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ORDER NO.MTNC090104CE B34 Canada: B07

ORDER NO.MTNC090104CE B34 Canada: B07 50 inch Class 720p Plasma HDTV Model No. TC-P50C1 GPH12DU Chassis
ORDER NO.MTNC090104CE B34 Canada: B07 50 inch Class 720p Plasma HDTV Model No. TC-P50C1 GPH12DU Chassis

50 inch Class 720p Plasma HDTV

Model No. TC-P50C1

GPH12DU Chassis

Class 720p Plasma HDTV Model No. TC-P50C1 GPH12DU Chassis © Panasonic Corporation 2009. Unauthorized copying and
Class 720p Plasma HDTV Model No. TC-P50C1 GPH12DU Chassis © Panasonic Corporation 2009. Unauthorized copying and
Class 720p Plasma HDTV Model No. TC-P50C1 GPH12DU Chassis © Panasonic Corporation 2009. Unauthorized copying and

© Panasonic Corporation 2009. Unauthorized copying and distribution is a violation of law.

1

Safety Precautions

1.1. General Guidelines

1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials.

2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the wires have been broken or disconnected, do not attempt to repair or re-wire the units. Replace the entire wiring unit instead.

3. When conducting repairs and servicing, do not twist the Faston connectors but plug them straight in or unplug them straight out.

4. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.

5. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

6. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.

1.1.1. Leakage Current Cold Check

1. Unplug the AC cord and connect a jumper between the two prongs on the plug.

2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metal- lic cabinet part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metal- lic part has a return path to the chassis, the reading should be between 1Mohm and 5.2Mohm. When the exposed metal does not have a return path to the chassis, the reading must be .

have a return path to the chassis, the reading must be . 2 1.1.2. Leakage Current

2

1.1.2. Leakage Current Hot Check (See Figure 1.)

1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.

2. Connect a 1.5kohm, 10 watts resistor, in parallel with a 0.15 μ F capacitors, between each exposed metallic part on the set and a good earth ground such as a water pipe, as shown in Figure 1.

3. Use an AC voltmeter, with 1000 ohms/volt or more sensi- tivity, to measure the potential across the resistor.

4. Check each exposed metallic part, and measure the volt- age at each point.

5. Reverse the AC plug in the AC outlet and repeat each of the above measurements.

6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a measure- ment is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to the customer.

of a shock hazard, and the equipment should be repaired and rechecked before it is returned

Figure 1

2

Warning

2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec-

trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components. The following techniques should be used to help reduce the incidence of component damage caused by electrostatic discharge (ESD).

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test.

2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as alumi- num foil, to prevent electrostatic charge buildup or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.

4. Use only an anti-static solder removal device. Some solder removal devices not classified as [anti-static (ESD protected)] can generate electrical charge sufficient to damage ES devices.

5. Do not use freon-propelled chemicals.

6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or compara- ble conductive material).

7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. Caution Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise ham less motion such as the brush- ing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to damage an ES device).

These can generate electrical charges sufficient to damage ES devices.

3

2.2.

About lead free solder (PbF)

Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.

This model uses Pb Free solder in itís manufacture due to environmental conservation issues. For service and repair work, weíd suggest the use of Pb free solder as well, although Pb solder may be used.

PCBs manufactured using lead free solder will have the PbF within a leaf Symbol PbF stamped on the back of PCB. Caution

ï Pb free solder has a higher melting point than standard solder. Typically the melting point is 50 ~ 70 ° F (30~40 ° C) higher. Please use a high temperature soldering iron and set it to 700 ± 20 ° F (370 ± 10 ° C).

ï Pb free solder will tend to splash when heated too high (about 1100 ° F or 600 ° C). If you must use Pb solder, please completely remove all of the Pb free solder on the pins or solder area before applying Pb sol- der. If this is not practical, be sure to heat the Pb free solder until it melts, before applying Pb solder.

ï After applying PbF solder to double layered boards, please check the component side for excess solder which may flow onto the opposite side. (see figure below)

which may flow onto the opposite side. (see figure below) Suggested Pb free solder There are

Suggested Pb free solder There are several kinds of Pb free solder available for purchase. This product uses Sn+Ag+Cu (tin, silver, copper) solder. How- ever, Sn+Cu (tin, copper), Sn+Zn+Bi (tin, zinc, bismuth) solder can also be used.

(tin, silver, copper) solder. How- ever, Sn+Cu (tin, copper), Sn+Zn+Bi (tin, zinc, bismuth) solder can also

4

3

Service Navigation

3.1. Service Hint

3 Service Navigation 3.1. Service Hint Board Name Function Board Name Function P Power Supply C1
3 Service Navigation 3.1. Service Hint Board Name Function Board Name Function P Power Supply C1

Board Name

Function

Board Name

Function

P

Power Supply

C1

Data Driver (Lower Right)

C2

Data Driver (Lower Center)

A

DC-DC Converter, Tuner Speaker out, AV Terminal, AV Switch Digital Signal Processor, SYSTEM MPU, HDMI Switch

C3

Data Driver (Lower Left)

SC

Scan Drive

SS

Sustain Drive

 

SS2

Sustain out (Lower)

Seine 3LV Format Converter, Plasma AI, Sub-Field Processor

SU

Scan out (Upper) None serviceable. SU-Board should be exchanged for service.

K

Remote receiver, Power LED, C.A.T.S sensor

SD

Scan out (Lower) None serviceable. SD-Board should be exchanged for service.

S

Power Switch

GK

Key Switch

5

3.2.

Applicable signals

* Mark: Applicable input signal for Component (Y, PB, PR) and HDMI

 

horizontal frequency (kHz)

vertical frequency (Hz)

COMPONENT

HDMI

525

(480) / 60i

15.73

59.94

 

* *

525

(480) /60p

31.47

59.94

* *

 

750

(720) /60p

45.00

59.94

* *

 

1,125 (1,080) /60i

33.75

59.94

 

* *

1,125 (1,080)/60p

67.43

59.94

 

*

1,125 (1,080)/60p

67.50

60.00

 

*

1,125(1,080)/24p

26.97

23.98

 

*

1,125(1,080)/24p

27.00

24.00

 

*

Note

ï Signals other than those shown above may not be displayed properly.

ï The above signals are reformatted for optimal viewing on your display.

6

4

Specifications

Power Source

AC 120 V, 60 Hz

Power Consumption Maximum

387 W

Standby condition

0.3 W

Plasma Display panel Drive method

AC type

Aspect Ratio

16:9

Visible screen size (W × H × Diagonal) (No. of pixels)

50 inch class (49.9 inches measured diagonally) 43.5 inch × 24.4 inch × 49.9 inch (1,106 mm × 622 mm × 1,269 mm) 1,049,088 (1,366 (W) × 768 (H))[4,098 × 768 dots]

Sound

Audio Output Channel Capability (Digital/Analog) Operating Conditions

20 W [ 10 W + 10 W ] ( 10 % THD ) VHF/ UHF: 2 - 69, CATV: 1 - 135

 

Temperature:

32 ° F - 104 ° F (0 °C - 40 ° C)

Humidity:

20 % - 80 % RH (non-condensing)

Connection Terminals VIDEO IN 1

VIDEO:

RCA PIN Type × 1 1.0 V [p-p] (75 Ω )

S-VIDEO:

Mini DIN 4-pin Y: 1.0 V [p-p] (75 Ω ) C: 0.286 V [p-p] (75 Ω )

AUDIO L-R:

RCA PIN Type × 2 0.5 V [rms]

VIDEO IN 2

VIDEO:

RCA PIN Type × 1 1.0 V [p-p] (75 Ω )

AUDIO L-R:

RCA PIN Type × 2 0.5 V [rms]

COMPONENT INPUT 1-2

Y:

1.0 V [p-p] (including synchronization)

PB, PR:

±0.35 V [p-p]

AUDIO L-R:

RCA PIN Type × 2 0.5 V [rms]

HDMI 1-2

Card slot DIGITAL AUDIO OUT FEATURES

Dimensions (W × H × D) Including pedestal TV Set only

Mass

Including pedestal TV Set only

Note

TYPE A Connector × 2 This TV supports [HDAVI Control 4] function.

