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GRAIN SIZE DISTRIBUTION

ASTM C-136
Job No.
Client
Location

GRAVEL

:#2
: Dolomite
:
CLAY

Sample Size
Sample Type
Delivery Date
Source
SAND
SILT
Coarse

Fine

3" 2.5"

Coarse

3/4" 1/2"3/8" No.4 No.8

100

Medium
No.20

Fine

No.30 No.50 No.100

No.200

90
Percentage Passing By Weight

80
70
60
50
40
30
20
10
0
100.000

10.000

1.000

0.100

0.010

0.001

Diameter in mm

Sieve
size (mm)
% Passing

1 in.

3/4 in.

3/8 in.

no. 4

no. 8

no.20

no. 30

no. 50

no. 100 no. 200

25.000 19.000

9.500

4.750

2.360

1.180

0.600

0.300

0.150

0.075

100

100

100

97.909

95.771

88.615

83.132

79.507

76.208

78.857

Berat tertinggal

45

91

245

363

441

512

455

% Tertinggal

2.0911

4.2286

11.385

16.868

20.493

23.792

21.143

45
100
45
91

136
97.909
91
245

336
93.68
245
363

608
82.296
363
441

804
65.428
441
512

953
44.935
512
455

967
21.143
455
0

0
100
0
0

0
100
0
0

0
100
0
45

TRIBUTION
ASTM C-136

CLAY

: Dolomite

0.001

2152

GRAIN SIZE DISTRIBUTION


ASTM C-136
Sample Size
Sample Type
Delivery Date
Source
GRAVEL

:#1
: Dolomite
:
CLAY

Job No.
Client
Location

SAND
SILT

Coarse
3" 2.5"

100

Fine

Coarse

1/2" 3/8" No.4

Medium

Fine

No.50
No.8 No.20 No.30
No.100 No.200

90

Percentage Passing By Weight

80
70
60
50
40
30
20
10
0
100

10

0.1

0.01

0.001

Diameter in mm

Sieve

1 in.

3/4 in.

3/8 in.

no. 4

no. 8

no. 20

no. 30

size (mm)

25

19

9.5

4.75

2.36

1.18

0.6

0.3

0.15

0.075

% Passing

100

100

83.42

38.04

11.14

8.23

6.75

5.52

4.39

3.61

Minimum
Maximum

no. 50 no. 100 no. 200

ISTRIBUTION
ASTM C-136

CLAY

: Dolomite

0.001

GRAIN SIZE DISTRIBUTION


ASTM C-136
Sample Size
Sample Type
Delivery Date
Source
GRAVEL

:#1
: Dolomite
:
CLAY

Job No.
Client
Location

SAND
SILT

Coarse
3" 2.5"

100

Fine

Coarse

1/2" 3/8" No.4

Medium

Fine

No.50
No.8 No.20 No.30
No.100 No.200

90

Percentage Passing By Weight

80
70
60
50
40
30
20
10
0
100

10

0.1

0.01

0.001

Diameter in mm

Sieve

1 in.

3/4 in.

3/8 in.

no. 4

no. 8

no. 20

no. 30

size (mm)

25

19

9.5

4.75

2.36

1.18

0.6

0.3

0.15

0.075

% Passing

100

100

100

100

95.36

76.08

64.08

33.89

14.50

6.30

Minimum
Maximum

no. 50 no. 100 no. 200

STRIBUTION
ASTM C-136

CLAY

: Dolomite

0.001

GRAIN SIZE DISTRIBUTION


ASTM C-136
0

Sample Size
Sample Type
Delivery Date
Source

GRAVEL

: Fine Aggregate
: Natural Sand
:
CLAY

Job No.
Client
Location

SAND

SILT
Coarse

Fine

Coarse

1/2" 3/8" No.4

100

Medium
No.8

Fine
No.16 No.30

No.50

No.100

No.200

90

Percentage Passing By Weight

80
70
60
50

40
30
20
10
0
100

10

0.1

0.01

0.001

Diameter in mm

Sieve

1 in.

3/4 in.

