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DOSHI ION EXCHANGE & CHEMICAL IND. LTD.

Client :M/S Equipment : Size : Drg.No. : P.O.C.No. : CONSULTANT: JOHN BROWN TECHNOLOGIES (INDIA) PVT LTD. Design Calculation as per ASME SEC. VII DIV-1 ADDITION 2001 Design Data : Material Data:Design Pressure Kg/cm2 P 7.03 Allowable stress in Kg/CM^2 at -- Room temp.= Operating Pressure Kg/cm2 4.5 at --Design temp.= Design Temp. Deg. Cel. 50 Material:Corrosion Allowance, mm C 0 --Shell = SA240 GR 304 Radiography --Dish = SA240 GR 304
Joint Efficiency ( Shell) , E Joint Efficiency ( Dish) , E 1 1 (milltolerance 0.2mm)

1405 1405

Calculation for Shell thickness;Shell inside Dia, mm DO 2 Allowable stress, Kg/cm S Joint efficiency, E Corrosion allowance, mm C
1700 1405 1 0

Calculated minimum thickness( in mm ) Tc = P * Di/2 S*E- 0.6*P Required minimum thickness = Provided thickness MM

4.27 =Tc+C 4.27 5

Calculation for Dish Thickness:


Dish I/D , I/S Crown radius, mm mm DI Li ri S E mm mm C 1700 1700 170 1405 1 0 1.54

Factor M = 1/4 ( ( L / r)^0.5 +3 ) Calculated min. thickness(in mm) :Tc = P * Li * M 2SE - 0.2P Required min.thickness mm Provided min. Thickness Provided nom.thickness mm mm

1.54

I/S Knuckle Radius, mm Allowable stress ,Kg/cm2 Joint efficiency, Corr.Allowance, Factor M

6.56

=Tc+C 6.56 6.60 8

Prepared by_______________

Aproved by____________

Client : Equipment : ACTIVATED CARBON FILTER Size 1100X2800 : Drg.No. : P.O.C.No. : P.O.No. : Design Calculation as per IS 2825 :Design Data : Design Pressure Kg/cm2 6 2 Operating Pressure Kg/cm . 3.5 Design Temp. Deg. Cel. 60 Corrosion Allowance, C mm 0
Radiography Joint Efficiency ( Shell) , J Joint Efficiency ( Dish) , J 0.7 0.7

Material Data:Allowable stress in Kg/mm^2 at -- Room temp.= at --Design temp.= Material:--Shell = IS2062 --Dish = IS2062
(milltolerance 0.2mm)

14 14

Calculation for Shell thickness;Shell inside Dia, mm Di 2 Allowable stress, Kg/cm f Joint efficiency, J Corrosion allowance, mm C
1400 14 0.7 0

Calculated minimum thickness( in mm ) Tc = P * Di 200 * f * j -P Required minimum thickness Provided minimum thickness = = =

4.30 Tc+C 4.30 5

Calculation for Dish Thickness:


Dish O/D Dish I/D , I/S Crown radius, mm mm mm DO DI Ri Ro ri ro f J mm C th t 1416.0 1400 1120 1128.0 210 218.0 14 0.7 3 1.26 1 8.0

he1=Ro-(Ro-Do/2)*(Ro+Do/2-2*ro).5 mm 361.2 he2=DO^2/4 Ro mm 444.4 .5 he3=(Do*ro/2) mm 392.9 he= Least of the he1 or he2 or he3 mm he/DO = 0.26 t/Do = 0.0056 Calculated min. thickness(in mm) :Tc = P * Do * c 200 * f * J Required min.thickness Provided min. Thickness Provided nom.thickness = mm mm mm 361.2

O/S Crown Radius, mm I/S Knuckle Radius, mm O/S Knuckle Radius, mm Allowable stress ,Kg/cm2 Joint efficiency, Corr.Allowance, Factor 'c' Thinning Allowance mm Assume Thickness mm

5.46

0 5.46 6.46 6

Prepared by_______________

Aproved by____________ ANIL OZA

Client : Equipment : MULTI GRADE FILTER MSRL 2 NOS (1W +1S ) Size 700 ID X 2200 MM : TAG NO MGF 2101A/B Drg.No. : 446-MLC-04-RO 1 P.O.C.No. : 1446 CONSULTANT: Design Calculation as per ASME SEC. VII DIV-1 Design Data : Material Data:Design Pressure KPag P 450 Allowable stress in Kg/CM^2 at -- Room temp.= Operating Pressure KPag. 400 at --Design temp.= Design Temp. Deg. Cel. 50 Material:Corrosion Allowance, mm C 0 --Shell = SA515 GR60 Radiography --Dish = SA515 GR60
Joint Efficiency ( Shell) , E Joint Efficiency ( Dish) , E 0.7 1 (milltolerance 0.2mm)

