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OPE RATO RS MAN UAL

TEXTRON Aircraft
I

vrONIING

Engines

SERIES

0-360, HO-360, 10-360, AIO-360, HIO-360 TIG-360

60297-12

652 Oliver Street Williamsport, PA 17701 U,S.A.

570/323-6181

Operators

Manual

Lycoming

0-380, 00-380,; 10-300, AIO-360,


H101360

T101360 ~eries

Approved by

FAA

8h

Edition

Part No. 60297-12

652 Oliver Street

October 2005
17701

Williamsport,
570/323-6181

PA.

U.S.A.

O, HO, IO, AIO, HIO, TIG-360 Series Operators Manual

Lycoming Part Number:

60297-12

bylycoming. All rights reserved. Lycoming and "Powered by Lycoming" Lycoming.


O 2005

are

trademarks

or

registered trademarks~

of

product names referenced in trademarks of their respective companies.


All brand and

this

publication

are

trademarks

or

registered

For addition information:

.Mailing

address:

Lycoming Engines
652 Oliver Street

Williamsport,PA
Phone:

17701 U.S.A.

Factory: Sales Department:


Fax:

570-323-6181
570-327-7268

570-327-7101
from 8:00 AM

Lycomings regular business hours are Monday through Friday through 5:00 PM Eastern Time (-5 GMT)

Visit

us on

the World Wide Web at:

http://www.lycoming.com

A Textron Company

OPERATOR'S MANUAL REVISION


REVISION NO. PUBLICATION PUBLICATION NO. PUBLICATION DATE
0-360, HO-360, 10-360, AIO-360, HIO-360 & 60297-12 October 2005 60297-12-5 TIO-360 Series The page(s) in this revision replace, add to, or delete current pages in the operator's manual. PREVIOUS REVISION CURRENT REVISION
June 2007

December 2009 2-7

Web Page; 3-38 September 2007 3-8, 3-9, 3-11 December 2007 3-4,3-5 March 2009 1-5; Section 2 Index, 2-3, 2-8, 2-11; 3-5, 3-21, 3-41

02009 by Lycoming "All Rights Reserved" Lycoming Engines. a division of AVCO Corporation, a wholly owned subsidiary of Textron Inc.

NOTE
In order to accommodate clearer type,

larger

charts and graphs, and

move

detailed illustrations, this edition


HIO-360

of the 0-360, H01360, 10-360, AIO-360,


Part Number

_and

TIG-360

Operators Manual, Lycoming


art

60297-12, is presented in

8-172

II inch

format.

This edition is

complete manual,

current as

of the date ofissue.

The manual

incorporates

allpreviously issued revisions.

This manual will be

kept

current ~y revisions available

from Lycomirtg
an

dislvi~utors

Or

from

the factory. All revisions will be which will

accompanied by

Operator s Manual Revision page


date

identi~jt the revision level,


or

the

of the revision;

and the pages revised, added

deleted.

Ah

revisions

will be

supplied in the 8-1/2 x II inch format.

I
A Textron

Company

~ARRANTY
NEW AM) REBUILT ENGINES
Lycoming Engines, a division of Avco Corporation thereinafter "Lycoming") Lycoming reciprocating engine to be free from defect in material or workmanship under normal use and service. Lycomings sole obligation under this warranty is limited to replacement or repair of parts which are determined by Lycoming to have been defective within a period of twenty-four (24) months after new aircraft delivery to the original retail purchaser or first user, or twenty-four (24) months from the date of first operation. The warranty period of twenty-four (24) months commences on the ~earlier of the date of first operation after new aircraft delivery to the original retail purchaser or first user, or twenty-four (24) months from the date of shipment from Lycoming. Lycoming will, in connection with the foregoing warranty, cover reimbursement of reasonable freight charges with respect to any such warranty replacement or repair. (1)
WARRANTY AND REMEDY:
warrants

each

new

and rebuilt

period, Lycoming will reimburse the Purchaser for labor charges associated with warranty Lycoming will only reimburse the cost of such labor charges in connection with repair or replacement of parts as provided in Lycomings then current Removal and Installation Labor and Allowance Guidebook. Spare parts installed as warranty replacement on engines which are covered by this New Engine Warranty will be warranted for the balance of the original warranty period or for the spare part warranty, whichever is the greater. Replacement of parts may be with either new or reconditioned parts, at Lycomings election. A claim for warranty on any part claimed to be defective must be reported in writing to Lycomings Warranty Administration within 60 days of being found to require repair or replacement by the purchaser or service facility. Warranty adjustment is contingent upon the Purchaser complying with the Lycomings Warranty Administration disposition instructions for defective parts. Failure to comply with all of the terms of this paragraph may, at Lycomings sole option, void this warranty.
(2)
Within the warranty related issues.

(3)

THIS WARRANTY IS GIVEN AND ACCEPTED M PLACE OF


EXPRESS OR

(i)

ALL OTHER WARRANTIES OR

IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES CONDITIONS, OR CONDITION OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND (ii) ANY

OBLIGATION, LIABILITY, RIGHT, CLAIM OR

REMEDY IN

CONTRACT OR IN TORT

(DELICT),

INCLUDING PRODUCT LIABILITIES BASED UPON STRICT LIABILITY, NEGLIGENCE, OR IMPLIED WARRANTY IN LAW AND PURCHASER HEREBY WAIVES SUCH RIGHTS AND CLAIMS.

(4)

THIS WARRANTY IS THE ONLY WARRANTY MADE BY LYCOMING.

THE PURCHASERS SOLE

REMEDY FOR A BREACH OF THIS WARRANTY OR ANY DEFECT IN A PART IS THE REPAIR OR

REPLACEMENT OF ENGINE PARTS AND REIMBURSEMENT OF REASONABLE FREIGHT CHARGES AS


PROVIDED HEREIN.

LYCOMING EXCLUDES LIABILITY, WHETHER AS A RESULT OF A BREACH OF

CONSEQUENTIAL DAMAGES, INCLUDING, BUT NOT LIMITED TO, DAMAGE TO THE ENGINE OR OTHER PROPERTY (MCLUDING THE AIRCRAFT M WHICH THE ENGINE IS INSTALLED), COSTS AND EXPENSES RESULTING FROM REQUIRED CHANGES OR MODIFICATIONS TO ENGINE COMPONENTS
AND FEES AND

ASSEMBLIES, CHANGES IN RETIREMENT LIVES AND OVERHAUL PERIODS, LOCAL CUSTOMS TAXES, AND COSTS OR EXPENSES FOR COMMERCIAL LOSSES OR LOST PROFITS DUE TO
LYCOMINGS TOTAL

LOSS OF USE OR GROUNDING OF THE AIRCRAFT M WHICH THE ENGINE IS INSTALLED OR


OTHERWISE.

LIABILITY:FOR;ANY

AND ALL CLAIMS RELATED TO ANY

ENGINE SHALL IN NO CASE EXCEED THE ORIGINAL SALES PRICE OF THE ENGINE. SELLER MAKES NO WARRANTY AND DISCLAIMS ALL LIABILITY WITH RESPECT TO COMPONENTS OR PARTS DAMAGED BY, OR WORN DUE

TO, CORROSION.

A Textron

Company

(5) This warranty shall not apply to any engine or part thereof which has been repaired or altered outside Lycomings factory in any way so as, in Lycomings sole judgment, to affect its durability, safety or reliability, or which has been subject to misuse, negligence or accident. Repairs and alterations whichuse or incorporate parts and components other than genuine Lycoming parts or parts approved by Lycoming for dirkct acquisition from sources other than Lycoming itself are not warranted by Lycoming, and this warranty shall be void to the extent that such repairs and alterations, in Lycomings sole judgment, affect the durability, safety or reliability of the engine or any part thereof, or damage genuine Lycoming or Lycoming-approved parts. No person, corporation or organization, including Distributors of Lycoming engines, is authorized by Lycoming to assume for it any other liability in connection with the sale of its engines or parts, nor to ma.ke any warranties beyond the foregoing warranty nor to change any of the terms hereof. NO STATEMENT, WHETHER WRITTEN ORIORAL, MADE BY ANY
PERSON, CORPORATION OR ORGANIZATION, lNCl,UDING DISTRIBUTORS
TERMS
OF
THIS WARRANTY OF LYCOMING ENGINES
IT

MAY BE TAKEN AS A WARRANTY NOR WILL IT BIND LYCOMING. NO AGREEMENT VARYING THE OR LYCOMINGS OBLIGATIONS
UNDER IS BINDING UPON

LYCOMING UNLESS IN WRITING AND SIGNED BY A DULY AUTHORIZED REPRESENTATIVE OF LYCOMING

legal actions based upon claims or disputes pertaining to or involving this warranty including, but not limited Lycomings denial of any claim or portion thereof under this warranty, must be filed in the courts of general jurisdiction of Lycoming County, Commonwealth of Pennsylvania or in the United States District Court for the Middle District of Pennsylvania located in Williamsport, Pennsylvania. In the event that Purchaser files such an action in either of the court systems identified above, and a final judgment in Lycomings favor is rendered by such court, then Purchaser shall indemnify Lycoming for all costs, expenses and attorneys fee incurred by Lycoming in defense of such claims. In the event Purchaser files such a legal action in a court other than those specified, and Lycoming successfUlly obtains dismissal of that action or transfer thereof to the above described court systems, then Purchaser shall indemnify Lycoming for all costs, expenses and attorneys fees incurre~ by Lycoming in obtaining

(6)
to,

All

such dismissal

or

transfer.
and in the event of

(7) Any invalidity

finding

of such

provision of this Warranty shall not affect any other provision, invalidity, this Agreement shall remain in force in all other respects.
of
a

judicial

Effective April 2007 Revision

"N"

Lycoming Engines
652 Oliver Street

Williamsport, Pennsylvania
17701

(570)
www.

323-6181

lycoming. textron. com

A Textron

Company

~NARRANTY

a 1

(LIMITED)
REPLACEMENT PART RECIPROCATING AIRCRAFT ENGINE

WHAT LYCOMING PROMISES YOU


new reciprocating aircraft engine.replacement part sold by it to be free from workmanship for a period of twelve (12) months from the date of first operation. Cylinder Kits are warranted for a period of twenty-four (24) monthss. The date of first operation must not exceed two (2) years from the date of shipment from Lycoming.

Lycoming

warrants each

I 1

defects in material and

Lycomings obligation under this warranty shall be limited to its choice of repair or replacement, on an exchange basis, of the engine or any part of the engine, when Lycoming has determined that the engine is defective in material or workmanship. Such repair or replacement will be made by Lycoming at no charge to you. Lycoming will also bear the cost for labor in connection with the repair or replacement as provided in Lycomings then current Removal and Installation Labor Allowance Guidebook.
Any part
so

repaired

or

replaced will

be warranted for the remainder of the

original warranty period.

YOUR OBLIGATIONS

engine in which the replacement part is installed must have received normal use and service. You must apply for warranty with an authorized Lycoming distributor within 30 days of the appearance of the defect in material or workmanship.
The

Lycomings warranty does not cover normal maintenance expenses or consumable items. The obligations on the part of Lycoming set forth above are your exclusive remedy and the exclusive liability of Lycoming. This warranty allocates the risk of product failure between you and Lycoming, as permitted by applicable
law.

Lycoming reserves the right to deny any warranty claim if it reasonably determines that the engine or part subject to accident or used, adjusted, altered, handled, maintained or stored other than as directed in your operators manual, or if non-genuine Lycoming parts are installed in or on the engine and are determined to be a possible cause of the incident for which tlie warranty application is filed.
has been

Lycoming may change the construction ofengines atany incorporate such alterations in engines or parts previously sold.

time without

incurring

any

obligation

to

*Excluding 0-235

series

cylinders.

~13Y,

c~Y1

c~yl

A Textron

Company

THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND

REPRESENTATIONS, EXPRESS OR IMPLIED OR STATUTORY, WHETHERIWRIITEN OR ORAL,


INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE, AND ANY IMPLIED WARRANTY ARISING FROM ANY COURSE OF PERFORMANCE OR DEALING OR TRADE USAGE. THIS WARRANTY 1S ALSO 1N LIEU OF ANY OTHER OBLIGATION, LIABILITY, RIGHT OR CLAIM, WHETHER 1N CONTRACT OR IN TORT, INCLUDING ANY RIGHT IN STRICT LIABILITY IN TORT OR ANY RIGHT ARISING FROM NEGLIGENCE ON THE PART OF LYCOMING, AND LYCOMINGS LIABILITY ON SUCH CLAIM SHALL IN NO CASE EXCEED THE PRICE ALLOCABLE TO THE ENGINE OR PART WHICH GIVES RISE TO THE CLAIM.

~3

LIMITATION OF LIABILITY

IN NO EVENT, WHETHER AS A RESULT OF A BREACH OF WARRANTY, CONTRACT OR ALLEGED NEGLIGENCE, SHALL LYCOMING BE LIABLE FOR SPECIAL:OR CONSQUENTIAL OR ANY OTHER DAMAGES, INCLUDING BUT NOT LIMITED TO LOSS OF PROFITS OR

g
a

REVENUES, LOSS OF USE OF

THE ENGINE OR COST OF A REPLACEMENT.

No agreement varying this warranty or Lycomings obligations under it will be unless in writing signed by a duly authorized representative of Lycoming.

binding

upon

Lycoming

E,fjcective March

2002 Revision "K"

Lycoming Eng~nes
652 Oliver Street

Williamsport, Pennsylvania
17701

(570) 323-6181
www. textron.

lycoming. com

ci~cl6k

~Y c~V cl~WQy dSH~h) c~coeb

i
A Textron

Company

WARRANTY
(LIMITED)
OVERHAULED RECIPROCAT~G AIRCRAFT ENIGNE
WHAT LYCOMING PROMISES YOU
Lycoming warrants each overhauled reciprocating engine sold by it to be free from defects in material and workmanship for a period of twelve (12) months from date of first operation. Cylinders are warranted for a period of twenty-four (24) months*. The date of first operation must not exceed two(2) years from the date of shipment from Lycoming. Lycomings obligation
basis, of the engine
or or

any part of the

under this warranty shall be limited to its choice of repair or replacement, on an exchange engine, when Lycoming has determined that the engine is defective in material

workmanship.

Such

repair

or

bear the cost for labor in connection with the

replacement will be~made by Lycoming at no charge to you. Lycoming repair or replacement as provided in Lycomings then current

will also Removal

and Installation Labor Allowance Guidebook.

Any engine

or

part

so

repaired

or

replaced

will be entitled to warranty for the remainder of the

original warranty

period.
YOUR OBLIGATIONS
The

engine

must

have received normal

use

and service. You must

distributor within 30

days

of the appearance of the defect in material

apply for warranty or workmanship.

with

an

authorized

Lycoming

Lycomings warranty does not cover normal maintenance expenses or consumable items. The obligations on the part Lycoming set forth above are your exclusive remedy and the exclusive liability of Lycoming. This warranty allocates the risk of product failure between you and Lycoming, as permitted by applicable law.
of

Lycoming reserves the right to deny any warranty claim if it reasonably determines that the engine or part has been subject to accident or used, adjusted, altered, handled, rhaintained or stored other than as directed in your operators manual, or if non-genuine Lycoming parts are installed in or on the engine and are determined to be a possible cause of the incident for which the warranty application is filed. Lycoming
may change the construction of engines alterations in engines or parts previously sold.
at any

time without

incurring

any

obligation

to

incorporate such

*Excludes 0-235 series

cylinders that have

the

same

warranty

as

the

engine.

ci~QccQv

d3~r

rq~L)Ob 41~k

IO~QY

riMIC~ r(g*e~ C~Oh ~eP) CYI~ l~*eP ~*P)F

L~Oh ~Oh

(Oe~h

THIS LIMITED

WARRANTY

IS

EXCLUSIVE AND
IMPLIED

IN

LIEU

OF ALL

OTH~R
FROM

WARRANTIES OR

AND

H
B

REPRESENTATIONS, EXPRESS OR
PARTICULAR

OR

STATUTORY,

WHETHEd

WRITTEN

ORAL,
OF

INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY

PURPOSE,

AND

ANY

IMPLIED

WARRANTY

ARISING

ANY

i3O11RSE

PERFORMANCE OR DEALING OR TRADE USAGE. THIS WARRANTY IS ALSO 1N LIEU OF ANY OTHER

OBLIGATION, LIABILITY, RIGHT OR CLAIM,

WHETHER IN CONTRACT OR IN

TORT, INCLUDING

IN NO EVENT, WHETHER AS A RESULT OF A BREACH OF WARRANTY, CdNTRACT OR ALLEGED NEGLIGENCE, SHALL LYCOMING BE LIABLE FOR SPECIAL OR CONSEQUENTIAL OR ANY OTHER DAMAGES, INCLUDING BUT NOT LIMITED TO LOSS OF PROFITS OR REVENUES, LOSS OF USE OF

THE ENGINE OR COST OF A REPLACEMENT.


No

agreement varying this warranty


a

writing signed by

duly

authorized

or Lycomings obligations representative of Lycoming.

under it will be

binding

upon

Lycoming

unless, in

1
s

Effective March

2002 Revision "K"

LlycominSI En~nes
652 Oliver Street

1
1

Willia47sport, Pennsylvania
17701

(570)
www.

323-6181

lycoming. fextron. com

~b CI~V JawQv

LYCOMING OPERATORS MANUAL

ATTENTION

OWNERS, OPERATORS, AND MAINTENANCE PERSONNEL


This

operators

manual contains

description

of the

engine,

its

specifications,

and detailed information

on

how to operate and maintain it. Such maintenance procedures that may be required in conjunction with periodic inspections are also included. This manual is intended for use by owners, ijilots and maintenance

personnel responsible for care of Lycoming powered aircraft. Modific~itions and repair procedures are contained in Lycoming overhaul manuals; maintenance personnel should refer to these for such procedures.
SAFETY WARNING NEGLECTING TO FOLLOW THE OPERATING INSTRUCTIONS AND TO CARRY OUT PERIODIC

U4INTENANCE PROCEDURES CAN RESULT IN POOR ENGINE PERFORU4NCE AND POWER LOSS. ALSO, IF POWER AND SPEED LIMITATIONS SPECIFIED IN THIS MANUAL ARE EXCEEDED, FOR ANY REASON; DAMAGE TO THE ENGINE AND PERSONAL INJURY CAN HAPPEN. CONSULT YOUR LOCAL FAA APPROVED M4INTENANCE FACILITY:
SERVICE BULLETINS,

INSTRUCTIONS,

AND LETTERS

Although the information contained in this manual is up-to-date at time of publication, users are urged to keep abreast of later information through Lycoming Service Bulletins, Instructions and Service Letters which are available from all Lycoming distributors or from the factory by subscription. Consult the latest revision of Service Letter No. LZ 14 for subscription information.
SPECLQL NOTE
The illustrations,

pictures and drawings shown


are

in this
as

portray; in
thereo~

no

instance

they

to

be

interpreted

publication are typical of the subject matter they examples of any speciJic engine, equipment or part

LYCOMING OPERATORS MANUAL

IMPORTANT SAFETY NOTICE

service

Proper service and repair is essential to increase the safe, reliable operation of all aircraft engines. The procedures recommended by Lycoming are effective methods for performing service operations.

Some of these

operations require
as

the

use

of tools

specially designed

for the task. These

special tools

must be

used when and It is

recommended. and Cautions which of

important to note that most Lycoming publications contain various Watnings carefully read in order to minimize the risk of personal injury or t~e use methods that may damage the engine or render it unsafe.
must be

improper

service

It is also
not

important

to understand that these

Warnings

and Cautions

are

not

alllinclusive.

Lycoming

could

possibly know, evaluate or advise the service trade of all conceivable ways,in which service might be done or of the possible hazardous consequences that may be involved. Accordingly, anyone who uses a
service will be

procedure must first satisfy themselves thoroughly that neither their safetl nor aircraft safety jeopardized by the service procedure they select.

LYCOMING OPERATORS MANUAL

TABLE OF CONTENTS

Page
SECTION 1 DESCRIPTION
1-1

SECTION 2
SECTION 3 SECTION 4 SECTION 5

SPECIFICATIONS OPERATING INSTRUCTIONS


PERIODIC INSPECTIONS MAINTENANCE PROCEDURES

2-1 3-1 4-1 5-1

SECTION 6 SECTION 7 SECTION 8

TROUBLE-SHOOTING
INSTALLATION AND STORAGE
TABLES

6-1
7-1 8-1

rn

sc

;e
~t-

a
-ra
PW

;;sJ
[E)

Figure

i. 3/4

Right Side View

IO-360-AIA

ORIGINAL
As Received ATP

By

rll,
O\

,o
"a
vl

)-3 M

x
~"3

e
r,

c%

3:
CI

o
a
v,

r:

Cd

t~S
cl

Figure 2. 3/4 Left Rear

View

TIO-360-A1B

ORIGINAL As Received By
ATP

LYCOMING OPERATORS MANUAL

SECTION P

DESCRIPTION

Page
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1 1-1
1-1

Cylinders
Valve

.........................................................................................................................i

Operating Mechanism

Crankcase

1-1 1-1 1-2 1-2 1-2 1-2 1-2 1-2 1-3


9-3 1-3

Crankshaft

Connecting Rods
Pistons

AeEessoly Housiag
Oil Sump

Cooling System
Induction

System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lubrication

Priming System

Ignition System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Counterweight System
Model

1-3
13

Application

Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LYCOMING OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS

SECTION 1

DESCRIPTION

SECTION 1

DESCRIPTION

The O. HO, IO, AIO, HIO, LIO and TIG-360 series


air-cooled
In

are

four

cylinder,

direct drive,

horizontally opposed,

engines.
to the location of the various

referring

engine components, the parts

are

described

as

installed in the

the bottom and the

airframe. Thus, the power take-off end is the front and the accessory drive end the rear. The sump section is opposite side of the engine where the shroud tubes are located the top. Reference to the

left and

right side is made with the observer facing the rear of the engine. The cylinders are numbered from front to rear, odd numbers on theright. The direction of rotation of the crankshaft, viewed from the rear, is clockwise. Rotation for accessory drives is determined with the observer facing the drive pad.
NOTE

of the basic model. Example: model IO-360-C has clockwise rotation of the Therefore, LIO-360-C has counterclockwise rotation of the crankshaft. Likewise, the rotation of the accessory drives of the LIO-360-C is opposite those ofthe basic model as listed in Section 2 of this manual.
reverse

The letter "L

in the

modelprefix

denotes the

rotation

The letter "D model

used

as

the

4h

or

Sh

character in the model

dual magnetos housed in a single housing. to the O-360-AIF6 will apply to the O-360-A1F6D. pertinent

employs

suffix denotes that the particular Example. All information

Operational aspects of engines the basic model will apply.

are

the

same

andperformance

curves

and

speciJicationsfor

Cylinders The cylinders are of conventional air-cooled construction with the two major parts, head and barrel, screwed and shrunk together. The heads are made from an aluminum alloy casting with a fully machined combustion chamber. Rocker shaft bearing supports are cast integral with the head along with housings to form the rocker boxes. The cylinder barrels have deep integral cooling fins and the inside of the barrels are ground and honed to a specified finish.

Operating Mechanism A conventional type camshaft is located above and parallel to the crankshaft. The camshaft actuates hydraulic tappets, which operate the valves through push rods and valve rockers. The valve rockers are supported on full floating steel shafts. The valve springs bear against hardened steel seats and are retained on the valve stems by means of split keys.
Crankcase The crankcase

Valve

assembly
are

consists of two reinforced aluminum

by means of studs, bolts and nuts. gasket, and the main bearing bores

The

alloy castings, fastened together mating surfaces of the two castings are joined without the use of a machined for use of precision type main bearing inserts.
a

Cranlishaft
surfaces
are

The crankshaft is made from


nitrided.

chrome nickel

molybdenum

steel

forging.

All

bearing journal

1-1

SECTION 1 DESCRIPTION

LYCOMING OPERATORS MANUAL

0-360 AND ASSOCIATED MODELS

Connecting Rods The connecting rods are made in the form of "H" sections from alloy steel forgings. They have replaceable bearing inserts in the crankshaft ends and bronze bushin~s in the piston ends. Two bolts and nuts through each cap retain the bearing caps on the crankshaft ends.

alloy. The piston pin is of a full floating type with a plug located in each end of the pin. Depending on the cylinder assembly, pistons may be machined for either three or four rings and may employ either half wedge or full wedge rings. Consult the latest revisionof Service Instruction no. 1037 for proper piston and ring combinations.
Pistons

The

pistons

are

machined from

an

aluminum

Accessory Housing

the crankcase and the top drives.

The accessory housing is made from an aluminum casting and is fastened to the rear of rear of the sump. If forms a housing for the oil pump and the various accessory

Sump (Except AIO Series) The sump incorporates an oil drain plug, for carb~iretor or fUel injector, the intake riser and intake pipe connections.
Oil
Crankcase Covers

oil suction screen,

mounting pad

(AIO Series)

Crankcase

covers are

employed
an

on

the top and bottom of the


cover

These

covers

incorporate
a

oil suction screens, oil scavenge line connections. The top


cover a

engine. incorporates a

connection for

breather line and the lower

connection for

oil suction line.

engines are designed to be cooled by air pressure. Baffles are provided to build up a pressure and force the air through the cylinder fins. The air is then exhausted to the atmosphere through gills or augmentor tubes usually located at the rear of the cowling. Cooling System engines are equipped iyith either a float type or pressure type carburetor. See Table 1 for model application. Particularly good distribution of the fuel-air mixture to each cylinder is obtained through the center zone induction system, which is integral with the oil sump and is submerged in oil, insuring a more uniform vaporization of fuel and aiding in cooling the oil in the sump. From the riser the fuel-air mixture is distributed to eachcylinder by individual intake pipes.
Induction

These

System

Lycoming

0-360 and MO-360 series

Lycoming 10-360, AIO-360, HIO-360 and TIG-360 series engines are equippeh with a Bendix type RSA fuel injector, with the exception of model 1O-360-B1A that is equipped with a Simmonds type 530 fUel injector. (See Table 1 of model application.) The fuel injection system schedules fuel flow in proportion to air flow and fuel vaporization takes place at the intake ports. A turbocharger is mounted as an integral part of the TIG-360 series engines. Automatic waste gate control of the turbocharger provides constant air density to the fuel injector inlet from sea level to critical altitude.
A brief description of the carburetors and fuel

injectors

follows:
of the

The Marvel-Schebler MA-4-5 and HA-6 carburetors manual mixture control and
an

are

single

barrel

?oat type equipped

with

idle cut-off.

The Marvel-Schebler MA-4-5AA carburetor is of the

single

barrel float type with automatic pressure


not have
a

altitude mixture control. This carburetor is


control.

equipped with idle cut-off but does

manual mixture

Bendix-Stromberg PSH-SBD is a pressure operated, single barrel horizontal carburetor, incorporating an airflow operated power enrichment valve and an automatic mixture control ui~it. It is equipped with an idle cut-off and a manual mixture control. The AMC unit works independently of, and in parallel with, the
The

manual mixture control.


1-2

LYCOMING OPERATORS MANUAL

SECTION 1 DESCRIPTION

0-360

Al\jD ASSOCIATED MODELS

air flow
pressure

The Bendix RSA type fuel injection system is based on the principle of measuring air flow and using the signal in a stem type regulator to convert the air force into a fuel force. This fuel force (fuel
across

differential) when applied proportional to airflow.


The Simmonds type 530 is
a

the fuel

metering

section

(jetting system) makes fuel flow

continuous flow fuel

injection system. This continuous flow system has three

separate components:
1. 2.
3.

Afuelpumpassembly. Athrottlebody assembly.


Fourfuel flownozzles.

This system is throttle actuated. Fuel is injected into the engine intake valve ports by the nozzles. The system continuously delivers metered fuel to each intake valve port in response to throttle position, engine

position. Complete flexibility of operation is provided by the manual mixture control, which permits the adjustment of the amount of injected fuel to suit all operating conditions. Moving the mixture control to "Idle Cut-Off results in a complete cut-off of fuel to theengine. speed
and mixture control Lubrication
accessory

(All models except AIO-360 series). An impeller type System housing actuates the 111 pressure wet sump lubrication system.
The AIO-360 series is
on

pump contained within the

AIO-360 Series

scavenge pump is installed

the accessory

designed for aerobatic flying and housing.


is

is of the

dry

sump type. A double

Priming System.- Provision for a primer system injected engines do not require a priming system. Ignition System application.
Dual

provided

on

all

engines employing

carburetor. Fuel

ignition is furnished by

two Bendix

magnetos. Consult Table 1 for model

Counterweight System Models designated by the numeral 6 in the suffix of the model number (Example: O-360-A1G6) are equipped with crankshafts with pendulum type counterweights attached.
TABLE 1 MODEL APPLICATION

Model
0-360

Left"

Right"

Carburetor

-AIA, -A2A, -A3A, -A4A -A1C, -C2D -A1D, -A2D, -A3D, -A4D, -A2E -A1F, -A2F, -A1F6~ -A1G, -A2G, -A4G, -A1G6 -A1H, -A2H, -A4J
-A1H6

S4LN-21

S4LN-20

MA-4-5

S4LN-200
S4LN-200

S4LN-204
S4LN-204

PSH-SBD
MA-4-5 MA-4-5

S4LN-1227 S4LN-1227 S4LN-21

S4LN-1209 S4LN-I 209 S4LN-204 4270


4370

HA-6

HA-6
HA-6
MA-4-5

4273
4373

-A1P, -A4P, -B2C, -C4P -A4K,-CIF,-C4F


-A4M

4371 4371.

4370 4370

HA-6
MA-4-5

Models with counterclockwise rotation

employ

S4RN series.

See latest revision of Service Instruction No. 1443 for alternate magnetos.

1-3

SECTION 1

LYCOMING OPERATORS MANUAL

DESCRIPTION
TABLE

0-360 AND ASSOCIATED MODELS

1(CONT.)

MODEL APPLICATION Model

Left**

Ri ght*

Carburetor

0-360 (Cont.)
-A4N

4251

4251 S4LN-20 S4LN-204


4050

1 MA-4-5 I MA-4-5 I MA-4-5 1 MA-4-5 I PSH-SBD


I

-B1A, -B2A, -CIA, -CIG, -C2A -BIB; -B2B, -C1C, -C2C

S4LN-21 S4LN-200
4051

-CIE, -C2E,
-C2B

-A4M

S4LN-21

S4LN-20
S4LN-20

-D1A, -D2A
-D2B

I S4LN-21 S4LN-200
4191

I MA-4-5

S4LN-204
4191
4251 4370

I MA-4-5 1 HA-6
1 HA-6 1 MA-4SPA

-F1A6
-G1A6 -J2A

1 4251
4347

0-360 Dual Ma~neto

-AIAD, -A3AD, -ASAD -AIF6D, -AILD


-A 1 G6D

I I

D4LN-3021 D4LN-3021 D4LN-3021

MA-4-5

I MA-4-5
I HA-6

MO-360
-A1A -B1A
-B1B

S4LN-200
S4LN-200

S4LN-204
S4LN-204

MA-4-5AA

I PSH-SBD
PSH-SBD
1 HA-6

I S4LN-200
4347

S4LN-200
4370

-C1A

HIO-360

Fuel Iniector S4LN-200 S4LN-200 S4LN-1 208 S4LN-200


i

-AIA, -BIA, -B1B -AIB, -CIA


-CIB
-D1A

I RSA-SAB 1
RSA-SADI

S4LN-204 S4LN-I 209 S4LN-1208


4370
I

1 RSA-SAD 1 I RSA-7AAI
1 RSA-SAD 1

S4LN-1208
4347

-GIA HIO-360 Dual Marzneto


-E1AD

D4LN-3021 D4LN-3200 10-360


1

I RSA-SAB1
I RSA-SAB1

-EIBD, -FIAD

-A1A, -A2A, -B1B, -B 1C -AIB, -A2B, -A1B6 -AIC,-A2C,-CIB -A1D6, -BIE, -BE
-A3B6

S4LN-200

S4LN-204 S4LN-1 209 S4LN-1209 S4LN-1209 4370 S4RN series.