3/8 in.

no. 4

no. 8

no. 30

no. 50

size (mm)

25

19

9.5

4.75

2.36

0.6

0.3

0.15

0.075

% Passing

100

100

100

100

95.36

64.08

33.89

14.50

6.30

Minimum
Maximum

no. 100 no. 200

GRAIN SIZE DISTRIBUTION


Sample Size
Sample Type
Delivery Date
Source
GRAVEL

: Mixed aggregate
: JMF No. 1 (Binder)
:
CLAY

Job No.
Client
Location
SAND

SILT
Coarse

Fine

Medium

Fine

No.30No.50 No.100 No.200

3/8" No.4 No.8

1" 3/4"

100

Coarse

90
Percentage Passing By

80
70
60
50
40
30
20
10
0
100

10

0.1

0.01

0.001

Diameter in mm
Sieve

1 in.

3/4 in. 3/8 in.

no. 4

no. 8

no. 30

no. 50

no. 100 no. 200

size (mm)

25

19

9.5

4.75

2.36

0.6

0.3

0.15

0.075

% Passing

100

100

53.70

36.46

25.21

16.66

9.55

4.86

2.76

Minimum

100

75

45

30

20

Maximum
Remarks:

100

100

70

50

35

20

12

Mixed Aggregate consists of the following compopnents:


Type and size
Size #2
Size #1
Natural Sand

Percentage by weight
0 %
38 %
22 %

The above mixture is complying with the gradation requirements of the Egyptian code for Roads, grading "3-d"

SPECIFIC GRAVITY AND ABSORPTION


OF COARSE AGGREGATES
ASTM C - 127
Job No.
Client
Location

Sample Size
& Type

Sample Size
Sample Type
Delivery Date

Apparent Specific Bulk Specific


Gravity
Gravity

Water
Absorption

Dolomite Size # 2

2.600

2.515

1.29 %

Dolomite Size # 1

2.599

2.534

0.99 %

:#2 & #1
: Dolomite

SPECIFIC GRAVITY AND ABSORPTION


OF FINE AGGREGATES
ASTM C - 128
Job No.
Client
Location

Sample Size
& Type

Sample Size : Fine Aggregate


Sample Type : Natural & Crushed Sand

Apparent Specific Bulk Specific


Gravity
Gravity

Water
Absorption

Natural Sand

2.604

2.557

0.69 %

Crushed Sand

2.559

2.446

1.81 %

DETERMINING PERCENTAGE OF CRUSHED


PARTICLES IN AGGREGATES
COE CRD-C 171-95
Job No.
Client
Location

Sample Size & Type

Sample Size
Sample Type
Delivery Date

% Crushed Particles

Dolomite Size # 2

85

(min. 75 %)

Dolomite Size # 1

81

(min. 75 %)

:#2 & #1
: Dolomite

Unit Weight, Voids, Marshall Stability, and Flow of BITUMINOUS MIXTURES


Job Mix Formula For Asphalt Bituminous Binder Course
Job No.
Client
Location

Sample Size : Mixed Aggregate


Sample Type : Dolomite
Delivery Date

Bitumen Sample Weight Weight Second Volume


content No.
in air in water weight in
%
3.5

1
2
3

g
g
1182.80 658.75
1231.55 683.36
1211.30 675.00

air g
1200.00
1243.25
1226.60

4.5

1
2
3

1225.50 683.60
1229.65 691.40
1232.65 692.72

1235.30
1240.00
1243.40

1
2
3

1237.85 689.48
1232.90 692.38
1236.20 693.90

1244.50
1237.10
1241.50

5.5

1
2
3

1244.60 696.35
1233.00 687.62
1214.30 674.02

1249.80
1236.40
1217.20

6.5

1
2
3

1269.60 702.42
1225.80 680.90
1234.05 681.38

1272.45
1229.25
1235.10

cm
541.3
559.9
551.6
Average
551.7
548.6
550.7
Average
555.0
544.7
547.6
Average
553.5
548.8
543.2
Average
570.0
548.4
553.7
Average

Unit
weight
3

(g/cm )
2.185
2.200
2.196
2.194
2.221
2.241
2.238
2.240
2.230
2.263
2.257
2.250
2.249
2.247
2.236
2.244
2.227
2.235
2.229
2.230

gmax
Gmm
(g/cm3)
3.892
3.892
3.892
3.892
3.781
3.781
3.781
3.781
3.729
3.729
3.729
3.729
3.677
3.677
3.677
3.677
3.578
3.578
3.578
3.578