SD CARD slot × 1 PCM / Dolby Digital, Fiber Optic 3D Y/C FILTER CLOSED CAPTION Photo Viewer

V-Chip HDAVI Control 4

48.0 inch × 32.4 inch × 15.3 inch (1,218 mm × 822 mm × 387 mm) 48.0inch × 30.3 inch × 3.8 inch (4.2 inch) (1,218 mm × 769 mm × 94 mm (106mm))

79.4 lb. (36.0 kg) 75.0 lb. (34.0 kg)

ï Design and Specifications are subject to change without notice. Mass and Dimensions shown are approximate.

7

5

Service Mode

5.1. How to enter into Service Mode

While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds.

button of the remote control three times within 2 seconds. 5.1.1. Key command [1] button Main

5.1.1. Key command

[1] button

Main

items Selection in forward direction

[2] button

Main

items Selection in reverse direction

[3] button

Sub

items Selection in forward direction

[4] button

Sub

items Selection in reverse direction

[VOL] button

Value

of sub items change in forward direction ( + ), in reverse direction ( - )

8

5.1.2.

Contents of adjustment mode

ï Value is shown as a hexadecimal number.

ï Preset value differs depending on models.

ï After entering the adjustment mode, take note of the value in each item before starting adjustment.

Main item

Sub item

Sample Data

Remark

ADJUST

CONTRAST

46

 

COLOR

00

TINT

00

SUB-BRT

000

WB-ADJ

R-CUT

80

 

G-CUT

80

B-CUT

80

R-DRV

FC

G-DRV

FF

B-DRV

E8

ALL-CUT

80

ALL-DRV

FC

OPTION

BOOT

ROM

Factory Preset

STBY-SET

- -

EMERGENCY

ON

CLK MODE

00

CLOCK

000

AGING

RGBW

   

VERTICAL LINE

 

COUNT

 

ALL WHITE

 

ALL RED

 

ALL GREEN

 

ALL BLUE

 

ON/OFF

 

RAMP WHITE

 

RAMP RED

 

RAMP GREEN

 

RAMP BLUE

 

1% WINDOW

 

COLOR BAR

 

A-ZONE B-ZONE/4 TRIO

 

SCROLL

 

WHITE FLAME

 

LOW SETUP RED

 

LOW SETUP GREEN

 

LOW SETUP BLUE

 

RM-SET

CODE

A

Fixed

SRV-TOOL

-

 

See next

5.1.3. How to exit

Switch off the power with the [POWER] button on the main unit or the [POWER] button on the remote control.

9

5.2.

Service tool mode

5.2.1. How to access

1. Select [SRV-TOOL] in Service Mode.

2. Press [OK] button on the remote control.

in Service Mode. 2. Press [OK] button on the remote control. 5.2.2. Display of SOS History

5.2.2. Display of SOS History

SOS History (Number of LED blinking) indication. From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment. This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory ship- ment setting].

5.2.3. POWER ON TIME/COUNT

Note : To display TIME/COUNT menu, highlight position, then press MUTE for (3sec). Time : Cumulative power on time, indicated hour : minute by decimal Count : Number of ON times by decimal Note : This indication will not be cleared by either of the self-checks or any other command.

5.2.4. Exit

1. Disconnect the AC cord from wall outlet.

10

5.3.

Hotel mode

1. Purpose Restrict a function for hotels.

2. Access command to the Hotel mode setup menu In order to display the Hotel mode setup menu, please enter the following command (within 2 second).

[TV] : Vol. [Down] + [REMOTE] : INPUT (3 times)

Then, the Hotel mode setup menu is displayed.

(3 times) Then, the Hotel mode se tup menu is displayed. 3. To exit the Hotel

3. To exit the Hotel mode setup menu Disconnect AC power cord from wall outlet.

4. Explain the Hotel mode setup menu

11

item

 

Function

Mode

Select hotel mode ON/OFF

Input

Select input signal modes. Set the input, when each time power is switched on. Selection:

-/ANTENNA/COMP1/COMP2/HDMI1/

HDMI2/VIDEO1/VIDEO2

Off: give priority to a last memory.

Channel

Select channel when input signal is RF. Set the channel, each time power is switched on. Selection:

Any channel number or [-]. [-] means the channel when turns off.

Volume

Adjust the volume when each time power is switched on. Range:

0

to 100

Vol. Max

Adjust maximum volume. Range:

0

to 100

OSD Ctrl

Restrict the OSD. Selection:

OFF/PATTERN1

ï OFF: No restriction

ï PATTERN1: restriction

FP Ctrl

Select front key conditions. Selection:

Off/All/Pattern1

ï Off: altogether valid.

ï All: altogether invalid.

ï Pattern: only input key is valid.

Pow Ctrl

Select POWER-ON/OFF condition when AC power cord is disconnected and then con- nected. OFF: The same condition when AC power cord is disconnected. ON: Forced power ON condition.

6

Troubleshooting Guide

Use the self-check function to test the unit.

1. Checking the IIC bus lines

2. Power LED Blinking timing

6.1. Check of the IIC bus lines

6.1.1. How to access

Self-check indication only:

Produce TV reception screen, and while pressing [VOLUME ( - )] for more than 3 seconds. Self-check indication and forced to factory shipment setting:

Produce TV reception screen, and while pressing [VOLUME ( - )] trol for more than 3 seconds.

6.1.2. Exit

Disconnect the AC cord from wall outlet.

6.1.3. Screen display

button on the main unit, press [OK] button on the remote control

button on the main unit, press [MENU] button on the remote con-

on the main uni t, press [MENU] button on the remote con - 6.1.4. Check Point

6.1.4. Check Point

Confirm the following parts if NG was displayed.

main uni t, press [MENU] button on the remote con - 6.1.4. Check Point Confirm the

12

6.2.

Power LED Blinking timing chart

1. Subject Information of LED Flashing timing chart.

2. Contents When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.

time, the defective block can be identif ied by the number of blinks of the Po

13

6.3.

No Power

First check point

There are following 2 states of No Power indication by power LED.

1. No lit

2. Red is lit then turns red blinking a few seconds later. (See 6.2.)

of No Power indication by power LED. 1. No lit 2. Red is lit then turns

14

6.4.

No Picture

6.4. No Picture 15

15

6.5.

Local screen failure

Plasma display may have local area failure on the screen. Fig-1 is the possible defect P.C.B. for each local area.

display may have local area failure on the screen. Fig-1 is the possible defect P.C.B. for

Fig-1

16

7

Disassembly and Assembly Instructions

7.1. Remove the Rear cover

1. See Service Hint (Section 3)

7.2. Remove the P-Board

Caution:

To remove P.C.B. wait 1 minute after power was off for dis- charge from electrolysis capacitors.

1. Unlock the cable clampers to free the cable

2. Disconnect the connectors (P2, P6, P7, P9, P11, P25 and

P35).

3. Remove the screws ( × 9

P6, P7, P9, P11, P25 and P35). 3. Remove the screws ( × 9 ) and

) and remove the P-Board.

3. Remove the screws ( × 9 ) and remove the P-Board. 7.3. Remove the Side

7.3. Remove the Side terminal cover and Rear terminal cover

1. Remove the claw ( × 1

2. Remove the Side terminal cover.

Remove the claw ( × 1 2. Remove the Side terminal cover. ). 3. Remove the

).

the claw ( × 1 2. Remove the Side terminal cover. ). 3. Remove the Adjustment

3. Remove the Adjustment cover.

4. Remove the screws (× 4

5. Remove the Rear terminal cover.

, × 3 × 3

screws ( × 4 5. Remove the Rear terminal cover. , × 3 , × 1

, × 1

( × 4 5. Remove the Rear terminal cover. , × 3 , × 1 ).

).

4 5. Remove the Rear terminal cover. , × 3 , × 1 ). 7.4. Remove

7.4. Remove the Tuner unit

1. Unlock the cable clampers to free the cable.

2. Disconnect the connectors (A1, A6 A11, A12 and A25).

3. Disconnect the flexible cables (A20, A31 and A32).

4. Remove the screws (× 2

) and remove the Tuner unit.(A1, A6 A11, A12 and A25). 3. Disconnect the flexible cables (A20, A31 and A32). 4.

A25). 3. Disconnect the flexible cables (A20, A31 and A32). 4. Remove the screws ( ×

17

7.5. Remove the A-Board

1. Remove the Tuner unit. (See section 7.4.)

2. Remove the screws ( × 4

un it. (See section 7.4.) 2. Remove the screws ( × 4 ) and remove the

) and remove the A-Board.

