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.
Boiler Structure

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Boiler Tubes .

Brick
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).(NaSo3 ) (906
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Fuel Oil Gas Gasoline .

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Damper
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Master
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- - Press Transmitter Master Control
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Fuel Air Ratio Fuel Air Ratio Transmitter
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Oxigen Analyzer.
Fuel Air Ratio
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Steam

.
:
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-
.
-

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-
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.
:
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- Diaphragm Steam Traps
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- BI.Metalic Steam Traps

 - Mechanical Steam Traps

.
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- Open Top Bucket Steam Trap

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.


.

-
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Header


:
-
.
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-
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-
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Working Blade .





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-
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.......
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- .
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Shut Down Turbine High Axial Displacement Alarm And Shut Down



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Sand Blast
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Reheat T-S
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Speed Governor
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Close Fitting
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Multi Valve Governor-
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Multi Valve Governor Full Load


.

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Plug Valve
Steam Chest
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Stop Valve- Emergeney Trip Valve

Governor Valve
Emergency
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Shut Down
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-
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Shut Down Stop Valve
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Reset

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Emergency Over Speed Trip

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Total Shut Down . Over Speed
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Discouple

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Pressure Switch
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Low Pressure .

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3300

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Governor Weight

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.

:
- Main or Surface Condenser
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- Condensate Pumps
- Inter Condenser Ist Stage Ejectors
- After Condenser 2 nd Stage Ejectors
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Main-Surface Condensor

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Super Heat
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Controller Recycle Valve
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Liquid Level Alarm Boot
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Surface Condenser Condensate Pump
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Pressure Switch

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Inter Cond. Shell Aftter Cond. .
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Quick Opening Valve Air Leakage Meter

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Quick Opening Valve
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Top Scale . After
condenser Shell .

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Cooling Tower .
Water Side





.

.

 Cooling Tower



:
: Evaperation Cooling Tower
:
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Vapor
.
Induced Drafit Fan

.
m3

hr

260

:
Q = mf
m3
dm3
kal
Q = 260
1000 3 80 3
hr
m
dm
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Q = 2080000
hr


Blow Down

.


.

 Clarifire

Make Up

Heat Exchenger


.
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.
.
-
.



.

Scraper

 Outlet Launder
.


.
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Forced Draft Fan
. Fin Fan


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.


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Oil Whirl

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Self Aligning
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Titling Pad .

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........



.
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-
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Angular Cotact Ball Bearing






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.......


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Exhaust Piping
,
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Expansion Joint .
Axial Thrust Tie
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Pipe Stres
Expansion Joint Flexibility
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Long Runs .
Schedule .
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Steam Trap
Header .

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Spot
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Blown Out
Shut-Off


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Piping Supports
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Spring Hanger Or Support
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 Spring Hanger Hot Set

Spring
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Oil Pot
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Ring .

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Jack Oil

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Casing Drain Ejector
Casing
Casing
Drain Casing
.
Casing .
Casing Exhaust


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Sealing Steam Back Press Regulator
Casing Exhaust
Casing .
Gland Sealing System
Sealing System Turbine Casing
Packing . Steam
End Packing Exhaust End Packing
Steam End
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. Sealing Steam

Sealing Line Exhaust End Sealing Steam
Steam End Exhaust End
Back Press . Regulator .


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- .
-
.
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.
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Reset- .Low Oil Pressure Trip Device
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Steam Chest .
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:
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.


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-
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. Cold Cond.
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Boot . Recycle Valve
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. Out Put Transmitter
Boot
Boot .

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Boot Cold Cond Plant Water
Conroller
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20
.

 Gland Sealing System

-
.
- 20
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3 Psig.
- , Exhaust End 1 Psig
.
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Steam End
Back Press Regulator 3 . 6 4 .
Psig Press . Reducer .
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.

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Guage .
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By
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.
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Reset- . Low Oil Pressure Trip Device
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.
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Steam Chest, .
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- .

