Natural Gas System Hydrualic Calculation: I.P.D.C

MINISTRY OF ENERGY
IRAN POWER DEVELOPMENT COMPANY
I.P.D.C
PROJECT:
SHIRVAN GAS TURBINE POWER PLANT (BOP2 PORTION)
NATURAL GAS SYSTEM HYDRUALIC CALCULATION
IN-HOUSE REVISIONS
B A 0 REV. FIRST ISSU S.G. DESG.
83.6.29 DATE
DOCUMENT REVISIONS
B A
A.M. CHK.
83.6.29 DATE
E.A. APP.
83.6.29 DATE
0 REV.
FOR APPROVAL DESCRIPTION
S.G. DESG.
83.6.29 Date
A.M. CHK.
83.6.29 Date
E.A. APP.
83.6.29 Date
MAPNA DESCRIPTION
Co.
(PRIVATE JOINT STOCK) IRAN POWER PLANT PROJECTS MANAGEMENT Co.
Doc. No.: MP-SVG-19ME-08-FL3-001

Contract No.:
Rev. : 0 File No.: Hyd.
Kherad Water Treatment CO.
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MINISTRY OF ENERGY
I.P.D.C
PROJECT:
PAGE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 0 X X X X X X X X X X X A B

REVISION C D E F G REMARKS PAGE 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 0 A B REVISION C D E F G REMARKS
MAPNA
Co.

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MINISTRY OF ENERGY
I.P.D.C
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CONTENTS
1.List of reference documents
2.Purpose
of the system
3.Hydrualic calculation 4.Sizing calculation 4.1.Main Portion 4.1.1.Calculation criteria 4.1.2.Complete gas furmula 4.1.3.System condition 4.2.Domestic Portion 5. Pressure drop calculation 5.1. Main Portion 5.2. Domestic Portion
MAPNA
Co.

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MINISTRY OF ENERGY
I.P.D.C
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1. LIST OF REFERENCE DOCUMENTS

MP-SVG-19ME-02-FR3-001 MP SVG-19ME -02-FN3-002 MP-SVG-19ME-01-FR3-001 Natural gas system PFD for GT units Natural gas system PFD for domestic consumers Natural gas system pipe route
2. PURPOSE OF THE SYSTEM

The natural gas system supplies natural gas to the 6 gas turbines and also provide the required gas for canteen , administration building , HVAC bld. and Aux.boiler and gate/guard house.
3. HYDRAULIC CALCULATION
Design data are as follows: Design Ambient Temperature Max . Ambient Temperature Min Ambient Temperature Gas Pressure ( max /min ) Normal Condition ( Pressure/Temperature ) Gas flow rate for each units Gas flow rate for 3 unit Gas flow rate for misc. consumers Gas flow rate for Boiler Gas flow rate for HVAC building Gas flow rate for Canteen GAS flow rate for administration building Gas flow rate for gate house Gas flow rate for guard house +150C +42.30C -300C 24/20.6 barg 1.01 bar / 150C 45718 Nm3/hr ~ 46000 Nm3/hr 138000 Nm3/hr 1400Nm3/hr 500 Nm3/hr 650 Nm3/hr 25 Nm3/hr 100 Nm3/hr 3 Nm3/hr 3 Nm3/hr
4. SIZING CALCULATION Co.

MAPNA

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4.1. Main Portion 4.1.1. Calculations Criteria : Criteria for line sizing are as follow: The limit of velocity is 20m/s Max. gas pressure at terminal point of turbine is 24 barg . 4.1.2. Complete Gas Formula :
PV1 P2V2 1 = T1 T2
4.1.3. System Conditions P1= 14.7 psi = 1.01 bar T1 = 15+ 273= 2880K V1 = 138000 Nm3/hr for each DN400 header
For main DN400 header :
The worst condition in the natural gas system for DN400 Line will be : P2 = 24 bara (max. pressure) T2 = 42.3+273 = 315.30 K max temperature 1.01*138000/288 = 24*Q/315.3 Q= 6356 m3/hr D= 400 mm Sch.STD : A= 0.1178 m2 Q= V.A V= 15 m/sMAPNA < 20
Co.
After feeding first unit the header will reduce to DN300 :

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MINISTRY OF ENERGY
I.P.D.C
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1.01*92000/288 = 24*Q/315.3 Q = 4237 m3/hr D= 300 mm Sch.STD : A= 0.073 m2 Q=V.A V= 16.12 m/s < 20 After feeding second unit the header will reduce to DN200 : 1.01*46000/288 = 24*Q/315.3 Q= 2119 m3/hr D= 200 mm Sch.STD : A= 0.0323 m2 Q= V.A V= 18.21 m/s < 20 4.2. Domestic Portion For VB , gas reducing station feeding line and with Q= 1400 Nm3/hr: 1.01*1400/288 = 24*Q/315.3 Q= 65 m3/hr D=50 mm Sch.80 : A= 0.0019 m2 Q= VB .A VB = 9.5 m/s < 20 For VA gas reducing station outlet header and with Q= 1400 Nm3/hr and 4 bara pressure: 1.01*1400/288 = 4*Q/315.3 Q= 387 m3/hr D=100 mm Sch.40 : A= 0.0082 m2 Q= VA .A
MAPNA VA = 13.1 m/s < 20
Co.