2. Remove the screws ( × 4 ) and remove the A-Board. 7.6. Remove the Speakers

7.6. Remove the Speakers

1. Unlock the cable clampers to free the cable.

2. Disconnect the relay connector.

3. Remove the screws ( × 2

4. Disconnect the connector (A12). (See section 7.4.)

5. Remove the screws ( × 2

) and remove the Speaker R.(A12). (See section 7.4.) 5. Remove the screws ( × 2 ) and remove the Speaker

5. Remove the screws ( × 2 ) and remove the Speaker R. ) and remove

) and remove the Speaker L.

2 ) and remove the Speaker R. ) and remove the Speaker L. 7.7. Remove the

7.7. Remove the Control button unit

1. Disconnect the connector (C14).

2. Remove the screws ( × 2

3. Remove the Control button unit.

).the screws ( × 2 3. Remove the Control button unit. 7.8. Remove the GK-Board 1.

the screws ( × 2 3. Remove the Control button unit. ). 7.8. Remove the GK-Board

7.8. Remove the GK-Board

1. Remove the Control button unit. (See Section 7.7.)

2. Remove the screws ( × 2

3. Remove the GK-Board MTG. metal.

).the screws ( × 2 3. Remove the GK-Board MTG. metal. 4. Remove the claw (

the screws ( × 2 3. Remove the GK-Board MTG. metal. ). 4. Remove the claw

4. Remove the claw ( × 3

5. Disconnect the connector (GK1).

6. Remove the GK-Board from Control button.

metal. ). 4. Remove the claw ( × 3 5. Disconnect the connector (GK1). 6. Remove

).

metal. ). 4. Remove the claw ( × 3 5. Disconnect the connector (GK1). 6. Remove

18

7.9. Remove the SU-Board

1. Remove the flexible cables (SU1B, SU2B, SU3B and SU4B) connected to the SU-Board.

2. Remove the flexible cable (SU11-SD11) and the bridge connector (SC41-SU41).

3. Remove the molding prop ( × 1 ).

) and remove the SU-

4. Remove the screws ( × 2 Board.

, × 2
, × 2
remove the SU- 4. Remove the screws ( × 2 Board. , × 2 7.10. Remove

7.10. Remove the SD-Board

1. Remove the flexible cables (SD1B, SD2B, SD3B and SD4B) connected to the SD-Board.

2. Remove the flexible cable (SU11-SD11) and the bridge connectors (SC42-SD42 and SC46-SD46).

3. Remove the molding prop ( × 1 ).

4. Remove the screws ( × 2 Board.

, × 2
, × 2

) and remove the SD-

the screws ( × 2 Board. , × 2 ) and remove the SD- 7.11. Remove

7.11. Remove the SC-Board

1. Remove the SU-Board and SD-Board. (See section 7.9. and 7.10.)

2. Unlock the cable clampers to free the cable.

3. Disconnect the connectors (SC2 and SC3).

4. Disconnect the flexible cable (SC20).

(SC2 and SC3). 4. Disconnect the flexible cable (SC20). 5. Remove the screws ( × 6

5. Remove the screws (× 6 ) and remove the SC-Board.

5. Remove the screws ( × 6 ) and remove the SC-Board. 7.12. Remove the SS2-Board

7.12. Remove the SS2-Board

1. Remove the Tuner unit. (See section 7.4.)

2. Disconnect the bridge connector (SS22-SS24) and dis- connect the flexible cable (SS58).

(SS22-SS24) and dis- connect the flexible cable (SS58). 3. Remove the screws ( × 2 )

3. Remove the screws ( × 2 ) and remove the SS2-Board.

(SS22-SS24) and dis- connect the flexible cable (SS58). 3. Remove the screws ( × 2 )

19

7.13. Remove the SS-Board

1. Remove the Tuner unit. (See section 7.4.)

2. Unlock the cable clampers to free the cable.

3. Disconnect the connectors (SS3, SS11 and SS23).

4. Disconnect the flexible cables (SS52 and SS55).

5. Disconnect the bridge connector (SS22-SS24).

6. Remove the screws ( × 5

bridge connector (SS22-SS24). 6. Remove the screws ( × 5 ) and remove the SS-Board. 7.14.

) and remove the SS-Board.

6. Remove the screws ( × 5 ) and remove the SS-Board. 7.14. Remove the Hanger

7.14. Remove the Hanger metals and the Stand brackets

1. Remove the Plasma panel section from the servicing stand and lay on a flat surface such as a table (covered by a soft cloth) with the Plasma panel surface facing downward.

2. Remove the Hanger metals (L, R) fastening screws ( × 4

2. Remove the Hanger metals (L, R) fastening screws ( × 4 each) and remove the

each) and remove the Hanger metals (L, R).

screws ( × 4 each) and remove the Hanger metals (L, R). 20 3. Remove the

20

3. Remove the Stand brackets (L, R) fastening screws (× 4

each) and remove the Stand bracket metals (L, R) and the Stand brackets (L, R).

Stand bracket metals (L, R) and the Stand brackets (L, R). 7.15. Remove the C1-Board 1.
Stand bracket metals (L, R) and the Stand brackets (L, R). 7.15. Remove the C1-Board 1.

7.15. Remove the C1-Board

1. Remove the Control button unit. (See section 7.7.)

2. Remove the flexible cables holder fastening screws (× 6

).Remove the flexible cables holder fastening screws ( × 6 3. Disconnect the flexible cables (CB1,

3. Disconnect the flexible cables (CB1, CB2 and CB3).

4. Disconnect the flexible cable (C10).

5. Disconnect the connector (C14).

the flexible cable (C10). 5. Disconnect the connector (C14). 6. Remove the screws ( × 3

6. Remove the screws ( × 3 ) and remove the C1-Board.

6. Remove the screws ( × 3 ) and remove the C1-Board. 7.16. Remove the C2-Board

7.16. Remove the C2-Board

1. Remove the Hanger metal R and the Stand bracket R. (See section 7.14.)

2. Remove the flexible cables holder fastening screws (× 8

Remove the flexible cables holder fastening screws ( × 8 ). 3. Disconnect the flexible cabl

).

3. Disconnect the flexible cables (CB4, CB5, CB6 and CB7).

4. Disconnect the flexible cables (C20, C21 and C22).

and CB7). 4. Disconnect the flexible cables (C20, C21 and C22). 5. Remove the screws (

5. Remove the screws ( × 4 ) and remove the C2-Board.

and CB7). 4. Disconnect the flexible cables (C20, C21 and C22). 5. Remove the screws (

7.17. Remove the C3-Board

1. Remove the Tuner unit. (See section 7.4.)

2. Remove the Hanger metal L and the Stand bracket L. (See section 7.14.)

3. Remove the flexible cables holder fastening screws ( × 8

Remove the flexible cables holder fastening screws ( × 8 ). 4. Disconnect the flexible cables

).

4. Disconnect the flexible cables (CB8, CB9, CB10 and

CB11).

5. Disconnect the flexible cables (C31 and C32).

6. Disconnect the connectors (C33 and C35).

(C31 and C32). 6. Disconnect the connectors (C33 and C35). 7. Remove the screws ( ×

7. Remove the screws ( × 4 ) and remove the C3-Board.

7. Remove the screws ( × 4 ) and remove the C3-Board. 7.18. Remove the Plasma

7.18. Remove the Plasma panel sec- tion from the Cabinet assy (glass)

1. Remove the cabinet assy and the plasma panel fastening

screws ( × 2

cabinet assy and the plasma panel fastening screws ( × 2 ). 21 2. For leaving

).

assy and the plasma panel fastening screws ( × 2 ). 21 2. For leaving the

21

2. For leaving the plasma panel from the front frame, pull the bottom of the cabinet assy forward, lift, and remove.

the bottom of the cabinet assy forward, lift, and remove. 3. Remove the Rear cover hooks

3. Remove the Rear cover hooks (L, R).

lift, and remove. 3. Remove the Rear cover hooks (L, R). 7.19. Remove the S-Board 1.

7.19. Remove the S-Board

1. Remove the Cabinet assy. (See section 7.18.)

2. Remove the S-Board shield case.

hooks (L, R). 7.19. Remove the S-Board 1. Remove the Cabinet assy. (See section 7.18.) 2.

3. Remove the screws ( × 2 unit.

3. Remove the screws ( × 2 unit. ) and remove the S-Board 4. Disconnect the

) and remove the S-Board

3. Remove the screws ( × 2 unit. ) and remove the S-Board 4. Disconnect the

4. Disconnect the connector (S2).

5. Remove the Power Button.

6. Remove the screw ( × 1

5. Remove the Power Button. 6. Remove the screw ( × 1 ) and remove the

) and remove the S-Board.

