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Allison Transmission Essential Tool List

TRANSMISSION BASE MODELS

4000 SERIES, B500, T400, and T500

Electric Drive H 40/50 EP (formerly EP 40/50)

1000 & 2000 Product Families and B200

3000 SERIES, B300, B400, T200, and T300

4700/4800 (formerly 4070/4076)

HT(B) 700 and CL(B)T 700

3700 (formerly 3070PT)

Recalibration

Maintenance

M&S 5/6000

CL(B)T 750

M&S 9000

HT(B) 750

Overhaul

DP 8000

MT 600

MT 650

AT 500

NAME / DESCRIPTION / USE

PART NUMBER

Torque Converter Housing Alignment Bolts, 1/2"-13x2-3/8" (Part of J24315) J1126 STUD ( Supersedes part number J1927-1 ) - '1/2"-13x6" Guide Pins (Extension Housings) (2 Req'd) J01927-1 Bench Mount-Transmission Holding Fixture Base with Screw (Supersedes J3289-20) - {Use with J23642-A or J23642-01.} J03289-20 Guide Pin, 5/16"-18x3" (2 Req'd) (Part of J24315) (Also MT 6 Spd) J3387-2 Flange Yoke Holding Bar J3453 Bearing Cup Remover J3940 Dial Indicator Set J05959-A Sleeve, (NOTE: J06438-1 is a component of J06438-A) - 'Forward & Fourth Clutch Spring Compressor (Also MT 6 Spd Bellevill J06438-A Spring) Slide Hammer (Use With J24412-2) J6125-1B Torque Converter Spanner Wrench J6534-02 Guide Pin, 10"-32x6" (Part of J24315) (J6889-A) J6889-1 Belleville Assembly Spring Compressor J7441 Dial Indicator Clamp and Adapter J7872 Magnetic Clamp Dial Indicator (Part of J7872) (Use with J24602) J7872-2 Snapring Pliers J8039-A J8092 Universal Driver Handle (Use with all threaded driver heads) (Also MT 6 Spd) Cross Bar (Use With J26901, J22214-1 & J22912-B) (MT 654CR Only) J8433-1 Puller Body Screw (Part of J25007) J8646-2 Transmission Overhaul Stand Adapter (Supersedes J21279-01) - {Use with J29109, J29109-A (1750+J29109-J), 1750A+J29109J21279-A J, or J9389-04 Transmission Overhaul Stands. The J24462 is required for MT 600/MT 650.} Oil Pump Seal Installer J21359-A Forward & Direct Inner Seal Protector J21362 Seal Protector, Forward & Direct Clutch Outer Seal (Tangless Piston) J21409 Pressure Switch Wrench J21757-C Universal Pressure Gage (0-300 PSI) J21867 Spanner Wrench-Stator Ground Sleeve Nut Remover & Installer J22158-15 Bearing Remover Output Shaft Front Bearing Inner Race J22912-B Torque Multiplier (Output Capacity = 1,000 lb ft) J23410 Output Idler Gear Spindle Remover (Also HT 70) J23544-A Stator Thrust Bearing Installer (AT 543, MT 643, 653 & MT 6 Spd) J23549 Stator Assembly Tool (Split Stator) J23552 Support Legs J23556 Converter Ground Sleeve Nut Staking Fixture J23559 Output Shaft Bushing Installer J23613-A Sun Gear Shaft & Front Support Bushing Installer J23614-A Front Support Bearing Installer J23615 Forward & Fourth Clutch Spring Compressor J23616 Clutch Pack Clearance Gage - Forward Clutch (.0765-.125) J23619-A First & Reverse Spring Compressor Set J23630-02 Rear Seal Installer J23631-A Rear Spacer Selecting Gage J23632-A Front Thrust Washer Selector Gage Bar J23633 Transmission Holding Fixture (Supersedes J23642-01) - {Use with J03289-20 Bench Mount-Transmission Holding Fixture. The J23642-A J24462 is required for MT 600/MT 650.} Center Support Lifting Bracket J23643 Clutch Pack Clearance Gage - First & Reverse (0.0405 - 0.1005) J23715 Clutch Pack Clearance Gage - Third (0.029 - 0.119) J23716 Snapring Selective Assembly Fixture J23717-C Output Shaft Positioning Sleeve J23718-B Forward & Fourth Clutch Outer Seal Protector (Tanged Piston) J23779-A Slide Hammer Assembly J23907 Page 1 of 11 Allison Transmission, Inc.

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Allison Transmission Essential Tool List


4000 SERIES, B500, T400, and T500 Electric Drive H 40/50 EP (formerly EP 40/50) 1000 & 2000 Product Families and B200 3000 SERIES, B300, B400, T200, and T300 4700/4800 (formerly 4070/4076) HT(B) 700 and CL(B)T 700

3700 (formerly 3070PT)

