protection TM Airmate PAPR M Airmate Airline
Certified to AS1337 Lic. 464 Certified to AS1338.1 Lic. 493 Certified to DIN EN 169 DIN EN 379 Certified to ANSI 787.1-1998 Certified to AS1337 Lic. 464 ANSI 781.1 DIN EN 175 Complies with AS/NZS 1716-1994 Complies with AS/NZS 1715 ISO 8573
Features:
v Comfort and Clean Air whilst Welding v Constant Airflow v Dual Alarm functions
The new AirmateTM Fresh Air unit represents a quantum leap in Powered Respiratory technology, and offers a light-weight, convenient advance on existing respiratory equipment. With a stylish, compact main unit, the AirmateTM is probably the smallest and lightest powered unit available today. The turbo unit is belt mounted, powered by a clip in/clip out rechargeable battery pack, and provides a continuous stream of filtered air. The AirmateTM also features two audible and visual alarms which alert the user to low battery and blocked filter conditions, making the system one of the safest available.
Comfortable
Featuring an ergonomic design, AirmateTM is light (Only 1.1kg Complete) and flexible. The belt is equipped with soft padding, which gives the user both stability and comfort. As an option, there is also a larger and wider comfort pad for those who need extra stability and support for the back.
Constant airflow
Part No. 455684
An electronic airflow regulator provides the user with a constant airflow (175 l/min) independently of the battery being fully charged or of the filter being dirty during the working day.
PREDATOR FACESEAL
Construction
AirmateTM is extremely robust. By using CYCLOID ABS plastic, a light and durable product for difficult environments has been created.
Filters
AirmateTM is equipped with two filters, which can be easily changed. There is a pre-filter made of textile and a particle filter. The particle filter has a large filter area, offering a long service life. This P3 type filter provides a particle efficiency of more than 99.8% at 0.4um.
Battery
The standard battery is a very light weight Nickel Metal hydride (NiMh) eight hour battery and gives enough power for a normal working day. NiMh batteries have no Memory lock and therefore can be recharged at any stage without effecting performance. Batteries are easy clip in/ clip out styles and are situated unobtrusively under the turbo unit. Charging time is approximately twelve hours. The batteries can be charged either on or off line.
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WELDING FILTERS
Ordering Information:
Welding filters are manufactured from the highest quality glass or polycarbonate to comply with the requirements of the Australian/New Zealand and other national standards (eg. ANSI Z87.1 & EN 169). All CIGWELD Glass Filter lenses are fully standards approved. If non-approved lenses are used with CIGWELD standards approved helmets it will void the standard mark approval and liability.
(51 x 108mm) Pack of 10 Shade 8 Filter 453852 Shade 9 Filter 453853 Shade 10 Filter 453854 Shade 11 Filter 453855 Shade 12 Filter 453856 Shade 13 Filter 453857 Retail Packaging with 2 Lenses Shade 8 Filter 454280 Shade 9 Filter 454281 Shade 10 Filter 454282 Shade 11 Filter 454283 Shade 12 Filter 454284 Shade 13 Filter 454285 OMNI-VIEW FILTERS
Gold coated welding filters
(133 X 114MM)
Glass filter
The gold coated Omni-View filter allows welders to see their work in true natural colours. It also offers protection from infrared and ultra violet radiation, flying particles that would scratch or break ordinary glass and at the same time reflects practically all heat.
Retail Packaging with 1 Filter, 1 Cover Lens Shade 9 Filter 453953 Shade 10 Filter 453924 Shade 11 Filter 453925 Shade 12 Filter 453926
WIDE VIEW OMNIVIEW FILTERS For use with wide view helmets Retail Packaging with 1 Filter Lens Shade 9 Filter 454088 Shade 10 Filter 454089 Shade 11 Filter 454090 Shade 12 Filter 454091 Shade 13 Filter 454092 Shade 14 Filter 454094
Omni-View filter
11
12
13
14
Note: The filter lenses in the chart are recommendations only and welders should select the shade of their choice.
WARNING To guarantee eye protection look for a licence number or the TICK marks on glass welding filters, not just AS/NZS 1338.1
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ARCMASTER SERIES III ELECTRONIC WELDING LENSES
PART NUMBER 454220 454243 454143 454259 454252 STOCKING UNIT Predator Lift Front helmet with ARCMASTER shade 11 lens Predator Lift Front ARCMASTER shade 11 lens pack Hiderok ARCMASTER shade 11 Lift front helmet Predator ARCMASTER variable shade 9-13 lens pack Predator ARCMASTER shade 11 lens pack LENS SIZE 51 x 108mm 51 x 108mm 51 x 108mm 90 x 110mm* 90 x 110mm* SPARE PARTS PART NUMBER 454146 454148 454168 454224 STOCKING UNIT
ARCMASTER shade 11 lens ARCMASTER shade 1 and 2 upgrade kit Impact lens for manual variable lens Predator shell (no lens pack)
Technical Characteristics:
Type Size Viewing area Switching time Clearing time Sensitivity adjustment Powered by UV/IR protection Light shade Storage temperature Recommended for TIG Approvals Weight Warranty Shade 11 lens, 51 x 108mm 51 x 108 x 5mm 95 x 35mm 0.0005 sec (0.5ms) 0.2 sec No Solar cells shade 16 Shade 2.5 -20C to +65C Yes ANSI Z87.1 45gm 12 months Shade 11 lens, 90 x 110mm 90 x 100 x 7mm 95 x 46.5mm 0.0005 sec (0.5ms) 0.4 sec No Solar cells Shade 3 -5C to +55C -20C to +65C Yes CE/DIN/EN 169-379 85gm 12 months Variable shade 9-13 lens, 90 x 110mm 90 x 100 x 7mm 95 x 46.5mm 0.0002 sec (0.2ms) 0.4 sec yes Solar cells Shade 4 -5C to +55C -20C to +65C Yes CE/DIN/EN 169-379 95gm 12 months
*Note: 90 x 110mm ARCMASTER lenses use a spacer to adjust their size to fit a standard 133 x 114mm wide view helmet.
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SECTION FOUR
COVER LENSES
Ordering Information:
The cover lens is an optically correct lens with a surface that provides the highest resistance to welding spatter. The cover lens will outlast other types and save considerable time and money in replacing ordinary glass or plastic filter lenses. CIGWELD CR39 Cover Lenses are designed to protect the filter lens from heat and spatter and are supported by full Standards Mark Certification.
(51 x 108mm) CR39 COVER PLATES
Standards Mark Certified and 100% CR39.
Pack of 200 Part No. 453861 Retail Packaging with 2 Plates Part No. 454141 CLEAR GLASS COVER PLATES Pack of 10 Part No. 453862 Retail Packaging with 2 Plates Part No. 454286(
Pack of 20 Part No. 454077 Retail Packaging with 2 Plates Part No. 454171
51 x 108mm
133 x 114mm
CHIPPING LENSES
Ordering Information:
Manufactured from polycarbonate for impact resistance. Assemble in the welding helmet in the position closest to the operator.
(51 x 108mm) CLEAR CHIPPING PLATES Pack of 20 Part No. 453999 (133 X 114MM) CLEAR CHIPPING PLATES Retail Packaging with 2 Plates Part No. 454098
51 x 108mm
133 x 114mm
MAGNIFICATION LENSES
Ordering Information:
The CIGWELD magnifying lens magnifies the work area to substantially assist the welder in maintaining the high standards required. They are available from 1.5 diopter magnification - up to 2.5 times.
(51 x 108mm) CIGWELD MAGNIFICATION LENS Magnification 1.5 diopter 454012 2.0 diopter 454010 2.25 diopter 454014 2.50 diopter 454011
51 x 108mm
WARNING To guarantee eye protection look for a licence number or the TICK marks on CR39 cover lenses not just AS/NZS 1338.1
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WELDING GOGGLES
PART NUMBER 454031 454040 454031 IND STOCKING UNIT Lift front gas welding goggles Wide view goggles Lift front gas welding goggles (bulk packed) FILTER SHADE 5 5 5 STANDARDS AS/NZS 1338.1 Lic 493 AS/NZS 1338.1 Lic 493
WELDING GOGGLES FILTERS PART NUMBER STOCKING UNIT 453810 Pair of filters for lift front gas welding goggles (round) 453812 Pair of cover lenses for lift front gas welding goggles (Round)
FILTER SHADE 5
Lift Front Gas Welding Goggles PVC frame with Shade 5 filters.
In gas welding, cutting and brazing, protection must be given against possible injurious radiation and at the same time the visible radiation should be reduced to a comfortable level. For such processes sufficient protection will usually be given by goggles fitted with the appropriate shade lens. Gas welding goggles should be used whenever gas welding, brazing or cutting. They also protect the eyes from splashes and flying particles.
Features:
Description of process Oxy/fuel cutting medium thickness Oxygen lancing Oxygen deseaming Flame gouging General welding Braze welding cast iron Hardfacing This shade will generally cater for 95% of the market Lenses recommended (by Shade No.)
v Soft pliable frame comfortable to wear. v Goggles fit over prescription or safety spectacles. v The Lift Front Goggle comes standard with Shade 5 glass filter lenses and polycarbonate chipping lenses. v The one piece coverall Goggle comes standard with Shade 5 one piece polycarbonate lens.
v Non reflective matt interior finish. v Replaceable lenses are available for the Lift Front Goggle. v Vented to prevent fogging.
SAFETY GOGGLES
PART NUMBER 454554 STOCKING UNIT Antifog Goggle FRAME Clear PVC LENS Clear antifog STANDARDS AS/NZS 1337 Lic 464
Antifog Goggle* Soft, lightweight, economical goggle with antifog coating. Manufactured from PVC plastic. *Standards Mark Certified Product AS/NZS 1337 LIC.464.
Designed to protect the eyes from flying particles and/or potentially harmful liquid splashes. Safety goggles are designed to provide all round eye protection from medium energy flying particles and to prevent the entry of potentially harmful liquid splashes. Safety goggles are recommended for use in situations such as the scaling, grinding and machining of metals, certain wood working operations and stone dressing.
Features:
v Lightweight, soft PVC frame that fits comfortably to the contours of the face. v Spectacles can be worn under goggles. v Anti-fog polycarbonate lenses. v Goggles provide maximum peripheral and frontal vision. The clear frame reduces that enclosed feeling.
Part No. 454554
v Goggles are approved for use against chemical and impact hazards, as defined in AS/NZS 1337. v Ventilation is provided for the eyes while preventing entry of harmful liquids and dust.
SAFETY SPECTACLES
PART NUMBER 453522R STOCKING UNIT General Purpose Wrap Around FRAME Clear LENS Clear Coated UV PROTECTION YES SUNGLARE PROTECTION NO
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CIGWELD faceshields are designed to provide comfortable and safe eye and face protection in areas subject to hazardous projectiles or splashing liquids. There is a comprehensive range of faceshields that utilise two basic materials - Polycarbonate and Thermolite that can be attached to the browguard. Visors are also available in a Universal flare (215mm x 380mm) and a Wide flare (250mm x 410mm).
Features:
v Impact and splash protection. v Outstanding impact resistance. v Polycarbonate Visor contains UV absorber for eye and face protection against high concentrations of ultra violet radiation from the sun (not intended to provide protection against sunglare, except shade 5). v Polycarbonate visor is heat resistant to 150C. v Excellent optical properties.
Medium Velocity Faceshield Complete Standard faceshield for general applications.
v Full length facial protection for the eyes, face, neck and ears.
High Velocity Faceshield Complete Combines the CIGWELD browguard with a fully moulded visor for superior impact protection compared to the standard visors.
v Unrestricted vision for safe and accurate work. v Comfortable, readily adjustable ratchet head harness. v Quick and easy replacement of visors. v Positive manoeuvrability of visor in up and down positions. v Range of visors for different applications in clear or green. v Lightweight - designed with comfort in mind.
VISORS
VISORS PART NUMBER 454614 454565 454440 454579 454510 454511 454486 STOCKING UNIT Clear High Velocity 215 x 380 mm Clear Polycarbonate 215 x 380 mm Clear Polycarbonate wideflare 250 x 410 mm Clear Polycarbonate with Chinguard 215 x 380 mm Clear Thermolite 215 x 380 mm Shade 5 Polycarbonate 215 x 380 mm Shade 5 Polycarbonate 250 x 410 mm STANDARDS AS/NZS 1337 Lic. 464 AS/NZS 1337 Lic. 464 AS/NZS 1337 Lic. 464 AS/NZS 1337 Lic. 464 AS/NZS 1337 Lic. 464
There is a comprehensive range of faceshields that utilise two basic materials - Polycarbonate and Thermolite that can be attached to the browguard. Visors are also available in a Universal flare (215mm x 380mm) and a Wide flare (250mm x 410mm).
Features:
POLYCARBONATE VISORS v The ideal all-round general purpose visor material. v Outstanding impact resistance (2mm thick PC for High impact) (1mm thick PC for Medium impact). v Heat resistant to 150 C. v Excellent optical properties. v Contains UV absorber that provides eye and face protection against high concentrations of UV radiation from the sun (not intended to provide protection against sunglare, except shade 5). THERMOLITE VISORS v Excellent chemical resistance. v Medium impact resistance . v Radiant heat resistance is better than polycarbonate. v Good scratch resistance.
WARNING To guarantee eye and face protection look for a licence number or the TICK marks on visors and browguards, not just AS/NZS 1338.1
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HALF FACE RESPIRATORS
RESPIRATORS PART NUMBER 455456 455458 STOCKING UNIT Single Filter Respirator* Twin Filter Respirator* PRE-FILTER DISCS PART NUMBER 455495 455496 STOCKING UNIT Single Filter (Pack of 100) Twin Filter (Pack of 100) (Pre-filters come complete with retaining ring)
FILTERS SINGLE RESPIRATOR PART NUMBER STOCKING UNIT 455495* Single Pre-filter 455477* Single Particulate Filter 455480* Single Gas Filter 455489* Single Combination Filter
FILTERS TWIN RESPIRATOR PART NUMBER STOCKING UNIT 455496* Twin Pre-filter 455481* Twin Particulate Filter 455592* Twin Gas Filter 455483* Twin Combination Filter
Single Filter Respirator* Quick release headband with soft dry cushion flange offering economical protection.
Twin Filter Respirator* Offering all the advantages of the Single Filter Respirator plus an additional filter and exhalation valve for increased breathing comfort.
CIGWELDs half face respirators have been designed to protect the wearer from at least one or more of the following types of atmospheric hazards: Contamination in the form of fine particles or particulates such as dust, smoke, liquid mists or welding fumes. Contaminants in the form of toxic gases or vapours. The Australian / New Zealand Standard 1715-1994 defines two distinctly different types of respiratory protective equipment: air purifying devices and air supplied devices. A greater use of mechanical appliances and chemicals by modern industry has increased the need for personal respiratory protection. Breathing contaminated air constitutes a respiratory hazard which can range in its effects from mild discomfort to chronic or acute poisoning or even death. CIGWELD Half Face Respirators have been designed to incorporate the best in filtration and plastics technology to provide well fitting and effective respiratory protection. In areas where large particulate matter exists, the use of pre-filters will give longer filter life.
Features:
v Universal style. The unique roll forming face cup provides a good fit for most faces. v Manufactured from soft, pliable silicone rubber adjusting automatically with facial movement that is lightweight and will not crack or split. v Easily washed in warm soapy water. v Quick release headband that allows for easy adjustment and positive fit. v Features snug comfortable chin cup which holds condensation away from the face. v Filters screw on and are locked on an angle to ensure wide unrestricted vision.
v Exhaust valve is housed in a robust high impact cage - low breathing resistance on exhalation and a very low likelihood of accidental damage. v One way inhalation valve - prevents exhaled air from passing back into the filter. v Head strap attached to yoke. v Unique head strap adjustment ensures a firm, comfortable seal exerted from the centre of the respirator. v The Twin Filter provides up to 2-3 times the work life of a comparable single filter.
Cartridge Cartridge Protects Against: Colour Designation AS 1716 Pre-Filter Coarse dust Removal of coarse dust and particles used for extending filter life. White White Brown Dust Dust Gas Solid particulates (dust, smoke, metal fumes). Solid particulates (dust, smoke, metal fumes).
Filter Pre-Filter (Single) (Twin) Particulate Filter Single Particulate Filter Twin Gas Filter Single
Organic vapours (boiling point A AUS over 65C), solvents, eg acetone, benzene, carbon tetrachloride, styrene, toluene, trichlorethylene, xylene in concentrations below 0.1% by volume. (1000 ppm) Organic vapours (boiling point A1 over 65C), solvents, eg acetone, benzene, carbon tetrachloride, styrene, toluene, trichlorethylene, xylene in concentrations below 0.1% by volume. (1000 ppm)
Brown
Gas
455592*
PRE-FILTERS For CIGWELD Half Face Respirators. In areas where larger particulate matter exists the use of a pre-filter will offer longer filter life.
Combination Organic vapours (boiling point A AUS-P1 over 65C), solvents, eg acetone, benzene, carbon tetrachloride, styrene, toluene, trichlorethylene, xylene in concentrations below 0.1% by volume. (1000 ppm) Solid particulates (dust, smoke). Combination Organic vapours (boiling point A AUS-P2 over 65C), solvents, eg acetone, benzene, carbon tetrachloride, styrene, toluene, trichlorethylene, xylene in concentrations below 0.1% by volume. (1000 ppm) Solid particulates (dust, smoke, metal fumes).
455489*
FILTER LIFE INFORMATION The life of the filter varies greatly depending on the characteristics of the filter, nature of hazard, concentration of contaminant, activity of the wearer, etc. It is generally accepted that the filter life is spent if: Breathing becomes difficult. A smell of vapour or gas is evident inside the respirator. (CIGWELD recommend used filters be destroyed for safe practice.) STORAGE/SERVICE LIFE Limited storage life 5 years from the date of manufacture - this date is printed on the filter. Limited service life 6 months for a filter that has been opened - even when not in use. when in use, service life depends on usage time versus hazard concentration level.
WARNING Whenever in doubt about which filter to recommend or use, contact the manufacturer of the chemical and request a material safety data sheet which should specify the appropriate filter type to use.
455483*
Particulate Respiratory Classifications The following is a simplified explanation of the classifications that apply and is intended as an approximate guide to filter selection. P1 Is intended for low toxicity Particulate (fume, dusts etc) protection and is intended to remove 80% of the particular contaminant. P1 is not recommended for use with Welding Fume. P2 Is intended for higher toxicity Particulate (fume, dusts etc) protection and is intended to remove 94% of the particular contaminant. P1 is not recommended for use with Welding Fume. Note: The above table should be used when the properties of the working atmosphere are well known. Specific workplace monitoring should be carried out to ensure correct filter selection. If any doubt exists STAY OUT and contact your local Department of Health & Safety.
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STANDARDS AS/NZS 1716 Lic. 876 AS/NZS 1716 Lic. 876 AS/NZS 1716 Lic. 876 AS/NZS 1716 Lic. 876 AS/NZS 1716 Lic. 876
8712 Welding Fume Respirator Protects the welder from welding fumes and mechanically generated dusts and mists.
1100 Disposable Mask Designed for use with nuisance dust and non-toxic particulates only.
2200 P2 Disposable Mask Designed for protection against mechanically and thermally generated dust and mists.
8010 Welding Fume (P2) Replacement Filter For protection from most welding fume,
2300 P2 Disposable Mask Same as 2200 P2, but has exhalation valve. Ideal for most welding applications.
2400 P2 Mask Plus Nuisance Organic Vapour and Ozone Can be used to protect against dust/ mist/welding fumes plus nuisance level organic vapour/ozone.
AIRWASH MASK
AIRWASH MASK SYSTEM PART NUMBER STOCKING UNIT 455699 Soft Top Heavy Duty Airwash Mask * 456145 4 Person Air Filtration Unit (see page 226 for more details) SPARE PARTS PART NUMBER 455598 455580 455599 455576 STOCKING UNIT Hood for Heavy Duty Airwash Mask Visors Covers (tear off) pkt 10 Replacement visor for Heavy Duty (includes valve) Airwash Mask Inline Filter Replacement SPARE PARTS PART NUMBER 455677 455681 STOCKING UNIT 5 metre Air Hose and Fittings Flow Control Valve
The new CIGWELD heavy duty Airwash mask is a fully standards approved clean air system. The unit is built from a special SARANEX material for excellent chemical resistance and is designed with a comfortable inner liner. The unit is only available in a soft top version and has fully approved airline hose. The unit has a controlled orifice to deliver the required air flow to the operator. A flow control valve is also available. Wherever an operator needs protection from hazardous fumes e.g. Two pack paints and chemical fumes as specified. *Standards Mark Certified Product AS/NZS 1716 LIC.492.
Features:
v An air-supplied respirator mask for protection against dust and chemicals. v Lightweight spectacles can be worn under the mask. v Undistorted 220deg view. v Cover visors are available to protect the main visor from damage. v Robust design. v Easily and quickly cleaned using warm and soapy water. v CIGWELD Airwash mask 455699 complies to AS/NZS 1716: 1994.
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EARMUFFS
EARMUFFS PART NUMBER 455200 455315 455316 455314 STOCKING UNIT Silencer Light Duty 28db* SLC80 Silencer Medium Duty 27db* SLC80 Silencer Heavy Duty 28db* SLC80 Silencer Heavy Duty Plus 29db* SLC80 STANDARDS AS/NZS 1270 Lic. 958 AS/NZS 1270 Lic. 958 AS/NZS 1270 Lic. 958 AS/NZS 1270 Lic. 958
RECOMMENDED USE Light Duty Industrial Medium Duty Industrial Heavy Duty Industrial Heavy Duty Industrial
When sounds become disturbing, irritating or even sometimes painful, we classify them as harmful noise. However, noise does not have to hurt before it damages your ears. The noise which causes hearing loss is invisible and often painless yet it results in a gradual loss of our ability to hear.
Features:
v v v v
Silencer Light Duty 28db SLC80 455200 A very popular general purpose earmuff. Suitable for a wide range of light industrial and domestic applications. Silencer Medium Duty 27db SLC80 455315 A comfortable lightweight economical earmuff ideal for welders. The Silencer Medium Duty is intended for general applications.
Soft ear cushions. Snug fit for all day comfort. Lightweight and strong. Economical.
Specifications:
Earmuffs are made of a mixture of plastics and foam. Correct hearing protection should be worn at all times in industry. The highest dB rated earmuff or earplug is not necessarily the best option. In some industries this could be dangerous as you still need to hear workers or machinery around you. Eg: warnings or forklifts etc.The first requirement of a hearing protector is that it should supply sufficient sound reduction (attenuation) for the work environment concerned.
Acoustic Attenuation Decibels (dB) to AS 1270-1988 Frequency-Hertz 125 250 500 1000 2000 4000 8000 SLC80 Mean Attenuation Standard Deviation Mean Attenuation Standard Deviation Mean Attenuation Standard Deviation Mean Attenuation Standard Deviation 13.8 4.2 15.4 3.6 15.3 4.0 15.9 3.6 18.7 3.1 18.0 2.6 17.6 3.1 18.5 2.8 26.0 2.6 25.7 2.3 26.2 3.2 26.9 2.3 35.8 3.7 30.8 3.0 33.1 3.0 34.3 2.5 34.0 3.2 31.9 3.0 33.5 2.6 33.8 3.7 30.6 4.0 28.2 2.5 35.1 3.1 37.2 2.7 32.3 3.1 29.7 4.0 31.6 3.5 37.3 2.8 28 27 28 29
Earmuff Silencer Light Duty Silencer Medium Duty Silencer Heavy Duty Silencer Heavy Duty Plus
Silencer Heavy Duty 28db SLC80 455316 The Silencer Heavy Duty is intended for applications where extra sound control is required.