6. Remove the screw ( × 1 ) and remove the S-Board. 7.20. Remove the K-Board

7.20. Remove the K-Board

1. Remove the Cabinet assy. (See section 7.18.)

2. Remove the S-Board. (See section 7.19.)

3. Remove the screws ( × 7

4. Remove the Glass holder bottom rear.

5. Remove the screws ( × 4

6. Remove the Glass holder side (L, R).

the screws ( × 4 6. Remove the Glass holder side (L, R). ). ). 7.

).

).screws ( × 4 6. Remove the Glass holder side (L, R). ). 7. Remove the

7. Remove the screws ( × 9 ).

8. Remove the Glass holder top rear and the Glass holder top front.

9. Remove the Glass holder bottom front.

holder top front. 9. Remove the Glass holder bottom front. 22 10. Remove the screw (

22

top front. 9. Remove the Glass holder bottom front. 22 10. Remove the screw ( ×

10. Remove the screw (× 1 ).

holder bottom front. 22 10. Remove the screw ( × 1 ). 11. Remove the claw

11. Remove the claw (× 1 ).

12. Disconnect the connector (K1) and Remove the K-Board from LED Panel.

the connector (K1) and Remove the K-Board from LED Panel. 7.21. Replace the plasma panel 1.

7.21. Replace the plasma panel

1. Place the new plasma panel on the flat surface of the table (covered by a soft cloth), with the plasma panel sur- face facing downward.

2. Attach the C1-Board, C2-Board and the C3-Board, con- nect the flexible cables ( × 11) from the plasma panel to the C1-Board, C2-Board and the C3-Board, and fit the flexi- ble cable holders.
3. Attach the Hooks (left, right) and fit the Stand brackets (L, R) to the new plasma panel.

4. Place the plasma panel section on the servicing stand.

5. Attach the cabinet assy and each P.C.Board and so on, to the new plasma panel. *When fitting the cabinet assy, be careful not to allow any debris, dust or handling residue to remain between the front glass and plasma panel.

8

Measurements and Adjustments

8.1. Adjustment Procedure

8.1.1.

Driver Set-up

8.1.1.1.

Item / Preparation

1. Input a white signal to plasma video input.

2. Set the picture controls as follows. Picture menu: Vivid Normal: Set Aspect: Full

Caution

1. First perform Vsus adjustment.

2. The Vscn voltages are measured from the Vad (Vad_base), but may be measured from the GND (GND_base) in an unavoidable case.

8.1.1.2. Adjustments

Adjust driver section voltages referring the panel data on the panel data label. Check or adjust the following voltages with the multimeter.

Name

Test Point

Voltage

Volume

Remarks

Vsus

TPVSUS (SS)

Vsus ± 2V

R737 (P)

*

Ve

TPVE (SS)

Ve ± 2.5V

Fixed

*

Vset

TPVSET (SC)

290V ± 9V

Fixed

 

Vad

TPVAD (SC)

-180V ± 2V

VR16600 (SC)

 

Vscn

TPVSCN (SC)

Vad_base : 145V ± 4V GND_base : - 35V ± 6V

Fixed

 

Vda

TPVDA (P)

60V + 1V, - 2V

Fixed

 

*See the Panel label.

GND_base : - 35V ± 6V Fixed   Vda TPVDA (P) 60V + 1V, - 2V

23

8.1.2.

Initialization Pulse Adjust

1. Input the White signal to plasma video input.

2. Set the picture controls as follows. Picture menu : Vivid Normal : Set Aspect : Full

3. Connect Oscilloscope to TPSC1 (SC). Check the voltage (T2) at 100 μ s period on the down slop.

 

Test point

Volume

Level

T2

TPSC1 (SC)

VR16601 (SC)

210 V ± 10 V

Level T2 TPSC1 (SC) VR16601 (SC) 210 V ± 10 V 8.1.3. P.C.B. (Printed Circuit Board)

8.1.3.

P.C.B. (Printed Circuit Board) exchange

8.1.3.1.

Caution

1. To remove P.C.B., wait 1 minute after power wa s off for discharge from electrolysis capacitors.

8.1.3.2. Quick adjustment after P.C.B. exchange

Adjust the following voltages with the multimeter.

 

P.C.B.

Name

Test Point

Voltage

Volume

Remarks

P

Board

Vsus

TPVSUS (SS)

Vsus ± 2V

R737 (P)

*

SC Board

Vad

TPVAD (SC)

-180V ± 2V

VR16600 (SC)

 

A

Board

White balance and Sub brightness for NTSC, PAL, HD, PC and 625i signals

 

*See the Panel label. Caution:

Absolutely do not reduce Vsus below Ve not to damage the P.C.B.

24

8.1.4.

Adjustment Volume Location

8.1.4. Adjustment Volume Location 8.1.5. Test Point Location 25

8.1.5. Test Point Location

8.1.4. Adjustment Volume Location 8.1.5. Test Point Location 25

25

8.2.

Adjustment

8.2.1. White balance adjustment

Name of measuring instrument

Connection

Remarks

ï W/B pattern

Component input or HDMI input or ATSC 1080i signal Panel surface

 

ï Color analyzer (Minolta CA-100 or equivalent)

Procedure

Remarks

ï Make sure the front panel to be used on the final set is fitted.

 

ï Make sure a color signal is not being shown before adjustment.

ï Put the color analyzer where there is little color variation.

 

1.

Set the Picture menu to [vivid] and output the W/B pattern.

Set the Picture menu to [vivid] and output the W/B pattern. 2. Check that the color

2.

Check that the color temperature is [Cool].

3.

Set to serviceman mode, WB-ADJ.

4.

Set [R-CUT] [G-CUT] [B-CUT] the values written in table 1.

5.

Attach the sensor of color analyzer to the center of highlight window.

6.

Fix G drive at C0h and adjust [B-DRV] and [R-DRV] so x, y value of color analyzer become the [Color temperature High] in table 2.

7.

Increase RGB together so the maximum drive value in RGB becomes FC. That is, set [ALL DRIVE] to FC. Execute adjustment again. When that, the maximum value of R/G/B DRV should be FC, and either R/G/B DRV should be FC.

8.

Set color temperature to [Normal].

9.

Set [R-CUT] [G-CUT] [B-CUT] the values written in table 1.

10.

Attach the sensor of color analyzer to the center of highlight window.

11.

Fix G drive at C0h and adjust [B-DRV] and [R-DRV] so x, y value of color analyzer become the [Color temperature Mid] in table 2.

12.

Increase RGB together so the maximum drive value in RGB becomes FC. That is, set [ALL DRIVE] to FC. Execute adjustment again. When that, the maximum value of R/G/B DRV should be FC, and either R/G/B DRV should be FC.

13.

Set color temperature to [Warm].

14.

Set [R-CUT] [G-CUT] [B-CUT] the values written in table 1.

15.

Attach the sensor of color analyzer to the center of highlight window.

16.

Fix G drive at C0h and adjust [B-DRV] and [R-DRV] so x, y value of color analyzer become the [Color temperature Low] in table 2.

17.

Increase RGB together so the maximum drive value in RGB becomes FC. That is, set [ALL DRIVE] to FC. Execute adjustment again. When that, the maximum value of R/G/B DRV should be FC, and either R/G/B DRV should be FC.

18.

Set color temperature to [Cool].