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MINISTRY OF ENERGY
I.P.D.C
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For VHVAC feeding line with Q= 650 Nm3/hr and 4 bara pressure: 1.01*650/288 = 4*Q/315.3 Q= 180 m3/hr D=65 mm Sch.40 : A= 0.0031 m2 Q= VHVAC .A VHVAC = 16.13 m/s < 20 For VADMIN & BILER feeding main line with total Q= 750 Nm3/hr and 4 bara pressure: 1.01*750/288 = 4*Q/315.3 Q= 208 m3/hr D=80 mm Sch.40 : A= 0.0048 m2 Q= VADMIN & BILER .A VADMIN & BILER = 12 m/s < 20 For VBOILER feeding line with Q= 500 Nm3/hr and 4 bara pressure: 1.01*500/288 = 4*Q/315.3 Q= 139 m3/hr D=50 mm Sch.40 : A= 0.0022 m2 Q= VBOILER .A VBOILER = 17.55 m/s < 20 For VCANTEEN feeding line with Q=25 Nm3/hr and 4 bara pressure: 1.01*25/288 = 4*Q/315.3 Q= 7 m3/hr D=20 mm Sch.40 : A= 0.0003 m2 Q= VCANTEEN .A VCANTEEN = 6.48 m/s < 20 For VADMIN feeding line with Q= 100 Nm3/hr and 4 bara pressure:
MAPNA
1.01*100/288 = 4*Q/315.3
Co.

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MINISTRY OF ENERGY
I.P.D.C
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Q= 28 m3/hr D=40 mm Sch.40 : A= 0.0013 m2 Q= VADMIN .A VADMIN = 6 m/s < 20 For VGATE & GUARD feeding main line with total Q=6 Nm3/hr and 4 bara pressure: 1.01*6/288 = 4*Q/315.3 Q= 1.66 m3/hr D=15 mm Sch.40 : A= 0.0001 m2 Q= VGATE & GUARD .A VGATE & GUARD = 4.6 m/s < 20 For VGATE feeding line with Q= 3 Nm3/hr and 4 bara pressure: 1.01*3/288 = 4*Q/315.3 Q= 0.83 m3/hr D=15 mm Sch.40 : A= 0.0001 m2 Q= VGATE .A VGATE = 2.3 m/s < 20
5. PRESSURE DROP CALCULATION

Pressure drop calculations due to the pipe route will be done by formula : fl V 2 P = d 2g Gas density in normal condition: M 16.04 o = = Co. = 0.72kg / Nm 3 22.4 22 (PRIVATE JOINT STOCK) .4
MAPNA
IRAN POWER PLANT PROJECTS MANAGEMENT Co.

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MINISTRY OF ENERGY
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5.1. Main Portion

Gas density in the operation condition : 42= 0 * P/Po * To/T
42= 0.72 * 24/1.01 * 288/315 42= 15.64 kg/m3
For Pipe DN400 : gas (42oC)= 0.014 cp Re= vd/ = 15.64*15*388/0.014 Re=6.5*106 Considering moody diagram ,with Re Number &
= 0.05 mm for iron & steel pipes and d= 388 mm for
internal diameter of DN400 pipe, we can obtain the f factor .
= 0.05
= 0.0001 f = 0.0125 d
Pipe length for DN400 from NIGC station up to sixth GT unit is about 770 m Number of ball valve is 1 and with equivalent length is about 125 meter Number of elbows 900 are 3 with equivalent length for each of them about 7.9 meter Number of elbows 450 are 8 with equivalent length for each of them about 6.1 meter Total pipe length : 770 + 125 + 3*7.9 + 8*6.1 = 968 m dP = 15.64*0.0125*968*(15)2 / (388*2*9.8) dP = 0.56 bars For pipe DN200 : MAPNA Pipe length is Co. 10 m about
Velocity of flow in this line as calculated before is 18.21 m/s

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MINISTRY OF ENERGY
I.P.D.C
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Re= vd/ = 15.64*18.21*203/0.014 Re= 4.1*106 /d=0.00016 : = 0.0136 dP = 15.64*0.0125*10*(18.21)2 / (203*2*9.8) dP = 0.016 bars 5.2. Domestic Portion : For the branch from main line up to domestic station : Pipe length is about 25 m Velocity is about 9.5 m/s as calculated before Number of ball valve is 1 and with equivalent length is about 15 meter Number of elbows 900 are 3 with equivalent length for each of them is about 1.5 meter Total pipe length : 25 +15+3*1.5= 45 m Re= vd/ = 15.64*9.5*49/0.014 Re= 4.8*105 /d=0.0006 : = 0.018 dP = 15.64*0.018*45*(9.5)2 / (49*2*9.8) dP = 0.11 bars
After reducing station the pressure will be 60 PSI (4 bar)

density calculation:
= o * P/Po * To/T
MAPNA
= 0.72 * 4/1.01 * 288/315 Co.

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MINISTRY OF ENERGY
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= 2.6 kg/m3
For DN 100 outlet header from station : Pipe length is about 20 m Velocity is about 13.1 m/s as calculated before Total pipe length : 20 m Re= vd/ = 2.6*13.1*101/0.014 Re= 2.4*105 /d=0.0005 : = 0.017 dP = 2.6*0.017*20*(13.1)2 / (101*2*9.8) dP = 0.07 bars
MAPNA
Co.

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Natural Gas System Hydrualic Calculation: I.P.D.C

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MINISTRY OF ENERGY

IRAN POWER DEVELOPMENT COMPANY

SHIRVAN GAS TURBINE POWER PLANT (BOP2 PORTION)