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Introducing the CUTMASTER range.

The Thermal Dynamics Cutmaster Air Plasma Cutting Systems provide a complete range of machines for almost any air plasma task. Each model is suitable for cutting materials including mild steel, aluminium and stainless steel in industrial applications ranging from construction to fabrication to manufacturing. All Cutmaster systems feature the revolutionary 1Torch plasma torch with the ATC (Advanced Torch Connector) quick disconnect, as well as new Arc start technology that eliminates electronic interference and provides optimal starting every time . The 1Torch can also be retrofitted to virtually all existing plasma cutting systems on the market. Built to stand up to rugged environments the Cutmaster units are tough and reliable. All power sources have wraparound roll bars to protect them during transportation and whilst on the job. An advanced powder coat finish provides scratch and mark resistance to the case surface. So read on for more information on how Thermal Dynamics Cutmaster Systems can revolutionise your plasma cutting and gouging requirements.

Setting the standard in performance, value and reliability.


The complete CUTMASTER range is engineered and tested to the highest standards of safety and reliability for plasma cutting equipment. CUTMASTER units are designed to stand up to the toughest environments and continue to provide precise, reliable cutting power.

Built for Heavy Duty Operation The CUTMASTER range are designed with high duty cycles, tropical proofed Rugged Case Design The CUTMASTER is built for hard outdoor use as a portable plasma cutter. The innovative case design is the result of extensive stress testing and field evaluations. The wrap around roll bar protects the case from damage resulting from shocks and collisions. The powder coat finish provides a harder, more resistant surface for protection against scratches & marks. ATC Connection The torch can be quickly changed, no tools required. Start Technology CUTMASTER start technology eliminates electronic interference that can occur with other designs. The 1Torch technology provides quick, reliable starts, a strong pilot arc to penetrate rust and paint, and the ability to cut expanded metal quickly & easily. 1Torch with ATC Quick Disconnect The CUTMASTER range is equipped with the 1Torch and an ATC Quick Disconnect. Protective Interlock Circuit A new protective interlock circuit in addition to traditional Parts-inPlace circuitry disables the power supply if the torch consumable parts are incorrectly assembled. electronics and IP23 rating. The roll cage protects the controls, torch connection and air regulator.

Auto Pilot Restart In Auto Pilot Restart mode, the operator has continuous operation without having to re-trigger the torch switch. Auto pilot restart comes standard with all CUTMASTER systems for easy, quick cutting on expanded metal.

The CUTMASTER 38 Plasma Cutting system provides a bestin-class 30 amps of output current for faster cutting capability and greater bevel and pierce capability. Included with the CUTMASTER 38 is a high performance, ergonomic 1Torch designed for operator comfort and ease of use to reduce operator fatigue. The CUTMASTER 38 is designed to serve the 10mm and below cutting market and operates from a 240V supply. CUTMASTER 38 provides the features professionals have come to expect. Ordering Information Cutmaster 38

Part No. OTD1/4620

Part No. OTD1/4620

The CUTMASTER 81 Plasma Cutting system includes, as standard equipment, the revolutionary 1Torch universal plasma cutting torch and the easy- to-use ATC (Advanced Torch Connector) Quick Disconnect. All the advantages of 1Torch combined with proven Thermal Dynamics reliability and performance make CUTMASTER 81 the new standard for flexibility, performance and value. The CUTMASTER 81 is designed to serve the 20mm and below cutting market. True to Thermal Dynamics' tradition of quality and innovation, CUTMASTER 81 provides the features metal fabrication professionals have come to expect.
Part No. OTD1/1120/4

Ordering Information Cutmaster 81

Part No. OTD1/1120/4

The CUTMASTER 101 combines the reliability & rugged construction of the CUTMASTER power supply design with new, high performance 1Torch plasma torch to create a new standard of performance. The CUTMASTER 101 is an exceptionally sturdy and precise metal cutting system designed for the 25mm cutting market. True to Thermal Dynamics tradition of quality and innovation, CUTMASTER 101 delivers the features and advantages metal fabrication professionals have come to expect. Ordering Information Cutmaster 101
Part No. OTD1/1320/4

Part No. OTD1/1320/4

When you need an excellent, reliable performer for cutting metal, CUTMASTER 151 answers the call. Designed to handle the heaviest fabrication, maintenance, and manufacturing jobs, this robust 100 amp system delivers excellent cutting results on a wide range of metal from thin gauge to 38mm thick. The inverter-based system utilises proven CUTMASTER technology and operates on three-phase input power for maximum energy efficiency and low cost operation.
Standard on every system is Thermal Dynamics exclusive 1Torch with the unique built-in ATC quick disconnect for fast process

changes. This torch is comfortable to hold, has excellent front end parts visibility, and provides clean, dross free cuts. Cutting, piercing, and trimming are fast and easy with no damage to the front end parts. Special 1Torch technology eliminates high frequency starting and automatic tip saver circuitry supports better
Part No. OTD1/1720/4

parts life. The arc remains constant even on expanded metal or grating and is strong enough to cut directly through paint and rust. The finished piece requires very little clean up and is virtually weld-ready, saving time and money. Ordering Information Cutmaster 151

Part No. OTD1/1720/4

Total Plasma Cutting Flexibility 1Torch for Virtually Any Plasma Cutting System!
Hand torches
1Torch RPT torch is the first plasma cutting torch that performs with virtually all plasma cutting power supplies. The 1Torch works with high frequency start systems, CD start systems, touch start systems and moving parts (blow back) start systems. Install the 1Torch on your current plasma power supply and you immediately benefit from the latest in high performance torch technology available today. Lower Consumable Parts Inventories and Costs The less than 25 consumables used with the 1Torch RPT torch can replace over 575 different consumable parts used over a broad range of plasma systems. New, Improved Leads 1Torch leads are lightweight, extremely flexible and tough the ideal combination of durability and ease of use. Ordering Information 1Torch SL60 with 6M lead ATC 1Torch SL60 with 6M lead RPT 1Torch SL100 with 6M lead ATC 1Torch SL100 with 6M lead RPT RPT Connector

Part No. OTD7/5204 Part No. OTD7/5200 Part No. OTD7/5206 Part No. OTD7/5202

ATC(Advanced Torch Connector) Quick Disconnect Option Our new quick disconnect design is incorporated for use with both hand and machine torches bringing extra flexibility to any plasma system.

Machine torches
Introducing the First Universal Plasma Machine Torch! 1Torch machine torches are available in 7.6 metre lengths and are the first plasma cutting torch that performs with virtually all plasma cutting power supplies. The 1Torch works with high frequency start systems, CD start systems, touch start systems and moving parts (blow back) start systems. Install the 1Torch on your current plasma power supply and you immediately benefit from the latest in high performance torch technology available today. New Phenolic Position Tube With a new, innovative, easy-to-remove 32 pitch gear rack, the phenolic positioning tube can easily be adapted to any 35mm torch holder. If manual torch position is required, the use of the gear rack will complete the task. Simply remove the gear rack from the positioning tube if not needed. Ordering Information 1Torch SL100 with 7.6M ATC (cutmaster)

Part No. OTD7/5215

1Torch SL100 with 7.6M ATC (HF machine) Part No. OTD7/5221

No more expensive consumables and spares!


1Torchconsumables and spare parts are suitable for hand torches and machine torches saving time and expense. No more spending on different parts for different pieces of equipment. Replacement of worn or damaged parts is quick and easy, as is switching between long and short leads or from hand torch to machine torch. The 1Torch really is a one torch system.

SureLok Electrode Technology The innovative, patented electrode self-locking mechanism eliminates the need for an installation tool and ensures that the electrode and tip will be in perfect alignment. Both the electrode and tip are stationary which results in a well defined arc and precise cuts. This perfect alignment also means longer tip and electrode life, reducing operating costs. Start Cartridge This unique design allows the pilot arc to start without moving consumable parts, resulting in better parts life & cut performance. Precision Engineered Torch Tips 1Torch introduces a completely new tip technology. Each tip is uniquely tuned to optimise cut performance at its rated cutting current. The result is precision gas management, longer consumable parts life and better cut performance across the entire range of 1Torch tips. Two Choices in Shield Cups We offer two styles of shield cups to suit your cutting style: An Extended Tip for greater visibility, control and precision drag cutting at low power. A Protected Tip for on-the-plate drag cutting at high power up to 80 amps.

SL60 Torch, (Cutmaster 38, Cutmaster 81) SL100 Torch (Cutmaster 101 Cutmaster 151)

8/3487 8/3486

Consumables:
DESCRIPTION O-Ring O-Ring Electrode, MaximumLife Start Cartridge Tip 20A, Drag Tip 30A, Drag Tip 40A Drag Tip, 40A, Cutting Tip, 50/55A, Cutting Tip, 60A, Cutting Tip, 70A, Cutting Tip, 80A, Cutting Tip, 90/100A, Cutting Tip, 40A, Gouging, shallow Tip, 40-100A, Gouging, deep Tip, 40-100A, Gouging, moderate Tip, 40-100A, Gouging, shallow Shield Cup Shield Cup Body Shield Cap, Drag, 50-60A Shield Cap, Drag, 70-100A Shield Cap, Deflector Shield Cap, Gouging PART No. OTD8/3487 OTD8/3486 OTD9/8215 OTD9/8213 OTD9/8205 OTD9/8206 OTD9/8207 OTD9/8208 OTD9/8209 OTD9/8210 OTD9/8231 OTD9/8211 OTD9/8212 OTD9/8225 OTD9/8226 OTD9/8227 OTD9/8228 OTD9/8218 OTD9/8237 OTD9/8235 OTD9/8236 OTD9/8243 OTD9/8241

1Torch Accessories
ATC Lead Extensions for Improved Versatility
You can add substantial flexibility and versatility to your cutting operations with the use of Lead Extensions. Quick Disconnect Lead Extensions, in 7.6m lengths, make it easy and efficient to add or subtract lead length according to job the requirements. Ordering Information Circle Cutting Guide Roller & Radius Cutting Guide ACT 7.6m Lead Extension

Circle Cutting Guides


Fit all Thermal Dynamics torches, as well as most other brands. Adaptable to cut straight lines, circles, shapes and bevelled edges.

Part No. OTD7/3291 Part No. OTD7/7501 Part No. OTD7/7545

Family of Plasma Cutting Systems

CUTMASTER 38
10mm Genuine Cut

CUTMASTER 81
22mm Genuine Cut

CUTMASTER 101
25mm Genuine Cut

CUTMASTER 151
32mm Genuine Cut

PART NO. Cut Capacity

Output Current Input Power Minimum Recommended Generator Input Power Cable Work Cable Duty Cycle Dimensions

CUTMASTER 38 OTD1/4620 Genuine 10mm Maximum 13mm Severance 16mm Pierce 6mm 20 30 Amps, Adjustable 240V, Single Phase, 50/60 Hz, 17 Amps 5kVA 3m with 15 Amp Plug 6.1m 35% @ 30A Length 533mm Width 254mm Height 400mm 19.5 kg
(Including Unit, Power Cable, Torch and Leads)

CUTMASTER 81 OTD1/1120/4 Genuine 22mm Maximum 25mm Severance 32mm Pierce 13mm 20 60 Amps, Adjustable 415V, 3 Phase, 50/60 Hz, 16 Amps

CUTMASTER 101 OTD1/1320/4 Genuine 25mm Maximum 32mm Severance 38mm Pierce 20mm 20 80 Amps, Adjustable 415V, 3 Phase, 50/60 Hz, 20 Amps

CUTMASTER 151 OTD1/1720/4 Genuine 32mm Maximum 38mm Severance 45mm Pierce 20mm 25 -100Amps, Adjustable 415V, 3 Phase, 50 Hz, 26Amps

12kVA 2m without Plug 6.1m 50% @ 60A, 100% @ 45A Length 700m Width 315mm Height 439mm 37.6 kg
(Including Unit, Power Cable, Torch and Leads)

15kVA 2m without Plug 6.1m 40% @ 80A, 100% @ 45A Length 700mm Width 315mm Height 457mm 37.6 kg
(Including Unit, Power Cable, Torch and Leads)

19kVA 2m without plug 6.1m 40% @ 100A, 100%@ 50A Length 700mm Width 315mm Height 457mm 37.6 kg
(Including Unit, Power Cable, Torch and Leads)

Weight Ship Weight TORCH Model Lead Length Gas Gas Pressure Gas flow Pilot Control

24 kg SL60 (hand) Hand Torch - 6.1m Air 65 psi (4.6 bar) 5 cfm (142 pm) Start Cartridge Hand Torch Switch

47.6 kg SL60 (hand) Hand Torch - 6.1m Air 65 psi (4.6 bar) 5.8 cfm (165 lpm) Start Cartridge Hand Torch Switch

47.6 kg SL100 (hand) Hand Torch - 6.1m Air 60 psi (4.1 bar) 8.2 cfm (231 lpm) Start Cartridge Hand Torch Switch

47.6 kg SL100 (hand) Hand Torch - 6.1m Air 70 psi (4.8 bar) 7.5 cfm (212 lpm) Start Cartridge Hand Torch Switch

A P P L I C AT I O N I N F O R M AT I O N Suitable Materials Aluminium, Stainless Steel and Mild Steel Typical Applications HVAC, Home Shop, Plumbing, Auto Body Repair

Aluminium, Stainless Steel and Mild Steel Heavy Fabrication, Manufacturing

Aluminium, Stainless Steel and Mild Steel Heavy Fabrication, Manufacturing

Aluminium, Stainless Steel and Mild Steel Heavy Fabrication, Manufacturing

Setting the Standard in Flexibility, Value and Performance!


Manufacturer and Supplier of Welding Consumables and Equipment
Distributed by:

Customer Service Centre


Telephone: 1300 654 674 Facsimile: 03 9474 7391 Email: cigweldsales@cigweld.com.au Telephone: + 61 3 9474 7508 Facsimile: + 61 3 9474 7488
AD3493 PLASMA 8PP 10.06

International Enquiries

www.cigweld.com.au
In the interest of continuous improvement, CIGWELD Pty Ltd ABN 56 007 226 815 reserve the right to change the specifications or design on any of its products without prior notice.

Email: cigweldsales@cigweld.com.au

24

GMAW
(MIG Welding)
Welds
Steel, stainless steel, aluminium, copper

Typical Usage
Automotive, maintenance, automated welding, fabrication, manufacturing

DEPOSITION: the best just


got better!
The outstanding Transmig range has stood the test of time. But the best just got better! an expanded range with 100, 135, 165, 200, 220, 250, 275, 330, 400, 450EC and 500 amp units, upgraded TWECO style torches, spool covers, and higher outputs. From the most demanding production environment to the home hobbyist, CIGWELD has you covered. Fitted with the popular range of Tweco MIG guns, these machines are designed and built tough for Australian Conditions. For your production reliability trust only the best!

GMAW SELECTION GUIDE:


Model Page MIG Flux core Flux core gas self shielded shielded 26 Carbon arc gouging Lift TIG Stick DC DC Weldable Metals Range Steel Welding Output 30 - 100A DC Portable Special Features Typical Applications

Porta Weld 100

Compact, portable

Up to 3mm, maint/repair, hobbyist

Transmig 135

27

Steel, stainless, alum 30 - 135A DC

Compact, portable, gas and gasless Up to 4.5mm, fabrication, farmer, operation garage/body shop Compact, portable, gas and gasless Up to 6mm, fabrication, farmer operation garage/body shop Can use 300mm wire spools, spot timer 220 amps @ 25%, 16 voltage settings 250 amps @ 30%, 16 voltage settings 250 amps @ 30%, 8 metre I/Conn 275 amps @ 40%, 24 voltage settings 275 amps @ 40%, 8 metre I/Conn 350 amps @ 40%, digital meters, 36 voltage settings 350 amps @ 40%, digital meters, 8 metre I/Conn 400 amps @ 30%, digital meters, 8 metre I/Conn 400 amps @ 46%, high duty cycle, 8 metre I/Conn 400 amps @ 30%, multi-process, power efficient Up to 8mm, fabrication, farmer garage/body shop Up to 10mm, fabrication, farmer, garage/body shop Up to 12mm, ind, prod/fab, farm

Transmig 165

28

Steel, stainless, alum 30 - 165A DC

Transmig 200

28

Steel, stainless, alum 30 - 200A DC

1-Phase

Transmig 220

29

Steel, stainless, alum 30 - 220A DC

Transmig 250 Compact 30

Steel, stainless, alum 30 - 250A DC

Transmig 250 Remote

30

Steel, stainless, alum 30 - 250A DC Steel, stainless, alum 30 - 275A DC

Up to 12mm, ind, prod/fab, farm Up to 14mm, ind, prod/fab, farm

Transmig 275 Compact 31

Transmig 275 Remote

31

Steel, stainless, alum 30 - 275A DC Most metals 25 - 330A DC

Up to 14mm ind, prod/fab, farm Up to 25mm ind, prod/fab

Transmig 330 Compact 32

Transmig 330 Remote

32

Most metals

25 - 330A DC

Up to 25mm, ind, prod/fab

Transmig 400

33

Most metals

30 - 400A DC

Medium ind, prod/fab

3-Phase

Transmig 400HD

33

Most metals

25 - 400A DC

Medium ind, prod/fab, shipyards

Transmig 400i

34

Most metals

5 - 400A DC

Medium ind, fab, shipyards, mining

Transmig 450EC Transmig 500i

34 35

Most metals Most metals

25 - 450A DC 5 - 560A DC

450 amps @ 30%, electronic control Heavy ind, fab, shipyards, mining 500 amps @ 60%, multi-process, power efficient Heavy ind, fab, shipyards, gouging

CLASS: Light Industrial Industrial Heavy Industrial

QUALITY KEY: Excellent Good/Fair (indicates performance within rated output range of unit)

25

ARC EQUIPMENT

WELDING EQUIPMENT GAS METAL ARC WELDING


PORTA WELD 100
SPECIFICATIONS SUPPLY VOLTAGE: 240 volt 1 phase 50Hz SUPPLY PLUG AND LEAD: 10 amp MINIMUM GENERATOR REQUIREMENTS: 3.1 kVA NUMBER OF OUTPUT VOLTAGE STEPS: 2 WELDING CURRENT RANGE: 30-100 amps DUTY CYCLE: 8% @ 80 amp

SECTION ONE
Light Industrial
WELDING ARC VOLTAGE RANGE: 14-15.3 Volt DUTY CYCLE TEST PERIOD: 5 and 10 minutes WIRE DIAMETER: (Cored) 0.8-0.9mm WIRE SPOOL SIZE: 100mm PACKED WEIGHT: 22kg POWER SOURCE DIMENSIONS: H350mm x W245mm x D530mm

240
V

The PortaWeld 100 is a 240 volt, single phase, flux cored welding plant, ideally suited for hobbyists in home workshops. It comes ready for gasless welding and is supplied with a gun, work lead, faceshield, gasless wire and a chipping hammer/wirebrush.

Features:
v Ready to Weld Package v Easy to use gasless wire welding operation v Dual Voltage selection for different thickness material v Thermal overload protection v Suitable for thin gauge material up to 3mm v Takes 100mm mini spools v 3 year gold warranty**

Porta Weld 100 Plant Contents:


Power Source, MIG Gun, Work Lead, Welding Mask, Combination Brush and Chipping Hammer, Starter Spool of Gasless Mild Steel Wire.

Ordering Information:
Porta Weld 100 Part No. 710004
V Groove Part No. 33805074* Part No. 23000066*

Feed Rolls:
Cored Wire: MIG Gun
*Supplied with Plant Contents. ** Refer to Warranty Schedule.

Optional Accessories
Contact Tip 0.8mm Contact Tip 0.9mm

Part No.
OTW11/30 OTW11/35*

Torch Gas Nozzle

OTW21/50/F

Conductor Tube Tip Holder MIG Gun Liner Conductor Tube Liner

23005179 23005146 23005250 23005091

Minispool

16mm

100mm

Welding Consumables
CIGWELD SPOOL PACK Description & Wire Size Net Wt. Part No. Applications Recommended Shielding Gases Machine Polarity Setting

Shield-Cor 15 Gasless Mild Steel

Minispools 0.8mm

0.45kg 721956

Particularly suited to outside welding jobs on mild and galvanised steels where no shielding gas is required.

No shielding gas required

DC Electrode Negative

Email: cigweldsales@cigweld.com.au

26

ARC EQUIPMENT

SECTION ONE
TRANSMIG 135
SPECIFICATIONS SUPPLY VOLTAGE: 240 Volt 1 phase 50/60Hz SUPPLY PLUG AND LEAD: 10 amp MINIMUM RECOMMENDED GENERATOR: 5.8 kVA for maximum welding current

WELDING EQUIPMENT GAS METAL ARC WELDING


Light Industrial
NUMBER OF OUTPUT VOLTAGE STEPS: 4 WELDING CURRENT RANGE: 30-135 amps DUTY CYCLES: 15% at 120 amps WELDING ARC VOLTAGE RANGE: 16.5 - 19.5 Volt DUTY CYCLE TEST PERIOD: 5 & 10 minutes WIRE DIAMETER: (Hard) 0.6-0.8 mm (Soft) 0.9mm (Cored) 0.8-0.9mm WIRE SPOOL SIZE: 200mm or 100mm PACKED WEIGHT: 27kg POWER SOURCE DIMENSIONS: H375mm x W290mm x D560mm

240
V

The Transmig 135 is a 240 volt, single phase, MIG plant ideally suited for home workshops or maintenance applications where the welding of sheet metal or automotive repairs is required. It comes ready for gasless welding and is supplied with a gun, work lead, gasless wire, flow regulator, faceshield and a chipping hammer/ wirebrush. Features:
v Ready to Weld Package v Welds Mild Steel,Stainless Steel And Aluminium v Reverse polarity for gas/gasless MIG welding v Weld setting selection chart v Fan cooled v Thermal Overload protection v Suitable material up to 4.5mm v 3 year gold warranty**

Transmig 135 Plant Contents:


Power Source with Torch, Welding Mask, Brush/Chipping Hammer, Gas Regulator/Flowmeter, Gas Hose, Work Lead, 0.9mm Gasless Welding Wire.

Ordering Information:
Transmig 135 Part No. 710003
0.6/0.9 V Grooved 0.8/0.9 V Knurl 0.8/0.9 Nylon Part No. 33805059 Part No. 33805001 Part No. 33805027 Part No. 23000067*

Feed Rolls:
Hard/Cored Wire: Hard/Cored Wire: Soft Wire: MIG Gun

*Supplied with Plant Contents. **Refer to Warranty Schedule.

Optional Accessories
Contact Tip 0.6mm Contact Tip 0.8mm Contact Tip 0.9mm Contact Tip 1.0mm

Part No.
OTW11/23 OTW11/30 OTW11/35* OTW11/40

Torch Gas Nozzle

OTW21/50/F

Minispool

Handispool

16mm

100mm

52mm

200mm

Conductor Tube Gas Diffuser MIG Gun Liner Conductor Tube Liner Regulator/flowmeter

23005144 23005146 23005250 23005091 310224

Welding Consumables
CIGWELD SPOOL PACK Description & Wire Size Minispool 0.6mm Autocraft LW1-6 for Mild Steel Handispool 0.6mm Handispool 0.8mm Minispool 0.8mm Shield-Cor 15 Gasless Mild Steel Autocraft 316LSi for Stainless Steel Handispool 0.8mm Handispool 0.9mm Minispool 0.8mm Handispool 0.9mm Net Wt. Part No. Applications Recommended Shielding Gases Machine Polarity Setting

0.8kg 721104 5kg 5kg 721108 721109 Suitable for the general purpose fillet and butt welding of mild steel components including sheet and tubular sections such as tanks, hoppers, ductwork, trailers, gates, pipes, frames and furniture, etc. Argon 92% CO2 5% O2 3% DC Electrode Positive

0.8kg 721105 4.5kg 4.5kg 1kg 5kg 721923 721924 721285 720283 Particularly suited to outside welding jobs on mild and galvanised steels where no shielding gas is required. Recommended for the critical welding of matching 316/316L stainless steels. Also suitable for the general purpose welding of austenitic stainless steel grades including 301, 302, 304/304L, etc. No shielding gas required Argon 98.5% O2 1.5% DC Electrode Negative DC Electrode Positive

Email: cigweldsales@cigweld.com.au

27

ARC EQUIPMENT

WELDING EQUIPMENT GAS METAL ARC WELDING


TRANSMIG 165
SPECIFICATIONS SUPPLY VOLTAGE: 220/240 volt 1 phase 50/60Hz SUPPLY PLUG & LEAD: 10 amps MINIMUM RECOMMENDED GENERATOR: 6.7 kVA for maximum welding current NUMBER OF OUTPUT VOLTAGE STEPS: 6

SECTION ONE
Light Industrial

240
V
WIRE DIAMETER: (Hard) 0.6-0.8 mm (Soft) 0.8-1.0mm (Cored) 0.8-1.2mm WIRE SPOOL SIZE: 200mm or 100mm PACKED WEIGHT: 33kg POWER SOURCE DIMENSIONS: H301mm x W244mm x D438mm PACKED DIMENSIONS: H375mm x W290mm x D560mm

WELDING CURRENT RANGE: 30-165 amps WIRE SPEED: 1.0-13 m/min DUTY CYCLES: 20% at 150 amps WELDING ARC VOLTAGE RANGE: 15-21 volt DUTY CYCLE TEST PERIOD: 5 & 10 minutes

The Transmig 165 is a single phase, lightweight compact portable GMAW (MIG) welding machine, ideally suited to light fabrication, automotive repair, home workshop, light rural and maintenance applications. Features:
v 6 Fine welding voltage control settings v Reverse polarity for gas/gasless welding v Fan cooled v Compact and portable v Thermal 0overload protection v 3 year gold warranty**

Optional Accessories:
Regulator/Flowmeter Contact Tip 0.6mm Contact Tip 0.8mm Contact Tip 0.9mm Contact Tip 1.0mm Contact Tip 1.2mm Conductor Tube Gas Diffuser MIG Gun Liner 0.6-1.0mm MIG Gun Liner 1.0-1.2mm Part No. 310224 Part No. OTW11/23 Part No. OTW11/30 Part No. OTW11/35 Part No. OTW11/40 Part No. OTW11/45 Part No. MF0245 Part No. OTW51 Part No. 23005025 Part No. 23005069

Feed Rolls:
Hard Wire: Soft Wire: Cored Wire MIG Gun (3M) 0.6 / 0.9mm 0.8 / 1.0mm 0.6 / 0.9mm 1.0 / 1.2mm V Groove U Groove V Knurl V Knurl Part No. 33805059* Part No. 33805027 Part No. 33805001 Part No. 33805063 Part No. 23000368

Transmig 165 Plant Contents:


Power Source, Gun (3M), Worklead (3M), Operating Instructions, Primary lead for factory preset supply voltage, Gas Regulator/Flowmeter, Gas hose. Ordering Information: Transmig 165
** Refer to Warranty Schedule.

*Supplied with Plant Contents


100

Duty Cycle (%)

Part No. 706555

80 60 40 20 0
0 20 40 60 80 100 120 140 160 180

Safe Operating ZONE

Welding Current (Amps)

TRANSMIG 200
SPECIFICATIONS SUPPLY VOLTAGE: 220/240 volt 1 phase 50/60Hz SUPPLY PLUG & LEAD: 15 amps MINIMUM RECOMMENDED GENERATOR: 7.9 kVA for maximum welding current NUMBER OF OUTPUT VOLTAGE STEPS: 8 WELDING CURRENT RANGE: 30-200 amps WIRE SPEED: 1.0-18 m/min DUTY CYCLES: 15% at 190 amps WELDING ARC VOLTAGE RANGE: 16-24 volt DUTY CYCLE TEST PERIOD: 5 & 10 minutes

Light Industrial
WIRE DIAMETER: (Hard) 0.6-0.8 mm (Soft) 0.9-1.0mm (Cored) 0.8-1.2mm WIRE SPOOL SIZE: 300mm or 200mm or 100mm PACKED WEIGHT: 58kg POWER SOURCE DIMENSIONS: H770mm x W410mm x D830mm PACKED DIMENSIONS: H680mm x W320mm x D630mm

240
V

R 2ND QUA 04 20

D UPGRADEER T

The Transmig 200 is a 240 volt, single phase, MIG plant ideally suited for light fabrication, automotive repairs, light rural and maintenance applications. It comes complete with wheels, cylinder tray, MIG gun, work lead, flow regulator in a ready to weld package. The Transmig 200 delivers a high maximum output of 200 amps, is extremely competitively priced and represents superior value for money. Features:
v 8 Fine welding voltage settings v NEW 3m Euro Torch v 200 amp maximum output v Reverse polarity for gas/gasless welding v Large wire spool, 300mm, capability v Overload protection v Optimum arc starting feature v Spot timer control v 3 year warranty**

Ordering Information:
Transmig 200 Part No. 710000
V Groove U Groove V Knurl V Knurl Part No. 7977940* Part No. 7977941 Part No. 7977942 Part No. 7977943 Part No. 310224 Part No. OTW11/23 Part No. OTW11/30 Part No. OTW11/35 Part No. OTW11/40 Part No. OTW11/45 Part No. MF0245 Part No. OTW51 Part No. 23005025 Part No. 23005069 Part No. 7977927 Part No. 310224*

Feed Rolls:
Hard Wire: Soft Wire: Cored Wire 0.6 / 0.9mm 0.8 / 0.9mm 0.8 / 0.9mm 1.2mm

Optional Accessories:
Regulator/Flowmeter Contact Tip 0.6mm Contact Tip 0.8mm Contact Tip 0.9mm Contact Tip 1.0mm Contact Tip 1.2mm Conductor Tube Gas Diffuser MIG Gun Liner 0.6-1.0mm MIG Gun Liner 1.0-1.2mm MIG Gun (3M) Regulator/Flowmeter
*Supplied with Plant Contents
100 80

Transmig 200 Plant Contents:


Power Source, Gun (3M), Regulator/Flowmeter, Worklead (3M), Wheeling Kit/Cylinder Tray, Operating Instructions, Primary lead for factory preset supply voltage, 0.6/0.8 Feed Roll
** Refer to Warranty Schedule
Duty Cycle (%)

60 40 20 0
0 20 40 60 80 100 120 140 160 180

Safe Operating ZONE

Welding Current (Amps)

Email: cigweldsales@cigweld.com.au

28

ARC EQUIPMENT

SECTION ONE
TRANSMIG 220 COMPACT
SPECIFICATIONS SUPPLY VOLTAGE: 220/240 volt 1 phase 50/60Hz SUPPLY PLUG & LEAD: 15 amps MINIMUM RECOMMENDED GENERATOR: 9.8 kVA for maximum welding current NUMBER OF OUTPUT VOLTAGE STEPS: 16 WELDING CURRENT RANGE: 30-220 amps WIRE SPEED: 1.0-20 m/min DUTY CYCLE: 25% at 220 amps WELDING ARC VOLTAGE RANGE: 15.5-24 volts DUTY CYCLE TEST PERIOD: 5 & 10 minutes

WELDING EQUIPMENT GAS METAL ARC WELDING


Industrial
WIRE DIAMETER: (Hard) 0.6-0.9 mm (Soft) 0.9-1.2mm (Cored) 0.8-1.2mm WIRE SPOOL SIZE: 300mm or 200mm or 100mm PACKED WEIGHT: 87kg POWER SOURCE DIMENSIONS: H760mm x W355mm x D850mm PACKED DIMENSIONS: H1000mm x W430mm x D880mm

240
V

The Transmig 220 is a 240 volt, single phase, MIG plant ideally suited for light fabrication, automotive repairs, light rural and maintenance applications. It comes complete with wheels, cylinder tray, MIG gun, work lead, and flow regulator. The Transmig 220 delivers excellent welding performance on a range of base materials. Features Features:
v 220 amp output v Reverse polarity for gas/gasless welding v Adjustable Burnback Control v 16 voltage settings v Takes 15kg wire spool v On/off switch v Easy to use controls v 3 year gold warranty** v 220 amps @25% duty cycle

Optional Accessories:
Digital Meter Kit Contact Tip 0.6mm Contact Tip 0.8mm Contact Tip 0.9mm Contact Tip 1.0mm Contact Tip 1.2mm Contact Tip 1.2Amm Conductor Tube Gas Diffuser Nozzle MIG Gun Liner 0.6-0.9mm MIG Gun Liner 0.9-1.2mm Part No. 706744 Part No. EL16T23 Part No. EL1630 Part No. EL1635 Part No. EL1640 Part No. EL1645 Part No. EL16A364 Part No. T116103508 Part No. EL52 Part No. EL22A62 Part No. OTW42/3035 Part No. OTW42/4045

Inlet Guide:
0.6-1.6mm Part No. 7977486 V Groove V Groove U Groove U Groove V Knurl V Knurl Part No. 7977036* Part No. 7977660* Part No. 7977731 Part No. 7977264 Part No. 7977732 Part No. 704277 Part No. T161558367* Part No. 310224*

Feed Rolls:
0.6 / 0.8mm 0.9 / 1.2mm Soft Wire: 0.8 / 0.9mm 1.0 / 1.2mm Cored Wire: 0.8 / 0.9mm 1.2 / 1.6mm Tweco Gun (3.6M) Regulator/Flowmeter
*Supplied with Plant Contents
100

Hard Wire:

Transmig 220 Compact Plant Contents:


Power Source, Twe2 MIG Gun (3.6M), Regulator/Flowmeter, Worklead (3M), Wheeling Kit/Cylinder Tray, Operating Instructions, Primary lead for factory preset supply voltage 0.9/1.2 Feed Roll

Ordering Information:
Transmig 220 Compact
** Refer to Warranty Schedule.

80

Part No. 710001

Duty Cycle (%)

60 40 20 0
0 20 40 60 80 100 120 140 160 180 200 220

Safe Operating ZONE

Welding Current (Amps)

Tuning a MIG machine requires some practice by the operator, the welding Power Source having two control settings that have to balance. These are the wirespeed control and the voltage control switches. The welding current is determined by the wirespeed control, the current will increase with increased wirespeed, resulting in a shorter arc. Less wirespeed will reduce the current and lengthen the arc. Increasing the welding voltage hardly alters the welding current level, but lengthens the arc. By decreasing the voltage, a shorter arc is obtained with little change in welding current. When changing to a different electrode wire diameter, different control settings are required. A thinner electrode wire needs more wire speed to achieve the same current level. A satisfactory weld cannot be obtained if the wirespeed and voltage switch settings are not adjusted to suit the electrode diameter and dimensions of the workpiece. If the wirespeed is too high for the welding voltage, stubbing will occur as the wire dips into the molten pool and does not melt. Welding in these conditions normally produces a poor weld due to lack of fusion. If however, the welding voltage is too high, large drops will form on the end of the electrode wire, causing splatter. The correct setting of the voltage and wirespeed can be seen in the shape of the weld deposit and heard by a smooth regular arc sound. Position of MIG Torch: The angle of the MIG torch to the weld has an effect on the width of the weld run. Torch Travel Speed: Speed at which a weld travels influences the width of the weld and penetration of the welding run.
Email: cigweldsales@cigweld.com.au

Electrode Stick Out: The electrode wire stick out from the MIG torch nozzle should be between 2-5mm. This distance may vary depending on the type of joint that is being welded. Deposition Rate: Weld metal deposition rate is proportional to current density. Current density is defined as the current per cross sectional area of the electrode wire and is normally expressed as amps per mm2. The following table shows this: 0.9mm & 1.2mm wire deposition rate.
Electrode Wire Size Current Current Density Deposition Rate (kg/hour)

0.9mm 1.2mm

200 A 200 A

314 177

3.2 2.8

This demonstrates that where the upper limit of current is limited by machine capacity and duty cycle, higher deposition rates and therefore greater productivity will be achieved by using smaller electrode wire. The CIGWELD MIG welders are particularly efficient with the 0.9mm steel wire in spray transfer mode. The savings from decreased welding time will more than cover the small cost penalty of the smaller electrode wire sizes. 0.9mm wire costs about 3% more than 1.2mm, but is deposited about 15% faster.

Penetration composition using the same current (200A) for both electrodes. Higher current density (or smaller diameter wire) also gives deeper penetration as shown above.

29

ARC EQUIPMENT

WELDING EQUIPMENT GAS METAL ARC WELDING


TRANSMIG 250 COMPACT
SPECIFICATIONS SUPPLY VOLTAGE: 220/240 volt 1 phase 50/60Hz SUPPLY PLUG & LEAD: 15 amps MINIMUM RECOMMENDED GENERATOR: 11.7 kVA for maximum welding current NUMBER OF OUTPUT VOLTAGE STEPS: 16 WELDING CURRENT RANGE: 30-250 amps WIRE SPEED: 1.0-20 m/min DUTY CYCLE: 30% at 250 amps

SECTION ONE
Industrial
WELDING VOLTAGE RANGE: 15.5-27 Volt DUTY CYCLE TEST PERIOD: 5 & 10 minutes WIRE DIAMETER: (Hard) 0.6-1.2 mm (Soft) 0.9-1.2mm (Cored) 0.8-1.2mm WIRE SPOOL SIZE: 300mm or 200mm or 100mm PACKED WEIGHT: 91kg POWER SOURCE DIMENSIONS: H760mm x W355mm x D850mm PACKED MIG DIMENSIONS: H1000mm x W430mm x D880mm

240
V

The Transmig 250 Compact is a 240 volt, single phase, MIG plant ideally suited for light fabrication, rural and heavier maintenance applications. Supplied with wheels, cylinder tray, MIG gun, work lead, flow regulator in a complete kit ready to weld. The Transmig 250 Compact delivers excellent welding performance on a complete range of base materials. Features:
v 250 amp output v Tweco, Euro Torch v Gas/gasless welding v Adjustable Burnback Control v 16 voltage settings v Takes 15kg wire spool v On/off switch v 3 year gold warranty** v 250 amps @30% duty cycle

Ordering Information:
Transmig 250 Compact Part No. 710007es
Part No. 706744 Part No. EL16T23 Part No. EL1630 Part No. EL1635 Part No. EL1640 Part No. EL1645 Part No. EL16A364 Part No. T116103508 Part No. EL52 Part No. EL22A62 Part No. OTW42/3035 Part No. OTW42/4045

Optional Accessories:
Digital Meter Kit Contact Tip 0.6mm Contact Tip 0.8mm Contact Tip 0.9mm Contact Tip 1.0mm Contact Tip 1.2mm Contact Tip 1.2Amm Conductor Tube Gas Diffuser Nozzle MIG Gun Liner 0.6-0.9mm MIG Gun Liner 0.9-1.2mm

Inlet Guide:
0.6-1.6mm Part No. 7977486 V Groove V Groove U Groove U Groove V Knurl V Knurl Part No. 7977036* Part No. 7977660* Part No. 7977731 Part No. 7977264 Part No. 7977732 Part No. 704277 Part No. T161558367* Part No. 310224*

Feed Rolls:
0.6 / 0.8mm 0.9 / 1.2mm 0.8 / 0.9mm 1.0 / 1.2mm Cored Wire: 0.8 / 0.9mm 1.2 / 1.6mm Tweco Gun (3.6M) Regulator/Flowmeter Soft Wire: Hard Wire:

Transmig 250 Compact Plant Contents:


100 80

Duty Cycle (%)

60 40 20 0
0 20 40 60 80 100 120 140 160 180 200 220 240 260

Safe Operating ZONE

Power Source, Tweco Gun (3.6M), Separate 2R Wire feeder Regulator/Flowmeter, Worklead (3M), Wheeling Kit/Cylinder Tray, Operating Instructions, Primary lead for factory preset supply voltage, 0.9/1.2 Feed Roll

*Supplied with Plant Contents ** Refer to Warranty Schedule

Welding Current (Amps)

TRANSMIG 250 REMOTE


SPECIFICATIONS SUPPLY VOLTAGE: 220/240 volt 1 phase 50/60Hz SUPPLY PLUG & LEAD: 15 amps MINIMUM RECOMMENDED GENERATOR: 11.7 kVA for maximum welding current NUMBER OF OUTPUT VOLTAGE STEPS: 16 WELDING CURRENT RANGE: 30-250 amps WIRE SPEED: 1.0-20 m/min DUTY CYCLE: 30% at 250 amps

Industrial
WELDING VOLTAGE RANGE: 15.5-27 Volt DUTY CYCLE TEST PERIOD: 5 & 10 minutes WIRE DIAMETER: (Hard) 0.6-1.2 mm (Soft) 0.9-1.2mm (Cored) 0.8-1.2mm WIRE SPOOL SIZE: 300mm or 200mm or 100mm PACKED WEIGHT: 107kg POWER SOURCE DIMENSIONS: H760mm x W355mm x D850mm PACKED MIG DIMENSIONS: H1000mm x W430mm x D880mm

240
V

The Transmig 250 Remote is a 240 volt, single phase, MIG plant ideally suited for light fabrication, rural and heavier maintenance applications. Supplied with wheels, cylinder tray, MIG gun, work lead, flow regulator in a complete kit ready to weld. The Transmig 250 Remote delivers excellent welding performance on a complete range of base materials. Features:
v 250 amp output v Tweco, Euro Torch v Gas/gasless welding v Adjustable Burnback Control v 16 voltage settings v Takes 15kg wire spool v On/off switch v 3 year gold warranty** v 250 amps @30% duty cycle

Ordering Information:
Transmig 250 Remote Part No. 710002es
Part No. 706744 Part No. EL16T23 Part No. EL1630 Part No. EL1635 Part No. EL1640 Part No. EL1645 Part No. EL16A364 Part No. T116103508 Part No. EL52 Part No. EL22A62 Part No. OTW42/3035 Part No. OTW42/4045

Optional Accessories:
Digital Meter Kit Contact Tip 0.6mm Contact Tip 0.8mm Contact Tip 0.9mm Contact Tip 1.0mm Contact Tip 1.2mm Contact Tip 1.2Amm Conductor Tube Gas Diffuser Nozzle MIG Gun Liner 0.6-0.9mm MIG Gun Liner 0.9-1.2mm

Inlet Guide:
0.6-1.6mm Part No. 7977486 V Groove V Groove U Groove U Groove V Knurl V Knurl Part No. 7977036* Part No. 7977660* Part No. 7977731 Part No. 7977264 Part No. 7977732 Part No. 704277 Part No. T161558367* Part No. 310224*

Feed Rolls:
0.6 / 0.8mm 0.9 / 1.2mm Soft Wire: 0.8 / 0.9mm 1.0 / 1.2mm Cored Wire: 0.8 / 0.9mm 1.2 / 1.6mm Tweco Gun (3.6M) Regulator/Flowmeter
*Supplied with Plant Contents

Hard Wire:

Transmig 250 Remote Plant Contents:


100 80

Duty Cycle (%)

60 40 20 0
0 20 40 60 80 100 120 140 160 180 200 220 240 260

Power Source, Tweco Gun (3.6M), Separate 2R Wire feeder Regulator/Flowmeter, Worklead (3M), Wheeling Kit/Cylinder Tray, Operating Instructions, Primary lead for factory preset supply voltage, 0.9/1.2 Feed Roll
Safe Operating ZONE

** Refer to Warranty Schedule

Welding Current (Amps)

Email: cigweldsales@cigweld.com.au

30

ARC EQUIPMENT

SECTION ONE
TRANSMIG 275 COMPACT
SPECIFICATIONS SUPPLY VOLTAGE: 220/240 volt 1 phase 50/60Hz SUPPLY PLUG & LEAD: 15 amps MINIMUM RECOMMENDED GENERATOR: 13.4 kVA for maximum welding current NUMBER OF OUTPUT VOLTAGE STEPS: 24 WELDING CURRENT RANGE: 30-275 amps WIRE SPEED: 1.0-20 m/min DUTY CYCLE: 40% at 275 amps WELDING ARC VOLTAGE RANGE: 15.5-29 Volt DUTY CYCLE TEST PERIOD: 5 & 10 minutes

WELDING EQUIPMENT GAS METAL ARC WELDING


Industrial
WIRE DIAMETER: (Hard) 0.6-1.2 mm (Soft) 0.9-1.2mm (Cored) 0.8-1.6mm WIRE SPOOL SIZE: 300mm or 200mm or 100mm PACKED WEIGHT: 103kg POWER SOURCE DIMENSIONS: H800mm x W355mm x D850mm PACKED MIG DIMENSIONS: H910mm x W365mm x D900mm

240
V

The Transmig 275 Compact is a single phase MIG plant ideally suited to rural and heavier maintenance applications where only 240 volt power is available. Offering one of the highest outputs and duty cycles on the market, the Transmig 275 Compact provides superior arc characteristics for gas metal arc welding (GMAW) and flux cored arc welding (FCAW). Features:
v 240 volt input v Huge 275 amp output @ 40% duty cycle v 24 voltage settings v Heavy duty 4 roll wire feeder system v Covered 8 metre interconnection cables v Heavy duty 50mm Dinse connectors v 3 year gold warranty**

Ordering Information:
Transmig 275 Compact Part No. 706116
Part No. 706744

Optional Accessories:
Digital Meter Kit

Inlet Guide:
0.6-1.6mm Part No. 7977486 V Groove V Groove U Groove U Groove V Knurl V Knurl Part No. 7977729 Part No. 7977703* Part No. 7977733 Part No. 7977730 Part No. 7977734 Part No. 7977347 Part No. OTWX412/3545 Part No. 301526*

Feed Rolls:
Hard Wire: Soft Wire: 0.6 / 0.8mm 0.9 / 1.2mm 0.8 / 0.9mm 1.0 / 1.2mm Cored Wire: 0.8 / 0.9mm 1.2 / 1.6mm Tweco Gun (3.6M) Regulator/Flowmeter
*Supplied with Plant Contents
100 80

** Refer to Warranty Schedule.

Transmig 275 Compact Plant Contents:


Power Source, Tweco Gun (3.6M), Regulator/Flowmeter, Worklead (3M), Wheeling Kit/Cylinder Tray, Operating Instructions, Primary lead for factory preset supply voltage, 0.6/0.8 Feed roll, 0.9/1.2 Feed Roll
** Refer to Warranty Schedule. Model shown with optional digital meter kit fitted.
Duty Cycle (%)

60 40 20 0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280

Safe Operating ZONE

Welding Current (Amps)

TRANSMIG 275 REMOTE


SPECIFICATIONS SUPPLY VOLTAGE: 220/240 volt 1 phase 50/60Hz SUPPLY PLUG & LEAD: 15 amps MINIMUM RECOMMENDED GENERATOR: 13.4 kVA for maximum welding current NUMBER OF OUTPUT VOLTAGE STEPS: 24 WELDING CURRENT RANGE: 30-275 amps WIRE SPEED: 1.0-20 m/min DUTY CYCLE: 40% at 275 amps WELDING ARC VOLTAGE RANGE: 15.5-29 volt DUTY CYCLE TEST PERIOD: 5 & 10 minutes

Industrial
WIRE DIAMETER: (Hard) 0.6-1.2 mm (Soft) 0.9-1.2mm (Cored) 0.8-1.6mm WIRE SPOOL SIZE: 300mm or 200mm or 100mm PACKED WEIGHT: 113kg POWER SOURCE DIMENSIONS: H800mm x W355mm x D850mm PACKED MIG DIMENSIONS: H910mm x W365mm x D900mm

240
V

The Transmig 275 Remote is a single phase MIG plant ideally suited to rural and heavier maintenance applications where only 240 volt power is available. Offering one of the highest outputs and duty cycles on the market, the Transmig 275 Remote provides superior arc characteristics for gas metal arc welding (GMAW) and flux cored arc welding (FCAW). The remote wire feeder features a heavy duty 4 roll drive system that is swivel mounted, with wheels, and supplied with 8 metres of covered interconnection cables, no job will ever be too big or too far for the Transmig 275 Remote. Features:
v 240 volt input v Huge 275 amp output @ 40% duty cycle v 24 voltage settings v Heavy duty 4 roll wire feeder system v Covered 8 metre interconnection cables v Heavy duty 50mm Dinse connectors v Swivel mounted wire feeder with wheels

Ordering Information:
Transmig 275 Remote Part No. 706118
Part No. 706744 Part No. 706202 Part No. 7977710

Optional Accessories:
Digital Meter Kit 8 metre Interconnection Extension 14 Pin Plug

Inlet Guide:
0.6-1.6mm Part No. 7977486 V Groove V Groove U Groove U Groove V Knurl V Knurl Part No. 7977729 Part No. 7977703* Part No. 7977733 Part No. 7977730 Part No. 7977734 Part No. 7977347 Part No. OTWX412/3545 Part No. 301526*

Feed Rolls:
Hard Wire: 0.6 / 0.8mm 0.9 / 1.2mm Soft Wire: 0.8 / 0.9mm 1.0 / 1.2mm Cored Wire: 0.8 / 0.9mm 1.2 / 1.6mm Tweco Gun (3.6M) Regulator/Flowmeter

*Supplied with Plant Contents. ** Refer to Warranty Schedule. Model shown with optional digital meter kit fitted.

100 80

Duty Cycle (%)

v 3 year gold warranty**

Transmig 275 Remote Plant Contents:


Power Source, Tweco Gun (3.6M), Separate 4R Wire Feeder, Regulator/Flowmeter, Worklead (8M), Wheeling Kit/Cylinder Tray, Operating Instructions, Primary lead for factory preset supply voltage, 0.9/1.2 Feed Roll

60 40 20 0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280

Safe Operating ZONE

Welding Current (Amps)

Email: cigweldsales@cigweld.com.au

31

ARC EQUIPMENT

WELDING EQUIPMENT GAS METAL ARC WELDING


TRANSMIG 330se COMPACT
SPECIFICATIONS SUPPLY VOLTAGE: 220/380/415 volt 3 phase 50/60Hz SUPPLY PLUG & LEAD: 11 amps MINIMUM RECOMMENDED GENERATOR: 15 kVA for maximum welding current NUMBER OF OUTPUT VOLTAGE STEPS: 24 WELDING CURRENT RANGE: 25-330 amps WIRE SPEED: 1.0-20 m/min DUTY CYCLE: 30% at 330 amps WELDING ARC VOLTAGE RANGE: 18-28 volt DUTY CYCLE TEST PERIOD: 5 & 10 minutes

SECTION ONE
Industrial
WIRE DIAMETER: (Hard) 0.6-1.2 mm (Soft) 0.9-1.6mm (Cored) 0.8-1.6mm WIRE SPOOL SIZE: 300mm or 200mm or 100mm PACKED WEIGHT: 94kg POWER SOURCE DIMENSIONS: H800mm x W355mm x D850mm PACKED MIG DIMENSIONS: H910mm x W365mm x D900mm

415
V

The Transmig 330se upgrade is a multi-voltage, three phase, constant voltage DC power source ideally suited to medium fabrication, and heavier maintenance applications. The Transmig 330se provides excellent arc characteristics with gas metal arc welding (GMAW) or flux cored arc welding with or without gas (FCAW). Features:
v 24 fine welding voltage control settings v New Euro connections v New TWECO gun v Multi-voltage supply capabilities v Reverse polarity for gas/gasless MIG welding v Overload protection, thermostat with warning light v 3 year gold warranty**

Ordering Information:
Transmig 330se Compact Part No. 706126
Part No. 7977486 V Groove V Groove U Groove U Groove U Groove V Knurl V Knurl Part No. 7977036* Part No. 7977660* Part No. 7977731 Part No. 7977264 Part No. 7977728 Part No. 7977732 Part No. 704277 Part No. T161565367* Part No. 301526*

Inlet Guide:
0.6-1.6mm

Feed Rolls:
Hard Wire: Soft Wire: 0.6 / 0.8mm 0.9 / 1.2mm 0.8 / 0.9mm 1.0 / 1.2mm 1.2 / 1.6mm Cored Wire: 0.8 / 0.9mm 1.0 to 1.6mm Tweco Gun (3.6M) Regulator/Flowmeter
*Supplied with Plant Contents

Transmig 330se Compact Plant Contents:


Duty Cycle (%)

Power Source, Tweco Gun (3.6M), Regulator/Flowmeter, Worklead (3M), Wheeling Kit/Cylinder Tray, Operating Instructions, Primary lead for factory preset supply voltage, 0.6/0.8 Feed Roll, 0.9/1.2 Feed Roll
** Refer to Warranty Schedule.

100 80 60 40 20 0
0 30 60 90 120 150 180 210 240 270 300 330

Safe Operating ZONE

Welding Current (Amps)

TRANSMIG 330se REMOTE


SPECIFICATIONS SUPPLY VOLTAGE: 220/380/415 volt 3 phase 50/60Hz SUPPLY PLUG & LEAD: 11 amps MINIMUM RECOMMENDED GENERATOR: 12 kVA for maximum welding current NUMBER OF OUTPUT VOLTAGE STEPS: 24 WELDING CURRENT RANGE: 25-330 amps WIRE SPEED: 1.0-20 m/min DUTY CYCLE: 30% at 330 amps WELDING ARC VOLTAGE RANGE: 18-28 volt DUTY CYCLE TEST PERIOD: 5 & 10 minutes

Industrial
WIRE DIAMETER: (Hard) 0.6-1.2 mm (Soft) 0.9-1.6mm (Cored) 0.8-1.6mm WIRE SPOOL SIZE: 300mm or 200mm or 100mm PACKED WEIGHT: 102kg POWER SOURCE DIMENSIONS: H800mm x W355mm x D850mm PACKED MIG DIMENSIONS: H910mm x W365mm x D900mm

415
V

The Transmig 330se upgrade is a multi-voltage, three phase, constant voltage DC power source ideally suited to medium fabrication, and heavier maintenance applications. The Transmig 330se provides excellent arc characteristics with gas metal arc welding (GMAW) or flux-cored arc welding with or without gas (FCAW). Features:
v 24 fine welding voltage control settings v New Euro connections v New TWECO gun v Fully enclosed spool cover v Multi-voltage supply capabilities v Reverse polarity for gas/gasless MIG welding v Overload protection, thermostat with warning light v 3 year gold warranty**

Ordering Information:
Transmig 330se Remote Part No. 706128
Part No. 704913 Part No. 706205 Part No. 7977486 V Groove V Groove U Groove U Groove U Groove V Knurl V Knurl Part No. 7977036* Part No. 7977660* Part No. 7977731 Part No. 7977264 Part No. 7977728 Part No. 7977732 Part No. 704277 Part No. T161565367* Part No. 301526

Optional Accessories:
Wire feeder Trolley 8M Interconnection Extension

Inlet Guide:
0.6-1.6mm

Feed Rolls:
Hard Wire: 0.6 / 0.8mm 0.9 / 1.2mm Soft Wire: 0.8 / 0.9mm 1.0 / 1.2mm 1.2 / 1.6 Cored Wire: 0.8 / 0.9mm 1.0 / 1.6mm Tweco Gun (3.6M) Regulator/Flowmeter
*Supplied with Plant Contents

Transmig 330se Remote Plant Contents:


Power Source, Tweco Gun (3.6M), Separate 2R Wire Feeder, Regulator/Flowmeter, Worklead (8M), Wheeling Kit/Cylinder Tray, Operating Instructions, Primary lead for factory preset supply voltage 0.6.0.8 Feed Roll, 0.9/1.2 Feed Roll
** Refer to Warranty Schedule.

100 80

Duty Cycle (%)

60 40 20 0
0 30 60 90 120 150 180 210 240 270 300 330

Safe Operating ZONE

Welding Current (Amps)

Email: cigweldsales@cigweld.com.au

32

ARC EQUIPMENT

SECTION ONE
TRANSMIG 400 REMOTE
SPECIFICATIONS SUPPLY VOLTAGE: 220/380/415 volt 3 phase 50/60Hz SUPPLY LEAD: 15 amps MINIMUM RECOMMENDED GENERATOR: 20 kVA for maximum welding current NUMBER OF OUTPUT VOLTAGE STEPS: 36 WELDING CURRENT RANGE: 30-400 amps WIRE SPEED: 1.0-20 m/min DUTY CYCLES: 60% at 300 amps 30% at 400 amps WELDING ARC VOLTAGE RANGE: 15.5-33 volt

WELDING EQUIPMENT GAS METAL ARC WELDING


Industrial
DUTY CYCLE TEST PERIOD: 5 & 10 minutes WIRE DIAMETER: (Hard) 0.6-1.2 mm (Soft) 0.9-1.6mm (Cored) 0.8-2.0mm WIRE SPOOL SIZE: 300mm or 200mm or 100mm PACKED WEIGHT: 122kg POWER SOURCE DIMENSIONS: H800mm x W355mm x D850mm PACKED MIG DIMENSIONS: H910mm x W365mm x D900mm

415
V

2ND QUA 2004

D UPGRADEER RT

The Transmig 400 is a new multi-voltage, three phase, constant voltage DC power source ideally suited to the fabrication industry. Performance, ruggedness and simplicity have been combined in this versatile MIG plant. Features:
v v v v v v v 36 fine welding voltage control settings Digital meters Fully enclosed spool cover Heavy duty 4 roll wire feed system Swivel mounted wire feeder with wheels Covered 8 metre interconnection cables 3 year gold warranty**

Inlet Guide:
0.6-1.6mm (inlet) 0.6-1.6mm (intermediate) Part No. 7977486 Part No. 7977488 V Groove V Groove V-Groove U Groove U Groove U Groove V Knurl V Knurl V Knurl Part No. 7977729 Part No. 7977703* Part No. 7977346 Part No. 7977733 Part No. 7977730 Part No. 7977348 Part No. 7977734 Part No. 7977347 Part No. 7977372 Part No. OTWX412/3545 Part No. OTWX415/3545 Part No. 301526*

Feed Rolls:
Hard Wire: 0.6 / 0.8mm 0.9 / 1.2mm 1.2/1.6mm 0.8 / 0.9mm 1.0 / 1.2mm 1.2 / 1.6mm 0.8 / 0.9mm 1.2 to 1.6mm 1.6 to 2.4mm

Soft Wire:

Cored Wire:

Tweco Gun No.4 (3.6M) Tweco Gun No.4 (4.5M) Regulator/Flowmeter

Transmig 400 Remote Plant Contents:


Power Source, Tweco Gun (3.6M),Separate 4R Wire feeder (8M interconnection), Regulator/Flowmeter, Worklead (8M), Wheeling Kit/Cylinder Tray, Operating Instructions, Primary lead for factory preset supply voltage, 0.9/1.2 Feed Roll

*Supplied with Plant Contents. ** Refer to Warranty Schedule.

Ordering Information:
Transmig 400 Plant Part No. 706405
Part No. 706205 Part No. 7977710
Duty Cycle (%)

100 80 60 40 20 0 0 50 100 150 200 250 300 350 400

Optional Accessories:
8M Interconnection Extension 14 Pin Plug

Safe Operating ZONE

Welding Current (Amps)

TRANSMIG 400HD REMOTE


SPECIFICATIONS SUPPLY VOLTAGE: 380 / 415Volt 3 phase 50Hz SUPPLY LEAD: 20 amps MINIMUM RECOMMENDED GENERATOR: 20 kVA for maximum welding current NUMBER OF OUTPUT VOLTAGE STEPS: 36 WELDING CURRENT RANGE: 22-400 amps WIRE SPEED: 2.0-20 m/min DUTY CYCLES: 60% at 350 amps 46% at 400 amps WELDING ARC VOLTAGE RANGE: 16-33 Volt

Heavy Industrial
DUTY CYCLE TEST PERIOD: 5 minutes WIRE DIAMETER: (Hard) 0.8-1.6 mm (Soft) 0.8-1.6mm (Cored) 0.8-2.4mm WIRE SPOOL SIZE: 300mm or 200mm & 400mm coil PACKED WEIGHT: 222kg

415
V
POWER SOURCE ASSEMBLED DIMENSIONS: H840mm x W440mm x D1050mm 4R FEEDER DIMENSIONS: H294mm x W243mm x D555mm

The Transmig 400HD MIG Welding plant has been designed to increase the productivity of the metal fabrication industry. Performance, Ruggedness and Simplicity have been combined in this versatile MIG welding plant. Solid wires up to 1.6mm, diameter can be run at high duty cycles together with the ability to provide high deposition performance with flux cored wires of up to 2.4mm. Features:
v 36 fine welding voltage control settings v Trigger latching v Heavy duty design and construction v Dual inductance v Volt and Amp Meters v 4 Roll Wire Feeder v 3 year gold warranty**

Inlet Guide:
0.6-1.6mm (inlet) 0.6-1.6mm (intermediate) Part No. 7977486 Part No. 7977488 V Groove V Groove V-Groove U Groove U Groove U Groove V Knurl V Knurl V Knurl Part No. 7977729 Part No. 7977703* Part No. 7977346 Part No. 7977733 Part No. 7977730 Part No. 7977348 Part No. 7977734 Part No. 7977347 Part No. 7977372 Part No 704356* Part No. OTWX412/3545 Part No. OTWX415/3545 Part No 301527* Part No 301711*

Feed Rolls:
Hard Wire: 0.8 / 1.0mm 0.9 / 1.2mm 1.2/1.6mm 0.8 / 0.9mm 1.0 / 1.2mm 1.2 / 1.6mm 0.8 / 0.9mm 1.2 to 1.6mm 1.4 to 2.4mm

Soft Wire:

Cored Wire:

Wire Feeder Tweco Gun No.4 (3.6M) Tweco Gun No.4 (4.5M) Regulator/Flowmeter Flow Meter
*Supplied with Plant Contents
100 80

Transmig 400HD Plant Contents:


Duty Cycle (%)

Power Source, Wire Feeder, Tweco MIG Gun (3.6M), Separate 4R Wire Feeder, Regulator/Flowmeter, Worklead 8M, Wheeling Kit/Cylinder Tray, Operating Instructions. 0.9/1.2 Feed Reel

60 40 20

Ordering Information:
Transmig 400HD Plant Part No. 704685
Part No. 704630 Part No. 704465

Safe Operating ZONE

0
0 50 100 150 200 250 300 350 400

Optional Accessories:
** Refer to Warranty Schedule

Welding Current (Amps)

Tweco No 5 Torch Adaptor 8 metre Interconnection Extension

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33

ARC EQUIPMENT

WELDING EQUIPMENT GAS METAL ARC WELDING


TRANSMIG 400i
SPECIFICATIONS SUPPLY VOLTAGE: 415 volt 3 phase 50Hz MINIMUM RECOMMENDED GENERATOR: 24 kVA at maximum weld current

SECTION ONE
400
AMP
DUTY CYCLES: 30% at 400 amps 60% at 300 amps DUTY CYCLE TEST PERIOD: 5 & 10 minutes PACKED WEIGHT: 25kg POWER SOURCE DIMENSIONS: H420mm x W210mm x D450mm

Heavy Industrial
WELDING CURRENT RANGE: 5-400 amps SUPPLY LEAD: 33 amp

415
V

The Transmig 400i is a brand new release, 415 volt, 33 amp per phase, full digital control, DC MIG/STICK/lift TIG power source. Features include variable inductance, digital voltmeter and digital ammeter making this the ultimate unit designed for precision MIG welding of steel and other DC weldable materials. The unit also has an integrated Voltage Reduction Device (VRD) built in for improved operator safety. Features:
v Standards compliant built-in Voltage reduction Device v Save/Load (recall) weld programs v Intelligent fan operation v Embedded micro processor with digital controls v Exceptional DC welding characteristics v All welding parameters are adjustable v Easy to use digital display and panel controls v Digital volt meter and ammeter v MIG, Lift TIG & Stick weld operations v Variable inductance control in Mig mode v Self diagnostic control v Single index control knob v Compact, lightweight & portable

Transmig 400i Power Source Contents:


Transmig 400i Power Source, two dinse plug connectors, operation manual

Ordering Information:
Transmig 400i Power Source Part No. 710014

Recommended Process:
DC GMAW - MIG DC FCAW - Flux Cored MIG DC GTAW - Lift TIG DC MMAW - Stick

Optional Accessories:
4R Wirefeeder Tweco No 4 MIG gun TWE 4 MIG gun Work lead 8M Slide Control Hand Pendant Foot Control Hiderok Helmet Dinse Plug Connector TIG torch (4M) Torch Accessories Kit Gas Hose Flowmeter / Regulator Lead Set (8M) 14 Pin Plug
*Supplied with Plant Contents

Part No. 705700 Part No. OTWX412/3545 Part No. T161565367 Part No. 705161 Part No. OTD10/2004 Part No. OTD10/2005 Part No. OTD10/2007 Part No. 453833 Part No. 704461 Part No. 424720401 Part No. BGSAK2 Part No. 700433 Part No. 301526 Part No. 646325 Part No. 7977710

TRANSMIG 450EC
SPECIFICATIONS SUPPLY VOLTAGE: 415 volt 3 phase 50Hz SUPPLY LEAD: 32 amps MINIMUM RECOMMENDED GENERATOR: 25 kVA at maximum weld current WELDING CURRENT RANGE: 30-450 amps WELDING ARC VOLTAGE RANGE: 14-32 amps

Heavy Industrial
DUTY CYCLES: 30% at 450 amps; 60% at 375 amps DUTY CYCLE TEST PERIOD: 10 minutes WIRE DIAMETERS: Hard 0.8-1.6mm Soft 0.8-1.6mm Cored 0.8-2.4mm PACKED POWER SOURCE WEIGHT: 127kg POWER SOURCE DIMENSIONS: H622mm x W486mm x D648mm

415
V

RTER 2ND QUA RELEASE 2004

NEW

The Transmig 450EC is an ultra reliable, versatile, three phase constant voltage MIG power source. Exceptional CV dynamic response gives superior lowend characteristics and arc starting. The Transmig 450EC provides excellent arc performance with solid or flux cored wire in short arc, globular and spray transfer modes. Standard features include a 19 pin receptacle with 110V to power wire feeders, solid state contactor, output voltage regulation, overload protection, digital volt/amp meters and 70mm2 dinse welding terminals. Features:
v Infinitely variable control 14 to 32 volts v Solid state electronic control with solid state contactor v Exceptional DC welding characteristics & arc control v Remote pendant with wire feeder & voltage controls v Digital volt meter / ammeter v Easy to use controls v 110 Volt/10 amp auxiliary power

Transmig 450EC Plant:


Transmig 450EC Power Source, Transmig VAF-4 Wirefeeder with 15 metre interconnection cable, Supra XT MIG Gun (4M), Work Lead (8M), Remote pendant control (8M), Regulator/Flowmeter, Operating Manual

Ordering Information:
Transmig 450EC Power Source Transmig 450EC Plant Part No. 706981 Part No. 710046 Part No. 301526 Part No. 301527 Part No. 301710 Part No. 706954 Part No. 706965 Part No. SE4004M16 Part No. 717211 Part No. 704630 Part No. 705467 Part No. 7977877

Optional Accessories:
Regulator/Flowmeter Regulator Flowmeter Transmig VAF-4 Wirefeeder 4R HD Wirefeeder Supra XT MIG Gun (4M) Tweco No.5 MIG Gun (3.6M) Tweco No.5 Adaptor for VAF-4 Remote Pendant 19 Pin Plug

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34

ARC EQUIPMENT

SECTION ONE
TRANSMIG 500i
SPECIFICATIONS SUPPLY VOLTAGE: 380-415/460 volt 3 phase 50/60Hz SUPPLY LEAD: 32 amps

WELDING EQUIPMENT GAS METAL ARC WELDING


Heavy Industrial
MINIMUM RECOMMENDED GENERATOR: 33 kVA for maximum welding current WELDING CURRENT RANGE: 5-560 amps DUTY CYCLES: 60% at 560 amps 100% at 450 amps

560
AMP
WIRE DIAMETER: Hard 0.8-1.6mm Soft 0.8-1.2mm Cored 0.8-3.2mm WELDING ARC VOLTAGE RANGE: 10-44 volt DUTY CYCLE TEST PERIOD: 10 minutes PACKED WEIGHT: 72kg POWER SOURCE DIMENSIONS: H676mm x W378mm x D584mm

415
V

The Transmig 500i is a heavy-duty inverter power source rated at 560 amps, 60% duty cycle. It has optimised, integrated electronic controls for constant current and constant voltage processes.These controls include Gas Tungsten Arc Welding (Lift TIG), Manual Metal Arc Welding (STICK), Carbon Arc Gouging (CAG), Gas Metal Arc Welding (MIG), and Flux Cored Arc Welding (FCAW).The Transmig 500i provides both 24 Volt and 110 Volt AC through a 14 pin and a 19 pin receptacle to power wire feeders and other accessories.The power source also provides auxiliary power of 110 Volt AC, 10 amp on the rear of the machine. Features:
v Multi-process MMAW, GTAW, GMAW, FCAW, CAG v Heavy Duty Multi-process output for CC and CV v Energy saving technology with 90% efficiency v Embedded micro processor v Compact size, lightweight, excellent performance v Inifinitely variable 5 to 560 amps v Electronic waveform control provides positive arc initiation and low spatter, even with CO2 v Exceptional DC welding characteristics & arc control v Digital volt meter/ammeter v Easy to use controls

Transmig 500i Power Source Contents:


Transmig 500i Power Source, Two Dinse Plug Connectors, Operating Manual

Transmig 500i Standard Plant:


Transmig 500i Power Source, Wheeling kit/Cylinder tray, 4R Wirefeeder, 15 metre Interconnection Cable, Supra XT MIG Gun (4M), Work Lead (12M), Regulator/Flowmeter, Two Dinse Plug Connectors, Operating Manual

Transmig 500i Heavy Duty Plant:


Transmig 500i Power Source, Wheeling kit/Cylinder tray, Transmig 4RHD Wirefeeder, 15 metre Interconnection Cable, Tweco No.5 MIG Gun (3.6m), Work Lead (12M), Regulator/Flowmeter, Two Dinse Plug Connectors, Operating Manual

Ordering Information:
Transmig 500i Power Source Transmig 500i Standard Plant Transmig 500i Heavy Duty Plant Part No. 710020 Part No. 710043 Part No. 710042
Part No. 646387 Part No. 301526 Part No. 301527 Part No. 301711 Part No. 700433 Part No. 305720401 Part No. BGSAK2 Part No. 706954 Part No. 705775 Part No. SE4004M16 Part No.SE400X4M16 Part No. 717211 Part No. 7977710 Part No. 7977877

Optional Accessories:
600A Welding Lead Set Regulator/Flowmeter Regulator Flowmeter Gas Hose Kit 250 Amp TIG Torch with Valve TIG Torch Accessory Kit Transmig 4RHD Wirefeeder VRF4 Wirefeeder Supra XT MIG Gun No.4 (4m) Supra XT MIG Gun Euro (4m) Tweco No.5 MIG Gun (3.6m) 14 Pin Plug 19 Pin Plug

Part No. 710020

Power Source

v 110 Volt/ 10 amp auxiliary power

WIRE FEEDER OPTIONS

4R HD 706954
NOTE: Refer page 82 for interconnections and accessories.

VSF-2 OTD12/1002

VAF-4 705700

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35

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36

Wire Feeders
Welds
Steel, stainless steel, aluminium, copper.

Typical Usage
Automotive, maintenance, automated welding, fabrication, manufacturing.

No matter how skilled your operator is or how reliable your power source, efficient and productive semi automatic welding will always come down to the wire. Wire feed problems are a common cause of downtime in the MIG welding process. A quality wire drive system ensures consistent feeding and minimises the potential for lower profits through lost productivity.

DOWN . . . to the wire!


CIGWELD has a complete range of wire feeders that give you one less thing to worry about. Theyre easy to operate and simple to maintain. Hour after hour, job after job, year after year, products that have stood the test of time. The CIGWELD range of wire feeders deliver . . .

WIRE FEEDERS SELECTION GUIDE:


Wire types Model Page Connection MIG Flux core Input type voltage Power Hard Flux core Flux core Aluminium Source self gas Required shielded shielded CV Wire Diameter Portability Special Features Typical Applications

2Rse

38

Euro

24

(0.6-1.6mm).023-1/16 in

Lightweight and portable

Construction, field maintenance

4Rse Constant Voltage VAF-4

38

Euro

24

CV

(0.6-2.4mm).023-3/32 in

4 roll wire drive

In-shop, midrange

39

Tweco No.4

110

CV

(0.6-2.4mm).023-3/32 in

4 roll wire drive

Heavy industrial

4RHD Voltage Sensing VSF-2

40 39

Tweco No. 5 Tweco No. 4

115

CV

(0.6-3.2mm).023-1/8 in (0.6-2.0mm).023-5/64 in

4 roll wire drive

Extra Heavy Duty

Weld CC or CV Voltage

Quick change Construction, field drive rolls maintenance, CC or CV completely enclosed on engine drives

CLASS: Light Industrial Industrial Heavy Industrial

QUALITY KEY: Preferred Acceptable (indicates selection of wire feeder best suited for the process)

37

ARC EQUIPMENT

WELDING EQUIPMENT WIRE FEEDERS


TRANSMIG 2Rse
SPECIFICATIONS CONTROL SUPPLY VOLTAGE: 24 volt AC CONTROL SUPPLY POWER: 204 volt amp WIRE SPEED: 1.3-19 m/min (50-750ipm) WIRE DIAMETER: (Hard) 0.6 1.2mm (Soft) 0.9 1.6mm (Cored) 0.8 1.6mm WIRE SPOOL SIZE: 200mm or 300mm WIRE FEEDER WEIGHT: 14kg without wire DIMENSIONS: H255mm x W230mm x D470mm

SECTION ONE
Industrial
EURO
INTERCONNECTION CABLE LENGTH: 8M factory fitted INTERCONNECTION PLUG: 14 pin BURNBACK TIME RANGE: 0.05-0.40 seconds

The 2Rse is a 2 roll, compact, lightweight and easy to use wire feeder that is suited to constant voltage switched, inverter or SCR controlled MIG power sources. Features:
v 2 Roll Feeder Assembly v Spool Cover v Gas Solenoid Operation v 8M Interconnections Cables v Burnback Control v Euro Connection

Ordering Information:
Transmig 2Rse Part No. 705997
Part No. 7977486* Part No. 7977487 Part No. T161565367 Part No. OTWX412/3545 Part No. OTWX415/3545 Part No. 705817 Part No. 704915

Inlet Guide:
0.6-1.6mm 1.6-2.4mm

Optional Accessories:
TWE No. 4 Gun Euro 3.6M Tweco No. 4 Gun Euro 3.6M Tweco No. 4 Gun Euro 4.5M Euro Adaptor Tweco No. 4 Adaptor
*Supplied as standard

Feed Rolls:
Hard Wire: Soft Wire: 0.6 / 0.8mm 0.9 / 1.2mm 0.8 / 0.9mm 0.9 / 1.2mm 1.2 / 1.6mm 0.8 / 0.9mm 1.2 / 1.6mm V Groove V Groove U Groove U Groove U Groove V Knurl V Knurl Part No. 7977036 Part No. 7977660* Part No. 7977731 Part No. 7977264 Part No. 7977728 Part No. 7977732 Part No. 704277

Cored Wire

TRANSMIG 4Rse
SPECIFICATIONS CONTROL SUPPLY VOLTAGE: 24 volt AC CONTROL SUPPLY POWER: 204 volt amp WIRE SPEED: 1.3-19 m/min (50-750ipm) WIRE DIAMETER: (Hard) 0.6 1.2mm (Soft) 0.9 1.6mm (Cored) 0.8 2.4mm WIRE SPOOL SIZE: 200mm or 300mm WIRE FEEDER WEIGHT: 14kg without wire DIMENSIONS: H255mm x W230mm x D654mm

Industrial
EURO
INTERCONNECTION CABLE LENGTH: 8M factory fitted INTERCONNECTION PLUG: 14 pin BURNBACK TIME RANGE: 0.05-0.40 seconds

The 4Rse is a 4 roll, compact, lightweight and easy to use wire feeder that is suited to constant voltage switched, inverter or SCR controlled MIG power sources. Features:
v 4 Roll Feeder Assembly v Spool Cover v Gas Solenoid Operation v 8M Interconnections Cables v Burnback Control v Euro Connection

Ordering Information:
Transmig 4Rse Part No. 706543
1.6-2.4mm 7977487 1.6-2.4mm 7977489 Part No. T161565367 Part No. OTWX412/3545 Part No. OTWX415/3545 Part No. 705062 Part No. 705061 Part No. 702451

Guides:
Inlet 0.6-1.6mm 7977486* Intermediate 0.6-1.6mm 7977488*

Optional Accessories:
TWE No. 4 Gun Euro 3.6M Tweco No. 4 Gun Euro 3.6M Tweco No. 4 Gun Euro 4.5M Idler Roller Kit Geared Roller Kit 400mm Coil Holder
*Supplied as standard

Feed Rolls:
Hard Wire: 0.6 / 0.8mm 0.9 / 1.2mm 1.2 / 1.6mm 0.8 / 0.9mm 1.0 / 1.2mm 1.2 / 1.6mm 0.8 / 0.9mm 1.2 / 1.6mm 1.6/2.4mm V Groove V Groove V Groove U Groove U Groove U Groove V Knurl V Knurl V Knurl Part No. 7977729 Part No. 7977703* Part No. 7977346 Part No. 7977733 Part No. 7977730 Part No. 7977348 Part No. 7977734 Part No. 7977347 Part No. 7977372

Soft Wire:

Flux Cored

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38

ARC EQUIPMENT

SECTION ONE
VSF-2 VOLTAGE SENSING
SPECIFICATIONS CONTROL SUPPLY VOLTAGE: 15-100 volt DC CONTROL SUPPLY POWER: 120 volt amp WIRE SPEED: 1.3-17.8 m/min WIRE DIAMETER: (Hard) 0.6 1.2mm (Soft) 0.9 1.2mm (Cored) 0.8 2.0mm WIRE SPOOL SIZE: 200mm or 300mm WIRE FEEDER WEIGHT: 13.2kg without wire DIMENSIONS: H375mm x W226mm x D587mm

WELDING EQUIPMENT WIRE FEEDERS


Industrial
No4
DUTY CYCLE: 60% @ 330 amps

The VSF-2 is a 2 roll, compact, fully enclosed, lightweight and easy to use wire feeder that is suited to constant voltage inverter or SCR controlled MIG power sources.This unit is also extremely popular for use with engine driven power supplies operating in either CC or CV mode. Features:
v CC/CV Operation v 330 amp Line Contactor v Fully Enclosed v Volt and Wire Speed Meters v Quick Change Drive Rolls v Inch/Purge Controls/Gas Solenoid v Gas Solenoid

Feed Rolls:
Hard Wire: Soft Wire: Flux Cored 0.8, 0.9mm 1.2 1.2 1.2 1.3/1.7 2.0 V Groove V Groove U Groove V Knurl V Knurl V Knurl Part No. 171435-002* Part No. 171435-004 Part No. 171435-015 Part No. 171435-016 Part No. 171435-011 Part No. 171435-018

Ordering Information:
VSF-2 Wire feeder Part No. OTD12/1002
Part No. 717201 Part No. T161565363

Optional Accessories:
Tweco No. 4 3.6M TWE No 4. 3.6M
*Supplied with Plant Contents

TRANSMIG VAF-4
SPECIFICATIONS CONTROL SUPPLY VOLTAGE: 110 volt AC CONTROL SUPPLY POWER: 180 volt amp WIRE SPEED: 2.0-20 m/min WIRE DIAMETER: (Hard) 0.6 1.6 mm (Soft) 0.9 1.6 mm (Cored) 0.8 2.4 mm WIRE SPOOL SIZE: 200 or 300mm or 400mm coil WIRE FEEDER WEIGHT: 30kg without wire DIMENSIONS: H294mm x W245mm x D555mm

Heavy Industrial

No4

INTERCONNECTION CABLE LENGTH: 8M factory fitted INTERCONNECTION PLUG: 14 pin (705700) 19 pin (706965)

The VAF-4 is a heavy duty wire feeder designed to be on constant voltage inverter or SCR controlled MIG power sources with 110 volt supply. Features:
v Voltage Control at Feeder v Remote Pendant Option v Spot Welding Control (0-3 sec) v Connection Supplied Tweco 4

Feed Rolls:
Hard Wire: 0.6 / 0.8mm 0.9 / 1.2mm 1.2/1.6mm 0.8 / 0.9mm 1.0 / 1.2mm 1.2 / 1.6mm 0.8 / 0.9mm 1.2 / 1.6mm 1.6/2.4mm V Groove V Groove V Groove U Groove U Groove U Groove V Knurl V Knurl V Knurl Part No. 7977729 Part No. 7977703* Part No. 7977346 Part No. 7977733 Part No. 7977730 Part No. 7977348 Part No. 7977734 Part No. 7977347 Part No. 7977372

Soft Wire:

Flux Cored

v 8M Interconnection v Trigger Latch, Purge and Wire Inch

Ordering Information:
VAF-4 Wire feeder 14 pin VAF-4 Wire feeder 19 pin Part No. 705700 Part No. 706965
Part No. 705467 Part No. 705470 Part No. 717201 Part No. SE4004MI6 Part No. 705471 Part No. 704521 Part No.704630

Optional Accessories:
Remote Pendant option (kit 705470 required for remote pendant) Remote Wirespeed and Voltage kit Tweco No.4 3.6M Tweco Supra XT Gun 4M Euro Adaptor Tweco No.4 Adaptor Tweco No.5 Adaptor
*Supplied with Feeder

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39

ARC EQUIPMENT

WELDING EQUIPMENT WIRE FEEDERS


TRANSMIG 4RHD
SPECIFICATIONS CONTROL SUPPLY VOLTAGE: 115 volt 1 phase 50/60Hz CONTROL SUPPLY POWER: 460 volt amp WIRE SPEED: 1.25-22 m/min (50-875 ipm) WIRE DIAMETER: (Hard) 0.6 1.6mm (Soft) 0.8 1.6mm (Cored) 0.8 3.2mm WIRE SPOOL SIZE: 200mm or 300mm or 400mm coil WIRE FEEDER WEIGHT: 30kg DIMENSIONS: H310mm x W335mm x D513mm

SECTION ONE
Heavy Industrial

No4

INTERCONNECTION CABLE LENGTH: N/A INTERCONNECTION PLUG: N/A

The Transmig 4RHD is a heavy duty, compact, 4-roll wire feeder designed for semi-automatic welding. Key features are outstanding speed control through builtin compensation for changes in line voltage and/or load on the feed rolls. Other user friendly features include quick change feed rolls without tools, a rotatable feed head to limit the bends in the gun cable and a welding gun quick disconnect. The feed system is compact yet provides heavy duty power for large diameter solid and flux cored wires. Ground fault protection, electronic motor protection and an input circuit breaker are all designed to keep the unit running in tough conditions. Features:
v Heavy Duty 4 Roll Feeder Assembly v Gas Solenoid Operation v Digital Meters for Wire Speed, Voltage (Preset and Actual) and Arc Current v Feed Force Monitor Display v Inch Switch, Purge Switch, Trigger Latch Switch & Spot Timer Control v Adjustable Timing for Pre-Flow, Post Flow and Burnback v Tweco No 4 Torch Connection v Adjustable Run In & Ramp Up Speeds to Match a Power Source Start Characteristics v Ground Fault Protection, Electronic Motor Protection and an Input Circuit Breaker v Embedded Micro Processor v Compact, Lightweight, excellent Performance

Hard Wire:

Soft Wire:

Flux Cored

0.6mm 0.8 / 0.9mm 0.9 / 1.2mm 1.3/1.6mm 0.9mm 1.2mm 1.6mm 0.8 / 0.9mm 1.2mm 1.3 / 1.6mm 2.0mm 2.4mm 2.8mm 3.2mm

V Groove V Groove V Groove V Groove U Groove U Groove U Groove V Groove V Knurl V Knurl V Knurl V Knurl V Knurl V Knurl

Part No. 375980-071 Part No. 375980-050 Part No. 375980-070 Part No. 375980-052 Part No. 375980-072 Part No. 375980-073 Part No. 375980-074 Part No. 375980-050 Part No. 375980-083 Part No. 375980-057 Part No. 375980-058 Part No. 375980-059 Part No. 375980-060 Part No. 375980-061

Ordering Information:
Transmig 4RHD Part No. 706954
Part No. 870394 Part No. 870395 Part No. 706955 Part No. 706956 Part No. 706957 Part No. 375582A-004 Part No. 407142A

Optional Accessories:
Tweco No. 4 Torch Adaptor Tweco No. 5 Torch Adaptor 1.2 Metre Interconnection Cable 10 Metre Interconnection Cable 15 Metre Interconnection Cable 15kg Spool Cover 30kg Coil Adaptor

FEED ROLL STYLES


STYLE 1 SMALL HARD & SOFT WIRE FLAT STYLE 2 SMALL HARD & SOFT WIRE DOUBLE KNURLED VEE

Feed Rolls:

STYLE 3 SOFT WIRE DOUBLE U

GROOVE A

GROOVE B

DOUBLE SMOOTH VEE

DOUBLE KNURLED VEE

DOUBLE U

SIDE A

SIDE B

STYLE 1: V grooves are used for solid hard wires such as mild steel or stainless steel STYLE 2: V knurled grooves are used for flux cored wires STYLE 3: U grooves are used for solid soft wires such as aluminium NOTE: Number stamped on Side A indicates the wire size of Groove B and vice versa

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40

ARC EQUIPMENT

SECTION ONE WIRE FEEDER COMPATIBILITY CHART


VSF-2 Model Torch adaptor Transmig 2Rse Transmig 4R (704356) Tweco 4 VAF-4 (705700) Tweco 4 Transmig 4RseTransmig 4RHD (706543) Euro 24 Volt AC 14 pin plug (706954) Tweco 5 110 Volt AC 19 pin plug (OTD12/1002) (705997) Tweco 4 Euro

Operating voltage Welding voltage 24 Volt AC 24/36 Volt AC 110 Volt AC Control Plug pins No control plug 14 pin plug 7 pin socket MPM5/170 (636810) MPM5/190 (636800) MPM8/255 (636808) MPM8/270 (636809) MPM12/400 (636804) MPM20/500 (636805) Transarc 250Si (625780) Transarc 300Si (625781) Transmig 210se, 215se (706111) Transmig 250 Remote (710002) Transmig 250se, 265se, 275 (706118) Transmig 330se, 350 (706128) Transmig 400 (704685) Transmig 4000se (706405) Transmig 400i (710014) NEW Transmig 450EC Plant (710046) NEW Transmig 500i Power Source (710020) NEW Transmig 500i HD Plant (4RHD) (710043) NEW Transmig 500i Plant (VAF4) (710042) NEW Transtig 250Pi Power Source (700721) NEW Transtig 300Pi Power Source (700722) NEW Transtig 300 AC/DC Power Source (700723) NEW MPM6/220 (636802) MPM8/250 (636801) MPM8/300 (636300) MPM20/600 (636806) LS300 (OTD10/3007) 400S (OTD10/3016) Transarc 450 DC (625637) LM300 (OTD10/3013) Ultra Flex 350 Pulse (706180) Transmig 350 (704301) Transmig 350 Pulse (703935) 400GMS (OTD10/3044) 600GMS (OTD10/1016) Transmig 450CV (706160) Transmig 450CC/CV (705212) Transmig 500 (703371) Transmig 650CC/CV (706170) LT300 (OTD10/3033) 300GTWS (OTD10/3036) Transtig 280 (700690) Transtig 300 Pulse (700214) 400GTS (OTD10/3019) 400GTWS (OTD10/1043)

14 pin plug

Note 1 Note 1 Note 1,2 Note 1,2

Note 1 Note 1 Note 1 Note 2 Note 1,2 Note 1,2 Note 1,2 Note 1,2 Note 1,2 Note 1,2 Note 1,2

Note 1 Note 1 Note 1 Note 1,2 Note 2 Note 2 Note 2 Note 2 Note 2 Note 2 Note 2 Note 1,2 Note 1,2 Note 1,2 Note 1,2 Note 3

Note 2 Note 2

Usable within the welders capacity & duty cycle but not the prime choice Recommended for use within the Power Source's capacity & duty cycle

Note 1. Pins A & B (14 pin socket) OR pins B & E (8 pin socket) OR pins B & F (7 pin socket) must be short circuited together for the VSF-2 to operate. 2. The maximum welding current for the VSF-2 is 330 amps. 3. Transmig 500 manufactured pre 2001 require an Accredited CIGWELD Service Agent to change the 14 pin plug to an 8 pin plug.

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41

ARC EQUIPMENT

SECTION ONE WIRE FEEDER COMPATIBILITY CHART


Transmig 195/195RP/ 275/310/S3C/350 Transmig WIREWASP Transmig 400, 400se Transmig 130 TWIN Transmig 210se/ 215se/250se/330se Transmig AUTOPAK 150/200 VRF2, 2Rse, 2R Wire feeders VAF4, VRF4, 4Rse, 4R Wire feeders 4RHD Wire feeder (Post Dec-2003) Transmig 220/250 VSF-2 Wire feeder Transmig 275 PS/350 PS/400 PS Transmig 350EC/350 Pulse Porta Feed 17A Wire feeder VRF-2, (Heffty II) Wire feeders Transmig 180se, 180 Brumby GROOVE STYLE 3.2 Wire feeder PART NUMBER PortaWeld 100 Transmig 135 Transmig 165 Transmig 190 WIRE TYPE WIRE SIZE

PortaWeld 100 0.8 Transmig 135 0.6-0.8 0.8-0.9 0.9-0.9 Transmig 190 0.6-0.8/0.9 0.8-0.9 0.8-0.9 1.2 Transmig 130 Twin 0.6-1.0

F/COR HARD SOFT F/COR HARD SOFT F/COR F/COR HARD & F/COR V HARD SOFT SOFT SOFT F/COR F/COR NA

V Knurled V U V Knurled V U V Knurled V Knurled V 7977036 V U U U V Knurled V Knurled Drive Key V V 7977703 7977345 7977346 7977733 7977348 7977730 7977734 7977347 7977372 Knurled Pressure Roll Plain Pressure Roll Driven Idle Gear Kit Idle Roll Kit Drive Key V V V V U U U V Knurled V Knurled V Knurled V Knurled V Knurled V Knurled V V U U V Knurled U Cogged V Knurled V Knurled

3385074 33805059 33805027 33805001 7977940 7977941 7977942 7977943 OCE3080388

2 Roll Wire Drive System 0.6-0.9 HARD 0.9-1.2 0.8-0.9 0.9-1.2 1.2-1.6 0.8-0.9 1.2-1.6 NA

7977660 7977731 7977264 7977728 7977732 704277 7977149 7977729 7977344 7977484 7977485 705061 705062 7977520 375980-071 375980-050 375980-070 375980-052 375980-072 375980-073 375980-074 375980-083 375980-057 375980-058 375980-0589 375980-060 375980-061 OME079/595 OME079/596 OME079/599 OME079/601 OME079/607 OME079/614 OME079/609 OME079/611 OTD12/2009 OTD12/2011 OTD12/2001 OTD12/2007 OTD12/2012 171435-002 171435-004 171435-015 171435-016 171435-011 171435-018

4 Roll Wire Drive System 0.6-0.8 HARD 0.8-1.0 HARD 0.9-1.2 HARD V 1.0-1.2 HARD V 1.2-1.6 HARD V 0.8-0.9 SOFT U 1.2-1.6 SOFT U 1.0-1.2 SOFT U 0.8-0.9 F/COR V Knurled 1.2-1.6 F/COR V Knurled 1.6-2.4 F/COR V Knurled NA NA NA NA NA NA NA NA NA NA 4 Roll HD Wire Drive System (706954) 0.6 HARD 0.8-0.9 HARD 0.9-1.2 HARD 1.3-1.6 HARD 0.9 SOFT 1.2 SOFT 1.6 SOFT 1.2 F/COR 1.3-1.6 F/COR 2 F/COR 2.4 F/COR 2.8 F/COR 3.2 F/COR Transmatic 3.2 Wire feeder 0.9 1.2 1.2 1.6 1.2 1.6 1.6 2.4 HARD HARD SOFT SOFT F/COR F/COR F/COR F/COR

VSF-2 Voltage Sensing Wire feeder 0.9 HARD 1.2 HARD 0.8-1.2 HARD-F/COR 1.2 SOFT 1.6-2.0 F/COR Hefty II, Porta Feed 17A & Ultrafeed 1000 Wire feeders 0.8-0.9 HARD V 1.2 HARD V 1.2 SOFT U 1.2 F/COR V Knurled .3-1.7 F/COR V Knurled 2.0 F/COR V Knurled Transmatic 1 Wire feeder

0.9 HARD V 703911 1.2 SOFT U 703905 1.2-1.6 F/COR V Knurled 704202 The Wirewasp wire feed motor must be changed over to OCE5710106 Two feed rolls required per wire size. + Four feed rolls required per wire size

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42

GMAW GUNS
and Consumable Parts

REMEMBER:
look for the stamp on your consumable parts and . . . GET THE

REAL McCOY!
Inferior copies exist. This stamp ensures guaranteed quality with maximum parts life.