I RSA-SAD 1

S4LN-1227 S4LN-1208 S4LN-1227


4372

1 RSA-SAD 1
RSA-SADI RSA-SADI RSA-SADI

Models with counterclockwise rotation

employ

See latest revision of Service Instruction No. 1443 for alternate magnetos.
1-4

LYCOMING OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS


TABLE

SECTION 1 DESCRIPTION

I(CONT.)

MODEL APPLICATION
Model

Left""

Right""

Fuel Iniector

10-360 (Cont.)
-B1A

S4LN-200

S4LN204
S4LN-204

530 RSA-SADI RSA-SADI

-B1D, -C 1A -BIF, -B2F, -B2F6 -B4A, -K2A

S4LN-200 S4LN-I 227


S4LN-21

S4LN-I 227 S4LN-20


S4LN-1209

RSA-SADI
RSA-SADI

-CIC,-C1C6,-C1D6 -C 1 E6, -C 1 F, -F 1A -D1A, -EIA


-A1D

S4LN-1227
S4LN-1227 S4LN-1208

S4LN-1209
S4LN-I 209 S4LN-204 4371 4370
4345

I RSA-SADI
RSA-SADI RSA-SADI RSA-SADI RSA-SADI RSA-SADI

S4LN-21

-L2A
-M 1B, -B 1G6

1 4371
4371 4345 10-360 Dual Ma~neto

-C1G6

-A 1 B6D,

-A3B6D, -J 1 AD, -J 1 A6D


AIO-360

D4LN-3021 D4LN-3000

RSA-SADI RSA-SADI

-A 1 D6D, -A3D6D

-A 1 -A 1

A, -A2A B, -A2B, -BIB


TIG-360

S4LN-I 208 S4LN-1227

S4LN-1209 S4LN-1209

RSA-5ADI
RSA-SADI

-A 1A, -A 1B, -A3B6

S4LN-1208

S4LN-1209

RSASADI

TIG-360 Dual Maaneto

-C 1 A6D
Models with counterclockwise rotation

D4LN-3021 S4RN series.

RSA-SADI

employ

See latest revision of Service Instruction No. 1443 for alternate magnetos.
For information

pertaining

to

engine

model

(L)IO-360-M1A, refer

to

Operation

and Installation

Manual P/N 60297-36 models with letter "D"

Engine
models

as

4h

or

5"

Basic models

employing employing -200 and


uses

-21

or

-1227

-1208

(impulse coupling magnetos) use (retard breaker magnetos) use D4LN or

character in suffix denotes dual magnetos in single housing. DILN or D4RN-3021. Basic D4RN-3000.

Example

Basic

model IO-360-C1C
D4LN-3021.

S4LN-1227 and S4LN-1209, therefore model 1O-360-C1CD would

employ

Revised March 2009

1-5

LYCOMING OPERATORS MANUAL SECTION 2 SPECIFICATIONS

Page Specifications
0-360-A) -C, -F . . . . . . . . .
2-1

0-360-B) -D . . . . . .. . . . . . . . . . . . .. . . . .
0-360-52A . . . . . . . . . . .. .. . . .. . . . . . . . . . . . . . . .

2-1
2-1 2-2 2-2 2-2 2-3 2-3

HO-360-A) -C
HO-360-B . . . .. . .. . . .. . . . . . .;. IO-360-L2A

(IO-360-B1G6,*,-M1B
IO-360-A, -C, -D, -J, -K. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

IO-360-B, -E, -F
AIO-360-A, -B HIO-360-A, -B
HIO-360-C HIO-360-D HIO-360-E HIO-360-F1AD.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4 2-4
2-4

2-5
2-5 2-5 2-6

HIO-360-G1A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIG-360-A
TIO-360-C

2-6 2-6 2-7


2-7

Accessory
Detail

Drives

Weights

2-7
2-9

Dimensions
For information

pertaining

to

engine

model

(L)IO-360-M1A, refer

to

Operation

and Installation

Manual P/N 60297-36.

Revised March 2009

LYCOMING OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS SECTION 2 SPECIFICATIONS

SECTION 2

SPECIFICATIONS

0-360-A, -C,

-F Series*

Type Certificate horsepower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180 Rated speed, RPM.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ;. . . . . . . . . . . . . . . . . . 2700


FAA

....................................................................................................................................286

Rated

Bore, inches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.125 Stroke, inches

...........................................................................................4.375

Displacement, cubic inches.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361.0 Compression ratio Firing order Spark occurs, degrees ETC Valve rocker clearance (hydraulic tappets collapsed) Propeller drive ratio Propeller driven rotation (viewed from rear)
......~.......................................................................................................................................1-3-2-4
..............................................................................................................................25

8.5:1

.028-.080 I-1

..........................................................;...........................Clockwise

0-360-C2D

only. Take-offrating

180 HP

2900 RPM and 28 in.

hg.

0-360-B, -D Series
FAA

Type Certificate horsepower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ,. . . . . 168 Rated speed, RPM.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2700


Rated

....................................................................................................................................286

Bore, inches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.125 Stroke, inches

..............................................................................................................................................4.375

Displacement, cubic inches.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ;. . . . . . . .36 Compression ratio Firing order Spark occurs, degrees ETC Valve rocker clearance (hydraulic tappets collapsed) Propeller drive ratio Propeller driven rotation (viewed from rear)
..............................................................................................................................25

1.0 7.2:1

1-3-2-4

.028-.080
1:1

......................................................................................Clockwise

0-360-52A

Type Certificate Rated horsepower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145 Rated speed, RPM.. . . . . . . . . . . . . . ;. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


FAA

. . . . . .:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286

2400 thru 2700

Bore, inches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.125 Stroke, inches

................................................................................,.............................................................4.375

Displacement, cubic inches.. . . . . . . . . . . . . .;. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361.0 Compression ratio Firing order Spark occurs, degrees ETC Valve rocker clearance (hydraulic tappets collapsed) Propeller drive ratio Propeller driven rotation (viewed from rear)
..............................................................................................................................................1-3-2-4
..............................................................................................................................25

8.5:1

.028-.080 1:1

......................................................................................Clockwise

2-1

SECTION 2 SPECIFICATIONS
SPECIFICATIONS

LYCOMING OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS

(CONT.)

HO-360-A, -C

Type Certificate Rated horsepower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180 Rated speed, RPM.. . . . . . . . . . . . . . . . . t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2700


FAA

...............................................................................................;.....................................286

Bore, inches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.125 Stroke, inches

..............................................................................................................................................4.375

Displacement, cubic inches.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .;. . . . . . . . . . . . 361.0 Compression ratio Firing order Spark occurs, degrees ETC Valve rocker clearance (hydraulic tappets collapsed) Propeller drive ratio Propeller driven rotation (viewed from rear)..........
..............................................................................................................................................1-3-2-4

8.5:1

...i.....................................

............................25

.028-.080
1:1

..................................................:.........................Clockwise

HO-360-B Series

Type Certificate Rated horsepower.; . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180 Rated speed, RPM.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2900


FAA

..............................................................................................................1.....................286

Bore, inches. . . . ;. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . :. . . . . . . . . . . 5.125 Stroke, inches

............................................................................................................i.................................4.375

Displacement, cubic inches.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . :. . . . . . . . . . . . . . . . .361.0 Compression ratio Firing order Spark occurs, degrees ETC Valve rocker clearance (hydraulic tappets collapsed) Propeller drive ratio Propeller driven rotation (viewed from rear)
..............................................................................................................................25

8.5:1

1-3-2-4 .028-.080
1:1

.......................................................................,..............Clockwise

IO-360-L2A*
FAA

Type Certificate

1E10

Rated horsepower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160 Rated speed, RPM.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2400

Bore, inches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1. . . . . . . . . . . 5.125 Stroke, inches

...............................4.375

Displacement, Compression ratio Firing.order Spark occurs, degrees


Propeller Propeller driven
This
2-2

cubic inches.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361.0


8.5:1 1-3-2-4 ETC
..............................................................................................................................25

Valve rocker clearance


drive ratio

(hydraulic tappets collapsed)


(viewed
~om

.028-.080
1:1

rotation
an

rear). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . :. . . . . . . . . . . . .Clockwise

engine

has

alternate

rating

of 180 HP at 2700 RPM.

LYCOMING OPERATORS MANUAL


0-360 AND ASSOCIATED MODELS

SECTION 2

SPECIFICATIONS

SPECIFICATIONS (~ONT.)

IIO-360-B1G6,~.-M1BI
FAA

Type horsepower Rated speed, RPM


Rated

Certificate

1E10
180

2700
5. 125

Bore, inches Stroke, inches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.375

Displacement, cubic inches Compression ratio;. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . :. . . . . . . . 8.5:1 Firing order Spark occurs, degrees ETC . . . . . . . i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ;. . . . . . . . . . . . . . . . .25 Valve rocker clearance (hydraulic tappets collapsed) Propeller drive ratio Propeller driven rotation (viewed from rear). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . :. . . .~. .

361.0
1-3-2-4

.028-.080
1:1

Clockwise refer to
and Installation

For information 60297-36.

(L)IO-360-M1A, pertaining engine N/PlaunOperation M a


to

model

This

engine

has

an

alternate

rating

of 160 HP at 2400 RPM.

IO-360-A, -C, -D, -J, -K Series

Type Certificate horsepower Rated speed, RPM


FAA

1E10 200

Rated

2700
5;125

Bore, inches Stroke, inches. . . . . . . . . . . . .. . . . . . :. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

..........................................................................................1.....................................................

4:375
........................................................................................................................361

Displacement, Compression ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .,. . . . . . . . . . . . . . . . . . . . . . . . . . . .1. . . . . . . . 8.7:1 Firing order. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -. . . . . . . . . . . . . . . .:. . . . . . . . . . . Spark occurs, degrees ETC Valve rocker clearance (hydraulic tappets collapsed) Propeller drive ratio Propeller driven rotation (viewed from rear). . . . . . . . . ,. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.........................................................................................................................25**

cubic inches

.0 1-3-2-4

.028-.080
1:1

Clockwise

NOTE** On the
before

following model engines, timing magnetos.

the magneto

spark

occurs

at 20" ETC. Consult

nameplate
Serial No.

Models IO-360-A Series

(Except

-A 1B6D)

L-14436-51 and up L-14436-51 and up L-13150-51 and up


L- 1 4446-5 1 and up

IO-360-C, -D Series (Except -CIC, -C1F, -CIC6, -C1D6) IO-360-CIC, -CIF


10-3 60-C 1 D6 LIO-360-C 1E6
AIO-360-A 1A,

-AIB, -BIB HIO-360-C1A, -CIB


IO-360-C 1 C6

L-1064-67 and up L-220-63 and up

L-14436151
All All
All

and up

IO-360-C 1G6

IO-360-51AD, -K2A

Engines Engines Engines


2-3

Revised March 2009

SECTION 2
SPECIFICATIONS SPECIFICATIONS

LYCOMING OPERATORS MANUAL


0-360 AND ASSOCIATED MODELS

(CONT.)

1O-360-B, -E, -F Series*


FAA

Type Certificate

...........................,....................................................................1................................

1E10 180 2700


5.125

Rated Rated

horsepower
speed,
RPM

Bore, inches

Stroke, inches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ;. . . . .4.375

Displacement, cubic inches Compression ratio Firing order Spark occurs, degrees ETC Valve rocker clearance (hydraulic tappets collapsed) Propeller drive ratio Propeller driven rotation (viewed from rear). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ;. . . . . . . . . . . .
................-........................................................................................................361.0
....................................................................................................i.........:..........................

8.5:1
1-3-2-4

25 .028-.080
1:1

Clockwise

IO-360-B 1C

only

is rated at 177 HP.

AIO-360-A, -B Series

Type Certificate horsepower Rated speed, RPM


FAA Rated

1E10

200 5. 125
361.0 1 1-3-2-4

..............................................................................................................................;........2700

Bore, inches

Stroke, inches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . :. . . . . . . . . . . . . . . . 4.375 Displacement, cubic inches

Compression Firing order Spark occurs, degrees

ratio

...................................................;..................................:.................................................8.7:

ETC

25** .028-.080 I:1

Valve rocker clearance

(hydraulic tappets collapsed) (viewed


from

Propeller Propeller

drive ratio driven rotation

rear). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .,. . . . . . . . . . . .
HIO-360-A, -B Series

Clockwise

See Note

Page 2-3.

FAA

Type Certificate Rated horsepower Rated speed, RPM


Bore, inches

1E10 180"
2900

5. 125 361.0

Stroke,

inches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ;. . . . . . . . . . . . . . .4,375

Displacement, cubic inches Compression ratio, -A series Compression ratio, -B series Firing order Spark occurs, degrees ETC Valve rocker clearance (hydraulic tappets collapsed) Propeller drive ratio Propeller driven rotation (viewed from rear). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
......................................................................................,.................................8.7:1

"""""""""""""""""""""""""""""""""""""""""""1

................................8.5:1

1-3-2-4 .028-.080
1:1

....................................................................................................1..;.............;...................

Clockwise manifold at standard


sea

HIO-360-A has

standard
2-4

altitude with 25

rating

of 180 HP at 26.1

Hg.

level conditions to 3900 feet

in.

Hg.

manifold pressure.

LYCOMING OPERATORS MANUAL


0-360 AND ASSOCIATED MODELS SPECIFICATIONS

SECTION 2 SPECIFICATIONS

(CONT.)

HIO-360-C Series
FAA

Rated Rated

Type Certificate horsepower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205

1E10

speed,

RPM.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2900

Bore, inches. . . . . . . . . . . . . . . . . . . . ,. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .;. . . .;. . . . . . . . . . . . . 5.125 Stroke, inches

..............................................................................................................................................4.375

Displacement, cubic inches.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361.0 Compression ratio Firing order Spark occurs, degrees BTC.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .;. . . . . . .25** Valve rocker clearance Olydraulic tappets collapsed) Propeller drive ratio Propeller driven rotation (viewed from rear) . . . .;. . . . . . . . . . . . . . . ;. . . . . . . . . . . . . . . . . . . . . . . .Clockwise
..............................................................................................................................................1-3-2-4

8.7:1

.028-.080
1:1

See Note

Page 2-3.
HIO-360-D Series

Type Certificate Rated horsepower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190


FAA

1E10

Rated

speed,

RPM.. . . . . . . . . . . . . . . . . . . . . . . . . . ,. ;. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3200

Bore, inches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.125 Stroke, inches

..............................................................................................................................................4.375

Displacement, cubic inches.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ,. . . . . . .;. . .361.0 Compression ratio Firing order Spark occurs, degrees ETC Valve rocker clearance (hydraulic tappets collapsed) Propeller drive ratio Propeller driven rotation (viewed from rear)

10.0:1

1-3-2-4 ".028-.080
1:1

........................................................................................20

......................................................................................Clockwise

Consult Service Bulletin No. 402 for valve rocker clearance of HIO-360-D 1A.

HIO-360-E Series*
FAA

Rated Rated

Type Certificate horsepower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190

1E10

speed,

RPM.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2900

Bore, inches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.125 Stroke, inches

..............................................................................4.375

Displacement, cubic inches.. . . . . .;. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361.0 Compression ratio Firing order Spark occurs, degrees ETC Valve rocker clearance (hydraulic tappets collapsed) Propeller drive ratio Propeller driven rotation (viewed fmm rear)
HIO-360-E has
a

8.1:1
1-3-2-4

...........................................................................................20

.028-.080
1:1

......................:........................................._.....................Clockwise

rating

of205 HP at 2900 RPM and 36.5 in.


or

Hg. manifold pressure

when

equipped

with 2-5

turbocharger

kit SK-28-121000

equivalent.

SECTION 2 SPECIFICATIONS

LYCOMINC OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS

SPECIFICATIONS (CONT.)
HIO-360-F1AD Series

FAA Type Certificate Rated horsepower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1. . .. . . 190


Rated

......................................................................................i.....:.:..................................

1E10

speed,

RPM.. . . . . . . . . . . . . . . . . . . . . . . . ... . .. . . .. .3050

Bore, inches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... . . 5.125 Stroke, inches........

............;..............4.375

Displacement, Compression ratio Firing order Spark occurs, degrees

cubic inches...................
...............................................................................i.........................................

..............................................~........:..................................36

1.0 8.0:1

.........................................................................;.1-3-2-4

BTC.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..:. . . .. . . . 20

Valve rocker clearance

(hydraulic tappets collapsed)

.............................................1...............:...........

.028-.080
1:1
..1.....

Propeller drive ratio Propeller driven rotation (viewed from rear)


HIO-360-G1A
FAA

....Clockwise

Type Certificate Rated horsepower.....

1E10

i.............180

Rated

speed,

RPM. . . . . . . . . . . . . . . . . . . .270 ..........4.375 .O


85:1

Bore, inches. . . . . . . . . . . . . . . . ; 5125 Stroke, inches...........

........._,_

Displacement, cubic inches. . . . . . . . . . . . . . . . . . . 361 Compression ratio Firing order Spark occurs, degrees ETC................ Valve rocker clearance (hydraulic tappets collapsed) Propeller drive ratio Propeller drive rotation (viewed from rear)

1-3-2-4 ...........,.25 .028-.080 1:1

.......................................................................Clockwise

TIG-360-A Series

Type Certificate Rated horsepower. . . . . . . . . . . . ; 20


FAA

E 16EA

Rated

speed,

RPM. . . . . . . . . . . . . . . . . . . . . . . .. . 2575
....4.375
..1......

Bore, inches. . . . . . . . . . . . 5125 Stroke, inches

Displacement, cubic inches. Compression ratio Firing order Spark occurs, degrees ETC............... Valve rocker clearance (hydraulic tappets collapsed) Propeller drive ratio Propeller dnven rotation (viewed from rear). . . . . . . - - - - - --Clockwise
..........................................................-1-3-2-4

....361.0
73:1

i..

...........,.20
.028-.080 1:1

2-6

LYCOMING OPERATOR'S MANUAL 0-360 AND ASSOCIATED MODELS

SECTlONZ SPECIFICATIONS
TIO-360-C Series

FAA Type Certificate ............................................................................................................................... E 16EA Rated horsepower ................................................................................................................ ;......................... 210 Rated speed, RPM ....................................................................................................................................... 2515 Bore, inches ................................................................................................................................................ S.125 Stroke, inches ................................ ~ ............................................................................................................. 4.375 Displacement, cubic inches ........................................................................................................................ 361.0 Compression ratio ........................................................................................................................................ 7.3: 1 Firing order .............................................................................................................................................. 1-3-2-4 Spark occurs, degrees BTC ............................................................................................................................. 20 Valve rocker clearance (hydraulic tappets colhipsed) .......................................................................... 028-.080 Propeller drive ratio ........................................................................................................................................ 1: 1 Propeller driven rotation (viewed from rear) ...................................................................................... Clockwise *Accessory Drive Starter Generator Generator Alternator*** Tachometer .Magneto Vacuum Pump Propeller Governor (Rear Mounted) Propeller Governor (Front Mounted) Fuel Pump AN2001 0 Fuel Pump AN20003 t Fuel Pump - Plunger Operated Dual Drives Vacuum - Hydraulic Pump Vacuum - Prop. Governor Drive Ratio 16.556:1 1.910:1 2.500:1 3.20:1 0.500:1 1.000:1 1.300:1 0.866:1 0.895:1 0.866:1 1.000:1 0.500:1 1.300:1 1.300:1 **Direction of Rotation Counterclockwise Clockwise Clockwise Clockwise Clockwise Clockwise Counterclockwise Clockwise Clockwise Counterclockwise Counterclockwise Counterclockwise I Clockwise

*- When applicable. ** - Viewed facing drive pad. *** - HIO-360-DIA - Alternator drive is 2.50: 1. t - TIO-360-CIA6D, HIO-360-E, -F have clockwise fuel pump drive.
NOTE Engines with letter "L" in prefIX will have opposite rotation to the above.

DETAIL WEIGHTS
1. ENGINE, STANDARD, DRY WEIGHT.

Includes carburetor or fuel injector, magnetos, spark plugs, ignition harness, intercylinder baffles, tachometer drive, starter and generator or alternator drive, starter and generator or alternator with mounting bracket. Turbocharged models include turbocharger, mounting bracket, exhaust manifold, controls, oi1lines and baffles. 60297-12-5 - Revised December 2009 2-7

SECTION 1 SPECIFICATIONS

LYCOMING OPERATOR'S MANUAL 0-360 AND ASSOCIATED MODELS DETAIL WEIGHTS (CONT.)

Model

Lbs.

0-360 Series -C4P ..................................................................................................................................... 275 -D2A ...................................................................................................................................... 282 -B2A, -B2C ............................................................... _........................................................... 284 -c 1E, -C2E ............................................................................................................................ 285 -AIAD, -A3AD, -CIF, -C2D ................................................................................................ 288 -AIC, -AID, -A2D, -A3D, -C2B, -C2C, -J2A .................................................... ;................. 289 -AlA, -A2A, -A3A, -AILD, -CIA, -C2A ........................................................... ~ ................. 290
-A2F ................................................................................................................................... ,...... 291 ~

-AlP, -CIO ..............................................................................................................................., 292 .. -AIO, -A20 .............................................................................................................. :............ 293 -AIH ................. ,.....................................'.................................................................... ;.......... 294 -A4M, -A4P, -AIF6D, -C4F ..... ;............................................................................................ 295 -A4K, -A4N, -ASAD .............................................................................. ~.,............................ 296 -A4D, -AI06D ................................................................................ ;.................................... 297 -A4A, -AIF6, -AIH6 ............................................................................................................. 298 -A4J, -AI06, -FIA6 .............................................................................................................. 300 -A4G ...................................................................................................................................... 301 -GIA6 .......................................................................................... 303
!'

- Weight does not include alternator. HO-360Series -AlA ................................................................... .,................................................................. 285 -BIA, -BIB, -CIA ............................................................... ;...............................................'..288 10-360 Series -L2A ........................................................................................................... ;........................... 278 -BIC ....................................................................................................................................... 289 -BIA ......................................................................,................................................................ 295 -B I E....................................................................................................................................... 296 -BID ...................................................................................................................................... 297 -BIB ....................................................................................................................................... 299 ., -M 1B.................................................................................................................................. 300 -BIF, -B2F ............................................................................................................................. 301 -BI06 .................................................................................................................................... 305 -B4A ...... ;............................................................................................................................... 307 -B2F6 ..................................................................................................................................... 308 -K2A ...................................................................... ~ ............................................................... 311 -AID6D, -A3D6D, -CIA ...................................................................................................... 319 -CIB ....................................................................................................................................... 320 . . -CIC, -DIA ........................................................................................................................... 322 -J I AD ..................................................................................................................................... 323 For information pertaining to engine model (L)10-360-MIA, refer to Operation and Installation Manual PIN 60297-36. . Revised March 2009

I2-8

LYCOMING OPERATORS MANUAL


0-360 AND ASSOCIATED MODELS
DETAIL WEIGHTS

SECTION 2
SPECIFICATIONS

(CONT.)
Lbs.

Model
10-360 Series (Cont.)

TAIA, -A2A, -~1F, -C 1 G6........... -AIC, -A2A, -A1D -AIB, -A2B......


.........................................................................;.............;......................325

....................;.................................................................,..324

...........................................................326

-C1D6.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .;. . . . . . . . ,. . . . . .328 -C1C6....,.,


...................................329

-A1B6D, -A3B6D, -J 1 A6D -A1B6, -A3B6


-A 1 D6
....................................................................................................................................335

.......330 ...............333

-C 1 E6

.....................................................................................................................................337

AIO-360 Series

-A1A, -A2A

...........................................................................................................................331

-A1B, -A2B, -B 1B

............................................................................................................,,...332

HIO-360 Series

-G1A

........................................................................;.............................................................283

-B 1A, -B 1B -A 1A..........-..

....290 .........,.311 .........,.321

-AIB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .312
-D 1 A,

-EIAD, -EIBD..

-CIA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .,. . . . . .322


-C1B.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
-FIAD

.........,.324 TIG-360 Series

-CIA6D

........379 ........386

-A1A, -AIB.....
-A3B6.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407

DIMENSIONS, INCHES
MODEL 0-360 Series HEIGHT WIDTH

LENGTH

-AIA, -A 1 P, -A2A
-AIC
-A 1

24.59

33.37

29.56

19.68
24.59

33.37 33.37
33.37

30.67 29.81 30.70 30.70


31.82

D, -A2D

-A 1 F, -A2F -A 1 F6
-A 1 G, -A2G -AIH,-A2H

24.59 24.59
19.22

33.37
33.37

19.22

33.37

31.82

2-9

SECTION 2 SPECIFICATIONS

LYCOMING OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS

DIMENSIONS, INCHES (CONT.)


MODEL
0-360 Series (Cont.)
-A1H6 19.33 -A4P

HEIGHT

WIDTH

LENGTH

33.38 33.37 33.37


i

1
1 1
1
1

31,81,
29.56 29.81

-A3A, -A4A, -A4M, -A3D, -A4D, -A2E -A4G, -A4J, -A4K -A I G6, -AIG6D, -CIF, -C4F
-A4N

24.59 24.59 19.22 19.22

33.37 33.37 33.37

1
1

31.82
31.82 29.05

1
1

24.59 24.59 24.59 24.68 24.68

-AIAD, -A3AD, -A5AD -AIASD, -A1F6D, -A1LD -BIA, -B2A, -B2C -B 1 B, -B2B -C1A, -C2A -C1C, -C2C, -C4P -C 1 E, -C2E -C2B, -C2D -CIG, -D 1 A, -D2A
-D2B

33.37

1
i

31.33 31.33
29.56 29.81 29.56 29.81 29.05 30.67 29.56

33.37
33.37 33.37 33.37

1.
1 1 1

i i
1

24.72 24.59 24.59 19.68

33.37 33.37
33.37
1

1
1 1

24.59

33.37 33.37 32.24 33.38 33.37


1

1
1

24.59
22.99 19.96

29.81 -29.81
31.81

-J2A
-F1A6 -G1A6

1
1

19.96 MO-360 Series

31.83

-A1A

24.59

33.37 33.37 33.37


1

1 1

29.81 30.67 31.82

-BIA, -B 1B
-CIA
20-360 Series

19.68

19.22

-AIA, -A2A, -A1D -A1B, -A2B -A1B6, -A3B6

1
1

19.35 19.35 19.35

34.25 34.25

i
1

1
1

29.81

30.70 30.70
29.30 30.70 31.33

34.25 34.25

i
i
1

1
1

-A1C, -A2C
-A 1 D6

19.35
19.35

34.25
34.25

1
1

-A1B6D, -A3B6D, -JIAD -A 1D6D, -A3 D6D


-BIA

19.35

1
1

19.35 22.47 24.84 20.70


20.70

34.25 33.37

1
1
1

31.33
32.81

-BIB, -BID, -L2A


-BIC
-BIE

33.37
33.37
33.37

1
1 1

29.81
30.68
32.09

-BIF, -B2F, -B2F6


-B4A -C 1 A, -C 1B

24.84

33.37 33.37
34.25 3;4.25

30.70

24.84 19.48 19.48

1
1

29.56
31.14

-CIC, -C1C6 -C 1 E6, -C 1F


2-10

19.48

34.25

1 1

33.65

33.65

LYCOMING OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS

SECTION 2 SPECIFICATIONS

DIMENSIONS, INCHES (CONT.)


MODEL
10-360 Series (Cont.) HEIGHT
WIDTH

LENGTH

-D1A, -C 1 D6, -C 1G6 -EIA, -F1A, -B1G6


-K2A AIO-360 Series

19.48 20.70

34.25

31.14 32.09

33.37
34.25 33.38

19.35
20.26

29.81 32.75

-A1A, -A2A -A 1 B, -A2B


-B 1B

20.76

34.25 34.25

30.08

20.76 20.76

30.08 30.08

34.25

HIO-360 Series

-AIA, -A1B
-B 1A
-BIB

19.48 19.38 19.38 19.48

35.25 33.37 33.37

33.65
32.09 30.68

-C 1A, -C 1B
-DIA

34.25
35.25 33.37 34.25

31.14 35.28 31.81 31.36

19.48 19.68
-A 1

-G1A

-EIAD,

ED, -F 1AD

19.97

TIG-360 Series -A1A 21.43 19.92 21.65 34.25

45 .41 45 .41
35.82

-A1B, -A3B6
-C1A6D

34.25 19.09

For information 60297-36.

Npertaining engine aunOperation M /Pl (L)IO-360-M1A, a


to

model

refer to

and Installation

Revised March 2009

2-11

LYCOMING OPERATORS MANUAL

SECTION 3

OPERATING INSTRUCTIONS

Page
Gene~81.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1
of Maintenance

Prestarting Items

3-1 3-1

Starting Procedures
Cold Weather Ground

Starting

3-3
3-3 3-4 3-5
3-10

Running and Warm-Up

GIOUdd Check

Operation

in

Flight
..............................................................................................0......................1...........

Engiae Flight Chart

Operating Conditions
Shut Down Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Performance Curves

3-11 3-16

3-17

LYCOMING OPERATORS MANUAL


0-360 AND ASSOCIATED MODELS

SECTION 3
OPERATING INSTRUCTIONS

SECTION 3 OPERATING INSTRUCTIONS GENERAL. Close adherence to these instructions will satisfactory operation ofthe engine. I.
NOTE

greatly contribute

to

long life,

economy and

YOUR ATTENTION IS DIRECTED TO THE WARRANTIES THAT APPEAR IN THE


FRONT OF THIS MANUAL REGARDING ENGINE SPEED, THE USE OF SPECIFIED FUELS AND LUBRICANTS, REPAIR AND ALTERATIONS. PERHAPS NO -OTHER ITEM

OF ENGINE OPERATION AND MAINTENANCE CONTRIBUTES

eUITE

SO MUCH TO

SATISFACTORY PERFORMANCE AND LONG LIFE AS THE CONSTANT USE OF


CORRECT GRADES OF FUEL AND OIL, CORRECT ENGINE TIMING, AND FLYING THE AIRCRAFT AT ALL TIMES WITHIN THE SPEED AND POWER RANGE SPECIFIED FOR THE ENGINE. DO NOT FORGET Ttt4T VIOLATION OF THE OPERATION AND MAINTENANCE SPECIFICATIONS FOR YOUR ENGINE WILL NOT ONLY VOID YOUR WARRANTY BUT WILL SHORTEN THE LIFE OF YOUR ENGINE AFTER ITS WARRANTY PERIOD HAS PASSED.

engines have been carefully run-in by Lycoming and therefore, no further break-in is necessary operation is concerned; however, new or newly overhauled engines should be operated on straight mineral oil for a minimum of 50 hours or until oil consumption has stabilized. After this period, a change to an approved additive oil may be made, if so desired.
New

insofar

as

NOTE

Cruising should be done at 65% to 75% power until a total of50 hours has accumulated or oil consumption has stabilized. This is To ensure proper seating of the rings and is applicable to new engines, and engines in sewicefollowing cylinder replacement or top overhaul of one
or more

cylinders.

rating is listed in the flight chart, Part 8 of this section. Under no circumstances should fuel of a lower octane rating or automotive fuel (regardless of octane rating) be used.
The minimum fuel octane
2. PRESTARTING ITEMS OF MAINTENANCE. Before starting the aircraft engine for the first flight of the day, there are several items of maintenance inspection that should be performed. These are described in Section 4 under
3.

Daily Pre-Flight Inspection. They must be

observed before the

engine

is started.

STARTING PROCEDURES. 0-360 HO-360, 10-360 AIO-360, HIO-360, TIG-360 Series.

The

following starting procedures


some

are

installations will necessitate

variation from these

recommended, however, the starting characteristics of various procedures.

a.

Engines Equipped with Float Type Carburetors. (1)


Perform

pre-flight inspection.

3-1

SECTION 3

LYCOMING OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS

OPERATING INSTRUCTIONS

(2)
(3)

Set carburetor heat control in "off" Set

position. position (where applicable).

propeller

governor control in "Full RPM"

(4)
(5)

Turn fuel valves "On". Move mixture control to "Full Rich".


Turn

(6)

on

boost pump. /4 travel.

(7) Open throttle approximately


(8) Prime with (9)

1 to 3 strokes of manual

priming pump

or

activate electric

primer for

or

2 seconds.

