SX 3000-30 REMOTE CONTROL

SCHEMATIC DIAGRAM

14

9
FS ECS RS POT

FAN 13

3 2 5 6 1 8 4 10

RECEIVER
1 2 3 4 5
HNS 1 SAS

5
ORS

5
BRS

5
HNS 2

1 2 3 4

11

TRANSMITTER

LINE

4
HSS RAS

5
LOS1

5
LOS2

MAIN PCB TT 1 KYS 2 3 4 BATT NEG UNUSED BDI UNUSED 5 6 7 8

BRK CURTIS 803 "COMBI"

R/T PCB

HYDR. PCB

3 + 4

DB
12

LMS

HN
5

1
THS
SVCL P PV

12

10

TCM (SEM 0)

HCM

+BATT

-BATT

VMN

F1

F2

DIAGNOSTIC LED
KYS

A2 A1
FU3 10A

F2

F1

OR 7 CONSOLE

M1 LINE

ATTENTION: When the truck is equipped with Remote Control, Side Shift is not offered.

FU1 100A FU2 150A M2

*
8

P1 P2 NOTES: 1) Temp <170C, THS closed, see pages 3/8 & 4/8. 2) Curtis 803, COMBI INSTRU., see 802833 & 810458. 3) Forks higher than 1800mm: LMS open. 4) Reduced speed: HSS or / and LMS open. 5) Active: RAS, BRS, ORS, SAS, HNS, LOS1 & LOS2 are closed. 6) HCM, for detailed connection, see 2/8 & 6/8. 7) Diagnostic LED see PN 810055 or Console see PN 794596. 8) Double Pole Lift Contactor (P = Coil, P1 + P2 are contacts) 9) ECS PN128364. 10) Remote Control Receiver PN814801-200. 11) Remote Control Transmitter PN814801-110/-111. 12) DB PN121854. 13) FAN, Power Unit PN127259,see page 2/2 & for FAN on Platform see page 8/8. 14) For charger, Travel Alarm, Flash Light and F/C options, please see 814318.

BD:1

+
24V BATTERY

BD:2

UP DATE TECHNICAL FILE Datum gezeichnet 31.03.04 28.09.04 Name MPE SMK
R6067 R5980
A/F-Nr.

MNCHEN
Freimae: Werkstoff: Rohteil: Ausfhrung:

geprft Normgeprft

B A
Kor.

12.08.04 28.06.04
Datum

Cable Platform reworked Production Release

nderungsbeschreibung

Projekt: Ursprung: Ers. fr: Ers. durch:

M193

File:

814815-1_2B.sch

11

Bl.: Blt.:

1 8

Benennung:

ELECTRICAL DIAGRAM REMOTE CONTROL

Sachnummer:

Status: 2 Kor.:

814815

SX 3000-30 REMOTE CONTROL

TRACTION CONTROLLER - SEM0 LOGIC SIDE

TCM SEM0 A
1 2 3 4 5 6 7 8

2972 PC250-5 RECEIVER 2971 JC202-10 +BV ECS 2901 PC404-2 BDI 5900 PC404-1 TT 2902 2970 PC250-3 2929 SVH NOT USED 100 5901 BRK OUT 2910 BRK IN +BV(AK) UNUSED 2906 +BV(AK) 2912 JC406-2 BRS OUT BRN P CONTACTOR CONTACTS BLK FAN POWER UNIT PN127259 2909 JC406-4 ORS IN 2908 JC406-1 BRS IN 2907 JC202-3 2911 JC406-3 ORS IN
LINE

KYS
C

206 FU3 OUT

BRK

B
POT CIRCUIT & DRIVER 1 2 3 4 5 6 BRN (006) PC410-7 POT WIPER BLU (007) PC410-8 POT LOW RED/BLU (008) PC410-5 POT HIGH BLK (009) PC410-4 RS GRAY/PINK (010) PC410-2 SAS YEL (011) PC410-3 FS TERMINAL BOARD PN 062009-004
1

2974 PC250-4 RECEIVER 2976 DIODE BLOCK-1 2919 PC221-9 HCM 2917 JC202-5 LOS2 2927 PC221-10 HCM 504 PC221-11 HCM 570 PC250-1 RECEIVER 503 P CONTACTOR CONTACTS 2975 PC250-8 RECEIVER 2977 DIODE BLOCK-5 2922 2920 JC405-1 THS