Silencer Heavy Duty Plus 29db SLC80 455314 The Silencer Heavy Duty Plus is intended for applications requiring heavy duty sound control.
EARPLUGS
EARPLUGS PART NUMBER 455317 STOCKING UNIT SPARK PLUGS Earplugs pk 200* EARPLUG DISPENSERS PART NUMBER STOCKING UNIT 455323 SPARK PLUGS dispenser pack 250 pr* 455324 SPARK PLUGS dispenser pack 500 pr* EARBANDS PART NUMBER 455331 455275 STOCKING UNIT JAZZ Band 18.5 DB SLC80 PURABAND 18 DB SLC80
SPARK PLUGS Earplugs form a barrier against noise to a decibel rating of 26dB SLC80 and are available corded and uncorded. The extra soft, low pressure foam of SPARK PLUGS Earplugs seals the ear canal without pressure. Their natural perfect shape is tapered for a snug fit while conforming to the ear canal. SPARK PLUGS are quick, easy and comfortable to use and are disposable.
Specifications:
Earplugs are made of Polyurethane or PVC. *Standards Mark Certificate Product AS 1270 LIC.958, AS 1270 LIC. 875.
EARPLUG DISPENSER
The new CIGWELD Ear plug dispensers are a revolution in hearing protection management. The dispensers are low cost and basically the plugs are the only outlay. The unit is highly visible in a totally sealed unit for complete hygiene. The Plug Station is recyclable which is a major benefit in todays environment. The new Plug Stations are maintenance free - put it up until its empty and then throw it into the recycle bin and add another. For use in all factories and wherever noise is a concern and convenient effective hearing protection is required.
EARBANDS
Lightweight personal hearing protectors worn with the band passed under the chin. Ideal for light industrial applications. Ear Bands are not earplugs, they block noise at the outer ear passage by sealing off the ear canal.
Features:
v Soft ear cushions. v Snug fit for all day comfort. v Lightweight and strong.
JAZZ Band 18.5 db SLC80 Part No. 455331 The JAZZ Band offers soft foam pads that are washable and reusable. The modern styled JAZZ Band comes fitted with a neck cord. PURABAND 18 db SLC80 Part No. 455275 Purabandis cool and comfortable to use. The durable soft pods are non toxic and non allergenic.
v Economical. v A cooler and lighter alternative to earmuffs. v Does not interfere with eyewear. v Easily worn with hard hats. v Band designed to fit all head shapes comfortably.
NOTE: Foam pods are not available as a separate part for JAZZ Band or PURABAND.
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GENERAL INFORMATION
i
1,080kg 1,080kg 1,000kg
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PACKAGING INFORMATION
Pallet Weights of Electrodes:
12kg Cartons 15kg Standard Cartons 25kg Cartons = = = 90 Ctn per pallet 72 Ctn per pallet 40 Ctn per pallet = = =
COIL:
Spool Dimensions:
SEE NEXT PAGE FOR SPOOL DIAGRAMS CIGWELD Name Spool 100mm Dimensions A Flange O.D. B Hub I.D. C Barrel Diameter D Width Outside E Width Inside F Engaging Hole G Hole offset Weight Range MiniSpool 200mm 4 Inch 100mm 16mm 57mm 45mm 40mm ----0.45-1kg HandiSpool 300mm 8 Inch 200mm 52mm 104mm 55mm 45mm 11mm 44mm 5kg Spool 400mm 12 Inch 300mm 52mm 207mm 100mm 95mm 11mm 44mm 12.5-15kg Coil 16 Inch 400mm 300mm --100mm ------25-30kg
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SPRAY EQUIPMENT
GENERAL INFORMATION
Conformance Certificate:
Demonstrates that the product complies to relevant Standards, Regulations and Specifications. The certificate certifies that the product supplied is equivalent to that used in annual Shipping Society approval tests (ABS/DNV/LRS) and/or Standards Conformance tests (AS/NZS & AWS). Includes conformance test results. Available for all manufactured main line products. Issued Free Of Charge.
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GENERAL INFORMATION
i
v Direct Current The electrode lead and welding Electrode electrode are connected to the Positive positive pole on the welding machine. Also known as DC+ or DCEP and DC reverse polarity. (Positive = 2/3 Heat) E. v Edge Preparation v Electrode Lead F. v Flux The surface prepared on the edge of a joint for welding. Conductor between source of current and electrode holder. Fusible material coated onto electrodes for removal of oxides impurities and to create gas for shielding and slag for shape and contour. The melting together of filler metal and base metal or a base metal only to produce a weld. The electrical conductor between the arc welding current source and work piece connection. Also known as Work Lead. The process of covering a surface with wear-resistant metal by welding to reduce wear. T. v Side Bend Test S. v Seal Weld v Sidewall
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v Short Arc Is metal transfer where molten (short circuiting)metal from an electrode is transfer deposited during repeated short circuits. The surface of a joint wall included inside the preparation of a butt weld. A test in which the side of a transverse section of the weld is bent around a specified radius.
v Fusion
v Slag Inclusion Non-metallic solid material trapped in weld metal or between weld and base metal. v Spatter Metal particles expelled during welding which do not form part of the weld.
v Ground Lead
v Backgouging
H.
v Hardfacing
v Spray Transfer Metal transfer where molten metal from an electrode is propelled across the arc in small droplets. v Stringer Bead A weld bead made without weaving. v Suck-Back v Tack Weld A concave root surface. A small weld made to hold parts in proper alignment until final welds are made. A crack in the heat affected zone which may or may not extend to the surface of the base metal. A depression on the weld face dropping below the surface of the base metal. Uphill direction. A weld bead made with slow oscillation motion of the electrode, best limited in width to 2-3 times the diameter of the electrode. Written verification that a welder has produced welds meeting a prescribed standard of welder performance. A controlled electrical discharge between the electrode and the work piece that is formed and sustained by the establishment of a gaseous conductive medium, called an arc plasma.
v Backing Strip
v Heat affected The region beneath or around the Zone weld bead which has not melted, but whose mechanical properties or microstructure has been altered by the heat of welding. I. v Infra-Red Radiation v Intermittent Welding v Interpass Temperature Electromagnetic energy with wavelengths from 770 to 12,000 nanometers. Is welding wherein continuity is broken by recurring unwelded spaces. In a multiple run weld, the lowest temperature of deposited metal before the next pass is started. Normally measured 25mm from the weld metal centre line. The lowest temperature at which a metal or an alloy is completely liquid. The order in which weld passes of a continuous weld are made along its length.
U.
V. W.
v Liquidus
v Longitudinal Sequence
v Welder Certification
v Buffer Layer
v Melt-Through Is the visible root re-inforcement obtained in a one sided weld joint. v Open Circuit Voltage v Parent Metal v Peening v Penetration v Post-heating v Preheating The voltage between terminals of a power source when no current is flowing. Same as Base Metal. The mechanical working of metals by light hammering. The depth a weld extends into a joint from the metal surface. Application of heat to the weldment after welding is completed. Application of heat to the base metal before welding commences. To establish that welds made by a detailed method can meet standards.
v Welding Arc
C.
v Consumable
P.
v Welding Procedure Qualification Record (WPQR) A record of welding variables used to produce an acceptable test weld and the results of the tests conducted on that weld which qualify a welding procedure specification. v Welding Procedure Specification (WPS) A document providing the detailed variables for a specific welding application to ensure reproduction by trained welders. v Work Lead The conductor between source of current and the work piece or work table. The job, part or component being welded.
v Procedure Qualification prescribed R. v Residual Stress v Root Bead v Root Bend Test v Runoff / Runon Weld Tab
Stress that is present in a joint member or material that is free of external forces. A weld which is part or all of the root joint. A test in which the root surface is bent around a specified radius. Is additional plate that extends beyond the end of the weld joint on which the weld is finished or started. (Also known as an End Tab)
v Work Piece
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WARRANTY TERMS OF WARRANTY January 2004
GENERAL INFORMATION
GENERAL INFORMATION
1. The Trade Practices Act 1974 (Commonwealth) and similar State Territory legislation relating to the supply of goods and services, protects consumers interests by ensuring that consumers are entitled in certain situations to the benefit of various conditions, warranties, guarantees, rights and remedies (including warranties as to merchantability and fitness for purpose) associated with the supply of goods and services. A consumer should seek legal advice as to the nature and extent of these protected interests. In some circumstances, the supplier of goods and services may legally stipulate that the said conditions, warranties, guarantees, rights and remedies are limited or entirely excluded. The warranties set out in Clause 2 shall be additional to any non-excludable warranties to which the Customer may be entitled pursuant to any statute. 2. Subject to Clause 3. CIGWELD gives the following warranties to the Customer: Insofar as they are manufactured or imported by CIGWELD, goods will upon delivery be of merchantable quality and reasonably fit for the purpose for which they are supplied by CIGWELD. CIGWELD will repair or, at its option, replace those of the goods which, upon examination, are found by CIGWELD to be defective in workmanship and/or materials. CIGWELD reserves the right to request documented evidence of date of purchase. 3 The Warranty in Clause 2; Is conditional upon: The Customer notifying CIGWELD or our Accredited Distributor in writing of its claim within seven (7) days of becoming aware of the basis thereof, and at its own expense returning the goods which are the subject of the claim to CIGWELD or nominated Accredited Distributor/Accredited Service Agent. The goods being used in accordance with the Manufacturers Operating Manuals, and under competent supervision. Does not apply to: Obsolete goods sold at auction, second-hand goods and prototype goods. Breakdown or malfunction caused by accident, misuse or normal wear and tear. Repairs or replacement made other than by CIGWELD or Accredited Service Agents, unless by prior arrangement with CIGWELD. Replacement parts or accessories which may affect product safety or performance and which are not manufactured, distributed or approved by CIGWELD. 4. CIGWELD declares that, to the extent permitted by law, it hereby limits its liability in respect of the supply of goods which are not of a kind ordinarily acquired for personal, domestic or household use or consumption to any one or more of the following (the choice of which shall be at the option of CIGWELD). The replacement of the goods or the supply of equivalent goods. The repair of goods. The payment of cost of replacing the goods or acquiring equivalent goods. The payment of the cost of having goods repaired. 5. Except as provided in Clauses 2 to 4 above, to the extent permitted by statute, CIGWELD hereby excludes all liability for any loss, damage, death or injury of any kind whatsoever occasioned to the Customer in respect of the supply of goods including direct, indirect, consequential or incidental loss, damage or injury of any kind.
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GENERAL INFORMATION
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Warranty Schedule
These warranty periods relate to the warranty conditions in clause 2. All warranty periods are from date of sale from the Accredited Distributor of the equipment. Notwithstanding the foregoing, in no event shall the warranty period extend more than the time stated plus one year from the date CIGWELD delivered the product to the Accredited Distributor. Unless otherwise stated the warranty period includes parts and labour. CIGWELD reserves the right to request documented evidence of date of purchase. MANUAL ARC EQUIPMENT WARRANTY PERIOD Transarc 131i, 161i; 145i; 165i; 141VRD; 161VRD 18 months Compact, Compact Turbo, Easywelder Turbo, Transarc 280AC/DC, Transarc 400AC/DC 1 year Transarc 250Si; Transarc 300Si 1 year Main Power Magnetics 2 years (Labour 1 year) Original Main Power Rectifiers, Control P.C. Boards 2 years (Labour 1 year) All other circuits and components including, but not limited to, relays, switches, contactors, solenoids, fans, power switch semi-conductors 1 year Electrode holders, Work clamps and accessories 1 year Electrode Drying Ovens 6 months ENGINE DRIVEN WELDERS Main Power Magnetics 2 years Original Main Power Rectifiers, Control P.C. Boards 2 years All other circuits and components including, but not limited to, relays, switches, contactors, solenoids, fans, power switch semi-conductors 1 year Diesel/Petrol Engines and Associated Components Refer to Engine Manufacturers Warranty MIG, & TIG WELDING EQUIPMENT Portaweld 100, Transmig 135, 165, 190, 200, 220, 250, 275 (Compact or Remote where applicable) Main Power Magnetics 3 years Original Main Power Rectifiers, Control P.C. Boards 18 months All other circuits and components including, but not limited to, relays, switches, contactors, solenoids, fans, power switch semi-conductors 1 year Transmig 330; 400; 400HD; 450EC; 500i (Compact or Remote where applicable) Main Power Magnetics 3 years Original Main Power Rectifiers, Control P.C. Boards 3 years All other circuits and components including, but not limited to, relays, switches, contactors, solenoids, fans, power switch semi-conductors 1 year Transtig 160AC/DC/HF 18 months Transtig 200Pi; 200AC/DC; 250Pi; 300Pi; 300AC/DC; Transmig 400i Main Power Magnetics 2 years (Labour 1 year) Original Main Power Rectifiers, Control P.C. Boards 2 years (Labour 1 year) All other circuits and components including, but not limited to, relays, switches, contactors, solenoids, fans, power switch semi-conductors 1 year GENERAL ARC EQUIPMENT MIG and TIG 3 months Arc Air Gouging torches 6 months MIG, TIG and Plasma welding torch consumable items Nil Water Recirculator 1 year Replacement repair parts 3 months (Labour Nil) GAS WELDING AND CUTTING EQUIPMENT Hand held welding, cutting and heating blowpipes, blowpipe mixers, cutting and powder spray attachments 5 years** Accessories, defined as items used to carry, support, ignite, maintain or repair, including hoses and fittings, cutting nozzles, welding and heating tips 1 month Gas Regulators (excluding regulator seat assemblies and pressure gauges) 5 years** Regulator seat assemblies and pressure gauges used in Gas Regulators 1 year Manifolds - Manual and Portable 5 years** Medalist Regulators 6 months Turbo Torch 2 years (refer separate schedule) ** Elastomer seals and O rings used in the equipment 6 months PLASMA CUTTING MACHINES Pak Master 50XL Plus; 75XL Plus; 100XL Plus ; CutMaster 38; 81;101 Main Power Magnetics 3 years (Labour 1 year) Original Main Power Rectifiers, Control P.C. Boards 3 years (Labour 1 year) All other circuits and components including, but not limited to, starting circuits, contactors, relays, solenoids, pumps, power switch semi-conductors 1 year Pak Master 7e; 9e; AP70; AP90 1 year Drag-Gun 1 year AP 40i Compact 18 months Consoles, Control Equipment, Heat Exchangers and Accessory Equipment 1 year Plasma cutting torches and leads 6 months SL60 & SL100 1Torch Plasma Torches 1 year Plasma cutting torch consumable items Nil Repair / Replacement Parts 3 months (Labour Nil) SAFETY PRODUCTS All products are strictly subject to clauses 2 and 3 of the warranty conditions All claims will be strictly subject to inspection by CIGWELD EASY SPRAYER SPRAY OUTFIT All components 2 years Warranty period is reduced to 6 months if the product is used in a commercial or industrial application WELDING CONSUMABLES 12 months * * Goods returned as faulty will either be credited or replaced subject to inspection by CIGWELD WARNING For the purpose of safety and performance and to protect your CIGWELD Equipment Warranty always use genuine CIGWELD replacement parts and accessories. Please note that the information detailed in this statement supersedes any prior published data produced by CIGWELD. In the interest of continuous improvement CIGWELD Pty. Ltd reserves the right to change the specifications or design of any of its products without prior notice. (c) CIGWELD 2004 All Rights Reserved
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GENERAL INFORMATION
NOTES
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NOTES
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NOTES
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SAFETY EQUIPMENT
NOTES
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Welding Consumables
SATINCRAFT ALLOYCRAFT WELDCRAFT SATINCROME FERROCRAFT FLUX-COR VERTI-COR METAL-COR SATIN-COR COBALARC STOODY WELDALL PIPEARC CASTCRAFT AUTOCRAFT SHIELDCOR
THE TOOLBARS IN THE WELDING CONSUMABLE SECTION OF THIS CATALOGUE ARE COLOUR CODED TO MATCH THE CIGWELD POCKET GUIDE FOR EASY CROSS REFERENCE.
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2203.1: *ETP-GMn/p-W503A. CM1 H5A5.18: E70C-6M 2203.1: ETD-GMn/p-W503A. CM1 H5 A5.18: E70C-6M 1553.1: E4112-0 1553.1: E4113-0 1553.1: E411 6-0 1553.3: E308L-16 1553.3: E309L-16 1553.3: E312-16 1553.3: E316L-16 equivalent electrode classification 1553.1: E4110-2 1858.1: EM12K-FMM-W503A A5.1: E6013 A5.1: E6013 A5.1: E6013 A5.4: E308L-16 A5.4: E309L-16 A5.4: E312-16 A5.4: E316L-16 A5.15: ENiFe-CI A5.1: E6010 A5.17: F7A4-EM12K A5.17: F6P4-EM12K
2203.1: ETD-GCp-W502A. CM1 H10 A5.20: E70T-1 H8 2203.1: ETD-GMp-W502A. CM1 H10 A5.20: E70T-1M H8 2203.1: ETD-GCp-W502A. CM1 H10 A5.20: E70T-1 H8 1553.1: E4113-0 1553.3: E308L-17 1553.3: E309Mo-17 1553.3: E316L-17 1553.3: E318-17 2203.1: ETP-GNn-W500A. CM2 2203.1: ETPS-GNn-W500A. CM2 2576: 2360-B5/B7 2576: 2360-B7 2576: 1865-B7 2576: 1855-B5/B7 2576: 1215-B7 2576: 2565-B7 2576: 1315-B7 2576: 1315-B7 2576: 1435-B5/B7 A5.1: E6013 A5.4: E308L-17 A5.4: E309Mo-17 A5.4: E316L-17 A5.4: E318-17 A5.20: E71T-11 A5.20: E71T-GS A5.22: E308LT1-1 A5.22: E308LT1-4 A5.22: E309LT1-1 A5.22: E309LT1-4 A5.22: E309LT0-1 A5.22: E309LT0-4 A5.22: E316LT1-1 A5.22: E316LT1-4 A5.22: E308LT0-3 A5.22: E309LT0-3
2203.1: ETP-GCn/p-W505A. CM1 H5 A5.20: E71T-5 H4 2203.1: ETP-GMn/p-W505A. CM1 H5 A5.20: E71T-5MJ H4 2203.1: ETD-GCnp-W503A. CM1 H5 A5.20: E70T-5 H4 2203.1: ETD-GMnp-W503A. CM1 H5 A5.20: E70T-5M H4 2203.1: ETD-GCp-W769A. K4 H5 2203.1: ETP-GCp-W503A. CM1 H10 2205.1: ETP-GMp-W503A. CM1 H4 2203.1: ETP-GMp-W554A. Ni1 H10 2203.1: ETP-GMp-W629A. K2 H10 2203.1: ETP-GMp-W768A. K3 H10 2203.1: ETP-GCp-W502A. CM1 H10 2203.1: ETP-GCp-W503A. CM1 H10 2203.1: ETP-GCp-W502A. CM1 H4 1553.3: E312-17 1553.1: E4113-2 A5.29: E110T5-K4 A5.20: E71T-1 H8 A5.20: E71T-1 H4 A5.29: E81T1-Ni1 A5.29: E91T1-K2 A5.29: E111T1-K3M H8 A5.20: E71T-1 H8 A5.20: E71T-1 H8 A5.20: E71T-12 H8 A5.20: E71T-1 H4 A5.4: E312-17 A5.1: E6013
Comweld Silicon Bronze Rod (801) 1167.2: RCuSi-A Comweld Silver Brazing Flux No. 2 Comweld Super Steel Comweld Tobin Bronze Rod Comweld VAPAFLUX 1167.2: R2 1167.1 & 2: RCuZn-A
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CIGWELD has an extensive range of high quality welding consumables to suit every application, from the smallest household maintenance chore to heavy industrial applications.
As a major supplier to the manufacturing, mining, construction, engineering, rural and automotive sectors the CIGWELD product range is technologically advanced and constantly evolving.
Competitivley priced and totally dependable, the CIGWELD welding consumable range is backed up with superior customer service, technical support and first class delivery.
You will already know and trust many of the CIGWELD product brand names, so if youre serious about quality and performance use CIGWELD every time and get the job done right.
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As market leader CIGWELD has been at the forefront of electrode research, development, and manufacturing. Working
closely with industry we have developed a comprehensive range of electrode products to meet their demands. Many of these proudcts have brand
names that you may already know and trust such as Satincraft, Ferrocraft, Alloycraft, Castcraft, Weldall and Satincrome. So, if youre
serious about the quality and performance of your welding electrodes use CIGWELD every time and get the job done properly.
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PIPEARC 6010P
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 400 MPa 510 MPa 30% 65J av @ -20C. 40J av @ -30C.
v User Friendly Pipe Welding Electrode. v Lower Spatter Levels and Easy Slag Removal. v Excellent Reverse Bead Formation on Butts. v Versatile Out-of-Position Capabilities. v Batch Numbered for On-the-Job Traceability. v Used to weld out (root, fill and cap) steel pipes such as API 5L, 5LX grades X42 to X52. v Welding of V butt (groove weld) joints in higher strength steels, including 5LX grades X60, X65 and X70. Recommended for root pass welding only.
66 39 25 18
Classifications:
AS/NZS 1553.1: AWS/ASME-SFA A5.1: E4110-2. E6010.
FERROCRAFT 11
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 415 MPa 500 MPa 28% 90J av @ -20C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.12% S: 0.007% Mn: 0.47% P: 0.011% Si: 0.10% APPROVALS: Lloyds Register of Shipping Det Norske Veritas Grade 3, 3Y. Grade 3. American Bureau of Shipping Grade 3. American Bureau of Shipping AWS A5.1 E6011.
OCV
65
DC AC
v Cellulose Pipe Welding Electrode. v All Positional, AC / DC Capabilities. v High Penetration, Root Pass Applications. v WHITE flux colour for easy I.D. v Recommended for root pass welding where the stovepipe or flick techniques can be used to achieve full root penetration. v The root, hot fill and capping pass welding of pipelines, pressure vessels, storage tanks, workshop and field construction.
62 33 22
Classifications:
AS/NZS 1553.1: AWS/ASME-SFA A5.1: E4111-2. E6011.
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45
DC AC
OCV
v Versatile General Purpose Electrode. v All Positional Welding Capabilities. v Ideal for the Vertical-Down Welding of Thin Steel Sections. v Wrought iron furniture. v Suitable for welding Mild steel plate, sheet metal and galvanised iron sheet, ducting, hoppers, tanks, pipes and low pressure pipelines. v Pipes and low pressure pipelines. v Excellent for welding joints with poor fit-up.
55 55 30 30 19
Classifications:
AS/NZS 1553.1: AWS/ASME-SFA A5.1: E4112-0. E6013.
FERROCRAFT 12XP
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation 460 MPa 500 MPa 27% TYPICAL ALL WELD METAL ANALYSIS: C: 0.07% Mn: 0.60% Si: 0.50% APPROVALS: Lloyds Register of Shipping American Bureau of Shipping Det Norske Veritas American Bureau of Shipping Grade 2, 2Y. Grade 2, 2Y. Grade 2. AWS A5.1 E6013.
OCV
45
DC AC
v General Purpose XP series Electrode. v Easy Striking - Hot or Cold! v Xtra smooth Performance (XP). v Versatile - All Positional Capabilities. v Ideal for Vertical Down Fillet Welding. v All positional fillet welding of steel furniture, plates, fences, gates, pipes and tanks etc. v RED flux colour for easy I.D.
95 95 55 55 55 30 30 30 19
15kg 6 x 2.5kg 15kg 3 x 5kg 15kg 6 x 2.5kg 15kg 3 x 5kg 15kg 6 x 2.5kg 15kg 3 x 5kg 25 Rods 50 Rods 90 Rods
Classifications:
AS/NZS 1553.1: AWS/ASME-SFA A5.1: E4112-0. E6013.