26

27

27

9

Block Diagram

9.1. Main Block Diagram

A DIGITAL SIGNAL PROCESSOR SD CARD DATA SD CARD SD CARD DATA SLOT DDR2 TMDS
A DIGITAL SIGNAL PROCESSOR
SD CARD DATA
SD CARD
SD CARD DATA
SLOT
DDR2
TMDS DATA
HDMI1
HDMI DATA
HDMI SW
HDMI DATA
TMDS DATA
HDMI2
IFD_OUT
VSB_IN
Seine3LV
SBO2
V
SBI2
TUNER
SUB+9V DET
+9V(S)
L,R
SUB+5V DET
+5V(S)
SUB+3.3V DET
+3.3V(S)
R,G,B
VIDEO SW
R,G,B
SYSTEM MPU
K
SD
POWER LED
SDIN
F15V
V,Y,C
TUNER SOS
TUNER SOS DET
CIRCUIT
REMOTE RECEIVER
SUB9V
VIDEO1
L,R
TUNER SOS
C.A.T.S. SENSOR
SUB5V
(LED:10TIMES) (LED:10TIMES)
V
(LED:10TIMES) (LED:10TIMES)
BT30V
(SIDE)
VIDEO2
L,R
+3.3V(STB)
+3.3V(STB)
Y,PB,PR
SD0
POWER LED(R)
LED(R)
COMP1
L,R
REMOTE IN
A1
K1
REMOTE RECEIVER
OPTICAL OUT
C.A.T.S. SENSOR
C.A.T.S. SENSOR
Y,PB,PR
KEYSCAN3
COMP2
L,R
LVDS DATA
RESET
RESET
L,R
SOUND
IIC1
EEPROM
POWER
AUDIO SW
A/D
PANEL STB_ON
SWITCH
PANEL STB_ON
DCDC
PAMEL SOS
F15V
SUB9V
PAMEL SOS
SUB9V
S2
ON
PANEL STATUS
SUB5V
BT30V
PANEL STATUS
BT30V
L
SUB9V
SPEAKER(L)
A12
KEYSCAN1
DCDC
AUDIO
SD
STB3.3V
KEYSCAN1
SUB5V
STB5V
STB3.3V
SUB5V
R
AMP
SUB3.3V
SUB3.3V
SPEAKER(R)
A11
S
POWER SWITCH
+5V(P)
+2.5V(P)
DCDC
DCDC
SUB1.8V
OPTICAL
OPTICAL AUDIO OUT
SUB1.8V
+2.5V(P)
AUDIO
SUB1.3V
SUB1.3V
OUT
+15V(P)
DCDC
+3.3V(P)
+3.3V(P)
CONTROL
SIGNAL
DCDC
+1.8V(P)
+1.8V(P)
P
POWER SUPPLY
SC
SCAN DRIVE
SS
SUSTAIN DRIVE
PANEL MICOM
EEPROM
SU
SCAN OUT (UPPER)
DCDC
+1.2V(P)
(LED:4TIMES) (LED:4TIMES)
POWER SOS
+1.2V(P)
PS SOS4
SC-BOARD
P-BOARD
+15V(P)
+15V(P) DET
(LED:2TIMES) (LED:2TIMES)
(LED:4TIME)
(LED:4TIME)
ENEGRY RECOVERY
+5V(P)
SOS DETECT
SOS6_SC1
+5V(P)
SOS DETECT
+3.3V(P)
+3.3V(P) DET
(LED:3TIMES) (LED:3TIMES)
+15V(P)
POWER MICOM
(LED:6TIMES) (LED:6TIMES)
+5V(P)
+5V(P) DET
(LED:5TIMES) (LED:5TIMES)
A25
P25
VSUS
+15V(P)
SS-BOARD
VSUS
PD2-M
P11
SS11
SOS DETECT
FLASH
VSUS
PLASMA AI
ON/OFF CONTROL
+15V(P)
SOS6_SC1
(LED:8TIME) (LED:8TIME)
CPG with SS
H/V Sync Control
Sub Filed Processor
Plasma AI
MEMORY
PANEL
+15V(P)
SC-BOARD
SOS6_SC1
(LED:6TIMES) (LED:6TIMES)
MAIN ON
FLOTING PART
SOS7_SC2
SOS7_SC2
SOS7_SC2
(LED:7TIMES) (LED:7TIMES)
SOS DETECT
VSUS GEN.
DDR
+5V(P)
SC20
A20
+5V(P)
VE GEN.
(LED:7TIMES)
(LED:7TIMES)
SOS8_SS
Vda
+15V(P)
+15V(P)
ENERGY RECOVERY
PROCESS
SUSTAIN
(LED:8TIMES) (LED:8TIMES)
VIDEO DATA
+15V(P)
VOLTAGE
VOLTAGE
SCAN CONTROL
RECTIFIER
RECTIFIER
+5V(P)
VIDEO DATA
SUSTAIN
SCAN CONTROL
CONTROL
DISCHARGE
CONTROL
SCAN
SU41
SC41
DRIVER
COLD COLD
HOT HOT
STB5V_M
STB_D3.3V
DCDC
F15V
STANBY
POWER
VOLTAGE
STB_D3.3V
FACTOR
SS22
STB5V
RECTIFIER
CONTROL
A31
A32
A6
SS24
CONTROL
PULSE
VSUS
VSUS
RECTIFIER
SC2
P2
SU11
SS23
SD11
MAIN SW2
SS2
SUSTAIN
F15V
P6
MAIN SW1
P34
CONNECTOR
SOUND15V
RECTIFIER
RELAY
(LOWER)
P7
STB5V
VSCAN GEN.
SCAN
SD42
SC42
VSET GEN.
DRIVER
VAD GEN.
KEYSCAN1
KEY
GK1
P9
P35
SWITCH
BUFFER
SD46
SC46
AC CORD
GK
KEY SWITCH
C1
DATA DRIVER (RIGHT)
C2
DATA DRIVER (CENTER)
C3
DATA DRIVER (LEFT)
C14
C21
C31
C35
+5V(P)
+5V(P)
KEYSCAN1
SOS8_SS
SOS8_SS
+5V(P)
C33
SUSTAIN CONTROL
SUSTAIN CONTROL
+5V(P)
Vda
C10
C20
Vda
C22
C32
Vda
VIDEO DATA
VIDEO DATA
SD
SCAN OUT (LOWER)
DATA
DATA
DATA
DATA
DATA
DATA
DATA
DATA
DATA
DATA
DATA
DRIVER
DRIVER
DRIVER
DRIVER
DRIVER
DRIVER
DRIVER
DRIVER
DRIVER
DRIVER
DRIVER
KEYSCAN1
+5V(P)
+5V(P)
VIDEO DATA
LVDS DATA
+5V(P)
+5V(P)
VIDEO DATA
SUSTAIN CONTROL
SOS8_SS
SOS8_SS
F15V
SOUND15V
STB5V
+5V(P)
Vda
Vda
+5V(P)
SOS8_SS
SUSTAIN CONTROL

29

9.2.

Block (1/3) Diagram

SOUND15V

SOUND15V

SOUND15V

TV SUB ON

STB5V

F15V

F15V

F15V

JK3000

JK3701

VIDEO2

(SIDE)

VIDEO1

COMP1

COMP2

ANT IN

D3005

OPTICAL

AUDIO

OUT

JK8302

SD CARD

 