Set magneto selector switch


starter.

(consult airfkame

manufacturers handbook for correct

position).

(10) Engage (11) (12)


When

engine fires,

move

the magneto switch to "Both".

Check oil pressure gage. If minimum oil pressure is not indicated within engine and determine trouble.
Pressure Carburetors Be~dir Fuel Injectors.

thirty seconds, stop

b.

Engines Equipped with

or

(1) (2) (3)


(4)

Perform

pre-flight inspection.
or

Set carburetor heat Set

alternate air control in "Off

position.

propeller

governor control in "Full RPM"

position (where applicable).

Turn fuel valve "On".

(5)

Turn boost pump "On".

(6) Open throttle wide open, move mixture control to "Full Rich" until a slight but steady fuel flow is noted (approximately 3 to 5 seconds) then return throttle to "Closed" and return mixture control to
"Idle Cut-Off.

(7)

Turn boost pump "Off.


/4 oftravel.

(8) Open throttle

(9)

Set magneto selector switch


starter.

(consult

aiiframe manufacturers handbook for correct

position).

(10) Engage

3-2

LYCOMING OPERATORS MANUAL


0-360 AND ASSOCIATED MODELS

SECTION 3 OPERATING INSTRUCTIONS "Full Rich".

0)

(11)Move mixture crm~ol slowly and smoothly to

(12)

Check oil pressure gage. If minimum oil pressure is not indicated within engine and determine trouble.
Simmdnds

thirty seconds, stop

c.

Engines Equipped with

Type 530 Fuel Injector.

(1) Performpre-flight inspection.

(2)
(3)

Set alternate air control in "Off


Set

position.
position.

propeller governor control

in "Full RPM"

(4)

Turn fuel valve "On".

(5) Turnboostpump On".

(6) Open throttle approximately /4 travel, move mixture control to "Full Rich" until a slight steady fuel flow is noted (approximately 3 to 5 seconds) then return throttle to "Closed"
return mixture control to "Idle Cut-Off.

but
and

(7) Turnboostpump"Off.
(g) Open throttle
/4 travel.

(9)

Move combination magneto switch to

"Start", using accelerator pump

as a

primer while cranking

engine.

(10)
(11)

When

engine

fires allow the switch to return to "Both".

Check oil pressure gage. If minimum oil pressure is not indicated within engine and determine trouble.

thirty seconds, stop

4.

COLD WEATHER STARTING.

During

extreme

cold weather, it may be necessary to

preheat

the

engine

and oil before


5.

starting.

GROUND RUNNINGAND WARM~UP.


The

engines

covered in this manual

are

air-pressure

cooled and

depend

on

the forward

speed

of the aircraft
on

to

cooling. ground. To prevent overheating,

maintain proper

Particular

care is necessary, therefore, when operating these engines it is recommended thiit the following precautions be observed.

the

NOTE

Any ground check that requires full throttle operation must be limited to three minutes, less if the cylinder head temperature should exceed the maximum as stated in this manual.

or

3-3

SECTION 3 OPERATING INSTRUCTIONS

LYCOMING OPERATORS MANUAL


0-360 AND ASSOCIATED MODELS

a.

FixedWing (1)
Head the aircraft into the wind.
Leave mixture in "Full Rich".

(2)

(3) Operate only with the propeller in minimum blade angle setting.

(4) Warm-up
RPM
on

to

the

approximately ground.

1000-1200 RPM.

~void prolonged idling and do

not exceed 2200

(5) Engine is
to

warm
a

I Take-off with

enough for take-off when the throttle can be opened without the engine faltering. turbocharged engine must not be started if indicated lubricating oil pressure, due
can

cold temperature is above maximum. Excessive oil pressure

cause

overboost and

consequent engine damage.


b.

Helicopter.

(1) Warm-up

at

approximately

2000

RPM

with rotor

engaged

as

directed

in the

airframe

manufacturers handbook.
6
a.

GROUND CHECK.

Warm-up

as

directed above.

b.

Check both oil pressure and oil temperature. Leave mixture control in "Full Rich".

c.

d.

Wing Aircraft (where applicable). Move the propeller control through its complete range to operation and return to full low pitch position. Full feathering check (twin engine) on the ground is not recommended but the feathering action can be checked by running the engine between 1 1000-1500 RPM, then momentarily pulling the propeller control into the feathering position. Do not allow the RPM to drop more than 500 RPM.
check

Fixed

magneto check is important. Additional factors, other than the ignition system, affect magneto drop-off. They are load-power output, propeller pitch, and mixture strength. The important point is that the engine runs smoothly because magneto drop-off is affected by the variables listed above. Make the magneto check in accordance with the following procedures.
A proper

(I)

Fixed

WingAircraft.

(a) (Controllable pitch propeller). With the propeller in minimum pitch angle, set the engine to produce 50-65% power as indicated by the manifold pressure gage unless otherwise specified in the aircraft manufacturers manual. At these settings, the ignition system and spark plugs must work harder because of the greater pressure within the cylinders. Under these conditions, ignition problems can occur. Magneto checks at low power settings will only indicate fuel/air distribution quality.
3-4

Revised December 2007

LYCOMING OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS

SECTION 3 OPERATING INSTRUCTIONS


are

(b) (Fixedpitch propeller).


with

Aircraft that

approximately
(c)

manifold pressure gage, may 1800 RPM (2000 RPM

pitch propellers, or not equipped check magneto drop-off with engine operating at maximum). drop-off; drop-off,
return to both until

equipped

with fixed

Switch from both magnetos to one and note and switch to the other magneto and note

engine regains speed Drop-off must not exceed 175 RPM and must not exceed 50 RPM between magnetos. Smooth operation of the engine but with a drop-off that exceeds the normal specification of 175 RPM is usually a sign of propeller load condition at a rich mixture. Proceed to step e. (1) (d).
then return to both.

(d)

exceeds 175 RPM, slowly lean the mixture until the RPM peaks. Then retard the throttle to the RPM specified in step e.(l)(a) or e.(l)(b) for the magneto check and repeat the check. If the drop-off does not exceed 175 RPM, the difference between the magnetos does If the RPM

drop

not exceed 50

RPM, and the engine is running smoothly, then the ignition system is operating

properly.
(2) Helicopter.

Return the mixture to full rich.

Raise collective

pitch

stick to obtain 15 inches manifold pressure at 2000 RPM.

Switch from both magnetos to one and note drop-off; return to both until engine regains speed and switch to the other magneto and note drop-off. Drop-off must not exceed 200 RPM. Drop-off
between magnetos must not exceed 50 RPM. A smooth too lean or too rich mixture.
f

drop-off past normal

is

usually

sign

of a

Donatoperateonasinglemagnetofortoolongaperiod;afewsecondsisusuallysufficienttocheck drop-off and to minimize plug fouling.


OPERATIONINFLIGHT.

7.

a.

See airframe manufacturers instructions

forrecommended power settings.

I
c.

Throttle movements from full power to idle or from idle to full power are full range movements. Full range throttle movements must be performed over a minimum time duration of 2 to 3 seconds.

Performing
lead
to

full range throttle movement at

rate of less than 2 seconds is considered a

rapid

or

instant movement. failure

Performing rapid movements may result in detuned counterweights of the counterweight lobes and subsequent engine damage.

which may

Fuel Mixture

Leaning Procedure.
mixture

Improper~ fuel/air

during flight

is

responsible

for

engine problems, particularly during

take-

off and climb power settings. The procedures described in this manual provide proper fuel/air mixture when leaning Lycoming engines; they have proven to be both economical and practical by eliminating

consumption ~and reducing damaged parts replacement. It is therefore recommended that operators of all Lycoming air~raft engines utilize the instructions in this publication any time the fuel/air mixture is adjusted during flight.
excessive fuel Manual

leaning

may be monitored

by observation of engine speed monitoring the mixture, the following general aircraft engines.
Revised March 2009

exhaust gas temperature indication, fuel flow indication, and and/or airspeed. However, whatever instruments are used in

by

rules must be observed

by

the operator of

Lycoming

3-5

SECTION 3
OPERATING INSTRUCTIONS GENERAL RULES
Never exceed the maximum red line

LYCOMING OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS

cylinder head temperature

limit.

For maximum sewice

life, cylinder
operation

head temperatures should be maintained below 435"F

(2240C) during

high performance
Do not

cruise

and beldw 400"F

(205"C) for economy

cruise powers.

manually lean enginRs equipped with automatically controlledfuel system.


mixture

"positionfor rated takeof~ climb, and maximum cruise powers (above approximately 75~. However, during take-offfYom high elevation airport or during climb, roughness or loss ofpower may resultfrom over-richness. In such a case adjust mixture control only enough to, obtain smooth operation notfor economy. Obsewe instrumentsfor temperature rise. Rough operation due to over-rich fuel/air mixture is most likely to be encountered in carbureted engines at altitude above 5, 000feet.
On

engines with manual

control, maintain

mixture control in "Fuul Rich

Always

return

the mixture

tofull rich before increasing power settings.


and
at

Operate the engine at maximum power mixture for performance cruise powers mixturefor economy cruise power; unless othenuise speciJied in the airplane owner s
During letdownflight operations it may be injected engines to obtain smooth operation.
On i.
necessary tc7

best economy

manual.

manually

lean

uncompensated carbureted orfuel

turbocharged engines

never

exceed 1650"F turbine inlet temperature

(TIT).

LEANING TO EXHA UST GAS TEMPERATURE GAGE.

a.

Normally aspirated engines withfuel injectors (I)


Maximum Power Cruise

or

uncompensated carburetors.

peak

EGT

unless

(approximately aircraf~ operators

75%

power)

Never lean

beyond

150"F

on

rich side of head

manual

shows

otherwise.

Monitor

cylinder

temperatures

(2)
b.

Best

Economy

Cruise

(approximately

75% power and

below)

Operate

at

peak

EGT.

Turbocharged engines.
(I)
Best

Economy Cruise
first.

Lean to

peak

turbine inlet temperature

(TIT)

or

16500F, whichever

occurs

(2)

Maximum Power Cruise TIT. Before


to

The

engine

must

always

be

operated

on

the rich side of

peak
a

EGT

or

point.
(a)

obtain maximum power mixture it is necessary to establish leaning This is accomplished as follows:
a

reference

peak EGT or TIT for power without exceeding 1650"F.


Establish

best economy

operation

at the

highest

economy cruise

3-6

LLCOMING OPERATORS MANUAL


0-360 AND ASSOCIATED MODELS
BEST ECONOMY RANGE
MAX POWER RANGE

SECTION 3 OPERATING INSTRUCTIONS

P
W

+10
O
a:

I-;-:..

PEAK EGT OR TIT

Li

MAX, TEMP,

rr

5
o

o
z

:;i;;

-100

9
I

-la

L~
0~

i-

Ci4s
1

9
O

.I

-20

i-:

-300

4
5 -301

CI

100
.._i-i

-400

95
LIPI:
I I

i:;

o~
to
Wa

90

85
w a

ii::
I II:::::-~

80
;j:

;_

iB

i;illi:

Il

O:::
F
a

!zi3jC:;l~; -$i9s
.i.

-r:

V) Z

i.

8
o
u.
.I-~:--

:18;:::::i

a u,

il::~i;"c.lfi

~de:i*

i9;it~

f;ii
FULL RICH

TOO LEAN

BEST ECONOMY CRUISE

MAX POWER CRUISE

TAKE OFF

LEAN

MIXTURE

RICH

Figure 3-1. Representative Effect of Fuel/Air Ratio on Cylinder Head Temperature, Power and Specific Fuel Consumption at Constant RPM and Manifold Pressure in Cruise Range Operation
ORIGSMAL As
3-7

Receiiared:&3y
ATP

SECTION 3

LYCOMING OPERATORS MANUAL


0-360 AND ASSOCIATED MODELS

OPERATING INSTRUCTIONS

(b)

Deduct 125"F from this temperature and thus establish the temperature reference when operating at maximum power mixture.
Return mixture control to full rich and

point

for

(c)

adjust

the RPM and manifold pressure for desired

performance (d)

cruise

operation.
or

Lean out mixture until EGT


at best power.

TIT is the value established in

step (b). This

sets the mixture

2. LEANING TO FLOWMETER. Lean to

applicable

fuel-flow tables

or

lean to indicator marked for correct fuel flow for each power

setting.
3. LEANING WITI-I MANUAL MIXTURE CONTROL.

(Economy cruise,

75% power

or

less, without

flowmeter
a.

or

EGT

gauge.)

Carbureted Engines.

(1) Slowly move

mixture control from "Full Rich"

position

toward lean

position.

(2) Continue leaning until engine roughness is noted. (3) Enrich until engine
b Fuel
runs

smoothly and

power is

regained.

Injected Engines.

(1) Slowly move mixture control from "Full Rich" position toward lean position.

(2) Continue leaning until slight accompanied by roughness.


(3)
Enrich until

loss of power is noted

(loss

of power may

or

may not be

engine

runs

smoothly

and power is

regained.

WARNING REFER TO
THE

PILOTS

OPERA TING

HANDBOOK

OR

AIRFRAME

MANUFACTURER S MANUAL FOR ADDITIONAL, INSTRUCTIONS ON THE USE OF

CARBURETOR HEAT CONTROL. INSTRUCTIONS FOUND IN EITHER PUBLICATION


SUPERSEDE THE FOLLOWING INFORMA TION.
c.

Use

of Carburetor Heat Control humidity of 50% or greater) and


induction system. Even in
the carburetor venturi and the

Under certain moist


at

atmospheric

conditions

(generally

at a

relative

summer

temperatures of 20" to 900F it is possible for ice to form in the weather ice may form. This is due to the high air velocity through
of heat from this air

absorption

by vaporization

of the fuel. The

temperature in the mixture chamber may d.rop as much as 70"F below the temperature of the incoming air. If this air contains a large amount of moisture, the cooling process can cause precipitation in the form of ice. Ice formation generally begins in the vicinity of the butterfly and
may build up to such an extent that a drop in power output could result. In installations equipped with fixed pitch propellers, a loss of power is reflected by a drop in manifold pressure and RPM. I~ installations equipped with constant speed propellers, a loss of power is reflected by a drop ifil manifold pressure. If not
3-8

corrected, this condition may

cause

complete engine stoppage.


Revised

September

2007

LYCOMING OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS


To avoid

SECTION 3
OPERATING INSTRUCTIONS

this, all installations

are

equipped

with

system for preheating the incoming air supply

to

the carburetor. In this way sufficient heat is added to replace the heat loss of vaporization of fuel, and the mixing chamber temperature cannot drop to the freezing point of water (32"F). The air preheater is

jacket through which the exhaust pipe from one or more cylinders is passed, and the air flowing.over these surfaces is raised to the required temperature before entering the carburetor. Consistently high temperatures are to be avoided because ofa loss in power and a decided variation of mixture. High charge temperatures also favor detonation and preignition, both of which are to be avoided if normal service life is to be expected from the engine. The following outline is the proper method of utilizing the carburetor heat control.
a

tube

or

(I)

Ground

Operation

Use of the carburetor air heat

on

the

ground

must be held to

an

absolute

minimum. On

I 112,

carburetor air heat

secnatsbus.ylreporp functioning ground


on

some installations the air does not pass through the air filter, and dirt and foreign can be taken into the engine with the resultant cylinder and piston ring wear. Only use

the

to make certain it is

Take-Off- Set the carburetor heat in full cold position. For take-off and full throttle operation possibility of expansion or throttle icing at wide throttle openings is very remote. Climbing
When

the

climbing at part throttle power settings of 80% or above, set the carburetor heat control in the full cold position; however, if it is necessary to use carburetor heat to prevent icing it is possible for engine roughness to occur due to the over-rich fuel/air mixture produced by the I additional carburetor heat. When this happens, lean the mixture with the mixture control only enough to produce smooth engine operation. Do not continue to use carburetor heat after flight is out of icing conditions, and return mixture to full rich when carburetor heat is removed.

(4)

During normal flight, leave the carburetor air heat control in the full cold Flight Operation position. On damp, cloudy, foggy or hazy days, regardless of the outside air temperature, be alert for loss of power. This will be evidenced by an unaccountable loss in manifold pressure or RPM or both, depending on whether a constant speed or fixed pitch propeller is installed on the aircraft. If this happens, apply full carburetor air heat and open the throttle to limiting manifold pressure and RPM. This will result in a slight additional drop in manifold pressure, which is normal, and this drop will be regained as the ice is melted out of the induction system. When ice has been melted from the induction system, return the carburetor heat control to the full cold position. In those aircraft equipped with a carburetor air temperature gauge, partial heat may be used to keep the mixture temperature above the freezing point of water (32"F).
WARNING

CAUTION MUST BE EXERCISED

WHEN OPERATING

WITH PARTIAL HEAT ON

AIRCRAFT THAT DO NOT HA VE A CARBURETOR AIR TEMPERATURE GA UGE USE EITHER FULL HEA T OR NO HEA T IN AIRCRAFT THA T ARE NOT EeUIPPED WITH A
CARBURETOR AIR TEMPERA TURE GA UGE.

(5)

Landing Approach In making a landing approach, the carburetor heat is generally in the "Full Cold" position. However, if icing conditions are suspected, apply "Full Heat". In the case that full power needs to be applied under these conditions, as for an aborted landing, return the carburetor heat to "Full Cold" after full power application. September 2007
3-9

Revised

SECTION 3
OPERATING INSTRUCTIONS
g.

LYCOMING OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS

ENGINE FLIGHTCHART.
FUEL AND OIL

*Aviation Grade Fuel


Model Series Minimum Grade

O-360-B,-D O-360-A1P, -C1F, -C4F; HO-360-C1A 0-360-C, -F; MO-360-A, -B; 1O-360-B, -E; HIO-360-B
O-360-52A

80/87
91/96

91/96
91/96
91/96

or

100/130
100LL 100LL

or

100/100LL

1O-360-L2A, -M1A, -M1B


HIO-360-G1A

or

91/96

or

0-360-A, -CIG, -C4P, -A1H6; TIO-360-C1A6D IO-360-B 1 G6, -C1G6, -J, -K2A, -AID6D, -A3B6, -A3D6D;
H1O-360-A1B

100/100LL

100/100LL
100/130 100/130 100/130 NOTE

AIO-360-A, -B; 1O-360-A, -C, -D, -F HIO-360-A,-C,-D,-E,-F


TIG-360-A

grade IOOLL fuels in which the lead content approvedfor continuous use in the above listed engines.
Aviation

is limited to 2

c.c.

per

gal.

are

Refer to latest revision of Service Instruction No. 1070.


FUEL PRESSURE, PSI Model
0-360 Series
Max.

Desired

Min.

(Except -A1C, -C2B, -C2D); MO-360-A, -C Series


Inlet to carburetor 8.0 3.0 0.5

O-360-A1C,-C2B,-C1D;
HO-360-B Series
Inlet to carburetor

18
30

13

9.0
-2

HIO-360-A1B
Inlet to fuel pump

10-360 Series

(Except -BIA, -FIA);

A1O-360 Series, H1O-360 Series

(Except-A1B)
Inlet to fuel pump 35 35 -2
-2

IO-360-F1A
Inlet to fuel pump
10-360

Series~Except

-BIA),
45

AIO-360 Series; H1O-360 Series Inlet to fuel injector IO-360-B 1A Inlet to fuel
3-10

14 -2

injector

LYCOMING OPERATORS MANUAL


0-360 AND ASSOCIATED MODELS

SECTION 3

OPERATING INSTRUCTIONS

FUEL PRESSURE,
Model

PSI(CONT.)Max.

Desired

Max.

HIO-360-E, -F Series
Inlet to fuel pump Inlet to fuel injector 55
55

-2
27

TIG-360-A Series
Inlet to fuel pump Inlet to fuel injector 50
45 65 65 -2

20
-2 22

TIO-360-C 1 A6D
Inlet to fuel pump Inlet to fuel injector

OIL

(All Models)*Recommended Grade Oil


MIL-L-22851

Average
Ambient Air
All

MIL-L-6082B Grades

Ashless

Dispersant

Grades
SAE 15W-50
or

Temperatures
SAE 60 SAE 50
SAE 40 SAE 30

20W-50

Above 80"F
Above 60"F

SAE60 SAE 40
or

SAE 50
20W40

30" to 90"F
O" to 700F

SAE 40
SAE 40, 30
or

Below 100F

SAE 20

SAE 30

or

20W30

Refer to latest revision of Service Instruction No. 1014.


OIL SUMP CAPACITY

I All Models (Except AIO-360 Series, 0-360-52A) Minimum Safe Quantity in Sump

................................................8

U.S.
U.S.

Quarts
Quarts

(Except IO-360-M1A, -M1B; HIO-360-G1A) IO-360-M1A, -MIB; HIO-360-G1A..................................................................4


AIO-360 Series

................................................2

U.S. Quarts
U.S.

1 0-360-52A.,. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
OPERATING CONDITIONS

Dry Sump Quarts

Average
Ambient Air
Above 80"F Above 60"F

*Oil Inlet Desired

Temperature
Maximum

30"

to

900F

O" to 700F

Below 1 O"F

(82"C) (82"C) 180"F (82"C) 1700F (77"C) 160"F (71"C)


180"1-

180"F

245"F(118"C) 245"F (118"C) 245"F (118"C) 245"F (118"C) 245"F (1180C) (600C) during continuous operation.
3-11

Engine
Revised

oil temperature should not be below 140"F


2007

September

SECTION 3

LYCOMING OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS

OPERATING INSTRUCTIONS
OPERATING CONDITIONS
Oil Pressure,

(CONT.)
Minimum

psi (Rear)

Maximum

Idling

Normal

Operation, All Models (Except Below)

95 95

55

25 25

TIO-360-C1A6D
Oil Pressure,

50

psi (Front)
90

O-360-A4N, -FIA6

50

20

Start, Warm-up, Taxi, and Take-off

(All Models)

115

Fuel Cons.

Max. Oil Cons.

*Max.

Operation

RPM

HP

GaVHr.

Qts./Hr.

Cyl. Head Temp.

0360-A, -C"" Series


Normal Rated Performance Cruise 2700
180 .80

500"F

(260"C) (2600C)
(2600C)

(75% Rated~ Economy Cruise (65% Rated)

2450
2350

135
117

10.5 9.5
-D Series

.45
.39

500"F
500"F

O-360-B,
Normal Rated 2700 168
126

.75 11.6 .42

500"F
500"F

(260"C) (260"C) (260"C)

Performance Cruise

(75% Rated) Economy Cruise (65% Rated)

2450 2350

109

9.0
Series

.37

5000F

O-360-A1P, -A4D, -A4P, -C4P, -F, -G


Normal Rated Performance Cruise 2700
180

.80

500"F (2600C) 5000F 500"F

(75% Rated) Economy Cruise (65% Rated)


At

2450
2350

135
117

9.7
8.3

.45 .39

(2600C) (260"C)

Bayonet Location

For maximum service life of the

engine maintain cylinder

head temperature

between 150"F and 400"F

during continuous operation.


180 HP at 2900 RPM, 28 in.

O-360-C2D
3-12

Only

Take-offrating

Hg.

LYCOMING OPERATORS MANUAL


0-360 AND ASSOCIATED MODELS OPERATING CONDITIONS
Fuel Cons.

SECTION 3
OPERATING INSTRUCTIONS

(CONT.)
Max.

*Max.

Oil Cons.

Operation

RPM

HP

Gal./Hr.
O-360-52A

Qts./Hr.

Cyl. Head Temp.

Normal Rated
Performance Cruise

2400/2700 1800/2025 1560/1755

145 109 94 9.3


6.8

.50

500"F 500"F 5000F

(260"C) (2600C)
(260"C)

(7 5% Rated) Economy Cruise (65% Rated)

.36
.31

MO-360-A, -C Series; HIO-360-G1A


Normal Rated
2700 2450 2350 180 135 117 9.7 .80 .45 .39

500"F 500"F
5000F

(260"C) (2600C) (2600C)

Performance Cruise

(75% Rated) Economy Cruise (65% Rated)

9.0

HO-360-B Series

NormalRated Performance Cruise

2900 2700 2700

180

.80 10.5 9.0

500"F

(260"C)

(75% Rated) Economy Cruise (65% Rated)

135 117

.45
.39

500"F
500"F

(260"C)
(260"C)

IO-360-A, -C, -D, -J, -K; AIO-360 Series


Normal Rated 2700
2450 2350

200
150 130 12.3 9.5

.89
.50 .44

500"F
500"F

(2600C)
(260"C) (260"C)

Performance Cruise

(75% Rated) Economy Cruise (65% Rated)

500"F

10-360-13, -E, -F Series (Except -B1C); IO-360-M1A"", -M1B""


Normal Rated
2700

180 135 117


11.0 8.5

.80
.45

5000F 5000F

(2600C) (260"C)

performance Cruise

(75% Rated) Economy Cruise (65% Rated)


At

2450 2350

.39

500"F(260"C)

Bayonet Location

For maximum service life of the

engine

maintain

cylinder

head temperature

between 150"F and 400"F This

during rating

continuous

operation.

engine

has

an

alternate

of 160 HP at 2400 RPM. 3-13

SECTION 3 OPERATING INSTRUCTIONS

LYCOMING OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS

OPERATING CONDITIONS (CONT.)


Fuel
Cons.
RPM

Max.

Oil Cons.

*Max. Cyl. Head

Operation

HP

Gal./Hr.

Qts./Hr.

Temp.

IO-360-B1C Normal Rated Performance Cruise


2700

177

.79

500"F

(2609C) (260"C) (260"C)

(75% Rated) Economy Cruise (65% Rated)

2450 2350

133
115

11.0 8.5

.45 .39

500"F

500"F

IO-360-]L2A

Normal Rated Performance Cruise

2400 2180 2080

160 120 8.8

.52

500"F

(2600C)
(2600C) (2600C)

(75% Rated)
Economy Cruise (65% Rated)

.39 .34

500"F
500"F

104

7.6

HIO-360-A Series Normal Rated Performance Cruise


2900 2700
2700

1809
135
117

.80 11.0
9.5

5000F(260"C)
500"F sooor:

(75% Rated) Economy Cruise (65% Rated)

.45
.39

(2600C)
(26D"C)

HIO-360-B Series

Normal Rated
Performance Cruise

2900 2700
2700

180
135
117

.80

5000F 500"F
500"F

(260"C) (260"C)
(2600C)

(75% Rated)
Economy Cruise (65% Rated)

12.0
10.0

.45
.39

HIO-360-C Series
Normal Rated Performance Cn~ise
2900
2700

205
154 133 12.5

.91
.52

500"F
500"F 500"F

(2600C) (2600C)

(75% Rated) Economy Cruise (65% Rated)


At

2700

10.5

.45

(260"C)

For maximum service life of the engine maintain cylinder head temperature Bayonet Location between 150"F and 400"F durii~g continuous operation.

At 26 in.

Hg. manifold pressure.

3-14

LYCOMING OPERATORS MANUAL 0360 AND ASSOCIATED MODELS


OPERATING CONDITIONS

SECTION 3
OPERATING INSTRUCTIONS

(CONT~
Max.

Fuel
Cons.

*Max.

Oil Cons.

cyl Head
Temp.

Operation

RPM

HP

Gal.iHr.

Qts./Hr.

HI0360-D Series

Normal Rated Performance Cruise

3200
3200
3200

190 142 123

.85
12.0 .48 .41

500"F (260"C)
500"F 5000F

(75% Rated)
Economy Cruise

(2600C)
(2600C)

(65% Rated)

10.0

HIO-360-E Series

Normal Rated Performance Cruise

2900

190

.85 11.8 10.0

500"F

(2600C) (2600C) (2600C)

(75% Rated)
Economy Cruise (65% Rated)

2700
2700

142
123

.47
.41

500"F
S00"F

HIO-360-F Series

Normal Rated PerEonmance Cruise

3050
2700

190 142 123

.84
11.8 .47 .46

500"F
500"F

(260"C)

(75% Rated)
Economy Cruise (65% Rated)

(260"C) (260aC)

2700

10.0

500"F

TIG-360-A Series*"

Normal Rated Performance Cruise

2700

200 150

.89

500"F

(260DC) (2600C)

(75% Rated)
Economy Cruise (65% Rated)

2450

14.0 10.2

.50

500"F

2350

130

.44

500"F (2600C)

TIO-360-C Series*"

Normal Rated Performance Cruise

2575

210 157.5
13.2

.70

5000F
500"F 500"F

(2600C)
(2600C)

(75% Rated)
Economy Cruise (65% Rated)
At

2400
2200

.53 .46

136.5

10.2

(2600C)

Bayonet Location

For maximum service life of the

engine maintain cylinder head temperature

between 150"F and 400"F

during continuous operation. (898.80C).


3-15

MAXIMUM TURBINEINLET TEMPERATURE 16SOOF

SECTION 3

LYCOMING OPERATORS MANUAL


0-360 AND ASSOCIATED MODELS

OPERATING INSTRUCTIONS
9.

SHUT DOWNPROCEDURE.

a.

FixedWing.
(1)
Set

propeller governor control


a

for minimum blade


in

angle when applicable.

(2) Idle until there is

decided

drop

cylinder head temperature.

(3)
(4)
b.

Move mixture control to "Idle Cut-Off. When

engine stops,

turn offswitches.

Helicopters.
(1) Idle
as

directed in the airframe manufacturers handbook, until there is

decided

dropin cylinder

head temperature.

(2)

Move mixture control to "Idle Cut-Off.

(3) When engine stops,

turn

off switches.

