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160108b

Millwright

Rim and Face Shaft Alignment

Machine Alignment
First Period

Figure 1 - Shafts on a common centreline.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 2 - Types of misalignment.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 3 - Effect of misalignment on bearing life.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 4 - Offset Misalignment.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 5 - Angular Misalignment.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 6 - Misalignment tolerance guide for spacer shafts and disc couplings.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 7 - Dial indicators.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 8 - Brackets, clamps and bars.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 9 - Pipe strain check.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 10 - Mounting foot details.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 11 - Jacking bolts.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 12 - Commercial shims.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 13 - Soft foot conditions.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 14 - Special shims.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 15 - Soft foot check using foot dial.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 16 - Soft foot check using rim dial.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 17 - Dial arrangement for rim and face alignment.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 18 - Shaft and coupling run-out.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 19 - Radial dial bar sag at 12 o'clock position.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 20 - Radial dial bar sag at 6 o'clock position.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 21 - Measurement of dial bar sag.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 22 - Dial bar clamp.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 23 - Axial dial bar sag.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 24 - Measurement of offset misalignment.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 25 - Tools for measurement of angular misalignment.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 26 - Misalignment measurement using dial indicators.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 27 - Processed TIRs in mils.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 28 - Rim and face vertical alignment formula.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 29 - Example 1: Vertical alignment.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 30 - Example 2: Vertical alignment.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 31 - Corrected readings.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 32 - Rim and face horizontal alignment formula.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 33 - Example 1: Horizontal alignment.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 34 - Example 1: Horizontal alignment - corrected for zero.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 35 - Example 2: Horizontal alignment.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 36 - Corrected readings for perfect alignment.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

Figure 37 - Uncorrected readings for perfect alignment.

Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

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