Recalibration

Maintenance

M&S 5/6000

CL(B)T 750

M&S 9000

HT(B) 750

Overhaul

DP 8000

MT 600

MT 650

AT 500

NAME / DESCRIPTION / USE

PART NUMBER

Seal Remover (Used with seals that include a Dust Shield provision) J24171-A Clutch Pack Clearance Gage - Forward & Fourth (0.080 - 0.120) J24192 Center Support Lifting Bracket J24195 Main Shaft Lifting Bracket J24196 Front Support Hub Needle Bearing Installer J24197 Dust Shield (Front Seal Installer - HT 740D) (Use with J24202-4) J24198 Collector Ring Installer & Staking Set J24200 Sun Gear Shaft Bushing Installer J24201 Output Shaft Seal Installer (Use with J24202-4) J24202-1A Driver Handle (Use with J24198, J24202-1A, J24447, J24448A, J24449A & J24620A) J24202-4 Output Shaft Bushing Installer (Exc DRD) J24203 Clutch Spring Compressor Set J24204 Low & First Clutch Spring Compressor (Use with J24204-2) (Part of J24204) J24204-1 Bar & Stud Assembly (Use with J24204-1, J24204-3, J24452) (Part of J24204) J24204-2 First Clutch Spring Compressor (AT 500); Forward & Fourth Clutch Spring J24204-3 Compressor (HT, CLBT, V 700) (Use with J24204-2) (Part of J24204) Speedometer Drive Gear Bushing Remover & Installer J24205-A Front Planetary Bushing Installer J24207 Gage - Updates J24208-B to J24208-C J24208-25 Snapring Selective Assembly Fixture J24208-D Fourth Clutch Lifting Fixture J24209 Low & First Clutch Piston Inner Seal Protector J24210 Forward Clutch Seal Protector J24216-A Main Shaft Orifice Installer J24217 Stator Cam Spring & Roller Retainer Ring Set (AT 543 only) J24218 Stator Cam Spring & Roller Retainer Ring (2-13/16" O.D.) (AT 543 only) J24218-1 (Part of J24218) Stator Cam Spring & Roller Retainer Ring (4" O.D.) (Part of J24218) J24218-2 Stator Cam Spring & Roller Retainer Ring (4-3/4" O.D.) (Part of J24218) J24218-3 Lockup Valve & Main Pressure Regulator Spring Compressor J24219 Fourth Clutch Alignment Fixture J24221 Transmission Holding Fixture - {Use with J29109, J29109-A (1750+J29109-J), 1750A+J29109-J, or J9389-04 Transmission J24310 Overhaul Stands.} Valve Ring Adjusting Tool J24314 Guide Pin Set Consists Of: J24315 Guide Pin, 3/8"-16x6" (2 Req'd) (Part of J24315) J24315-1 Guide Pin, 3/8"-24x2" (2 Req'd) (Part of J24315) J24315-2 Guide Pin, 1/4"-20x5" (2 Req'd) (Part of J24315) J24315-3 Gear Unit Holding Tool (NOTE: For smaller diameter main shaft prior to 1996) J24352 Flywheel Lifting Bracket J24365 Orifice Plug Installer (Main & Output Shaft) (Output Shaft only for J24369 MT 640-650 & CLT/CLBT 750) Low Sun Gear Bushing Installer (DRD only) J24371 Low Carrier Lifter J24408-A Front Seal Installer J24409-A Main Shaft Orifice Plug Installer J24411 Valve Pin Installer J24412-1 Valve Pin Remover (Use with J6125-1B) J24412-2 Universal Puller (Use with J24463-2 or J24534 Legs) (Part of J24463) (J43910) J24420-C * Rear Bearing Installer (In vehicle also) J24446 Output Shaft Front & Rear Bearing Installer (Use with J24202-4) J24447 Output Shaft Seal Installer (Use with J24202-4) J24448-A Oil Pump Seal Installer (Use with J24202-4) J24449-A Output Shaft Needle Bearing Installer (All except MT 654 & Retarder models) J24451 Page 2 of 11 Allison Transmission, Inc.

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Allison Transmission Essential Tool List


4000 SERIES, B500, T400, and T500 Electric Drive H 40/50 EP (formerly EP 40/50) 1000 & 2000 Product Families and B200 3000 SERIES, B300, B400, T200, and T300 4700/4800 (formerly 4070/4076) HT(B) 700 and CL(B)T 700

3700 (formerly 3070PT)

Recalibration

Maintenance

M&S 5/6000

CL(B)T 750

M&S 9000

HT(B) 750

Overhaul

DP 8000

MT 600

MT 650

AT 500

NAME / DESCRIPTION / USE

PART NUMBER

Low & First Clutch Spring Compressor (Use with J24204-2) J24452 Lock Ring Installer (Second & Third Clutches) J24453 Gear Unit Lifter J24454 Center Support Lifter J24455 Valve Pin Installer J24458 Spring Compressor Adapter (Two are required for J24459-A, while one is req'd for J43770) J24459-5 Main Regulator & Lockup Valve Spring Compressor (Two J24459-5 are included) J24459-A Centering Band, Oil Pump Body to Front Support J24461 Adapter Plate - {(Use with J23642-A/J23642-01+J03289-20 for MT 600/MT 650.) (Use with J21279-A/J21279-01 J24462 to adapt to J29109, J29109-A (1750+J29109-J), 1750A+J29109-J, or J9389-04 Transmission Overhaul Stands for MT 600/MT 650.)} In Vehicle Output Shaft Bearing Remover Set (Includes J24420-B Puller) J24463 Output Shaft Rear Bearing Puller (Leg Only) (Part of J24463) J24463-2 Sun Gear Bushing Installer J24468 Front Planetary Bushing Installer J24469 Converter End Play Gage (AT 543) (2/300 Series Converter) J24470 Low Carrier Bushing Installer (MT 650, MT 653DR) J24472 Front Support Assembly Lifter J24473 Snapring Selective Assembly Fixture J24475-B In Vehicle Rear Bearing Remover Legs (Use with J24420-B) J24534 Converter End Play Checking Fixture (Use with J05959-A & J7872-2) J24602 Output Shaft Seal Installer (Use with J24202-4) J24620-A Converter Bushing Installer J24648 Switch Sequence Tester J24710 Output Shaft Bushing Installer J24769 Pump Support Assembly Remover J24773-A Center Support Bushing Installer J24778 Main Pressure Regulator Valve Remover & Installer J24787 Center Support Bushing Installer J24794 Torque Converter Pump Bushing Puller (S/N 2082 & Prior Bearing #908196) J25007 Oil Pump Body Bushing Installer J25356 Front Output Shaft Bearing Outer Race Installer J25393-A Output Shaft Bearing Installer J25562 Planetary Carrier Rebuilding Set J25587-A Shift Lever Shaft Seal Installer J26282 Shift Lever Seal Remover J26401 Pressure Gage Set J26417-A Governor Rebuilding Set J26470-A * Remover & Installer, Converter Pump Snapring J26598-A Pump Gear Gage Set J26857 PTO Gear Removing Fixture J26899 Output Shaft Front Bearing Puller Bolts (MT 654CR Only) J26901-A Oil Pump Oil Seal Installer J26912-A Clutch Pack Clearance Gage (0.079 - 0.130) J26913 Clutch Pack Clearance Gage (0.074 - 0.147) J26914 Second Clutch Pack Clearance Gage (0.049 - 0.111) J26915 Third Clutch Pack Clearance Gage (0.050 - 0.114) J26916 Clutch Pack Clearance Gage (0.064 - 0.125) J26917 Clutch Pack Clearance Gage (MT 654CR Only) J26918 Front Support Needle Bearging Remover J26941 Spring Test - Chatillon MST50 J26995 Staking Tool, Sun Gear Bushing J26997-A Converter Pump Hub Roller Bearing Remover & Installer J28435 Staking Tool, Sun Gear Bushing J28446-A Page 3 of 11 Allison Transmission, Inc.