GENUINE CONSUMABLES
The Professionals Choice
43

ARC EQUIPMENT

WELDING EQUIPMENT GMAW (MIG) WELDING GUNS


TWECO TWE1
TORCH MODEL TWE1.3 F spring pins PART NUMBER T161545307 LENGTH 3.0M CONNECTION TYPE Euro DUTY CYCLE 60% @ 160 amps CONTACT TIP OTW11/40 WIRES DIA. (MM) 0.6-1.2

SECTION ONE

COOLING TYPE Air

Ordering Information:
TWE 1, 3 metre Euro Part No. T161545307
PART No OTW21/50/F OTW21/62/F Refer Easy Find Page 52 OTW51 T116103505 717590 717591 717524 717543 RETAIL PACK PART No OTW21/50/F/R OTW21/62/F/R OTW51/R

Torch Part Breakdown:


ITEM 1 1 2 3 4 5 6 7 7 DESCRIPTION Nozzle 13mm Nozzle 16mm Contact tip Diffuser Conductor tube 45 Handle repair kit Euro back end kit Conduit liner 0.6-0.9 Conduit liner 1.2

4 3 2 5 5

6 7

6 6

TWECO TWE2
TORCH MODEL TWE2.36 F spring pins TWE2.36 F spring pins TWE2.36 TW PART NUMBER T161555367 T161558367 T161555363 LENGTH 3.6M 3.6M 3.6M CONNECTION TYPE Euro Euro Tweco DUTY CYCLE 60% @ 250 amps 60% @ 250 amps 60% @ 250 amps CONTACT TIP OTW14H/40 EL1635 OTW14H/40 WIRES DIA. (MM) 0.6-1.2 0.6-1.2 0.6-1.2 COOLING TYPE Air Air Air

Ordering Information:
TWE 2, 3.6 metre Euro TWE 2, 3.6 metre Euro (Eliminator consumables) TWE 2, 3.6 metre TWECO Part No. T161555367 Part No. T161558367 Part No. T161555363
RETAIL PACK PART No OTW32/R OTW52/R

Torch Part Breakdown:


ITEM 1 2 3 4 5 5 6 7 8 9 DESCRIPTION PART No Nozzle Refer Easy Find Page 54 Insulator OTW32 Contact tip Refer Easy Find Page 52 Diffuser OTW52 Conductor tube 45 screw tips T116103506 Conductor tube 45 elim tips T116103508 Handle repair kit 717592 Euro back end kit 717591 Conduit liner Refer Easy Find Page 57 Tweco back end kit 717593

5 4 3 2 1 6 6

6 7 8 7 7 7 7 9 7 9 9

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44

ARC EQUIPMENT

SECTION ONE
TWECO TWE4
TORCH MODEL TWE4.3 F spring pins TWE4.36 TW PART NUMBER T161565367 T161565363 LENGTH 3.6M 3.6M CONNECTION TYPE Euro Tweco

WELDING EQUIPMENT GMAW (MIG) WELDING GUNS

DUTY CYCLE 60% @ 400 amps 60% @ 400 amps

CONTACT TIP OTW14H/45 OTW14H/45

WIRES DIA. (MM) 0.6-2.0 0.6-2.0

COOLING TYPE Air Air

Ordering Information:
TWE4, 3.6 metre Euro TWE4, 3.6 metre TWECO Part No. T161565367 Part No. T161565363
RETAIL PACK PART No OTW34A/R OTW54A/R

Torch Part Breakdown:


ITEM 1 2 3 4 5 6 7 8 9 10 DESCRIPTION PART No Nozzle Refer Easy Find Page 54 Insulator OTW34A Contact tip Refer Easy Find Page 52 Diffuser OTW54A Conductor tube 45 T116103507 Handle repair kit 717592 Euro back end kit 717591 Conduit liner Refer Easy Find Page 57 TWECO back end kit 717593 Insulator CT 717540

5 4 3 2 1 10 1 6 6

7 87

TWECO No. 2
TORCH MODEL Tweco No. 2 PART NUMBER 717162 LENGTH 3.6M CONNECTION TYPE Tweco DUTY CYCLE 60% @ 250 amps CONTACT TIP OTW14/35 WIRES DIA. (MM) 0.6-1.2 COOLING TYPE Air

Ordering Information:
TWECO No. 2, 3.6 metre Part No. 717162
PART No. Refer Easy Find Page 54 Refer Easy Find Page 52 OTW52 OTW32 OTW62A/45 OTW62J/45 OTW 102 OTW 83 OTW92 OTW152 OTW142/6 OTW132/12 OTWM6RC OTW132/12 Refer Easy Find Page 57 OTW350174 OTW44C OTW224 OTWM170/2 OTW104 717594 RETAIL PACK PART No. OTW52/R OTW32/R

Torch Part Breakdown:


ITEM 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 DESCRIPTION Nozzle Contact tip Diffuser Insulator Conductor tube Conductor tube Power connector Handle Trigger assembly Gun hanger Front cable support Front cable clamp Rear case Rear cable clamp Conduit Liner Connector plug Grub screw 8/32UNC O-ring Power cable adaptor Rear power connector Rear support

9 6 4 1 2 8 3 11 7

12 10 14 15 16 17 18 19 13

12

20

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45

ARC EQUIPMENT

WELDING EQUIPMENT GMAW (MIG) WELDING GUNS


TWECO No. 4
TORCH MODEL Tweco No. 4 Tweco No. 4 Tweco No. 4 Tweco No. 4 PART NUMBER 717201 717335 OTWX412/3545 OTWX415/3545 LENGTH 3.6M 4.5M 3.6M 4.5M CONNECTION TYPE Tweco 4 Tweco 4 Euro Euro DUTY CYCLE 60% @ 400 amps 60% @ 400 amps 60% @ 400 amps 60% @ 400 amps CONTACT TIP OTW14/45 OTW14/45 OTW14/45 OTW14/45

SECTION ONE

WIRES DIA. (MM) 0.8-2.0 0.8-2.0 0.8-2.0 0.8-2.0

COOLING TYPE Air Air Air Air

Ordering Information:
TWECO No. 4, 3.6 metre TWECO No. 4, 4.5 metre TWECO No. 4, 3.6 metre TWECO No. 4, 4.5 metre Part No. 717201 Part No. 717335 Part No. OTWX412/3545 Part No. OTWX415/3545

Torch Part Breakdown:


ITEM 1 2 3 4 5 5 5 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 21 22 23 24 25 26 27 DESCRIPTION PART No RETAIL PACK PART No Nozzle Refer Easy Find Page 54 Contact tip Refer Easy Find Page 52 Diffuser OTW54A OTW54A/R Insulator OTW34A OTW34A/R Conductor tube 45 OTW64A/45 Conductor tube 60 OTW64A/60 Conductor tube 45 OTW64J/45 Conductor tube 60 OTW64J/60 Power connector OTW104 Handle OTW84A Trigger assembly OTW94R Gun hanger OTW154 Front cable support OTW144/12 Front cable clamp OTW134/14 Rear case OTWM6RC Rear cable clamp OTW134/14 Conduit liner Refer Easy Find Page 57 Connector plug 1/2 OTW350174 Connector plug 5/8 OTW350174H Grub screw 8/32 UNC OTW44C O-ring OTW224 Power cable adaptor OTWM170/4 Rear power connector OTW104 Rear support OTW350R23010 Connector nut OTW174X/2 Conduit cap OTW174EX/1C O-ring OTW174EX/1G Screw OTW4M/S Rear connector OTW174EX/1 Power connection OTW174X/M Rear case OTWX6RC

5 9 6 4 1 4 1 8 14 15 16 17 22 23 24 18 19 12 13 2 10 3 11 7

27

12

20

21

25

27 26 11

20

TWECO No. 5
TORCH MODEL Tweco No. 5 Tweco No. 5 PART NUMBER 717211 717212 LENGTH 3.6M 4.5M CONNECTION TYPE Tweco 5 Tweco 5 DUTY CYCLE 60% @ 500 amps 60% @ 500 amps CONTACT TIP OTW15H/45 OTW15H/45 WIRES DIA. (MM) 0.9-2.8 0.9-2.8 COOLING TYPE Air Air

Ordering Information:
TWECO No. 5, 3.6 metre TWECO No. 5, 4.5 metre Part No. 717211 Part No. 717212

Torch Part Breakdown:


ITEM 1 2 3 4 5 5 5 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 DESCRIPTION PART No Nozzle Refer Easy Find Page 54 Contact tip Refer Easy Find Page 52 Diffuser Refer Easy Find Page 51 Insulator 717541 Conductor tube 45 OTW65/45 Conductor tube 60 OTW65/60 Conductor tube 45 OTW65J/45 Conductor tube 60 OTW65J/60 Power connector OTW104 Handle OTW85 Trigger assembly OTW94R Gun hanger OTW154 Front cable support OTW145/12 Front cable clamp OTW134/14 Rear case OTWM6RC Rear cable clamp OTW134/14 Conduit liner Refer Easy Find Page 57 Connector plug 1/2 OTW176S Connector plug 5/8 OTW176SH Grub screw 8/32UNC OTW44C O-ring OTW225 Power cable adaptor OTWM170/5 Rear power connector OTW104 Rear support OTW350R23010

5 9 6 4 1 4 1 8 14 15 16 17 18 19 12 13 2 10 3 11 7

12 20

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46

ARC EQUIPMENT

SECTION ONE
TWECO SUPRA XT
TORCH MODEL Supra XT Supra XT PART NUMBER SE4004MI6 SE400X4MI6 LENGTH 4.0M 4.0M CONNECTION TYPE Tweco 4 Euro

WELDING EQUIPMENT GMAW (MIG) WELDING GUNS

DUTY CYCLE 60% @ 450 amps 60% @ 450 amps

CONTACT TIP OTW15H/116 OTW15H/16

WIRES DIA. (MM) 0.9-2.8 09-2.8

COOLING TYPE Air Air

Ordering Information:
Tweco SUPRA XT 4.0 metre Tweco SUPRA XT 4.0 metre Part No. SE4004M16 Part No. SE400X4M16

Torch Part Breakdown:


ITEM 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 20 21 22 23 24 DESCRIPTION PART No Nozzle Refer Easy Find Page 54 Contact tip Refer Easy Find Page 52 Diffuser OTW55SW Nozzle Insulator 717541 Conductor tube 45 OTWSE65J/45 Conductor tube 60 OTWSE65J/60 Gun hanger OTW154 Handle Assembly OTWSE86/H Block OTWSE66 Switch OTWSE96/B Rear connection assembly OTW350/170K Trigger housing assembly OTWSE96 Front connector assembly OTWSE104 Conduit liner Refer Easy Find Page 57 Set screw OTW44C O-ring OTW224 Connector plug No4 5/8 OTW350/174H Connector plug No5 5/8 OTW176SH Rear case OTWSGT6RC Connector nut OTW174X/2 Conduit cap OTW174EX/1C O-ring OTW174EX/1G Rear connector OTW174EX/1 Screw OTW4MS Power connection OTW174X1/M Rear case OTWX6RC

8 4 3

1 2

10

11

12

13

14 15 16

17

19 20 22

24

24 18 21 23 11

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47

ARC EQUIPMENT

WELDING EQUIPMENT GMAW (MIG) WELDING GUNS


QTR ROBOTIC/AUTOMATIC
TORCH MODEL QTR Torch Body QTRW Torch Body QTRW Torch Body QTRW Torch Body PART NUMBER QTR405X QTRW604 QTRW604X QTRW605 LENGTH 1.5M 1.2M 1.2M 1.5M CONNECTION TYPE Euro Tweco Euro Tweco DUTY CYCLE 60% @ 600 amps 60% @ 600 amps 60% @ 600 amps 60% @ 600 amps CONTACT TIP

SECTION ONE

WIRE DIA. (MM) 0.8-1.6 0.8-1.6 0.8-1.6 0.8-1.6

COOLING TYPE Air Water Water Water

CONDUCTOR TUBE QTR 22 Metal Jacket QTR 180 Metal Jacket QTRW 22 Metal Jacket QTRW 22 Long Metal Jacket QTRW 22 Metal Jacket QTRW 180 Metal Jacket

PART NUMBER QTR66/22 QTR66/180 QTRW64/22 QTRW64/22L QTRW66/22 QTRW66/180

ANGLE 22 180 22 22 22 180

SUITS TORCH QTR range of Torches QTR range of Torches QTRW range of Torches QTRW range of Torches QTRW range of Torches QTRW range of Torches

DUTY CYCLE 60% @ 600 amps 60% @ 600 amps 60% @ 400 amps 60% @ 400 amps 60% @ 600 amps 60% @ 600 amps

CONTACT TIP Eliminator Series Eliminator Series Eliminator Series Eliminator Series Eliminator Series Eliminator Series

WIRE DIA. (MM) 0.8-1.6 0.8-1.6 0.8-1.6 0.8-1.6 0.8-1.6 0.8-1.6

COOLING TYPE Air Air Water Water Water Water

Note: All conductor tubes are shipped with Eliminator style diffusers and without contact tips or nozzles.

QTR Torch Body & Cable Assembly Air Cooled/Water Cooled


Part No. QTR405X Part No. QTRW604 Part No. QTRW604X Part No. QTRW605

QTR 22 Metal Jacket Conductor Tube Air Cooled


Part No. QTR66/22

QTR 180 Metal Jacket Conductor Tube Air Cooled


Part No. QTR66/180

QTRW 22/22 Long Metal Jacket Conductor Tube Water Cooled


Part No. QTRW64/22 Part No. QTRW64/22L Part No. QTRW66/22

QTRW 180 Metal Jacket Conductor Tube Water Cooled


Part No. QTRW66/180

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48

ARC EQUIPMENT

SECTION ONE
SPARE PARTS
Transmig 130 Twin Gun (OCE8153100) TRANSMIG 130 TWIN GUN SPARES:
ITEM 1 2 DESCRIPTION Nozzle Contact Tip 0.6mm 0.8mm 0.9mm Complete Push Button Assy R/H Handle Conduit Liner L/H Handle Torch Trigger Lever PART No OCE1311 OTW11/23 OTW11/30 OTW11/35 OCE5750517 OCE3055612 OCE5580017 OCE3055613 OCE3120018 RETAIL PACK PART No OCE1311/R OTW11/23/R OTW11/30/R OTW11/35/R

5 4 3 2 1 9 10
3 4 5 9 10

Transmig 180 Brumby (717579) BRUMBY, TRANSMIG 180se GUN SPARES:


ITEM 1 2 3 7 11 12 DESCRIPTION Nozzle Contact Tip Gas Diffuser Trigger Assembly Set Screw Conduit Assembly PART No EL22I50P EL16T35* EL52* 717523 OTW44C 717524 RETAIL PACK PART No EL16T35/R EL52/R

7 3 2 1 11 12

HARD ELECTRODE WIRES:


WIRE SIZE 0.6-1.0MM 1.2mm
* Supplied Standard

PART No 717524* 717543

Transmig 210 to 330 Gun (717578) TRANSMIG 210-330 GUN SPARES:


ITEM 1 2 3 4 5 7 8 10 11 12 13 DESCRIPTION Nozzle Contact Tip Gas Diffuser Conductor Tube 0-Ring, Gun Handle Trigger Lever Trigger Blades Conduit liner O-Ring, Connector Plug Set Screw 8/32 UNC Connector Plug PART No Refer Easy Find Page 55 Refer Easy Find Page 52 EL52 MS6345 OTW45B* ELC94 ELC94B* OTW42/3035 OTW224 OTW44C OTW350174

5 4 3 2 1

7 8

10

13 12 11

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49

ARC EQUIPMENT

SECTION ONE GMAW GUN GAS DIFFUSERS


SPARE PARTS
Eliminator 250 AMPS, 450 AMPS, 600 AMPS ELIMINATOR SPARES:
ITEM 1 2 3 4 4 5 8 10 11 11 12 13 13 17 18 18 19 19 21 DESCRIPTION Nozzle Contact Tip Gas Diffuser Insulator assembly ELC450 & EL450 Insulator assembly EL600 Conductor tubes Hanger - ELC250 & ELC450 Binder Post & Screw ELC250 & ELC450 Handle with screws ELC250 & ELC450 Handle with screws EL450 & EL600 Trigger blade assembly - all models Trigger ELC250 & ELC450 Trigger EL600 Conduit Liner Tweco connector plug ELC250, ELC450 Tweco connector plug EL600 O-ring ELC250 & ELC450 O-ring EL600 Set screw PART No Refer Easy Find Page 55 Refer Easy Find Page 52 Refer Easy Find Page 51 64ELJ-3 66ELJ-3 Refer Easy Find Page 56 OTW152 ELC124FM ELC84H EL86H EL96B ELC94 EL96 Refer Easy Find Page 57 OTW350174 OTW176S OTW224 OTW225 OTW44C

5 8 11 12 13

10

1 3 2

17 18 19

21

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50

ARC EQUIPMENT

SECTION ONE GMAW GUN GAS DIFFUSERS


GMAW TORCH GAS DIFFUSERS ORIGINAL TWECO
ITEM DESCRIPTION
Gas Diffuser MIG 135

PART No.
23005146

RETAIL PACK P/No.

APPLICABLE TORCHES
MIG135 gun & Portaweld 100 gun

Gas Diffuser Mini Gun

717522

Mini gun

Gas Diffuser

OTW51

OTW51/R

Tweco No. 1; TWE No. 1 MIG 165 Gun; MIG 190 Gun

Gas Diffuser

OTW52

OTW52/R

Tweco No. 2; TWE No. 2

Gas Diffuser

OTW54A

OTW54A/R

Tweco No. 4; TWE No. 4

Gas Diffuser 0.9-1.6mm Conduits

OTW55SW

Tweco No. 5; Supra XT

Gas Diffuser 1.6-2.0mm Conduits

OTW55

Tweco No. 5; Supra XT

Gas Diffuser 2.4-2.8mm Conduits

OTW55H

Tweco No. 5; Supra XT

Eliminator 250 amp Gas Diffuser Adjustable Nozzle

EL52

EL52/R

Eliminator 250

Eliminator 250 amp Gas Diffuser Fixed Nozzle

EL52CT

Eliminator 250

Eliminator 450 amp Gas Diffuser Fixed Nozzle 0.6-1.6mm

EL54CTSW

Eliminator 450

Eliminator 450 amp Gas Diffuser Fixed Nozzle 2.0-2.4mm

EL54CTH

Eliminator 450

Eliminator 450 amp Gas Diffuser Adjustable Nozzle 0.6-1.6mm

EL54SW

Eliminator 450

Eliminator 450 amp Gas Diffuser Adjustable Nozzle 2.0-2.4mm

EL54H

Eliminator 450

Eliminator 600 amp Gas Diffuser Fixed Nozzle 0.6-1.6mm

EL56SW

Eliminator 600

Eliminator 600 amp Gas Diffuser Fixed Nozzle 2.0-2.4mm

EL56H

Eliminator 600

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51

ARC EQUIPMENT

SECTION ONE GMAW GUN GAS DIFFUSERS & CONTACT TIPS


GMAW TORCH CONTACT TIPS ORIGINAL TWECO
11 SERIES DESCRIPTION
Contact Tip 0.6mm Contact Tip 0.8mm Contact Tip 0.9mm Contact Tip 1.0mm Contact Tip 1.2mm

PART No.
OTW11/23 OTW11/30 OTW11/35 OTW11/40 OTW11/45

RETAIL PACK PART NO.


OTW11/23/R OTW11/30/R OTW11/35/R OTW11/40/R OTW11/45/R

APPLICABLE TORCHES
Tweco No. 1 Mini Gun TWE 1 Autopak 150; 200 Transmig 195 Portaweld 100; Transmig 135 Transmig 165 Transmig 190 Transmig 130 Twin Wire Wasp

14 SERIES

DESCRIPTION
Contact Tip 0.6mm Contact Tip 0.8mm Contact Tip 0.9mm Contact Tip 1.0mm Contact Tip 1.2mm Contact Tip 1.6mm Heavy Duty Contact Tip 0.9mm Heavy Duty Contact Tip 1.0mm Heavy Duty Contact Tip 1.2mm Heavy Duty Contact Tip 1.6mm Heavy Duty Contact Tip 1.6mm Heavy Duty Contact Tip 2.0mm Heavy Duty Contact Tip 1.2mm ALUM Heavy Duty Contact Tip 1.6mm ALUM Contact Tip 0.8mm Tapered Contact Tip 0.9mm Tapered Contact Tip 1.2mm Tapered

PART No.
OTW14/23 OTW14/30 OTW14/35 OTW14/40 OTW14/45 OTW14/116 OTW14H/35 OTW14H/40 OTW14H/45 OTW14H/116 14H/116/78 OTW14H/564 717256 14AH/116 OTW14T/30 OTW14T/35 OTW14T/45

RETAIL PACK PART NO.


OTW14/23/R OTW14/30/R OTW14/35/R OTW14/40/R OTW14/45/R

APPLICABLE TORCHES
Tweco No.2; TWE 2 Tweco No.4; TWE 4 Transmig 195 RP Transmig 200 Transmig 275 Transmig S3-C Transmig 185 S Transmig 185 SM Transmig 180 Transmig 240 Transmig 250 Transmig 310 Transmig 330 Transmig 350 Transmig 400 Transmig 400EC

15 SERIES

DESCRIPTION
H/Duty Contact Tip 0.9mm H/Duty Contact Tip 1.2mm H/Duty Contact Tip 1.6mm H/Duty Contact Tip 2.0mm H/Duty Contact Tip 2.4mm H/Duty Contact Tip 2.8mm H/Duty Contact Tip 1.2mm ALUM H/Duty Contact Tip 1.6mm F/COR H/Duty Contact Tip 1.2mm F/COR H/Duty Contact Tip 1.6mm F/COR H/Duty Contact Tip 2.0mm F/COR

PART No.
OTW15H/35 OTW15H/45 OTW15H/116 OTW15H/564 OTW15H/332 OTW15H/764 717143 717149 15AHFC/364 15AHFC/116 717275

RETAIL PACK PART NO.

APPLICABLE TORCHES
Tweco No. 5 Supra XT Transmig 500

ELIMINATOR

DESCRIPTION
Contact Tip 0.6mm Tapered Contact Tip 0.8mm Tapered Contact Tip 0.9mm Tapered Contact Tip 1.0mm Tapered Contact Tip 1.2mm Tapered Contact Tip 1.6mm Tapered Contact Tip 1.2mm Alum. Contact Tip 1.6mm Alum. Contact Tip 0.8mm Contact Tip 0.9mm Contact Tip 1.0mm Contact Tip 1.2mm Contact Tip 1.3mm Contact Tip 1.6mm Contact Tip 2.0mm Contact Tip 2.4mm

PART No.
EL16T23 EL16T30 EL16T35 EL16T40 EL16T45 EL16T116 EL16A364 EL16A116 EL1630 EL1635 EL1640 EL1645 EL1652 EL16116 EL16564 EL16332

RETAIL PACK PART NO.


EL16T23/R EL16T30/R EL16T35/R EL16T40/R EL16T45/R

APPLICABLE TORCHES
Transmig 210; 220; 250; 310; 330 Transmig 210se; 250se Transmig 330se pre-May 2001 Transmig 215se; 265se

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52

ARC EQUIPMENT

SECTION ONE GMAW GUN GAS DIFFUSERS


INSULATORS
TWECO No. 2 and No. 4 DESCRIPTION
Adjustable Tweco No. 2 Adjustable Tweco No. 4

PART No.
OTW32 OTW34A

RETAIL PACK PART No.


OTW32/R OTW34A/R

APPLICABLE TORCHES
Tweco No. 2; TWE 2 Tweco No. 4; TWE 4

TWECO No. 5 & ELIMINATOR 600 DESCRIPTION


Fixed Insulator for CT Nozzle Tweco No. 4 Fixed Insulator for CT Nozzle Tweco No. 5

PART No.
717540 717541

RETAIL PACK PART No.

APPLICABLE TORCHES
Tweco No. 4 Tweco No. 5 Supra XT

Fixed Insulator for CT Nozzle Eliminator 600

OTW36CT600

Eliminator 600

GMAW QTR ROBOTIC AND AUTOMATIC GAS DIFFUSERS


QTR and QTRW DESCRIPTION
Gas diffuser QTR Guns 2.0-2.8 wire Gas diffuser 400 amp water cooled QTRW Guns 0.9-1.6 wire Gas diffuser 600 amp water cooled QTRW Guns HW 2.0-2.8 wire Gas diffuser 600 amp water cooled QTRW Guns SW 0.9-1.6 wire

PART No.
QTREL54CT/H OTWWC53/EL OTWWC56/EL/H OTWWC56/EL/SW

APPLICABLE TORCHES
All QTR / QTRW Automatic and Robotic Torches

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53

ARC EQUIPMENT

SECTION ONE GMAW GUN NOZZLES


NOZZLE ORIGINAL TWECO
130 TWIN NOZZLE DESCRIPTION
Nozzle Transmig 130 Twin

PART No.
OCE1311

RETAIL PACK P/No.


OCE1311/R

APPLICABLE TORCHES
130 Twin Gun Wire Wasp Gun

TWECO NO. 1 and MINI GUN

DESCRIPTION
Nozzle Tweco 1 Fixed 13mm Flush Tip Nozzle Tweco 1 Fixed 16mm Flush Tip

PART No.
OTW21/50/F OTW21/62/F

RETAIL PACK P/No.


OTW21/50/F OTW21/62/F

APPLICABLE TORCHES
Tweco No. 1 Mini MIG TWE 1 Autopak 150; 250 Transmig 195 Portaweld 100; Transmig 135 Transmig 165; Transmig 190

TWECO NO. 2

DESCRIPTION
Tweco 2 Adjustable 13mm, 3mm Recess Tip Tweco 2 Adjustable 16mm, 3mm Recess Tip

PART No.
OTW22/50 OTW22/62

RETAIL PACK P/No.


OTW22/50/R OTW22/62/R

APPLICABLE TORCHES
Tweco No. 2; TWE 2 Transmig 200; Transmig 240 Transmig 185 S Transmig 185 SM Transmig 180

TWECO NO. 4

DESCRIPTION
Tweco No. 4 Fixed 16m Flush Tip

PART No.
OTW23/62/F

RETAIL PACK P/No.

APPLICABLE TORCHES
Tweco No. 4; TWE 4

Tweco No. 4 Short Stop Tapered 3mm Recess Tip Tweco No. 4 Adjustable 13mm Tweco No. 4 Adjustable 16mm Tweco No. 4 Adjustable Heavy Duty 16mm Tweco No. 4 Adjustable Heavy Duty 19mm

717309 OTW24A/50 OTW24A/62 OTW24AH/62 OTW24AH/75

OTW24A/50/R OTW24A/62/R

Transmig 195 RP Transmig S3-C Transmig 330 Transmig 350 Transmig 400 Transmig 450EC

Tweco No. 4 Special Tapered 9.5mm, 3mm Recess Tip

717309

Tweco No. 4 CT Nozzle Tip 16mm Fixed 3mm Recess Tip Tweco No. 4 CT Nozzle Tip 16mm Fixed 13mm Recess Tip

717532 717534

TWECO NO. 5

DESCRIPTION
Tweco No. 5 CT Nozzle Tip 16mm Fixed 3mm Recess Tip Tweco No. 5 CT Nozzle Tip 19mm Fixed 3mm Recess Tip

PART No.
717538 717539

RETAIL PACK P/No.

APPLICABLE TORCHES
Tweco No. 5 Supra XT Transmig 500

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54

ARC EQUIPMENT

SECTION ONE GMAW GUN NOZZLES


NOZZLE ORIGINAL TWECO
ELIMINATOR DESCRIPTION
Nozzle Eliminator 250 amp Adjustable 10mm Nozzle Eliminator 250 amp Adjustable 13mm Nozzle Eliminator 250 amp Adjustable 13mm Flush Nozzle Eliminator 250 amp Adjustable 16mm Nozzle Eliminator 250 amp Adjustable 16mm Nozzle Eliminator 250 amp Adjustable 16mm Nozzle Eliminator 250 amp Adjustable 16mm Flush Nozzle Eliminator 250 amp Adjustable 19mm Nozzle Eliminator 250 amp Adjustable 13mm Protruded tip Nozzle Eliminator 250 amp Adjustable 16mm Protruded tip Nozzle Eliminator 250 amp Fixed 16mm 3mm Recess tip

PART No.
EL22A37 EL22A50 EL22A50F EL22A62 EL22A62 EL22A62 EL22A62F EL22A75 EL22I50P EL22I62P EL22CT62

RETAIL PACK P/No.

APPLICABLE TORCHES
Eliminator 250 Transmig 210; 250; 310; 330 Transmig 210se; 250se

EL22A62/R EL22A62/R EL22A62/R

Transmig 330se pre May 2001 Transmig 220 Transmig 250

Nozzle Eliminator 450 amp Adjust 10mm 3mm Recess tip Nozzle Eliminator 450 amp Adjust 13mm 3mm Recess tip Nozzle Eliminator 450 amp Adjust 16mm 3mm Recess tip Nozzle Eliminator 450 amp Heavy Duty Adjust 16mm Nozzle Eliminator 450 amp Adjust 16mm 3mm Recess tip Nozzle Eliminator 450A amp Fixed 16mm 3mm Recess tip Nozzle Eliminator 450 amp Heavy Duty Fixed 16mm Nozzle Eliminator 450 amp Heavy Duty Fixed 19mm

EL24I37 EL24I50 EL24I62 EL24I62H EL24I75 EL24CT62 EL24CT62H EL24CT75H

Eliminator 450 Transmig 400 pre May 2001 Transmig 350ec; 350 Pulse

Nozzle Eliminator 600 amp Adjustable 16mm

OTW26I62

Eliminator 600

QTR AUTOMATIC/ROBOTIC

DESCRIPTION
Nozzle QTRW 400 amp Fixed 16mm 3mm Recess Tip Nozzle QTRW 600 amp Fixed 16mm Flush Tip

PART No.
RWC24/62 RWC26/62F

RETAIL PACK P/No.

APPLICABLE TORCHES
All QTR/QTRW automatic and robotic torches

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55

ARC EQUIPMENT

SECTION ONE GMAW GUN CONDUCTOR TUBES


CONDUCTOR TUBES Original TWECO
TWECO No. 2 PART NUMBER
OTW62A/45 OTW62J/45

DESCRIPTION
Tweco No. 2, 45 Conductor Tube Tweco No. 2, 45 Stainless Steel Jacket Conductor Tube

APPLICABLE TORCHES
Tweco No. 2

TWECO No. 4

PART NUMBER
OTW64A/45 OTW64A/60 OTW64J/45 OTW64J/60

DESCRIPTION
Tweco No. 4 45 Conductor Tube Tweco No. 4 60 Conductor Tube Tweco No. 4 45 Stainless Steel Jacket Conductor Tube Tweco No. 4 60 Stainless Steel Jacket Conductor Tube

APPLICABLE TORCHES
Tweco No. 4

TWECO No. 5

PART NUMBER
OTW65/45 OTW65/60 OTW65J/45 OTW65J/60

DESCRIPTION
Tweco No. 5 45 Conductor Tube Tweco No. 5 60 Conductor Tube Tweco No. 4 45 Stainless Steel Jacket Conductor Tube Tweco No. 5 60 Stainless Steel Jacket Conductor Tube

APPLICABLE TORCHES
Tweco No. 5

SUPRA XT

PART NUMBER
OTWSE65J/45 OTWSE65J/60

DESCRIPTION
Conductor Tube 45 Metal Jacket Conductor Tube 60 Metal Jacket

APPLICABLE TORCHES
Supra XT

ELIMINATOR

PART NUMBER
EL63J-45 EL63J-60 EL64J-45 EL64J-60 EL66J-45 EL66J-60

DESCRIPTION
Eliminator Conductor Tube 45 250 amp Metal Jacket Eliminator Conductor Tube 60 250 amp Metal Jacket Eliminator Conductor Tube 45 450 amp Metal Jacket Eliminator Conductor Tube 60 450 amp Metal Jacket Eliminator Conductor Tube 45 600 amp Metal Jacket Eliminator Conductor Tube 60 600 amp Metal Jacket

APPLICABLE TORCHES
Eliminator 250

Eliminator 450

Eliminator 600

QTR AUTOMATIC/ROBOTIC

PART NUMBER
QTR66/22 QTR66/180 QTRW64/22 QTRW64/22L QTRW66/22 QTRW66/45 QTRW66/180

DESCRIPTION
Conductor Tube 22 600 amp QTR Metal Jacket Conductor Tube 180 600 amp QTR Metal Jacket Conductor Tube 22 400 amp QTRW Metal Jacket Conductor Tube 22LG 400 amp QTRW Metal Jacket Conductor Tube 22 600 amp QTRW Metal Jacket Conductor Tube 45 600 amp QTRW Metal Jacket Conductor Tube 180 600 amp QTRW Metal Jacket

APPLICABLE TORCHES
QTR air torches

QTR water cooled torches

ALL OTHER TORCHES

PART NUMBER
T116103505 T116103506 T116103508 T116103507 OTW90031 717565 MS6345 23005179 23005144 MF0245

DESCRIPTION
Conductor Tube 45 Conductor Tube 45 Tweco Screw Tips Conductor Tube 45 Tweco Elim tips Conductor Tube 45 Conductor Tube 250-60-60 60 250 amp Gun Conductor Tube 350-60-60 60 350 amp Gun Conductor Tube 45 250 amp Gun Conductor Tube 45 Torch Trigger Switch Conductor Tube 45 Torch Trigger Switch Conductor Tube 45

APPLICABLE TORCHES
TWE 1 torch TWE 2 torch TWE 2 torch TWE 4 torch MIG195 MIG275 Transmig 210 to 330 Portaweld 100 Transmig 135 Transmig 165; Transmig 190

130 TWIN/WIRE WASP

PART NUMBER
OCE 5750517

DESCRIPTION
Conductor Tube and Torch Trigger Switch for 130 Twin and Wire Wasp

APPLICABLE TORCHES
Transmig 130 Twin Wire Wasp

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56

ARC EQUIPMENT

SECTION ONE GMAW GUN LINERS


MIG GUN LINERS Original TWECO
TWECO No. 2 PART NUMBER
OTW42/3035 OTW42/4045 OTW42N/3545

DESCRIPTION
Tweco Conduit Liner 4.5M 0.8-0.9mm Hard Tweco No.2 Tweco Conduit Liner 4.5M 1.0-1.2mm Hard Tweco No. 2 Tweco Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco No. 2

APPLICABLE TORCHES
Tweco No. 2; TWE 2

TWECO No. 4

PART NUMBER
OTW44/3545 OTW44/564 717344 OTW44/116 717347 OTW44N/116

DESCRIPTION
Tweco Conduit Liner 4.5M 0.9-1.2mm Hard Tweco No. 4 Tweco Conduit Liner 4.5M 2.0mm Hard Tweco No. 4 Tweco Conduit Liner 7.6M 0.9-1.2mm Hard Tweco No. 4 Tweco Conduit Liner 4.5M 1.6mm Hard Tweco No. 4 Tweco Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco No. 4 Tweco Conduit Liner 4.5M 1.6mm Nylon Tweco No. 4

APPLICABLE TORCHES
Tweco No. 4; TWE 4 Supra XT Transmig 330 Transmig 350; 350ec Transmig 350 Pulse Transmig 400; Transmig 450EC

TWECO No. 5

PART NUMBER
OTW45/3545 OTW45/564 OTW45/116 OTW45H/332 OTW45H/764 OTW45N/116 717512

DESCRIPTION
Tweco Conduit Liner 4.5M 0.9-1.2mm Hard Tweco No. 5 Tweco Conduit Liner 4.5M 2.0mm Hard Tweco No. 5 Tweco Conduit Liner 4.5M 1.6mm Hard Tweco No. 5 Tweco Conduit Liner 4.5M 2.4mm Hard Tweco No. 5 Tweco Conduit Liner 4.5M 2.8mm Hard Tweco No. 5 Tweco Conduit Liner 4.5M 1.6mm Nylon Tweco No. 5 Tweco Conduit Liner 4.5M 3.2mm Hard Tweco No. 5

APPLICABLE TORCHES
Tweco No. 5 Transmig 500 Transmig 500i Supra XT (requires OTD1765H)

ELIMINATOR 250

PART NUMBER
OTW42/3035 OTW42/4045 OTW42N/3545

DESCRIPTION
Tweco Conduit Liner 4.5M 0.8-0.9mm Hard Tweco No.2 Tweco Conduit Liner 4.5M 1.0-1.2mm Hard Tweco No. 2 Tweco Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco No. 2

APPLICABLE TORCHES
Eliminator 250 Transmig 210; 250; 310; 330 Transmig 210se; 250se Transmig 215se; 265se

ELIMINATOR 450

PART NUMBER
OTW44/3545 OTW44/564 717344 OTW44/116 717347 OTW44N/116

DESCRIPTION
Tweco Conduit Liner 4.5M 0.9-1.2mm Hard Tweco No. 4 Tweco Conduit Liner 4.5M 2.0mm Hard Tweco No. 4 Tweco Conduit Liner 7.6M 0.9-1.2mm Hard Tweco No. 4 Tweco Conduit Liner 4.5M 1.6mm Hard Tweco No. 4 Tweco Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco No. 4 Tweco Conduit Liner 4.5M 1.6mm Nylon Tweco No. 4

APPLICABLE TORCHES
Eliminator 450 Transmig 350; 350ec Transmig 350 Pulse Transmig 400

ELIMINATOR 600

PART NUMBER
OTW45/3545 OTW45/564 OTW45/116 OTW45H/332 OTW45H/764 OTW45N/116 717512

DESCRIPTION
Tweco Conduit Liner 4.5M 0.9-1.2mm Hard Tweco No. 5 Tweco Conduit Liner 4.5M 2.0mm Hard Tweco No. 5 Tweco Conduit Liner 4.5M 1.6mm Hard Tweco No. 5 Tweco Conduit Liner 4.5M 2.4mm Hard Tweco No. 5 Tweco Conduit Liner 4.5M 2.8mm Hard Tweco No. 5 Tweco Conduit Liner 4.5M 1.6mm Nylon Tweco No. 5 Tweco Conduit Liner 4.5M 3.2mm Hard Tweco No. 5

APPLICABLE TORCHES
Eliminator 600 Transmig 500

ALL OTHER LINERS

PART NUMBER
717560 OTWAWC44116 717524 717543 OCE5580017 23005250 23005091 23005025 23005069

DESCRIPTION
Tweco Conduit Liner 3.6M 0.9-1.2mm Hard Tweco Conductor Tube Copper Jump Liner 1.6mm Tweco Conduit Liner 4.5M 0.8-0.9mm Tweco Conduit Liner 4.5M 1.0-1.2mm Conduit Liner (Non Tweco) 2M 0.6-1.2mm Conduit Liner 2M 0.6-0.9mm Liner Conductor Tube Conduit Liner 3M 0.6-1.0mm Conduit Liner 3M 1.0-1.2mm

APPLICABLE TORCHES
Transmig 275 For aluminium wire MiniGun MiniGun Wire Wasp & 130Twin Portaweld 100; Transmig 135 Portaweld 100; Transmig 135 Transmig 165; Transmig 190 Transmig 165; Transmig 190

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57

ARC EQUIPMENT

SECTION ONE MIG GUN PARTS


Transmig 165; Transmig 190 Transmig 210se/215se/250se/330se TWECO 717546* (Transmig 195) TWECO 717547* (Transmig 275) TWECO 717545*(Autopack 150) Transmig 130 TWIN; WIREWASP Transmig 180se; 180 Brumby

TWECO Eliminator 250

TWECO Eliminator 450

TWECO SUPRA XT

TWECO TWE1

TWECO TWE2

TWECO TWE4

TWECO No. 2

Portaweld 100

CIGWELD Part No. GAS DIFFUSER 23005146 OTW51 OTW52 OTW54A OTW55SW 717522 717561 EL52 EL54SW EL56SW CONDUCTOR TUBE 23005179 23005144 MF0245 T116103505 T116103506 T116103507 T116103508 OTW62J/45 OTW64J/45 OTW65J/45 OTWSE65J/45 717521 OTW90031* 717565 OCE5750517 MS6345 EL63J-45 EL64J45 EL66J-45 TRIGGER SWITCH ASSEMBLY 23005144 23005179 BX0020 717590 717592 OTW92 OTW94R OTW94L OTWSE96 OTWSE96/B 717523 717563 OCE3120018 OCE5750517 ELC94 ELC94B ELC96B

Transmig 135

TWECO Mini MIG

TWECO No. 4

TWECO No. 5

TWECO Eliminator 600

Remarks

Uses 11 series tips Uses 11 series tips Uses 11 series tips Uses 11 series tips Uses 15 series tips for 0.9-1.6mm wires Uses 11 series tips Uses 14 series tips Uses Eliminator tips Uses Eliminator tips for 0.6-1.6mm wires Uses Eliminator tips for 0.9-1.6mm wires Insulated tube & includes torch switch Insulated tube & includes torch switch Insulated tube & uses OTW51 diffuser Insulated tube & uses OTW51 diffuser Insulated tube & uses OTW52 diffuser Insulated tube & uses OTW54A diffuser Insulated tube & uses EL52 diffuser Insulated tube/steel outer/OTW52 diffuser Insulated tube/steel outer/OTW54A diffuser Insulated tube/steel outer/OTW55SW diffuser Insulated tube/steel outer/OTW55SW diffuser Insulated tube & uses 717522 diffuser Insulated tube & uses 717522 diffuser Insulated tube & uses 717561 diffuser Insulated tube & includes torch switch Insulated tube & uses EL52 diffuser Insulated tube/steel outer/EL52 diffuser Insulated tube/steel outer/EL54SW diffuser Insulated tube/steel outer/EL56SW diffuser Includes conductor tube Includes conductor tube Includes handle assembly Includes handle assembly Standard switch assembly Optional latch switch assembly Trigger switch lever Switch blades Switch assembly Switch Trigger switch lever Includes conductor tube Trigger switch lever Switch blades Switch blades

*Part number no longer available from CIGWELD. Reference only.

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58

ARC EQUIPMENT

SECTION ONE MIG GUN PARTS


Transmig 165; Transmig 190 Transmig 210se/215se/250se/330se TWECO 717546* (Transmig 195) TWECO 717547* (Transmig 275) TWECO 717545*(Autopack 150) Transmig 130 TWIN; WIREWASP Transmig 180se; 180 Brumby

TWECO Eliminator 250

TWECO Eliminator 450

TWECO SUPRA XT

TWECO TWE1

TWECO TWE2

TWECO TWE4

TWECO No. 2

Portaweld 100

CIGWELD Part No. HANDLE CASE ASSEMBLY 23005206 23005101 717590 717592 OTW83* OTW84A OTW85 OTWSE86/H OCE3055612 OCE3055613 717567* OTW90721H* ELC84H EL86H TORCH BACK END CONNECTOR PLUG 717591 717593 OTW350174 OTW350174H OTW176S OTW176SH OTW350174 TORCH CONNECTOR O-RING OTW224 OTW225 CONDUIT LINER 23005250 23005091 23005025 23005069 717524 717543 OTW42/3035 OTW42/4045 OTW42N/3545 OTW44/3545 OTW44/564 OTW44/116 717344 717347 OTW44N/116 OTWAWC44116 OTW45/3545 OTW45/564 OTW45/116 OTW45H/332 OTW45H/764 OTW45N/116 717512 717560 OCE5580017

Transmig 135

TWECO Mini MIG

TWECO No. 4

TWECO No. 5

TWECO Eliminator 600

Remarks

Includes trigger switch lever Includes trigger switch assembly Includes trigger switch assembly Includes handle screws Includes handle screws Includes handle screws Left-hand side handle half Right-hand side handle half Includes handle screws Includes handle screws Includes handle screws Includes handle screws Euro connection Tweco No.4 connection Tweco No.4 connection with 1/2 thread Tweco No.4 heavy duty connection with 5/8 thread Tweco No.5 connection with 1/2 thread Tweco No.5 heavy duty connection with 5/8 thread Connection plug for Eliminator 250/450

Suitable for 0.6-0.9mm hard wires, 2M long Conductor tube liner Suitable for 0.6-1.0mm hard wires, 3M long For 1.0-1.2mm hard wires/1.0mm soft wire, 3M long Suitable for 0.6-0.9mm hard wires, 4.5M long For 1.0-1.2mm hard wires/1.0mm soft wire, 4.5M long Suitable for 0.6-0.9mm hard wires, 4.5M long For 0.9-1.2mm hard wires/1.0mm soft wire, 4.5M long Suitable for 0.9-1.2mm hard wires, 4.5M long For 0.9-1.2mm hard wires/1.0mm soft wire, 4.5M long Suitable for 2.0mm hard wire, 4.5M long For 1.6mm hard wire or 1.2mm soft wire, 4.5M long Suitable for 0.9-1.2mm hard wires, 7.6M long Suitable for 0.9-1.2mm soft wires, 4.5M long Suitable for 1.6mm soft wire, 4.5M long Copper jump conductor tube liner used w. aluminium wire For 0.9-1.2mm hard wires/1.0mm soft wire, 4.5M long For 2.0mm hard wire or 1.6mm soft wire, 4.5M long For 1.6mm hard wire or 1.2mm soft wire, 4.5M long Suitable for 2.4mm hard wire (heavy duty) 4.5M long Suitable for 2.8mm hard wire (heavy duty) 4.5M long Suitable 1.6mm soft wire, 4.5M long Suitable for 3.2mm hard wire (heavy duty) 4.5M long Suitable 0.6-1.2mm hard wires, 3.6M long Suitable 0.6-1.2mm hard wires, 2M long

*Part number no longer available from CIGWELD. Reference only.

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59

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60

GTAW
(TIG Welding)
Welds
Steel, stainless steel, aluminium, copper, brass, titanium magnesium alloys

Typical Usage
Tool or die repair, aluminium castings, vessel/tank/boiler fabrication, pressure valves or regulators, pipe fittings, bicycles, airplanes/aerospace

Precision PLUS!
Repairing hairline cracks or building Formula 1 race cars, some jobs call for precision equipment. When you require this precision control, look no further than the complete Transtig range. Unsurpassed arc control and heat concentration allows you to weld ultra-thin materials or produce x-ray quality multiple pass welds in thicker sections. From the weekend hobbyist to the professional, we have the unit for you!
GTAW SELECTION GUIDE:
Scratch Lift HF HF Stick Stick VRD Start DCArc DCStart Start MIG AC DC Stick TIG TIG DC TIG AC TIG Weldable Materials Welding Amperage Range Portable

Model

Page

Special Features

Typical Applications

Transarc 131i Transarc 131i Tool Box Transarc 161i Transarc 161i Tool Box Transarc 145i Transarc 165i 1-Phase Transarc 141 VRD Transarc 161 VRD Transtig 160 AC/DC Transtig 200 AC/DC Transtig 200Pi Transarc 280 AC/DC Transarc 250Si Transtig 250Pi Transarc 300Si 3-Phase Transtig 300Pi Transtig 300 AC/DC Transmig 400i Transarc 400 AC/DC Transmig 500i CLASS: Light Industrial Industrial Heavy Industrial

62 62 62 62 63 63 64 64 65 65 66 10 67 67 68 68 69 69 80 81 QUALITY KEY: Excellent Good/Fair (indicates performance within rated output range of unit)

Carb/stainless steel 5-130A DC Carb/stainless steel 5-130A DC Carb/stainless steel 5-160A DC Carb/stainless steel 5-160A DC Carb/stainless steel 5-145A DC Carb/stainless steel 5-165A DC Carb/stainless steel 5-140A DC Carb/stainless steel 5-160A DC Most metals Most metals 5-160A AC/DC 5-200A AC/DC

Lightweight, excellent welding characteristics Maintenance/site work; repairs; b/downs Robust tool box, light weight, exc. welding Maintenance/site work; repairs; b/downs

Lightweight, excellent welding characteristics Maintenance/site work; repairs; b/downs Robust tool box, light weight, exc. welding Light weight, exc. welding, lift TIG, robust Light weight, exc. welding, lift TIG, robust Standards compliant VRD, digital control Standards compliant VRD, digital control AC & DC welding, light weight, exc. weld Standards compliant VRD, pulse, hot start Standards compliant VRD, pulse, hot start Maintenance/site work; repairs; b/downs Maintenance/site work; repairs; b/downs Maintenance/site work; repairs; b/downs Mines; pipelines; maintenance; shipyards Mines; pipelines; maintenance; shipyards Maintenance; light fab.; repairs; farms Maintenance; light fab.; repairs; farms Maintenance/site work; repairs; b/downs

Carb/stainless steel 5-200A DC 40-280A AC Carb/stainless steel 30-180A DC Carb/stainless steel 5-250A DC Carb/stainless steel 5-250A DC Carb/stainless steel 5-300A DC Carb/stainless steel 5-300A DC Most metals 5-300A AC/DC

Runs 2.5-5.0mm electrodes, wheels, overload protect Site work; pipe lines; maintenance; shipyards, etc. Standards compliant VRD, digital control Standards compliant VRD, pulse, hot start Standards compliant VRD, digital control Standards compliant VRD, pulse, hot start Standards compliant VRD, pulse, hot start Standards compliant VRD, MIG/TIG/Stick Maintenance; med. fabrication; pipe lines Maintenance; med. fabrication; pipe lines Maintenance; med. fabrication; pipe lines Maintenance; med. fabrication; pipe lines Maintenance; med. fabrication; pipe lines Maintenance; med. fabrication; pipe lines

Carb/stainless steel 5-400A DC 55-400A AC Carb/stainless steel 50-200A DC Carb/stainless steel 5-560A DC

Runs 2.5-6.0mm electrodes, wheels,lifting eyes Site work; pipe lines; foundries; ship yards Digital control, MIG/TIG/Stick, hot start, Site work; pipe lines; foundries; ship yards

61

ARC EQUIPMENT

WELDING EQUIPMENT GAS TUNGSTEN ARC WELDING


TRANSARC 131i/Tool Box Kit
SPECIFICATIONS SUPPLY VOLTAGE: 220/240 volt 1 phase 50Hz SUPPLY LEAD AND PLUG: 10 amp

SECTION ONE
130
AMP
DUTY CYCLES: 40% @ 130 amps (STICK) 50% @ 130 amps (TIG) DUTY CYCLE TEST PERIOD: 5 & 10 minutes POWER SOURCE WEIGHT: 5.2kg POWER SOURCE DIMENSIONS: H245mm x W110mm x D205mm

Light Industrial

240
V

COOLING: Fan Cooled MINIMUM RECOMMENDED GENERATOR: 8.0 kVA for maximum welding current WELDING CURRENT RANGE: 5 - 130 amps

The Transarc 131i Tool Box Kit is the complete portable, professional kit. Including the lightweight 130 amp inverter power plant that will run from any 10 amp standard domestic outlet. This unit provides the latest in inverter technology with excellent DC welding characteristics for manual arc welding with the capabilities of scratch start TIG welding. Features:
v Designed to operate on a 10 amp 240 volt power point v Compact, lightweight & portable v Excellent DC welding characteristics v Infinitely Variable Welding Current Control from 5 to 130 amps

Ordering Information:
Transarc 131i/ Plant (Tool Box Kit) Transarc 131i (Power Source only) Part No. 625757 Part No. 625755

Refer to Easyfind page 22 for optimum setup

Recommended Process:
DC Stick DC GTAW Scratch Start

Optional Accessories:
Hiderok Helmet Wire Brush (4 row) TIG Torch Accessories Kit 150 amp TIG Torch Torch Gas Hose Kit (includes fittings) Flowmeter / Regulator TIG welding kit (refer page 118) Part No. 453833 Part No. 646363 Part No. BGSAK2 Part No. 305710402 Part No. 700433 Part No. 301526 Part No. 700706

Transarc 131i Plant Contents:


Transarc 131i Power Source, Operating Instructions, Primary lead for factory preset supply voltage, complete lead set, helmet, chipping hammer and wire brush in a robust tool box.

*Supplied with Plant Contents For the full accessory range turn to the accessories section of this book.

Transarc 131i Power Source Contents:


Transarc 131i Power Source, Operating Instructions, Primary lead for factory preset supply voltage, 25mm2 dinse connectors.

TRANSARC 161i/Tool Box Kit


SPECIFICATIONS SUPPLY VOLTAGE: 220/240 volt 1 phase 50Hz SUPPLY LEAD AND PLUG: 15 amp

Light Industrial
DUTY CYCLES: 50% @ 160 amps (STICK) 60% @ 160 amps (TIG) DUTY CYCLE TEST PERIOD: 5 & 10 minutes

160
AMP
POWER SOURCE WEIGHT: 5.4kg POWER SOURCE DIMENSIONS: H290mm x W130mm x D215mm

240
V

COOLING: Fan Cooled MINIMUM RECOMMENDED GENERATOR: 8.0 kVA for maximum welding current WELDING CURRENT RANGE: 5 - 160 amps

The Transarc 161i Tool Box Kit is the complete portable, professional kit. Including the lightweight 160 amp inverter power plant that will run from any 15 amp standard domestic outlet. This unit provides the latest in inverter technology with excellent DC welding characteristics for manual arc welding with the capabilities of scratch start TIG welding. Features:
v Designed to operate on a 15 amp 240 volt power point v Compact, lightweight & portable v Excellent DC welding characteristics v Infinitely Variable Welding Current Control from 5 to 160 amps

Ordering Information:
Transarc 161i/ Plant (Tool Box Kit) Transarc 161i (Power Source only) Part No. 625801 Part No. 625800

Refer to Easyfind page 22 for optimum setup

Recommended Process:
DC Stick DC GTAW Scratch Start

Optional Accessories:
Hiderok Helmet Wire Brush (4 row) TIG Torch Accessories Kit 150 amp TIG Torch Torch Gas Hose Kit (includes fittings) Flowmeter / Regulator TIG welding kit (Refer page 118) Part No. 453833 Part No. 646363 Part No. BGSAK2 Part No. 305710402 Part No. 700433 Part No. 301526 Part No. 700706

Transarc 161i Plant Contents:


Transarc 161i Power Source, Operating Instructions, Primary lead for factory preset supply voltage, complete lead set, helmet, chipping hammer and wire brush in a robust tool box.

*Supplied with Plant Contents For the full accessory range turn to the accessories section of this book.

Transarc 161i Power Source Contents:


Transarc 161i Power Source, Operating Instructions, Primary lead for factory preset supply voltage, 25mm2 dinse connectors.

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62

ARC EQUIPMENT

SECTION ONE
TRANSARC 145i
SPECIFICATIONS SUPPLY VOLTAGE: 220/240 volt 1 phase 50Hz SUPPLY PLUG LEAD: 10 amp

WELDING EQUIPMENT GAS TUNGSTEN ARC WELDING


Industrial
MINIMUM RECOMMENDED GENERATOR: 8.0 kVA for maximum welding current WELDING CURRENT RANGE: 5 - 145 amps DUTY CYCLES: 60% at 140 amps (STICK) 70% at 140 amps (TIG) DUTY CYCLE TEST PERIOD: 5 & 10 minutes

145
AMP
POWER SOURCE WEIGHT: 8.0kg POWER SOURCE DIMENSIONS: H230mm x W185mm x D310mm

240
V

UPGRADED

The Transarc 145i is the professionals choice for GTAW (Lift TIG) where a robust construction is combined with high duty cycle and excellent reliability to yield high productivity. This unit has outstanding performance on a wide range of MMAW electrodes. Typical applications include sitework, maintenance repairs and construction, in fact any MMAW or GTAW (Lift TIG) project where portability is a requirement. This heavy duty, single phase power plant with 140 amps at 70% duty cycle capabilities is the choice of professionals. Features:
v 140 amps @ 70% duty cycle v Operates from a 10 amp 240 volt power point^ v Compact, robust, lightweight & portable v Excellent DC MMAW welding characteristics v Lift arc start for DC GTAW v Auto arc force in MMAW mode v Infinitely Variable Welding Current Control from 5 to 145 amps

Ordering Information:
Transarc 145i Part No. 625760 Refer to Easyfind page 22 for optimum setup

Recommended Process:
DC Stick DC GTAW - Lift Arc Start

Optional Accessories:
Manual Arc Lead Set Hiderok Helmet 165 amp TIG Torch TIG Torch Accessories Kit TIG Welding Kit Remote Control Chipping Hammer Remote Foot Control Torch Gas Hose Kit (includes fittings) Flowmeter / Regulator Dinse Plug Connector Work Lead (3M) 6 Pin & Earth Plug Part No. 646323 Part No. 453833 Part No. 404710402 Part No. BGSAK2 Part No. 700706 Part No. 700708 Part No. 646215 Part No. 700709 Part No. 700433 Part No. 301526 Part No. 705152* Part No. 700638 Part No. 700738

Transarc 145i Power Source Contents:


Transarc 145i Power Source, Two dinse plug connector, Shoulder Strap, Operating Instructions, Primary lead for factory preset supply voltage

*Supplied with Plant Contents For the full accessory range turn to the accessories section of this book. ^To achieve an average 10A draw, output should be limited to 120amp @ 18% duty cycle.

TRANSARC 165i
SPECIFICATIONS SUPPLY VOLTAGE: 220/240 volt 1 phase 50Hz SUPPLY LEAD AND PLUG: 15 amp

Industrial
COOLING: Fan Cooled MINIMUM RECOMMENDED GENERATOR: 8.0 kVA for maximum welding current WELDING CURRENT RANGE: 5 - 165 amps DUTY CYCLES: 60% at 160 amps (STICK) 70% at 160 amps (TIG) DUTY CYCLE TEST PERIOD: 5 & 10 minutes

165
AMP
POWER SOURCE WEIGHT: 8.5kg POWER SOURCE DIMENSIONS: H230mm x W185mm x D310mm

240
V

UPGRADED

The Transarc 165i is the professionals choice for GTAW (Lift TIG) where a robust construction is combined with high duty cycle and excellent reliability to yield high productivity. This unit also has outstanding performance on a wide range of MMAW electrodes. Typical applications include sitework, maintenance repairs and construction, in fact any MMAW or GTAW (Lift TIG) project where portability is a requirement. This heavy duty, single phase power plant with 160 amps at 70% duty cycle capabilities is the choice of professionals. Features:
v 160 amps @ 70% duty cycle v Operates from a 15 amp 240 Volt power point v Compact, robust, lightweight & portable v Excellent DC MMAW welding characteristics v Lift arc start for DC GTAW v Auto arc force in MMAW mode v Infinitely Variable Welding Current Control from 5 to 165 amps

Ordering Information:
Transarc 165i Part No. 625766 Refer to Easyfind page 22 for optimum setup

Recommended Process:
DC Stick DC GTAW Lift Arc Start

Optional Accessories:
Manual Arc Lead Set Hiderok Helmet 165 amp TIG Torch TIG Torch Accessories Kit TIG Welding Kit Remote Control Remote Foot Control Chipping hammer Torch Gas Hose Kit (includes fittings) Flowmeter / Regulator Dinse Plug Connector Work Lead (3M) 6 Pin & Earth Plug Part No. 646323 Part No. 453833 Part No. 404710402 Part No. BGSAK2 Part No. 700706 Part No. 700708 Part No. 700709 Part No. 646215 Part No. 700433 Part No. 301526 Part No. 705152* Part No. 700638 Part No. 700738

*Supplied with Plant Contents For the full accessory range turn to the accessories section of this book.

Transarc 165i Power Source Contents:


Transarc 165i Power Source, Two dinse plug connector, Shoulder Strap, Operating Instructions, Primary lead for factory preset supply voltage

Email: cigweldsales@cigweld.com.au

63

ARC EQUIPMENT

WELDING EQUIPMENT GAS TUNGSTEN ARC WELDING


TRANSARC 141VRD
SPECIFICATIONS SUPPLY VOLTAGE: 220/240 volt 1 phase 50Hz SUPPLY PLUG AND LEAD: 15 amp lead, 10 amp plug

SECTION ONE
140
AMP
DUTY CYCLES: 60% at 140 amps (STICK) 70% at 140 amps (TIG) DUTY CYCLE TEST PERIOD: 5 & 10 minutes POWER SOURCE WEIGHT: 8.0kg POWER SOURCE DIMENSIONS: H230mm x W185mm x D310mm

Industrial
COOLING: Fan cooled MINIMUM RECOMMENDED GENERATOR: 8.0 kVA for maximum welding current WELDING CURRENT RANGE: 5 - 140 amps

240
V

The Transarc 141 VRD inverter welding power sources now incorporates a Voltage Reduction Device (VRD) as a standard feature. The integral VRD in the manual arc welding mode offers much needed protection for the welding operator from electric shock during non-arcing times. Combine this with a 70% Duty Cycle and features like lift TIG arc start, pulse TIG, automatic hot start and youve got a superior unit designed for quality TIG and MMAW. Features:
v Standards compliant integrated Voltage Reduction Device v EMC compliant v Heavy duty 70% Duty Cycle v Embedded micro processor with digital controls v Exceptional DC welding characteristics v Easy to use digital display and panel controls v Stick & Lift TIG weld operations v Single index control knob v Compact, lightweight & portable v Pulse lift TIG operation

Transarc 141VRD Plant Contents:


Transarc 141VRD Power Source, carry case, Two dinse plug connector, Shoulder Strap, 7 pin plug, electrode & workleads, operation manual.

Ordering Information:
Transarc 141VRD Plant Transarc 141VRD Power Source Part No. 625779 Part No. 625775

Refer to Easyfind page 22 for optimum setup

Recommended Process:
DC Stick DC GTAW - Lift Arc Start

Optional Accessories:
Manual Arc Lead Set Hiderok Helmet 165 amp TIG Torch TIG Torch Accessories Kit TIG Welding Kit Remote Control Chipping Hammer Remote Foot Control Torch Gas Hose Kit (includes fittings) Flowmeter / Regulator Dinse Plug Connector Work Lead (4M) 6 Pin & Earth Plug Part No. 646323 Part No. 453833 Part No. 404710402 Part No. BGSAK2 Part No. 700706 Part No. 700708 Part No. 646215 Part No. 700709 Part No. 700433 Part No. 301526 Part No. 705152 Part No. 700638 Part No. 700738

Transarc 141VRD Power Source Contents:


Transarc 141VRD Power Source, Two dinse plug connector, Shoulder Strap, Operating Instructions, 7 pin plug

*Supplied with Plant Contents For the full accessory range turn to the accessories section of this book.

TRANSARC 161VRD
SPECIFICATIONS SUPPLY VOLTAGE: 220/240 volt 1 phase 50Hz SUPPLY LEAD AND PLUG: 15 amp

Industrial
COOLING: Fan Cooled MINIMUM RECOMMENDED GENERATOR: 8.0 kVA for maximum welding current WELDING CURRENT RANGE: 5 - 160 amps DUTY CYCLES: 60% at 160 amps (STICK) 70% at 160 amps (TIG) DUTY CYCLE TEST PERIOD: 5 & 10 minutes

160
AMP
POWER SOURCE WEIGHT: 8.5kg POWER SOURCE DIMENSIONS: H230mm x W185mm x D310mm

240
V

The Transarc 161 VRD inverter welding power sources now incorporates a Voltage Reduction Device (VRD) as a standard feature. The integral VRD in the manual arc welding mode offers much needed protection for the welding operator from electric shock during nonarcing times. Combine this with a 70% Duty Cycle and features like lift TIG arc start, pulse TIG, automatic hot start and youve got a superior unit designed for quality TIG and MMAW. Features:
v Standards compliant integrated Voltage Reduction Device v EMC compliant v Heavy duty 70% Duty Cycle v Embedded micro processor with digital controls v Exceptional DC welding characteristics v Easy to use digital display and panel controls v Stick & Lift TIG weld operations v Single index control knob v Compact, lightweight & portable v Pulse lift TIG operation

Transarc 161VRD Plant Contents:


Transarc 161VRD Power Source, carry case, Two dinse plug connector, Shoulder Strap, 7 pin plug, electrode & workleads, operation manual.

Ordering Information:
Transarc 161VRD Plant Transarc 161VRD Power Source Part No. 625802 Part No. 625799

Refer to Easyfind page 22 for optimum setup

Recommended Process:
DC Stick DC GTAW Lift Arc Start

Optional Accessories:
Manual Arc Lead Set Hiderok Helmet 165 amp TIG Torch TIG Torch accessories Kit TIG Welding Kit Remote Control Remote Foot Control Chipping hammer Torch Gas Hose Kit (includes fittings) Flowmeter / Regulator Dinse Plug Connector Work Lead (4M) 6 Pin & Earth Plug Part No. 646323 Part No. 453833 Part No. 404710402 Part No. BGSAK2 Part No. 700706 Part No. 700708 Part No. 700709 Part No. 646215 Part No. 700433 Part No. 301526 Part No. 705152 Part No. 700638 Part No. 700738

Transarc 161VRD Power Source Contents:


Transarc 161VRD Power Source, Two dinse plug connector, Shoulder Strap, Operating Instructions, 7 pin plug

*Supplied with Plant Contents For the full accessory range turn to the accessories section of this book.

Email: cigweldsales@cigweld.com.au

64

ARC EQUIPMENT

SECTION ONE
TRANSTIG 160 AC/DC/HF
SPECIFICATIONS SUPPLY VOLTAGE: 220/240 volt 1 phase 50Hz SUPPLY PLUG AND LEAD: 15 amp

WELDING EQUIPMENT GAS TUNGSTEN ARC WELDING


Industrial

160
AMP
DUTY CYCLES: 60% at 160 amps (STICK) 70% at 160 amps (TIG) DUTY CYCLE TEST PERIOD: 5 & 10 minutes

240
H F

MINIMUM RECOMMENDED GENERATOR: 8.0 kVA for maximum welding current WELDING CURRENT RANGE: 5 - 160 amps

POWER SOURCE WEIGHT: 17kg POWER SOURCE DIMENSIONS (H X W X D): H385mm x W230mm x D430mm

The Transtig 160AC/DC/HF is an economical 240 Volt, 15 amp, AC/DC, stick/lift/TIG/HF TIG power source. With features like high frequency start, lift TIG arc start, down slope, 2T/4T torch switch operation, AC balance control, square wave AC, youve go a superior design for TIG welding of all weldable materials. It also has outstanding arc characteristics across a wide range of MMAW electrodes. Features:
v Designed to operate on a 15 amp 240 volt power point v AC square wave and DC output v Down slope v Post flow v Compact, lightweight & portable v Excellent DC MMAW welding characteristics v Anti-stick in MMAW mode v Infinitely Variable Welding Current Control from 5 to 160 amps v Overload protection

Ordering Information:
Transtig 160 AC/DC/HF Part No. 700700 Refer to Easyfind page 22 for optimum setup

Recommended Process:
AC GTAW HF Start TIG DC GTAW HF Start TIG, Lift TIG AC MMAW Stick DC MMAW Stick

Optional Accessories:
Manual Arc Lead Set 150 amp TIG Torch (4M) Remote Control Remote Foot Control TIG Pulse Module Gas Connection 5/8-18RH TIG Torch Accessories Kit Flowmeter / Regulator Dinse Plug Connector TIG Welding Kit (ref page 118) Work Lead (3M) 4 Pin Plug 6 Pin & Earth Plug Part No. 646323 Part No. 304710402 Part No. 700708 Part No. 700709 Part No. 700710 Part No. LP112 Part No. BGSAK2 Part No. 301526 Part No. 705152 Part No. 700707 Part No. 700638 Part No. 700737 Part No. 700738

Transarc 160 AC/DC/HF Power Source Contents:


Transarc 160 AC/DC/HF Power Source, 25mm2 dinse connectors, Shoulder Strap, Operating Instructions, Primary lead for factory preset supply voltage, Gas Fitting and 4 pin plug

*Supplied with Plant Contents For the full accessory range turn to the accessories section of this book.

TRANSTIG 200 AC/DC


SPECIFICATIONS SUPPLY VOLTAGE: 220/240 volt 1 phase 50Hz SUPPLY PLUG AND LEAD: 15 amp

Industrial
MINIMUM RECOMMENDED GENERATOR: 10 kVA for maximum welding current WELDING CURRENT RANGE: 5 - 200 amps (TIG) 5 - 160 amps (STICK)

200
AMP
DUTY CYCLES: 30% at 185 amps DUTY CYCLE TEST PERIOD: 5 & 10 minutes

240
H F
POWER SOURCE WEIGHT: 17kg POWER SOURCE DIMENSIONS: H360mm x W180mm x D420mm

The Transtig 200 AC/DC is a brand new release, 240 volt, 15 amp, full digital control, AC/DC, stick/lift TIG/HF TIG power source. With features like high frequency start, lift arc start, up/down slope, pulse DC, repeat (latch) function and spot in HF TIG mode, youve got the ultimate unit designed for precision TIG welding of all weldable materials. The unit also has an integrated Voltage Reduction Device (VRD) for improved operator safety. Features:
v Standards compliant integrated Voltage Reduction Device v Intelligent fan operation, heat sensing, operates on demand v Embedded micro processor with digital controls v Exceptional AC & DC welding characteristics & arc control v Fully adjustable welding parameters

Transtig 200 AC/DC Power Source Contents:


Transtig 200 AC/DC Power Source, Two dinse plug connector, Operating Instructions

Ordering Information:
Transtig 200 AC/DC Power Source Transtig 200 AC/DC Plant Part No. 700719 Part No. 700735

Refer to Easyfind page 22 for optimum setup

Recommended Process:
AC GTAW - HF Start TIG, TIG Pulse DC GTAW - HF Start TIG, Lift TIG, TIG Pulse AC MMAW - Stick DC MMAW - Stick

Optional Accessories:
Slide Control Hand Pendant Foot Control Hiderok Helmet Dinse Plug Connector TIG torch (4M) Torch Accessories Kit Gas Hose Flowmeter / Regulator Lead Set (8M) 8 Pin Plug Part No. OTD10/4013 Part No. OTD10/4014 Part No. OTD10/4016 Part No. 453833 Part No. 704461* Part No. 518720401* Part No. BGSAK2* Part No. 700433* Part No. 301526* Part No. 646325* Part No. UOA706900

Part No. 700719

v Easy to use digital display and panel controls v HF start TIG, Lift TIG & Stick weld operations v 2T, 4T with up/down slope and repeat modes v Intelligent self diagnostic function v Single index control knob v Portable, compact & lightweight

R 2ND QUA 2004

D UPGRADEER T

Transtig 200 AC/DC Plant Contents:


Transtig 200 AC/DC Power Source, product bag, Two dinse plug connector, Operating Instructions, TIG Torch, Accessory Torch Kit, Regulator/Flowmeter, Work lead, Gas hose, Electrode Lead.

*Supplied with Plant Contents For the full accessory range turn to the accessories section of this book.

Part No. 700735 Email: cigweldsales@cigweld.com.au

65

ARC EQUIPMENT

WELDING EQUIPMENT GAS TUNGSTEN ARC WELDING


TRANSTIG 200Pi
SPECIFICATIONS SUPPLY VOLTAGE: 240 volt 1 phase 50Hz MINIMUM RECOMMENDED GENERATOR: 10 kVA for maximum welding current

SECTION ONE
200
AMP
DUTY CYCLES: 20% at 200 amps DUTY CYCLE TEST PERIOD: 5 & 10 minutes

Light Industrial
WELDING CURRENT RANGE: 5-200 amps (TIG) 5-160 amps (STICK) SUPPLY PLUG AND LEAD: 15 amp

240
H F
PACKED WEIGHT: 8kg POWER SOURCE DIMENSIONS: H260mm x W130mm x D340mm

The Transtig 200Pi is a brand new release, 240 volt, 15 amp, full digital control, DC stick-lift TIG-HF TIG power source. With features like high frequency start, lift arc start, up/down slope, pulse DC, repeat (latch) function, DC pulse and spot in HF TIG mode youve got the ultimate unit designed for precision TIG welding of stainless steel and other DC weldable materials. The unit also has an integrated Voltage Reduction Device (VRD) for improved operator safety. Features:
v Standards compliant integrated Voltage Reduction Device v Embedded micro processor with digital controls v Exceptional DC welding characteristics v All welding parameters are adjustable v Easy to use digital display and panel controls v HF starts TIG, Lift TIG & Stick weld operations v 2T, 4T with up/down slope and repeat modes v Self diagnostic control

Transtig 200Pi Plant Contents:


Transtig 200Pi Power Source, product bag, two dinse plug connectors, shoulder strap, 8 pin plug, inlet gas fitting, operation manual, TIG torch, accessory torch kit, regulator/flowmeter, gas hose, electrode & work leads

Transtig 200Pi Power Source Contents:


Transtig 200Pi Power Source, two dinse plug connectors, shoulder strap, 8 pin plug, inlet gas fitting, operation manual

Ordering Information:
Transtig 200Pi Plant Transtig 200Pi Power Source Part No. 700730 Part No. 700720

Refer to Easyfind page 22 for optimum setup

Recommended Process:
DC GTAW - HF Start TIG, Lift TIG, TIG pulse DC MMAW - Stick

Optional Accessories:
Slide Control Hand Pendant Foot Control Hiderok Helmet Dinse Plug Connector TIG torch Torch Accessories Kit Gas Hose Flowmeter / Regulator Lead Set (5M) 8 Pin Plug
*Supplied with Plant Contents

Part No. 700720

v Single index control knob v Compact, lightweight & portable

Part No. 700730

Part No. OTD10/4013 Part No. OTD10/4014 Part No. OTD10/4016 Part No. 453833 Part No. 705152* Part No. 518710402* Part No. BGSAK2* Part No. 700433* Part No. 301526* Part No. 646323* Part No. UOA706900

TIG ELECTRODE POLARITY: Connect the TIG torch to the -/ TORCH terminal and the work lead to the +/ TORCH terminal for direct current straight polarity. Direct current straight polarity is the most widely used polarity for DC TIG welding. It allows limited wear of the electrode since 70% of the heat is concentrated at the work piece. WELDING PARAMETERS FOR ALUMINIUM
Base Metal Thickness 1.0mm 1.2mm 1.6mm 3.2mm 4.8mm 6.4mm Recommended Tungsten Electrode Type Zirconated or Ceriated Zirconated or Ceriated Zirconated or Ceriated Zirconated or Ceriated Zirconated or Ceriated Zirconated or Ceriated AC Current for Aluminium 30-45 35-50 40-60 45-70 60-85 70-95 125-150 130-160 180-225 190-240 240-280 250-320 Tungsten Electrode Diameter 1.0mm 1.0mm 1.6mm 2.4mm 3.2mm 3.2mm 4.0mm 4.0mm 4.8mm Filler Rod Dia. (if required) 1.6mm 1.6mm 1.6mm 2.4mm 3.2mm 4.8mm Argon Gas Flow Rate Litres/min 5-7 5-7 7 10 10 13 Joint Type Butt/Corner Lap/Fillet Butt/Corner Lap/Fillet Butt/Corner Lap/Fillet Butt/Corner Lap/Fillet Butt/Corner Lap/Fillet Butt/Corner Lap/Fillet

WELDING PARAMETERS FOR STEEL


Base Metal Thickness 1.0mm 1.2mm 1.6mm 3.2mm 4.8mm 6.4mm Recommended Tungsten Electrode Type Zirconated or Ceriated Zirconated or Ceriated Zirconated or Ceriated Zirconated or Ceriated Zirconated or Ceriated Zirconated or Ceriated AC Current for Mild Steel 35-45 40-50 45-55 50-60 60-70 70-90 80-100 90-115 115-135 140-165 160-175 170-200 DC Current for Stainless Steel 20-30 25-35 30-45 35-50 40-60 50-70 65-85 90-110 100-125 125-150 135-160 160-180 Tungsten Electrode Diameter 1.0mm 1.0mm 1.6mm 1.6mm 2.4mm 3.2mm Filler Rod Dia. (if required) 1.6mm 1.6mm 1.6mm 2.4mm 3.2mm 4.0mm Argon Gas Flow Rate Litres/min 5-7 5-7 7 7 10 10 Joint Type Butt/Corner Lap/Fillet Butt/Corner Lap/Fillet Butt/Corner Lap/Fillet Butt/Corner Lap/Fillet Butt/Corner Lap/Fillet Butt/Corner Lap/Fillet

Email: cigweldsales@cigweld.com.au

66

ARC EQUIPMENT

SECTION ONE
TRANSARC 250Si
SPECIFICATIONS SUPPLY VOLTAGE: 415 volt 3 phase 50Hz MINIMUM RECOMMENDED GENERATOR: 12.5 kVA at maximum weld current

WELDING EQUIPMENT GAS TUNGSTEN ARC WELDING


Industrial
WELDING CURRENT RANGE: 5-250 amps SUPPLY LEAD: 17 amp DUTY CYCLES: 40% at 250 amps DUTY CYCLE TEST PERIOD: 5 & 10 minutes

250
AMP
PACKED WEIGHT: 17kg POWER SOURCE DIMENSIONS: H360mm x W180mm x D4200mm

415
V

The Transarc 250Si is a brand new release, 415 volt, 17 amp per phase, full digital control, DC stick/lift TIG power source. With features like an integrated Voltage Reduction Device (VRD), lift TIG start, hot start and arc control youve got the ultimate unit designed for precision STICK welding of steel and other DC weldable materials. All these features are laid out on an easy to use digital display front panel with a single index control knob and push button mode selection. Features:
v v v v v v v v v v v Standards compliant integrated Voltage Reduction Device Embedded micro processor with digital controls Intelligent fan operation Exceptional DC welding characteristics All welding parameters are adjustable Easy to use digital display and panel controls HF start TIG, Lift TIG & Stick weld operations 2T, 4T with up/down slope and repeat modes Self diagnostic control Single index control knob Compact, lightweight & portable

Transarc 250Si Plant Contents:


Transarc 250Si Power Source, product bag, two dinse plug connectors, operation manual, electrode & work leads

Transarc 250Si Power Source Contents:


Transarc 250Si Power Source, two dinse plug connectors, 8 pin plug, operation manual

Ordering Information:
Transarc 250Si Plant Transarc 250Si Power Source Part No. 625803 Part No. 625780

Recommended Process:
DC GTAW - HF start TIG, Lift TIG, TIG pulse DC MMAW - Stick

Optional Accessories:
Slide Control Hand Pendant Foot Control Hiderok Helmet Dinse Plug Connector TIG torch (4M) Torch Accessories Kit Gas Hose Flowmeter / Regulator Lead Set (8M) 8 Pin Plug
*Supplied with Plant Contents

Part No. OTD10/4013 Part No. OTD10/4014 Part No. OTD10/4016 Part No. 453833 Part No. 704461 Part No. 414720401 Part No. BGSAK2 Part No. 700433 Part No. 301526 Part No. 646325* Part No. UOA706900

TRANSTIG 250Pi
SPECIFICATIONS SUPPLY VOLTAGE: 415 volt 3 phase 50Hz MINIMUM RECOMMENDED GENERATOR: 12.5 kVA at maximum weld current

Industrial
WELDING CURRENT RANGE: 5-250 amps SUPPLY LEAD: 17 amp

250
AMP
DUTY CYCLES: 40% at 250 amps DUTY CYCLE TEST PERIOD: 5 & 10 minutes

415
H F
PACKED WEIGHT: 18kg POWER SOURCE DIMENSIONS: H360mm x W180mm x D420mm

The Transtig 250Pi is a brand new release, 415 volt, 17 amp per phase, full digital control, DC stick-lift TIG-HF TIG power source. With features like high frequency start, lift arc start, up/down slope, pulse DC, repeat (latch) function, DC pulse and spot in HF TIG mode youve got the ultimate unit designed for precision TIG welding of stainless steel and other DC weldable materials. The unit also has an integrated Voltage Reduction Device (VRD) for improved operator safety. Features:
v Standards compliant integrated Voltage Reduction Device v Embedded micro processor with digital controls v Exceptional DC welding characteristics v All welding parameters are adjustable v Easy to use digital display and panel controls v HF starts TIG, Lift TIG & Stick weld operations v 2T, 4T with up/down slope and repeat modes v Self diagnostic control v Single index control knob v Compact, lightweight & portable

Transtig 250Pi Plant Contents:


Transtig 250Pi Power Source, product bag, two dinse plug connectors, shoulder strap, inlet gas fitting, operation manual, TIG torch, accessory torch kit, regulator/flowmeter, gas hose, electrode & work leads

Transtig 250Pi Power Source Contents:


Transtig 250Pi Power Source, two dinse plug connectors, shoulder strap, inlet gas fitting, operation manual

Ordering Information:
Transtig 250Pi Plant Transtig 250Pi Power Source Part No. 700736 Part No. 700721

Refer to Easyfind page 23 for optimum setup

Recommended Process:
DC GTAW - HF Start TIG, Lift TIG, TIG pulse DC MMAW - Stick

Optional Accessories:
Slide Control Hand Pendant Foot Control Hiderok Helmet Dinse Plug Connector TIG torch (4M) Torch Accessories Kit Gas Hose Flowmeter / Regulator Lead Set (8M) 8 Pin Plug
*Supplied with Plant Contents

Part No. 700721

Part No. 700736

Part No. OTD10/4013 Part No. OTD10/4014 Part No. OTD10/4016 Part No. 453833 Part No. 705152* Part No. 518710402* Part No. BGSAK2* Part No. 700433* Part No. 301526* Part No. 646323* Part No. UOA706900

Email: cigweldsales@cigweld.com.au

67

ARC EQUIPMENT

WELDING EQUIPMENT GAS TUNGSTEN ARC WELDING


TRANSARC 300Si
SPECIFICATIONS SUPPLY VOLTAGE: 415 volt 3 phase 50Hz MINIMUM RECOMMENDED GENERATOR: 16 kVA at maximum weld current

SECTION ONE
300
AMP
DUTY CYCLES: 30% at 300 amps DUTY CYCLE TEST PERIOD: 5 & 10 minutes PACKED WEIGHT: 21kg POWER SOURCE DIMENSIONS: H420mm x W210mm x D450mm

Heavy Industrial
WELDING CURRENT RANGE: 5-300 amps SUPPLY LEAD: 22 amp

415
V

The Transarc 300Si is a brand new release, 415 volt, 22 amp per phase, full digital control, DC stick-lift TIG power source. Combine this with features like integrated Voltage Reduction Device (VRD), lift TIG start, hot start, arc control and youve got the ultimate unit designed for STICK welding of steel and other DC weldable materials. All welding parameters are variable for complete adjustment of the welding process. All these features are laid out on an easy to use digital display front panel with a single index control knob and push button mode selection. Features:
v Standards compliant integrated Voltage Reduction Device v Intelligent fan operation v Embedded micro processor with digital controls v Exceptional DC welding characteristics v All welding parameters are adjustable v Easy to use digital display and panel controls v Stick & Lift TIG weld operations v Self diagnostic control v Single index control knob v Compact, lightweight & portable

Transarc 300Si Power Source Contents:


Transarc 300Si Power Source, two dinse plug connectors, operation manual

Ordering Information:
Transarc 300Si Power Source Part No. 625781

Recommended Process:
DC MMAW - Stick DC GTAW - Lift TIG

Optional Accessories:
Slide Control Hand Pendant Foot Control Hiderok Helmet Dinse Plug Connector TIG torch (4M) Torch Accessories Kit Gas Hose Flowmeter / Regulator Lead Set (8M) 14 Pin Plug
*Supplied with Plant Contents

Part No. OTD10/2004 Part No. OTD10/2005 Part No. OTD10/2007 Part No. 453833 Part No. 704461 Part No. 424720401 Part No. BGSAK2 Part No. 700433 Part No. 301526 Part No. 646325 Part No. 7977710

TRANSTIG 300Pi
SPECIFICATIONS SUPPLY VOLTAGE: 415 volt 3 phase 50Hz MINIMUM RECOMMENDED GENERATOR: 16 kVA at maximum weld current

Heavy Industrial
WELDING CURRENT RANGE: 5-300 amps SUPPLY LEAD: 22 amp

300
AMP
DUTY CYCLES: 30% at 300 amps DUTY CYCLE TEST PERIOD: 5 & 10 minutes

415
H F
PACKED WEIGHT: 22kg POWER SOURCE DIMENSIONS: H420mm x W210mm x D450mm

The Transtig 300Pi is a brand new release, 415 volt, 22 amp per phase, full digital control, DC stick-lift TIG/HF TIG power source. Combine this with features like high frequency start, lift arc start, up/down slope, welding program save/recall, pulse DC, repeat (latch) function, spot in HF TIG mode and youve got the ultimate unit designed for precision TIG welding of stainless steel and other DC weldable materials. All welding parameters are variable for complete adjustment of the welding process. The unit also has an integrated Voltage Reduction Device (VRD) for improved operator safety. All these features are laid out on an easy to use digital display front panel with a single index control knob and push button mode selection. Features:
v Standards compliant integrated Voltage Reduction Device v Save/Load (recall) weld programs v Intelligent fan operation v Embedded micro processor with digital controls v Exceptional DC welding characteristics v All welding parameters are adjustable v Easy to use digital display and panel controls v HF starts TIG, Lift TIG & Stick weld operations v 2T, 4T with up/down slope and repeat modes

v Self diagnostic control v Single index control knob v Compact, lightweight & portable

Transtig 300Pi Power Source Contents:


Transtig 300Pi Power Source, two dinse plug connectors, inlet gas fitting, operation manual

Ordering Information:
Transtig 300Pi Power Source Part No. 700722

Recommended Process:
DC GTAW - HF Start TIG, Lift TIG, TIG pulse DC MMAW - Stick

Optional Accessories:
Slide Control Hand Pendant Foot Control Hiderok Helmet Dinse Plug Connector TIG torch (4M) Torch Accessories Kit Gas Hose Flowmeter / Regulator Lead Set (8M) 14 Pin Plug
*Supplied with Plant Contents

Part No. OTD10/2004 Part No. OTD10/2005 Part No. OTD10/2007 Part No. 453833 Part No. 704461 Part No. 528720401 Part No. BGSAK2 Part No. 700433 Part No. 301526 Part No. 646325 Part No. 7977710

Email: cigweldsales@cigweld.com.au

68

ARC EQUIPMENT

SECTION ONE
TRANSTIG 300 AC/DC
SPECIFICATIONS SUPPLY VOLTAGE: 415 volt 3 phase 50Hz MINIMUM RECOMMENDED GENERATOR: 16 kVA at maximum weld current

WELDING EQUIPMENT GAS TUNGSTEN ARC WELDING


Heavy Industrial
WELDING CURRENT RANGE: 5-300 amps SUPPLY PLUG AND LEAD: 22 amp

300
AMP
DUTY CYCLES: 25% at 300 amps DUTY CYCLE TEST PERIOD: 5 & 10 minutes

415
H F
PACKED WEIGHT: 27kg POWER SOURCE DIMENSIONS: H420mm x W210mm x D450mm

The Transtig 300 AC/DC is a brand new release, 415 volt, 22 amp per phase, full digital control, AC/DC, stick/lift TIG/HF TIG power source. Combine this with features like high frequency start, lift arc start, up/down slope, welding program save/recall, pulse on AC or DC, repeat (latch) function, spot in HF TIG mode and youve got the ultimate unit designed for precision TIG welding of all weldable materials. All welding parameters are variable for complete adjustment of the welding process. The unit also has an integrated Voltage Reduction Device (VRD) for improved operator safety. Features:
v Standards compliant integrated Voltage Reduction Device v Save/Load (recall) weld programs v Intelligent fan operation v Embedded micro processor with digital controls v Exceptional AC welding characteristics v Exceptional DC welding characteristics v All welding parameters are adjustable v Easy to use digital display and panel controls v HF starts TIG, Lift TIG & Stick weld operations v 2T, 4T with up/down slope and repeat modes v Self diagnostic control v Single index control knob v Compact, lightweight & portable

Transtig 300 AC/DC Power Source Contents:


Transtig 300 AC/DC Power Source, two dinse plug connectors, inlet gas fitting, operation manual

Ordering Information:
Transtig 300 AC/DC Power Source Part No. 700723

Recommended Process:
AC GTAW - HF start TIG, TIG pulse DC GTAW - HF start TIG, Lift TIG, TIG pulse AC MMAW - Stick DC GTAW - Stick

Optional Accessories:
Slide Control Hand Pendant Foot Control Hiderok Helmet Dinse Plug Connector TIG torch (4M) Torch Accessories Kit Gas Hose Flowmeter / Regulator Lead Set (8M) 14 Pin Plug Part No. OTD10/2004 Part No. OTD10/2005 Part No. OTD10/2007 Part No. 453833 Part No. 704461 Part No. 528720401 Part No. BGSAK2 Part No. 700433 Part No. 301526 Part No. 646325 Part No. 7977710

TRANSMIG 400i
SPECIFICATIONS SUPPLY VOLTAGE: 415 volt 3 phase 50Hz

Heavy Industrial
MINIMUM RECOMMENDED GENERATOR: 24 kVA at maximum weld current WELDING CURRENT RANGE: 5-400 amps SUPPLY PLUG AND LEAD: 33 amp DUTY CYCLES: 30% at 400 amps 60% at 300 amps DUTY CYCLE TEST PERIOD: 5 & 10 minutes

400
AMP
PACKED WEIGHT: 25kg POWER SOURCE DIMENSIONS: H420mm x W210mm x D450mm

415
V

The Transmig 400i is a brand new release, 415 volt, 33 amp per phase, full digital control, DC MIG/STICK/lift TIG power source. Features include variable inductance, digital voltmeter and digital ammeter making this the ultimate unit designed for precision MIG welding of steel and other DC weldable materials. The unit also has an integrated Voltage Reduction Device (VRD) for improved operator safety. Features:
v Standards compliant integrated Voltage Reduction Device v Save/Load (recall) weld programs v Intelligent fan operation v Embedded micro processor with digital controls v Exceptional DC welding characteristics v All welding parameters are adjustable v Easy to use digital display and panel controls v Digital volt meter and ammeter v MIG, Lift TIG & Stick weld operations v Variable inductance control in Mig mode v Self diagnostic control v Single index control knob v Compact, lightweight & portable

Transmig 400i Power Source Contents:


Transmig 400i Power Source, two dinse plug connectors, operation manual

Ordering Information:
Transmig 400i Power Source Part No. 710014

Recommended Process:
DC GMAW - MIG DC FCAW - Flux Cored MIG DC GTAW - Lift TIG DC MMAW - Stick

Optional Accessories:
4R Wirefeeder Tweco No 4 MIG gun TWE 4 MIG gun Work lead 8M Slide Control Hand Pendant Foot Control Hiderok Helmet Dinse Plug Connector TIG torch (4M) Torch Accessories Kit Gas Hose Flowmeter / Regulator Lead Set (8M) 14 Pin Plug Part No. 705700 Part No. 717201 Part No. T161565367 Part No. 705161 Part No. OTD10/2004 Part No. OTD10/2005 Part No. OTD10/2007 Part No. 453833 Part No. 704461 Part No. 424720401 Part No. BGSAK2 Part No. 700433 Part No. 301526 Part No. 646325 Part No. 7977710

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69

ARC EQUIPMENT

WELDING EQUIPMENT GAS TUNGSTEN ARC WELDING

SECTION ONE

GTAW WELDING (TIG)


When TIG welding, the operator has three choices of welding current. They are: direct current straight polarity (DCSP); direct current reverse polarity (DCRP); and alternating current (AC) with high frequency stabilisation. The type of current used will have a great effect of the penetration pattern as well as the bead profile, as shown below.

TIG welding with DCSP produces deep penetration because it concentrates 70% of the arcs heat in the joint area. No cleaning action occurs with this polarity.

DC STRAIGHT POLARITY (ELECTRODE NEGATIVE)

TIG welding with DCRP produces good cleaning action as the argon ions flowing towards the work strike with sufficient force to break up oxides on the surface. The electrons flow towards the electrode which results in 70% of the arcs heat at the electrode and produces shallow penetration.

DC REVERSE POLARITY (ELECTRODE POSITIVE)

TIG welding with AC combines the good weld penetration on the negative half cycle with the desired cleaning action of the positive half cycle. High frequency (HF) re-establishes the arc during transition between positive and negative half cycles, in conventional machines. HF is only used to initiate the arc when AC TIG aluminium welding with CIGWELDs Transtig 200 AC/DC or Transtig 300 AC/DC.