3-16

LYCOMING OPERATORS MANUAL


0360 AND ASSOCIATED MODELS

SECTION 3 OPERATING INSTRUCTIONS

SEA LEVEL POWER CURVE LYCOMING MODEL O-360-B and -D SERIES


COMPRESSION RATIO 7.20:1 25"BTC SPARKADVANCE CARBURETOR MARVEL-SCHEBLER MA-4-5 FUEL GRADE, MINIMUM 80/87 MIXTURE SETTING FULL RICH
C-10818

180

NORMAL RATED POWER


170

FULL THROTTLE POWER


160

150

i3
u)

130

e
d
a

i,,

Iio

I
100

I/

PROPELLER LOAD HORSEPOWER

90

vj
z

65

FULL THROTTLE SPEC.FUELCONS.

u.I
a

.55

.so
a

PROPELLER LOAD
SPEC. FUELCONS.
1800
2000 2200 2400
2600

v,

2800

ENGINE SPEED

RPM

Figure

3-2. Power Curve

0-360-B, -D Series
3-17

SECTION 3 OPERATING INSTRUCTIONS

LYCOMING OPERATORS MANUAL


0-360 AND ASSOCIATED MODELS

PART THROTTLE FUEL CONSUMPTION LYCOMING MODEL O-360-C2B and -C2D


CARBURATOR, BENDIX-STROMBERG PSHdBD 91/96 FUEL, MINIMUM GRADE
MIXTURE SETTING FULL RICH COMPRESSION RATIO 8.50:1 SPARK TIMING 250 ETC OPERATING CONDITIONS STD. SEA LEVEL FUEL CONSUMPTION TOLERANCE 4% OPERATION WITH EXTERNAL COOLING SUPPLY
C-12121-B

17

16
15
14

~F:

LL

13
12 11 U.S. GAL PER HOUR

~U
LLj

10

vj

8,
W

.BO 2900 RPM .55 .50 LBSIBH P/H R

~hI
0$
a v,
m

2700

2600

u-~

.45C
.40

I
80

100

120

140

160

180

ACTUAL HORSEPOWER

Figure

3-3, Part Throttle Fuel

Consumption

0-360-C2B,-C2D
3-18

LYCOMING OPERATORS MANUAL

SECTION 3 OPERATING INSTRUCTIONS

0360 AND ASSOCIATED MODELS

CURVE NO 12880

PART THROTTLE FUEL CONSUMPTION

LYCOMING ENGINE MODEL


HO-360-B-SERIES
COMPRESSION RATIO 8.5:1 SPARK TIMING 25" ETC BENDIX PSH 580 CARBURETOR FUEL GRADE, MINIMUM 91/96 OR 100/130 OPERATION CONDITIONS STANDARD SEA LEVEL OPERATION WITH EXTERNAL COOLING SUPPLY FULL RICH MXTURE

F16!
15
14

13 12 11 10
LL4 -lo b;

u.~: i;aL:
PER HR

~5vj
LLj

tF.6

8~
JI

iile
L~HI-

P~
ii

o~
I;c-te

i
;40 80

100

120

140

160

180

ACTUAL BRAKE WORSEPOWER

Figure

3-4. Part Throttle Fuel

Consumption

HO-360-B Series

BRIGINAL

3-19

AS Received By
ATP

SECTION 3
OPERATING INSTRUCTIONS

LYCOMING OPERATORS MANUAL

0-360 AND ASSOCIATED MODELS

CURVE NO. 126998

PARTTHROTTLE

FUEL CONSUMPTION

LYCOMING ENGINE MODEL

IO-360-A,-6,-D,-4 AND -K SERIES


AIO-360-A SERIES COMPRESSION RATIO SPARK TIMING FUEL INJECTOR, FUEL GRADE MINIMUM MIXTURE CONTROL8.70:1 25" ETC BENDIX RSA-SAD1 100/130 MANUAL TO BEST ECONOMY OR BEST POWER AS INDICATED

85
PERCENT
RATED POWER

MIXTURE SETTING

75

pj7
~F
O
II

65 55

5II
v)

45

O
O
w
LL

RE SETTING
BEST ECONOMY

100

120

140

160

180

200

ACTUAL BRAKE HORSEPOWER

Figure

3-5. Part Throttle Fuel

Consumption

IO-360-A, -C, -D, -J, -K; AIO-360 Series


3-20

LYCOMING OPERATORS MANUAL


0-360 AND ASSOCIATED MODELS

SECTION 3 OPERATING INSTRUCTIONS


CURVE NO. 12849-A

PARTTHROTTLE FUEL CONSUMPTION LYCOMING ENGINE MODEL

IO-360-B,-E,-F AND M1A SERIES


COMPRESSION RATIO SPARK TIMING FUEL INJECTOR, MIXTURE CONTROLFUEL GRADE MINIMUM
8.50. 1 25" ETC

PACTYPE RSA5AD1 MANUAL TO BEST ECONOMY OR BEST POWER AS INDICATED

91/96

PERCENT
RATED POWER 80

II

17

~70
O
a
2

55

fI
z

I
c~

I
45

S
W

8~
v,

wfm "llr%
E

40-~

30

80

100

120

140

160

180

ACTUAL BRAKE HORSEPOWER

I IO-360-B, -E, -F,

Figure

3-6. Part Throttle Fuel

Consumption
refer to and Installation

-M 1B Series
to

(Excepting

IO-360-B IA, -B 1C); HIO-360-G1A

For information

pertaining engine model(L)IO-360-M1A, N/PlaunOperation M a 60297-36.


3-21

Revised March 2009

SECTION 3 OPERATING INSTRUCTIONS

LYCOMING OPERATORS MANUAL


0-360 AND ASSOCIATED MODELS

PART THROTTLE

FUEL CONSUMPTION

LYCOMING ENGINE MODEL IO-360-B1A


COMPRESSION RATIO
SPARK TIMING 8.5:1 25" ETC SIMMONDS TYPE 530
91/96

FU EL I NJ ECTOR FUEL GRADE MINIMUM MIXTURE CONTROL-MANUAL TO BEST ECONOMY OR BEST POWER AS INDICATED

C-l 2731

90
PERCENT RATED

POWER

2700 RPM

85

2600
2500

80
75

2400

70
Ir

m-11-t-tt ~l;tfc;d~

+ittttt-t~ E~ljtiljdi ~EiilNG


BEST POWER

mtm~ BE ST ECON OM Y tm+r~wt

Cd

75

0 60

2600

32400 22
V)

55
2000 1800

0 50
O

45
W
u-

40

30

80

100

120

140

160

180

ACTUAL BRAKE HORSEPOWER

Figure

3-7. Part Throttle Fuel IO-360-B1A

Consumption

3-22

LYCOMING OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS

SECTION 3
OPERATING INSTRUCTIONS

CURVE NO. 12952

PARTTHROTTLE

FUEL CONSUMPTION LYCOMING MODEL IO-360-B1C SERIES 8.5:1

COMPRESSION RATIO SPARK TIMING


FUEL INJECTOR

250 ETC
BENDIX MODEL RSA-5AD1

MIXTURE CONTROL-MANUAL TO BEST ECONOMY OR BEST POWER AS INDICATED

FUELGRADE, MINIMUM
90

1001130

oq
80 L
I I

PERCENT
RATED

POWER

7~5
Ol 70 I

I
0

I
5

65

60

O
O
w

50

c3
z
a

V)a
w

W-co

ws wmOz

40
Xo
-w

30

80

100

120

140

160

180

ACTUAL BRAKE HORSEPOWER

Figure 3-8.

Part Throttle Fuel


IO-360-B 1C

Consumption

3-23

SECTION 3
OPERATING INSTRUCTIONS

LYCOMING OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS

CURM N013518

PART THROTTLE FUEL CONSUMPTION

LYCOMING MODEL: IO-360-L2A


COMPRESSION RATIO: 8.50:1 SPARKTIMING: 25 ETC PAC RSA-SADI FUEL INJECTOR: MIXTURE CONTROL: MANUAL TO BEST ECONOMY OR BEST POWER AS INDICATED FUEL GRADE, MINIMUM: 91196

80

m,
O

70

PERCENT RATED POWER

75

as

60

I
I

55

50
lu

u.mB
40

30

80

100

120

140

160

ACTUAL BRAKE HORSEPOWER

Figure

3-9. Part Throttle Iuel IO-360-L2A

Consumption

3-24

LYCOMING OPERATORS MANUAL


0360 AND ASSOCIATED MODELS

SECTION 3 OPERATING INSTRUCTIONS

FUEL FLOW vs PERCENT RATED POWER LYCOM ING MODEL TIG-360-A SERIES
COMPRESSION RATIO 7,30:1 SPARK ADVANCE 25 ~BTC FUEL INJECTOR BENDIX RSA-SAD1 TURBOCHARGER AIRESEARCH 7504 MIXTURE CONTROL-MANUAL TO FLOWMETER GAGE
FUEL

GRADE, MINIMUM

100/130
CURVE NO. 13078

130

110

90

O
U,

70
w

50

30

50

60

70

80

90

100

PERCENT RATED POWER

Figure 3-10.

Fuel Flow

vs

Percent Rated Power

TIG-360-A Series 3-25

SECTION 3 OPERATING INSTRUCTIONS

LYCOMING OPERATORS MANUAL


0-360 AND ASSOCIATED MODELS

FUEL FLOW
LYCOMING ENGINE SPEED

vs

PERCENT RATED POWER

HIO-360-D SERIES 3200 RPM MANUAL MIXTURE CONTROL TO FLOW METER GAGE
CURVE NO. 130636

100

90

80

~111
i~ 60
V

50

40

50

60

70

80

90

100

PERCENT RATED POWER

Figure

3-11. Fuel Flow

vs

Percent Rated Power-

HIO-360-D 3-26

BRIGINAL
As Received Bar

ATP
C-130846Shtiof2~
TO FIND ACTUAL HORSEPOWER FROM

oo\
W

ALT(TUDE. R.PM.. MANIFOLD PRESSURE


ANDAIR INLET TEMPERATURE.
1. LOCATE A ON FVU THROTTLE ALTITVDE

SEA LEVEL PERFORMANCE

PERFORMANCE

LYCOMING HELICOPTER ENGI PERFORMANCE DATA


HIO-360-DiA ENGINE MODEL 10.0:1 COMPRESSION RATIO FUEL INJECTOR BENDIX RSA-7AAI 1001130 FUEL GRADE.MIN.

CURVE FOR OMN R.PM. MANIFOLD PRESSURE. 2. LOCATE B ON SEA LEVEL CURVE FOR RP.U. AND LMNIFOLD PRESSURE AND TRANSFER TO C. 1. CONNECTAAND C BY STR*IOI(T ,E AND READ HORSEPOWER AT ONEN ALTITUMD. 4. MODIFY HORSEPOWER AT D FOR VARIATION OF AIR INLET TEMPERATURE
T FROM STANDARD ALTITUDE

GUARANTEED MAX. :POWER o .500 B.S.FC.

ABS. DRY MANIFOLD PRESSURE IN. HG

O
r;n ~O

O
26
1

C)
Y

TEMPERATURE

TQ

BY FORMULA.

c3
I

II\

r
r.

\460+TI
ACTUAL

J"

W1

ALT TEMP.

CORRECTFOR DIFFERENCE BEMIEEN STD. T, AND ACTUAL INLETAIR TEMP.


IN ACCORDANCE WITH NOTE 4

mO a 7~
o

w1
a:
0

A
D E

22

h)

31

r~

O OP, wr
O\~P

FH.P FH.P

3200 R.PM.=
3000 R.P.M.=

THROinE R.Fi.M.

F
R.PM.

be
o
r

0( a
c~a

u,

to

gg

o
P

B
d
I
w

"a

(j

tt,z

B
16

O
Cd

a a

g
ct

O
0, STANDARD ALTTTUDE TEMPERATURE
0

TS
8

F
-50 50
11 12 13 14

51
15 16 17 18 19 20 21 22 23 24

17

18

19

20

21

22

23

24

25

26

27

ABSOLUTE MANIFOLD PRESSURE. IN. HG.

285
U)

lo

r;n

M
PRESSURE ALTITUDE IN THOUSANDS OF FEET

WOO
h,

Z Z
mw

QRIGI NAL
k~

As Received ATP

By
C-i3064-C Sht.

o
d

~2

d2

TO FIND ACTVAL HORSEPOWER FROM

t~ NOMINAL SEA
PERFORMANCE
Mnn

~TrmoE. R.PM.. MANIFOU) PRESSURE


ANDAIR MLET TEMPERATURE. 1. LOCATEA ON FUu THROTTLE ALTnUDE CVRM FOR OMN R.P.M. lMNIFOLD PRESSURE. 2. LOU\TE B ON SEA LML CURM FOR R.PM. AND MANIFOU) PRESSURE AND TRANSFERTOC.
3. CONNECTAAND C BY STRAIG~T UNE

muDE PERFORMANCE ABS. DRY MANIFOLD PRESSURE IN. HG

LYCOMING HELICOPTER PERFORMAN~E DATA


HIO-380-DiA ENGINE MODEL iO.O:i COMPRESSION RATIO BENDIX RSA-IAAI FUEL INJECTOR 100H30 FUEL GRADE,MIN.

O
Z O
w

POWER .SM) 6.S.F.C;

28

AND READ

AT GI\IEN

Crl
r.

ALTITUDE D. MODIFY HORSEPOWER AT D FOR WIATK)NOFAIRINLETTEMPERATURE TFROM STANDARD ALTITUDE TEMPERATURE TQ BY FORMUU

1
~tt-trrtrtttl
I
I

II~
II

I
I

I
I

I
1

1711

1_1:

C-t-

CORRECTFOR DIFFERENCE BETWEEN STD. ALT. TEMP. T, AND ACTUAL INLETAIR TEMP.
IN ACCORDANCE WITH NOTE 4

C~ C3
ct

09

9
W

[(B.H.P. F.H.P.)X(~0.8 i
460*

460

-F.H.P.

O 2~

k+......... ..--1177I177~7774
D
w

FULL THROTTLE R.PM.

co

F F.H.P. .H.P
3200 R.PM.=s2 3000 R.PM.=37 R.P.M.
z

wr

0\9

_rll

a~l

LIMITINGMANIFOLD PRESS. FOR CONTINUOUS OPERATION

CD
v

I?
rrj w

h)cd

18

X1

CD1

B
i1

d~bd

O
w Q\

C1

O
21

v,

is

o~
1

~O
~,Cd
T%!

s
o

o
I I I 1

STANDARDALTTTUDE TEMPERATURE.

TS

F
I I
I I

17

18

19

20

21

22

23

24

25

26

27

28

m
PRESSURE ALTITUDE IN THOUSANDS OF FEET

ABSOLUTE MANIFOLD PRESSURE, IN. HG.

r/0r

LYCOMING OPERATORS MANUAL


0360 AND ASSOCIATED MODELS

SECTION 3

OPERATING INSTRUCTIONS

FUEL FLOW vs PERC.ENT RATED POWER LYCOMING ENGIF~E MODEL HIO-360-A SERIES
FUEL INJECTOR ENGINE SPEED
BENDIX RSA-SAB1 2900 RPM
C12944

MANUAL MIXTURE CONTROL TO FLOWMETER GAGE

110

100

90

80

70

50.

40
50 60 70 80 90 PERCENT RATED POWER 100

Figure 3-14.

Fuel Flow

vs

Percent Rated Power

HIO-360-A Series

ORIGINAL As Received By
ATP

3-29

SECTION 3

LYCOMING OPERATORS MANUAL


0-360 AND ASSOCIATED MODELS

OPERATING INSTRUCTIONS

FUEL FLOV~

PERCENT RATED POWER LYCOMING ENGINE MODEL


vs

HIO-360-B SERIES
FUEL INJECTOR ENGINE SPEED
BENDIX RSAdAB1

2500,2700,2900 RPM
C-i 2940

MANUAL MIXTURE CONTROL TO FLOWMETER GAGE

110

100

90

80

70

60

50

40

50

60

70

80

90

100

PERCENT RATED POWER

Figure

3-15. Fuel Flow

vs

Percent Rated Power

HIO-360-B Series 3-30

BRIGINAL
as Received
ATP.

By

LYCOMING OPERATORS MANUAL


0-360 AND ASSOCIATED MODELS

SECTION 3 OPERATING INSTRUCTIONS

FUEL FLOW vs PERC~NT RATED POWER LYCOMING MODEL H1O366-C1A,-C1B


ENGINE SPEED
120
2900 RPM MANUAL MIXTURE CONTROL TO FLOWMETER GAGE
C12972

110

100

90

80

70

60

50

40

50

60

70

80

90

100

PERCENT RATED POWER

Figure 3-16.

Fuel Flow vs Percent Rated Power HIO-360-C Series

ORIGINAL
As Received ATP

3-31

By

W U

ORIGINAL
As aeceived

h,

By

gm

ATP

I
CURVE NO. 10350A
LYCOMINGAIRCRAFT ENGINE PERFORMANCE DATA
co

o wZ Zw n

TO FIND ACTUAL HORSEPOWER FROM ALTITUDE. RP.M, MANIFOLD PRESSURE AND AIR INLET TEMPERATURE. 1. LOCATE AON PILL THRDmE ALTITUDE CURVE FOR GIVEN RP.IY MANIFOLD

PRESS. 2 LOCATE B ON SEA LML CURVE FOR RP~M a MANIFOLD PRESSURE a

~tfFf+l ABS. DRY MANIFOLD PRESSURE- IN HG

ic,
Q\ O

TRANSFER TO C. C BY STRAIGHT UNE AND READ HORSEPOWER AT GIVEN

rr

MODIFT HORSEPOWER AT D FOR VARIATION OF AIR INLET

h
C) CD

r
r.

TEMPERATURE T FROM
BY FORMULA HP. AT D

FULLTHROTnER.P.M.~

TS
ACTUAL H.P. tx

FULLTHROTTLE ZERO RAM


z

MAXIMUM POWER MIXTURE UNLESS OTHER WISE NOTED ENGINE MODEL 0-360-A SERIES COMPRESSIONRATIO 8.50:1 CARBURETOR MARVELSCHEBLER FUEL GRADE, MINIMUM 91/96 NO EXTERNAL MIXTURE HEATER USED

C)

C/I1

(APPROXlmAnr

CORRECTIONFOR EACH 1C F.VARIATION FROM

H)

NORMALRATEDPOWER 2700 RPM FULL RICH MIXTURE

5
O

c~
rr,

CORRECT FOR DIFFERENCE BETWEEN STD.ALTTEMP.Te ANDACTUALINLETAIR TEMP. IN ACCORDTANCE WITH NOTE 4

"--1
22

cL
y o
rl

--1
to

g_l
a

18

16
w
(D
LL I

P O
v

Cd

15--P--1

LIMITING MAN.

FOR CONTINUOUS OPERATION

14

12+-tl

dil~

O
Q\

ef~
WO

PERCENT RATED

>~12-f:W
w

o\o
o

POWER

o
c

11-~

B
(D

:I-1 =9
o

sa
rn

mCS~

=r.

~8

O
STANDARD ALTITUDE TEMPERATURE -F

-50
18
19

20

21

22

23

24

25

26

27

28

29

ABSOLUTE MANIFOLD PRESSURE, IN. HG.

12w-I
v,

lo

11

tr

13

(4

ls

l6

lr

Is

l8 2021

2223242~

M
PRESSURE ALTITUDE IN THOUSANDS OF FEET

O
M r
Fn

ORIGINAL
As Received ATP
CURM N0.12122-8

By
Q\CI

TO FIND ACTUAL HORSEPOWER FROM ALTITUDE, R.PM., MANIFOLD PRESSURE AND AIR INLET TEMPERATURE. LOCATE A ON FULL THROTTLE ALTITUDE CURVE FOR GIVEN R.PM. MANIFOLD PRESS. LOCATE B ON SEA LEVEL CURVE FOR R.P.M. 8 MANIFOLD PRESSURE 8 TRANSFER TO C. CONNECTA 8 C BY STRAIGHT LINE AND READ ALTITUDE PERFORMANCE HORSEPOWERAT GIMNALTITUDE D. .MODIN HORSEPOWER AT D FOR VARIATION OF AIR INLET TEMPERATURE T FROM STANDARD ALTITUDE TEMPERATURE T S BY FORMULA

LYCOMING AIRCRAFT HELICOPTER ENGINE


PERFORMANCE DATA MAXIMUM POWER MIXTURE UNLESS OTHERWISE NOTED

00
IJ

E
r) O

vj
LEVELPERFORMANCE
cr
a

rn ed

ABS. DRY MANIFOLD PRESSURE- IN HG


FULL THROTTLE R.PM.

O M
C~ ~d c3

ENGINE MODEL 0-360-C2B,- C2D


COMPRESSION RATIO 8.5:1 CARBURETOR BENDIX PSHdBD FUEL GRADE, MINIMUM 91/96

c~

180
o

mO
O

r
460+

tJ ~d

TS
170
a:

HP AT DX
a
w

460*T ACTUAL H.P

99

~d

APPROXIMATELY i% CORRECTION FOR EACH 10" F VARIATION FROM

NO EXTERNAL MIXTURE HEATER USED.

TS

160

2
CORRECT FOR DIFFERENCE BETWEEN STD. ALT TEMP. T AND ACTUAL INLET AIR TEMP. IN ACCORDANCE WITH NOTE 4

~9
P

9
O
h,

p,

r
NORMAL RATED POWER 2700 R.PM. FULL RICH MIXTURE 036~C2D
TAKE OFF RA
a

150

ed

140

h,tj

180HP2900RPM LIMITING MAN. PRESSURE 28.(rHG. S. L. FT 1000 FT.

130

ENGINE R.P.M.

FULL THROTTLE

ZERO

HORSEPOWER RAM

120

117-111

1111

O
Cd

1101
+50 0

111

11111111111111

b
Z O
I I Ilrlr u i u u 1 I I I I I T7KLL I

STANDARD ALTITUDE TEMPERATURE T -F

II

-50
is
is 20

50
1 2

C3

21

22

23

24

25

26

27

28

29

10

ii

12

13

14

15

16

17

1819

20

2122 23

24

ABSOLUTE MANIFOLD PRESSURE. IN. HG.

PRESSURE ALTITUDE IN THOUSANDS OF FEET

6~0
C]1
cl
w

C
w

00 Z~
r;nw

C
P

O~n
CURVE NO. 10819

cdM

TO FINDACTUAL HORSEPOWER FROM ALTITUDE, R. PM., MANIFOLD PRESSURE AND AIR INLET TEMPERATURE. .LOCATE A ON FULL THROTTLE ALTITUDE CURVE FOR GIVEN R.P.M. a MANIFOLD PRESS. LOCATE B ON SEA LEVEL CURVE FO R R.PM. MANIFOLD PRESSURE 8 TRANSFER TO C.
SEA

READ HORSEPOWER AT GIVEN ALTITUDE D 3. CONNECT A~C BY STRAIGHT LINE 4. MODIFY HORSEPOWER AT D FOR VARIATION OF AIR INLET TEMPERATURE T FROM STANDARDALTITUDETEMPERATURE TS BY FORMULA:(APPROXIMATELY 1% CORRECTION FOR EACH 10" F

c3
ct

O 2:
2: n
w

VARIATION FROM
180

TS)
HP AT D
x

\1460 +TS,
V 460+T

ACTUAL H.P

5!
r~

LEVEL PERFORMANCE~FULL THROTTLE ZERO RAM

ALTITUDE PERFORMANCE

ttttj TEXTRON LYCOMINGAIRCRAFT


ENGINE PERFORMANCE DATA

NOR;h~t4L RATED PCU\IER noo RP.M NU_ WCH MXTURE

160
uj
a

ABS. DRY MANIFOLD PRESSURE-IN. HG

140

k~

I-iirl

II-nivil/iI

~m

II

#BRAKE
120

MAXIMUM POWER MIXTURE UNLESS OTHERWISE NOTED ENGINE MODEL 0-360-6 8-6 SERIES COMPRESSION RATIO 7.20:1 CARBURETORMARVEL SCHEBLER MA-4-5 FUEL GRADE. MINIMUM 80/87
FULL THROTTLE R.PM.

c~

O Z

~S
t;l

C~
6

100

v,

14

rt.

80

LIMITING MAN PRESS. FOR CONTINUOUS OPERATION


CORRECT FOR DIFFERENCE BETWEEN STD. ALT TEMP. TR AND ACTUAL INLET AIR TEMP.
IN

X
RATED PWVER
cp

CONSUM

60

ACCORDATJCE WITH NOTE

r/~cd

ao ~o
0~6

Y
m

Oc3
O -50

56

STANDARD ALTITUDE TEMPERATURE


1 6 8 9 10 11 12 13 14 15 16 171819 20 2122 23 24 25 7 PRESSURE ALTITUDE IN THOUSANDS OF FEET
5

18

19 20 21 22 23 24 25 26 27 28 ABSOLUTE MANIFOLD PRESSURE, IN. HG.

29.

-50
2 3
4

cj~

ORIGINAL As Received By
ATP

Or
CURVE NO.12881
TO FIND ACTUAL HORSEPOWER FROM ALTITUDE. R.PM.. MANIFOLD PRESSURE
AND AIR INLET TEMPERATURE.
1. LOCATE A ON FULL THROTTLE ALTITUDE-CURVE FOR GIVEN R.PM. MANIFOLD PRESS.

wCC
LYCOMING AIRCRAFT
HELICOPTER ENGINE

tl
~n

P
O

2. LOCATE B ON SEA LEVEL CURVE FOR R.P.M. 8 MANIFOLD PRESSURE 8 TRANSFER TO C. 3. CONNECT A 8 C BY STRAIGHT LINE AND READ HORSEPOWER AT GIVEN ALTITUDE D.
4. MODIFY HORSEPOWER AT D FOR VARIATION OF AIR INLET TEMPERATURE T FROM

PERFORMANCE DATA
MAXIMUM POWER MIXTURE
UNLESS OTHERWISE NOTED

TS
ALTITUDE PERFORMANCE

ENGINE MODEL HO-360-B SERIES

8~

~TS
HP AT D

SEA LEVEL
PERFORMANCE

c, ~d cc

XV

460

ABS. DRY MANIFOLD PRESSURE IN HG


o z

ACTUAL H.P.

C~J
r.

APPROXIMATELY 1% CORRECTION FOR EACH 10 F FROM T

FULLTHROTTLE R.P.M.
180

COMPRESSION RATIO 8.5:1 CARBURETOR BENDIX PSH-SBD FUEL GRADE, MINIMUM 91196
NO EXTERNAL MIXTURE HEATER USED.

Ocl
O
MZ r d
r

89

VARIATIONS

a H

w
160

o 180 HP

RATED POWER 2900 R.P.M.


v,
I I

24

TEMP. T

CORRECT FOR DIFFERENCE BETWEEN STD. ALT AND ACTUAL INLET AIR TEMP. IN

ACCORDANCE WITH NOTE 4

ENGINE
R.P.M.
I II/I II 1
I

140

O" c

oo\ tio
=r.

120

I
g
I I
I

II

~t)

100
w

14

80

60

O
Cd
tJ

+50 0

STANDARD ALTITUDE TEMPERATURE T

50
la
19

c3

20

21

22

23

24

25

26

27

28

29 (I)

10

11

12

13

14

15

16 17

18 19 20 21

22 23 24

ABSOLUTE MANIFOLD PRESSURE. IN. HG.

PRESSURE ALTITUDE IN THOUSANDS OF FEET

O
2j

ORIGINAL
As Received
u,

By

d~

c~ c~

BTP

zz

rnw

G
Ch

gvl
CURVE NO. 12700-A

Cdm

TO FIND ACTUAL HORSEPOWER FRO M ALTITUDE, R.PM., MANIFOLD PRESSURE AND AIR INLET
TEMPERATURE. i. LOCATE A ON FULL THROTTLE ALTITUDE CURVE FOR GIVEN R.PM. MANIFOLD PRESS. 2. LOCATE B ON SEA LEVEL CURVE FO R R.PM. st MANIFOLD PRESSURE 8 TRANSFER TO C.
4. MODIFY HORSEPOWERAT D FOR VARIATION

TEXTRON LYCOMING AIRCRAFT ENGINE PERFORMANCE DATA


MAXIMUM POWER MIXTURE UNLESS OTHERWISE NOTED ENGINE MODEL AEIO -360-A SERIES COMPRESSION RATIO 8.7. i

g
cc

O
Z
w

3. CONNECTA 8 C BY STRAIGHT LINE AND READ HORSEPOWER AT GIVEN ALTITUDE D. OFAIR INLETTEMPERATURE T FROM STANDARD ALTITUDE TEMPERATURE TS BY FORMULA: APPROXIMATELY 1% CORRECTION FOR EACH 10" F.VARIATION FROM T
HP AT

Z O

460

ACTUAL H.P.

v, v,

rr
OZi.

ALTITUDE PERFORMANCE ZERO RAM


ABS. DRY MANIFOLD PRESSURE-IN. HG FULL THROTTLE R.PM.

FUEL INJECTOR- BENDIX, RSA-5AD1 FUEL GRADE, MINIMUM 100/1 NO EXTERNAL MIXTURE HEATER USED,

cl
cc

Os

200

RATED POWER 2700 R.PM.


ENGINE R.P.M.

~A

180
2

c) r
a

CORRECT FOR DIFFERENCE BETWEEN STD.


160

t~J

22

ALT. TEMP. T~ AND ACTUAL INLET AIR TEMP. IN ACCORDATJCE WITH NOTE 4

"B
o

k
140

20

1
o
a

~a
O
a
a

120
w v,

r
1

G
t~ 2:

~I

O
I

S)

100
w Y

~301

LIMITING MAN PRESS. fOR CONTINUOUS OPERATION

mCd 80
+50

O
0

M56
STANDARDALTITUDE TEMPERATURE T
-"F
10 ii
n

I_ri

I
I

lhl

t~

11(1

-50 18 19 20 21 22 23 24 25 26 27 28 ABSOLUTE MANIFOLD PRESSURE, IN. HG. 29


1

50;LI-I
2 3
4
5

I-~

I r-LI-LLW

IIII-LL~LhLL50

12

13 14 15

16 17 18 19 20 2122 23 24

PRE SSURE ALTITUDE IN THOUSANDS OF FEET

tJ~
M r
r;n

ORIGINAL
As Received

By

APP

ORIGINAL
As Received
ATP
j
C-12850
70 FIND ACTUAL HORSEPOWER FROM ALTITUDE. RPM.MANIFOLD PRESSURE

By
Or

w~
0\ ALTITUDE PERFORMANCE
ZERO RAM

C1

SEA LEVEL

PERFORMANCE

LYCOMING AIRCRAFT ENGINE PERFORMANCE DATA


MAXIMUM POWER MIXTURE UNLESS OTHERWISE NOTED

00

2~
Z
rn

LOCATE A ON FULL MROTfLE ALTITVDE FOR GIVEN RPM MANIFOLD PRESSURE 2 LOCATE B ON SEA LEVEL CURVE FOR R PM AND MANIFOLD PRESSURE AND TRANSFER TO C 3 CONNECT AAND C BY STRAIGHT LINE
I

RATED POWER
So HP 2700 RPM ENGINE MODELS COMPRESSION RATIO
I
I I

10-360-8 SERIES 8.5:1


CONT. FLOW BENDIX TYPE RSA-BAD1

n O

I!

I~ABS.DRYMANIFOLD
PRESSURE
IN. HG

AND READ HORSEPOWER AT GIVEN ALTITUDE D


4. MODIFY

FUELINJECTION FUEL INJECTOR

O
C~
C4

HORSEPOWER AT D FOR

FUEL GRADE.MINIMUM

91196

VARIPITION OF AIR INLET TEMPERATURE

TFROMST~NOARDALTITUDE

~F=f
I I I I 1 I I
I

F:~
I I I

P
5~

O
T~I

AT D X

7~=
460 fB
460

ACN~L

I
o
CD
W
I I

APPROXIMArrLV 196 CORRECTION FOR EAM 1, VARIATION FROM TS

W1

CORRECT FOR DIFFERENCE BETWEEN STD. TEMP. T, AND ACTUAL INLET AIR TEMP.
IN ACCORDANCE WITH NOTE 4

I,

rlll

111

vl

h, *~3

ENGINE

IW a
p

m Z r

tn~
b

r
a I

3:
ct

=1. r a(P
v,

Oh

CD

re

,M
o\

x~
a

h ci~

o,

p a~
CD

0
a w

14

O
w

co

0
I
w

0\

"B
t;j~8
v

O
a

LIMITING MAN. PRESS. FORCONTINUOUS

g
Cl

OPERATION

=I

__~t;T,

O
ct

0,
STANDARD ALTITUDE TEMPERATURE

Z
V1
13
14

TS
8

so
18

19

20

21

22

23

24

25

26

27

28

29

9~

~O

11

12

15

16

171819

20 21

22 23

-so 24

~n

ABSOLUTE MANIFOLD PRESSURE. IN. HG.

PRESSURE ALTITUDE IN THOUSANDS OF FEET

C~ C~

clC1

00
Z Z
rn 104

CdM
Oo

C-12732-A
TO FIND ACTUAL HORSEPOWER FROM

cc

SEA LEVEL PERFORMANCE


1

ALTITUDE. RPM.. MANIFOLD PRESSURE


FIND AIR INLET TEMPERATURE
LOCATE AON FULL THROTTLE ALTITUDE CURVE FOR GIVEN RPM. MANIFOLD PRESSURE. 2. IOCATE B ON SEA LEVEL CURVE FOR RPM AND MANIFOLD PRESSURE AND

ALTITUDE PERFORMANCE 7 ZERO RAM


1
I I I I I I I

LYCOMING AIRCRAFT ENGINE

c3
-1

PERFORMANCE DATA
MAXIMUM POWER MIXTURE UNLESS OTHERWISE NOTED ENGINE MODELS COMPRESSION RATIO IO-360-B1ASERIES
8.5:1 CONT. FLOW SIMMONDS TYPE 530 91/96

Z Zw
cc
CI

171

RATED POWER 80 HP 2700 RPM

TRANSFER TO C
3 CONNECT AAND C BY STRAIGHT LINE

V1

I_._.~_._...I__.._.I_ ABS DRY MANIFOLD


I I

FUEL INJECTION FUEL INJECTOR

AND READ HORSEPOVIU~R AT GIVEN ALTITUDE D


4

PRESSURE

IN HG

MOOIFY HORSEPOVMR AT D FOR


VARIATION OF AIR INLET TEMPERATURE TFROM STANDARD ALTITUDE TEMPERATURE

Ci

LL1

lunt

FUELGRADE.MINIMUM
LTHROTTLE RPM

NO EXTERNAL MIXTURE HEATER USED

TS

sY FORMULA.