JK4500

JK4501

A

DIGITAL SIGNAL PROCESSOR

HDMI IN 1

HDMI IN 2

P6

P7

A6 14 13 9 8 7 3 2 1 V2_V V2_L V2_R IC4500 STB5V EEPROM
A6
14
13
9
8
7
3
2
1
V2_V
V2_L
V2_R
IC4500
STB5V
EEPROM
TV SUB ON
TUNER SOS
IC4501
IC3001
(LED:10TIMES)
(LED:10TIMES)
Q5522
PA5600
EEPROM
VOLTAGE
VIDEO SW
AUDIO SW
DROP
V1_Y
ERROR DET
MAIN
TV
TV
TV
TV
V1_C
OUT
F15V
V
L/R
L/R
D5521
SUB9V
F15V
V1_V
MAIN L/R
V1
VIDEO1
V1
VIDEO1
SUB5V
R/G/B
Y/C/V
L/R
RGB_CVBS
V1_L
BT30V
Y/PB/PR
V2
VIDEO2
V2
VIDEO2
BT30V
V1_R
IC4503
D5522
V
L/R
PC_HS/VS
SUB9V
D1_Y
VIDEO3
VIDEO3
OUT
HDMI SW
HS/VS
D1_PB
L/R
HS/VS
BT30V
SUB5V
DDC1_IIC
VIDEO4
D1_PR
VIDEO4
SUB
DDC2_IIC
L/R
D1_L
OUT
D1
COMP1
D1
COMP1
D1_R
SUB MONO
IC5480
Y/PB/PR
L/R
L+R
D2
COMP2
RX1
D2_Y
D2
COMP2
HDMI DATA
STB3.3V
Y/PB/PR
RX2
D2_PB
STB_RESET
L/R
D5484
D2_PR
PC
PC
L5441
L5442
DTV5V
R/G/B/H/V
L/R
D2_L
D5485
DTV1
DTV1
D2_R
D5486
DRV
Y/C
L/R
3.3V
IC5606
STB5V
DTV2
D5615
D5614
STB3.3V
Y/C
STB
STB
9V
5V
RESET
+3.3V
SUB9V
STB_RESET
DDC_IIC
SUB5V
D5613
KEYSCAN3
SYS_IIC0
IIC0
IIC1_
MUTE
IIC1
EEP
STB5V
ANALOG ASIC
SUB5V
SUB5V
1
SUB9V
SUB9V
SUB9V
2
SUB3.3V
SUB3.3V
3
TU8300
4
TUNER
IC5401
TV_V
F15V
VIDEO
TV_L
+9V
AUDIO
TV_R
IC8001
Seine3LV
LVDS DATA
SUB5V
AFT
IC5607
5
IC8008
AFT
HDMI_3.3V
SUB3.3V
D5692
BT30V
STB3.3V
3.3V
3.3V
+5V
6
BT30V
Q5603
Q5604
+5V(HDMI)
+3.3V
SUB5V
DET 1,2
ON/OFF
F15V DET
IC8007
SUB2.5V
5V
2.5V
2.5V
SUB1.8V
IC5608
SOUND15V
VINP_VSB
3.3V
SUB1.8V
SUB1.3V
IFD_OUT1
VINN_VSB
VSB_I/F
IFD_OUT2
1.8V
+1.8V
SUB1.3V
IF_AGC
IF_AGC
1.3V
+1.3V
IC2109
IC2107
HS/VS
AUDIO AMP
PC_HS/VS
A12
SDO
SOUND A/D
L/R
SYS_IIC2_TU
L(+)
AUDIO
SPEAKER
1
IIC0
I/F
SDIN
SDIN
L(-)
SPEAKER_L
L_OUT
2
DDC_
R/G/B
IIC
R/G/B_IN
A11
HDMI DATA
HDMI_IN
R(+)
LVDS DATA
SPEAKER
1
LVDS_OUT
R(-)
SPEAKER_R
SOUND15V
R_OUT
3
SBI2
IC8009
SBO2
+15V
IC8002
CLK BUFFER
IC8003
DDR I/F
DDR2
SUB3.3V
DDRVREF
0.9V
SYS_IIC0
IC8004
OPTICAL AUDIO OUT
SPDIF
CLOCK
CLOCK GEN
RESET
IC8502
RESET
SD DATA:4bit
SD CARD
CPU BUS
I/F
NOR FLASH
I/F
IIC_IF
EEPROM
IIC1_
IC8503
EEP
TV_VIDEO
+5V(HDMI)DET 1,2
TMDS DATA
CLOCK
DDC IIC
Q4530
+5V
+5V(HDMI)
DET_1
HDMI_CEC
TMDS DATA
CLOCK
DDC IIC
Q4529
+5V
+5V(HDMI)
DET_2
HDMI_CEC
HDMI_CEC
DTV RESET

30

9.3.

Block (2/3) Diagram

A DIGITAL SIGNAL PROCESSOR IC9900 PD2-M IIC2 A31 C21 VIDEO DATA 14 LVDS DATA *PLASMA
A
DIGITAL SIGNAL PROCESSOR
IC9900
PD2-M
IIC2
A31
C21
VIDEO DATA
14
LVDS DATA
*PLASMA AI
*CPG with SS
*H/V Sync Control
*Sub Filed Processor
*Plasma AI
57
VIDEO DATA
1
+5V(P)
IC9303
P3.3V
2
+5V(P)
ADDR/DATA
FLASH
Config(CCLK,DDTATA,PROGB),
FLASH I/F
5
+3.3V(P)
MEMORY
FPCLK,FPDATA[1:0],FVSEL
P2.5V
IC9901
4
KEYSCAN1
IC9500
DDR
DDR I/F
DISCHARGE CONTROL
IIC2
A32
C31
6
3.3V
CONTROL DATA
SUSTAIN CONTROL
58
1.2V
SCAN CONTROL
2.5V
2
+5V(P)
Config(DONE)
1
+5V(P)
UHZ
68
SOS8_SS
IC9003
GenX7
PANEL MICOM
DRVRST
FPGARST
XRST
Config(DONE)
XRST,
XRSTSYS
SOS8_SS
(LED:8TIMES) (LED:8TIMES)
A20
SC20
OSD I/F
17
UHZ
IIC2
(LED:6TIMES) (LED:6TIMES)
SOS6_SC1
14
SOS6_SC1
STB_D3.3V
IC9001
SOS7_SC2
15
SOS7_SC2
EEPROM
IIC2
(LED:7TIMES) (LED:7TIMES)
29
+15V(P)
IC1102
IC9808
STB3.3V
IIC1
IIC3
30
+15V(P)
IC9004
HDMI_CEC_
AND
+2.5V
1
+5V(P)
OUT
IIC1
STB+3.3V/RESET
STB5V_M
SUB5V
1
+3.3V
STB_D3.3V
AUX_ON/OFF
SUB9V
A25
P25
HDMI_CEC
HDMI_CEC_
RESET
RESET
2
PU_ON
Q1105
POWER ON/OFF
PANEL MAIN ON
11
POWER SOS
12
SOS4_PS
(LED:4TIMES) (LED:4TIMES)
P5V
5
+5V(P)
SUB3.3V
IC1100
3
+5V(P) DET
6
+5V(P)
PANEL STB_ON
(LED:5TIMES) (LED:5TIMES)
P15V
SYSTEM MPU
1
+15V(P)
PANEL SOS
PANEL SOS
4
PANEL STATUS
+15V(P) DET
2
+15V(P)
PANEL STATUS
(LED:2TIMES) (LED:2TIMES)
9
STB5V
+3.3V(P) DET
TV SUB ON
(LED:3TIMES)
(LED:3TIMES)
TV SUB ON
TUNER SOS
P3.3V
IC9805
TUNER SOS
(LED:10TIMES)
(LED:10TIMES)
AFT
LVDS DATA
AFT
+3.3V
5
IC9807
P2.5V
STB3.3V
DTV RESET
6
DTV RESET
+2.5V
STB RESET
STB RESET
TV_VIDEO
IC9806
TV_VIDEO
P1.2V
+1.2V
SBI2
SBO2
STB3.3V
SYS_
IIC0
IIC1_
EEP
PANEL STB_ON
IIC0
IC1101
PANEL STB_ON
PANEL SOS
PANEL SOS
EEPROM
IIC1
PANEL STATUS
PANEL STATUS
SYS_
IIC2_TU
IIC2
D2520
A1
K1
KEYSCAN1
POWER LED
PC2501
R_LED_ON
C.A.T.S.
POWER LED(R)
6
6
SENSOR
C.A.T.S.
C.A.T.S. SENSOR
2
2
RM2501
SUB5V DET
REMOTE IN
REMOTE IN
5
5
REMOTE
SUB9V DET
STB+3.3V
RECEIVER
KEYSCAN3
3
3
SUB3.3V DET
SUB+5V
1
1
K1
S2
KEYSCAN3
IC4800
ON
IIC0
8
8
KEYSCAN3
10
2
TEMP SENSOR
SW2500
9
1
POWER SWITCH
FOR
K
POWER LED
S
STB3.3V
POWER SWITCH
A17
FACTORY
USE
REMOTE RECEIVER
SUB5V
C.A.T.S. SENSOR
FOR
A18
FACTORY
USE
KEYSCAN3
3.3V
2.5V
1.2V
OSD I/F

VIDEO DATA

CONTROL DATA

VIDEO DATA

CONTROL DATA

SUSTAIN CONTROL

SCAN CONTROL

PANEL_MAIN_ON

31

9.4.