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Allison Transmission Essential Tool List


4000 SERIES, B500, T400, and T500 Electric Drive H 40/50 EP (formerly EP 40/50) 1000 & 2000 Product Families and B200 3000 SERIES, B300, B400, T200, and T300 4700/4800 (formerly 4070/4076)

HT(B) 700 and CL(B)T 700

3700 (formerly 3070PT)

Recalibration

Maintenance

M&S 5/6000

CL(B)T 750

M&S 9000

HT(B) 750

Overhaul

DP 8000

MT 600

MT 650

AT 500

NAME / DESCRIPTION / USE

PART NUMBER

Handle (Included with J35923-A) Front Planetary Bushing Installer Center Support Bushing Installer & Staking Set Remover, Front Support Pump Rear Bearing Bearing Installer - Charging Pump Gear Governor Support Pin Installer Remover, Governor Support Pin Counterbore Cutter, Center Support Engine Stand 'Transmission Overhaul Stand' (Mechanical Rotation, Hydraulic Tilt), (Supersedes J29109 and J29109-A) {(NOTE: The J29109-J Adapter (refer to the following listed item) is required when using the 1750 or 1750A with all Allison transmission adapters/fixtures.) (The 1750/1750A is compatible with the following adapters/fixtures when used with the J29109-J: J46701, J24462, J44723, J35926-A, J21279-A/J21279-01, and J24310.)} - (Available for purchase from SPX Service Solutions ) Adapter for 1750/1750A (Refer to the 1750/1750A above for more information) Clutch Pack Clearance Gage (CLT 654 Only) (0.091 - 0.148) Clutch Pack Clearance Gage (CLT 654 Only) Gage Set, Center & Front Support Sealring Gage, Center & Front Support Sealring Gage, Center & Front Support Sealring Gage, Center & Front Support Sealring Remover & Installer Set, Lube Valve Spring Guide Forcing Screw (Use with J26901, J8433-1 & J22912-B) (MT 654CR Only) Turbine Hub Rivet Tool Set Output Shaft Seal Installer (Retarder Models Only) Lifter - Clutch Drum Lifter - Valve Body Forward Clutch/Turbine Shaft Assembly Lifter Charging Pump Driven Gear Shaft Remover & Installer Kit Terminal Remover Valve Body Parts Tray Set Small Parts Tray (Part of J33163) Valve Body Parts Tray (Part of J33163) Neutral Start Switch Wrench Accumulator Spring Compressor (Retarder Models only) Output Shaft Bearing Installer (Retarder Models only) Output Shaft Bearing Remover (Retarder Models only) Pressure Switch Gage Tester Adapter Pressure Switch Gage Tester Output Shaft Needle Bearing Installer (MTB 644, MT 654 & MT 653) Output Shaft Needle Bearing Installer (MTB 644, MT 654 & MTB 654) E-Z Mini Hook Test Lead Set Center Support Snapring Gage (Part of J23717-C, J24475-B & J24208-D) Updates J23717-A & B to J23717-C Updates J24208-C to J24208-D Updates J24775-A to J24475-B Deutsch Pin Crimper Deutsch Pin Remover Set (Set of 12) Transmission Housing Breakout Connector (Harness) Diagnostic Service Kit Jumper Wire Set Service Tool Kit 12-Pin Packard Connector (NOTE: Can be used with J38500-2.) Page 4 of 11

J28467-34 J28501 J28525 J28557 J28646-A J28684 J28708 J29032

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1750 (or 1750A)

J29109-J J29146 J29156 J29198 J29198-1 J29198-2 J29198-3 J29355 J29497-4 J29535 J29618 J29854 J29863 J33079 J33080 J33095 J33163 J33163-1 J33163-2 J33410 J33429 J33820 J33821 J33884-10B * J33884-A J34015 J34016 J34029-15 J34127 J34182 J34513 J34517 J34518-B J34521 J34522-D J34812-1 Allison Transmission, Inc.