AC WELDING POWER SUPPLY

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70

GTAW TORCHES
& Consumable Parts

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71

ARC EQUIPMENT

WELDING EQUIPMENT GTAW (TIG) TORCHES


17-165 amp SERIES AIR COOLED
TORCH MODEL 17V 17R POWER SOURCE 141, 161 VRD 200Pi PART NUMBER 404710402 518710402 HEAD TYPE Rigid Neck Rigid Neck LENGTH 4M 4M DUTY CYCLE 25% @ 165 amps 25% @ 165 amps TORCH SWITCH Yes Yes REMOTE CONTROL No Yes GAS VALVE YES No

SECTION ONE

CONNECTOR 6 pin 8 pin

BACK END 25mm2 Dinse 25mm2 Dinse

Optional Accessories:
Torch Accessories Kit Part No. BGSAK2
PART No. Refer Easy Find Page 76 Refer Easy Find Page 76 Refer Easy Find Page 76 Refer Easy Find Page 76 54N01 Refer Easy Find Page 76 18CG 699865 699866 57Y02 57Y04 699858 699859 699860 699861 699862 699863 699864 PART No. 706551 706552 RETAIL PACK PART No. BG54N01/R BG18CG/R BG57Y02/R BG57Y04/R

Spare Parts Breakdown:


ITEM 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 18 DESCRIPTION Nozzle Collet Body Gas Lens Nozzle Gas Lens Gas lens Insulator Collet Cup Gasket Torch Head Rigid Torch Head Rigid & Valve Long Back Cap Stubby Back Cap Handle Std Handle for Remote Control Torch switch std Torch switch c/w remote Cable Hose Kit 4M 25mm2 Dinse Connection with Gas Hose 25mm2 Dinse Connection with 2M Gas Hose

Adaptor:
12 11 8 5 4 3 1 2 7 6 16 14
1/4" GAS

15 13 9 17 17 17

DESCRIPTION Adaptor Lug to 50mm Dinse Adaptor Lug tp 25mm Dinse


5/8GAS

18
25mm2

26-210 amp SERIES AIR COOLED


TORCH MODEL 26V 26V 26R 26R POWER SOURCE 250Si 300Si 200AC/DC; 250Pi 300AC/DC; 300Pi PART NUMBER 414720401 424720401 518720401 528720401 HEAD TYPE Rigid Neck Rigid Neck Flex Neck Flex Neck LENGTH 4M 4M 4M 4M DUTY CYCLE 25% @ 210 amps 25% @ 210 amps 26% @ 210 amps 26% @ 210 amps TORCH SWITCH Yes Yes Yes Yes REMOTE CONTROL No No Yes Yes GAS VALVE Yes Yes No No CONNECTOR 8 pin 14 pin 8 pin 14 pin BACK END 50mm2 Dinse 50mm2 Dinse 50mm2 Dinse 50mm2 Dinse

Optional Accessories:
Torch Accessories Kit Part No. BGSAK2
PART No. Refer Easy Find Page 76 Refer Easy Find Page 76 Refer Easy Find Page 76 Refer Easy Find Page 76 54N01 Refer Easy Find Page 76 18CG 699874 699875 57Y02 57Y04 699867 688868 699869 699870 699871 699872 699873 PART No. 706551 706552 RETAIL PACK PART No. BG54N01/R BG18CG/R BG57Y02/R BG57Y04/R

Spare Parts Breakdown:


ITEM 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 18 DESCRIPTION Nozzle Collet Body Gas Lens Nozzle Gas Lens Gas lens Insulator Collet Cup Gasket Torch Head Rigid Torch Head Rigid & Valve Long Back Cap Stubby Back Cap Handle std Handle for Remote Control Torch Switch std Torch Switch c/w Remote Cable Hose 4M 50mm2 Dinse Connection with Gas Hose 50mm2 Dinse Connection with 2M Gas Hose

15 13 12 11 8 7 6 2 1 9
1/4" GAS

16 17 17

5 4 3

Adaptor:
14 17
5/8GAS

DESCRIPTION Adaptor Lug to 50mm Dinse Adaptor Lug tp 25mm Dinse

18
50mm2

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72

ARC EQUIPMENT

SECTION ONE
SA17 190 amp SERIES AIR COOLED
TORCH MODEL SA174D1 SA17F4D1 PART NUMBER 304710402 308710402 HEAD TYPE Rigid Neck Flex Neck LENGTH 4M 4M DUTY CYCLE 60% @ 190 amps 60% @ 150 amps

WELDING EQUIPMENT GTAW (TIG) TORCHES

TORCH SWITCH Yes Yes

GAS VALVE No No

BACK END 25mm2 Dinse 25mm2 Dinse

Optional Accessories:
Torch Accessories Kit Part No. BGSAK2
PART No. Refer Easy Find Page 76 Refer Easy Find Page 76 Refer Easy Find Page 76 Refer Easy Find Page 76 54N01 Refer Easy Find Page 76 18CG 316103501 316107501 57Y02 57Y04 699850 699851 699852 342100104 342100103 PART No. 706551 706552 RETAIL PACK PART No. BG54N01/R BG18CG/R BG57Y02/R BG57Y04/R

Spare Parts Breakdown:


ITEM 1 2 3 4 5 6 7 8 9 11 12 13 14 14 15 16 DESCRIPTION Nozzle Collet Body Gas Lens Nozzle Gas Lens Gas lens Insulator Collet Cup Gasket Torch Head Rigid Torch Head Flex Long Back Cap Stubby Back Cap Handle Kit Cable Hose Kit 4M Cable Hose Kit 8M 50mm2 Dinse Connection with Gas Hose 25mm2 Dinse Connection with Gas Hose

Adaptor:
DESCRIPTION Adaptor Lug to 50mm Dinse Adaptor Lug tp 25mm Dinse

12 11 8 5 4 3 1 2 7 6 9 13 13

13

13 14 14

5/8GAS

5/8GAS

M12x1

16
25mm2

15

14

50mm2

SA17V 190 amp SERIES AIR COOLED


TORCH MODEL SA17VF4D1 SA17V4D1 PART NUMBER 309710402 305710402 HEAD TYPE Flex Neck Rigid Neck LENGTH 4M 4M DUTY CYCLE 60% @ 150 amps 60% @ 190 amps TORCH SWITCH No No GAS VALVE Yes Yes BACK END 25mm2 Dinse 25mm2 Dinse

Optional Accessories:
Torch Accessories Kit Part No. BGSAK2
RETAIL PACK PART No. BG54N01/R BG18CG/R

Spare Parts Breakdown:


ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 DESCRIPTION PART No. Nozzle Refer Easy Find Page 76 Collet Body Refer Easy Find Page 76 Gas Lens Nozzle Refer Easy Find Page 76 Gas Lens Refer Easy Find Page 76 Gas lens Insulator 54N01 Collet Refer Easy Find Page 76 Cup Gasket 18CG Torch Head Rigid 316103501 Torch Head Flex 316107501 Torch Head Rigid with Valve 316125101 Long Back Cap 57Y02 Stubby Back Cap 57Y04 Handle 337102105 Cable Hose 4M 324010404 Cable Hose 8M 324010804 50mm2 Dinse Connection with Gas Hose 342100104 25mm2 Dinse Connection with Gas Hose 342100103 PART No. 706551 706552

BG57Y02/R BG57Y04/R

12

16

11 8 7 6 2 1 9
5/8GAS

Adaptor:
DESCRIPTION Adaptor Lug to 50mm Dinse Adaptor Lug tp 25mm Dinse
5/8GAS

5 4 3

10
1/4" GAS

10 10

13

14

M12x1

16
25mm2

15
50mm2

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73

ARC EQUIPMENT

WELDING EQUIPMENT GTAW (TIG) TORCHES


SA26 250 amp SERIES AIR COOLED
TORCH MODEL SA264D SA26F4D PART NUMBER 304720401 308720401 HEAD TYPE Rigid Neck Flex Neck LENGTH 4M 4M DUTY CYCLE 60% @ 250 amps 60% @ 250 amps TORCH SWITCH Yes Yes

SECTION ONE

GAS VALVE No No

BACK END 50mm2 Dinse 50mm2 Dinse

Optional Accessories:
Torch Accessories Kit Part No. BGSAK2
PART No. Refer Easy Find Page 76 Refer Easy Find Page 76 Refer Easy Find Page 76 Refer Easy Find Page 76 54N01 Refer Easy Find Page 76 18CG 316103502 316107502 57Y02 57Y04 699853 699854 699855 342100104 342100103 PART No. 706551 706552 RETAIL PACK PART No. BG54N01/R BG18CG/R BG57Y02/R BG57Y04/R

Spare Parts Breakdown:


ITEM 1 2 3 4 5 6 7 8 9 11 12 13 14 14 15 16 DESCRIPTION Nozzle Collet Body Gas Lens Nozzle Gas Lens Gas lens Insulator Collet Cup Gasket Torch Head Rigid Torch Head Flex Long Back Cap Stubby Back Cap Handle Kit Cable Hose Kit 4M Cable Hose Kit 8M 50mm2 Dinse Connection with Gas Hose 25mm2 Dinse Connection with Gas Hose

Adaptor:
DESCRIPTION Adaptor Lug to 50mm2 Dinse Adaptor Lug to 25mm2 Dinse

12 11 5 4 3 7 6 2 1 8 13 13 9

13

13 14 14 14

5/8GAS

5/8GAS

M12x1

16
25mm2

15
50mm2

SA26V 250 amp SERIES AIR COOLED


TORCH MODEL SA26V4D PART NUMBER 305720401 HEAD TYPE Rigid Neck LENGTH 4M DUTY CYCLE 60% @ 250 amps TORCH SWITCH No GAS VALVE Yes BACK END 50mm2 Dinse

Optional Accessories:
Torch Accessories Kit Part No. BGSAK2
RETAIL PACK PART No. BG54N01/R BG18CG/R BG57Y02/R BG57Y04/R

Spare Parts Breakdown:


ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 DESCRIPTION PART No. Nozzle Refer Easy Find Page 76 Collet Body Refer Easy Find Page 76 Gas Lens Nozzle Refer Easy Find Page 76 Gas Lens Refer Easy Find Page 76 Gas lens Insulator 54N01 Collet Refer Easy Find Page 76 Cup Gasket 18CG Torch Head Rigid 316103502 Torch Head Flex 316107502 Torch Head Rigid with Valve 316105102 Long Back Cap 57Y02 Stubby Back Cap 57Y04 Handle 337102102 Cable Hose 4M 324030401 Cable Hose 8M 324030801 50mm2 Dinse Connection with Gas Hose 342100104 25mm2 Dinse Connection with Gas Hose 342100103 PART No. 706551 706552

12 11

Adaptor:
DESCRIPTION Adaptor Lug to 50mm2 Dinse Adaptor Lug to 25mm2 Dinse

5 4 3 1 7 6 2 8 10

9
5/8GAS 5/8GAS

10 10

13

14

M12x1

16
25mm2

15
50mm2

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74

ARC EQUIPMENT

SECTION ONE
SA18 350 amp SERIES WATER COOLED
TORCH MODEL SA184 PART NUMBER 302710400 HEAD TYPE Rigid Neck LENGTH 4M DUTY CYCLE 100% @ 350 amps

WELDING EQUIPMENT GTAW (TIG) TORCHES

TORCH SWITCH YES

GAS VALVE No

BACK END 7/8 18UNF LH Male

Optional Accessories:
Torch Accessories Kit Part No. BGSAK2
PART No. RETAIL PACK PART No. Refer Easy Find Page 76 Refer Easy Find Page 76 Refer Easy Find Page 76 Refer Easy Find Page 76 54N01 BG54N01/R Refer Easy Find Page 76 18CG BG18CG/R 316102501 57Y02 BG57Y02/R 57Y04 BG57Y04/R 699853 699856 699857 699876 _

Spare Parts Breakdown:


ITEM 1 2 3 4 5 6 7 8 9 10 11 12(a) 12(b) 13 DESCRIPTION Nozzle Collet Body Gas Lens Nozzle Gas Lens Gas lens Insulator Collet Cup Gasket Torch Head Rigid Long Back Cap Stubby Back Cap Handle Kit Complete Cable Hose Assy 4M Complete Cable Hose Assy 8M 2 50mm Dinse with water hose

Adaptor:
DESCRIPTION Power Adaptor PART No. 45V11 RETAIL PACK PART No. BG45V11/R

10 9 13 13 5 4 6 3 2 1 7 8

13

13 12 12 12 12 12 12

WATER OUT

7/8 18 UNF LEFT GAS IN 5/8 18 UNF RIGHT

12

13

WATER IN 5/8 18 UNF LEFT

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75

ARC EQUIPMENT

SECTION ONE TIG TORCH CONSUMABLES


TIG CONSUMABLES
NOZZLES ALUMINA DESCRIPTION
Nozzle Alumina 8.0mm TIG 17,18 & 26 Torches Nozzle Alumina 10.0mm TIG 17,18 & 26 Torches Nozzle Alumina 11.0mm TIG 17,18 & 26 Torches Nozzle Alumina 12.5mm TIG 17,18 & 26 Torches

PART No.
10N49 10N48 10N47 10N46

RETAIL PACK PART No.


BG10N49/R BG10N48/R BG10N47/R BG10N46/R

NOZZLES ALUMINA GAS LENS

DESCRIPTION
Alumina Gas Lens 54N16 Bore Size 10mm Alumina Gas Lens 54N15 Bore Size 11mm Alumina Gas Lens 54N14 Bore Size 12.5mm

PART No.
54N16 54N15 54N14

RETAIL PACK PART No.


379103106/R 379103107/R 379103108/R

COLLET BODY

DESCRIPTION
Collet Body 1.0mm TIG 17,18 & 26 Torches Collet Body 1.6mm TIG 17,18 & 26 Torches Collet Body 2.4mm TIG 17,18 & 26 Torches Collet Body 3.2mm TIG 17,18 & 26 Torches Collet Body 4.0mm TIG 17,18 & 26 Torches

PART No.
10N30 10N31 10N32 10N28 406488

RETAIL PACK PART No.


BG10N30/R BG10N31/R BG10N32/R BG10N28/R BG406488/R

GAS LENS COLLET BODY

DESCRIPTION
Collet Body Gas Lens 45V25 1.6mm Collet Body Gas Lens 45V26 2.4mm Collet Body Gas Lens 45V27 3.2mm Collet Body Gas Lens 45V28 4.0mm

PART No.
45V25 45V26 45V27 45V28

RETAIL PACK PART No.


314102016/R 314102024/R 314102032/R 314102040/R

COLLET

DESCRIPTION
Collet 1.0mm TIG 17,18 & 26 Torches Collet 1.6mm TIG 17,18 & 26 Torches Collet 2.4mm TIG 17,18 & 26 Torches Collet 3.2mm TIG 17,18 & 26 Torches Collet 4.0mm TIG 17,18 & 26 Torches

PART No.
10N22 10N23 10N24 10N25 54N20

RETAIL PACK PART No.


BG10N22/R BG10N23/R BG10N24/R BG10N25/R BG54N20/R

CUP GASKET

DESCRIPTION
Cup Gasket Tweco TIG 17,18 & 26 Torches

PART No.
18CG

RETAIL PACK PART No.


BG18CG/R

STUBBY BACK CAP

DESCRIPTION
Stubby Back Cap TIG 17,18 & 26 Torches

PART No.
57Y04

RETAIL PACK PART No.


BG57Y04/R

LONG BACK CAP

DESCRIPTION
Back Cap Long TIG 17,18 & 26 Torches

PART No.
57Y02

RETAIL PACK PART No.


BG57Y02/R

GAS LENS INSULATOR

DESCRIPTION
Gas Lens Insulator TIG 9, 17, 18, & 26 Torches

PART No.
54N01

RETAIL PACK PART No.


BG54N01/R

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76

ARC EQUIPMENT

SECTION ONE TIG TORCH CONSUMABLES


TIG CONSUMABLES
TUNGSTEN ELECTRODES PART No.
VB1692 VB1693 VB1694 VB1702 VB1703 VB1704 VB1705 VB1706 699846 699847 699848

DESCRIPTION
ZIRCONIATED Electrode 1.6mm x 150mm AC White Tip ZIRCONIATED Electrode 2.4mm x 150mm AC White Tip ZIRCONIATED Electrode 3.2mm x 150mm AC White Tip THORIATED Electrode 1.0mm x 150mm DC Red Tip THORIATED Electrode 1.2mm x 150mm DC Red Tip THORIATED Electrode 1.6mm x 150mm DC Red Tip THORIATED Electrode 2.4mm x 150mm DC Red Tip THORIATED Electrode 3.2mm x 150mm DC Red Tip CERIATED Electrode 1.6mm x 175mm AC/DC Grey Tip CERIATED Electrode 2.4mm x 175mm AC/DC Grey Tip CERIATED Electrode 3.2mm x 175mm AC/DC Grey Tip

TIG ACCESSORIES
ACCESSORIES PART No.
BGSAK2

DESCRIPTION
Accessory Kit 17, 26 & 18 TIG Torches

ACCESSORIES
Part No. 342100103

PART NUMBER
342100103

DESCRIPTION
Power Cable Adaptor, 17 & 26 TIG Torches to 25mm Dinse

BG105Z57

Power Cable Adaptor, 17 & 26 TIG Torches to 13mm Lug

Part No. 342100104 342100104 Power Cable Adaptor, 17 & 26 TIG Torches to 50mm Dinse

BG45V11

Power Cable Adaptor, 18 TIG Torches to 13mm Lug

ADAPTORS LUG

PART NUMBER
706552

DESCRIPTION
Power Cable adaptor 13mm Lug to 25mm Dinse

706551

Power Cable adaptor 13mm Lug to 50mm Dinse

GAS HOSE

PART NUMBER
700433

DESCRIPTION
Gas Hose Kit for 200Pi; 200AC/DC; 250Pi; 300Pi; 300AC/DC

WATER COOLER
SPECIFICATIONS SUPPLY VOLTAGE: 110/240 volt 1 phase 50/60Hz SUPPLY LEAD: 10 amps (2.4M) MAXIMUM WELDING CURRENT: 800 amps for MIG guns 500 amps for TIG torches FLOW RATES: 6.8 lpm @ 345 kPa 5.7 lpm @ 690 kPa COOLING EFFICIENCY: 1.5C drop/min from 60C to 38C depending on ambient temperature. RECOMMENDED COOLANT: Glycol based coolant RESERVOIR CAPACITY: 9.5 Litres INLET/OUTLET WATER CONNECTIONS: 5/8 18UNF RH male fittings WATER COOLER WEIGHT: 19kg WATER COOLER DIMENSIONS: H314mm x W235mm x D547mm

The Tweco Water Cooler is a closed water cooling system used to cool down the torch head and cable of water cooled MIG and TIG torches. Its features include stainless steel construction which eliminates coolant contamination, high efficiency fan cooled radiator, thermal overload protection for pump motor, reservoir equipped with filter which enhances pump life and large coolant flow/level indicator. The motor is factory preset for 110 volt operation. Email: cigweldsales@cigweld.com.au

Ordering Information: Tweco Water Cooler Spare Parts: Pump Drive Key Pump Repair Kit Part No. TC9G-C Part No. TC9-GPK Part No. TC900-G

77

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78

Multiple Process
Welds
Steel, stainless steel, aluminium, cast iron, copper, brass, magnesium alloys

Typical Usage
Fabrication using aluminium, stainless steel, carbon steel and exotic metals, trade colleges, and pressure pipe work.

Multi skilled.
Some jobs call for specialised equipment, others just a workhorse for reliable day after day performance. CIGWELDs two multi-talented, power sources fit the bill. Process capabilities including GMAW (MIG), GTAW (TIG), MMAW (Stick) You name it, they can do it! Light weight, compact, portable, highly efficient inverters they truly are state of the art technology. Why waste time changing machines when you dont have to? CHANGE TO MULTI-PROCESS!

MULTI PROCESS SELECTION GUIDE:


Stick VRD DC Stick Flux cored Flux cored Carbon arc Lift TIG Weldable gas shielded self shielded gouging DC Materials All metals 5 - 400 A All metals 5 - 560 A Welding Output Range 10 - 36 V 10 - 44 V

Model Transmig 400i 3-Phase Transmig 500i

Page 80 81

MIG

Portable

Special Features Power efficient, robust Power efficient, gouging

Typical Applications Construction, fabrication, pipelines, maintenance/repair Heavy industrial, fabrication, shipyards

CLASS: Light Industrial Industrial Heavy Industrial

QUALITY KEY: Excellent Good/Fair (indicates performance within rated output range of unit)

79

ARC EQUIPMENT

WELDING EQUIPMENT MULTI PROCESS


TRANSMIG 400i
SPECIFICATIONS SUPPLY VOLTAGE: 415 volt 3 phase 50Hz MINIMUM RECOMMENDED GENERATOR: 24 kVA at maximum weld current

SECTION ONE
Heavy Industrial

400
AMP
DUTY CYCLES: 30% at 400 amps 60% at 300 amps DUTY CYCLE TEST PERIOD: 5 & 10 minutes PACKED WEIGHT: 25kg POWER SOURCE DIMENSIONS: H420mm x W210mm x D450mm

415
V

WELDING CURRENT RANGE: 5-400 amps SUPPLY PLUG AND LEAD: 33 amp

The Transmig 400i is a brand new release, 415 volt, 33 amp per phase, full digital control, DC MIG/STICK/ lift TIG power source. Features include variable inductance, digital voltmeter and digital ammeter making this the ultimate unit designed for precision MIG welding of steel and other DC weldable materials. The unit also has an integrated Voltage Reduction Device (VRD) for improved operator safety. Features:
v Standards compliant integrated Voltage Reduction Device v Save/Load (recall) weld programs v Intelligent fan operation v Embedded micro processor with digital controls v Exceptional DC welding characteristics v All welding parameters are adjustable v Easy to use digital display and panel controls v Digital volt meter and ammeter v MIG, Lift TIG & Stick weld operations v Variable inductance control in Mig mode v Self diagnostic control v Single index control knob v Compact, lightweight & portable

Transmig 400i Power Source Contents:


Transmig 400i Power Source, two dinse plug connectors, operation manual

Ordering Information:
Transmig 400i Power Source Part No. 710014

Recommended Process:
DC GMAW - MIG DC FCAW - Flux Cored MIG DC GTAW - Lift TIG DC MMAW - Stick

Optional Accessories:
4R Wirefeeder Tweco No 4 MIG gun TWE 4 MIG gun Work lead 8M Slide Control Hand Pendant Foot Control Hiderok Helmet Dinse Plug Connector TIG torch (4M) Torch Accessories Kit Gas Hose Flowmeter / Regulator Lead Set (8M) 14 Pin Plug Part No. 705700 Part No. OTWX412/3545 Part No. T161565367 Part No. 705161 Part No. OTD10/2004 Part No. OTD10/2005 Part No. OTD10/2007 Part No. 453833 Part No. 704461 Part No. 424720401 Part No. BGSAK2 Part No. 700433 Part No. 301526 Part No. 646325 Part No. 7977710

Standards compliant VRD, with visible ON/OFF LED Digital touch pad control Digital hot start, fully adjustable for optimum arc starting and restriking characteristics with all electrode types and diameters Embedded digital microprocessor for functionality & control

ADVANTAGE CIGWELD

Designed for multi-layer stacking, with similar sized machines Portable, ultra lightweight, heavy duty robust design & construction Tested certified fully compliant with AustralianStandards for EMC. AS 3652 and EN 5019

 q N1890
IP23 Case Design suitable for outside use Generator friendly, suitable for use on appropriate engine driven equipment Tropical Proofed for use in harsh environments Voltage compensation, input line voltage Thermal overload protection for long life of internal components Intelligent fan control operates on-demand Programmable memory Save/Load and recall optimum welding parameters
Email: cigweldsales@cigweld.com.au

Digital preview & welding display Single index control knob Self diagnostic

Multi pin socket accepts: Torch slider control Remote foot control Remote pendant control

Exceptional arc characteristics and control.

80

ARC EQUIPMENT

SECTION ONE
TRANSMIG 500i
SPECIFICATIONS SUPPLY VOLTAGE: 380-415/460 volt 3 phase 50/60Hz SUPPLY LEAD: 32 amps

WELDING EQUIPMENT MULTI PROCESS


Heavy Industrial
MINIMUM RECOMMENDED GENERATOR: 33 kVA for maximum welding current WELDING CURRENT RANGE: 5-560 amps DUTY CYCLES: 60% at 560 amps 100% at 450 amps

560
AMP
WIRE DIAMETER: Hard 0.8-1.6mm Soft 0.8-1.2mm Cored 0.8-3.2mm WELDING ARC VOLTAGE RANGE: 10-44 volt DUTY CYCLE TEST PERIOD: 10 minutes PACKED WEIGHT: 72kg POWER SOURCE DIMENSIONS: H676mm x W378mm x D584mm

415
V

The Transmig 500i is a heavy-duty inverter power source rated at 560 amps, 60% duty cycle. It has optimised, integrated electronic controls for constant current and constant voltage processes.These controls include Gas Tungsten Arc Welding (Lift TIG), Manual Metal Arc Welding (STICK), Carbon Arc Gouging (CAG), Gas Metal Arc Welding (MIG), and Flux Cored Arc Welding (FCAW).The Transmig 500i provides both 24 Volt and 110 Volt AC through a 14 pin and a 19 pin receptacle to power wire feeders and other accessories.The power source also provides auxiliary power of 110 Volt AC, 10 amp on the rear of the machine. Features:
v Multi-process MMAW, GTAW, GMAW, FCAW, CAG v Heavy Duty Multi-process output for CC and CV v Energy saving technology with 90% efficiency v Embedded micro processor v Compact size, lightweight, excellent performance v Infinitely variable 5 to 560 amps v Electronic waveform control provides positive arc initiation and low spatter, even with CO2 v Exceptional DC welding characteristics & arc control v Digital volt meter/ammeter v Easy to use controls

Transmig 500i Power Source Contents:


Transmig 500i Power Source, Two Dinse Plug Connectors, Operating Manual

Transmig 500i Standard Plant:


Transmig 500i Power Source, Wheeling kit/Cylinder tray, 4R Wirefeeder, 15 metre Interconnection Cable, Supra XT MIG Gun (4M), Work Lead (12M), Regulator/Flowmeter, Two Dinse Plug Connectors, Operating Manual

Transmig 500i Heavy Duty Plant:


Transmig 500i Power Source, Wheeling kit/Cylinder tray, Transmig 4RHD Wirefeeder, 15 metre Interconnection Cable, Tweco No.5 MIG Gun (3.6m), Work Lead (12M), Regulator/Flowmeter, Two Dinse Plug Connectors, Operating Manual

Ordering Information:
Transmig 500i Power Source Transmig 500i Standard Plant Transmig 500i Heavy Duty Plant Part No. 710020 Part No. 710043 Part No. 710042
Part No. 646387 Part No. 301526 Part No. 310527 Part No. 301711 Part No. 700433 Part No. 305720401 Part No. BGSAK2 Part No. 706594 Part No. 705775 Part No. SE4004M16 Part No.SE400X4M16 Part No. 717211 Part No. 7977710 Part No. 7977877

Optional Accessories:
600A Welding Lead Set Regulator/Flowmeter Regulator Flowmeter Gas Hose Kit 250 Amp TIG Torch with Valve TIG Torch Accessory Kit Transmig 4RHD Wirefeeder VRF4 Wirefeeder Supra XT MIG Gun No.4 (4m) Supra XT MIG Gun Euro (4m) Tweco No.5 MIG Gun (3.6m) 14 Pin Plug 19 Pin Plug

Part No. 710020

Power Source

v 110 Volt/ 10 amp auxiliary power

WIRE FEEDER OPTIONS

4R HD 706754
NOTE: Refer page for interconnections and accessories.

VSF-2 OTD12/1002

VAF-4 705700

Email: cigweldsales@cigweld.com.au

81

ORDERING INFORMATION FULL MULTI PROCESS


Optional Accessories
Transmig 400i & 500i Description: On/Off Switch Slide Control Hand Pendant Foot Control Extension Cable Tweco Water Cooler 110/220 Volt Part Number: OTD10/2001 OTD10/2004 OTD10/2005 OTD10/2007 OTD10/2032 TC900-G

INVERTER Multi Process Power Source

CIGWELD accessories required for optimum performance broken down by process.


Transmig 400i & Transmig 500i capable of: v v v v DC Lift Arc GTAW DC MMAW DC GMAW DC FCAW

Transmig 400i
Manual Metal Arc GTAW Air Cooled GTAW Water Cooled Gas Metal Arc Welding

Notes: 400 amp Lead Set Air Cooled TIG Torch (note 3) 350 amp 18 Water Cooled TIG Torch 1. 7901223 is bulk cable supplied in a 100 metre drum. CIGWELD distributors sell this cable by the metre. 2. VSF-2 is a popular choice in many industrial applications due to its portability and ability to utilise a single cable to the power source. 3. For complete TIG Torch range refer to TIG Torch section in this manual.

Description: Lead Set (8M) or Electrode Holder Work Clamp Crimp Lug Cable Connector Welding Cable

Part Number: 646325 646142 646349 KP774 (for clamp) 704461 (x 2 required supplied with machine) 7901223 (Note 1)

Description: TIG Torch Accessory Kit Gas Hose Kit On/Off Switch *Regulator *Flowmeter Work Lead (8M)

Part Number: 305720401 BGSAK2 700433 OTD10/2001 301527 301710 705161

Description: TIG Torch Accessory Kit Nipple Nut LH Adaptor LH Gas Hose Kit *Regulator *Flowmeter Work Lead (8M)

Part Number: 302710400 BGSAK2 699744 699745 699630 700433 301527 301710 705161

Wire Feeder VSF-2 (note 2) Part No. OTD12/1002

Wire Feeder VAF-4 Part No. 705700

Wire Feeder 4R HD Part No. 706954

OR

OR

Tweco No. 4

Tweco No. 4

Tweco No. 5

No4

No4

No5

* These items can be substituted with a Regulator Flowmeter Combined. Part Number 301526

Description: Tweco No.4 Gun Work Lead (12M) *Regulator *Flowmeter 50mm2 Dinse Connector Welding Cable Gas Hose Kit Adaptor Lug 50mm2 Dinse

Part Number: 717201 707027 301527 301711 704461 7091223 (Note 1) 700433 706551

Description: Tweco No.4 Gun Work Lead (12M) *Regulator *Flowmeter

Part Number: 717201 707027 301527 301711

82

Description: Tweco 5 Gun Work Lead (12M) *Regulator *Flowmeter Transmig 400i: Interconnection (10M) Transmig 500i: Interconnection (1.2M) Interconnection (10M) Interconnection (15M)

Part Number: 717211 707027 301527 301711 707029 706955 706956 706957

Engine Drives
Welds
Steel, stainless steel, aluminium

Typical Usage
Welding beams, repairing construction equipment, bridge building, site construction

Wouldnt it be great if there was primary power at every location you needed to weld? Unfortunately, this is not the case. Fortunately, CIGWELD has a complete range of welding and power engine drives in both petrol and diesel.

GRUNT...

with power to spare!


CIGWELDs engine driven welders give you stacks of welding power with the bonus of up to 20 kVA auxiliary power at your disposal. Top quality, super silenced Honda, Yanmar, Kubota and Perkins engines deliver the reliability and performance in all environments and conditions. So no matter what the job, welding or just auxiliary power, CIGWELD will deliver power at your fingertips anywhere, anytime.

ENGINE DRIVE SELECTION GUIDE:


Model Page Stick MIG CV MIG from Flux core Flux core CC or CV DC Weldable Materials Welding 240 volt 415 volt with volt sensing CV with from volt Operation TIG Amperage Auxiliary Auxiliary EDW wirefeeder EDW sensing Range Power Power wirefeeder 85 CC Steel, stainless 40-190 4kVA 5kVA Engine Special Features Brand Typical Applications

MPM 5/190

Honda

Farmers choice Compact, portable

Maintenance/repair, aux power

Petrol MPM 8/255 86 CC/CV Steel, alum, stainless 25-255 7kVA 8kVA Honda Contractors choice CC/CV, high aux power Fabrication, repair, aux power, rental

MPM 5/170

85

CC

Steel, stainless

40-170

4kVA

5kVA

Yanmar Contractors choice Lightweight, portable diesel Kubota Contractors choice For small Dia self shielded wires

Farm, maintenance

MPM 8/270 Diesel

86

CC/CV

Steel, alum, stainless

30-270

8.5kVA

Construction, fabrication, rental

MPM 12/400 87

CC/CV

Most metals

30-400

10kVA

12kVA

Kubota 400 amp output, 12kVA, 3 phase Aux power Perkins Heavy duty, rugged, with gouging capabilities

Construction, rental

MPM 20/500 87

CC/CV

Most metals

30-500

12kVA

20kVA

Construction, rental, mining

CLASS: Light Industrial Industrial Heavy Industrial

QUALITY KEY: Excellent Good/Fair (indicates performance within rated output range of unit)

EDW = Engine Driven Welder

83

ORDERING INFORMATION
Optional Accessories Over 200 amp units Description: Slide Control Hand Pendant Foot Control Extension Cable Transcooler Part Number: OTD10/2004 OTD10/2005 OTD10/2007 OTD10/2032 TC900-G

UNDER 200 amp Welding Output

CIGWELD accessories required for optimum performance broken down by process.

Under 200amp Applicable to: - MPM5/190H - MPM5/170Y

MPM5/190H
Manual Metal Arc Part No. 636800 GTAW Air Cooled

OVER 200 amp Welding Output


Lead Set SA17 Air Cooled TIG Torch

Description: Lead Set (8M) or Electrode Holder Work Clamp Crimp Lug Cable Connector Welding Cable

Part Number: 646325 646165 646348 KP774 (for clamp) 704461 (x 2 required) supplied with plant 7901222 (Note 1)

Over 200amp Applicable to: - MPM8/255H - MPM8/270K - MPM12/400K - MPM20/500P

Description: GTAW Torch (4M) Accessory Kit Gas Hose Kit *Regulator *Flowmeter Work Lead (8M)

Part Number: 305720401 BGSAK2 700433 301527 301710 704828

MPM12/400K
Manual Metal Arc GTAW Air Cooled Part No. 636804 GTAW Water Cooled GMAW/FCAW

400 amp Lead Set

SA26 Air Cooled TIG Torch

SA18 Water Cooled TIG Torch

Wire Feeder Part No. 705700

Description: Lead Set (8M) or Electrode Holder Work Clamp Crimp Lug Cable Connector Welding Cable

Part Number: 646387 646142 646349 KP774 (for clamp) 704461 (x 2 required) 7901223 (Note 1)

Description: GTAW Torch (4M) Accessory Kit Gas Hose Kit *Regulator *Flowmeter Work Lead (8M)

Part Number: 305720401 BGSAK2 700433 301527 301710 705161

Description: GTAW Torch (4M) Accessory Kit Nipple Nut Gas Hose Kit *Regulator *Flowmeter Work Lead (8M)

Part Number: 320710400 BGSAK2 699744 699745 700433 301527 301710 705161

Description: Part Number: Tweco 4 Gun (3.6m) 717201 Work Lead (8m) 705161 *Regulator 301527 *Flowmeter 301711 Crimp Lug KP774 (for clamp) Cable Connector 704461 Welding Cable 7901223 (note 1) 2 Adaptor Lug 50mm Dinse (for feeder) 706551 Gas Hose Kit 700433

Tweco No. 4

VSF-2 Wire Feeder (Note 2) Part No. OTD12/1002

OR
No4

Description: Part Number: Tweco 4 Gun (3.6M)717201 Work Lead (8M) 705161 *Regulator 301527 *Flowmeter 301711

Tweco No. 4

No4

Notes: 1. 7901222 and 7901223 is bulk cable supplied in a 100 metre drum. CIGWELD distributors sell this cable by the metre. 2. The VSF-2 is a popular choice for use with engine driven equipment due to its portability and ability to utilise a single cable from the power source. 3. Gas hose may not be required, depending on the consumables used. e.g. Self Shielded Flux cored wire does not require a gas line 4. The MPM5/190 is capable of the Mig/Fluxcore process using 0.8 or 0.9 solid or 0.8,0.9,1.2 mm Flux cored wires via a VSF-2 Wire Feeder. * These items can be substituted with a Regulator Flowmeter Combined. Part Number 301526

84

ARC EQUIPMENT

SECTION ONE
MPM 5/190H Petrol
WELDING DC. Rated output at 35% duty cycle Rated output at 60% duty cycle Range of continuous control Open Circuit Voltage Mechanical protection Electrode diameter: General Purpose Hydrogen controlled & Cellulose 190 amp - 28 volt 170 amp - 27 volt 40 - 190 amp 90 volt IP 23 Up to 4mm Up to 3.25mm ENGINE Make/Type Number of cylinders Displacement Power Engine speed Cooling Fuel Fuel tank capacity Oil capacity Starter Acoustic Noise @ 4M Honda GX 340 1 340 cc. 11HP at 3600 rpm 3000 rpm Air forced Unleaded petrol 6.5 litres 1.1 litres Manual Recoil 78dB

WELDING EQUIPMENT ENGINE DRIVES


415V AUX 5kVA 240V 4kVA
AUXILIARY POWER Asynchronous alternator Three phase power Single phase power Frequency DIMENSIONS AND WEIGHT Dimensions Weight
AUX

DC
OUTPUT
5kVA 415 volt 4kVA 240 volt 50Hz H510mm x W480mm x D730mm 92Kg

The MPM 5/190H delivers excellent performance for MMAW (Stick) and GTAW (TIG) welding. It has a heavy duty design provides up to 190 amps welding output with ample auxiliary power making this portable unit the ideal selection for a contractor or man on the land.

Contents :
MPM 5/190H Welder, 50mm2 Dinse Connectors, Operating Manual.

Ordering Information:
MPM 5/190H Petrol Part No. 636800 Refer to Easy Find page 84 for optimum set-up

Features:
v HONDA Single Cylinder 3000 RPM Air Cooled Engine v Constant Current DC Output v 40 - 190 amps Welding Output v Twin 4 kVA 240 volt Auxiliary Power with ELCB protection v 5 kVA 415 volt Auxiliary Power with ELCB protection v Reliable & Efficient Asynchronous Alternator v Cellulose Compatible v Single Phase Voltmeter v Low oil cut-out v Heavy duty rollcage.

Recommended Process:
DC MMAW DC GTAW - Scratch Start TIG Self Shielded FCAW via voltage Sensing Feeder (small dia wires)

Optional Accessories:
Lead set (8M) Part No. 646325 Part No. OTD12/1002

Optional Wire Feeders:


VSF-2 CC/CV Wire feeder

MPM 5/170Y Diesel


WELDING DC. Maximum output Rated output at 60% duty cycle Range of continuous control Open Circuit Voltage Mechanical protection Electrode diameter General Purpose Hydrogen controlled & Cellulose 170 amp - 27 volt 140 amp - 26 volt 40 - 170 amp 90 volt IP 23 Up to 4mm Up to 3.25mm ENGINE Make/Type Number of cylinders Displacement Power Engine speed Cooling Fuel Fuel tank capacity Oil capacity Starter Battery Acoustic Noise @ 4M

415V 5kVA
Yanmar L100 1 406 cc. 10 HP 3000 rpm Air forced Diesel 5.5 litres 1.65 litres Electric (and manual) 12 volt 80dB
AUX

240V AUX 4kVA


AUXILIARY POWER Asynchronous alternator Three phase power Single phase power Frequency DIMENSIONS AND WEIGHT Dimensions Weight

DC
OUTPUT
5kVA 415 volt 4kVA 240 volt 50Hz H570mm x W460mm x D880mm 115Kg

The MPM5/170Y is a unique Compact Portable Diesel, air cooled engine Drive. A patented alternator design delivers ultra smooth welding output, together with high efficiency, reduced maintenance and extended machine life. The heavy duty rugged roll case design is standard along with ELCB protection.

Contents:
MPM 5/170Y Welder, 50mm2 Dinse Connectors, Operating Manual.

Ordering Information:
MPM 5/170Y Diesel Part No. 636810 Refer to Easy Find page 84 for optimum set-up

Features:
v YANMAR 1 cylinder air cooled diesel v Constant Current DC Output v 40-170 amps Welding Output v 4 kVA 240 volt Auxiliary Power with ELCB protection v 5 kVA 415 volt Auxiliary Power with ELCB protection v Reliable & Efficient Asynchronous Alternator v Cellulose Compatible v Electric and Manual Starter v Engine protection system v Welding plugs supplied v Heavy duty rollcage v Lightweight and portable

Recommended Process:
DC MMAW DC GTAW - Scratch Start

Optional Accessories:
Lead set (8M) Part No. 646325

Email: cigweldsales@cigweld.com.au

85

ARC EQUIPMENT

WELDING EQUIPMENT ENGINE DRIVES


MPM 8/255H Petrol
WELDING D.C. Maximum output Rated output at 60% duty cycle Range of continuous control Open Circuit Voltage Mechanical protection Electrode diameter General Purpose Hydrogen controlled & Cellulose CC mode CV mode 255 amp - 25 volt 250 amp - 25 volt 25 - 255 amp 70 volt IP 23 Up to 5mm Up to 4mm 25 - 255 amp 16 - 30 volt ENGINE Make/Type Number of cylinders Displacement Power Engine speed Cooling Fuel Fuel tank capacity Oil capacity Starter Battery Acoustic Noise @ 4M Honda GX 620 2 614 cc. 18HP at 3000 rpm 3000 rpm Air Unleaded Petrol 37.5 litres 1.2 litres Electric 12 volt 79dB

SECTION ONE
415V 8kVA
AUX

240V AUX 7kVA


AUXILIARY POWER Asynchronous alternator Three phase power Single phase power Frequency DIMENSIONS AND WEIGHT Dimensions Weight

DC
OUTPUT
8kVA 415 volt 7kVA 240 volt 50Hz

H710mm x W490mm x D1080mm 245Kg

The MPM 8/255H is an ideal unit for the farmer or light fabrication contractor. It has multiple process capabilities (MMAW, GMAW and GTAW) together with an ample 8kVA 3 phase and 7 kVA single phase auxiliary power. Powered by an ultra reliable 18HP Honda engine delivering 255 amps of welding power.

Contents:
MPM 8/255H Welder, 50mm2 Dinse Connectors, Operating Manual.

Ordering Information:
MPM 8/255H Petrol Part No. 636808 Refer to Easy Find page 84 for optimum set-up

Features:
v HONDA 2 Cylinder 3000 RPM Air Cooled Engine v Constant Current / Constant Voltage DC Output v 25 - 255 amps Welding Output v 7 kVA 240 volt Auxiliary Power with ELCB protection v 8 kVA 415 volt Auxiliary Power with ELCB protection v Reliable & Efficient Asynchronous Alternator v Cellulose Compatible v Arc Force v Remote control socket with 110 volt & 24 volt for wirefeeders v Automatic Idle Control v Hourmeter v Electric starter v E.P.S. (engine protection system)

Recommended Process:
DC MMAW DC GTAW - Scratch Start GMAW (MIG) FCAW (Flux cored)

Optional Accessories:
Lead set (8M) Part No. 646325 Part No. OTD12/1002 Part No. 705700

Optional Wire Feeders:


VSF-2 CC/CV Wire feeder VAF-4 (CV)

MPM 8/270K Diesel


WELDING D.C. Maximum output Rated output at 60% duty cycle Range of continuous control Open Circuit Voltage Mechanical protection Electrode diameter: General Purpose Hydrogen controlled & Cellulose CC mode CV mode 270 amp - 25 volt 250 amp - 25 volt 30 - 270 amp 70 volt IP 23 Up to 6mm Up to 5mm 30 - 270 amp 15 - 30 volt ENGINE Make/Type Number of cylinders Displacement Power Engine speed Cooling Fuel Fuel tank capacity Oil capacity Starter Battery Acoustic Noise @ 4M Kubota D722-E 3 719 cc. 17HP 3000 rpm Water Diesel 37.5 litres 3.1 litres Electric 12 volt 79dB

240V AUX 8.5kVA


AUXILIARY POWER Asynchronous alternator Single phase power Frequency DIMENSIONS AND WEIGHT Dimensions Weight

DC
OUTPUT
8.5kVA 240 volt 50Hz

H1300mm x W530mm x D850mm 302Kg.

The MPM 8/270K produces an outstanding 270 amps of welding power. Delivering multi process capabilities with high auxiliary power makes this unit an excellent choice for contractors wishing to run GMAW (MIG) to FCAW (Flux core) wires.

Contents :
MPM 8/270K Welder, 50mm2 Dinse Connectors, Operating Manual.

Ordering Information:
MPM 8/270K Diesel Part No. 636809 Refer to Easy Find page 84 for optimum set-up

Features:
v KUBOTA D722-E watercooled engine v Constant Current / Constant Voltage DC Output v 30 - 270 amps Welding Output v 8.5 kVA 240 volt Auxiliary Power with ELCB protection v Reliable & Efficient Asynchronous Alternator v Cellulose Compatible v Arc Force v Remote control socket with 110 volt & 24 volt for wirefeeders v Automatic Idle Control v Hourmeter v Electric starter v E.P.S. (engine protection system)

Recommended Process:
DC MMAW DC GTAW - Scratch Start GMAW (MIG) FCAW (Flux cored)

Optional Accessories:
Lead set (8M) Part No. 646325 Part No. OTD12/1002 Part No. 705700

Optional Wire Feeders:


VSF-2 CC/CV Wire feeder VAF-4 (CV)

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86

ARC EQUIPMENT

SECTION ONE
MPM 12/400K Diesel
WELDING D.C. Maximum output Rated output at 60% duty cycle Range of continuous control Open Circuit Voltage Mechanical protection Electrode diameter CC mode CV mode 400 amp - 36 volt 350 amp - 34 volt 30 - 400 amp 70 volt IP 23 Up to 8mm 30 - 400 amp 18 - 40 volt ENGINE Make/Type Number of cylinders Displacement Power Engine speed Cooling Fuel Fuel tank capacity Oil capacity Starter Battery Acoustic Noise @ 4M Kubota D 1105-E 3 1124 cc 25 HP 3000 rpm Water Diesel 36.5 litres 5.1 litres Electric 12 volt 77dB

WELDING EQUIPMENT ENGINE DRIVES


415V AUX 12kVA 240V 10kVA
AUXILIARY POWER Asynchronous alternator Three phase power Single phase power Frequency DIMENSIONS AND WEIGHT Dimensions Weight
AUX

DC
OUTPUT
12kVA 415 volt 10kVA 240 volt 50Hz H920mm x W730mm D1590mm 460Kg

The MPM 12/400K is a super silence, lightweight and compact welding and power plant, featuring 400 amps welding output with 12 kVA of auxiliary power. Powered by an ultra reliable 3 cylinder water cooled Kubota engine.

Contents:
MPM 12/400K Welder, 50mm2 Dinse Connectors, Operating Manual.

Features:
v KUBOTA 3 Cylinder 3000 rpm Water Cooled Engine v Constant Current / Constant Voltage DC Output v 30 - 400 amps Welding Output v 10 kVA 240 volt Auxiliary Power with ELCB protection v 12 kVA 415 volt Auxiliary Power with ELCB protection v Reliable & Efficient Asynchronous Alternator v Cellulose Compatible v Arc Force v Remote control socket with 110 volt & 24 volt for wirefeeders v Hourmeter v Electric Starter v Engine protection system for: battery charger, coolant temperature, low fuel, low oil pressure

Ordering Information:
MPM 12/400K Diesel Part No. 636804 Refer to Easy Find page 84 for optimum set-up

Recommended Process:
DC MMAW DC GTAW Scratch Start GMAW (MIG) FCAW (Flux core)

Optional Accessories:
Lead set (8M) Part No. 646325 Part No. OTD12/1002 Part No. 705700

Optional Wire Feeders:


VSF-2 CC/CV VAF-4 (CV)

MPM 20/500P Diesel


WELDING D.C. Maximum output Rated output at 100% duty cycle Range of continuous control Open Circuit Voltage Mechanical protection Electrode diameter CC mode CV mode 500 amp - 40 volt 400 amp - 36 volt 30 - 500 amp 70 volt IP 23 Up to 10mm 30 - 500 amp 18 - 40 volt ENGINE Make/Type Number of cylinders Displacement Power Engine speed Cooling Fuel Fuel tank capacity Oil capacity Starter Battery Acoustic Noise @ 4M Perkins D3.152.4 3 2500 cc 36HP 1500 rpm Water Diesel 60 litres 6.3 litres Electric 12 volt 78dB

415V AUX 20kVA

240V AUX 12kVA


AUXILIARY POWER Asynchronous alternator Three phase power Single phase power Frequency DIMENSIONS AND WEIGHT Dimensions Weight

DC
OUTPUT
20kVA 415 volt 12kVA 240 volt 50Hz H1100mm x W800mm x D1950mm 920Kg

The top of the range 500 has the 36HP, 3 cylinder Perkins running at 1500 rpm. This work horse produces 500 amps of welding power and a whopping 20 kVA of auxiliary power. Featuring full multi process, including air carbon arc gouging together with the ability to run additional operations from the auxiliary power supply.

Contents:
MPM 20/500P Welder, Welding Plugs, Operating Manual.

Ordering Information:
MPM 20/500P Diesel Part No. 636805 Refer to Easy Find page 84 for optimum set-up

Features:
v PERKINS 3 Cylinder 1500 RPM Water Cooled Engine v Constant Current / Constant Voltage DC Output v 30 - 500 amps Welding Output v 12 kVA 240 volt Auxiliary Power with ELCB Protection v 20 kVA 415 volt Auxiliary Power with ELCB Protection v Reliable & Efficient Asynchronous Alternator v Exceptional Cellulose & Gouging Performance v Arc Force v Remote control socket with 110 volt & 24 volt for wirefeeders v Hourmeter v Electric starter v Engine protection system for: battery charger, coolant temperature, low fuel, low oil pressure, over speed v Fuel Gauge

Recommended Process:
DC MMAW DC GTAW - Scratch Start GMAW - (MIG) FCAW - (Flux Cored) Arc Air Gouging

Optional Accessories:
Lead set (8M) Cable connections Part No. 646387 Part No. 646284 Part No. OTD12/1002 Part No. 705700

Optional Wire Feeders:


VSF-2 (CC/CV) VAF-4 (CV)

Email: cigweldsales@cigweld.com.au

87

Email: cigweldsales@cigweld.com.au

88

Plasma Cutting
Cuts
Steel, stainless steel, aluminium, cast iron, copper brass, titanium, magnesium alloys

Typical Usage
Metal fabrication, construction, weld repair, automotive repair, automotive racing, art and sculpting

Whether youre cutting shapes in ultra thin sheet metal or cutting thick aluminium, chances are air plasma is the right tool for the job. Plasma cuts any electrically conductable material with ease and minimal distortion.

Go anywhere. Cut anything.


From the unique Drag gun with built-in air compressor, which runs from a household 10 amp power point to the CUTMASTER 101 with its capacity to cut 32mm plate, we have a unit to fit your requirements.

PLASMA CUTTERS PRODUCT SELECTION:


Maximum Cutting Thickness* 3.2mm Severance Cut 4.8mm

Model Drag-Gun

Page 90

Gouging

Suitable Metals Steel, alum, stainless steel

Portable

Special Features Built-in air compressor

Typical Applications Auto shops, sheetmetal fabrication

1-Phase

AP40i Compact

92

9.5mm

12mm

Steel, alum, stainless steel

Lightweight, compact, ultra portable, 1Torch Technology

Auto shops, remote fabrication, maintenance

CutMaster 38

93

12.7mm

16mm

Steel, alum, stainless steel

Lightweight, inverter design 1Torch Technology with ATC

Fabrication, agriculture, auto shops

CutMaster 81

93

25.4mm

32mm

Steel, alum, stainless steel

Lightweight, Inverter design 1Torch Technology with ATC

Fabrication, manufacturing

CutMaster 101 3-Phase

94

32mm

38mm

Steel, alum, stainless steel

Lightweight, Inverter design 1Torch Technology with ATC

Heavy fabrication, construction, weld repair, maintenance,

AP 70

95

25mm

32mm

Steel, alum, stainless steel

Robust conventional design 1Torch Technology

Fabrication, manufacturing

AP 90

95

32mm

38mm

Steel, alum, stainless steel

Robust conventional design 1Torch Technology

Heavy fabrication, construction, weld repair, maintenance

*Maximum cutting capacity on mild steel

CLASS: Light Industrial Industrial Heavy Industrial

QUALITY KEY: Excellent Good/Fair (indicates performance within rated output range of unit)

89

ARC EQUIPMENT

WELDING EQUIPMENT PLASMA


DRAG-GUN
SPECIFICATIONS SUPPLY VOLTAGE: 240 volt 1 phase 50Hz SUPPLY PLUG LEAD: 10 amp DUTY CYCLE: 30% @ 12 amps GENUINE CUT: 3.2mm Mild Steel

SECTION ONE
Light Industrial
SEVERANCE CUT: 4.8mm PIERCE CAPACITY: 1.6mm

CUT 4.8mm

12
AMP
H F
WEIGHT: 25kg POWER SOURCE DIMENSIONS: H254mm x W229mm x D406mm

240
V

The Drag-Gun plasma cutting system with a built in air compressor brings complete portability to all of your sheet metal applications. The Drag-Gun delivers 1/8 cutting (3.2mm) capacity on carbon steel when operated on a 240 volt/10 amp circuit. The built- in air compressor assures clean dry air. This unique system, provides a full 12 amps of plasma cutting power. The Drag-Gun is out of the box ready to cut, JUST PLUG IT IN. The revolutionary Drag-Gun delivers price, performance and portability. The Smart Start Auto Pilot automatically restarts the cutting arc, making the Drag-Gun the ideal cutting tool for a wide variety of applications including expanded metal, HVAC spiral ducting, metal studs, construction and many more. Features:
v Built in air compressor v Designed to operate on a 240 volt 10 amp power point v Compact, lightweight & portable v External compressed air not required v Smart Start (auto pilot) v Auto restart Transtig 280 AC/DC Plant Contents

Ordering Information:
Drag-Gun
PCH-10 Breakdown

Part No. OTD1/1811

Plasma Cutting Torch Consumables:

ITEM
A B C D

DESCRIPTION Tip Air Shield Cup Electrode Gas Distributor PCH-10 70 deg Torch Head PCH-10 Torch with 6M leads

PART No. OTD9/6099* OTD9/6003 OTD9/6006* OTD9/6007* OTD9/0016 Part No OTD2/1020*

*Supplied with Plant Contents

Optional Accessories:
Circle Cutting Guide Roller & Radius Cutting Guide Part No. OTD7/3291 Part No. OTD7/7501

Drag-Gun Plant Contents:


Drag-Gun, Work cable 4.6M and clamp, PCH-10 Torch with 6M leads, Torch spares kit, Operating Manual.

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90

Introducing the FIRST UNIVERSAL Plasma Torch featuring SureLok MaximumLife electrode design

FEATURES INCLUDE
w NEW MaximumLife electrode w Innovative lock-in electrode w 1 year torch and leads warranty w New & improved parts life providing

lower operating costs


w New tough, extremely flexible leads w Ergonomic torch handle for

improved comfort & less fatigue

1Torch is a revolutionary design that will work well with high frequency pilot systems, blow apart pilot systems and touch start pilot systems. This innovative new torch does not start by moving the tip or electrode. It starts the pilot arc by moving an independent part known as a start cartridge. This patent pending device contains a moving element that initiates the pilot arc with or without high frequency. This allows the patented SureLok MaximumLife Electrode to remain locked in place, thereby maintaining perfect tip to electrode alignment and eliminating vulnerable moving parts from the torch head itself. The result is a precise, well defined cutting arc and longer parts life.

w Maximum arc visibility w Excellent gouging capabilities w Consumables from 30-100 amps w Drag cut at all current levels

The MaximumLife Electrode has an innovative design that extends electrode life and performance. The 1Torch consumable parts use the same technology introduced by Thermal Dynamics with the SureLok family of plasma torches. The 1Torch electrode locks into the torch head for positive position control and efficient cooling. The shaft of the electrode has special cooling fins. This results in longer life, fewer parts changes and more productivity.

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AP40i COMPACT
SPECIFICATIONS SUPPLY VOLTAGE: 240 volt 1 phase 50Hz POWER POINT: 15 amp DUTY CYCLE: 40% @ 40 amps output PANEL CONTROLS: 15-40 amp variable control PANEL INDICATORS: AC Power, Over Temperature, Gas, COMMERCIAL CUT: 9.5mm mild steel, stainless steel, aluminium PIERCE CAPACITY: 4.7mm SEVERANCE CUT: 12mm AIR PRESSURE: 450kPa

SECTION ONE
Light Industrial
CUT 12mm

40
AMP

240
V

AIR FLOW: 140 lpm WEIGHT: 10kg POWER SOURCE DIMENSIONS: H230mm x W185mm x D460mm

The 240 volt AP40i Compact is a lightweight compact and portable Air Plasma unit complete with adjustable output control (15-40 amps) and a pressure gauge and filter. This inverter produces high quality cutting performance with a smooth stable, precise Plasma cutting stream.

Features:
v Light weight compact and portable v Adjustable current setting (15-40 amps) v NEW 1Torch SureLok Technology v Improved torch parts life v Thermal and overload LED v Air pressure gauge with filter v LED status lights v 6M work leads v Shoulder strap

Ordering Information:
AP40i Compact Part No. 661540 1TorchSL60 with 6M lead Part No. OTD7/5200

Optional Accessories:
Circle Cutting Guide Roller & Radius Cutting Guide Part No. OTD7/3291 Part No. OTD7/7501

Plasma Torch Consumables:


DESCRIPTION Electrode, MaximumLife Tip 20A, Drag Tip 30A, Drag Tip 40A Drag Shield Cup PART No. OTD9/8215 OTD9/8205 OTD9/8206 OTD9/8207 OTD9/8218

R 2ND QUA 2004

D UPGRADEER T

tig 280 AC/DC Plant Contents AP40i Compact Plant Contents:


AP40i Compact, 6M work cable and clamp, 1Torch SL60, Operating Manual.

Plasma Torch Spare Parts:


DESCRIPTION Torch Head with O-rings O-ring Torch Head (large) O-ring Torch Head (small) Starter Cartridge PART No. OTD9/8219 OTD8/3487 OTD8/3486 OTD9/8213

MANUAL PIERCING TECHNIQUE When piercing a hole through a piece of material, the torch should be laid over on approximately a 30 angle. The torch trigger switch is then depressed, introducing the arc and plasma cutting stream. Care should be taken as to the direction the torch head is facing as molten metal may be initially projected for several metres before the plasma stream pierces through the material. Once the plasma stream has pierced the material the torch should be raised up to a 90 position to complete the cut This technical tip will maximise the life of the torch consumable parts. Good cutting!

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SECTION ONE
CUTMASTER 38
SPECIFICATIONS SUPPLY VOLTAGE: 240 volt 1 phase 50/60Hz SUPPLY LEAD: 16amps DUTY CYCLE: 35% @ 30 amps output PANEL CONTROLS: On/Off Switch RUN/SET Switch 20-30 amp variable control PANEL INDICATORS: AC Power, Over Temperature, Gas, DC Power COMMERCIAL CUT: 12.7mm steel, stainless steel, aluminium SEVERANCE: 16mm PIERCE CAPACITY: 6.4mm AIR PRESSURE: 460kPa

WELDING EQUIPMENT PLASMA


Industrial
CUT 16mm

30
AMP

240
V

AIR FLOW: 142 lpm PACKED WEIGHT: 24kg POWER SOURCE DIMENSIONS: H400mm x W254mm x D533mm

NEW ER T ND QUAR
2004

Thermal Dynamics introduces CUTMASTER 38 and a new standard of excellence in metal cutting. CUTMASTER 38 combines the reliability and rugged construction of the CUTMASTER power supply design with the new, high performance 1Torch plasma torch to create a new standard of performance for the thin gauge to 12.7mm metal cutting world. In the Thermal Dynamics tradition of quality and innovation, CUTMASTER 38 offers the features required for high performance plasma cutting. The new 1Torch design brings a new standard of cut quality and durability demanded by metal fabrication professionals. Features:
v v v v v v v v v v Rugged power source design ATC Advanced Torch Connection Supplied with 1Torch SureLok Technology Initiates pilot arc without HF Excellent cut speeds & unsurpassed cut quality Auto pilot restart for easy cutting on metal mesh Protective interlock circuit saves torch parts High visibility shield cup MaximumLife electrode improved parts life Ergonomic torch handle for comfort & control

CUTMASTER 38 Plant Contents:


CUTMASTER 38 power source, 1Torch SL60 (6M), work lead (6M), Built-in regulator, Spare parts kit, Operating Manual Information:

Ordering Information:
CUTMASTER 38 Plant Part No. OTD1/4620 1TorchSL60 with 6M lead Part No. OTD7/5204

Optional Accessories:
Circle Cutting Guide Roller & Radius Cutting Guide Part No. OTD7/3291 Part No. OTD7/7501 PART No. OTD9/8215 OTD9/8205 OTD9/8206 OTD9/8218

Plasma Torch Consumables:


DESCRIPTION Electrode, MaximumLife Tip 20A, Drag Tip 30A, Drag Shield Cup

Plasma Torch Spare Parts:


DESCRIPTION Torch Head with O-rings O-ring Torch Head (large) O-ring Torch Head (small) Starter Cartridge PART No. OTD9/8219 OTD8/3487 OTD8/3486 OTD9/8213

with ATC connection

CUTMASTER 81
SPECIFICATIONS SUPPLY VOLTAGE: 415 volt 3 phase 50Hz SUPPLY LEAD: 16amps DUTY CYCLE: 50% @ 60 amps output PANEL CONTROLS: On/Off Switch, RUN/SET Switch 20-60 amp variable control PANEL INDICATORS: AC Power, Over Temperature, Gas, DC Power COMMERCIAL CUT: 25.4mm steel, stainless steel, aluminium

Industrial
SEVERANCE: 32mm PIERCE CAPACITY: 12.7mm AIR PRESSURE: 480kPa

CUT 32mm

60
AMP

415
V

AIR FLOW: 190 lpm PACKED WEIGHT: 45kg POWER SOURCE DIMENSIONS: H439mm x W315mm x D696mm

NEW R D QUARTE N
2004

Thermal Dynamics introduces CUTMASTER 81 and a new standard of excellence in metal cutting. CUTMASTER 81 combines the reliability and rugged construction of the CUTMASTER power supply design with the new, high performance 1Torch plasma torch to create a new standard of performance for the thin gauge to 25.4mm metal cutting world. In the Thermal Dynamics tradition of quality and innovation, CUTMASTER 81 offers the features required for high performance plasma cutting. The new 1Torch design brings a new standard of cut quality and durability demanded by metal fabrication professionals. Features:
v Rugged power source design v ATC Advanced Torch Connection v Supplied with 1Torch SureLok Technology v Initiates pilot arc without HF v Excellent cut speeds & unsurpassed cut quality v Auto pilot restart for easy cutting on metal mesh v Protective interlock circuit saves torch parts v High visibility shield cup v MaximumLife electrode improved parts life v Ergonomic torch handle for comfort & control

Ordering Information:
CUTMASTER 81 Plant Part No. OTD1/1120/4 1TorchSL60 with 6M lead Part No. OTD7/5204

Optional Accessories:
Circle Cutting Guide Roller & Radius Cutting Guide Part No. OTD7/3291 Part No. OTD7/7501 PART No. OTD9/8215 OTD9/8205 OTD9/8206 OTD9/8207 OTD9/8208 OTD9/8209 OTD9/8210 OTD9/8225 OTD9/8226 OTD9/8218 OTD9/8237 OTD9/8235 OTD9/8243 OTD9/8241

Plasma Torch Consumables:


DESCRIPTION Electrode, MaximumLife Tip 20A, Drag Tip 30A, Drag Tip 40A Drag Tip, 40A, Cutting Tip, 50/55A, Cutting Tip, 60A, Cutting Tip, 40A, Gouging, shallow Tip, 40-100A, Gouging, deep Shield Cup Shield Cup Body Shield Cap, Drag, 50-60A Shield Cap, Deflector Shield Cap, Gouging

Plasma Torch Spare Parts:


DESCRIPTION Torch Head with O-rings O-ring Torch Head (large) O-ring Torch Head (small) Starter Cartridge PART No. OTD9/8219 OTD8/3487 OTD8/3486 OTD9/8213

with ATC connection

CUTMASTER 81 Plant Contents:


CUTMASTER 81 power source, 1Torch SL60 (6M), work lead (6M), Built-in regulator, Spare parts kit, Operating Manual

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CUTMASTER 101
SPECIFICATIONS SUPPLY VOLTAGE: 415 volt 3 phase 50Hz SUPPLY LEAD: 20amps DUTY CYCLE: 40% @ 80 amps output PANEL CONTROLS: On/Off Switch RUN/SET Switch 20-80 amp variable control PANEL INDICATORS: AC Power, Over Temperature, Gas, DC Power COMMERCIAL CUT: 32mm steel, stainless steel, aluminium

SECTION ONE
Heavy Industrial
SEVERANCE: 38mm PIERCE CAPACITY: 19mm AIR PRESSURE: 480kPa

CUT 38mm

80
AMP
AIR FLOW: 190 lpm PACKED WEIGHT: 45kg POWER SOURCE DIMENSIONS: H439mm x W315mm x D696mm

415
V

NEW ER T ND QUAR
2004

Thermal Dynamics introduces CUTMASTER 101 and a new standard of excellence in metal cutting. CUTMASTER 101 combines the reliability and rugged construction of the CUTMASTER power supply design with the new, high performance 1Torch plasma torch to create a new standard of performance for the thin gauge to 32mm metal cutting world. In the Thermal Dynamics tradition of quality and innovation, CUTMASTER 101 offers the features required for high performance plasma cutting. The new 1Torch design brings a new standard of cut quality and durability demanded by metal fabrication professionals. Features:
v Rugged power source design v ATC Advanced Torch Connection v Supplied with 1Torch SureLok Technology v Initiates pilot arc without HF v Excellent cut speeds & unsurpassed cut quality v Auto pilot restart for easy cutting on metal mesh v Protective interlock circuit saves torch parts v High visibility shield cup v MaximumLife electrode improved parts life v Ergonomic torch handle for comfort & control

Ordering Information:
CUTMASTER 101 Plant Part No. OTD1/1320/4 1TorchSL100 with 6M lead Part No. OTD7/5206

Optional Accessories:
Circle Cutting Guide Roller & Radius Cutting Guide Part No. OTD7/3291 Part No. OTD7/7501 PART No. OTD9/8215 OTD9/8205 OTD9/8206 OTD9/8207 OTD9/8208 OTD9/8209 OTD9/8210 OTD9/8231 OTD9/8211 OTD9/8212 OTD9/8225 OTD9/8226 OTD9/8227 OTD9/8228 OTD9/8218 OTD9/8237 OTD9/8235 OTD9/8236 OTD9/8243 OTD9/8241

Plasma Torch Consumables:


DESCRIPTION Electrode, MaximumLife Tip 20A, Drag Tip 30A, Drag Tip 40A Drag Tip, 40A, Cutting Tip, 50/55A, Cutting Tip, 60A, Cutting Tip, 70A, Cutting Tip, 80A, Cutting Tip, 90/100A, Cutting Tip, 40A, Gouging, shallow Tip, 40-100A, Gouging, deep Tip, 40-100A, Gouging, moderate Tip, 40-100A, Gouging, shallow Shield Cup Shield Cup Body Shield Cap, Drag, 50-60A Shield Cap, Drag, 70-100A Shield Cap, Deflector Shield Cap, Gouging

CUTMASTER 101 Plant Contents: with ATC connection


CUTMASTER 101 power source, 1Torch SL100 (6M), work lead (6M), Built-in regulator, Spare parts kit, Operating Manual

Plasma Torch Spare Parts:


DESCRIPTION Torch Head with O-rings O-ring Torch Head (large) O-ring Torch Head (small) Starter Cartridge PART No. OTD9/8219 OTD8/3487 OTD8/3486 OTD9/8213

THE

ADVANTAGE
v Tapered shield cup and small torch head allow excellent control when bevelling and gouging. SureLoks size, shape and long arc also make CUTMASTER an excellent tool for cutting and gouging in tight spaces where other torches will not fit. v Long arc length SureLok torches produce excellent cuts across a wide range of cutting conditions, from drag cutting with the tip directly on the material, to bevelling and gouging, where the tip must be held further away from material. SureLoks strong pilot arc and focused cutting power produce a long arc that gives operators more flexibility and control in demanding situations.

Thermal Dynamics SureLok torch technology is used throughout the CUTMASTER family. SureLok torches and consumable parts offer important advantages for hand or mechanised plasma cutting. v Improved cutting performance the patented electrode insertion design results in exact positioning of consumable parts, every time, with no special tools. This means a precise, well-defined cutting arc and more precise cuts. v Improved torch cooling means longer consumable parts life and lower operating costs. v Extended tip For maximum visibility and optimum performance in drag cutting. The extended tip provides a clear view of the cut in stand-off or drag cutting. Drag cutting with the tip in contact with the metal results in a narrow kerf, helps eliminate dross and results in greater precision on sheet metal.

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SECTION ONE
AP70 AIR PLASMA
SPECIFICATIONS SUPPLY VOLTAGE: 415 volt 3 phase 50Hz SUPPLY LEAD: 16amps DUTY CYCLE: 50% @ 70 amps output PANEL CONTROLS: Off Switch, Pressure gauge Two cutting positions PANEL INDICATORS: AC Power, Over Temperature, Gas COMMERCIAL CUT: 25.4mm steel, stainless steel, aluminium

WELDING EQUIPMENT PLASMA


Industrial
SEVERANCE: 32mm PIERCE CAPACITY: 12.7mm AIR PRESSURE: 480kPa

CUT 32mm

70
AMP

415
V

AIR FLOW: 190 lpm PACKED WEIGHT: 83.5kg POWER SOURCE DIMENSIONS: H665mm x W350mm x D690mm

RTER 2ND QUA 2004

NEW

The AP70 Air Plasma is a conventional, robust, high duty cycle plasma cutter. The AP70 combines reliability and rugged construction with the new high performance 1Torch to create a new standard of performance, cut quality, durability and parts life demanded by metal fabrication professionals. Features:
v Rugged power source design v Wheeling kit included v Supplied with 1Torch SureLok Technology v Initiates pilot arc without HF v Excellent cut speeds & unsurpassed cut quality v Protective interlock circuit saves torch parts v High visibility shield cup v MaximumLife electrode improved parts life v Ergonomic torch handle for comfort & control

Ordering Information:
AP70 AIR PLASMA Plant Part No. 661541 1TorchSL60 with 6M lead Part No. OTD7/5200

Optional Accessories:
Circle Cutting Guide Roller & Radius Cutting Guide Part No. OTD7/3291 Part No. OTD7/7501 PART No. OTD9/8215 OTD9/8205 OTD9/8206 OTD9/8207 OTD9/8208 OTD9/8209 OTD9/8210 OTD9/8231 OTD9/8225 OTD9/8226 OTD9/8218 OTD9/8237 OTD9/8235 OTD9/8243 OTD9/8241

Plasma Torch Consumables:


DESCRIPTION Electrode, MaximumLife Tip 20A, Drag Tip 30A, Drag Tip 40A Drag Tip, 40A, Cutting Tip, 50/55A, Cutting Tip, 60A, Cutting Tip, 70A, Cutting Tip, 40A, Gouging, shallow Tip, 40-100A, Gouging, deep Shield Cup Shield Cup Body Shield Cap, Drag, 50-60A Shield Cap, Deflector Shield Cap, Gouging

AP70 AIR PLASMA Plant Contents:


AP70 AIR PLASMA power source, 1Torch SL60 (6M), work lead (6M), Built-in regulator, Spare parts kit, Operating Manual

Plasma Torch Spare Parts:


DESCRIPTION Torch Head with O-rings O-ring Torch Head (large) O-ring Torch Head (small) Starter Cartridge PART No. OTD9/8219 OTD8/3487 OTD8/3486 OTD9/8213

AP90 AIR PLASMA


SPECIFICATIONS SUPPLY VOLTAGE: 415 volt 3 phase 50Hz SUPPLY LEAD: 20amps DUTY CYCLE: 50% @ 70 amps output PANEL CONTROLS: Off Switch, Pressure gauge Three cutting positions PANEL INDICATORS: AC Power, Over Temperature, Gas COMMERCIAL CUT: 32mm steel, stainless steel, aluminium SEVERANCE: 38mm PIERCE CAPACITY: 19mm AIR PRESSURE: 480kPa

Heavy Industrial

CUT 38mm

90
AMP

415
V

AIR FLOW: 190 lpm PACKED WEIGHT: 156kg POWER SOURCE DIMENSIONS: H725mm x W390mm x D805mm

NEW ER T ND QUAR
2004

The AP90 Air Plasma is a conventional, robust, high duty cycle plasma cutter. The AP90 combines reliability and rugged construction with the new high performance 1Torch to create a new standard of performance, cut quality, durability and parts life demanded by metal fabrication professionals. Features:
v Rugged power source design v Wheeling kit included v Initiates pilot arc without HF v Supplied with 1Torch SureLok Technology v Excellent cut speeds & unsurpassed cut quality v Protective interlock circuit saves torch parts v High visibility shield cup v MaximumLife electrode improved parts life v Ergonomic torch handle for comfort & control

Optional Accessories:
Circle Cutting Guide Roller & Radius Cutting Guide Part No. OTD7/3291 Part No. OTD7/7501 PART No. OTD9/8215 OTD9/8205 OTD9/8206 OTD9/8207 OTD9/8208 OTD9/8209 OTD9/8210 OTD9/8231 OTD9/8211 OTD9/8212 OTD9/8225 OTD9/8226 OTD9/8227 OTD9/8228 OTD9/8218 OTD9/8237 OTD9/8235 OTD9/8236 OTD9/8243 OTD9/8241

Plasma Torch Consumables:


DESCRIPTION Electrode, MaximumLife Tip 20A, Drag Tip 30A, Drag Tip 40A Drag Tip, 40A, Cutting Tip, 50/55A, Cutting Tip, 60A, Cutting Tip, 70A, Cutting Tip, 80A, Cutting Tip, 90/100A, Cutting Tip, 40A, Gouging, shallow Tip, 40-100A, Gouging, deep Tip, 40-100A, Gouging, moderate Tip, 40-100A, Gouging, shallow Shield Cup Shield Cup Body Shield Cap, Drag, 50-60A Shield Cap, Drag, 70-100A Shield Cap, Deflector Shield Cap, Gouging

AP90 AIR PLASMA Plant Contents:


AP90 AIR PLASMA power source, 1Torch SL100 (6M), work lead (6M), Built-in regulator, Spare parts kit, Operating Manual

Ordering Information:
AP90 AIR PLASMA Plant Part No. 661542 1TorchSL100 with 6M lead Part No. OTD7/5202

Plasma Torch Spare Parts:


DESCRIPTION Torch Head with O-rings O-ring Torch Head (large) O-ring Torch Head (small) Starter Cartridge PART No. OTD9/8219 OTD9/3487 OTD9/3486 OTD9/8213

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PLASMA REPLACEMENT TORCH SYSTEM AND CONSUMABLES

SECTION ONE

Introducing the First Universal Plasma Torch!


The 1Torch RPT torch is the first plasma cutting torch that performs with virtually all plasma cutting power supplies. The 1Torch works with high frequency start systems, CD start systems, touch start systems and moving parts (blow back) start systems. Install the 1Torch on your current plasma power supply and you immediately benefit from the latest in high performance torch technology available today.

Important Features Include:


New Ergonomic Torch Handle With a new, innovative, easy-touse torch trigger release, encapsulated protected torch head and precisely engineered grip, the 1Torch RPT torch is both easy and comfortable to use. Extended or Protected Consumable Parts We designed our consumable parts to adapt to your cutting style. By simply changing the shield cup, you can either have: An Extended Tip for greater visibility and control and precision drag cutting at low power. A Protected Tip for on-the-plate drag cutting at high power up to 100 amps. One Year Torch & Leads Warranty Precision Engineered Torch Consumable Parts
The 1Torch RPT torch introduces a completely new tip technology. Plasma gas management is an integral part of the tip design. Each tip is uniquely tuned to optimise cut performance at its rated cutting current. The result is precision gas management, longer consumable parts life and better cut performance across the entire range of 1Torch tips.

Lower Consumable Parts Inventories and Costs The less than 25 consumable parts used with the 1Torch RPT torch can replace over 575 different consumable parts used over a broad range of plasma systems. New, Improved Leads
1Torch Leads are lightweight, extremely flexible and tough the ideal combination of durability and ease of use.

ATC (Advanced Torch Connector) Quick Disconnect Option Our new quick disconnect design brings extra flexibility to any plasma system. Imagine being able to change out a damaged plasma cutting torch, easily convert from a hand to a machine torch operation, or simply put on a different size torch all in the matter of a few seconds and not have to use any tools to complete the task!

1Torch RPT torch and ATC connector are patent pending.

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ARC EQUIPMENT

SECTION ONE
PLASMA REPLACEMENT TORCH SYSTEM AND CONSUMABLES

WELDING EQUIPMENT PLASMA

One Torch for Virtually Any Plasma Cutting System!


Selecting the Right Torch Package for Your Needs . . . Its as easy as 1, 2, 3!

Adaptor Kit Selection


Select the appropriate Adaptor Kit from Chart 2 (pg. 99). If you selected a torch with the ATC Connection, you will also need an ATC Receptacle Adaptor (see Chart 1).

Torch and Leads Selection


Chart 1 (pg. 98) gives you all the information youll need to select the right torch. Torches are grouped into two sections SL60 and SL100 Hand Torches. Find the appropriate section, decide whether the standard RPT connection or the ATC Torch Connection is right for you, then select the torch with the desired amperage range and leads length.

Spare Parts Selection


From Chart 3 (pg. 99), select an RPT Spare Parts Kit or specific consumable parts that best suit your cutting requirements.

Torch Connection Options


The diagram below shows the differences between the Standard RPT and the ATC Torch connections.

Standard RPT Connection Power Supply RPT


(O2B)

A
Torch Adaptor Kit

ATC Torch Connection

B
ATC
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Power Supply
ATC Adaptor Kit Torch Adaptor Kit

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PLASMA REPLACEMENT TORCH SYSTEM AND CONSUMABLES

SECTION ONE

Torch and Lead Selection

Listed below are the Torch and Lead selection charts for the SL60 and SL100 Hand 1Torch RPT torches.

ORDERING INFORMATION Hand Torches


SL60
Light/Medium Duty Torch 20-60 Amps Duty Cycle 100% @ 60 Amps

SL100
Medium/Heavy Duty Torch 30-100 Amps Duty Cycle 100% @ 100 Amps

C AT N O .

DESCRIPTION

C AT N O .

DESCRIPTION

Standard RPT (O2B) Torch Connection


Torch & Leads
SL60 Hand Torch
7-5200
(20-60 Amps)

Standard RPT (O2B) Torch Connection


Torch & Leads
SL100 Hand Torch
7-5202
(30-100 Amps)

SL60, 75, 20 (6.1m) Torch/Leads

SL100, 75, 20 (6.1m) Torch/Leads

ATC Torch Connection


Torch & Leads
SL60 Hand Torch w/ ATC
7-5204
(20-60 Amps)

ATC Torch Connection


Torch & Leads
SL100 Hand Torch w/ ATC
7-5206
(30-100 Amps)

*SL60, 75, 20 (6.1m) Torch/Leads

*SL100, 75, 20 (6.1m) Torch/Leads

ATC Adaptor Kit


ATC Receptacle Adaptor
7-5207 ATC Receptacle Connector
* This receptacle adaptor is required for each power supply using an ATC torch connection. This is connected to the torch adaptor kit specific to each power supply.

ATC Adaptor Kit


ATC Receptacle Adaptor
7-5207 ATC Receptacle Connector
* This receptacle adaptor is required for each power supply using an ATC torch connection. This is connected to the torch adaptor kit specific to each power supply.

NOTES:

*Total lead length including torch should not exceed the maximum length specified by the power supply manufacturer.

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SECTION ONE
PLASMA REPLACEMENT TORCH SYSTEM AND CONSUMABLES

WELDING EQUIPMENT PLASMA

Adaptor Kit Selection

Listed below is the Adaptor Kit selection charts for the Hand 1Torch RPT torch.

Torch Adaptor Kits


Manufacturer
Power Supply Model
THERMAL DYNAMICS
PAK 3XR, 5XT, 5XR, 625XR, PAK 8XR, 10XR, 1250XR, PakMaster 75, 100 PakMaster 50XL/XLP, 75XL/XLP, 100XL/XLP CUTMASTER 50, 75, 100 PakMaster 25, 38XL, EconoPAK 25 Drag-Gun 38, PAK 2XT, PakMaster 50 w/ Smart Torch (Q.D.) PAK 5 PAK 10 7-3446 7-3434 7-3447 7-3443

The model of the plasma cutting system must be known to determine the adaptor kit required.

2
Catalogue Number
7-3454 7-3455 7-3461 7-3476 7-3477 7-3480 7-3481 7-3483 7-3484 7-3485 7-3431

Catalogue Number

Manufacturer
Power Supply Model
HYPERTHERM
Max 42*, 43*, 40cs* powermax 600*, 800*, 900* w/ Q.D. powermax 1100* powermax 1000*, 1250* Max 40cs* (w/o Q.D.) powermax 380* powermax 600* w/o Q.D. powermax 800*, 900* w/o Q.D. powermax 1650 powermax 350 powermax 190C

7-3445 7-3444 7-3436

LINCOLN
Pro-Cut 60
NOTES: Each Adaptor Kit includes connection fitting, electrical connectors and installation instruction sheets for the selected power supply.

HYPERTHERM, Max and powermax are registered trademarks of Hypertherm, Inc.; THERMAL DYNAMICS, PAK, CUTMASTER, PakMaster, EconoPAK, Dynapak and Drag-Gun are registered trademarks of Thermal Dynamics Corp.

ORDERING INFORMATION
Description Part No. Description Cat. No.

Spare Parts Selection

1 TORCH CONSUMABLES / PARTS


O-Ring O-Ring Electrode, MaximumLife Start Cartridge Tip, 20A, Drag Tip, 30A, Drag Tip, 40A, Drag Tip, 40A, Cutting Tip, 50/55A, Cutting Tip, 60A, Cutting Tip, 70A, Cutting Tip, 80A, Cutting Tip, 90/100A, Cutting Tip,A, Gouging Tip, B, Gouging Tip, C, Gouging Tip, D, Gouging Shield Cup Shield Cup Body, MaximumLife Shield Cap, Drag, 40A Shield Cap, Drag, 50-60A Shield Cap, Drag, 70-100A Shield Cap, Mach, 40A Shield Cap, Mach, 50-60A Shield Cap, Mach, 70-100A Shield Cap, Deflector Shield Cap, Gouging OTD8/3487 OTD8/3486 OTD9/8215 OTD9/8213 OTD9/8205 OTD9/8206 OTD9/8207 OTD9/8208 OTD9/8209 OTD9/8210 OTD9/8231 OTD9/8211 OTD9/8212 OTD9/8225 OTD9/8226 OTD9/8227 OTD9/8228 OTD9/8218 OTD9/8237 OTD9/8244 OTD9/8235 OTD9/8236 OTD9/8245 OTD9/8238 OTD9/8239 OTD9/8243 OTD9/8241

SL60 / SL100 1Torch Parts

3
99

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ARC EQUIPMENT

WELDING EQUIPMENT PLASMA


PLASMA REPLACEMENT TORCH SYSTEM AND CONSUMABLES
Thermal Dynamics SureLok torch technology is used throughout the CUTMASTER family. SureLok torches and consumable parts offer important advantages for hand or mechanised plasma cutting. v Improved cutting performance the patented electrode insertion design results in exact positioning of consumable parts, every time, with no special tools. This means a precise, well-defined cutting arc and more precise cuts. v Improved torch cooling means longer consumable parts life and lower operating costs. v Extended tip For maximum visibility and optimum performance in drag cutting. the extended tip provides a clear view of the cut in stand-off or drag cutting. Drag cutting with the tip in contact with the metal results in a narrow kerf, helps eliminate dross and results in greater precision on sheet metal.

SECTION ONE

v Tapered shield cup and small torch head allow excellent control when bevelling and gouging. SureLoks size, shape and long arc also make CUTMASTER an excellent tool for cutting and gouging in tight spaces where other torches will not fit. v Long arc length SureLok torches produce excellent cuts across a wide range of cutting conditions, from drag cutting with the tip directly on the material, to bevelling and gouging, where the tip must be held further away from material. SureLoks strong pilot arc and focused cutting power produce a long arc that gives operators more flexibility and control in demanding situations.

PLASMA ACCESSORIES
Circle Cutting Guide & Roller and Radius Cutting Guide This complete plasma roller guide kit can be used in conjunction with all Thermal Dynamics and many other brands of plasma torch. Cutting of shapes, circles or just straight lines become quick and easy with the roller guide system. Optimum tip height above the work piece is maintained at all times, improving efficiency and maximising the torch consumable parts life.
v Allows constant, optimum tip height v Improved cut quality v Enhanced tip life v Adaptable for cutting straight lines, circles and bevelling v Magnetic pivots for steel cutting v Suction pivots for non ferrous metals v Fits all thermal Dynamics torches and most other brands of torches

Circle Cutting Guide Roller and Radius Cutting Guide

Part No. OTD7/3291 Part No. OTD7/7501

Part No. OTD7/7501

Part No. OTD7/3291

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100

Plasma Torches & Consumable Parts

REMEMBER:
look for the mark on your plasma consumable parts and . . . GET WHAT YOURE PAYING FOR!

GENUINE
CONSUMABLES
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WELDING EQUIPMENT PLASMA


PLASMA TORCHES AND CONSUMABLES
WHEN WAS YOUR TORCH MADE?

SECTION ONE

PRE JANUARY 2000 SERIAL NUMBER IDENTIFICATION OF CUTTING TORCHES


Serial Number Example:

6 T 74 0021 6 T 74 0021 The first digit of a serial number identifies the year of manufacture. In the examples case, the 6 indicates the year 1996. 6 T 74 0021 The second digit (letter) of a serial number identifies the month of manufacture using the following chart.
Example T = January T - January H - February E - March R - April M - May A - June L - July D - August Y - September N - October C - November O - December

6 T 74 0021 The first two digits (numbers) after the month identify the actual model of torch, using the following reference chart.
Example 74 = PCH-M52 00 01 24 25 37 38 41 42 43 44 47 48 49 50 55 56 61 62 M200 U-51 PCH-20 (Supersede by 25) PCH/M-20 PCH/M30 (Supersede by 38) PCH/M30 4A (offset) 4A 4B 4BT PCH/M51 (Supersede by 49) PCH/M51 (Supersede by 49) PCH/M51 RTH-40S//PCH/M55P PCH50 (Supersede by 56) PCH/M50 6A 6B 63 68 73 74 75 76 80 81 82 83 84 85 86 87 88 89 91 92 PCM600 PCH/M150 PCH/M52 (Supersede by 74) PCH/M52 PCH/M53 (wo/ parts in place) PCH/M53 (w/ parts in place) PCH/M100 (Supersede by 82) PCH/M100 (Supersede by 82) PCH/M100 PCH/M35 PCH/M70 PCH/M140 PCH/M145 (Supersede by 88) PCH/M145 (Supersede by 89) PCH/M145 PCH145 PCH/M75 (Supersede by 92) PCH/M75

6 T 74 0021 The last four digits represents the unique torch serial number.
WHAT TORCH SHOULD YOUR MACHINE HAVE FOR OPTIMUM PERFORMANCE? Unit/Torch Comparison for Thermal Dynamics Cutting Systems:
UNIT Drag-Gun Drag-Gun 38 PakMaster 50XL Plus (pre January 2001) PakMaster75XL Plus (pre January 2001) PakMaster 50XL Plus (early 2001) PakMaster 75XL Plus (early 2001) PakMaster 100XL Plus (early 2001) PakMaster 7e PakMaster 9e AP40i Compact AP40i Compact PakMaster 25 PakMaster 50 PakMaster 75 TORCH PCH-10 PCH-25/38 PCH/M-40 PCH/M-60 PCH/M-62 (SureLok) PCH/M-102 (SureLok) PCH/M-102 (SureLok) PCH/M-102EC (SureLok) PCH/M-102EC (SureLok) PCH/M-35 Pre-June 2004 SL60 (1Torch)( post-June 2004) PCH-25 PCH/M-35 PCH/M-75 UNIT PakMaster 50XL PakMaster 75XL PakMaster 100XL Pak 5 Pak 5XR, Pak-625XR Pak 10XR Pak 1250XR Stak Pak II Pak-15XC Pak-44, Pak 45 CUTMASTER 38 CUTMASTER 81 CUTMASTER 101 AP70 AP90 TORCH PCH/M-28 PCH/M-75 PCH/M-100XL PCH-50 , PCM-4BT PCH/M-51, PCH/M-52, PCH/M-75 PCH/M-52, PCH/M-100 PCH/M-52 PCH/M-35, PCH/M-70, PCH/M-140 PCH/M-150 PCH/M-6B SL60 (1Torch) SL60 (1Torch) SL100 (1Torch) SL60 (1Torch) SL60 (1Torch)

PakMaster 100XL Plus (pre January 2001) PCH/M-80

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PLASMA TORCHES AND CONSUMABLES
PCH-10 for Drag-Gun

WELDING EQUIPMENT PLASMA

PCH-10 Consumables:
ITEM A B C D E DESCRIPTION Tip Air Shield Cup Electrode Gas Distributor Shield Cup - Crown Torch Head 70 Torch Head halves PCH-10 Torch, 70 (6M) PART No. OTD9/6099 OTD9/6003 OTD9/6006 OTD9/6007 OTD9/0016 OTD9/0016 OTD9/6259 OTD2/1020

Plasma Torch Spare Parts

PCH-25/38 for PakMaster 25, Drag-Gun 38 PCH-25 Consumables:


ITEM A B C D E DESCRIPTION Tip Air Shield Cup Electrode Gas Distributor Shield Cup - Crown Torch Head 70 Torch Head halves PCH-25/38 Torch, 70 (7.6M) PART No. OTD9/6099 OTD9/6003 OTD9/6006 OTD9/6007 OTD9/0016 OTD9/5807 OTD9/6259 OTD2/0251

Plasma Torch Spare Parts

PCH/M-28 for PakMaster 50, Stak Pak II PCH/M-28 & PCH/M-35 Consumables:
ITEM A B C D E DESCRIPTION Tip Air Shield Cup Electrode Gas Distributor Shield Cup - Crown Torch Head 70 Torch Head halves PCH-28 Torch, 70 (7.6M) PART No. OTD9/6099 OTD9/6003 OTD9/6006 OTD9/6007 OTD9/0016 OTD9/5807 OTD9/6259 OTD2/5001

Plasma Torch Spare Parts

AP30 for Transplasma AP30 AP 30 Consumables:


ITEM 1 2 3 DESCRIPTION Gas Diffuser Drag Tip Electrode PART No. 676503 676501 676502

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PLASMA TORCHES AND CONSUMABLES
PCH/M-51 Pak 5XR, Pak 625XR

SECTION ONE

PCH/M-51 Consumables:
ITEM A A A A B B C C C C D D DESCRIPTION Tip - Gouging Tip 10-40 amp Air Tip 10-60 amp Air Tip 65 amp Air Electrode Electrode Shield Cup Ceramic Shield Cup - Vespel - Long Shield Cup - Vespel - Std Shield Cup - Phenolic - Std Shield Cup-Crown (fits over OTD8/2159) Shield Cup - Crown Ceramic Torch Head 70 Torch Head 180 PCH-51 Torch 70 (7.6M) PART No. OTD9/5724 OTD9/5718* OTD9/5631 OTD8/3321* OTD9/5633 OTD9/5720* OTD9/5630 OTD8/2151* OTD8/2152* OTD8/2159 OTD9/5779* OTD8/5526 OTD9/5635 OTD9/5634 OTD2/2860

C D

Plasma Torch Spare Parts

* Represents Part Numbers no longer available from CIGWELD and represents reference data only.

PCH/M-52 for Pak 625XR, Pak 1250XR, Pak 10XR PCH/M-52 Consumables:
ITEM A A A A A A A A A B B B C C C C C D DESCRIPTION Tip 35 amp Air Tip 45-55 amp Air Tip 60-70 amp Air Tip 80 amp Air Tip 105 amp Air Tip Gouging Tip, Gouging 70 amp .078 Tip, Gouging 105 amp .093 Tip, Gouging 105 amp .113 Electrode-Air Electrode-Air (Plated) Electrode-Multi-Gas Shield Cup - Crown Ceramic Shield Cup - Drag - Vespel Shield Cup - Gouging Ceramic Shield Cup - Phenolic-Std Shield Cup - Std Ceramic Shield Cup-Crown (fits over OTD9/5781) Torch Head 70 Torch Head 180 PCH-52 Torch 70 (7.6M) PART No. OTD9/5702 OTD9/5618* OTD9/5707 OTD9/5782* OTD9/5708 OTD8/5129* OTD9/5709* OTD9/5710 OTD9/5713 OTD8/3331* OTD9/5619 OTD9/5711 OTD9/5694 OTD8/5712* OTD9/5128* OTD9/5781 OTD9/5617 OTD9/5780* OTD9/5642 OTD9/5643 OTD2/2936

C D

Plasma Torch Spare Parts

* Represents Part Numbers no longer available from CIGWELD and represents reference data only.

PCH/M-60 PakMaster 75XL Plus (Pre January 2001) PCH/M-60 Consumables:


ITEM 1 1 2 3 3 3 4 4 5 6 7 DESCRIPTION Shield Cup Shield Cup Crown Coil Spring Tip, Cutting, 60 amp, Air/N2 Tip, Cutting 35 amp, Drag Tip, Gouging Gas Distributor, Cutting Gas Distributor, Gouging Electrode, Air/N2 O-Ring Torch Head 70 PCH-60 Torch 70 (7.6M) PART No. OTD8/7500 OTD8/7507 OTD9/7501 OTD9/7726 OTD8/7503 OTD8/7506 OTD8/7501 OTD8/7508 OTD8/7502 OTD8/0532 OTD9/8075* OTD2/6660*

2 1

5 3 4 6

Plasma Torch Spare Parts

* Represents Part Numbers no longer available from CIGWELD and represents reference data only.

