INTERACTIVE SCHEMATIC

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Component Table Tap Table Fluid Power Symbols Electrical Symbols

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UENR1263-01 May 2011

797F Off-Highway Truck Air System

LAJ1-UP WSP1-UP

2011 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Description
Compressor Gp Dryer As - Air Reservoir - Air Valve As. - Air Switch Module Valve-Pressure (Protection) Sensor Gp - Press. Valve - Drain Governor As. Valve Gp. - Solenoid (Air Horn) Horn Gp. - Air Pump Gp. - Lubrication Valve As. - Check Reservoir - Air Regulator Motor Gp. - Air Start TDI Motor Gp. - Air Start IR Valve - Air Starter (Relay) Valve As. - Solenoid (Autolube) Valve - Air Relief Manifold

Part Number
261-4881 194-1986 290-9541 217-4184 222-0570 141-5746 7X-7655 217-4168 185-0008 9D-4049 308-0161 4D-0487 291-6320 8D-4765 278-0533 316-4259 115-9190 221-9576 6B-9664 5C-9762

Machine Location 1 2 3 4 5 6 7 8 9 10 11 12 13 14
15 16 17 18 19

Schematic Location F7 E5, F5 C4 E4 D4 A5 C3 E7 A5 A5 A3 C4 B3 A3

C7 C6 A4, D6 C3 B5

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN AUX.

PUMP or MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

2-SECTION PUMP

PUMP: VARIABLE and PRESSURE COMPENSATED

VARIABILITY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION
VARIABLE and PRESSURE COMPENSATED

ATTACHMENT

VALVE ENVELOPES

VALVES

VALVE PORTS

ONE POSITION

TWO POSITION

THREE POSITION

TWO-WAY

THREE-WAY

FOUR-WAY

CONTROL VALVES
AB AB

CHECK VALVES

P T NORMAL POSITION

P T SHIFTED POSITION

INFINITE POSITION

BASIC SYMBOL

SPRING LOADED

SHUTTLE

PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID or MANUAL

SOLENOID and PILOT

SOLENOID and PILOT or MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING AND JOINING LINES

HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED UNIDIRECTIONAL

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

CROSS FLOW

FLOW ALLOWED IN EITHER DIRECTION

ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G
Transducer (Fluid) Transducer (Gas / Air) Generator

M
Electric Motor

Pressure Switch

Pressure Switch (Adjustable)

Temperature Switch

Electrical Wire

Electrical Symbols (Electrical)

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Wire Number Identification Codes

Electrical Schematic Example

Current Standard
Harness identification code This example indicates wire 135 in harness "AG". Wire

Hydraulic Schematic Example

Current Standard

Circuit Number Identification

Wire Color

325-AG135 PK-14 325-PK

Circuit Identification Number Wire Color Wire Gauge

Previous Standard
Wire Wire Color

325-PK-14
B
Circuit Number Identification Wire Gauge
(EXAMPLE VALVE)

5
(2) DRYER AS AIR 194-1986

EXTERNAL AIR SUPPLY

F
(1) COMPRESSOR GP 261-4881

(2) DRYER AS AIR 194-1986 (4) VALVE AS 217-4184

E
(8) GOVERNOR AS 217-4168

(5) VALVE GP PRESS PROTECTION 222-0570

(17) VALVE AS SOL 221-9576 (15) MOTOR GP AIR START (TDI) 278-0533 (IR) 316-4259 (12) VALVE AS CHECK 4D-0487 (7) VALVE GP DRAIN 7X-7655 (16) VALVE AIR START 115-9190 (3) RESERVOIR AIR 290-9541 (18) VALVE GP AIR RLF 6B-9664

(19) MANIFOLD 5C-9762

(13) RESERVOIR AIR 291-6320

AUTO LUBE
A
(9) VALVE GP SOLENOID 185-0008 (6) SENSOR GP PRESSURE 141-5746

AIR CIRCUIT COLOR DESCRIPTIONS

COMPRESSOR CIRCUIT AIR START RESERVOIR CIRCUIT
A

AIR HORN
(10) HORN GP AIR 9D-4049 (17) VALVE AS SOLENOID 221-9576

(14) REGULATOR 8D-4765

(11) PUMP GP LUBRICATION 308-0161

THIS SCHEMATIC IS FOR THE 797F OFF HIGHWAY TRUCK AIR SYSTEM
MEDIA NUMBER: UENR1263-01 PART NUMBER: 272-3219, CHANGE: 02,

Components are shown installed on a fully operable machine. Refer to the appropriate Service Manual for Troubleshooting, Specifications.

MACHINE COMPONENT LOCATIONS

9 10 8 1
A-A FRONT LEFT SIDE

12

VIEW ALL CALLOUTS

17

11

14

ENGINE

3 15 13

B-B

7
B-B

19

18

6 4
FRONT

2
B-B

5
A-A

16
FACING ENGINE

FRONT B-B