Remarks :
Absorption of the blend = 0.53 %

< 2.50 % (Non Absorptive)

V.T.M. V.M.A. V.F.B. Correc- Marshall Stability (kg)


tion
Proving Corrected
%
43.85
43.48
43.57
43.63
41.26
40.72
40.80
40.76
40.18
39.30
39.45
39.64
38.84
38.90
39.20
38.98
37.76
37.53
37.72
37.67

%
51.35
51.03
51.11
51.160
51.06
50.61
50.68
50.646
51.12
50.39
50.52
50.675
50.97
51.01
51.26
51.080
51.95
51.78
51.92
51.884

%
14.60
14.79
14.74
14.713
19.19
19.54
19.49
19.512
21.39
22.02
21.90
21.770
23.79
23.75
23.52
23.685
27.32
27.51
27.35
27.395

ratio ring reading


0.89
390
0.89
380
0.89
365
0.93
0.89
0.89

470
490
502

0.89
0.89
0.93

560
620
600

0.89
0.93
0.89

505
580
550

0.93
0.93
0.93

435
420
450

Stability
850.40
828.59
795.88
824.96
1070.90
1068.45
1094.61
1077.98
1221.08
1351.91
1367.10
1313.36
1101.15
1321.53
1199.28
1207.32
991.15
956.97
1025.33
991.15

Flow
(mm)
2.54
2.67
2.54
2.58
2.79
2.92
2.92
2.88
2.92
3.05
3.18
3.05
3.30
3.18
3.18
3.22
3.56
3.68
3.56
3.60

ASPHALT MIX DESIGN USING MARSHALL TEST


Job Mix Formula For Asphalt Bituminous Binder Course

1400
1300
1200
1100
1000
900
800
700
600
500

Sample Type : Dolomite


Delivery Date
Delivery Date
0
4.5
Maximum 4
4

3.5

Flow (mm)

Stability (kg)

Job No.
Client
Location

2.5
Minimum 2

Minimum 600

2
1.5

3.5

4.0

4.5

5.0

5.5

6.0

6.5

3.5

4.0

5.0

5.5

6.0

6.5

Bitumen content (%)

2.26

54.0

2.25

49.0
44.0

2.24

39.0

V.M.A. %

Unit Weight (g/cm3)

Bitumen content (%)

4.5

2.23

34.0

2.22

29.0
Minimum

24.0

2.21

19.0

2.20

14.0
2.19

3.5
3.5

4.0

4.5

5.0

5.5

6.0

4.5

6.5

Bitumen content (%)

Bitumen content (%)


48.00
43.00
38.00
33.00
28.00
23.00
18.00
13.00
8.00
3.00

5.5

6.5

80
75
70
65
60
55
50
45
40

V.F.B. %

Air Voids %

Maximum

Minimum
3.5

4.5

5.5

Bitumen content (%)

6.5

3.5

4.0

4.5

5.0

5.5

Bitumen content (%)

6.0

6.5

ASPHALT MIX DESIGN USING MARSHALL TEST


Job Mix Formula For Asphalt Bituminous Binder Course
Job No.

Sample Type :

Client

Delivery Date

Location

I. Mix Proportions :
Coarse Aggregate

Fine Aggregate

Bitumen content

#2

#1

Natural Sand

by weight of total mix

% of Mineral Aggregate

0%

38 %

22 %

5.00 %

% by Weight of Total Mix

0.00

36.10

20.90

5.00

II. Marshall Test Results :


Item

Result

Minimum

Stability at optimum bitumen content. (kg)

1207

600

Flow at optimum bitumen content (mm)

3.22

Density at optimum bitumen content (g/cm3)

2.244

Percent Voids in total mix. (V.T.M. %)

38.98

Percent voids filled with bitumen (V.F.B. %)

23.7

Percent voids in mineral aggregate. (V.M.A. %)

51.08

Remarks:
1. Number of blows = 50
2. The given results at optimum bitumen content were taken from the attached curves.
3. The results were compared with the project specifications.

Maximum