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PLASMA TORCHES AND CONSUMABLES
PCH/M-62 for PakMaster 50XL Plus (Early 2001)

WELDING EQUIPMENT PLASMA

PCH/M-62 Consumables:
ITEM 1 2 3 4 4 4 5 6 7 DESCRIPTION Stand-off Cutting Guide Shield Cup, 40 amp Coil Spring Tip, 40 amp, Drag Tip, 40 amp, Stand-off Tip, 40 amp, Gouging Gas Distributor 40 amp Electrode O-Ring Torch Head 70 PCH-62 Torch 70 (6M) PART No. OTD9/8415 OTD9/8400 OTD9/7501 OTD9/8411 OTD9/8412 OTD9/8416 OTD9/8401 OTD9/8402 OTD8/0532 OTD9/8410* OTD7/6220

5 2 1 3 4

Plasma Torch Spare Parts

* Represents Part Numbers no longer available from CIGWELD and represents reference data only.

PCH/M-80 for PakMaster 100XL Plus (Pre January 2001) PCH/M-80 Consumables:
ITEM 1 1 2 3 3 3 3 4 4 5 6 DESCRIPTION Shield Cup Crown Shield Cup Coil Spring Tip, Cutting, 80 amp, Air/N2 Tip, Cutting, 55 amp, Air/N2 Tip, Cutting, 35 amp, Drag Tip, Gouging Gas Distributor, Cutting Gas Distributor, Gouging Electrode, Air N2 O-Ring Torch Head 70 PCH-80 Torch 70 (7.6M) PART No. OTD8/7500 OTD8/7507 OTD9/7501 OTD9/7728 OTD8/7504 OTD8/7503 OTD8/7506 OTD8/7501 OTD8/7508 OTD8/7502 OTD8/0532 OTD9/8075* OTD2/0080*

2 1

5 3 4 6

Plasma Torch Spare Parts

* Represents Part Numbers no longer available from CIGWELD and represents reference data only.

PCH/M-100XL for PakMaster 100 XL PCH/M-100XL Consumables:


ITEM 1 1 2 3 3 3 3 3 4 4 5 DESCRIPTION Shield Cup - Standard Shield Cup - Crown Shield Cup - Maximum Life Canted Coil Spring Tip, Drag 35 amp Tip, Stand-off 55 amp Tip, Stand-off 70 amp Tip, Gouging Gas Distributor - Cutting Gas Distributor - Gouging Electrode Torch Head 70 Torch Head 180 PCH-100XL Torch 70 (7.6M) PART No. OTD8/7500 OTD8/7507 OTD8/7496 OTD9/7501 OTD8/7503 OTD8/7504 OTD8/7505 OTD8/7506 OTD8/7501 OTD8/7508 OTD8/7502 OTD8/7510 OTD8/7512 OTD2/0001

2 1

5 3 4 6

Plasma Torch Spare Parts

PCH/M-102 for PakMaster 75XL Plus (Early 2001), PakMaster 100XL Plus (Early 2001) PCH/M-102 Consumables:
ITEM 1 1 2 3 4 4 4 4 5 5 6 7 DESCRIPTION Stand-off Cutting Guide Crown Shield Cup Shield Cup, Cutting Coil Spring Tip, 40 amp, Cutting Tip, 60 amp, Cutting Tip, 80 amp, Cutting Tip, Gouging Gas Distributor, Cutting Gas Distributor, Gouging Electrode O-Ring Torch Head 70 PCH-102 Torch 70 (6M) PART No. OTD8/7575 OTD8/7507 OTD8/7500 OTD9/7501 OTD8/7503 OTD9/7726 OTD9/7728 OTD8/7506 OTD8/7501 OTD8/7508 OTD9/8402 OTD8/0532 OTD9/8405 OTD7/7530SL

5 2 1 3 4

Plasma Torch Spare Parts

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PLASMA TORCHES AND CONSUMABLES
PCH/M-102EC for PakMaster 7e, PakMaster 9e

SECTION ONE

PCH/M-102EC Consumables:
ITEM 1 1 2 3 4 4 4 4 5 6 7 DESCRIPTION Stand-off Cutting Guide Shield Cup, Crown Shield Cup, Cutting Coil Spring Tip, 40 amp, Cutting Tip, 60 amp, Cutting Tip, 80 amp, Cutting Tip, Gouging Gas Distributor, Cutting Electrode O-Ring Torch Head 70 PCH-102EC Torch 70 (6M) PART No. OTD8/7575 OTD8/7507 OTD8/7500 OTD9/7501E OTD8/7503 OTD9/7726 OTD9/7728 OTD8/7506 OTD8/7501 OTD9/8402 OTD8/0532 OTD9/8405 OTD0/7062EC

5 2 1 3 4

Plasma Torch Spare Parts

PCH/M-150 for Pak 15XC PCH/M-150 Consumables:


ITEM C C C C N/S A A A A A A A A A A A A B B B DESCRIPTION Shield Cup - Std - Ceramic Front Shield Cup - Std - Metal Front Shield Cup - Copper (Tip Exp.) Shield Cup - Ceramic (Tip Exp.) Shield Cup-Gouging Tip 50 amp Air Tip 100 amp Air Tip 150 amp Air Tip 50 amp O2 Tip 100 amp O2 Tip 150 amp O2 Tip 50 amp N2 Tip 100 amp N2 Tip 150 amp N2 Tip 150 amp Ar/H2 Tip, Gouging 85 amp .078 Tip, Gouging 150 amp .120 Electrode-Air Electrode-O2 Electrode-N2, Ar-H2 PCH-150 70 deg Torch head PCH-150 90 deg Torch head PCM-150 180 deg Torch head PCM-145 180 deg Torch head PART No. OTD9/5750 OTD9/5790 OTD9/5801* OTD9/5758 OTD9/5774 OTD9/5748 OTD9/5747 OTD9/5746 OTD9/5753* OTD9/5752* OTD9/5751* OTD9/5765* OTD9/5766* OTD9/5767 OTD9/5775* OTD9/5756* OTD9/5755 OTD9/5749 OTD9/5760* OTD9/5754* OTD9/5743 OTD9/5744* OTD9/5745* OTD9/6410*

Plasma Torch Spare Parts

* Please note these parts are no longer available from CIGWELD these are original US catalogue numbers and are in this book as a reference only. N/S = Not Shown.

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PLASMA TORCHES AND CONSUMABLES
SL60 Torch for AP40i, AP70, CUTMASTER 38, CUTMASTER 81

WELDING EQUIPMENT PLASMA

SL60 Consumables:
DESCRIPTION Electrode, MaximumLife Tip 20A, Drag Tip 30A, Drag Tip 40A Drag Tip, 40A, Cutting Tip, 50/55A, Cutting Tip, 60A, Cutting Tip, 40A, Gouging, shallow Tip, 40-100A, Gouging, deep Shield Cup Shield Cup Body Shield Cap, Drag, 50-60A Shield Cap, Deflector Shield Cap, Gouging PART No. OTD9/8215 OTD9/8205 OTD9/8206 OTD9/8207 OTD9/8208 OTD9/8209 OTD9/8210 OTD9/8225 OTD9/8226 OTD9/8218 OTD9/8237 OTD9/8235 OTD9/8243 OTD9/8241 OTD9/8219 OTD8/3487 OTD8/3486 OTD9/8213

Plasma Torch Spare Parts


Torch Head with O-rings O-ring torch head (large) O-ring torch head (small) Starter cartridge

SL100 Torch for AP90, CUTMASTER 101 SL100 Consumables:


DESCRIPTION Electrode, MaximumLife Tip 20A, Drag Tip 30A, Drag Tip 40A Drag Tip, 40A, Cutting Tip, 50/55A, Cutting Tip, 60A, Cutting Tip, 70A, Cutting Tip, 80A, Cutting Tip, 90/100A, Cutting Tip, 40A, Gouging, shallow Tip, 40-100A, Gouging, deep Tip, 40-100A, Gouging, moderate Tip, 40-100A, Gouging, shallow Shield Cup Shield Cup Body Shield Cap, Drag, 50-60A Shield Cap, Drag, 70-100A Shield Cap, Deflector Shield Cap, Gouging PART No. OTD9/8215 OTD9/8205 OTD9/8206 OTD9/8207 OTD9/8208 OTD9/8209 OTD9/8210 OTD9/8231 OTD9/8211 OTD9/8212 OTD9/8225 OTD9/8226 OTD9/8227 OTD9/8228 OTD9/8218 OTD9/8237 OTD9/8235 OTD9/8236 OTD9/8243 OTD9/8241 OTD9/8219 OTD8/3487 OTD8/3486 OTD9/8213

Plasma Torch Spare Parts


Torch Head with O-rings O-ring torch head (large) O-ring torch head (small) Starter cartridge

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WELDING EQUIPMENT ACCESSORIES


ELECTRODE HOLDERS
Twistlock Electrode Holder 250 AMP Part No. 646165
v Electrode capacity up to 5mm v Fully insulated v High quality v Durable v Complies to AS2826, Type A requirements

SECTION ONE

Type A t Complian

AS2826

v Designed for AS1674.2 category A, B and C environments

Twistlock Electrode Holder 400 AMP Part No. 646142 v Electrode capacity up to 5mm v Fully insulated Type A t v High quality Complian v Durable v Complies to AS2826, Type A requirements v Designed for AS1674.2 category A, B and C environments Twistlock Electrode Holder 600 AMP Part No. 646343
v Electrode capacity up to 8mm v Heavy duty high quality construction v Fully insulated v High performance v Heat resistant fibreglass handle

AS2826

Twistlock Electrode Holder 250 AMP Part No. CEH250TL


v Electrode capacity up to 5mm v Fully insulated v High quality v Durable

Twistlock Electrode Holder 400 AMP Part No. CEH400TL v Electrode capacity up to 5mm v Fully insulated v High quality v Durable

Twistlock Electrode Holder 600 AMP Part No. CEH600TL


v Electrode capacity up to 6.3mm v Fully insulated v High quality v Durable holder

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SECTION ONE
Tweco Tong Electrode Holder 400 AMP Part No. 646344
v EXTRA HEAVY DUTY

WELDING EQUIPMENT ACCESSORIES

v Electrode capacity up to 9.5mm v Fully insulated v All position electrode grip featuring ultra quick electrode change v Long life cool running tong holder

Tong Electrode Holder 400 AMP Part No. 646214


v Electrode capacity up to 6mm v Fully insulated v All position electrode grip featuring ultra quick electrode change

Tong Electrode Holder 200 AMP Part No. CEH200T


v Electrode capacity up to 3.2mm v Economical v Fully insulated

Tong Electrode Holder 400 AMP Part No. CEH400T


v Electrode capacity up to 5mm v Economical v Fully insulated

Tong Electrode Holder 400 AMP Part No. CEH600T


v Electrode capacity up to 6.3mm v Economical v Fully insulated

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WELDING EQUIPMENT ACCESSORIES


CHIPPING HAMMER
Part No. 646215
v Shock resistant wire spring handle

SECTION ONE

v Hardened steel head,featuring pointed and chisel ends

STEEL BRISTLE WIRE BRUSH


Steel Bristle Wire Brush FOUR ROW STRAIGHT Part No. 646363

Steel Bristle Wire Brush THREE ROW CONVERGING Part No. 646364

Stainless Steel Bristle Wire Brush FOUR ROW STRAIGHT Part No. 646365

CABLE CONNECTORS
CABLE CONNECTOR 300 AMP Tapered Twist Lock Up to 50mm2 CABLE CONNECTOR 500 AMP Tapered Twist Lock Up to 70mm2 DINSE CABLE CONNECTOR 25mm2 MALE DINSE CABLE CONNECTOR 25mm2 FEMALE DINSE CABLE CONNECTOR 50mm2 MALE DINSE CABLE CONNECTOR 50mm2 FEMALE Part No. 646161 Part No. 646162 Part No. 705152 Part No. 705153 Part No. 704461 Part No. 705154

DINSE CABLE CONNECTOR 70mm2 MALE DINSE CABLE CONNECTOR 70mm2 FEMALE

Part No. 705155 Part No. 705156

DINSE PANEL SOCKET 25mm2 DINSE PANEL SOCKET 50mm2

Part No. 7977159 Part No. 704460

CRIMPED FITTED CABLE LUGS


CABLE SIZE 16-25mm2 Hole size 13mm Shipper Hole size 13mm Packet CABLE SIZE 25-50mm2 Hole size 13mm Shipper Hole size 14mm Packet CABLE SIZE 50-70mm2 Hole size 13mm Shipper CABLE SIZE 70-95mm2 Hole size 19mm Shipper Hole size 16mm Packet = 15 ea = 5 ea = 15 ea = 5 ea = 15 ea = 15 ea = 5 ea Part No. KP2453 Part No. CL300S Part No. KP774 Part No. CL500M Part No. KP887 Part No. KP892 Part No. CL750L

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SECTION ONE
WORK CLAMPS
Spring Loaded 200 AMP Part No. 646348

WELDING EQUIPMENT ACCESSORIES

Spring loaded jaws Copper jaws with copper braided shunt Zinc plate steel construction 200 amp @ 60% duty cycle Precision Swiss quality Heavy duty clamp M8 mounting stud Jaws opening : Height 38mm Depth 63mm v Suits up to 25mm2 welding cable
v v v v v v v v

Spring Loaded 400 AMP Part No. 646349 Spring loaded jaws Copper jaws with copper braided shunt Zinc plate steel construction 400 amp @ 60% duty cycle Precision Swiss quality Heavy duty clamp M10 mounting stud Jaws opening : Height 63mm Depth 76mm v Suits up to 70mm2 welding cable
v v v v v v v v

Spring Loaded 600 AMP Part No. 646350 Spring loaded jaws Copper jaws with copper braided shunt Zinc plate steel construction 600 amp @ 60% duty cycle Precision Swiss quality Heavy duty clamp M10 mounting stud Jaws opening : Height 76mm Depth 76mm v Suits up to 95mm2 welding cable
v v v v v v v v

Spring Loaded 200 AMP Part No. CWC200 Spring loaded jaws Steel jaws with copper braided shunt Zinc plate steel construction 200 amp @ 35% duty cycle M8 mounting stud Jaws opening : Height 50mm Depth 60mm v Suits up to 25mm2 welding cable
v v v v v v

Spring Loaded 250 AMP Part No. KP301R Spring loaded jaws Brass jaws with copper braided shunt Zinc plate steel construction 250 amp @ 60% duty cycle M8 mounting stud Jaws opening : Height 80mm Depth 90mm v Suits up to 35mm2 welding cable
v v v v v v

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WELDING EQUIPMENT ACCESSORIES


Spring Loaded 400 AMP Part No. CWC400 Spring loaded jaws Copper jaws with copper braided shunt Zinc plate steel construction 400 amp @ 60% duty cycle M8 mounting stud Jaws opening : Height 60mm Depth 100mm v Suits up to 70mm2 welding cable
v v v v v v

SECTION ONE

Spring Loaded 150 AMP Part No. CWC150 Spring loaded jaws All brass construction 150 amp @ 60% duty cycle Compact durable clamp M6 mounting stud Jaws opening : Height 40mm Depth 60mm v Suits up to 25mm2 welding cable
v v v v v v

Spring Loaded 500 AMP Part No. CWC500 Spring loaded jaws All brass construction 500 amp @ 60% duty cycle Compact durable clamp M6 mounting stud Jaws opening : Height 80mm Depth 80mm v Suits up to 95mm2 welding cable
v v v v v v

G Clamp 500 AMP Part No. 646351


v All brass construction with steel fixing screw v 500 amp @ 60% duty cycle v Compact durable clamp v Jaws opening :

Height 42mm Depth 40mm v Suits up to 95mm2 welding cable

Tong Clamp 500 AMP Part No. 646352 All brass construction with copper shunt 500 amp @ 60% duty cycle M8 mounting stud Jaws opening : Height 100mm Depth 140mm v Suits up to 70mm2 welding cable
v v v v

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SECTION ONE
Rotary Clamp 250 AMP Part No. 646353

WELDING EQUIPMENT ACCESSORIES

v Highly efficient 360 degree rotating clamp v All copper construction with copper shunt v 250 amp @ 60% duty cycle v M8 mounting stud v Suits up to 95mm2 welding cable

Rotary Clamp 500 AMP Part No. 646354


v Highly efficient 360 degree rotating clamp v All copper construction with copper shunt v 500 amp @ 60% duty cycle v M8 mounting stud v Suits up to 95mm2 welding cable

Rotary Clamp 1000 AMP Part No. 646355


v Highly efficient 360 degree rotating clamp v All copper construction with copper shunt v 1000 amp @ 60% duty cycle v M8 mounting stud v Suits up to 2 off 95mm2 welding cables

WELD MEASUREMENT GAUGES


NAKA GAUGE Measures leg length, root gap, plate thickness, convexity, wire and rod diameter, height of welds. Part No. 646265

METRIC FILLET GAUGE

Part No. CIGAGE

Economical gauge to measure leg length and throat thickness.

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WELDING EQUIPMENT ACCESSORIES


SPATTER-SAFE
Spatter release agent. Ozone safe, User safe, Non flammable, Low toxicity, effective and economical. 400mL PUMP CAN 1 LITRE 5 LITRE 20 LITRE 400mL Pump Sprayer

SECTION ONE

Part No. 704814 Part No. 704815 Part No. 704816 Part No. 704817 Part No. 704818

Genuine COMET 500 MIG AND TIG REGULATORS AND FLOWMETRES


Regulator/Flowgauge MIG and TIG COMET Argon type with flowmeter gauge MUREX Argon type with flowmeter gauge Part No. 301526 Part No. 310224

Regulator MIG and TIG Pre set at 200kPa, for use with 301711, 301710, 310277, 310276

Part No. 301527

Flowmeter TIG Flow rates are 1-15 litres/min Part No. 301710

Flowmeter MIG Flow rates are 10-40 litres/min Part No. 301711

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SECTION ONE

WELDING EQUIPMENT ACCESSORIES

Genuine COMET 500 MIG AND TIG REGULATORS AND FLOWMETERS


Flowmeter Set Flow Restrictors PART No. 310277 310276 DESCRIPTION MIG TIG FLOW RATE 15lpm @ 200kPa 8lpm @ 200kPa

CO2 Welding Regulator PART No. 310100 DESCRIPTION 310SR High Flow CO2 Regulators FLOW RATE 60 lpm

DRYING OVENS
Portable Drying Oven: Part No. VB1689 Specifically designed to prevent moisture pick-up in manual arc electrodes. The variable temperature setting enables electrodes to be maintained for optimum performance. ELECTRODE CAPACITY: 11kg. DIMENSIONS: VB1689 EXTERNAL INTERNAL Width 178mm 137mm Height 165mm 124mm Depth 556mm 489mm WEIGHT: 11kg SPARE PARTS: 646202 Element 300W Supply required 240 volts 50Hz AC Maximum temperature: 120 Deg. C Supply Plug Lead: 10amps Bench Drying Oven: Part No. VB1690 Specifically designed to prevent moisture pick-up in manual arc electrodes. The variable temperature setting enables electrodes to be maintained for optimum performance. Has a double walled insulated cabinet with bottom mounted elements to ensure even heat distribution. The oven has four open rod shelves, and an adjustable thermostat to maintain the selected temperature. ELECTRODE CAPACITY: 112kg. DIMENSIONS: VB1690 EXTERNAL INTERNAL Width 584mm 445mm Height 711mm 496mm Depth 635mm 533mm WEIGHT: 76kg SPARE PARTS: 646202 Element 2000 646203 Thermostat Supply required 240 volts 50Hz AC Maximum temperature: 260 Deg. C Supply Plug Lead: Not supplied

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WELDING LEAD SETS
3M Lead Set 200 AMP

SECTION ONE

Part No. 646386 v Electrode holder complies to AS2826, Type A requirements v Designed for AS1674.2 category A, B and C environments Electrode lead: v CIGWELD 250 amp electrode holder v 3 metre double insulated 16mm2 welding cable v 25mm2 dinse connector Work lead: v 200 amp work clamp v 3 metre double insulated 16mm2 welding cable v 25mm2 dinse connector

Type A t Complian

AS2826

5M Lead Set 200 AMP Part No. 646323 v Electrode holder complies to AS2826, Type A requirements v Designed for AS1674.2 category A, B and C environments Electrode lead: v CIGWELD 250 amp electrode holder v 5 metre double insulated 16mm2 welding cable v 25mm2 dinse connector Work lead: v 200 amp work clamp v 5 metre double insulated 16mm2 welding cable v 25mm2 dinse connector

Type A t Complian

AS2826

8M Lead Set 400 AMP Part No. 646325 v Electrode holder complies to AS2826, Type A requirements v Designed for AS1674.2 category A, B and C environments Electrode lead: v CIGWELD 400 amp electrode holder v 8 metre double insulated 35mm2 welding cable v 50mm2 dinse connector Work lead: v 400 amp work clamp v 8 metre double insulated 35mm2 welding cable v 50mm2 dinse connector

Type A t Complian

AS2826

8M Lead Set 500 AMP Part No. 646387 Electrode lead: v CIGWELD 600 amp electrode holder v 8 metre double insulated 50mm2 welding cable v 50mm2 dinse connector Work lead: v 500 amp work clamp v 8 metre double insulated 16mm2 welding cable v 50mm2 dinse connector

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SECTION ONE
SUPERFLEX WELDING CABLES

WELDING EQUIPMENT ACCESSORIES

TRANSARC SUPERFLEX is a premium grade copper welding cable which offers flexibility over a wide range of environmental conditions and performance benefits over welding cables previously available to the welding industry. These features when combined with sequential metre marking and distributor friendly spool packaging result in one of the best welding cables available today. TRANSARC SUPERFLEX is resistant to attack from most chemicals found in welding related environments as well as sea water, ozone and ultra violet rays.

STANDARD DOUBLE INSULATED 16mm2 150M Spool 250A @ 30% 25mm2 150M Spool 333A @ 30% 35mm2 100M Spool 416A @ 30% 50mm2 100M Spool 527A @ 30% 70mm2 50M Spool 655A @ 30% 95mm2 50M Spool 794A @ 30%

Part No. 7901220 Part No. 7901221 Part No. 7901222 Part No. 7901223 Part No. 7901224 Part No. 7901225

MIG PLIERS
A universal tool suitable for loosening or tightening contact tips,rapid and precise cutting of welding wire,time-saving cleaning of protective gas nozzles and removal of protective gas nozzles Size No 1 - Nozzle I.D.12-15mm Size No 2 - Nozzle I.D.15mm & above Part No. 705000 Part No. 705001

WIRE SPOOL LOCATING BLOCK


Wire Spool Locating Block v Fits steel welding wire spools: aluminium, stainless steel, hardfacing v Provides an accurate locating hole for the wire feeder spool hub locating pin v Prevents any backlash v Assists in smooth feedability Part No. 715001

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117

ARC EQUIPMENT

WELDING EQUIPMENT ACCESSORIES


ADAPTORS
Lug to 25mm2 Dinse: 25mm2 Dinse cable connector

SECTION ONE

Part No. 706552

Lug to 50mm2 Dinse: 50mm2 Dinse cable connector

Part No. 706551

TIG WELDING KIT with GAS VALVE and 25mm2 DINSE CONNECTOR
Ordering Information:
TIG Welding Kit (v) Part No. 700706
Part No. 305710402 Part No. BGSAK2 Part No. 700638 Part No. 700433 Part No. 301527 Part No. 301710 Part No. LP112

Contents:
SA17VFDI 190 amp TIG Torch Torch Accessories Kit Work Lead (4M) Gas Hose Regulator Flowmeter Gas Connection Kit 5/8 - 18 RH

TIG WELDING KIT with TORCH SWITCH and 25mm2 DINSE CONNECTOR
Ordering Information:
TIG Welding Kit (s) Part No. 700707
Part No. 304710402 Part No. BGSAK2 Part No. 700638 Part No. 700433 Part No. 301527 Part No. 301710 Part No. LP112

Contents:
SA17VFI 190 amp TIG Torch Torch Accessories Kit Work Lead (4M) Gas Hose Regulator Flowmeter Gas Connection Kit 5/8 - 18 RH

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118

ARCAIR Gouging Torches

Optimum Performance
New and improved air flow and four barrel air nozzle gives optimum metal removal
Check out these exciting features of the New Extreme Gouging Torch from Arc Air v Improved Torch Air Flow: v New Four Barrel Air Nozzle v Optimised Air Flow to control Noise v Air assist Positive Air Shut-off v Improved Cable Electrical conduction v Superior Outer Cable cover

ANGLE-ARC K4000 TORCH

TRI-ARC TORCH

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119

ARC EQUIPMENT

ARCAIR GOUGING TORCHES


ANGLE-ARC K4000 TORCH
ANGLE-ARC TORCH MODEL: K4000 with 7ft Cable and Head suits up to 13mm Carbon CARBON SIZE: Round: 4 to 13mm Flat: 9.5mm and 16mm DUTY CYCLE: 100% @ 1000 amps AIR PRESSURE: 550kPa (80psi) AIR FLOW RATE: 790 lpm (28cfm)

SECTION ONE
1000
AMP
WEIGHT: 2.4kg PART NUMBER: AA61082008

Arcair the inventor of the original air carbon arc process and the industry leader for 50 years could bring you the superb marriage of proven technology and improved design. Angle-Arc torches work efficiently with the natural angles and movements of the arm and wrist. This major advance in gouging and cutting equipment delivers rugged reliability. Arcair Angle-arc torches are highly efficient metal removal tools for fabrication jobs in steel fabrication plants, shipyards, railroads, farms . . . anywhere people want to save time and money. They speed up weld removal, backgouging, edge preparation, defect repair and many other metal removal jobs. They are ideal for almost all metals with little or no deformation because the heat input is so low. Features:
v New Four Barrel Nozzle Gives Optimum Metal Removal v Improved Torch Air Flow v Optimised air Flow to Control Noise v Natural 15 Torch Angle with 360 swivel Cable v Positive Hand Grip v Optimum Cable & Torch Weight to Minimise Fatigue v High Quality Cable Assembly v Rugged construction

Ordering Information:
K4000 with 7ft Cable & Head Part No. AA61082008 Part No. AA94433183 AA94476066 AA94104016 AA94960001 AA94801011 AA94710036 AA94048088 AA94378368 AA94103206 AA94370163

Spare Parts:
Item 1 2 3 4 5 6 7 8 9 10 Description Insulators & Screws Lever & Screws Valve Bonnet Bonnet Wrench Spool & O-Rings O-Ring (2 required) Upper Arm Head & Screw Torch Body Handle

For the full accessory range turn to the accessories section of this book.

2 1 7 10

3 6

8 1

TRI-ARC FOUNDRY TORCH


TRI-ARC FOUNDRY TORCH MODEL: Tri-Arc with 7ft Cable and Heads suits 16mm Carbon CARBON SIZE: Round: 8 to 19mm DUTY CYCLE: 100% @ 2200 amps AIR PRESSURE: 550kPa (80psi) AIR FLOW RATE: 1130 lpm (40cfm) WEIGHT: 5.8kg PART NUMBER: AA62991424

2200
AMP

The Tri-Arc Torch offers one torch body that accepts three types of heads that can be tailored to fit your application best. The Tri-Arc offers different heads to fit in the same torch body to fit all your needs. The Tri-Arc gives you the reliable and rugged design users expect from Arcair torches, just pick the best torch/head combination to fit your gouging applications. Features:
v New Four Barrel Nozzle Gives Optimum Metal Removal v Improved Torch Air Flow v Optimised air Flow to Control Noise v 360 swivel Cable v Positive Hand Grip v Optimum Cable & Torch Weight to Minimise Fatigue v High Quality Cable Assembly v Rugged construction

Ordering Information:
Tri-Arc with 7ft Cable & 16mm Heads Defect Removal Heads 6 to 19mm General Purpose Heads 13mm General Purpose Heads 16mm General Purpose Heads 19mm Part No. AA62991424 Part No. AA94378370 Part No. AA94378267 Part No. AA94378270 Part No. AA94378273 Part No. AA94433118 AA94476034 AA94104023 AA94960001 AA94801021 AA94710036 AA94048110 Refer above AA94103221 AA94370079

Spare Parts:
Item 1 2 3 4 5 6 7 8 9 10 Description Insulators & Screws Lever & Screws Valve Bonnet Bonnet Wrench Spool & O-Rings O-Ring (2 required) Upper Arm Head & Screw Torch Body Handle

For the full accessory range turn to the accessories section of this book.

2 10 10 7 1 8A

3 4

5 8B 6 9 1

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120

Gas Equipment
Genuine COMET SABRE VECTOR VANGUARD COMPACT CIGWELD HOSE MEDALIST TURBO TORCH

* *

Certified Quality Management System

*As indicated

*As indicated

121

GAS EQUIPMENT
q Genuine COMET Welding, Cutting & Heating Equipment q Genuine COMET Accessories q Manifolds

GUIDE FOR COMMONLY USED Genuine COMET GAS EQUIPMENT RANGE


Genuine COMET Outfits
Part No. Description Page No:

308344 308353 308315 308316 308314 308345 308313

Genuine COMET VECTOR Welding Kit Oxy/Acetylene Genuine COMET 4 Pack Genuine COMET 3 Starter Pack Oxy/Acetylene Genuine COMET 3 Starter Pack Oxy/LPG Genuine COMET 3 Commander Outfit Genuine COMET 3 Commander Outfit Oxy/LPG Genuine COMET 3 Professional Plus Outfit
Description

124 124 125 125 125 125 126


Page No:

Genuine COMET Regulators


Part No.

301524 301523 301525 301526 301528 301527 301683 301637 301532 301531 301710 301711

Genuine COMET 500 Acetylene VI Genuine COMET 500 Oxygen VI Genuine COMET 500 LPG RI Single Gauge Genuine COMET 500 Argon/CO2 VI 400 kPa Twin Gauge Genuine COMET 500 CO2 SI 200kPa Pre-set Single Gauge Genuine COMET 500 Argon/CO2 VI 200 kPa Pre-set Single Gauge Genuine COMET 500 CO2 SI 200 kPa Twin Gauge Genuine COMET 700 Oxygen VI 1,000 kPa with GasGuard Genuine COMET 700 Acetylene VI with GasGuard Genuine COMET 700 Oxygen VI 400 kPa Genuine COMET Flowmeter 2-14 L/min (TIG) Genuine COMET Flowmeter 10-40 L/min (MIG/TIG)
Description

132 132 132 133 133 133 133 135 135 135 140 140
Page No:

Genuine COMET Blowpipe and Attachments


Part No.

NOTE: Genuine COMET Gas Welding, Cutting & Heating Equipment not specified in this guide appears elsewhere in this section.

304001 304005 304002 304003 304166 TH7 304167 304169 304070 304141 304161 304143 304171

Genuine COMET 3 Blowpipe Genuine COMET 3 Cutting Attachment for type 40 nozzles Genuine COMET 3 Mixer-Weld/Heat Oxy/Fuel Type 550 Genuine COMET 3 Mixer Heat Oxy/Fuel SHA1/2-SHP1/2 Genuine COMET 3 Mixer, Heating Oxy/LPG for SHP3/4 Genuine COMET 3 Powder Facing Attachment Oxy/Acet Genuine COMET Vector Blowpipe Oxy/Fuel Genuine COMET Vector Mixer-Weld/Heat Oxy/Fuel Type 560 Genuine COMET SABRE Cutting Torch Genuine COMET Multipurpose Blowpipe Oxy/Fuel Genuine COMET Multipurpose Blowpipe Brass Handle Oxy/Fuel Genuine COMET Multipurpose Blowpipe 900mm Straight Head Oxy/Fuel Genuine COMET VanGuard Cutting Torch
Description

145 146 145 145 145 146 144 144 147 147 147 147 148

Genuine COMET Cutting Nozzles


Part No.

Page No:

Genuine COMET Welding and Super Heating Tips


Part No. Description

Page No:

306046 306047 306048 306049 306050 306051 306052 306053 306025 306026 306028 306029 306030 306031 306032

Genuine COMET Oxy/Acet, Type 41, Size 6 Genuine COMET Oxy/Acet, Type 41, Size 8 Genuine COMET Oxy/Acet, Type 41, Size 12 Genuine COMET Oxy/Acet, Type 41, Size 15 Genuine COMET Oxy/Acet, Type 41, Size 20 Genuine COMET Oxy/Acet, Type 41, Size 24 Genuine COMET Oxy/Acet, Type 41, Size 32 Genuine COMET Oxy/Acet, Type 41, Size 48 Genuine COMET Oxy/LPGas, Type 44, Size 6 Genuine COMET Oxy/LPGas, Type 44, Size 8 Genuine COMET Oxy/LPGas, Type 44, Size 12 Genuine COMET Oxy/LPGas, Type 44, Size 15 Genuine COMET Oxy/LPGas, Type 44, Size 20 Genuine COMET Oxy/LPGas, Type 44, Size 24 Genuine COMET Oxy/LPGas, Type 44, Size 32
Description

150 150 150 150 150 150 150 150 151 151 151 151 151 151 151
Page No:

Genuine COMET Special Nozzles


Part No.

306035 306036 306037 306038 306054 306055 306056 306033

Genuine COMET Gouging Oxy/Acet, Type 41, Size 32GB Genuine COMET Gouging Oxy/Acet, Type 41, Size 48GB Genuine COMET Gouging Oxy/Acet, Type 41, Size 64GB Genuine COMET Gouging Oxy/Acet, Type 41, Size 32GS Genuine COMET Gouging Oxy/LPG, Type 44, Size 32GB Genuine COMET Gouging Oxy/LPG, Type 44, Size 48GB Genuine COMET Gouging Oxy/LPG, Type 44, Size 64GB Genuine COMET Gouging Oxy/LPG, Type 44, Size 32GS

150 150 150 150 151 151 151 151

307056 307057 307000 307001 307002 307003 307004 307005 307006 307068 307059 307007 307121 307122 307120 307119 307118 307117 307124 307125 307123

Genuine COMET Welding Tip Oxy/Acet Type 551 Size 4 Genuine COMET Welding Tip Oxy/Acet Type 551 Size 6 Genuine COMET Welding Tip Oxy/Acet Type 551 Size 8 Genuine COMET Welding Tip Oxy/Acet Type 551 Size 10 Genuine COMET Welding Tip Oxy/Acet Type 551 Size 12 Genuine COMET Welding Tip Oxy/Acet Type 551 Size 15 Genuine COMET Welding Tip Oxy/Acet Type 551 Size 20 Genuine COMET Welding Tip Oxy/Acet Type 551 Size 26 Genuine COMET Welding Tip Oxy/Acet Type 551 Size 32 Genuine COMET Welding Tip Oxy/LPG Type 554 Size 8 Genuine COMET Welding Tip Oxy/LPG Type 554 Size 15 Genuine COMET Heating Tip Oxy/Acet Size 8x12HT Genuine COMET SuperHeating Tip SHA1 Oxy/Acet Size 8x12HT Genuine COMET SuperHeating Tip SHA2 Oxy/Acet Size 12x12HT Genuine COMET SuperHeating Tip SHP1 Oxy/LPG Size 18x12HT Genuine COMET SuperHeating Tip SHP2 Oxy/LPG Size 36x12HT Genuine COMET SuperHeating Tip SHP3 Oxy/LPG Size 48x12HT Genuine COMET SuperHeating Tip SHP4 Oxy/LPG Size 48x15HT Genuine COMET SuperHeating Barrel, S/Steel, Bent Head 450mm Genuine COMET SuperHeating Barrel, S/Steel, Bent Head 700mm Genuine COMET SuperHeating Barrel, S/Steel, Straight 735mm

154 154 154 154 154 154 154 154 154 154 154 155 155 155 156 156 156 156 157 157 157

122

GAS EQUIPMENT

SECTION TWO
Genuine COMET 3 KITS
CIGWELD Genuine COMET gas welding, cutting and heating kits combine all the quality components required to perform tasks ranging from brazing through to cutting steel. CIGWELD first began manufacturing Gas Equipment in 1922 and has been at the leading edge in design, safety and production since then. The Genuine COMET 3 torch and Genuine COMET regulator range is at the heart of this experience and continues to be the market leader in its field due to an unwavering commitment to manufacturing products of unrivalled quality.

GAS EQUIPMENT KITS

As operators have different equipment use requirements, CIGWELD packages kits that are tailored to individual needs. Listed below is a cross-reference matrix that tables all the components that go into each of the different kits. For more detail on these and other kits please refer to the pages following.

Genuine COMET 3 KIT CONTENTS


Part Number 304001 304005 304002 301637 301532 301525 306046 306047 306048 306049 306025 306026 306028 306029 307000 307001 307002 307003 307004 307007 307068 307059 308693 308755 308777 308778 308729 454031 308789 309258 308036 312943 Description Genuine COMET 3 blowpipe Genuine COMET 3 cutting attachment Genuine COMET 3 mixer type 550 Genuine COMET 700 Oxygen Regulator with GasGuard Genuine COMET 700 Oxygen regulator Genuine COMET 600 Oxygen regulator Genuine COMET 700 Acetylene Regulator with GasGuard Genuine COMET 700 Acetylene regulator Genuine COMET 600 Acetylene regulator Genuine COMET 500 LPG regulator Genuine COMET cutting nozzle, Type 41 size 6 Genuine COMET cutting nozzle, Type 41 size 8 Genuine COMET cutting nozzle, Type 41 size 12 Genuine COMET cutting nozzle, Type 41 size 15 Genuine COMET cutting nozzle, Type 44 size 6 Genuine COMET cutting nozzle, Type 44 size 8 Genuine COMET cutting nozzle, Type 44 size 12 Genuine COMET cutting nozzle, Type 44 size 15 Genuine COMET welding tip, Oxy-Acetylene size 8 Genuine COMET welding tip, Oxy-Acetylene size 10 Genuine COMET welding tip, Oxy-Acetylene size 12 Genuine COMET welding tip, Oxy-Acetylene size 15 Genuine COMET welding tip, Oxy-Acetylene size 20 Genuine COMET heating tip, Oxy-Acetylene size 8x12 Genuine COMET brazing tip, Oxy-LPG size 8 Genuine COMET brazing tip, Oxy-LPG size 15 Genuine COMET fitted 5 metre twin hose for Oxy-Acetylene Genuine COMET fitted 5 metre twin hose for Oxy-LPG Genuine COMET F6 Oxygen flashback arrestor Genuine COMET F6 Fuel flashback arrestor Roller guide Flip front gas goggle, shade 5 Flint lighter, single cup type Combination spanner Tip cleaner set Gas Welding & Cutting Hints Handbook Professional Plus P/N 308313 q q q q Commander Oxy/Acetylene P/N 308314 q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q Commander Oxy/LPG P/N 308345 q q q q Starter Oxy/Acetylene P/N 308315 q q q q Starter Oxy/LPG P/N 308316 q q q q 4-Pack Oxy/Acetylene P/N 308353 q q

q q q q q q q q q q q q q q

q q

q q q q q

q q q q q

q q q q q

q q q q q

KIT SELECTION CHART BY INDUSTRY APPLICATION


Industry Application Fabrication Construction Plumbing Cutting Preheating Maintenance and repair Rural applications Metal workshops Demolition and scrap yards Handyman Air conditioning Refrigeration Emergency service Step Brazing Jewellery manufacture Auto repair q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q Professional Plus q q q Commander Oxy/Acetylene q q q Commander Oxy/LPG q q q q q Starter Oxy/Acetylene q q Starter Oxy/LPG q q q q q Vector 4-Pack q q q q q Turbo Torch Air/Acetylene Turbo Torch Air/LPG

NB: Kit selection is based on the best fit for the application. Other kits can be selected however components may need to be purchased separately to accomplish all tasks that may need to be undertaken.

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123

GAS EQUIPMENT

GAS EQUIPMENT KITS


Genuine COMET GAS OUTFITS
VECTOR Kit

SECTION TWO

The Genuine COMETTM VECTORTM is a lightweight outfit providing a highly portable, manoeuvrable, welding and heating outfit. Capable of welding to 10mm (3/8).

Industry Applications:
The Genuine COMETTM VECTORTM when combined with D or E size Oxygen and Acetylene cylinders and a suitable cylinder trolley is ideally suited to those engaged in plumbing, air conditioning, refrigeration and installation.

Contents:
This kit contains CIGWELDs Genuine COMETTM 600 regulators, Genuine COMETTM VECTORTM Blowpipe and Welding Attachment as well as a welding tip (Size 8), gas welding goggles, 3 metres of twin welding hose and flint lighter.

2ND QUA 2004

LE AVAILABTER R

Ordering Information:
Genuine COMETTM VECTORTM Outfit Oxygen/Acetylene Part No. 308344

Custom 4-Pack
The Genuine COMET CUSTOM 4-Pack allows you to build your own kit based on the four key components and then add the items that you specifically require.

Contents:
This kit contains CIGWELDs Genuine COMET 700 Oxygen and Acetylene Regulators, Genuine COMET Cutting Attachment and Genuine COMET Blowpipe.

Ordering Information:
Custom 4-Pack Oxygen/Acetylene Oxygen/Acetylene Part No. 308353 Part No. 308356 (N.Z.)

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124

GAS EQUIPMENT

SECTION TWO
Genuine COMET GAS OUTFITS
Starter Gas Kit

GAS EQUIPMENT KITS

For those just starting out, or who require the basic components for gas cutting and welding, the Starter Pack is the ideal option. Available in either Oxygen/Acetylene (pictured) or Oxygen/LPG* versions.

Contents:
This pack also includes gas hose, a cutting nozzle (Size 12) and welding tip (Size 12 Acet., Size 15 LPG), as well as the accessories pictured.

Ordering Information:
Starter Pack Oxygen/Acetylene Oxygen/Acetylene Starter Pack Oxygen/LPG Oxygen/LPG Part No. 308315 Part No. 308324 (N.Z.) Part No. 308316 Part No. 308325 (N.Z.)

Commander Gas Kit


The logical choice for those who want to replace or update their existing Genuine COMETTM equipment range and may already have the extra components supplied in the PROFESSIONAL PLUS.

Contents:
This value for money outfit also includes 4 welding tips (Size 8,10,12,15 LPG version has size 8 & 15 only) and 4 cutting nozzles (Size 6,8, 12,15), as well as the accessories pictured.

Ordering Information:
Commander Outfit Oxygen/Acetylene Oxygen/Acetylene Oxygen/LPG Part No. 308314 Part No. 308323 (N.Z.) Part No. 308345

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125

GAS EQUIPMENT

GAS EQUIPMENT KITS


Genuine COMET GAS OUTFITS
Professional Plus Gas Kit

SECTION TWO

A complete outfit containing everything the professional tradesman or other discerning buyer could possibly want with respect to gas cutting, welding and heating equipment. The components in this outfit provide incredible value for money.

Contents:
This outfit also includes F6 flashback arrestors, roller guide, heating tip (Size 8x12 HT), 5 welding tips (Size 8,10,12,15,20) and 4 cutting nozzles (Size 6,8,12,15), as well as the accessories pictured. The Genuine COMET regulators in the Professional Kit have the GasGuard safety feature added.

Ordering Information:
Professional Plus Outfit Part No. 308313 Part No. 308322 (N.Z.)

Genuine COMET LPG CONVERSION KIT


LPG CONVERSION KIT
Want to change fuel gases and save dollars on cylinder rental and fuel costs? Well this is the ideal kit for you. CIGWELD has put all the items you need into one easy kit. Genuine COMET3 equipment performs as well on LPG as it does on acetylene all you need to do is change the regulator, nozzle and hose from acetylene to LPG and its all right here in the one kit! The only thing you cannot do with oxy/LPG is fusion weld with mild steel (black) wire (it will braze). Youll be surprised how quickly your change to LPG will pay for your investment.Industry Applications:

Contents:
This kit contains Genuine COMET 500 LPG Regulator, Genuine COMET Oxy/LPG Cutting Nozzle Size 15, Genuine COMET Oxy/LPG Brazing Tip Size 15, Genuine COMET 5 metre Oxy/LPG Twin Hose and Genuine COMET LPG Nozzle Cleaning Wires.

Ordering Information:
Genuine COMETTM LPG Conversion Kit Part No. 308134

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126

GAS EQUIPMENT

SECTION TWO
SELECTION CHART
Gas Oxygen Model Genuine COMET 700 VI with GasGuard Genuine COMET 700 SI Genuine COMET 700 VI Genuine COMET 700 SI Genuine COMET 700 Gaugeless VI

GAS EQUIPMENT REGULATORS WELDING, CUTTING, HEATING

Order Part No. 301637 301657 301531 301595 301533 301603 301535 301523 301604 301560 301561 301562 TR92 TR64 301871 301597 301532 301534 301536 301524 301605 TR93 301525 301702 301527 301794

Max. inlet pressure (kPa) 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 25,000 @ 15C 17,500 @ 15C 2,500 @ 15C 20,000 @ 15C 20,000 @ 15C 2,500 2,500 2,500 2,500 2,500 2,500 2,500 2,500 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C

Max. outlet pressure (kPa) 1000 1000 400 400 1000 1000 1000 400 400 3,000 7,000 20,000 1,100 1,100 1,000 1,000 150 150 150 150 150 150 400 400 Preset 200 Preset 200 Preset 400 400 400 400

Air flow (l/min) @ Outlet (kPa)2 1,200 @ 650 1,200 @ 650 500 @ 370 500 @ 370 1,200 @ 650 1,200 @ 650 1,200 @ 650 230 @ 320 230 @ 320 1,600 @ 2,500
4

Inlet test pressure (kPa) to achieve column on left 1,700 1,700 900 900 1,700 1,700 1,700 1,000 1,000 8,000 8,000 10,000 1,500 1,000 2,100 2,100 400 400 400 400 400 500 700 700 1,000 1,000 N/A N/A N/A N/A

Genuine COMET 700 Gaugeless SI Genuine COMET 700 Point valve Genuine COMET 500 VI

Genuine COMET 500 SI Genuine COMET 5000 High outlet pressure Genuine COMET 5000 High outlet pressure Genuine COMET 5000 EHP inlet, high outlet pressure Genuine COMPACT High flow (cylinder connection), HP supply Genuine COMPACT High flow (pipeline connection), LP supply Genuine COMET 750 Dual stage VI Genuine COMET 750 Dual stage SI Acetylene

1,600 @ 6,5004 2,000 @ 7,000


4

3,200 @ 600 2,100 @ 400 800 @ 760 800 @ 760 200 @ 85 200 @ 85 200 @ 85 100 @ 85 100 @ 85 500 @ 50 340 @ 200 340 @ 200 230 @ 160 230 @ 160 40 (No back pressure)
1

Genuine COMET 700 with GasGuard Genuine COMET 700 Gaugeless Genuine COMET 700 Point valve Genuine COMET 500 VI Genuine COMET 500 SI Genuine COMPACT High flow

LPG

Genuine COMET 500 Genuine COMET 500 Gaugeless (Preset)

Argon & Argon/CO2

Genuine COMET 500 VI

Genuine COMET 500 SI Genuine COMET 500 Flow gauge VI

301526 301600 310224 310225

Genuine COMET 500 Flow gauge SI Genuine COMET 500 Flow orifice Genuine COMET 750 Dual Stage, flow gauge

40 (No back pressure)1 40 (No back pressure)


1

40 (No back pressure)1

Important: All regulators are to be used only with the gases for which they were designed.
VI = Vertical Inlet, SI = Side Inlet # Maximum inlet pressure at 15C is equivalent to cylinder fill pressure. It includes an allowance for pressure rise in the cylinder if the contents temperature increases. For gases which are liquified in the cylinder (CO2, N2O, LPG) the maximum inlet pressure is equivalent to the maximum pressure in the cylinder at its maximum service temperature.

Flow Rates
1. Flow rates quoted apply to air. For flow rates achievable with a specific gas, use the relevant conversion coefficient for the gas. Note, flow gauge models are an exception. These read direct for each gas - they do not need to be converted. Conversion Coefficient (Multiply Air flow by coefficient) Test Gas Air Oxygen Nitrogen Argon Hydrogen Helium Acetylene LPG Carbon Dioxide Methane Carbon Monoxide Nitrous Oxide Ethylene Air 1 0.950 1.02 0.851 3.81 2.695 1.05 0.8 0.808 0.74 1.02 0.8 1.02

2.

Flows are rated at low inlet pressures in order to indicate a flow performance that can be maintained over the life of a cylinders contents. Higher flows can be obtained from full cylinders refer to the performance curves for each regulator. 3. Flow rates for liquefiable gases (CO2, N2O) are dependent upon inlet conditions and the refrigeration effects of pressure reduction continuous flows in excess of 30 l/min may require multi-stage pressure reduction, manifolding of cylinders, special construction or pre-heating. Higher flows are possible for short periods. 4. Maximum capacity for short periods. These regulators are intended for low flow, high outlet pressure applications only but can deliver higher capacity for short periods. NOTE: All CIGWELD Regulator flow performance specifications are measured at low cylinder inlet pressures (In accordance with Clause 7.1 AS 4267-1995). Care should be taken when comparing these details with other manufacturers specifications which may be quoting flow performance at higher or full cylinder pressures. Flow specifications measured at low cylinder inlet pressures provide a more realistic value of a regulators over all performance.

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127

GAS EQUIPMENT

GAS EQUIPMENT REGULATORS WELDING, CUTTING, HEATING


SELECTION CHART
Gas Carbon Dioxide3 Model Genuine COMET 700 Genuine COMET 500 Welding Genuine COMET 500 Flow gauge Genuine COMET 500 Beverage Cylinder Genuine COMET 500 Beverage manifold Genuine COMET 500 Beverage manifold Genuine COMET 310SR CO2 Twin Gauge (High flow) Genuine COMET 310SR CO2 Flowmeter (High flow) Genuine COMET 310SR CO2 Flow gauge (High flow) Genuine COMET 750 Dual stage Inert Gases & Mixtures Genuine COMET 700 Genuine COMET 5000 High outlet pressure Genuine COMET 5000 High outlet pressure Genuine COMET 5000 EHP inlet, high outlet pressure Genuine COMET 750 Dual stage Genuine COMET 750 Dual stage Air Genuine COMET 700 Genuine COMET 5000 High outlet pressure Genuine COMET 5000 High outlet pressure Genuine COMET 5000 EHP inlet, high outlet pressure Genuine COMET 750 Dual stage Genuine COMET 750 Dual stage Nitrogen Genuine COMET 700 Genuine COMET 5000 High outlet pressure Genuine COMET 5000 High outlet pressure Genuine COMET 5000 EHP inlet, high outlet pressure Genuine COMET 750 Dual stage Genuine COMET 750 Dual stage Medalist Purging Regulator Hydrogen, Ethylene, Carbon Monoxide Ethylene Nitrous Oxide3 Genuine COMET 700 Genuine COMET 5000 High outlet pressure Genuine COMET 750 Dual stage Genuine COMET 700 Flow gauge Genuine COMET 750 Dual stage Order Part No. 301796 301528 301683 301681 301682 301859 310099 310100 310102 301872 301800 301563 301564 301565 301873 301874 310352 310353 310354 310355 310356 310357 310345 310346 310347 310348 310350 310351 310349 301797 301722 301875 301799 301877 Max. inlet pressure (kPa) 21,000 21,000 21,000 21,000 21,000 21,000 21,000 21,000 21,000 21,000 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 31,500 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 31,500 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 31,500 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 20,000 @ 15C 21,000 21,000 Max. outlet pressure (kPa) 800 200 Preset Air flow (l/min) @ Outlet (kPa)2 900 @ 6403 200 @ 1503
1,3

SECTION TWO

Inlet test pressure (kPa) to achieve column on left 1,700 400 N/A 900 900 690 90 N/A 900 1,700 8,000 8,000 10,000 2,100 900 1,700 8,000 8,000 10,000 2,100 900 1,700 8,000 8,000 10,000 2,100 900 8,000 1,700 8,000 1,700 N/A 1,700

200 20 (No back pressure) 400 400 400 400 400 Preset

200 @ 3003 250 @ 350


3

300 @ 3703 450 @ 360 60 l/min


3

400 50 (No back pressure)1,3 400 800 3,000 7,000 20,000 1,000 400 1,000 3,000 7,000 20,000 1,000 400 1,000 3,000 7,000 20,000 1,000 400 3,500 800 7,000 800 300 800 200 @ 3603 700 @ 700 1,600 @ 2,5004 1,600 @ 6,5004 2,000 @ 7,000
4

700 @ 780 300 @ 340 1,200 @ 700 1,600 @ 2,5004 1,600 @ 6,5004 2,000 @ 7,000
4

700 @ 780 300 @ 340 1,200 @ 700 1,600 @ 2,5004 1,600 @ 6,500
4

2,000 @ 7,0004 700 @ 780 300 @ 340 1,700 @ 2,600 900 @ 340 2,200 @ 2,500
4

750 @ 350 30 (No back pressure)1 600 @ 6403

Important: All regulators are to be used only with the gases for which they were designed.
VI = Vertical Inlet, SI = Side Inlet # Maximum inlet pressure at 15C is equivalent to cylinder fill pressure. It includes an allowance for pressure rise in the cylinder if the contents temperature increases. For gases which are liquified in the cylinder (CO2, N2O, LPG) the maximum inlet pressure is equivalent to the maximum pressure in the cylinder at its maximum service temperature.

Flow Rates
1. Flow rates quoted apply to air. For flow rates achievable with a specific gas, use the relevant conversion coefficient for the gas. Note, flow gauge models are an exception. These read direct for each gas - they do not need to be converted. Conversion Coefficient (Multiply Air flow by coefficient) Test Gas Air Oxygen Nitrogen Argon Hydrogen Helium Acetylene LPG Carbon Dioxide Methane Carbon Monoxide Nitrous Oxide Ethylene Air 1 0.950 1.02 0.851 3.81 2.695 1.05 0.8 0.808 0.74 1.02 0.8 1.02

2.

Flows are rated at low inlet pressures in order to indicate a flow performance that can be maintained over the life of a cylinders contents. Higher flows can be obtained from full cylinders refer to the performance curves for each regulator. 3. Flow rates for liquefiable gases (CO2, N2O) are dependent upon inlet conditions and the refrigeration effects of pressure reduction continuous flows in excess of 30 l/min may require multi-stage pressure reduction, manifolding of cylinders, special construction or pre-heating. Higher flows are possible for short periods. 4. Maximum capacity for short periods. These regulators are intended for low flow, high outlet pressure applications only but can deliver higher capacity for short periods. NOTE: All CIGWELD Regulator flow performance specifications are measured at low cylinder inlet pressures (In accordance with Clause 7.1 AS 4267-1995). Care should be taken when comparing these details with other manufacturers specifications which may be quoting flow performance at higher or full cylinder pressures. Flow specifications measured at low cylinder inlet pressures provide a more realistic value of a regulators over all performance.

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129

GAS EQUIPMENT

GAS EQUIPMENT REGULATORS WELDING, CUTTING, HEATING


Genuine COMET REGULATORS
Genuine COMET REGULATORS SAFETY BY DESIGN Gas regulators are typically subjected to very tough conditions. The stringent requirements expected in todays market means that regulators need to incorporate high levels of safety, accuracy, performance and low maintenance in their design. The latest range of Genuine COMET regulators have been engineered to meet these requirements. Incorporating CIGWELD encapsulated seat technology, the accurate and safe delivery of gas from every regulator is ensured. All Genuine COMET regulators are manufactured by CIGWELD under a stringent quality system, resulting in a regulator with long term reliability and performance.

SECTION TWO

PRESSURE GAUGES Solid baffle wall between the pressure measuring components and the dial face prevents any parts being thrown forward if a pressure overload causes the Bourdon tube to burst. Safety backs ensure pressure is relieved safely away from operator. Complies with AS 1349. Dial faces incorporate coloured markings to assist in setting correct pressures for operation.

BONNET A strong zinc diecasting. In the unlikely case of seat failure, the assembly can safely vent up to full cylinder pressure, ensuring safety of the operator.

CONTROL KNOB Colour coded for instant gas service recognition. Hi-tech reinforced, fire retardant nylon with easygrip fins. Also captive to prevent loss or interchanging.

PRESET CONTROL SETTING To ensure safe maximum delivery range.

BODY Solid forged brass tested to ensure a safety factor of over 3 times the cylinder pressure.

FILTER Double filter system (excluding Genuine COMET 500) ensures trouble free operation. A filter in the inlet nipple and in each seat prevents entry or contamination when in use and when serviced.
Genuine COMET 700 OXYGEN REGULATOR pictured

INLET CONNECTION Non-interchangeable for safety reasons. Inlets for each gas are selected from AS2473. The O-ring seal on the inlet nipple further ensures against costly and dangerous gas leaks.

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GAS EQUIPMENT

SECTION TWO

GAS EQUIPMENT REGULATORS WELDING, CUTTING, HEATING


Genuine COMET REGULATORS

Genuine COMET ENCAPSULATED SEAT Genuine COMET encapsulated seats have been designed by CIGWELD to meet the most stringent criteria. Each encapsulated seat is painstakingly assembled and tested under strict conditions prior to being assembled into a regulator.

SPECIAL ALLOY BODY

SEAT FLUOROPOLYMER CIGWELD uses high density fluoropolymer material as it will not react or contaminate gas.

PLATED SEAT HOLDER

DIAPHRAGM Made of gas compatible elastomer. Its large surface area reduces pressure rise and provides a sensitive pressure flow control. A brass diaphragm protection plate also provides flame protection in the unlikely event of an internal fire from flashback.

SPECIAL ALLOY SPRING Closes the seat within the seat capsule independently of gas pressure.

SINTERED FILTER Along with the filter in the inlet nipple, prevents contamination entering seat capsule.
Genuine COMET ENCAPSULATED SEAT

GasGuard SAFETY DEVICE In the event of the cylinder falling over, and the regulator snaps off, GasGuard will break at a premachined point, allowing a once acting one-way valve to give total gas shut-off. NOTE: GasGuard fitted to Genuine COMET 700 Oxygen and Acetylene gauged regulators only.

BREAK POINT Pre-machined slot designed to break in the event of cylinder falling.

VALVE Once acting - One Way Valve to give total gas shut off.
For Genuine COMET 700 & 500 Gauged Oxygen & Acetylene Regulators only

INDEPENDENTLY CERTIFIED TO AS4267 CIGWELD has raised the bar another notch by having the Oxygen and Acetylene gauged regulators independently certified to AS4267 by the highly regarded Quality Assurance Services Pty Ltd (QAS), a subsidiary of Standards Australia.

Genuine GasGuard SAFETY DEVICE

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GAS EQUIPMENT REGULATORS WELDING, CUTTING, HEATING


Genuine COMET 500 OXYGEN & ACETYLENE REGULATORS
Part No. 301523 301604 301524 301605 Gas Oxygen Oxygen Acetylene Acetylene Max. Outlet Pressure (kPa) 400 400 150 150 Rated Air Flow3 (l/min) 230 230 100 100 Gauge Range (kPa) Inlet Outlet 30,000 1,000 30,000 1,000 4,000 300 4,000 300 Connections Inlet AS 2473 Type 10.5 (5/8" BSP RH Ext) VI1 AS 2473 Type 10.5 (5/8" BSP RH Ext) SI1 AS 2473 Type 20 (5/8" BSP LH Ext) VI1 AS 2473 Type 20 (5/8" BSP LH Ext) SI1

SECTION TWO

Outlet 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF LH Ext 5/8"-18 UNF LH Ext

v The compact, robust Genuine COMET 500 regulators provide precise and accurate pressure/flow control, incorporating many of the features of the larger Genuine COMET 700. v The regulators feature the same colour coded gauges, eye catching gas colour coding, and incorporate the revolutionary encapsulated seat. v The Genuine COMET 500 is manufactured to the same stringent CIGWELD standards as the larger Genuine COMET 700s. v This regulator can be easily repaired when required and is the economical alternative to the top of the range regulator. v Oxygen max. rated flow 230 l/min. Acetylene max. rated flow 100 l/min. v Independently certified to AS4267-1995.

Applications:
The Genuine COMET 500 has been designed for use with the range of Genuine COMET, VECTOR blowpipe equipment, and can be used for most light to medium duty cutting, welding and heating applications.
Note: Gaugeless regulators are not included in AS4267-1995.A

Spare Parts:
Gauge 30,000 kPa Oxy Gauge 1,000 kPa Oxy Gauge 4,000 kPa Acet Gauge 300 kPa Acet Inlet nipple type 10.5 Inlet nipple type 20 Inlet nut type 10.5 Inlet nut type 20 Outlet connection RH Outlet connection LH O-Ring kit T10.5/20 Part No. 301626 Part No. 310364 Part No. 301627 Part No. 301624 Part No. 301917 Part No. 301790 Part No. 315039 Part No. 302625 Part No. 303209 Part No. 303210 Part No. 301073

NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.

Genuine COMET 500 LP GAS REGULATOR


Part No. 301525 Gas LPG Max. Outlet Pressure (kPa) 400 Rated Air Flow3 (l/min) 340 Gauge Range (kPa) Inlet Outlet 600 Connections Inlet AS 2473 Type 21 (0.880"-14 NGO LH Ext) Outlet 5/8"-18 UNF LH Ext

v This small, compact regulator offers steady, accurate pressure and flow control, and is simple to use. v The required outlet pressure can be easily set by the control knob and read at a glance on a large clear pressure gauge. v The rear inlet design and compact size allows the regulator to be connected to the majority of LP Gas cylinders which are fitted with POL type cylinder valves. v Maximum rated flow 340 l/min. v The pressure adjustment knob and regulator labelling is colour coded orange for easy gas identification. v Gauges comply to AS1349. Inlet connection complies to AS2473.

Applications:
The Genuine COMET 500 LPG Gas regulator has been designed for use with the range of Genuine COMET blowpipe equipment, and can be used for most cutting, welding and heating applications.A

Spare Parts:
Gauge 600 kPa Inlet nipple Inlet nut type 21 Outlet connection LH Part No. 301854 Part No. 310283 Part No. AW46 Part No. 303210

NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.

Pressure/flow curve

See page 111 for notes detail on flowrates for other gases.

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GAS EQUIPMENT

SECTION TWO

GAS EQUIPMENT REGULATORS WELDING, CUTTING, HEATING

Genuine COMET 500 MIG & TIG SHIELDING GAS REGULATORS


Part No. 301527 301794 301526 301600 310224 310225 301528 301683 Gas Argon, Ar/CO2 Argon, Ar/CO2 Argon, Ar/CO2 Argon, Ar/CO2 Argon, Ar/CO2 Argon, Ar/CO2 CO2 CO2 Max. Outlet Pressure (kPa) 200 Preset 200 Preset 400 400 400 400 200 Preset 200 Rated Air Flow3 (l/min) 230 230 40 40 40 40 2004 204 Gauge Range (kPa) Inlet 30,000 30,000 30,000 30,000 30,000 30,000 30,000 30,000 Outlet 55 l/min 55 l/min 55 l/min 55 l/min Inlet AS 2473 Type 10 (5/8" BSP RH Ext) VI1 AS 2473 Type 10 (5/8" BSP RH Ext) SI1 AS 2473 Type 10 (5/8" BSP RH Ext) VI1 AS 2473 Type 10 (5/8" BSP RH Ext) SI1 AS 2473 Type 10 (5/8" BSP RH Ext) AS 2473 Type 10 (5/8" BSP RH Ext) DS1 AS 2473 Type 30 (.860"-14 TPI RH Int) AS 2473 Type 30 (.860"-14 TPI RH Int) Connections Outlet 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext

301527 Argon Preset

v The compact, robust Genuine COMET 500 regulators provide precise and accurate pressure/flow control, incorporating many of the features of the larger Genuine COMET 700. v P.T.F.E. coated neoprene diaphragms to enhance chemical resistance from gas, ensuring long term reliability. v Encapsulated Seat Technology (EST) ensures superior performance, accuracy and resistance to surging. v The regulators feature colour coded gauges and eye catching gas colour coding. v The Genuine COMET 500 is manufactured to the same stringent CIGWELD standards as the larger Genuine COMET 700s. v This regulator can be easily repaired when required and is the economical alternative to the top of the range regulator. v Type tested for conformance to AS4267-1995.

Applications:
Argon and Argon/CO2 mixture regulators are designed for use with MIG and TIG welding processes. CO2 regulators are designed for flux cored arc and solid MIG arc welding processes. Flow gauges are suitable for broad flow control applications. Flow meters (see below) are used where more accurate, sensitive control of shielding gases is required; they are also ideal for low flow TIG applications.

Spare Parts:
Gauge 30,000 kPa Gauge 30,000 kPa (C02) Gauge Flow 55 lpm Inlet nipple type 10 Inlet nipple type 30 Inlet nut type 10 Inlet nut type 30 Outlet connection RH Outlet connection RH flow C02 Inlet Washer Part No. 301628 Part No. 301822 Part No. 301625 Part No. 301790 Part No. 310288 Part No. 302624 Part No. R25 Part No. 303209 Part No. 303249 Part No. RG134

NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.

301526 Argon Flow

301683 CO2 Flow

301528 CO2 Preset

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133

GAS EQUIPMENT

GAS EQUIPMENT REGULATORS WELDING, CUTTING, HEATING


Genuine COMET 500 BEVERAGE DISPENSING REGULATORS
Part No. #3016812 3018592 3016822 #3103442 #3017782 301744 301712 301753 Gas CO2 CO2 CO2 Nitrogen/CO2 Nitrogen/CO2 CO2 CO2 CO2 Max. Outlet Pressure (kPa) 400 400 400 400 400 800 800 400 Rated Air Flow3 (l/min) 2004 3004 2504 100 100 200 Gauge Range (kPa) Inlet Outlet 30,000 600 600 600 30,000 600 30,000 600 30,000 1,000 30,000 800 600 Connections Inlet AS 2473 Type 30 (.860"-14 TPI RH Int) 7/8"-14 WHIT RH Int 7/8"-14 WHIT RH Int AS 2473 Type 50 (24x2mm Whit Form RH Ext) As 2473 Type 10 (5/8 BSP RH Ext) AS 2473 Type 30 (.860"-14 TPI RH Int) 1/2"-20 UNF RH Int 7/8"-14 WHIT RH Int

SECTION TWO

Outlet 5/8"-18 UNF RH Ext 5/16" Tube Fitting 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8-18 UNF RH Ext 1/4" Tube RH 1/4" Tube RH Ext 1/2" BSP RH Ext NRV

Other PRV PRV PRV PRV PRV PRV PRV(2) PRV

v Specially designed for controlled delivery of CO2 and Nitrogen/CO2 mixtures to beverage dispensing systems from cylinder or pipeline supply. v Stainless steel seat capsule for high wear resistance, with fine mesh filter and fluoropolymer seat v PTFE coated diaphragm to protect against CO2 v Non Return Valve (NRV) options to protect against backflow of liquids v Pressure relief valves to protect against over pressurisation of downstream equipment. v Unique design allows the same regulator to perform equally as well on a beer board or cylinder.

Applications:
Self-contained beer dispensing (party regulator); beer dispensing systems (as OEM component in manifolds, complete systems, etc); soft drink dispensing systems (as OEM component); other OEM drink dispensing applications eg wine.
# Note: Regulators marked with an # are type-tested for conformance to AS4267-1995. Regulators with other inlet connections are not covered by AS4267-1995 as they are not intended for cylinder connection.

Spare Parts:
Gauge 30,000 kPa Gauge 600 kPa Gauge 1,600 kPa Inlet nipple type 30 Inlet nut type 30 C02 Inlet Washer O-Ring Kit T50/60 Part No. 301822 Part No. 301854 Part No. 301857 Part No. 310288 Part No. R25 Part No. RG134 Part No. 310363

NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.

Genuine COMET 500 NITROGEN FLOW REGULATOR


Part No. 310360 Gas Nitrogen Max. Outlet Pressure (kPa) Rated Air Flow3 (l/min) 500 Gauge Range (kPa) Inlet Outlet 30,000 55 l/min Connections Inlet AS 2473 Type 50 (24x2mm Whit Form RH Int) Outlet 5/8"-18 UNF RH Ext

v The compact, robust Genuine COMET 500 regulators provide precise and accurate pressure/flow control, incorporating many of the features of the larger Genuine COMET 700. v Chrome plated finish for food grade compatibility. v Encapsulated Seat Technology (EST) ensures superior performance, accuracy and resistance to surging. v The Genuine COMET 500 is manufactured to the same stringent CIGWELD standards as the larger Genuine COMET 700s.

Applications:
Ideally suited for wine making, allowing accurate control of Nitrogen gas for sparging and pressure transfer of product and purging of tanks, vessels and barrels.

Spare Parts:
Gauge 30,000 kPa Gauge Flow 55 l/min Inlet nipple & nut kit type 50 Outlet connection O-Ring kit T50/60 Part No 301822 Part No 310362 Part No. 310361 Part No. 315268 Part No. 310363

Genuine COMET 500 CO2 GREENHOUSE KIT


Part No. 301793 Gas Fogg Grade CO2 Max. Outlet Pressure (kPa) Rated Air Flow3 (l/min) 0-15 Gauge Range (kPa) Inlet Outlet 30,000 Connections Inlet AS 2473 Type 42 (1/2" BSP LH Int) Outlet 1/4" NPT RH Int (solenoid valve) Other PRV

v Specifically designed for controlled delivery of Fogg Grade CO2. v Stainless steel seat capsule for high wear resistance, with fine mesh filter and fluoropolymer seat. v PTFE coated diaphragm to protect against CO2. v Pressure relief valve (PRV) to protect against over pressurisation of downstream equipment.

Applications:
The CO2 Greenhouse Kit is for dispensing Fogg Grade CO2 into greenhouses and shade houses to promote plant growth. Plants convert carbon dioxide to oxygen by the photosynthesis process during normal plant growth. Very significant increases in yields and plant quality can be achieved by increasing the concentration of carbon dioxide in the greenhouse atmosphere.

Spare Parts:
Gauge 30,000 kPa Solenoid valve Part No 301822 Part No. 303656

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134

GAS EQUIPMENT

SECTION TWO

GAS EQUIPMENT REGULATORS WELDING, CUTTING, HEATING

Genuine COMET 700 OXYGEN & ACETYLENE REGULATORS WITH GASGUARD


Part No. 301637 301657 301531 301595 301532 Gas Oxygen Oxygen Oxygen Oxygen Acetylene Max. Outlet Pressure (kPa) 1000 1000 400 400 150 Rated Air Flow3 (l/min) 1,200 1,200 500 500 200 Gauge Range (kPa) Inlet Outlet 30,000 1,600 30,000 1,600 30,000 1,000 30,000 1,000 4,000 300 Connections Inlet AS 2473 Type 10.5 (5/8" BSP RH Ext) VI1 AS 2473 Type 10.5 (5/8" BSP RH Ext) SI1 AS 2473 Type 10.5 (5/8" BSP RH Ext) VI1 AS 2473 Type 10.5 (5/8" BSP RH Ext) SI1 AS 2473 Type 20 (5/8" BSP LH Ext) Outlet 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF LH Ext

v These revolutionary single-stage regulators incorporating our Encapsulated Seat Technology, offer steady, precise pressure and flow control of Oxygen and Acetylene under all conditions. v The large, clear, colour-coded gauges enable both inlet and delivery to be read on site at a glance. v In the unlikely event of the regulator failing, the pressure gauges will be fail safe, being designed to ensure that no parts are thrown. v Oxygen max. rated flow 1200 l/min. Acetylene max. rated flow 285 l/min. v Each regulator is clearly colour coded, so that the units are used with the gases for which they were designed. Further to this, left and right-hand threads on the inlet and outlet connections prevent the use of the regulators with the wrong gases. v Independently tested to AS4267 -1995.

Applications:
The new Genuine COMET 700 regulators are suitable for the majority of cutting, welding and heating applications. Ideally suited for use with G and E size Oxygen and Acetylene cylinders.
Important: The above regulators are to be used only with the gases for which they were designed.

Spare Parts:
Gauge 30,000 kPa Oxy Gauge 1,600 kPa Oxy Gauge 600 kPa Oxy Gauge 4,000 kPa Acet Gauge 300 kPa Acet Inlet nipple type 10.5 Inlet nipple type 20 Inlet nut type 10.5 Inlet nut type 20 Outlet connection RH Outlet connection LH O-Ring kit T10.5 T10/20 Service tag Part No. 301626 Part No. 301660 Part No. 301623 Part No. 301627 Part No. 301624 Part No. 301917 Part No. 301790 Part No. 315039 Part No. 302625 Part No. 303209 Part No. 303210 Part No. 301073 Part No. 315237

NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.

Genuine COMET 700 GAUGELESS OXYGEN & ACETYLENE REGULATORS


Part No. 301533 301603 301534 Gas Oxygen Oxygen Acetylene Max. Outlet Pressure (kPa) 1000 1000 150 Rated Air Flow3 (l/min) 1,200 1,200 200 Gauge Range (kPa) Inlet Outlet Connections Inlet AS 2473 Type 10.5 (5/8" BSP RH Ext) VI1 AS 2473 Type 10.5 (5/8" BSP RH Ext) SI1 AS 2473 Type 20 (5/8" BSP LH Ext) Outlet 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF LH Ext

v Based on the Genuine COMET 700 single stage regulator design, but without pressure gauges fitted. v Cylinder pressure is indicated by a pin indicator on the side of the regulator. v The required working pressure is set by aligning the edge of the pressure adjusting knob with the appropriate mark on the bonnet pressure scale. v Oxygen max. rated flow 1200 l/min. Acetylene max. rated flow 285 l/min.

Applications:
Gaugeless models indicate pressure by a strong durable brass pin indicator on the side of the regulator. The required working pressure is set by aligning the edge of the pressure adjusting knob with the appropriate mark on the bonnet pressure scale. Suitable for most medium to heavy duty applications where tough working environments mean it is subjected to abuse or rough treatment and gauges are often damaged.
Note: Gaugeless regulators are not included in AS4267-1995.

Spare Parts:
NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent. Pin indicator kit Oxygen Pin indicator kit Acetylene O-Ring kit T10.5 T10/20 Part No. 301631 Part No. 301632 Part No. 301073

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135

GAS EQUIPMENT

GAS EQUIPMENT REGULATORS WELDING, CUTTING, HEATING


Genuine COMET 700 POINT VALVE OXYGEN & ACETYLENE REGULATORS
Part No. 301535 301536 Gas Oxygen Acetylene Max. Outlet Pressure (kPa) 1000 150 Rated Air Flow3 (l/min) 1,200 200 Gauge Range (kPa) Inlet Outlet 1,600 300 Connections Inlet AS 2473 Type 10 (5/8" BSP RH Ext) AS 2473 Type 20 (5/8" BSP LH Ext)

SECTION TWO

Outlet 5/8"-18 UNF RH Ext 5/8"-18 UNF LH Ext

v These Genuine COMET 700 regulators are designed for use on pipeline systems where the inlet pressure remain between 1000-1400 kPa for Oxygen and 100 kPa for acetylene. v Encapsulated Seat Technology (EST) offers steady, precise pressure and flow control. v Fitted with a clear, easy-to-read, colour coded delivery pressure gauge which allows for precise, accurate setting of required working pressure. v An inlet pressure gauge is not required as the pressure in pipelines is constant. v Oxygen max. rated flow 1200 l/min. Acetylene max. rated flow 160 l/min. v Independently tested to AS4267 -1995.

Applications:
Suitable for use on pipeline systems where the inlet pressures remain between 1,000-1,400 kPa for Oxygen and 150 kPa for Acetylene. An inlet pressure gauge is not required as the pressure in the pipeline is constant. Ideal for educational institutions, workshops and assembly lines.

Spare Parts:
Gauge 1,600 kPa Oxy Gauge 300 kPa Acet Inlet nipple type 10.5 Inlet nipple type 20 Inlet nut type 10.5 Inlet nut type 20 Outlet connection RH Outlet connection LH O-Ring kit T10.5 T10/20 Part No. 301660 Part No. 301624 Part No. 301917 Part No. 301790 Part No. 315039 Part No. 302625 Part No. 303209 Part No. 303210 Part No. 301073

NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.

Genuine COMET 700 INDUSTRIAL GAS REGULATORS


Part No. 310352 310345 301800 301796 301797 301799 Gas Air Nitrogen Inert gases CO2 Hydrogen Ethylene Max. Outlet Pressure (kPa) 1,000 1,000 800 800 800 300 Rated Air Flow3 (l/min) 1,200 1,200 700 9002 900 30 Gauge Range (kPa) Inlet Outlet 30,000 1,600 30,000 1,600 30,000 1,000 30,000 1,000 30,000 1,000 30,000 30 l/min Connections Inlet AS 2473 Type 60 (27x2mm Whit Form RH Int) AS2473 Type 50 (24x2mm Whit Form RH Int) AS 2473 Type 10 (5/8" BSP RH Ext) AS2473 Type 30 (.860"-14 TPI RH Int) AS 2473 Type 20 (5/8" BSP LH Ext) AS 2473 Type 20 (5/8" BSP LH Ext) Outlet 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF LH Ext Barbed nipple push button

v These revolutionary single-stage regulators incorporating our Encapsulated Seat Technology, offer steady, precise pressure and flow control of Industrial gases under all conditions. v The large, clear, colour-coded gauges enable both inlet and delivery to be read on site at a glance. v In the unlikely event of the regulator failing, the pressure gauges will be fail safe, being designed to ensure that no parts are thrown. v Each regulator is clearly colour coded, so that the units are used with the gases for which they were designed. Further to this, left and right-hand threads on the inlet and outlet connections prevent the use of the regulators with the wrong gases. v Gauges comply to AS1349. Inlet connections comply to AS2473.

Carbon Dioxide
Used for beverage dispensing and gas shielding of MIG welding.

Hydrogen
Typical applications include cutting, underwater cutting, lead burning, plasma arc cutting, chemical processing, and laboratory applications.

Ethylene
Used extensively in the fruit industry for ripening and colouring applications. Can also be used in industrial applications involving plastics. Gas flow from the outlet is controlled by a push button combined into the hose nipple. This special safety feature is an automatic shut-off which prevents toxic gas from escaping into the atmosphere.

Spare Parts:
Gauge 30,000 kPa Gauge 30,000 kPa (C02) Gauge 1,000 kPa Gauge Flow Ethylene Gauge 1,600 kPa Inlet nipple type 10 Inlet nipple type 20 Inlet nipple type 30 Inlet nut type 10 Inlet nut type 20 Inlet nut type 30 Inlet nipple & nut kit type 50 Inlet nipple & nut kit type 60 Outlet connection RH Outlet connection LH Outlet connection Ethylene C02 Inlet Washer O-Ring kit T10/20 O-Ring kit T50/60 Part No. 301628 Part No. 301822 Part No. 301856 Part No. 301308 Part No. 301857 Part No. 301790 Part No. 301917 Part No. 310288 Part No. 302624 Part No. 302625 Part No. R25 Part No. 310338 Part No. 310340 Part No. 303209 Part No. 303210 Part No. 303729 Part No. RG134 Part No. 301073 Part No. 310363

Applications:
Non-fuel gas models (Air and Inert gases, CO2) are fitted with pressure relief valves (protects against the unlikely event of minor seat failures).

Air and Nitrogen


Genuine COMET air and nitrogen regulators are suitable for most general purpose industrial and laboratory gas control applications. Air and nitrogen models are fitted with pressure relief valves to protect downstream equipment against increases above the maximum outlet pressure of the regulator.

Inert Gases
Suitable for use with Inert gases such as Helium, Argon and Inert gas mixtures. They are not intended for use with Oxygen. Suitable for most general purpose industrial and laboratory gas control applications.

NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.

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136

GAS EQUIPMENT

SECTION TWO

GAS EQUIPMENT REGULATORS WELDING, CUTTING, HEATING

Genuine COMET 750 DUAL STAGE OXYGEN REGULATORS


Part No. 301871 301597 Gas Oxygen Oxygen Max. Outlet Pressure (kPa) 1,000 1,000 Rated Air Flow3 (l/min) 800 800 Gauge Range (kPa) Inlet Outlet 30,000 1,600 30,000 1,600 Connections Inlet AS 2473 Type 10.5 (5/8" BSP RH Ext) VI1 AS 2473 Type 10.5 (5/8" BSP RH Ext) SI1 Outlet 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext

v Optimum safety through pre-set first stage pressure reduction (approx. 4500 kPa). v Highly accurate via sensitive adjustment of second stage outlet. v Excellent pressure/flow characteristics. v Encapsulated Seat Technology in both first and second stage. v Constant outlet pressure regardless of variations of inlet pressure. v The regulator is fitted with twin gauges enabling clear indication of outlet and inlet pressures. v Gauges comply to AS1349. Inlet connections comply to AS2473.

Applications:
Genuine COMET 750 regulators provide all the advantages of two stage control and should be used where precise and constant control of outlet pressure is required regardless of variations of the inlet pressure such as that which occurs over the life of a cylinders contents.

Spare Parts:
Gauge 30,000 kPa Oxy Gauge 1,600 kPa Oxy Inlet nipple type 10.5 Inlet nut type 10.5 Outlet connection RH O-Ring kit T10.5 Part No. 301626 Part No. 301853 Part No. 301917 Part No. 315039 Part No. 303209 Part No. 301073

NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.

Genuine COMET 750 DUAL STAGE INDUSTRIAL GAS REGULATORS


Part No. 310356 310357 310350 310351 301873 301874 301872 301875 301877 Gas Air Air Nitrogen Nitrogen Inert gases Inert gases CO2 Hydrogen Nitrous Oxide2 Max. Outlet Pressure (kPa) 1,000 400 1,000 400 1,000 400 400 800 800 Rated Air Flow3 (l/min) 700 300 700 300 700 300 2002 750 600 Gauge Range (kPa) Inlet Outlet 30,000 1,600 30,000 600 30,000 1,600 30,000 600 30,000 1,600 30,000 600 30,000 600 30,000 1,000 20,000 1,000 Connections Inlet AS 2473 Type 60 (27x2mm Whit Form RH Int) AS 2473 Type 60 (27x2mm Whit Form RH Int) AS 2473 Type 50 (24x2mm Whit Form RH Int) AS 2473 Type 50 (24x2mm Whit Form RH Int) AS 2473 Type 10 (5/8" BSP RH Ext) AS 2473 Type 10 (5/8" BSP RH Ext) AS 2473 Type 30 (.860"-14 TPI RH Int) AS 2473 Type 20 (5/8" BSP LH Ext) AS 2473 Type 30 (.860"-14 TPI RH Int) Outlet 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 1/2" BSP RH Ext 5/8"-18 UNF LH Ext 5/8"-18 UNF RH Ext

MIG & TIG Shielding Gases 310225 Argon, Ar/CO2

400

40

30,000

55 l/min

AS 2473 Type 10 (5/8" BSP RH Ext)

5/8"-18 UNF RH Ext

v Optimum safety through pre-set first stage pressure reduction (approx. 1500 kPa). v Highly accurate via sensitive adjustment of second stage outlet. v Excellent pressure/flow characteristics. v Encapsulated Seat Technology in both the first and second stage. v Constant outlet pressure regardless of variations of inlet pressure. v The regulator is fitted with twin gauges enabling clear indication of inlet and outlet pressures. v Gauges comply to AS1349. Inlet connections comply to AS2473. v Safety ensured with internal and external relief devices.

Spare Parts:
Gauge 30,000 kPa Gauge 30,000 kPa (C02) Gauge 20,000 kPa (N20) Gauge 600 kPa Gauge 1,600 kPa Gauge 1,000 kPa Gauge 1,000 kPa (N20) Gauge flow 55 lpm Inlet nipple type 10 Inlet nipple type 20 Inlet nipple type 30 Inlet nipple & nut kit type 50 Inlet nipple & nut kit type 60 Inlet nut type 10 Inlet nut type 20 Inlet nut type 30 Outlet connection RH Outlet connection LH Outlet connection C02 C02 inlet washer O-Ring kit T10/20 O-Ring kit T50/60 Part No. 301628 Part No. 301822 Part No. 301299 Part No. 301854 Part No. 301857 Part No. 301856 Part No. 301290 Part No. 301625 Part No. 301790 Part No. 301917 Part No. 310288 Part No. 310338 Part No. 310340 Part No. 302624 Part No. 302625 Part No. R25 Part No. 303209 Part No. 303210 Part No. 303596 Part No. RG134 Part No. 301073 Part No. 310363

Applications:
Genuine COMET 750 regulators provide all the advantages of two stage control and should be used where precise and constant control of outlet pressure is required regardless of variations of the inlet pressure such as that which occurs over the life of a cylinders contents.

NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.

Pressure/flow curve

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137

GAS EQUIPMENT

GAS EQUIPMENT REGULATORS WELDING, CUTTING, HEATING


Genuine COMET 5000 HIGH OUTLET PRESSURE REGULATORS
Part No. 301560 301561 3015621 310353 310354 310355 310346 310347 310348 301563 301564 3015651 301722 Gas Oxygen Oxygen Oxygen Air Air Air Nitrogen Nitrogen Nitrogen Inert gases Inert gases Inert gases Hydrogen Max. Outlet Pressure (kPa) 3,000 7,000 20,000 3,000 7,000 20,000 3,000 7,000 20,000 3,000 7,000 20,000 7,000 Rated Air Flow3 (l/min) 1,600 1,600 2,000 1,600 1,600 2,000 1,600 1,600 2,000 1,600 1,600 2,000 2,200 Gauge Range (kPa) Inlet 30,000 30,000 40,000 30,000 30,000 50,000 30,000 30,000 50,000 30,000 30,000 50,000 30,000 Outlet 4,000 10,000 30,000 4,000 10,000 30,000 4,000 10,000 30,000 4,000 10,000 30,000 10,000 Inlet AS 2473 Type 10.5 (5/8" BSP RH Ext) AS 2473 Type 10.5 (5/8" BSP RH Ext) AS 2473 Type 11 (5/8" BSP RH Ext) AS 2473 Type 60 (27x2mm Whit Form RH Int) AS 2473 Type 60 (27x2mm Whit Form RH Int) AS 2473 Type 61 (0.830" 14 NGO RH Int) AS 2473 Type 50 (24x2mm Whit Form RH Int) AS 2473 Type 50 (24x2mm Whit Form RH Int) AS 2473 Type 51 (1.040" 14 NGO RH Ext) AS 2473 Type 10 (5/8" BSP RH Ext) AS 2473 Type 10 (5/8" BSP RH Ext) AS 2473 Type 11 (5/8" BSP RH Ext) AS 2473 Type 20 (5/8" BSP LH Ext) Connections Outlet

SECTION TWO

1/4" Tube fitting 1/4" Tube fitting 1/4" Tube fitting 1/4" Tube fitting 1/4" Tube fitting 1/4" Tube fitting 1/4" Tube fitting 1/4" Tube fitting 1/4" Tube fitting 1/4" Tube fitting 1/4" Tube fitting 1/4" Tube fitting 1/4" Tube fitting

v Based on the Genuine COMET regulator design. Provides safe and accurate control of pressures up to 20,000kPa (2,800psi). v Pressure relief valves for the 3,000kPa and 7,000kPa delivery regulators. v 20,000 kPa models are fitted with a Type II inlet nut for EHP cylinder connection. v Special hardened diaphragms for strength and accuracy. v T screw control permits easy pressure settings and clear, easy-to-read safety gauges. v Tube outlet connectors prevent accidental connection to low pressure equipment. v Gauges comply to AS1349. Inlet connections comply to AS2473.

Applications:
Ideally suited for industrial or laboratory work, pneumatic loading of test apparatus, static testing of pressure components, pressurising high pressure systems or high pressure decanting.

Spare Parts:
Gauge 30,000 kPa Gauge 30,000 kPa Oxygen Gauge 40,000 kPa Gauge 50,000 kPa Gauge 4,000 kPa Oxygen Gauge 10,000 kPa Oxygen Gauge 30,000 kPa Oxygen Plain Gauge 4,000 kPa Gauge 10,000 kPa Inlet nipple type 10 Inlet nipple type 10.5 Inlet nipple type 11 Oxygen Inlet nipple type 11 Inert Inlet nipple & nut kit Nitrogen, type 50 Inlet nipple & nut kit Nitrogen, type 51 Inlet nipple & nut kit Air, type 60 Inlet nipple & nut kit Air, type 61 Inlet nut type 10 Inlet nut type 10.5 Inlet nut type 11 Outlet connection 1/4 tube O-Ring kit T50/60 Part No. 301628 Part No. 301626 Part No. 301823 Part No. 301824 Part No. 301816 Part No. 301819 Part No. 301858 Part No. 301817 Part No. 301818 Part No. 301790 Part No. 301917 Part No. 310284 Part No. 301917 Part No. 310338 Part No. 310341 Part No. 310340 Part No. 310342 Part No. 302624 Part No. 315039 Part No. RG40 Part No. 303710 Part No. 310363

Warning: Pressure relief valves for 301560 and 301561 are set to relieve outlet pressures marginally in excess of 3000kPa and 7000kPa respectively. 301562 is not fitted with a pressure relief valve. When using these regulators to pressurise a closed system it is recommended to fit an independent safety valve to protect downstream equipment and ensure operator safety. This safety valve must be set at or below the maximum test pressure of the system and equipment. NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.

Pressure/flow curve

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138

GAS EQUIPMENT

SECTION TWO

GAS EQUIPMENT REGULATORS WELDING, CUTTING, HEATING

Genuine COMPACT HIGH FLOW REGULATOR OXYGEN


Part No. TR92 Gas Oxygen Max. Outlet Pressure (kPa) 1,100 Rated Air Flow3 (l/min) 3,200 Gauge Range (kPa) Inlet Outlet 30,000 2,500 Connections Inlet 1" BSP RH Int Outlet 5/8" BSP RH Ext

v Designed for use on either cylinders or manifold systems which operate on full cylinder pressure. v Rear entry connection provides easy fitting to permanent installations. v T Screw control gives positive, precise adjustment. v Use adaptor Part No. 360117 (1 BSP RH Ext to 5/8 BSP RH Ext), for cylinder connection.
Note: TR92 incorporates a special compensation device which automatically reduces outlet pressure variance as the cylinder empties. Regulator is Australian made, and manufactured to a CIGWELD standard which ensures safety and quality.

Applications:
This high flow regulator is suitable for most manifold high flow applications such as heavy heating, machine cutting, heavy cutting (i.e. above 400 mm), plate splitting, mechanical welding, J grooving, etc. The TR92 is particularly suited to Oxygen enrichment or Oxygen injection applications. Ideally suited to high pressure manifold systems and G size cylinder packs.

Spare Parts:
Gauge 30,000 kPa Gauge 1,600 kPa Adaptor for cylinder connection Part No 301626 Part No 301853 Part No 360117

NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.

Genuine COMPACT HIGH FLOW REGULATOR OXYGEN (Pipeline)


Part No. TR64 Gas Oxygen Max. Outlet Pressure (kPa) 1,100 Rated Air Flow3 (l/min) 2,100 Gauge Range (kPa) Inlet Outlet 1,600 Connections Inlet 1" BSP RH Int Outlet 5/8" BSP RH Ext

v Designed to supply and accurately control high flow rates where the inlet pressures remain between 1000-2500 kPa e.g. liquid vessel supply. v Fitted with a clear, easy to read outlet pressure gauge. v Inlet pressure gauge not required because inlet pressure is constant in pipelines. v Rear entry connection provides easy fitting to permanent installations. v Regulator is manufactured to a CIGWELD standard which ensures safety and quality.

Applications:
This regulator is suited for use on all Oxygen high flow pipelines. Particularly suited to heavy heating, machine cutting where multiple blowpipes are used. Also suitable for heavy cutting, plate splitting, mechanical welding and J grooving. Ideal for large industrial applications.

Spare Parts:
Gauge 1,600 kPa Part No 301853 NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.

Genuine COMPACT HIGH FLOW REGULATOR ACETYLENE


Part No. TR93 Gas Acetylene Max. Outlet Pressure (kPa) 150 Rated Air Flow3 (l/min) 500 Gauge Range (kPa) Inlet Outlet 4,000 300 Connections Inlet AS 2473 Type 20 (5/8" BSP LH Ext) Outlet 5/8"-18 UNF LH Ext

v Designed for use on either acetylene cylinders or manifold systems which operate on full cylinder pressure. v Rear entry connection provides easy fitting to permanent installations and gas cylinder packs. v High flow rate up to 525 l/min.

Applications:
This high flow regulator is ideal for most applications such as heavy heating, machine cutting, plate splitting, mechanical welding, J grooving, etc.

Spare Parts:
Gauge 4,000 kPa Gauge 300 kPa Part No 301627 Part No 301624

NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.

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139

GAS EQUIPMENT

GAS EQUIPMENT REGULATORS WELDING, CUTTING, HEATING


Genuine COMET 310SR HIGH FLOW CO2 REGULATORS
Part No. 310099 310100 310102 Gas CO2 CO2 CO2 Max. Outlet Pressure (kPa) 400 (Adjustable) 400 (Preset) 400 (Adjustable) Rated Air Flow3 (l/min) 450 Flowmeter 60 l/min 50 Gauge Range (kPa) Inlet Outlet 30,000 600 30,000 30,000 50 l/min Flow Gauge Connections Inlet AS 2473 Type 30 (.860"-14 TPI RH Int) AS 2473 Type 30 (.860"-14 TPI RH Int) AS 2473 Type 30 (.860"-14 TPI RH Int)

SECTION TWO

Outlet 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext

v Designed specifically for highflow CO2 applications. v Unique design eliminates the need for a heater. v Factory set maximum outlet pressure (captive control knob on adjustable models prevents loss and tampering). v Machined Aluminium body and bonnet. v Relief valve protects against minor seat failures (not designed to protect downstream equipment). v Sintered inlet filter. v Maximum working pressure compatible with AS2473 inlet fittings. v Part Numbers 310100 and 310102 are recommended for MIG welding applications.