--.CL~

CI c3
ct

r
HP AT D X

7~

;ACTUAL HP

O
wl
CORRECT FOR DIFFERENCE BETYUEtN SiO ALT TEMP Ti AND ACTUAL INLET AIR TEMP
IN ACCORDANCE WITH NOTE 4

*PPROXIMIITELI146CORRECTI~NFOR
EACH 10;F VARIATION FROM

TS

h,
W
r

1;-1
ii

ENGINE RPM
I I I I I I

I_!

RI/YV:Uibi~Ci

I(j
Z

CD

r
H(D

a
W

o~
ch"

o"
t~

a
16

,9
s;
a
(p

%1
g
w

100

14

8
r

0
I

t-

80

OC~
WO 0\
o

C1

B
t--f-----t;--t--t
i i
i i i i i

so

cl

Z Z c~ O

4U.

I FOR CONTINVOVS
OPERATION

e~
T,

O
w

t0,

,O STANDARDALTITUDE TEMPERATURE

1,

,O

c3

cD

TS
8

F
50 50 11 12 13 14 15 16 17

m 56

a
18

19

20

21

22

23

24

25

26

27

28

29

sr
I~W

10

18

19

20

21

22 23 24

cD

ABSOLL~TE MANIFOLD PRESSURE. IN HG

PRESSURE ALTITUDE IN THOUSANDS OF FEET


i

1JZ
M r
r;n

ORIGINAL As Received ATP

By

C120U

O~

C~

cn

;ZI Q
o

TO FIND ACTUAL K)RSEPOIIIIER FROM ALTITUDE. R.PM.. MANIFOLD PRESSURE

SEA LEVEL
PERFORMANCE

ALTITUDE PERFORMANCE

LYCOMING AIRCRAFT ENGINE

00

tCtt

ZERORAM

fff

PERFORMANCE DATA
MAXIMUM POWER MIXTURE UNLESS OTHERWISE NOTED ENGINE MODELS COMPRESSION RATIO FUEL INJECTION

s~
r;n

1. LOCATE A ON FULL THROTTLE ALTITUDE

(P
D P

6)

CURVE FOR GNEN R.PM. MANIFOLD PRESSURE. i. LOCATE B ON SEA LEVEL CURVE FOR R.PM. AND MANIFOLD PRESSURE AM) TRANSFER TO C.
9. CONNECTAAND C BY STRAIGHT LINE AND READ HORSEWWERATOMN ALTITUDE D.

RATED POWER 177 HP

2700 RPM ABS. DRY MANIFOLD PRESSURE IN. HG

10360-B1C SERIES
8.5:1 CONT FLOW BENDU( TYPE RSASAD1
9168

r"

FUEL INJECTOR
FUEL

TJO
b<
r

MODIFY HORSEPOWERAT D FOR VARIATION OF AIR INLET TEMPERATURE T FROM STANDARD ALT(TVDE
TEMPERATURE

GRADE.MINIMUM

THROTnE R.P.M.

NO EXTERNAL MIXTURE HEATER USED

TS

BY FORMULA.

HP AT D X

7~.

M O

ACTUAL HP FOR

56

APPROXIMATELY 1X EACH ~m. VARIATION

wl

FROMTS

CORRECT FOR DIFFERENCE BET\IMEN STD. ALT TEMP. T. AND ACTUAL INLET AIR TEMP. IN ACCORDANCE WITH NOTE 4

O
a
m P
rn

-----S
H-+f+t ENI;NE

g
p
I
i I I I I I I
I I I I I
I I

E
r

p
i

ill

7,

(D

p,

r
a

OC a
w
m

o\ o

~e
C36

B
g
a

II
g
I

Cd
a

X,
O
a

Cd

LIMITING MAN. PRESS. FOR CONTINUOUS OPERATION

O
0,
STANDARD ALTITUDE TEMPERATURE
0

.,.,,,,,,,O

TS
8

F -50 50
11 12 13 14 15 16 17 19

18

19

20

21

22

23

24

25

26

27

28

29

-J

10

20 21

22 23 24

r;n

ABSOLLm MANIFOLD

PRESSURE. IH. HG.

O~

PRESSURE ALTITUDE IN MOUSANDS OF FEET

m CI C~

w w

00 ZZ
r;nw

cc

\o

~s 8eceived
w

6$y

b
o

BTP
TO FIND ACTUAL HORSEPOWER FRO MALTITUDE, R.P.M., MANIFOLD PRESSURE AND AIR INLET TEMPERATURE. i. LOCATE A ON FULL THROTTLE ALTITUDE CURVE FOR GIVEN R.PM. MANIFOLD PRESS. 2. LOCATE B ON SEA LEVEL CURVE FO R R.PM. MANIFOLD PRESSURE g TRANSFER TO C.
C BY STRAIGHT LINE AND -READ~HORSEPOWER AT GIVEN ALTITUDE D. 4. MODIFY HORSEPOWERATD FORVARIATION OFAIR INLETTEMPERATURE TS FROM STANDARD ALTITUDE TEMPERATURE BY FORMULA: 3. CONNECT A

mm
CURVE NO. 13516A

II

lill

11

III

LYCOMING AIRCRAFT ENGINE PERFORMANCEDATA MAXIMUM POWER MIXTURE

gc3
cc

G~
w

TS
APROXIMATELY 1% CORRECTION FOR EACH 10" F.VARIATION FROM

460

ACTUAL H.P.

TS

ENGINE:

IO-360-L2A

C~l

SEA LEVEL

RATED POWER 160 HP -2400 R.P.M.

cfFj
w

II

PERFORMANCE

180

ALTITUDE PERFORMANCE

ABS. DRY MANIFOLD

FUEL GRADE:

PRESSURE-IN. HG

MINIMUM 91/96

(Ij

CORRECT FOR DIFFERENCE

ul

~1 Ir
1

,r

I
FULL

II

BETWEEN

STD.ALT.TEMP.TS

AND ACTUAL INLET AIR TEMP.

1/3

YI\_1

55
r

13
z

26 140

T~HROTTLE R.P.M.

Ci

IN ACCORDANCE WITH NOTE 4

c~e O
o

00
Q: Q-

a:

24

H
w

120

5j C
I

,I

n /I/v

I R1

~100
w

B
801
11 1 I I I INI

O
I--r~l
I

~lu

171

Z
o
I

$3
~zl
60
~n

G, O

O
-150

~t-- TS -L
1 I -1

I- I
I I

I
I

I
I

I
1

-150 I
10

1+5:0

~3

01
-88 18 ZO 22

STANDARD ALTITUDE TEMPERATURE T

-"F

F~

~d

24

26

28

SEA

10111213141516 1718192021222324

~Z
O~

ABSOLUTE MANIFOLD PRESSURE. IN. HG.

LEVEL

PRESSURE ALTITUDE IN THOUSANDS OF FEET

me

Or
cdCT~
a. u

o\C1

~3:
O 13

o"
T;t

SEALEVEL

PERFORMANCE

ALTITUDE PERFORMANCE

CURVE NO.13549

t~Z
o
rn vl

S
h)
w

LYCOMING
TO FIND ACTUPIL HORSEPOWER FROM ALTITVDE, R.PM., M~NIFOLD PRESSURE AND AIR INLET TEMPE~TURE. i. LOCATE A ON FULL THROTTLE ALTITUDE CURVE FOR GIVEN R.PM. MANIFOLD PRESS.
0\

ENGINE

PERFORMANCE DATA
MAXIMUM POWER MIXTURE

O
71

0 o
\o

0 1

LOCATE B ON SEA LEVEL CURVE FOR R.PM. 8 MANIFOLD PRESSURE 8 TRANSFER TO C.


CONNECT A 8 C BY STRAIGHT LINE AND READ

p
cD

=t

E.
3

HORSEPOWER AT GIVEN MODIFY HORSEPOWER


AT D FOR VARIATION OF

ALT(TUDE
180

D.

V) w

rr
a

ABS. DRY MAN IFOLD

UNLESS OTHERWISE NOTED


ENGINE

RATED POWER

~;1ODEL,

p~
m

IO-360-M1A

AIRINLET TEMPERATURE T

2700 RPPM.
180
o Z

el 3

FULL THROTTLE R.P.M.

COMPRESSION RATIO 8.5:1 FUEL INJECTOR: PAC

O
C"

o~
rr

FROM STANDARD
T

ALTITUDE

~SA-5AD1

09

a
(P

TEMPERATURE
BYFORMULA

~o

FUEL

GRADE, MINIMUM: 91/96

~E
O

ENGINE SPEED: 2700 RPM

o~
3
CD

h,

HP. AT D

XV

.~TS
460+

160
a

T-

O\

ACTUAL H.P APPROXIMATELY 1% CORRECTIONFOR EACH


10".F.VARIATION

I
w

m Z

NO EXTERNAL MIXTURE
HEATER USED.

r e
r

V)
0
a CD

140

r
v

CORRECT FOR DIFFERENCE

20

BETWEEN STD.ALT.

TEMPTS

AND ACTUAL INLET AIR TEMP.


n,

0\

ENGINE
R.P.M.
120

O
w

OP~

i~

IN

ACCORDANCE

WITH NOTE 4

~3 a
F

O\

16!

=f.

m
a
(D

;t:
c!

ccI

1/1

YI

In

Inl

Ixl

~lr

80
2
1

w v,

or

3
0
Cf
3
O CD
i

O
I
i i

I_U

60

O
Cd

Y
Ir~lll
I

III

~rll

Ililil

Im

B
c3
w

a
3
vl

+50 o
STANDARD ALTITUDE TEMPERATURE T

Z
rn

-50
18

so
1

c3

19

20

21

22

23

24

25

26

27

28

29

a 5

ABSOLUTE MANIFOLD PRESS

IN. HG

9~ m~

10

11

12

13

14

15

16

17

1819

20

21

22 23

24

PRESSURE ALTITUDE IN THOUSANDS. OF FEET

C I~

o o

~t]
Zz

cnw

O;"

iO C1Z
ct

TO FIND ACTUAL HORSEPOWER FROM

SEALEVEL PERFORMANCE
i-----;

i_L~I1:_-II-

::l:_i:::::i

RATED POWER LIMITING MAN. PRESSI


-1

CURVE NO. 12945


LYCOMING HELICOPTER ENGINE PERFORMANCE DATA
MAXIMUM POWER MIXTURE
UNLESS OTHERWISE NOTED ENGINE MODEL HIO-360- A SERIES

ALTITUDE, R.P.M.MANIFOLD PRESSURE AND


AIR INLET TEMPERATURE. 1. LOCATE A ON FULL THROTTLE ALTITUDE
-i--i

G1
~n

I~I_ILi
RATED HP 180 2900 RPM-.50 BSFC
v,

ALTITUDE PERFORMANCE ZEROW\M

CURVE FOR GIVEN R.PM. MANIFOLD PRESS.


2LD~AIEBONSD\LEVELCURYEHYIRPM

C3 C C) C1

BMANIFOLDPRESSURE BTRANSFERTOC. 3. CONNECT A 8 C BY STRAIGHT LINE AND


READ HORSEPOWER AT GIVEN ALTITUDE D.
4. MODIFY HORSEPOWER AT D FOR

LIMITING
POWER

LU

a:
a

Crl
09
(D

OF AIR INLET TEMPERATURE T FROM STANDARDALTITUDETEMPERATURET S 8Y FORMULA

Bj
180
i=

ABS. DRY MANIFOLD PRESSURE IN HG

COMPRESSION RATIO FUELINJECTORBENDIX

8.70:1 RSA-5AD1

FUELGRADE, MINIMUM 1001130


o
._:.

i-

FULLTHROTTLER.P.M,

HPATDXV460tT
APPROXIMATELY 1X CORRECTION FOR EACH

:ACTUALH.P.
i-i-i
a

NO EXTERNAL MIXTURE HEATER USED

00

5
i_
_~_

-I

m
CD

1~ F.VARIATION
FROM T
_.1_-,

CORRECT FOR DIFFERENCE BETWEEN STD. ALT TS AND ACTUAL INLETAIR TEMP. IN ACCORDANCE WITH NOTE 4
TEMP.

99

170
o

~d r o S

c~
0\

I
-i-

160
-f~-,

p,

=t

c~
(P

[L

150

i--t-Li~------:

B
o
a

3.
CP
vn

P.
(D

ENGINE R.PM.

140
if"
i-
v,

o
I

BI

0"

130
1-

O cC

3
__:_-_.1__

i----i----i---: --~-i-t-h---t-in,
W Y
i-

120

o\O O~
w

ZZ Iioi
+50
I-.

:--I--

Ir---

i~_i-_-i- -_j-._.i._i.

O
r;nca
1~

1~

O
-soI

a
16 17 18
19

9,-50
22 23 24 25
26

STANDARD ALTITUDE TEMPERATURE

TS
11

c~ "C3
13 14 15 18

20

21

27

~Uj

10

11

1718

19

19 21

92 2j 24

II

ABSOLUTE MANIFOLD PRESSURE, IN. HG

C356 m
a
~n

PRESSURE ALTITUDE IN THOUSANDS OF FEET

zc
~nr

Or
00
CURVE N0.12941A
TO FIND ACTUAL HORSEPOWER FROM ALTITUDE, R.PM., MANIFOL) SEA LEVEL PRESSURE AND AIR INLET TEMPERATURE. #1 PERFORMANCE 1. LOCATE A ON NLL THROTTLE ALTITUDE CURVE FOR GIMN R.P.M. MANIFOLD PRESS. LOCATE B ON SEALML CURVE FOR R.P.M. I MANIFOLD PRESSURE (L TRANSFER TO C. CONNECTA 8 C BY STRAIGHT LINE AND READ HORSEPOWER AT GNEN v, ALTITUDE D. /FRfffFRfl MODIFY HORSEPOWERAT D FOR VARIATION OFAIR INLET ~j a: TEMPERATURE T FROM A75FRFRTRFR a T STANDARDALTITUDETEMPERATURE S BYFORMULA
HP AT D

ALTITUDE PERFORMANCE

LYCOMING HELICOPTER

ENGINE

PERFORMANCE DATA
MAXIMUM POWER MIXTURE UNLESS

n 1%10 O
Cd

-i I I

Ass. DRYMANIFOLD PRESSURE IN HG

OTHERWISE NOTED ENGINE MODELHD~B(FB SERIES COMPRESSIONRATIO 8.5:1 FUELINJECTORBENDIXRSA-5AB1 FUEL MINIMUM GRADE 91/96
NO EXTERNAL MIXTURE HEATER USED

M O

r
op

~j 36

XV460+T-

ACTUAL H.P.

NORMAL RATED WWER AT.50

D Z

S~ O
M P
I~

t~3
\O

APPROXIMATELY 1% CORRECTION FOR EACH 1(P F.VARIATION

-1
a

g
-1
o

FULL THROTTLE R.P.M.

F~
Lu

1
c.

ENGINE R.PM.

CORRECT FOR DIFFERENCE BEMIEEN STD. ALT ANDACTUALINLETAIRTEMP. IN ACCORDANCE WITH NOTE 4

TEMPTS
-1

I~ CD

0
a

=1.
vi

w-1
m

Cd
CD

30

120
NLLTHR(TT~LE
CD

d
110

18

is

20

21

22

23

24

25

26

27

28

29

V)f~
_1

STANDARDALTITUDE TEMPERATURE
1
2 5 4

TS
11

F,

ul

Z C1
15 26 21 22 2524

11

10

12

15

14

15

16

17 15

51
m

ABSOLUTE MANIFOLD PRESSURE,.IN. HG.

PRESSURE ALTITUDE IN THOUSANDS OF FEET

C)CI
w

ORIGINAL
As Received ATP

t]

b
w

By

~nw

cl2a73-n TO FIND ACTUAL HORSEPOWER FROM

ALTITUDE. R.P.M.. MANIFOLD PRESSURE

SEA LEVEL
PERFORMANCE

ALTITUDE PERFORMANCE ZERO RAM

LYCOMING HELICOPTER ENGINE PERFORMANCE DATA


MAXIMUM POWER MU(TURE UNLESS OTHERWISE NOTED

6S
C1
Ct

m ~I

=I

~w
I I

i. LOCATEAON FULLMROTTLEALTITUDE CURVE FOR GIVEN R.P.Y. MANIFOLD

I-

PRESSURE.
2 LOCATE B ON SEA LEVEL CURVE FOR PRESSURE AND CONNECTAAND C BY STRAIGHT LINE AND READ HORSEPOWER AT CIMN ALTITUDE D. MODIFY HORSEPOWERAT D FOR VARIATION OF AIR INLET TEMPERATURE T FROM STANDARD ALTITUDE TEMPERATURE TQ BY FORMULA.

TED HP-2900 .50 BSFC

ABS. DRY MANIFOLD PRESSURE IN. HG

H1O360C SERIES ENGINE MODELS 8.7:1 COMPRESSION RATIO BENDIX TYPE RSASAD1 FUEL INJECTOR 100H30 FUEL GRADE,MINIMUM

Z
rn

NOEXTERNAL.M"R.E

HEATERUSED

C)

1
W
W

O
480+T APPROXIMATELY I~ CORRECTION FOR EACH 1~F. VARIATION FROMTL
w

I111

CORRECT FOR DIFFERENCE BETWEEN STD. ALT TEMP.

P
C13
a P

~ttttt iNdlN~ dpd

T,

AND ACTUAL INLETAIR TEMP.

V)

IN ACCORDANCE WITH NOTE 4 24

a
a

OD c
W aD
I

z
1 I

11-fill

Ilnl

61

O0\ h
o

r~
k
CD
is

=r.
(P
rn

Cd
a

wl
o
14

cD
1

ZP
o
r;ncd

O
f

---Lt-t,

II

1..

C~
C~cl

0
STANDARD ALTITUDE TEMPERATURE

111110

TS
8

F -50 -50 22 23 24

F~5d
r3
~n

18

19

20

21

22

23

24

25

26

27

28

29

g
cn

10

11

12

13

14

15

16

17

18

19

20 21

O
PRESSURE ALTITUDE IN THOUSANDS OF FEET

ABSOLUTE MANIFOLD PRESSURE. IN. HG.

1~3

ORIGINAL
As Received

&y

ATP

0-19070 shoot 1 of 5

SEA LEVEL
TO FIND ACTUAL HORSEPOWER FROM

ALTITUDE

PERFORMANCE~--C--F

PERFORMANCE

ZERO RAM

LYCOMING AIRCRAFT ENGINE PERFORMANCE DATA


TIO-360A SERIES ENGINE MODEL 7.3:1 COMPRESSION RATIO BENDDX TYPE RSASADI FUEL INJECTOR AIRESEARCH T04

00
Z O O
~Q

ALTITUDE. RPM. MANIFOLD PRESSURE


ANDAIRINLETTEMPERATURE
i. LOCATE AON ALTITUDE CURVE FOR GIVEN MANIFOLD PRESSURE AND

ALTITUDE AT R.PM. SHOWN.


2. MODIFY HORSEPOWER AT A FOR

ABS. DRY MANIFOLD PRESSURE


IN. HG

GRADE, MINIMUM
MIXTURE STRENGTH ALTITUDE POWER TOLERANCE

100/130
.60 LBIBHP~R

rn

VARIATION OF AIR INLET TEMPERATURE TO THE TURBOCHARGER Ta FROM STANDARD ALTITUDE TEMPERATURE Ts
BY FORMULA:

~-29(

2575
nP AT A X

ACTUAL HP

APPROXIMP~LY 1% MRRECTION FOR

EAW l(rF VARIATION FROM

TS

CORRECT FOR DIFFERENCE BETWEEN STD. ALT TEMP. T,ANDACTUAL INLETAIR TEMP. TO TURBOCHARGER.

MO
a 56

(SEE

NOTE

2)

1
w

NORMAL RATED POWER 200 HP. 34.0" HG M.A.P

o a
M

=1"
O
W

z
n
I

(;13
(D
1 I I I 1 I I

rlrrllll

III

o It

O\P,

32

"F B m$
(5

WGINERPM

=r,
(5
rn

g
(5

o
(z

w v,

o
ul

~1
m
I

It

O
Cd

ct

0
STANDARD ALTITUDE TEMPERATURE

TS
8

F 50

Tn

16

18

20

22

24

26

28

30

32

34

36

38

U)gLU51

10

11

12

13

14

15

16

17

18

19

20 21

22 23 24

ABSOLUTE MANIFOLD PRESSURE, IN. HG.

PRESSURE ALTITUDE IN THOUSANDS OF FEET

B CIC~
m

clC3

QRIGINAL

o O z z
Fllw

d~ Weeeived By
ATP

P Q\
C-13078 Sheet 2 of 5

cl
cl
SEALEVEL
TO FIND ACTUAL HORSEPOWER FROM ALTITUDE, R.PM., MANIFOLD PRESSURE AND AIR INLET TEMPERATURE.
i. LOCATE A ON ALTITUDE CURVE FOR GIVEN MANIFOLD PRESSURE AND

ALTITUDE PERFORMANCE ZERO RAM

PERFORMANCE

LYCOMING AIRCRAFT ENGINE PERFORMANCE DATA


ENGINE MODEL

O 2!
W

TIG-360-A SERIES
7.3:1

C1
rn

COMPRESSION RATIO
FUEL INJECTOR
I
I

BENDIX TYPE RSA-5AD1

ALTITUDE AT R.PM. SHOWN.


2. MODIFY HORSEPOWER ATA FOR

I
I

I
1

I
I

I
I

I
I

I
I

I
I

i
I

I
I

I
I

II
n

VARIATION OFAIRINLETTEMPERANRE TO THE TURBOCHARGER T~ FROM STANDARD ALTITUDE TEMPERATURE Ts BY FORMULA:

TURBOCHARGER FUEL GRADE. MINIMUM MIXTURE STRENGTH

AIRESEARCH T04
100/130 .60 LB/BHP/HR */-2%

II

II

111

Ir

ALTITUDE POWER TOLERANCE

CI

OQ~
W

e!
CCC~CCCCI
CORRECTFOR OIFFERENCEBETWEEN sm.

hp*r*X

ALT. TEMP.

T,

AND ACTUAL INLETAIR TEMP.

APPROXIMATELY 1% CORRECTION FOR

TOTURBOCHARGER.

ABS. DRY MANIFOLD


PRESSURE-IN.HG
a 2500
cn
vo

(SEE NOTE 2)

~I

EACH 10F. VARIATION FROM

TS

O
Wa
I
I

I I

I 1

I I

I
I

1
I

I
I

I
I

1
I

Irrll
I I I

I
I

1
I

I
I

Illla
I I I

Q\ P,

Ilrl

III

la
o

Or

~s
I

i
I I I 1 1llrl
1 I

IYlrl

III

1~1

ENGINE RPM

F
d

r6.

h,

o~d

ul~t,
v

ra

g
w

9 Y 6

24

s
(D

22

5!
n
r;ncd

EO
M

STANDARD ALTITUDE TEMPERATURE

TS
8

16

18

20

22

24

26

28

30

32

34

36

38

~w

10

11

12

13

14

15

16

17

18

19

20 21

22 23 24

Ilj>
cow

ABSOLUTE MANIFOLD PRESSURE, IN. HG.

-I

O
PRESSURE ALTITUDE IN THOUSANDS OF FEET

F,m
As FPeceived

B~

ATP

Or
C-13079Shee13o(5

SEALEVEL
TO FIND ACTUAL HORSEPOWER FROM

~ALTITUDE PERFORMANCE
ZERO RAM

PERFORMANCE

LYCOMING AIRCRAFT ENGINE PERFORMANCE DATA


TIO-36~A SERIES ENGINE MODEL 7.3:1 COMPRESSION RATIO BENDIX TYPE RSA5AD1 FUEL INJECTOR AIRESEARCHT04 NRBOCHAROER 100/130 FUEL GRADE. MINIMUM MAXIMUM POWER MIXTURE +/-2% rALTITUDE POWER TOLERANCE

643 0\ O

O
Z

ALTITUDE. R.P.M.. MANIFOLD PRESSURE AND AIR INLET TEMPERATURE.


1. LOCATE AON ALTITUDE CURVE FOR GIVEN MANIFOLD PRESSURE AND

C1

~LnruoEnrR.w.sHovw 2. MODIFY HORSEPOWER AT A FOR VARIATION OFAIR INLET TEMPERATURE TO THE TURBOCHARGER Tn FROM STANDARD ALTITUDE TEMPERATURE Ts
BY FORMULA:

y)~
O
cl m O

nP AT A X

1460

Ts
_

V460+TI-

ACTUAL HP

CORRECT FOR DIFFERENCE BETWEEN STD.


ALT TEMP.

r
AP~ROXIMATELY 1% CORRECTION FOR ABS. DRY MANIFOLD

T,

AND ACTUAL INLET AIR TEMP.

ToTuRBoCHARGER.(sEENoTE2)

cn

~#.A(E?5URL-NHG
k~
w
I

1_1

ll1r111l11l~

am
re
r

O
wcD
o
z

g\lu
O

C;,
(D

1111

IIlll

I~
d

=1.

g
w

"B
u,

24

O
0 0 0

STANDARD ALTITUDE TEMPERATURE

TS
8

IB

18

~O

22

24

26

28

~U)

~2

36

38

g~

10

11

12

13

14

15

18

17

18

19

20 21

22 23

24-50
CI
c3

ABSOLUTE MANIFOLD PRESSURE. IN. HG.

PRESSURE ALTITUDE IN THOUSANDS OF FEET

WP

ORIGINAL
As aeceived

O1!
By

AVP

P
oo

O;n

ce~M

C-13079 Sheet 4 015

CI

SEA LEVEL
TO FIND ACTUAL HORSEPOWER FROM ALTITUDE. R.P.M.. MANIFOLD PRESSURE
AND AIR INLET TEMPERATURE. i. LOCATE AON ALTITUDE CURVE FOR

ALTITUDE PERFORMANCE ZERO RAM

PERFORMANCE

LYCOMING AIRCRAFT ENGINE PERFORMANCE DATA


ENGINE MODEL COMPRESSION RATIO

O Z
ZW

TIO-360A SERIES
7.3:1

t--tt-ttttf-~
I
II II
1

GIVEN MANIFOLD PRESSUREAND ALTITUDE AT R.PM. SHOVI~.


2. MODIFY HORSEPOWER AT AFOR

I
I I I

I
I

I I

171 I I I

II
I

LLII_III
11 117 1

L_11

VARIATION OFAIR INLETTEMPERATURE TO THE TURBOCHARGER TA FROM

t+-tttftt-I
I I I
I
I

I I I

BENDIX TYPE RSA-5AD1 I:FUELINJECTOR AIRESEARCH T04 ITURBOCHARGER 100H30 .IFUELGRADE,MINIMUM


I I

MAXIMUM POWER MIXTURE ALTITUDE POWER TOLERANCE +/-20m

B
O
Z
rn

STANDARD ALTITUDE TEMPERATURE Ts BY FORMULA:

0~

HP AT A X

V460*TI-

E
66 W
APPROXIMATELY 19b CORRECTION FOR

CORRECT FOR DIFFERENCE BENVEEN STD. ALT. TEMP. T, AND ACTUAL INLETAIR TEMP.

TOTURBOCHARGER. (SEE NOTE 2)

i
w

ABS. DRY MANIFOLD PRESSURE


w

O
wCD
cr
Il
I 1

IN.HG

0\ 95

III

III

a
o
z

R.P

OP

~(P
(P

a~l
I

=1

B
Q
I

ENGINE RPM

iii

I1IIIII1Y1111111111

I~j

3~ E?;

CD~
PCD

~1

oCd
rCD

vl~t,

wl
v, a:

OCC

CI

o 66

~1
m

Z O

O O 56

0,
STANDARD ALTITUDE TEMPERATURE

~L

-I-

11

10~

TS
8

F so

C1 m

Is

Is

20

ZZ

24

16

28

30

32

34

36

58

qd

50
11

10

12

13

14

15

16

17

18

19

2021

2223

24

ABSOLUTE MANIFOLD PRESSURE. IN. HG.

PRESSURE ALTITUDE IN THOUSANDS OF FEET

ORIGINAL As Received

M r rnr

ur~yB

Py

Or
clsor~sheetsors

TO FIND ACTUAL HORSEPOWER FROM ALTITUDE, R.PM.. MANIFOLD PRESSURE ANDAIRINLETrrMPERATURE. 1. LOCATE A ON ALTITUDE CURVE FOR GNEN MANIFOLD PRESSURE AND ALTITUDE AT R.P.M. SHOVIM. 2. MODIFY HORSEPOWERATA FOR VARIATION OFAIR INLET TEMPERATURE TCmE TURBOCHARGER T* FROM STANDARD ALTITUDE TEMPERATURE Ts BY FORMULA:
HP AT A X

3 SEA LEVEL PERFORMANCE

ALTITUDE PERFORMANCE ZERO RAM

LYCOMING AIRCRAFT ENGINE PERFORMANCE DATA


TIO-380~A SERIES ENGINE MODEL COMPRESSION RATIO 1.3:1 FUEL INJECTOR BENDIX TYPE RSA5AD1 TURBOCHAROER AIRESEARCH T04 FUEL GRADE, MINIMUM 100/130 MAXIMUM POWER MIXTURE Ir ALTITUDE POWER TOLERANCE +1-2%

m rn

171

g
CJ
r

ACTUAL HP

,1
gq t
1% CORRECTION FOR
W

CORRECT FOR DIFFERENCE BETWEEN STD. ALT TEMP Ts ANO *CIUAL INLETAR TEMP

M O

TO~TURBOCHARGER. (SEE NOrr 2)

9
w

ABS. DRY MANIFOLO


(n

PRESSURE-IN.HG

~Lh
O
CR
Wa

lu

rr
a

O\P)

Ota E~
a

=1.
a
w

3
P~C.

k
ENGINE RPM

g
u,w

Iq

ulX,

-1
a
o,
STANDARD ALTITUDE TEMPERATURE
O
-L

S
O
,,,,,,,.o

TS
8

F
50

16

18

20

22

24

26

28

30

32

34

36

38

10

11

12

13

14

15

16

17

18

19

20 21

so 22 23 24

ABSOLUTE MANIFOLD PRESSURE, IN. HG.

PRESSURE ALTITUDE IN THOUSANDS OF FEET

c~cl
O
Z

p \o

ORIGINAL
As Received

By

vlw

ATP

SECTION 3
OPERATING INSTRUCTIONS

LYCOMING OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS

FUEL FLOW

vs

PERCENT RATED POWER

LYCOMING HIO-360-SERIES 2900 RPM ENGINE SPEED MANUAL MIXTURE CONTROL TO FLOMETER GAGE

10

90

r 80

S
i~ t
70

60

50

40
60 0 0

90

00

PERCENT RATED POWER

Figure

3-36. Fuel Flow

vs

Percent Rated Power

HIO-360-E,
3-50

-F Series

ORIGIPIAL As Received By
ATP
CURVE
TO FINDACTUAL HORSEWWER FROM ALTITUDE, R.PM., MANIFOLD PRESSURE AND AIR INLET TEMPERATURE. 1. LOCATE AON PILL THROTTLE ALTITUDE CURVE FOR GMN RPM. MANIFOLD PRESS. 2. LOCATE B ON SEA LEVEL CURVE FOR RP.M. 8 MANIFOLD PRESSURE d TRANSFER TO C. 3.CONNECTA(L C BY STR91GHT LINE AhlD READ HORSEPOWERAT GIVEN ALTITUDE D. 4. MODIM HORSEPOWERAT D FOR VARIATION OF AIR INLET TEMPERATURE T FROM STANDARDALTITUDE TEMPERATURE T BY FORMULA
HP. AT D

~F

N0.13308o\ g
a
ENGINE
m a

SEA LNEL PERFORMANCE

ALTITUDE PERFORMANCE ZERO RAM

LYCOMING HELICOPTER

PERFORMANCE DATA
MAXIMUM POWER MIXTURE UNLESS
cn

am
a

r
09

ABS. DRY MANIFOLD

PRESSURE

IN HG

]Y~
460+

OTHERWISE NOTED ENGINE MODEL H1(1360-E1AD COMPRESSION RATIO 8.00:1 FUEL INJECTOR BENDIXRSA-SAB1 1001130 FUEL MINIMUM GRAOE

j=

E
a

ACTUAL H.P.
NORMALRATED
D HPZBOO RPM

APPROXIMATELY1% CORRECTIONFOR EACH10 F.VARIATION FROM

a tl~
MZ r d
FULL THROTTLE R.PM.