1200 1200

Calculation for Shell thickness;Shell inside Dia, mm Di 2 Allowable stress, Kg/cm S Joint efficiency, E Corrosion allowance, mm C
700 1200 0.7 0

Calculated minimum thickness( in mm ) Tc = P * Di/2 S*E- 0.6*P Required minimum thickness = Provided minimum thickness

1.88 =Tc+C 1.88 6

Calculation for Dish Thickness:


Dish I/D , I/S Crown radius, mm mm DI Li ri S E mm mm th C 700 560 105 1200 1 0 1.33 2

Factor M = 1/4 ( ( L / r)^0.5 +3 ) Calculated min. thickness(in mm) :Tc = P * Li * M 2SE - 0.2P Required min.thickness mm Provided min. Thickness Provided nom.thickness mm mm

1.33

I/S Knuckle Radius, mm Allowable stress ,Kg/cm2 Joint efficiency, Corr.Allowance, Factor M

1.39

Thinning Allowance mm

=Tc+C 1.39 3.39 6

CORROSION ALLOWANCE 0.00 MM DUE TO RUBBER LINING

Prepared by_______________

Aproved by____________

Client

Equipment : PRESSURE SAND FILTER ( PSF A/B) Size 1800 ID X 1500 HOS. : Drg.No. :4539/ A2 REV-00 P.O.C.No. : 1048 P.O.No. : A/303/0052 & 0053 / GUH / MUK DT.16/2/2000 A Design Calculation as per IS 2825 :Design Data : Material Data:2 Design Pressure Kg/cm P 10 Allowable stress in Kg/CM^2 at -- Room temp.= 2 Operating Pressure Kg/cm . 4 at --Design temp.= Design Temp. Deg. Cel. 60 Material:Corrosion Allowance, mm C 1.5 --Shell = IS2062 Radiography --Dish = IS2062
Joint Efficiency ( Shell) , E Joint Efficiency ( Dish) , E 0.7 1 (milltolerance 0.2mm)

1200 1200

Calculation for Shell thickness;Shell inside Dia, mm Di 2 Allowable stress, Kg/cm S Joint efficiency, E Corrosion allowance, mm C
1800 1200 0.7 1.5

Calculated minimum thickness( in mm ) Tc = P * Di/2 S*E- 0.6*P Required minimum thickness = Provided minimum thickness

10.79 =Tc+C 12.29 8

Calculation for Dish Thickness:


Dish I/D , I/S Crown radius, mm mm DI Li ri S E mm mm th C 1800 1800 180 1200 1 1 1.54 2

Factor M = 1/4 ( ( L / r)^0.5 +3 ) Calculated min. thickness(in mm) :Tc = P * Li * M 2SE - 0.2P Required min.thickness mm Provided min. Thickness Provided nom.thickness mm mm

1.54

I/S Knuckle Radius, mm 2 Allowable stress ,Kg/cm Joint efficiency, Corr.Allowance, Factor M

11.56

Thinning Allowance mm

=Tc+C 13.06 15.06

Prepared by_______________

Aproved by____________

he/D0 t/D0 t Tc = c c1 t1 t1/D01 he/D01 Tc1 t2 t2/D02 c2 Tc2 t3 t3/D02 c3 Tc3 t4 t4/D03 c4 Tc4 t5 t5/D04

0.25 0.0084 12 5.36 1.23 1.24 12.00 0.008 0.25 5.41 5.41 0.004 1.24 5.41 5.41 0.0038 1.26 5.5 5.5 0.0039 1.26 5.5 5.5 0.0039

he/D0 t/D0 0.002 0.0025 0.003 0.0035 0.004 0.0045 0.005 0.0055 0.006 0.0065 0.007 0.0075 0.008 0.0085 0.009 0.0095 0.01

0.25 Factor c 1.4 1.36 1.32 1.28 1.24 1.2 1.15 1.135 1.115 1.1 1.085 1.07 1.055 1.04 1.025 1.01 1

12.00