Applications:
CO2 shielding gas applications (particularly high gas flow requirements such as heavy flux cored welding); high flow beverage dispensing; scientific and experimental applications/laboratories; and general industry CO2 applications.

Spare Parts:
Gauge 30,000 kPa Gauge 600 kPa Gauge flow Inlet nipple type 30 Inlet nut type 30 Outlet connection for P/N 310099, 310100 Outlet connection for P/N 310102 Part No 301822 Part No 301854 Part No 301625 Part No 310288 Part No R25 Part No 303209 Part No 303249

NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.

Genuine COMET WELDING FLOWMETERS


Part No. 301710 301711 Gas Argon Argon & CO2 Max. Outlet Pressure (kPa) Rated Air Flow3 (l/min) 1-15 l/min 10-40 l/min Gauge Range (kPa) Inlet Outlet Connections Inlet 5/8"-18 UNF RH Int 5/8"-18 UNF RH Int Outlet 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext

v Incorporates durable impact resistant polycarbonate outer and metering tubes, an inlet filter and a fail safe shroud which will vent excessive pressure should it occur within the flowmeter assembly. v Initially designed for medical application, Genuine COMET welding flowmeters have built in safety, reliability and accuracy. v Not sensitive to back pressure. v Maximum working pressure 600 kPa. Calibrated for 200 kPa. v Fine flow adjustment valve which also provides an ON-OFF facility. 301710 1 - 15 l/min 301711 10 - 40 l/min

Applications:
Two models are available to provide fine adjustment control and flow measurement for shielding gases in MIG and TIG welding or other specialised low flow gas applications.

Spare Parts:
Flow tube kit 1-15 lpm Flow tube kit 10-40 lpm Control valve kit Shroud kit Part No. 310281 Part No. 310282 Part No. 310825 Part No. 310827

NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.

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140

GAS EQUIPMENT

SECTION TWO

GAS EQUIPMENT REGULATORS WELDING, CUTTING, HEATING

MEDALIST 600 OXYGEN AND ACETYLENE REGULATORS


Part No. 310222 310223 Gas Oxygen Acetylene Max. Outlet Pressure (kPa) 800 150 Rated Air Flow3 (l/min) 230 100 Gauge Range (kPa) Inlet 30,000 4,000 Outlet 1,000 300 Inlet AS 2473 Type 10 (5/8" BSP RH Ext) VI1 AS 2473 Type 20 (5/8" BSP RH Ext) VI1 Connections Outlet 5/8"-18 UNF RH Ext 5/8"-18 UNF RH Ext

v The Medalist range of regulators are the economical alternative to the Genuine COMET series. v Strong robust construction combined with renowned CIGWELD quality. v Oxygen Max Rated Flow 230 l/min. v Acetylene Max Rated Flow 100 l/min. v Inlet connections comply to AS 2473.

Applications:
Specifically designed for the budget conscious, Medalist Oxygen and Acetylene Regulators can be used on Genuine COMET Vector Blowpipe equipment, and can be used for most light to medium duty cutting and welding applications.

Spare Parts:
Gauge 30,000 kPa Oxy Gauge 600 kPa Oxy Gauge 4,000 kPa Acetylene Gauge 300 kPa Acetylene Inlet nipple type 10/20 Inlet nut type 10 Inlet nut type 20 Outlet connection RH Outlet connection LH O-Ring Kit Type 10/20 Part No. 301884 Part No. 310258 Part No. 301886 Part No. 310227 Part No. 301790 Part No. 302624 Part No. 302625 Part No. 303209 Part No. 303210 Part No. 301073

MEDALIST 600 MIG AND TIG SHIELDING GAS REGULATOR


Part No. 310254 Gas Argon Ar/CO2 Max. Outlet Pressure (kPa) Rated Air Flow3 (l/min) 55 Gauge Range (kPa) Inlet 30,000 Outlet 55 l/min Inlet AS 2473 Type 10 (5/8" BSP RH Ext) VI1 Connections Outlet 5/8"-18 UNF RH Ext

v The Medalist range of regulators are the economical alternative to the Genuine COMET series. v Strong robust construction combined with renowned CIGWELD quality. v Flow rates to 55 l/min. v Inlet connections comply to AS 2473.

Applications:
The Medalist Shielding Gas Regulator is designed specifically for the control of gas in MIG and TIG welding processes.

Spare Parts:
Gauge Flow 55l/min Gauge 30,000 kPa Inlet nipple type 10/20 Inlet nut type 10 Outlet connection RH O-Ring Kit Type 10/20 Part No. 310228 Part No. 310253 Part No. 301790 Part No. 302624 Part No. 303249 Part No. 301073

MEDALIST PURGING REGULATORS


Part No. 310325 310349 Gas Nitrogen Nitrogen Max. Outlet Pressure (kPa) 3,500 3,500 Rated Air Flow3 (l/min) 1,700 1,700 Gauge Range (kPa) Inlet 28,000 28,000 Outlet 4,000 4,000 Inlet AS 2473 Type 10 (5/8" BSP RH Ext) AS 2473 Type 50 (24x2mm Whit Form RH Int) Connections Outlet 1/4" 37 flare 1/4" 37 flare

v The Medalist range of regulators are the economical alternative to the Genuine COMET series. v Strong robust construction. v Pressure Relief Valve (PRV) to protect against over pressurisation of downstream equipment. v T screw gives positive precise adjustment. v Designed and manufactured by VICTOR.

Applications:
Purpose designed for testing and purging, especially HVAC applications. Can also be used for attachment of a suitable hose and blow gun kit.

MEDALIST 600 BEVERAGE REGULATOR HOME BREW


Part No. 310319 Gas CO2 Max. Outlet Pressure (kPa) 400 Rated Air Flow3 (l/min) 230 Gauge Range (kPa) Inlet Outlet 30,000 600 Connections Inlet AS 2473 Type 30 (.860" 14 TPI RH Int) Outlet 1/4" Tube RH Other NRV

v Specifically designed for controlled delivery of CO2 and Nitrogen/CO2 mixtures to beverage dispensing systems. v PTFE coated diaphragm to protect against CO2. v Non return valve (NRV) to protect against backflow of liquids. v Pressure relief valve (PRV) to protect against over pressurisation of downstream equipment.

Applications:
Designed specifically for dispensing home brew from kegs. Also designed for the budget conscious, with renowned CIGWELD quality.

Spare Parts:
Gauge 600 kPa Gauge 30,000 kPa Inlet nipple type 30 Inlet nut type 30 Outlet connection RH CO2 inlet washer Part No. 310258 Part No. 310253 Part No. 303192 Part No. R25 Part No. 303209 Part No. RG134

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141

GAS EQUIPMENT

GAS EQUIPMENT BLOWPIPES AND ATTACHMENTS


Genuine COMET 3 BLOWPIPE SYSTEM
Acetylene Swaged Welding Tips
Size 32 307006 Size 26 307005 Size 20 307004 Size 15 307003 Size 12 307002 Size 10 307001 Size 8 307000 Size 6 307057 Size 4 307056

SECTION TWO

LPG Swaged Welding Tips


Size 15 307059 Size 8 307068

Air-Acetylene Brazing Tip

AT49

Nozzles

Heating (Acet)

Heating (LPG)

Rivet Gouging (Acet)

Sheet Metal

Cutting Cutting (LPG) (Acet)

Gouging (Acet)

Gouging (LPG)

Roller Guide
308729

H Radius Bar
308752

Acetylene Heating Tips


SHA1 307121 SHA2 307122 450mm 307124

Barrels

LPG Heating Tips


SHP1 307120 SHP2 307119

700mm 307125 735mm 307123

Barrels
450mm 307124 700mm 307125 735mm 307123

LPG Heating Tips


SHP3 307118 SHP4 307117

Barrels
307049

Connector

450mm 307124 700mm 307125 735mm 307123

307128

Acetylene Sw

307048

Acetylene Descaling Tips

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142

GAS EQUIPMENT

SECTION TWO
Genuine COMET 3 BLOWPIPE SYSTEM

GAS EQUIPMENT BLOWPIPES AND ATTACHMENTS

Mixer 10mm (3/8) Type 550

Genuine COMET Welding

TM

Accessories

Gas Economiser (Acet. or LPG)


308503

304002

Genuine COMET 3 Cutting Attachment (Multi Fuel)

Genuine COMET Tool Box


TM

304005

Cutting Gouging Heating

309511

Flint Lighter
308789

Heating Tip
307007

Mixer 10mm (3/8) Type 550

Three Flint Lighter


308832

Heating
304002

Electronic Lighter
308700

Genuine COMET 3 Blowpipe


TM

Mixer 13mm (1/2) Type 570

304001 F6 - 308777

F6 - 308778 304003

Injector 13mm (1/2) LP Gas/Nat. Gas Type 574

Super Heating
F2B - 308854

304166

Mixer 13mm (1/2) Type 570

Genuine COMET Blowpipe Mounted Flashback Arrestors

F2B - 308853

Cleaning
304003

Powder Facing Attachment

F6 Kwik-Connect Set - 308837

waged Welding Tips


307003 307002

Powder Facing
TH7

85-10B - 308861

85-10B - 308862

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143

GAS EQUIPMENT

GAS EQUIPMENT BLOWPIPES AND ATTACHMENTS


Genuine COMET VECTOR BLOWPIPE LIGHT DUTY
SPECIFICATIONS Part no. 304167 Description Genuine COMET VECTOR Blowpipe Fuel gas type All (Natural Gas at 14 kPa or more) Connections 5/8' 18UNF Weight 396 g

SECTION TWO

R 2ND QUA 2004

LE AVAILABTER

The Genuine COMET VECTOR Blowpipe incorporates decades of gas welding and cutting technology into a torch ideally suited for light duty applications. v Rugged design which is ideally suited for the industrial welding and cutting environment v Threaded assembly designs allows parts to be replaced quickly and economically v Tube-within-a tube design provides greater strength through grater wall thickness and a more compact, lower weight blowpipe v Heavy ribbed handle provides ventilation and better grip for the operator v Control valves with stainless steel ball stems have teflon packing for smooth operation v Die forged brass body threaded for easy service

Applications:
Suitable for fusion welding, braze welding, brazing, heating and hand cutting with cutting attachment fitted.

Spare Parts:
Control valve kit Part No 304237 NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.

Genuine COMET VECTOR MIXER


SPECIFICATIONS Part no. 304169 Description Genuine COMET VECTOR Mixer Welding Capacity 10mm Heating output Up to 34 MJ/HR Fuel gas type All (Natural Gas at 14 kPa or more) Weight 50 g

v Connects to VECTOR Blowpipe. v O ring seals allow hand tightening and simple repositioning even when lit. v Can be used with welding or heating tips. v Can be operated with Oxy/Acetylene, Oxy/LP gas or Oxy/Natural gas.

Spare Parts:
ORing kit Part No 304238

2ND QUA 2004

LE AVAILABTER R

v Connects to Colt type 560 series tips (see page 154 for welding and heating tip details).

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144

GAS EQUIPMENT

SECTION TWO
Genuine COMET 3 BLOWPIPE HEAVY DUTY
SPECIFICATIONS Part no. 304001 Description Genuine COMET 3 Blowpipe Fuel gas type All Connections 5/8 - 18UNF Weight 620 g

GAS EQUIPMENT BLOWPIPES AND ATTACHMENTS

v Two stage valve gives precise gas control from the smallest welding tip to the largest heating tip. v Permits fine sensitive control for delicate welding jobs and easy lighting up, to flows of up to 600 l/min for the heaviest heating job. v A non-rotating valve spindle drastically minimises wear. v Mixer provides the optimum gas mixture for every flow setting. v Mixer can be used with Oxy/Acetylene, Oxy/LP gas or Oxy/Natural gas. v The mixer design helps reduce backfire. v Due to O ring seals, only hand tightening is required to connect mixer and cutting attachment to the handle. v Locking teeth secure re-positioning with hand tightening. v Handle shape gives comfortable positive grip. v Left hand/right hand threads prevent incorrect hose connection. v Colour coded control knobs are fitted for maximum safety and ease, even when wearing welding gloves. v Can be purchased as a single item or as part of a cutting and welding plant.

Applications:
The Genuine COMET 3 blowpipe when used with appropriate attachments is suitable for fusion welding, braze welding, brazing, soldering, heating, hand cutting, sheet metal cutting, rivet cutting, powder facing and flame cleaning.

Spare Parts:
Control valve kit Handle halves kit Part No 304009 Part No 304012

NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.

valve-in-valve
SMALL SEAT OPEN LARGE SEAT CLOSED Spring prevents large seat from opening while adjustment is made with small seat. This gives exceptionally sensitive control for fine flame adjustment. BOTH SEATS OPEN FOR LARGE FLOWS When small seat opens fully, large seat then starts to operate, quickly provides large flows to approximately 130 l/min (270 cu ft/h) of acetylene and oxygen in approximately one turn. Intermediate springloaded seat is free to rotate, saves wear on fixed seat.

Genuine COMET 3 MIXER


SPECIFICATIONS Part no. 304002 304003 304166 Description Genuine COMET 3 Mixer Type 550 Genuine COMET 3 Mixer Type 570 Genuine COMET 3 Mixer Type 574 Fuel gas type All All LPG/Natural Gas Welding capacity up to 25mm Heating output 180 MJ/HR 420 MJ/HR 840 MJ/HR Weight 165 g 163 g 278 g

v Hand tightening for easy attachment onto Comet 3 Blowpipe. (O ring seals ensure a perfect gas-tight connection every time.) v Large flutes on mixer give easy positive handling, even when wearing welding gloves. Type 550 v Mixer 550 and 570 can be used with either Oxy/Acetylene, Oxy/LP gas or Oxy/Natural gas. v Mixer 574 is an injector mixer design for Oxy/LPG or Oxy/Natural gas, heavy duty highflow applications. For use with SHP3 and SHP4 only. v No change required when altering fuel gas, other than the type of tip and hose required. Type 570 v High resistance to backfire, regardless of the gas type or flow setting.

Applications:
Mixer 550 is used for welding and light heating. Mixers 570 and 574 are used for heating and cleaning.

Spare Parts:
Small O-ring for attachments / mixers Large O-ring for attachments / mixers ORing kit Part No OR28 Part No 7964006 Part No 304013

Type 574

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145

GAS EQUIPMENT

GAS EQUIPMENT BLOWPIPES AND ATTACHMENTS


Genuine COMET 3 HEAVY DUTY CUTTING ATTACHMENT
SPECIFICATIONS Part no. 304005 Description Genuine COMET 3 Cutting Attachment HD Fuel gas type All Cutting capacity up to 150mm Cutting nozzles Type 41 & 44 Weight 663 g

SECTION TWO

v Attaches quickly and easily to Genuine COMET 3 Blowpipe by hand (no spanner required). v Locking teeth enable the attachment to be repositioned. v Tapered seat head allows multi-positioning of gouging nozzles. v Cutting oxygen lever securely fitted to the body for ease of operation. v Twin tube construction gives good visibility. v Unique multi-mixer design accommodates Oxy/Acetylene, Oxy/LP gas or Oxy/Natural gas. v Large flutes on the hand tightening nut for a better grip when wearing welding gloves. v For use with Type 40 nozzles (see page 150 for details).

Applications
Suitable for the following processes: hand cutting, sheet metal cutting, rivet cutting, heating and gouging.

Spare Parts:
Control valve kit Cutting Oxygen valve kit Lever replacement kit Nozzle nut Small O-ring for attachments / mixers Large O-ring for attachments / mixers ORing kit Part No 304010 Part No 304015 Part No 304011 Part No 304014 Part No OR28 Part No 7964006 Part No 304013

NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.

Genuine COMET 3 EXTRA HEAVY DUTY CUTTING ATTACHMENT


SPECIFICATIONS Part no. 304191 Description Genuine COMET 3 Cutting Attachment EHD Fuel gas type LPG/Natural Gas Cutting capacity up to 200mm Cutting nozzles Type 44 Weight 809 g

v Cuts up to 200mm (8) with a size 24 nozzle. v Attaches quickly and simply to the Genuine COMET 3 blowpipe by hand (no spanner required). v Locking teeth enable the attachment to be repositioned at any angle. v Taper seat head allows multi-positioning of gouging nozzles. v Head mix design within a solid manganese bronze head allows cutting of up to 200mm (8). v Cutting oxygen lever securely fitted to the body for ease of operation. v Large flutes on the hand tightening nut for a better grip when wearing welding gloves. v Dedicated for LPG or Natural Gas use.Applications

Applications
Suitable for the following processes: hand cutting, sheet metal cutting, rivet cutting, heating and gouging.

Spare Parts:
Control valve kit Lever kit LPG/Natural Gas mixer kit Nozzle nut Small O-ring for attachments / mixers Large O-ring for attachments / mixers ORing kit Part No 304074 Part No 304140 Part No CB152 Part No 304014 Part No OR28 Part No 7964006 Part No 304013

NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.

Genuine COMET 3 POWDER FACING ATTACHMENT


SPECIFICATIONS Part no. TH7 Description Genuine COMET 3 Powder Facing Attachment Fuel gas type Acetylene Weight 408 g

v Designed to be used with the Genuine COMET 3 Blowpipe. v Can be fitted by hand O ring seals maintain a perfect gas-tight connection. v Substantially faster and more controllable than conventional rod and flux hard facing. v The process involves powder being drawn from the hopper by suction action created by the flowing gas. The powder is then fed on to the surface via the Oxy/Acetylene flame. the thickness of the deposit can be controlled with great accuracy which results in a finish that is smoother, thoroughly fused and completely free of ripples, porosity and undercutting. v Can be used with either size 12 or 15 swaged welding tips.

Applications:
Rebuilding worn surfaces and hardening of load bearing surfaces.

Ordering Information other


Genuine COMET Oxy/Acetylene Type 551 Welding Tip Genuine COMET Oxy/Acetylene Type 551 Welding Tip Part No 307002 Part No 307003 Part No 308337 Part No 308338 Part No 304013

Spare Parts:
Hopper and lid kit Lever kit O-ring kit

NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.

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146

GAS EQUIPMENT

SECTION TWO
Genuine COMET SABRE CUTTING TORCH
SPECIFICATIONS Part no. 304070 Description Genuine COMET SABRE Fuel gas type All Fuels Cutting capacity Up to 200mm Cutting nozzles Type 41 & 44

GAS EQUIPMENT BLOWPIPES AND ATTACHMENTS

Connections 5/8' 18UNF

Weight 1.27kg

v A medium duty twin tube cutting blowpipe based on standard Genuine COMET componentry for ease of repair. The mixer which can be used with either Oxy/Acetylene, Oxy/LP gas or Oxy/Natural gas, is located behind the head to prevent overheating and offers high resistance to backfire.

Applications:
Suitable for standard hand cutting, gouging and heating, scrap cutting, metal fabrication, heavy engineering, construction industries.

Spare Parts:
Control valve kit Cutting Oxygen valve kit Handle kit Cutting lever kit Nozzle nut Part No 304074 Part No 304015 Part No 304076 Part No 304075 Part No 304014

NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.

Genuine COMET MULTI-PURPOSE CUTTING TORCH


SPECIFICATIONS Part no. 304141 304161 304143 Description Genuine COMET Multipurpose Genuine COMET Multipurpose Genuine COMET Multipurpose Fuel gas type All Fuels All Fuels All Fuels Handle Aluminium Brass Aluminium Length* 520mm 520mm 900mm Head 90 90 180 Cutting capacity Up to 300mm Up to 300mm Up to 300mm Cutting nozzles Type 41 & 44 Type 41 & 44 Type 41 & 44 Connections 5/8'' 18UNF 5/8'' 18UNF 5/8'' 18UNF Weight 1.6kg 1.6kg 2.2kg

*Extended lengths are available at your local Authorised CIGWELD Gas Equipment Service Agent.

v Designed and manufactured by CIGWELD. v Heavy duty manganese bronze head, designed to resist tough environmental working conditions. v Gas mixing takes place in the blowpipe head, providing the operator with maximum protection against the unlikely occurrence of backfires or ashbacks. v Stainless steel triangular tube construction, provides the ultimate in strength. v Lightweight aluminium handle, which has been treated to minimise corrosion in the working environment. Brass handle for extra strength and mining operations. v The cutting oxygen valve has been designed to allow ow control from slow bleed to full capacity ideal for piercing work. v Stainless steel cutting oxygen lever, incorporating a locking button for extended cutting, gouging or heating. v Inlet connection lters, to prevent foreign particles entering the blowpipe, which reduces valve seat wear and the chance of blowpipe blockage. v Each blowpipe comes factory set for use with Acetylene fuel gas and includes a separate mixer kit to change fuel gases from Acetylene to LPG or Natural Gas.

Applications:
Suitable for the majority of heavy-duty cutting, gouging and heating processes.

Spare Parts:
Control valve kit Lever kit Acetylene mixer kit LPG/Natural Gas mixer kit Nozzle nut Part No 304074 Part No 304140 Part No CB148 Part No CB152 Part No 304014

NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.

520 mm

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520 mm

900mm

147

GAS EQUIPMENT

GAS EQUIPMENT BLOWPIPES AND ATTACHMENTS


Genuine COMET VANGUARD CUTTING TORCH
SPECIFICATIONS Part no. Description Fuel gas type All Fuels Handle Brass Length 550mm Head 90 Cutting capacity Up to 300mm Cutting nozzles Type 41 & 44

SECTION TWO

Connections 5/8' 18UNF

Weight 1.53kg

304171 Genuine COMET VanGuard Cutting Torch

The Genuine COMET VanGuard Cutting Torch provides the operator with the ultimate in safety protection with built-in flashback arrestors and check valves. This heavy duty cutting torch is designed to meet exacting demands of todays end users both in cutting performance and safety. VanGuard is the future of oxy/fuel cutting. v Built-in flashback arrestors provide tamper proof flashback protection for the operator. v Built-in flashback arrestors are replaceable if they become clogged or reduce flow rates. v Built-in flashback arrestors provide a balanced torch without extra length associated with accessory models. v Built-in check valves provide reverse flow protection to prevent the possibility of mixed gases in upstream apparatus. v Built-in check valves for added operator safety without performance inhibiting flow restrictions. v Stainless steel tubes for added torch strength and heat resistance, are silver soldered at both ends. v Ease-on cutting oxygen valve for precise oxygen control and performance piercing. v Stainless steel cutting oxygen lever for extra durability and operator comfort. v Drop-in, spiral tube mixer blends oxygen and fuel for optimum performance. v Ribbed, sure-grip handle provides comfortable feel for the operator. v Durable, die-forged brass torch head provides optimum strength and service life. v Gas service: Acetylene, LPG, Natural gas (14kPa or more), Hydrogen.

Applications:
Suitable for the majority of heavy duty cutting, gouging and heating processes.

Spare Parts:
Lever kit Control valve kit Nozzle nut Part No. 304283 Part No. 304281 Part No. 304285

NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.

Sectioned VanGuard showing built-in flashback arrestors.

Sectioned VanGuard mixer tube showing spiral mixer design.

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148

GAS EQUIPMENT

SECTION TWO
Genuine COMET TAPER SEAT CUTTING NOZZLES

GAS EQUIPMENT CUTTING NOZZLES

Nozzles are the vital component of flame cutting equipment. They provide the preheating flames to raise the steel to ignition temperatures and direct the jet of oxygen on to the heated area to perform the cutting process. To achieve this result in the most efficient way, Genuine COMET nozzles have the following features: v Longer Nozzle life the high brass content and advanced manufacturing techniques give Genuine COMET taper seat nozzles an inbuilt quality. v Better quality cutting the mirror smooth finish of the gas ports assures stable gas flows and superior cutting oxygen stream. Cuts are clean and smooth with the narrowest kerf width. v Less slag adhesion high copper content of sizes 20, 24 etc conducts heat away from the nozzle face. The nozzle keeps relatively cool and slag adherence to the nozzle face is reduced. v LPG (propane) flames do not blow off taper seat LPG nozzles have slotted preheat ports which cause a turbulence in the gas flow enabling the flame to hang on to the nozzles. v Faster nozzle attachment easy change of position for bent nozzles. Only one nut is tightened to give perfect seating with taper seat nozzles. v Small sizes of taper seat acetylene nozzles are machined from high quality brass so that the small preheat holes will withstand continuous cleaning. Brass nozzles stay better longer for these moderate heat applications. v In all nozzles preheat gas consumption is reduced because high velocity preheat ports ensure that the flame travels at high speed from the exit ports to the work. v Wider seating areas ensures gas tight seals with less tightening. v Protective flange to safeguard tapered seat from damage. (See diagram below. Points A and B equal seats). v Individual flame testing of Genuine COMET nozzles guarantees consistent high quality performance.

One-Piece Acetylene Nozzle

Two-Piece LP Gas Nozzle

Standard Nozzles
Uncontrolled expansion of cutting oxygen

Cutting oxygen controlled in tapered passage

CIGWELD standard taper seat nozzles are primarily designed for hand cutting and precision machine cutting. The number of preheat holes provide for a better distribution of the preheat flames required in profile cutting. Standard nozzles produce a very uniform kerf surface and kerf width under any recommended conditions.

Hi-Speed Nozzles
Where speed is the prime consideration, when machine cutting eg. in plate splitting operations, Hi-Speed nozzles offer very definite economies. Hi-Speed nozzles cut a narrower kerf, less metal is consumed and consequently less cutting oxygen is required. Gas savings of between 20% and 40% per metre of steel cut are consistently gained with up to 50% increase in cutting speed, with no loss of quality.

Standard Tip

Hi-speed Tip

Maintenance Instruction for Nozzles


Do not mistreat the nozzle. Do not use it as a hammer or as a lever to prise away cut portions of metal. To clear the orifices, special nozzle cleaning reamers are obtainable from CIGWELD Distributors. It is strongly recommended that these be used in preference to other means. Should nozzle cleaning reamers not be available, then use a drill one size smaller than the orifice and work it up and down without twisting. The drill should be held in a pin vice, if it does not enter easily, start with a smaller drill with the same procedure, increasing the size of drill until the correct size is used. It is most important that the small holes at the seating end of the nozzles are not enlarged in any way. After prolonged use the nozzle may become dirty, in which case it should be immersed for two hours in a solution of the COMWELD NOZZLE Cleaning Compound. For very dirty nozzles the period of immersion should be doubled. NOTE: the correct strength of cleaning solution is obtained by using 28.4ml of compound to 568ml of water. Effective pre-heat flame shape and cutting oxygen stream can only be maintained when the edges of the orifice are sharp and square. If a nozzle becomes damaged on the end, rub it down with a piece of fine emery paper over a plate of glass, holding the nozzle at right angles to the glass. The orifices should be cleaned out as described above. Provision is made in the design of the nozzle to make reconditioning possible, as much as 3mm may be removed before the nozzle becomes unserviceable. DO NOT use old pieces of wire, reamers or brooches to clean out pre-heat and cutting stream orifices. DO NOT interfere in any way with the seating surfaces either on the nozzles or in the blowpipe head.

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149

GAS EQUIPMENT

GAS EQUIPMENT CUTTING NOZZLES


Genuine COMET TYPE 41 CUTTING NOZZLES
Standard Speed Cutting Nozzles Oxy / Acetylene Ordering Information:
CIGWELD Type 41 Standard - for use on Genuine COMET 3 / MULTI-PURPOSE & SABRE Part Number 306046 306047 306048 306049 306050 306051* 306052* 306053* Size 6 8 12 15 20 24 32 48 Plate Thickness 1-6 6-10 12-20 25-75 100-125 150-200 225-300 300-400 Fuel gas flow l/min @ 100 kPa 2.0 3.5 4.0 7.0 9.0 12.5 20.0 45.0

SECTION TWO

Total Oxygen Flow & Pressure l/min @ kPa 11 (200) 20 (200) 38 (200) 75 (350) 134 (400) 232 (500) 420 (600) 945 (650)

Hi-Speed Cutting Nozzles Oxy / Acetylene Ordering Information:


CIGWELD Type 41 High speed for use with cutting machines Part Plate Fuel gas flow Number Size Thickness l/min @ 100 kPa 306069 6HS 6-8 6.0 306070 8HS 8-20 6.0 306071 12HS 25-75 10.0 306072 15HS 75-150 12.0 306073* 20HS 150-250 13.0 306074* 24HS 250-300 18.0 *NOTE: Preheat oxygen pressure for all hi-speed nozzles = 200 kPa Total Oxygen Flow & Pressure l/min @ kPa 31 (650) 50 (650) 107 (650) 158 (650) 250 (650) 320 (650) Cutting Speed mm/min. 700 700-550 500-300 300-200 200-100 90

Gouging Nozzles Oxy / Acetylene Ordering Information:


CIGWELD Type 41 Gouging - for use on Genuine COMET 3 / MULTI-PURPOSE & SABRE Part Number 306035 306036* 306037* 306038 Size 32GB 48GB 64GB 32GS Plate Thickness Fuel gas flow l/min @ 100 kPa 15.0 18.0 20.0 15.0 Total Oxygen Flow & Pressure l/min @ kPa 61 (500) 85 (600) 112 (650) 61 (500)

Sheet Metal Nozzle Oxy / Acetylene Ordering Information:


CIGWELD Type 41 Sheet metal for use on Genuine COMET 3 / MULTI-PURPOSE & SABRE Part Number 306067 Size 6SM Plate Thickness Fuel gas flow l/min @ 100 kPa 1.5 Total Oxygen Flow & Pressure l/min @ kPa 9 (200)

Rivet Cutting Nozzle Oxy / Acetylene Ordering Information:


CIGWELD Type 41 Rivet cutting for use on Genuine COMET 3 / MULTI-PURPOSE & SABRE Part Number 306076* Size 15RC Plate Thickness Fuel gas flow l/min @ 100 kPa 10.0 Total Oxygen Flow & Pressure l/min @ kPa 80 (400)

* Manufactured from copper.


For use with Genuine COMET MULTI PURPOSE only. Cutting speeds are average values for drop cuts on clean plate with nozzles in good condition variations could be expected due to actual working conditions. NB Cutting nozzles can operate over a range of gas flows (hence plate thicknesses). The values indicated are typical operating conditions and can be increased or decreased to suit particular applications.

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150

GAS EQUIPMENT

SECTION TWO
Genuine COMET TYPE 44 CUTTING NOZZLES

GAS EQUIPMENT CUTTING NOZZLES

Standard Speed Cutting Nozzles Oxy / LPG or Natural Gas Ordering Information:
CIGWELD Type 44 Standard Part Number 306025 306026 306028 306029 306030 306031 306032 Size 6 8 12 15 20 24 32 Plate Thickness 3-6 6-12 12-20 25-75 100-125 150-200 225-300 Fuel gas flow l/min @ 100 kPa 2.0 3.5 4.5 5.5 6.5 9.0 14.0 Total Oxygen Flow & Pressure l/min @ kPa 17 (200) 30 (200) 58 (250) 99 (400) 171 (400) 256 (500) 456 (600)

Hi-Speed Cutting Nozzles Oxy / LPG or Natural Gas Ordering Information:


CIGWELD Type 44 High speed for use with cutting machines Part Plate Fuel gas flow Number Size Thickness l/min @ 100 kPa 306018 6HS 6-8 5.0 306019 8HS 8-20 5.0 306021 12HS 25-75 6.5 306022 15HS 75-150 7.0 306023 20HS 150-250 8.0 306024 24HS 250-300 12.0 *NOTE: Preheat oxygen pressure for all hi-speed nozzles = 200 kPa Total Oxygen Flow & Pressure l/min @ kPa 45 (650) 64 (650) 122 (650) 173 (650) 267 (650) 350 (650) Cutting Speed mm/min. 550 550-500 500-300 300-200 200-100 90

Gouging Nozzles Oxy / LPG Ordering Information:


CIGWELD Type 44 Gouging Part Number 306033 306054 306055 306056 Size 32GS 32GB 48GB 64GB Plate Thickness Fuel gas flow l/min @ 100 kPa 12.0 12.0 13.0 15.0 Total Oxygen Flow & Pressure l/min @ kPa 94 (500) 94 (500) 120 (600) 150 (650)

Flame Washing Nozzle Oxy / LPG Ordering Information:


CIGWELD Type 44 Flame Washing

Part Number Size 306078 15x15FW

Plate Thickness

Fuel gas flow l/min @ 100 kPa 12.0

Total Oxygen Flow & Pressure l/min @ kPa 200 (600)

DG = Deep Gouging, GB = Gouging-Bent, GS = Gouging-Straight, SM = Sheet Metal, RC = Rivet Cutting, FW = Flame Washing, HS = High Speed For use with Genuine COMET MULTIPURPOSE only.

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151

GAS EQUIPMENT

GAS EQUIPMENT CUTTING NOZZLES


MEDALIST TYPE 41 CUTTING NOZZLES

SECTION TWO

Medalist type 41 Cutting Nozzles are an economical alternative to the Genuine COMET range. Designed for use on Genuine COMET 3, multi-purpose and Sabre, Medalist Nozzles combine CIGWELD quality with maximum cost effectiveness. Medalist Type 41 Cutting Nozzles Ordering Information:
MEDALIST Type 41 Standard for use on Genuine COMET 3 / multi-purpose and Sabre Part Number 306971 306972 306973 Size 8 12 15 Plate Thickness 6-10 12-20 25-75 Fuel gas flow l/min @ 100 kPa 3.5 4.0 7.0 Total Oxygen Flow & Pressure l/min @ kPa 20 (200) 38 (200) 75 (350)

MEDALIST TYPE 44 CUTTING NOZZLES

R 2ND QUA 04 20

LE AVAILABTER

Medalist type 44 Cutting Nozzles are an economical alternative to the Genuine COMET range. Designed for use on Genuine COMET 3, multi-purpose and Sabre, Medalist Nozzles combine CIGWELD quality with maximum cost effectiveness. Medalist Type 44 Cutting Nozzles Ordering Information:
MEDALIST Type 44 Standard for use on Genuine COMET 3 / multi-purpose and Sabre Part Number 306974 306975 306976 Size 8 12 15 Plate Thickness 6-12 12-20 25-75 Fuel gas flow l/min @ 100 kPa 3.5 4.5 5.5 Total Oxygen Flow & Pressure l/min @ kPa 30 (200) 58 (250) 99 (400)

Genuine COLT TYPE 90 CUTTING NOZZLES


Cutting Nozzles Oxy / Acetylene Ordering Information:
CIGWELD Type 91 For use with the COLT cutting attachment and COLT Blowpipe Part Number 306011 306012 306013 306014 Size 8 12 15 6SM Plate Thickness 6-12 12-20 25-50 1-6 Fuel gas flow l/min @ 100 kPa 3.0 4.0 7.0 1.5 Total Oxygen Flow & Pressure l/min @ kPa 19 (200) 38 (200) 75 (350) 9 (200)

Cutting Nozzles Oxy / LPG or Natural Gas Ordering Information:


CIGWELD Type 94 For use with the COLT cutting attachment and COLT Blowpipe Part Number 306015* 306016* 306017* Size 8 12 15 Plate Thickness 6-12 12-20 25-50 Fuel gas flow l/min @ 100 kPa 3.5 4.0 4.5 Total Oxygen Flow & Pressure l/min @ kPa 30 (200) 50 (200) 90 (350)

*Manufactured from Copper, SM = Sheet Metal. NB: Type 91 are for Oxy-Acetylene. Type 94 are for Oxy/LP Gas.

Cutting speeds are average values for drop cuts on clean plate with nozzles in good condition variations could be expected due to actual working conditions. NB: Cutting nozzles can operate over a range of gas flows (hence plate thicknesses). The values indicated are typical operating conditions and can be increased or decreased to suit particular applications.

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152

GAS EQUIPMENT

SECTION TWO
3 SEAT CUTTING NOZZLES FOR MACHINE CUTTING
CIGWELD has a long established relationship with Koike Senso in Japan. Koike has developed a world-wide reputation as a leading manufacturer of gas cutting machines. Much of this reputation stems from their ability to manufacture cutting nozzles of the highest quality specifically for use with cutting machines, for example Koike high speed cutting nozzles are of a divergent type with a stainless steel insert screwed into the tip end of the cutting oxygen port. This maintains a constant high quality cutting performance that also improves nozzle life up to 5 times that of a conventional nozzle. Features:
v Small Kerf. v Limited under slag. v Limited upper edge melt. v Limited upper edge slag. v Cutting operation with high speed. v Steady and safe cutting operation.

GAS EQUIPMENT CUTTING NOZZLES

v Cutting operation with a small amount of gas. v High speed divergent nozzles with stainless steel insert for improved performance and nozzle life.

Standard Speed Cutting Nozzles Oxy / Acetylene Ordering Information:


Part Number 306114 306115 306116 306117 306118 306119 306120 306121 306122 306123 Plate Thickness (mm) -5 5-10 10-15 15-30 30-40 40-50 50-100 100-150 150-250 250-300 Tip No. Size 00 0 1 2 3 4 5 6 7 8 Cutting Speed (mm) -600 660-550 550-490 490-400 400-350 350-320 320-200 200-150 150-80 80-45 OXYGEN kPa Cutting PR-Heat 140 200 280 300 300 300 400 450 450 450 140 200 280 300 300 300 400 450 450 450 Fuel kPa 20 20 20 20 20 25 35 40 40 40 Kerf Width (mm) 1.0 1.3 1.8 2.0 2.3 2.8 3.0 3.6 4.1 4.3

Hi-Speed Cutting Nozzles Oxy / Acetylene Ordering Information:


Part Number 306124 306125 306126 306127 306128 306129 306130 Plate Thickness (mm) -5 5-10 10-15 15-30 30-40 40-50 50-100 Tip No. Size 00 0 1 2 3 4 5 Cutting Speed (mm) -750 700-680 680-600 600-500 500-450 450-400 400-260 OXYGEN kPa Cutting PR-Heat 700 700 700 700 700 700 700 140 200 280 300 300 300 400 Fuel kPa 20 20 20 20 20 25 35 Kerf Width (mm) .8 1.3 1.3 1.8 2.0 2.6 2.8

Standard Speed Cutting Nozzles Oxy / LPG or Natural Gas Ordering Information:
Part Number 306097 306098 306099 306100 306101 306102 306103 Plate Thickness (mm) 5-10 10-15 15-30 30-40 40-50 50-100 100-150 Tip No. Size 0 1 2 3 4 5 6 Cutting Speed (mm) 660-550 550-490 490-400 400-350 350-320 320-200 200-150 OXYGEN kPa Cutting PR-Heat 210 280 315 315 315 385 455 200 280 315 315 315 385 455 Fuel kPa 20 20 20 20 25 35 40 Kerf Width (mm) 1.3 1.8 2.0 2.3 2.8 3.0 3.6

Hi-Speed Cutting Nozzles Oxy / LPG or Natural Gas Ordering Information:


Part Number 306104 306105 306106 306107 306108 306109 306110 306111 306112 Plate Thickness (mm) -5 5-10 10-15 15-30 30-40 40-50 50-100 100-150 150-250 Tip No. Size 00 0 1 2 3 4 5 6 7 Cutting Speed (mm) -750 700-680 680-600 600-500 500-450 450-400 400-260 260-180 180-110 OXYGEN kPa Cutting PR-Heat 700 700 700 700 700 700 700 700 700 140 200 280 315 315 315 485 455 455 Fuel kPa 20 20 20 20 20 25 35 40 40 Kerf Width (mm) .8 1.3 1.3 1.8 2.0 2.6 2.8 3.6 4.6

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153

GAS EQUIPMENT

GAS EQUIPMENT WELDING AND HEATING TIPS


Genuine COMET OXY/ACETYLENE WELDING TIPS
Steel thickness MM 0.9 1.2 2 2.6 3.2 4.0 5.0 6.5 8.2 10.0 13 19 25 2-25 Tip size 4 6 8 10 12 15 20 26 32 8, 10, 12, 15, 20, 26, 32 Model number 551 551 551 551 551 551 551 551 551 551 Part number 307056 307057 307000 307001 307002 307003 307004 307005 307006 307026 PERFORMANCE DATA 551 (OXY ACETYLENE) Pressure Pressure kPa kPa oxygen acetylene 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 100 Consumption each gas litres/min 1.5 1.5 2.0 3.0 4.0 6.5 12.0 22 38.0 -

SECTION TWO

Welding blowpipe (all tips)

Genuine COMET 3 Genuine COMET 2


(mixer 304002)

size 32 size 26 size 20 size 15 size 12 size 10 size 8 size 6 size 4

Genuine COMET OXY/LPG BRAZING TIPS


Steel thickness MM 2 5.0-6.5 Tip size 8 15 Model number 554 554 Part number 307068 307059 PERFORMANCE DATA 554 (OXY LPG) Pressure Pressure kPa kPa oxygen LPG 50 50 50 50 Welding blowpipe (all tips)

Genuine COMET 3 Genuine COMET 2


(mixer 304002)

Genuine COLT SHEETMETAL WELDING, BRAZING AND HEATING TIPS


Steel thickness MM 0.9 1.2 2 2.6 3.2 4.0 5.0 6.5 Heating Tip size 4 6 8 10 12 15 4x10 Model number 561 561 561 561 561 561 561 Part number 307058 307032 307033 307034 307035 307036 307045 PERFORMANCE DATA 561 (OXY-ACETYLENE) Pressure Pressure Consumption kPa kPa each gas oxygen acetylene litres/min 50 50 1.5 50 50 1.5 50 50 2.0 50 50 3.0 100 100 4.0 100 100 6.5 100 100 10.0 PERFORMANCE 564 DATA (OXY-LPG) 2 5.0 6.5 Heating 8 15 12x10 564 564 564 307037 307038 307044 50 50 50 50 50 50 0.5 3.0 6.5 Welding blowpipe (all tips) VECTOR (Mixer 304169) COLT (Mixer 304036) Sprint Junior 34

Heat output MJ/hr

34

size 15 size 12 size 10 size 8 size 6 size 4

size 15

size 12 x 10 Type 564

size 8 Type 564

size 4 x 10 Type 561

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154

GAS EQUIPMENT

SECTION TWO
Genuine COMET SUPERHEATING TIPS OXY/ACETYLENE
PERFORMANCE DATA ACETYLENE Model Tip Part Operating pressure kPa Gas consumption l/min number size number oxy fuel oxy fuel 10x12 HT 10 x 12 306068 350 100 23 22 8x12 HT 8 x 12 307007 150 100 4558 4155 SHA1 8 x 12 307121 150 100 4558 4155 SHA2 12 x 12 307122 200 100 74 65 *Connect part number 306068 directly into the Genuine COMET 3 cutting attachment, 304005.

GAS EQUIPMENT WELDING AND HEATING TIPS

Heat output MJ/hr 75 180 180 215

Blowpipe Genuine COMET 3* Genuine COMET 3 Genuine COMET 3 Genuine COMET 3

Mixer 304002 304003 304003

Extension barrel 307123, 307124, 307125 307123, 307124, 307125

OXY-ACETYLENE SUPERHEATING TIPS


Concentrated high temperature heat. Compact simple design for ease of cleaning. Heavy copper construction helps conduct heat away from the tip face, keeps the tip cool and prevents flashbacks. A small projection in the middle of the tip face (307007, SHA1 and SHA2) also prevents backfires should the tip be inadvertently touched on the job. Spanner adjustment flats milled into tip. gas pressure and identification stamped on every SHA tip. Connect SHA1 and SHA2 directly onto your choice of Stainless Steel Superheating barrel. Connect part number 306068 directly into the cutting attachment.
WARNING At no time should the withdrawal rate of an individual acetylene cylinder exceed 1/7 of the cylinder contents per hour. If additional flow capacity is required use an acetylene manifold system of sufficient size to supply the necessary volume. CIGWELD supplies both temporary and permanent gas manifolds for installation. Contact your nearest CIGWELD distributor or Gas Supplier.

8 X 12 HEATING TIP
For connection to the standard Genuine COMET 3 Mixer (304002)

Ordering Information:
8 x 12 Heating Tip Part No. 307007

SHA1
Connect SHA1 directly onto your choice of Stainless Steel Superheating barrel. v Use with mixer 570 Part Number 304003 v SHA1 has the same heating performance as 307007 v Delivers up to 180 MJ/hr

Ordering Information:
SHA1 Straight stainless steel barrel 735 mm long Gooseneck stainless steel barrel 700 mm long Gooseneck stainless steel barrel 450 mm long Part No. 307121 Part No. 307123 Part No. 307125 Part No. 307124

SHA2
Connect SHA2 directly onto your choice of Stainless Steel Superheating barrel. v Use with mixer 570 Part Number 304003 v SHA2 replaces 307046 v Delivers up to 215 MJ/hr

Ordering Information:
SHA2 Straight stainless steel barrel 735 mm long Gooseneck stainless steel barrel 700 mm long Gooseneck stainless steel barrel 450 mm long Part No. 307122 Part No. 307123 Part No. 307125 Part No. 307124

HEATING NOZZLE
For connection directly into the cutting attachment or cutting torch. v Oxy-Acetylene v Delivers up to 75 MJ/hr

Ordering Information:
Heating Nozzle Acetylene Part No. 306068

HEATING NOZZLE LPG


For connection directly into the cutting attachment or cutting torch. v Oxy-LPG v Oxy-Natural Gas v Delivers up to 40 MJ/hr

Ordering Information:
Heating Nozzle LPG Part No. 306034

For performance data please refer to next page

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155

GAS EQUIPMENT

GAS EQUIPMENT WELDING AND HEATING TIPS


Genuine COMET SUPERHEATING TIPS OXY/LPG
PERFORMANCE DATA LPG Model number 20x9 HT SHP1 SHP2 SHP3 SHP4*

SECTION TWO

Tip Part Operating pressure kPa Gas consumption l/min Heat output Blowpipe Mixer Extension barrel size number oxy fuel oxy fuel MJ/hr 20x9 306034 500 100 48 12 40 Genuine COMET 3** 18x12 307120 500 100 200 50 280 Genuine COMET 3 304003 307123, 307124, 307125 36x12 307119 600 100 300 75 420 Genuine COMET 3 304003 307123, 307124, 307125 48x12 307118 600 100 400 100 560 Genuine COMET 3 304166 307123, 307124, 307125 48x15 307117 1000 300 600 150 840 Genuine COMET 3 304166 307123, 307124, 307125 *NB: When used with 10mm tubing, higher flows and heat output may be obtained (over 1056 MJ). **Connect part number 306034 directly into the Genuine COMET 3 Cutting Attachment.

OXY-LPG SUPERHEATING TIPS


v Provides efficient, economical high intensity heat. v Excellent flame stability. v Heavy copper head for heat and wear resistance. v Simple design for ease of cleaning. v Castellations on SHP range as an extra resistance to backfire. v Spanner adjustment flats milled into tip. v Gas pressure and identification stamped on every SHP tip.

SHP1
For garage, farm equipment and many other applications. Heat output 280 MJ/hr v Use with mixer 570 Part Number 304003 v Delivers up to 280 MJ/hr

Ordering Information:
SHP1 Straight stainless steel barrel 735 mm long Gooseneck stainless steel barrel 700 mm long Gooseneck stainless steel barrel 450 mm long Part No. 307120 Part No. 307123 Part No. 307125 Part No. 307124

SHP2
For boiler and engineering shops, maintenance, general workshop use. Heat output 420 MJ/hr v Use with mixer 570 Part Number 304003 v Delivers up to 420 MJ/hr

Ordering Information:
SHP2 Straight stainless steel barrel 735 mm long Gooseneck stainless steel barrel 700 mm long Gooseneck stainless steel barrel 450 mm long Part No. 307119 Part No. 307123 Part No. 307125 Part No. 307124

SHP3
On heavy plate in shipbuilding and heavy engineering. Heat output 560 MJ/hr v Use with mixer 574 Part Number 304166 v Delivers up to 560 MJ/hr

Ordering Information:
SHP3 Straight stainless steel barrel 735 mm long Gooseneck stainless steel barrel 700 mm long Gooseneck stainless steel barrel 450 mm long Part No. 307118 Part No. 307123 Part No. 307125 Part No. 307124

SHP4
For continued heavy heating usage. Heat output 840 MJ/hr v Use with mixer 574 Part Number 304166 v Delivers up to 840 MJ/hr

Ordering Information:
SHP4 Straight stainless steel barrel 735 mm long Gooseneck stainless steel barrel 700 mm long Gooseneck stainless steel barrel 450 mm long Part No. 307117 Part No. 307123 Part No. 307125 Part No. 307124

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156

GAS EQUIPMENT

SECTION TWO
Genuine COMET SUPERHEATING BARRELS

GAS EQUIPMENT WELDING AND HEATING TIPS

SUPERHEATING BARRELS Tubular stainless steel construction gives excellent strength and heat conductivity. Screw fittings ensure an easy leak-free connection between mixers 570 Part No. 304003 or 574 Part No. 304166 and a Superheating tip.

Ordering Information:
Straight stainless steel barrel 735 mm long Gooseneck stainless steel barrel 700 mm long Gooseneck stainless steel barrel 450 mm long Part No. 307123 Part No. 307125 Part No. 307124

FLAME CLEANING AND SPALLING


PERFORMANCE DATA 541 (OXY-ACETYLENE) Model number 541 541 Tip size 75mm 175mm Part number 307049 307048 Operating pressure kPa oxy fuel 100 100 200 100 Gas consumption l/min oxy fuel 27 26 77 70 Blowpipe Genuine COMET 3/2 Genuine COMET 3/2 Mixer 304003 304003 Extension barrel 307123, 307124, 307125 307123, 307124, 307125

OXY-ACETYLENE FLAME CLEANING


The effective method of preparing steel surfaces for painting. Genuine COMET 3s high temperature, high velocity flame removes all loose scale, rust and partially weathered mill scale. Every trace of surface moisture is dried out so a\that the paint dries faster and bonds better when applied to a warm and dry surface. This results in longer lasting protection against corrosion. The Genuine COMET 3 welding blowpipe with a heavy duty mixer is the basis for the equipment which includes a choice of stainless extension barrel and either a 75 mm or 175 mm wide flat flame cleaning tip. Adaptor 307128 required. 307048 and 307049 flat tips have guides to maintain the correct height above the surface being cleaned, and are designed to work on even surfaces free of projections. They can be used either for Flame Cleaning or for Flame Spalling.

Applications:
The Genuine COMET 3 flame cleaning equipment is light, easy to handle and simple to operate. It can be used on all steel plates and sections used in structural engineering and shipbuilding.

OXY-ACETYLENE FLAME SPALLING


A. Part number 307125 B. Part number 307128 C. Part number 307049

Applications:
Flame Spalling leaves an excellent bonding surface and is suitable for preparing woolshed, cowshed or garage floors for resurfacing, or swimming pools for replastering/retiling. Always wear protective clothing when using this equipment.

The easy way to roughen concrete or cement surfaces which have become worn and slippery. The tips intense flame heat breaks away a thin layer of concrete or cement and exposes a fresh, rough surface. No preparation of the surface is needed except to clear heavy grease deposits. Flame Spalling is fast and effective even on damp or wet surfaces.

Ordering Information:
A. B. C. D. Part No. 307125 Part No. 307128 Part No. 307049 Part No. 307048

D. Part number 307048

AIR-FUEL TIPS
PERFORMANCE DATA (AIR-ACETYLENE) Part number AT49 Tip size 6 x 31 Gas consumption (CFM) 4 l/min(@100kPa)

COMET AIR-ACETYLENE BRAZING TIP


For direct connection to the standard Genuine COMET 3 Mixer (P/N 304002), this delivers a short, intensely hot flame. Gases are swirled and passed through a propeller like vane at the base of the tip, producing a concentrated flame. The protected high velocity flame will not blow out in windy conditions. Unit comes complete with right hand plug to seal off oxygen connection. For other air-fuel options refer to the TurboTorch range of products on page 171.

Applications:
Suitable for soldering, brazing, pipe bending and many heating applications.

Ordering Information:
COMET Air-Acetylene Brazing Tip Part No. AT49

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157

GAS EQUIPMENT

GAS EQUIPMENT CUTTING EQUIPMENT


PIPEMATE
SPECIFICATIONS Pipe diameter: Pipe Wall thickness: 100-600mm up to 50mm WEIGHT: 9kg

SECTION TWO

v Accurate square and bevel edge circumferential flame cutting. v Smooth dependable drive. v Designed for optimum stability. v Control valves located away from heat. v Designed for simple operation. v Fully adjustable to any cutting length. v Graduated scale for accurate bevelling. v Quick changeover between differing diameters.

Ordering Information:
PIPEMATE Part No. 338534 Includes acetylene nozzle size 1, tip cleaners, spanners and chain 2.4m. PARTS AND ACCESSORIES 3 Seat Cutting Nozzles Standard Speed Acetylene Tip Size 00, 0mm-5mm plate thickness Tip Size 0, 5mm-10mm plate thickness Tip Size 1, 10mm-15mm plate thickness Tip Size 2, 15mm-30mm plate thickness Tip Size 3, 30mm-40mm plate thickness Tip Size 4, 40mm-50mm plate thickness 3 Seat Cutting Nozzles Standard Speed LPG Tip Size 0, 5mm-10mm plate thickness Tip Size 1, 10mm-15mm plate thickness Tip Size 2, 15mm-30mm plate thickness Tip Size 3, 30mm-40mm plate thickness Tip Size 4, 40mm-50mm plate thickness Part No. 306114 306115 306116 306117 306118 306119 Part No. 306097 306098 306099 306100 306101 Part No. 333094 OKS5020

Additional 2M Chain Nozzle nut

PLATEMATE 2
SPECIFICATIONS WEIGHT (one torch set): 9.5 kg LENGTH: 350 mm WHEEL WIDTH: 160mm MOTOR MODEL: Condenser-induction POWER SOURCE: 240V, 50 Hz REVOLUTION: 1500rpm (no load) REDUCTION GEAR: Single cone system CUTTING SPEED: 150-800mm/min CUTTING THICKNESS: 5mm-50mm CUTTING EDGE SHAPE: Square cutting, V-bevel cutting

v Automatically cuts straight lines, circles and bevels. v Lightweight. v Portable. v Compact construction. v Designed for simple operation. v High stability for long distance cutting.

Ordering Information:
PLATEMATE 2 Part No. 338536 Includes acetylene nozzle size 1, tip cleaners and spanners. PARTS AND ACCESSORIES 3 Seat Cutting Nozzles Standard Speed Acetylene Tip Size 00, 0mm-5mm plate thickness Tip Size 0, 5mm-10mm plate thickness Tip Size 1, 10mm-15mm plate thickness Tip Size 2, 15mm-30mm plate thickness Tip Size 3, 30mm-40mm plate thickness Tip Size 4, 40mm-50mm plate thickness 3 Seat Cutting Nozzles Standard Speed LPG Tip Size 0, 5mm-10mm plate thickness Tip Size 1, 10mm-15mm plate thickness Tip Size 2, 15mm-30mm plate thickness Tip Size 3, 30mm-40mm plate thickness Tip Size 4, 40mm-50mm plate thickness Part No. 306114 306115 306116 306117 306118 306119

Two-Torch Set
This set allows parallel and bevel cutting with spacing of 80 mm-300 mm. Includes: 1 x cutting torch, 1 x torch adjustment bracket, 1 x extended racking bar, 1 x counterweight, 1 x gas distribution manifold, 1 x set of gas hoses.

Circle Cutting Attachments


This attachment allows cutting of circles from 30mm-2400mm. Includes: 1 x circle cutting attachment, 1 x counterweight. Additional Rail Additional 1.8M rails may be added to achieve any desired cutting length.

Part No. 306097 306098 306099 306100 306101 Part No. 335287 338538 338539 OKS5020

Rail 1.8M long Two Torch Set Circle Cutting Attachment Nozzle nut

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158

GAS EQUIPMENT

SECTION TWO
ARCAIR SLICE CUTTING SYSTEM
PART NUMBER: OTW63/991036 STOCK UNIT: SLICE Cutting System

GAS EQUIPMENT CUTTING SYSTEM

CIGWELD introduces the SLICE Cutting System manufactured by ARCAIR. Unlike any other cutting technology used today, the new Arcair SLICE Cutting System can cut, burn or pierce virtually any metallic, non-metallic or composite material. Cuts right through hard-to-cut materials. Such as mild stainless and alloy steels. Cast iron Aluminium, magnesium, other non-ferrous metals, slag and refractory materials. Can punch through concrete or brick, even if its caked with rust, mud or other corrosion. You can cut through nearly anything with the SLICE System. The SLICE system uses a special Arcair torch that feeds oxygen and electrical power to a patented SLICE exothermic cutting rod. You supply oxygen and or 12 volt battery or a welding machine (CC). The battery gives you fast ignition and portability. The welding machine lets you maintain a continuous arc (up to 200amps) with conductive materials for cutting temperatures over 5500C v Cuts through almost anything. v No pre-heating required. v Protective hand guard and spark arrestor built in. v Up to 3 times faster than oxy fuel. v Lightweight complete SLICE plant only 14 kg. v Comfortable and easy to use. v Portable comes with toolbox.

Slice Cutting System Plant Includes:


SLICE battery pack 240 VAC/50Hz 7mm cutting rods (Qty. 25) Literature pack Tool box Striker assembly Torch assembly Collet extension assembly Extension shield Oxygen hose (3m) Charging cable, 240 VAC/50Hz (3m) Coupling Instruction Manual
Note: The SLICE torch comes standard with the 7mm Collet Chuck and Collet Nut. To utilise the 10mm rods the user must order the 10mm rod conversion kit which includes the 10mm Collet Chuck and Collet Nut.

Spare Parts Ordering Information:


Striker assembly Torch assembly Collet extension assembly Extension shield Replacement battery only 10mm conversion kit Shield Washer 7mm Collet Chuck 10mm Collet Chuck Flashback Arrestor 7mm Collet Nut Assembly 10mm Collet Nut Assembly Diameter x length 7 x 559mm 7 x 559mm 7 x 1118mm 10 x 457mm 10 x 914mm Qty 25 100 25 50 25 40-45 sec 80-90 sec 30-35 sec 60-70 sec Part No. OTW72/012002 Part No. OTW03/003009 Part No. OTW94/168023 Part No. OTW94/777111 Part No. OTW96/076018 Part No. OTW94/463032 Part No. OTW94/777109 Part No. OTW94/940109 Part No. OTW94/158048 Part No. OTW94/158045 Part No. OTW94/305-009 Part No. OTW94/168022 Part No. OTW94/168024

Cutting Rods Ordering Information:


Part No. OTW43/049002 Part No. OTW43/049003 Part No. OTW43/049005 Part No. OTW43/049007 Part No. OTW43/049009

Additional Equipment Required:


Genuine COMET 700 oxygen regulator (Part Number 301637) set at 550 kPa Industrial grade oxygen

Applications:
Use the Arcair SLICE system in the shop or in the field. This unique system is a natural for plant maintenance, building renovation or demolition, scrap cleanup and salvage work. It removes edges on loaders for repair or replacement.

Rod Burntime:
7 x 559mm 7 x 1118mm 10 x 457mm 10 x 914mm

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159

GAS EQUIPMENT

GAS EQUIPMENT HOSE


FITTED HOSES AND HOSE FITTINGS
FACTORY FITTED HOSE ASSEMBLIES Part No. 308693 308694 308624 308815 308904 308755 308834 Single/ twin T T T T T T T Gas type Oxy/Acetylene Oxy/Acetylene Oxy/Acetylene Oxy/Acetylene Oxy/Acetylene Oxy/LPG Oxy/LPG Colour Blue/Red Blue/Red Blue/Red Blue/Red Blue/Red Blue/Orange Blue/Orange Length (m) 5 10 15 20 25 5 15 Nominal bore diameter (mm) 5 5 5 5 5 5 5 Fittings

SECTION TWO

58" 18 RH + LH both ends 58" 18 RH + LH both ends 58" 18 RH + LH both ends 58" 18 RH + LH both ends 58" 18 RH + LH both ends 5/8" 18 RH + LH both ends 5/8" 18 RH + LH both ends

Standard AS1335 AS1335 AS1335 AS1335 AS1335 AS1335/1869 AS1335/1869

Hose The Essential Link


It is important to use the correct type of hose for the required gas(es) to be used. Any non-standard application should always be checked by and approved before being put into operation. Pressure drops will occur through hoses and hose fittings, therefore allowances must be made to compensate for this when setting up equipment and adjusting regulators. 10 mm bore hose should be used for large flow applications and where long lengths of hose are to be used. Colour coding of hoses and different threads for fuel and Oxygen prevents incorrect connections of hoses to the wrong gas type. CIGWELD twin hoses help to keep the work area tidy, which reduces the risk of hose damage.

Features:
v All Genuine COMET hoses undergo stringent quality checks, ensuring quality and compatibility with relevant Genuine COMET hose fittings. v Colour coding of hoses and different threads for fuel and oxygen prevents incorrect connections of hoses to the wrong gas type. v Genuine COMET factory fitted hose assemblies are available in twin hose configurations. This helps keep the work area tidy and reduces the risk of damage. v Secure, specifically designed hose fittings ensure operator safety.

Specifications:
Oxygen and Acetylene hoses, conform to Australian standard AS1335-1995.

Spare Parts:
CRIMPING TOOL For 5mm and 10mm ferrules Part No. 308647

Colour Coding:
Gas Oxygen Acetylene LP Gas Colour Blue Red Orange

CIGWELD hose can be purchased either as a complete assembly with fittings or in single length plus appropriate fittings.

Ordering Information:
FITTINGS 5 mm ID Hose Connector kit, 5/8 18UNF RH (Screwed) Connector kit, 5/8 18UNF LH (Screwed) Connector kit, 5/8 18UNF RH (Crimped) Connector kit, 5/8 18UNF LH (Crimped) 10 mm ID Hose Connector kit, 5/8 18UNF RH (Crimped) Connector kit, 5/8 18UNF LH (Crimped) HOSE JOINERS 5 mm ID Hose Screwed Crimped 10 mm ID Hose Crimped FITTED HOSE JOINERS 5 mm and 10 mm ID Hose 5/8 18UNF RH 5/8 18UNF LH ADAPTORS Y-Piece adaptor for regulator outlets with 5/8 18 UNF RH Connections Y-Piece adaptor for regulator outlets with 5/8 18 UNF LH Connections Right angle connector, 5/8 18 UNF RH threads both ends Right angle connector, 5/8 18 UNF LH threads both ends Part No. WB34 WB35 Part No. LP265 308686 Part No. 308687 Part No. LP112 LP240 308689 308690 Part No. 308691 308692

R121

R215

308670

308671

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160

GAS EQUIPMENT

SECTION TWO
Genuine COMET BULK HOSES
Part No. 7904501 7904509 7904503 7904506 7904505 7904507 Single/ twin T T S S S S Gas type Oxy/Acetylene Oxy/LPG Oxygen Oxygen Acetylene LPG Colour Blue/Red Blue/Orange Blue Blue Red Orange Length (m) 100 100 100 100 100 100 Nominal bore diameter (mm) 5 5 5 10 10 10

GAS EQUIPMENT HOSE

Standard AS1335 AS1335/AS1869 AS1335 AS1335 AS1335 AS1869

CIGWELD DISTRIBUTORS sell bulk hose by the metre. Look for COMWELD or CIGWELDmarkings on the hose to ensure you are getting quality AS1335 or AS1869 gas welding hose.
5mm Oxy/Acetylene

Want to know how long your hoses should be for a certain tip or nozzle size? Turn to page 165.

5mm Oxy/LPG

5mm Oxygen

10mm Oxygen

10mm Acetylene

10mm LPG

HOSE Handling and Care


Long lengths of hose are not desirable. They tend to kink, are vulnerable to mistreatment. When long lengths must be used, be sure all connections are tight and ensure hose is protected from being stepped on, run over, kinked or tangled. Never use wire or insulation tape to fasten hose to connections nor to couple lengths of hose. Use only CIGWELD hose connections and couplings. Protect hose from sparks, hot slag, hot edges or open flames. Keep hose away from grease and oil. All new hose should be blown out before connecting welding equipment to remove talc, dust or water. Do not crimp hose to stop flow of gases temporarily when, for example, changing blowpipe. Red hose should always be used for fuel gas blue hose for oxygen. Use only hose designed specially for oxygen and fuel gases. Hose specially manufactured for the purpose should only be used in cases where it may come into contact with liquid LP gas, such as when used with cylinders fitted with eductor tubes. Purge each length of hose before lighting the blowpipe. In other words, when hose is to be reconnected, treat it as you would new hose; before lighting up, pass through it some of the gas with which it is to be used. Examine all hose periodically for leaks, worn parts, and loose connections. Test for leaks by immersing the hose in water. Carry out this test at normal working pressures. Should leaks or worn parts be found, at once cut out the section containing them. Remake joints with CIGWELD hose couplings. The following procedure is adopted when re-fitting a connection to rubber hose: (a) Slide connection taper sleeve over rubber hose. (b) Attach nut and nipple to a blowpipe inlet connection. (c) Hold the taper sleeve on the hose firmly with one hand and screw the blowpipe, with nut and nipple attached, into the sleeve and hose. Never use a steel or copper pipe to make a joint- either temporary or permanent. Do not try to repair hose with tape. If hose is burned in a flashback, discard that length of hose. Flashbacks may burn inner walls, making hose unsafe or cause further instability to the blowpipe equipment by blockage.

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161

Email: cigweldsales@cigweld.com.au

246

Safety Equipment
ARCMASTER HIDEROK PREDATOR SILENCER PROTANE PROTEC AIRMATE OMNI-VIEW MOLDEX JAZZ PURABAND

Certified Quality Management System

*As indicated

247

SAFETY EQUIPMENT

Hiderok Welding Helmets


453851 453833 453833IND 454055 454060 454143 454146 454148 454216 454220 454224 454231 454239 454243 454252 454259 454263 455684 455692 455691 453852 453853 453854 453855 453856 453857 453953 453924 453925 453926 453861 454141 453862 453999 454012 454010 454014 454011 454088 454089 454090 454091 454092 454094 454077 454171 454098 454031 454031IND 454040 454554 453810 453812 453522R Hiderok Welding Handshield 108 x 51mm - blue Hiderok Lift Front Welding Helmet 108 x 51mm Hiderok Lift Front Welding Helmet 108 x 51mm (bulk pack) Hiderok Welding Handshield 108 x 51mm Hiderok Ear Muff Helmet Lift Front 108 x 51mm Hiderok Arcmaster III Lift Front Active Helmet 108 x 51mm Arcmaster III Active Lens shade 11, 108 x 51mm Arcmaster Shade 1/2 Upgrade kit 108 x 51mm

Page No:

250 250 250 250 250 250 250/253 250/253


Page No:

Predator Welding Helmets

Predator Lift Front Passive Helmet 108 x 51mm Predator Lift Front Arcmaster III Helmet 108 x 51mm Predator Shell & Harness Only Lens Pack Predator Lift Front passive shade 11, 108 x 51mm Lens Pack Predator Fixed Front Omni-view shade 11, 114 x 133mm Lens Pack Predator Lift Front Arcmaster III shade 11, 108 x 51mm Lens Pack Predator Arcmaster III Fixed shade 11, 114 x 133mm Lens Pack Predator Arcmaster III Manual Variable 114 x 133mm Predator Airmate PAPR (complete unit no lens pack) Hiderok Airmate PAPR (complete unit) Airmate Welding Filter P3 Airmate pre Filters pkt of 5 Welding Filter Glass Shade 8 108 x 51mm Welding Filter Glass Shade 9 108 x 51mm Welding Filter Glass Shade 10 108 x 51mm Welding Filter Glass Shade 11 108 x 51mm Welding Filter Glass Shade 12 108 x 51mm Welding Filter Glass Shade 13 108 x 51mm Welding Filter Omniview Shade 9 108 x 51mm Welding Filter Omniview Shade 10 108 x 51mm Welding Filter Omniview Shade 11 108 x 51mm Welding Filter Omniview Shade 12 108 x 51mm Welding Cover Lens CR39 108 x 51mm Welding Cover Lens CR39 108 x 51mm (Clam of 2) Welding Cover Lens Glass 108 x 51mm (Pack of 10) Chipping Lens Polycarbonate 108 x 51mm Magnification Lens 1.5 diopter 108 x 51mm Magnification Lens 2.00 diopter 108 x 51mm Magnification Lens 2.25 diopter 108 x 51mm Magnification Lens 2.5 diopter 108 x 51mm Welding Filter Omniview Shade 9 133 x 114mm Welding Filter Omniview Shade 10 133 x 114mm Welding Filter Omniview Shade 11 133 x 114mm Welding Filter Omniview Shade 12 133 x 114mm Welding Filter Omniview Shade 13 133 x 114mm Welding Filter Omniview Shade 14 133 x 114mm Welding Cover Lens CR39 133 x 114mm Welding Cover Lens CR39 133 x 114mm (Clam of 2) Chipping Lens Polycarbonate 133 x 114mm (Clam of 2) Goggle Gas Welding Lift Front Shade 5 Goggle Gas Welding Lift Front Shade 5 (Bulk) Goggle Gas Welding Wide View Shade 5 Safety Goggle Wide Vision Antifog Gas Welding Filters Glass Shade 5, (Pair) 50mm round Gas Welding Cover Lens (Pair) 50mm round Yukon Coated Clear Lens

249 249 249 249 249 249 249 249 251 251 251 251

Airmate PAPR and Airline

Page No:

Faceshields
454566 454615 454542 454565 454440 454614 454579 454511 454486 454510 455200 455315 455316 455314 455275 455317 455323 455324 455456 455458 455477 455481 455480 455592 455489 455483 455495 455496 455623 455624 455625 455582 455673 455674 455703 455656 455630 455699 455576 455599 455598 455580 Faceshield Polycarbonate Clear Medium Velocity, Complete Faceshield High Impact, Complete Browguard for Face Shields Visor Polycarbonate Clear 215 x 380mm Visor Polycarbonate Clear (Wide Flare) 250 x 410mm Visor Polycarbonate Clear High Velocity Visor Polycarbonate Clear complete with chin guard Visor Polycarbonate Shade 5 215 x 380mm Visor Polycarbonate Shade 5 (Wide Flare) 250 x 410mm Visor Thermolite 215 x 380mm Earmuff Silencer Light Duty 28 dB Earmuff Silencer Medium Duty 27 dB Earmuff Silencer Heavy Duty 28 dB Earmuff Silencer Heavy Duty Plus 29 dB Ear Band Puraband in clam shell Spark Plugs Ear Plugs uncorded pkt of 200 pair Spark Plugs Ear plug in Dispenser 250 pair Spark Plugs Ear plug in Dispenser 500 pair CIGWELD Respirator Single Filter (AS/NZ 1716 LIC.492) CIGWELD Respirator Twin Filter (AS/NZ 1716 LIC. 492) Filter Single Particulates P2 (AS/NZ 1716 LIC.492) Filter Twin Particulates P2 (AS/NZ 1716 LIC.492) Filter Single Gas Type A (AS/NZ 1716 LIC.492) Filter twin Gas Type A (AS/NZ 1716 LIC.492) Filter Single Combination A P1 (AS/NZ 1716 LIC.492) Filter Twin Combination A P2 (AS/NZ 1716 LIC.492) Prefilter single packet of 100 Prefilter Twin packet of 100 Disposable Mask Moldex 2200 P2 (pack of 20) Disposable Mask Moldex 2300 P2 with valve (pack of 10) Disposable Mask Moldex 2400 P2 Organic Vapour (pack of 10) Disposable Mask Moldex 1100 (Clam Shell pack of 10) Disposable Mask Moldex 2200 P2 (Clam Shell pack of 3) Disposable Mask Moldex 2300 P2 with valve (Clam of 1) Dust Mask Disposable 1100 (pack of 50) Respirator Welding Fume Moldex Model 8712 Filter 8010 P2 to suit 8111/2/3, 8711/2/3 (5 pairs) Airwash Mask Soft Top Heavy duty model Inline Filter Replacement for Airwash mask Visor for Airwash mask Heavy Duty Hood for Airwash mask Heavy duty Visor covers tear off pkt 10 for Light & Heavy Models

Page No:

Welding Lenses 108 x 51mm

Page No:

252 252 252 252 252 252 252 252 252 252 254 254 254 254 254 254 254 254
Page No:

256 256 256 256 256 256 256 256 256 256
Page No:

Ear Protection

259 259 259 259 259 259 259 259


Page No:

Respiratory Half Face

Welding Lenses 133 x 114mm

252 252 252 252 252 252 254 254 254


Page No:

Goggles and Spectacles

255 255 255 255 255 255 255

257 257 257 257 257 257 257 257 257 257 258 258 258 258 258 258 258 258 258
Page No:

Airwash Mask

258 258 258 258 258

248

SAFETY EQUIPMENT

SECTION FOUR
PREDATOR WELDING HELMETS
PART NUMBER SHELL ONLY 454224 COMPLETE HELMETS 454216 454220 STOCKING UNIT Predator Shell without lens pack PredatorTM 51 x 108mm lift front passive PredatorTM ArcmasterTM 51 x 108mm lift front active, shade 11
TM

SAFETY EQUIPMENT WELDING HELMETS

PASSIVE LENS PACKS 454231 PredatorTM 51 x 108mm lift front shade 11 454239 PredatorTM 133 x 114mm fixed front Omni-View shade 11

PART NUMBER STOCKING UNIT ACTIVE ARCMASTERTM III LENS PACKS 454243 PredatorTM 51 x 108mm fixed shade 11 454252 PredatorTM 133 x 114mm fixed shade 11 454259 PredatorTM 133 x 114mm variable shade 9/13 HARNESS 454099 PredatorTM Harness assembly AIR SUPPLIED 454263 Airmate Helmet and PAPR system
Note: Lens pack not included. Choose the lens pack that best suits your requirements.

STANDARDS Eye protection (passive)

Eye protection (active) (110 x 90 mm) (51 x 108 mm) Helmet protection Airmate PAPR

Certified to AS1337 Lic. 464 Certified to AS1338.1 Lic. 493 Certified to DIN EN 169 DIN EN 379 Certified to ANSI 787.1-1998 Certified to AS1337 Lic. 464 ANSI 781.1 DIN EN 175 Complies with AS/NZS 1716-1994

v PredatorTM is a state of the art welding helmet that is heat and water resistant whilst providing high strength. v PredatorTM has excellent ventilation inside the helmet and will fit all lens sizes via a unique lens pack system. v PredatorTM offers a modern clean shape and is light weight in comparison to similar helmets. (Winner of Australian Design Award in 1998) v PredatorTM offers extra coverage for the head, ears and throat and is manufactured from a special engineering resin. v PredatorTM offers excellent fume deflection through special aero-dynamic design features. v Stocking benefits are a major feature as only shells need be stocked along with the required lens packs. The end user simply chooses the product configuration preferred. v The 133 x 114mm PredatorTM has a unique insert for magnification lens use. Simply slide the mag-lens into the three position holder. v Half face MoldexTM Respiratory can be worn comfortably underneath the PredatorTM helmet.
Predator complete helmet passive lens. 51mm x 108mm lift front Part No. 454216 Predator complete helmet with Arcmaster shade II lens. 51mm x 108mm lift front Part No. 454220

v PAPR and AirlineTM Systems tailor made for PredatorTM are also available. v U.S. Patent No. 6,185,739

START WITH ONE OF THESE

Predator shell without lens pack. Part No. 454224

Predator Airmate helmet.

Part No. 454263

THEN CHOOSE ONE OF THESE PASSIVE LENS CARTRIDGES


Predator passive lens pack. 51mm x 108mm lift front. Part No. 454231 Predator passive lens pack. 133mm x 114mm fixed front. Omniview Shade II Part No. 454239

OR AN ACTIVE LENS CARTRIDGE


Predator active lens pack. 51mm x 108mm lift front. Fixed shade 11. Part No. 454243 Predator active lens pack. 133mm x 114mm fixed front. Fixed shade 11. Part No. 454252 Predator active lens pack. 133mm x 114mm fixed front. Variable shade 9/13. Part No., 454259

Note: Actual electronic lenses are 90 x 110 mm and utilise a spacer to increase their size to 133 x 114 mm. FOR INFORMATION TURN TO PAGE 228

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SAFETY EQUIPMENT

SAFETY EQUIPMENT WELDING HELMETS


HIDEROK WELDING HELMETS
HELMET PART NUMBER 453833 453851 455684 454060 454143 454055 STOCKING UNIT Hiderok 51 x 108mm lift front helmet Hiderok Blue handshield 51 x 108mm. Hiderok Airmate helmet. Airmate PAPR unit included. Hiderok helmet for use with earmuffs Hiderok Arcmaster helmet (shade 11) Hiderok light duty handshield SPARE PARTS PART NUMBER 454146 454148 453835 453838 453843 455687 STOCKING UNIT Arcmaster shade 11 fixed lens Arcmaster shade 1 & 2 upgrade kit Sweatband Ratchet harness Lens retaining spring Hiderok Airmate replacement faceseal STANDARDS Eye protection (passive)

SECTION FOUR

Eye protection (active) (110 x 90 mm) (51 x 108 mm) Helmet protection TM Airmate PAPR

Certified to AS1337 Lic. 464 Certified to AS1338.1 Lic. 493 Certified to DIN EN 169 DIN EN 379 Certified to ANSI 787.1-1998 Certified to AS1337 Lic. 464 ANSI 781.1 DIN EN 175 Complies with AS/NZS 1716-1994

Hiderok welding helmets are moulded to offer a lightweight construction, strength, flexibility and heat resistance while still providing the wearer with the comfort and balance necessary for a hard days work. The ratchet headgear assures quick positive adjustment with one hand. Specially designed stops allow positioning of the helmet in any one of four preset positions which gives maximum viewing and comfort while welding in any position. The fully adjustable headgear has been designed for greater comfort, viewing angle and head size. A wide range of overhead adjustment allows eyes to be in line with the lens. A floating mount allows flexibility and movement for complete comfort all day long. Long life easy ratchet adjustment fits most head sizes. Easy adjustment of friction posts for lift up and nod down positions. Absorbent sweatbands are also replaceable.

Features:
v Lightweight. v Heat resistant. v High strength. v Moisture resistant. v Extremely flexible v Shade 11 filter v Designed for comfort. v Excellent balance. v One piece seamless construction. v The Ratchet headgear assures quick positive adjustment.

Hiderok lift front shade II Part No. 453833

Hiderok Arcmaster III Part No. 454143

Hiderok lift front for earmuffs Part No. 454060

Hiderok blue handshield Part No. 453851

Hiderok Airmate PAPR Part No. 455684

Hiderok handshield Part No. 454055

Hiderok harness Part No. 453838

Replacement sweatband Part No. 453835

Replacement lens retaining spring Part No. 453843

WARNING Beware of imitations. Hiderok welding helmets carry full standards mark compliance to AS/NZS 1337 (Lic. 464). This ensures you have FACE protection as well as eye protection (eye protection to AS/NZS 1338.1 Lic. 493 where indicated). Look for the TICK marks inside the helmet

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SAFETY EQUIPMENT

SECTION FOUR
AIRMATE PAPR & COMPRESSED AIRLINE AIR FILTRATION SYSTEMS
PART NUMBER 454263 STOCKING UNIT Predator Airmate PAPR system Comprises blower unit and Predator shell. (No lens pack) Hiderok Airmate PAPR system complete with shade 11 passive lens. Air filtration service kit SPARE PARTS PREDATOR AIRMATE PAPR PART NUMBER STOCKING UNIT 455704 Kit comprising of: Elastic loop Elastic strap with cam buckle Air channel Predator face seal Black hose Hiderok face seal with mounting frame 455692 P3 filter 455691 Pre filter (set of 5) 455693 8hr battery 455687 Hiderok face seal with mounting frame

SAFETY EQUIPMENT WELDING HELMETS

STANDARDS Eye protection (passive)

455684

456146

Eye protection (active) (110 x 90 mm) (51 x 108 mm) Helmet protection TM Airmate PAPR M Airmate Airline

Certified to AS1337 Lic. 464 Certified to AS1338.1 Lic. 493 Certified to DIN EN 169 DIN EN 379 Certified to ANSI 787.1-1998 Certified to AS1337 Lic. 464 ANSI 781.1 DIN EN 175 Complies with AS/NZS 1716-1994 Complies with AS/NZS 1715 ISO 8573

Features:
v Comfort and Clean Air whilst Welding v Constant Airflow v Dual Alarm functions

Approvals, Applications and Limitations


The CIGWELD AirmateTM system complies with AS/NZS 1716:1994. It provides class PAPR P2 protection against dusts and particles and has had to demonstrate a laboratory protection factor of 100. It is recognised that laboratory protection cannot always be achieved in the workplace. Refer to AS/NZS 1715 1994 for guidance. The system should not be used in conditions where concentrations of gaseous contaminants exceed the occupational exposure limit. The system is recommended for use in the temperature range -5 to +55C and in conditions where relative humidity does not exceed 90%.

Comfort and clean air whilst welding


Part No. 454263

The new AirmateTM Fresh Air unit represents a quantum leap in Powered Respiratory technology, and offers a light-weight, convenient advance on existing respiratory equipment. With a stylish, compact main unit, the AirmateTM is probably the smallest and lightest powered unit available today. The turbo unit is belt mounted, powered by a clip in/clip out rechargeable battery pack, and provides a continuous stream of filtered air. The AirmateTM also features two audible and visual alarms which alert the user to low battery and blocked filter conditions, making the system one of the safest available.

Comfortable
Featuring an ergonomic design, AirmateTM is light (Only 1.1kg Complete) and flexible. The belt is equipped with soft padding, which gives the user both stability and comfort. As an option, there is also a larger and wider comfort pad for those who need extra stability and support for the back.

Constant airflow
Part No. 455684

An electronic airflow regulator provides the user with a constant airflow (175 l/min) independently of the battery being fully charged or of the filter being dirty during the working day.

PREDATOR FACESEAL

Dual alarm functions


The turbo unit incorporates two audible and visual alarms which alert the user to: a) Low battery condition: The alarm indicates with low battery light and audible alarm that the voltage is low and that the battery has only 10 minutes before cut out. The low battery warning eliminates a common problem with conventional powered respirators, where the user does not know when the battery has reached the end of its rated discharge period. In this situation the user may continue to operate the unit after the battery voltage has dropped to a level where insufficient air is being delivered and the system will not be providing adequate protection. b) Blocked filter: the alarm will activate when the filter becomes clogged to a point where performance will deteriorate if it is not changed. The alarm indicates with a warning light and an audible alarm. The clogged filter alarm will enable the user to gain maximum usage from each filter without the concerns that arise with a conventional powered respirator. This means that: 1) The filter is not changed more frequently than is necessary resulting in lower running costs. 2) The filter is changed at the correct time resulting in the wearer always receiving the protection level required and extending the life of the unit.

Part No. 455704 HIDEROK FACESEAL

Construction
AirmateTM is extremely robust. By using CYCLOID ABS plastic, a light and durable product for difficult environments has been created.

Filters
AirmateTM is equipped with two filters, which can be easily changed. There is a pre-filter made of textile and a particle filter. The particle filter has a large filter area, offering a long service life. This P3 type filter provides a particle efficiency of more than 99.8% at 0.4um.

Battery
The standard battery is a very light weight Nickel Metal hydride (NiMh) eight hour battery and gives enough power for a normal working day. NiMh batteries have no Memory lock and therefore can be recharged at any stage without effecting performance. Batteries are easy clip in/ clip out styles and are situated unobtrusively under the turbo unit. Charging time is approximately twelve hours. The batteries can be charged either on or off line.

Part No. 455691

Part No. 455692

Part No. 456146

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SAFETY EQUIPMENT

SAFETY EQUIPMENT WELDING LENSES


PASSIVE FILTER LENSES
SPECIFICATIONS MANUFACTURED FROM: Glass Polycarbonate TYPE OF LENS: Filter lens Omni-View PROVIDES PROTECTION AGAINST: Infra-red and ultra violet Infra-red and ultra violet STANDARDS: AS/NZS 1338.1 Lic. 493 AS/NZS 1338.1

SECTION FOUR

WELDING FILTERS

Ordering Information:
Welding filters are manufactured from the highest quality glass or polycarbonate to comply with the requirements of the Australian/New Zealand and other national standards (eg. ANSI Z87.1 & EN 169). All CIGWELD Glass Filter lenses are fully standards approved. If non-approved lenses are used with CIGWELD standards approved helmets it will void the standard mark approval and liability.
(51 x 108mm) Pack of 10 Shade 8 Filter 453852 Shade 9 Filter 453853 Shade 10 Filter 453854 Shade 11 Filter 453855 Shade 12 Filter 453856 Shade 13 Filter 453857 Retail Packaging with 2 Lenses Shade 8 Filter 454280 Shade 9 Filter 454281 Shade 10 Filter 454282 Shade 11 Filter 454283 Shade 12 Filter 454284 Shade 13 Filter 454285 OMNI-VIEW FILTERS
Gold coated welding filters

(133 X 114MM)

Glass filter

The gold coated Omni-View filter allows welders to see their work in true natural colours. It also offers protection from infrared and ultra violet radiation, flying particles that would scratch or break ordinary glass and at the same time reflects practically all heat.

Retail Packaging with 1 Filter, 1 Cover Lens Shade 9 Filter 453953 Shade 10 Filter 453924 Shade 11 Filter 453925 Shade 12 Filter 453926

WIDE VIEW OMNIVIEW FILTERS For use with wide view helmets Retail Packaging with 1 Filter Lens Shade 9 Filter 454088 Shade 10 Filter 454089 Shade 11 Filter 454090 Shade 12 Filter 454091 Shade 13 Filter 454092 Shade 14 Filter 454094

Recommended protective filters for electric welding:


Description Arc welding covered electrodes Tungsten Inert Gas (TIG) Covered electrodes TIG Metal Inert gas (MIG) short arc Covered Electrodes TIG MIG CO2 Flux-cored CO2 Covered electrodes TIG MIG (aluminium and stainless steel) MIG CO2 Flux-cored CO2 Air-arc gouging Covered electrodes TIG MIG (aluminium and stainless steel) MIG CO2 Flux-cored CO2 TIG MIG Flux-cored Approx. range of welding current Amperes Up to 100 Up to 75 100-200 75-100 Up to 150 200-300 100-200 150-250 Up to 300 300-400 200-250 Up to 250 250-300 300-400 Up to 400 Over 400 250-350 250-350 300-400 400-500 Over 350 Over 400 Over 500 Filter(s) Recommended 8 10 10

Omni-View filter

11

12

13

14

Note: The filter lenses in the chart are recommendations only and welders should select the shade of their choice.

Wide View Omni-View filter

WARNING To guarantee eye protection look for a licence number or the TICK marks on glass welding filters, not just AS/NZS 1338.1

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SAFETY EQUIPMENT

SECTION FOUR
ARCMASTER SERIES III ELECTRONIC WELDING LENSES
PART NUMBER 454220 454243 454143 454259 454252 STOCKING UNIT Predator Lift Front helmet with ARCMASTER shade 11 lens Predator Lift Front ARCMASTER shade 11 lens pack Hiderok ARCMASTER shade 11 Lift front helmet Predator ARCMASTER variable shade 9-13 lens pack Predator ARCMASTER shade 11 lens pack LENS SIZE 51 x 108mm 51 x 108mm 51 x 108mm 90 x 110mm* 90 x 110mm* SPARE PARTS PART NUMBER 454146 454148 454168 454224 STOCKING UNIT

SAFETY EQUIPMENT WELDING LENSES

LENS SIZE 51 x 108mm 51 x 108mm 51 x 107mm

ARCMASTER shade 11 lens ARCMASTER shade 1 and 2 upgrade kit Impact lens for manual variable lens Predator shell (no lens pack)

ARCMASTER SERIES III Shade 11 lens, 51 x 108 mm


A brand new, third generation electronic ARCMASTER lens for standard helmet sizes. This lens has significant improvements over older style lenses with increased solar panel cells for greater power generation, ensuring the filter is ready to perform whenever you are ready to weld. Recharging is not required. Two independent photo sensors are located at opposite ends across the top of the filter to eliminate accidental blockage. Shade 16 UV/IR protection no matter what light or dark state. Dust and waterproof. Incredibly clear light shade of 2.5 and a switching speed of 5 milliseconds make this one of the best lenses available.

ARCMASTER SERIES III Shade 11 lens, 90 x 110 mm


If you require a larger viewing area electronic ARCMASTER lens then this is perfect. Viewing size is a large 95 x 46.5mm giving you more visibility of the job. Tested to DIN, this lens rated 1/2/1 that measures switching speed, UV/IR protection, clearing time, clarity, reliability etc. Designed with TIG work in mind, it has a clearing time of 0.4 sec and a switching time of 5 milliseconds. This lens is only sold as a Predator pack (part number 454252).

ARCMASTER SERIES III Variable Shade 9-13 lens, 90 x 110 mm


The ultimate in visibility, flexibility and performance. This lens takes all of the features of the other 90 x 110mm lens and gives you the freedom of adjusting shade and sensitivity via two controls located on the inside panel. Simply dial in your desired shade and youre ready to weld! This lens is only sold as a Predator pack (part number 454259).

Technical Characteristics:
Type Size Viewing area Switching time Clearing time Sensitivity adjustment Powered by UV/IR protection Light shade Storage temperature Recommended for TIG Approvals Weight Warranty Shade 11 lens, 51 x 108mm 51 x 108 x 5mm 95 x 35mm 0.0005 sec (0.5ms) 0.2 sec No Solar cells shade 16 Shade 2.5 -20C to +65C Yes ANSI Z87.1 45gm 12 months Shade 11 lens, 90 x 110mm 90 x 100 x 7mm 95 x 46.5mm 0.0005 sec (0.5ms) 0.4 sec No Solar cells Shade 3 -5C to +55C -20C to +65C Yes CE/DIN/EN 169-379 85gm 12 months Variable shade 9-13 lens, 90 x 110mm 90 x 100 x 7mm 95 x 46.5mm 0.0002 sec (0.2ms) 0.4 sec yes Solar cells Shade 4 -5C to +55C -20C to +65C Yes CE/DIN/EN 169-379 95gm 12 months

UV shade 15/IR shade 14 UV shade 15/IR shade 14

Operating temperature -10C to +65C

*Note: 90 x 110mm ARCMASTER lenses use a spacer to adjust their size to fit a standard 133 x 114mm wide view helmet.

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SAFETY EQUIPMENT

SAFETY EQUIPMENT WELDING LENSES


CLEAR LENSES
SPECIFICATIONS MANUFACTURED FROM: Polycarbonate CR39 TYPE OF LENS: Chipping lens Cover lens PROVIDES PROTECTION AGAINST: Impact Spatter STANDARDS: AS/NZS 1338.1 Lic. 493

SECTION FOUR

COVER LENSES

Ordering Information:
The cover lens is an optically correct lens with a surface that provides the highest resistance to welding spatter. The cover lens will outlast other types and save considerable time and money in replacing ordinary glass or plastic filter lenses. CIGWELD CR39 Cover Lenses are designed to protect the filter lens from heat and spatter and are supported by full Standards Mark Certification.
(51 x 108mm) CR39 COVER PLATES
Standards Mark Certified and 100% CR39.

(133 X 114MM) CLEAR CR39 COVER PLATES


Standards Mark Certified and 100% CR39.

Pack of 200 Part No. 453861 Retail Packaging with 2 Plates Part No. 454141 CLEAR GLASS COVER PLATES Pack of 10 Part No. 453862 Retail Packaging with 2 Plates Part No. 454286(

Pack of 20 Part No. 454077 Retail Packaging with 2 Plates Part No. 454171

51 x 108mm

133 x 114mm

CHIPPING LENSES

Ordering Information:
Manufactured from polycarbonate for impact resistance. Assemble in the welding helmet in the position closest to the operator.
(51 x 108mm) CLEAR CHIPPING PLATES Pack of 20 Part No. 453999 (133 X 114MM) CLEAR CHIPPING PLATES Retail Packaging with 2 Plates Part No. 454098

51 x 108mm

133 x 114mm

MAGNIFICATION LENSES

Ordering Information:
The CIGWELD magnifying lens magnifies the work area to substantially assist the welder in maintaining the high standards required. They are available from 1.5 diopter magnification - up to 2.5 times.
(51 x 108mm) CIGWELD MAGNIFICATION LENS Magnification 1.5 diopter 454012 2.0 diopter 454010 2.25 diopter 454014 2.50 diopter 454011

51 x 108mm

WARNING To guarantee eye protection look for a licence number or the TICK marks on CR39 cover lenses not just AS/NZS 1338.1

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SAFETY EQUIPMENT

SECTION FOUR
WELDING GOGGLES
PART NUMBER 454031 454040 454031 IND STOCKING UNIT Lift front gas welding goggles Wide view goggles Lift front gas welding goggles (bulk packed) FILTER SHADE 5 5 5 STANDARDS AS/NZS 1338.1 Lic 493 AS/NZS 1338.1 Lic 493

SAFETY EQUIPMENT WELDING AND SAFETY GOGGLES

WELDING GOGGLES FILTERS PART NUMBER STOCKING UNIT 453810 Pair of filters for lift front gas welding goggles (round) 453812 Pair of cover lenses for lift front gas welding goggles (Round)

FILTER SHADE 5

STANDARDS AS/NZS 1338.1

Lift Front Gas Welding Goggles PVC frame with Shade 5 filters.