TS

-200
o

(rc,
O

1
CORRECT FOR DIFFERENCE BETWEEN STD. ALT TS AND ACTUAL INLETAIR TEMP. IN ACCORDANCE WITH NOTE 4
TEMP.

t~j
-1
w

r.

~O
ENGINE R.P.M.

om
I

a
(O

~-1 00
FUUTHRO~LE HORSEPOIMR ZERO RAM
Y

d
m

80

lb II,
ABSOLUTE MANIFOLD

11 2: 25 2$

5" ~oZ
25 26 27 28 29

STUID*ROUTITUOE

-50
2

10

11

12

1)

14

11

16

11 18

18

20 21 22 2224

PRESSURE, IN. HG.

PRESSURE ALTITUDE IN THOUSANDS OF FEET

j~ul
c ct

t~ce
k,

clh

WO
Z

(Ih
h,

O~n
Cb

IZ
TO FIND ACTUAL HORSEPOWER FROM ALTITUDE, RP.M.. MANIFOLD PRESSURE ANDAIR INLET TEMPERATURE 1. LOCATE A ON ALTITUDE CURVE FOR GIVEN MANIFOLD SHOWN. PRESSANDALTrmDEATRP.M..

c(

SEA LEEL PERFORMANCE

TITUDE PERFORMANCE

CURVENO. 13309-A
LYCOMING HELICOPTER ENGINE PERFORMANCE DATA
ENGINE MODEL HIO-360-EiAD COMPRESSION RAT108.00:1 FUELINJECTORBENDIX RSA-SABI FUEL GRADE, MINIMUM 100/130 ENSTROM KIT SK-28-121000 MIXTURE STRENGTH .69LB~WHR

ZERQRA~
ABS. DRY MANIFOLD PRESSURE IN HG

Z, O

uj
2 MO01N HORSEWWERAT "A FOR VARIATION OF INLETAIR~FFFFFFFfffffrffA TEMPERATURE TOTHE~URBOCHARGERTA FROM
a:
a

Co

Tn
CD

STANDARDALTITUDETEMPERATURE BYMRMULA:4M)+Te 460~T

TS

2900RPM~t--tl

ra
a

CI
cl

HP AT D

ACTUAL H.P.

(AP~ROXIMATELY1%
CORRECTION FOR EACH l(rF.vARIATloN
a

S
~1

FROMH)

P
205 HP

CORRECT FOR DIFFERENCE BETWEEN STD. ALT TEMP. TS AND ACTUAL INLETAIR TEMP. TO

aK

36.51N.HG

i~IjCd
O
a

36.5

P01
lr

200

~jb7

(1

5
~1

ct

Wh O\v

md--1
120

51
O O
r;/lcd
m
i

O
h,
c.

C,~
r

STANDARDALTITUDE TEMPERATURE T

-50
26 27 28

29

30

31

32

33

34

35

36

37

e o

ABSOLUTE MANIFOLD

PRESSURE, IN. HG.

~4
v,

10

1I

12

13

14

11

18 11

18

18 20 tl

22 23 24

c3

PRESSURE

IN THOUSANDS OF FEET

~U,
O
m

O 56

BRIGINAL
As Received ATP

E:
By

LYCOMING OPERATORS MANUAL

SECTION 3 OPERATING INSTRUCTIONS

0-360 AND ASSOCIATED MODELS

6)

FUEL FLOW VS. PERCENT RATED POWER LYCOMING 0-360, 180 HP SERIES 8.50:1 COMPRESSION RATIO
SPARKADVANCE
25" ETC
CU RVE NO.1 3357

16

o~
I

14

(3
12

j
o,
u.
I

~9i
to

~SI)
8

UI
LL

50

60

70

80

90

100

PERCENT RATED POWER


Figure
3-39. Fuel Flow
vs

Percent Rated Power

0-360-A, -C, -F, -G Series; HO-360-C1A


3-53

SECTION 3 OPERATING INSTRUCTIONS

LYCOMING OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS

Curve No. 13514

FUEL FLOVV VS. PERCEG\IT RATED POWER LYCOMING 0-360-J 145 HP


COMPRESSION RATIO SPARK ADVANCE 8.5:1 25" ETC

LL

~L

50

60

70

SO

90

100

PERCENT RATED POWER

Figure3-40.

Fuel Flow

vs

Percent Rated Power

0-360-J2A

3-54

TO FIND ACTUAL HORSEPOWER FROM TITUDE. R.PM., MANIFOLD PRESSURE AIR INLET TEMPERATURE.

SEA LEVEL PERFORMANCE

ALTITUDE PERFORMANCE

CURVE NO. 13513

LOCATE AON FULL THROTTLE ALTITUDE CURVE FORGIVEN R.PM. MANIFOLD PRESS. LOCATE B ON SEALEVELCURVE FOR R.PM. TRANSFER TO C. 8 MANIFOLD PRESSURE CONNECT A 8 C BY STRAIGHT LINE AND READ HORSEPOWER AT GIVEN ALTITUDE D. MODIFY HORSEPOWER AT D FOR VARIATION OFAIR INLETTEMPERATURE T FROM STANDARD ALTITUDE TEMPRATURE T S BY FORMULA

I I

I I I

I
I

I
I

I
I

III

TEXTRON LYCOMING AIRCRAFT ENGINE PERFORMANCEDATA


MAXIMUM POIIKR MIXTURE

ui
I I I
I I
I

1~

n
a

at
T;n
m

UNLESS OTHERWISE NOTED

ABS. DRY MANIFOLD

ENGINE MODEL 0-380, 145 HP COMPRESSION RATIO 8.5:1

t~tl-le

PRESSURE-INHG
FULL THROTTLE

C1

mO
a

HP AT D

XV 460

+T= ACTUAL H.P

5~
1
o

ALT TEMP. T

APROXIMATELY 1% CORRECTION FOR


w

CORRECT FOR DIFFERENCE BETWEEN STD. AND ACTUAL INLET AIR TEMP. IN ACCORDANCE WITH NOTE 4

EACH 10 F.VARIATION FROM

TS

U
r

09

b@

R.PM.

o"B a

5
"g

oX
O

+59

STANDARDALTITUD~ TEMPERATURE T
do
18 19

II

ii

It~l
18 19 20 21

~hu

C1

20

21

22

23

24

25

26

27

ABSOULUTE MANIFOLD PRESSURE, IN. HG

g=

6 8 9 10 11 13 14 5 7 15 16 17 12 PRESSURE ALTITUDE IN THOUSANDS OF FEET

22 23 24

41
M

CICI

c3

w~I
ul

ORIGI NAL As Received ATP

By

8
Tn w

ORIGINAL
As Received

~I

By

dm
c3
cl

ATP

L
CURVE NO.13358

zw
O
TO FIND ACTUAL HORSEPOWER FROM

SEALEVEL PERFOF~MANCE
RATED 2700 POWER RPM

ZERO

RAM LYCOMING AIRCRAFT ENGINE PERFORMANCE DATA

I]c,
O

ALTITUDE.R.P.M., MANIFOLD PRESSURE


AND AIR INLET TEMPERATURE.
i. LOCATE A ON FULL THROTTLE ALTITUDE

ALTITUDE PERFORMANCE

CURVE FOR GIVEN R.PM. MANIFOLD PRESS.


2. LOCATE B ON SEA LEVEL CURVE FOR R.P.M. 8 MANIFOLD PRESSURE 8 TRANSFER TO C.
3
r

ABS. DRY MANIFOLD PRESSURE- IN HG


MAXIMUM POWER MIXTURE UNLESS OTHERWISE NOTED

CONNECTA L C BI STRAIGHT LINE~WDREAD HORSEPOWER AT GIVEN ALTITUDE D. FULL THROTTLE R.PM.

CI cl
Y

E~Oq

rtl ,O\
c-

4. MODIFY HORSEPOWER AT D FOR VARIATION OFAIR INLETTEMPERATURE T FROM

ENGINE MODELO-360. COMPRESSION RATIO

180 HP

O
Z

8.50:1

STANDARD ALTITUDE TEMPERATURE T S BY FORMULA

vj

g
o

h,
HP AT D X 460

S
T ACTUAL H.P APPROXIMATELY 1% CORRECTION FOR EACH 10" F.VARIATION FROM TS
180

Cd

CORRECT FOR DIFFERENCE BETWEEN STD. ALT TEMP. TS AND ACTUAL INLETAIR TEMP. IN ACCORDANCE WITH NOTE 4

C-] h) r -sg r

j-j
s

ENGINE R.PM.

hPrv,140
r
120

a
dC
loo

o
Wh
O\v

Q
O\CD

P
;9
m

O
.0\
o

tlP
r;nM
60 T
+50

B h

50
+50

j=

"O
STANDARD ALTITUDE TEMPERATURE T

O 56
rn

is

is

20

21

22

23

24

25

26

27

28

29

~d

-50

ABSOLUTE MANIFOLD

PRESSURE.

IN. HG.

PRESSURE ALTITUDE IN THOUSANDS OF FEET

6~
m r

Or
C-13359
TO F~ND ACTUU HORSEWWER FROY ALTITUDE RP~.. MANIFOLD PRESSURE AID AIR INLET TEMPERATURE.

uo\
O

SEA LEVEL PERFORMANCE

ALTITUDE PERFORMANCE ZERO RAM

LYCOMING HELCOPTER ENGINE PERFORMANCE DATA


MAXIMUM POWER MlxrURE -UNLESS OTHERWISE NOTED ENGINE MODEL H1O380-FiAD 8.0:1 COMPRESSION RATIO FUEL INJECTOR BENDU( RSASAB1 FUEL GRADE. MINIMUM

CURVE FOR GIVEN R.PU. UANIF)LD PREBWRE.


z LOCATE B ON SEA LEVEL cURVE FOR RPY. AND YANIFOU) PRESSURE AND

~n

c! O

TRANSERTOC.
5. CONNECTAAND C BY STRAIGHT LINE AND READ HOR8EPOHIER AT GIVEN

ALTITUDE D.
uoom HOR8EPOWERAT D FOR VARIATION OFAIR INLET TEMPERATURE

ABS. DRY MANIFOLD PRESSURE IN. HG

100/130m
O
m

Tg BY FORMULA
~P AT D X

21

7~

O
FULL THROTTLE R.PM.
w

ncTUAL ~P

O
W

~ppRoXIUAmvlrCoRREm4NFOR EAO( i, VARLATION

L~

ALT. TEMP. NORMAL RATED POWER


w

CORRECT FOR DIFFERENCE BETWEEN STD. T, AND ACTUAL INLET AIR TEMP.
IN ACCORDANCE WITH NOTE 4

190HP3050RPM
i i i i i i i i i i

a
o
i i i

i,
z

i~

Mr

ENGINE
a
I

rll-1/1 I I

"rru/lnl

I~

o
o\ o

Crl

a
m

i
~t,
a

1~1

LU

S
o. STANDARD ALTITUDE TEMPERATURE
o

TS
8

F so

r;n
.so
11

18

19

20

21

22

23

24

25

26

27

28

29

gW
-I

10

12

13

14

15

16

17

18

19 20

21

2223

24

ABSOLUTE MANIFOLD PRESSURE, IN. HG.

PRESSURE ALTITUDE IN THOUSANDS OF FEET

C~
cc

w u,

ORIGINAL
As Received

o o

2~z

By

vlw

ATP

cln
oo

ORIGINAL
As Received
r

6~ d
By
CURVE NO. 13360

ATP

b
o
Z
LYCOMING HELICOPTER ENGINE PERFORMANCE DATA

c3
cl

o
1!
w

SEA LEVEL PERFORMANCE


TO FIND ACTUAL HORSEPOWER FROM

b
P

I I

/ENGINE MODELHIO-360-FiAD
COMPRESSION RATIO 8.00:1 FUEL INJECTOR BENDIX RSAdAB1
cc

ALTITUDE, R.P.M., MANIFOLD F)RESSURE


AND AIR INLET TEMPERATURE.

ZERO RAM ALTITUDE PERFORMANCE

r
CD

1. LOCATE "A" ON ALTITUDE CURVE FOR GIVEN MANIFOLD PRESSURE AND ALTITUDE AT

FUELGRADE, MIN.
3050
ENSTROM KIT

1001130

R.P.M., SHOWN.

2. MODIP/ HORSEPOWER AT "A" FOR VARIATION OF AIR INLET TEMPERATURE TO THE

SK-28-121000 MOD.
MIXTURE STRENGTH: 69 LBIBHPIHr.

O 1!
~n

D
O

TURBOCHARGER TA FROM STANDARD ALTITUDE TEMPERATURE TS BY FORMULA:

(HP.AT"A~

460+TA ~BDITA

=ACTUAL H.P.
240
v,

ABS. DRY MANIFOLD PRESSURE IN. HG


CORRECT FOR DIFFERENCE BETWEEN STD. ALT TEMP

TS

AND ACTUAL INLET AIR

(APPROXIMATELY

1% CORRECTION FOR EACH iOOF VARIATION FROM TS)

TEMP. TO TURBOCHARGER.

(SEE NOTE 2)

39.0

Ir

i
a
~f

~,o""

gi
u,

G,
225HP.39.01N.HG.

~--CI

I
Y

Q\

160

a
re

(IIIIIIIIIIIII I I I I I I I I 1 1 I I Il

Pn
O

140 +50

~O
0 56

IIIIIIIIIIIIII~=
w>

h,
r

c,w

OI
-50

STANbAkDkTITUbE TEMP;RA~VR; TSbF


1 2

I
-50
10 11 12 13 14 1516 17 1819 2021222324

L~ICI

O0O

24

30

31

32

33

34

35

36

37

38

39

40

ABSOLUTE MANIFOLD PRESSURE IN HO.

PRESSURE ALTITUDE IN THOUSANDS OF

FEETg
P

LYCOMING OPERATORS MANUAL


0-360 AND ASSOCIATED MODELS

SECTION 3
OPERATING INSTRUCTIONS

FUEL FLOW VERSUS PERCENT RATED POWER LYCOMING TIO-360-C1A6D 140 130 120 110
or I
Curve No.i3429-A

100

LEAN LIM

90
80

70
60

50 40 30 20 100
120 140

160

180

200

BRAKE HORSEPOWER

Figure 3-45.

Fuel Flow

vs

Brake

Horsepower

TIO-360-C 1 A6D 3-59

ORIGINAL
As Received
o\ O

By
d
C-13430 Sheet 1 of 3

ATP
ZERO RAM

TO FINDACTUAL HORSEPOYIIER FROM ALTITVDE. R.P.M..MANIFoLD PRESSVRE AND AIR INLET TEMPERATVRE.
1. LOCATEAON MmuDE CURM FOR

SEA LEVEL PERFORMANCE

ALTITUDE PERFORMANCE

LYCOMING AIRCRAFT PERFORMANCE DATA

g
51
w

OIMN UANIFOLD PRESSVRE AND ALTITuDE AT RPM. SHOWN. 2. MODIFY HORSEPOWER ATAFOR VARIATION OF AIR INLET TEMPERATURE
TO THE TURBOC~UROER a, FROM

STANDARDALTITVDE
BY FORYULA:

~TERUTAREPMET
ACTUAL HP

ABS. DRY MANIFOLD PRESSURE IN. HG

Tlo-Ss0-clAsD ENGINE MODEL 7.30:1 COMPRESSION RATIO: BENDIX RSA-SADI FUEL INJECTOR 1001100LL FUEL GRADE MINUMUM 2575 RPM ENGINE SPEED .80 LBII)HP-HR MIX~URE STRENGTH
I
I I I I I I
I

HP AT A X

)--+t-tS~-+Htl
I

II

C)

*PPROXI~UTUI ~tL U)RREWION FMI


C

111

EACH 185 VARIATION FROM B


I 1 rl
I

ao

II

2575 R.P.M

8
I

wY
W
I I I I I

-1

11~111

1111

~n

III-I

Irl

1~!
V)

P O\

NORMAL RATED POWER 210 HP. 44" Ho MAP

CORRECT FOR DIFFERENCE BETWEEN STD. ALT TEMP.

o:
a

T,

AND ACTUAL INLETAIR TEMP.

C/3

TOTUReOCHnRGER.(SEENOTE2)
44

w~
oy
a

h3 B

ENGINE RPM

Pt
r+

B1
O
a
I

CD

L1

YI

IW

o Cd rcD

w~t,

orw
Y

d
Oo

WO o\

CP

5!
O
rnd
1201
1 I I I-~L1
1 1

ill

ill

11171

~n

O
Ts

O 56

STANDARD ALTITUDE TEMPERATURE

TS
8

50
22 24 26

28

30

32

34

38

38

40

42

44

9~
V)W

10

11

12

13

14

15

16

1718

19

20

21

222324

tjf
O
M r
rn

ABSOLUTE MANIFOLD PRESSURE, IN. HG.

PRESSURE ALTITUDE IN THOUSANDS OF-FEET

Or
C-13430SheelZa13
TO FD(D ACIIIAIHORSEPOINER FROM ALTrrvDE. RP.H.. MANIK)U) PRESGURE

SEA LEVEL PERFORMANCE

ZERO RAM _CIALTITUDE PERFORMANCE

LYCOMINO AIRCRAFT PERFORMANCE DATA


TIO-380-CiABD ENGINE MODEL 7.30:1 COMPRESSION RATIO: INJECTOR BENDIX RSA-SADI FUEL 1001100LL FUEL GRADE MINUMUM 2400 RPM ENGINE SPEED .80 LBIBHP-HR MIXTURE STRENGTH

i. LOCATE A ON ALTITUDE CURM FOR

ONUJ ~ANIFOU) PRE~SVREAND ALTrmwAT RPU. SHOWN. i. rcoom HORSEPMIIIER ATATOR VARIATION OF AIR INLET TE~PERATURE

E
O O O

~e Ar Ax

ACnuL Hp

AP~ROXILWUY 1+ CORRECTION FOR VARIATION FROU n EACH

osd
W

r
C

9
~J

CORRECT FOR DIFFERENCE BETWEEN STD. ALT. T~MP. T, AND ACTUAL INLET AIR TEMP.
TO TURBOCHARGER.
o
z

=i

P
ABS. DRY MANIFOLD

(SEE NOTE 2)

m P

OFI1 w~ o~

PRESSURE-IN. HG

~I
ENGINE RPM

0~
9
tl

tj

2400

h)

ik
Cb
(D

w=t,

d
m

O
(P

Cd

g
o

STANDARD ALTITUDE TEMPERATURE

TS
8

22

24

26

28

30

32

34

36

38

40

42

44

gU)

10

11

12

13

14

15

16

17

18

19

20 21

22 2324

B
o

ABSOLUTE MANIFOLD PRESSURE, IN. HG.

PRESSURE ALTITUDE IN THOUSANDS OF FEET

C~ CI

8RIGIMAL
As #eceived

By

B~P

ORlelMAL
w

.ca~ aeceived APP

By
C-13430 Sheet 3 of 3

ro FIND ACTUAL HORBEWHIER FROM ALTITUDE. RP.U.. ~UNIFOU) PRE8SURE AND AIR INLET TEUPUUNRE.

SEA LEVEL PERFORMANCE

ZERO RAM ALTITUDE PERFORMANCE

LYCOMINO AIRCRAFT PERFORMANCE DATA


ENGINE MODEL n0-380-C1A8D COMPRESSION RATIO: 7.30:1 BENDU( RSA-SAD~ FUEL INJECTOR FUEL GRADE MINUMUM 1001100LL ENGINE SPEED 2200 RPM .80 LB/BHP-HR MIXTURE STRENGTH

LOCATE A ON ALTITUDE CURM FOR OMN LUINIFOU) FREB8UREAND ALTINDEAT RFU. (WOWN.
2. uoDm WOR8EPOWER AT AFOR VARIATION OF AIR INLET TE~E TO THE TURBOCHAROER 71 FRW RIBVFORUULA:

I
C1 c3
Tn

t3
W

)9 AT A X

7~

ACTUAL NP

APPROXILUTELY 1L U~CTK)N FOR

EACnlPF.VARIATK~U FROUI

O
00
a:
p

ALT TEMP.

CORRECT FOR DIFFERENCE BETWEEN STD. T, AND ACTUAL INLET AIR TEMP.

Till
z

TO TURBOCHARGER.

(SEE NOTE 2)

W(P

g~P,
Or

P:

h~
g
a
wcD

FFR+FFFFFFFFffFFFFFFFFFFRe
o

ABS. DRY MANIFOLD PRESSURE-IN.HG

2200

oCd
r(D

v,

P
I I I I I

"o~,
80

iUUI ENGINE RPM

OCC C)
Q\

34WO
r;ncd
Tn

O
ct
O

k
o

O
STANDARDALTITVDE TEMPERATURE

TS
8

F ~so

ma
O

a ri5
9 10
11

22

21

Z6

25

30

32

54

38

38

40

42

41 V)W

12

1114

1516

171819

2021122321

ABSOLUTE MANIFOLD PRESSURE, IN. HG.

PRESSURE ALTITUDE IN THOUSANDS OF FEET

a
M r
~1

LYCOMING OPERATORS MANUAL

SECTION 4 PERIODIC INSPECTIONS

Page
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1 q-l

Pre-Starting Inspection

.i

Daily Pre-Flight Dai?v PreFLight


25-Hour
50-Hour

Engine.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turboehlrgsr. . . . . . . . . . . .;. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . .i

4-2 4-2 4-2


4-2

Inspection
Inspection

100-Hour 400-Hour

Inspection Inspection Inspections

4-4 4-5 4-5

Non-Scheduled

LYCOMING OPERATORS MANUAL


0-360 AND ASSOCIATED MODELS

SECTION 4
PERIODIC INSPECTIONS

SECTION 4 PERIODIC INSPECTIONS NOTE

otherfactor is quite so important to safety and durability of the aircraJt and its components are faithJ~ul and diligent attention to regular checks for minor troubles and prompt repair when they arefound
no

Perhaps

The operator should bear in mind that the items listed in the following pages do not constitute a complete aircraft inspection, but are meant for the engine only. Consult the airframe manufacturers handbook for additional instructions.

Pre-Starting
first

Items

flight of the

of Maintenance The daily pre-flight inspection is a check of the aircraft prior day. The inspection is to determine the general condition of the aircraft and engine.
of proper
occur

to the

The

importance

hundred accidents

pre-flight inspection cannot be over emphasized. Statistics yearly directly responsible to poor pre-flight.
of poor

prove several

Among the major acknowledge the need

causes

for

check list, carelessness bred

pre-flight inspection are lack of concentration, by familiarity and haste.

reluctance to

4-1

SECTION 4
PERIODIC INSPECTIONS
I.

LYCOMING OPERATORS MANUAL


0-360 AND ASSOCIATED MODELS

DAILYPRE-FLIGHT.
a.

Engine. (1) (2)


Be Be
sure

all switches

are

in the "Ofr

position.

sure

magneto ground wires

are

connected.

(3) Checkoillevel.

(4) Seethatfueltanks

arefull.

(5)

Check fuel and oil line connections; note minor indications for Repair any leaks before aircraft is flown. fuel drain to
remove

repair

at

50-hour

inspection.

(6) Open the (7)


Make
or

any accumulation of water and sediment.

sure

all shields and

cowling

are

in

place

and

secure.

If any

are

missing

or

damaged, repair

replacement

should be made before the aircraft is flown. for

(8) Check controls

general condition, travel,


air filter should be

~uld freedom ofmovement. and serviced in accordance with the airframe

(9) Induction system

inspected

manufacturers recommendations. b.

Turbocharger. (1) Inspect mounting


and connections of turbocharger for

security,

lubricant

or

air

leakage.

(2) Check engine crankcase breather for restrictions to breather.

(ENGINE). After the first twenty-five hours operation time; new, rebuilt or newly overhauled engines should undergo a 50-hour inspection including draining and renewing lubricating oil. If engine has no full-flow oil filter, change oil every 25 hours. Also, inspect and clean suction and
2.

25-HOUR INSPECTION

pressure

screens.

3.

SO-HOUR INSPECTION

(ENGINE).

In addition to the items listed for

daily pre-flight inspection, the

following
a.

maintenance checks should be made after every 50 hours of operation.

Ignition System. (1)


If fouling of spark

plugs

is apparent, rotate bottom

plugs to

upper

position.

(2) Examine spark plug leads of cable and ceramics for corrosion deposits. This condition is evidence of either leaking spark plugs, improper cleaning of the spark plug walls or connector ends. Where this condition is found, clean the cable ends, spark plug walls and ceramics with a dry, clean cloth or a clean cloth moistened with methyl-ethyl-ketone. All parts should be clean and dry before reassembly.
4-2

LYCOMING OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS

SECTION 4
PERIODIC INSPECTIONS be

(3) Check ignition harness for security of mounting clamps and plug and magneto terminals.
b. Fuel and Induction

sure

connections

are

tight

at

spark

security of the clamps. Remove and linkage for travel, freedom of of the clamps and lubricate if necessary. Check the air intake ducts for leaks, movement, security security, filter damage; evidence of dust or other solid material in the ducts is indicative of inadequate filter care or damaged filter. Check vent lines for evidence of fuel or oil seepage; if present, fuel pump may require replacement.
System
clean the fuel inlet strainers. Check the mixture control and throttle

Check the

primer lines

for leaks and

c.

Lubrication

System.
oil filter element.

(1) Replace external full flow renew lubricating oil.

(Check

used element for metal

particles.)

Drain and

(2) (Engines Not Equippeci with Note carefully for presence Change oil every 25 hours. (3)
Check oil lines for

External of metal

Filter.) Remove oil pressure screen and clean thoroughly. particles that are indicative of internal engine damage.

rubbing
d Exhaust
are

or

leaks, particularly at connections for security of anchorage and for vibration, for dents and cracks.
Check

wear

due to

System loose, they

attaching flanges general

at exhaust

ports

must be

removed and machined flat


condition.

cylinder for evidence of leakage. If they before they are reassembled and tightened.
on

Examine exhaust manifolds for

e.

Check cowling and baffle for damage and secure anchorage. Any damaged or Cooling System of the cooling system must be repaired or replaced before the aircraft resumes operation. missing part

J:

Cylinders
screws

Check rocker box

cover

for evidence of oil leaks. If

found, replace gasket and tighten

to

specified torque (50 in.-lbs.).


evidence of excessive heat which is indicated

Check

cylinders for

by

burned
if

paint

on

the

cylinder.
must be

This condition is indicative of internal

damage

to the

determined and corrected before the aircraft

resumes

cylinder and, operation.

found, its

cause

Heavy discoloration and appearance of seepage at cylinder head and barrel attachment area is usually due to emission of thread lubricant used during assembly of the barrel at the factory, or by slight gas leakage which stops after the cylinder has been in. service for awhile. This condition is neither harmful nor detrimental to engine performance and operation. If it can be proven that leakage exceeds these conditions, the cylinder should be replaced.
g.

All fluid power lines and mounting brackets should be checked for leaks, tightness and any damage that may

Turbocharger

incorporated
cause a

in

turbocharger system

restriction.
between the

Check for accumulation of dirt


the actuator which may

or

other interference with the Clean

linkage
or

bypass

valve- and

impair operation of turbocharger.

correct cause of interference.

4-3

SECTION 4 PERIODIC INSPECTION The vent line from the actuator should be checked for oil for

LYCOMING OPERATORS MANUAL


0-360 AND ASSOCIATED MODELS

leakage. Anj~

constant oil

leakage

is

cause

replacement of piston

seal.
sure

Check alternate air valve to be


h. Carburetor Check throttle

it

swings

free and seals

tightly.
The correct torque for~these
screws

body attaching

screws

for

tightness.

is 40-50 in.-lbs.
4.

100-HOUR INSPECTION. In addition to the items listed for

daily pre-flight

and 50-hour

inspection,

the

following
a.

maintenance chedks should be made after

one

hundred hours of operation.

Electrical

System.

(1)

Check all

should

wiring connected to the engine be replaced. Replace clamps or

or

accessoiies.

Any shielded

cables that

loose wires and check terminals

are damaged for-security and

cleanliness.

(2)
b.
c.

Remove

spark plugs; test,

clean and regap.


renew

Replace
ail.

if necessary.

Lubrication

System

Drain and

lubricating

Magnetos

Check breaker

compartment, if

points for pitting and minimum gap. Check for excessive oil in the breaker found, wipe dry with a clean lintless cloth. The felt located at the breaker points

should be lubricated in accordance with the magneto manufacturers instructions. Check magneto to engine timing. Timing procedure is described in Section 5, 1, b of this manual.
d

Engine

Accessories

Engine

mounted accessories such

as

pumps, temperature and pressure

sensing

milts should be checked for


e.

secure

mounting, tight
cracked

connections. broken fins.

Cylinders

Check

cylinders visually for

or

J:

Engine Mounts Check engine mounting any bushings that are excessively worn.
Fuel

bolts and

bushings

for

security

and excessive

wear.

Replace

Injection

Nozzles and Fuel Lines

Check fuel

injector

nozzles for looseness,

Ibs. torque. Check fuel line for dye stains at connection indicating leakage and or replacement must be accomplished before the aircraft resumes operation.

tighten to 60 in.security of line. Repair

h.

Turbocharger Inspect all air ducting and collllections in turbocharger system for leaks. Make both with engine shut down and with engine running. Check at manifold connections to inspection turbine inlet and at engine exhaust manifold gasket, for possible exhaust gas leakage.
CAUTION

DO NOT OPERATE THE TURBOCHARGER IF LEAKS EXIST IN THE DUCTING, OR IF


AIR CLEANER .IS NOT FILTERING. EFFICIENTL Y. DUST LEAKING INTO AIR DUCTING

CAN DAMA GE TURBOCHARGER AND ENGINE.

Check for dirt

or

dust

build-up

within the

turbocharger.

Check for

uneven

deposits

on

the

impeller.

Consult AiResearch Div. Manual TP-21 for method to


4-4

remove

all such

foreign matter.

LYCOMING OPERATORS MANUAL


0360 AND ASSOCIATED MODELS 5. 100-HOUR INSPECTION. In addition to the itemslisted for

SECTION 4
PERIODIC INSPECTIONS

daily pre-flight,

50-hour and 100-hour

inspection,
Valve

the

following

maintenance check should be made after every 400 hours of operation.


covers

Inspection
and

Remove rocker box

and check for freedom of valve rockers when valves

are

closed. Look for evidence of abnormal

wear or

springs

removed

spring Seats. If any indications are (including the piston and connecting rod assembly)

broken parts in the area of the valve tips, valve keeper, found, the cylinder and all of its components should be
and

parts that do not conform \jvith~limits shown in the latest revision of SSP1776.
6

inspected for further damage. Replace any Special Service Publication No.

Occasionally, Service Bulletins or Service Instructions are issued by Lycoming that require inspection procedures that are not listed in this manual. Such publications usually are limited to specified engine models and become obsoleteafter corrective modification has been accomplished. All such publications are available ~om Lycoming distributors, or from the factory by subscription. Consult the latest revision of Service Letter No. L114 for subscription information. Maintenance facilities should have an up-to-date file of these publications available at all times.

NON-SCHEDULED INSPECTIONS

4-5

LYCOMING OPERATORS MANUAL

SECTION 5 MARYTENANCE PROCEDURES

Page
GeI1e~81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1

Ignition and Electrical System


Ignition Harness an;l Wire Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Timing Magneto Single Mag;netO
Dna1
to

5-1

Engine
5-1
5-1

. . . . . . . . . . . . . . . . . . .i(

Magneto
or

Generator

Alternator

Output

5-4

Fuel

System
Leaks.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-4

Repair of Fuel

Carburetoror Fuel Injector Inlet Screen Assembly,. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Fuel Grades and Limitations
Air Intake Ducts and Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-4 5-4 5-4 5-4

Idle

Speed

and Mixture

Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lubrication

System
5-4 5-5

Oil Grades and Limitations


Oil Suction and Oil Pressure Screens.. . . . . . . . . . . .;. . . . . . . . . . . . . . . . . . . . . . ,. . . . . . . . . . . . . . . . Oil Pressure Relief Valve.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C~linders

5-5
5-5

Generator

or

Alternator Drive Belt Tension.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-9 5-9

Turb~chsrger Controls

LYCOMING OPERATORS MANUAL


0-360 AND ASSOCIATED MODELS

SECTION 5 MAINTENANCE PROCEDURES

SECTION 5
MAINTENANCE PROCEDURES

procedures described in this section are provided to guide and instruct personnel in performing such maintenance operations that may be required in conjunction with the periodic inspections listed in the preceding section. No attempt is made to include repair and replacement operations that will be found in the applicable Lycoming Overhaul Manual.
I.