- )
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.
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: .
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.
Cooling .
- Selenoid Valve
500RPM .
-
) 20 ( .
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(
.
500R.P.M
.
- knob
- Gland Seal Steam

- Cooling
.

- .
- Steam .
- .
- Trip .
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- .
- .
- ) ( .
-
.
- .
-
.
- .
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By Pass Overboard Condensate
:

- Out Put
High Level Out Put
.
- Boot
Floater . Steam
Tracing Floater
Floater Transmitter
. Floater Flush
Manual
Gauge Glass
By Pass .
Operator


- . Reservoir
- . Reservoir
- .
- ) +Strainer + +
( .
- .
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- .
- .
- .
- .
- .
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- .
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.
- .
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-

-
.
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, , ..........
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- grind . Stop Valve

- Throttle Valve .
- Stem .
- Gear Coupling.
- .Pipe Stress
- ...
Set-Spring Support Or Hanger .
- Setting Safety Valve .
- Over Speed .
Alignment - .
- .
-
.
-
.
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- .
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- .
- .
- .
- .
- .
-- Screw Lock Nut Lock Washer
...
-- ....
.......... .
- Hub Spigot Spacer
.......
- Deflector .

- Oil Ring
.Oiltrowel
- Bolt& Nut Stud Bolt .
- .
- Pressure Guage Tem.
GuageTransmiterPressure SwitchTempreture Switch.......
-
-
- .
:
.





........

.


.


.

.
Over Speed

Over
Speed


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Governor

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Data Sheet (
Trip Trip
Trip

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Set Screw Lock .

Tappet )
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Tappet
.
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.
Clearance
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Bearing Clearance

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-

.
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.
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.
Bearing Clearance


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Tab
.


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.

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Crush .
Bearing Crush
- Bearing Crush
Shell Bearing Lead Wire

.
,

Crush .


.




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Thrust Pad


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Axial Movement :
-
.
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.
Clearance :
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.
Valve Setting
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Name Plate Manual Book .
Double Seat V-Port
Woodward Governor
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. Stem,
Stem Hand Wheel




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-
.
-
.
-

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.


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- .Break Down Maintenance
- .Time Based Maintenance
- .Preventive Maintenance
- . Predictive Maintenance
- Condition Based Maintenance
- .Total Productive Maintenance

.

Condition Based Maintenance





.
Condition Monitoring
-
- .
- .
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- .
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.
- .
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.
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- Shut Down .
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- .
- .
- .

.
Condition Monitoring
- .Vibration Monitoring&Analysis
- .Oil Analysis
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- ..Performance Monitoring

- .Visual Inspection

.
Condition Monitoring
- .
- ..Monitoring
- ..
- ..Acceptable Limits
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- . Condition Measurment
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Condition Monitoring
:
- .
- .
- .
- .

- .
- .
- .
- .
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.
Computerized Maintenance Management System


........ .
Condition Monitoring
...... .

-
.
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.
-

.


.
- Machine Base Line

Alignment

.
- .
-
.

.
-
.
-
.




.
:
- On Line Condition Monitoring

- Off Line Condition Monitoring

Off Line Condition Monitoring On Line
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.
On Line
Condition Monitoring
.
On Line

.




.

Energize
.



.

- .
- .
- .
- .
- .
- .
- .
- .
- Blade ) ( .
- .
- . Stop valve
- .
- .
- .
- .

- .
- .
- ) ( .

 - .
- .
- .
- .
- .

- MisAlignment .
- ) (.
- ) S urge (.
- .
- .
- .
- .
- Carbon Ring
.
- .
- Steam Trap Casing Ejetor
-
- .
- .
- .
- Rubbing
- Loose Wheel


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Boot (.

.
Shell

.
Expansion Joint Exhaust
.
- Expansion Joint .
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) (.
.
Hogging .
- Air Leakage
After Condenser Vaccume Gauge
.
- Steam Seal Steam Gland
.
- Gland Condenser
.

