CLIENT : M/S LAXMI ORGANICS INDUSTRIAL LTD.

PROJECT : CAPTIVE POWER PLANT

DOC. NO.REV-00

MATERIAL SPECIFICATION

SPECIFIC VOLUME IN M3/Kg AT OPERATING

CONDITIONS

PIPE SIZE IN MM (OD)

PIPE THICKNESS AVAILABLE IN MM

SCHEDULE

PIPE SIZE NB CONSIDERED AS PER PROCESS

(NB)

ALLOWABLE STRESS IN KSI

ALLOWABLE STRESS IN KG/CM2

MINIMUM CALCULATED THICKNESS IN MM

CORROSION ALLOWANCE CONSIDERED

MINIMUM THICKNESS REQUIRED IN MM

MINIMUM THICKNESS AVAILABLE IN MM

BENDING TOLERANCE OR MARGIN

VELOCITY AS PER CONTRACT

ACTUAL VELOCITY

REMARKS

OPERATING

335 P11

Super heated
steam

495.0

505.0

69.2

83.076 50000

50000

SA 335
Gr.P11

0.04857830

168.3

14.27

120

150

9.299

653.8

10.18

1.5

11.68

12.49

6.94

40-60

43.98

OK

335 P21

Super heated
steam

495.0

505.0

69.2

83.04

50000

50000

SA 335
Gr.P11

0.04857830

168.3

14.27

120

150

9.001

632.8

10.49

1.5

11.99

12.49

4.12

40-60

43.98

OK

335 P22

Super heated
steam

495.0

505.0

69.2

83.04

50000

50000

SA 335
Gr.P11

0.04857830

168.3

14.27

120

150

10.8

759

8.82

1.5

10.32

12.49

20.98

20-30

43.98

OK

Bleed

Super heated
steam

385.0

395.0

24.8

29.748

5000

5000

SA106
Gr.B

0.11404300

88.9

5.49

40

80

13.7

963

1.36

1.5

2.86

4.80

68.18

30-40

33.22

OK

Extraction

Saturated steam

161.0

171.0

2.6

3.0996 30000

30000

IS 3589

0.54942600

457

6.3

20

450

12.74

896

0.79

1.5

2.29

5.51

140.79

30-40

29.52

OK

Extraction

Saturated steam

176.0

186.0

2.6

3.0996 30000

30000

IS 3589

0.57179800

457

6.3

20

450

12.74

896

0.79

1.5

2.29

5.51

140.79

30-40

30.72

OK

Extraction

Saturated steam

188.0

198.0

2.6

3.0996 30000

30000

IS 3589

0.58864400

457

6.3

20

450

12.74

896

0.79

1.5

2.29

5.51

140.79

30-40

31.63

OK

To Deaerator

Saturated steam

255.0

265.0

10.3

12.36

4000

4000

SA106
Gr.B

0.04593850

168.3

7.11

40

150

15

1054.6

0.98

1.5

2.48

6.22

150.69

20-30

2.74

velocity is less

To Process-1

Saturated steam

180.0

190.0

4.4

5.28

1000

1000

SA106
Gr.B

0.19384200

60.3

3.91

40

50

15

1054.6

0.15

1.5

1.65

3.42

107.27

20-30

24.89

OK

10

To Process-2

Saturated steam

180.0

190.0

2.6

3.096

30000

30000

SA106
Gr.B

0.19384200

323.9

6.35

20

300

15

1054.6

0.47

1.5

1.97

5.56

181.35

20-30

21.24

OK

11

PRDS
3(INLET)

Super heated
steam

495.0

505.0

67.2

80.64

6000

6000

SA 335
Gr.P11

0.04973600

73

7.01

80

65

10.85

762.6

3.70

1.5

5.20

6.13

17.89

40-60

30.34

OK

12

PRDS
3(INLET)

Super heated
steam

495.0

505.0

67.2

80.64

6000

6000

SA 335
Gr.P11

0.04973600

60.3

5.54

80

50

10.85

762.6

3.06

1.5

4.56

4.85

6.33

40-60

43.57

OK

13

PRDS2
(INLET)

Super heated
steam

495.0

505.0

67.2

80.64

35000

35000

SA 335
Gr.P11

0.04973600

168.3

14.27

120

125

10.85

762.6

8.54

1.5

10.04

12.49

24.40

40-60

31.52

VELOCITY IS
LESS

14

PRDS
1(INLET)

Super heated
steam

495.0

505.0

67.2

80.64

8000

8000

SA 335
Gr.P11

0.04973600

73

7.01

80

65

10.85

762.6

3.70

1.5

5.20

6.13

17.89

40-60

40.45

OK

15

To Ejector

Saturated steam

250.0

260.0

10.3

12.36

500

500

SA106
Gr.B

0.04593850

26.7

3.91

80

20

15

1054.6

0.16

1.5

1.66

3.42

106.63

20-30

22.79

OK

16

Gland sealing

Saturated steam

255.0

265.0

10.3

12.36

500

500

SA106
Gr.B

0.04593850

26.7

3.91

80

20

15

1054.6

0.16

1.5

1.66

3.42

106.63

20-30

22.79

OK

DESIGNED

OPERATING

FLOW KG/hr

PRESSURE KG/Cm2 (g)

DESIGNED

MEDIUM

SL.NO

Matrix solutions
bangalore

TEMPERATURE IN DEG C
DESIGNED

SYSTEM DESCRIPTION

OPERATING

LINE SIZING

CLIENT : M/S LAXMI ORGANICS INDUSTRIAL LTD.

PROJECT : CAPTIVE POWER PLANT

DOC. NO.REV-00

OPERATING

DESIGNED

SPECIFIC VOLUME IN M3/Kg AT OPERATING

CONDITIONS

PIPE SIZE IN MM (OD)

PIPE THICKNESS AVAILABLE IN MM

PIPE SIZE NB CONSIDERED AS PER PROCESS

(NB)

ALLOWABLE STRESS IN KSI

ALLOWABLE STRESS IN KG/CM2

MINIMUM CALCULATED THICKNESS IN MM

CORROSION ALLOWANCE CONSIDERED

MINIMUM THICKNESS REQUIRED IN MM

MINIMUM THICKNESS AVAILABLE IN MM

BENDING TOLERANCE OR MARGIN

VELOCITY AS PER CONTRACT

ACTUAL VELOCITY

REMARKS

DESIGNED

MATERIAL SPECIFICATION

SCHEDULE

OPERATING

Saturated steam

385.0

395.0

25.1

30.12

13600

13600

SA106
Gr.B

0.11404300

168.3

7.11

40

150

15.01

1055

2.38

1.5

3.88

6.22

60.53

20-30

23.11

OK

18

PRDS
OUTLET1

Saturated steam

380.0

390.0

25.1

30.129

8590

8590

SA106
Gr.B

0.11445700

114.3

6.02

100

40

13.7

963

1.77

1.5

3.27

5.27

61.29

20-30

33.25

Velocity ishigh

19

PRDS
OUTLET2

Saturated steam

188.0

198.0

2.6

3.12

44620

44620

SA106
Gr.B

0.16311200

356

11.13

350

40

15

1054.6

0.53

1.5

2.03

9.74

380.69

20-30

23.11

OK

20

PRDS
OUTLET3

Saturated steam

255.0

265.0

10.3

12.36

7600

7600

SA106
Gr.B

0.04593850

88.9

5.49

80

40

15

1054.6

0.52

1.5

2.02

4.80

137.98

20-30

20.34

OK

21

11 ATA
HEADER

Saturated steam

255.0

265.0

10.3

12.36

11600

11600

SA106
Gr.B

0.04593850

168.3

7.11

150

40

15.01

1055

0.98

1.5

2.48

6.22

150.73

20-30

7.94

Velocity is less

22

3.5ATA
HEADER

Saturated steam

188.0

198.0

10.3

12.36

75000

75000

IS 3589

0.58477600

508

9.53

500

20

12.74

896

3.48

1.5

4.98

8.34

67.29

20-30

64.89

Velocity ishigh

23

25 ATA
HEDAER

Saturated steam

380.0

390.0

24.8

29.757 13590

13590

SA106
Gr.B

0.11404300

168.3

7.11

150

40

13.7

963

2.57

1.5

4.07

6.22

52.91

20-30

23.09

Matrix solutions
bangalore

FLOW KG/hr

PRESSURE KG/Cm2 (g)

MEDIUM

TEMPERATURE IN DEG C
DESIGNED

25 ATA
HEDAER

SYSTEM DESCRIPTION

17

SL.NO

OPERATING

LINE SIZING