Block (3/3) Diagram

SS SUSTAIN DRIVE C1 DATA DRIVER (RIGHT) A31 C2 DATA DRIVER (LEFT) GK KEY SWITCH
SS
SUSTAIN DRIVE
C1
DATA DRIVER (RIGHT)
A31
C2
DATA DRIVER (LEFT)
GK KEY SWITCH
C21
65
68
67
55
12
SS
P11
TPVSUS
11
SS
C10
C20
52
Vsus
1
GK1
C14
IPD CIRCUIT
1
KEYSCAN1
+15V(P)
4
KEY SWITCH
1
KEYSCAN1
1
51
5
40
+5V(P)
IC16131
UMH
2
+5V(P)
Q16001,2
IC16304
55
1
IC17201,02
TPVE
+5V(P)
13
CONTROL DATA
VSUS Gen.
IC17101
54
2
DRIVER
VE GEN.
CONTROL DATA
BUFFER
VIDEO DATA
BUFFER
CONTROL DATA
Q16021,2
BUFFER
IC17207,08
UML
VIDEO DATA
4
Vda
IC17203-06
PC16192
BUFFER
Vda
4
52
1
Vda
PHOTO
SC3
SS3
PLASMA PANEL
COUPLER
Vda
1
55
C22
C32
MID
PANEL SUSTAIN
MID
3
ELECTRODE
IC16312
SS
MID
5
55
SHUNT
CB1
CB2
CB3
CB4
CB5
CB6
CB7
1
REG.
2
13
PANEL DRIVER
PC16191
Q16101
PLASMA PANEL
PANEL DRIVER
Q16102
UEH
VE Gen.
SS
1
2
13
DRIVER
58
SS
SS
TPSS1
22
24
A32
C3
DATA DRIVER (LEFT)
IC16241
15
15
C31
68
67
63
11
1
SS
UMH
1
1
C33
23
BUFFER
UML
UEH
14
14
IC17305,06
+5V(P)
1
Q16280
IC17302,04,07
5 SOS8_SS
+5V(P)
1
SOS8_SS
5
ERROR DET
SUSTAIN CONTROL
D16280
D16282
SUSTAIN CONTROL
SUSTAIN CONTROL
FPC DET
BUFFER
SS2
SUSTAIN
CONTROL DATA
BUFFER
(LED:8TIMES)
(LED:8TIMES)
1 5V(P)
CONNECTOR
VIDEO DATA
(LOWER)
C33
SS23
BUFFER
Vda
37
2 Vda
IC17301,03
Vda
40
1 Vda
C22
C32
C35
P35
P
POWER SUPPLY
HOT
HOT
COLD
COLD
CB
CB
CB8
CB9
P2
T100
10
11
Q104
Q304-Q307
T301
D706
PR101
Vsus
Vsus
RESONANCE
1
PFC
PLASMA PANEL
PANEL DRIVER
P11
SS11
1
Vsus
T300
D700
Vda
SC
SCAN DRIVE
4
+15V(P)
IC301
IC702
Q302,Q303
PFC
D705
+15V(P)
IC100
R141
POWER
SC2
TPVSUS
15V
CONTROL
FOR
PFC
P35
C35
1
SC50
FACTORY
CONTROL
Vsus
Vda
TPVSET
USE
D711
1
Vda
IC16791
ERROR DET
ERROR DET
VSET GEN.
IC303
2
Vda
D302
16V-F
SHUNT REG
DC/DC
IC700
IC701
D712
IPD CIRCUIT
PHOTO COUPLER
CONVERTER
Vsus
Vda
Q704
IC16788,89
VF_GND
R737
R735
IC300
IC304
Q16604
PC16601
OVER
CPH2
COMPARATOR
PHOTO COUPLER
VOLTAGE
IC16771
PHOTO COUPLER
P25
A25
DET
IC302
1
+15V(P)
+5V
Q16607
IC16661
POWER SOS
PC16603
Q16661
SU
SCAN OUT (UPPER)
PHOTO COUPLER
2
+15V(P)
CERS
PC16461
PHOTO COUPLER
5
+5V(P)
IC601
PHOTO COUPLER
COMPARATOR
PC16684
6
+5V(P)
CPH1
PHOTO COUPLER
PFC_ON/OFF
Q16672
IC14901-03
IC603
IC16464,65
PHOTO COUPLER
9
+5V(STB)
Q16601
RL102
(LED:4TIMES) (LED:4TIMES)
POWER MICOM
CRC1
POWER SOS
12
SOS4_PS
INVERTER
D16901
SCAN
MAIN SW_ON
D100
PANEL_
DRIVER
PANEL_MAIN_ON
11
CMH
RECTIFIER
Q16401
MAIN_ON
CRC2
Q600
IC16773
SC
SU
MAIN RELAY_ON
Q16402
IC16692
ALL_OFF
41
41
VOH
RL101
RUSH RELAY_ON
INVERTER
TV SUB ON
SHUNT
8
8
SCAN
D16461
REG.
VSCN-F
DRIVER
IC16501
4
4
D16462
Vfo
Q602
VR16601
IC14904-06
2
2
CSH/CMH GATE
D16481
PC16685
(INIT-F)
DRIVE CIRCUIT
RL100
D16482
CIS
PHOTO
SU1B-SU4B
LIVE
Q16441
SU
COUPLER
Q16818
CSH
IC602
IC16784
11
CEL
NEUTRAL
Q16621
IC16521
TPVAD
Q16451
IPD CIRCUIT
RESET
Q16622
PLASMA PANEL
Q609
T630mAL 250V
CSL
IC200
IC600
CSL/CML GATE
VAD
VOL
PANEL SCAN
F200
SS3
SC3
DRIVE CIRCUIT
GEN.
CML
ELECTRODES
AC DET
PHOTO COUPLER
IC502
Q16421
VR16600
MID
3
MID
Q16422
(VAD)
SD
IC16786,87
T200
+15V
MID
5
11
SD1B-SD4B
D502
Q505
IPD CIRCUIT
D200
+5V(STB)
D16583
TPVSCN
TPSC1
IC16581
F201
IC14951-53
RECTIFIER
SC
LED(G)
IC201
VSCN GEN.
+5V(P)
A20
D204
20
ERROR DET
SHUNT REG
D16859
L100,L101
SCAN
D501
IC16561,62
STB
+15V(P)
2
D16860
D16721
Q504
CML
CPH1
CRC1
SIU
IC16724
SC
SD
DRIVER
D506
FILTER
CONTROL
+15V(P)
1
(15V_F)
CMH CPH2
CRC2
OC1
42
42
BUFFER
CSH
CIS
CEL
OC2
+5V
F_5V_A
+5V(P)
30
5
5
SCAN
IC202
IC500
CSL
CERS
CLK
(SC1)
TPSOS6
DRIVER
2
2
D16725
F101
F100
Vfo
PHOTO
STB
SOS6_SC1
17
D16920
IC16725
IC14954-56
1
1
D16493
COUPLER
ERROR DET
(LED:6TIMES) (LED:6TIMES)
T8AH 250V
T8AH 250V
F_5V_B
SOS7_SC2
16
7
7
+5V
NEUTRAL
LIVE
UHZ
14
NOR GATE
IC16490,91
(SC2)
HOT
HOT
COLD
COLD
UHZ
SCAN
1
2
P9
P34
3
1
P6
7
9
1
3
P7
1
2
10
5
6
8
SCAN CONTROL
Q16490
CONTROL
IC16563
6
6
SCNR_PRO
CERS
SEPA PROTECT
A6
A6
CIRCUIT
SC
SD
VOLTAGE
5V
5V
D16473
46
46
DROP
D16791
15V_F
LOGIC IC
ERROR DET
PC16480
D16480
SIU
1
1
AC CORD
MAIN_STOP
PHOTO COUPLER
OC1
IC14961-65
SCNR_PRO
OC2
VSCN
TPSOS7
Q16876
CLK
D16820
D16821
D16871
15V_F
Vscn
ERROR DET
SD
SCAN OUT (LOWER)
(LED:7TIMES) (LED:7TIMES)
AC DET
+5V
RESET
F_15_ON
STB5V_
ON/OFF
FSTB+15V
FSTB+15V
FSTB+15V
+15V(SND)
+15V(SND)
+15V(SND)
+15V(P)
+15V(P)
+5V(P)
+5V(STB)
TV SUB ON
ALL_OFF
+5V(P)
+5V(P)
CONTROL
DATA
VIDEO
DATA
SUSTAIN
CONTROL
SOS8_SS
KEYSCAN1
+5V(P)
+5V(P)
CONTROL DATA
VIDEO DATA
SCAN DATA

32

10 Wiring Connection Diagram

10.1. Caution statement.

Caution:

Please confirm that all flexible cables are assembled correctly. Also make sure that they are locked in the connectors. Verify by giving the flexible cables a very slight pull.

10.2. Wiring (1)

sure that they are locked in the connectors. Verify by giving the flexible cables a very

33

10.3.

Wiring (2)

10.3. Wiring (2) 34

34

10.4.

Wiring (3)

10.4. Wiring (3) 35

35

10.5.

Wiring (4)

10.5. Wiring (4) 36

36

11 Schematic Diagram

11.1. Schematic Diagram Note

11 Schematic Diagram 11.1. Schematic Diagram Note 37

37

11 Schematic Diagram 11.1. Schematic Diagram Note 37

11.2.