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Allison Transmission Essential Tool List


4000 SERIES, B500, T400, and T500 Electric Drive H 40/50 EP (formerly EP 40/50) 1000 & 2000 Product Families and B200 3000 SERIES, B300, B400, T200, and T300 4700/4800 (formerly 4070/4076) HT(B) 700 and CL(B)T 700

3700 (formerly 3070PT)

Recalibration

Maintenance

M&S 5/6000

CL(B)T 750

M&S 9000

HT(B) 750

Overhaul

DP 8000

MT 600

MT 650

AT 500

NAME / DESCRIPTION / USE

PART NUMBER

PTO Height Gage J34814 Amp Pin Remover J34823 Torx Bit Set (130-T25, 130-T30) J34988 Terminal Crimper J35123 Wire Stripper J35615 Terminal Remover Metri-Pack J35689-A ECU Breakout Connector J1A/J1B J35813 ECU Breakout Connector J3 J35814 EX-1 PROM Puller/Remover (Supersedes J35889-A) - (Available for purchase from SPX Service Solutions) Bearing & Seal Installer Set J35921 Output Bearing Installer/Drive Sleeve J35921-1 Oil Pump (Input) Seal Installer J35921-3 J35921-4B Output Shaft Seal Installer (Drum Parking Brake) (NOTE: J35921-4A was manufactured incorrectly, please discard if found) Bearing & Bushing Installer Set J35922 Piston Spring Compressor (C1) J35923-1 Piston Spring Compressor (C5) J35923-2 C1, C2, C5 Spring Compressor Set J35923-A Main Pressure Regulator Spring Compressor (C2 Spring Compressor Tool) J35924 Spanner Nut Torque Tool J35925 Transmission Holding Fixture - {Use with J29109, J29109-A (1750+J29109-J), 1750A+J29109-J, or J9389-04 Transmission J35926-A Overhaul Stands.} Off-Highway Diagnostic & Service Tool Kit J35935-B Transmission Breakout Harness, Off-Highway J35980 Front Support Oil Pump Bushing Remover and Installer J36376 Weather Pac II Terminal Remover J36400-5 Clutch Spring Compressor J37030 Output Shaft Seal Installer J37031-A Input Seal Installer J37032 Output Bearing Cup Installer J37033 Output Shaft Bearing Installer J37034 Output Bearing Nut Spanner - {NOTE: The J37035-1 within the J37035 Kit is only compatible with outputs shafts that have (55) J37035 splines.} P2 Output Turbine Bushing Installer J37036 Bushing/Bearing Installer J37038 Clutch Bearing Installer J37040 Front Support Sleeve & PTO Bearing Installer J37041 Output Shaft Bearing Remover J38086-A * Terminal Remover - Weather Pac J38125-10A Terminal Remover - Allison 4th Generation Controls 80-Way Connector Terminal Remover (NOTE: Also may reference GM P/N: J38125-12A*** 12094429) Terminal Remover - Metri-Pack J38125-13A Terminal Crimper - Weather Pac J38125-6 Wire Crimper - Metri-Pack J38125-7 Splice Crimper J38125-8 Digital Protractor (Used for measuring angles on the driveline, transmission, axle, etc.) J38460-A * (Pro-Link) 15M to 15F (Atari) Cable (NOTE: Works with J47943/J47943-A for vehicles with WTEC II, WTEC III, CEC2 and 12 J38500-2 Pin Packard connectors) Deutsch J1587 Heavy-Duty 6-Pin Pro-Link Adapter J38500-60A Terminal Cable ( Supersedes part number J38500-925 ) - 'PC Cable Set (PC-to-ProLink Cable for reprogramming Cards J38500-925A (J38500-1703 and J38500-1803) on Pro-Link) J1939/J1587 to J1587; 9- to 6-Pin Pro-Link Adapter J38500-96A Output Seal Installer - Front/Rear J38547 Converter End Play Gage J38548-A Converter Bolt Torque Tool - Threaded Plug (Used with J38564 to Make J38564-A) J38564-3 Page 5 of 11 Allison Transmission, Inc.

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Allison Transmission Essential Tool List

4000 SERIES, B500, T400, and T500

Electric Drive H 40/50 EP (formerly EP 40/50)

1000 & 2000 Product Families and B200

3000 SERIES, B300, B400, T200, and T300

4700/4800 (formerly 4070/4076)

HT(B) 700 and CL(B)T 700

3700 (formerly 3070PT)