In gas welding, cutting and brazing, protection must be given against possible injurious radiation and at the same time the visible radiation should be reduced to a comfortable level. For such processes sufficient protection will usually be given by goggles fitted with the appropriate shade lens. Gas welding goggles should be used whenever gas welding, brazing or cutting. They also protect the eyes from splashes and flying particles.

Features:
Description of process Oxy/fuel cutting medium thickness Oxygen lancing Oxygen deseaming Flame gouging General welding Braze welding cast iron Hardfacing This shade will generally cater for 95% of the market Lenses recommended (by Shade No.)

v Soft pliable frame comfortable to wear. v Goggles fit over prescription or safety spectacles. v The Lift Front Goggle comes standard with Shade 5 glass filter lenses and polycarbonate chipping lenses. v The one piece coverall Goggle comes standard with Shade 5 one piece polycarbonate lens.

Part No. 454031

v Non reflective matt interior finish. v Replaceable lenses are available for the Lift Front Goggle. v Vented to prevent fogging.

Part No. 453812 Part No. 454040

Part No. 453810

SAFETY GOGGLES
PART NUMBER 454554 STOCKING UNIT Antifog Goggle FRAME Clear PVC LENS Clear antifog STANDARDS AS/NZS 1337 Lic 464

Antifog Goggle* Soft, lightweight, economical goggle with antifog coating. Manufactured from PVC plastic. *Standards Mark Certified Product AS/NZS 1337 LIC.464.

Designed to protect the eyes from flying particles and/or potentially harmful liquid splashes. Safety goggles are designed to provide all round eye protection from medium energy flying particles and to prevent the entry of potentially harmful liquid splashes. Safety goggles are recommended for use in situations such as the scaling, grinding and machining of metals, certain wood working operations and stone dressing.

Features:
v Lightweight, soft PVC frame that fits comfortably to the contours of the face. v Spectacles can be worn under goggles. v Anti-fog polycarbonate lenses. v Goggles provide maximum peripheral and frontal vision. The clear frame reduces that enclosed feeling.
Part No. 454554

v Goggles are approved for use against chemical and impact hazards, as defined in AS/NZS 1337. v Ventilation is provided for the eyes while preventing entry of harmful liquids and dust.

SAFETY SPECTACLES
PART NUMBER 453522R STOCKING UNIT General Purpose Wrap Around FRAME Clear LENS Clear Coated UV PROTECTION YES SUNGLARE PROTECTION NO

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255

SAFETY EQUIPMENT

SAFETY EQUIPMENT WELDING FACESHIELDS


FACESHIELDS
FACESHIELDS PART NUMBER 454566 454615 454542 STOCKING UNIT Medium Velocity Faceshield Complete High Velocity Faceshield Complete Browguard with Headgear STANDARDS AS/NZS 1337 Lic. 464 AS/NZS 1337 Lic. 464 AS/NZS 1337 Lic. 464 SPARE PARTS PART NUMBER 453838 453835 STOCKING UNIT Ratchet Harness Sweatband

SECTION FOUR

CIGWELD faceshields are designed to provide comfortable and safe eye and face protection in areas subject to hazardous projectiles or splashing liquids. There is a comprehensive range of faceshields that utilise two basic materials - Polycarbonate and Thermolite that can be attached to the browguard. Visors are also available in a Universal flare (215mm x 380mm) and a Wide flare (250mm x 410mm).

Features:
v Impact and splash protection. v Outstanding impact resistance. v Polycarbonate Visor contains UV absorber for eye and face protection against high concentrations of ultra violet radiation from the sun (not intended to provide protection against sunglare, except shade 5). v Polycarbonate visor is heat resistant to 150C. v Excellent optical properties.
Medium Velocity Faceshield Complete Standard faceshield for general applications.

v Full length facial protection for the eyes, face, neck and ears.
High Velocity Faceshield Complete Combines the CIGWELD browguard with a fully moulded visor for superior impact protection compared to the standard visors.

v Unrestricted vision for safe and accurate work. v Comfortable, readily adjustable ratchet head harness. v Quick and easy replacement of visors. v Positive manoeuvrability of visor in up and down positions. v Range of visors for different applications in clear or green. v Lightweight - designed with comfort in mind.

Browguard with Headgear

VISORS
VISORS PART NUMBER 454614 454565 454440 454579 454510 454511 454486 STOCKING UNIT Clear High Velocity 215 x 380 mm Clear Polycarbonate 215 x 380 mm Clear Polycarbonate wideflare 250 x 410 mm Clear Polycarbonate with Chinguard 215 x 380 mm Clear Thermolite 215 x 380 mm Shade 5 Polycarbonate 215 x 380 mm Shade 5 Polycarbonate 250 x 410 mm STANDARDS AS/NZS 1337 Lic. 464 AS/NZS 1337 Lic. 464 AS/NZS 1337 Lic. 464 AS/NZS 1337 Lic. 464 AS/NZS 1337 Lic. 464

There is a comprehensive range of faceshields that utilise two basic materials - Polycarbonate and Thermolite that can be attached to the browguard. Visors are also available in a Universal flare (215mm x 380mm) and a Wide flare (250mm x 410mm).

Features:
POLYCARBONATE VISORS v The ideal all-round general purpose visor material. v Outstanding impact resistance (2mm thick PC for High impact) (1mm thick PC for Medium impact). v Heat resistant to 150 C. v Excellent optical properties. v Contains UV absorber that provides eye and face protection against high concentrations of UV radiation from the sun (not intended to provide protection against sunglare, except shade 5). THERMOLITE VISORS v Excellent chemical resistance. v Medium impact resistance . v Radiant heat resistance is better than polycarbonate. v Good scratch resistance.

Clear High Velocity 215 x 380mm Part No. 454614

Clear Polycarbonate with Chinguard 215 x 380mm Part No. 454579

Part No. 454510

Part No. 454511

WARNING To guarantee eye and face protection look for a licence number or the TICK marks on visors and browguards, not just AS/NZS 1338.1

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256

SAFETY EQUIPMENT

SECTION FOUR
HALF FACE RESPIRATORS
RESPIRATORS PART NUMBER 455456 455458 STOCKING UNIT Single Filter Respirator* Twin Filter Respirator* PRE-FILTER DISCS PART NUMBER 455495 455496 STOCKING UNIT Single Filter (Pack of 100) Twin Filter (Pack of 100) (Pre-filters come complete with retaining ring)

SAFETY EQUIPMENT RESPIRATORS

* Donates AS/NZ 1716-1994 Lic.492 Certified Product

FILTERS SINGLE RESPIRATOR PART NUMBER STOCKING UNIT 455495* Single Pre-filter 455477* Single Particulate Filter 455480* Single Gas Filter 455489* Single Combination Filter

FILTERS TWIN RESPIRATOR PART NUMBER STOCKING UNIT 455496* Twin Pre-filter 455481* Twin Particulate Filter 455592* Twin Gas Filter 455483* Twin Combination Filter

Single Filter Respirator* Quick release headband with soft dry cushion flange offering economical protection.

Twin Filter Respirator* Offering all the advantages of the Single Filter Respirator plus an additional filter and exhalation valve for increased breathing comfort.

CIGWELDs half face respirators have been designed to protect the wearer from at least one or more of the following types of atmospheric hazards: Contamination in the form of fine particles or particulates such as dust, smoke, liquid mists or welding fumes. Contaminants in the form of toxic gases or vapours. The Australian / New Zealand Standard 1715-1994 defines two distinctly different types of respiratory protective equipment: air purifying devices and air supplied devices. A greater use of mechanical appliances and chemicals by modern industry has increased the need for personal respiratory protection. Breathing contaminated air constitutes a respiratory hazard which can range in its effects from mild discomfort to chronic or acute poisoning or even death. CIGWELD Half Face Respirators have been designed to incorporate the best in filtration and plastics technology to provide well fitting and effective respiratory protection. In areas where large particulate matter exists, the use of pre-filters will give longer filter life.

Features:
v Universal style. The unique roll forming face cup provides a good fit for most faces. v Manufactured from soft, pliable silicone rubber adjusting automatically with facial movement that is lightweight and will not crack or split. v Easily washed in warm soapy water. v Quick release headband that allows for easy adjustment and positive fit. v Features snug comfortable chin cup which holds condensation away from the face. v Filters screw on and are locked on an angle to ensure wide unrestricted vision.

Part No. 455477

Part No. 455481

v Exhaust valve is housed in a robust high impact cage - low breathing resistance on exhalation and a very low likelihood of accidental damage. v One way inhalation valve - prevents exhaled air from passing back into the filter. v Head strap attached to yoke. v Unique head strap adjustment ensures a firm, comfortable seal exerted from the centre of the respirator. v The Twin Filter provides up to 2-3 times the work life of a comparable single filter.

Filters for CIGWELD Half Face Respirators:


Part No. 455480 Part No. 455592

Cartridge Cartridge Protects Against: Colour Designation AS 1716 Pre-Filter Coarse dust Removal of coarse dust and particles used for extending filter life. White White Brown Dust Dust Gas Solid particulates (dust, smoke, metal fumes). Solid particulates (dust, smoke, metal fumes).

Classification Not Applicable P2 P2

Filter Pre-Filter (Single) (Twin) Particulate Filter Single Particulate Filter Twin Gas Filter Single

Part No 455495 455496

455477* 455481* 455480*

Part No. 455489

Part No. 455483

Organic vapours (boiling point A AUS over 65C), solvents, eg acetone, benzene, carbon tetrachloride, styrene, toluene, trichlorethylene, xylene in concentrations below 0.1% by volume. (1000 ppm) Organic vapours (boiling point A1 over 65C), solvents, eg acetone, benzene, carbon tetrachloride, styrene, toluene, trichlorethylene, xylene in concentrations below 0.1% by volume. (1000 ppm)

Brown

Gas

Gas Filter Twin

455592*

PRE-FILTERS For CIGWELD Half Face Respirators. In areas where larger particulate matter exists the use of a pre-filter will offer longer filter life.

Brown & White

Combination Organic vapours (boiling point A AUS-P1 over 65C), solvents, eg acetone, benzene, carbon tetrachloride, styrene, toluene, trichlorethylene, xylene in concentrations below 0.1% by volume. (1000 ppm) Solid particulates (dust, smoke). Combination Organic vapours (boiling point A AUS-P2 over 65C), solvents, eg acetone, benzene, carbon tetrachloride, styrene, toluene, trichlorethylene, xylene in concentrations below 0.1% by volume. (1000 ppm) Solid particulates (dust, smoke, metal fumes).

Gas & Particulate Filter Single

455489*

FILTER LIFE INFORMATION The life of the filter varies greatly depending on the characteristics of the filter, nature of hazard, concentration of contaminant, activity of the wearer, etc. It is generally accepted that the filter life is spent if: Breathing becomes difficult. A smell of vapour or gas is evident inside the respirator. (CIGWELD recommend used filters be destroyed for safe practice.) STORAGE/SERVICE LIFE Limited storage life 5 years from the date of manufacture - this date is printed on the filter. Limited service life 6 months for a filter that has been opened - even when not in use. when in use, service life depends on usage time versus hazard concentration level.
WARNING Whenever in doubt about which filter to recommend or use, contact the manufacturer of the chemical and request a material safety data sheet which should specify the appropriate filter type to use.

Brown & White

Gas & Particulate Filter Twin

455483*

Particulate Respiratory Classifications The following is a simplified explanation of the classifications that apply and is intended as an approximate guide to filter selection. P1 Is intended for low toxicity Particulate (fume, dusts etc) protection and is intended to remove 80% of the particular contaminant. P1 is not recommended for use with Welding Fume. P2 Is intended for higher toxicity Particulate (fume, dusts etc) protection and is intended to remove 94% of the particular contaminant. P1 is not recommended for use with Welding Fume. Note: The above table should be used when the properties of the working atmosphere are well known. Specific workplace monitoring should be carried out to ensure correct filter selection. If any doubt exists STAY OUT and contact your local Department of Health & Safety.

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SAFETY EQUIPMENT RESPIRATORS


HALF FACE RESPIRATORS
RESPIRATORS PART NUMBER 455656 SPARE PARTS PART NUMBER 455630* STOCKING UNIT 8712 Welding Fume P2 STANDARDS AS/NZS 1716 Lic. 876 DISPOSABLE RESPIRATORS PART NUMBER STOCKING UNIT 455674 Moldex 2300 1 in clam P2 455624 Moldex 2300 pkt of 10 P2 455673 Moldex 2200 3 in clam P2 455623 Moldex 2200 pkt of 20 P2 455625 Moldex 2400 pkt of 10 P2 455582 Mask 1100 10 in clam 455703 Mask 1100 pkt of 50

SECTION FOUR

STOCKING UNIT 8010 Replacement Filter P2

STANDARDS AS/NZS 1716 Lic. 876

STANDARDS AS/NZS 1716 Lic. 876 AS/NZS 1716 Lic. 876 AS/NZS 1716 Lic. 876 AS/NZS 1716 Lic. 876 AS/NZS 1716 Lic. 876

Part No. 455656

8712 Welding Fume Respirator Protects the welder from welding fumes and mechanically generated dusts and mists.

1100 Disposable Mask Designed for use with nuisance dust and non-toxic particulates only.

2200 P2 Disposable Mask Designed for protection against mechanically and thermally generated dust and mists.

Part No. 455630

8010 Welding Fume (P2) Replacement Filter For protection from most welding fume,

2300 P2 Disposable Mask Same as 2200 P2, but has exhalation valve. Ideal for most welding applications.

2400 P2 Mask Plus Nuisance Organic Vapour and Ozone Can be used to protect against dust/ mist/welding fumes plus nuisance level organic vapour/ozone.

AIRWASH MASK
AIRWASH MASK SYSTEM PART NUMBER STOCKING UNIT 455699 Soft Top Heavy Duty Airwash Mask * 456145 4 Person Air Filtration Unit (see page 226 for more details) SPARE PARTS PART NUMBER 455598 455580 455599 455576 STOCKING UNIT Hood for Heavy Duty Airwash Mask Visors Covers (tear off) pkt 10 Replacement visor for Heavy Duty (includes valve) Airwash Mask Inline Filter Replacement SPARE PARTS PART NUMBER 455677 455681 STOCKING UNIT 5 metre Air Hose and Fittings Flow Control Valve

The new CIGWELD heavy duty Airwash mask is a fully standards approved clean air system. The unit is built from a special SARANEX material for excellent chemical resistance and is designed with a comfortable inner liner. The unit is only available in a soft top version and has fully approved airline hose. The unit has a controlled orifice to deliver the required air flow to the operator. A flow control valve is also available. Wherever an operator needs protection from hazardous fumes e.g. Two pack paints and chemical fumes as specified. *Standards Mark Certified Product AS/NZS 1716 LIC.492.

Features:
v An air-supplied respirator mask for protection against dust and chemicals. v Lightweight spectacles can be worn under the mask. v Undistorted 220deg view. v Cover visors are available to protect the main visor from damage. v Robust design. v Easily and quickly cleaned using warm and soapy water. v CIGWELD Airwash mask 455699 complies to AS/NZS 1716: 1994.

Part No. 455699

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SECTION FOUR
EARMUFFS
EARMUFFS PART NUMBER 455200 455315 455316 455314 STOCKING UNIT Silencer Light Duty 28db* SLC80 Silencer Medium Duty 27db* SLC80 Silencer Heavy Duty 28db* SLC80 Silencer Heavy Duty Plus 29db* SLC80 STANDARDS AS/NZS 1270 Lic. 958 AS/NZS 1270 Lic. 958 AS/NZS 1270 Lic. 958 AS/NZS 1270 Lic. 958

SAFETY EQUIPMENT EARMUFFS, EARPLUGS AND EARBANDS

MASS-GRAMS 140 150 190 200

CLAMPING N-FORCE 9.6 13.0 10.8 10.7

RECOMMENDED USE Light Duty Industrial Medium Duty Industrial Heavy Duty Industrial Heavy Duty Industrial

When sounds become disturbing, irritating or even sometimes painful, we classify them as harmful noise. However, noise does not have to hurt before it damages your ears. The noise which causes hearing loss is invisible and often painless yet it results in a gradual loss of our ability to hear.

Features:
v v v v
Silencer Light Duty 28db SLC80 455200 A very popular general purpose earmuff. Suitable for a wide range of light industrial and domestic applications. Silencer Medium Duty 27db SLC80 455315 A comfortable lightweight economical earmuff ideal for welders. The Silencer Medium Duty is intended for general applications.

Soft ear cushions. Snug fit for all day comfort. Lightweight and strong. Economical.

Specifications:
Earmuffs are made of a mixture of plastics and foam. Correct hearing protection should be worn at all times in industry. The highest dB rated earmuff or earplug is not necessarily the best option. In some industries this could be dangerous as you still need to hear workers or machinery around you. Eg: warnings or forklifts etc.The first requirement of a hearing protector is that it should supply sufficient sound reduction (attenuation) for the work environment concerned.
Acoustic Attenuation Decibels (dB) to AS 1270-1988 Frequency-Hertz 125 250 500 1000 2000 4000 8000 SLC80 Mean Attenuation Standard Deviation Mean Attenuation Standard Deviation Mean Attenuation Standard Deviation Mean Attenuation Standard Deviation 13.8 4.2 15.4 3.6 15.3 4.0 15.9 3.6 18.7 3.1 18.0 2.6 17.6 3.1 18.5 2.8 26.0 2.6 25.7 2.3 26.2 3.2 26.9 2.3 35.8 3.7 30.8 3.0 33.1 3.0 34.3 2.5 34.0 3.2 31.9 3.0 33.5 2.6 33.8 3.7 30.6 4.0 28.2 2.5 35.1 3.1 37.2 2.7 32.3 3.1 29.7 4.0 31.6 3.5 37.3 2.8 28 27 28 29

Earmuff Silencer Light Duty Silencer Medium Duty Silencer Heavy Duty Silencer Heavy Duty Plus

Silencer Heavy Duty 28db SLC80 455316 The Silencer Heavy Duty is intended for applications where extra sound control is required.

Silencer Heavy Duty Plus 29db SLC80 455314 The Silencer Heavy Duty Plus is intended for applications requiring heavy duty sound control.

EARPLUGS
EARPLUGS PART NUMBER 455317 STOCKING UNIT SPARK PLUGS Earplugs pk 200* EARPLUG DISPENSERS PART NUMBER STOCKING UNIT 455323 SPARK PLUGS dispenser pack 250 pr* 455324 SPARK PLUGS dispenser pack 500 pr* EARBANDS PART NUMBER 455331 455275 STOCKING UNIT JAZZ Band 18.5 DB SLC80 PURABAND 18 DB SLC80

SPARK PLUGS Earplugs form a barrier against noise to a decibel rating of 26dB SLC80 and are available corded and uncorded. The extra soft, low pressure foam of SPARK PLUGS Earplugs seals the ear canal without pressure. Their natural perfect shape is tapered for a snug fit while conforming to the ear canal. SPARK PLUGS are quick, easy and comfortable to use and are disposable.

Specifications:
Earplugs are made of Polyurethane or PVC. *Standards Mark Certificate Product AS 1270 LIC.958, AS 1270 LIC. 875.

EARPLUG DISPENSER
The new CIGWELD Ear plug dispensers are a revolution in hearing protection management. The dispensers are low cost and basically the plugs are the only outlay. The unit is highly visible in a totally sealed unit for complete hygiene. The Plug Station is recyclable which is a major benefit in todays environment. The new Plug Stations are maintenance free - put it up until its empty and then throw it into the recycle bin and add another. For use in all factories and wherever noise is a concern and convenient effective hearing protection is required.

Part No. 455317

EARBANDS
Lightweight personal hearing protectors worn with the band passed under the chin. Ideal for light industrial applications. Ear Bands are not earplugs, they block noise at the outer ear passage by sealing off the ear canal.

Features:
v Soft ear cushions. v Snug fit for all day comfort. v Lightweight and strong.
JAZZ Band 18.5 db SLC80 Part No. 455331 The JAZZ Band offers soft foam pads that are washable and reusable. The modern styled JAZZ Band comes fitted with a neck cord. PURABAND 18 db SLC80 Part No. 455275 Purabandis cool and comfortable to use. The durable soft pods are non toxic and non allergenic.

v Economical. v A cooler and lighter alternative to earmuffs. v Does not interfere with eyewear. v Easily worn with hard hats. v Band designed to fit all head shapes comfortably.

NOTE: Foam pods are not available as a separate part for JAZZ Band or PURABAND.

v Designed for easy on, easy off, easy fit.

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GENERAL INFORMATION

i
1,080kg 1,080kg 1,000kg

SECTION FOUR

PACKAGING INFORMATION
Pallet Weights of Electrodes:
12kg Cartons 15kg Standard Cartons 25kg Cartons = = = 90 Ctn per pallet 72 Ctn per pallet 40 Ctn per pallet = = =

MINISPOOLS, HANDISPOOLS & STANDARD SPOOLS:

Average Pallet (Skid) Dimensions: A = 650mm B = 1,140mm C = 1,155mm D = 480mm

MIG (GMAW) & Flux Cored (FCAW) Wires:


15kg Spools of MIG Wire 250kg AutoPaks of MIG Wire 300kg AutoPaks of MIG Wire 13kg Spools of FCAW Wire 25kg Coils of FCAW Wire = = = = = 54 Spools per pallet 4 Packs per pallet 4 Packs per pallet 54 Spools per pallet 24 Coils per pallet = = = = = 810kg 1,000kg 1,200kg 702kg 600kg

COIL:

Spool Dimensions:
SEE NEXT PAGE FOR SPOOL DIAGRAMS CIGWELD Name Spool 100mm Dimensions A Flange O.D. B Hub I.D. C Barrel Diameter D Width Outside E Width Inside F Engaging Hole G Hole offset Weight Range MiniSpool 200mm 4 Inch 100mm 16mm 57mm 45mm 40mm ----0.45-1kg HandiSpool 300mm 8 Inch 200mm 52mm 104mm 55mm 45mm 11mm 44mm 5kg Spool 400mm 12 Inch 300mm 52mm 207mm 100mm 95mm 11mm 44mm 12.5-15kg Coil 16 Inch 400mm 300mm --100mm ------25-30kg

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SPRAY EQUIPMENT

GENERAL INFORMATION

PRODUCT CERTIFICATION (WELDING CONSUMABLES)


Most CIGWELD welding consumables are approved by Lloyds Register of Shipping (LRS), American Bureau of Shipping (ABS), and Det Norske Veritas (DNV) for use in ship building and general fabrication. These third party approvals are renewed annually at CIGWELD by completing a series of tests on various sizes of consumables under the supervision of a surveyor from each shipping and testing society. CIGWELD lists the relevant approvals to the above mentioned societies, as well as Australian and New Zealand (AS/NZS) and American (AWS/ASME-SFA) standards/classifications on the individual product data pages throughout this pocket guide. The following lists Product Certification available from CIGWELD. There are four main certificates available, the most popular being the CONFORMANCE CERTIFICATE (BATCH) and the MATERIAL SAFETY DATA SHEET (MSDS). To obtain further information on CIGWELD Product Certificates please call or fax the following numbers: PH: 1300 654 674 FAX: +61 3 9474 7391

Conformance Certificate:
Demonstrates that the product complies to relevant Standards, Regulations and Specifications. The certificate certifies that the product supplied is equivalent to that used in annual Shipping Society approval tests (ABS/DNV/LRS) and/or Standards Conformance tests (AS/NZS & AWS). Includes conformance test results. Available for all manufactured main line products. Issued Free Of Charge.

Quality Assurance Certificate:


Is only issued where Conformance Certificates are not available. Results are derived from CIGWELDs internal batch testing procedures. The results quoted are normally chemical analysis and limited mechanical properties.

Special Test Report:


Includes results of tests carried out to relevant Standards and specific customer requirements. Tests can be quite extensive (eg. product for certain applications may require tests for weld metal composition, mechanical properties, diffusible hydrogen, x-ray soundness etc.) The Fee charged for a Special Test Report will depend on the specific tests carried out.

Material Safety Data Sheets (MSDS):


Provides information on the products and the hazards associated with them to allow the safe handling and use of the products at work. The MSDS describes the identity, physical and chemical properties and uses of the product, health hazard information, precautions for use and safe handling information. Issued Free Of Charge.

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GENERAL INFORMATION

i
v Direct Current The electrode lead and welding Electrode electrode are connected to the Positive positive pole on the welding machine. Also known as DC+ or DCEP and DC reverse polarity. (Positive = 2/3 Heat) E. v Edge Preparation v Electrode Lead F. v Flux The surface prepared on the edge of a joint for welding. Conductor between source of current and electrode holder. Fusible material coated onto electrodes for removal of oxides impurities and to create gas for shielding and slag for shape and contour. The melting together of filler metal and base metal or a base metal only to produce a weld. The electrical conductor between the arc welding current source and work piece connection. Also known as Work Lead. The process of covering a surface with wear-resistant metal by welding to reduce wear. T. v Side Bend Test S. v Seal Weld v Sidewall

SECTION FOUR

TERMS & DEFINITIONS IN WELDING


A. v Arc Blow The deflection of an arc from its normal path because of magnetic forces. Normally occurs on DC current when welding carbon steel. The voltage across the welding arc. The distance from the tip of the welding electrode to the adjacent surface of the weld pool. Also known as Arc Gap. The time during which an arc is maintained in making an arc weld. Pertaining to the condition of weld metal, welded joints and weldments after welding, but prior to any subsequent thermal, mechanical or chemical treatments. A fusion weld made without filler metal. A weld resulting from a back weld pass. Also known as Back Filling or Backing Pass. The removal of weld metal and base metal from the weld root side of a welded joint to allow complete fusion and complete joint penetration upon subsequent welding from that side. A material (metal, carbon, ceramic etc.) for backing up a joint during welding to help obtain a sound weld. As above, but in the form of a ring, generally used in pipe welding. Weld passes are made in the opposite direction to the progress of welding. The metal alloy that is being welded. Also known as Base Material or Work Piece. The angle formed between the prepared edges of two plates. Layers of weld metal deposited when surfacing material to achieve a required dimension. Also known as Buttering and Cladding. Layers of weld metal on components which prevent crack formation or dilution effects in subsequent weld layers. See also build up. Preplaced filler metal that is completely fused insert into the root of a joint and becomes part of the finished weld. A depression at the termination of the weld bead. The ratio of the weight of filler metal deposited in the weld metal to the weight of filler metal melted, expressed in percent. The weight of material deposited in a unit of Ratetime. Distance that fusion extends into the base metal from the surface being welded. A chemical composition change of the deposited weld metal due to admixture of the filler metal and base metal. The electrode lead and welding electrode are connected to the negative pole on the welding machine. Also known as DC - or DCEN and DC straight polarity (Negative = 1/3 Heat) M. O. L. G. A weld made primarily to seal a joint for tightness against leakage.

v Arc Voltage v Arc Length

v Short Arc Is metal transfer where molten (short circuiting)metal from an electrode is transfer deposited during repeated short circuits. The surface of a joint wall included inside the preparation of a butt weld. A test in which the side of a transverse section of the weld is bent around a specified radius.

v Arc Time v As-welded

v Fusion

v Slag Inclusion Non-metallic solid material trapped in weld metal or between weld and base metal. v Spatter Metal particles expelled during welding which do not form part of the weld.

v Autogeneous Weld B. v Back bead

v Ground Lead

v Backgouging

H.

v Hardfacing

v Spray Transfer Metal transfer where molten metal from an electrode is propelled across the arc in small droplets. v Stringer Bead A weld bead made without weaving. v Suck-Back v Tack Weld A concave root surface. A small weld made to hold parts in proper alignment until final welds are made. A crack in the heat affected zone which may or may not extend to the surface of the base metal. A depression on the weld face dropping below the surface of the base metal. Uphill direction. A weld bead made with slow oscillation motion of the electrode, best limited in width to 2-3 times the diameter of the electrode. Written verification that a welder has produced welds meeting a prescribed standard of welder performance. A controlled electrical discharge between the electrode and the work piece that is formed and sustained by the establishment of a gaseous conductive medium, called an arc plasma.

v Backing Strip

v Heat affected The region beneath or around the Zone weld bead which has not melted, but whose mechanical properties or microstructure has been altered by the heat of welding. I. v Infra-Red Radiation v Intermittent Welding v Interpass Temperature Electromagnetic energy with wavelengths from 770 to 12,000 nanometers. Is welding wherein continuity is broken by recurring unwelded spaces. In a multiple run weld, the lowest temperature of deposited metal before the next pass is started. Normally measured 25mm from the weld metal centre line. The lowest temperature at which a metal or an alloy is completely liquid. The order in which weld passes of a continuous weld are made along its length.

U.

v Underbead Crack v Underfill

v Backing Ring v Backstep Sequence v Base Metal

V. W.

v Vertical-down Downhill direction. v Vertical-up v Weave Bead

v Bevel Angle v Build up

v Liquidus

v Longitudinal Sequence

v Welder Certification

v Buffer Layer

v Melt-Through Is the visible root re-inforcement obtained in a one sided weld joint. v Open Circuit Voltage v Parent Metal v Peening v Penetration v Post-heating v Preheating The voltage between terminals of a power source when no current is flowing. Same as Base Metal. The mechanical working of metals by light hammering. The depth a weld extends into a joint from the metal surface. Application of heat to the weldment after welding is completed. Application of heat to the base metal before welding commences. To establish that welds made by a detailed method can meet standards.

v Welding Arc

C.

v Consumable

P.

v Crater D. v Deposition Efficiency

v Welding Procedure Qualification Record (WPQR) A record of welding variables used to produce an acceptable test weld and the results of the tests conducted on that weld which qualify a welding procedure specification. v Welding Procedure Specification (WPS) A document providing the detailed variables for a specific welding application to ensure reproduction by trained welders. v Work Lead The conductor between source of current and the work piece or work table. The job, part or component being welded.

v Deposition v Depth of Fusion v Dilution

v Procedure Qualification prescribed R. v Residual Stress v Root Bead v Root Bend Test v Runoff / Runon Weld Tab

Stress that is present in a joint member or material that is free of external forces. A weld which is part or all of the root joint. A test in which the root surface is bent around a specified radius. Is additional plate that extends beyond the end of the weld joint on which the weld is finished or started. (Also known as an End Tab)

v Work Piece

v Direct Current Electrode Negative

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SECTION FOUR
WARRANTY TERMS OF WARRANTY January 2004

GENERAL INFORMATION

GENERAL INFORMATION

1. The Trade Practices Act 1974 (Commonwealth) and similar State Territory legislation relating to the supply of goods and services, protects consumers interests by ensuring that consumers are entitled in certain situations to the benefit of various conditions, warranties, guarantees, rights and remedies (including warranties as to merchantability and fitness for purpose) associated with the supply of goods and services. A consumer should seek legal advice as to the nature and extent of these protected interests. In some circumstances, the supplier of goods and services may legally stipulate that the said conditions, warranties, guarantees, rights and remedies are limited or entirely excluded. The warranties set out in Clause 2 shall be additional to any non-excludable warranties to which the Customer may be entitled pursuant to any statute. 2. Subject to Clause 3. CIGWELD gives the following warranties to the Customer: Insofar as they are manufactured or imported by CIGWELD, goods will upon delivery be of merchantable quality and reasonably fit for the purpose for which they are supplied by CIGWELD. CIGWELD will repair or, at its option, replace those of the goods which, upon examination, are found by CIGWELD to be defective in workmanship and/or materials. CIGWELD reserves the right to request documented evidence of date of purchase. 3 The Warranty in Clause 2; Is conditional upon: The Customer notifying CIGWELD or our Accredited Distributor in writing of its claim within seven (7) days of becoming aware of the basis thereof, and at its own expense returning the goods which are the subject of the claim to CIGWELD or nominated Accredited Distributor/Accredited Service Agent. The goods being used in accordance with the Manufacturers Operating Manuals, and under competent supervision. Does not apply to: Obsolete goods sold at auction, second-hand goods and prototype goods. Breakdown or malfunction caused by accident, misuse or normal wear and tear. Repairs or replacement made other than by CIGWELD or Accredited Service Agents, unless by prior arrangement with CIGWELD. Replacement parts or accessories which may affect product safety or performance and which are not manufactured, distributed or approved by CIGWELD. 4. CIGWELD declares that, to the extent permitted by law, it hereby limits its liability in respect of the supply of goods which are not of a kind ordinarily acquired for personal, domestic or household use or consumption to any one or more of the following (the choice of which shall be at the option of CIGWELD). The replacement of the goods or the supply of equivalent goods. The repair of goods. The payment of cost of replacing the goods or acquiring equivalent goods. The payment of the cost of having goods repaired. 5. Except as provided in Clauses 2 to 4 above, to the extent permitted by statute, CIGWELD hereby excludes all liability for any loss, damage, death or injury of any kind whatsoever occasioned to the Customer in respect of the supply of goods including direct, indirect, consequential or incidental loss, damage or injury of any kind.

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GENERAL INFORMATION

SECTION FOUR

Warranty Schedule
These warranty periods relate to the warranty conditions in clause 2. All warranty periods are from date of sale from the Accredited Distributor of the equipment. Notwithstanding the foregoing, in no event shall the warranty period extend more than the time stated plus one year from the date CIGWELD delivered the product to the Accredited Distributor. Unless otherwise stated the warranty period includes parts and labour. CIGWELD reserves the right to request documented evidence of date of purchase. MANUAL ARC EQUIPMENT WARRANTY PERIOD Transarc 131i, 161i; 145i; 165i; 141VRD; 161VRD 18 months Compact, Compact Turbo, Easywelder Turbo, Transarc 280AC/DC, Transarc 400AC/DC 1 year Transarc 250Si; Transarc 300Si 1 year Main Power Magnetics 2 years (Labour 1 year) Original Main Power Rectifiers, Control P.C. Boards 2 years (Labour 1 year) All other circuits and components including, but not limited to, relays, switches, contactors, solenoids, fans, power switch semi-conductors 1 year Electrode holders, Work clamps and accessories 1 year Electrode Drying Ovens 6 months ENGINE DRIVEN WELDERS Main Power Magnetics 2 years Original Main Power Rectifiers, Control P.C. Boards 2 years All other circuits and components including, but not limited to, relays, switches, contactors, solenoids, fans, power switch semi-conductors 1 year Diesel/Petrol Engines and Associated Components Refer to Engine Manufacturers Warranty MIG, & TIG WELDING EQUIPMENT Portaweld 100, Transmig 135, 165, 190, 200, 220, 250, 275 (Compact or Remote where applicable) Main Power Magnetics 3 years Original Main Power Rectifiers, Control P.C. Boards 18 months All other circuits and components including, but not limited to, relays, switches, contactors, solenoids, fans, power switch semi-conductors 1 year Transmig 330; 400; 400HD; 450EC; 500i (Compact or Remote where applicable) Main Power Magnetics 3 years Original Main Power Rectifiers, Control P.C. Boards 3 years All other circuits and components including, but not limited to, relays, switches, contactors, solenoids, fans, power switch semi-conductors 1 year Transtig 160AC/DC/HF 18 months Transtig 200Pi; 200AC/DC; 250Pi; 300Pi; 300AC/DC; Transmig 400i Main Power Magnetics 2 years (Labour 1 year) Original Main Power Rectifiers, Control P.C. Boards 2 years (Labour 1 year) All other circuits and components including, but not limited to, relays, switches, contactors, solenoids, fans, power switch semi-conductors 1 year GENERAL ARC EQUIPMENT MIG and TIG 3 months Arc Air Gouging torches 6 months MIG, TIG and Plasma welding torch consumable items Nil Water Recirculator 1 year Replacement repair parts 3 months (Labour Nil) GAS WELDING AND CUTTING EQUIPMENT Hand held welding, cutting and heating blowpipes, blowpipe mixers, cutting and powder spray attachments 5 years** Accessories, defined as items used to carry, support, ignite, maintain or repair, including hoses and fittings, cutting nozzles, welding and heating tips 1 month Gas Regulators (excluding regulator seat assemblies and pressure gauges) 5 years** Regulator seat assemblies and pressure gauges used in Gas Regulators 1 year Manifolds - Manual and Portable 5 years** Medalist Regulators 6 months Turbo Torch 2 years (refer separate schedule) ** Elastomer seals and O rings used in the equipment 6 months PLASMA CUTTING MACHINES Pak Master 50XL Plus; 75XL Plus; 100XL Plus ; CutMaster 38; 81;101 Main Power Magnetics 3 years (Labour 1 year) Original Main Power Rectifiers, Control P.C. Boards 3 years (Labour 1 year) All other circuits and components including, but not limited to, starting circuits, contactors, relays, solenoids, pumps, power switch semi-conductors 1 year Pak Master 7e; 9e; AP70; AP90 1 year Drag-Gun 1 year AP 40i Compact 18 months Consoles, Control Equipment, Heat Exchangers and Accessory Equipment 1 year Plasma cutting torches and leads 6 months SL60 & SL100 1Torch Plasma Torches 1 year Plasma cutting torch consumable items Nil Repair / Replacement Parts 3 months (Labour Nil) SAFETY PRODUCTS All products are strictly subject to clauses 2 and 3 of the warranty conditions All claims will be strictly subject to inspection by CIGWELD EASY SPRAYER SPRAY OUTFIT All components 2 years Warranty period is reduced to 6 months if the product is used in a commercial or industrial application WELDING CONSUMABLES 12 months * * Goods returned as faulty will either be credited or replaced subject to inspection by CIGWELD WARNING For the purpose of safety and performance and to protect your CIGWELD Equipment Warranty always use genuine CIGWELD replacement parts and accessories. Please note that the information detailed in this statement supersedes any prior published data produced by CIGWELD. In the interest of continuous improvement CIGWELD Pty. Ltd reserves the right to change the specifications or design of any of its products without prior notice. (c) CIGWELD 2004 All Rights Reserved

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GENERAL INFORMATION

NOTES

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Welding Consumables
SATINCRAFT ALLOYCRAFT WELDCRAFT SATINCROME FERROCRAFT FLUX-COR VERTI-COR METAL-COR SATIN-COR COBALARC STOODY WELDALL PIPEARC CASTCRAFT AUTOCRAFT SHIELDCOR

THE TOOLBARS IN THE WELDING CONSUMABLE SECTION OF THIS CATALOGUE ARE COLOUR CODED TO MATCH THE CIGWELD POCKET GUIDE FOR EASY CROSS REFERENCE.

Certified Quality Management System

181

ALFA NUMERIC WELDING CONSUMABLES LISTING


Product Name Alloycraft 110 Alloycraft 80-B2 Alloycraft 80-C1 Alloycraft 90 Alloycraft 90-B3 Arcair DC Carbons Autocraft 308LSi Autocraft 309LSi Autocraft 316LSi Autocraft AL1100 (Pure) Autocraft AL4043 (5% Sil) Autocraft AL5183 Autocraft AL5356 (5% Mag) Autocraft CrMo1 Autocraft Deoxidised Copper Autocraft LW1 Autocraft LW1-6 Autocraft Mn-Mo Autocraft NiCrMo Autocraft SA2 Autocraft Silicon Bronze Autocraft Super Steel Bronzecraft AC-DC Castcraft 100 Castcraft 55 Chrome Bright (Pickling Paste) Cobalarc 350 Cobalarc 4 Cobalarc 650 Cobalarc 750 Cobalarc 9 Cobalarc Austex Cobalarc Borochrome Cobalarc CR70 Cobalarc Mangcraft Cobalarc Toolcraft Comweld 308L Stainless Steel Comweld 309L Stainless Steel Comweld 316L Stainless Steel Comweld 40/60 Soft Solder Comweld 50/50 Soft Solder Comweld 965 Solder Comweld 965 Soldering Flux Comweld 1100 (Pure) Comweld AL4043 (5% Sil.) Comweld AL4047 (10% Sil.) Comweld AL5356 (5% Mag.) Comweld Aluminium Flux Comweld Comcoat C Comweld Comcoat N Comweld Comcoat T Comweld Copper and Brass Flux Comweld CrMo2 Comweld CrMo1 Comweld G.P. Cast Iron Rod Comweld G.P. Silver Brazing Flux Comweld Galvanising Bar Comweld High Test Comweld LW1 Comweld LW1-6 Comweld Manganese Bronze Rod Comweld Metal Mate Solder Kit Comweld Mild Steel Comweld Nickel Bronze Rod AS/NZS Classification 1553.2: E7618-M 1553.2: E5518-B2 1553.2: E5518-C1 1553.2: E6218-M 1553.2: E6218-B3 2717.3: ES308LSi 2717.3: ES309LSi 2717.3: ES316LSi 2717.2: E1100 2717.2: E4043 2717.2: E5183 2717.2: E5356 2717.1: ESB2-GM-W559AH 2717.1: ES4-GC/M-W503AH 2717.1: ES6-GC/M-W503AH 2717.1: ESD2-GM-W559AH 2717.1: ESMG-GM-W769AH 1858.1: EM12K 2717.1: ES2-GM-W503AH 2567: E6200-A2 2576: 1435-A4 2576: 3460-A1 2576: 1855-A4 2576: 1860-A4 2576: 2460-A1 2576: 1315-A4 2576: 2560-A4 2576: 2355-A4 2576: 1215-A4 2576: 1560-A4 1167.2: R308L 1167.2: R309L 1167.2: R316L 1834.1: 40Sn 1834.1: 50Sn 1834.1: 96.5Sn / 3.5Ag 1167.2: R1188 1167.2: R4043 1167.2: R4047 1167.2: R5356 1167.1 & 2: RCuZn-C 1167.1 & 2: RCuZn-D 1167.1 & 2: RCuZn-A 1167.2: RB3 1167.2: RB2 1167.2: RC11 1167.2: R1 1167.2: R4 1167.2: R6 1167.1 & 2: RCuZn-C 1834.1: 96.5Sn / 3.5Ag 1167.2: RG 1167.1 & 2: RCuZn-D AWS/ASME-SFA Classification A5.5: E11018M H4R A5.5: E8018-B2 H4R A5.5: E8018-C1 H4R A5.5: E9018M H4R A5.5: E9018-B3 H4R A5.9: ER308LSi A5.9: ER309LSi A5.9: ER316LSi A5.10: ER1100 A5.10: ER4043 A5.10: ER5183 A5.10: ER5356 A5.28: ER80S-B2 A5.7: ERCu A5.18: ER70S-4 A5.18: ER70S-6 A5.28: ER80S-D2 A5.28: ER110S-G A5.17: EM12K A5.7: ERCuSi-A A5.18: ER70S-2 A5.6: CuSn-C A5.15: ENi-CI A5.15: ENiFe-CI A5.9: ER308L A5.9: ER309L A5.9: ER316L A5.10: R1188 A5.10: R4043 A5.10: R4047 A5.10: R5356 A5.8 & 27: RBCuZn-C A5.8 & 27: RBCuZn-D A5.8 & 27: RBCuZn-A A5.28: ER90S-B3 A5.28: ER80S-B2 A5.2: R60 A5.18: ER70S-4 A5.18: ER70S-6 A5.8 & 27: RBCuZn-C A5.2: R45 A5.8 & 27: RBCuZn-D A5.7: RCuSi-A A5.18: ER70S-2 A5.8 & 27: RBCuZn-A Page No: 193 192 192 193 192 198 210 211 211 211 212 213 212 210 213 209 208 209 210 228 213 209 197 197 197 242 200 202 201 201 203 200 202 202 200 201 232 232 233 238 238 238 241 234 234 234 235 239 237 237 237 240 232 231 235 240 233 230 230 231 236 239 230 236 235 240 231 236 241 Stoody 101 HC-G/O Stoody 101 HC-O Stoody 850-O Stoody 965-G/O Stoody Dynamang-O Stoody Fineclad-O Stoody SOS 308L Stoody SOS 309L Stoody Super Buildup-G/O Supre-Cor 5 Supre-Cor XP Tensi-Cor 110T XP Verti-Cor 3XP Verti-Cor 3XP H4 Verti-Cor 80Ni 1 Verti-Cor 91 K2 Verti-Cor 111 K3 Verti-Cor Ultra Verti-Cor Ultra 3 Verti-Cor Ultra H4 Weldall Weldcraft Shieldcrome 316LT Shieldcrome 309LTD Shieldcrome 309LT Satin-Cor XP Satincraft 13 Satincrome 308L-17 Satincrome 309Mo-17 Satincrome 316L-17 Satincrome 318-17 Shield-Cor 11 Shield-Cor 15 Shield-Cor 4XP Shieldcrome 308LT Murex Speedex 12 Murex Speedex 13 Murex Speedex 16 Murex Speedex 308L-16 Murex Speedex 309L-16 Murex Speedex 312-16 Murex Speedex 316L-16 Nicore 55 PipeArc 6010P Satinarc 4 with Autocraft SA2 Satin-Cor HD70 Product Name Ferrocraft 11 Ferrocraft 12XP Ferrocraft 16TXP Ferrocraft 18-Ni Ferrocraft 21 Ferrocraft 22 Ferrocraft 55U Ferrocraft 61 Ferrocraft 7016 GP 6012 Metal-Cor XP (*1.2mm only) AS/NZS Classification 1553.1: E4111-2 1553.1: E4112-0 1553.1: E4816-2 H10 1553.2: E4818-G 1553.1: E4814-2 1553.1: E4824-2 1553.1: E4816-2 H10 1553.1: E4818-3 H10 1553.1: E4816-3 H10 1553.1: E4112-0 AWS/ASME-SFA Classification A5.1: E6011 A5.1: E6013 A5.1: E7016 H8 A5.5: E7018-G A5.1: E7014 A5.1: E7024 A5.1: E7016 H8 A5.1: E7018 A5.1: E7016H8 A5.1: E6013 Page No: 185 186 189 191 188 188 190 191 190 186 222 222 186 187 190 194 195 196 195 223 185 228 228 215 215 215 187 194 194 195 196 224 224 223 225 225 225 225 225 225 226 226 207 207 206 206 205 207 227 227 205 221 221 221 221 222 217 217 218 219 220 220 216 219 219 216 196 187

2203.1: *ETP-GMn/p-W503A. CM1 H5A5.18: E70C-6M 2203.1: ETD-GMn/p-W503A. CM1 H5 A5.18: E70C-6M 1553.1: E4112-0 1553.1: E4113-0 1553.1: E411 6-0 1553.3: E308L-16 1553.3: E309L-16 1553.3: E312-16 1553.3: E316L-16 equivalent electrode classification 1553.1: E4110-2 1858.1: EM12K-FMM-W503A A5.1: E6013 A5.1: E6013 A5.1: E6013 A5.4: E308L-16 A5.4: E309L-16 A5.4: E312-16 A5.4: E316L-16 A5.15: ENiFe-CI A5.1: E6010 A5.17: F7A4-EM12K A5.17: F6P4-EM12K

2203.1: ETD-GCp-W502A. CM1 H10 A5.20: E70T-1 H8 2203.1: ETD-GMp-W502A. CM1 H10 A5.20: E70T-1M H8 2203.1: ETD-GCp-W502A. CM1 H10 A5.20: E70T-1 H8 1553.1: E4113-0 1553.3: E308L-17 1553.3: E309Mo-17 1553.3: E316L-17 1553.3: E318-17 2203.1: ETP-GNn-W500A. CM2 2203.1: ETPS-GNn-W500A. CM2 2576: 2360-B5/B7 2576: 2360-B7 2576: 1865-B7 2576: 1855-B5/B7 2576: 1215-B7 2576: 2565-B7 2576: 1315-B7 2576: 1315-B7 2576: 1435-B5/B7 A5.1: E6013 A5.4: E308L-17 A5.4: E309Mo-17 A5.4: E316L-17 A5.4: E318-17 A5.20: E71T-11 A5.20: E71T-GS A5.22: E308LT1-1 A5.22: E308LT1-4 A5.22: E309LT1-1 A5.22: E309LT1-4 A5.22: E309LT0-1 A5.22: E309LT0-4 A5.22: E316LT1-1 A5.22: E316LT1-4 A5.22: E308LT0-3 A5.22: E309LT0-3

2203.1: ETD-GNp-W500A. CM2 H15 A5.20: E70T-4

2203.1: ETP-GCn/p-W505A. CM1 H5 A5.20: E71T-5 H4 2203.1: ETP-GMn/p-W505A. CM1 H5 A5.20: E71T-5MJ H4 2203.1: ETD-GCnp-W503A. CM1 H5 A5.20: E70T-5 H4 2203.1: ETD-GMnp-W503A. CM1 H5 A5.20: E70T-5M H4 2203.1: ETD-GCp-W769A. K4 H5 2203.1: ETP-GCp-W503A. CM1 H10 2205.1: ETP-GMp-W503A. CM1 H4 2203.1: ETP-GMp-W554A. Ni1 H10 2203.1: ETP-GMp-W629A. K2 H10 2203.1: ETP-GMp-W768A. K3 H10 2203.1: ETP-GCp-W502A. CM1 H10 2203.1: ETP-GCp-W503A. CM1 H10 2203.1: ETP-GCp-W502A. CM1 H4 1553.3: E312-17 1553.1: E4113-2 A5.29: E110T5-K4 A5.20: E71T-1 H8 A5.20: E71T-1 H4 A5.29: E81T1-Ni1 A5.29: E91T1-K2 A5.29: E111T1-K3M H8 A5.20: E71T-1 H8 A5.20: E71T-1 H8 A5.20: E71T-12 H8 A5.20: E71T-1 H4 A5.4: E312-17 A5.1: E6013

2203.1: ETP-GMp-W503A. CM1 H10 A5.20: E71T-12M H8

Comweld Silicon Bronze Rod (801) 1167.2: RCuSi-A Comweld Silver Brazing Flux No. 2 Comweld Super Steel Comweld Tobin Bronze Rod Comweld VAPAFLUX 1167.2: R2 1167.1 & 2: RCuZn-A

182

WELDING CONSUMABLES

THE BIG PICTURE

CIGWELD has an extensive range of high quality welding consumables to suit every application, from the smallest household maintenance chore to heavy industrial applications.

As a major supplier to the manufacturing, mining, construction, engineering, rural and automotive sectors the CIGWELD product range is technologically advanced and constantly evolving.

Competitivley priced and totally dependable, the CIGWELD welding consumable range is backed up with superior customer service, technical support and first class delivery.

You will already know and trust many of the CIGWELD product brand names, so if youre serious about quality and performance use CIGWELD every time and get the job done right.

Email: cigweldsales@cigweld.com.au

183

The only choice for the serious welder

As market leader CIGWELD has been at the forefront of electrode research, development, and manufacturing. Working

closely with industry we have developed a comprehensive range of electrode products to meet their demands. Many of these proudcts have brand

names that you may already know and trust such as Satincraft, Ferrocraft, Alloycraft, Castcraft, Weldall and Satincrome. So, if youre

serious about the quality and performance of your welding electrodes use CIGWELD every time and get the job done properly.

Email: cigweldsales@cigweld.com.au

184

WELDING CONSUMABLES

SECTION THREE
PIPEARC 6010P
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 400 MPa 510 MPa 30% 65J av @ -20C. 40J av @ -30C.

WELDING CONSUMABLES MILD STEEL AND IRON POWDER ELECTRODES DC +


TYPICAL ALL WELD METAL ANALYSIS: C: 0.11% S: 0.011% Mn: 0.46% P: 0.012% Si: 0.15% APPROVALS: Lloyds Register of Shipping American Bureau of Shipping Det Norske Veritas American Bureau of Shipping Grade 3. AWS A5.1 E6010. Grade 3. Grade 3.
The results quoted in this data sheet are obtained from the listed Shipping Societies (ABS, DNV, LRS) Conformance Tests and Procedures. Actual weld metal mechanical properties achieved with PipeArc 6010P are influenced by many factors including, base metal analysis, welding parameters / heat input used, number of weld passes and run placement etc. On the job mechanical tests may produce different results. Please consult your nearest CIGWELD branch for welding procedure recommendations.

v User Friendly Pipe Welding Electrode. v Lower Spatter Levels and Easy Slag Removal. v Excellent Reverse Bead Formation on Butts. v Versatile Out-of-Position Capabilities. v Batch Numbered for On-the-Job Traceability. v Used to weld out (root, fill and cap) steel pipes such as API 5L, 5LX grades X42 to X52. v Welding of V butt (groove weld) joints in higher strength steels, including 5LX grades X60, X65 and X70. Recommended for root pass welding only.

Packaging and Operating Data:


DC+ (Direct Current Electrode Positive) polarity.
Electrode Size mm Length mm Approx No. Rods/kg Current Range (amps) Packet Carton Part No

2.5 3.2 4.0 4.8

300 350 350 350

66 39 25 18

45 85 70 125 120 190 160 250

5kg 5kg 5kg 5kg

15kg 3 x 5kg 15kg 3 x 5kg 15kg 3 x 5kg 15kg 3 x 5kg

615602 615603 615604 615605

Classifications:
AS/NZS 1553.1: AWS/ASME-SFA A5.1: E4110-2. E6010.

FERROCRAFT 11
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 415 MPa 500 MPa 28% 90J av @ -20C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.12% S: 0.007% Mn: 0.47% P: 0.011% Si: 0.10% APPROVALS: Lloyds Register of Shipping Det Norske Veritas Grade 3, 3Y. Grade 3. American Bureau of Shipping Grade 3. American Bureau of Shipping AWS A5.1 E6011.

OCV

65

DC AC

v Cellulose Pipe Welding Electrode. v All Positional, AC / DC Capabilities. v High Penetration, Root Pass Applications. v WHITE flux colour for easy I.D. v Recommended for root pass welding where the stovepipe or flick techniques can be used to achieve full root penetration. v The root, hot fill and capping pass welding of pipelines, pressure vessels, storage tanks, workshop and field construction.

Packaging and Operating Data:


AC (minimum 65 O.C.V.), DC+ or DC- polarity.
Electrode Size mm Length mm Approx No. Rods/kg Current Range (amps) Packet Carton Part No

2.5 3.2 4.0

300 380 380

62 33 22

65 85 95 125 130 160

5kg 5kg 5kg

15kg 3 x 5kg 15kg 3 x 5kg 15kg 3 x 5kg

611132 611133 611134

Classifications:
AS/NZS 1553.1: AWS/ASME-SFA A5.1: E4111-2. E6011.

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185

WELDING CONSUMABLES

WELDING CONSUMABLES MILD STEEL AND IRON POWDER ELECTRODES


GP 6012
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 430 MPa 490 MPa 29% 80J av @ 0C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.07% Mn: 0.45% Si: 0.30% APPROVALS: Lloyds Register of Shipping American Bureau of Shipping Det Norske Veritas Grade 2. Grade 2. Grade 2.

SECTION THREE
45
DC AC

OCV

v Versatile General Purpose Electrode. v All Positional Welding Capabilities. v Ideal for the Vertical-Down Welding of Thin Steel Sections. v Wrought iron furniture. v Suitable for welding Mild steel plate, sheet metal and galvanised iron sheet, ducting, hoppers, tanks, pipes and low pressure pipelines. v Pipes and low pressure pipelines. v Excellent for welding joints with poor fit-up.

Packaging and Operating Data:


AC (minimum 45 O.C.V.), DC+ or DC- polarity.
Electrode Size mm Length mm Approx No. Rods/kg Current Range (amps) Packet Carton Part No

2.5 2.5 3.2 3.2 4.0

300 300 380 380 380

55 55 30 30 19

55 80 55 80 90 130 90 130 130 180

5kg 2.5kg 5kg 2.5kg 5kg

15kg 3 x 5kg 15kg 3 x 5kg 15kg 3 x 5kg

611142 611143 611144

15kg 6 x 2.5kg 612142 15kg 6 x 2.5kg 612143

Classifications:
AS/NZS 1553.1: AWS/ASME-SFA A5.1: E4112-0. E6013.

FERROCRAFT 12XP
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation 460 MPa 500 MPa 27% TYPICAL ALL WELD METAL ANALYSIS: C: 0.07% Mn: 0.60% Si: 0.50% APPROVALS: Lloyds Register of Shipping American Bureau of Shipping Det Norske Veritas American Bureau of Shipping Grade 2, 2Y. Grade 2, 2Y. Grade 2. AWS A5.1 E6013.

OCV

45

DC AC

CVN Impact Values 75J av @ 0C.

v General Purpose XP series Electrode. v Easy Striking - Hot or Cold! v Xtra smooth Performance (XP). v Versatile - All Positional Capabilities. v Ideal for Vertical Down Fillet Welding. v All positional fillet welding of steel furniture, plates, fences, gates, pipes and tanks etc. v RED flux colour for easy I.D.

Packaging and Operating Data:


AC (minimum 45 O.C.V.), DC+ or DC- polarity.
Electrode Approx Current Size mm Length mm Rods/Kg Range (amps) Packet Carton Easyweld Part No Handipack

2.0 2.0 2.5 2.5 2.5 3.2 3.2 3.2 4.0

300 300 300 300 300 380 380 380 380

95 95 55 55 55 30 30 30 19

40 70 40 70 60 100 60 100 60 100 90 130 90 130 90 130 130 180

2.5kg 5kg 2.5kg 5kg 2.5kg 5kg

15kg 6 x 2.5kg 15kg 3 x 5kg 15kg 6 x 2.5kg 15kg 3 x 5kg 15kg 6 x 2.5kg 15kg 3 x 5kg 25 Rods 50 Rods 90 Rods

612231 322128 611232 612232 322129 611233 612233 322138 611234

Classifications:
AS/NZS 1553.1: AWS/ASME-SFA A5.1: E4112-0. E6013.

Easyweld Blister Pack: 10 x 2.5mm/5 x 3.2mm rod Ferrocraft 12XP Blister Pack 322213

MUREX SPEEDEX 12
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 430 MPa 490 MPa 29% 80J av @ 0C TYPICAL ALL WELD METAL ANALYSIS: C: 0.07% Mn: 0.45% Si: 0.30%

OCV

45

DC AC

v Speedex 12 is a user friendly E4112/E6013 electrode. v Ideal for fillet and butt welding in all positions including vertical down. v Ideal for the welding of thin steel. v Speedex 12 produces a quiet smooth arc with low spatter loss. v Excellent for misaligned joints. v Quick freezing, self detaching slag. v Used for welding mild steel, sheet metal, galvanised iron, wrought iron, RHS tubing. v Uses for Speedex 12 include tanks, gates, trailers, ornamental iron work, back yard projects, frames etc.

Packaging and Operating Data:


Electrode Size mm Length mm Approx No. Rods/kg Current Range (amps) Packet Carton Part No

2.5 2.5 3.2 3.2 4.0

300 380 380 380 380

55 55 30 30 19

5580 5580 90130 90130 130180

5kg 2.5kg 5kg 2.5kg 5kg

15kg 3 x 5kg 15kg 3 x 5kg 15kg 3 x 5kg

SP1225 SP1232 SP1240

15kg 6 x 2.5kg SP12125 15kg 6 x 2.5kg SP12132

Classifications:
AS/NZS 1553.1: AWS A5.1: E4112-0. E6013.

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186

WELDING CONSUMABLES

SECTION THREE
SATINCRAFT 13
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 460 MPa 520 MPa 28% 60J av @ 0C.

WELDING CONSUMABLES MILD STEEL AND IRON POWDER ELECTRODES


OCV
TYPICAL ALL WELD METAL ANALYSIS: C: 0.07% Mn: 0.60% Si: 0.50% APPROVALS: Lloyds Register of Shipping American Bureau of Shipping Det Norske Veritas American Bureau of Shipping Grade 2. Grade 2. Grade 2. AWS A5.1 E6013.

45

DC AC

v General Purpose, Rutile Type Electrode. v Outstanding Operator Appeal! v Versatile - All Positional Capabilities. v Smooth Mitre Fillet Welds with Low Spatter. v BLUE flux colour for instant I.D. v General workshop, field and structural welding of mild or galvanised steel components such as pipes, tanks, frames, fences and gates etc.

Packaging and Operating Data:


AC (minimum 45 O.C.V.), DC+ or DC- polarity.
Electrode Approx No. Current Size mm Length mm Rods/kg Range (amps) Packet Carton Easyweld Part No Handipaks

2.5 2.5 2.5 3.2 E4113-0. E6013. 3.2 3.2 4.0

300 300 300 380 380 380 380

53 53 53 29 29 29 20

55 90 55 90 55 90 90 135 90 135 90 135 135 180

5kg 2.5kg 5kg 2.5kg 5kg

15kg 3 x 5kg 15kg 6 x 2.5kg 15kg 3 x 5kg 15kg 6 x 2.5kg 15kg 3 x 5kg

611182 612182 50 rod 322135 611183 612183 25 rod 322136 611184

Classifications:
AS/NZS 1553.1: AWS/ASME-SFA A5.1:

Easyweld Blister Pack: 10 x 2.5mm/5 x 3.2mm rod Satincraft Blue Blister Pak 322203

WELDCRAFT
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 420 MPa 490 MPa 28% 60J av @ -20C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.07% Mn: 0.60% Si: 0.50% APPROVALS: Lloyds Register of Shipping American Bureau of Shipping Det Norske Veritas Grade 3. Grade 3. Grade 3.

OCV

45

DC AC

v Rutile - Basic Type Electrode. v Higher Radiographic Quality. v Excellent Mechanical Properties. v Versatile Out-Of-Position Capabilities. v On-site and workshop welding where better mechanical properties are required and the work cannot be re-positioned to allow welding in the downhand. The electrode is recommended for welding joints subject to radiographic examination in pressure vessel, ship building, bridge and storage tank fabrications.

Packaging and Operating Data:


AC (minimum 50 O.C.V.), DC+ or DC- polarity. Electrode Approx No. Current Packet Size mm Length mm Rods/kg Range (amps) 2.5 3.2 4.0 300 380 380 51 27 17 60 95 95 135 130 185 5kg 5kg 5kg Carton 15kg 3 x 5kg 15kg 3 x 5kg 15kg 3 x 5kg Part No 611202 611203 611204

Classifications:
AS/NZS 1553.1: AWS/ASME-SFA A5.1: E4113-2. E6013.

MUREX SPEEDEX 13
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress 430 MPa Tensile Strength Elongation CVN Impact Values 500 MPa 28% 60J av @ 0C TYPICAL ALL WELD METAL ANALYSIS: C: 0.08% Mn: 0.43% Si: 0.35%

OCV

45

DC AC

v Easy running E4113/E6013 general purpose electrode. v For fillet and butt welding in all positions except vertical down. v Self-lifting slag with low spatter loss. v Recommended for welding thin sections of mild steel and galvanised steels. v Easy to re-start. v Is ideal for general purpose work such as frames, tanks, gates and light structural work.

Packaging and Operating Data:


Electrode Size mm Length mm Approx No. Rods/kg Current Range (amps) Packet Carton Part No

2.5 3.2 4.0

300 380 380

55 30 19

60 90 90 135 135 180

5kg 5kg 5kg

15kg 3 x 5kg 15kg 3 x 5kg 15kg 3 x 5kg

SP1325 SP1332 SP1340

Classifications:
AS/NZS 1553.1: AWS A5.1: E4113-0. E6013.

Email: cigweldsales@cigweld.com.au

187

WELDING CONSUMABLES

WELDING CONSUMABLES MILD STEEL AND IRON POWDER ELECTRODES


FERROCRAFT 21
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values. 430 MPa 500 MPa 30% 90J av @ -20C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.06% Mn: 0.65% Si: 0.30% APPROVALS: Lloyds Register of Shipping American Bureau of Shipping Det Norske Veritas American Bureau of Shipping Grade 3. Grade 3. Grade 3. AWS A5.1 E7014.

SECTION THREE
45
DC AC

OCV

v Rutile Type, Medium Iron Powder Electrode. v Excellent Operator Appeal! v Versatile - All Positional Capabilities. v Easy Striking - Hot or Cold! v Ideal for Vertical Down Fillet Welding. v Workshop or on-site repair, maintenance and fabrication welding jobs where the iron powder addition gives improved usability over conventional E4112 rutile type electrodes. v Ideal vertical-down fillet welding electrode for thinner steel sections using Touch Welding techniques.

Packaging and Operating Data:


AC (minimum 45 O.C.V.), DC+ or DC- polarity.
Electrode Approx No. Size mm Length mm Rods/kg Current Packet Range (amps) Carton Easyweld Part No Handipacks

2.5 2.5 3.2 4.0 5.0

300 300 380 380 450

50 50 26 17 9

55 100 55 100 95 140 140 195 200 260

5kg 5kg 5kg 5kg

15kg 3 x 5kg 15kg 3 x 5kg 15kg 3 x 5kg 15kg 3 x 5kg

611242 50 rod 322130 611243 611244 611245

Classifications:
AS/NZS 1553.1: AWS/ASME-SFA A5.1: E4814-2. E7014.

Easyweld Blister Pack: 10 x 2.5mm/5 x 3.2mm rod Ferrocraft 21 Blister Pack


# 5.0mm Ferrocraft 21 is not recommended for out-of-position (ie vertical or overhead) welding applications.

322205

FERROCRAFT 22
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 440 MPa 512 MPa 25% 60J av @ 0C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.05% Mn: 0.75% Si: 0.25% APPROVALS: Lloyds Register of Shipping Det Norske Veritas Grade 2Y. Grade 2. American Bureau of Shipping Grade 2. American Bureau of Shipping AWS A5.1 E7024.

OCV

45

DC AC

v Rutile Type High Iron Powder Electrode. v High Productivity Fillet and Butt Welding in All Downhand Positions. v Self Releasing Slag. v Recommended for high production welding where large standing fillet welds are required. v Ideal electrode for heavy structural welding tanks, frames, girders, beams, ship structures, rolling stock and general fabrication in the workshop or on-site.

Packaging and Operating Data:


AC (minimum 45 O.C.V.), DC+ or DC- polarity.
Electrode Size mm Length mm Approx No. Rods/kg Current Range (amps) Packet Carton Part No

2.5 3.2 4.0 5.0

350 380 450 450

34 18 11 7

85 120 130 170 185 235 260 320

5kg 5kg 5kg 5kg

15kg 3 x 5kg 15kg 3 x 5kg 15kg 3 x 5kg 15kg 3 x 5kg

611252 611253 611254 611255

Classifications:
AS/NZS 1553.1: AWS/ASME-SFA A5.1: E4824-0. E7024.

# - Ferrocraft 22 is formulated to operate with AC (min 45 O.C.V.), DC+ or DC- polarity. The preferred polarity for DC fillet welding is DC+.

Email: cigweldsales@cigweld.com.au

188

WELDING CONSUMABLES

SECTION THREE

WELDING CONSUMABLES HYDROGEN CONTROLLED ELECTRODES

STORAGE AND RECONDITIONING OF CIGWELD HYDROGEN CONTROLLED ELECTRODES


Storage Environments:
Undamaged packs/cartons of Ferrocraft and Alloycraft electrodes stored at 50% R.H. or less and kept at 10-15C (50-60F) above ambient temperature with a maximum of 40C (105F) stored off the ground and away from walls in cupboards, containers or warehouses are expected to maintain their designated hydrogen levels indefinitely.

Reconditioning and Hydrogen/Moisture Requirements:


AS/NZS 1553.1 low "H10" hydrogen status AS/NZS 1553.1 very low "H5" hydrogen status and AWS A5.1 "H8" hydrogen status. FERROCRAFT 16TXP FERROCRAFT 7016 FERROCRAFT 55U FERROCRAFT 61 FERROCRAFT 18-Ni and AWS A5.1 "H4" very low hydrogen status. FERROCRAFT 61 H4 ALLOYCRAFT 80-B2 ALLOYCRAFT 90 ALLOYCRAFT 110 ALLOYCRAFT 80-C1 ALLOYCRAFT 90-B3 Rebake for maximum of 2 hrs @ 300C Rebake for maximum of 2 hrs @ 350C

Moisture Re-absorption:
Cardboard packs/cartons of Ferrocraft and Alloycraft may lose their designated hydrogen status due to moisture re-absorption from poor storage environments. Where electrodes have been exposed to moisture or where hydrogen control is important, the following procedures are recommended for reconditioning.

Hermetically Sealed:
Hermetically sealed, hydrogen controlled electrodes are packaged with an air tight seal to maintain product in an original FACTORY FRESH condition for an indefinite period provided the seal is unbroken.

(570F) in a vented oven and thereafter use (660F) in a vented oven and thereafter use From a hot box set at 100 - 120C (210 - 250F). From a hot box set at 100 - 120C (210 - 250F).

FERROCRAFT 16TXP
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress. Tensile Strength Elongation CVN Impact Values 460 MPa. 550 MPa. 27%. 90 J av @ -20C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.07% S: 0.010% Mn: 1.50% P: 0.015% Si: 0.65% TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 7.07.5 mls of hydrogen / 100gms of deposited weld metal.

OCV
APPROVALS:

45

DC AC
Grade 3, 3Y H15. Grade 3H10, 3Y Grade 3Y H10.

Lloyds Register of Shipping American Bureau of Shipping Det Norske Veritas

v XP series E4816 / E7016 Type Electrode. v Great Operator Appeal / Hydrogen Controlled. v LONGER 350mm 2.5mm Size For Fewer Electrode Change-overs and Less Wastage. v Easy operation, reliable Grade 3 weld metal properties and low hydrogen status of Ferrocraft 16TXP make the electrode ideal for maintenance welding jobs, including the repair of earth moving equipment and the buttering of steel sections prior to the application of hard surfacing.

Packaging and Operating Data:


AC (minimum 45 O.C.V.), DC+ or DC- polarity.
Electrode Approx No. Current Packet Size mm Length mm Rods/kg Range (amps) Carton Easyweld Part No Handipack

2.5 2.5 3.2 3.2 4.0

350 350 380 380 380

53 53 28 28 19

50 90 50 90 85 140 85 140 135 190

5kg 5kg 5kg

15kg 3 x 5kg 15kg 3 x 5kg 15kg 3 x 5kg

611562 612562 611563 612563 611564

2.5kg 15kg 6 x 2.5kg 2.5kg 15kg 6 x 2.5kg

Classifications:
AS/NZS 1553.1 AWS/ASME-SFA A5.1: E4816-2 H10. E7016 H8.

Easyweld Blister Pack: 10 x 2.5mm/5 x 3.2mm rod Ferrocraft 16TXP Blister Pack 322214
# - Ferrocraft 16TXP is formulated to operate with AC (45 O.C.V min), DC+ or DC- polarity. The preferred polarity for fillet welding and fill and capping passes is DC+.

FERROCRAFT 16TXP Hermetically Sealed


TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress. Tensile Strength Elongation CVN Impact Values 460 MPa. 550 MPa. 27%. 90 J av @ -20C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.07% S: 0.010% Mn: 1.50% P: 0.015% Si: 0.65% TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 7.07.5 mls of hydrogen / 100gms of deposited weld metal .
* Reconditioned for 2 hours maximum @ 300C

OCV
APPROVALS:

45

DC AC
Grade 3, 3Y H15. Grade 3H10, 3Y Grade 3Y H10.

Lloyds Register of Shipping American Bureau of Shipping Det Norske Veritas

v v v v

RTE Hermetically Sealed Ring Pull Cans. 2ND QUA XP series E4816 / E7016 Type Electrode. 2004 Excellent Operator Appeal / Hydrogen Controlled. LONGER 350mm 2.5mm Size For Fewer Electrode Change-overs and Less Wastage. v Easy operation, reliable Grade 3 weld metal properties and low hydrogen status of Ferrocraft 16TXP make the electrode ideal for maintenance welding jobs, including the repair of earth moving equipment and the buttering of steel sections prior to the application of hard surfacing.
Classifications:
E4816-2 H10. E7016 H8.

RELEASEDR

Packaging and Operating Data:


AC (minimum 45 O.C.V.), DC+ or DC- polarity.
Electrode Approx No. Current Size mm Length mm Rods/kg Range (amps) Can Carton Easyweld Part No Handipack

2.5 3.2 4.0

350 380 380

53 28 19

50 90 85 140 135 190

3kg 3kg 3kg

9kg 3 x 3kg 9kg 3 x 3kg 9kg 3 x 3kg

613562 613563 613564

# - Ferrocraft 16TXP Hermetically Sealed is formulated to operate with AC (45 O.C.V min), DC+ or DC- polarity. The preferred polarity for fillet welding and fill and capping passes is DC+.

AS/NZS 1553.1 AWS/ASME-SFA A5.1:

Email: cigweldsales@cigweld.com.au

189

WELDING CONSUMABLES

WELDING CONSUMABLES HYDROGEN CONTROLLED ELECTRODES


MUREX SPEEDEX 16
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress. Tensile Strength Elongation CVN Impact Values 460 MPa. 550 MPa. 27%. 90 J av @ -20C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.07% S: 0.010% Mn: 1.50% P: 0.015% Si: 0.65% TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 7.07.5 mls of hydrogen / 100gms of deposited weld metal*.
* Reconditioned for 2 hours maximum @ 300C

SECTION THREE
45
DC AC
Grade 3, 3Y H15. Grade 3H10, 3Y Grade 3Y H10.

OCV
APPROVALS:

Lloyds Register of Shipping American Bureau of Shipping Det Norske Veritas

v v v v v v

E4816 / E7016 Type Electrode. Good Operator Appeal. Smooth stable, hydrogen controlled weld deposit. Grade 3 weld metal mechanical properties. Designed to operate from low O.C.V. AC equipment. Ideal for maintenance welding jobs including earthmoving equipment.

Packaging and Operating Data:


AC (minimum 45 O.C.V.), DC+ or DC- polarity.
Electrode Approx No. Current Size mm Length mm Rods/kg Range (amps) Packet Carton Part No

3.2 4.0

380 380

28 19

85 140 135 190

2.5kg 2.5kg

15kg 6 x 2.5kg 15kg 6 x 2.5kg

SP16132 SP16140

Classifications:
AS/NZS 1553.1 AWS/ASME-SFA A5.1: E4816-2 H10. E7016 H8.

# - Murex Speedex 16 is formulated to operate with AC (45 O.C.V min), DC+ or DC- polarity. The preferred polarity for fillet welding and fill and capping passes is DC+.

FERROCRAFT 7016
TYPICAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 480 MPa 570 MPa 25% 125J av @ -20C 100J av @ -30C TYPICAL ALL WELD METAL ANALYSIS: C: 0.08% S: 0.009% Mn: 1.10% P: 0.019% Si: 0.65% TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 5.0 - 6.0 mls of hydrogen / 100gms of deposited weld metal*. * Reconditioned for 2 hours maximum @ 300C.

OCV
APPROVALS:

50

DC AC
Grade 3Y H10. Grade 3H10, 3Y. Grade 3Y H10. AWS A5.1 E7016.

Lloyds Register of Shipping American Bureau of Shipping Det Norske Veritas American Bureau of Shipping

v Fully Basic Hydrogen Controlled E4816 / E7016 Type Electrode. v Excellent Operator Appeal in All Positions. v Ideal for Fill and Capping Passes. v Excellent Impact Toughness to -30 C. v Applications include pressure vessel fabrication, bridge, ship building, equipment repair and maintenance work.

Packaging and Operating Data:


AC (minimum 50 O.C.V.), DC+ or DC- polarity.
Electrode Size mm Length mm Approx No. Rods/kg Current Range (amps) Packet Carton Part No

3.2 4.0

380 380

29 19

90 130 120 180

5kg 5kg

15kg 3 x 5kg 15kg 3 x 5kg

611743 611744

Classifications:
AS/NZS 1553.1: AWS/ASME-SFA A5.1: BS EN 499: E4816-3 H10. E7016 H8. E42 4 B 12 H10

# - Ferrocraft 7016 is formulated to operate with AC (55 O.C.V), DC+ or DC- polarity.. The preferred polarity for fillet welding and fill and capping passes is DC+.

FERROCRAFT 55U
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 460 MPa. 570 MPa. 29%. 70 J av @ -20C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.07% S: 0.007% Mn: 0.80% P: 0.013% Si: 0.77% TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 7.0 - 7.5 mls of hydrogen / 100gms of deposited weld metal *.
* Reconditioned for 2 hours maximum @ 300C.

OCV O
APPROVALS:

70

DC AC
Grade 3, 3Y H15. Grade 3Y H10.

Lloyd's Register of Shipping Det Norske Veritas

v Basic, Hydrogen Controlled E4816 / E7016 Type Electrode. v Thin Coated for Easier Joint Access. v Purple End Tip Colour for instant I.D. v Designed specifically for the all positional (except vertical down) root pass welding of steel pipes and plates.

Packaging and Operating Data:


AC (minimum 70 O.C.V.), DC+ or DC- polarity.
Electrode Size mm Length mm Approx No. Rods/kg Current Range (amps) Packet Carton Part No

2.5 3.2 4.0

350 380 380

53 31 19

40 90 60 140 90 180

5kg 5kg 5kg

15kg 3 x 5kg 15kg 3 x 5kg 15kg 3 x 5kg

611492 611493 611494

Classifications:
AS/NZS 1553.1: AWS/ASME-SFA A5.1: E4816-2 H10. E7016 H8.

# - Ferrocraft 55U is formulated to operate on low welding current to accommodate poor joint fit up and large root gaps. The electrode is suitable for AC (minimum 70 O.C.V), DC+ or DC- polarity. The preferred polarity for ease of use in root pass welding is DC-. Where it is necessary to maximise weld metal toughness fill and capping passes should be deposited with DC+ polarity.

Email: cigweldsales@cigweld.com.au

190

WELDING CONSUMABLES

SECTION THREE
FERROCRAFT 61
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress. Tensile Strength Elongation CVN Impact Values 450 MPa. 545 MPa. 29%. 160 J av @ -20C. 130 J av @ -30C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.06% S: 0.010% Mn: 1.45% P: 0.012% Si: 0.45%

WELDING CONSUMABLES HYDROGEN CONTROLLED ELECTRODES


OCV
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 8.5 - 9.0 mls of hydrogen / 100gms of deposited weld metal *.
* Reconditioned for 2 hours maximum @ 300C.

55

DC AC
Grade 3, 3Y H15. Grade 3H15, 3Y. Grade 3Y H10. AWS A5.1 E7018.

APPROVALS: Lloyd's Register of Shipping American Bureau of Shipping Det Norske Veritas American Bureau of Shipping

v Basic Coated, Hydrogen Controlled E4818 / E7018 Type Electrode. v Excellent Out-of-Position Welding. v Reliable Impact Properties to -30 C. v BATCH NUMBER Identification. v Designed for all positional (especially vertical-up) fillet and butt welding applications on heavier steel sections under high restraint such as machinery parts, pressure vessels, mining equipment, pipework, ship construction and all maintenance and repair work.

Packaging and Operating Data:


AC (minimum 55 O.C.V.), DC+ or DC- polarity.
Electrode Size mm Length mm Approx No. Rods/kg Current Range (amps) Packet Carton Part No

2.5 3.2 3.2 4.0 4.0 5.0

350 380 380 380 380 450

42 24 24 16 16 9

65 100 95 150 95 150 145 220 145 220 195 270

5kg 5kg 2.5kg 5kg 2.5kg 5kg

15kg 3 x 5kg 611342 15kg 3 x 5kg 611343 15kg 6 x 2.5kg 612343 15kg 3 x 5kg 611344 15kg 6 x 2.5kg 612344 15kg 3 x 5kg 611345

Classifications:
AS /NZS 1553.1: AWS/ASME-SFA A5.1: E4818-3 H10. E7018.

# - Ferrocraft 61 is formulated to operate with AC (55 O.C.V min), DC+ or DC- polarity. The preferred polarity for fillet welding and fill and capping passes is DC+.

FERROCRAFT 61 H4 Hermetically Sealed


TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress. Tensile Strength Elongation CVN Impact Values 450 MPa. 545 MPa. 28%. 150 J av @ -20C. 100 J av @ -40C. 80 J av @ -50C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.07% S: 0.07% Mn: 1.50% P: 0.012% Si: 0.35% TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 3.0 - 3.5 mls of hydrogen / 100gms of deposited weld metal.

OCV
APPROVALS:

55

DC AC
Grade 3, 3YH5. Grade 3H5, 3Y. Grade 3YH5.

Lloyd's Register of Shipping American Bureau of Shipping Det Norske Veritas

2ND QUA 2004

ED RELEASRTER
Packaging and Operating Data:
AC (minimum 55 O.C.V.), DC+ or DC- polarity.
Electrode Size mm Length mm Approx No. Rods/kg Current Range (amps) Can Carton Part No

v Hermetically Sealed Cans. v Highly Basic, E4818 / E7018 Type Hydrogen controlled electrode. v Advanced moisture resistant flux coating. v Very low H5 / H4 diffusible hydrogen class. v C-Mn weld deposit for reliable impact properties to -40 C. v Recommended for critical DC welding applications. v Batch Number Identification.

2.5 3.2 4.0

350 380 380

42 24 16

65 100 95 150 145 220

3kg 3kg 3kg

9kg 3 x 3kg 9kg 3 x 3kg 9kg 3 x 3kg

614342 614343 614344

Classifications:
AS /NZS 1553.1: AWS/ASME-SFA A5.1: E4818-5 H5R. E7018-1 H4R.

FERROCRAFT 18-Ni Hermetically Sealed


TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 450 MPa. 560 MPa. 27%. 130 J av @ -20C. 80 J av @ -40C. 60 J av @ -50C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.07% Ni: 0.9% Mn: 1.20% S: 0.007% Si: 0.25% P: 0.012% TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 3.0 - 3.5 mls of hydrogen / 100gms of deposited weld metal.

OCV O
APPROVALS:

70

DC AC
Grade 3, 3YH5. Grade 3H10, 3Y. Grade 3Y H5.

Lloyd's Register of Shipping American Bureau of Shipping Det Norske Veritas

2ND QUA 2004

ED RELEASRTER
Packaging and Operating Data:
AC (minimum 70 O.C.V.), DC+ or DC- polarity.
Electrode Size mm Length mm Approx No. Rods/kg Current Range (amps) Packet Carton Part No

v Hermetically Sealed Cans. v Highly Basic, E4818-G / E7018-G Type Hydrogen Controlled Electrode. v Very Low H5 / H4 Diffusible Hydrogen Class. v C - Mn - Ni Weld Deposit for Reliable Impact Properties to -50 C. v BATCH NUMBER Identification. v Recommended for the critical welding of C-Mn, microalloyed and low alloy structural steels in the 350-450 MPa yield strength class. v Applications include the all positional (except vertical down) fillet and butt welding of pressure vessels, offshore platforms, pipes, earth moving equipment.

3.2 4.0

380 380

18 12

110 145 140 200

3kg 3kg

9kg 3 x 3kg 9kg 3 x 3kg

611813 611814

# - Ferrocraft 18-Ni is formulated to operate with AC (min 70 O.C.V.), DC+ or DC- polarity. The preferred polarity for fillet welding and fill and capping passes is DC+.

Classifications:
AS/NZS 1553.2: AWS/ASME-SFA A5.5: E4818-G. E7018-G.

Email: cigweldsales@cigweld.com.au

191

WELDING CONSUMABLES

WELDING CONSUMABLES HYDROGEN CONTROLLED ELECTRODES


ALLOYCRAFT 80-B2 Hermetically Sealed
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: 0.2% Proof Stress Tensile Strength Elongation 570 MPa. 670 MPa. 24%. TYPICAL ALL WELD METAL ANALYSIS: C: 0.08% Mo: 0.65% P: 0.015% Mn: 0.82% Cr: 1.40% Si: 0.39% S: 0.013% TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 3.0 - 3.5 mls of hydrogen / 100gms of deposited weld metal.

SECTION THREE
70
DC AC

OCV O

COMPARABLE CIGWELD PRODUCTS: Verti-cor 80Ni 1 FCAW Autocraft CrMo1 GMAW

v Hermetically Sealed Cans. v Improved High Strength, Low Alloy Steel Electrode. v Advanced Flux Coating. v Very Low H5/H4 Diffusible Hydrogen Class. v 550 MPa Tensile Class v BATCH NUMBERED for On-the-Job Traceability.

2ND QUA 2004

ED RELEASRTER

Packaging and Operating Data:


AC (minimum 70 O.C.V.), DCEP (DC+) or DCEN (DC-) polarity.
Electrode Size mm Length mm Approx No. Rods/kg Current Range (amps) Can Carton Part No

2.5 3.2 4.0

350 380 380

40 22 15

65 100 105 150 145 200

3kg 3kg 3kg

9kg 3 x 3kg 9kg 3 x 3kg 9kg 3 x 3kg

611922 611923 611924

v Recommended for the all positional (except vertical down) welding of Chromium and Chromium Molybdenum bearing steels as used in elevated temperature applications.

Classifications:
AS/NZS 1553.2: AWS/ASME-SFA A5.5: E5518-B2. E8018-B2 H4.

ALLOYCRAFT 80-C1 Hermetically Sealed


TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: 0.2% Proof Stress Tensile Strength Elongation CVN Impact Values 550 MPa. 630 MPa. 26%. 75 J av @ -60C TYPICAL ALL WELD METAL ANALYSIS: C: 0.05% Ni: 2.46% P: 0.015% Mn: 1.1% Si: 0.38% S: 0.013% TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 3.0 - 3.5 mls of hydrogen / 100gms of deposited weld metal.

OCV O

70

DC AC

v Hermetically Sealed Cans. v Improved High Strength, Low Alloy Steel Electrode. v Very Low H5/H4 Diffusible Hydrogen Class.

2ND QUA 2004

ED RELEASRTER
Packaging and Operating Data:
AC (minimum 70 O.C.V.), DC+ or DC- polarity.
Electrode Size mm Length mm Approx No. Rods/kg Current Range (amps) Can Carton Part No

v 550 MPa Tensile Class, Reliable Impact Toughness to -60 C. v BATCH NUMBERED for On-the-Job Traceability. v Suitable for the full or under matching strength welding of high strength nickel bearing steels as used for low temperature applications.

3.2 4.0 5.0

380 380 450

18 12 10

110 145 140 200 190 270

3kg 3kg 3kg

9kg 3 x 3kg 9kg 3 x 3kg 9kg 3 x 3kg

611833 611834 611835

Classifications:
AS/NZS 1553.2: AWS/ASME-SFA A5.5: E5518-C1. E8018-C1 H4.

# - Alloycraft 80-C1 is formulated to operate with AC (min 70 O.C.V.), DC+ or DC- polarity. The preferred polarity for DC welding is DC+.

ALLOYCRAFT 90-B3 Hermetically Sealed


TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: 0.2% Proof Stress Tensile Strength Elongation 630 MPa. 720 MPa. 20%. TYPICAL ALL WELD METAL ANALYSIS: C: 0.08% Mo: 1.05% P: 0.015% Mn: 0.85% Cr: 2.20% Si: 0.35% S: 0.013% TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 3.0 - 3.5 mls of hydrogen / 100gms of deposited weld metal.

OCV

70

DC AC

v Hermetically Sealed Cans. v Improved High Strength, Low Alloy Steel Electrode. v Very Low H5/H4 Diffusible Hydrogen Class. v 620 MPa Tensile Class. v BATCH NUMBERED for On-the-Job Traceability.

2ND QUA 2004

ED RELEASRTER
Packaging and Operating Data:
AC (minimum 70 O.C.V.), DCEP (DC+) or DCEN (DC-) polarity.
Electrode Size mm Length mm Approx No. Rods/kg Current Range (amps) Can Carton Part No

3.2 4.0

380 380

22 15

105 150 145 200

3kg 3kg

9kg 3 x 3kg 9kg 3 x 3kg

611963 611964

v Recommended for the all positional (except-down) welding of Cr-Mo and Cr-Mo-V bearing steels as used for high temperature applications.

Classifications:
AS/NZS 1553.2: AWS/ASME-SFA A5.5: E6218-B3 E9018-B3 H4.

Email: cigweldsales@cigweld.com.au

192

WELDING CONSUMABLES

SECTION THREE
ALLOYCRAFT 90 Hermetically Sealed
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: 0.2% Proof Stress Tensile Strength Elongation CVN Impact Values 590 MPa. 680 MPa. 26%. 90 J av @ -40C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.07% Ni: 1.6% Mn: 1.0% Mo: 0.3% Si: 0.40%

WELDING CONSUMABLES HYDROGEN CONTROLLED ELECTRODES


OCV O
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 3.0 - 3.5 mls of hydrogen / 100gms of deposited weld metal.

70

DC AC

COMPARABLE CIGWELD PRODUCTS Verti-cor 91 K2 AWS A5.20: E91T1-K2. Autocraft NiCrMo

v Hermetically Sealed Cans. v Improved High Strength, Low Alloy Steel Electrode. v Very Low H5/H4 Diffusible Hydrogen Class. v 620 MPa Tensile Class, Reliable Impact Toughness to -40C. v BATCH NUMBERED for On-the-Job Traceability. v Applications include the full or under matching strength welding of high strength steels, including Bisalloy 60, 70 and 80, Welten 60 and 80, AS2074 Gr L6, Comsteel 023/026. ASTM A514 and A517 used in structural, transport, mining and earthmoving applications.

Packaging and Operating Data:


AC (minimum 70 O.C.V.), DC+ or DC- polarity.
Electrode Size mm Length mm Approx No. Rods/kg Current Range (amps) Can Carton Part No

3.2 4.0 5.0

380 380 450

18 12 10

110 145 140 200 190 270

3kg 3kg 3kg

9kg 3 x 3kg 9kg 3 x 3kg 9kg 3 x 3kg

611873 611874 611875

# - Alloycraft 90 is formulated to operate with AC (min 70 O.C.V.), DC+ or DC- polarity. The preferred polarity for DC welding is DC+.

Classifications:
AS/NZS 1553.2: AWS/ASME-SFA A5.5: E6218-M. E9018M H4.

ALLOYCRAFT 110 Hermetically Sealed


TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: 0.2% Proof Stress Tensile Strength Elongation. CVN Impact Values. 710 MPa. 820 MPa. 22%. 60 J av @ -50C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.07% Ni: 2.1% Mn: 1.5% Mo: 0.4% Si: 0.45% Cr: 0.2% TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 3.0 - 3.5 mls of hydrogen / 100gms of deposited weld metal.

OCV O

70

DC AC
Verticor 111K3 AWS A5.20: E111T1-K3

COMPARABLE CIGWELD PRODUCTS: Tensi-cor 110 TXP AWS A5.20: E110T5-K4

v Hermetically Sealed Cans. v Improved High Strength, Low Alloy Steel Electrode. v Very Low H5/H4 Diffusible Hydrogen Class. v 760 MPa Tensile Class, Reliable Impact Toughness to -40 C. v BATCH NUMBERED for On-the-Job Traceability. v Applications include the full strength welding of high strength steels, including Bisalloy 80, USST1 and T1A, welten 80, HY80, AS2074 Grade L6A and ASTM A533 type A, A514 and A517 grades used in structural transport, mining and earthmoving applications.

Packaging and Operating Data:


AC (minimum 70 O.C.V.), DC+ or DC- polarity.
Electrode Size mm Length mm Approx No. Rods/kg Current Range (amps) Can Carton Part No

3.2 4.0

380 380

18 12

110 145 140 2 00

3kg 3kg

9kg 3 x 3kg 9kg 3 x 3kg

611893 611894

# - Alloycraft 110 is formulated to operate with AC (min 70 O.C.V.), DC+ or DC- polarity. The preferred polarity for DC welding is DC+.

Classifications:
AS/NZS 1553.2: AWS/ASME-SFA A5.5: E7618-M. E11018M H4.

Email: cigweldsales@cigweld.com.au

193

WELDING CONSUMABLES

WELDING CONSUMABLES STAINLESS STEEL AND SPECIAL ELECTRODES


SATINCROME 308L-17
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: 0.2% Proof Stress Tensile Strength Elongation CVN Impact Values 500 MPa 630 MPa 40% 75J av @ +20C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.025% Cr: 20.4% P: 0.017% FERRITE NUMBER: 3.0 - 10.0 FN*
* - using Severn Gauge

SECTION THREE
45

OCV
APPROVALS: American Bureau of Shipping AWS A5.4: E308L-17. COMPARABLE CIGWELD PRODUCTS: Autocraft 308LSi GMAW wire AWS A5.9: ER308LSi. Comweld 308L Gas/TIG wire AWS A5.9: ER308L. Shieldcrome 308LT & FCAW wires AWS A5.22: E308LT1-1/4 Mn: 0.76% Ni: 9.8% Si: 0.87% S: 0.010%

v Rutile Type, Stainless Steel Electrode. v Outstanding Operator Appeal. Improved slag lift. v All Positional (except vertical down) Welding Capabilities. v Applications include the single and multi-pass welding of 19Cr/10Ni type stainless steel grades including 201, 202, 301, 302, 303, 304, 304L, 305, 308 etc.

Packaging and Operating Data:


AC (minimum 45 O.C.V.), DC+ polarity.
Electrode Size mm Length mm Approx No. Rods/kg Current Range (amps) Packet Carton Part No

2.5 2.5 3.2 3.2 4.0 4.0

300 300 350 350 350 350

47 47 28 28 18 18

40 70 40 70 75 110 75 110 110 150 110 150

2.5kg 1kg 2.5kg 1kg 2.5kg 1kg

15kg 6 x 2.5kg 611602 12kg 12 x 1kg 610602 15kg 6 x 2.5kg 611603 12kg 12 x 1kg 610603 15kg 6 x 2.5kg 611604 12kg 12 x 1kg 610604

Classifications:
AS/NZS 1553.3: AWS/ASME-SFA A5.4: E308L-17. E308L-17.