P-Board (1/4) Schematic Diagram

1 ! P-BOARD LSEP1279UNHB (1/4) A B 2 COLD HOT C 3 TO AC CORD
1
!
P-BOARD LSEP1279UNHB (1/4)
A
B
2
COLD
HOT
C
3
TO
AC CORD
4
5
6
D
C0DAGKC00001
REGULATOR
C0DBZZZ00084
PFC
CONTROL
C0DAGKC00002
REGULATOR
E
COLD
HOT
F
TO
HOT
AI
P-BOARD
AA AB AC
AD
AE
AF
AG
AHAH
AJ
AK
(3/4)
AL
AM
AN
COLD
1
2
3
4
5
6
7
8
9

38

11.3.

P-Board (2/4) Schematic Diagram

1

2

3

4

5

6

10

C0DABYY00019

POWER

CONTROL

C0ABBA000168

COMPARATOR

11

12

B3PBA0000508

PHOTO

COUPLER

HOT

B3PBA0000508

PHOTO

COUPLER

B3PBA0000508

PHOTO

COUPLER

HOT

13

COLD

COLD

C0DAAZH00027

+15(P)

C0DBZMC00006

Vda

ERROR DET

C0DBZMC00006

Vsus

ERROR DET

! P-BOARD LSEP1279UNHB (2/4)

TO

A-BOARD

(A25)

TO

C2-BOARD

(C25)

TO

SC-BOARD

(SC2)

TO

SS-BOARD

(SS11)

TO

BA

BB

BC BD

BE

BF BG

BH

BI

P-BOARD

(4/4)

14

39

15

16

17

18

11.4.

P-Board (3/4) Schematic Diagram

AA AB AC AD AE AF AG AHAH AJ AK AL AM AN AI TO
AA AB AC
AD
AE
AF
AG
AHAH
AJ
AK
AL
AM
AN
AI
TO
P-BOARD
(1/4)
COLD
HOT
HOT
COLD
A
11
12
C0CAAJG00015
+15(P)
13
B
14
MIP3E40MY
C0DBZMC00006
STB
CONTROL
AC DET
15
PHOTO
B3PBA0000508
COUPLER
16
C
17
*********
PHOTO
COUPLER
HOT
COLD
C0DBZMC00006
STB
ERROR DET
CNC1S171R
CNC1S171R
********
PHOTO
PHOTO
PHOTO
HOT
18
D
COUPLER
COUPLER
COUPLER
19
20
COLD
21
22
E
23
24
25
F
!
P-BOARD LSEP1279UNHB (3/4)
1
2
3
4
5
6
7
8
9

40

11.5.

P-Board (4/4) Schematic Diagram

BA BB BC BD BE BF BG BH BI TO P-BOARD (2/4) ! P-BOARD LSEP1279UNHB
BA
BB
BC BD
BE
BF BG
BH
BI
TO
P-BOARD
(2/4)
!
P-BOARD LSEP1279UNHB (4/4)
11
12
13
14
15
16
17
18
19
20
21
22
C2ABDB000122
POWER
MICOM
23
24
C0EBH0000447
RESET
25

NO

USE

TO

A-BOARD

(A6)

TO

A-BOARD

(A6)

10 11 12 13 14 15 16 17 18

10

11

12

13

14

15

16

17

18

10 11 12 13 14 15 16 17 18

41

11.6.

GK, K and S-Board Schematic Diagram

SUB5V

STB3.3V

KEYSCAN3(IN)

GND

GND

GND

RM_IN

R_LED_ON

KEYSCAN3(OUT)

C.A.T.S

A

B

C

D

E

F

1

! RM2501 B3RAD0000160 D2512 MAZ80430LL C2512 C2522 6.3V PC2501 16V 10u B3JB00000046 0.1u C.A.T.S. SENSOR
!
RM2501
B3RAD0000160
D2512
MAZ80430LL
C2512
C2522
6.3V
PC2501
16V
10u
B3JB00000046
0.1u
C.A.T.S. SENSOR
R2513
R2517
Q2510
5.6k
47
2SD0601A0L
R2516
22k
OUT
GND
VCC

REMOTE RECEIVER

R2525 820 D2520 LN1271RALTR POWER LED Q2511 2SD0601A0L R2524 22k R2542 R2557 47k 5.6k R2520
R2525
820
D2520
LN1271RALTR
POWER LED
Q2511
2SD0601A0L
R2524
22k
R2542
R2557
47k
5.6k
R2520
220k
FL2500
J0MAB0000201
1
2
K1
SUB5V
1
2
C.A.T.S.SENSOR
STBY3.3V
3
4
REMOCON
5
R_LED_ON
6
7
KEY3
8
9
10

K-BOARD TNPA4871S

2

TO

A-BOARD

(A1)

SENSOR

 

S2

1

2

 

PUSH

SW2500

 

K0F122A00172

 

POWER SW

!

S-BOARD TNPA4873S

3

4

5

42

! GK-BOARD TNPA4874S R3775 R3771 21k 3.16k R3772 R3773 R3774 1.74k 1.62k 2.32k INPUT/OK MENU
!
GK-BOARD TNPA4874S
R3775
R3771
21k
3.16k
R3772
R3773
R3774
1.74k
1.62k
2.32k
INPUT/OK
MENU
VOL.DN
VOL.UP
CH.DN
CH.UP
R3765
C3752
0
50V
1000p
GK1
TO
C1-BOARD
(C14)
SW3759A
EVQ23405R
SW3761A
EVQ23405R
SW3762A
EVQ23405R
1
KEYSCAN
2
GND
SW3763A
EVQ23405R
SW3764A
EVQ23405R
SW3765A
EVQ23405R

687

9

11.7.

A-Board (1/14) Schematic Diagram

L4525

P

 

!

A

B

C

D

E

F

 

1

A-BOARD TXN/A1ESUUS (1/14)

Seine3LV

FLASH

TO 3/14

EBADD23/NABSY_N

IC8001

AE7

EBADD23/NABSY_N

EBADD22/NAALE

IC8001

AD7

EBADD22/NAALE

EBADD21/NACLE

IC8001

AC7

EBADD21/NACLE

EBADD20

IC8001

AC8

EBADD20

EBADD19

IC8001

AD8

EBADD19

EBADD18

IC8001

AE8

EBADD18

EBADD17

IC8001

AF8

EBADD17

EBADD16

IC8001

AF9

EBADD16

EBADD15

IC8001

AE9

EBADD15

EBADD14

IC8001

AD9

EBADD14

EBADD13

IC8001

AC9

EBADD13

EBADD12

IC8001

AC10

EBADD12

EBADD11

IC8001

AD10

EBADD11

EBADD10

IC8001

AE10

EBADD10

EBADD9

IC8001

AF10

EBADD9

EBADD8

IC8001

AF11

EBADD8

EBADD7

IC8001

AE11

EBADD7

EBADD6

IC8001

AD11

EBADD6

EBADD5

IC8001

AC11

EBADD5

EBADD4

IC8001

AC12

EBADD4

EBADD3

IC8001

AD12

EBADD3

EBADD2

IC8001

AE12

EBADD2

EBADD1

IC8001

AF12

EBADD1

EBDAT15

IC8001

AF13

EBDAT15

EBDAT14

IC8001

AE13

EBDAT14

EBDAT13

IC8001

AD13

EBDAT13

EBDAT12

IC8001

AC13

EBDAT12

EBDAT11

IC8001

AC14

EBDAT11

EBDAT10

IC8001

AD14

EBDAT10

EBDAT9

IC8001

AE14

EBDAT9

EBDAT8

IC8001

AF14

EBDAT8

EBDAT7

IC8001

AF15

EBDAT7

EBDAT6

IC8001

AE15

EBDAT6

EBDAT5

IC8001

AD15

EBDAT5

EBDAT4

IC8001

AC15

EBDAT4

EBDAT3

IC8001

AC16

EBDAT3

EBDAT2

IC8001

AD16

EBDAT2

EBDAT1

IC8001

AE16

EBDAT1

EBDAT0

IC8001

AF16

EBDAT0

IIC I/F

TO 3/14

SE_SCL0_PANEL

IC8001

C1

I2CCLK0/PIO17

SE_SDA0_PANEL

IC8001

D1

I2CDATA0/PIO16

SE_SCL1_EEP

IC8001

C2

I2CCLK1/PIO19

SE_SDA1_EEP

IC8001

D2

I2CDATA1/PIO18

SUB3.3V

R8096

4.7k

 

IC8001

C3

I2CCLK2

R8097

4.7k

 

IC8001

D3

I2CDATA2

TO 5/14

HDMI_INT2