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GROUP 2 ELECTRICAL CIRCUIT

01
RADIO/USB PLAYER G20 USB CONNECTOR Room Lamp G17

02
HEAD LIGHT LH

03
HEAD LIGHT RH BEACON SWITCH -STOP LAMP

04
RELAY-BACK BUZER G03 RELAY-K2 RELAY-K3

05
RELAY-DELAY DIODE1 DIODE2 RELAY -K5 RELAY -K4

06
RELAY-DIFF

07
SPEED METER

08
INDICATE LAMP

09
SWITCH-HIGH/LOW

FRONT WIPER RELAY-WIPER1

10

RELAY-INT RELAY-WIPER3

RELAY-WIPER2

CL-30

CL-31

G04

G04

270 271 083

321 322

323 324

CN-127

CR-155

12 M 2 USB 5V USB DUSB D+ USB GND NC AUX_L AUX_R AUX_GND 2 271 L 2 271 H 3 C 4 F 5 L 2 H 3 C 4 F 5 2

27 BZ 24 G03 029 G03 025 G03 025

30 Y6

30

30

CL-51

CD-4

033 30

Y5

Y2

Y1

351

CN-21

CR-6

CL-3

CL-4

CL-7

02

02

12

30 30 08

361

G04

G05

02

02

11

1 Ground Ring Terminal

4 Diff lock RH tern warning LH tern

03

03

3 M E B Pf 1 2 100 103

5 6 2

HIGH

093

092

CN-27 ILLGND S.L+ S.L-

021

033

022

034

CR-152

CR-151

CR-150

CR-153

CR-154

035

2 16 14 5

11 4 S.R+ S.R-

1 8 9 ACC BACKUP+ ILL+

CS-11

3 CR-58

park

8587 87a

Lo Hi 5 4 00-2 101 102

4 104

3 106

6 4 30 86 30 271 270 3 1 360 7 081 063

2 093

3 Hi Lo

CN-27A

8587 87a

8587 87a

8587 87a

85

30 2 D1 2 D2

8587 87a

8587 87a

082

072

083

073

092

093

171

351

106 101

12 03 28 12 4 CR-4 B+ IG

09 375 370 371 372 373 374 376

12

08

09

12

08

16 LAMP

12 86 027 30 K2 86 025 30 024 K3 86 027 30 038 FR 86 032 87 031 1 028 1 027 K5 86 30 027 K4 86 30 028

11

30

28

07

18

8587 87a

CR-26

8587 87a

CR-95

B+

101

8587 87a

28 311 292

16 28 291

29 27 300 G18

G04

G04

G04

G04

G04 073

03 072 073 00-3

28

G04

30

27

CR-63 041 042

350

053

061

051

370 371 372 373 374 375 376

100

100

CS-67

CR-11

CS-16

CS-17

CS-57

CS-56

CS-55

CS-41

CS-11

CN-23

CN-24

10 2

8 1

10 2

8 1

10 2

8 1

7 CN-27B USD DUSD D+ USB GND AUX S1 AUX S2 USB+(5V) AUX_GND 1 2 3 4 5 6 10

8587 87a 13

1 2 321 322

1 2 323 324

1 CABIN BODY

026

30

Y3

10 2

8 1

10 2

8 1

10 2

8 1

10 2

8 1

10 2

8 1

9 L

CS-21

CL-35

CL-36

CL-32

CL-33

CL-22

CS-4

CL-23

CL-5

CL-6

30

11 R

10 5 7

100

100

029

Y4

081

091

86

30

86

30

101 86 30

12

1Sec

279

1 2 3 4 5 6 7 8

11

3 E

103 107 102

022

027

026

031

023

029

038

028

2a

CN-158

290

152

290

151

081

081

081

071

290

162

161

081

01 083 290

01

1 S1

4 (N)AD6

2 AD3

3 AD2

6 (R)AD5

8 AD7

7 AD1

5 (F)AD4

12 2

071

6 2 1 I

1a

D3

CS-11

01

01

F/ L/ I

F/ 2 R/ I

F/ L/ O

F/ 2 R/ O

R/ 2 L/ I

R/ 2 R/ I

R/ 2 L/ O

R/ 2 R/ O

86

30

10

1 2

105

24 090 IG

083

020

083

040

022

104 100 100 105 7 A W CS-12 B 4a H 212 24 J

G L B 040

050

036

TAIL 12 BACKHOO-QUICK COUPLER SAFETY Pattern Exchanger 11

IG IG 15 USB PORT Speaker 15 WORK LIGHT 15 15 IG 11 RELAY -STOP LAMP 11 IG 11

037 14 14

050

IG 11 11 SW-HAZARD SWITCHTURN LEVER FLASHER

IG

080

12 IG 12

SHIFTER GEAR SELECT

SW-PARK

SW-Diff Lock

SW-4W Drive

SW-Ride control

SWITCH-ROAD LIGHTS

SWITCH-WIPER

11
21 340 21 341 21 342 09 081

12
G06

13
RELAY

SW-Unloading SW-CCO RELAY-NPN SENSOR

14
SW-Side Shift Lock

15
SW-FRONT WORK LAMP SW-REAR WORK LAMP SW-BEACON

16
REAR WIPER G21

17
CIGAR G07 NON RPM & HOUR METER G06

18
WARNING LAMP G08 G06

19

20

21 123 003

24

06 037

06 036 141

29

03 152 151

03

03 161 162

03 171

03 23 21 30 2 001 012 276 E 10 2 8 1 7 5 6 2 3 TM temp Charge Eng oil CL-2 M 8 011 23 DHI RESPONSIBILITY

CR-5

CR-16

CS-11

CS-12

CS-13

CN-36

CS-43

GRID CONTROL 20A

ROOM LMAP,GAUGE, 10A RADIO B+ STOP&TURN 15A LAMP

30A

15A

15A

CIGAR, OPTION 15A

RR WORK LAMP 20A

15A

20A

30A

BACK BUZZER 10A

ILLUMINATION 10A

20A

15A

GAUGE,RADIO 15A

20A

CS-42

8587 87a

10

85 87

10 2

8 1

10 5 7

10 5 7

CS-23

ILLUMINATION 1 5A

ILLUMINATION 2 5A

FRONT WORK LMAP

WIPER-FRONT

TM CONTROL

REAR WIPER

SOLENOID 1

SOLENOID 2

SOLENOID 3

HEAD LIGHT

CN-102

CN-104

BEACON

CN-37

86

30

86 122

30

9 083

9 083

9 083

9 083

5 170

4 251

3 1 250 252

4 271

3 270

1 002

7 083

CL-50

Ground Ring Terminal

Lo

B Pf

Aircleaner 2

Pre-heat 6

30A

1 083

AC

150 2.0

160 2.0

19 023 150 160 050 080 040 082 250 180 007 022 020 100 090 271 083 01 21 01 04 24 27 112 CR-62 200 201 111 121 CR-15 130 131 24 27 210 211 28 27 CR-14 220 221 28 27 CR-13 222 223 29 250 252 24 IG 11 IG 11 12 IG 11 IG

240

12
YR G

170

270

290

120

240

180

B+ 12 12 21 4 270 273 9 7 005

3.0 3.0

2 1 3 2 5

3R 3B YG GL LW GW GY GR GB YW LR LY Lg 2L LB

Br

CR-2

CS-2

CS-43A

CN-107

CN-117

15

14 24 01 18 18 15 08 17

15

17

22 04 20 28

04 09

10

02 01 09 07 18 04 09 03 27 03 28

CS-10

BR ACC

CR-10

4 H

2 3

5 6 R2 C

10 2

8 1

8587 87a

10 2

8 1

8587 87a

8587 87a

8587 87a

8587 87a

CS-3

08 4 279

22 12

10

1 8

CN-26

DO-1

8587 87a

2 1 184

07

9 083

86

30

9 083

86

30

86

30

86

30

86

30

9 083

6 251

3 253

1 270

2 274

3 083

1 270

2 010

3 083 86 270 30

083

23

292

120

120

120

120

120

292

120

01

110

292

120

292 01 washer 24 IG 11 FUEL LEVEL GAUGE 24 11 22

B+ 21 SWITCH-START

IG

IG 11

11 RELAY SW-Unloading Breaker Horn Telescop1 Telescop2

DIODE SW-Return to Dig SW-REAR WIPER COOLENT TEMP. GAUGE RELAY BUZZER BUZZER

21
MASTER SWITCH G09 BATTERY STARTER G01 PRE-HEATER

22
CONTROLLER -GRID G02

SOLENID-KSB SWITCH -OIL

23
SWITCH-AIR

24
Return to Dig G18 Unloading v/v Breaker G19

25

26
Breaker Option1 Option2 G16

27
RIDE CONTROL V/V G13 G10

28
PARKING PR SW G11 G12 Telescop Safety G11 063 CD-177 08 CN-73 CN-72 CN-68

29
Y3 Y2 Y1 Y-DL G14

30
Y-Pb Y5 Y4 Y6 YWD

CN-136

CN-114

CN-115

KSB D5 M AIR CD-18 Pa CD-10 Pa Ground Ring Terminal

CS-26

CN-66

Detent

CN-137

1 Pa

13

2 Y3

2 Y2

2 Y1

2 2 2 Ground Ring Terminal 1 1 1 061 022 221 223 291 026 034 035 1 1

D6 1

2 Y-DL 2 Y-Pb 2 Y5

2 Y4

2 Y6

YL

2 YWD

2 1 1 1

2 2 1 1 1 1 1 1 1 1 1 1 1 1

CN-54

B+

1 2 3 4 5 6 7 8 9 10

006

123

131

201

200

351

051

033

029

025

012

011

18 3R 3R 005 010

18

13

13

14

15

07

11

15

16

01

05

05

05

06

06

05

05

05

18 CN-79

CN-75

CN-74

CR-23

CD-8

CN-25(A)

CN-25(B)

CL-15

CL-16

A B C C

CN-140

CN-125

B+

CR-24

60A

40A

60A

40A

CN-20(A)

CN-20(B)

CN-101

CN-103

CL-21

CN-76

TAK

CN-28

18

008

009

2 CD-49 1

CS-5

CS-6

CS-7

CN-22

CN-81

CD-2

5 E

5 E

1 2 1 2 004

2 3 4 1

2 M

2 M 1

1 BU TA

1 NON

CR-35S

CR-1S

CR-1P

CR-35P

ST TU

BU TA

184

B S

2 A C

3 4

2 1

3 4

2 1

1 300

CD-46

1 2

1 2

ST TU

NC L

1 2

1 360

2 361

111 8.0

3.0

8.0

5.0

210

220

20 120 122 274 105 253 212 021 IG 001

222

141

13 003 11

021

082

072

083

073

042

211

311

01 15 Side Shift Lock Pattern Exchanger 18 TM TEMP 08 08

340

110

341

342

002

007

15 13 Proximate Sensor COMP. AC SW-AC PR 18 FUEL LEVEL SENDER 10 17 10 HORN-FRONT 04 BACK BUZZER Horn

15

15 04 12 08 12 08 04 15 HORN/REAR LICENCE LAMP 01 QUICK COUPLER

276

11

13

11

12

18

18

13 RELAY-START RELAY-HEATER

11 SOLENOID-EC SENSOR-TEMP. SWITCH -TAK

LOADER BAKCHOE WASHER

Telescop1

Telescop2

REAR COMBI LH

REAR COMBI RH

SPEED SENSOR

POWER RELAY 1

POWER RELAY 2

ALTERNATOR

WIRE CONNECTIONS FROM RH-CONSOLE HARNESS TO OTHER HARNESS


RH-CONSOLE HARNSS

LOADER CONSOLE SIDE

C2

FRAME SIDE
C1

CAB ROOF
C6 1 2 072 073 6 5 092 093 10 9 161 162 14 13 321 322 3 082 7 151 11 171 15 323 4 083 8 152 12 271 16 324 FUSE & RELAY

C6

1 270 020 361 029 13 25 040 080 022 050 100 090 092 081 093 026 360 025 033 271 023 042 051 351 053 061 279 021

12

12 120 122 003 042 061 021 24 30 30 007 082 111 053 351 029 035 025 026 033 062 123 063 083 131 012 141 072 201 011 211 221 223 005

CN-158 1 2 (AD3) 3 (AD2) 4 (AD6,N) 5 (AD4,F) 6 (AD5,R) 7 (AD1) 8 (AD7) 9

7(AD1) 3(AD2) 2(AD3) 8(AD7) 9 1 4(AD6) 5(AD4) 6(AD5)

S7 S5 S4 S6

S1 NEUTRAL S2 FORWARD S3 REVERSE AS S1 AD6

036

184

C4 C5 C1

062 24

13 034 25 C2

Y3 Y6 Y4 Y5 Y2 Y1 N 3R 2R1R 4F 3F 2F 1F SHIFTER-SOLENOID N 3R 2R1R 4F 3F 2F 1F

R S3 AD5 V S2 AD4 B4 S6 AD7 B3 S7 AD1 B2 S5 AD2 B1 S4 AD3

31 37

36 48

36 48

051

31 37

063 072 037

105 212

073 034

035

073

200 210 212 105 253

220 222 001 010 002 360 361 274

291

C4 340 277 49 341

C5 110 342

276

SHIFTER-SWITCH

49

60

60

CABIN

053 07

G ~ 3

HB100EL01

Note : The number in

indicates the number in

7-3

MEMORANDUM

7-4

1. ILLUMINATION CIRCUIT
1) OPERATING FLOW Fuse box [CN-37] Head light switch [CS-21 (3)] Switch ON, 1st step [CS-21 (5, 7)] All switch indicator lamp ON Fuse box [CN-37, ILL 1] LH Rear combi lamp ON [CL-15 (4)] LH Head lamp ON [CL-3 (4)] Fuse box [CN-37, ILL 2] RH Rear combi lamp ON [CL-16 (4)] License lamp [CL-21 (2)] RH Head lamp ON [CL-4 (4)] 2) CHECK POINT
Engine Key switch Check point - GND (switch input) OFF ON - GND (switch output) - GND (to light) GND : Ground 12V Voltage

7-5

ILLUMINATION CIRCUIT

INDICATE LAMP CL-3


6

CL-4

CABIN
BODY

FUSE BOX
FRONT WORK LMAP 15A
1

040

BEACON

G18

HEAD LIGHT-LH

HEAD LIGHT-RH

30A 2

GAUGE,RADIO SOLENOID 1 SOLENOID 2 CIGAR, OPTION REAR WORK LAMP SOLENOID 3 REAR WIPER AC

15A 3 15A

15A

15A

20A

15A

20A

15A

10

GRID CONTROL TM CONTROL BACK BUZZER ILLUMINATION WIPER-FRONT HEAD LIGHT

20A

30A

10A

10A

20A

20A

3
082 083

ROOM LMAP, GAUGE, 10A CASSETTER B+ STOP & TURN LAMP 15A

ILLUMINATION 1 ILLUMINATION 2

5A

5A

CN-37 All switch indicator lamp ON


081 091
2

CS-21

10 5 7

HEAD LIGHT SW
9 1 4

1
HB100EL03

7-6

2. HEAD LIGHT CIRCUIT


1) OPERATING FLOW Fuse box [CN-37] Head light switch [CS-21 (4)] Light switch ON, 2nd step [CS-21 (2)] Multi function switch [CS-11 (4)] Multi function switch MIDDLE [CS-11(5)] LH Head light low beam ON [CL-3 (2)] RH Head light low beam ON [CL-4 (2)] Multi function switch DOWN [CS-11(3)] LH Head light high beam ON [CL-3 (3)] RH Head light high beam ON [CL-4 (3)] Cluster high beam pilot lamp ON [CL-51 (2)]

2) CHECK POINT
Engine Key switch Check point - GND (switch input) - GND (switch output) OFF ON - GND (multi function input) - GND (multi function output, low beam) - GND (multi function output, high beam) GND : Ground 12V Voltage