Recalibration

Maintenance

M&S 5/6000

CL(B)T 750

M&S 9000

HT(B) 750

Overhaul

DP 8000

MT 600

MT 650

AT 500

NAME / DESCRIPTION / USE

PART NUMBER

Converter Bolt Torque Tool PTO Bearing/Sleeve Installer (Front Support) Pump Gear and Torque Converter Cover Bushing Installer Bearing Cup Installer (Output, Drive, Driven) Front/Rear Output Bearing Cup Installer P3, C6, C7 Bushing Installer Transfer Case Holding Fixture C6 Spring Compressor Bearing Installer (Output, Drive, Driven, Idler) Terminal Remover Deutsch HDS Diagnostic Terminal Crimper T&B Wire Cutter & Crimper Pliers Pin-Out Harness (Pre-Block for WTEC II only) Terminal Crimper - Weather Pac PTO/Speed Sensor Harness Jumper Wire Kit (See NOTE #2, this tool/kit includes a non-required revision .) Terminal Probe (80-Way Allison 4th Generation Controls 'female' connector) (NOTE: The J47277 probe is included within the J39197-A Kit.) Lock Remover T&B Clutch Wear Plate Rivet Installer Rear Front Support Needle Bearing Installer Bearing End Play Checker WTEC III Universal Breakout Box (Used with J39700-110, J43799, J44722, J46711, J46712, J47275, J47278, and J47279.) WTEC III 32/32/32 Pin MicroPack ECU Harness and Overlay (Used with the J39700 Universal Breakout Box.) Center Support Bushing Installer Gear Unit Holding Tool (NOTE: For larger diameter main shaft, 1996 and newer. Also used on AT 1500s.) Sun Gear Bushing Installer Connector Probe Set Digital Calipers (0-6" Range) English/Metric Terminal Remover/Installer Set - Cannon (Retarder) Terminal Remover/Installer Set - Cannon (T-Case) Output Shaft Seal Installer (Retarder and Non-Drum Parking Brake) Converter Bushing Installer Bushing Installer Output Shaft Seal Installer Connector Repair Kit (FMTV Bulkhead Connector) Terminal Remover Deutsch ECD TPS/Retarder Harness NSBU Switch Adjusting Tool Sun Gear Bushing Installer Transmission Adapter Bracket Main Pressure Spring Compressor (Used on installations of 3000/4000 Main Pressure Relief Ball) Deutsch Pin Out Box (Post-Block tool for WTEC II and WTEC III) OBD II Connector (Pro-Link) - GMC/Chevy Trucks (NOTE: Works with J47943/J47943-A for vehicles with WTEC III and OBDII/J1962 connectors.) Retarder Control Valve Spring Compressor WT Crimper Tool (WTEC III)

J38564-A J38565 J38566 J38568 J38568-3 J38569 J38572 J38573 J38579 J38582-3 J38687-A J38706 J38850 J38852 J39150 J39197-A J47277 *** J39227 J39354 J39362 J39623 J39700 J39700-110 J39735 J39736 J39737 J39775-CP J39776 J39841 J39842 J39928-A J39949 J39954 J39967 J41193 J41194 J41339 J41364-A J41406 J41445 J41462 J41612 J41788 J42048 J42215

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Page 6 of 11

Allison Transmission, Inc.

10/27/2011

Allison Transmission Essential Tool List


4000 SERIES, B500, T400, and T500

Electric Drive H 40/50 EP (formerly EP 40/50)

1000 & 2000 Product Families and B200

3000 SERIES, B300, B400, T200, and T300

4700/4800 (formerly 4070/4076)

HT(B) 700 and CL(B)T 700

3700 (formerly 3070PT)

Recalibration

Maintenance

M&S 5/6000

CL(B)T 750

M&S 9000

HT(B) 750

Overhaul

DP 8000

MT 600

MT 650

AT 500

NAME / DESCRIPTION / USE

PART NUMBER

Filter Bolt Hole Repair Kit WT III Harness (NOTE: J42455-A is required when using the J42454.) WTEC (II & III) Load Box {NOTE: Used for "bench" recalibration of WTEC II, WTEC III, 1000/2000 TCMs (Pre-Allison 4th Generation Controls), and Allison 4th Generation Controls.} DB15M-DB15F Pro-Link Cable WT II Harness (NOTE: J42455-A is required when using the J42456.) Deutsch J1939/J1587 9-Pin Adapter Cable (Used with J42660)+A220 P3 Planetary Lifting Ring P4 Plantetary Bushing Installer Output Shaft Seal Installer C5 Return Spring Torque Wrench Adapter Bearing Installer Output Shaft Bearing Installer Output Shaft Holding Tool - {NOTE: The J43278 is only compatible with outputs shafts that have (59) splines. The J37035-2 (from the J37035 Kit) is required to work with the J43278.} Converter Leak Leak Test Fixture and Plug - (NOTE: The J21369-F and J43763 have been superseded to a J43763-A. Endusers need either the J21369-F for AT Service, the J43763 for 1k/2k Service, or the J43763-A for AT or 1k/2k Service.) (See NOTE #2, this tool/kit includes a non-required revision.) Converter End Play Gage Ground Sleeve Installer Spring Pin Installer, Selector Shaft Turbine Tone Wheel Staking Tool Turbine Tone Wheel Installer Spanner Nut Wrench Main, Lube, Converter Relief Valve Spring Compressor (One J24459-5 is included) Pump Bushing Installer and Remover Pump Seal Installer Spring Compressor - Valve Body Ground Sleeve Bushing Installer Front Support Needle Bearing Installer C2 Piston Return Spring Compressor C1 Piston Return Spring Compressor Rotating Clutch Housng Bushing Installer Pump/Valve Body Dowel Pin Installer Main Housing Dowel Pin Installer P1 Bushing Remover / Installer Output Shaft Seal Installer (without Park Brake provision) Output Shaft Seal Installer (with Park Brake provision) P2 Bushing Remover/Installer Output/Turbine Shaft Bushing Installer Load Box Adapter (Reprogramming Cable) - (NOTE: J42455-A is required when using the J42456, J42454, J43794-A, and J47276.) P3 Carrier Race Driver Breakout Box Adapter and Overlay {For use with 1000/2000 TCMs (Pre-Allison 4th Generation Controls)} (Used in conjunction with the J39700 Universal Breakout Box) J1939 "T" Adapter Breakout Harness {For use with 1000/2000 TCMs (Pre-Allison 4th Generation Controls)} Selector Shaft Seal Installer Output Shaft Bearing Puller Leg Set (Used with J24420-C) Seal Remover, Selector Shaft

J42385-AT J42454 J42455-A *** J42455-3 J42456 J42660-90 J43020 J43023 J43024-A J43025 J43046 J43047 J43202 J43278 J43763-A J43764 J43765 J43766 J43767 J43768 J43769 J43770 J43771 J43772 J43773 J43774 J43775 J43776 J43777 J43778 J43779 J43780 J43781 J43782 J43783 J43785 J43791 J43794-A J43797 J43799 J43890 J43909 J43910 J43911 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

X X X X X X

X X X X X X

X X X X X X

X X X X X X X X X X X X X

E E E

A E A

E E E E A E E E E E E A E E E E E E E E E E E E E E E E E E E

E E E E

E E

E E

E E E E E E E E E E E E

Page 7 of 11

Allison Transmission, Inc.