- .
- .

- .
- .
- .
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- Back Pressure .
- .
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Distortion .

- .
- .
- .
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- .
-- .
- .
-
Spacer.........
- .
- .
- .
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- .Bearing Clamp


- Suction Strainer .
- .
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- .
- .
- .
- .
- .
- .
- .
- .
- .
Alignmment
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Hanger Expansion Joint .
-
.
- .
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- Center Line .
- .


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- .
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- .
Over Speed
- .
- .
- .
- .

Over Speed .
Over Speed
- Tappet .
- .
- .
- .
- .
- .
- .
- .
- Stem.

 Hunting
- .
- .
- .
- .
- .
- . Compensating Needle Valve
- .
- .
- .
- .
- Buffer Spring.
- .
- .
- .
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- .
- Seat . Compensating Needel Valve
- Transmitter .
-- ) . PSI (.
- .
- .


- .
- .
- .
- .
- .
- .

- .
- .
- Stem.
- .
- .
- .
Shut Down Alarm
- Over Speed.
- .
- .
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- .
- .
- .
- .
- .
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 , PG-PL GOVERNOR





Hunting Load
.

Knob

.
:
- Direct Acting
.
- Reverse Acting
.

Wood Ward Governor

:
- .
- Accumolator .

.- .
- Pilot Valve ..Power Piston
- Speed Setting Pilot Valve Speed Setting Servo
. Piston
- Power Piston
.
- . .Manual Knob
- .
- Compensating System .
- .Coupling
- Shut Down .Over Speed
- .
- .
.



Flywight
Speeder Spring Pilot Valve Plunger
Power Piston
Rod End Power Piston

.
Gear Pump
Power Piston
Check Valve

.
.
Accumulator .

.

.
Fly Weight
Pilot Valve Plunger .
Power Piston
.

 Power Piston
Decrease
.

Pilot Valve Plunger
Power Piston
Increase
.


.


Servo Piston Spring
. Servo Piston

Speeder Spring
Pilot Valve Plunger

.
Adjusting-Stop
Screw Servo Piston
. Speed
Setting Pilot Valve
Servo Piston Speeder Spring
Pilot Valve Plunger
Power Piston Sump
.
Speed Setting Pilot Valve

Pilot Valve Link :
- Manual Speed Adjusting Knob
- Air Pressure
.

 )( Manual Speed Adjustment

Knob
.
Manual
Speed Adjusting Knob ) (
Moveable Nut
Stop Collar
Stop Collar Speed Setting
Screw Assy.
High Speed Stop Screw High Speed
Stop Pin Knob
.

 Speed Setting Screw Assy.

Stop Screw
.
Servo Piston Servo Piston
. Servo Piston ,

.
Knob
Speed Setting Pilot Valve Plunger
Servo Piston
Pilot Valve Plunger .


.
Reverse Direct .
, .
Bellows
Speed Setting Pilot Valve
Plunger Plunger
Piston Servo Speeder Spring
Pilot Valve Power Piston

 Speed Setting Pilot Valve Restoring

Lever Restoring Spring .
Restoring Lever Servo Piston
Restoring Spring
Ball Bearing Servo Piston
Ball Bearing Restoring
Spring
) ( Speed Setting Pilot Valve Plunger
Servo Piston .
Pilot Valve Plunger
Servo Piston Servo Piston
Servo Piston
.
Restoring Lever Servo Piston
, . Servo Piston
,
Pilot Valve Plunger
Servo Piston .
Speed Setting Pilot Valve
Plunger Bellows Assy.
Servo Piston Ball
Bearing .

 Servo Piston
Servo .
Woodward Governor
Governor Oil Pump
Gear Pump
Drive Shaft
.
Idler Gear .


.
.

, Bay Pass


Relief Valve
.

Check Valves

.
Check Valve .
Check Valve Plug
.
Flyweight Head- Pilot Valve Assy



.