MUREX SPEEDEX 308L-16


TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress 500 MPa Tensile Strength Elongation CVN Impact Values 630 MPa 40% 75J av @ +20C TYPICAL ALL WELD METAL ANALYSIS: C: 0.03% Cr: 20 % Mn: 0.76% Ni: 10% Si: 0.87% COMPARABLE CIGWELD PRODUCTS: Autocraft 308LSi GMAW wire AWS A5.9: ER308LSi. Comweld 308L Gas/TIG wire AWS A5.9: ER308L. Shieldcrome 308LT & FCAW wires AWS A5.22: E308LT1-1/4

OCV

45

v A E308L-16 type stainless steel electrode. v Designed for fillet & butt welding in all positions except vertical-down. v Offers low spatter levels with smooth running. v Ideal for welding 304 and 304L stainless steel grades. v Applications include the all position (except vertical-down) welding of stainless steel tanks, vessels, componentry.

Packaging and Operating Data:


Electrode Size mm Length mm Approx No. Rods/kg Current Range (amps) Packet Carton Part No

2.5 3.2 4.0

300 350 350

55 30 19

40 70 75 110 110 150

2.5kg 2.5kg 2.5kg

15kg 3 x 2.5kg SPS30825 15kg 3 x 2.5kg SPS30832 15kg 3 x 2.5kg SPS30840

Classifications:
AS/NZS 1553.3: AWS A5.4: E308L-16. E308L-16.

SATINCROME 309Mo-17
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: 0.2% Proof Stress Tensile Strength Elongation CVN Impact Values 500 MPa 620 MPa 35% 60 J av @ +20C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.05% Cr: 23.0% S: 0.012% Mn: 0.75% Ni: 13.0% P: 0.017% Si: 0.9% Mo: 2.2% APPROVALS: American Bureau of Shipping AWS A5.4: E309Mo-17.

OCV
COMPARABLE CIGWELD PRODUCTS: Autocraft 309LSi GMAW wire AWS A5.9: ER309LSi. Comweld 309L Gas/TIG wire AWS A5.9: ER309L. Shieldcrome 309LT & FCAW wires AWS A5.22: E309LT1-1

45

FERRITE NUMBER: 15.0 - 20.0 FN*


* - using Severn Gauge

v Rutile Type, Stainless Steel Electrode. v Outstanding Operator Appeal. Improved slag lift. v All Positional (except vertical down) Welding Capabilities. v Applications include the single and multi-pass welding of matching 309 and 309L stainless steels. Also suitable for the dissimilar welding of other 300 series austenitic stainless steels and selected 400 series ferritic grades to mild or low alloy steels.

Packaging and Operating Data:


AC (minimum 45 O.C.V.), DC+ polarity.
Electrode Size mm Length mm Approx No. Rods/kg Current Range (amps) Packet Carton Part No

2.5 2.5 3.2 3.2 4.0 4.0

300 300 350 350 350 350

52 52 30 30 19 19

40 70 40 70 75 110 75 110 110 150 110 150

2.5kg 15kg 6 x 2.5kg 611692 1kg 1kg 1kg 12kg 12 x 1kg 12kg 12 x 1kg 12kg 12 x 1kg 610692 610693 610694 2.5kg 15kg 6 x 2.5kg 611693 2.5kg 15kg 6 x 2.5kg 611694

Classifications:
AS/NZS 1553.3: AWS/ASME-SFA A5.4: E309Mo-17. E309Mo-17.

Email: cigweldsales@cigweld.com.au

194

WELDING CONSUMABLES

SECTION THREE
MUREX SPEEDEX 309L-16
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress 500 MPa Tensile Strength Elongation CVN Impact Values 620 MPa 35% 60J av @ +20C

WELDING CONSUMABLES STAINLESS STEEL AND SPECIAL ELECTRODES


OCV
COMPARABLE CIGWELD PRODUCTS: Autocraft 309LSi GMAW wire AWS A5.9: ER309LSi. Comweld 309L Gas/TIG wire AWS A5.9: ER309L. Shieldcrome 309LT & FCAW wires AWS A5.22: E309LT1-1

45

TYPICAL ALL WELD METAL ANALYSIS: C: 0.03% Cr: 23 % Mn: 0.75% Ni: 13% Si: 0.9%

v A E309L-16 type stainless steel electrode. v Designed for fillet & butt welding in all positions except vertical down. v A smoothing running electrode producing low spatter levels. v Ideal for the welding of matching 309 and 309L grades of stainless steel. v Also recommended for the dissimilar welding of mild steel to stainless steel. v Suitable as an intermediate buffer layer prior to hardfacing or as a stainless steel overlay on mild steel.

Packaging and Operating Data:


Electrode Size mm Length mm Approx No. Rods/kg Current Range (amps) Packet Carton Part No

2.5 3.2 4.0

300 350 350

55 30 19

40 70 70 110 110 150

2.5kg 2.5kg 2.5kg

15kg 3 x 2.5kg SPS30925 15kg 3 x 2.5kg SPS30932 15kg 3 x 2.5kg SPS30940

Classifications:
AS/NZS 1553.3: AWS A5.4: E309L-16. E309L-16.

SATINCROME 316L-17
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: 0.2% Proof Stress Tensile Strength. Elongation CVN Impact Values 480 MPa 600 MPa 40% 30 J av @ -120C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.025% Cr: 19.4% S: 0.011% Mn: 0.8% Ni: 11.5% P: 0.017% Si: 0.85% Mo: 2.5% APPROVALS: American Bureau of Shipping AWS A5.4: E316L-17.

OCV
COMPARABLE CIGWELD PRODUCTS: Autocraft 316LSi GMAW wire AWS A5.9: ER316LSi Comweld 316L Gas/TIG wire AWS A5.9: ER316L. Shieldcrome 316LT & FCAW wires AWS A5.20: E316LT1-1

45

FERRITE NUMBER: 3.0 - 10.0 FN*


* - using Severn Gauge

v Rutile Type, Stainless Steel Electrode. v Outstanding Operator Appeal. Improved slag lift. v All Positional (except vertical down) Welding Capabilities. v Applications include the single and multi-pass welding of matching Molybdenum bearing stainless steels, 316 and 316L. Also suitable for the general purpose welding of other 300 series austenitic stainless steels including 301, 302, 303 and 304/304L, 305, 3CR12 types.

Packaging and Operating Data:


AC (minimum 45 O.C.V.), DC+ polarity.
Electrode Approx No. Current Packet Size mm Length mm Rods/kg Range (amps) Carton Easyweld Part No Handipack

2.0 2.5 2.5 3.2 3.2 4.0 4.0

300 300 300 350 350 350 350

87 46 46 28 28 18 18

35 55 40 70 40 70 75 110 75 110 110 150 110 150

2.5kg 15kg 6 x 2.5kg 2.5kg 15kg 6 x 2.5kg 1kg 1kg 1kg 12kg 12 x 1kg 12kg 12 x 1kg 12kg 12 x 1kg 2.5kg 15kg 6 x 2.5kg 2.5kg 15kg 6 x 2.5kg

611661 611662 610662 611663 610663 611664 610664

Classifications:
AS/NZS 1553.3: AWS/ASME-SFA A5.4: E316L-17. E316L-17.

Easyweld Blister Pack: 10 x 2.5mm/5 x 3.2mm rod Satincrome 316L-17 Blister Pack 322215

MUREX SPEEDEX 316L-16


TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress 480 MPa Tensile Strength Elongation CVN Impact Values 630 MPa 40% 30J av @ -120C TYPICAL ALL WELD METAL ANALYSIS: C: 0.03% Cr: 19.5 % Mn: 0.8% Ni: 11.5% Si: 0.85% Mo: 2.5% COMPARABLE CIGWELD PRODUCTS: Autocraft 316LSi GMAW wire AWS A5.9: ER316LSi Comweld 316L Gas/TIG wire AWS A5.9: ER316L. Shieldcrome 316LT & FCAW wires AWS A5.20: E316LT1-1

OCV

45

v A E316L-16 type stainless steel electrode. v Designed for fillet and butt welding in all positions except vertical-down. v Speedex 316L-16 produces low spatter levels as well as smooth running. v Applications include the welding of matching 316 and 316L stainless steel grades used in pipes, tanks, vessels and componentry.

Packaging and Operating Data:


Electrode Size mm Length mm Approx No. Rods/kg Current Range (amps) Packet Carton Part No

2.5 3.2 4.0 5.0

300 350 350 350

46 28 18 15

40 70 70 110 110 150 145 210

2.5kg 2.5kg 2.5kg 2.5kg

15kg 3 x 2.5kg SPS31625 15kg 3 x 2.5kg SPS31632 15kg 3 x 2.5kg SPS31640 15kg 3 x 2.5kg SPS31650

Classifications:
AS/NZS 1553.3: AWS A5.4: E316L-16. E316L-16.

Email: cigweldsales@cigweld.com.au

195

WELDING CONSUMABLES

WELDING CONSUMABLES STAINLESS STEEL AND SPECIAL ELECTRODES


SATINCROME 318-17
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: 0.2% Proof Stress Tensile Strength Elongation 490 MPa 610 MPa 36% TYPICAL ALL WELD METAL ANALYSIS: C: 0.04% Cr: 19.0% Nb: 0.35% Mn: 0.8% Ni: 12.0% S: 0.017% Si: 0.90% Mo: 2.3% P: 0.024% FERRITE NUMBER: 5.0 - 10.0 FN*
* - using Severn Gauge

SECTION THREE
45

OCV

v Rutile Type, Stainless Steel Electrode. v Outstanding Operator Appeal. Improved slag lift. v All Positional (except vertical down) Welding Capabilities. v Applications include the all positional (except vertical-down) fillet and butt welding of stabilised and unstabilised 19Cr/10Ni type stainless steels, such as 316, 318 and 321.

Packaging and Operating Data:


AC (minimum 45 O.C.V.), DC+ polarity.
Electrode Size mm Length mm Approx No. Current Packet Rods/kg Range (amps) Carton Easyweld Part No Handipaks

2.5 3.2

300 350

46 28

40 70 75 110

2.5kg 15kg 6 x 2.5kg 20 rod 2.5kg 15kg 6 x 2.5kg

611652 322105 611653

Classifications:
AS/NZS 1553.3: AWS/ASME-SFA A5.4: E318-17. E318-17.

WELDALL
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: 0.2% Proof Stress Tensile Strength Elongation CVN Impact Values 630 MPa 780 MPa 25% 30 J av @ +20C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.11% Cr: 27.0% P: 0.020% Mn: 0.60% Ni: 9.10% Si: 0.88% S: 0.011% COMPARABLE CIGWELD PRODUCTS: Murex Speedex 312-16 AWS A5.4: E312-16

OCV

45

v Easy-to-Use Rutile Type, High Alloy Electrode. v Outstanding Operator Appeal! v WELDS ALL Steels! v Ideal for Repair & Maintenance jobs. v Easy Arc Starting and Excellent Stability on Low O.C.V. Welding Machines. v Not Recommended for Welding Cast Irons.

Packaging and Operating Data:


AC (minimum 45 O.C.V.), DC+ polarity.
Electrode Approx No. Size mm Length mm Rods/kg Current Packet Range (amps) Carton Easyweld Part No Handipaks

2.5 2.5 2.5 3.2 3.2 3.2 4.0

300 300 300 350 350 350 350

57 57 57 30 30 30 20

40 80 40 80 40 80 75 110 75 110 75 110 110 150

2.5kg 15kg 6 x 2.5kg 1kg 12kg 12 x 1kg 20 rod 2.5kg 15kg 6 x 2.5kg 1kg 12kg 12 x 1kg 15 rod 2.5kg 15kg 6 x 2.5kg

611702 610702 322101 611703 610703 322102 611704

Classifications:
AS/NZS 1553.3 AWS/ASME-SFA A5.4: E312-17. E312-17.

Easyweld Blister Pack: 10 x 2.5mm/5 x 3.2mm rod Weldall Blister Pack 322216

MUREX SPEEDEX 312-16


TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress 635 MPa Tensile Strength Elongation CVN Impact Values 785 MPa 25% 30J av @ +20C TYPICAL ALL WELD METAL ANALYSIS: C: 0.10% Cr: 26.5% Mn: 0.62% Ni: 9.15% Si: 0.89% COMPARABLE CIGWELD PRODUCTS: Weldall AWS A5.4: E312-17.

OCV

45

v A E312-16 type stainless steel electrode designed for fillet & butt welding in all positions except vertical down. v Speedex 312-16 produces low spatter levels as well as smooth running. v Applications include the joining of stainless steel to mild steel and the welding of steels of unknown composition. v Also suitable for repair and maintenance applications on tool and die steels.

Packaging and Operating Data:


Electrode Size mm Length mm Approx No. Rods/kg Current Range (amps) Packet Carton Part No

2.5 3.2 4.0

300 350 350

55 30 19

40 70 70 110 110 150

2.5kg 2.5kg 2.5kg

15kg 3 x 2.5kg SPS31225 15kg 3 x 2.5kg SPS31232 15kg 3 x 2.5kg SPS31240

Classifications:
AS/NZS 1553.3: AWS A5.4: E312-16. E312-16.

Email: cigweldsales@cigweld.com.au

196

WELDING CONSUMABLES

SECTION THREE
CASTCRAFT 55
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Tensile Strength Hardness. 500 MPa 220 HV30

WELDING CONSUMABLES STAINLESS STEEL AND SPECIAL ELECTRODES


OCV
TYPICAL ALL WELD METAL ANALYSIS: C: 0.95% Al: 0.25% Mn: 0.65% Ni: 53% Si: 0.25% Fe: Bal CORE WIRE: Nickel Iron (55% Ni, 45% Fe)

45

COMPARABLE CIGWELD PRODUCTS: Nicore 55 Cast Iron Flux Cored Wire AWS A5.15: ENiFe-CI.

v Maintenance Welding of S.G. Cast Irons. v Higher Strength Nickel / Iron Deposit. v Easy starting and Stable Running on Portable 240V Welding Machines. v Applications include the higher strength repair and maintenance welding of Spheroidal Graphite (S.G.) irons, austenitic cast irons, meehanites and a wide range of grey cast irons.

Packaging and Operating Data:


AC (minimum 45 O.C.V.), DC- polarity.
Electrode Size mm Length mm Approx No. Rods/kg Current Range (amps) Packet Carton Part No

3.2 3.2 4.0 4.0

350 350 350 350

31 31 21 21

75 120 75 120 100 150 100 150

2.5kg 1kg 2.5kg 1kg

15kg 6 x 2.5kg 611723 12kg 12 x 1kg 12kg 12 x 1kg 610723 610724 15kg 6 x 2.5kg 611724

Classifications:
AWS/ASME-SFA A5.15: ENiFe-CI.

CASTCRAFT 100
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Tensile Strength Hardness 400 MPa 170 HV30 TYPICAL ALL WELD METAL ANALYSIS: C: 1.0% Si: 0.1% Mn: 0.05% Al: 0.2% Fe: 0.5% Ni: Bal CORE WIRE: Nickel (98% Ni)

OCV

45

v Maintenance Welding of Cast Irons. v Soft, Ductile and Machineable Nickel Deposit. v Easy starting and Stable Running on Portable 240V Welding Machines. v Smoother Weld Deposit Surface Finish. v Applications include the repair and reclamation of engine blocks, cylinder heads, differential housings, gear boxes, pump and machine housings and cast iron pulleys etc.

Packaging and Operating Data:


AC (minimum 45 O.C.V.), DC- polarity.
Electrode Approx No. Size mm Length mm Rods/kg Current Packet Range (amps) Carton Easyweld Part No Handipacks

2.5 2.5 3.2

300 300 350 350 350

49 49 31 31 21

55 85 55 85 75 120 75 120 100 150

2.5kg 15kg 6 x 2.5kg 1kg 12kg 12 x 1kg 20 rod 2.5kg 15kg 6 x 2.5kg 1kg 12kg 12 x 1kg 15 rod 2.5kg 15kg 6 x 2.5kg

611732 610732 322110 611733 610733 322111 611734

Classifications:
AWS/ASME-SFA A5.15: ENi-CI.

3.2 4.0

Easyweld Blister Pack: 10 x 2.5mm/5 x 3.2mm rod Castcraft 100 Blister Pack 322217

BRONZECRAFT AC-DC
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: 0.2% Proof Stress Tensile Strength Elongation Hardness. 315 MPa 460 MPa 22% 120 HV30 TYPICAL ALL WELD METAL ANALYSIS: Mn: 0.02% P: 0.26% Sn: 7.50% Fe: 0.20% Al: 0.008% Cu: Bal COMPARABLE CIGWELD PRODUCTS: Autocraft Silicon Bronze Copper Alloy MIG Wire AWS A5.7: ERCuSi-A. Comweld Silicon Bronze Copper Alloy TIG Wire AWS A5.7: RCuSi-A.

OCV

45

v Phosphor Bronze electrode containing 7% Tin. v For Welding Copper and Copper Alloys. v Also for Joining Copper and Copper Alloys to Steel. v Easy to use, High Quality Weld Deposit Appearance.

Packaging and Operating Data:


AC (minimum 45 O.C.V.), DC- polarity.
Electrode Size mm Length mm Approx No. Rods/kg Current Range (amps) Packet Carton Part No

3.2

350

30

70 110

2.5kg

15kG6 x 2.5kg 611783

Classifications:
AS/NZS 2576: AWS/ASME-SFA A5.6: E 6200 - A2 E CuSn - C

Email: cigweldsales@cigweld.com.au

197

WELDING CONSUMABLES

WELDING CONSUMABLES STAINLESS STEEL AND SPECIAL ELECTRODES


ARCAIR DC GOUGING CARBONS
v Fast, Clean, Smooth, hassle-free Gouging. v To Remove Metal from a Wide Range of Common Ferrous & Non-Ferrous Metals. v Designed for DC Operation. v Superior arc stability.

SECTION THREE

Packaging and Operating Data:


CIGWELD Part No. Size (mm) Rods per pack Current range (Amps) Air Pressure (kPa) (lpm)

POINTED 22043003 22053003 22063003 JOINTED 24104003 24124003 FLAT 35033003

6.5 x 305 8 x 305 9.5 x 305 16 x 430 19 x 430 15 x 5 x 305

50 50 50 100 100 50

300 400 350 450 450 600 1000 1250 1250 1600 450 600

550 690 550 690 550 690 550 690 550 690 550 690

450 450 450 930 930 450

Description and Applications:


CIGWELD Arcair DC gouging carbons are made by mixing carbon/graphite with a binder, baking, and then coating with a controlled thickness of copper. Carbons are available in three types; Pointed, Jointed and Flat. Pointed carbons are the standard all purpose gouging electrode. Controlled copper coating improves electrical conductivity providing more efficient, cooler operation and helps maintain electrode diameter at the point of the arc. Jointed carbons have the added benefit of working without stub loss, with each rod having a female socket and matching male tang. They can be used with semi and fully automatic torches. Flat carbons are specially designed for close tolerance metal removal and scarfing applications, producing a rectangular groove.

Conditioning Data: If carbons are damp, they should be redried at 180C for 10 hours, otherwise they may shatter.

Air-carbon arc gouging is done in the downhand, vertical, horizontal and overhead position with a stick out of 180mm and an electrode angle of approximately 35 degrees, depending on the application. The groove width obtained will be approximately 3mm wider than the carbon size. The gouging action occurs when the arc is struck, removing molten metal as the electrode is moved along the workpiece. A slow travel speed produces a deep groove, a fast travel speed produces a shallow groove. The air flow must be turned on before gouging commences. The operator must ensure that adequate eye (shade 12-14), ear and clothing protection is worn. Severing (cutting) is a form of gouging where the operator holds the electrode at a steeper travel angle (70 - 80) to the workpiece and moves the arc in a sawing motion (Figure 1). A gouging carbon can cut non-ferrous materials 1.5 times its own thickness.

CIGWELD Arcair gouging carbons are used for the efficient gouging, back gouging, plate edge preparation, touching up and removal of old or defective hardfacing and stainless steel weld deposits. They are used for reworking plates, dies, castings, pipes, armour plating etc. They gouge and sever ferrous and non-ferrous metals such as carbon steel, low alloy steel, stainless steel, cast iron, nickel alloys (nickel less than 80%), magnesium alloys and aluminium on DCEP. Copper alloys, aluminium bronze alloys and aluminium nickel bronze alloys can be gouged using DCEN. Air carbon-arc gouging is used in many industries such as agriculture, automotive, heavy fabrication, construction, foundries, maintenance and repair shops, mining and quarrying, military, shipyards, power plants, railroads, steel mills to name a few.

Washing is a form of gouging that allows the removal of metal from large areas, hardfacing deposits and riser pads on castings. An arc is struck and then the electrode is weaved from side to side using a travel angle of 15 - 70 to the workpiece, depending on the required depth of the gouge. (Figure 2)

Bevelling can be achieved by using a travel angle of 90 degrees and a work angle equal to the bevel angle (Figure 3).

Email: cigweldsales@cigweld.com.au

198

Cobalarc and Stoody, the only choice for hardfacing.

CIGWELD is pleased to announce the addition of STOODY brand hardfacing wires to our already extensive line-up of

hardfacing products. As a market leader in the manufacture and supply of hardfacing wires STOODY has a comprehensive range

of fluxcored wires specifically formulated to meet the demanding requirements of industry. So, if youre serious about

the quality and performance of your hardfacing electrodes and wires, use CIGWELD and STOODY every time and get the job done right.

Email: cigweldsales@cigweld.com.au

199

WELDING CONSUMABLES

WELDING CONSUMABLES COBALARC HARDFACING CONSUMABLES


COBALARC AUSTEX
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS: C: 0.10% Cr: 24.5% Mn: 1.50% Ni: 9.3% Si: 0.90% All Weld Metal Deposit Work Hardened Deposit TYPICAL WELD DEPOSIT HARDNESS: HRC 20 40 HV30 240 400 FINISHING RECOMMENDATIONS: Machinable with Carbide Tools

SECTION THREE
50
DC AC

400

OCV

v Metal Enriched, Rutile Type Electrode. v For Joining Dissimilar steels or as a Buffer Layer Prior to Hard Surfacing. v Tough, Machinable Austenitic Stainless Steel Deposit.
NOTE: 3.2mm size can be used for vertical welding by depositing overlapping horizontal stringer passes.

Packaging and Operating Data:


AC (50 O.C.V.), DC+ or DC polarity.
Electrode No. of Electrodes Current Size mm Length mm per kg. Range (amps) Packet Carton Part No

3.2 4.0 5.0

380 380 450

20 13 7

105 140 140 180 170 210

5kg 5kg 5kg

15kg 3 x 5kg 15kg 3 x 5kg 15kg 3 x 5kg

613973 613974 613975

Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 1315-A4. 1315-A4.

COBALARC MANGCRAFT
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS: C: 0.60% Mn: 12.0% Si: 0.10% All Weld Metal Deposit Work Hardened Deposit TYPICAL WELD DEPOSIT HARDNESS: HRC 15 43 HV30 --425 FINISHING RECOMMENDATIONS: Machinable with Carbide Tools.

425

OCV

55

DC AC

COMPARABLE CIGWELD PRODUCTS: Cobalarc Mang Nickel-O tubular wire AS/NZS 2576: 1215-B7

v Austenitic Manganese Steel Electrode. v For Building Up & Reinforcing 11-14% Manganese Steels. v Tough and Impact Resistant Weld Deposit. v Work Hardens Under Heavy Impact.

Packaging and Operating Data:


AC (55 O.C.V.), DC+ or DC polarity.
Electrode No. of Electrodes Current Size mm Length mm per kg. Range (amps) Packet Carton Part No

4.0

380 450

17 10

130 170 150 200

5kg 5kg

15kg 3 x 5kg 15kg 3 x 5kg

611504 611505

Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 1215 - A4. 1215 - A4.

5.0

COBALARC 350
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS:
C: 0.07% Cr: 1.85% Mn: 0.85% Mo: 0.5% Si: 0.30% Single Layer on Mild Steel All Weld Metal Deposit TYPICAL WELD DEPOSIT HARDNESS: HRC 28 35 HV30 290 350 FINISHING RECOMMENDATIONS: Machinable.

OCV

55

DC AC

COMPARABLE CIGWELD PRODUCTS: Cobalarc 350-G, O tubular wire AS/NZS 2576: 1435-B5/B7

v Metal Enriched, Rutile Type Electrode. v For Re-building Worn Steel Components. v Tough, Machinable Low Carbon Martensitic Steel Deposit. v For the manual arc build-up and surfacing of steel gear, shafts, rails, shovel pads, track links, rolls and wheels etc.
NOTE: 3.2mm and 4.00mm sizes can be used for vertical welding by depositing overlapping horizontal stringer passes.

Packaging and Operating Data:


AC (minimum 55 O.C.V.), DC+ or DC polarity.
Electrode No. of Electrodes Current Size mm Length mm per kg. Range (amps) Packet Carton Part No

3.2 3.2 4.0 4.0

380 380 380 380

25 25 16 16

100 150 100 150 140 200 140 200

5kg 15kg 3 x 5kg 611443 1kg 12kg 12 x 1kg 610443 5kg 15kg 3 x 5kg 611444 1kg 12kg 12 x 1kg 610444

Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 1435-A4. 1435-A4.

Email: cigweldsales@cigweld.com.au

200

WELDING CONSUMABLES

SECTION THREE
COBALARC 650
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS:
C: 0.58% Cr: 5.3% Mn: 1.1% Mo: 0.25% Si: 0.6% Single Layer on Mild Steel All Weld Metal Deposit TYPICAL WELD DEPOSIT HARDNESS: HRC 55 57

WELDING CONSUMABLES COBALARC HARDFACING CONSUMABLES


640
FINISHING RECOMMENDATIONS: HV30 600 640 Not Machinable / Grinding only.

OCV

55

DC AC

COMPARABLE CIGWELD PRODUCTS: Cobalarc 650-G tubular wire AS/NZS 2576: 1855-B5/B7 Cobalarc 850-O tubular wire AS/NZS 2576: 1865-B7

v Metal Enriched, Rutile Type Electrode. v For Re-building or Surfacing Worn Steel Components. v Air Hardening, Crack Free, Martensitic Steel Deposit. v Typical applications include te surfacing of agricultural points, shares and tynes, grader and dozer blades, conveyor screws and post hole augers etc.

Packaging and Operating Data:


AC (minimum 55 O.C.V.), DC+ or DC polarity.
Electrode Size mm Length mm No. of Electrodes Current per kg. Range (amps) Packet Carton Part No

3.2 3.2 4.0

380 380 380 380

31 31 21 21

105 135 105 135 140 180 140 180

5kg 15kg 3 x 5kg 1kg 12kg 12 x 1kg 5kg 15kg 3 x 5kg 1kg 12kg 12 x 1kg

611463 610463 611464 610464

Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 1855-A4. 1855-A4.

4.0

COBALARC 750
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS: C: 0.60% Cr: 5.9% Mn: 0.46% Mo: 0.40% Si: 0.75% Single Layer on Mild Steel Two Layers on Mild Steel* TYPICAL WELD DEPOSIT HARDNESS: HRC 64 62 HV30 800 750 COMPARABLE CIGWELD PRODUCTS: Cobalarc 650 manual arc electrode AS/NZS 2576: 1855-A4 Cobalarc 650-G/O tubular wire AS/NZS 2576: 1855-B5/B7 Cobalarc 850-O tubular wire AS/NZS 2576: 1865-B7

800

OCV

45

FINISHING RECOMMENDATIONS: Not Machinable / Grinding only. 3.2mm and 4.0mm sizes can be used for vertical welding by depositing overlapping horizontal stringer passes.

*Not recommended for multi-pass welding heavier than 3 layers

v Rutile type, AC/DC Hard Surfacing Electrode. v Easy Arc Starting and Stable Running on Portable AC Welding Sets ( 45 O.C.V. ). v Air Hardening, Crack Free, Martensitic Steel Deposit. v Typical applications include the surfacing of agricultural equipment and components including points, shares, post hole augers, rupper teeth & tynes etc.

Packaging and Operating Data:


AC (minimum 45 O.C.V.), DC+ polarity.
Electrode Size mm Length mm No. of Electrodes Current per kg. Range (amps) Packet Carton Part No

3.2 3.2 4.0

380 380 380 380

26 26 17 17

95 130 95 130 120 170 120 170

5kg 1kg 5kg 1kg

15kg 3 x 5kg 15kg 3 x 5kg

611473 611474

12kg 12 x 1kg 610473 12kg 12 x 1kg 610474

Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 1860-A4. 1860-A4.

4.0

Easyweld Blister Pack: 10 x 3.2mm rod Cobalarc 750 Blister Pack 322218

COBALARC TOOLCRAFT
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS: C: 0.58% Cr: 5.5% Mn: 0.10% Mo: 6.8% Si: 0.20% Single Layer on Mild Steel All Weld Metal Deposit TYPICAL WELD DEPOSIT HARDNESS: HRC 55 60 HV30 600 700 FINISHING RECOMMENDATIONS: Not Machinable / Grinding only.

700

OCV

55

v Versatile Manual Arc Welding Electrode. v Secondary Hardening, Shock Resistant Properties. v Crack Free Cr-Mo Steel Deposit for Repairing Blades, Dies, Punches etc. v Also Suitable for General Hard Surfacing in Low Stress Abrasion Conditions.

Packaging and Operating Data:


AC (minimum 45 O.C.V.), DC+ polarity.
Electrode No. of Electrodes Current Size mm Length mm per kg. Range (amps) Packet Carton Part No

3.2

380

28

90 125

5kg

15kg 3 x 5kg 611523

NOTE: 3.2mm size can be used for vertical welding by depositing overlapping horizontal stringer passes.

Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 1560-A4. 1560-A4.

Email: cigweldsales@cigweld.com.au

201

WELDING CONSUMABLES

WELDING CONSUMABLES COBALARC HARDFACING CONSUMABLES


COBALARC CR70
TYPICAL WELD DEPOSIT ANALYSIS: Single Layer on Mild Steel: C: 3.3% C: 4.0% Mn: 1.5% Mn: 1.8% Si: 1.0% Cr: 25% Si: 1.2% Cr: 31% Single Layer on Mild Steel All Weld Metal Deposit All Weld Metal Deposit: TYPICAL WELD DEPOSIT HARDNESS: HRC 55 59 HV30 600 690 FINISHING RECOMMENDATIONS: Grinding only. COMPARABLE CIGWELD PRODUCTS: Cobalarc COARSECLAD-G/O tubular wire AS/NZS 2576: 2360-B5/B7

SECTION THREE
50

590

OCV

Deposits contain Chromium Carbides with hardness up to 1,500 HV.

v Highly Alloyed Manual Arc Electrode. v High Chromium Carbide Iron Deposit. v Primary Chromium Iron Carbides in a Single Layer. v Ideal for Coarse Abrasion and Low to Moderate Impact Loading. v Typical applications of Cobalarc CR70 include the hard surfacing of crusher cones and mantles, swing hammers, bucket teeth and lips, dozer end plates and sugar mill rolls etc.
NOTE: 3.2mm and 4.00mm sizes can be used for vertical welding by depositing overlapping horizontal stringer passes.

Packaging and Operating Data:


AC (minimum 50 O.C.V.), DC+ polarity.
Electrode Size mm Length mm No. of Electrodes Current per kg. Range (amps) Packet Carton Part No

3.2 4.0 5.0

380 380 450

18 11 6

90 140 130 200 180 250

5kg 15kg 3 x 5kg 613493 5kg 15kg 3 x 5kg 613494 5kg 15kg 3 x 5kg 613495

Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 2355-A4. 2355-A4.

COBALARC BOROCHROME
TYPICAL WELD DEPOSIT ANALYSIS: Single Layer on Mild Steel: C: 2.7% Cr: 20.0% C: 3.2% Cr: 24.0% Mn: 0.4% V: 1.4% Mn: 0.4% V: 1.7% Si: 1.8% B: 1.0% Si: 2.4% B: 1.2% Single Layer on Mild Steel All Weld Metal Deposit TYPICAL WELD DEPOSIT HARDNESS: HRC 58 60 HV30 660 700 FINISHING RECOMMENDATIONS: Grinding only.

700

OCV
COMPARABLE CIGWELD PRODUCTS: Cobalarc FINECLAD-O tubular wire AS/NZS 2576: 2565-B7

50

All Weld Metal Deposit:

Deposits contain Chromium Carbides with hardness up to 1,500 HV.

v Highly Alloyed Manual Arc Electrode. v Martensitic Chromium Carbide Iron Deposit. v Ideal for Fine Particle (Wet or Dry) Abrasion and Low Impact Loading. v Primary Chromium Iron Carbides in a Hard, Martensitic Matrix. v Typical applications include the hard surfacing of sand chutes, dredge components, ripper shanks, screens, grizzly bars, scraper blades and bucket lips and teeth.

Packaging and Operating Data:


AC (minimum 50 O.C.V.), DC+ polarity.
Electrode No. of Electrodes Current Size mm Length mm per kg. Range (amps) Packet Carton Part No

4.0 5.0

380 450

11 6

140 180 170 210

5kg 5kg

15kg 3 x 5kg 15kg 3 x 5kg

613964 613965

Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 2560-A4. 2560-A4.

COBALARC 4
TYPICAL WELD DEPOSIT ANALYSIS*: Single Layer on Mild Steel: C: 3.1% C: 3.7% Mn: 0.9% Mn: 1.0% W: 44% W: 53% Cr: 6% Cr: 7% Single Layer on Mild Steel All Weld Metal Deposit All Weld Metal Deposit: TYPICAL WELD DEPOSIT HARDNESS: HRC 62 64 HV30 750 800 FINISHING RECOMMENDATIONS: Grinding only.

800

OCV
IDENTIFICATION COLOURS: Purple (Single dot near holder end)

50

Deposits contain Tungsten Carbides with hardness up to 2,200 HV.


* Actual weld deposit consists of undissolved Tungsten Carbide particles in a eutectic matrix of C-W-Cr-Fe. The analysis of the matrix will vary with the proportion of Tungsten Carbides dissolved during welding.

v Highly Alloyed Tubular Electrode. v Partially Dissolved Tungsten Carbides bonded in an Iron Rich Matrix. v Resistant to Extreme Abrasion and Low Impact Loading. v Typical applications include the hard surfacing of fan and pump impellors, pug mill augers and knives, and gravel chutes, feed screws, ripper tynes and scraper/mixer blades.
NOTE: 6.3mm Cobalarc 4 can be used for vertical welding by depositing overlapping horizontal stringer passes.

Packaging and Operating Data:


AC (minimum 50 O.C.V.), DC+ polarity.
Electrode No. of Electrodes Current Size mm Length mm per kg. Range (amps) Packet Carton Part No

6.3

450

80 150

5kg

15kg 3 x 5kg

613255

Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 3460-A1. 3460-A1.

Email: cigweldsales@cigweld.com.au

202

WELDING CONSUMABLES

SECTION THREE
COBALARC 9
TYPICAL WELD DEPOSIT ANALYSIS: Single Layer on Mild Steel: C: 4.0% 25.0% C: 4.8% 30.0% Mn: 0.9% Ni: 0.4% Mn: 1.1% Ni: 0.5% Si: 1.1% Cr: Mo: 1.5% V: 0.2% Si: 1.4% Cr: Mo: 1.7% V: 0.2% Single Layer on Mild Steel All Weld Metal Deposit

WELDING CONSUMABLES COBALARC HARDFACING CONSUMABLES


OCV
TYPICAL WELD DEPOSIT HARDNESS: HRC 58 63 HV30 660 780 FINISHING RECOMMENDATIONS: Grinding only. IDENTIFICATION COLOURS: White (Single dot near holder end)

50

All Weld Metal Deposit:

Deposits contain complex Chromium Carbides with hardness up to 1,500 HV.

v Highly Alloyed Tubular Electrode. v Versatile, Complex Carbide Iron Deposit. v Resistant to both Coarse and Fine Abrasion and Moderate to Heavy Impact Loading. v Typical applications include the hard surfacing of railway ballast tampers, dredge buckets and lips, earth moving equipment, power shovels, rolling mill guides, sizing screens, ripper teeth and crushing equipment.
NOTE: 5.0mm and 6.3mm sizes can be used for vertical welding by depositing overlapping horizontal stringer passes.

Packaging and Operating Data:


AC (minimum 50 O.C.V.), DC+ polarity.
Electrode No. of Electrodes Size mm Length mm per kg. Current Range (amps) Packet Carton Part No

5.0 6.3

450 450

20 14

60 120 70 150

5kg 5kg

15kg 3 x 5kg 15kg 3 x 5kg

613350 613360

Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 2460-A1. 2460-A1.

Email: cigweldsales@cigweld.com.au

203

Weve taken the HARD out of Hardfacing

STOODY- The Leader in Hardfacing

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204

WELDING CONSUMABLES

SECTION THREE
STOODY DYNAMANG-O (replaces Cobalarc MangNickel-O)
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS: C: 0.90% Ni: 2.7% Mn: 13.40% Cr: 2.50% Si: 0.37% TYPICAL WELD DEPOSIT PROPERTIES: Yield Stress Tensile Strength Elongation HV30 220 410 615 MPa 810 MPa 21%

WELDING CONSUMABLES STOODY HARDFACING CONSUMABLES DC +


FINISHING RECOMMENDATIONS: Machinable as Deposited. RECOMMENDED SHIELDING GAS: Open arc or welding grade CO2 COMPARABLE CIGWELD PRODUCTS: Cobalarc Mangcraft extruded electrode AS/NZS 2576: 1215-A4

TYPICAL WELD DEPOSIT HARDNESS: HRC All Weld Metal Deposit Work Hardened 17 42

v Self Shielded (-O), Tubular Hardfacing Wire. v Tough, Work Hardening Austenitic Manganese Steel Deposit. v Typical applications include the repair of Manganese steel crusher rolls, jaw and hammer crushers, gyratory mantles, blow bars and dredge pump cutters etc. v 1.6mm size can be used for vertical surfacing by depositing overlapping horizontal stringer passes.

Packaging and Operating Data:


DC Electrode Positive.
Wire Dia. mm Current Range (amps) Voltage Range (volts) Electrode Stickout mm Pack Type Pack Weight Part No

1.6 2.8

200 250 275 375

23 27 25 28

12 25 20 45

Spool Coil

15kg 27kg

11446700 11249900

Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 1215-B7. 1215-B7.

STOODY SUPER BUILDUP-G/O (replaces Cobalarc 350 G/O)


TYPICAL ALL WELD METAL DEPOSIT ANALYSIS: C: 0.20% Cr: 2.0% Mn: 1.5% Mo: 0.5% Si: 0.4% Fe: balance RECOMMENDED SHIELDING GASES: 1.2mm & 1.6mm Super Buildup-G: Argon + 1-3% O2 Argon + 10-25% C02 or equivalent. 2.4mm Super Buildup-O: Open arc or welding grade CO2 FINISHING RECOMMENDATIONS: COMPARABLE CIGWELD PRODUCTS: Machinable. Carbide tools recommended.

DC +
Cobalarc 350 extruded electrode AS/NZS 2576: 1435-A4

TYPICAL WELD DEPOSIT HARDNESS: HRC Single Layer on Mild Steel All Weld Metal Deposit 30 40 HV30 300 390

v Gas (-G) and Self Shielded (-O), Tubular Hardfacing Wires. v Tough, Machinable Low Carbon Martensitic Steel Deposit. v Recommended for the build-up and surfacing of steel track rolls, idler wheels, track pads, drive sprockets, pins, links and other components subject to abrasion and/or metal-to-metal wear. v 1.2mm and 1.6mm sizes can be used for vertical surfacing by depositing overlapping horizontal stringer passes. v *1.2mm and 1.6mm are B5 type wires which require a shielding gas. **2.4mm size is a B7 type open arc wire which requires no shielding gas.

Packaging and Operating Data:


DC Electrode Positive.
Wire Dia. Current mm Range (amps) Voltage Recommended Range (volts) Stickout (ESO) mm Pack Type Pack Weight Part No

1.2 1.6 2.4

120 220 140 250 200 350

18 24 23 26 24 28

15 20 15 25 20 33

Spool Spool Coil

15kg 15kg 27kg

11423600 11946200 11183600

Classifications:
1.2mm & 1.6mm* 2.4mm** AS/NZS 2576: W.T.I.A. Tech. Note 4: 1435-B5 1435-B5 1435-B7. 1435-B7.

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205

WELDING CONSUMABLES

WELDING CONSUMABLES STOODY HARDFACING CONSUMABLES


STOODY 965-G/O (replaces Cobalarc 650G/O)
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS: C: 0.60% Cr: 6.20% Mn: 1.70% Fe: balance Si: 1.40% Single Layer on Mild Steel All Weld Metal Deposit HV30 600 700 TYPICAL WELD DEPOSIT HARDNESS: HRC 55 57 HV30 600 640 RECOMMENDED SHIELDING GASES: 1.2mm & 1.6mm 965-G Argon + 20-25% CO2 or equivalent Argon + 1-3% O2 2.4mm 965-O Open arc or welding grade CO2

SECTION THREE DC +
COMPARABLE CIGWELD PRODUCTS: Cobalarc 650 extruded electrode AS/NZS 2576: 1855-A4

TYPICAL WELD DEPOSIT HARDNESS: HRC Single Layer on Mild Steel All Weld Metal Deposit 55 60

FINISHING RECOMMENDATIONS: Not Machinable. Grinding only.

v Gas (-G) and Self Shielded (-O), Tubular Hardfacing Wires. v Air Hardening, Crack Free, Martensitic Steel Deposit. v Resistant to Hard Particle Abrasion and Moderate Impact Loading. v Typical applications include the surfacing of agricultural points, shares and tynes, sand dredge cutter heads, dredge rollers and tumblers, conveyor screws, bucket lips, etc. v 1.2mm and 1.6mm sizes can be used for vertical surfacing by depositing overlapping horizontal stringer passes. v *1.2mm and 1.6mm are B5 type wires which require a shielding gas. **2.4mm size is a B7 type open arc wire which requires no shielding gas.

Packaging and Operating Data:


DC Electrode Positive.
Wire Dia Current mm Range (amps) Voltage Recommended Range (volts) Stickout (ESO) mm Pack Type Pack Weight Part No

1.2 1.6 1.6 2.4

120 220 140 250 140 250 200 350

18 24 23 26 23 26 24 28

15 20 20 25 20 25 20 30

Spool Spool Handispool Coil

15kg 15kg 4kg 27kg

11423100 11501500 11945700 11946100

Classifications:
1.2mm & 1.6mm* 2.4mm** AS/NZS 2576: W.T.I.A. Tech. Note 4: 1855-B5 1855-B5 1855-B7. 1855-B7.

STOODY 850-O
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS: C: 0.95% Cr: 6.5% Mn: 0.6% Mo: 3.5% Si: 0.9% B: 1.5% TYPICAL WELD DEPOSIT HARDNESS: HRC Single Layer on Mild Steel All Weld Metal Deposit 62 65 HV30 750 830 FINISHING RECOMMENDATIONS: Grinding only.

DC +
RECOMMENDED SHIELDING GAS: Open arc or welding grade CO2

v Self Shielded (-O), Tubular Hardfacing Wire. v Air Hardening, Crack Prone High Carbon, Martensitic Steel Deposit. v Resistant to Severe Abrasion and Low Impact Loading. v Typical applications include the hard surfacing of agricultural, mining and materials handling equipment including tynes, points, conveyor screws, dredge buckets, cane harvester cutters/elevators and sugar mill scraper plates. v 1.2mm size can be used for vertical surfacing by depositing overlapping horizontal stringer passes.

Packaging and Operating Data:


DC Electrode Positive
Wire Dia Current mm Range (amps) Voltage Recommended Range (volts) Stickout (ESO) mm Pack Type Pack Weight Part No

1.2

120 220

18 24

15 20

Spool

15kg

11945500

Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 1865-B7. 1865-B7

Email: cigweldsales@cigweld.com.au

206

WELDING CONSUMABLES

SECTION THREE

WELDING CONSUMABLES STOODY HARDFACING CONSUMABLES DC +


Cobalarc CR70 extruded electrode AS/NZS 2576: 2355-A4

STOODY 101 HC-G/O (replaces Cobalarc Coarseclad-G/O 1.2mm & 1.6mm)


TYPICAL WELD DEPOSIT ANALYSIS: Single Layer on Mild Steel: C: 4.0% C: 5.2% Mn: 0.7% Mn: 0.7% Si: 0.7% Cr: 14.0% Si: 0.7% Cr: 19.0% Single Layer on Mild Steel All Weld Metal Deposit All Weld Metal Deposit: TYPICAL WELD DEPOSIT HARDNESS: HRC 55 60 HV30 600 700 RECOMMENDED SHIELDING GAS: 1.2mm 101HC-G: Argon + 10-25% CO2 or equivalent Argon + 1-3% O2 1.6mm 101HC-O: Open arc or welding grade CO2

Deposits contain Chromium Carbides with hardness up to 1,500 HV (80 HRc). FINISHING RECOMMENDATIONS: Grinding only.

COMPARABLE CIGWELD PRODUCTS:

v High Alloy, Tubular Hardfacing Wire. v High Chromium - Carbide Iron Deposit. For Ground Engaging Applications. v Resistant to Severe Abrasion and Low to Moderate Impact Loading. v Typical applications include the hard surfacing of crusher cones and mantles, swing hammers, earthmoving buckets, scarifier points and sugar harvesting and milling equipment. v 1.2mm size is suitable for vertical-up surfacing using a wide weaving technique. v *1.2mm 101HC-G is a B5 type wire which requires a shielding gas. **1.6mm size 101HC-0 is a B7 type open arc wire which requires no shielding gas.

Packaging and Operating Data:


DC Electrode Positive.
Wire Dia mm Current Voltage Range (amps) Range (volts) Recommended Pack Type Stickout (ESO) mm Pack Weight Part No

1.2 1.6 1.6

150 200 200 260 200 260

22 26 24 28 24 28

12 20 15 25 15 25

Spool Spool Handispool

15kg 15kg 4kg

11436300 11304700 11945600

Classifications:
1.2mm* AS/NZS 2576: W.T.I.A. Tech. Note 4: 2360-B5 2360-B5 1.6mm** 2360-B7. 2360-B7.

STOODY 100 HC-O (replaces Cobalarc Coarseclad-G/O 2.4mm & 2.8mm)


TYPICAL WELD DEPOSIT ANALYSIS: Single Layer on Mild Steel: C: 4.0% Mn: 1.0% Si: 1.0% Cr: 20% Mo: 0.7% All Weld Metal Deposit: C: 4.5% Mn: 1.5% Si: 1.5% Cr: 25% Mo: 1% Single Layer on Mild Steel All Weld Metal Deposit TYPICAL WELD DEPOSIT HARDNESS: HRC 55 63 HV30 600 780 FINISHING RECOMMENDATIONS: Grinding only. RECOMMENDED SHIELDING GAS: Open arc or welding grade CO2

DC +
COMPARABLE CIGWELD PRODUCTS: Cobalarc CR70 extruded electrode AS/NZS 2576: 2355-A4

Deposits contain Chromium Carbides with hardness up to 1,500 HV (80 HRc).

v Self Shielded (-O), Tubular Hardfacing Wire. v High Chromium Carbide Iron Deposit. For Ground Engaging Applications. v Resistant to Coarse Abrasion and Low to Moderate Impact Loading. v Typical applications include hard surfacing of crusher cones and mantles, swing hammers, earthmoving buckets, blades and rippers.

Packaging and Operating Data:


DC Electrode Positive.
Wire Dia Current Voltage Recommended Pack Type Pack Weight mm Range (amps) Range (volts) Stickout (ESO) mm Part No

2.4 2.8 2.8

250 350 300 450 300 450

25 30 27 33 27 33

35 55 35 55 35 55

Coil Coil P.O.P*

27kg 27kg 226kg

11313400 11001000 11235400

Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 2360-B7. 2360-B7.

* Pay Off Pack or Drum

STOODY FINECLAD-O (replaces Cobalarc Fineclad-O)


TYPICAL WELD DEPOSIT ANALYSIS: Single Layer on Mild Steel: C: 3.5% Cr: 14% C: 4.8% Cr: 20% Mn: 0.3% B: 0.5% Mn: 0.5% B: 0.75% Si: 0.6% Si: 0.4% Single Layer on Mild Steel All Weld Metal Deposit TYPICAL WELD DEPOSIT HARDNESS: HRC 62 65 HV30 750 830 FINISHING RECOMMENDATIONS: Grinding only. RECOMMENDED SHIELDING GAS: Open arc or welding grade CO2

DC +
COMPARABLE CIGWELD PRODUCTS: Cobalarc Borochrome extruded electrode AS/NZS 2576: 2560-A4 1.6mm size can be used for vertical surfacing by depositing overlapping horizontal stringer passes.

All Weld Metal Deposit:

Deposits contain Chromium Carbides with hardness up to 1,500 HV (80 HRc).

v Self Shielded (-O), Tubular Hardfacing Wire. v Chromium Iron Carbides in a Hard, Martensitic Matrix. v Resistant to Fine, Wet or Dry Abrasion v Typical applications include the surfacing of sand chutes, dredge components, ripper shanks, screens, grizzly bars, scraper blades, and bucket teeth and lips etc.

Packaging and Operating Data:


DC Electrode Positive.
Wire Dia mm Current Range (amps) Voltage Range (volts) Electrode Stickout mm Pack Type Pack Weight Part No

1.6 2.4

200 260 250 350

24 28 25 30

15 25 35 55

Spool Coil

27kg 27kg

11945800 11945900

Classifications:
AS/NZS 2576: W.T.I.A. Tech. Note 4: 2565-B7. 2565-B7.

Email: cigweldsales@cigweld.com.au

207

WELDING CONSUMABLES

WELDING CONSUMABLES GAS METAL ARC WELDING (MIG) WIRES


AUTOCRAFT LW1-6
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Argon Welding Grade +10-25% CO2: CO2: 450 MPa 410 MPa 550 MPa 29% 525 MPa 32% TYPICAL WIRE ANALYSIS: C: 0.07% S: 0.012% Mn: 1.55% P: 0.015% Si: 0.88%

SECTION THREE DC +

RECOMMENDED SHIELDING GAS: Argon + 10-25% CO2. Welding Grade CO2 APPROVALS*: CO2 & Argon 10-25% CO2: Lloyd's Register of Shipping American Bureau of Shipping Det Norske Veritas Grade 3S, 3YS Grade 3SA, 3YSA Grade 111YMS

COMPARABLE CIGWELD PRODUCTS: Comweld LW1-6 TIG rod Comweld LW1 TIG rod Verti-Cor 3XP FCAW Metal-Cor Xp FCAW

Yield Stress Tensile Strength Elongation

TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 1.0 - 2.0 mls of hydrogen / 100gms of deposited weld metal.

CVN Impact Val. 120 J @ -20C 110 J @ -20C

* Approvals do not include 0.6mm and 0.8mm Autocraft LW16 wires

v A Higher Manganese / Silicon Steel Wire for GMA Welding. v Use with CO2 and Argon Based Shielding Gases. v Wide Range of Minispool, Handispool and Autopak Packaging Options. v Suitable for the positional Gas Metal Arc Welding (GMAW) of mild and low alloy steels, used in general fabrication and structural work.

Packaging and Operating Data:


Wire Dia Voltage Wire Feed Speed Current mm Range (volts) (metres/min) Range (amps) Pack Type* Pack Weight Part No

Mini Spool (4 per pack) 0.6 12 14 3.5 14 35 100 Handi Spool Spool Mini Spool (4 per pack) 0.8 14 22 3.5 14 50 180 Handi Spool Spool Spool AutoPak Spool AutoPak Spool AutoPak Spool AutoPak

4x 0.8kg 5kg 15kg 4x 0.8kg 5kg 15kg 15kg 250kg 15kg 250kg 15kg 250kg 15kg 250kg

721104 721108 720103 721105 721109 720114 720090 720122A 720094 720123A 720096 720124A 720095 720125A

Classifications:
AS/NZS 2717.1: AWS/ASME-SFA A5.18: ES6-GC/M-W503AH. ER70S-6.

The advantages of AUTOPAK.


Reduced downtime Straight/Twist free wire Smaller Acceleration weight = Higher productivity outcomes.

0.9 1.0 = Greater wire accuracy in the joint. = Improved arc starting. = Less stress on wire-feed unit. = Less wire slippage and burn backs. 1.2 1.6

15 26 16 29 18 32 18 34

3.5 15 3.5 15 2.5 15 2.5 10

70 230 100 280 120 350 180 390

Fully Enclosed pack and pay-off system = Protection against dust, dirt and moisture. Compact and manoeuverable locations. = Ease of use in confined and restricted Autopak occupies only 0.2m2 of floor space.

* Mini Spool (100mm); Handi Spool (200mm); Spool (300mm); AutoPak (510mm x H.770mm).

AUTOPAK Parts List:


AUTOPAK accessories Standard Types. 1. Clear plastic AUTOPAK dome (510mm base diam. x 300mm height). 2. AUTOPAK conduit assembly kit Part Number. 720001 720008

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208

WELDING CONSUMABLES

SECTION THREE
AUTOCRAFT LW1
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Welding Grade CO2: Yield Stress Elongation 420 MPa 30% Tensile Strength 520 MPa Argon 10-25% CO2: 390 MPa 500 MPa 31% TYPICAL WIRE ANALYSIS: C: 0.08% S: 0.010% Mn: 1.16% P: 0.015% Si: 0.70%

WELDING CONSUMABLES GAS METAL ARC WELDING (MIG) WIRES DC +


APPROVALS: CO2 & Argon 10-25% CO2: L.R.S. A.B.S. D.N.V. Grade 3S Grade 3SA Grade IIIYMS COMPARABLE CIGWELD PRODUCTS: Comweld LW1 TIG rod Comweld LW1-6 TIG rod Verti-Cor 3XP FCAW Supre-Cor 5 FCAW

TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 1.0 - 2.0 mls of hydrogen / 100gms of deposited weld metal.

CVN Impact Val.110 J @ -20C 100 J @ -20C

RECOMMENDED SHIELDING GAS: Argon + 10-15% CO2 Argon + 10-25% CO2 Welding Grade CO2

v A Premium Quality Low Carbon Steel Wire for GMA Welding. v Suitable for the all positional multi-pass Gas Metal Arc welding of mild, low alloy and medium strength steels, as used in general fabrication, pressure vessels and structural work.

Packaging and Operating Data:


Wire Dia Voltage Wire Feed Speed Current Pack Type* mm Range (volts) (metres/min) Range (amps) Pack Weight Part No

Classifications:
AS/NZS 2717.1: AWS/ASME-SFA A5.18: ES4-GC/M-W503AH. ER70S-4.

0.9 1.2
* Spool (300mm);

15 26 18 32

3.5 15 2.5 15

70 230 120 350

Spool Spool

15kg 15kg

720115 720116

AUTOCRAFT SUPER STEEL


TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Argon 20-25% CO2: Yield Stress Tensile Strength Elongation CVN Impact Values 425 MPa 520 MPa 34% 75 J av @ -20C TYPICAL WIRE ANALYSIS: C: 0.05% Ti: 0.10% S: 0.007% Mn: 1.10% Zr: 0.06% P: 0.008% Si: 0.55% Al: 0.08% Fe: Balance

DC +
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 1.0 - 2.0 mls of hydrogen / 100gms of deposited weld metal. RECOMMENDED SHIELDING GAS: Argon + 10-25% CO2 Argon + 1-3% O2 Welding Grade CO2 COMPARABLE CIGWELD PRODUCTS: Comweld Super Steel TIG rod

v A Low Carbon, Triple Deoxidised Steel Wire for GMA Welding. v For use with Welding Grade CO2 or Argon Based Shielding Gases. v Triple Deoxidised for Superior Weld Deposit Quality and Resistance to Porosity. v The ideal choice for the welding of rusty or mill scaled plates and pipes and the root pass welding of pipes, tanks, and heavy walled joints.

Packaging and Operating Data:


Wire Dia Voltage mm Range (volts) Wire Feed Speed Current Pack Type* (metres/min) Range (amps) Pack Weight Part No

1.2
* Spool (300mm).

18 32

3.5 15

120 350

Spool

15kg

720054

Classifications:
AS/NZS 2717.1: AWS/ASME-SFA A5.18: ES2-GC/M-W503AH. ER70S-2.

AUTOCRAFT Mn-Mo
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Argon 20-25% CO2: Yield Stress Tensile Strength Elongation CVN Impact Values 580 MPa 680 MPa 24% 80 J av @ +20C TYPICAL WIRE ANALYSIS: C: 0.08% Mo: 0.45% Mn: 1.73% S: 0.011% Si: 0.65% P: 0.017%

DC +
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 1.0 - 2.0 mls of hydrogen / 100gms of deposited weld metal. RECOMMENDED SHIELDING GAS: Argon + 20-25% CO2 Argon + 1-3% O2 Welding Grade CO2

v A Manganese Molybdenum Steel Wire for the GMA Welding of Higher Strength steels. v For Use with Welding Grade CO2 or Argon Based Shielding Gases. v 550 MPa Tensile Class Weld Deposits. v Suitable for the all positional fillet and butt welding of a wide range of higher strength steels, particularly those used in the fabrication of pressure vessels, boilers and pipelines.

Packaging and Operating Data:


Wire Dia mm Voltage Wire Feed Speed Current Pack Type* Range (volts) (metres/min) Range (amps) Pack Weight Part No

0.9 1.2
* Spool (300mm).

16 28 18 32

3.5 15 3.5 15

70 230 120 350

Spool Spool

15kg 15kg

720049 720052

Classifications:
AS/NZS 2717.1: ESD2-GC/M-W559AH. AWS/ASME-SFA A5.28: ER80S-D2.

Email: cigweldsales@cigweld.com.au

209

WELDING CONSUMABLES

WELDING CONSUMABLES GAS METAL ARC WELDING (MIG) WIRES


AUTOCRAFT NiCrMo
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Argon 1-3% CO2: Argon 20-25% CO2: Yield Stress Elongation 730 MPa 17% 80 J @ -51C 707 MPa 770 MPa 21% 72 J @ -29C 50 J @ -51C Tensile Strength 790 MPa CVN Impact Val. 130 J @ -29C TYPICAL WIRE ANALYSIS: C: 0.08% Ni: 1.40% V: 0.10% TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 1.0 - 2.0 mls of hydrogen / 100gms of deposited weld metal. Mn: 1.40% Cr: 0.40% Si: 0.60% Mo: 0.25% Argon + 20-25% CO2 Argon + 1-3% O2 Welding Grade CO2 COMPARABLE CIGWELD PRODUCTS: Verti-cor 111 K3 FCAW Tensi-Cor 110T XP FCAW

SECTION THREE DC +

RECOMMENDED SHIELDING GAS:

The actual weld metal mechanical properties achieved with Autocraft Ni Cr Mo are influenced by many factors including, base metal analysis, welding parameters, shielding gas selection and number of passes etc. Please consult your nearest CIGWELD branch for welding procedure recommendations.

v A Low Alloy Steel Wire for the GMA Welding of High Strength steels. v For Use with Welding Grade CO2 or Argon Based Shielding Gases. v 760 MPa Tensile Class Weld Deposits. v Suitable for the all positional fillet and butt welding of a wide range of high strength steels, particularly quenched and tempered types such as Bisalloy 80, USS-T1 types and Welten 80C etc.

Packaging and Operating Data:


Wire Dia
mm

Voltage Range (volts) 18 32

Wire Feed Speed Current Pack Type* Pack Weight (metres/min) Range (amps)

Part No

1.2

3.5 15

120 350

Spool

15kg

720053

* Spool (300mm).

Classifications:
AS/NZS 2717.1: ESMG-GC/M-W769AH. AWS/ASME-SFA A5.28: ER110S-G.

AUTOCRAFT CrMo1
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Argon 1-3% CO2: 0.2% Proof Stress Tensile Strength Elongation CVN Impact Values 500 MPa 600 MPa 20% 60 J av @ +20C TYPICAL WIRE ANALYSIS: C: 0.09% Cr: 1.30% S: 0.010% Mn: 0.60% Mo: 0.50% Fe: Balance Si: 0.60% P: 0.015%

DC +
RECOMMENDED SHIELDING GAS: Argon + 20-25% CO2 Argon + 1-3% O2 COMPARABLE CIGWELD PRODUCTS: Alloycraft 80-B2 electrode Comweld CrMo1 TIG rod Verti-cor 80Ni 1 FCAW

TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 1.0 - 2.0 mls of hydrogen / 100gms of deposited weld metal.

Post weld heat treated at 620C as required by AWS A5.28.

v A low Alloy Steel Wire for the GMA welding of Matching Cr-Mo-Steels. v Recommended for the GMA welding of 1/2Cr-1/2Mo, 1Cr-1/2Mo and 1 1/4Cr-1/2Mo steel pipes, plates and castings.

Packaging and Operating Data:


Wire Dia mm Voltage Wire Feed Speed Current Range (volts) (metres/min) Range (amps) Pack Type* Pack Weight Part No

Classifications:
AS/NZS 2717.1: ESB2-GM-W559AH. AWS/ASME-SFA A5.28: ER80S-B2.

1.2
* Spool (300mm).

18 32

3.5 15

120 350

Spool

15kg

720029

AUTOCRAFT 308LSi
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Argon 1-3% CO2: 0.2% Proof Stress Tensile Strength Elongation CVN Impact Values 450 MPa 620 MPa 36% 90 J av @ -60C TYPICAL WIRE ANALYSIS: C: 0.02% Cr: 19.95% S: 0.005% Mn: 2.05% Ni: 10.25% Fe: Balance Si: 0.80% P: 0.020% Argon+ 1-3% O2 Argon + 2-5% CO2

DC +
RECOMMENDED SHIELDING GAS: COMPARABLE CIGWELD PRODUCTS: Satincrome 308L-17 electrode Comweld 308L TIG rod Shieldcrome 308LT FCAW wire

FERRITE NUMBER: 5 10 FN

v A Steel Wire for the GMA Welding of 304 and 304L Type Stainless Steels. v Recommended for the general welding of 201, 302, 321, 347, 409 and 444 type stainless steels.

Packaging and Operating Data:


These machine settings are a guide only. Actual voltage and welding current used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.
Wire Dia mm Voltage Wire Feed Speed Current Range (volts) (metres/min) Range (amps) Pack Type* Pack Weight Part No

Classifications:
AS/NZS 2717.3: AWS/ASME-SFA A5.9: ES308LSi. ER308LSi.

0.9 1.2

16 24 20 28

4.5 15.0 3.0 10.0

70 200 150 280

Spool Spool

15kg 15kg

721271 721272

* Spool (300mm).

Email: cigweldsales@cigweld.com.au

210

WELDING CONSUMABLES

SECTION THREE
AUTOCRAFT 309LSi
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Argon 1-3% CO2: 0.2% Proof Stress Tensile Strength Elongation CVN Impact Values 450 MPa 610 MPa 36% 90 J av @ -110C TYPICAL WIRE ANALYSIS: C: 0.02% Cr: 23.75% S: 0.005% Mn: 2.10% Ni: 13.75% Fe: Balance Si: 0.75% P: 0.020%

WELDING CONSUMABLES GAS METAL ARC WELDING (MIG) WIRES DC +


RECOMMENDED SHIELDING GAS: Argon + 1-3% O2 Argon + 2-5% CO2 COMPARABLE CIGWELD PRODUCTS: Satincrome 309Mo-17 electrode AWS A5.4: E309Mo-17 Comweld 309L TIG rod AWS A5.9: ER309L Shieldcrome 309LT FCAW wires AWS A5.22: E309LT1-1/4

FERRITE NUMBER: 10 15 FN

v A Stainless Steel Wire for the GMA Welding of 309 and 309L Type Stainless Steels. v Also suitable for a wide range of other welding applications including: the dissimilar joining of 300 series and stainless steel grades to mild or low alloy steels, an intermediate or buttering layer in the butt welding of clad steel.

Packaging and Operating Data:


These machine settings are a guide only. Actual voltage and welding current used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.
Wire Dia mm Voltage Wire Feed Speed Current Pack Type* Range (volts) (metres/min) Range (amps) Pack Weight Part No

Classifications:
AS/NZS 2717.3: AWS/ASME-SFA A5.9: ES309LSi. ER309LSi.

0.9 1.2
* Spool (300mm).

16 24 20 28

4.5 15.0 3.0 10.0

70 200 150 280

Spool Spool

15kg 15kg

721276 721277

AUTOCRAFT 316LSi
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Argon 1-3% CO2: 0.2% Proof Stress Tensile Strength Elongation CVN Impact Values 450 MPa 620 MPa 36% 90 J av @ -60C TYPICAL WIRE ANALYSIS: C: 0.02% Cr: 19.95% S: 0.005% Mn: 2.05% Ni: 10.25% Fe: Balance Si: 0.80% P: 0.020% Argon + 1-3% O2 Argon + 2-5% CO2

DC +
RECOMMENDED SHIELDING GAS: COMPARABLE CIGWELD PRODUCTS: Satincrome 316L-17 MMBW Comweld 316L TIG Shieldcrome 316LT FCAW

FERRITE NUMBER: 5 10 FN

v A Stainless Steel Wire for the GMA Welding of 316 and 316L Type Stainless Steels. v Also suitable for the general welding of other 300 and 400 series stainless steels including 301, 302, 304/304L, 321, 347, 410 and 430.

Packaging and Operating Data:


These machine settings are a guide only. Actual voltage and welding current used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.
Wire Dia Voltage Wire Feed Speed Current mm Range (volts) (metres/min) Range (amps) Pack Type* Pack Weight Part No

Classifications:
AS/NZS 2717.3: AWS/ASME-SFA A5.9: ES316LSi. ER316LSi.

0.8 0.9 0.9 0.9 1.0 1.0

16 20 16 24 16 24 16 24 16 24 16 24

5.015.0 4.5 15.0 4.5 15.0 4.5 15.0 4.5 15.0 4.5 15.0

60150 70 200 70 200 70 200 70 200 70 200

Mini spool (4 per pack) Handi spool Spool Autopak Spool Autopak

4x 1kg 5kg 15kg 150kg 15kg 150kg

721285 720283 721286 722286 722386 722486

* Mini spool (100mm); Handi spool (200mm); Spool (300mm).

AUTOCRAFT AL1100
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Single-vee butt weld with 1060 Aluminium (reduced section tensile specimen): Welding grade Argon: 0.2% Proof Stress Tensile Strength Elongation (in 2 inches) 34.5 MPa 69.0 MPa 29% WIRE ANALYSIS LIMITS: Si: 0.06% Mn: 0.01% Ti: 0.01% Fe: 0.06% Mg: 0.01% Cu: 0.005% Zn: 0.03% Welding Grade Argon Argon + 25% He Helium + 25% Ar

DC +
RECOMMENDED SHIELDING GAS: COMPARABLE CIGWELD PRODUCTS: Comweld AL1188 AWSR1188

Total others: 0.01%

Al: 99.88% min. * Single values are maximum allowable, unless otherwise stated.

v A High Purity Aluminium Wire for the GMA Welding of Selected Wrought Aluminium Alloys. v Recommended for the joining of selected high purity 1XXX series Aluminium alloys used extensively in electrical and chemical industry applications.

Packaging and Operating Data:


These machine settings are a guide only. Actual voltage and welding current used will depend on machine characteristics, plate For 1XXX, 2XXX and 4XXX type welding wires use welding current settings on the lower side of the specified range and arc voltages on the higher side.
Wire Dia mm Voltage Range (volts) Wire Feed Speed Current Pack Type* (metres/min) Range (amps) Pack Weight Part No

Classifications:
AS/NZS 2717.2: AWS/ASME-SFA A5.10: E1100. ER1100.

1.6 2.0 2.4


* Spool (300mm).

23 28 25 31 25 31

5.0 9.5 4.0 8.0 4.0 8.0

200 350 250 400 250 400

Spool Spool Spool

7kg 7kg 7kg

722218 723218 722219

Email: cigweldsales@cigweld.com.au

211

WELDING CONSUMABLES

WELDING CONSUMABLES GAS METAL ARC WELDING (MIG) WIRES


AUTOCRAFT AL4043
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Single-vee butt weld with 6061-T6 Aluminium (reduced section tensile specimen) using welding grade Argon: Postweld heat As welded: treated & aged: 0.2% Proof Stress Tensile Strength Elongation (in 2 inches) 124 MPa 186 MPa 8% 276 MPa 303 MPa 5% WIRE ANALYSIS LIMITS: Single values are maximum allowable, unless otherwise stated. Si: 4.56.0% Mn: 0.05% Ti: 0.20% Al: Balance Fe: 0.80% Mg: 0.05% Cu: 0.30% Zn: 0.10% Welding Grade Argon Argon + 25% He Helium + 25% Ar

SECTION THREE DC +

RECOMMENDED SHIELDING GAS:

COMPARABLE CIGWELD PRODUCTS: Comweld AL4043 AWS R4043

Total others: 0.15%

v An Aluminium -5% Silicon Wire for GMA Welding of Selected Wrought and Cast Aluminium Alloys. v For the Repair Welding of Aluminium Alloy Castings (mainly 4XX and 6XX series). v For Welding Selected Wrought (1XXX, 5XXX and 6XXX series) Aluminium Alloys.

Packaging and Operating Data:


These machine settings are a guide only. Actual voltage and welding current used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc. For 5XXX type welding wires use welding current settings on the higher side of the range specified below and arc voltages on the lower side of the range. For 1XXX, 2XXX and 4XXX type welding wires use welding current settings on the lower side of the specified range and arc voltages on the higher side.
Wire Dia Voltage Wire Feed Speed Current mm Range (volts) (metres/min) Range (amps) Pack Type* Pack Weight Part No

Classifications:
AS/NZS 2717.2: AWS/ASME-SFA A5.10: E4043. ER4043.

1.2 1.2 1.6

20 25 20 25 23 28

5.5 12.0 5.5 12.0 5.0 9.5

150-250 150-250 200-350

Spool Autopak Spool

7kg 70kg 7kg

720237 723237 720238

* Spool (300mm).

AUTOCRAFT AL5356
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Single-vee butt weld with 5086 Aluminium (reduced section tensile specimen): Welding grade Argon: 0.2% Proof Stress Tensile Strength Elongation (in 2 inches) 130 MPa 269 MPa 17% WIRE ANALYSIS LIMITS: Single values are maximum allowable, unless otherwise stated. Si: 0.25% Zn: 0.10% Fe: 0.40% Ti: 0.060.20% Al: Balance Cu: 0.10% Cr: 0.050.20% Mn: 0.050.2% Mg: 4.55.5% Total others: 0.15% Welding Grade Argon Argon + 25% He Helium + 25% Ar

DC +
RECOMMENDED SHIELDING GAS: COMPARABLE CIGWELD PRODUCTS: Comweld AL5356 AWS R5356

v An Aluminium -5% Magnesium Wire for the GMA Welding of a Wide Range of Wrought and Cast Aluminium Alloys containing Magnesium.

Packaging and Operating Data:


These machine settings are a guide only. Actual voltage and welding current used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc. For 5XXX type welding wires use welding current settings on the higher side of the range specified below and arc voltages on the lower side of the range. For 1XXX, 2XXX and 4XXX type welding wires use welding current settings on the lower side of the specified range and arc voltages on the higher side.
Wire Dia Voltage Wire Feed Speed Current mm Range (volts) (metres/min) Range (amps) Pack Type* Pack Weight Part No

Classifications:
AS/NZS 2717.2: AWS/ASME-SFA A5.10: E5356. ER5356.

0.8 0.9 1.0 1.0 1.2 1.2

14 21 16 22 17 23 17 23 20 25 20 25

6.0 20.0 6.0 17.5 6.0 16.5 6.0 16.5 5.5 12.0 5.5 12.0

50 150 80 180 110 220 110 220 150 250 150 250

Mini Spool (4 per pack) Spool Spool Handi Spool Spool Autopak

4x 0.5kg 7kg 7kg 2.0kg 7kg 70kg

721221 722226 722224 723224 722227 723227

* Mini Spool (100mm); Handi Spool (200mm); Spool (300mm).

Email: cigweldsales@cigweld.com.au

212

WELDING CONSUMABLES

SECTION THREE
AUTOCRAFT AL5183
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Single-vee butt weld with 5083 Aluminium (reduced section tensile specimen) Welding grade Argon: 0.2% Proof Stress Tensile Strength Elongation (in 2 inches) 152 MPa 297 MPa 16% WIRE ANALYSIS LIMITS:

WELDING CONSUMABLES GAS METAL ARC WELDING (MIG) WIRES DC +


RECOMMENDED SHIELDING GAS: Welding Grade Argon Agroshield 80T or Ar + 25% He or equivalent gases Agroshield 81T or He + 25% Ar or equivalent gases EN439: I1 & I3 shielding gases APPROVALS: Det Norske Veritas (DNV) Lloyds register of Shipping American Bureau of Shipping Single values are maximum allowable, unless otherwise stated. Si: 0.40% Mn: 0.5-1.0% Zn: 0.25% Fe: 0.40% Ti: 0.15% Al: Balance Cu: 0.10% Mg: 4.3-5.2% Cr: 0.05-0.25%

Total others: 0.15%

v For GMAW welding of wrought and cast aluminium alloys containing magnesium. v Superior surface cleanliness for improved resistance to porosity.

Packaging and Operating Data:


Wire Dia Voltage Wire Feed Speed Current mm Range (volts) (metres/min) Range (amps) Pack Type* Pack Weight Part No

Classifications:
AS 2717.2: AWS/ASME-SFA A5.10: E5183. ER5183.

1.0 1.2

17 23 20 25

6.0 16.5 5.5 12.0

110 220 150 250

Spool Spool

7kg 7kg

722239 722240

* Spool (300mm).

AUTOCRAFT DEOXIDISED COPPER


TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Welding grade Argon: 0.2% Proof Stress Tensile Strength Elongation (in 2 inches) Electrical Conductivity Hardness Weld Metal Density 55 MPa 200 MPa 30% 40% IACS 55 HB 7.47 x 103 kg/m3 TYPICAL WIRE ANALYSIS LIMITS: Mn: 0.5% Si: 0.5% Sn: 1.0% Cu: 98.0% min P: 0.15% Others: 0.50% Welding Grade Argon Argon + 25% He Helium + 25% Ar

DC +
RECOMMENDED SHIELDING GAS:

Single values are maximum allowable, unless otherwise stated.

v A High Copper Alloy for GMA Joining and Overlay Applications. v Fabricating Deoxidised Copper and Electrolytic Pitch Copper Components. v Repair of Copper Castings. v Lower Strength Welding of Galvanised Steels and Deoxidised Copper to Mild Steel Joints. v Typical applications include the GMA welding of copper transformer connectors, Copper bus bars, billet molds and heater elements etc.

Packaging and Operating Data:


These machine settings are a guide only. Actual voltage and welding current used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.
Wire Dia Voltage Wire Feed Speed Current Pack Type* mm Range (volts) (metres/min) Range (amps) Pack Weight Part No

1.6

28 32

5.5 11.5

160 380

Spool

13kg

720260

* Spool (300mm).

Classifications:
AWS/ASME-SFA A5.7: ERCu.

AUTOCRAFT SILICON BRONZE


TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Welding grade Argon: 0.2% Proof Stress Tensile Strength Elongation (in 2 inches) 170 MPa 380 MPa 50% TYPICAL WIRE ANALYSIS: Fe: 0.25% Sn: 0.90% Mn: 1.0% Zn: 0.90% Si: 3.40% Cu: Balance Welding Grade Argon Argon + 10-25% CO2 Argon + 0-3% O2 Helium + 25% Ar

DC +
RECOMMENDED SHIELDING GAS: TYPICAL WELD DEPOSIT HARDNESS WITH ARGON +10-15% CO2 : HRB Three Layers on Mild Steel 48 COMPARABLE CIGWELD PRODUCTS: Comweld Silicon Bronze rod AWS A5.7: ERCuSiA

v A Copper Based Wire for the GMA Welding of Copper-Silicon Alloys including Cusilman and Everdur. v Used for the Lower Strength Welding of Steels. v Extensively used for the GMA Welding of Copper-Silicon Alloys used in Hot Water Systems, Heat Exchangers, Calorifiers and Marine Components for their Corrosion Resistance.

Packaging and Operating Data:


These machine settings are a guide only. Actual voltage and welding current used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.
Wire Dia Voltage Wire Feed Speed Current Pack Type* mm Range (volts) (metres/min) Range (amps) Pack Weight Part No

Classifications:
AWS/ASME-SFA A5.7: ERCuSiA.

0.9

21 26

7.5 14.5

100 250

Spool

13kg

720015

* Spool (300mm).

Email: cigweldsales@cigweld.com.au

213

The only choice for the serious welder

As a market leader in the supply of high quality flux cored wires CIGWELD is at the forefront of welding consumable research and development.

Working closely with our extensive customer base we have developed a comprehensive range of products to meet their demands. Many of these

products have brand names you know and trust such as Verti-Cor, Satin-Cor, Metal-Cor, Supra-Cor, Tensi-Cor, Shield-Cor, Nicore, and Shieldchrome.

So, if youre serious about the performance and quality of your flux cored welding wires, use CIGWELD every time and get the job done right.

Email: cigweldsales@cigweld.com.au

214

WELDING CONSUMABLES

SECTION THREE
SATIN-C0R XP
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using welding grade CO2: Yield Stress. Tensile Strength Elongation 485 MPa 595 MPa 27%

WELDING CONSUMABLES FLUX CORED ARC WELDING (FCAW) WIRES DC +


TYPICAL ALL WELD METAL ANALYSIS USING CO2 SHIELDING GAS: C: 0.08% Mn: 1.38% Si: 0.55% S: 0.011% P: 0.016%. TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 5.0 - 6.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using welding grade CO2 shielding gas. APPROVALS*: Lloyds Register of Shipping Grade 2YS H15. * - with welding grade CO2 shielding gas.

CVN Impact Values 84J av @ 0C.

v A Rutile Type Flux Cored Wire Formulated Exclusively for CO2 Shielding Gas. v For High Speed, Downhand Welding Applications. v Excellent Operator Appeal. v Superior Fillet Shape and Slag Lift. v Recommended for the downhand fillet welding of structural steels of 6mm thickness or heavier.

Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.

1.6 2.4

Spool Coil

15kg 25kg

720904 720906

Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.20: ETD-GCp-W502A. CM1 H10. E70T-1H8.

Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20 litres/min.
Wire Dia. (mm) Current Range (amps) Voltage Electrode Optimum Range (volts) Stickout E.S.O. (mm) Amps Volts Welding Positions

1.6 2.4 1.6 2.4 1.6 2.4

350 450 400 550 300 400 350 450 270 350 320 420

28 33 28 33 26 30 26 30 25 29 25 29

25 30 25 35 25 30 25 30 25 30 25 30

380 450 330 400 300 360

30 30 29 29 28 28

Flat HV Fillet Horizontal

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.

SATIN-C0R HD70
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using CO2: Yield Stress Elongation 520 MPa 27% Tensile Strength 615 MPa. Argon +20-25% CO2: 545 MPa 630 MPa 25% APPROVALS*: Lloyds Register of Shipping Grade 2YS H15. * - with welding grade CO2 & Argon +20-25% CO2 shielding gases TYPICAL ALL WELD METAL ANALYSIS: Using Welding Grade CO2: C: 0.06% S: 0.013% C: 0.06% S: 0.014% Mn: 1.55% P: 0.023% Mn: 170% P: 0.022% Si: 0.88% Si: 0.83%

DC +
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 5.0 8.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using an Electrode Stickout (ESO) of 25mm with 1.6mm wire. RECOMMENDED SHIELDING GAS: Argon + 20 - 25% CO2. Welding Grade CO2.

CVN Impact Values 65J av @ 0C.53J av @ 0C.

Using Argon +20-25% CO2:

v A High Efficiency, Rutile Type Flux Cored Wire. v Recommended for Use with Argon + 20-25%CO2 or Welding Grade CO2 Shielding Gases. v High Speed, Downhand Welding Applications. v For the high speed fillet and butt welding of mild and medium strength steels in all downhand positions.

Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.

1.6

Spool

15kg

720690

Classifications:
AS/NZS 2203.1: ETD-GCp-W502A..CM1 H10. ETD-GMp-W502A..CM1 H10. AWS A5.20: E70T-1H8, E70T-1M H8.

Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and welding grade CO2 or Ar + 20-25% CO2 (or equivalent) shielding gases.
Wire Dia. (mm) Current Range (amps) Voltage Electrode Optimum Range (volts) Stickout E.S.O. (mm) Amps Volts Welding Positions

1.6 1.6 1.6

350 450 300 400 270 350

28 33 26 30 25 29

25 30 25 30 25 30

380 330 300

30 29 28

Flat HV Fillet Horizontal

These machine settings are a guide only. Actual voltage and welding current used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.

Email: cigweldsales@cigweld.com.au

215

WELDING CONSUMABLES

WELDING CONSUMABLES FLUX CORED ARC WELDING (FCAW) WIRES


VERTI-COR ULTRA
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using welding grade CO2: Yield Stress Tensile Strength Elongation CVN Impact Values 480 MPa 560 MPa 28% 80 J av @ 0C. TYPICAL ALL WELD METAL ANALYSIS USING CO2 SHIELDING GAS: C: 0.04% Mn: 1.24% Si: 0.70% Ti: 0.035% B: 0.005%. APPROVALS*: Lloyds Register of Shipping American Bureau of Shipping Det Norske Veritas Grade 2YS H15. Grade 2YSA H10. IIYMS H10.

SECTION THREE DC +
RECOMMENDED SHIELDING GAS: Welding Grade CO2

TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 5.0 - 6.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using welding grade CO2 shielding gas.

* - with welding grade CO2 shielding gas.

v A Rutile Type Flux Cored Wire Formulated Exclusively for CO2 Shielding Gas. v Versatile, All Positional Capabilities. v Excellent Operator Appeal. v Grade 2 Shipping Society Approvals. v Low Spatter and Fume Levels. v Designed for the single and multi-pass welding of mild and medium strength steels in the downhand, vertical-up and overhead positions.

Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.

1.2 1.6

Spool Spool

15kg 15kg

720900 720902

Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.20: ETP-GCp-W502A. CM1 H10. E71T-1H8.

Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and welding grade CO2 shielding gas with a flow rate of 1015 litres/min.
Wire Current Voltage Electrode Dia. (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Optimum Amps Volts Welding Positions

1.2 1.6 1.2 1.6 1.2 1.6 1.2 1.6

250 300 350 400 230 280 310 360 170 220 200 250 160 210 190 240

27 31 27 31 26 30 26 30 24 28 24 28 24 28 24 28

20 25 25 30 20 25 25 30 15 20 15 20 15 20 15 20

250 300 230 270 190 210 215 250

28 29 27 27 24 25 26 27

Flat HV Fillet Vertical up Overhead

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.

VERTI-COR ULTRA H4 Seamless


TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using welding grade CO2: Yield Stress Tensile Strength Elongation CVN Impact Values 520 MPa 580 MPa 30% 91 J av @ 0C. TYPICAL ALL WELD METAL ANALYSIS USING CO2 SHIELDING GAS: C: 0.06% Mn: 1.40% Si: 0.50% P: 0.015 S: 0.010. APPROVALS*:

DC +
RECOMMENDED SHIELDING GAS: Grade 2SM H4. Grade 2YSM H4. American Bureau of Shipping Grade 2YSA H4. * - with welding grade CO2 shielding gas. Welding Grade CO2 Lloyds Register of Shipping

TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 2.2 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using welding grade CO2 shielding gas.

NEW!
NEXT GENERATION FLUX CORED WIRES

v Next generation technology flux cored wire. v Copper coated for smooth consistent feedability and current pick-up. v Rutile, all positional capabilities producing a flat mitre fillet bead shape. v Formulated exclusively for CO2 v H4 diffisible hydrogen class with typical weld metal of 2.2mls of hydrogen/100 gms. v Excellent Operator Appeal. v Grade 2 Shipping Society Approvals. v Ultra Low Spatter and Fume Levels.

Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.

1.2 1.6

Spool Spool

15kg 15kg

722900 722902

Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and welding grade CO2 shielding gas with a flow rate of 1015 litres/min.
Wire Current Voltage Electrode Dia. (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Optimum Amps Volts Welding Positions

Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.20: ETP-GCp-W502A. CM1 H5. E71T-1H4.

1.2 1.6 1.2 1.6 1.2 1.6 1.2 1.6

250 300 350 400 230 280 310 360 170 220 200 250 160-210 190-240

27 31 27 31 26 30 26 30 24 28 24 28 24-28 24-28

20 25 25 30 20 25 25 30 15 20 15 20 15-20 15-20

250 300 230 270 190 210 215 250

28 29 27 27 24 25 26 27

Flat HV Fillet Vertical up Overhead

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.

Email: cigweldsales@cigweld.com.au

216

WELDING CONSUMABLES

SECTION THREE
VERTI-COR 3XP
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using Argoshield 52: Using CO2: Yield Stress Elongation 480 MPa 28% 460 MPa 530 MPa 30% 90J av @ 0C. 75J av @ -20C Tensile Strength 560 MPa CVN, Impact Values 110J av @ 0C. 90J av @ -20C

WELDING CONSUMABLES FLUX CORED ARC WELDING (FCAW) WIRES DC +


TYPICAL ALL WELD METAL ANALYSIS: Using Argon +20-25% CO2: C: 0.07% Ti: 0.035% Using CO2: C: 0.06% Ti: 0.035% Mn: 1.05% B: 0.007% Si: 0.42% Mn: 1.16% B: 0.008% Si: 0.52% APPROVALS*: Lloyds Register of Shipping American Bureau of Shipping Det Norske Veritas Grade 3S, 3YS H15. Grade 3SA, 3YSA H5. IIIYMS H5. RECOMMENDED SHIELDING GASES: Argon + 10-20% CO2 Argon + 20-25% CO2. Welding Grade CO2 COMPARABLE CIGWELD PRODUCTS: Autocraft LW1/LW1-6 GMAW Ferrocraft 61 MMAW

* - with Argon +20-25% CO2 shielding gas combinations.

TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 5.06.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using Argoshield 52 shielding gas.

v A Microalloyed, Rutile Type Flux Cored Wire. v Versatile, All Positional Capabilities. v Excellent Operator Appeal. v Grade 3 Shipping Society Approvals. v Formulated to give smooth (low spatter) arc transfer, flat mitre fillet welds and excellent slag lift in all positions (except vertical-down), on a wide range of mild and medium strength steels.

Packaging Data:
Wire Dia. (mm) Type Pack Weight Pack Part No.

1.2 1.6 1.6

Spool Spool Coil

15kg 15kg 25kg

720919 720921 720922

Classifications:
AS/NZS 2203.1: ETP-GMp-W503A. CM1 H10. ETP-GCp-W503A. CM1 H10. AWS/ASME-SFA A5.20: E71T-1 H8 , E71T-12M H8.

Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and Argon +20-25% CO2 shielding gas with a flow rate of 1520 litres/min
Wire Current Voltage Electrode Dia. (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Optimum Amps Volts Welding Positions

1.2 1.6 1.2 1.6 1.2 1.6 1.2 1.6

250 300 350 400 230 280 310 360 170 220 200 250 160 210 190 240

27 31 27 31 26 30 26 30 24 28 24 28 24 28 24 28

20 25 25 30 20 25 25 30 15 20 15 20 15 20 15 20

280 360 260 320 200 240 200 220

31 31 28 29 24 25 24 24

Flat HV Fillet Vertical up Overhead

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.

Email: cigweldsales@cigweld.com.au

217

WELDING CONSUMABLES

WELDING CONSUMABLES FLUX CORED ARC WELDING (FCAW) WIRES


VERTI-COR 3XP H4 - Seamless
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using Argoshield 52: Yield Stress Tensile Strength Elongation CVN, Impact Values 510 MPa 570 MPa 30% 105J av @ -20C TYPICAL ALL WELD METAL ANALYSIS: Using Argon +20-25% CO2: C: 0.05% P: 0.009 Mn: 1.25% S: 0.007 Si: 0.43% APPROVALS*: Lloyds Register of Shipping American Bureau of Shipping (Detail pending) (Detail pending)

SECTION THREE DC +
RECOMMENDED SHIELDING GASES: Argon + 20-25% CO2.

TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 2.2 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using Argoshield 52 shielding gas.

* - with Argon +20-25% CO2 shielding gas combinations.

v Next generation technology flux cored wire. v Copper coated for smooth consistent feedability and current pick up. v Rutile, all positional capabilities producing a flat mitre fillet bead shape. v Ultra low splatter and fume levels. v H4 diffusible hydrogen class with a typical weldmetal of 2.2 mls of hydrogen/100 gms. v Excellent Operator Appeal. v Grade 3 Shipping Society Approvals.

Packaging Data:
Wire Dia. (mm) Type Pack Weight Pack Part No.

1.2 1.6

Spool Spool

15kg 15kg

722919 722921

Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and Argon +20-25% CO2 shielding gas with a flow rate of 1520 litres/min
Wire Current Voltage Electrode Dia. (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Optimum Amps Volts Welding Positions

Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.20: ETP-GMp-W503A. CM1 H5. E71T-12M H4.

1.2 1.6 1.2 1.6 1.2 1.6 1.2 1.6

250 300 350 400 230 280 310 360 170 220 200 250 160 210 190 240

27 31 27 31 26 30 26 30 24 28 24 28 24 28 24 28

20 25 25 30 20 25 25 30 15 20 15 20 15 20 15 20

280 360 260 320 200 240 200 220

31 31 28 29 24 25 24 24

Flat HV Fillet Vertical up Overhead

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.

NEW!
NEXT GENERATION FLUX CORED WIRES

Email: cigweldsales@cigweld.com.au

218

WELDING CONSUMABLES

SECTION THREE
VERTI-COR ULTRA 3
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using welding grade CO2: Yield Stress Tensile Strength Elongation CVN Impact Values 490 MPa 550 MPa 28% 90 J av @ -20C. 55 J av @ -29C

WELDING CONSUMABLES FLUX CORED ARC WELDING (FCAW) WIRES DC +


TYPICAL ALL WELD METAL ANALYSIS USING CO2 SHIELDING GAS: C: 0.02% Mn: 1.15% Si: 0.30% Ti: 0.035% B: 0.005%. APPROVALS*: Lloyds Register of Shipping Det Norske Veritas Grade 3S, 3YS H5. IIIYMS H5. American Bureau of Shipping Grade 3SA, 3YSA H5. * - with welding grade CO2 shielding gas. RECOMMENDED SHIELDING GAS: Welding Grade CO2 COMPARABLE CIGWELD PRODUCTS: Autocraft LW1/LW1-6 GMAW Ferrocraft 61 MMAW

TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 5.0 - 6.0 mls of hydrogen / 100 gms of deposited weld metal* * - for as manufactured product using welding grade CO2 shielding gas.

v A Microalloyed, Rutile Type Flux Cored Wire Formulated Exclusively for CO2 Shielding Gas. v Versatile, All Positional Capabilities. v Excellent Operator Appeal. v Low Spatter and Fume Levels. v Grade 3, 3Y Shipping Society Approvals. v Recommended for steel construction and fabrication welding where improved weld deposit impact toughness is required and the work cannot be rotated to the downhand positions.

Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.

1.2 1.6

Spool Spool

15kg 15kg

720891 720892

Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and welding grade CO2 shielding gas with a flow rate of 1015 litres/min.
Wire Current Voltage Electrode Dia. (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Optimum Amps Volts Welding Positions

Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.20: ETP-GCp-W503A. CM1 H10. E71T-1H8/E71T-12H8.

1.2 1.6 1.2 1.6 1.2 1.6 1.2 1.6

250 300 350 400 230 280 310 360 170 220 200 250 160 210 190 240

27 31 27 31 26 30 26 30 24 28 24 28 24 28 24 28

20 25 25 30 20 25 25 30 15 20 15 20 15 20 15 20

280 360 260 320 200 240 200 220

31 31 28 29 24 25 24 24

Flat HV Fillet Vertical up Overhead

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.

VERTI-COR 80Ni1
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using Argon +20-25% CO2: Yield Stress Tensile Strength Elongation 520 MPa 600 MPa 26% TYPICAL ALL WELD METAL ANALYSIS*: C: 0.06% Ni: 0.90% Mn: 1.35% Ti: 0.035% Si: 0.35% B: 0.007%.

DC +
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 5.06.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using Argoshield Argon +20-25% CO2. RECOMMENDED SHIELDING GAS: Argon + 20-25% CO2 COMPARABLE CIGWELD PRODUCTS: Alloycraft 80-B2 MMAW Autocraft CrMo1 GMAW

* - Using Argon +20-25% CO2

CVN Impact Values 65J av @ -40C

v A Higher Strength Low Alloy Steel, Rutile Type Flux Cored Wire v Formulated for Use with Argon +20-25% CO2 Shielding Gases. v Versatile, All Positional Capabilities. v Excellent Operator Appeal. v A Nominal 1% Nickel Steel Deposit of the 550 MPa tensile class. v Typical applications include the under matching strength fillet welding of Bisalloy 60, 70 and 80 Quenched and Tempered steels.

Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.