C
1 2 3 UNUSED UNUSED BLK002 JC418-3 LMS

D
1 2 3 4 5 6

2914 JC202-4 UNUSED 2913 501 2905 PC221-3 HCM UNUSED UNUSED
HN

Datum gezeichnet 31.03.04

Name MPE

MNCHEN
Freimae: Werkstoff: Rohteil: Ausfhrung:

geprft Normgeprft Projekt: Ursprung: Ers. fr: Ers. durch:

A/F-Nr. Kor. Datum nderungsbeschreibung

M193

File:

814815-2_2B.sch

Bl.: Blt.:

2 8

Benennung:

ELECTRICAL DIAGRAM REMOTE CONTROL

Sachnummer:

Status: 2 Kor.:

814815

SX 3000-30 REMOTE CONTROL

TRACTION CONTROLLER - SEM0 POWER SIDE
204 JC202-7 NOT USED FU4 203 (not mounted) FU1 100A 201 FU3 10A 202 PC404-7 BDI 206 KYS IN HOUR METER OUTPUT LINE KYS +BV IN TO THE LOGIC LINE CONTACTOR LOW BRAKE LOW ORS - OVERRIDE SWITCH IN BATT NEG FU2 150A A1 BD:1 2920 TERMINAL BOARD-5 LINE CONTACTOR +BV(AK) BRS - BRAKE SWITCH IN +BATT POT WIPER POT LOW POT HIGH RS - REVERSE SWITCH IN SAS SAFETY SWITCH IN FS - FORWARD SWITCH IN A2 VMN +BV (AK) +BV (AK) PERFORMANCE 1/2,HSS IN F2
TCM SEM0

A 1 2 3 4 5 6 7 8 B 1 2 3 4 5 6 C 1 2 3

2921 PC221-2 HCM

502 CA202-6 BRN FAN POWER UNIT NOTES:

1) VOLTAGE BETWEEN B1 & B2: 10V = FULL SPEED 0V = NO COMMAND 2) CONNECTOR E IS USED FOR DIAGNOSTIC LED OR CONSOLE.

+ 24V BATTERY BD:2

M1

F1 D UNUSED HN - HORN HIGH HN - HORN LOW P - PUMP CONTACTOR HIGH P - PUMP CONTACTOR LOW 1 2 3 4 5

THS

SV - LOWERING VALVE HIGH 6 F1 F2 POSITIVE SERIAL RECEPTION NEGATIVE SERIAL RECEPTION POSITIVE SERIAL TRANSMISSION BATT NEG +BV (AK) UNUSED UNUSED -BATT

M2 P1

E 1 2 3 5 6 7 8

NEGATIVE SERIAL TRANSMISSION 4

P2

503 TERMINAL BOARD-3 500 PC404-5 BATT NEG

Datum gezeichnet 31.03.04 Name MPE

MNCHEN
Freimae: Werkstoff: Rohteil: Ausfhrung:

geprft Normgeprft Projekt: Ursprung: Ers. fr: Ers. durch:

A/F-Nr. Kor. Datum nderungsbeschreibung

M193

File:

814815-3_2B.sch

Bl.: Blt.:

3 8

Benennung:

ELECTRICAL DIAGRAM REMOTE CONTROL

Sachnummer:

Status: 2 Kor.:

814815

SX 3000-30 REMOTE CONTROL

POWER UNIT CIRCUIT
CA 202 2903 PC404-3 BDI 2915 DIODE BLOCK-2 2907 LINE CONTACTOR +BV(AK) 2914 HN HIGH 2917 TERMINAL BOARD-2 502 P CONTACTOR CONTACTS 204 FU4 OUT NOT USED BLK001 JC418-2 LMS 2973 PC250-2 RECEIVER 2971 KYS OUT +BV(AK) 1 2 3 4 5 6 7 8 9 10 VIO (002) PC415-4 RAS NO PINK (003) PC415-5 LOS1 NO WHT (004) PC415-2 +BV(AK) GRAY (005) PC410-10 HORN BRN/GRN (013) PC415-6 LOS2 NO GRN (001) PC410-1 GND RED (014) PC415-7 NOT USED WHT/GRN (012) PC414-3 HSS WHT/YEL (015) PC420-2 ECS NO YEL/BRN (016) PC420-3 +BV(AK) ECS

CA 404 5900 CONTROLLER A-1 TT 2901 KYS OUT 2903 JC202-1 RAS 2904 DIODE BLOCK-4 500 P CONTACTOR CONTACTS UNUSED 202 FU3 OUT UNUSED 1 2 3 4 5 6 7 8