 Plunger Pilot Valve

Plunger
Pilot Valve Power Cylinder
.

Power Cylinder . Flyweight
.
Speeder Spring
.

.
:
-
.

 - )
(.
- Shut Down Rod .
Bushing Thrust Bearing
.
Power Cylinder
Power Piston
Governor Valve
.

) (

Governor Valve ..
.


.

.

.
Power Piston
.

 Compensating System
Feed Back
.
Buffer Piston

.

Buffer Piston
Needle Valve

Buffer Cylinder Power Cylinder
.

 Buffer Cylinder
Power Cylinder
.
Buffer Piston
.
Buffer Piston
Buffer Piston .
Buffer Piston
.
Buffer Piston Compensating Land


Speeder Spring . Buffer Piston
.

Speeder Spring
. Buffer Piston Pilot Valve
.
Buffer Piston

. Buffer Piston
. Pilot

 Valve
.


. Pilot Valve Plunger




.
.

.

.

.


.

 Over Speed Trip Test

Name Plate 856-
1156r.p.m

Over Speed
Shut Down Rod
Pilot Valve Plunger
Power Piston
Over Speed Shut Down
Rod Over Speed
.

. Cam ,

Over Speed .

 Setting Governor Speed

,



.
- Manual Knob Min .
High Speed Stop Screw - .
- Speed Setting Nut
)
(.
: Pneumatic Low Speed Stop Screw
Restoring Lever
Stop Screw
.
-
.
: Check Valve
.
Pivot Bracket
.

 Servo
Servo
.
.

.
.
-
, .
.

.
-

.
.
-
) (
.

.
.


.
- Servo Stop Screw Speed Setting
1
.
2

.
Shut Down
.
-
Adjusting Scerw Stop Valve
.
Penumatic Low Stop
Screw .
.
Reverse
- Manual Speed Adjustment Knob
) Min Max
(.
- Adjusting Nut Speed Setting
1
Speed Setting Screw Assy
4

- High Speed Stop Screw Speed

Setting Screw Assy. .
- .

-
. High Speed Stop Screw
Stop Pin )
(.

.
.


. High Speed Stop
Screw Stop Pin . Knob
.
- .
Restoring Lever
Low Speed Stop Screw .
Speed Setting Stop Screw
.
Pivot Bracket
Pivot Bracket
Pivot Bracket
Servo .
Pivot Bracket
.

 Stop Valve Adjusting Screw

High Speed Stop
Valve .
-
.

:
- Shut Down Rod


1
. Lower Shut Down Nut
32

.
- Speed Setting Servo Stop Screw
Servo Piston .
.
.
- Pneumatic Low Speed Stop Screw

.

.
- Manual Knob
.

 High Speed Stop Screw

.
Direct
- ) ( .
- High speed Adj.Screw
Speed Adj.Nut .
- Speed Adj.Nut

.
- Limiting Valve Adj.Screw
.
.

.
- , Pivot Brackert
Speed Setting Srvo .
- , Pivot Bracker
Speed Setting Servo .
Pivot Brackert- :
- ) ( P.B .
- Bracket
Bracket .



.
.
.


.

.

.
. .
1

16

.
.
) (



.
.
- Foam .
- .
- .
- .
- .
- .
.

S.A.E.

.S. A. E

.S. A. E

.S. A. E

.S. A. E

.
.
.

.

.
.

. .
) Cooling Heading
( .

 Wood Ward Governor

.


C-602
.


PT-2001D/E
.

 Bucket Type .

 Stop Valve PT-631A/B

.

 Oil Trip Dump Valve PT-631

.
Stop Valve
Latch Bushing Valve

.

 Trip Oil OverSpeed

CT-601A/B/C .

 Lube Oil
.

 CT-601A/B/C
.

 PT-2206
.

Trouble Shouting Steam Turbine


)Danger-( :
.
)Warning-( :
.
)Caution-(:
.
) Note-(: