DATA INPUT SHEET

BY: DATE: PROJECT NAME: APPLICATION: NOTES: WORM DRIVE VERIFICATION SHEET KEITH MATTHEWS 8/18/2009 PATHFINDER XL
134:1 RATIO CAMERA LIFT

MOTOR/GEARHEAD SPECIFICATIONS: MANUFACTURER MODEL VOLTAGE: AMP RATING: AMPS MOTOR RPM: MAX MOTOR RPM: OPERATING MOTOR OUTPUT, CONTINUOUS MOTOR OPERATING TEMP FAULHABER 2342S012CR-26/1S 134:1 MOTOR DATA 12 VDC 2 Information obtained from Vendor Motor Data sheet 8100 4050 (MAX RPM)/2 17 WATTS 2.28E-02 H.P. -30 TO 125 C GEARHEAD DATA GEARHEAD OPERATING TEMP GEARHEAD RATIO -30 TO 100 C TORQUE =16 mNm (0.016 Nm)

INPUT OUTPUT 134 :1 GEARHEAD OUTPUT RPM 30.22 GEARHEAD OUTPUT TORQUE min 3.5 Nm GEARHEAD OUTPUT TORQUE max 4.5 Nm GEARHEAD EFFICIENCY 0.6 CORRECTED OUTPUT TORQUE min 2.1 Nm CORRECTED OUTPUT TORQUE max 2.7 Nm WORM AND WORM GEAR DATA DIAMETRAL PITCH PRESSURE ANGLE THREAD TYPE SINGLE = 1 thread DOUBLE = 2 threads QUAD = 4 threads RATIO CO-EFFICIENT OF FRICTION
RANGES FOR HARDEND STEEL WORM AND BRONZE WORM GEAR

ENTER SAME VALUE BOTH BOXES IF NOT SPECIFIED

values corrected for efficiency

16 20

DEGREES
ENTER NUMBER OF STARTS FOR WORM IN CORERESPONDING BOX

4 INPUT

OUTPUT 5 1

0.20

0.03 0.04 0.05

Efficiency rating 0.921 GEAR TRAIN 0.895 EFFICIENCY 0.869

DATA INPUT SHEET

WORM DATA NOTES: MANUFACTURER BOSTON GEAR MATERIAL HARDENED STEEL PART NUMBER HQVH-1 UNITS OF MEASURE INCH mm linear advance per revolution of worm LEAD 0.7854 19.9 multiply minutes by .01667 or (1/60) to get LEAD ANGLE 21 48' 20.800016 fractions of degrees PITCH DIAMETER 0.625 15.9 FACE 1.00 25.4 BORE 0.0938 2.4 HUB DATA PROJECTION 0.25 6.4 DIAMETER 0.44 11.2 NUMBER OF TEETH USED FOR CALCULATIONS 4 EQUALS THE NUMBER OF STARTS ON WORM DATA SHEET WORM GEAR DATA MANUFACTURER MATERIAL PART NUMBER NUMBER OF TEETH UNITS OF MEASURE PITCH DIAMETER FACE BORE HUB DATA PROJECTION DIAMETER
CENTERLINE WORM GEAR TO FACE OPPOSITE HUB

BOSTON GEAR BRONZE Q1342 20 INCH 1.250 0.313 0.250 0.310 0.620 0.156 3.927 20 INCH 0.93750 mm 31.8 8.0 6.4 7.9 15.7 4.0 99.7 DEGREES mm 23.8125

NOTES:

CIRCUMFERENCE NORMAL PRESSURE ANGLE UNITS OF MEASURE CENTER DISTANCE

PITCH DIAMETER USED: C = Pi * d

(pitch diameter of worm + pitch diameter of worm gear)/2

CALCULATION OUTPUTS
Variable Definition bG Dedendum of gear teeth C d d0 dR D Db DO Dt VS VW VG WW W
Y

Variable f hk ht L mG mO mP nW nG

Definition Length of flat on outside diameter of worm Working depth of tooth Whole depth of tooth lead of worn per revolution Gear Ratio NG / NW Module, milimeters of pitch diameter per tooth number of teeth in contact Rotational Speed of Worm rev/min Rotational Speed of Worm Gear rev/min

Variable NW Number of teeth in worm NG pn px P W n x

Number of teeth in worm gear Normal circular pitch of worm Axial circular pitch of worm

Definition

Center Distance Worm Pitch Diameter Outside Diameter of Worm Root Diamter of worm Pitch Diamter of Worm Gear Diameter in Central Plane Base Circle Diameter Outside Diameter of Worm Gear Throat Diameter of Worm Gear Sliding Velocity Pitch Line Velocity of Worm Pitch Line Velocity of Worm Gear Negative X Component of the Force Analysis in (Lbs) Negative Y Component of the Force Analysis in (Lbs) Negative Z Component of the Force Analysis in (Lbs) Torque output in inch pounds (in* Lbs)

Transverse diametral pitch of gear teeth per inch of diameter Force between worm and gear lead angle of worm in degrees Normal pressure angle, in degrees Axial pressure angle in degrees

W T

EQ EQ EQ EQ EQ EQ EQ ENTERED EQ EQ EQ EQ EQ EQ EQ EQ

CALCULATION OUTPUTS

EQ EQ EQ EQ EQ EQ EQ EQ EQ EQ EQ EQ EQ EQ EQ EQ ENTERED EQ EQ EQ EQ EQ EQ EQ EQ EQ EQ EQ

L d px NW CD n nW nG NW NG P mG D C px pn pn VW VG VS WW W WY WZ
T T T

0.7854 0.625 0.196350 4 0.9375 20.800016 20 30.22 0.9 4 20 16 5 1.250 0.93750 0.19635 0.1835 0.183553002

= px = = = (

NW
x

NW

pn ) / ( PI() x SIN() )

= ( D + = ARCTAN = = = = = = = =

d ) / (L / (

2 'PI() x

))

59.34445078 INCHES /MINUTE 3.709028174 INCHES /MINUTE 63.48184327 INCHES /MINUTE 152.1247663 Lbs 420.5403833 Lbs 143.8332822 Lbs 364.9430438 456.1788047 37.86284079 51.54128426 Lbs inch - Lbs foot - Lbs Newton meters