CURTIS 803 "COMBI" TT KYS

BATT NEG UNUSED BDI UNUSED

CA 405 2920 TERMINAL BOARD-5 2921 PC221-2 HCM 1 2 CA 406 2908 LINE CONTACTOR +BV (AK) 2912 CONTROLLER A-8 BRS IN 2911 BRK HIGH 2909 LINE CONTACTOR +BV(AK) 1 2 3 4 CA 418 1 BLK WHT WHT BLK RED (unused) BLU BLU

THS (inside M2)

RED (unused) BRS

ORS

LMS BLK001 JC202-8 HSS BLK002 CONTROLLER C-3 2 3 4

Datum gezeichnet 31.03.04 Name MPE

MNCHEN
Freimae: Werkstoff: Rohteil: Ausfhrung:

geprft Normgeprft Projekt: Ursprung: Ers. fr: Ers. durch:

A/F-Nr. Kor. Datum nderungsbeschreibung

M193

File:

814815-4_2B.sch

Bl.: Blt.:

4 8

Benennung:

ELECTRICAL DIAGRAM REMOTE CONTROL

Sachnummer:

Status: 2 Kor.:

814815

SX 3000-30 REMOTE CONTROL

CONTROL HANDLE CIRCUIT
CA 411 CA 410 GRN (001) PC202-6 GND GRAY/PINK (010) B-5 SAS IN YEL (011) B-6 FORWARD IN BLK (009) B-4 REVERSE IN RED/BLU (008) B-3 POT HIGH 5961 PC415-8 NOT USED BRN (006) B-1 POT WIPER BLU (007) B-2 POT LOW 2962 PC415-1 +BV(AK) GRAY (005) PC202-4 HORN 261 PC415-7 NOT USED 5962 PC414-4 NOT USED 1 2 3 4 5 6 7 8 9 10 11 12 MAIN PCB PN 812941 CA 415 1 2 3 4 5 6 7 8 CA 414 2963 PC415-3 +BV(AK) UNUSED WHT/GRN (012) PC202-8 LMS 5962 PC410-12 NOT USED 1 2 3 4 CA 420 2964 PC415-1 NOT USED WHT/YEL (015) PC202-9 YEL/BRN (016) PC202-10 +BV(AK) 552 PC413-1 1 2 3 4 2951 2952 551 SWITCH R/T PCB PN 812943-001 HSS HYDRAULIC PCB PN 812942-002 LOS2 RAS LOS1
1 2 3 4 5 6 7

POT

POT PN 812885 FS RS

CA 412
3 1 2

BLK GRAY BLU SAS SAS PN 811935

CA 413
1 2 1 3 4 5 6

552 PC420-4 2904 2903 2902 2901

CA 417
2

HNS1 HNS PN 811933

CA 419
2 1

HNS1 HNS PN 811933

2964 PC420-1 +BV(AK) 2962 PC410-9 +BV(AK) WHT (004) PC202-3 +BV(AK) 2963 PC414-1 +BV(AK) VIO (002) PC202-1 BDI PINK (003) PC202-2 TB-1 BRN/GRN (013) PC202-5 TB-2 RED (014) PC202-7 NOT USED 261 PC410-11 NOT USED 5961 PC410-6 NOT USED

SWITCH PN 128364-001 NOTE:

TB = Terminal Board
gezeichnet geprft Normgeprft Freimae: Werkstoff: Rohteil: Ausfhrung: Projekt: Ursprung: Ers. fr: Ers. durch:
A/F-Nr. Kor. Datum nderungsbeschreibung

Datum 31.03.04

Name MPE

MNCHEN

M193

File:

814815-5_2B.sch

Bl.: Blt.:

5 8

Benennung:

ELECTRICAL DIAGRAM REMOTE CONTROL

Sachnummer:

Status: 2 Kor.:

814815

SX 3000-30 REMOTE CONTROL

HYDRAULIC CONTROL MODULE (HCM)

CA 221 2925 2926 2921 PC405-2 THS 2905 CONTROLLER D-4 2918 JC202-10 NOT USED 2916 JC202-9 NOT USED 5906 SVA2 NOT USED 2926 2925 2924 2919 TERMINAL BOARD-1 2927 TERMINAL BOARD-2 504 TERMINAL BOARD-3 2924 2923 KYS OUT 5907 SVA1 NOT USED 5905 SVH NOT USED UNUSED UNUSED
P SVCL PV

HCM
PV, Proportional Valve RAS, Lift Switch Input D4, Hour Meter Input SLS, Side Shift Switch Left SRS, Side Shift Switch Right SVA2, Side Shift Valve Right +BV(AK) SVCL, Cylinder Lock Valve LOS1, Lower 1 Switch LOS2, Lower 2 Switch GND P, Pump Contactor Low SVA1, Side Shift Valve Left SVH, Change Over Valve