1.2 1.6

Spool Spool

15kg 15kg

720390 720391

Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.29: ETP-GMp-W554A. Ni1 H10. E81T1-Ni1MH8

Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and welding grade CO2 shielding gas with a flow rate of 1015 litres/min.
Wire Current Voltage Electrode Dia. (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Optimum Amps Volts Welding Positions

1.2 1.6 1.2 1.6 1.2 1.6 1.2 1.6

250 300 350 400 230 280 310 360 170 220 200 250 160 210 190 240

27 31 27 31 26 30 26 30 24 28 24 28 24 28 24 28

20 25 25 30 20 25 25 30 15 20 15 20 15 20 15 20

280 360 260 320 200 240 200 220

31 31 28 29 24 25 24 24

Flat HV Fillet Vertical up Overhead

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.

Email: cigweldsales@cigweld.com.au

219

WELDING CONSUMABLES

WELDING CONSUMABLES FLUX CORED ARC WELDING (FCAW) WIRES


VERTI-COR 91 K2
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using Argon +20-25% CO2: Yield Stress Tensile Strength Elongation CVN Impact Values 560 MPa 660 MPa 23% 30J av @ -50C TYPICAL ALL WELD METAL ANALYSIS*: C: 0.06% Ni: 1.60% Mn: 1.30% Ti: 0.035% Si: 0.50% B: 0.007%.

SECTION THREE DC +

TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 5.0 6.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using Argoshield Argon +20-25% CO2.

RECOMMENDED SHIELDING GAS: Argon + 20-25% CO2 COMPARABLE CIGWELD PRODUCTS: Alloycraft 90 MMAW

* - Using Argon +20-25% CO2

v A Higher Strength Low Alloy Steel, Rutile Type Flux Cored Wire v Formulated for Use with Argon +20-25% CO2 Shielding Gases. v Versatile, All Positional Capabilities. v Excellent Operator Appeal. v A Nominal 1.5% Nickel Steel Deposit of the 620 MPa tensile class. v Typical applications include the full strength butt welding of Bisalloy 60 or the under matching strength fillet welding of Bisalloy 70 and 80 steels.

Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.

1.2 1.6

Spool Spool

15kg 15kg

720394 720396

Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.29: ETP-GMp-W629A. K2 H10. E91T1-K2MH8

Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and Argon +20-25% CO2 shielding gas with a flow rate of 1520 litres/min.
Wire Current Voltage Electrode Dia. (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Optimum Amps Volts Welding Positions

1.2 1.6 1.2 1.6 1.2 1.6 1.2 1.6

250 300 350 400 230 280 310 360 170 220 200 250 160 210 190 240

27 31 27 31 26 30 26 30 24 28 24 28 24 28 24 28

20 25 25 30 20 25 25 30 15 20 15 20 15 20 15 20

280 360 260 320 200 240 200 220

31 31 28 29 24 25 24 24

Flat HV Fillet Vertical up Overhead

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.

VERTI-COR 111 K3
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using Argon +20-25% CO2: 0.2% Proof Stress Tensile Strength Elongation CVN Impact Values 775 MPa 835 MPa 18% 55J av @ -20C TYPICAL ALL WELD METAL (AWM) ANALYSIS* (Wt%): C: 0.06% Ni: 2.05% Mn: 1.65% Mo: 0.46% Si: 0.36% B: 0.004%.

DC +
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 5.0 6.0 mls of hydrogen / 100gms of deposited weld metal *.
* - for as manufactured product using and Electrode Stickout (ESO) of 20mm with 1.2mm wire and 25mm with 1.6mm wire and mid-range current and voltage settings.

RECOMMENDED SHIELDING GAS: Argon + 20 - 25% CO2 COMPARABLE CIGWELD PRODUCTS: Alloycraft 110 MMAW Autocraft NiCrMo1 GMAW

* - Using Argon +20-25% CO2

v A High Strength Low Alloy Steel, Rutile Type Flux Cored Wire. v Formulated for Use with Argon + 20-25% CO2 shielding gases. v Versatile, All Positional Capabilities. v A Nickel Molybdenum Steel deposit of the 760 MPa tensile Class. v Typical applications include the full strength butt welding and fillet welding of Bisalloy 80 and similar Quenched and Tempered Steels.

Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.

1.2

Spool

15kg

721381

Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.29: ETP-GMp-W768A. K3 H10. E111T1-K3M H8.

Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and Argoshield 52 shielding gas with a flow rate of 1520 litres/min.
Wire Current Voltage Electrode Dia. (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Optimum Amps Volts Welding Positions

1.2 1.6 1.2 1.6 1.2 1.6 1.2 1.6

250 300 350 400 230 280 310 360 170 220 200 250 160 210 190 240

27 31 27 31 26 30 26 30 24 28 24 28 24 28 24 28

20 25 25 30 20 25 25 30 15 20 15 20 15 20 15 20

280 360 260 320 200 240 200 220

31 31 28 29 24 25 24 24

Flat HV Fillet Vertical up Overhead

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.

Email: cigweldsales@cigweld.com.au

220

WELDING CONSUMABLES

SECTION THREE
SUPRE-COR 5
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using Argon +20-25% CO2: Using CO2: Yield Stress Elongation CVN Impact Values 445 MPa 29% 160J av @ -20C 100J av @ -40C 90J av @ -60C 430 MPa 530 MPa 30% 150J av @ -20C 90J av @ -40C 80J av @ -60C Tensile Strength 550 MPa

WELDING CONSUMABLES FLUX CORED ARC WELDING (FCAW) WIRES DC


TYPICAL ALL WELD METAL ANALYSIS: Using Argoshield 52: C: 0.10% P: 0.012% Using CO2: C: 0.09% P: 0.012% Mn: 1.25% S: 0.015% Si: 0.32% Mn: 1.45% S: 0.015%. Si: 0.42% APPROVALS*: Lloyds Register of Shipping American Bureau of Shipping Det Norske Veritas Grade 3S, 3YS H5. Grade 3SA,3YSA H5. IIIYMS H5. RECOMMENDED SHIELDING GASES: Argon + 20-25% CO2 Welding Grade CO2 COMPARABLE CIGWELD PRODUCTS: Autocraft LW1/LW1-6 GMAW Ferrocraft 61 MMAW

* - with Argon +20-25% CO2 and CO2 shielding gas combinations.

TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 1.5 - 2.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using Argoshield Argon +20-25% CO2.

v Second Generation, Fully Basic Flux Cored Wire. v Improved Low Temperature Impact Toughness to -50C. v Improved Positional Capabilities of 1.2mm and 1.6mm sizes. v DC Electrode Negative Operation. v Suitable for a wide range of critical applications including the fillet and butt welding of pressure vessels, offshore oil and gas platform structures and heavy earthmoving equipment.

Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.

1.2 1.6

Spool Spool

15kg 15kg

720982 720983

Classifications:
AS/NZS 2203.1: ETP-GCn/p-W505A. CM1 H5. ETP-GMn/p-W505A. CM1 H5. AWS/ASME-SFA A5.20: E71T-5 H4 , E71T-5MJ H4.

Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode negative and Argon +20-25% CO2 shielding gas with a flow rate of 1520 litres/min.
Wire Current Voltage Electrode Dia. (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Optimum Amps Volts Welding Positions

1.2 1.6 1.2 1.6 1.2 1.6 1.2 1.6

250-300 350-400 230-280 310-360 170-220 200-250 160-210 190-240

27 31 27 31 26 30 26 30 24 28 24 28 24 28 24 28

20 25 25 30 20 25 25 30 15 20 15 20 15 20 15 20

280 320 250 315 140 N/A 120 N/A

29 31 27 30 21 N/A 20 N/A

Flat HV Fillet Vertical up Overhead

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.

SUPRE-COR XP
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using Argon +20-25% CO2: Yield Stress Tensile Strength Elongation CVN Impact Values 456 MPa 555 MPa 29% 57J av @ -20C TYPICAL ALL WELD METAL ANALYSIS: Using Argoshield 52: C: 0.08% P: 0.20% Mn: 1.34% S: 0.015%. Si: 0.63% TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 1.5 - 2.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using Argon +20-25% CO2. APPROVALS*: Lloyds Register of Shipping * - with Argon +20-25% CO2. Grade 3S, 3YS H15.

DC +/
RECOMMENDED SHIELDING GASES: Argon + 20-25% CO2. Welding Grade CO2

v Fully Basic Flux Cored Wire. v Low Temperature Impact Toughness to -20C. v Available in 2.4mm size only. v Recommended for the fillet and butt welding of heavy earthmoving and mining equipment.

Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.

2.4

Coil

25kg

720911

Classifications:
AS/NZS 2203.1: ETD-GCn/p-W503A. CM1 H5. ETD-GMn/p-W503A. CM1 H5. AWS/ASME-SFA A5.20: E70T-5 H4, E70T-5M H4.

Operating Data:
All welding conditions recommended below are for use with semi-automatic operation and DC electrode positive. Argon +20-25% CO2 shielding gas with a flow rate of 1520 litres/min was used.
Wire Current Voltage Electrode Dia. (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Optimum Amps Volts Welding Positions

2.4 2.4

350-500 350-500

27 33 27 33

25-30 25-30

450 400

31 30

Flat HV Fillet

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.

Email: cigweldsales@cigweld.com.au

221

WELDING CONSUMABLES

WELDING CONSUMABLES FLUX CORED ARC WELDING (FCAW) WIRES


METAL-COR XP
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using Argon +20-25% CO2: Yield Stress. Tensile Strength Elongation CVN Impact Values 460 MPa. 575 MPa. 28% 100J av @ 0C. 85J av @ -20C. 40J av @ -30C. TYPICAL ALL WELD METAL ANALYSIS*: C: 0.05% S: 0.012%
* - Using Argon

SECTION THREE DC +/

APPROVALS*: Lloyds Register of Shipping Grade 3YS H5. ABS Det Norske Veritas Grade 3SA, 3YSA H5. IIIYMS H5.

RECOMMENDED SHIELDING GASES: Argon + 10-15% CO2 +1-3% O2 Argon + 20-25% CO2 COMPARABLE CIGWELD PRODUCTS: Autocraft LW1/LW1-6 GMAW Ferrocraft 22MMAW

Mn: 1.42% P: 0.014%

Si: 0.75%

+20-25% CO2 shielding gas

* - with Argon +20-25% CO2 shielding gas combinations.

v Low Slag, Metal Cored Wire. v Grade 3 Shipping Society Approvals. v High Deposition Efficiency = 95%. v High Deposition Rates. v For the High Productivity fillet and butt welding of Mild and Medium strength steels in all downhand positions.

Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.

1.2 1.6

Spool Spool

15kg 15kg

720912 720913

Classifications:
AS/NZS 2203.1: ETD-GMn/p-W503A. CM1 H5. ETP*-GMn/p-W503A. CM1 H5. ( *1.2mm only ) E70C-6M*

Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode negative and Argon +20-25% CO2 shielding gas with a flow rate of 1520 litres/min.
Wire Current Voltage Electrode Dia. (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Optimum Amps Volts Welding Positions

AWS/ASME-SFA A5.18:

* The classification of metal cored wires to the American Welding Society (AWS) has changed. Detailed information regarding these changes are available in the technical section of pocket guide.

1.2 1.6 1.2 1.6 1.2 1.6

280 350 350 450 250 300 300 380 250 300 300 380

28 33 29 33 27 31 27 31 27 31 27 31

20 25 25 30 20 25 25 30 20 25 25 30

330 420 280 360 250 280

32 31 30 28 30 26

Flat HV Fillet Horizontal

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.

TENSI-COR 110TXP
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using welding grade CO2: Yield Stress Tensile Strength Elongation CVN Impact Values 720 MPa 800 MPa 22% 50J av @ -50C TYPICAL ALL WELD METAL: C: 0.08% Ni: 1.90% Mn: 1.50% Mo: 0.4% Si: 0.40% Cr: 0.3%

DC +
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 1.5 - 2.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using welding grade CO2 shielding gas. RECOMMENDED SHIELDING GASES: Welding Grade CO2 COMPARABLE CIGWELD PRODUCTS: Autocraft NiCrMo GMAW Alloycraft 110 MMAW

* - Using CO2 shielding gas

v Fully Basic, High strength Low Alloy Steel Flux Cored Wire. v Formulated for Use with CO2 Shielding Gas only. v Premium Quality Weld Deposits. v Very Low H5 Hydrogen Status. v For the crack free full strength butt welding of Bisalloy 80 and similar Quenched and Tempered Steels.

Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.

1.6 2.4

Spool Coil

15kg 25kg

720387 720389

Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.29: ETD-GCp-W769A. K4 H5. E110T5-K4.

Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and welding grade CO2 shielding gas with a flow rate of 1520 litres/min
Wire Current Voltage Electrode Dia. (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Optimum Amps Volts Welding Positions

1.6 2.4 1.6 2.4 1.6 1.6 2.4

300 350 400 450 280 330 380 430 220 270 260 310 360 410

28 32 28 32 27 31 27 31 25 30 27 31 27 31

25 30 25 35 25 30 25 30 25 30 25 30 25 30

320 450 300 400 280 N/A N/A

29 32 28 28 26 N/A N/A

Flat HV Fillet Vertical up Horizontal

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.

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222

WELDING CONSUMABLES

SECTION THREE
NICORE 55
TYPICAL ALL WELD METAL ANALYSIS - USING STAINSHIELD: C: 1.10% Fe: 50.0% Mn: 0.40% Balance Ni Si: 0.45%

WELDING CONSUMABLES FLUX CORED ARC WELDING (FCAW) WIRES DC +/


TYPICAL ALL WELD METAL MECHANICAL PROPERTIES - USING STAINSHIELD: Tensile Strength Elongation Hardness 500 MPa. 12%. 200 HV. RECOMMENDED SHIELDING GASES: Argon + > 0-3% O2 COMPARABLE CIGWELD PRODUCTS: Castcraft 55

v Composite Nickel-Iron Flux Cored Wire for the Joining and Repair of Cast Irons. v Also Recommended for the Dissimilar Joining of Cast Iron to Steels.

Packaging and Operating Data:


Wire Current Voltage Electrode Diameter (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Pack Type Pack Part No Weight

Classifications:
Meets AWS/ASME-SFA A5.15: ENiFe-CI (equivalent electrode classification).

1.2

220 250

27 29

13mm

Handispool 4.5kg 724046

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc. NICORE 55 is a registered trademark of The Esab Group, Inc. Hanover, PA 17331, USA.

SHIELD-COR 4XP
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 430 MPa 590 MPa 25% 50 J av @ +20C. 30 J av @ 0C
Actual weld metal mechanical properties achieved with Shield-Cor 4XP are influenced by many factors including, base metal analysis, welding parameters / heat input used, number of weld passes and run placement etc. Please consult your nearest CIGWELD branch for welding procedure recommendations.

DC +
TYPICAL ALL WELD METAL ANALYSIS: C: 0.30% Al: 1.50% Mn: 0.55% S: 0.008% Si: 0.10% P: 0.013%. RECOMMENDED SHIELDING GASES: Not Required.

TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 10.0 - 12.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using the recommended E.S.O lengths.

v Self Shielded Flux Cored Wire. v Formulated for Fast Downhand Fillet & Butt Welding applications. v DC Electrode Positive Operation. v Excellent Tolerance to Joint Misalignment or Poor Joint Fit-up. v Low Spatter Levels / Easily Removed Slag. v Typical applications include general fabrication and structural welding, field erection work and the outdoor repair of heavy machines and equipment.

Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.

2.4 3.0

Coil Coil

25kg 25kg

720907 720908

Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.20: ETD-GNp-W500A. CM2 H15. E70T-4.

Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, and DC electrode positive polarity.
Wire Current Voltage Electrode Dia. (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Optimum Amps Volts Welding Positions

2.4 3.0 2.4 3.0 2.4 3.0

300 400 350 450 280 380 340 440 270 370 320 420

27 30 28 32 27 30 28 32 27 29 28 30

60 70 60 70 60 70 60 70 60 70 60 70

400 450 370 400 350

30 31 28 29 26

Flat HV Fillet Horizontal

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.

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223

WELDING CONSUMABLES

WELDING CONSUMABLES FLUX CORED ARC WELDING (FCAW) WIRES


SHIELD-COR 11
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation 445 MPa 620 MPa 22% TYPICAL ALL WELD METAL ANALYSIS: C: 0.25% Al: 1.65% Mn: 0.70% S: 0.004% Si: 0.40% P: 0.007%. Not Required.

SECTION THREE DC

RECOMMENDED SHIELDING GAS:

TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 15.0 - 20.0 mls of hydrogen / 100gms of deposited weld metal *.
* - for as manufactured product using the recommended E.S.O. lengths.

Actual weld metal mechanical properties achieved with Shield-Cor 11 are influenced by many factors including, base metal analysis, welding parameters / heat input used, number of weld passes and run placement etc. Please consult your nearest CIGWELD branch for welding procedure recommendations.

v Self-shielded Flux Cored wire. v Versatile, All Positional Capabilities. v Excellent Tolerance to Joint Misalignment or Poor Joint Fit-up. v Smooth Rippled Fillets with Good Edge Wetting. v Ideal for Welding Thin Section Mild and Galvanised Steels.

Packaging Data:
Wire Diameter (mm) Type Pack Pack Weight Part No.

1.2

Spool

15kg 720923

Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.20: ETP-GNn-W500A. CM2. E71T-11.

Operating Data:
All welding conditions recommended below are for use with semi-automatic operation and DC electrode negative only.
Wire Current Voltage Electrode Diameter (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Welding Positions

1.2 1.2 1.2 1.2

150 200 130 180 130 180 180 230

16 18 16 18 16 18 16 18

15 20 15 20 15 20 15 20

Flat HV Fillet Vertical up Overhead

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.

SHIELD-COR 15
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation 430 MPa 600 MPa 21% TYPICAL ALL WELD METAL ANALYSIS: C: 0.25% Al: 2.10% Mn: 0.70% S: 0.004% Si: 0.40% P: 0.007%. Not Required.

DC
RECOMMENDED SHIELDING GAS: TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO AS3752: 15.0 - 20.0 mls of hydrogen / 100gms of deposited weld metal *. * - for as manufactured product using the recommended E.S.O. lengths.
Actual weld metal mechanical properties achieved with Shield-Cor 15 are influenced by many factors including, base metal analysis, welding parameters / heat input used, number of weld passes and run placement etc. Please consult your nearest CIGWELD branch for welding procedure recommendations.

v Self-shielded Flux Cored wire. v For Single Pass applications Only. v Versatile, All Positional Capabilities. v Excellent Tolerance to Joint Misalignment or Poor Joint Fit-up. v Smooth Rippled Fillets with Good Edge Wetting. v Ideal for Welding Thin Section Mild and Galvanised Steels.

Packaging Data:
Wire Diam. (mm) Type Pack Weight Pack Part No.

0.8 0.8 0.9 0.9

100mm spool 200mm Handispool 200mm Handispool

0.45kg x (4/ctn) 4.5kg 4.5kg

721956 721923 721976 721924

100mm Minispool 0.45kg x (4/ctn)

Classifications:
AS/NZS 2203.1: AWS/ASME-SFA A5.20: ETPS-GNn-W500A. CM2. E71T-GS.

Operating Data:
All welding conditions recommended below are for use with semi-automatic operation and DC electrode negative only.
Wire Current Voltage Electrode Diameter (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Welding Positions

0.8 0.9 0.8 0.9 0.8 0.9 0.8 0.9

90 150 110 180 80 140 100 175 60 120 80 150 60 120 80 150

14 16 15 17 14 16 15 17 14 16 15 17 14 16 15 17

10 12 12 15 10 12 12 15 10 12 12 15 10 12 12 15

Flat HV Fillet Vertical up Overhead

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.

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224

WELDING CONSUMABLES

SECTION THREE
SHIELDCROME 308LT
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using CO2: Using Argon +20-25% CO2: 0.2% Proof Stress Elongation 390 MPa 43% 400 MPa 580 MPa 40%

WELDING CONSUMABLES FLUX CORED ARC WELDING (FCAW) WIRES DC +


TYPICAL ALL WELD METAL ANALYSIS: Using Welding Grade CO2 C: 0.03% Cr: 19.5% S: 0.003% Mn: 1.30% Ni: 9.9% Si: 0.70% P: 0.020% RECOMMENDED SHIELDING GASES: Argon + 20-25% CO2 Welding Grade CO2 COMPARABLE CIGWELD PRODUCTS: Autocraft 308LSi GMAW Wire Comweld 308L GAS/TIG rod Satincrome 308L-17 Electrode
Actual weld metal mechanical properties achieved with Shieldcrome wires are influenced by many factors including, base metal analysis, welding parameters / heat input used, shielding gas selection, number of weld passes and run placement etc. Please consult your nearest CIGWELD branch for welding procedure recommendations.

Tensile Strength 550 MPa

v Gas Shielded Stainless Steel Flux Cored Wire. v Formulated for CO2 or Argon +20-25% CO2 Shielding gases. v Vacuum Sealed in Aluminised Plastic Packs. v All Positional Capabilities. v High Deposition Rate Welding of Stainless Steels v For a wide range of positional and downhand welding applications on 19Cr/9Ni stainless steel grades including AISI types 301, 302, 304 and 304L etc.

Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.

1.2

Spool

12.5kg

720889

Operating Data:
All welding conditions recommended below are for use with semi-automatic operation and DC electrode positive and welding grade CO2 shielding gas with a flow rate of 1520 litres/min.
Wire Current Voltage Electrode Diameter (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Welding Positions

Classifications:
AWS/ASME-SFA A5.22: E308LT1-1 (CO2) / E308LT1-4 (Ar + 20-25%CO2).

1.2 1.2 1.2 1.2

150 250 150 200 120 180 140 180

23 28 23 28 22 27 22 27

15 20 15 20 15 20 15 20

Flat HV Fillet Vertical up Overhead

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.

SHIELDCROME 309LT & 309LTD


TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using CO2: Using Argon +20-25% CO2: 0.2% Proof Stress Elongation 410 MPa 430 MPa 40 % 38 % TYPICAL ALL WELD METAL ANALYSIS: Using Welding Grade CO2: C: 0.03% Cr: 23.6% S: 0.003% Mn: 1.12% Ni: 13.0% Si: 0.60% P: 0.023%

DC +
RECOMMENDED SHIELDING GASES: Argon + 20-25% CO2 Welding Grade CO2 COMPARABLE CIGWELD PRODUCTS: Autocraft 309LSi GMAW Wire Comweld 309L GAS/TIG rod Satincrome 309Mo-17 Electrode
Actual weld metal mechanical properties achieved with Shieldcrome wires are influenced by many factors including, base metal analysis, welding parameters / heat input used, shielding gas selection, number of weld passes and run placement etc. Please consult your nearest CIGWELD branch for welding procedure recommendations.

Tensile Strength 550 MPa 580 MPa

v Gas Shielded Stainless Steel Flux Cored Wires; 309LT- All Positional Capabilities 309LTD - Fast Downhand Capabilities. v Vacuum Sealed in Aluminised Plastic Packs. v Formulated for CO2 or Argon +20-25% CO2 Shielding gases. v High Deposition Rate Welding of Stainless Steels. v For a wide range of positional and downhand welding applications on matching 309 and 309L stainless steels.

Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.

1.2/309LT 1.6/309LTD

Spool Spool

12.5kg 12.5kg

720881 720882

Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20 litres/min.
Wire Current Voltage Electrode Diameter (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Welding Positions

Classifications:
AWS/ASME-SFA A5.22: AWS/ASME-SFA A5.22: E309LT1-1 (CO2) / E309LT1-4 (Ar + 20-25%CO2). E309LT0-1 (CO2) / E309LT0-4 (Ar + 20-25%CO2).

1.2/309LT 1.6/309LTD 1.2/309LT 1.6/309LTD 1.2/309LT 1.2/309LT

150 250 300 400 150 200 250 350 120 180 140 180

23 28 28 35 23 28 28 35 22 27 22 27

15 20 25 30 15 20 25 30 15 20 15 20

Flat HV Fillet Vertical up Overhead

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.

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225

WELDING CONSUMABLES

WELDING CONSUMABLES FLUX CORED ARC WELDING (FCAW) WIRES


SHIELDCROME 316LT
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Using CO2: Using Argon +20-25% CO2: 0.2% Proof Stress Elongation 400 MPa 410 MPa 42 % 39 % TYPICAL ALL WELD METAL ANALYSIS: Using Welding Grade CO2: C: 0.03% Cr: 18.8% P: 0.024% Mn: 1.10% Ni: 12.0% S: 0.002% Si: 0.60% Mo: 2.5%

SECTION THREE DC +

RECOMMENDED SHIELDING GASES: Argon + 20-25% CO2 Welding Grade CO2

COMPARABLE CIGWELD PRODUCTS: Autocraft 316LSi GMAW Wire Comweld 316L GAS/TIG rod Satincrome 316L -17 Electrode
Actual weld metal mechanical properties achieved with Shieldcrome wires are influenced by many factors including, base metal analysis, welding parameters / heat input used, shielding gas selection, number of weld passes and run placement etc. Please consult your nearest CIGWELD branch for welding procedure recommendations.

Tensile Strength 555 MPa 580 MPa

v Gas Shielded Stainless Steel Flux Cored Wires; All Positional Capabilities v Vacuum Sealed in Aluminised Plastic Packs. v Formulated for CO2 or Argon +20-25% CO2 Shielding gases. v High Deposition Rate Welding of Stainless Steels. v For a wide range of positional and downhand welding applications on matching Molybdenum bearing 316 and 316L stainless steels.

Packaging Data:
Wire Diameter (mm) Type Pack Weight Pack Part No.

1.2

Spool

12.5kg

720885

Operating Data:
All welding conditions recommended below are for use with semi-automatic operation, DC electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20 litres/min.
Wire Current Voltage Electrode Diameter (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Welding Positions

Classifications:
AWS/ASME-SFA A5.22: E316LT1-1 (CO2) / E316LT1-4 (Ar + 20-25%CO2).

1.2 1.2 1.2 1.2

150 250 150 200 120 180 140 180

23 28 23 28 22 27 22 27

15 20 15 20 15 20 15 20

Flat HV Fillet Vertical up Overhead

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.

Email: cigweldsales@cigweld.com.au

226

WELDING CONSUMABLES

SECTION THREE
STOODY SOS 308L (replaces SHIELDCROME 308LT-O)
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Tensile Strength Elongation 600 MPa 43%

WELDING CONSUMABLES FLUX CORED ARC WELDING (FCAW) WIRES DC +


RECOMMENDED SHIELDING GAS: Not required. COMPARABLE CIGWELD PRODUCTS: Shieldcrome 308LT all positional gas shielded FCAW wire Shieldcrome 308LTD downhand gas shielded FCAW wire Autocraft 308LSi GMAW wire Comweld 308L Gas / TIG rod Satincrome 308L-17 electrode Si: 0.50%

TYPICAL ALL WELD METAL ANALYSIS: C: 0.02% Cr: 20.80% Mn: 1.20% Ni: 10.2%

v Stainless Steel Flux Cored Wire. v Self Shielded (Open Arc) Operation For Outdoor Applications. v High Deposition Rate Downhand Welding. v For downhand welding applications on 19Cr/10Ni type stainless steels including type 301, 302, 304 and 304L.

Packaging Data:
Wire Diameter (mm) Wire Type Pack Type Pack Weight Pack Part No.

2.4

308LT-O

Coil

22kg

11175400

Classifications:
AWS/ASME-SFA A5.22: W.T.I.A. Tech Note 4/AS/NZS 2576: Ferrite Number E308LTO-3. 1315-B7. 8.0.

Operating Data:
All welding conditions recommended below are for use with semi-automatic self shielded operation and DC electrode positive.
Wire Current Voltage Electrode Diameter (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Welding Positions

2.4 2.4

300 350 300 350

28 30 28 30

20 25 20 25

Flat HV Fillet

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.

STOODY SOS 309L (replaces SHIELDCROME 309LT-O)


TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Tensile Strength Elongation 610 MPa 38% TYPICAL ALL WELD METAL ANALYSIS: C: 0.02% Cr: 24.4% Mn: 1.20% Ni: 12.60% Si: 0.50% RECOMMENDED SHIELDING GAS: Not required.

DC +
COMPARABLE CIGWELD PRODUCTS: Shieldcrome 309LT all positional gas shielded FCAW wire Shieldcrome 309LTD downhand gas shielded FCAW wire Autocraft 309LSi GMAW wire Comweld 309L Gas / TIG rod Satincrome 309Mo-17 electrode

v Stainless Steel Flux Cored Wire. v Convenient Self Shielded (Open Arc) Operation For Outdoor Applications. v High Deposition Rate Downhand Welding. v For Joining Dissimilar Steels or as a Buffer Layer Prior to Hard Surfacing.

Packaging Data:
Wire Diameter (mm) Wire Type Pack Type Pack Weight Pack Part No.

2.4

309LT-O

Coil

22kg

11231200

Classifications:
AWS/ASME-SFA A5.22: WTIA Tech Note 4/AS/NZS 2576: Ferrite Number E309LTO-3. 1315-B7. 15.0.

Operating Data:
All welding conditions recommended below are for use with semi-automatic self shielded operation and DC electrode positive.
Wire Current Voltage Electrode Diameter (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Welding Positions

2.4 2.4

300 350 300 350

28 30 28 30

20 25 20 25

Flat HV Fillet

These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.

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227

WELDING CONSUMABLES

WELDING CONSUMABLES SUBMERGED ARC WIRE AND FLUX


AUTOCRAFT SA2
TYPICAL WIRE ANALYSIS: C: 0.10% S: 0.017% Mn: 1.0% P: 0.010% Si: 0.22%

SECTION THREE DC +/

v Copper Coated, Low Carbon Steel Submerged Arc Wire. v Cost Effective High Quality Welding with a Neutral or Semi-Basic Flux such as Satinarc 4.

Packaging and Operating Data*:


Wire Dia mm Current Range (amps) Voltage Recommended Pack Type Range (volts) Stickout (ESO) mm Pack Weight Part No

Classifications:
AS 1858.1: AWS/ASME-SFA A5.17: EM12K. EM12K.

2.4 3.2

250 700 300 900

26 34 28 34

20 25 25 30

Coil Coil

25kg 30kg

720663 720664

SATINARC 4
AUTOCRAFT SA2 / SATINARC 4 TYPICAL ALL WELD METAL MECHANICAL PROPERTIES (AS WELDED): Yield Stress Tensile Stress Elongation CVN Impact Values 425 MPa. 520 MPa 29% 100 J av @ -20C. 140 J av@ 0C. TYPICAL ALL WELD METAL ANALYSIS: C: 0.09% S: 0.020% Mn: 1.2% P: 0.030% Si: 0.4% APPROVALS: Lloyds Register of Shipping - Grade 3M 3YM

DC +/
FLUX CONSTITUENTS: (Basicity Index* = 1.6) SiO2 + TiO2 20% CaO + MgO Al203 + MnO CaF2 25% 35% 15%

* Basicity Index to Boniszewski.

v Semi-Basic Submerged Arc Flux. v For Multi Pass Butt Welding Applications Requiring Sound Impact toughness to -20C. v Recommended for Use with Autocraft SA2. SAW Wire. v Excellent Slag Lift in Deep Vee Joints. v Produces good weld profiles, edge welding and slag lift in single and multi-pass welding applications.

Packaging Data:
Pack Type Pack Weight Part No

4 Ply Paper Bag

25kg net

720412

Classifications:
AWS A5.17: F7A4-EM12K. AWS A5.17: F6P4-EM12K. AS 1858.1: EM12K-FMM-W503A.

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228

WELDING CONSUMABLES

SECTION THREE GAS & TIG WELDING CONSUMABLES


HOW TO SELECT THE BEST COMWELD ROD
To assist you in selecting the most suitable alloy and process for the particular application, we have recommended below the alloy and process that would be most suitable for your use. Once you have selected the best alloy, refer to contents for detailed information on its characteristics, technical specifications, applications and procedure.

Process

Comweld Alloy

Comweld Flux

Joining copper, brass, bronze, etc.


Braze Welding Braze Welding Braze Welding GTA Welding (TIG) GTA Welding (TIG) Soldering Phos Copper Comcoat T or *Tobin Bronze Comcoat N or *Nickel Bronze Comweld Aluminium Bronze Comweld Silicon Bronze 965 Silver Solder No flux *Copper & Brass *Copper & Brass No flux No flux 965 Soldering Flux

Joining Steel.
Oxy Acetylene Fusion Welding Mild Steel, High Test GTA Welding (TIG) Braze Welding Braze Welding Soldering Comweld LW1, Super Steel Comcoat C Manganese Bronze 965 Silver Solder No flux No flux No flux Copper & Brass 965 Soldering Flux

Repairing Cast Iron.


Oxy Acetylene Fusion Welding GP Super Silicon Cast Iron GTA Welding (TIG) Braze Welding Braze Welding Braze Welding Braze Welding GP Super Silicon Cast Iron Comcoat C Manganese Bronze Comcoat N Nickel Bronze No Flux No flux No flux No Flux No flux No Flux

Joining Stainless Steel.


Oxy Acetylene Fusion Welding Comweld 308L, 309L, 316L & 347 GTA Welding (TIG) Soldering Comweld 308L, 309L, 316L & 347 965 Silver Solder No Flux No flux Tetra Flux

Joining Aluminium.
Oxy Acetylene Fusion Welding AL1188, AL4043, AL4047 & AL5356 Aluminium Welding Flux GTA Welding (TIG) Braze Welding Soldering AL1188, AL4043 & AL5356 AL4047 Aluminium Solder No flux Aluminium Brazing Flux No flux

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229

WELDING CONSUMABLES

WELDING CONSUMABLES GAS AND TIG WELDING CONSUMABLES


COMWELD MILD STEEL
TYPICAL WELD DEPOSIT PROPERTIES: All Weld Metal Tensile Strength Elongation Approximate Melting Point Weld Metal Density 370 MPa. 30% 1490C. 7.85 gms / cm3 TYPICAL ROD ANALYSIS: C: 0.07% S: 0.008% Mn: 0.50% P: 0.011% Si: 0.008% Fe: Balance JOINING PROCESS: Gas (Fusion) Welding only.

SECTION THREE

v Black Annealed, Low Carbon Steel Rod for Oxy-Acetylene Welding. v Recommended for Gas Welding of Steels and Wrought Irons. v Not Suitable for Gas Tungsten Arc Welding.

Packaging Data:
Rod Size (mm) Pack Weight/Type Approximate Rods/kg Part No

Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.2: RG. R45.

1.6 x 500 1.6 x 1,000 2.4 x 750 3.2 x 750

1kg Handipack 5kg Pack 5kg Pack 5kg Pack

130 64 29 16

322045 321334 321337 321339

COMWELD HIGH TEST


TYPICAL WELD DEPOSIT PROPERTIES: All Weld Metal Tensile Strength Elongation Approximate Melting Point Weld Metal Density 425 MPa. 28% 1490C. 7.85 gms / cm3 TYPICAL ROD ANALYSIS: C: 0.12% S: 0.009% Mn: 1.17% P: 0.015% Si: 0.25% Fe: Balance JOINING PROCESS: Gas (Fusion) and Gas Tungsten Arc (TIG) welding.

v Copper Coated, Steel Filler Rod for Gas and Gas Tungsten Arc (TIG) Welding. v Higher Strength (400-450MPa) Oxy-Acetylene and TIG Welding of Steels.

Packaging Data:
Rod Size
(mm) Pack Weight/Type Approximate Rods/kg Part No

Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.2: R1. R60.

1.6 x 750 2.4 x 750 3.2 x 750

5kg Pack 5kg Pack 5kg Pack

84 34 21

321357 321360 321362

COMWELD LW1
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 400 MPa. 500 MPa. 29% 100 J av @ -20C TYPICAL ROD ANALYSIS: C: 0.08% S: 0.010% Mn: 1.16% P: 0.015% Si: 0.75% Fe: Balance JOINING PROCESS: Gas (Fusion) and Gas Tungsten Arc (TIG) welding. COMPARABLE CIGWELD PRODUCTS: Autocraft LW1 GMAW wire AWS A5.18: ER70S-4

v Copper Coated, Low Carbon Steel Rod for Gas Tungsten Arc Welding Applications. v GREEN END TIP for Instant I.D. v Ideal for root pass welding applications where tough and ductile welds are produced.

Packaging Data:
Rod Size (mm) Pack Weight/Type Approximate Rods/kg Part No

1.6 x 750 2.4 x 750

5kg Pack 5kg Pack

84 34

321411 321412

Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.18: R4. ER70S-4.

Email: cigweldsales@cigweld.com.au

230

WELDING CONSUMABLES

SECTION THREE
COMWELD LW1-6
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation CVN Impact Values 400 MPa. 500 MPa. 29% 100 J av @ -20C TYPICAL ROD ANALYSIS: C: 0.07% S: 0.012% Mn: 1.55% P: 0.015% Si: 0.88% Fe: Balance

WELDING CONSUMABLES GAS AND TIG WELDING CONSUMABLES

JOINING PROCESS: Gas (Fusion) and Gas Tungsten Arc (TIG) welding.

COMPARABLE CIGWELD PRODUCTS: Autocraft LW1-6 GMAW wire AWS A5.18: ER70S-6

v Copper Coated, Low Carbon Steel Rod for Gas TIG & Oxy Welding Applications. v End stamped with ER70S-6 for easy I.D. v Recommended for the TIG welding of steel pipes, plates and castings with a tensile strength in the 500 MPa class.

Packaging Data:
Rod Size (mm) Pack Weight/Type Approximate Rods/kg Part No

1.6 x 1000 2.4 x 1000

5kg Pack 5kg Pack

64 29

321417 321418

Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.18: R6. ER70S-6.

COMWELD SUPER STEEL


TYPICAL ALL WELD DEPOSIT MECHANICAL PROPERTIES: Yield Stress Tensile Strength Elongation 425 MPa. 520 MPa. 34% TYPICAL ROD ANALYSIS: C: 0.06% Ti: 0.08% S: 0.007% Mn: 1.08% Zr: 0.07% P: 0.008% Si: 0.52% Al: 0.08% Fe: Balance JOINING PROCESS: Gas Tungsten Arc (TIG) welding. COMPARABLE CIGWELD PRODUCTS: Autocraft Super Steel GMAW wire AWS A5.18: ER70S-2

CVN Impact Values 150 J av @ -29C

v Low Carbon Steel Filler Rod for Gas Tungsten Arc (TIG) Welding. v Triple Deoxidised for Superior Weld Deposit Quality and Resistance to Porosity. v End Stamped with AWS Class ER70S-2. v Ideal for TIG welding rusty or mill scaled plates and pipes and the root pass welding of pipes, tanks and heavy walled joints.

Packaging Data:
Rod Size (mm) Pack Weight/Type Approx. Rods/kg Part No

1.6 x 915 2.4 x 915


* Resealable

5kg Tube* 5kg Tube*

70 31

321370 321373

Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.18: R2. ER70S-2.

COMWELD CrMo1
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Welding Grade Argon: 0.2% Proof Stress Tensile Strength Elongation (in 2 inches) CVN Impact Values 500 MPa. 600 MPa. 20% 60 J av @ +20C TYPICAL ROD ANALYSIS: C: 0.09% Cr: 1.30% S: 0.010% Mn: 0.60% Mo: 0.50% Fe: Balance Si: 0.60% P: 0.015% COMPARABLE CIGWELD PRODUCTS: Alloycraft 80-B2 electrode AWS A5.5: E8018-B2 Autocraft CrMo1 GMAW wire AWS A5.28: ER80S-B2

Post weld heat treated at 620C as required by AWS A5.28.

v Nominal 1 1/4Cr 1/2Mo steel TIG rod. v End Stamped with AWS Class ER80S-B2 for Easy Identification. v For the Gas Tungsten Arc (TIG) Welding of matching Cr - Mo Creep Resistant Steels for Elevated Temperature and Corrosive Service.

Packaging Data:
Rod Size (mm) Pack Weight/Type Approx. Rods/kg Part No

2.4 x 1000
* Resealable

5kg Tube*

29

321379

Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.28: RB2. ER80S-B2.

Email: cigweldsales@cigweld.com.au

231

WELDING CONSUMABLES

WELDING CONSUMABLES GAS AND TIG WELDING CONSUMABLES


COMWELD CrMo2
TYPICAL ALL WELD METAL MECHANICAL PROPERTIES: Welding Grade Argon: 0.2% Proof Stress Tensile Strength Elongation (in 2 inches) CVN Impact Values 560 MPa. 670 MPa. 18% 60 J av @ +20C TYPICAL ROD ANALYSIS: C: 0.08% Cr: 2.50% S: 0.010% Mn: 0.70% Mo: 1.00% Fe: Balance Si: 0.60% P: 0.015% COMPARABLE CIGWELD PRODUCTS: Alloycraft 90-B3 electrode AWS A5.5: E9018-B3

SECTION THREE

Post weld heat treated at 690C as required by AWS A5.28.

v Nominal 2 1/2CR1Mo steel TIG rod. v End Stamped with AWS Class ER90S-B3 for Easy Identification. v For the Gas Tungsten Arc (TIG) Welding of Cr-Mo and Cr-Mo-V Creep Resistant Steels for Elevated Temperature and Corrosive Service.

Packaging Data:
Rod Size (mm) Pack Weight/Type Approx. Rods/kg Part No

2.4 x 1,000
* Resealable

5kg Tube*

29

321383

Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.28: RB3. ER90S-B3.

COMWELD 308L
WELD DEPOSIT PROPERTIES: Typical Weld Metal 0.2% Proof Stress Typical Weld Metal Tensile Strength Approximate Melting Point Weld Metal Density All Weld Metal Microstructure 450 MPa. 600 MPa. 1400C 7.95 gms / cm3 Austenite with 5 8 % ferrite TYPICAL ROD ANALYSIS: C: 0.015% Cr: 19.90% S: 0.005% Mn: 1.90% Ni: 9.75% Fe: Balance Si: 0.50% P: 0.020% COMPARABLE CIGWELD PRODUCTS: Satincrome 308L-17 electrode AWS A5.4: E308L-17 Murex Speedex 308L AWS A5.4: E308L-18 Autocraft 308LSi GMAW wire AWS A5.9: ER308LSi Shieldcrome 308LT FCAW wires AWS A5.22: E308LT-1-1/4

v Resealable 5kg Plastic Tube. v Suitable for Gas and GTA (TIG) Welding. v End Stamped with AS / AWS Class 308L. v DARK BLUE COLOUR CODED Label for Instant I.D.

Packaging Data:
Rod Size (mm) Pack Weight/Type Approximate Rods/kg Part No

1.6 x 914 2.4 x 914


* Resealable

5kg Tube* 5kg Tube*

69 30

321406 321407

Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.9: R308L. ER308L.

COMWELD 309L
WELD DEPOSIT PROPERTIES: Typical Weld Metal 0.2% Proof Stress Typical Weld Metal Tensile Strength Approximate Melting Point Weld Metal Density All Weld Metal Microstructure 440 MPa. 590 MPa. 1400C 7.95 gms / cm3 Austenite with 15 20 % ferrite TYPICAL ROD ANALYSIS: C: 0.015% Cr: 23.5% S: 0.005% Mn: 1.90% Ni: 13.5% Fe: Balance Si: 0.45% P: 0.020% COMPARABLE CIGWELD PRODUCTS: Satincrome 309Mo-17 electrode AWS A5.4: E309Mo-17 Murex Speedex 309L AWS A5. 4: E309L-16 Autocraft 309LSi GMAW wire AWS A5.9: ER309LSi Shieldcrome 309LT FCAW wires AWS A5.22: E309LT1-1/4

v Resealable 5kg Plastic Tube. v Suitable for Gas and GTA (TIG) Welding of highly alloyed 309 or 309L type stainless steel. v End Stamped with AS / AWS Class 309L. v RED COLOUR CODED Pack Label for Instant I.D. v Also suitable for the dissimilar joining of other 300 series austenitic stainless steels to ferritic steels.

Packaging Data:
Rod Size (mm) Pack Weight/Type Approximate Rods/kg Part No

1.6 x 914 2.4 x 914


* Resealable

5kg Tube* 5kg Tube*

69 30

321403 321404

Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.9: R309L. ER309L.

Email: cigweldsales@cigweld.com.au

232

WELDING CONSUMABLES

SECTION THREE
COMWELD 316L
WELD DEPOSIT PROPERTIES: Typical Weld Metal 0.2% Proof Stress Typical Weld Metal Tensile Strength Approximate Melting Point Weld Metal Density All Weld Metal Microstructure 470 MPa. 640 MPa. 1400C 7.95 gms / cm3 Austenite with 7 10 % ferrite TYPICAL ROD ANALYSIS: C: 0.012% Cr: 19.00% P: 0.015% Mn: 1.57% Ni: 12.6% S: 0.001% Si: 0.50% Mo: 2.50% Fe: Balance

WELDING CONSUMABLES GAS AND TIG WELDING CONSUMABLES

COMPARABLE CIGWELD PRODUCTS: Satincrome 316L-17 electrode AWS A5.4: E316L-17 Murex Speedex 316L AWS A5.4: E316L-16 Autocraft 316LSi GMAW wire AWS A5.9: ER316LSi Shieldcrome 316LT FCAW wires AWS A5.20: E316LT1-1/4

v Resealable 5kg Plastic Tube. v Suitable for Gas and GTA (TIG) Welding of Molybdenum bearing stainless steels; in particular matching 316 and 316L alloys. v End Stamped with AS / AWS Class 316L. v GOLD COLOUR CODED Pack Label for Instant I.D. v Also suitable for the general welding of other 300 series stainless steels including 302 and 304; as well as ferritic stainless steels grades such as 409, 444 and 3Cr12.

Packaging Data:
Rod Size (mm) Pack Weight/Type Approximate Rods/kg Part No

1.6 x 914 2.4 x 914


* Resealable

5kg Tube* 25 Rod Handipack 5kg Tube*

69 30

321400 322054 321401

Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.9: R316L. ER316L.

COMWELD GALVANISING BAR


TYPICAL PROPERTIES: Approximate Melting Point 300C. TYPICAL ROD ANALYSIS: Pb: 57.50% (Lead) Sn: 32.50% (Tin) Zn: 10.00% (Zinc)

300 C
Packaging Data:
Rod Size (mm) Pack Weight/Type Easywed Handipack Part No

v Strong corrosion resistant alloy. v Used where any welding of galvanised parts is required. v Can be used as a pre-treatment to produce base metals.

6.3X500 6.3X500

2.5kg Pack 2 Rod Handipack

321695 322985

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233

WELDING CONSUMABLES

WELDING CONSUMABLES GAS AND TIG WELDING CONSUMABLES


COMWELD AL1100
WELD DEPOSIT PROPERTIES: Typical Weld Metal Tensile Strength Approximate Melting Point Post Anodised colour tint 75 MPa. 660C Clear ROD ANALYSIS LIMITS: Single values are maximum allowable, unless otherwise stated. Si: 0.06% Mn: 0.01% Ti: 0.01% Fe: 0.06% Mg: 0.01% Cu: 0.005% Zn: 0.03% COMPARABLE CIGWELD PRODUCTS: Autocraft AL1188 GMAW wire AWS A5.10: ER1188

SECTION THREE
660 C

Others each: 0.01%

Al: 99.88% min

v 99.88% Pure Aluminium Alloy Rod. v Suitable for Gas Welding and Gas Tungsten Arc (GTAW / TIG) Welding Applications. v Embossed with AS / AWS Class 1188. v For the joining of selected high purity 1XXX series Aluminium sheets and plates used extensively in the electrical and chemical industries.

Packaging Data:
Rod Size (mm) Pack Weight/Type Carton Size Approx. Rods/kg Part No

1.6 x 914 2.4 x 914

2.5kg Pack 2.5kg Pack

15kg 15kg

30 30

322600 322601

Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.10: R1100. R1100.

COMWELD AL4043
WELD DEPOSIT PROPERTIES: Typical Weld Metal Tensile Strength Approximate Melting Point Post Anodised colour tint 110 MPa. 630C Grey ROD ANALYSIS LIMITS: Single values are maximum allowable, unless otherwise stated. Si: 4.5-6.0% Mn: 0.05% Ti: 0.20% Al: Balance Fe: 0.80% Mg: 0.05% Cu: 0.30% Zn: 0.10% COMPARABLE CIGWELD PRODUCTS: Autocraft AL4043 GMAW wire AWS A5.10: ER4043

630 C

Total others: 0.15%

v Aluminium - 5% Silicon Alloy Rod. v Suitable for Gas Welding and Gas Tungsten Arc (GTAW / TIG) Welding Applications. v Embossed with AS / AWS Class 4043. v For the repair welding (fractures and blow holes etc) of selected aluminium alloy castings

Packaging Data:
Rod Size (mm) Pack Weight/Type Carton Size Approx. Rods/kg Part No

1.6 x 914 2.4 x 914 3.2 x 914

2.5kg Pack 2.5kg Pack 2.5kg Pack

15kg 15kg 15kg

210 90 51

321610 321611 321612

Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.10: R4043. R4043.

COMWELD AL4047
WELD DEPOSIT PROPERTIES: Typical Weld Metal Tensile Strength Approximate Melting Range Post Anodised colour tint 150 MPa. 577 582C Grey Black ROD ANALYSIS LIMITS: Single values are maximum allowable, unless otherwise stated. Si: 11.0-13.0% Fe: 0.80% Mn: 0.15% Mg: 0.10% Total others: 0.15% Cu: 0.30% Zn: 0.20% Al: Balance

582 C

v Aluminium - 10% Silicon Alloy Rod. v Suitable for Gas Welding and Gas Tungsten Arc (GTAW / TIG) Welding Applications. v Embossed with AS / AWS Class 4047. v Used extensively for the brazing of many types of Aluminium alloy sheets, extruded shapes and castings.

Packaging Data:
Rod Size (mm) Pack Weight/Type Carton Size Approx. Rods/kg Part No

1.6 x 914 2.4 x 914

2.5kg Pack 100 rod Handipack 2.5kg Pack 50 rod Handipack 2.5kg Pack

15kg 8 Pks 15kg 8 Pks 15kg

210 90 51

321620 322070 321621 322071 321622

Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.10: AWS/ASME-SFA A5.8: R4047. R4047. BAlSi-4.

3.2 x 914

Email: cigweldsales@cigweld.com.au

234

WELDING CONSUMABLES

SECTION THREE
COMWELD AL5356
WELD DEPOSIT PROPERTIES: Typical Weld Metal Tensile Strength Approximate Melting Point Post Anodised colour tint 270 MPa. 640C White ROD ANALYSIS LIMITS: Single values are maximum allowable, unless otherwise stated. Si: 0.25% Zn: 0.10% Fe: 0.40% Ti: 0.05-0.20% Al: Balance Cu: 0.10%

WELDING CONSUMABLES GAS AND TIG WELDING CONSUMABLES


640 C
COMPARABLE CIGWELD PRODUCTS: Autocraft AL5356 GMAW wire AWS A5.10: ER5356

Mn: 0.05-0.20% Mg: 4.5-5.5% Cr: 0.05-0.20% Total others: 0.15%

v Aluminium - 5% Magnesium Alloy Rod. v Suitable for Gas Welding and Gas Tungsten Arc (GTAW / TIG) Welding Applications. v Embossed with AS / AWS Class 5356. v Produces intermediate deposit strength and good ductility and corrosion resistance for the welding of a wide range of 3XXX, 5XXX, 6XXX and 5XX Aluminium alloys.

Packaging Data:
Rod Size
(mm) Pack Weight/Type Carton Size Approx. Rods/kg Part No

1.6 x 914 2.4 x 914 3.2 x 914

2.5kg Pack 2.5kg Pack 2.5kg Pack

15kg 15kg 15kg

210 90 51

321640 321641 322078 321642

40 rod Handipack 8 Pks

Classifications:
AS/NZS 1167.2: AWS/ASME-SFA A5.10: R5356. R5356.

COMWELD GENERAL PURPOSE, CAST IRON ROD (SUPER SILICON)


TYPICAL PROPERTIES: All Weld Metal Tensile Strength 230 MPa. Approximate Melting Point 1150C. TYPICAL ROD ANALYSIS: C: 3.37% S: 0.008% Mn: 0.75% P: 0.011% Si: 3.25% Fe: Balance JOINING PROCESS: Gas (Fusion) and Gas Tungsten Arc Welding (TIG). Blue

1150 C
TIP COLOUR:

v A High Strength, General Purpose, Cast Iron Alloy for Joining and Building up Grey Cast Iron Castings. v Machinable Weld Deposit.

Packaging Data:
Rod Size
(mm) Pack Weight/Type Approximate Rods/kg Part No

Classifications:Classifications:
AS/NZS 1167.2: RC11.

5.0 x 700

2.5kg Pack

321420

COMWELD SILICON BRONZE ROD


TYPICAL WELD DEPOSIT PROPERTIES: Weld Metal Tensile Strength Approximate Melting Range Weld Metal Density Hardness 370 MPa. 9701020C 8.85 gms / cm3 90 HV (90HB) TYPICAL ROD ANALYSIS: Fe: 0.25% Si: 3.40% Cu: Balance Mn: 1.00% Sn: 0.90% Pb: 0.02% Zn: 0.90% JOINING PROCESS: Gas (Fusion and Braze) and Gas Tungsten Arc Welding (TIG).

1020 C
COMPARABLE CIGWELD PRODUCTS: Autocraft Silicon Bronze

v Premium Quality Deoxidised Silicon - Bronze alloy. v Recommended for the Braze Welding and GTA (TIG) welding of Copper Silicon alloys (Everdur and Cusilman). v CANARY YELLOW End Tip Colour. v Produces excellent joints on copper, brass and copper-zinc sheet, tube and extruded section.

Packaging Data:
Rod Size (mm) Pack Weight/Type Approx Rods/kg Part No

3.2 x 750

5kg Pack

19

321295

Classifications:
AS/NZS 1167.1, AS/NZS 1167.2: AWS/ASME-SFA A5.7: R Cu Si-A. R Cu Si-A (UNS No. C65600).

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235

WELDING CONSUMABLES

WELDING CONSUMABLES GAS AND TIG WELDING CONSUMABLES


COMWELD MANGANESE BRONZE ROD
TYPICAL WELD DEPOSIT PROPERTIES: Weld Metal Tensile Strength 460 MPa 0.2% Proof Stress Elongation Approximate Melting Point Weld Metal Density 165 MPa 35% 890C. 8.39 gms / cm3 TYPICAL ROD ANALYSIS: Zn: 40.5% Sn: 1.0% Mn: 0.10% Fe: 0.50% Si: 0.10% Cu: Balance JOINING PROCESS: Gas (Braze) Welding only.

SECTION THREE
890 C
COMPARABLE CIGWELD PRODUCTS: Comcoat C Flux Coated Manganese Bronze AS 1167.1 & .2: R Cu Zn-C

v General Purpose Brazing Alloy. v Recommended for Braze Welding of Steels and Cast and Malleable Irons. v Not Suitable for Copper Pipes in Hot Water Systems. v BLUE End Tip Colour for Instant I.D.

Packaging Data:
Rod Size
(mm) Pack Weight/Type Approx. Rods/kg Part No

1.6 x 750 2.4 x 750 3.2 x 750

5kg Pack 5kg Pack 5kg Pack 5kg Pack 5kg Pack

83 37 20 8 5

321195 321199 321202 321203 321204

Classifications:
AS/NZS 1167.1, AS/NZS 1167.2: AWS/ASME-SFA A5.8 / A5.27: R Cu Zn-C. RB Cu Zn-C.

5.0 x 750 6.3 x 750

COMWELD TOBIN BRONZE ROD


TYPICAL WELD DEPOSIT PROPERTIES: Weld Metal Tensile Strength 0.2% Proof Stress Elongation Approximate Melting Point Weld Metal Density 400 MPa 110 MPa 45% 900C. 8.41 gms / cm3 TYPICAL ROD ANALYSIS: Zn: 37.5% Cu: Balance Si: 0.30% Sn: 0.50% JOINING PROCESS: Gas (Fusion and Braze) Welding only.

900 C
COMPARABLE CIGWELD PRODUCTS: Comcoat T flux coated Tobin Bronze AS1167.1 & 2: R Cu Zn-A

v Low Strength Copper - Zinc Brazing Alloy. v Recommended for the Fusion or Braze Welding of Selected Brasses and Bronzes. v Suitable for Low Strength Brazing of Steels. v Not Suitable for Cast Irons. v WHITE End Tip Colour for Instant I.D.

Packaging Data:
Rod Size
(mm) Pack Weight/Type Easyweld Handipack Approx. Rods/kg Part No

1.6 x 750 2.4 x 750 3.2 x 750 R Cu Zn-A. RB Cu Zn-A. 5.0 x 750

5kg Pack 5kg Pack 5kg Pack 15 Rod Handipack 5kg Pack

83 37 20 8

321246 321247 321249 322038 321250

Classifications:
AS/NZS 1167.1, AS/NZS 1167.2: AWS/ASME-SFA A5.8/A5.27:

COMWELD NICKEL BRONZE ROD


TYPICAL WELD DEPOSIT PROPERTIES: Weld Metal Tensile Strength 0.2% Proof Stress Elongation Hardness Approximate Melting Point Weld Metal Density 560 MPa 250 MPa 18% 170 HV 910C. 8.39 gms / cm3 TYPICAL ROD ANALYSIS: Zn: 43.5% Ni: 10.0% Mn: 0.20% Cu: Balance Si: 0.20% JOINING PROCESS: Gas (Fusion and Braze) Welding only.

910 C
COMPARABLE CIGWELD PRODUCTS: Comcoat N Flux Coated Nickel Bronze AS 1167.1 & .2: R Cu Zn-D

v High Strength, Wear Resistant Brazing Alloy. v High Strength Braze Welding of Steels and Cast or Malleable Irons. v Fusion Welding of Copper Based Alloys of Similar Composition. v CRIMSON End Tip Colour for Instant I.D.

Packaging Data:
Rod Size
(mm) Pack Weight/Type Approx. Rods/kg Part No

2.4 x 750 3.2 x 750 5.0 x 750 R Cu Zn-D. RB Cu Zn-D.

5kg Pack 5kg Pack 5kg Pack

35 19 8

321224 321225 321226

Classifications:
AS/NZS 1167.1, AS/NZS 1167.2: AWS/ASME-SFA A5.8/A5.27:

Email: cigweldsales@cigweld.com.au

236

WELDING CONSUMABLES

SECTION THREE
COMWELD COMCOAT T
TYPICAL WELD DEPOSIT PROPERTIES: Weld Metal Tensile Strength 0.2% Proof Stress Elongation Approximate Melting Point Weld Metal Density 400 MPa 110 MPa 45% 900C. 8.41 gms / cm3 TYPICAL ROD ANALYSIS: Zn: 37.5% Cu: Balance Si: 0.30% Sn: 0.50%

WELDING CONSUMABLES GAS AND TIG WELDING CONSUMABLES


900 C
JOINING PROCESS: Gas (Fusion and Braze) Welding only. COMPARABLE CIGWELD PRODUCTS: Comweld Tobin Bronze Bare Rod AS1167.1 & .2: R Cu Zn-A

v Flux Coated Tobin Bronze Rod. v Recommended for the Self Fluxing Fusion Braze Welding of Selected Brasses & Bronzes. v Suitable for Low Strength brazing of Steels. v Not Suitable for Cast Irons. v WHITE Flux Colour for Instant I.D.

Packaging Data:
Rod Size
(mm) Pack Weight/Type Easyweld Handipack Blister Pack Approx. Rods/kg Part No

2.4 x 500 3.2 x 750 5kg Pack

5 Rod Blister Pack

19

322207 321236

Classifications:
AS/NZS 1167.1, AS/NZS 1167.2: AWS/ASME-SFA A5.8/A5.27: R Cu Zn-A. RB Cu Zn-A

COMWELD COMCOAT N
TYPICAL WELD DEPOSIT PROPERTIES: Weld Metal Tensile Strength 0.2% Proof Stress Elongation Hardness Approximate Melting Point Weld Metal Density 560 MPa 250 MPa 18% 170 HV 910C. 8.39 gms / cm3 TYPICAL ROD ANALYSIS: Zn: 43.5% Ni: 10.0% Mn: 0.20% Cu: Balance Si: 0.20% JOINING PROCESS: Gas (Fusion and Braze) Welding only.

910 C
COMPARABLE CIGWELD PRODUCTS: Comweld Nickel Bronze Bare Rod AS 1167.1 & .2: R Cu Zn-D

v Flux Coated Nickel Bronze Rod. v High Strength, Excellent Wear Resistance. v High Strength Braze Welding of Steels and Cast or Malleable Irons. v Fusion Welding of Copper Based Alloys of Similar Composition. v PINK Flux Colour for Instant I.D.

Packaging Data:
Rod Size
(mm) Pack Weight/Type Easyweld Handipack Blister Pack Approx. Rods/kg Part No

2.4 x 500 3.2 x 750 2.5kg Pack

3 Rod Pack 10 Rod Handipack 8 Rod Handipack

19

322208 322029 321215 322030

Classifications:
AS/NZS 1167.1, AS/NZS 1167.2: AWS/ASME-SFA A5.8/A5.27: R Cu Zn-D. RB Cu Zn-D.

COMWELD COMCOAT C
TYPICAL WELD DEPOSIT PROPERTIES: Weld Metal Tensile Strength 0.2% Proof Stress Elongation Approximate Melting Point Weld Metal Density 460 MPa 165 MPa 35% 890C. 8.39 gms / cm3 TYPICAL ROD ANALYSIS: Zn: 40.5% Sn: 1.0% Mn: 0.10% Fe: 0.50% Si: 0.10% Cu: Balance JOINING PROCESS: Gas (Braze) Welding only.

890 C
COMPARABLE CIGWELD PRODUCTS: Comweld Manganese Bronze Bare Rod AS 1167.1 & 2: R Cu Zn-C

v Flux Coated Manganese Bronze Rod. v General Purpose Brazing Alloy. v Recommended for Braze Welding of Steels and Cast and Malleable Irons. v Not Suitable for Copper Pipes in Hot Water Systems. v BLUE Flux Colour for Instant I.D.

Packaging Data:
Rod Size
(mm) Pack Weight/Type Easyweld Handipack Blister Pack Approx Rods/kg Part No

2.5kg 2.4 x 500 5kg Pack 15 Rod Handipack 20 Rod Handipack 5 Rod Blister 3.2 x 790

50

321191 322020 322206

Classifications:
AS/NZS 11671, AS/NZS 1167.2: AWS/ASME-SFA A5.8/A5.27: R Cu Zn-C. RB Cu Zn-C.

19

321186 322021

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237

WELDING CONSUMABLES

WELDING CONSUMABLES SOLDERS AND FLUXES


COMWELD 40/60 SOFT SOLDER
COLOUR CODE & IDENTIFICATION: Cored Wire Reels Green label Sticks marked 40/60 Handipack (H/P) Coil, Yellow backing card and label. JOINING PROCESS: Soldering only. SOLDERING IRON bit temperature: 294C. TYPICAL ROD ANALYSIS: Sn: 40% (Tin) Pb: 60% (Lead)

SECTION THREE
234 C

10.1%
TYPICAL PROPERTIES: Tensile Strength Shear Strength Approximate Melting Range Electrical Conductivity 42 MPa 37 MPa 183234C

10.1% IACS

v General Purpose Low Cost Solder. v General For Sheet Metal & Plumbing Applications. v General Wide Range of Packaging Options.

Packaging Data:
Rod/Wire Size
(mm) Pack Weight/Type Part No

Description and Application


COMWELD 40/60 Solder is a low cost general purpose solder for general sheet metal work, plumbing (not water pipes) such as gutters and flashings and automotive radiator repairs.

12 x 6 x 400 (W x B x L) 3.2 3.2 1.6 40Sn.

250g Stick 250g Acid core Wire 500g Acid Core Wire 15g Resin core H/P

322305 322313 322318 322220

Classifications:
AS 1834 Part 1

For procedure recommendations refer to Pocket Guide.

COMWELD 50/50 SOFT SOLDER


COLOUR CODE & IDENTIFICATION: Cored Wire Reels Orange Label Sticks marked 50/50. JOINING PROCESS: Soldering only. SOLDERING IRON bit temperature: 272C. TYPICAL ROD ANALYSIS: Sn: 50% (Tin) Pb: 50% (Lead) TYPICAL PROPERTIES: Tensile Strength Shear Strength

10.9%

212 C

45 MPa 40 MPa 183212C 10.9% IACS

Approximate Melting Range Electrical Conductivity

v Higher Quality General Purpose Solder. v For Electrical & Electronic Applications. v Wide Range of Packaging Options.

Packaging Data:
Rod/Wire Size (mm) Pack Weight/Type Part No

Description and Application


COMWELD 50/50 Solder is a higher quality general purpose solder for general sheet metal work, and plumbing (not water pipe) applications where better free flowing characteristics are important.

12 x 6 x 400 (W x B x L) 3.2 1.6

250g Stick 250g Solid Wire 250g Acid Core Wire 250g Resin Core Wire

322306 322310 322317 322319

Classifications:
AS 1834 Part 1 50Sn.
For procedure recommendations refer to Pocket Guide.

COMWELD 965 SOLDER (SOFT SILVER SOLDER)


COLOUR CODE & IDENTIFICATION:
Blue Labels and backing cards. JOINING PROCESS: Soldering only. SOLDERING IRON bit temperature: 281C. TYPICAL ROD ANALYSIS: Sn: 96.5% (Tin) Ag: 3.5% (Silver) TYPICAL PROPERTIES: Tensile Strength Density

17%

220 C

60 MPa 7.5g/cm3 220C 17% IACS

Approximate Melting Point Electrical Conductivity

v Highest Strength Soft Solder. v Lead, Zinc and Cadmium Free. v Non Toxic Solder For Electrical, Surgical and Food Equipment Applications. v Wide Range of Packaging Options.

Packaging Data:
Rod/Wire Size (mm) Pack Weight/Type Part No

3.2 1.6 1.6 1.6

250g Solid Wire 500g Solid Wire 250g Acid Core Wire 15g HandiPack Coil Acid Core Wire

322320 322321 322324 322221

Description and Application


COMWELD 965 Solder is a tin / silver eutectic solder which has the highest strength of all soft solders. Due to its high strength, good electrical and thermal conductivity, non toxicity (lead, zinc and cadmium free) and also the fact that it remains bright and shiny, make COMWELD 965 Solder the most universal of soft solders. Comweld 965 Solder is used for the joining and repair of copper, bronze, brass, nickel, monel, steel, stainless steel, pewter, chrome plate, metal sculpture, model making, costume jewellery and or a combination of metals with the exception of aluminium and magnesium.

Classifications:
AS 1834 Part 1 96.5Sn / 3.5Ag.
For procedure recommendations refer to Pocket Guide.

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COMWELD METAL MATE SOLDER KIT
IDENTIFICATION: Clear Plastic Jar, White Lid & White Label with Blue Print. JOINING PROCESS: Soldering only. SOLDERING IRON bit temperature: 281C. TYPICAL ROD ANALYSIS: Sn: 96.5% (Tin)

WELDING CONSUMABLES SOLDERS AND FLUXES


17%
TYPICAL PROPERTIES: Ag: 3.5% (Silver) Tensile Strength Density Approximate Melting Point Electrical Conductivity 60 MPa 7.5g/cm3 220C 17% IACS

220 C

v Highest Strength Soft Solder. v Lead, Zinc and Cadmium Free. v Non Toxic Solder For Electrical, Surgical and Food Equipment Applications.

Packaging Data:
Rod/Wire Size (mm) Pack Weight/Type Part No

Description and Application


COMWELD Metal Mate Solder Kit contains a 14 gram 965 solid solder coil complete with a 14 ml bottle of COMWELD 965 Soldering Flux which provides a very compact package suitable for all of the applications recommended for the standard Comweld 965 Soft Solder. 1.6

1.6mm x 14g Solid Wire coiled around a 14ml bottle of 965 Soldering Flux

321690

Classifications:
AS 1834 Part 1 96.5Sn / 3.5Ag.
For procedure recommendations refer to Pocket Guide.

COMWELD ALUMINIUM FLUX


MELTING POINT: 545C

545 C

v For Fusion Welding Aluminium Alloys. v Highest Quality Flux. v Useable in either Powder or Paste Form.

Packaging Data:
Pack Weight/Type Part No

250 gram Black Plastic Jar

321740

Description and Application


COMWELD Aluminium Flux is an all purpose flux for fusion welding sheet and cast aluminium. It eliminates the need for a number of different types of aluminium welding fluxes being stocked to handle different types of aluminium welding alloys. COMWELD Aluminium Flux is recommended for use with the following COMWELD Aluminium welding rods, AL1188 (Pure), AL4043 (5% Silicon) and AL5356 (5% Magnesium).

Identification:
White Powder in Black Plastic Jars .
For procedure recommendations refer to Pocket Guide.

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239

WELDING CONSUMABLES

WELDING CONSUMABLES SOLDERS AND FLUXES


COMWELD COPPER & BRASS FLUX
MELTING POINT: 645C

SECTION THREE
645 C

v For Universal Braze Welding Applications. v Highest Quality Flux. v Useable in either Powder or Paste Form.

Packaging Data:
Pack Weight/Type Part No

250 gram Black Jar

321822

Description and Application


COMWELD Copper and Brass Flux is specially developed for the braze welding of copper, brass and bronze and the brazing of copper, steel, etc. COMWELD Copper and Brass Flux is particularly suitable for use with COMWELD Manganese Bronze, Tobin Bronze, Nickel Bronze and Silicon Bronze rods.

Identification:
Pink Powder in Black Plastic Jars or Drums.
For procedure recommendations refer to Pocket Guide.

COMWELD SILVER BRAZING FLUX No. 2


MELTING POINT: 450C

450 C

v For Silver Brazing of Carbon Steel, Stainless Steels & Dissimilar Metals. v Highest Quality Flux. v Used in a Paste Form.

Packaging Data:
Pack Weight/Type Part No

200 gram Black Jar 500 gram Black Jar 3.5kg White Plastic Jar

321840 321841 321843

Description and Application


COMWELD Silver Brazing Flux No. 2 and Silver Brazing Alloys with a high silver content (4250%) produce excellent joints on carbon steel, stainless steel, nickel alloys and copper and brass. Dissimilar metals in the above groups can be easily brazed. The flux is a good temperature indicator and will melt at the proper brazing temperature.

Identification:
White Paste in either a Black / White Plastic Jar.
For procedure recommendations refer to Pocket Guide.

COMWELD G.P. SILVER BRAZING FLUX


MELTING POINT: 485C

485 C

v For Silver Brazing of Steel, Nickel, Brass, Bronze, Copper, and Stainless Steels. v Highest Quality Flux. v Used in a Paste Form.

Packaging Data:
Pack Weight/Type Part No

200 gram Black Jar 500 gram Black Jar 3.5kg White Plastic Jar

321850 321851 321853

Description and Application


COMWELD General Purpose Silver Brazing Flux is recommended for use with Cadmium bearing and Cadmium free silver brazing alloys with a low to medium silver content (240%). It is an excellent flux for medium to high temperature brazing and has been specially formulated to be used for induction brazing. COMWELD General Purpose Silver Brazing Flux and the above mentioned silver brazing alloys produce excellent joints on carbon steel, stainless steel, nickel alloys and copper and brass.

Identification:
White Paste in either a Black / White Plastic Jar.
For procedure recommendations refer to Pocket Guide.

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240

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SECTION THREE

WELDING CONSUMABLES SOLDERS AND FLUXES

COMWELD 965 SOLDERING FLUX

v For Use with all Comweld Soft Solders. v Highest Quality Flux. v Used in a Liquid Form Only.

Packaging Data:
Pack Weight/Type Part No

125 ml Bottle 1 litre Bottle

321890 321894

Description and Application


COMWELD 965 Soldering Flux, when used in conjunction with COMWELD Soft Solders, enables excellent joints to be made on almost all metals and combinations of metals. It is a very active flux and therefore, if used on copper, brass, bronze, etc. may be diluted if required in the ratio 1 part flux to 4 parts water.

Identification:
Pink Liquid in Black Plastic Bottles and Drums.
For procedure recommendations refer to Pocket Guide.

COMWELD VAPAFLUX
FLASH POINT (TRUE CLOSED CUP): 17C

v For Braze Welding of Steel. v Used with Comweld Manganese & Nickel Bronze Rods. v Highest Quality Flux. v Used in a Liquid Form Only.

Packaging Data:
Pack Volume/Type Part No

10 litre Tin Plate Can

321885

Description and Application


COMWELD Vapaflux provides an effective and time saving method of applying flux when braze welding steel. It is intended to be applied as vapour in the flame itself (the flux in the flame) and will impart a high fluidity to the bronze when deposited.

Identification:
Clear Liquid in a Tin Plate Can.
For procedure recommendations refer to Pocket Guide.

POCKET GUIDE Welding Consumables Reference


v The Total Welders Handbook v Recommended Storage, Conditioning of Consumables. v Total CIGWELD Welding Consumables Range. v Welding of all materials. v Joint Types. v Welding Symbols. v Technical Facts and Figures.

Packaging Data:
Pack Volume/Type Part No

1 Book

WC Guide

uide ket G mables Poc u


in Weld g Co

ns rence Refe

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241

WELDING CONSUMABLES

WELDING CONSUMABLES MISCELLANEOUS PRODUCTS


CHROMEBRIGHT (PICKLING PASTE)
QUALITY STANDARDS: Made in Australia under an approved Quality Assurance Management System to ISO 9002. TYPICAL CHEMICAL ANALYSIS: HF: 50g/L HNO3: 300g/L CH3COOH: 30g/L H2O and Others (dye, thickener etc): Remainder

SECTION THREE

v For Removal of Weld Scale on Stainless Steel. v Easy to Use One Step Treatment, Brush on then Rinse with Water 15-90 minutes Later. v Thickened Paste Allows For Vertical Use. v PALE Purple Coloured Paste for Easy I.D.

Identification:
ChromeBright is supplied in a white plastic bottle, with a blue coloured label and lid. The 2.5kg plastic bottle is packed inside a blue and white printed cardboard carton which contains a quality acid resistant application brush.

Procedure for Pickling:


1) Using a stainless steel wire brush, thoroughly clean the work piece of loose weld scale, welding slag and other foreign material.

Application Times:
Application time will depend upon the welding process and thickness of plate being welded. e.g.: Gas Tungsten Arc (GTAW,-TIG) and Gas Metal Arc (GMAW,-MIG) will require less time than Manual Metal Arc (MMAW,-Stick) welding. Likewise 10mm plate will require more time than 1.6mm plate. A bottle (2.5kg) of ChromeBright will pickle approximately 100 metres of weld depending on the thickness of the layer applied. For pickling sheets of stainless steel, using a thinner layer, approximately 15 square metres can be treated with one bottle of ChromeBright.

2) Before opening the plastic bottle, shake for approximately 20 seconds to form a consistent gel paste. 3) Do not apply ChromeBright to the work piece until the surface is cool.

4) Using the brush provided, apply a thin layer of ChromeBright to the work piece and all other areas to be cleaned. 5) The paste should be applied for between 15 90* minutes before removal. 6) Wearing protective clothing, rinse the pickled surface carefully with water, whilst using a hard nylon bristle brush, stainless steel wool or Scotch-Brite pads to remove all traces of weld scale.

Packaging Data:
Pack Weight/Type Part No

2.5kg White Plastic Bottle

321918

WARNING: Local liquid trade waste requirements may require the pickling paste residue to be neutralised before disposal. See CIGWELDs recommendation for neutralising Chrome Bright residues.

EASYSTAND
Ferrocraft 21 For heavier jobs. Higher speed of mild steel beams, frames, columns, gates and tanks etc 10 x 2.5mm/ 5 x 3.2mm Ferrocraft 16TXP Higher strength fabrication and repair welding of heavy machinery including earth moving and agricultural equipment. 10 x 2.5mm/ 5 x 3.2mm Satincrome 316-17 General purpose welding of "300 Series" stainless steels including 301, 302, 304/304L etc 10 x 2.5mm/ 5 x 3.2mm Weldall Ideal for the repair and maintenance of hard-to-weld steels and steels of unknown composition. Also recommended for the joining of dissimilar steels. 10 x 2.5mm/ 5 x 3.2mm Castcraft 100 CIGWELD, the market leader in welding consumables, have now made the most popular Satincraft, Ferrocraft, Satincrome and Weldall electrodes available in convenient Easyweld Blisterpacks. With the CIGWELD DIY Welding Bar the selection and purchasing of Easyweld Blisterpacks for the tradesman or handy person couldnt be easier. It covers the widest range of applications and is distinctively packaged and colour coded for simple selection. Satincraft 13 Welding of steel gates, doors, fences, frames, tanks, home projects etc 10 x 2.5mm/ 5 x 3.2mm Ferrocraft 12XP Welding of mild and galvanised steel tanks, fences, pipes and gates etc 10 x 2.5mm/ 5 x 3.2mm Part No: 322213 Part No: 322203 Repair and maintenance of cast iron components such as engine blocks, pumps housing & out furniture etc. 10 x 2.5mm/ 5 x 3.2mm Cobalarc 750 Wear resistant steel deposit for hardfacing earth moving components such as points, shares, augers, tynes and teeth 10 x 3.2mm Part No: 322218 Part No: 322217 Part No: 322216 Part No: 322215 Part No: 322214 Part No: 322205

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242

WELDING CONSUMABLES

SECTION THREE

WELDING CONSUMABLES

RECOMMENDED STORAGE AND CARE OF CIGWELD WIRES AND RODS


v Gas Metal Arc Welding (GMAW / MIG) v Flux Cored Arc Welding (FCAW) v Gas Tungsten Arc Welding (GTAW / TIG)

1. Introduction
CIGWELD Solid Welding Wires and Rods Generally solid welding wires and rods as used for MIG and TIG welding will not pick up moisture or contaminants until the original packs are opened and this is normally limited to surface contamination mainly in the form of condensation, rust, oil and grease or other hydrocarbons. When solid welding wires and rods are kept clean, dry and free of airborne contaminants the welding consumable will provide* consistent, reliable hydrogen levels and sound weld metal. *The proviso in MIG and TIG welding to achieving a quality weld are the other variables such as equipment set-up, parent metal, correct choice of welding consumable, operator technique and shielding gas quality. CIGWELD Flux Cored Arc Welding Wires CIGWELD Flux Cored welding wires are fabricated from selected high quality flux core ingredients and low residual steel strip. Raw material selection, storage and handling and manufacturing processes are closely controlled to ensure very low moisture levels in the final product. CIGWELD Flux Cored welding wires are manufactured to tight size tolerances from steel strip and as such have a closed seam which runs along the length of the wire. Under conditions of prolonged exposure (several days) to a high humidity atmosphere ( > 70% RH) it is possible for the flux core to absorb moisture through the closed seam. 1.1 Excessive moisture in CIGWELD flux cored wires may produce one or more of the following effects: v Introduction of hydrogen into weld metal with increased danger of heat affected zone cracking. Porosity in weld metal. v v v v Fiery unstable arc. High arc voltage. Excessive spatter. Undercut.

4. Work In Progress
4.1 After opening, CIGWELD Welding Wires and Rods are normally consumed in two ways; (a) either the welding consumable is used the same day or; (b) a portion of the welding consumable is left on or near the welding machine overnight or for an extended period of time. 4.1.1 The following points are recommended as good workshop practice when welding wires and rods are used on the job. (a) In the case of FCAW and MIG welding the welding consumable should be protected at all times from contaminants, such as moisture and airborne particles, by either enclosing the wire in a sealed wirefeeder unit or by using PVC, leather or canvas spool covers which are standard on most MIG welding machines. Periodic cleaning of the underside of spool covers is recommended by appropriate means. (b) For TIG welding it is recommended good workshop practice where possible to draw only those welding rods which are estimated sufficient for the immediate job at hand, those welding rods not required for immediate use, should be either kept in their original resealable packets or stored in airtight containers at ambient temperatures following the recommendations in paragraph 3. 4.1.2 For FCAW and MIG welding wires left on welding machines: (a) Overnight: Wires should be covered with spool covers or if in areas of adverse weather or climatic conditions the wire should be stored as below. (b) Extended periods: Wires which are not used for periods in excess of three days* should be first removed from the welding machine ensuring that the wire is cut off at the wirefeeder unit**. Wires should then be repacked in their original packaging as follows: - Wrap the wire with any Vapour Phase Inhibitor (VPI) paper supplied. - Replace the wire in the original thick plastic bag and seal with an elastic band. - Pack into the original resealable cardboard packet and store as in paragraph 3. * Maximum exposure time will be dependant on prevailing atmospheric conditions (i.e.. Temperature and humidity). **This is done so no contaminated wire comes into contact with the clean wire on the spool or coil. Feed rollers deform the surface of the wire, which normally runs through a spring steel conduit which are from time to time cleaned out with compressed air, which itself contains oil, or hydrocarbon containing mineral spirits. For further information regarding CIGWELD electrodes, please contact the CIGWELD Customer Service Centre on 1300 654 674.

2. Before Work Commences


2.1 Before using CIGWELD welding wires, the welder should be aware of the following points regarding handling: 2.1.1 CIGWELD welding wires should be kept dry and clean at all times, free of moisture grease, oil, paint, grinding dust, condensation and other airborne particles. 2.1.2 Welding wires which show visible signs of mechanical damage or display excessive surface rust should not be used for welding. 2.1.3 In some cases where packaging has been damaged either in transit or during storage/handling the surface of the outer layers of the wire and rod may form an oxide film, which can cause poor feedability and current pick up. Increases in hydrogen levels in the weld deposit from this oxide film may occur. 2.1.4 Product which shows visible signs of damage (i.e. water or otherwise) should be returned to the supervisor or person responsible for inspection and approval for use.

3. Storage of CIGWELD Welding Wires Before Use


3.1 When held under the recommended storage conditions*, original unopened packs of CIGWELD welding wires are expected to remain in factory fresh condition for at least 12 months. * Recommended Storage Conditions: In weather proof, unheated storage rooms/cupboards/containers/warehouses. Stacked on racks or pallets clear of the floor and walls. 3.2 For storage over twelve (12) months or under adverse (damp or high humidity) climatic conditions, the use of heated, store rooms/cupboards/containers/ warehouses maintained at 10-15C (50-60F) above ambient temperature (with a maximum of 40C (105F) and at a maximum humidity of 60% R.H is recommended.

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243

WELDING CONSUMABLES

SECTION THREE WELDING CONSUMABLES


SHIPPING SOCIETY APPROVALS
CIGWELD product Manual Arc Electrodes Ferrocraft 11 GP6012 Ferrocraft 12XP Satincraft 13 Weldcraft Ferrocraft 21 Ferrocraft 22 PipeArc 6010P PipeArc 8010P Ferrocraft 16TXP Ferrocraft 16TXP (Cans) Ferrocraft 55U Ferrocraft 7016 Ferrocraft 61 Ferrocraft 61 H4 Ferrocraft 18-Ni Alloycraft 80-C1 Satincrome 308L-17 Satincrome 309Mo-17 Satincrome 316L-17 1553.1: E4111-2 1553.1: E4112-0 1553.1: E4112-0 1553.1: E4113-0 1553.1: E4113-2 1553.1: E4814-2 1553.1: E4824-2 1553.1: E4110-2 1553.2: E5510-G 1553.1: E4816-2 1553.1: E4816-2 1553.1: E4816-2 1553.1: E4816-3 1553.1: E4818-3 1553.1: E4818-1 1553.2: E4818-G 1553.2: E5518-C1 1553.3: E308L-17 1553.3: E309Mo-17 1553.3: E316L-17 A5.1: E6011 A5.1: E6013 A5.1: E6013 A5.1: E6013 A5.1: E6013 A5.1: E7014 A5.1: E7024 A5.1: E6010 A5.1: E8010-P1 A5.1: E7016 A5.1: E7016 A5.1: E7016 A5.1: E7016 A5.1: E7018 A5.1: E7018-1 A5.5: E7018-G A5.5: E8018-C1 A5.4: E308L-17 A5.4: E309Mo-17 A5.4: E316L-17 3 / A5.1 E6011 2 2, 2Y / A5.1 E6013 2 / A5.1 6013 3 3 / A5.1 E7014 2, 2Y / E7024 3 / A5.1 E6010 3, 3Y 3H10, 3Y 3H10, 3Y 3H10, 3Y 3H15, 3Y / A5.1 E7018 3H5, 3Y 3H10, 3Y A5.5 E8018-C1 A5.4: E308L-17 A5.4: E309Mo-17 A5.4: E316L-17 3, 3Y 2 2, 2Y 2 3 3 3 3 3Y 3, 3YH15 3, 3YH5 3, 3YH15 3YH10 3, 3YH15 3, 3YH5 3, 3YH15 3 2 2 2 3 3 3 3 3 3YH10 3YH10 3YH10 3YH10 3YH10 3YH5 3YH5 AS/NZS Class AWS Class Shielding gas for Approvals ABS Grade LLOYDS Grade DNV Grade

Gas Metal Arc Welding (MIG) Wires Autocraft LW1 2717:.1: ES4-GC/M-W503AH A5.18: ER70S-4 CO2, Argoshield Light, Argoshield Universal Autocraft LW1-6 2717:.1: ES6-GC/M-W503AH A5.18: ER70S-6 CO2, Argoshield Light, Argoshield Universal Autocraft 308LSi Autocraft 309LSi Autocraft 316LSi Autocraft AL5356 2717.3: ES308LSi 2717.3: ES309LSi 2717.3: ES316LSi 2717.2: E5356 A5.9: ER308LSi A5.9: ER309LSi A5.9: ER316LSi A5.10: ER5356 Argon A5.9: ER308LSi A5.9: ER309LSi A5.9: ER316LSi A5.10: ER5356 3S, 3YSA 3S, 3YS IIIYMS 3SA 3S IIIYMS

A5.10: ER5356 A5.10:ER5356

Flux Cored Arc (FC) Welding Wires Satin-Cor XP Satin-Cor HD70 2203.1: ETD-GCp-W502A CM1 H10 A5.20: E70T-1H8 CO2, Argoshield Universal Verti-Cor XP 2203.1: ETP-GC/Mp-W502A CM1 H10 A5.20: E71T-1/1M H8, CO2, Argoshield 52, Argoshield Universal 2203.1: ETP-GCp-W502A CM1 H10 2203.1: ETP-GCp-W502A CM1 H4 A5.20: E71T-1H8 CO2, CO2, Argoshield Universal Verti-Cor 3XP H4 Verti-Cor Ultra 3 Suprecor 5 2203.1: ETP-GCp-W503A CM1 H4 2203.1: ETP-GCp-W503A CM1 H10 2203.1: ETP-GC/Mn-W505A CM1 H5 Argoshield Universal A5.20: E71T-1/12M H8 CO2, A5.20: E71T-5/5MJ H4, CO2, Argoshield 52, 100 Argoshield Universal Supre-Cor XP 2.4mm only Metal-Cor XP Gas Tungsten Arc (TIG) rods Comweld AL5356 1167.2: R5356 A5.10: R5356 A5.10: R5356 2203.1: ETD-GMn/p-W503A CM1 H5 A5.18: E7OC-6M, Argoshield Universal Argoshield 52 3SA, 3YSA H5 3YS H15 IIIYMS H5 2203.1: ETD-GC/Mn-W504A CM1 H5 A5.20: E71T-5/5M H4 Argoshield 52 3S, 3YS H15 Details pending 3SA, 3YSA H5 3SA, 3YSA H5 Details pending 3S, 3YS H5 3S, 3YS H5 IIIYMS H5 IIIYMS H5 2, 2YS H15 2, 2YS H15 2, 2YS H15 2, 2YS H15 2, 2YS H15 2YSA H10 2YSA H4 3SA, 3YSA H5 2, 2YS H15 2YSM H14 3S, 3YS H15 IIYMS H10 IIIYMS H5 -

2203.1: ETD-GC/Mp-W502A CM1 H10 A5.20: E70T-1/1M H8, CO2,

Verti-Cor Ultra Verti-Cor Ultra H4 Verti-Cor 3XP

2203.1: ETP-GC/Mp-W503A CM1 H10 A5.20: E71T-1/12M H8, CO2, Argoshield 52,

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244

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SECTION THREE
DEPOSITION DATA

WELDING CONSUMABLES TECHNICAL AND TRADE INFORMATION

CIGWELD Electrodes, Deposition Rates, Electrode Efficiencies, and Electrode Weld Metal Recovery Rates
The following Table lists some popular CIGWELD consumables and their Deposition Rates, Electrode Efficiencies and Weld Metal Recovery Rates: Size (mm) 3.2 4.0 3.2 4.0 3.2 4.0 3.2 4.0 3.2 4.0 3.2 4.0 3.2 4.0 3.2 3.2 4.0 3.2 4.0 3.2 4.0 3.2 4.0 3.2 4.0 3.2 4.0 8.0 Amps 110 150 115 160 110 145 120 170 150 210 120 165 120 170 125 125 180 125 180 95 130 100 125 115 145 115 165 180 Deposition Rate kg/hr 0.90 1.20 0.92 1.30 1.00 1.30 1.20 1.70 2.00 2.80 1.20 1.60 1.10 1.50 1.30 1.30 1.80 1.30 1.80 0.90 1.10 0.95 1.15 1.00 1.30 1.20 1.70 1.30 Electrode Efficiency 109% 111% 91% 92% 90% 90% 113% 112% 155% 157% 95% 90% 101% 97% 110% 110% 113% 111% 114% 105% 108% 116% 115% 109% 112% 191% 206% 85% Weld Metal Recovery 66% 69% 56% 58% 64% 66% 63% 62% 59% 61% 58% 56% 63% 60% 57% 57% 59% 60% 62% 55% 54% 69% 70% 62% 64% 69% 71% 77%

CIGWELD Product Ferrocraft 12XP Ferrocraft 12XP Satincraft 13 Satincraft 13 Ferrocraft 11 Ferrocraft 11 Ferrocraft 21 Ferrocraft 21 Ferrocraft 22 Ferrocraft 22 Ferrocraft 16TXP Ferrocraft 16TXP Ferrocraft 7016 Ferrocraft 7016 Ferrocraft 61 Ferrocraft 61 H4 Ferrocraft 61 Alloycraft 90 Alloycraft 90 Satincrome 316L-17 Satincrome 316L-17 Castcraft 55 Castcraft 55 Cobalarc 750 Cobalarc 750 Cobalarc CR70 Cobalarc CR70 Cobalarc 9

The information provided in this table is a guide only, actual on the job figures may vary. Results are influenced by many factors including, welding parameters, arc length, travel speed and machine characteristics.

CIGWELD Solid and Flux Cored Wires, Deposition and Weld Metal Recovery Rates
The following Table lists some popular CIGWELD consumables and their Deposition and Weld Metal Recovery Rates: CIGWELD Product Autocraft LW1-6 Autocraft LW1-6 Autocraft LW1-6 Autocraft LW1-6 Autocraft Silicon Bronze Autocraft 316LSi Autocraft 316LSi Autocraft AL5356 Autocraft AL5356 Satin-Cor XP Satin-Cor XP Satin-Cor XP Satin-Cor XP Satin-Cor XP Satin-Cor XP Verti-Cor 3XP Verti-Cor 3XP Verti-Cor 3XP Verti-Cor 3XP Verti-Cor 3XP Verti-Cor 3XP Metal-Cor XP Metal-Cor XP Supre-Cor 5 Supre-Cor 5 Tensi-Cor 110TXP Tensi-Cor 110TXP Shieldcrome 309LT Shield-Cor 4XP Shield-Cor 4XP Shield-Cor 15 Shield-Cor 11
losses, wire sniped off before starts etc.

Size (mm) 0.8 0.9 1.0 1.2 0.9 0.9 1.2 1.0 1.2 1.6 1.6 1.6 2.4 2.4 2.4 1.2 1.2 1.2 1.6 1.6 1.6 1.2 1.6 1.2 1.6 1.6 2.4 1.2 2.4 3.0 0.9 1.2

Volts 20 26 28 32 24 22 26 22 24 28 29 30 30 31 32 25 26 28 27 28 29 26 28 22 26 28 29 26 29 30 17 17

Amps 150 180 240 300 180 180 250 180 220 300 350 400 400 450 500 200 250 320 300 350 400 250 350 170 320 280 400 190 375 500 120 150

WFS m/min 12.0 12.0 13.5 10.8 13.2 10.0 8.5 16.3 14.0 5.5 6.5 7.0 4.2 5.0 6.0 6.7 9.9 15.0 6.2 9.5 12.0 10.0 6.6 7.8 5.9 5.0 3.8 11.4 5.4 2.9 3.9 3.0

Deposition Rate kg/hr 2.5 3.1 4.8 5.6 3.2 2.8 4.4 1.5 2.5 4.3 5.4 6.0 5.7 6.8 8.2 2.7 3.8 5.9 4.1 6.4 8.1 5.0 5.6 2.3 3.3 3.0 5.8 3.7 7.0 6.7 0.7 1.0

Weld Metal Recovery 96% 96% 95% 97% 95% 97% 98% 90% 92% 86% 87% 89% 85% 86% 90% 86% 84% 88% 86% 81% 88% 92% 94% 86% 89% 88% 90% 84% 84% 86% 75% 80%

The information provided in this table is based on welding with constant voltage (C.V.) GMA Welding machines. Results may vary and are influenced on the job by shielding gases used, machine settings, stick out, spatter

Email: cigweldsales@cigweld.com.au

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