10/27/2011

Allison Transmission Essential Tool List


4000 SERIES, B500, T400, and T500 Electric Drive H 40/50 EP (formerly EP 40/50) 1000 & 2000 Product Families and B200 3000 SERIES, B300, B400, T200, and T300 4700/4800 (formerly 4070/4076)

HT(B) 700 and CL(B)T 700

3700 (formerly 3070PT)

Recalibration

Maintenance

M&S 5/6000

CL(B)T 750

M&S 9000

HT(B) 750

Overhaul

DP 8000

MT 600

MT 650

AT 500

NAME / DESCRIPTION / USE

PART NUMBER

Measuring Blocks & Straight Edge Wiring Harness Connector Installer Main Wiring Harness Connector Remover Drain Plug Service kit Backing plate Tool - 'C1 Backing Plate Selector Tool - (NOTE: The kit includes a clamping tool, a 4-tab selection tool, a 5-tab selection tool (silver), a pressure plate, and another pressure plate (silver). The silver components of this kit were shipped via an Essential Tool Shipment as a J47158 Kit, refer to the following.) (NOTE: If you have the J44525 Kit and the J47159 Kit, then you do not need to order the J44525-A Kit.) (See NOTE #2, this tool/kit includes a non-required revision.) C1 Backplate Selection Kit (Includes J44525-4 Tab Selection Tool and J44525-5 Pressure Plate) - (NOTE: The components of this kit have been placed within the J44525-A Kit, see above.) Output/Turbine Shaft Bushing Remover P3 Carrier Race Remover Ground Sleeve Bushing Remover C3, C4 & C5 Piston Spring Compressor (Used with J24204-2) Mainshaft Holder J1850 Interface Box (J1850-VPW) (For Chevrolet/GMC Pickup and/or GMT560 Connection) Breakout Cable Adapter Kit {Includes J44722-2 (Breakout Cable), J46971 (Single Connector NSBU Breakout Adapter Cable), and J44722-1B (Magnetic Overlay), J44722-3 Magnetic Overlay (for GM Pickup Trucks)} (NOTE: The entire kit works in conjunction with the J39700 Breakout Box.) Magnetic Overlay (Used with J39700 and J44722-2 for 1000/2000 commerical applications) (NOTE: If a Service Outlet has the J44722-A or J44722-B kits, then this does not have to be purchased separately.) Magnetic Overlay (Used with J39700 and J44722-2 for GM Pickup Trucks applications) Single Connector NSBU Breakout Adapter Cable (Includes the J44722-1B - Magnetic Overlay) (Used with J39700 and J447222) (NOTE: If a Service Outlet has the J44722-A or J44722-B kits, then this does not have to be purchased separately.) Transmission Stand Adapter Plate - {Use with J29109, J29109-A (1750+J29109-J), or 1750A+J19109-J Transmission Overhaul Stands.}

J43922 J44247 J44257 J44344 J44525-A

X X X X X X X X

E E E E E

E E E

J47158 **** J44526 J44528 J44529 J44530 J44587 J44652-A J44722-B J44722-1B J44722-3 J46971 J44723

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

E E E E E E A E E A E E E E E E E E E E E E

A E E A E

90010 (Download) *** Diagnostic/Reprogramming PC Software Tool "Allison DOC For PC-Service Tool v9.0.0" {New Users order 90010 (Download), 90020 (DVD) *** 90020 (DVD), 90030 (USB) while Existing Users order 90110 (Download), 90120 (DVD), 90130 (USB)} 90030 (USB) *** Control Main Filter Wrench (The J45023 has been superseded to a J45023-A.) - (NOTE: Both the J45023 and the J45023-A will J45023-A work on the 1k/2k Product Families but only the J45023-A will work with the H 40/50 EP Product Families.) Electric Modulator Breakout Harness J46148 Dust Shield Installer J46150 (Pall) 2nd GEN Transmission Cooler Flush Cart (supersedes the J46550 - Pall Transmission Cooler Kwik-Flush Cart) (See NOTE #2, this tool/kit includes a non-required revision. ) - (NOTE: Either the Pall cart must be purchased or one of the four Hot J46550-A Flush LLC carts. Service Outlets are NOT required to have both a Pall cart and a Hot Flush LLC cart.) HF345S9T (North America model) Hot Flush LLC Transmission Cooler Flush Carts - (NOTE: Either the Pall cart must be purchased or one of the four Hot Flush LLC carts. Service Outlets are NOT required to have both a Pall cart and a Hot Flush LLC cart.) HF345ST (North America model) HF345S9WT (International model) HF345SWT (International model) J46699 J46701 J46702 J46703 J46705 J46706

Front Support Seal Installer Stator Housing Fixture - {Use J29109, J29109-A (1750+J29109-J), or 1750A+J29109-J Transmission Overhaul Stands.} Output Seal Installer Spanner Nut Torque Tool C1/C2 Trim/Blocking Valve Installer Relay & CM Valve Installer Page 8 of 11

X X X X X X 10/27/2011

E E E E E E

E E E E E

Allison Transmission, Inc.