5904

1 2 3 4 5 6 7

5903

8 9 10 11

5902

12 13 14 15 16

PN 815250-001

Datum gezeichnet 31.03.04

Name MPE

MNCHEN
Freimae: Werkstoff: Rohteil: Ausfhrung:

geprft Normgeprft Projekt: Ursprung: Ers. fr: Ers. durch:

A/F-Nr. Kor. Datum nderungsbeschreibung

M193

File:

814815-6_2B.sch

Bl.: Blt.:

6 8

Benennung:

ELECTRICAL DIAGRAM REMOTE CONTROL

Sachnummer:

Status: 2 Kor.:

814815

SX 3000-30 REMOTE CONTROL

REMOTE CONTROL POWER UNIT RECEIVER
GND ECS NO TILLER CONTROL LOWER KYS KYS* UNUSED LIFT +BV(AK) GND PN 814801-200 GND +12V SIGNAL CA 251 4 3 2 1 BLU BRN BLK

CA 250 570 TERMINAL BOARD-3 2973 JC202-9 ECS NO 2970 WIRE 2902 KYS OUT 2974 TERMINAL BOARD-1 2972 KYS OUT 2978 WIRE 2923 KYS OUT UNUSED 2975 TERMINAL BOARD-4 UNUSED UNUSED 1 2 3 4 5 6 7 8 9 10

2976 TERMINAL BOARD-1

DIODE BLOCK

2915 JC202-2 LOS1

2 PN 121854 3

CABLE RECEIVER TRANSMITTER PN 814808

2904 PC404-4 RAS

2977 TERMINAL BOARD-4

TRANSMITTER
SIGNAL +12V GND

CABLE TRANSMITTER POWER UNIT CA 650 PN 814801-110 WHT 1 2 3 4 BRN GRN UNUSED UNUSED

CA 651 1 2 3 4

PN 814801-100

Datum gezeichnet 31.03.04

Name MPE

MNCHEN
Freimae: Werkstoff: Rohteil: Ausfhrung:

geprft Normgeprft Projekt: Ursprung: Ers. fr: Ers. durch:

A/F-Nr. Kor. Datum nderungsbeschreibung

M193

File:

814815-7_2B.sch

Bl.: Blt.:

7 8

Benennung:

ELECTRICAL DIAGRAM REMOTE CONTROL

Sachnummer:

Status: 2 Kor.:

814815

SX 3000-30 REMOTE CONTROL

REMOTE CONTROL OPERATOR PLATFORM
CA 250 570 TERMINAL BOARD-3 2973 JC202-9 ECS NO 2970 WIRE 2902 KYS OUT 2974 TERMINAL BOARD-1 2972 KYS OUT 2978 WIRE 2923 KYS OUT UNUSED 2975 TERMINAL BOARD-4 BLK 4 BLK 5 1 2 3 4 5 6 7 8 9 10

RECEIVER
GND ECS NO TILLER CONTROL LOWER KYS KYS* UNUSED LIFT +BV(AK) GND PN 814801-200 GND +12V SIGNAL CA 251 4 3 2 1 BLK 3 BLK 2 BLK 1

2976 TERMINAL BOARD-1

DIODE BLOCK

2915 JC202-2 LOS1

2 PN 121854 3

MAST CABLE PLATFORM PN 814809

2904 PC404-4 RAS

2977 TERMINAL BOARD-4

TRANSMITTER
SIGNAL +12V GND

CABLE TRANSMITTER OPERATOR PLATFORM CA 650 PN 814801-111 WHT 1 2 3 4 BRN GRN UNUSED 2900

1 2 3 4 5

CONNECTION CABLE MAST - PLATFORM CA 450 PN 814810 VIO 1 BLU RED BLK PINK 2 3 4 5

PN 814801-100 WORK LIGHT WORK LIGHT 520 2902 2901 PN 128653 521 FAN PN 127259
Datum gezeichnet 31.03.04

SWITCH

TERMINAL BOARD PN 079564-003 WORK LIGHT / FAN HARNESS PN 814811

PN 128653 2903

520

Name MPE

MNCHEN
Freimae: Werkstoff: Rohteil: Ausfhrung:

geprft Normgeprft Projekt: Ursprung: Ers. fr: Ers. durch:

A/F-Nr. Kor. Datum nderungsbeschreibung

M193

File:

814815-8_2B.sch

Bl.: Blt.:

8 8

Benennung:

ELECTRICAL DIAGRAM REMOTE CONTROL

Sachnummer:

Status: 2 Kor.:

814815