The

IGNITIONAND ELECTRICAL SYSTEM.


a.

Ignition Harness and Wire Replacement In the event that an ignition harness or an to be replaced, consult the wiring diagram to be sure harness is correctly installed. clamps and clips to be certain the replacement is clamped at correct locations.
TimingMagnetos (1)
Remove
a

individual lead is
Mark location of

b.

to

Engine.
from No. 1

place a thumb over the spark plug hole. Rotate the compression stroke is reached, this is indicated inside the cylinder tending to push the thumb off the spark plug hole. by a positive pressure Continue rotating the crankshaft until the advance timing mark on the front face of the starter ring gear is in alignment with the small hole located at the two oclock position on the front face of the starter housing. (Ring gear may be marked at 200 and 25". Consult specifications for correct timing mark of your installation.) At this point, the engine is ready for assembly of the magnetos.
crankshaft in direction of normal rotation until the

spark plug

cylinder

and

(2) Single Magneto

inspection plugs from both magnetos and turn the drive shaft in (-20 and -200 series) the first painted chamfered tooth on the distributor gear is aligned in the center of the inspection window; (-1200 series) the applicable timing mark on the distributor gear is approximately aligned with the mark on the distributor block. See Figure 5-2. Being sure the gear does not move from this position, install gaskets and magnetos on the engine. Note that an adapter is used with impulse coupling magneto. Secure with (clamps on -1200 series) washers and nuts; tighten only finger tight.
direction of normal rotation until
a

Remove the

(3) Using

battery powered timing light,

attach the

positive

lead to

suitable terminal connected to

the switch terminal of the magneto and the negative lead to any unpainted portion of the engine. Rotate the magneto in its mounting flange to a point where the light comes on, then slowly turn it

in the

just
(4)

comes on.

opposite direction until the light goes out. Bring Repeat this with the second magneto.
a

the magneto back

slowly

until the

light

Back off the crankshaft

few

degrees,
point,

the

slowly back in direction housing are in alignment. specified torq;e.


(5)
Dual

of normal rotation until the


At this

both

timing lights should go out. Bring the crankshaft timing mark and the hole in the starter lights should go on simultaneously. Tighten nuts to

timing window plug from the most convenient and the plug from the rotor viewing location in the center of the housing.
Magnetos
Remove the Turn the

side of the

housing

(6)

rotating magnet drive shaft in direction of normal rotation until the painted tooth of the distributor gear is center in the timing hole. Observe that at this time the built in pointer just ahead of the rotor viewing window aligns with either the L or R (depending on rotation).
5-1

SECTION 5

LYCOMING OPERATORS MANUAL 0360 AND ASSOCIATED MODELS

MAINTENANCE PROCEDURES

FIRING ORDER
C wise Rotationi-3-2-4

d*

C.C wise Rotationl-472-3

c,
~I I I

Figure

5-1.

Ignition Wiring Diagram

RIB ON BLOCK

Figure
5-2

5-2.

Timing Marks

41

Cylinder -1200

Series

LYCOMING OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS

SECTION 5
MAINTENANCE PROCEDURES

(7)

Hold the magneto in this position and install and nuts tightened only finger tight.
a

gasket

and magnetos. Secure with

clamps,

washers

(8) Using
lead to

battery powereTd timing light, attach one positive lead to left switch terminal, right switch terminal and the ground lead to the magneto housing.

one

positive

(9)

Turn the entire magneto in direction of rotation until the timing light comes on, then slowly turn it in the opposite direction until the light goes out. Bring the magneto back slowly until the light

just comes
(10)

on.

Back off the crankshaft

few

degrees,

the

slowly

back in direction of normal rotation

timing lights should go out. Bring the crankshaft until the lights just come on. Both lights should go on

2" ofNo. 1

engine firing position.


NOTE

Some

timing lights operate in the reverse manner as described. The light breakerpoints open. Checkyour timing light instructions.

comes on

when the

Internal
the

Timing Dual Magneto following manner.


Main Breakers

Check the magneto internal

timing

and breaker

synchronization

in

(1)

Connect the

Connect

one

positive

lead to any unpainted surface of the magneto. lead to the left main breaker terminal and the second positive lead to the

timing light negative

right
(2)

main breaker terminal.

Back the

engine up a few degrees andagain bump forward toward number one cylinder firing position observing timing lights. Both lights should go out to indicate opening of the main breakers when the timing pointer is indicating within the width of the "L" or "R" mark. If breaker timing is incorrect, loosen breaker screws and correct. Retorque breaker screws to- 20-25 in.-lbs.
while
Remove

(3) Retard Breaker positive lead to terminal, ifused. (4)

timing light

leads from the main breaker terminals. Attach


to

one

retard breaker

terminal, and second positive lead

the tachometer breaker

Back the engine up a few degrees and again bump forward toward number one cylinder firing position until pointer is aligned with 150 retard timing mark. See Figure 5-6. Retard breaker should just open at this position. If retard

(5)

timing

is not correct, loosen

cam

required

to make retard breaker open per

securing screw and turn the retard paragraph c (4). Retorque cam screw to
the
cam

breaker

cam as

16-20 in.-lbs.

(6) Observe the tachometer breaker required.

is

opened by

lobe. No

synchronization

of this breaker is

(7)

Check action of

impulse coupling (D-2000/3000 series only). With the ignition~switch off observe breaker cam end of rotor while manually cranking engine through a firing sequence. Rotor should alternately stop and then (with an audible snap) be rotated rapidly through a retard firing position.
5-3

SECTION 5

LYCOMING OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS

MAINTENANCE PROCEDURES
d Generator
or

Alternator

checked to determine
2.

Output The generator or alternator (whichever is applicable) that the specified voltage and current are being obtained.

should be

FUELSYSTEM.

a.

Repair of Fuel Leaks

frtting in the fuel system is replaced, only a fuel soluble lubricant such as clean engine oil or Loctite Hydraulic Sealant may be used on tapered threads. Do not use Teflon tape or any other form of thread compound. Do not apply sealant to the first two threads.
In the event
a

line

or

b.

Injectors) Fuel Inlet Screen Assembly Remove the or openings in the strainer. Replace for either of these screen assembly conditions. Clean screen assembly in solvent and dry with compressed air and reinstall. The fuel inlet screen assembly is tightened to 35-40 in.-lbs. on carburetors and 65-70 in.-lbs. on fuel injectors. The hex head plug on pressure carburetor is tightened to 160-175 in.-lbs.
Carburetor
or

Fuel

Injector (Except

Simmonds

and check the

for distortion

c.

Fuel Grade and Limitations


Section 3, Item 8. In the event that the
octane fuel. Fuel of
a

The recommended aviation

grade

fuel for the

subject engines

is listed in

specified

fuel is not available at of octane

some

locations, it is permissible
no

to use

higher

lower octane than

automotive fuel be used

(regardless

specified rating).
NOTE

is not to be used. Under

circumstances should

it ir rrcommended dal

1070 d.

eib.fanu~Por with iare~l regarding speciJiedJi~elfor Lycoming engines.

revision

ofServicr Inmuerion No

Air Intake Ducts and Filter

Check all air intake ducts for dirt

or

restrictions.

Inspect

and service air

filters

as

instructed in the airframe manufacturers handbook.

e.

Idle

SpeedandMixture Adjustment.
Start the normal.

(I)

engine

and

warm

up in the usual

manner

until oil and

cylinder

head temperatures

are

(2) Check magnetos.

If the

"mag-drop"

is

normal, proceed with idle adjustment.

(3)

Set throttle stop screw so that the engine idles at the airframe manufacturers recommended idling RPM. If the RPM changes appreciably after making idle mixture adjustment during the

succeeding steps, readjust the

idle

speed.to the desired RPM.

(4) When the idling speed has been stabilized, move the cockpit mixture control lever with a smooth, steady pull toward the "Idle Cut-Off position and observe the tachometer for any change during the leaning process. Caution must be exercised to return the mixture control to the "Full Rich" position before the RPM can drop to a point where the engine cuts out. An increase of more than 50 RPM while "leaning out" indicates an excessively rich idle mixture. An immediate decrease in RPM (if not preceded by a momentary increase) indicates the idle mixture is too lean.
5-4

LYCOMING OPERATORS MANUAL


0-360 AND ASSOCIATED MODELS If step

SECTION 5
MAINTENANCE PROCEDURES

(4) indicates that the idle adjustment is too rich or too lean, turn the idle mixture adjustment in direction required for correction, and check this new position by repeating the above procedure. Make additional adjustments as necessary until a check results in a momentary pick-up of approximately 50 RPM. Each time the adjustment is changed, the engine should be run up to 2000 RPM to clean the engine before proceeding with the RPM check. Make final adjustment of the idle speed adjustment to obtain thedesired idling RPM with closed throttle. The above method aims at a setting that will obtain maximum RPM with minimum manifold pressure. In case the setting does not remain stable, check the idle linkage; any looseness in this linkage would cause erratic idling. In all cases, allowance should be made for the effect of weather conditions and field altitude upon idling adjustment.
3.

LUBRICATIONSYSTEM.
Oil Grades and Limitations Service the

a.

engine

in accordance ~ith the recommended

grade

oil

as

specified in
b.

Section 3, Item 8.
At each 100-hour

Oil Suction and Oil Pressure Screens for metal

inspection

remove

suction

screen.

Inspect

particles;

clean and reinstall.


~alve

Inspect

and clean pressure

screen

every 25 hours.

c.

Oil Pressure

Relief

adjustable

oil pressure

Subject engines may be equipped with either relief valve. A brief description of both types follows:

an

adjustable

or non-

(1) Non-Adjustable Oil Pressure Relief Valve The fi~nction of the oil pressure relief~valve is to maintain engine oil pressure within specified limits. The valve, although not adjustable, may control the oil pressure with the addition of a maximum of nine (9) P/N STD-425 washers between the cap and spring to increase the pressure. Removal of the washers will decrease the oil pressure. Some early model engines use a maximum of three (3) P/N STD-425 washers to
increase the oil pressure and the use of a P/N 73629 or P/N 73630 spacer between the cap and crankcase to decrease the oil pressure. Particles of metal or other foreign matter lodged between the ball and seal will result in faulty readings. It is advisable, therefore, to disassemble, inspect and clean the valve if excessive pressure fluctuations
are

noted.

(2)

Relief Valve (Adjustable) The adjustable oil relief valve enables the operator to maintain engine oil pressure within the specified limits. If pressure under normal operating conditions should consistently exceed the maximum or minimum specified limits, adjust the
Oil Pressure valve
as

follows:

warmed up and running at approximately 2000 RPM, observe the reading on the oil pressure gage. If the pressure is above maximum or below minimum specified limits, stop engine and screw the adjusting screw outward to decrease pressure or inward to increase

With the

engine

pressure. Depending turned with a screw


nut and may be

on instaliation, the adjusting screw may have only a screw driver slot and is driver; or may have the screw driver slot plus a pinned .375-24 castellated

turnedl with either a

screw

driver

or a

box wrench.

as a field operation, cylinder maintenance be confined to replacement of the entire assembly. For valve replacement, consult the proper overhaul manual. This should be undertaken only as an emergency measure.

4.

CYLINDERS: It is recommended that

5-5

SECTION 5 MAINTENANCE PROCEDURES


a.

LYCOMING OPERATORS MANUAL


0-360 AND ASSOCIATED MODELS

Removal

ofCylinderdssembly.

(1)
(2)

Remove exhaustmanifold. Remove rocker box drain

tube, intake pipe, baffle and

any

clips

that

might

interfere with the

removal ofthe

cylinder.

(3)
(4)

Disconnect

ignition cables and remove the bottom spark plug.


cover

Remove rocker box

and rotate crankshaft until

piston

is

compression

stroke. This is indicated

by

positive

pressure inside of

approximately at top center of the cylinder tending to push

thumb off of bottom

spark plug hole.

(5)

Slide valve rocker shafts from


can

be removed when the

cylinder head and remove the valve rockers. Valve rocker shafts cylinder is removed from the engine. Remove rotator cap from exhaust

valve stem.

(6)

Remove

by grasping ball end and pulling rod spring and lock plate and pull shroud tubes through holes
push
rods
NOTE:

out of shroud tube. Detach shroud tube

in

cylinder head.

hydraulic tappets, push rods, rocker locationJiom which they were removed.
The

armS and valves must be assembled in the

same

(7)

cylinder base nuts and hold down plates (where employed) then pulling directly away from crankcase. Be careful not to allow the piston crankcase, as the piston leaves the cylinder.
Remove

remove

to

cylinder by drop against the

b.

of Piston Jiom Connecting Rod Remove the piston pin plugs. Insert piston pin puller through piston pin, assemble puller nut; then proceed to remove piston pin. Do not allow connecting rod to rest on the cylinder bore of the crankcase. Support the connecting rod with heavy rubber band, discarded cylinder base oil ring seal, or any other non-marring method.
Removal

c.

Removal

bleed the

of Hydraulic Tappet Sockets and Plunger Assemblies It will be necessary to remove and hydraulic tappet plunger assembly so that dry tappet clearance can be checked when the cylinder assembly is reinstalled. This is accomplished in the following manner:
(1)

hydraulic tappet push rod socket by inserting the forefinger into the concave end of the socket and withdrawing. If the socket cannot be removed in this manner, it may be removed by grasping the edge of the socket with a pair of needle nose pliers. However, care must be exercised to avoid scratching the socket.
Remove the

(2)

To
in

event the tool is not

wire.the
5-6

hydraulic tappet plunger assembly, use the special Lycoming service tool. In theavailable, the hydraulic tappet plunger assembly may be removed by a hook the end of a short piece of lockwire, inserting the wire so that the hook engages the spring of plunger assembly. Draw the plunger assembly out of the tappet body by gently pulling the
remove

the

LYCOMING OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS


CAUTION

SECTION 5 MAINTENANCE PROCEDURES

NEVER USE A MAGNET TO REMOVE HYDRAULIC PLUNGER ASSEMBLIES FROM THE CRANKCASE. THIS CAN CAUSE THE CHECK BALL TO REMAIN OFF ITSSEAT,

RENDERING THE UNITINOPERATIVE.

Assembly ofhlydraulic Tapper Plunger Assemblies To assemble the unit, unseat the ball by inserting a thin clean wire through the oil inlet hole. With the ball off its seat, insert the plunger and twist clockwise so that the spring catches. All oil must be removed before the plunger is inserted. Assembly of Cylinder and Related Parts Rotate the crankshaft so that the connecting rod of the cylinder being assembled is at the top center of compression stroke. This can be checked by placing two fingers on the intake and exhaust tappet bodies. Rock crankshaft back and forth over top center. If the tappet bodies do not move the crankshaft is on the compression stroke.
(1)

e.

plunger assembly plunger assembly.

Place each

in its

respective tappet body

and assemble the socket

on

top of

(2) Assemble piston with rings so that the number stamped on the piston pin boss is toward the front of the engine. The piston pin should be a handpush fit. If difficulty is experienced in inserting the piston pin, it is probably caused by carbon or burrs in the piston pin hole. During assembly, always use a generous quantity of oil, both in the piston hole and on the piston pin. (3)
Assemble around the
one

piston pin plug at each end of the piston pin and place a new rubbei oil seal ring cylinder skirt, Coat piston and rings and the inside of the cylinder generously with oil.
at

(4) Using

piston ring compressor, assemble the cylinder over the piston so that the intake port is the bottom of the engine. Push the cylinder all the way on, catching the ring compressor as it pushed off.
a

is

NOTE

Before installing cylinder hold-down nuts, lubricate crankcase one ofthefollowing lubricants, or combination of lubricants I. 90%SAESOWengine oilandlO%STP.
2.

thru-stud threads with any

Parker ThreadLube. 60% SAE 30

3.

engine oil and 40% Parker Thread Lube.

(5)

Assemble hold-down directed in the

plates (where applicable) following steps.


NOTE

and

cylinder

base hold-down nuts and

tighten

as

Ar any time a cylinder is replaced, it is necessary to retorque the thru-studs on the opposite side ofthe engine.

on

the

cylinder

(a) (Engines using hold-down plates) Install shims between cylinder base hold-down plates and cylinder barrel, as directed in Figure 5-3, and tighten ~z inch hold-down nuts to 300 in.-lbs. (25 ft.-lbs.) torque, using the sequence shown in Figure 5-3.
5-7

SECTION 5

LYCOMING OPERATORS MANUAL

MAINTENANCE PROCEDURES

0-360 AND ASSOCIATED MODELS

(b)

Remove

Ibs.

shims, and using the (50 ft.-lbs.) torque.

same

sequence,

tighten the

~z inch

cylinder base

nuts to 600 in.-

NOTE

assemblies not using hold-down omitting the shims.

Cylinder

plate

are

tightened

in the

same manner as

above

34"

34"

O
4

HOLD-DOWN

(O

0\

HORIZONTAL CENTER
LINE OF ENGINE

"\c~
O

C)

SHIM-4 REQD PER CYLINDER


IN. THICK 4 .50/.70 IN. WIDE) DURING INITIAL TIGHTENING, USE TWO SHIMS BETWEEN EACH PLATE AND THE BARREL, LOCATED AS SHOWN. REMOVE SHIMS BEFORE FINAL TIGHTENING.

(.010

Figure

5-3. Location of Shims Between

Hold-Down Plates

(where applicable) Cylinder Base Hold-Down Nuts

and

Cylinder Barrel and Sequence of Tightening

5-8

LYCOMING OPERATORS MANUAL O-360AND ASSOCIATED MODELS

SECTION 5 MAINTENANCE PROCEDURES

(c) Tighten the is optional.

/8 inch hold-down nuts to 300 in.-lbs.

(25 ft.-lbs.) torque. Sequence

of tightening

(d)

As
not

final

check, hold the torque wrench

on

each nut for about five seconds. If the nut does


correct

turn, it may be

presumed to be tightened to
CAUTION

torque.

AFTER ALL CYLINDER BASE NUTS HA VE BEEN TIGHTENED,REMOYE ANY NICXS IN THE CYLINDER FINS BYFILING OR BURRING.

(6)

Install

new

shroud tube oil seals

on

both ends of shroud tube. Install shroud tube and lock in

place

as

required for type

of cylinder.

(7) Assemble each push rod in its respective shroud tube, and assemble each rocker in its respective position by placing rocker between bosses and sliding valve rocker shaft in place to retain rocker. Before installing exhaust valve rocker, place rotator cap over end of exhaust valve stem.

(8)

Be

is at top center of compression stroke and that both valves are closed. Check clearance between the valve stem tip ~and the valve rocker. In order to check this clearance,
sure

that the

piston

place
down

the thumb of one hand


so as

to compress the

directly over the end of the push rod and push hydraulic tappet spring. While holding the spring compressed, the
on come

the valve rocker

valve clearance should be between .028 and .080 inch. If clearance does not

within these
to correct

limits,

remove

the

push

rod and insert

longer

or

shorter

push rod,

as

required,

clearance.
NOTE

Inserting a longer push (9)


5.

rod will decrease the valve clearance.

Install

intercylinder baffles,

rocker box covers, intake

pipes,

rocker box drain tubes and exhaust

manifold.

GENERATOR OR ALTERNATOR DRIYE BELT TENSION.


Check the tension of
a new

belt 25 hours after installation. Refer to latest revision of Service Instruction

No. 1129 and latest revision of Service Letter No. L160 for methods of

checking generator

or

alternator

drive belt tension. 6.


a.

TURBOCHARGER CONTROLS.

Density Controller
constant for desired

density horsepower.

The

controller is

adjusted

at the

factory

to maintain

predetermined

The

stabilized at If it is

density controller is set to the curve, see Figure 5-4, under the following operating conditions, full throttle with oil pressure at 80 psi 5 psi. suspected that the manifold pressure is not within limits,
EXAMPLE

conditions:

Engine

it may be checked to the

curve.

Operating at the stated conditions with manifoldpressure should be 34. 8 in. Hg.

compressor ~t.3 in. Hg.

discharge temperature of 120"F,

the

5-9

SECTONS
MAINTENANCE PROCEDURES

LYCOMMG OPERATORS MANUAL


0-360 AND ASSOCIATED.MODELS

controller, the differential pressure controller, overhaul facility check these controls.
Exhaust

If the manifold pressure is found to be out of limits, the cause might be found either in the density or the waste gate, It is recommended that an authorized

Bypass

Valve

(TIO-360-A Series).

This valve is actuated

These clearances

by engine oil pressure and is and the procedures for setting them are (TIO-360-CIA6D).
controlled

predetermined shown in Figure 5-5.


set to

open and closed clearances.

Exhaust Bypass Valve This valve is

mechanically
arm.

by

flexible

linkage

connected to the

injector

throttle

arm

and the

wastegate control

Adjust linkage
(1) (2)
Move Insert

as

follows:

injector throttle arm to full open position.


a

.005-.015 inch feeler gage between the

bypass butterfly valve,

in the closed

position,

and

the

bypass housing.
control
arm

(3) Adjust linkage until the bypass valve

is at the full closed stop

position.

5-10

LYCOMING OPERATORS MANUAL


0-360 AND ASSOCIATED MODELS

SECTION 5 MAINTENANCE PROCEDURES

0-13104

POWER CONTROL CHART


ENGINE MODEL TURBOCHARGER

200 HP 2575 RPM

TIG-360-A SERIES T-04

DENSITY CONTROL FULL THROTTLE SETTING LIMITS


250

240

230

220

210

u,

200

180

170

160

150

140

130

120

110

100 33

34

35

36

37

38

39

MANIFOLD PRESSURE IN HG ABS

Figure
ORIGINBb
As Received

5-4.

Density

Control Full Throttle

Setting Limits
5-11

By

BTP

SECTION 5 MAINTENANCE PROCEDURES

LYCOMING OPERATORS MANUAL


0-360 AND ASSOCIATED MODELS

WITH 60 50 PSI PRESSURE IN CYLINDER ADJUST CLOSED POSITION OF VALVE SO THAT CLEARANCE B" IS .005 .020"

AFTER ADJUSTING CLOSED POSITION AND WITH O" PRESSURE IN CYLINDER ADJUST FULL OPEN STOP SCREW TO PROVIDE .700 -.800 CLEARANCE RANGE OFC"

~RIGINAb aecc?ived By
VALVE IS SPRING LOADED NORMALLY OPEN

~TP

Figure

5-5. Exhaust

Bypass

Valve

Open and Closed Setting

oz

RETARDANGLES

;5"
3r 20"\

;0~
Z

tt~
r

Z-I-----~
CL9h~

.E. GAPANGLES

RTL

Figure
5-12

5-6.

Timing Marks on Rotating Magnet

LYCOMING OPERATORS MANUAL 0360 AND ASSOCIATED MODELS

SECTION 5
MAINTENANCE PROCEDURES

2
P

I 1
4

9~
o

Figure

5-7.

Ignition Wiring Diagram,

Dual

Magneto
5-13

LYCOMING OPERATORS MANUAL

SECTION 6 TROUBLE-SHOOTING
ENGINE

Page
Failure of Engine to Start. . . . . . i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Failure of Engine to Idle Low Power and Uneven Failure of Engine to

6-1
6-2 6-2

Properly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .;. Running.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Develop Full Power.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3 6-3 6-3


6-3

RoUgh Engine

..............................................................................................................................i

Low Oil Pressure. . . . . . . . . . . . . . . . . . . .;. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Higb

Oil

Excessive Oil

Consumption.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLE-SHOOTING TURBOCHARGER

6-4

Excessive Noise

or

Vibration.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-4
6-4 6-5 6-6

Engine Will Not Deliver Rated Power


Critical Altitude Lower Than

Specified.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine Surges

or

Smokes

High

Deck Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-6

LYCOMING OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS

SECTION 6 TROUBLE-SHOOTING

SECTION 6 TROUBLE-SPIOOTING

Experience has proven that the best method of trouble-shooting given trouble and then to eliminate causes one by one, beginning
charts list
some

is to decide

on

the various

causes

of

with the most

probable.

The

following

of the

more common causes

troubles, which may be encountered in maintaining engines and

turbochargers;
I.

their

probable

and remedies.

TROUBLE-SHOOTING

ENGINE.
PROBABLE CAUSE Lack of fuel
REMEDY

TROUBLE Failure of Engine to Start

Check fuel system for leaks. Fill fuel tank. Clean dirty lines,

strainers,

or

fuel valves.
and mixture

Overpriming

Leave

ignition "ofr

control in "Idle Cut-Off, open throttle and "unload" engine by

cranking for a few seconds. Turn ignition switch on and proceed to


start in
a

normal

manner.

Defective

spark plugs

Clean and

adjust or replace spark

plugs.
Defective

ignition wire

Check with electric tester, and replace any defective wires.

Defective

battery

Replace
Clean

with

charged battery.
internal

Improper operation of magneto


breaker Lack of sufficient fuel flow

points. Check timing of magnetos.

Disconnect fuel line and check fuel flow.

Water in fuel

injector or carb.

Drain fuel

injector or carburetor

and fuel lines.

Internal failure

Check oil

screens

for metal

particles.
indicated.

If found,

overhaul of the

complete engine may be

6-1

SECTION 6
TROUBLE-SHOOTING
TROUBLE Failure of Engine to Idle PROBABLE CAUSE

LYCOMING OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS


REMEDY

Properly

Incorrect idle mixture

Adjust mixture. Tighten all connections in the induction system. Replace any
parts that
are

Leak in the induction system

defective.
obtain

Incorrect idle mixture

Adjust throttle stop to


correct idle.

Uneven

cylinder compression

Check condition of piston and valve seats.

rings

Faulty ignition system


Insufficient fuel pressure
Low Power and Uneven

Check entire

ignition system.

Adjust fuel pressure.


by

Running

Mixture too rich indicated

sluggish engine operation, red exhaust flame at night. Extreme cases indicated by black smoke
from exhaust.

Readjustment of fuel injector or carburetor by authorized personnel is indicated.

Mixture too lean indicated

by

Check fuel lines for dirt restrictions.

or

other
of fuel

overheating

or

backfiring

Readjustment injector or carburetor by authorized personnel is indicated.

Leaks in induction system

Tighten all

connections.

Replace

defective parts.
Defective

spark plugs

Clean and gap

or

replace spark

plugs.
Improper fuel
Fill tank with fuel of recom-

mended

grade.

Magneto breaker points working properly


Defective

not

points. Check internal timing ofmagnetos.


Clean Check wire with electric tester.

ignition wire

Replace
Defective

defective wire.
connectors

spark plug terminal

Replace
wire.

on

spark plug

conoectors

6-2

LYCOMING OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS TROUBLE Failure of Engine to PROBABLE CAUSE

SECTION 6 TROUBLE-SHOOTING
REMEDY

Develop

Leak in the induction system

Full Power
Throttle lever out of adjustment

Tighten all connections replace defective parts.


Adjust throttle
lever.

and

Improper fuel

flow

Check strainer, gage and flow at the fuel inlet.

Restriction in air scoop

Examine air scoop and restrictions.

remove

Improper

fuel

Drain and refill tank with

recommended fuel.

Faulty ignition

Tighten all

connections. Check
tester. Check

system with

ignition timing.

Rough Engine

Cracked

engine

mount

Replace or repair mount.


Install
Check
new

Defective

mounting bushings

mounting bushings.

6)
Low Oil Pressure

Uneven

compression

compression.

Insufficient oil

Fill to proper level with recommended oil.


Remove and clean oil pressure

Air lock

or

dirt in relief valve

relief valve. Leak in suction line


line

or

pressure

Check

gasket between accessory housing and crankcase.


See

High

oil temperature

"High

Oil

Temperature"

in

"Trouble" column. Defective pressure gage

Replace.
Check line for obstruction. Clean

Stoppage
passage

in oil pump intake

suction strainer.

High

Oil

Temperature

Insufficient air

cooling

Check air inlet and outlet for

deformation
Insufficient oil

or

obstruction.

supply

Fill to proper level with oil.

specified

6-3

SECTION 6

LYCOMING OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS PROBABLE CAUSE


Low

TROUBLE-SHOOTING
TROUBLE

REMEDY

High

Oil

Temperature (Cont.)

grade of oil

Replace with oil conforming to specifications.


or

Clogged

oil lines

strainers

Remove and clean oil strainers.

Excessive

blow-by

Usually rings.

caused

by

worn or

stuck

Defective temperature gage Excessive Oil

Replace gage.
Fill tank with oil

Consumption

Low

grade of oil

conforming to

specifications. Failing
Worn
or

failed

bearings

Check sump for metal Install


Install
new

particles.

piston rings

rings. rings.

Incorrect installation of piston

new

rings
Failure of rings to seat nitrided

(new

Use mineral base oil. Climb to

cylinders)

cruise altitude at full power and operate at 75% cruise power

setting until
stabilizes.
2.

oil

consumption

TROUBLE-SHOOTING- TURBOCHARGER.
PROBABLE CAUSE
or

TROUBLE Excessive Noise Vibration

REMEDY

Improper bearing

lubrication

Supply required oil pressure. Clean or replace oil line; clean oil strainer. Iftrouble persists, overhaul turbocharger. Tighten loose connections or replace manifold gaskets as
necessary.

Leak in

engine

intake

or

exhaust

manifold

Dirty impeller blades


Engine
Will Not Deliver

Disassemble and clean.


Clear all

Clogged manifold system

ducting.

Rated Power

Foreign material lodged in compressor impeller or turbine


6-4

Disassemble and clean.

LYCOMING OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS TROUBLE PROBABLE CAUSE Excessive dirt
compressor

SECTION 6 TROUBLE-SHOOTING
REMEDY

EngineWillNotDeliver Rated Power (Cont.)

build-up

in

Thoroughly clean compressoi assembly. Service air cleaner and check for leakage.
Overhaul

Rotating assembly bearing seizure


Restrictions in return lines from
actuator to waste

turbocharger.

Remove and clean lines.

gate controller
Have exhaust

bypass controller is i~ need ofadjustment


Exhaust Oil pressure too low

bypass

controller

adjusted. Tighten fittings. Replace


lines
or

hoses. Increase oil pressure to desired pressure. Inlet orifice to actuator

clogged

Remove inlet line at actuator and

clean orifice. Exhaust

bypass

controller

Replace

unit.

malfunction
Exhaust

bypass butterfly not

closing

Low pressure. Clogged orifice in inlet to actuator.

Butterfly bearings.
Turbocharger impeller binding, frozen or fouling housing
Piston seal in actuator Check

shaft

binding.

Check

bearings. Replace turbocharger.


Remove and

leaking. (Usually accompanied by oil leakage at drain line.)


Critical Altitude Lower Than Controller not

disassemble

replace actuator or and replace packing.

getting enough oil

Specified

pressure to close the waste gate

Check pump outlet pressure, oil filters, external lines for leaks or

obstructions.

Chips under metering valve in controller holding it open


Metering jet
Actuator in actuator

Replace controller.

plugged

Remove actuator and clean jet.

piston seal leaking excessively

failed and

If there is oil

leakage at actuator

drain, clean cylinder and replace

piston seal.
6-5

SECTION 6

LYCOMING OPERATORS MANUAL


0-360 AND ASSOCIATED MODELS PROBABLE CAUSE
Ulaust

TROUBLE-SHOOTING
TROUBLE

REMEDY

Critical Altitude Lows. Than

bypass valve sticking

Clean and free action.

Specified (Cont.)
Engine Surges or
Smokes Air in -oil lines dr actuator Controller seal Bleed system.

metering valve stem leaking oil into manifold

Replace controller.