Allison Transmission Essential Tool List


4000 SERIES, B500, T400, and T500 Electric Drive H 40/50 EP (formerly EP 40/50) 1000 & 2000 Product Families and B200 3000 SERIES, B300, B400, T200, and T300

4700/4800 (formerly 4070/4076)

HT(B) 700 and CL(B)T 700

3700 (formerly 3070PT)

Recalibration

Maintenance

M&S 5/6000

CL(B)T 750

M&S 9000

HT(B) 750

Overhaul

DP 8000

MT 600

MT 650

AT 500

NAME / DESCRIPTION / USE

PART NUMBER

High Impedance Digital Multimeter Kit - (NOTE: The J46708 supersedes the J34520-A - High Impedance Digital Multimeter Kit.) (See NOTE #2, this tool/kit includes a non-required revision.) Power Adapter for TCM/VCM/DPIM/ESS CAN Adapter to 9-Pin Deutsch Harness Assembly, TCM/DPIM/VCM and Overlay (Used in conjunction with the J39700 Universal Breakout Box) - {NOTE: The J50165 is required when using the J46711 with a DPIM2.} Harness Assembly, Drive Unit/ESS and Overlay (Used in conjunction with the J39700 Universal Breakout Box) Energy Storage Removal/Installation Fixture Diagnostic/Reprogramming PC Software Tool "Allison DOC For PC (H 40/50 EP) v4.0" software (New Users order 93040 while Existing Users order 93140) ESS Installation Protection Device (BIPD) - (Available for purchase from DMR Electronics, Inc., see NOTE #1) DPIM Installation Protection Device (DIPD) - (No longer available for purchase from DMR Electronics, Inc. as of 3/1/11.) Softing CANcard2 (PCMCIA) Interface Kit- (Supports J1939 communication protocol only.) - (Available for purchase from Noregon Systems, Inc., see NOTE #1) Softing CANusb Interface Kit- (Supports J1939 communication protocol only.) - (Available for purchase from Noregon Systems, Inc., see NOTE #1 ) Softing CAN-AC2-PCI Interface Kit- (Supports J1939 communication protocol only.) - (Available for purchase from Noregon Systems, Inc., see NOTE #1 ) HV Insulated Gloves (Class 0)/Leather Outer Glove Kit (Size = Small) HV Insulated Gloves (Class 0)/Leather Outer Glove Kit (Size = Medium) HV Insulated Gloves (Class 0)/Leather Outer Glove Kit (Size = Large) AMB-45 Amprobe Device - (Available for purchase from SPX Service Solutions ) DHD Terminal Crimper Scavenge Pump Bearing Installer CEC Translator Device - (No longer available for purchase from SPX Service Solutions. )

J46708 J46709 J46710 J46711 J46712 J46713 93040 D00001 D00002-A 23215 ( or N00001) *** 23216 *** 23217 *** J50089 J50090 J50091 AMB-45 J47027 J47028 J47134

X X X X X X X X X

E E E E E E E E A E A A
A E A E E E A

E E E E E E E E A E A A
A E A

A X X

A X X

A X X

A X X

A X X

X X X X X

E A A

X X X X X X X X

X X

X X X X

E A A

Terminal Crimper - {NOTE: Needed for crimping terminals used on OEM vehicle/transmission harness connectors for Allison 4th J47139 *** Generation Controls. This crimper is specifically for the Former 'Female' terminal (33001-1004) and does not apply to the Current terminal.} Molex Crimper (ServiceGradeTM) - {NOTE: For 14-22 AWG MX150 terminals, for field repairs, crimper ratchets. Refer to SIL 19TR-09, Rev. A for additional information. This crimper is specifically for the Current 'Female' terminal (33001-3004). (Available for purchase from Newark InOne, see NOTE #1 )} Molex Crimper (PremiumGradeTM) - {NOTE: For 18-22 AWG MX150 terminals, crimper ratchets. Refer to SIL 19-TR-09, Rev. A for additional information. This crimper is specifically for the Current 'Female' terminal (33001-3004). (Available for purchase from Newark InOne or Heilind/Force Electronics, see NOTE #1 )} TCM Breakout Harness Adapter (1k,2k,3k,4k) and Overlay (Used in conjunction with the J39700 Universal Breakout Box) "T" Breakout & TCM Reflashing Harness (1k,2k,3k,4k) 1000/2000 Transmission Breakout Harness and Overlay (Used in conjunction with the J39700 Universal Breakout Box) 3000/4000 Transmission Breakout Harness and Overlay (Used in conjunction with the J39700 Universal Breakout Box) C1/C2 Piston Return Spring Compressor Kit (1k,2k) Output Shaft Holding Tool (Designed to work with J35925-2 Spanner Wrench) Valve Body Spring Compressor Tool (3k,4k) Noregon Wireless/USB Translator - Supports all Allison electronically-controlled, commercial transmissions (excluding H 40/50 EP) - (Supports J1708/J1587, J1850, J1939, GMLAN, and CEC communication datalink protocols.) - (Available for purchase from Noregon Systems, Inc., see NOTE #1 ) Dearborn DPA4 Plus USB Translator Device Kit - (Supports J1708/J1587, J1850, J1939, and GMLAN communication datalink protocols.) (See NOTE #2, this tool/kit includes a non-required revision. ) 1000/2000 Main Transmission Connector Removal Tool GMLAN Cable (Used in conjunction with J47943/J47943-A Translator Device Kits. The J47949-A supports GMLAN and J1850 communications protocols.) (NOTE: The J47949-A is rated "Essential" for International Service Outlets servicing the 3000 and 4000 Product Families.) (See NOTE #2, this tool/kit includes a non-required revision for North America only . ) Page 9 of 11 64016-0133

63811-6000 J47275 J47276 J47278 J47279 J47339 J47347 J47942 *** *** *** *** **** ***

X X X X X

X X X X X X

X X X X

X X X X

X X X X

X X

A E E E E E E E E

A E E E E

X X

X X

X X X X X

97000 ***

J47943-A *** J47944 *** J47949-A ***

X X X

A E

A E E

See 'NOTE'

Allison Transmission, Inc.