7-7

HEAD LIGHT CIRCUIT

CL-3

CABIN BODY

092

082

093

INDICATE LAMP
4 Diff lock warning LH tern RH tern

park

HIGH

083

5
CS-11
093 092

CL-51

093

G18

CL-4

HEAD LIGHT-LH

HEAD LIGHT-RH

3
Hi Lo

FUSE BOX
FRONT WORK LMAP 15A
1

HIGH/LOW SW
B+ IG

BEACON

30A 2

GAUGE,CASSETTE SOLENOID 1 SOLENOID 2 CIGAR, OPTION REAR WORK LAMP SOLENOID 3 REAR WIPER

15A

12

3 2

15A

15A

All switch indicator lamp ON


081 091

15A

20A

CS-21

15A

10 5 7

20A

HEAD LIGHT SW
9 1 4

AC

15A

10

GRID CONTROL TM CONTROL BACK BUZZER

20A

080

090

1
080

30A

10A

ILLUMINATION WIPER-FRONT

10A

20A

090

HEAD LIGHT

20A

ROOM LMAP, GAUGE, 10A CASSETTER B+ STOP&TURN LAMP


15A

082 083

ILLUMINATION 1 ILLUMINATION 2

5A

5A

CN-37

HB100EL04

7-8

3. WORK LIGHT SWITCH


1) OPERATING FLOW (1) Work lamp switch ON (1st step) Front work lamp switch [CS-12 (1) Rear work lamp switch [CS-13 (1) (2) Work lamp switch ON (2nd step) Front work lamp switch [CS-12 (4) Rear work lamp switch [CS-13 (4) (5)] (5)] LH Front work lamp, outside [CL-35 (2)] RH Front work lamp, outside [CL-36 (2)] LH Rear work lamp, outside [CL-22 (2)] RH Rear work lamp, outside [CL-23 (2)] LH Front work lamp, inside [CL-5 (2)] RH Front work lamp, inside [CL-6 (2)] LH Rear work lamp, inside [CL-32 (2)] RH Rear work lamp, inside [CL-33 (2)]

(2)] (2)]

2) CHECK POINT
Engine Key switch Check point - GND (work lamp power input) OFF ON - GND (work lamp power output) - GND (front work lamp) - GND (rear work lamp) GND : Ground 12V Voltage

7-9

WORK LIGHT SWITCH

FUSE BOX
150
BEACON

CN-36
1 30A 2

FRONT WORK LMAP 15A

GAUGE,RADIO SOLENOID 1 SOLENOID 2

15A

15A

15A

4
CIGAR, OPTION
15A

160

REAR WORK LAMP SOLENOID 3 REAR WIPER AC

20A

15A

20A

15A

10

2
GRID CONTROL TM CONTROL BACK BUZZER ILLUMINATION
20A 30A

10A

10A

FRONT WORK LAMP SW

REAR WORK LAMP SW

WIPER-FRONT HEAD LIGHT

20A

20A

ROOM LMAP, GAUGE, 10A CASSETTER B+ STOP & TURN LAMP 15A

ILLUMINATION 1 ILLUMINATION 2

5A

5A

CN-37

HB100EL05

7-10

4. STARTING CIRCUIT
1) OPERATING FLOW Battery(+) terminal Master switch Start switch [CS-2 (1)] Power relay 1 [CR-1P] Power relay 2 [CR-35P] Fuse box [CN-37] The gear selector lever is neutral position. It is necessary condition before the starting. The gear selector has an output signal which is activated whenever the shift lever is in the neutral position. This signal can be used to control a relay and prevent engine from starting whenever the shift lever is not in the neutral position. (1) When start key switch is in ON position Start switch ON Start switch [CS-2 (2, 3)] Power relay 1 [CR-1S(1) (2)] Power relay 2 [CR-35S(1) (2)]

Fuse box [CN-36] Fuse box [CN-37]

(2) When start key switch is in START position Start switch START [CS-2 (6)] Start safety relay [CR-5 (87a) (87)] Start relay [CR-23] Starter (terminal B+ and M connector of start motor) 2) CHECK POINT
Engine Key switch Check point - GND (battery B+) - GND (Power relay) Running ON - GND (start key B terminal) - GND (start key BR, ACC terminal) - GND (start key C terminal) - GND (start safety relay output) GND : Ground ECM : Electronic control module MCU : Machine control unit 12 V Voltage

7-11

STARTING SWITCH

BATTERY 12V

M
B+ M

STARTER MASTER SWITCH

3R

3R

G09

2
2

2
60A 40A

CN-74

CR-23

B+
U
G

ALTERNATOR

60A

40A

START RELAY CR-1S

POWER RELAY 1 CR-1P CR-35S

G09

POWER RELAY 2 CR-35P CN-36


1 30A 2 15A 3 15A 4 15A 5 15A 6 20A 7 15A 8 20A 9 15A 10

~3
NC L 1 2

W 1

1 2

G01

111

340

341
BEACON GAUGE,RADIO SOLENOID 1 SOLENOID 2 SOLENOID 3 REAR WIPER AC

110

6
CR-5
G06 003

FUSE BOX

FRONT WORK LMAP 15A

85

87

87a

RELAY

86

30

CIGAR, OPTION REAR WORK LAMP

023

342

CN-158

340
4 (AD6,N) 6 (AD5,R) 5 (AD4,F) 2 (AD3) 3 (AD2) 7 (AD1) 8 (AD7)

GRID CONTROL
9

20A

TM CONTROL
AD6 AD5 AD4 AD7 AD1 AD2 7(AD1) 3(AD2) 2(AD3) 8(AD7) 4(AD6) 5(AD4) 6(AD5) AD3

30A

341

BACK BUZZER

10A

AS S1

B4 S6

B3 S7

B2 S5

B1 S4

R S3

V S2

NEUTRAL

N 3R 2R 1R 4F 3F 2F 1F

4
111 112

ILLUMINATION WIPER-FRONT HEAD LIGHT

10A

S7

S5

S4

S6

FORWARD

REVERSE

20A

20A

CS-2

S2

4
H

2 3
ACC BR

5 6
R2 C

ROOM LMAP, GAUGE, 10A CASSETTER B+ STOP & TURN LAMP 15A

S1

342

S3

GEAR SELECTOR SWITCH


Y6 Y3 Y4 Y5 Y2 Y1 N 3R 2R 1R 4F 3F 2F 1F

ILLUMINATION 1

5A

1
B+

ILLUMINATION 2

5A

START SWITCH CN-37

110

GEAR SELECTOR SOLENOID

HB100EL06

7-12

5. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the ON position. Charging current generated by operating alternator flows into the battery. The current also flows from alternator to each electrical component and controller through the fuse box. 1) OPERATING FLOW (1) Warning flow Altermator [CN-74 (2)] (2) Charging flow Alternator Starter (B+) 2) CHECK POINT
Engine Key switch Check point - GND (battery) OFF ON - GND (alternator B+) - GND (alternator 2) GND : Ground MCU : Machine control unit 12V Voltage

Charge warning lamp ON [CL-50 (5)] Battery(+) terminal Charging

7-13

CHARGING CIRCUIT

BATTERY 12V

M
B+ M

STARTER MASTER SWITCH

G09

2
1 2

CN-74

CR-23

B+
U
G

ALTERNATOR

60A

40A

60A

40A

START RELAY CR-1S

POWER RELAY 1 CR-1P CR-35S

G09

POWER RELAY 2 CR-35P CN-36


1 30A 2 15A 3 15A 4 15A 5 15A 6 20A 7 15A 8 20A 9 15A 10

~3
W 1

L NC 2 1

1 2

G01

001

111

340

341

110

FUSE BOX Charge


BEACON

FRONT WORK LMAP 15A

GAUGE,RADIO SOLENOID 1

CL-50

6
SOLENOID 2 CIGAR, OPTION REAR WORK LAMP

SOLENOID 3 REAR WIPER AC

WARNING LAMP

342

340
GRID CONTROL TM CONTROL BACK BUZZER ILLUMINATION
20A

30A

341

111

10A

10A

CS-2

4
H

2 3
ACC BR

5 6
R2 C

WIPER-FRONT HEAD LIGHT

20A

20A

ROOM LMAP, GAUGE, 10A CASSETTER B+

342

1
STOP & TURN LAMP 15A

START SWITCH
110
ILLUMINATION 1 ILLUMINATION 2
5A

5A

CN-37
HB100EL07

7-14

6. PREHEATING CIRCUIT
Combustion chamber glow plugs are used in order to give satisfactory starting of low ambient temperatures. 1) OPERATING FLOW Fuse box [Grid control] Grid controller [CN-54 (7)] (6) Heater relay [CR-24 (2)] Pre-heater ON (1) Warning lamp ON [CL-50 (7)]

2) CHECK POINT
Engine Key switch Check point - GND (battery B+) STOP HEAT - GND (fuse box) - GND (heater relay) GND : Ground 12V Voltage

7-15

PREHEATING CIRCUIT

BATTERY 12V

M
STARTER
B+ M

CN-74

B+
U
G

ALTERNATOR

~3
W 1

L NC 2 1

001

FUSE BOX
BEACON

CN-36
1 30A 2

FRONT WORK LMAP 15A

Pre-Heat

GAUGE,RADIO SOLENOID 1

15A

CL-50

15A

6
SOLENOID 2 CIGAR, OPTION REAR WORK LAMP
15A

15A

20A

SOLENOID 3 REAR WIPER AC

15A

WARNING LAMP
20A 9 15A

10

004

3
HEATER RELAY

007

GRID CONTROL TM CONTROL

20A

30A

1 2

CR-24

BACK BUZZER ILLUMINATION WIPER-FRONT HEAD LIGHT

10A

10A

20A

20A

005

006

G02

ROOM LMAP, GAUGE, 10A CASSETTER B+ STOP & TURN LAMP 15A

CN-54

PRE HEATER

1 2 3 4 5 6 7 8 9 10
ILLUMINATION 1 ILLUMINATION 2
5A

5A

GRID CONTROLLER

CN-37

HB100EL07-1

7-16

7. ELECTRIC PARKING, DECLUTCH CIRCUIT CIRCUIT


1) OPERATING FLOW (1) Parking OFF Fuse box [No.8] Parking switch OFF [CS-17 (7)] Parking brake released (by hydraulic pressure) (2) Parking ON Fuse box [No.8] Parking switch ON [CS-17 (2)] T/M solenoid valve ON (activated) [Y-PB(1)]

Relay-K4 [CR-154 (86) Relay-K5 [CR-153 (86)

(87)] (87)]

Parking brake applied (by spring force) (3) Declutch ON Fuse box [No.8] Clutch cut-off switch ON Clutch cut-off switch [CS-42 (1) (2)] DIODE 3 [(2) (1)] T/M solenoid valve [Y3] Gear selector lever [CN-158 (7)] 2) CHECK POINT
Engine Key switch Check point - GND (parking switch input) Running ON - GND (parking switch output) - GND (parking solenoid) - GND (clutch cut-off switch input) GND : Ground 12V Voltage

7-17

ELECTRIC PARKING, PILOT CUT OFF CIRCUIT PARKING, CIRCUIT

INDICATE LAMP
034 G03 035

CR-153

CS-42 037

85

87

87a

2 D3

RELAYK5

CR-154

85

87

87a

DIODE3
1

RELAYK4

CCO SWITCH
1

K5

86

30

K4

86

30

027

036

028

2
CD-177
Pa

PARKING PRESSURE SWITCH


2

CS-17

2 Y3

2 Y2

2 Y1

2 Y-Pb

G14

10 2

8 1

1 026 034

1 035

1 051

PARKING SWITCH
9 6 5

051

FUSE BOX

CN-36
1 30A 2

FRONT WORK LMAP 15A

T/M SOLENOID VALVES

050

BEACON

GAUGE,RADIO SOLENOID 1 SOLENOID 2 CIGAR, OPTION REAR WORK LAMP

15A

15A

15A

15A

20A

050

SOLENOID 3 REAR WIPER AC

15A

20A

15A

CN-158

10

4 (AD6,N)

6 (AD5,R)

5 (AD4,F)

2 (AD3)

3 (AD2)

7 (AD1)

8 (AD7)

GRID CONTROL
AD6 AD5 AD4 AD7 AD1 AD2 AD3

20A

7(AD1)

3(AD2)

2(AD3)

8(AD7)

4(AD6)

5(AD4)

6(AD5)

TM CONTROL BACK BUZZER


N 3R 2R 1R 4F 3F 2F 1F

30A

B3 S7

B2 S5

AS S1

B4 S6

B1 S4

R S3

V S2

10A

NEUTRAL

S7

S5

S4

S6

ILLUMINATION WIPER-FRONT HEAD LIGHT

10A

FORWARD

REVERSE

20A

S1

20A

ROOM LMAP, GAUGE, 10A CASSETTER B+ STOP & TURN LAMP 15A

S2

S3

GEAR SELECT SWITCH


Y6 Y3 Y4 Y5 Y2 Y1 N 3R 2R 1R 4F 3F 2F 1F

ILLUMINATION 1 ILLUMINATION 2

5A

5A

CN-37

GEAR SELECT SOLENOID

HB100EL08

7-18

G04

8. WIPER AND WASHER CIRCUIT


1) OPERATING FLOW Fuse box[CN-37] Wiper relay 1 [CR-4 (30)] Wiper relay 2 [CR-26 (30), (86)] Wiper relay 3 [CR-95 (30)] Front wiper motor [CN-21 (1)] Multi function switch [CS-12 (8), (1a)] Fuse box[No.9] Rear wiper switch [CS-3 (1)] Rear wiper motor [CN-102 (3)] Washer operating Wiper relay 1 [CR-4 (86) (87) Front wiper motor [CN-21 (5)] Wiper motor operating (low)

(1) Front washer switch ON Washer switch ON [CS-12 (1a) (7)]

(2) Front wiper switch ON INT position Wiper switch ON [CS-12 (8) (2a)] INT relay [CR-6 (4) (3)] Wiper relay 2 [CR-26 (85) (87)] Front wiper motor [CN-21(5)] Front wiper motor intermittently operating Lo position Wiper switch ON [CS-12 (8) (2)] Wiper relay 3 [CR-26 (86) (87)] Front wiper motor [CN-21 (5)] Front wiper motor operating (low) Hi position Wiper switch ON [CS-12 (8) (1)] Front wiper motor [CN-21(4)] Front wiper motor operating (high) (3) Auto-parking (when switch OFF) Switch OFF Fuse box [CN-37] Front wiper motor [CN-21 (1) (2)] Multi function switch [CS-12 (6) (2)] Wiper relay 3 [CR-26 (86) (87)] Front wiper motor [CN-21 (5)] Wiper motor stop (4) Rear wiper and washer switch Wiper switch ON (1st step) Wiper switch ON [CS-3 (1) (6)] Rear wiper motor operating Washer switch ON (2nd step) Washer switch ON [CS-3 (1) (3)] 2) CHECK POINT
Condition Engine : Stop Key switch : ON Voltage : 12V GND : Ground Check point - GND (front wiper switch power input) - GND (rear wiper switch power input) - GND (wiper relay power input) - GND (front wiper motor Lo power input) - GND (front wiper motor High power input) - GND (front washer power output) - GND (rear washer power output) - GND (front wiper motor power output) - GND (rear wiper motor power output)

Rear wiper motor [CN-102(4)]

Rear washer tank [CN-103(1)]

Washer operating

7-19

WIPER AND WASHER CIRCUIT

FUSE BOX

CN-36
1 30A

FRONT WORK LMAP 15A BEACON

G05

CR-6

G21

GAUGE,RADIO

15A

CN-21

3 M
Lo Hi B Pf E

FRONT WIPER

RELAY INT

REAR WIPER
M
Pf B

SOLENOID 1 SOLENOID 2 CIGAR, OPTION REAR WORK LAMP SOLENOID 3 REAR WIPER

15A

CN-102

Lo

15A

4 251

3 1 250 252

15A

5 4

1 2

104

106

20A

101 102

100 103

4
106 101 101

15A

20A

8
87a

8
CR-95
87a

101

8
87a

AC

15A

10

CR-26

CR-4

85

87

RELAYWIPER1

85

87

RELAYWIPER2

85

87

RELAYWIPER3

GRID CONTROL TM CONTROL BACK BUZZER ILLUMINATION

20A

30A

86

30

86

30

86

30

10A

100

100

100

100

10A

3
250 252

100

WIPER-FRONT HEAD LIGHT

20A

2
REAR WIPER SW

20A

CS-3

ROOM LMAP, GAUGE, 10A CASSETTER B+ STOP & TURN LAMP 15A

103 107 102

104 100 100 105

1 6

10

1 8

ILLUMINATION 1 ILLUMINATION 2

5A

5A

CS-11

9
2a

105

6 2 1
I

1a

7 A

CS-12

CN-37
083 251 253

9
212

B H
4a

CN-103
G19

CN-22

CN-20

MULTI FUNCTION SW FRONT WASHER

HORNFRONT
1

REAR WASHER

HB100EL09

7-20

HAZARD, TURN AND ROTARY CIRCUIT

INDICATE LAMP CL-3


6

CL-4

CL-7
M

HEAD LIGHT-LH

HEAD LIGHT-RH

BEACON LAMP
2

CS-23

10 2

8 1

BEACON SWITCH
9 6 5

CS-41

G04

10 2

8 1

SWHAZARD

G03

FUSE BOX
040

CN-36
1 30A 2

081

071

FRONT WORK LMAP 15A BEACON

GAUGE,RADIO SOLENOID 1 SOLENOID 2 CIGAR, OPTION REAR WORK LAMP SOLENOID 3 REAR WIPER AC

15A

15A

15A

15A

20A

15A

20A

15A

10

GRID CONTROL TM CONTROL BACK BUZZER ILLUMINATION WIPER-FRONT HEAD LIGHT

20A

30A

10A

10A

20A

20A

ROOM LMAP, GAUGE, 10A CASSETTER B+

170

STOP & TURN LAMP 15A

ILLUMINATION 1 ILLUMINATION 2

5A

081

5A

CN-37

HB100EL10

7-21