Easyweld Blister Pack: 10 x 2.5mm/5 x 3.2mm rod Ferrocraft 12XP Blister Pack 322213
MUREX SPEEDEX 12
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 430 MPa 490 MPa 29% 80J av @ 0C TYPICAL ALL WELD METAL ANALYSIS: C: 0.07% Mn: 0.45% Si: 0.30%
OCV
45
DC AC
v Speedex 12 is a user friendly E4112/E6013 electrode. v Ideal for fillet and butt welding in all positions including vertical down. v Ideal for the welding of thin steel. v Speedex 12 produces a quiet smooth arc with low spatter loss. v Excellent for misaligned joints. v Quick freezing, self detaching slag. v Used for welding mild steel, sheet metal, galvanised iron, wrought iron, RHS tubing. v Uses for Speedex 12 include tanks, gates, trailers, ornamental iron work, back yard projects, frames etc.
55 55 30 30 19
Classifications:
AS/NZS 1553.1: AWS A5.1: E4112-0. E6013.
Email: cigweldsales@cigweld.com.au
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SATINCRAFT 13
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 460 MPa 520 MPa 28% 60J av @ 0C.
45
DC AC
v General Purpose, Rutile Type Electrode. v Outstanding Operator Appeal! v Versatile - All Positional Capabilities. v Smooth Mitre Fillet Welds with Low Spatter. v BLUE flux colour for instant I.D. v General workshop, field and structural welding of mild or galvanised steel components such as pipes, tanks, frames, fences and gates etc.
53 53 53 29 29 29 20
15kg 3 x 5kg 15kg 6 x 2.5kg 15kg 3 x 5kg 15kg 6 x 2.5kg 15kg 3 x 5kg
Classifications:
AS/NZS 1553.1: AWS/ASME-SFA A5.1:
Easyweld Blister Pack: 10 x 2.5mm/5 x 3.2mm rod Satincraft Blue Blister Pak 322203
WELDCRAFT
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 420 MPa 490 MPa 28% 60J av @ -20C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.07% Mn: 0.60% Si: 0.50% APPROVALS: Lloyds Register of Shipping American Bureau of Shipping Det Norske Veritas Grade 3. Grade 3. Grade 3.
OCV
45
DC AC
v Rutile - Basic Type Electrode. v Higher Radiographic Quality. v Excellent Mechanical Properties. v Versatile Out-Of-Position Capabilities. v On-site and workshop welding where better mechanical properties are required and the work cannot be re-positioned to allow welding in the downhand. The electrode is recommended for welding joints subject to radiographic examination in pressure vessel, ship building, bridge and storage tank fabrications.
Classifications:
AS/NZS 1553.1: AWS/ASME-SFA A5.1: E4113-2. E6013.
MUREX SPEEDEX 13
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress 430 MPa Tensile Strength Elongation CVN Impact Values 500 MPa 28% 60J av @ 0C TYPICAL ALL WELD METAL ANALYSIS: C: 0.08% Mn: 0.43% Si: 0.35%
OCV
45
DC AC
v Easy running E4113/E6013 general purpose electrode. v For fillet and butt welding in all positions except vertical down. v Self-lifting slag with low spatter loss. v Recommended for welding thin sections of mild steel and galvanised steels. v Easy to re-start. v Is ideal for general purpose work such as frames, tanks, gates and light structural work.
55 30 19
Classifications:
AS/NZS 1553.1: AWS A5.1: E4113-0. E6013.
Email: cigweldsales@cigweld.com.au
187
WELDING CONSUMABLES
SECTION THREE
45
DC AC
OCV
v Rutile Type, Medium Iron Powder Electrode. v Excellent Operator Appeal! v Versatile - All Positional Capabilities. v Easy Striking - Hot or Cold! v Ideal for Vertical Down Fillet Welding. v Workshop or on-site repair, maintenance and fabrication welding jobs where the iron powder addition gives improved usability over conventional E4112 rutile type electrodes. v Ideal vertical-down fillet welding electrode for thinner steel sections using Touch Welding techniques.
50 50 26 17 9
Classifications:
AS/NZS 1553.1: AWS/ASME-SFA A5.1: E4814-2. E7014.
322205
FERROCRAFT 22
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 440 MPa 512 MPa 25% 60J av @ 0C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.05% Mn: 0.75% Si: 0.25% APPROVALS: Lloyds Register of Shipping Det Norske Veritas Grade 2Y. Grade 2. American Bureau of Shipping Grade 2. American Bureau of Shipping AWS A5.1 E7024.
OCV
45
DC AC
v Rutile Type High Iron Powder Electrode. v High Productivity Fillet and Butt Welding in All Downhand Positions. v Self Releasing Slag. v Recommended for high production welding where large standing fillet welds are required. v Ideal electrode for heavy structural welding tanks, frames, girders, beams, ship structures, rolling stock and general fabrication in the workshop or on-site.
34 18 11 7
Classifications:
AS/NZS 1553.1: AWS/ASME-SFA A5.1: E4824-0. E7024.
# - Ferrocraft 22 is formulated to operate with AC (min 45 O.C.V.), DC+ or DC- polarity. The preferred polarity for DC fillet welding is DC+.
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188
WELDING CONSUMABLES
SECTION THREE
Moisture Re-absorption:
Cardboard packs/cartons of Ferrocraft and Alloycraft may lose their designated hydrogen status due to moisture re-absorption from poor storage environments. Where electrodes have been exposed to moisture or where hydrogen control is important, the following procedures are recommended for reconditioning.
Hermetically Sealed:
Hermetically sealed, hydrogen controlled electrodes are packaged with an air tight seal to maintain product in an original FACTORY FRESH condition for an indefinite period provided the seal is unbroken.
(570F) in a vented oven and thereafter use (660F) in a vented oven and thereafter use From a hot box set at 100 - 120C (210 - 250F). From a hot box set at 100 - 120C (210 - 250F).
FERROCRAFT 16TXP
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress. Tensile Strength Elongation CVN Impact Values 460 MPa. 550 MPa. 27%. 90 J av @ -20C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.07% S: 0.010% Mn: 1.50% P: 0.015% Si: 0.65% TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 7.07.5 mls of hydrogen / 100gms of deposited weld metal.
OCV
APPROVALS:
45
DC AC
Grade 3, 3Y H15. Grade 3H10, 3Y Grade 3Y H10.
v XP series E4816 / E7016 Type Electrode. v Great Operator Appeal / Hydrogen Controlled. v LONGER 350mm 2.5mm Size For Fewer Electrode Change-overs and Less Wastage. v Easy operation, reliable Grade 3 weld metal properties and low hydrogen status of Ferrocraft 16TXP make the electrode ideal for maintenance welding jobs, including the repair of earth moving equipment and the buttering of steel sections prior to the application of hard surfacing.
53 53 28 28 19
Classifications:
AS/NZS 1553.1 AWS/ASME-SFA A5.1: E4816-2 H10. E7016 H8.
Easyweld Blister Pack: 10 x 2.5mm/5 x 3.2mm rod Ferrocraft 16TXP Blister Pack 322214
# - Ferrocraft 16TXP is formulated to operate with AC (45 O.C.V min), DC+ or DC- polarity. The preferred polarity for fillet welding and fill and capping passes is DC+.
OCV
APPROVALS:
45
DC AC
Grade 3, 3Y H15. Grade 3H10, 3Y Grade 3Y H10.
v v v v
RTE Hermetically Sealed Ring Pull Cans. 2ND QUA XP series E4816 / E7016 Type Electrode. 2004 Excellent Operator Appeal / Hydrogen Controlled. LONGER 350mm 2.5mm Size For Fewer Electrode Change-overs and Less Wastage. v Easy operation, reliable Grade 3 weld metal properties and low hydrogen status of Ferrocraft 16TXP make the electrode ideal for maintenance welding jobs, including the repair of earth moving equipment and the buttering of steel sections prior to the application of hard surfacing.
Classifications:
E4816-2 H10. E7016 H8.
RELEASEDR
53 28 19
# - Ferrocraft 16TXP Hermetically Sealed is formulated to operate with AC (45 O.C.V min), DC+ or DC- polarity. The preferred polarity for fillet welding and fill and capping passes is DC+.
Email: cigweldsales@cigweld.com.au
189
WELDING CONSUMABLES
SECTION THREE
45
DC AC
Grade 3, 3Y H15. Grade 3H10, 3Y Grade 3Y H10.
OCV
APPROVALS:
v v v v v v
E4816 / E7016 Type Electrode. Good Operator Appeal. Smooth stable, hydrogen controlled weld deposit. Grade 3 weld metal mechanical properties. Designed to operate from low O.C.V. AC equipment. Ideal for maintenance welding jobs including earthmoving equipment.
3.2 4.0
380 380
28 19
2.5kg 2.5kg
SP16132 SP16140
Classifications:
AS/NZS 1553.1 AWS/ASME-SFA A5.1: E4816-2 H10. E7016 H8.
# - Murex Speedex 16 is formulated to operate with AC (45 O.C.V min), DC+ or DC- polarity. The preferred polarity for fillet welding and fill and capping passes is DC+.
FERROCRAFT 7016
TYPICAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 480 MPa 570 MPa 25% 125J av @ -20C 100J av @ -30C TYPICAL ALL WELD METAL ANALYSIS: C: 0.08% S: 0.009% Mn: 1.10% P: 0.019% Si: 0.65% TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 5.0 - 6.0 mls of hydrogen / 100gms of deposited weld metal*. * Reconditioned for 2 hours maximum @ 300C.
OCV
APPROVALS:
50
DC AC
Grade 3Y H10. Grade 3H10, 3Y. Grade 3Y H10. AWS A5.1 E7016.
Lloyds Register of Shipping American Bureau of Shipping Det Norske Veritas American Bureau of Shipping
v Fully Basic Hydrogen Controlled E4816 / E7016 Type Electrode. v Excellent Operator Appeal in All Positions. v Ideal for Fill and Capping Passes. v Excellent Impact Toughness to -30 C. v Applications include pressure vessel fabrication, bridge, ship building, equipment repair and maintenance work.
3.2 4.0
380 380
29 19
5kg 5kg
611743 611744
Classifications:
AS/NZS 1553.1: AWS/ASME-SFA A5.1: BS EN 499: E4816-3 H10. E7016 H8. E42 4 B 12 H10
# - Ferrocraft 7016 is formulated to operate with AC (55 O.C.V), DC+ or DC- polarity.. The preferred polarity for fillet welding and fill and capping passes is DC+.
FERROCRAFT 55U
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 460 MPa. 570 MPa. 29%. 70 J av @ -20C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.07% S: 0.007% Mn: 0.80% P: 0.013% Si: 0.77% TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 7.0 - 7.5 mls of hydrogen / 100gms of deposited weld metal *.
* Reconditioned for 2 hours maximum @ 300C.
OCV O
APPROVALS:
70
DC AC
Grade 3, 3Y H15. Grade 3Y H10.
v Basic, Hydrogen Controlled E4816 / E7016 Type Electrode. v Thin Coated for Easier Joint Access. v Purple End Tip Colour for instant I.D. v Designed specifically for the all positional (except vertical down) root pass welding of steel pipes and plates.
53 31 19
40 90 60 140 90 180
Classifications:
AS/NZS 1553.1: AWS/ASME-SFA A5.1: E4816-2 H10. E7016 H8.
# - Ferrocraft 55U is formulated to operate on low welding current to accommodate poor joint fit up and large root gaps. The electrode is suitable for AC (minimum 70 O.C.V), DC+ or DC- polarity. The preferred polarity for ease of use in root pass welding is DC-. Where it is necessary to maximise weld metal toughness fill and capping passes should be deposited with DC+ polarity.
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190
WELDING CONSUMABLES
SECTION THREE
FERROCRAFT 61
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress. Tensile Strength Elongation CVN Impact Values 450 MPa. 545 MPa. 29%. 160 J av @ -20C. 130 J av @ -30C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.06% S: 0.010% Mn: 1.45% P: 0.012% Si: 0.45%
55
DC AC
Grade 3, 3Y H15. Grade 3H15, 3Y. Grade 3Y H10. AWS A5.1 E7018.
APPROVALS: Lloyd's Register of Shipping American Bureau of Shipping Det Norske Veritas American Bureau of Shipping
v Basic Coated, Hydrogen Controlled E4818 / E7018 Type Electrode. v Excellent Out-of-Position Welding. v Reliable Impact Properties to -30 C. v BATCH NUMBER Identification. v Designed for all positional (especially vertical-up) fillet and butt welding applications on heavier steel sections under high restraint such as machinery parts, pressure vessels, mining equipment, pipework, ship construction and all maintenance and repair work.
42 24 24 16 16 9
15kg 3 x 5kg 611342 15kg 3 x 5kg 611343 15kg 6 x 2.5kg 612343 15kg 3 x 5kg 611344 15kg 6 x 2.5kg 612344 15kg 3 x 5kg 611345
Classifications:
AS /NZS 1553.1: AWS/ASME-SFA A5.1: E4818-3 H10. E7018.
# - Ferrocraft 61 is formulated to operate with AC (55 O.C.V min), DC+ or DC- polarity. The preferred polarity for fillet welding and fill and capping passes is DC+.
OCV
APPROVALS:
55
DC AC
Grade 3, 3YH5. Grade 3H5, 3Y. Grade 3YH5.
ED RELEASRTER
Packaging and Operating Data:
AC (minimum 55 O.C.V.), DC+ or DC- polarity.
Electrode Size mm Length mm Approx No. Rods/kg Current Range (amps) Can Carton Part No
v Hermetically Sealed Cans. v Highly Basic, E4818 / E7018 Type Hydrogen controlled electrode. v Advanced moisture resistant flux coating. v Very low H5 / H4 diffusible hydrogen class. v C-Mn weld deposit for reliable impact properties to -40 C. v Recommended for critical DC welding applications. v Batch Number Identification.
42 24 16
Classifications:
AS /NZS 1553.1: AWS/ASME-SFA A5.1: E4818-5 H5R. E7018-1 H4R.
OCV O
APPROVALS:
70
DC AC
Grade 3, 3YH5. Grade 3H10, 3Y. Grade 3Y H5.
ED RELEASRTER
Packaging and Operating Data:
AC (minimum 70 O.C.V.), DC+ or DC- polarity.
Electrode Size mm Length mm Approx No. Rods/kg Current Range (amps) Packet Carton Part No
v Hermetically Sealed Cans. v Highly Basic, E4818-G / E7018-G Type Hydrogen Controlled Electrode. v Very Low H5 / H4 Diffusible Hydrogen Class. v C - Mn - Ni Weld Deposit for Reliable Impact Properties to -50 C. v BATCH NUMBER Identification. v Recommended for the critical welding of C-Mn, microalloyed and low alloy structural steels in the 350-450 MPa yield strength class. v Applications include the all positional (except vertical down) fillet and butt welding of pressure vessels, offshore platforms, pipes, earth moving equipment.
3.2 4.0
380 380
18 12
3kg 3kg
611813 611814
# - Ferrocraft 18-Ni is formulated to operate with AC (min 70 O.C.V.), DC+ or DC- polarity. The preferred polarity for fillet welding and fill and capping passes is DC+.
Classifications:
AS/NZS 1553.2: AWS/ASME-SFA A5.5: E4818-G. E7018-G.
Email: cigweldsales@cigweld.com.au
191
WELDING CONSUMABLES
SECTION THREE
70
DC AC
OCV O
v Hermetically Sealed Cans. v Improved High Strength, Low Alloy Steel Electrode. v Advanced Flux Coating. v Very Low H5/H4 Diffusible Hydrogen Class. v 550 MPa Tensile Class v BATCH NUMBERED for On-the-Job Traceability.
ED RELEASRTER
40 22 15
v Recommended for the all positional (except vertical down) welding of Chromium and Chromium Molybdenum bearing steels as used in elevated temperature applications.
Classifications:
AS/NZS 1553.2: AWS/ASME-SFA A5.5: E5518-B2. E8018-B2 H4.
OCV O
70
DC AC
v Hermetically Sealed Cans. v Improved High Strength, Low Alloy Steel Electrode. v Very Low H5/H4 Diffusible Hydrogen Class.
ED RELEASRTER
Packaging and Operating Data:
AC (minimum 70 O.C.V.), DC+ or DC- polarity.
Electrode Size mm Length mm Approx No. Rods/kg Current Range (amps) Can Carton Part No
v 550 MPa Tensile Class, Reliable Impact Toughness to -60 C. v BATCH NUMBERED for On-the-Job Traceability. v Suitable for the full or under matching strength welding of high strength nickel bearing steels as used for low temperature applications.
18 12 10
Classifications:
AS/NZS 1553.2: AWS/ASME-SFA A5.5: E5518-C1. E8018-C1 H4.
# - Alloycraft 80-C1 is formulated to operate with AC (min 70 O.C.V.), DC+ or DC- polarity. The preferred polarity for DC welding is DC+.
OCV
70
DC AC
v Hermetically Sealed Cans. v Improved High Strength, Low Alloy Steel Electrode. v Very Low H5/H4 Diffusible Hydrogen Class. v 620 MPa Tensile Class. v BATCH NUMBERED for On-the-Job Traceability.
ED RELEASRTER
Packaging and Operating Data:
AC (minimum 70 O.C.V.), DCEP (DC+) or DCEN (DC-) polarity.
Electrode Size mm Length mm Approx No. Rods/kg Current Range (amps) Can Carton Part No
3.2 4.0
380 380
22 15
3kg 3kg
611963 611964
v Recommended for the all positional (except-down) welding of Cr-Mo and Cr-Mo-V bearing steels as used for high temperature applications.
Classifications:
AS/NZS 1553.2: AWS/ASME-SFA A5.5: E6218-B3 E9018-B3 H4.
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192
WELDING CONSUMABLES
SECTION THREE
ALLOYCRAFT 90 Hermetically Sealed
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: 0.2% Proof Stress Tensile Strength Elongation CVN Impact Values 590 MPa. 680 MPa. 26%. 90 J av @ -40C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.07% Ni: 1.6% Mn: 1.0% Mo: 0.3% Si: 0.40%
70
DC AC
v Hermetically Sealed Cans. v Improved High Strength, Low Alloy Steel Electrode. v Very Low H5/H4 Diffusible Hydrogen Class. v 620 MPa Tensile Class, Reliable Impact Toughness to -40C. v BATCH NUMBERED for On-the-Job Traceability. v Applications include the full or under matching strength welding of high strength steels, including Bisalloy 60, 70 and 80, Welten 60 and 80, AS2074 Gr L6, Comsteel 023/026. ASTM A514 and A517 used in structural, transport, mining and earthmoving applications.
18 12 10
# - Alloycraft 90 is formulated to operate with AC (min 70 O.C.V.), DC+ or DC- polarity. The preferred polarity for DC welding is DC+.
Classifications:
AS/NZS 1553.2: AWS/ASME-SFA A5.5: E6218-M. E9018M H4.
OCV O
70
DC AC
Verticor 111K3 AWS A5.20: E111T1-K3
v Hermetically Sealed Cans. v Improved High Strength, Low Alloy Steel Electrode. v Very Low H5/H4 Diffusible Hydrogen Class. v 760 MPa Tensile Class, Reliable Impact Toughness to -40 C. v BATCH NUMBERED for On-the-Job Traceability. v Applications include the full strength welding of high strength steels, including Bisalloy 80, USST1 and T1A, welten 80, HY80, AS2074 Grade L6A and ASTM A533 type A, A514 and A517 grades used in structural transport, mining and earthmoving applications.
3.2 4.0
380 380
18 12
3kg 3kg
611893 611894
# - Alloycraft 110 is formulated to operate with AC (min 70 O.C.V.), DC+ or DC- polarity. The preferred polarity for DC welding is DC+.
Classifications:
AS/NZS 1553.2: AWS/ASME-SFA A5.5: E7618-M. E11018M H4.
Email: cigweldsales@cigweld.com.au
193
WELDING CONSUMABLES
SECTION THREE
45
OCV
APPROVALS: American Bureau of Shipping AWS A5.4: E308L-17. COMPARABLE CIGWELD PRODUCTS: Autocraft 308LSi GMAW wire AWS A5.9: ER308LSi. Comweld 308L Gas/TIG wire AWS A5.9: ER308L. Shieldcrome 308LT & FCAW wires AWS A5.22: E308LT1-1/4 Mn: 0.76% Ni: 9.8% Si: 0.87% S: 0.010%
v Rutile Type, Stainless Steel Electrode. v Outstanding Operator Appeal. Improved slag lift. v All Positional (except vertical down) Welding Capabilities. v Applications include the single and multi-pass welding of 19Cr/10Ni type stainless steel grades including 201, 202, 301, 302, 303, 304, 304L, 305, 308 etc.
47 47 28 28 18 18
15kg 6 x 2.5kg 611602 12kg 12 x 1kg 610602 15kg 6 x 2.5kg 611603 12kg 12 x 1kg 610603 15kg 6 x 2.5kg 611604 12kg 12 x 1kg 610604
Classifications:
AS/NZS 1553.3: AWS/ASME-SFA A5.4: E308L-17. E308L-17.
OCV
45
v A E308L-16 type stainless steel electrode. v Designed for fillet & butt welding in all positions except vertical-down. v Offers low spatter levels with smooth running. v Ideal for welding 304 and 304L stainless steel grades. v Applications include the all position (except vertical-down) welding of stainless steel tanks, vessels, componentry.
55 30 19
Classifications:
AS/NZS 1553.3: AWS A5.4: E308L-16. E308L-16.
SATINCROME 309Mo-17
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: 0.2% Proof Stress Tensile Strength Elongation CVN Impact Values 500 MPa 620 MPa 35% 60 J av @ +20C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.05% Cr: 23.0% S: 0.012% Mn: 0.75% Ni: 13.0% P: 0.017% Si: 0.9% Mo: 2.2% APPROVALS: American Bureau of Shipping AWS A5.4: E309Mo-17.
OCV
COMPARABLE CIGWELD PRODUCTS: Autocraft 309LSi GMAW wire AWS A5.9: ER309LSi. Comweld 309L Gas/TIG wire AWS A5.9: ER309L. Shieldcrome 309LT & FCAW wires AWS A5.22: E309LT1-1
45
v Rutile Type, Stainless Steel Electrode. v Outstanding Operator Appeal. Improved slag lift. v All Positional (except vertical down) Welding Capabilities. v Applications include the single and multi-pass welding of matching 309 and 309L stainless steels. Also suitable for the dissimilar welding of other 300 series austenitic stainless steels and selected 400 series ferritic grades to mild or low alloy steels.
52 52 30 30 19 19
2.5kg 15kg 6 x 2.5kg 611692 1kg 1kg 1kg 12kg 12 x 1kg 12kg 12 x 1kg 12kg 12 x 1kg 610692 610693 610694 2.5kg 15kg 6 x 2.5kg 611693 2.5kg 15kg 6 x 2.5kg 611694
Classifications:
AS/NZS 1553.3: AWS/ASME-SFA A5.4: E309Mo-17. E309Mo-17.
Email: cigweldsales@cigweld.com.au
194
WELDING CONSUMABLES
SECTION THREE
MUREX SPEEDEX 309L-16
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress 500 MPa Tensile Strength Elongation CVN Impact Values 620 MPa 35% 60J av @ +20C
45
TYPICAL ALL WELD METAL ANALYSIS: C: 0.03% Cr: 23 % Mn: 0.75% Ni: 13% Si: 0.9%
v A E309L-16 type stainless steel electrode. v Designed for fillet & butt welding in all positions except vertical down. v A smoothing running electrode producing low spatter levels. v Ideal for the welding of matching 309 and 309L grades of stainless steel. v Also recommended for the dissimilar welding of mild steel to stainless steel. v Suitable as an intermediate buffer layer prior to hardfacing or as a stainless steel overlay on mild steel.
55 30 19
Classifications:
AS/NZS 1553.3: AWS A5.4: E309L-16. E309L-16.
SATINCROME 316L-17
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: 0.2% Proof Stress Tensile Strength. Elongation CVN Impact Values 480 MPa 600 MPa 40% 30 J av @ -120C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.025% Cr: 19.4% S: 0.011% Mn: 0.8% Ni: 11.5% P: 0.017% Si: 0.85% Mo: 2.5% APPROVALS: American Bureau of Shipping AWS A5.4: E316L-17.
OCV
COMPARABLE CIGWELD PRODUCTS: Autocraft 316LSi GMAW wire AWS A5.9: ER316LSi Comweld 316L Gas/TIG wire AWS A5.9: ER316L. Shieldcrome 316LT & FCAW wires AWS A5.20: E316LT1-1
45
v Rutile Type, Stainless Steel Electrode. v Outstanding Operator Appeal. Improved slag lift. v All Positional (except vertical down) Welding Capabilities. v Applications include the single and multi-pass welding of matching Molybdenum bearing stainless steels, 316 and 316L. Also suitable for the general purpose welding of other 300 series austenitic stainless steels including 301, 302, 303 and 304/304L, 305, 3CR12 types.
87 46 46 28 28 18 18
2.5kg 15kg 6 x 2.5kg 2.5kg 15kg 6 x 2.5kg 1kg 1kg 1kg 12kg 12 x 1kg 12kg 12 x 1kg 12kg 12 x 1kg 2.5kg 15kg 6 x 2.5kg 2.5kg 15kg 6 x 2.5kg
Classifications:
AS/NZS 1553.3: AWS/ASME-SFA A5.4: E316L-17. E316L-17.
Easyweld Blister Pack: 10 x 2.5mm/5 x 3.2mm rod Satincrome 316L-17 Blister Pack 322215
OCV
45
v A E316L-16 type stainless steel electrode. v Designed for fillet and butt welding in all positions except vertical-down. v Speedex 316L-16 produces low spatter levels as well as smooth running. v Applications include the welding of matching 316 and 316L stainless steel grades used in pipes, tanks, vessels and componentry.
46 28 18 15
15kg 3 x 2.5kg SPS31625 15kg 3 x 2.5kg SPS31632 15kg 3 x 2.5kg SPS31640 15kg 3 x 2.5kg SPS31650
Classifications:
AS/NZS 1553.3: AWS A5.4: E316L-16. E316L-16.
Email: cigweldsales@cigweld.com.au
195
WELDING CONSUMABLES
SECTION THREE
45
OCV
v Rutile Type, Stainless Steel Electrode. v Outstanding Operator Appeal. Improved slag lift. v All Positional (except vertical down) Welding Capabilities. v Applications include the all positional (except vertical-down) fillet and butt welding of stabilised and unstabilised 19Cr/10Ni type stainless steels, such as 316, 318 and 321.
2.5 3.2
300 350
46 28
40 70 75 110
Classifications:
AS/NZS 1553.3: AWS/ASME-SFA A5.4: E318-17. E318-17.
WELDALL
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: 0.2% Proof Stress Tensile Strength Elongation CVN Impact Values 630 MPa 780 MPa 25% 30 J av @ +20C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.11% Cr: 27.0% P: 0.020% Mn: 0.60% Ni: 9.10% Si: 0.88% S: 0.011% COMPARABLE CIGWELD PRODUCTS: Murex Speedex 312-16 AWS A5.4: E312-16
OCV
45
v Easy-to-Use Rutile Type, High Alloy Electrode. v Outstanding Operator Appeal! v WELDS ALL Steels! v Ideal for Repair & Maintenance jobs. v Easy Arc Starting and Excellent Stability on Low O.C.V. Welding Machines. v Not Recommended for Welding Cast Irons.
57 57 57 30 30 30 20
2.5kg 15kg 6 x 2.5kg 1kg 12kg 12 x 1kg 20 rod 2.5kg 15kg 6 x 2.5kg 1kg 12kg 12 x 1kg 15 rod 2.5kg 15kg 6 x 2.5kg
Classifications:
AS/NZS 1553.3 AWS/ASME-SFA A5.4: E312-17. E312-17.
Easyweld Blister Pack: 10 x 2.5mm/5 x 3.2mm rod Weldall Blister Pack 322216
OCV
45
v A E312-16 type stainless steel electrode designed for fillet & butt welding in all positions except vertical down. v Speedex 312-16 produces low spatter levels as well as smooth running. v Applications include the joining of stainless steel to mild steel and the welding of steels of unknown composition. v Also suitable for repair and maintenance applications on tool and die steels.
55 30 19
Classifications:
AS/NZS 1553.3: AWS A5.4: E312-16. E312-16.
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196
WELDING CONSUMABLES
SECTION THREE
CASTCRAFT 55
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Tensile Strength Hardness. 500 MPa 220 HV30
45
COMPARABLE CIGWELD PRODUCTS: Nicore 55 Cast Iron Flux Cored Wire AWS A5.15: ENiFe-CI.
v Maintenance Welding of S.G. Cast Irons. v Higher Strength Nickel / Iron Deposit. v Easy starting and Stable Running on Portable 240V Welding Machines. v Applications include the higher strength repair and maintenance welding of Spheroidal Graphite (S.G.) irons, austenitic cast irons, meehanites and a wide range of grey cast irons.
31 31 21 21
15kg 6 x 2.5kg 611723 12kg 12 x 1kg 12kg 12 x 1kg 610723 610724 15kg 6 x 2.5kg 611724
Classifications:
AWS/ASME-SFA A5.15: ENiFe-CI.
CASTCRAFT 100
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Tensile Strength Hardness 400 MPa 170 HV30 TYPICAL ALL WELD METAL ANALYSIS: C: 1.0% Si: 0.1% Mn: 0.05% Al: 0.2% Fe: 0.5% Ni: Bal CORE WIRE: Nickel (98% Ni)
OCV
45
v Maintenance Welding of Cast Irons. v Soft, Ductile and Machineable Nickel Deposit. v Easy starting and Stable Running on Portable 240V Welding Machines. v Smoother Weld Deposit Surface Finish. v Applications include the repair and reclamation of engine blocks, cylinder heads, differential housings, gear boxes, pump and machine housings and cast iron pulleys etc.
49 49 31 31 21
2.5kg 15kg 6 x 2.5kg 1kg 12kg 12 x 1kg 20 rod 2.5kg 15kg 6 x 2.5kg 1kg 12kg 12 x 1kg 15 rod 2.5kg 15kg 6 x 2.5kg
Classifications:
AWS/ASME-SFA A5.15: ENi-CI.
3.2 4.0
Easyweld Blister Pack: 10 x 2.5mm/5 x 3.2mm rod Castcraft 100 Blister Pack 322217
BRONZECRAFT AC-DC
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: 0.2% Proof Stress Tensile Strength Elongation Hardness. 315 MPa 460 MPa 22% 120 HV30 TYPICAL ALL WELD METAL ANALYSIS: Mn: 0.02% P: 0.26% Sn: 7.50% Fe: 0.20% Al: 0.008% Cu: Bal COMPARABLE CIGWELD PRODUCTS: Autocraft Silicon Bronze Copper Alloy MIG Wire AWS A5.7: ERCuSi-A. Comweld Silicon Bronze Copper Alloy TIG Wire AWS A5.7: RCuSi-A.
OCV
45
v Phosphor Bronze electrode containing 7% Tin. v For Welding Copper and Copper Alloys. v Also for Joining Copper and Copper Alloys to Steel. v Easy to use, High Quality Weld Deposit Appearance.
3.2
350
30
70 110
2.5kg
Classifications:
AS/NZS 2576: AWS/ASME-SFA A5.6: E 6200 - A2 E CuSn - C
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197
WELDING CONSUMABLES
SECTION THREE
50 50 50 100 100 50
300 400 350 450 450 600 1000 1250 1250 1600 450 600
550 690 550 690 550 690 550 690 550 690 550 690
Conditioning Data: If carbons are damp, they should be redried at 180C for 10 hours, otherwise they may shatter.
Air-carbon arc gouging is done in the downhand, vertical, horizontal and overhead position with a stick out of 180mm and an electrode angle of approximately 35 degrees, depending on the application. The groove width obtained will be approximately 3mm wider than the carbon size. The gouging action occurs when the arc is struck, removing molten metal as the electrode is moved along the workpiece. A slow travel speed produces a deep groove, a fast travel speed produces a shallow groove. The air flow must be turned on before gouging commences. The operator must ensure that adequate eye (shade 12-14), ear and clothing protection is worn. Severing (cutting) is a form of gouging where the operator holds the electrode at a steeper travel angle (70 - 80) to the workpiece and moves the arc in a sawing motion (Figure 1). A gouging carbon can cut non-ferrous materials 1.5 times its own thickness.
CIGWELD Arcair gouging carbons are used for the efficient gouging, back gouging, plate edge preparation, touching up and removal of old or defective hardfacing and stainless steel weld deposits. They are used for reworking plates, dies, castings, pipes, armour plating etc. They gouge and sever ferrous and non-ferrous metals such as carbon steel, low alloy steel, stainless steel, cast iron, nickel alloys (nickel less than 80%), magnesium alloys and aluminium on DCEP. Copper alloys, aluminium bronze alloys and aluminium nickel bronze alloys can be gouged using DCEN. Air carbon-arc gouging is used in many industries such as agriculture, automotive, heavy fabrication, construction, foundries, maintenance and repair shops, mining and quarrying, military, shipyards, power plants, railroads, steel mills to name a few.
Washing is a form of gouging that allows the removal of metal from large areas, hardfacing deposits and riser pads on castings. An arc is struck and then the electrode is weaved from side to side using a travel angle of 15 - 70 to the workpiece, depending on the required depth of the gouge. (Figure 2)
Bevelling can be achieved by using a travel angle of 90 degrees and a work angle equal to the bevel angle (Figure 3).
Email: cigweldsales@cigweld.com.au
198
CIGWELD is pleased to announce the addition of STOODY brand hardfacing wires to our already extensive line-up of
hardfacing products. As a market leader in the manufacture and supply of hardfacing wires STOODY has a comprehensive range
of fluxcored wires specifically formulated to meet the demanding requirements of industry. So, if youre serious about
the quality and performance of your hardfacing electrodes and wires, use CIGWELD and STOODY every time and get the job done right.
Email: cigweldsales@cigweld.com.au
199
WELDING CONSUMABLES
SECTION THREE
50
DC AC
400
OCV
v Metal Enriched, Rutile Type Electrode. v For Joining Dissimilar steels or as a Buffer Layer Prior to Hard Surfacing. v Tough, Machinable Austenitic Stainless Steel Deposit.
NOTE: 3.2mm size can be used for vertical welding by depositing overlapping horizontal stringer passes.
20 13 7
Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 1315-A4. 1315-A4.
COBALARC MANGCRAFT
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS: C: 0.60% Mn: 12.0% Si: 0.10% All Weld Metal Deposit Work Hardened Deposit TYPICAL WELD DEPOSIT HARDNESS: HRC 15 43 HV30 --425 FINISHING RECOMMENDATIONS: Machinable with Carbide Tools.
425
OCV
55
DC AC
COMPARABLE CIGWELD PRODUCTS: Cobalarc Mang Nickel-O tubular wire AS/NZS 2576: 1215-B7
v Austenitic Manganese Steel Electrode. v For Building Up & Reinforcing 11-14% Manganese Steels. v Tough and Impact Resistant Weld Deposit. v Work Hardens Under Heavy Impact.
4.0
380 450
17 10
5kg 5kg
611504 611505
Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 1215 - A4. 1215 - A4.
5.0
COBALARC 350
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS:
C: 0.07% Cr: 1.85% Mn: 0.85% Mo: 0.5% Si: 0.30% Single Layer on Mild Steel All Weld Metal Deposit TYPICAL WELD DEPOSIT HARDNESS: HRC 28 35 HV30 290 350 FINISHING RECOMMENDATIONS: Machinable.
OCV
55
DC AC
COMPARABLE CIGWELD PRODUCTS: Cobalarc 350-G, O tubular wire AS/NZS 2576: 1435-B5/B7
v Metal Enriched, Rutile Type Electrode. v For Re-building Worn Steel Components. v Tough, Machinable Low Carbon Martensitic Steel Deposit. v For the manual arc build-up and surfacing of steel gear, shafts, rails, shovel pads, track links, rolls and wheels etc.
NOTE: 3.2mm and 4.00mm sizes can be used for vertical welding by depositing overlapping horizontal stringer passes.
25 25 16 16
5kg 15kg 3 x 5kg 611443 1kg 12kg 12 x 1kg 610443 5kg 15kg 3 x 5kg 611444 1kg 12kg 12 x 1kg 610444
Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 1435-A4. 1435-A4.
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200
WELDING CONSUMABLES
SECTION THREE
COBALARC 650
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS:
C: 0.58% Cr: 5.3% Mn: 1.1% Mo: 0.25% Si: 0.6% Single Layer on Mild Steel All Weld Metal Deposit TYPICAL WELD DEPOSIT HARDNESS: HRC 55 57
OCV
55
DC AC
COMPARABLE CIGWELD PRODUCTS: Cobalarc 650-G tubular wire AS/NZS 2576: 1855-B5/B7 Cobalarc 850-O tubular wire AS/NZS 2576: 1865-B7
v Metal Enriched, Rutile Type Electrode. v For Re-building or Surfacing Worn Steel Components. v Air Hardening, Crack Free, Martensitic Steel Deposit. v Typical applications include te surfacing of agricultural points, shares and tynes, grader and dozer blades, conveyor screws and post hole augers etc.
31 31 21 21
5kg 15kg 3 x 5kg 1kg 12kg 12 x 1kg 5kg 15kg 3 x 5kg 1kg 12kg 12 x 1kg
Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 1855-A4. 1855-A4.
4.0
COBALARC 750
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS: C: 0.60% Cr: 5.9% Mn: 0.46% Mo: 0.40% Si: 0.75% Single Layer on Mild Steel Two Layers on Mild Steel* TYPICAL WELD DEPOSIT HARDNESS: HRC 64 62 HV30 800 750 COMPARABLE CIGWELD PRODUCTS: Cobalarc 650 manual arc electrode AS/NZS 2576: 1855-A4 Cobalarc 650-G/O tubular wire AS/NZS 2576: 1855-B5/B7 Cobalarc 850-O tubular wire AS/NZS 2576: 1865-B7
800
OCV
45
FINISHING RECOMMENDATIONS: Not Machinable / Grinding only. 3.2mm and 4.0mm sizes can be used for vertical welding by depositing overlapping horizontal stringer passes.
v Rutile type, AC/DC Hard Surfacing Electrode. v Easy Arc Starting and Stable Running on Portable AC Welding Sets ( 45 O.C.V. ). v Air Hardening, Crack Free, Martensitic Steel Deposit. v Typical applications include the surfacing of agricultural equipment and components including points, shares, post hole augers, rupper teeth & tynes etc.
26 26 17 17
611473 611474
Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 1860-A4. 1860-A4.
4.0
Easyweld Blister Pack: 10 x 3.2mm rod Cobalarc 750 Blister Pack 322218
COBALARC TOOLCRAFT
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS: C: 0.58% Cr: 5.5% Mn: 0.10% Mo: 6.8% Si: 0.20% Single Layer on Mild Steel All Weld Metal Deposit TYPICAL WELD DEPOSIT HARDNESS: HRC 55 60 HV30 600 700 FINISHING RECOMMENDATIONS: Not Machinable / Grinding only.
700
OCV
55
v Versatile Manual Arc Welding Electrode. v Secondary Hardening, Shock Resistant Properties. v Crack Free Cr-Mo Steel Deposit for Repairing Blades, Dies, Punches etc. v Also Suitable for General Hard Surfacing in Low Stress Abrasion Conditions.
3.2
380
28
90 125
5kg
NOTE: 3.2mm size can be used for vertical welding by depositing overlapping horizontal stringer passes.
Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 1560-A4. 1560-A4.
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201
WELDING CONSUMABLES
SECTION THREE
50
590
OCV
v Highly Alloyed Manual Arc Electrode. v High Chromium Carbide Iron Deposit. v Primary Chromium Iron Carbides in a Single Layer. v Ideal for Coarse Abrasion and Low to Moderate Impact Loading. v Typical applications of Cobalarc CR70 include the hard surfacing of crusher cones and mantles, swing hammers, bucket teeth and lips, dozer end plates and sugar mill rolls etc.
NOTE: 3.2mm and 4.00mm sizes can be used for vertical welding by depositing overlapping horizontal stringer passes.
18 11 6
5kg 15kg 3 x 5kg 613493 5kg 15kg 3 x 5kg 613494 5kg 15kg 3 x 5kg 613495
Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 2355-A4. 2355-A4.
COBALARC BOROCHROME
TYPICAL WELD DEPOSIT ANALYSIS: Single Layer on Mild Steel: C: 2.7% Cr: 20.0% C: 3.2% Cr: 24.0% Mn: 0.4% V: 1.4% Mn: 0.4% V: 1.7% Si: 1.8% B: 1.0% Si: 2.4% B: 1.2% Single Layer on Mild Steel All Weld Metal Deposit TYPICAL WELD DEPOSIT HARDNESS: HRC 58 60 HV30 660 700 FINISHING RECOMMENDATIONS: Grinding only.
700
OCV
COMPARABLE CIGWELD PRODUCTS: Cobalarc FINECLAD-O tubular wire AS/NZS 2576: 2565-B7
50
v Highly Alloyed Manual Arc Electrode. v Martensitic Chromium Carbide Iron Deposit. v Ideal for Fine Particle (Wet or Dry) Abrasion and Low Impact Loading. v Primary Chromium Iron Carbides in a Hard, Martensitic Matrix. v Typical applications include the hard surfacing of sand chutes, dredge components, ripper shanks, screens, grizzly bars, scraper blades and bucket lips and teeth.
4.0 5.0
380 450
11 6
5kg 5kg
613964 613965
Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 2560-A4. 2560-A4.
COBALARC 4
TYPICAL WELD DEPOSIT ANALYSIS*: Single Layer on Mild Steel: C: 3.1% C: 3.7% Mn: 0.9% Mn: 1.0% W: 44% W: 53% Cr: 6% Cr: 7% Single Layer on Mild Steel All Weld Metal Deposit All Weld Metal Deposit: TYPICAL WELD DEPOSIT HARDNESS: HRC 62 64 HV30 750 800 FINISHING RECOMMENDATIONS: Grinding only.
800
OCV
IDENTIFICATION COLOURS: Purple (Single dot near holder end)
50
v Highly Alloyed Tubular Electrode. v Partially Dissolved Tungsten Carbides bonded in an Iron Rich Matrix. v Resistant to Extreme Abrasion and Low Impact Loading. v Typical applications include the hard surfacing of fan and pump impellors, pug mill augers and knives, and gravel chutes, feed screws, ripper tynes and scraper/mixer blades.
NOTE: 6.3mm Cobalarc 4 can be used for vertical welding by depositing overlapping horizontal stringer passes.
6.3
450
80 150
5kg
15kg 3 x 5kg
613255
Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 3460-A1. 3460-A1.
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202
WELDING CONSUMABLES
SECTION THREE
COBALARC 9
TYPICAL WELD DEPOSIT ANALYSIS: Single Layer on Mild Steel: C: 4.0% 25.0% C: 4.8% 30.0% Mn: 0.9% Ni: 0.4% Mn: 1.1% Ni: 0.5% Si: 1.1% Cr: Mo: 1.5% V: 0.2% Si: 1.4% Cr: Mo: 1.7% V: 0.2% Single Layer on Mild Steel All Weld Metal Deposit
50
v Highly Alloyed Tubular Electrode. v Versatile, Complex Carbide Iron Deposit. v Resistant to both Coarse and Fine Abrasion and Moderate to Heavy Impact Loading. v Typical applications include the hard surfacing of railway ballast tampers, dredge buckets and lips, earth moving equipment, power shovels, rolling mill guides, sizing screens, ripper teeth and crushing equipment.
NOTE: 5.0mm and 6.3mm sizes can be used for vertical welding by depositing overlapping horizontal stringer passes.
5.0 6.3
450 450
20 14
60 120 70 150
5kg 5kg
613350 613360
Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 2460-A1. 2460-A1.
Email: cigweldsales@cigweld.com.au
203
Email: cigweldsales@cigweld.com.au
204
WELDING CONSUMABLES
SECTION THREE
STOODY DYNAMANG-O (replaces Cobalarc MangNickel-O)
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS: C: 0.90% Ni: 2.7% Mn: 13.40% Cr: 2.50% Si: 0.37% TYPICAL WELD DEPOSIT PROPERTIES: Yield Stress Tensile Strength Elongation HV30 220 410 615 MPa 810 MPa 21%
TYPICAL WELD DEPOSIT HARDNESS: HRC All Weld Metal Deposit Work Hardened 17 42
v Self Shielded (-O), Tubular Hardfacing Wire. v Tough, Work Hardening Austenitic Manganese Steel Deposit. v Typical applications include the repair of Manganese steel crusher rolls, jaw and hammer crushers, gyratory mantles, blow bars and dredge pump cutters etc. v 1.6mm size can be used for vertical surfacing by depositing overlapping horizontal stringer passes.
1.6 2.8
23 27 25 28
12 25 20 45
Spool Coil
15kg 27kg
11446700 11249900
Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 1215-B7. 1215-B7.
DC +
Cobalarc 350 extruded electrode AS/NZS 2576: 1435-A4
TYPICAL WELD DEPOSIT HARDNESS: HRC Single Layer on Mild Steel All Weld Metal Deposit 30 40 HV30 300 390
v Gas (-G) and Self Shielded (-O), Tubular Hardfacing Wires. v Tough, Machinable Low Carbon Martensitic Steel Deposit. v Recommended for the build-up and surfacing of steel track rolls, idler wheels, track pads, drive sprockets, pins, links and other components subject to abrasion and/or metal-to-metal wear. v 1.2mm and 1.6mm sizes can be used for vertical surfacing by depositing overlapping horizontal stringer passes. v *1.2mm and 1.6mm are B5 type wires which require a shielding gas. **2.4mm size is a B7 type open arc wire which requires no shielding gas.
18 24 23 26 24 28
15 20 15 25 20 33
Classifications:
1.2mm & 1.6mm* 2.4mm** AS/NZS 2576: W.T.I.A. Tech. Note 4: 1435-B5 1435-B5 1435-B7. 1435-B7.
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205
WELDING CONSUMABLES
SECTION THREE DC +
COMPARABLE CIGWELD PRODUCTS: Cobalarc 650 extruded electrode AS/NZS 2576: 1855-A4
TYPICAL WELD DEPOSIT HARDNESS: HRC Single Layer on Mild Steel All Weld Metal Deposit 55 60
v Gas (-G) and Self Shielded (-O), Tubular Hardfacing Wires. v Air Hardening, Crack Free, Martensitic Steel Deposit. v Resistant to Hard Particle Abrasion and Moderate Impact Loading. v Typical applications include the surfacing of agricultural points, shares and tynes, sand dredge cutter heads, dredge rollers and tumblers, conveyor screws, bucket lips, etc. v 1.2mm and 1.6mm sizes can be used for vertical surfacing by depositing overlapping horizontal stringer passes. v *1.2mm and 1.6mm are B5 type wires which require a shielding gas. **2.4mm size is a B7 type open arc wire which requires no shielding gas.
18 24 23 26 23 26 24 28
15 20 20 25 20 25 20 30
Classifications:
1.2mm & 1.6mm* 2.4mm** AS/NZS 2576: W.T.I.A. Tech. Note 4: 1855-B5 1855-B5 1855-B7. 1855-B7.
STOODY 850-O
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS: C: 0.95% Cr: 6.5% Mn: 0.6% Mo: 3.5% Si: 0.9% B: 1.5% TYPICAL WELD DEPOSIT HARDNESS: HRC Single Layer on Mild Steel All Weld Metal Deposit 62 65 HV30 750 830 FINISHING RECOMMENDATIONS: Grinding only.
DC +
RECOMMENDED SHIELDING GAS: Open arc or welding grade CO2
v Self Shielded (-O), Tubular Hardfacing Wire. v Air Hardening, Crack Prone High Carbon, Martensitic Steel Deposit. v Resistant to Severe Abrasion and Low Impact Loading. v Typical applications include the hard surfacing of agricultural, mining and materials handling equipment including tynes, points, conveyor screws, dredge buckets, cane harvester cutters/elevators and sugar mill scraper plates. v 1.2mm size can be used for vertical surfacing by depositing overlapping horizontal stringer passes.
1.2
120 220
18 24
15 20
Spool
15kg
11945500
Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 1865-B7. 1865-B7
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206
WELDING CONSUMABLES
SECTION THREE
Deposits contain Chromium Carbides with hardness up to 1,500 HV (80 HRc). FINISHING RECOMMENDATIONS: Grinding only.
v High Alloy, Tubular Hardfacing Wire. v High Chromium - Carbide Iron Deposit. For Ground Engaging Applications. v Resistant to Severe Abrasion and Low to Moderate Impact Loading. v Typical applications include the hard surfacing of crusher cones and mantles, swing hammers, earthmoving buckets, scarifier points and sugar harvesting and milling equipment. v 1.2mm size is suitable for vertical-up surfacing using a wide weaving technique. v *1.2mm 101HC-G is a B5 type wire which requires a shielding gas. **1.6mm size 101HC-0 is a B7 type open arc wire which requires no shielding gas.
22 26 24 28 24 28
12 20 15 25 15 25
Classifications:
1.2mm* AS/NZS 2576: W.T.I.A. Tech. Note 4: 2360-B5 2360-B5 1.6mm** 2360-B7. 2360-B7.
DC +
COMPARABLE CIGWELD PRODUCTS: Cobalarc CR70 extruded electrode AS/NZS 2576: 2355-A4
v Self Shielded (-O), Tubular Hardfacing Wire. v High Chromium Carbide Iron Deposit. For Ground Engaging Applications. v Resistant to Coarse Abrasion and Low to Moderate Impact Loading. v Typical applications include hard surfacing of crusher cones and mantles, swing hammers, earthmoving buckets, blades and rippers.
25 30 27 33 27 33
35 55 35 55 35 55
Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 2360-B7. 2360-B7.
DC +
COMPARABLE CIGWELD PRODUCTS: Cobalarc Borochrome extruded electrode AS/NZS 2576: 2560-A4 1.6mm size can be used for vertical surfacing by depositing overlapping horizontal stringer passes.
v Self Shielded (-O), Tubular Hardfacing Wire. v Chromium Iron Carbides in a Hard, Martensitic Matrix. v Resistant to Fine, Wet or Dry Abrasion v Typical applications include the surfacing of sand chutes, dredge components, ripper shanks, screens, grizzly bars, scraper blades, and bucket teeth and lips etc.
1.6 2.4
24 28 25 30
15 25 35 55
Spool Coil
27kg 27kg
11945800 11945900
Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 2565-B7. 2565-B7.
Email: cigweldsales@cigweld.com.au
207
WELDING CONSUMABLES
SECTION THREE DC +
RECOMMENDED SHIELDING GAS: Argon + 10-25% CO2. Welding Grade CO2 APPROVALS*: CO2 & Argon 10-25% CO2: Lloyd's Register of Shipping American Bureau of Shipping Det Norske Veritas Grade 3S, 3YS Grade 3SA, 3YSA Grade 111YMS
COMPARABLE CIGWELD PRODUCTS: Comweld LW1-6 TIG rod Comweld LW1 TIG rod Verti-Cor 3XP FCAW Metal-Cor Xp FCAW
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 1.0 - 2.0 mls of hydrogen / 100gms of deposited weld metal.
v A Higher Manganese / Silicon Steel Wire for GMA Welding. v Use with CO2 and Argon Based Shielding Gases. v Wide Range of Minispool, Handispool and Autopak Packaging Options. v Suitable for the positional Gas Metal Arc Welding (GMAW) of mild and low alloy steels, used in general fabrication and structural work.
Mini Spool (4 per pack) 0.6 12 14 3.5 14 35 100 Handi Spool Spool Mini Spool (4 per pack) 0.8 14 22 3.5 14 50 180 Handi Spool Spool Spool AutoPak Spool AutoPak Spool AutoPak Spool AutoPak
4x 0.8kg 5kg 15kg 4x 0.8kg 5kg 15kg 15kg 250kg 15kg 250kg 15kg 250kg 15kg 250kg
721104 721108 720103 721105 721109 720114 720090 720122A 720094 720123A 720096 720124A 720095 720125A
Classifications:
AS/NZS 2717.1: AWS/ASME-SFA A5.18: ES6-GC/M-W503AH. ER70S-6.
0.9 1.0 = Greater wire accuracy in the joint. = Improved arc starting. = Less stress on wire-feed unit. = Less wire slippage and burn backs. 1.2 1.6
15 26 16 29 18 32 18 34
Fully Enclosed pack and pay-off system = Protection against dust, dirt and moisture. Compact and manoeuverable locations. = Ease of use in confined and restricted Autopak occupies only 0.2m2 of floor space.
* Mini Spool (100mm); Handi Spool (200mm); Spool (300mm); AutoPak (510mm x H.770mm).
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208
WELDING CONSUMABLES
SECTION THREE
AUTOCRAFT LW1
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Welding Grade CO2: Yield Stress Elongation 420 MPa 30% Tensile Strength 520 MPa Argon 10-25% CO2: 390 MPa 500 MPa 31% TYPICAL WIRE ANALYSIS: C: 0.08% S: 0.010% Mn: 1.16% P: 0.015% Si: 0.70%
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 1.0 - 2.0 mls of hydrogen / 100gms of deposited weld metal.
RECOMMENDED SHIELDING GAS: Argon + 10-15% CO2 Argon + 10-25% CO2 Welding Grade CO2
v A Premium Quality Low Carbon Steel Wire for GMA Welding. v Suitable for the all positional multi-pass Gas Metal Arc welding of mild, low alloy and medium strength steels, as used in general fabrication, pressure vessels and structural work.
Classifications:
AS/NZS 2717.1: AWS/ASME-SFA A5.18: ES4-GC/M-W503AH. ER70S-4.
0.9 1.2
* Spool (300mm);
15 26 18 32
3.5 15 2.5 15
Spool Spool
15kg 15kg
720115 720116
DC +
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 1.0 - 2.0 mls of hydrogen / 100gms of deposited weld metal. RECOMMENDED SHIELDING GAS: Argon + 10-25% CO2 Argon + 1-3% O2 Welding Grade CO2 COMPARABLE CIGWELD PRODUCTS: Comweld Super Steel TIG rod
v A Low Carbon, Triple Deoxidised Steel Wire for GMA Welding. v For use with Welding Grade CO2 or Argon Based Shielding Gases. v Triple Deoxidised for Superior Weld Deposit Quality and Resistance to Porosity. v The ideal choice for the welding of rusty or mill scaled plates and pipes and the root pass welding of pipes, tanks, and heavy walled joints.
1.2
* Spool (300mm).
18 32
3.5 15
120 350
Spool
15kg
720054
Classifications:
AS/NZS 2717.1: AWS/ASME-SFA A5.18: ES2-GC/M-W503AH. ER70S-2.
AUTOCRAFT Mn-Mo
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Argon 20-25% CO2: Yield Stress Tensile Strength Elongation CVN Impact Values 580 MPa 680 MPa 24% 80 J av @ +20C TYPICAL WIRE ANALYSIS: C: 0.08% Mo: 0.45% Mn: 1.73% S: 0.011% Si: 0.65% P: 0.017%
DC +
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 1.0 - 2.0 mls of hydrogen / 100gms of deposited weld metal. RECOMMENDED SHIELDING GAS: Argon + 20-25% CO2 Argon + 1-3% O2 Welding Grade CO2
v A Manganese Molybdenum Steel Wire for the GMA Welding of Higher Strength steels. v For Use with Welding Grade CO2 or Argon Based Shielding Gases. v 550 MPa Tensile Class Weld Deposits. v Suitable for the all positional fillet and butt welding of a wide range of higher strength steels, particularly those used in the fabrication of pressure vessels, boilers and pipelines.
0.9 1.2
* Spool (300mm).
16 28 18 32
3.5 15 3.5 15
Spool Spool
15kg 15kg
720049 720052
Classifications:
AS/NZS 2717.1: ESD2-GC/M-W559AH. AWS/ASME-SFA A5.28: ER80S-D2.
Email: cigweldsales@cigweld.com.au
209
WELDING CONSUMABLES
SECTION THREE DC +
The actual weld metal mechanical properties achieved with Autocraft Ni Cr Mo are influenced by many factors including, base metal analysis, welding parameters, shielding gas selection and number of passes etc. Please consult your nearest CIGWELD branch for welding procedure recommendations.
v A Low Alloy Steel Wire for the GMA Welding of High Strength steels. v For Use with Welding Grade CO2 or Argon Based Shielding Gases. v 760 MPa Tensile Class Weld Deposits. v Suitable for the all positional fillet and butt welding of a wide range of high strength steels, particularly quenched and tempered types such as Bisalloy 80, USS-T1 types and Welten 80C etc.
Wire Feed Speed Current Pack Type* Pack Weight (metres/min) Range (amps)
Part No
1.2
3.5 15
120 350
Spool
15kg
720053
* Spool (300mm).
Classifications:
AS/NZS 2717.1: ESMG-GC/M-W769AH. AWS/ASME-SFA A5.28: ER110S-G.
AUTOCRAFT CrMo1
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Argon 1-3% CO2: 0.2% Proof Stress Tensile Strength Elongation CVN Impact Values 500 MPa 600 MPa 20% 60 J av @ +20C TYPICAL WIRE ANALYSIS: C: 0.09% Cr: 1.30% S: 0.010% Mn: 0.60% Mo: 0.50% Fe: Balance Si: 0.60% P: 0.015%
DC +
RECOMMENDED SHIELDING GAS: Argon + 20-25% CO2 Argon + 1-3% O2 COMPARABLE CIGWELD PRODUCTS: Alloycraft 80-B2 electrode Comweld CrMo1 TIG rod Verti-cor 80Ni 1 FCAW
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 1.0 - 2.0 mls of hydrogen / 100gms of deposited weld metal.
v A low Alloy Steel Wire for the GMA welding of Matching Cr-Mo-Steels. v Recommended for the GMA welding of 1/2Cr-1/2Mo, 1Cr-1/2Mo and 1 1/4Cr-1/2Mo steel pipes, plates and castings.
Classifications:
AS/NZS 2717.1: ESB2-GM-W559AH. AWS/ASME-SFA A5.28: ER80S-B2.
1.2
* Spool (300mm).
18 32
3.5 15
120 350
Spool
15kg
720029
AUTOCRAFT 308LSi
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Argon 1-3% CO2: 0.2% Proof Stress Tensile Strength Elongation CVN Impact Values 450 MPa 620 MPa 36% 90 J av @ -60C TYPICAL WIRE ANALYSIS: C: 0.02% Cr: 19.95% S: 0.005% Mn: 2.05% Ni: 10.25% Fe: Balance Si: 0.80% P: 0.020% Argon+ 1-3% O2 Argon + 2-5% CO2
DC +
RECOMMENDED SHIELDING GAS: COMPARABLE CIGWELD PRODUCTS: Satincrome 308L-17 electrode Comweld 308L TIG rod Shieldcrome 308LT FCAW wire
FERRITE NUMBER: 5 10 FN
v A Steel Wire for the GMA Welding of 304 and 304L Type Stainless Steels. v Recommended for the general welding of 201, 302, 321, 347, 409 and 444 type stainless steels.
Classifications:
AS/NZS 2717.3: AWS/ASME-SFA A5.9: ES308LSi. ER308LSi.
0.9 1.2
16 24 20 28
Spool Spool
15kg 15kg
721271 721272
* Spool (300mm).
Email: cigweldsales@cigweld.com.au
210
WELDING CONSUMABLES
SECTION THREE
AUTOCRAFT 309LSi
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Argon 1-3% CO2: 0.2% Proof Stress Tensile Strength Elongation CVN Impact Values 450 MPa 610 MPa 36% 90 J av @ -110C TYPICAL WIRE ANALYSIS: C: 0.02% Cr: 23.75% S: 0.005% Mn: 2.10% Ni: 13.75% Fe: Balance Si: 0.75% P: 0.020%
FERRITE NUMBER: 10 15 FN
v A Stainless Steel Wire for the GMA Welding of 309 and 309L Type Stainless Steels. v Also suitable for a wide range of other welding applications including: the dissimilar joining of 300 series and stainless steel grades to mild or low alloy steels, an intermediate or buttering layer in the butt welding of clad steel.
Classifications:
AS/NZS 2717.3: AWS/ASME-SFA A5.9: ES309LSi. ER309LSi.
0.9 1.2
* Spool (300mm).
16 24 20 28
Spool Spool
15kg 15kg
721276 721277
AUTOCRAFT 316LSi
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Argon 1-3% CO2: 0.2% Proof Stress Tensile Strength Elongation CVN Impact Values 450 MPa 620 MPa 36% 90 J av @ -60C TYPICAL WIRE ANALYSIS: C: 0.02% Cr: 19.95% S: 0.005% Mn: 2.05% Ni: 10.25% Fe: Balance Si: 0.80% P: 0.020% Argon + 1-3% O2 Argon + 2-5% CO2
DC +
RECOMMENDED SHIELDING GAS: COMPARABLE CIGWELD PRODUCTS: Satincrome 316L-17 MMBW Comweld 316L TIG Shieldcrome 316LT FCAW
FERRITE NUMBER: 5 10 FN
v A Stainless Steel Wire for the GMA Welding of 316 and 316L Type Stainless Steels. v Also suitable for the general welding of other 300 and 400 series stainless steels including 301, 302, 304/304L, 321, 347, 410 and 430.
Classifications:
AS/NZS 2717.3: AWS/ASME-SFA A5.9: ES316LSi. ER316LSi.
16 20 16 24 16 24 16 24 16 24 16 24
5.015.0 4.5 15.0 4.5 15.0 4.5 15.0 4.5 15.0 4.5 15.0
Mini spool (4 per pack) Handi spool Spool Autopak Spool Autopak
AUTOCRAFT AL1100
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Single-vee butt weld with 1060 Aluminium (reduced section tensile specimen): Welding grade Argon: 0.2% Proof Stress Tensile Strength Elongation (in 2 inches) 34.5 MPa 69.0 MPa 29% WIRE ANALYSIS LIMITS: Si: 0.06% Mn: 0.01% Ti: 0.01% Fe: 0.06% Mg: 0.01% Cu: 0.005% Zn: 0.03% Welding Grade Argon Argon + 25% He Helium + 25% Ar
DC +
RECOMMENDED SHIELDING GAS: COMPARABLE CIGWELD PRODUCTS: Comweld AL1188 AWSR1188
Al: 99.88% min. * Single values are maximum allowable, unless otherwise stated.
v A High Purity Aluminium Wire for the GMA Welding of Selected Wrought Aluminium Alloys. v Recommended for the joining of selected high purity 1XXX series Aluminium alloys used extensively in electrical and chemical industry applications.
Classifications:
AS/NZS 2717.2: AWS/ASME-SFA A5.10: E1100. ER1100.
23 28 25 31 25 31
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211
WELDING CONSUMABLES
SECTION THREE DC +
v An Aluminium -5% Silicon Wire for GMA Welding of Selected Wrought and Cast Aluminium Alloys. v For the Repair Welding of Aluminium Alloy Castings (mainly 4XX and 6XX series). v For Welding Selected Wrought (1XXX, 5XXX and 6XXX series) Aluminium Alloys.
Classifications:
AS/NZS 2717.2: AWS/ASME-SFA A5.10: E4043. ER4043.
20 25 20 25 23 28
* Spool (300mm).
AUTOCRAFT AL5356
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Single-vee butt weld with 5086 Aluminium (reduced section tensile specimen): Welding grade Argon: 0.2% Proof Stress Tensile Strength Elongation (in 2 inches) 130 MPa 269 MPa 17% WIRE ANALYSIS LIMITS: Single values are maximum allowable, unless otherwise stated. Si: 0.25% Zn: 0.10% Fe: 0.40% Ti: 0.060.20% Al: Balance Cu: 0.10% Cr: 0.050.20% Mn: 0.050.2% Mg: 4.55.5% Total others: 0.15% Welding Grade Argon Argon + 25% He Helium + 25% Ar
DC +
RECOMMENDED SHIELDING GAS: COMPARABLE CIGWELD PRODUCTS: Comweld AL5356 AWS R5356
v An Aluminium -5% Magnesium Wire for the GMA Welding of a Wide Range of Wrought and Cast Aluminium Alloys containing Magnesium.
Classifications:
AS/NZS 2717.2: AWS/ASME-SFA A5.10: E5356. ER5356.
14 21 16 22 17 23 17 23 20 25 20 25
6.0 20.0 6.0 17.5 6.0 16.5 6.0 16.5 5.5 12.0 5.5 12.0
50 150 80 180 110 220 110 220 150 250 150 250
Mini Spool (4 per pack) Spool Spool Handi Spool Spool Autopak
Email: cigweldsales@cigweld.com.au
212
WELDING CONSUMABLES
SECTION THREE
AUTOCRAFT AL5183
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Single-vee butt weld with 5083 Aluminium (reduced section tensile specimen) Welding grade Argon: 0.2% Proof Stress Tensile Strength Elongation (in 2 inches) 152 MPa 297 MPa 16% WIRE ANALYSIS LIMITS:
v For GMAW welding of wrought and cast aluminium alloys containing magnesium. v Superior surface cleanliness for improved resistance to porosity.
Classifications:
AS 2717.2: AWS/ASME-SFA A5.10: E5183. ER5183.
1.0 1.2
17 23 20 25
Spool Spool
7kg 7kg
722239 722240
* Spool (300mm).
DC +
RECOMMENDED SHIELDING GAS:
v A High Copper Alloy for GMA Joining and Overlay Applications. v Fabricating Deoxidised Copper and Electrolytic Pitch Copper Components. v Repair of Copper Castings. v Lower Strength Welding of Galvanised Steels and Deoxidised Copper to Mild Steel Joints. v Typical applications include the GMA welding of copper transformer connectors, Copper bus bars, billet molds and heater elements etc.
1.6
28 32
5.5 11.5
160 380
Spool
13kg
720260
* Spool (300mm).
Classifications:
AWS/ASME-SFA A5.7: ERCu.
DC +
RECOMMENDED SHIELDING GAS: TYPICAL WELD DEPOSIT HARDNESS WITH ARGON +10-15% CO2 : HRB Three Layers on Mild Steel 48 COMPARABLE CIGWELD PRODUCTS: Comweld Silicon Bronze rod AWS A5.7: ERCuSiA
v A Copper Based Wire for the GMA Welding of Copper-Silicon Alloys including Cusilman and Everdur. v Used for the Lower Strength Welding of Steels. v Extensively used for the GMA Welding of Copper-Silicon Alloys used in Hot Water Systems, Heat Exchangers, Calorifiers and Marine Components for their Corrosion Resistance.
Classifications:
AWS/ASME-SFA A5.7: ERCuSiA.
0.9
21 26
7.5 14.5
100 250
Spool
13kg
720015
* Spool (300mm).
Email: cigweldsales@cigweld.com.au
213
As a market leader in the supply of high quality flux cored wires CIGWELD is at the forefront of welding consumable research and development.
Working closely with our extensive customer base we have developed a comprehensive range of products to meet their demands. Many of these
products have brand names you know and trust such as Verti-Cor, Satin-Cor, Metal-Cor, Supra-Cor, Tensi-Cor, Shield-Cor, Nicore, and Shieldchrome.
So, if youre serious about the performance and quality of your flux cored welding wires, use CIGWELD every time and get the job done right.
Email: cigweldsales@cigweld.com.au
214
WELDING CONSUMABLES
SECTION THREE
SATIN-C0R XP
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using welding grade CO2: Yield Stress. Tensile Strength Elongation 485 MPa 595 MPa 27%
v A Rutile Type Flux Cored Wire Formulated Exclusively for CO2 Shielding Gas. v For High Speed, Downhand Welding Applications. v Excellent Operator Appeal. v Superior Fillet Shape and Slag Lift. v Recommended for the downhand fillet welding of structural steels of 6mm thickness or heavier.
Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.
1.6 2.4
Spool Coil
15kg 25kg
720904 720906
Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.20: ETD-GCp-W502A. CM1 H10. E70T-1H8.
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20 litres/min.
Wire Dia. (mm) Current Range (amps) Voltage Electrode Optimum Range (volts) Stickout E.S.O. (mm) Amps Volts Welding Positions
350 450 400 550 300 400 350 450 270 350 320 420
28 33 28 33 26 30 26 30 25 29 25 29
25 30 25 35 25 30 25 30 25 30 25 30
30 30 29 29 28 28
These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.
SATIN-C0R HD70
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using CO2: Yield Stress Elongation 520 MPa 27% Tensile Strength 615 MPa. Argon +20-25% CO2: 545 MPa 630 MPa 25% APPROVALS*: Lloyds Register of Shipping Grade 2YS H15. * - with welding grade CO2 & Argon +20-25% CO2 shielding gases TYPICAL ALL WELD METAL ANALYSIS: Using Welding Grade CO2: C: 0.06% S: 0.013% C: 0.06% S: 0.014% Mn: 1.55% P: 0.023% Mn: 170% P: 0.022% Si: 0.88% Si: 0.83%
DC +
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 5.0 8.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using an Electrode Stickout (ESO) of 25mm with 1.6mm wire. RECOMMENDED SHIELDING GAS: Argon + 20 - 25% CO2. Welding Grade CO2.
v A High Efficiency, Rutile Type Flux Cored Wire. v Recommended for Use with Argon + 20-25%CO2 or Welding Grade CO2 Shielding Gases. v High Speed, Downhand Welding Applications. v For the high speed fillet and butt welding of mild and medium strength steels in all downhand positions.
Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.
1.6
Spool
15kg
720690
Classifications:
AS/NZS 2203.1: ETD-GCp-W502A..CM1 H10. ETD-GMp-W502A..CM1 H10. AWS A5.20: E70T-1H8, E70T-1M H8.
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and welding grade CO2 or Ar + 20-25% CO2 (or equivalent) shielding gases.
Wire Dia. (mm) Current Range (amps) Voltage Electrode Optimum Range (volts) Stickout E.S.O. (mm) Amps Volts Welding Positions
28 33 26 30 25 29
25 30 25 30 25 30
30 29 28
These machine settings are a guide only. Actual voltage and welding current used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.
Email: cigweldsales@cigweld.com.au
215
WELDING CONSUMABLES
SECTION THREE DC +
RECOMMENDED SHIELDING GAS: Welding Grade CO2
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 5.0 - 6.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using welding grade CO2 shielding gas.
v A Rutile Type Flux Cored Wire Formulated Exclusively for CO2 Shielding Gas. v Versatile, All Positional Capabilities. v Excellent Operator Appeal. v Grade 2 Shipping Society Approvals. v Low Spatter and Fume Levels. v Designed for the single and multi-pass welding of mild and medium strength steels in the downhand, vertical-up and overhead positions.
Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.
1.2 1.6
Spool Spool
15kg 15kg
720900 720902
Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.20: ETP-GCp-W502A. CM1 H10. E71T-1H8.
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and welding grade CO2 shielding gas with a flow rate of 1015 litres/min.
Wire Current Voltage Electrode Dia. (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Optimum Amps Volts Welding Positions
250 300 350 400 230 280 310 360 170 220 200 250 160 210 190 240
27 31 27 31 26 30 26 30 24 28 24 28 24 28 24 28
20 25 25 30 20 25 25 30 15 20 15 20 15 20 15 20
28 29 27 27 24 25 26 27
These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.
DC +
RECOMMENDED SHIELDING GAS: Grade 2SM H4. Grade 2YSM H4. American Bureau of Shipping Grade 2YSA H4. * - with welding grade CO2 shielding gas. Welding Grade CO2 Lloyds Register of Shipping
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 2.2 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using welding grade CO2 shielding gas.
NEW!
NEXT GENERATION FLUX CORED WIRES
v Next generation technology flux cored wire. v Copper coated for smooth consistent feedability and current pick-up. v Rutile, all positional capabilities producing a flat mitre fillet bead shape. v Formulated exclusively for CO2 v H4 diffisible hydrogen class with typical weld metal of 2.2mls of hydrogen/100 gms. v Excellent Operator Appeal. v Grade 2 Shipping Society Approvals. v Ultra Low Spatter and Fume Levels.
Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.
1.2 1.6
Spool Spool
15kg 15kg
722900 722902
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and welding grade CO2 shielding gas with a flow rate of 1015 litres/min.
Wire Current Voltage Electrode Dia. (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Optimum Amps Volts Welding Positions
Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.20: ETP-GCp-W502A. CM1 H5. E71T-1H4.
250 300 350 400 230 280 310 360 170 220 200 250 160-210 190-240
27 31 27 31 26 30 26 30 24 28 24 28 24-28 24-28
20 25 25 30 20 25 25 30 15 20 15 20 15-20 15-20
28 29 27 27 24 25 26 27
These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.
Email: cigweldsales@cigweld.com.au
216
WELDING CONSUMABLES
SECTION THREE
VERTI-COR 3XP
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using Argoshield 52: Using CO2: Yield Stress Elongation 480 MPa 28% 460 MPa 530 MPa 30% 90J av @ 0C. 75J av @ -20C Tensile Strength 560 MPa CVN, Impact Values 110J av @ 0C. 90J av @ -20C
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 5.06.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using Argoshield 52 shielding gas.
v A Microalloyed, Rutile Type Flux Cored Wire. v Versatile, All Positional Capabilities. v Excellent Operator Appeal. v Grade 3 Shipping Society Approvals. v Formulated to give smooth (low spatter) arc transfer, flat mitre fillet welds and excellent slag lift in all positions (except vertical-down), on a wide range of mild and medium strength steels.
Packaging Data:
Wire Dia. (mm) Type Pack Weight Pack Part No.
Classifications:
AS/NZS 2203.1: ETP-GMp-W503A. CM1 H10. ETP-GCp-W503A. CM1 H10. AWS/ASME-SFA A5.20: E71T-1 H8 , E71T-12M H8.
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and Argon +20-25% CO2 shielding gas with a flow rate of 1520 litres/min
Wire Current Voltage Electrode Dia. (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Optimum Amps Volts Welding Positions
250 300 350 400 230 280 310 360 170 220 200 250 160 210 190 240
27 31 27 31 26 30 26 30 24 28 24 28 24 28 24 28
20 25 25 30 20 25 25 30 15 20 15 20 15 20 15 20
31 31 28 29 24 25 24 24
These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.
Email: cigweldsales@cigweld.com.au
217
WELDING CONSUMABLES
SECTION THREE DC +
RECOMMENDED SHIELDING GASES: Argon + 20-25% CO2.
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 2.2 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using Argoshield 52 shielding gas.
v Next generation technology flux cored wire. v Copper coated for smooth consistent feedability and current pick up. v Rutile, all positional capabilities producing a flat mitre fillet bead shape. v Ultra low splatter and fume levels. v H4 diffusible hydrogen class with a typical weldmetal of 2.2 mls of hydrogen/100 gms. v Excellent Operator Appeal. v Grade 3 Shipping Society Approvals.
Packaging Data:
Wire Dia. (mm) Type Pack Weight Pack Part No.
1.2 1.6
Spool Spool
15kg 15kg
722919 722921
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and Argon +20-25% CO2 shielding gas with a flow rate of 1520 litres/min
Wire Current Voltage Electrode Dia. (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Optimum Amps Volts Welding Positions
Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.20: ETP-GMp-W503A. CM1 H5. E71T-12M H4.
250 300 350 400 230 280 310 360 170 220 200 250 160 210 190 240
27 31 27 31 26 30 26 30 24 28 24 28 24 28 24 28
20 25 25 30 20 25 25 30 15 20 15 20 15 20 15 20
31 31 28 29 24 25 24 24
These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.
NEW!
NEXT GENERATION FLUX CORED WIRES
Email: cigweldsales@cigweld.com.au
218
WELDING CONSUMABLES
SECTION THREE
VERTI-COR ULTRA 3
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using welding grade CO2: Yield Stress Tensile Strength Elongation CVN Impact Values 490 MPa 550 MPa 28% 90 J av @ -20C. 55 J av @ -29C
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 5.0 - 6.0 mls of hydrogen / 100 gms of deposited weld metal* * - for as manufactured product using welding grade CO2 shielding gas.
v A Microalloyed, Rutile Type Flux Cored Wire Formulated Exclusively for CO2 Shielding Gas. v Versatile, All Positional Capabilities. v Excellent Operator Appeal. v Low Spatter and Fume Levels. v Grade 3, 3Y Shipping Society Approvals. v Recommended for steel construction and fabrication welding where improved weld deposit impact toughness is required and the work cannot be rotated to the downhand positions.
Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.
1.2 1.6
Spool Spool
15kg 15kg
720891 720892
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and welding grade CO2 shielding gas with a flow rate of 1015 litres/min.
Wire Current Voltage Electrode Dia. (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Optimum Amps Volts Welding Positions
Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.20: ETP-GCp-W503A. CM1 H10. E71T-1H8/E71T-12H8.
250 300 350 400 230 280 310 360 170 220 200 250 160 210 190 240
27 31 27 31 26 30 26 30 24 28 24 28 24 28 24 28
20 25 25 30 20 25 25 30 15 20 15 20 15 20 15 20
31 31 28 29 24 25 24 24
These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.
VERTI-COR 80Ni1
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using Argon +20-25% CO2: Yield Stress Tensile Strength Elongation 520 MPa 600 MPa 26% TYPICAL ALL WELD METAL ANALYSIS*: C: 0.06% Ni: 0.90% Mn: 1.35% Ti: 0.035% Si: 0.35% B: 0.007%.
DC +
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 5.06.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using Argoshield Argon +20-25% CO2. RECOMMENDED SHIELDING GAS: Argon + 20-25% CO2 COMPARABLE CIGWELD PRODUCTS: Alloycraft 80-B2 MMAW Autocraft CrMo1 GMAW
v A Higher Strength Low Alloy Steel, Rutile Type Flux Cored Wire v Formulated for Use with Argon +20-25% CO2 Shielding Gases. v Versatile, All Positional Capabilities. v Excellent Operator Appeal. v A Nominal 1% Nickel Steel Deposit of the 550 MPa tensile class. v Typical applications include the under matching strength fillet welding of Bisalloy 60, 70 and 80 Quenched and Tempered steels.
Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.
1.2 1.6
Spool Spool
15kg 15kg
720390 720391
Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.29: ETP-GMp-W554A. Ni1 H10. E81T1-Ni1MH8
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and welding grade CO2 shielding gas with a flow rate of 1015 litres/min.
Wire Current Voltage Electrode Dia. (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Optimum Amps Volts Welding Positions
250 300 350 400 230 280 310 360 170 220 200 250 160 210 190 240
27 31 27 31 26 30 26 30 24 28 24 28 24 28 24 28
20 25 25 30 20 25 25 30 15 20 15 20 15 20 15 20
31 31 28 29 24 25 24 24
These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.
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219
WELDING CONSUMABLES
SECTION THREE DC +
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 5.0 6.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using Argoshield Argon +20-25% CO2.
RECOMMENDED SHIELDING GAS: Argon + 20-25% CO2 COMPARABLE CIGWELD PRODUCTS: Alloycraft 90 MMAW
v A Higher Strength Low Alloy Steel, Rutile Type Flux Cored Wire v Formulated for Use with Argon +20-25% CO2 Shielding Gases. v Versatile, All Positional Capabilities. v Excellent Operator Appeal. v A Nominal 1.5% Nickel Steel Deposit of the 620 MPa tensile class. v Typical applications include the full strength butt welding of Bisalloy 60 or the under matching strength fillet welding of Bisalloy 70 and 80 steels.
Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.
1.2 1.6
Spool Spool
15kg 15kg
720394 720396
Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.29: ETP-GMp-W629A. K2 H10. E91T1-K2MH8
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and Argon +20-25% CO2 shielding gas with a flow rate of 1520 litres/min.
Wire Current Voltage Electrode Dia. (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Optimum Amps Volts Welding Positions
250 300 350 400 230 280 310 360 170 220 200 250 160 210 190 240
27 31 27 31 26 30 26 30 24 28 24 28 24 28 24 28
20 25 25 30 20 25 25 30 15 20 15 20 15 20 15 20
31 31 28 29 24 25 24 24
These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.
VERTI-COR 111 K3
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using Argon +20-25% CO2: 0.2% Proof Stress Tensile Strength Elongation CVN Impact Values 775 MPa 835 MPa 18% 55J av @ -20C TYPICAL ALL WELD METAL (AWM) ANALYSIS* (Wt%): C: 0.06% Ni: 2.05% Mn: 1.65% Mo: 0.46% Si: 0.36% B: 0.004%.
DC +
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 5.0 6.0 mls of hydrogen / 100gms of deposited weld metal *.
* - for as manufactured product using and Electrode Stickout (ESO) of 20mm with 1.2mm wire and 25mm with 1.6mm wire and mid-range current and voltage settings.
RECOMMENDED SHIELDING GAS: Argon + 20 - 25% CO2 COMPARABLE CIGWELD PRODUCTS: Alloycraft 110 MMAW Autocraft NiCrMo1 GMAW
v A High Strength Low Alloy Steel, Rutile Type Flux Cored Wire. v Formulated for Use with Argon + 20-25% CO2 shielding gases. v Versatile, All Positional Capabilities. v A Nickel Molybdenum Steel deposit of the 760 MPa tensile Class. v Typical applications include the full strength butt welding and fillet welding of Bisalloy 80 and similar Quenched and Tempered Steels.
Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.
1.2
Spool
15kg
721381
Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.29: ETP-GMp-W768A. K3 H10. E111T1-K3M H8.
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and Argoshield 52 shielding gas with a flow rate of 1520 litres/min.
Wire Current Voltage Electrode Dia. (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Optimum Amps Volts Welding Positions
250 300 350 400 230 280 310 360 170 220 200 250 160 210 190 240
27 31 27 31 26 30 26 30 24 28 24 28 24 28 24 28
20 25 25 30 20 25 25 30 15 20 15 20 15 20 15 20
31 31 28 29 24 25 24 24
These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.
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220
WELDING CONSUMABLES
SECTION THREE
SUPRE-COR 5
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using Argon +20-25% CO2: Using CO2: Yield Stress Elongation CVN Impact Values 445 MPa 29% 160J av @ -20C 100J av @ -40C 90J av @ -60C 430 MPa 530 MPa 30% 150J av @ -20C 90J av @ -40C 80J av @ -60C Tensile Strength 550 MPa
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 1.5 - 2.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using Argoshield Argon +20-25% CO2.
v Second Generation, Fully Basic Flux Cored Wire. v Improved Low Temperature Impact Toughness to -50C. v Improved Positional Capabilities of 1.2mm and 1.6mm sizes. v DC Electrode Negative Operation. v Suitable for a wide range of critical applications including the fillet and butt welding of pressure vessels, offshore oil and gas platform structures and heavy earthmoving equipment.
Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.
1.2 1.6
Spool Spool
15kg 15kg
720982 720983
Classifications:
AS/NZS 2203.1: ETP-GCn/p-W505A. CM1 H5. ETP-GMn/p-W505A. CM1 H5. AWS/ASME-SFA A5.20: E71T-5 H4 , E71T-5MJ H4.
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode negative and Argon +20-25% CO2 shielding gas with a flow rate of 1520 litres/min.
Wire Current Voltage Electrode Dia. (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Optimum Amps Volts Welding Positions
27 31 27 31 26 30 26 30 24 28 24 28 24 28 24 28
20 25 25 30 20 25 25 30 15 20 15 20 15 20 15 20
29 31 27 30 21 N/A 20 N/A
These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.
SUPRE-COR XP
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using Argon +20-25% CO2: Yield Stress Tensile Strength Elongation CVN Impact Values 456 MPa 555 MPa 29% 57J av @ -20C TYPICAL ALL WELD METAL ANALYSIS: Using Argoshield 52: C: 0.08% P: 0.20% Mn: 1.34% S: 0.015%. Si: 0.63% TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 1.5 - 2.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using Argon +20-25% CO2. APPROVALS*: Lloyds Register of Shipping * - with Argon +20-25% CO2. Grade 3S, 3YS H15.
DC +/
RECOMMENDED SHIELDING GASES: Argon + 20-25% CO2. Welding Grade CO2
v Fully Basic Flux Cored Wire. v Low Temperature Impact Toughness to -20C. v Available in 2.4mm size only. v Recommended for the fillet and butt welding of heavy earthmoving and mining equipment.
Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.
2.4
Coil
25kg
720911
Classifications:
AS/NZS 2203.1: ETD-GCn/p-W503A. CM1 H5. ETD-GMn/p-W503A. CM1 H5. AWS/ASME-SFA A5.20: E70T-5 H4, E70T-5M H4.
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation and DC electrode positive. Argon +20-25% CO2 shielding gas with a flow rate of 1520 litres/min was used.
Wire Current Voltage Electrode Dia. (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Optimum Amps Volts Welding Positions
2.4 2.4
350-500 350-500
27 33 27 33
25-30 25-30
450 400
31 30
Flat HV Fillet
These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.
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221
WELDING CONSUMABLES
SECTION THREE DC +/
APPROVALS*: Lloyds Register of Shipping Grade 3YS H5. ABS Det Norske Veritas Grade 3SA, 3YSA H5. IIIYMS H5.
RECOMMENDED SHIELDING GASES: Argon + 10-15% CO2 +1-3% O2 Argon + 20-25% CO2 COMPARABLE CIGWELD PRODUCTS: Autocraft LW1/LW1-6 GMAW Ferrocraft 22MMAW
Si: 0.75%
v Low Slag, Metal Cored Wire. v Grade 3 Shipping Society Approvals. v High Deposition Efficiency = 95%. v High Deposition Rates. v For the High Productivity fillet and butt welding of Mild and Medium strength steels in all downhand positions.
Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.
1.2 1.6
Spool Spool
15kg 15kg
720912 720913
Classifications:
AS/NZS 2203.1: ETD-GMn/p-W503A. CM1 H5. ETP*-GMn/p-W503A. CM1 H5. ( *1.2mm only ) E70C-6M*
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode negative and Argon +20-25% CO2 shielding gas with a flow rate of 1520 litres/min.
Wire Current Voltage Electrode Dia. (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Optimum Amps Volts Welding Positions
AWS/ASME-SFA A5.18:
* The classification of metal cored wires to the American Welding Society (AWS) has changed. Detailed information regarding these changes are available in the technical section of pocket guide.
280 350 350 450 250 300 300 380 250 300 300 380
28 33 29 33 27 31 27 31 27 31 27 31
20 25 25 30 20 25 25 30 20 25 25 30
32 31 30 28 30 26
These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.
TENSI-COR 110TXP
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using welding grade CO2: Yield Stress Tensile Strength Elongation CVN Impact Values 720 MPa 800 MPa 22% 50J av @ -50C TYPICAL ALL WELD METAL: C: 0.08% Ni: 1.90% Mn: 1.50% Mo: 0.4% Si: 0.40% Cr: 0.3%
DC +
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 1.5 - 2.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using welding grade CO2 shielding gas. RECOMMENDED SHIELDING GASES: Welding Grade CO2 COMPARABLE CIGWELD PRODUCTS: Autocraft NiCrMo GMAW Alloycraft 110 MMAW
v Fully Basic, High strength Low Alloy Steel Flux Cored Wire. v Formulated for Use with CO2 Shielding Gas only. v Premium Quality Weld Deposits. v Very Low H5 Hydrogen Status. v For the crack free full strength butt welding of Bisalloy 80 and similar Quenched and Tempered Steels.
Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.
1.6 2.4
Spool Coil
15kg 25kg
720387 720389
Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.29: ETD-GCp-W769A. K4 H5. E110T5-K4.
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and welding grade CO2 shielding gas with a flow rate of 1520 litres/min
Wire Current Voltage Electrode Dia. (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Optimum Amps Volts Welding Positions
300 350 400 450 280 330 380 430 220 270 260 310 360 410
28 32 28 32 27 31 27 31 25 30 27 31 27 31
25 30 25 35 25 30 25 30 25 30 25 30 25 30
29 32 28 28 26 N/A N/A
These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.
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222
WELDING CONSUMABLES
SECTION THREE
NICORE 55
TYPICAL ALL WELD METAL ANALYSIS - USING STAINSHIELD: C: 1.10% Fe: 50.0% Mn: 0.40% Balance Ni Si: 0.45%
v Composite Nickel-Iron Flux Cored Wire for the Joining and Repair of Cast Irons. v Also Recommended for the Dissimilar Joining of Cast Iron to Steels.
Classifications:
Meets AWS/ASME-SFA A5.15: ENiFe-CI (equivalent electrode classification).
1.2
220 250
27 29
13mm
These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc. NICORE 55 is a registered trademark of The Esab Group, Inc. Hanover, PA 17331, USA.
SHIELD-COR 4XP
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 430 MPa 590 MPa 25% 50 J av @ +20C. 30 J av @ 0C
Actual weld metal mechanical properties achieved with Shield-Cor 4XP are influenced by many factors including, base metal analysis, welding parameters / heat input used, number of weld passes and run placement etc. Please consult your nearest CIGWELD branch for welding procedure recommendations.
DC +
TYPICAL ALL WELD METAL ANALYSIS: C: 0.30% Al: 1.50% Mn: 0.55% S: 0.008% Si: 0.10% P: 0.013%. RECOMMENDED SHIELDING GASES: Not Required.
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 10.0 - 12.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using the recommended E.S.O lengths.
v Self Shielded Flux Cored Wire. v Formulated for Fast Downhand Fillet & Butt Welding applications. v DC Electrode Positive Operation. v Excellent Tolerance to Joint Misalignment or Poor Joint Fit-up. v Low Spatter Levels / Easily Removed Slag. v Typical applications include general fabrication and structural welding, field erection work and the outdoor repair of heavy machines and equipment.
Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.
2.4 3.0
Coil Coil
25kg 25kg
720907 720908
Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.20: ETD-GNp-W500A. CM2 H15. E70T-4.
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, and DC electrode positive polarity.
Wire Current Voltage Electrode Dia. (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Optimum Amps Volts Welding Positions
300 400 350 450 280 380 340 440 270 370 320 420
27 30 28 32 27 30 28 32 27 29 28 30
60 70 60 70 60 70 60 70 60 70 60 70
30 31 28 29 26
These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.
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223
WELDING CONSUMABLES
SECTION THREE DC
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 15.0 - 20.0 mls of hydrogen / 100gms of deposited weld metal *.
* - for as manufactured product using the recommended E.S.O. lengths.
Actual weld metal mechanical properties achieved with Shield-Cor 11 are influenced by many factors including, base metal analysis, welding parameters / heat input used, number of weld passes and run placement etc. Please consult your nearest CIGWELD branch for welding procedure recommendations.
v Self-shielded Flux Cored wire. v Versatile, All Positional Capabilities. v Excellent Tolerance to Joint Misalignment or Poor Joint Fit-up. v Smooth Rippled Fillets with Good Edge Wetting. v Ideal for Welding Thin Section Mild and Galvanised Steels.
Packaging Data:
Wire Diameter (mm) Type Pack Pack Weight Part No.
1.2
Spool
15kg 720923
Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.20: ETP-GNn-W500A. CM2. E71T-11.
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation and DC electrode negative only.
Wire Current Voltage Electrode Diameter (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Welding Positions
16 18 16 18 16 18 16 18
15 20 15 20 15 20 15 20
These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.
SHIELD-COR 15
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation 430 MPa 600 MPa 21% TYPICAL ALL WELD METAL ANALYSIS: C: 0.25% Al: 2.10% Mn: 0.70% S: 0.004% Si: 0.40% P: 0.007%. Not Required.
DC
RECOMMENDED SHIELDING GAS: TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 15.0 - 20.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using the recommended E.S.O. lengths.
Actual weld metal mechanical properties achieved with Shield-Cor 15 are influenced by many factors including, base metal analysis, welding parameters / heat input used, number of weld passes and run placement etc. Please consult your nearest CIGWELD branch for welding procedure recommendations.
v Self-shielded Flux Cored wire. v For Single Pass applications Only. v Versatile, All Positional Capabilities. v Excellent Tolerance to Joint Misalignment or Poor Joint Fit-up. v Smooth Rippled Fillets with Good Edge Wetting. v Ideal for Welding Thin Section Mild and Galvanised Steels.
Packaging Data:
Wire Diam. (mm) Type Pack Weight Pack Part No.
Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.20: ETPS-GNn-W500A. CM2. E71T-GS.
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation and DC electrode negative only.
Wire Current Voltage Electrode Diameter (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Welding Positions
90 150 110 180 80 140 100 175 60 120 80 150 60 120 80 150
14 16 15 17 14 16 15 17 14 16 15 17 14 16 15 17
10 12 12 15 10 12 12 15 10 12 12 15 10 12 12 15
These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.
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224
WELDING CONSUMABLES
SECTION THREE
SHIELDCROME 308LT
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using CO2: Using Argon +20-25% CO2: 0.2% Proof Stress Elongation 390 MPa 43% 400 MPa 580 MPa 40%
v Gas Shielded Stainless Steel Flux Cored Wire. v Formulated for CO2 or Argon +20-25% CO2 Shielding gases. v Vacuum Sealed in Aluminised Plastic Packs. v All Positional Capabilities. v High Deposition Rate Welding of Stainless Steels v For a wide range of positional and downhand welding applications on 19Cr/9Ni stainless steel grades including AISI types 301, 302, 304 and 304L etc.
Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.
1.2
Spool
12.5kg
720889
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation and DC electrode positive and welding grade CO2 shielding gas with a flow rate of 1520 litres/min.
Wire Current Voltage Electrode Diameter (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Welding Positions
Classifications:
AWS/ASME-SFA A5.22: E308LT1-1 (CO2) / E308LT1-4 (Ar + 20-25%CO2).
23 28 23 28 22 27 22 27
15 20 15 20 15 20 15 20
These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.
DC +
RECOMMENDED SHIELDING GASES: Argon + 20-25% CO2 Welding Grade CO2 COMPARABLE CIGWELD PRODUCTS: Autocraft 309LSi GMAW Wire Comweld 309L GAS/TIG rod Satincrome 309Mo-17 Electrode
Actual weld metal mechanical properties achieved with Shieldcrome wires are influenced by many factors including, base metal analysis, welding parameters / heat input used, shielding gas selection, number of weld passes and run placement etc. Please consult your nearest CIGWELD branch for welding procedure recommendations.
v Gas Shielded Stainless Steel Flux Cored Wires; 309LT- All Positional Capabilities 309LTD - Fast Downhand Capabilities. v Vacuum Sealed in Aluminised Plastic Packs. v Formulated for CO2 or Argon +20-25% CO2 Shielding gases. v High Deposition Rate Welding of Stainless Steels. v For a wide range of positional and downhand welding applications on matching 309 and 309L stainless steels.
Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.
1.2/309LT 1.6/309LTD
Spool Spool
12.5kg 12.5kg
720881 720882
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20 litres/min.
Wire Current Voltage Electrode Diameter (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Welding Positions
Classifications:
AWS/ASME-SFA A5.22: AWS/ASME-SFA A5.22: E309LT1-1 (CO2) / E309LT1-4 (Ar + 20-25%CO2). E309LT0-1 (CO2) / E309LT0-4 (Ar + 20-25%CO2).
150 250 300 400 150 200 250 350 120 180 140 180
23 28 28 35 23 28 28 35 22 27 22 27
15 20 25 30 15 20 25 30 15 20 15 20
These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.
Email: cigweldsales@cigweld.com.au
225
WELDING CONSUMABLES
SECTION THREE DC +
COMPARABLE CIGWELD PRODUCTS: Autocraft 316LSi GMAW Wire Comweld 316L GAS/TIG rod Satincrome 316L -17 Electrode
Actual weld metal mechanical properties achieved with Shieldcrome wires are influenced by many factors including, base metal analysis, welding parameters / heat input used, shielding gas selection, number of weld passes and run placement etc. Please consult your nearest CIGWELD branch for welding procedure recommendations.
v Gas Shielded Stainless Steel Flux Cored Wires; All Positional Capabilities v Vacuum Sealed in Aluminised Plastic Packs. v Formulated for CO2 or Argon +20-25% CO2 Shielding gases. v High Deposition Rate Welding of Stainless Steels. v For a wide range of positional and downhand welding applications on matching Molybdenum bearing 316 and 316L stainless steels.
Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.
1.2
Spool
12.5kg
720885
Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20 litres/min.
Wire Current Voltage Electrode Diameter (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Welding Positions
Classifications:
AWS/ASME-SFA A5.22: E316LT1-1 (CO2) / E316LT1-4 (Ar + 20-25%CO2).
23 28 23 28 22 27 22 27
15 20 15 20 15 20 15 20
These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.
Email: cigweldsales@cigweld.com.au
226
WELDING CONSUMABLES
SECTION THREE
STOODY SOS 308L (replaces SHIELDCROME 308LT-O)
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Tensile Strength Elongation 600 MPa 43%
TYPICAL ALL WELD METAL ANALYSIS: C: 0.02% Cr: 20.80% Mn: 1.20% Ni: 10.2%
v Stainless Steel Flux Cored Wire. v Self Shielded (Open Arc) Operation For Outdoor Applications. v High Deposition Rate Downhand Welding. v For downhand welding applications on 19Cr/10Ni type stainless steels including type 301, 302, 304 and 304L.
Packaging Data:
Wire Diameter (mm) Wire Type Pack Type Pack Weight Pack Part No.
2.4
308LT-O
Coil
22kg
11175400
Classifications:
AWS/ASME-SFA A5.22: W.T.I.A. Tech Note 4/AS/NZS 2576: Ferrite Number E308LTO-3. 1315-B7. 8.0.
Operating Data:
All welding conditions recommended below are for use with semi-automatic self shielded operation and DC electrode positive.
Wire Current Voltage Electrode Diameter (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Welding Positions
2.4 2.4
28 30 28 30
20 25 20 25
Flat HV Fillet
These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.
DC +
COMPARABLE CIGWELD PRODUCTS: Shieldcrome 309LT all positional gas shielded FCAW wire Shieldcrome 309LTD downhand gas shielded FCAW wire Autocraft 309LSi GMAW wire Comweld 309L Gas / TIG rod Satincrome 309Mo-17 electrode
v Stainless Steel Flux Cored Wire. v Convenient Self Shielded (Open Arc) Operation For Outdoor Applications. v High Deposition Rate Downhand Welding. v For Joining Dissimilar Steels or as a Buffer Layer Prior to Hard Surfacing.
Packaging Data:
Wire Diameter (mm) Wire Type Pack Type Pack Weight Pack Part No.
2.4
309LT-O
Coil
22kg
11231200
Classifications:
AWS/ASME-SFA A5.22: WTIA Tech Note 4/AS/NZS 2576: Ferrite Number E309LTO-3. 1315-B7. 15.0.
Operating Data:
All welding conditions recommended below are for use with semi-automatic self shielded operation and DC electrode positive.
Wire Current Voltage Electrode Diameter (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Welding Positions
2.4 2.4
28 30 28 30
20 25 20 25
Flat HV Fillet
These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.
Email: cigweldsales@cigweld.com.au
227
WELDING CONSUMABLES
SECTION THREE DC +/
v Copper Coated, Low Carbon Steel Submerged Arc Wire. v Cost Effective High Quality Welding with a Neutral or Semi-Basic Flux such as Satinarc 4.
Classifications:
AS 1858.1: AWS/ASME-SFA A5.17: EM12K. EM12K.
2.4 3.2
26 34 28 34
20 25 25 30
Coil Coil
25kg 30kg
720663 720664
SATINARC 4
AUTOCRAFT SA2 / SATINARC 4 TYPICAL ALL WELD METAL MECHANICAL PROPERTIES (AS WELDED): Yield Stress Tensile Stress Elongation CVN Impact Values 425 MPa. 520 MPa 29% 100 J av @ -20C. 140 J av@ 0C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.09% S: 0.020% Mn: 1.2% P: 0.030% Si: 0.4% APPROVALS: Lloyds Register of Shipping - Grade 3M 3YM
DC +/
FLUX CONSTITUENTS: (Basicity Index* = 1.6) SiO2 + TiO2 20% CaO + MgO Al203 + MnO CaF2 25% 35% 15%
v Semi-Basic Submerged Arc Flux. v For Multi Pass Butt Welding Applications Requiring Sound Impact toughness to -20C. v Recommended for Use with Autocraft SA2. SAW Wire. v Excellent Slag Lift in Deep Vee Joints. v Produces good weld profiles, edge welding and slag lift in single and multi-pass welding applications.
Packaging Data:
Pack Type Pack Weight Part No
25kg net
720412
Classifications:
AWS A5.17: F7A4-EM12K. AWS A5.17: F6P4-EM12K. AS 1858.1: EM12K-FMM-W503A.
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228
WELDING CONSUMABLES
Process
Comweld Alloy
Comweld Flux
Joining Steel.
Oxy Acetylene Fusion Welding Mild Steel, High Test GTA Welding (TIG) Braze Welding Braze Welding Soldering Comweld LW1, Super Steel Comcoat C Manganese Bronze 965 Silver Solder No flux No flux No flux Copper & Brass 965 Soldering Flux
Joining Aluminium.
Oxy Acetylene Fusion Welding AL1188, AL4043, AL4047 & AL5356 Aluminium Welding Flux GTA Welding (TIG) Braze Welding Soldering AL1188, AL4043 & AL5356 AL4047 Aluminium Solder No flux Aluminium Brazing Flux No flux
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WELDING CONSUMABLES
SECTION THREE
v Black Annealed, Low Carbon Steel Rod for Oxy-Acetylene Welding. v Recommended for Gas Welding of Steels and Wrought Irons. v Not Suitable for Gas Tungsten Arc Welding.
Packaging Data:
Rod Size (mm) Pack Weight/Type Approximate Rods/kg Part No
Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.2: RG. R45.
130 64 29 16
v Copper Coated, Steel Filler Rod for Gas and Gas Tungsten Arc (TIG) Welding. v Higher Strength (400-450MPa) Oxy-Acetylene and TIG Welding of Steels.
Packaging Data:
Rod Size
(mm) Pack Weight/Type Approximate Rods/kg Part No
Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.2: R1. R60.
84 34 21
COMWELD LW1
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 400 MPa. 500 MPa. 29% 100 J av @ -20C TYPICAL ROD ANALYSIS: C: 0.08% S: 0.010% Mn: 1.16% P: 0.015% Si: 0.75% Fe: Balance JOINING PROCESS: Gas (Fusion) and Gas Tungsten Arc (TIG) welding. COMPARABLE CIGWELD PRODUCTS: Autocraft LW1 GMAW wire AWS A5.18: ER70S-4
v Copper Coated, Low Carbon Steel Rod for Gas Tungsten Arc Welding Applications. v GREEN END TIP for Instant I.D. v Ideal for root pass welding applications where tough and ductile welds are produced.
Packaging Data:
Rod Size (mm) Pack Weight/Type Approximate Rods/kg Part No
84 34
321411 321412
Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.18: R4. ER70S-4.
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230
WELDING CONSUMABLES
SECTION THREE
COMWELD LW1-6
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 400 MPa. 500 MPa. 29% 100 J av @ -20C TYPICAL ROD ANALYSIS: C: 0.07% S: 0.012% Mn: 1.55% P: 0.015% Si: 0.88% Fe: Balance
JOINING PROCESS: Gas (Fusion) and Gas Tungsten Arc (TIG) welding.
COMPARABLE CIGWELD PRODUCTS: Autocraft LW1-6 GMAW wire AWS A5.18: ER70S-6
v Copper Coated, Low Carbon Steel Rod for Gas TIG & Oxy Welding Applications. v End stamped with ER70S-6 for easy I.D. v Recommended for the TIG welding of steel pipes, plates and castings with a tensile strength in the 500 MPa class.
Packaging Data:
Rod Size (mm) Pack Weight/Type Approximate Rods/kg Part No
64 29
321417 321418
Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.18: R6. ER70S-6.
v Low Carbon Steel Filler Rod for Gas Tungsten Arc (TIG) Welding. v Triple Deoxidised for Superior Weld Deposit Quality and Resistance to Porosity. v End Stamped with AWS Class ER70S-2. v Ideal for TIG welding rusty or mill scaled plates and pipes and the root pass welding of pipes, tanks and heavy walled joints.
Packaging Data:
Rod Size (mm) Pack Weight/Type Approx. Rods/kg Part No
70 31
321370 321373
Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.18: R2. ER70S-2.
COMWELD CrMo1
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Welding Grade Argon: 0.2% Proof Stress Tensile Strength Elongation (in 2 inches) CVN Impact Values 500 MPa. 600 MPa. 20% 60 J av @ +20C TYPICAL ROD ANALYSIS: C: 0.09% Cr: 1.30% S: 0.010% Mn: 0.60% Mo: 0.50% Fe: Balance Si: 0.60% P: 0.015% COMPARABLE CIGWELD PRODUCTS: Alloycraft 80-B2 electrode AWS A5.5: E8018-B2 Autocraft CrMo1 GMAW wire AWS A5.28: ER80S-B2
v Nominal 1 1/4Cr 1/2Mo steel TIG rod. v End Stamped with AWS Class ER80S-B2 for Easy Identification. v For the Gas Tungsten Arc (TIG) Welding of matching Cr - Mo Creep Resistant Steels for Elevated Temperature and Corrosive Service.
Packaging Data:
Rod Size (mm) Pack Weight/Type Approx. Rods/kg Part No
2.4 x 1000
* Resealable
5kg Tube*
29
321379
Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.28: RB2. ER80S-B2.
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231
WELDING CONSUMABLES
SECTION THREE
v Nominal 2 1/2CR1Mo steel TIG rod. v End Stamped with AWS Class ER90S-B3 for Easy Identification. v For the Gas Tungsten Arc (TIG) Welding of Cr-Mo and Cr-Mo-V Creep Resistant Steels for Elevated Temperature and Corrosive Service.
Packaging Data:
Rod Size (mm) Pack Weight/Type Approx. Rods/kg Part No
2.4 x 1,000
* Resealable
5kg Tube*
29
321383
Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.28: RB3. ER90S-B3.
COMWELD 308L
WELD DEPOSIT PROPERTIES: Typical Weld Metal 0.2% Proof Stress Typical Weld Metal Tensile Strength Approximate Melting Point Weld Metal Density All Weld Metal Microstructure 450 MPa. 600 MPa. 1400C 7.95 gms / cm3 Austenite with 5 8 % ferrite TYPICAL ROD ANALYSIS: C: 0.015% Cr: 19.90% S: 0.005% Mn: 1.90% Ni: 9.75% Fe: Balance Si: 0.50% P: 0.020% COMPARABLE CIGWELD PRODUCTS: Satincrome 308L-17 electrode AWS A5.4: E308L-17 Murex Speedex 308L AWS A5.4: E308L-18 Autocraft 308LSi GMAW wire AWS A5.9: ER308LSi Shieldcrome 308LT FCAW wires AWS A5.22: E308LT-1-1/4
v Resealable 5kg Plastic Tube. v Suitable for Gas and GTA (TIG) Welding. v End Stamped with AS / AWS Class 308L. v DARK BLUE COLOUR CODED Label for Instant I.D.
Packaging Data:
Rod Size (mm) Pack Weight/Type Approximate Rods/kg Part No
69 30
321406 321407
Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.9: R308L. ER308L.
COMWELD 309L
WELD DEPOSIT PROPERTIES: Typical Weld Metal 0.2% Proof Stress Typical Weld Metal Tensile Strength Approximate Melting Point Weld Metal Density All Weld Metal Microstructure 440 MPa. 590 MPa. 1400C 7.95 gms / cm3 Austenite with 15 20 % ferrite TYPICAL ROD ANALYSIS: C: 0.015% Cr: 23.5% S: 0.005% Mn: 1.90% Ni: 13.5% Fe: Balance Si: 0.45% P: 0.020% COMPARABLE CIGWELD PRODUCTS: Satincrome 309Mo-17 electrode AWS A5.4: E309Mo-17 Murex Speedex 309L AWS A5. 4: E309L-16 Autocraft 309LSi GMAW wire AWS A5.9: ER309LSi Shieldcrome 309LT FCAW wires AWS A5.22: E309LT1-1/4
v Resealable 5kg Plastic Tube. v Suitable for Gas and GTA (TIG) Welding of highly alloyed 309 or 309L type stainless steel. v End Stamped with AS / AWS Class 309L. v RED COLOUR CODED Pack Label for Instant I.D. v Also suitable for the dissimilar joining of other 300 series austenitic stainless steels to ferritic steels.
Packaging Data:
Rod Size (mm) Pack Weight/Type Approximate Rods/kg Part No
69 30
321403 321404
Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.9: R309L. ER309L.
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232
WELDING CONSUMABLES
SECTION THREE
COMWELD 316L
WELD DEPOSIT PROPERTIES: Typical Weld Metal 0.2% Proof Stress Typical Weld Metal Tensile Strength Approximate Melting Point Weld Metal Density All Weld Metal Microstructure 470 MPa. 640 MPa. 1400C 7.95 gms / cm3 Austenite with 7 10 % ferrite TYPICAL ROD ANALYSIS: C: 0.012% Cr: 19.00% P: 0.015% Mn: 1.57% Ni: 12.6% S: 0.001% Si: 0.50% Mo: 2.50% Fe: Balance
COMPARABLE CIGWELD PRODUCTS: Satincrome 316L-17 electrode AWS A5.4: E316L-17 Murex Speedex 316L AWS A5.4: E316L-16 Autocraft 316LSi GMAW wire AWS A5.9: ER316LSi Shieldcrome 316LT FCAW wires AWS A5.20: E316LT1-1/4
v Resealable 5kg Plastic Tube. v Suitable for Gas and GTA (TIG) Welding of Molybdenum bearing stainless steels; in particular matching 316 and 316L alloys. v End Stamped with AS / AWS Class 316L. v GOLD COLOUR CODED Pack Label for Instant I.D. v Also suitable for the general welding of other 300 series stainless steels including 302 and 304; as well as ferritic stainless steels grades such as 409, 444 and 3Cr12.
Packaging Data:
Rod Size (mm) Pack Weight/Type Approximate Rods/kg Part No
69 30
Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.9: R316L. ER316L.
300 C
Packaging Data:
Rod Size (mm) Pack Weight/Type Easywed Handipack Part No
v Strong corrosion resistant alloy. v Used where any welding of galvanised parts is required. v Can be used as a pre-treatment to produce base metals.
6.3X500 6.3X500
321695 322985
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WELDING CONSUMABLES
SECTION THREE
660 C
v 99.88% Pure Aluminium Alloy Rod. v Suitable for Gas Welding and Gas Tungsten Arc (GTAW / TIG) Welding Applications. v Embossed with AS / AWS Class 1188. v For the joining of selected high purity 1XXX series Aluminium sheets and plates used extensively in the electrical and chemical industries.
Packaging Data:
Rod Size (mm) Pack Weight/Type Carton Size Approx. Rods/kg Part No
15kg 15kg
30 30
322600 322601
Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.10: R1100. R1100.
COMWELD AL4043
WELD DEPOSIT PROPERTIES: Typical Weld Metal Tensile Strength Approximate Melting Point Post Anodised colour tint 110 MPa. 630C Grey ROD ANALYSIS LIMITS: Single values are maximum allowable, unless otherwise stated. Si: 4.5-6.0% Mn: 0.05% Ti: 0.20% Al: Balance Fe: 0.80% Mg: 0.05% Cu: 0.30% Zn: 0.10% COMPARABLE CIGWELD PRODUCTS: Autocraft AL4043 GMAW wire AWS A5.10: ER4043
630 C
v Aluminium - 5% Silicon Alloy Rod. v Suitable for Gas Welding and Gas Tungsten Arc (GTAW / TIG) Welding Applications. v Embossed with AS / AWS Class 4043. v For the repair welding (fractures and blow holes etc) of selected aluminium alloy castings
Packaging Data:
Rod Size (mm) Pack Weight/Type Carton Size Approx. Rods/kg Part No
210 90 51
Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.10: R4043. R4043.
COMWELD AL4047
WELD DEPOSIT PROPERTIES: Typical Weld Metal Tensile Strength Approximate Melting Range Post Anodised colour tint 150 MPa. 577 582C Grey Black ROD ANALYSIS LIMITS: Single values are maximum allowable, unless otherwise stated. Si: 11.0-13.0% Fe: 0.80% Mn: 0.15% Mg: 0.10% Total others: 0.15% Cu: 0.30% Zn: 0.20% Al: Balance
582 C
v Aluminium - 10% Silicon Alloy Rod. v Suitable for Gas Welding and Gas Tungsten Arc (GTAW / TIG) Welding Applications. v Embossed with AS / AWS Class 4047. v Used extensively for the brazing of many types of Aluminium alloy sheets, extruded shapes and castings.
Packaging Data:
Rod Size (mm) Pack Weight/Type Carton Size Approx. Rods/kg Part No
2.5kg Pack 100 rod Handipack 2.5kg Pack 50 rod Handipack 2.5kg Pack
210 90 51
Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.10: AWS/ASME-SFA A5.8: R4047. R4047. BAlSi-4.
3.2 x 914
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234
WELDING CONSUMABLES
SECTION THREE
COMWELD AL5356
WELD DEPOSIT PROPERTIES: Typical Weld Metal Tensile Strength Approximate Melting Point Post Anodised colour tint 270 MPa. 640C White ROD ANALYSIS LIMITS: Single values are maximum allowable, unless otherwise stated. Si: 0.25% Zn: 0.10% Fe: 0.40% Ti: 0.05-0.20% Al: Balance Cu: 0.10%
v Aluminium - 5% Magnesium Alloy Rod. v Suitable for Gas Welding and Gas Tungsten Arc (GTAW / TIG) Welding Applications. v Embossed with AS / AWS Class 5356. v Produces intermediate deposit strength and good ductility and corrosion resistance for the welding of a wide range of 3XXX, 5XXX, 6XXX and 5XX Aluminium alloys.
Packaging Data:
Rod Size
(mm) Pack Weight/Type Carton Size Approx. Rods/kg Part No
210 90 51
Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.10: R5356. R5356.
1150 C
TIP COLOUR:
v A High Strength, General Purpose, Cast Iron Alloy for Joining and Building up Grey Cast Iron Castings. v Machinable Weld Deposit.
Packaging Data:
Rod Size
(mm) Pack Weight/Type Approximate Rods/kg Part No
Classifications:Classifications:
AS/NZS 1167.2: RC11.
5.0 x 700
2.5kg Pack
321420
1020 C
COMPARABLE CIGWELD PRODUCTS: Autocraft Silicon Bronze
v Premium Quality Deoxidised Silicon - Bronze alloy. v Recommended for the Braze Welding and GTA (TIG) welding of Copper Silicon alloys (Everdur and Cusilman). v CANARY YELLOW End Tip Colour. v Produces excellent joints on copper, brass and copper-zinc sheet, tube and extruded section.
Packaging Data:
Rod Size (mm) Pack Weight/Type Approx Rods/kg Part No
3.2 x 750
5kg Pack
19
321295
Classifications:
AS/NZS 1167.1, AS/NZS 1167.2: AWS/ASME-SFA A5.7: R Cu Si-A. R Cu Si-A (UNS No. C65600).
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235
WELDING CONSUMABLES
SECTION THREE
890 C
COMPARABLE CIGWELD PRODUCTS: Comcoat C Flux Coated Manganese Bronze AS 1167.1 & .2: R Cu Zn-C
v General Purpose Brazing Alloy. v Recommended for Braze Welding of Steels and Cast and Malleable Irons. v Not Suitable for Copper Pipes in Hot Water Systems. v BLUE End Tip Colour for Instant I.D.
Packaging Data:
Rod Size
(mm) Pack Weight/Type Approx. Rods/kg Part No
5kg Pack 5kg Pack 5kg Pack 5kg Pack 5kg Pack
83 37 20 8 5
Classifications:
AS/NZS 1167.1, AS/NZS 1167.2: AWS/ASME-SFA A5.8 / A5.27: R Cu Zn-C. RB Cu Zn-C.
900 C
COMPARABLE CIGWELD PRODUCTS: Comcoat T flux coated Tobin Bronze AS1167.1 & 2: R Cu Zn-A
v Low Strength Copper - Zinc Brazing Alloy. v Recommended for the Fusion or Braze Welding of Selected Brasses and Bronzes. v Suitable for Low Strength Brazing of Steels. v Not Suitable for Cast Irons. v WHITE End Tip Colour for Instant I.D.
Packaging Data:
Rod Size
(mm) Pack Weight/Type Easyweld Handipack Approx. Rods/kg Part No
1.6 x 750 2.4 x 750 3.2 x 750 R Cu Zn-A. RB Cu Zn-A. 5.0 x 750
5kg Pack 5kg Pack 5kg Pack 15 Rod Handipack 5kg Pack
83 37 20 8
Classifications:
AS/NZS 1167.1, AS/NZS 1167.2: AWS/ASME-SFA A5.8/A5.27:
910 C
COMPARABLE CIGWELD PRODUCTS: Comcoat N Flux Coated Nickel Bronze AS 1167.1 & .2: R Cu Zn-D
v High Strength, Wear Resistant Brazing Alloy. v High Strength Braze Welding of Steels and Cast or Malleable Irons. v Fusion Welding of Copper Based Alloys of Similar Composition. v CRIMSON End Tip Colour for Instant I.D.
Packaging Data:
Rod Size
(mm) Pack Weight/Type Approx. Rods/kg Part No
35 19 8
Classifications:
AS/NZS 1167.1, AS/NZS 1167.2: AWS/ASME-SFA A5.8/A5.27:
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236
WELDING CONSUMABLES
SECTION THREE
COMWELD COMCOAT T
TYPICAL WELD DEPOSIT PROPERTIES: Weld Metal Tensile Strength 0.2% Proof Stress Elongation Approximate Melting Point Weld Metal Density 400 MPa 110 MPa 45% 900C. 8.41 gms / cm3 TYPICAL ROD ANALYSIS: Zn: 37.5% Cu: Balance Si: 0.30% Sn: 0.50%
v Flux Coated Tobin Bronze Rod. v Recommended for the Self Fluxing Fusion Braze Welding of Selected Brasses & Bronzes. v Suitable for Low Strength brazing of Steels. v Not Suitable for Cast Irons. v WHITE Flux Colour for Instant I.D.
Packaging Data:
Rod Size
(mm) Pack Weight/Type Easyweld Handipack Blister Pack Approx. Rods/kg Part No
19
322207 321236
Classifications:
AS/NZS 1167.1, AS/NZS 1167.2: AWS/ASME-SFA A5.8/A5.27: R Cu Zn-A. RB Cu Zn-A
COMWELD COMCOAT N
TYPICAL WELD DEPOSIT PROPERTIES: Weld Metal Tensile Strength 0.2% Proof Stress Elongation Hardness Approximate Melting Point Weld Metal Density 560 MPa 250 MPa 18% 170 HV 910C. 8.39 gms / cm3 TYPICAL ROD ANALYSIS: Zn: 43.5% Ni: 10.0% Mn: 0.20% Cu: Balance Si: 0.20% JOINING PROCESS: Gas (Fusion and Braze) Welding only.
910 C
COMPARABLE CIGWELD PRODUCTS: Comweld Nickel Bronze Bare Rod AS 1167.1 & .2: R Cu Zn-D
v Flux Coated Nickel Bronze Rod. v High Strength, Excellent Wear Resistance. v High Strength Braze Welding of Steels and Cast or Malleable Irons. v Fusion Welding of Copper Based Alloys of Similar Composition. v PINK Flux Colour for Instant I.D.
Packaging Data:
Rod Size
(mm) Pack Weight/Type Easyweld Handipack Blister Pack Approx. Rods/kg Part No
19
Classifications:
AS/NZS 1167.1, AS/NZS 1167.2: AWS/ASME-SFA A5.8/A5.27: R Cu Zn-D. RB Cu Zn-D.
COMWELD COMCOAT C
TYPICAL WELD DEPOSIT PROPERTIES: Weld Metal Tensile Strength 0.2% Proof Stress Elongation Approximate Melting Point Weld Metal Density 460 MPa 165 MPa 35% 890C. 8.39 gms / cm3 TYPICAL ROD ANALYSIS: Zn: 40.5% Sn: 1.0% Mn: 0.10% Fe: 0.50% Si: 0.10% Cu: Balance JOINING PROCESS: Gas (Braze) Welding only.
890 C
COMPARABLE CIGWELD PRODUCTS: Comweld Manganese Bronze Bare Rod AS 1167.1 & 2: R Cu Zn-C
v Flux Coated Manganese Bronze Rod. v General Purpose Brazing Alloy. v Recommended for Braze Welding of Steels and Cast and Malleable Irons. v Not Suitable for Copper Pipes in Hot Water Systems. v BLUE Flux Colour for Instant I.D.
Packaging Data:
Rod Size
(mm) Pack Weight/Type Easyweld Handipack Blister Pack Approx Rods/kg Part No
2.5kg 2.4 x 500 5kg Pack 15 Rod Handipack 20 Rod Handipack 5 Rod Blister 3.2 x 790
50
Classifications:
AS/NZS 11671, AS/NZS 1167.2: AWS/ASME-SFA A5.8/A5.27: R Cu Zn-C. RB Cu Zn-C.
19
321186 322021
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237
WELDING CONSUMABLES
SECTION THREE
234 C
10.1%
TYPICAL PROPERTIES: Tensile Strength Shear Strength Approximate Melting Range Electrical Conductivity 42 MPa 37 MPa 183234C
10.1% IACS
v General Purpose Low Cost Solder. v General For Sheet Metal & Plumbing Applications. v General Wide Range of Packaging Options.
Packaging Data:
Rod/Wire Size
(mm) Pack Weight/Type Part No
250g Stick 250g Acid core Wire 500g Acid Core Wire 15g Resin core H/P
Classifications:
AS 1834 Part 1
10.9%
212 C
v Higher Quality General Purpose Solder. v For Electrical & Electronic Applications. v Wide Range of Packaging Options.
Packaging Data:
Rod/Wire Size (mm) Pack Weight/Type Part No
250g Stick 250g Solid Wire 250g Acid Core Wire 250g Resin Core Wire
Classifications:
AS 1834 Part 1 50Sn.
For procedure recommendations refer to Pocket Guide.
17%
220 C
v Highest Strength Soft Solder. v Lead, Zinc and Cadmium Free. v Non Toxic Solder For Electrical, Surgical and Food Equipment Applications. v Wide Range of Packaging Options.
Packaging Data:
Rod/Wire Size (mm) Pack Weight/Type Part No
250g Solid Wire 500g Solid Wire 250g Acid Core Wire 15g HandiPack Coil Acid Core Wire
Classifications:
AS 1834 Part 1 96.5Sn / 3.5Ag.
For procedure recommendations refer to Pocket Guide.
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238
WELDING CONSUMABLES
SECTION THREE
COMWELD METAL MATE SOLDER KIT
IDENTIFICATION: Clear Plastic Jar, White Lid & White Label with Blue Print. JOINING PROCESS: Soldering only. SOLDERING IRON bit temperature: 281C. TYPICAL ROD ANALYSIS: Sn: 96.5% (Tin)
220 C
v Highest Strength Soft Solder. v Lead, Zinc and Cadmium Free. v Non Toxic Solder For Electrical, Surgical and Food Equipment Applications.
Packaging Data:
Rod/Wire Size (mm) Pack Weight/Type Part No
1.6mm x 14g Solid Wire coiled around a 14ml bottle of 965 Soldering Flux
321690
Classifications:
AS 1834 Part 1 96.5Sn / 3.5Ag.
For procedure recommendations refer to Pocket Guide.
545 C
v For Fusion Welding Aluminium Alloys. v Highest Quality Flux. v Useable in either Powder or Paste Form.
Packaging Data:
Pack Weight/Type Part No
321740
Identification:
White Powder in Black Plastic Jars .
For procedure recommendations refer to Pocket Guide.
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239
WELDING CONSUMABLES
SECTION THREE
645 C
v For Universal Braze Welding Applications. v Highest Quality Flux. v Useable in either Powder or Paste Form.
Packaging Data:
Pack Weight/Type Part No
321822
Identification:
Pink Powder in Black Plastic Jars or Drums.
For procedure recommendations refer to Pocket Guide.
450 C
v For Silver Brazing of Carbon Steel, Stainless Steels & Dissimilar Metals. v Highest Quality Flux. v Used in a Paste Form.
Packaging Data:
Pack Weight/Type Part No
200 gram Black Jar 500 gram Black Jar 3.5kg White Plastic Jar
Identification:
White Paste in either a Black / White Plastic Jar.
For procedure recommendations refer to Pocket Guide.
485 C
v For Silver Brazing of Steel, Nickel, Brass, Bronze, Copper, and Stainless Steels. v Highest Quality Flux. v Used in a Paste Form.
Packaging Data:
Pack Weight/Type Part No
200 gram Black Jar 500 gram Black Jar 3.5kg White Plastic Jar
Identification:
White Paste in either a Black / White Plastic Jar.
For procedure recommendations refer to Pocket Guide.
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WELDING CONSUMABLES
SECTION THREE
v For Use with all Comweld Soft Solders. v Highest Quality Flux. v Used in a Liquid Form Only.
Packaging Data:
Pack Weight/Type Part No
321890 321894
Identification:
Pink Liquid in Black Plastic Bottles and Drums.
For procedure recommendations refer to Pocket Guide.
COMWELD VAPAFLUX
FLASH POINT (TRUE CLOSED CUP): 17C
v For Braze Welding of Steel. v Used with Comweld Manganese & Nickel Bronze Rods. v Highest Quality Flux. v Used in a Liquid Form Only.
Packaging Data:
Pack Volume/Type Part No
321885
Identification:
Clear Liquid in a Tin Plate Can.
For procedure recommendations refer to Pocket Guide.
Packaging Data:
Pack Volume/Type Part No
1 Book
WC Guide
ns rence Refe
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241
WELDING CONSUMABLES
SECTION THREE
v For Removal of Weld Scale on Stainless Steel. v Easy to Use One Step Treatment, Brush on then Rinse with Water 15-90 minutes Later. v Thickened Paste Allows For Vertical Use. v PALE Purple Coloured Paste for Easy I.D.
Identification:
ChromeBright is supplied in a white plastic bottle, with a blue coloured label and lid. The 2.5kg plastic bottle is packed inside a blue and white printed cardboard carton which contains a quality acid resistant application brush.
Application Times:
Application time will depend upon the welding process and thickness of plate being welded. e.g.: Gas Tungsten Arc (GTAW,-TIG) and Gas Metal Arc (GMAW,-MIG) will require less time than Manual Metal Arc (MMAW,-Stick) welding. Likewise 10mm plate will require more time than 1.6mm plate. A bottle (2.5kg) of ChromeBright will pickle approximately 100 metres of weld depending on the thickness of the layer applied. For pickling sheets of stainless steel, using a thinner layer, approximately 15 square metres can be treated with one bottle of ChromeBright.
2) Before opening the plastic bottle, shake for approximately 20 seconds to form a consistent gel paste. 3) Do not apply ChromeBright to the work piece until the surface is cool.
4) Using the brush provided, apply a thin layer of ChromeBright to the work piece and all other areas to be cleaned. 5) The paste should be applied for between 15 90* minutes before removal. 6) Wearing protective clothing, rinse the pickled surface carefully with water, whilst using a hard nylon bristle brush, stainless steel wool or Scotch-Brite pads to remove all traces of weld scale.
Packaging Data:
Pack Weight/Type Part No
321918
WARNING: Local liquid trade waste requirements may require the pickling paste residue to be neutralised before disposal. See CIGWELDs recommendation for neutralising Chrome Bright residues.
EASYSTAND
Ferrocraft 21 For heavier jobs. Higher speed of mild steel beams, frames, columns, gates and tanks etc 10 x 2.5mm/ 5 x 3.2mm Ferrocraft 16TXP Higher strength fabrication and repair welding of heavy machinery including earth moving and agricultural equipment. 10 x 2.5mm/ 5 x 3.2mm Satincrome 316-17 General purpose welding of "300 Series" stainless steels including 301, 302, 304/304L etc 10 x 2.5mm/ 5 x 3.2mm Weldall Ideal for the repair and maintenance of hard-to-weld steels and steels of unknown composition. Also recommended for the joining of dissimilar steels. 10 x 2.5mm/ 5 x 3.2mm Castcraft 100 CIGWELD, the market leader in welding consumables, have now made the most popular Satincraft, Ferrocraft, Satincrome and Weldall electrodes available in convenient Easyweld Blisterpacks. With the CIGWELD DIY Welding Bar the selection and purchasing of Easyweld Blisterpacks for the tradesman or handy person couldnt be easier. It covers the widest range of applications and is distinctively packaged and colour coded for simple selection. Satincraft 13 Welding of steel gates, doors, fences, frames, tanks, home projects etc 10 x 2.5mm/ 5 x 3.2mm Ferrocraft 12XP Welding of mild and galvanised steel tanks, fences, pipes and gates etc 10 x 2.5mm/ 5 x 3.2mm Part No: 322213 Part No: 322203 Repair and maintenance of cast iron components such as engine blocks, pumps housing & out furniture etc. 10 x 2.5mm/ 5 x 3.2mm Cobalarc 750 Wear resistant steel deposit for hardfacing earth moving components such as points, shares, augers, tynes and teeth 10 x 3.2mm Part No: 322218 Part No: 322217 Part No: 322216 Part No: 322215 Part No: 322214 Part No: 322205
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WELDING CONSUMABLES
SECTION THREE
WELDING CONSUMABLES
1. Introduction
CIGWELD Solid Welding Wires and Rods Generally solid welding wires and rods as used for MIG and TIG welding will not pick up moisture or contaminants until the original packs are opened and this is normally limited to surface contamination mainly in the form of condensation, rust, oil and grease or other hydrocarbons. When solid welding wires and rods are kept clean, dry and free of airborne contaminants the welding consumable will provide* consistent, reliable hydrogen levels and sound weld metal. *The proviso in MIG and TIG welding to achieving a quality weld are the other variables such as equipment set-up, parent metal, correct choice of welding consumable, operator technique and shielding gas quality. CIGWELD Flux Cored Arc Welding Wires CIGWELD Flux Cored welding wires are fabricated from selected high quality flux core ingredients and low residual steel strip. Raw material selection, storage and handling and manufacturing processes are closely controlled to ensure very low moisture levels in the final product. CIGWELD Flux Cored welding wires are manufactured to tight size tolerances from steel strip and as such have a closed seam which runs along the length of the wire. Under conditions of prolonged exposure (several days) to a high humidity atmosphere ( > 70% RH) it is possible for the flux core to absorb moisture through the closed seam. 1.1 Excessive moisture in CIGWELD flux cored wires may produce one or more of the following effects: v Introduction of hydrogen into weld metal with increased danger of heat affected zone cracking. Porosity in weld metal. v v v v Fiery unstable arc. High arc voltage. Excessive spatter. Undercut.
4. Work In Progress
4.1 After opening, CIGWELD Welding Wires and Rods are normally consumed in two ways; (a) either the welding consumable is used the same day or; (b) a portion of the welding consumable is left on or near the welding machine overnight or for an extended period of time. 4.1.1 The following points are recommended as good workshop practice when welding wires and rods are used on the job. (a) In the case of FCAW and MIG welding the welding consumable should be protected at all times from contaminants, such as moisture and airborne particles, by either enclosing the wire in a sealed wirefeeder unit or by using PVC, leather or canvas spool covers which are standard on most MIG welding machines. Periodic cleaning of the underside of spool covers is recommended by appropriate means. (b) For TIG welding it is recommended good workshop practice where possible to draw only those welding rods which are estimated sufficient for the immediate job at hand, those welding rods not required for immediate use, should be either kept in their original resealable packets or stored in airtight containers at ambient temperatures following the recommendations in paragraph 3. 4.1.2 For FCAW and MIG welding wires left on welding machines: (a) Overnight: Wires should be covered with spool covers or if in areas of adverse weather or climatic conditions the wire should be stored as below. (b) Extended periods: Wires which are not used for periods in excess of three days* should be first removed from the welding machine ensuring that the wire is cut off at the wirefeeder unit**. Wires should then be repacked in their original packaging as follows: - Wrap the wire with any Vapour Phase Inhibitor (VPI) paper supplied. - Replace the wire in the original thick plastic bag and seal with an elastic band. - Pack into the original resealable cardboard packet and store as in paragraph 3. * Maximum exposure time will be dependant on prevailing atmospheric conditions (i.e.. Temperature and humidity). **This is done so no contaminated wire comes into contact with the clean wire on the spool or coil. Feed rollers deform the surface of the wire, which normally runs through a spring steel conduit which are from time to time cleaned out with compressed air, which itself contains oil, or hydrocarbon containing mineral spirits. For further information regarding CIGWELD electrodes, please contact the CIGWELD Customer Service Centre on 1300 654 674.
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WELDING CONSUMABLES
Gas Metal Arc Welding (MIG) Wires Autocraft LW1 2717:.1: ES4-GC/M-W503AH A5.18: ER70S-4 CO2, Argoshield Light, Argoshield Universal Autocraft LW1-6 2717:.1: ES6-GC/M-W503AH A5.18: ER70S-6 CO2, Argoshield Light, Argoshield Universal Autocraft 308LSi Autocraft 309LSi Autocraft 316LSi Autocraft AL5356 2717.3: ES308LSi 2717.3: ES309LSi 2717.3: ES316LSi 2717.2: E5356 A5.9: ER308LSi A5.9: ER309LSi A5.9: ER316LSi A5.10: ER5356 Argon A5.9: ER308LSi A5.9: ER309LSi A5.9: ER316LSi A5.10: ER5356 3S, 3YSA 3S, 3YS IIIYMS 3SA 3S IIIYMS
Flux Cored Arc (FC) Welding Wires Satin-Cor XP Satin-Cor HD70 2203.1: ETD-GCp-W502A CM1 H10 A5.20: E70T-1H8 CO2, Argoshield Universal Verti-Cor XP 2203.1: ETP-GC/Mp-W502A CM1 H10 A5.20: E71T-1/1M H8, CO2, Argoshield 52, Argoshield Universal 2203.1: ETP-GCp-W502A CM1 H10 2203.1: ETP-GCp-W502A CM1 H4 A5.20: E71T-1H8 CO2, CO2, Argoshield Universal Verti-Cor 3XP H4 Verti-Cor Ultra 3 Suprecor 5 2203.1: ETP-GCp-W503A CM1 H4 2203.1: ETP-GCp-W503A CM1 H10 2203.1: ETP-GC/Mn-W505A CM1 H5 Argoshield Universal A5.20: E71T-1/12M H8 CO2, A5.20: E71T-5/5MJ H4, CO2, Argoshield 52, 100 Argoshield Universal Supre-Cor XP 2.4mm only Metal-Cor XP Gas Tungsten Arc (TIG) rods Comweld AL5356 1167.2: R5356 A5.10: R5356 A5.10: R5356 2203.1: ETD-GMn/p-W503A CM1 H5 A5.18: E7OC-6M, Argoshield Universal Argoshield 52 3SA, 3YSA H5 3YS H15 IIIYMS H5 2203.1: ETD-GC/Mn-W504A CM1 H5 A5.20: E71T-5/5M H4 Argoshield 52 3S, 3YS H15 Details pending 3SA, 3YSA H5 3SA, 3YSA H5 Details pending 3S, 3YS H5 3S, 3YS H5 IIIYMS H5 IIIYMS H5 2, 2YS H15 2, 2YS H15 2, 2YS H15 2, 2YS H15 2, 2YS H15 2YSA H10 2YSA H4 3SA, 3YSA H5 2, 2YS H15 2YSM H14 3S, 3YS H15 IIYMS H10 IIIYMS H5 -
2203.1: ETP-GC/Mp-W503A CM1 H10 A5.20: E71T-1/12M H8, CO2, Argoshield 52,
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WELDING CONSUMABLES
SECTION THREE
DEPOSITION DATA
CIGWELD Electrodes, Deposition Rates, Electrode Efficiencies, and Electrode Weld Metal Recovery Rates
The following Table lists some popular CIGWELD consumables and their Deposition Rates, Electrode Efficiencies and Weld Metal Recovery Rates: Size (mm) 3.2 4.0 3.2 4.0 3.2 4.0 3.2 4.0 3.2 4.0 3.2 4.0 3.2 4.0 3.2 3.2 4.0 3.2 4.0 3.2 4.0 3.2 4.0 3.2 4.0 3.2 4.0 8.0 Amps 110 150 115 160 110 145 120 170 150 210 120 165 120 170 125 125 180 125 180 95 130 100 125 115 145 115 165 180 Deposition Rate kg/hr 0.90 1.20 0.92 1.30 1.00 1.30 1.20 1.70 2.00 2.80 1.20 1.60 1.10 1.50 1.30 1.30 1.80 1.30 1.80 0.90 1.10 0.95 1.15 1.00 1.30 1.20 1.70 1.30 Electrode Efficiency 109% 111% 91% 92% 90% 90% 113% 112% 155% 157% 95% 90% 101% 97% 110% 110% 113% 111% 114% 105% 108% 116% 115% 109% 112% 191% 206% 85% Weld Metal Recovery 66% 69% 56% 58% 64% 66% 63% 62% 59% 61% 58% 56% 63% 60% 57% 57% 59% 60% 62% 55% 54% 69% 70% 62% 64% 69% 71% 77%
CIGWELD Product Ferrocraft 12XP Ferrocraft 12XP Satincraft 13 Satincraft 13 Ferrocraft 11 Ferrocraft 11 Ferrocraft 21 Ferrocraft 21 Ferrocraft 22 Ferrocraft 22 Ferrocraft 16TXP Ferrocraft 16TXP Ferrocraft 7016 Ferrocraft 7016 Ferrocraft 61 Ferrocraft 61 H4 Ferrocraft 61 Alloycraft 90 Alloycraft 90 Satincrome 316L-17 Satincrome 316L-17 Castcraft 55 Castcraft 55 Cobalarc 750 Cobalarc 750 Cobalarc CR70 Cobalarc CR70 Cobalarc 9
The information provided in this table is a guide only, actual on the job figures may vary. Results are influenced by many factors including, welding parameters, arc length, travel speed and machine characteristics.
CIGWELD Solid and Flux Cored Wires, Deposition and Weld Metal Recovery Rates
The following Table lists some popular CIGWELD consumables and their Deposition and Weld Metal Recovery Rates: CIGWELD Product Autocraft LW1-6 Autocraft LW1-6 Autocraft LW1-6 Autocraft LW1-6 Autocraft Silicon Bronze Autocraft 316LSi Autocraft 316LSi Autocraft AL5356 Autocraft AL5356 Satin-Cor XP Satin-Cor XP Satin-Cor XP Satin-Cor XP Satin-Cor XP Satin-Cor XP Verti-Cor 3XP Verti-Cor 3XP Verti-Cor 3XP Verti-Cor 3XP Verti-Cor 3XP Verti-Cor 3XP Metal-Cor XP Metal-Cor XP Supre-Cor 5 Supre-Cor 5 Tensi-Cor 110TXP Tensi-Cor 110TXP Shieldcrome 309LT Shield-Cor 4XP Shield-Cor 4XP Shield-Cor 15 Shield-Cor 11
losses, wire sniped off before starts etc.
Size (mm) 0.8 0.9 1.0 1.2 0.9 0.9 1.2 1.0 1.2 1.6 1.6 1.6 2.4 2.4 2.4 1.2 1.2 1.2 1.6 1.6 1.6 1.2 1.6 1.2 1.6 1.6 2.4 1.2 2.4 3.0 0.9 1.2
Volts 20 26 28 32 24 22 26 22 24 28 29 30 30 31 32 25 26 28 27 28 29 26 28 22 26 28 29 26 29 30 17 17
Amps 150 180 240 300 180 180 250 180 220 300 350 400 400 450 500 200 250 320 300 350 400 250 350 170 320 280 400 190 375 500 120 150
WFS m/min 12.0 12.0 13.5 10.8 13.2 10.0 8.5 16.3 14.0 5.5 6.5 7.0 4.2 5.0 6.0 6.7 9.9 15.0 6.2 9.5 12.0 10.0 6.6 7.8 5.9 5.0 3.8 11.4 5.4 2.9 3.9 3.0
Deposition Rate kg/hr 2.5 3.1 4.8 5.6 3.2 2.8 4.4 1.5 2.5 4.3 5.4 6.0 5.7 6.8 8.2 2.7 3.8 5.9 4.1 6.4 8.1 5.0 5.6 2.3 3.3 3.0 5.8 3.7 7.0 6.7 0.7 1.0
Weld Metal Recovery 96% 96% 95% 97% 95% 97% 98% 90% 92% 86% 87% 89% 85% 86% 90% 86% 84% 88% 86% 81% 88% 92% 94% 86% 89% 88% 90% 84% 84% 86% 75% 80%
The information provided in this table is based on welding with constant voltage (C.V.) GMA Welding machines. Results may vary and are influenced on the job by shielding gases used, machine settings, stick out, spatter
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