10/27/2011

Allison Transmission Essential Tool List

4000 SERIES, B500, T400, and T500

Electric Drive H 40/50 EP (formerly EP 40/50)

1000 & 2000 Product Families and B200

3000 SERIES, B300, B400, T200, and T300

4700/4800 (formerly 4070/4076)

HT(B) 700 and CL(B)T 700

3700 (formerly 3070PT)

Recalibration

Maintenance

M&S 5/6000

CL(B)T 750

M&S 9000

HT(B) 750

Overhaul

DP 8000

MT 600

MT 650

AT 500

NAME / DESCRIPTION / USE

PART NUMBER

Front Support Bushing Installer Pump Assembly Bushing Installer Damper Assembly Bushing Installer Bearing/Race Remover Pump Assembly Spring Compressor Input/Output Shaft Bushing Remover Input/Output Shaft Bushing Installer P2 Drive Hub Assembly Bushing Installer P2 Carrier Bushing Installer Inner Bearing Race Installer Bearing Installer P3 Carrier Flange Bushing Installer P3 Ring Gear Flange Bushing Installer Stator Protector C1 Clutch Housing Inner Race Installer Selective Shim Measurement Tool C1 Clutch Housing Roller Bearing Installer Taper Bearing Installer Bearing Race Installer/Remover C2 Retaining Ring Removal Tool Taper Bearing Remover Nexiq USB-LinkTM (Supports the following communication protocols: J1939, GMLAN, J1708/J1587, J1850, and CEC1 Allison Transmission Proprietary Protocol.) (NOTE: Only Allison DOC For PC (AED) v3.1 (or higher) will support the J48624.) EP 40/50 SystemTM ESS (Energy Storage System) Overhaul Kit (NOTE: The J48772-A now includes the addition of a Torque Wrench (Insulated), Magnetic Pick-up Tool (Insulated), an updated ESS Battery Subpack Lifting Tool (Insulated), and a T20 Torx Screwdriver Bit.) Front Pump Lifting Kit - (NOTE: The J48123 is required when using the J49834.) Allison Transmission Cooler Adapter Kit (also referred to as the "Integral Cooler Adapter Kit") EP 40/50 Guide Pin Kit EP 40/50 (4th Gen) Power Adapter Harness (TCM/VCM/DPIM/ESS) EP 40/50 DPIM2 Adapter Harness Kit (Includes two harnesses and an overlay) - {NOTE: The J50165 is specifically required when using the J46711 with a DPIM2.} Pilot Drill Guide Milliohm Meter Kit Vernier Calipers, 24" Vernier Calipers, 40" Micrometers and Telescoping Gages, 1"-3" Gage Bar & Depth Micrometer Set to 6" Transmission Overhaul Stand and Adapters (To support the transmission and allow turnover during overhaul procedures) Transmission Test Stand (i.e. Dynamometers) and Adapters (Capable of testing Transmission and Electronic Controls Functions after an Overhaul - See Test Stand Guidelines - GN1889EN) Valve Body Test Stand and Adapters (Capable of testing Valve Body Function, testing Electronic Controls Solenoid Function & allowing necessary adjustments)

J48122 J48123 J48124 J48125 J48129 J48130 J48131 J48132 J48133 J48138 J48139 J48141 J48142 J48149 J48341 J48344 J48347 J48361 J48365 J48530 J48612 J48624 *** X X X X X X X X X X X X X

X X X X X X X X X X X X X X X X X X X X X X

E E E E E E E E E E E E E E E E E E E E E A A A

J48772-A J49834 J49015 J50101 J50111 J50165 J50521 J50730 NPN NPN NPN NPN NPN NPN NPN X X

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

E E E E E E A E A A E E E E** A

E E E E A A E E

Page 10 of 11

Allison Transmission, Inc.

10/27/2011

Allison Transmission Essential Tool List


4000 SERIES, B500, T400, and T500 Electric Drive H 40/50 EP (formerly EP 40/50) 1000 & 2000 Product Families and B200 3000 SERIES, B300, B400, T200, and T300 4700/4800 (formerly 4070/4076)

HT(B) 700 and CL(B)T 700

3700 (formerly 3070PT)

Recalibration

Maintenance

M&S 5/6000

CL(B)T 750

M&S 9000

HT(B) 750

Overhaul

DP 8000

MT 600

MT 650

AT 500

NAME / DESCRIPTION / USE

PART NUMBER

NOTE #1: All tools can be purchased from SPX Service Solutions (also referred to SPX Corporation and SPX/Kent-Moore) unless noted otherwise. NOTE #2: All Essential Tools listed above that have been revised (includes a JXXXXX-A, JXXXXX-B, and etc. supersession), must be found at the service outlet unless the revision was due to a nonrequired improvement. Revised Essential or Available Tools with non-required improvements will be noted.

Legend
E = Essential (Special tools that Allison Transmission authorized outlets are required to have on hand.) A = Available (Special tools that may simplify Allison Transmission service work.) * - Indicates that rebuilt assemblies or sublet repairs may be used instead of purchasing that particular tool ** - Indicates that sublet testing approved by the regional office may be used instead of purchasing that particular tool *** - Compatible with Allison 4th Generation Controls equipped transmissions **** - Compatible with MY06 1000, 2000 Series transmissions NPN - No Part Number. If a special tool PART NUMBER is listed as "NPN" then it does not need to be purchased from a specific vendor. Page 11 of 11 Allison Transmission, Inc. 10/27/2011