Clogged breather
NOTE Smoke would be normal

Check breather for restrictions


to air flow.

if engine

has

idledfor aprolongedperiod.
Replace controller assembly replace aneroid bellows.
or

High Deck Pressure-(Compressor Discharge Pressure)

Controller

metering

valve not

opening,
Exhaust

aneroid bellows

leaking

bypass sticking

closed

Shut off valve in return line not

working. Butterfly bearings.


shaft

binding.

Check

Replace bypass valve

or correct

linkage binding.
Controller return line restricted
Oil pressure too

Clean

or

replace line.

high

Check pressure 75 to 85 psi (80 psi desired) at exhaust bypass


actuator desired.

if pressure

on

outlet side of

actuator is too

high, have exhaust bypass controller adjusted. piston position. (Usually accompanied by oil leakage at actuator drain line.) NOTE: Exhaust bypass normally
actuator

Exhaust

bypass

Remove and disassemble

locked in full closed

actuator, check condition of piston and packing or replace


actuator

assembly.

closed in idle and low power condition. Should open when


actuator inlet line is disconnected.

Exhaust

bypass

controller

Replace controller.

malfunction
6-6

LYCOMING OPERATORS MANUAL

SECTION 7
INSTALLATION AND STORAGE

Page

Preparation

of Engine for Installation

7-1 7-~

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inspection

of Engine

Mounting

7-1
7-1

An~hing Engine

fo Mount.

Oil and Fuel Line Connections

7-1

Propeller Installation

..............................................................................iii

7i2

Preparation

of Carburetors and Fuel

Injectors

for Installation

7-2

Corrosion Prevention in

Engines

Installed in Inactive Aircraft..............................................................

7-2

LYCOMING OPERATORS MANUAL


0-360 AND ASSOCIATED MODELS

SECTION 7
INSTALLATION AND STORAGE

SECTION 7
INSTALLATION AND STORAGE I. PREPARATION OF ENGINE FOR INSTALLATION. Before installing an engine that has been prepared for storage, remove all dehydtator plugs, bags of desiccant and preservative oil from the engine.

Preservative oil

by removing the bottom spark plugs and turning the crankshaft three or by preservative oil will then drain through the spark plug holes. Draining will be facilitated if the engine is tilted from side to side during the above operation. Preservative oil which has accumulated in the sump can be drained by removing the oil sump plug. Engines that hav~e been stored in a cold place should be removed to an environment of at least 700F (210C) for a period of 24 hours before preservative oil is drained from the cylinders. If this is not possible, heat the cylinders with heat lamps before attempting to drain the engine.
can

be removed

four revolutions

hand. The

After the oil sump has been~ drained, the plug should be replaced and safety-wired. Fill the sump or external tank with lubricating oil. The crankshaft should again be turned several revolutions to saturate the
wash them in clean

engine with the clean:oil. When installing spark plugs, make sure that they are clean, if not, petroleum solvent. Of course, there will be a small amount of preservative oil remaining in the engine, but this can cause no harm. However, after twenty-five hours of operation, the lubricating oil should be drained while the engine is hot. This will remove any residual preservative oil that may have been
interior of the

present.
CAUTION
DO NOT ROTATE THE CRANKSHAFT OF AN ENGINE CONTAINING PRESERVATIVE OIL BEFORE REMOVING THE SPARKPLUGS, BECAUSE IF
THE

CYLINDERS
RESULTING

CONTAIN ANY APPRECIABLE AMOUNT OF

THE MLYTURE, THE

ACTION, KNOWN AS HYDRAULICING, WILL CAUSE DAMAGE TO THE ENGINE. ALSO, ANY CONTACT OF THE PRESERVATIVE OIL WITH PAINTED SURFACES
SHOULD BE A VOIDED. General Should any of the dehydrator plugs, containing crystals of silica-gel or similar material, bebroken during their term of storage or upon their removal from the engine, and if any of the contents should fall into
the

engine. gasoline or some other hydrocarbon solvent. The fuel drain screen located in the fuel inlet of the carburetor or fuel injector should also be removed and cleaned in a hydrocarbon solvent. The operator should also note if any valves are sticking. If they are, this condition can be eliminated by coating the valve stem generously with a mixture of gasoline ~and lubrication oil.
The oil strainers should be removed and cleaned in
If the aircraft is
or one

engine,

that

portion

of the

engine

must be disassembled and

thoroughly

cleaned before

using

the

Inspection of Engine Mounting


that the
stresses

from which
or

engine

mount is not bent

damaged by

distortion

engine misalignment
an

has been removed, make


as

sure

this

can

produce

abnormal

with the

engine.
to Mounts

Attaching Engine engine.

See airframe manufacturers recommendations for method of

mounting

the

Oil and Fuel Line Connections installation drawings.

The oil and fuel line connections

are

called out

on

the

accompanying

7-1

SECTION 7 INSTALLATION AND STORAGE

LYCOMING OPERATORS MANUAL

0-360 AND ASSOCIATED MODELS

Propeller Installation
I.

CO"SUlt the airframe manufacturer for information relative to

propeller installation.

PREPARA TION OF CARBURETORS AND FUEL INJECTORS FOR INSTALLA TION.

injectors that have procedures before being placed in service.

Carburetors and fuel

been

prepared

for storage should

undergo the following

Remove the fuel drain plug and drain preservative oil. Remove the fuel Carburetor (U4-4-5, U4-4-5AA) inlet strainer assembly and clean in a hydrocarbon solvent. Reinstall the fuel drain plug and fuel inlet

strainer

assembly.

Remove the fuel inlet strainer and all plugs~leading to the fuel chambers. Drain Carburetor (PSH-SBD) preservative oil from the carburetor. Clean the fuel inlet strainer in a hydrocarbon solvent. Reinstall fuel

inlet strainer and


Remove

replace

all

plugs.
mixture control needle and drain any accumulated moisture from the air

chamber.

plug opposite the manual Replace plug.

With the throttle lever in the wide open position and the manual mixture control in the full rich position, inject clean fuel through the fuel inlet connection at 5 gsi until clean fuel flows from the discharge nozzle. CAUTION
DO NOTALLOW FUEL OR OIL TO ENTER INTO THE AIR CHAMBER.
Move the throttle lever to the closed

position

and the mixture control lever to the idle cut-off


as

position.

Because this carburetorhas

closed fuel system, it will remain full of fuel

long

as

the mixture control

lever is in the idle cut-off position.


NOTE It is necessary that this carburetor

soakfor

an

The
Fuel

soakingperiod may be performedprior

to or

eight hour period before starting aJier installation on the engine.


assembly

the

engine.
clean fuel

Injector (Bendix)

Remove and clean the fuel inlet strainer

and reinstall.

Inject

into the fuel inlet connection with the fuel outlets exceed 15

uncapped

until clean fuel flow from the outlets. Do not

psi

inlet pressure.

CORROSION PREVENTION IN ENGINES INSTALLED IN INACTIVE AIRCRAFT

especially in new or overhauled engines, on cylinder walls of engines that will be inoperative periodsas brief as two days. Therefore, the following preservation procedure is recommended for inactive engines and will be effective in minimizing the corrosion condition for a period up to thirty days.
can

Corrosion

occur,

for

NOTE

running the engine for brief periods of time procedure; in fact, the practice of ground running
Ground
minimize this colirosion condition

is not

substitute

for

the

following

will tend to aggravate rather than

7-2

LYCOMING OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS


a.

SECTION 7 INSTALLATION AND STORAGE


move

As

soon as

where the b.

possible after the engine is stopped, preservation process is to be performed.

the aircraft into the

hangar,

or

other shelter

Remove sufficierit

cowling

to

gain

access

to the

spark plugs

and

remove

both

spark plugs

from each

cylinder.
c.

Spray
while

the interior of each

cylinder

with

approximately

two

(2)

ounces

of corrosion

preventive

oil

cranking the engine about five (5) revolutions placed in either of the spark plug holes.
NOTE

with the starter. The spray gun nozzle may be

Spraying should be accomplished using an airless spray gun (Spraying Systems Co., "Gunjet Model 24A-8395 or equivalent). In the event an airless spray gun is not available, personnel should install a moisture trap in the air line ofa conventional spray gun and be certain oil is hot at the nozzle before spraying cylinders.
d. With the crankshaft

stationary, again spray each cylinder through the spark plug approximately two (2) ounces of corrosion preventive oil. Assemble spark plugs and crankshaft after cylinders have been sprayed.

holes with do not turn

foregoing procedure should conform to specification MILL-6529, Type i, heated to 2000F/2200F (930C/1040C) spray nozzle temperature. It is not necessary to flush preservative oil from the cylinder prior to flying the aircraft. The small quantity of oil coating the cylinders will be expelled from the engine during the first few minutes of operation.
The corrosion

preventive

oil to be used in the

NOTE

the type mentioned are to be used in Lycoming aircraft engines for corrosion prevention only, and not for lubrication. See the latest revision of Lycoming Service Oils

of

Instruction No.

1014 and latest revision

of

Service Bulletin No. 318

for

recommended

lubricating oil.

7-3

SECTION 7

LYCOMING OPERATORS MANUAL

INSTALLATION AND STORAGE

0-360 AND ASSOCIATED MODELS

FUEL PRESSURE CONN. .4375-20 UNF 3 THD IDLE SPEED


ADJUSTMENT

FUEL PRESSURE CONN. .125-27 NPSF FULL RICH


IDLEMIXTURE

THROTTLE OPEN

a~

s3"

ADJUSTMENT

THROTTLE OSED

820 78"

CUT OFF

THROTnE CLOSED

LIDLECUTOFF

76030
IDLE SPEED ADJUSTMENT

680
oY

FUEL OUTLFT .4375-20 UNFA THD


FUEL INLET .5825-18 UNFA THD

FULL RICH

THROTnE OPEN IDLE MIXTURE ADJUSTMENT

FUEL INLET .250-18 NPSF

RSA-5ADI
L

FUEL DRAIN

MA-4-5

IDLE MIXTURE ADJUSTMENT

FUEL INLET

THROTTLECONTROL

MIXTURE CONTROL

IDLE SPEED ADJUSTMENT


PIMER NOZZLE CONN.

HAS

.125-27 A NPT

THROTnE CLOSED

THROTTLE OPEN

RETURN FUEL LINE CONN. :125-27 NPT

70"

FUEL INLET .250-18NPT

YRES~h

~p;g.)o

PSH-SBD IDLE CUT OFF

FUELPRESSURE CONN. .125-27 NPT

FULL RICH

IDLE MIXTURE ADJUSTMENT

Figure 7-1. Fuel Metering System


7-4

ORIGINAL Received By
ATP

LYCOMMG OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS

SECTION 7
INSTALLATION AND STORAGE

GROUND TERMINAL

O
GROUND TERMINAL
S4LN-21

S4LN-20

ORIGINAL as Received By
ATP

RETARD TERMINAL

GROUND8
TERMINAL

S4LN-200

S4LN-204

RETARD TERMINAL

SWITCH TERMINAL

S4LN-1208

S4LN-1209

~R\

TERMINAL SWITCH

S4LN-1227

S4LN-1209

TERMINAL

SWITCH

SLICK 4100 SERIES MAGNETO 4200 SERIES MAGNETO

Figure

7-2.

Magneto

Connections
7-5

SECTION 7 INSTALLATION AND STORAGE

LYCOMING OPERATORS MANUAL

0-360 AND ASSOCIATED MODELS

OIL TO COOLER .375-18 NPT


OIL FROM COOLER

.375-18 NPT

Y(~
SPECIAL TEMPERATU RE CONNECTION

STANDARD TEMPERATURE CONNECTION TO TAKE MS28034-1 TEMPERATURE BULB OR EQUIVALENT

011 TO COOLER .625-18 NF-3 FOR CONNECTING FLARED TUBE COUPLING

OIL FROM COOLER .375-18 NPT

--7

STANDARD TEMPERATURE CONNECTION TO TAKE MS28034-1 TEMPERATURE BULBOREOUn/ALENT

MERMOSTATIC OIL BY-PASS VALVE

ORIGINAL
R~i

C3y
b~lP

CAN BE ROTATED TO ANY RADIAL POSITION

~Bh
OIL TO COOLER .750-16NF-3

OIL TO COOLER 37518 NPT CONNECTION

FOR CONNECTING FLARED TUBE COUPLING

Figure
7-6

7-3.

Optional

Oil Cooler Connections

TACHOMETER CONN.
BREAIHER FITTING 1

OIITEMP. CONN.**

rMOUNTING PAD FOR DUAL DRIVES


VACUUM PUMP PAD

OIISC~EEN HSG.
**01LFROM00OLER7
*MAGNETO

rO11 PRESS. CAGE CORN.


MAGNETO*

IS~
O

"Ko i

/-011 FILLER PLUG


011 LEVEL GAGE

E!~:C"

00

b
L~d

MANIFOLD PRESS.

CONN.

6/011 LINE TO PROPELLER


**011 TO FUEL PUMP

(WHERE APPLICABLE)

OUTLET-r"U"~
VENT LINE CONN.

I I

i) ~-AccEssoRv oil R~CURN


OIISUCTION SCREEN
~c- 011 DRAIN

E~
Fj
c~

011 DRAIN

~FUEL PUMP INLET


(ALL MODELS U(CEPT A2E)

LDIAPHRAGM TYPE FUEL PUMP


SEE FIG. 1-2 FOR MAGNETO CONNECTIONS

SEE FIG. 13 FOR OPTIONAL CONNECTIONS

ORIGINAL
As Received

By

E
m

ATP

d,

si~

i
TACHOMETER CONNECTION

8 Z

MOUNTING PAD FOR DUAL DRIVES


c(

BREATHER FITTING

VACUUM PUMP PAD OIL PRESS. SCREEN HSG.

O Z

OIL FROM COOLER O1L TEMP. CONN.

rn

RETARD TERMINAL

OIL PR ESS.

0/
GROUND TERMINAL

O
m

OIL FILLER PLUG OIL

LEVELGAGE

o~f
o

ek~III______ 14 1
O

i$r-~

MANIFOLD PRESS.CONN.

(k,
MAGNETO PIPE
S4LJ-200

MAGN ETO TYPE S4LN-204

C)

OC~

GROUND TERMINAL

iQB3lli

1314C1)

OILTO COOLER

~d
C1
FUEL PUMP PAD

t~
cn ce~

80m
~i
ACCESSORY OIL

OIL ORAEI

RETURN1

SEE FIG. 7-3 FOR OPTIONAL CONNECTIONS

oe

As Re@eiued
AVP

R\em

Or
TACHOMETER CONN.
BREATHER FITTING
7

MOUNTING PADS FOR DUAL DRIVES


VACUUM PUMP PAD

OIL PRESS. SCREEN HSG.


OIL FROM COOLER"

OIL PRESS. GAGE CONN.


OIL FILLER PLUG OIL LEVEL GAGE
rn

MAGNETO*

i
8
c

~MAONETO.

mO

$T:

O~
h
LI
OIL TEMP. CONN.

a ~u
r
I
1

MANIFOLD PRESS. CONN.

7\

r\

t~

OIL LINE TO PROPELLER

FUEL PUMP OUTLET

(I

\II

ACCESSORY OIL RETURN

OL DRAIN

Z
I t~

PROP. GOV DRIVE PAD

j3
VENT LINE CONN.

~OIL DRAIN
OIL TO COOLER

h
OIL SUCTION SCREEN

FUEL PUMP INLET

SEE FIG. 7-2 FOR MAGNETO CONNECTIONS SEE FIG. 7-3 FOR OPTIONAL CONNECTIONS

v! O

ORIGINBL
;o

As Receiveef ATP

By

O z
M~

TACHOMETER CONN. BREATHER FITTING


1

OIL TEMP. CONN.

MOUNTING PADS FOR DUAL DRIVES

OILPRESS. SCREEN HSG.


OIL FROM COOLER ""7 MAGNETO

"7

I
1 I

I
I

rVACUUM

PUMP PAD

OIL PRESS. GAGE CONN. OILTO COOLER OIL FILLER PLUG OIL LR/EL GAGE

ES

O
m

I~
O

Q
ill
0)~

~I IY~

htE1

a
o

G,

a
9
FUEL PUMP PAD
OIL DRAIN

MANIFOLD

O
O

PRESS. CONN. ACCESSORY OIL RETURN

~FUEL DRAIN VALVES


SEE FIG. 7-2 FOR MAGNETO CONNECTIONS SEE FIG. 7-3 FOR OPTIONAL CONNECTIONS

OIL SUCTION SCREEN

.g
O

~F!

ORIGINAL
As Received

IBy

ATP

Or
OIL TEMP. CONN. TACHOMETER CONN.7
VACUUM PUMP PAD MOUNTING PAD FOR DUAL DRIVES
O

THERMOSTATIC BY-PASS VALVE

FUEL MANIFOLDS OIL PRESS. GAGE CONN.

o ~ng

OIL

FROMBREATHER

FITTING 7

OIL FILLER PLUG OIL LEVEL GAGE

mO
(O

MAGNETO*
(IP

-7

ol

e~

dO

Y,
o\
OILTO COOLER"
VENT LINE

r
MANIFOLD PRESS. CONN.

~t=bu

MAGNETO

O\ o

g
r~

51
CONNECTION

I-c:

OIL LINE TO PROPELLER ACCESSORY OIL RETURN

OIL DRAIN FUEL PUMP INLET FUEL DRAIN

g
O
C)

OIL DRAIN
OIL SUCTION SCREEN

ORIGINBL
As Received

SEE FIG. 7-2 FOR MAGNETO CONNECTIONS SEE FIG. 7-3 FOR OPTIONAL CONNECTIONS

By

oz
M~

ATP

h,

ORIGINAL As Received BY
ATP
OIL PRESS SCREEN HSG. BREATHER FITTING TACHOMETER CONN.

5!~

OIL TEMP. CONN.

B B

OIL FROM COOLER VENT RETURN RETARD TERMINAL


7

OIL PRESS. CONN.


r

OIL TO COOLER

GROUND TERMINAL O
:i

GROUND TERMINAL

OIL FILLER TUBE AND OIL LEVEL GAGE

o~
\1IF~ II
I~
6
MANIFOLD

H
a~ /hb~

PRESS. CONN.

OC
ia

FUEL INLET

OIL LINE TO

PROPELLER

C)

ACCESSORY OIL RETURN MIXTURECONTROL


J

~O
O

It,

OIL DRAIN OIL

DRAINM
1
r

POWER GAGE CONN.

OIL SUCTION SCREEN

SEE FIG. 7-3 FOR OPTIONAL CONNECTIONS

Or
FUEL MANIFOLD OILTEMP. CONN.~
BREATHER FITTING OIL PRESS SCREEN HSG. OIL FROM COOLER
r

TACHOMETER CONN.
r

o\G,
00

VACUUM PUMP PAD. MOUNTING PAD FOR DUAL DRIVES.

I
\I II

I
)1 I

OIL PRESS. GAGE CONN. GROUND TERMINAL


O1L FILLER TU BE AND OIL LEVEL GAGE

~5: O

RETARD TERMINAL

I
b

a
o

11111~

1~1 II

I
e

II~

C~B

MANIFOLD PRESS. CONN.

V1~
O GROUND TERMINAL

T\S~o
OIL LINE TO PROPELLER

tjd
DIAPHRAGM FUEL PUMP (B1B ONLY)

ACCESSORY OIL RETURN

\_ OIL TO
r /I
~OIL DRAIN

COOLER

VENT LINE CONN.J

OIL SUCTION SCREEN OIL DRAIN-/

FUEL PUMP INLET


THROTTLE CONTROL LEVER

ORIGINAL
As Received
w

SEE FIG. 7-3 FOR OPTIONAL CONNECTIONS

c3

By

ATP

SECTION 7

LYCOMING OPERATORS MANUAL

INSTALLATION AND STORAGE

0-360 AND ASSOCIATED MODELS

**THERMOSTATIC OIL-BY PASS VALVE

--1

~--TACHOMETER CONN.

BREATHER FITTING--~
FUEL MANIFOLD **O1L FROM COOLER-~ *MAGNETO
--7

I I

i-- OIL TEMP. CONN**

OIL PRESS. GAGE CONN. ~-MAGNETO* MANIFOLD PRESS. CONN.

L,

OIL LINE

TOPROPEL ER

(10-360 ONLY)
OIL TO COOLER""

a
VENT LINE CONN. THROTTLE LEVER

ACCY. OIL RETURN

FUEL PUMP INLET

MIXTURE CONTROL LEVER

OIL SUCTION SCREEN

OIL DRAIN FUEL DRAIN

(2)

*SEE FIG. 7-2 FOR IWAGNETO CONNECTIONS


**SEE FIG. 7-3 FOR OPTIONAL CONNECTIONS

Figure
7-14

7-11. Installation

Drawing- I0360-C1A, -C1B, -D1A; HIO-360-C1A,

-C1B

LYCOMING OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS

SECTION 7 INSTALLATION AND STORAGE

TACHOMETER CONN; MOUNTING PAD FOR DUAL DRIVES


BREATHER FITTI VACUUM PUMP PAD

*O1L FROM COOLER

,OIL PRESS. SCREEN HSG.


OIL TEMP. CONN.

RETARD TERMINAL SWITCH TERMINALS

MAGNETO TYPE S4LN-200 RETARD TERMINAL

OIL TO COOLER"
ACCESSORY OIL RETURN

VENT LINE CONN.--/

NOZZLE PRESS.

GAGE CONN.
FUEL PUMP OUTLET
FUEL PRESS.

FUELPUMP INLET

FUEL DRAIN

(2)
OIL DRAIN

L OIL SUCTION

SCREEN

*SEE FIG. 7-3 FOR OPTIONAL CONNECTIONS

Figure

7-12. Installation

Drawing

HIO-360-A1A

7-15

SECTION 7

INSTALLATION AND STORAGE

LYCOMING OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS

ORLGINAL
As

0)

Received By
ATP

TACHOMETER CONNECTION
BREATHING FITTING --7 *01L TEMPERATURE CONN;7
OIL PRESS. SCREEN HSG.7

rMOUNTING PAD DUAL DRIVE


1
~-VACUUM PUMP PAD

/-01L TO COOLER"

~OIL PRESS GAGE CONN.

*O1L FROM COOLER

GNETO TYPE S4LN-200


L FILLER PLUG OIL LEVEL GAGE

MAGNETO TYPE S4LN-

RETARD TERMINAL

Q~
MANIFOLD PRESS. CONN. SWITCH TERMINAL

SWITCH

TERMINAL

O
DIAPHRAGM TYPE FUEL PUMP-BIA ONLY

ARD TERMINAL

ACCY OIL RETURN

VENT LINE

CON.FUEL

iFUEL
INLET OIL DRAIN

NOZZLE PRESS.
GAGE CONN.
DRAIN VALVES

-FUEL PRESS. CONN. OIL SUCTION SCREEN

*SEE FIG. 7-3 FOR OPTIONAL CONNECTIONS

Figure
7-16

7-13. Installation

Dmwing

HIO-360-B 1A, -B1B

i)

LYCOMING OPERATORS MANUAL

SECTION 8 TABLES

Page
Table of Limits 8-1

Ground Run After

Top

Overhaul

8-2
8-3

Flight Test

Alter

Top

Overha~l. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Full Throttle HP at Altitude.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Table of Speed.Equivalents

8-4
8-4 8-5 8-6

Centigrade

Fahrenheit Conversion Table

Inch Fraction Conversions

LYCOMING OPERATORS MANUAL


0-360 AND ASSOCIATED MODELS

SECTION 8

TABLES

SECTION 8
TABLES

FOR

TIGHTENING

TORQUE

RECOMMENDATIONS

AND

INFORMATION

CONCERNING TOLERANCES AND DIMENSIONS THAT MUST BE MAINTAINED


IN

LYCOMING

AIRCRAFT

ENGINES, CONSULT THE LATEST EDITION OF

SPECIAL SERVICE PUBLICATION NO. SSP-1776.

CONSULT

LATEST

REVISION

OF TO

SERVICE

INSTRUCTION

NO.

1029

FOR

INFORMATION
ASSEMBLY.

PERTINENT

CORRECTLY

INSTALLING

CYLINDER

8-1

1~
r

Z
oo

FIXED WING ONLY

GROUND RUN AFTER TOP OVERHAUL


OR CYLINDER CHANGE WITH NEW RING

Type Aircraft

Registration No.
(DO
1. 2. 3. 4. 5. 6. NOT USED AFTER MAJOR

OVERHAUL)
Aircraft No.

Avoid
All

dusty

location and loose stones.


Owner

Headaircraftintothe wind.

cowling should be in place, cowl flaps open. Accomplish ground run in full flat pitch. NeverexceeTd200"F. oiltemperature. If cylinder head temperature reach 400"F., shut down to cool before continuing.

Engine
and allow

Model

SM

engine

Date

Run-Up By

GROUND RUN
Pressure Pressure

Fuel Flow Amb. Air

Time

RPM

MAP

L. oil

R. oil

L.cvl.

R.cvl.

I L.oil

R. oil

L. fuel

R. fuel

L. carb.

Rcarb.

Left

10

minSmii~ 10001200
1300

I0min

minSmin 15001600
1700 1800

P
Adjustment Required
After
1. 2.

5 min Smin

Mag.

Check

Completion ofGround Run


O

Power Check Idle Check

Visually inspect engine(s)


IdleCheck

mpi

i
Or

GcC

o\C~ 00

FLIGHT TEST AFTER TOP OVERHAUL OR CYLINDER CHANGE WITH NEW RINGS
1. 2.

rnO O

Testfly

aircraftone hour.

3. 4.

Use standard power for climb, and at least 75% power for cruise. Make climb shallow and at good airspeed for cooling. Record

mO

engine

instrument

readings during climb and

cruise.
Tested

$r"
by
M

rd
m

FLIGHT TEST RECORD

TemDerature

I I
R.cvl.

Pressure

TemDerature
R. fuel L. carb R. carb

Fuel Flow Left

Time Climb Cruise

RPM

MAP

L. oil

R. oil

L.cvl.

L.oil

R. oil

L. fuel

Amb. Air

Adjustment Required After Flight


i.
2.

After Test Make careful visual

Flight.

inspection ofengine(s).

Checkoillevel(s).
If oil
remove

3.

consumption is excessive, (see operators manual for limits), spark plugs and check cylinder barrels for scoring.

CI1

r;noo

SECTIONS TABLES

LYCOMING OPERATORS MANUAL 0-360 AND ASSOCIATED MODELS

FULL THROTTLE HE AT ALTITUDE

(Normally Aspirated Engines)


Altitude
Ft.

S.L. H.P.

Altitude
Ft.

S.L.
H.P.

Altitude
Ft.

S.L. H.P.

0
500

100 98.5

1,000 2,000 2,500 3,000 4,000 5,000 6,000 7,000 8,000 9,000

96.8 93 .6 92.0
90.5

10,000 11,000 12,000 13,000


14.000

70.8

68.3
65.8

63.4 61.0
58.7

19,500 20,000 20,500 21,000 21,500


22,000 22,500

49.1 48.0
47.6

46.0 45.2
44.0 43.3 42.2

Is,boo
16,000 17,000 17,500 18,000 18,500 19,000

87.5

56.5 54.3
53.1

84.6

81.7.
78.9
76.2 73.5

52.1
51.4
50.0

23,000 23,500 24,000 24,500 ss,aDo

41.4 40.3 39.5


38.5

TABLE OF SPEED

EQUIVALENTS
M.P.H. 150 160 170 180 190

Sec./Mi.
72.0
60.0

M.P.H.

Sec./Mi. 24.0
22.5 21.2 20.0 .18.9 18.0 17.1
16.4

Sec.Ni. 14.4
13.8 13.3 12.8 12.4 12.0 11.6
11.2

M.P.H. 250
260 270

50
60 70 80 90

51.4 45.0 40,0

280 290 300

36.0 32.7
30.0

100 110
120

200 210
220

310
320

27.7
25.7

130 140

15.6

230

10.9

330 340

15.0

240

10.6

8-4

LYCOMING OPERATORS MANUAL

SECTION 8 TABLES

0-360 AND ASSOCIATED MODELS

CENTIGRADE

FAHRENHEIT CONVERSION TABLE

Example:
the

To convert 20"C to

the column

(F)

to the

right.

To convert 20"F to

Fahrenheit, find 20 in the center column headed (F-C); then read 68.O"F in Centigrade; find 20 in the center column and read ~.67"C in

(C)
C

column to the left. F-C


-70 F

C
104.44

F-C
220

-56.7
-51.1

-94.0
-76.0 -58.0 -40.0

428.0 446.0 464.4


482.0 500.0

-60
-50 -40 -30 -20 -10
0

110.00 115.56
121.11 126.67

230
240

-45.6
-40.0

250
260

-34.0
-28.9

-22.0
-4.0

132.22 137.78 143.33

270 280
290

518.0
536.0 554.0 572.0 590.0

-23.3
-17.8 -12.22 -6.67 -1.11 4.44

14.0 32.0
50.0 68.0

-10 20 30 40 50 60 70 80

148.89
154.44

300
310 320 330

86.0

160.00

608.0 626.0 644.0


662.0

104.0
122.0 140.0

165.56
171.11
176.67

10.00 15.56
21.11 26.67 32.22 37.78 43.33

340 350 360


370

158.0 176.0
194.0 212.0

182.22

680.0 698.0 716.0 734.0 752.0 770.0


788.0

187.78
193.33 198.89

90
100 110

380
390

230.0
248.0 266.0 284.0

204.44

400
410 420 430

48.89
54.44

120
130
140

210.00
215.56 221.11

60.00 65.56

806.0

150
160

302.0

226.67
232.22

440 450
460

824.0
842.0 860.0

71.00
76.67

320.0
338.0 356.0 374.0 392.0 410.0

170
180 190 200

237.78

82.22

243.33
248.89 254.44

470 480
490

878.0
896.0

87.78
93.33 98.89

914.0

210

260.00

500

932.0

8-5

SECTION 8 TABLES

LYCOMING OPERATORS MANUAL

0360 AND ASSOCIATED MODELS

INCH FRACTIONS CONVERSIONS

Decimals,
Inch Decimal
Area

Area of Circles and Millimeters

MM

Inch Fraction
112

Decimal

Area

MM

Fraction
1/64 1/32
3/64

Equiv.
.0156 .0312 .0469
.0625

Sq.

In.

Equiv.
.397 .794
1.191

Equiv.
.5

Sq.

In.

Equiv.
12.700

.0002

1964 .2217

.0008 .0017 .0031 .0069 .0094 .0123 .0192 .0232 .0276

17/32
35/64 9/16

.5312 .5469
.5625

13.494 13.891 14.288 15.081 15.478


15.875

.2349
.2485 .2769 .2916 .3068 .3382
.3545

1/16 3/32

1.587

.0937 .1094 .125 .1562 .1719


.1875

2.381
2.778 3.175 3.969 4.366 4.762 5.556 5.593
6.350

19/32
39/64 5/8

.5937 .6094
.625 .6562 .6719 .6875 .7187 .7344 .75

7/64
1/8 5/32 11/64 3/16

21/32
43/64 11/16

16.669
17.065

.3712

17.462 18.256 18.653 19.050

7/32
15/64 1/4

.2187
.2344
.25

.0376
.0431 .0491 .0621
.0692

23/32
47/64 3/4

.4057
.4235 .4418

9/32
19/64

.2812
.2969

7.144
7.540

25/32
51/64

.7812
.7969

.4794
.4987
.5185

19.844
20.241 20.637

5/16
11/32 23/64 3/8 13/32 27/64 7/16 15/32

.3125 .3437 .3594 .375

.0767 .0928 .1014


.1105

7.937 8.731 9.128 9.525 10.319 10.716 11.112 11.906 12.303

13/16

.8125 .8437 .8594 .875 .9062

27/32 55/64
7/8

.5591
.5800

21.431 21.828 22.225 23.019 23.416 23.812

.6013

.4062
.4219 .4375 .4687 .4844

.1296
.1398 .1503 .1725

29/32 59/64
15/16

.6450
.6675
.6903

.9219
.9375

31/32 63/64

.9687
.9844

.7371
.7610

24.606
25.003

31/64

1842

8-6

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