Académique Documents
Professionnel Documents
Culture Documents
GENERAL VALVE
TABLE OF CONTENTS
CT-GEN-TWINSEAL-03 09/11-SWP-3M
GENERAL VALVE
Little Rock, AR
Camerons Valves & Measurement (V&M) group is a leading provider of valves and measurement systems to the oil and gas industry. The groups products are primarily used to control, direct and measure the flow of oil and gas as it is moved from individual wellheads through flow lines, gathering lines and transmission systems to refineries, petrochemical plants and industrial centers for processing. The Engineered & Process Valves division provides a wide range of valves for use in natural gas, LNG, crude oil and refined products transmission lines. The traditional CAMERON fully-welded ball valve product line has been combined with the GROVE, RING-O, TOM WHEATLEY, ENTECH and TK product lines. This broad offering has significantly strengthened Camerons ability to serve as a single source for a wide scope of customer requirements. The division also provides critical service valves for refinery, chemical and petrochemical processing businesses and for associated storage terminal applications, particularly through the ORBIT and GENERAL VALVE. These brands are complimented by WKM and TBV valve products and considerably expand the scope of this divisions product offerings. Cameron is the worlds leading manufacturer of high-integrity, positive Shut-off Double Block & Bleed valves which serve the pipeline, liquid bulk terminals, aviation fueling, refining, oil / gas production and custody transfer for the petroleum and oil and gas industries.
GENERAL VALVE
CT-GEN-TWINSEAL-03 09/11-SWP-3M
The age-old double block & bleed system (as shown above) required the use of two valves and a spool piece. A bleed valve was used to drain the spool and verify seal integrity.
CT-GEN-TWINSEAL-03 09/11-SWP-3M
GENERAL VALVE
Multi-Product Manifolds
The TWIN SEAL positive shut-off, double block & bleed valve was developed for multi-products fuel manifolds. Busy manifolds must be operated frequently, switching from product to product, often with power actuators and sometimes without supervision. Valves that can be trusted
Meter Stations
Flow meters require calibration to verify their accuracy. During meter calibration (proving), every closed valve in the meter system must seal drop tight. Even a small leak will cause errors in the meter calibration. The incorrect meter factor will persist until the next proving operation and incorrect flow measurement can cost huge sums of money! Every TWIN SEAL valve in the meter station can be quickly and easily shown to be holding leak-tight. That means correct calibration every time.
to seal drop-tight, every time, will prevent the expensive consequences of contaminated fuel. Liquid fuels that move through pipeline manifolds are reliably segregated by provable, zero-leakage, TWIN SEAL valves. Every TWIN SEAL valve in the manifold has assured double block and bleed shut-off that proves total isolation of each product. By using TWIN SEAL valves, gasoline, diesel, kerosene, jet fuel, heating oil and LPG as well as crude oil and natural gas are protected from contamination.
GENERAL VALVE
CT-GEN-TWINSEAL-03 09/11-SWP-3M
Loading / Unloading
Fuel loading / unloading may require hundreds of open / close strokes of the connection valves every day. The valves typically operate against full pump pressure on every stroke, and they must close without leakage. Safety and environmental concerns demand that the fuel is absolutely and totally contained within the pipe, yet the valves must operate quickly and easily. TWIN SEAL valves have two resilient seals that fully retract from their seated position without any seal rubbing even at full differential pressure. Plug turning is effortless and slam-proof!
Hydrant Isolation
Fuel hydrants at busy airports must be regularly pressure tested to check the integrity of the pipes, flanges and gaskets. But the only time this inspection can be performed is in the few hours each night when the airport is closed. On some occasions, sections of the hydrant must be isolated for extension, modification or repair. Or, it may become necessary to isolate section by section to find the location of a leak. Generally speaking airports dont have the time to drain fuel from the lines or to swing line blinds for traditional line block, but the entire hydrant must be isolated and pressurized to prove that it is safe. TWIN SEAL valves are the recognized Hydrant Valves for airport service because: They close quickly and easily They require very little maintenance They hold with zero-leakage They hold a verifiable bubble tight seal
The hydrant pressure-test can begin as soon as the valves are closed, since the TWIN SEAL valves ensure that the hydrant is isolated.
CT-GEN-TWINSEAL-03 09/11-SWP-3M
GENERAL VALVE
1. The internal design is very simple. Seals (A) are permanently bonded into the slips (B) which are mounted on a central plug. In the open position the slip seals are completely out of the flow.
A
2. Turning the operator handwheel clockwise rotates the plug assembly 90 to block flow. During rotation, clearance is maintained between the seal and the valve body, allowing free movement and avoiding abrasion.
WARNING: Do not attempt any repairs on TWIN SEAL valves unless you are certain the line pressure has been removed and the
3. When the operator is turned further clockwise, the tapered plug begins to lower, forcing the slips against the body initiating the verifiable seal. Because the seals never drag in well maintained valves, the valve requires less torque to cycle.
line contents drained from the valve and the line and the body cavity! Failure to follow these instructions could result in injury to personnel, or cause hazardous product to be vented from the valve. For complete instructions on installation and repair, request a copy of TWIN SEAL Installation Manual from your local Cameron Sales Office.
4. In the closed position, the slip seals are expanded, compressing the slip seals until metal-to-metal seating is effected. Because it is mechanical, the TWIN SEAL doesnt rely on line pressure differential to help make its seal. It even seals in vacuum service.
GENERAL VALVE
CT-GEN-TWINSEAL-03 09/11-SWP-3M
B A
E
CenterCenterline line of Maximum of Valve HandValve to Overall to wheel Centerline Height Lowest Diameter of HandPoint wheel
E
Minimum Clearance to Remove Slip from Bottom
Flange Diameter
Face to Face
Approximate Weight
Flow Coefficient
Class
Size
2 (50)
Model
211 211 211 211 221 221 221 241 241 241 211 221 241 241 241
Oper
201 201 201 202 201 201 202 202 202 203 202G 202G 202G 202G 203G
A
21 1/4 (540) 21 1/4 (540) 23 1/2 (597) 31 1/8 (790) 21 1/4 (540) 21 1/4 (540) 25 7/8 (657) 24 3/4 (629) 24 3/4 (629) 31 7/8 (810) 31 7/8 (810) 26 5/8 (676) 25 1/2 (648 25 1/2 (648) 33 7/8 (861)
B
11 7/8 (302) 11 7/8 (302) 12 5/8 (321 16 3/4 (426) 11 7/8 (302) 11 7/8 (302) 15 (381) 13 7/8 (353) 13 7/8 (353) 18 (457) 18 1/4 (464) 16 1/2 (419) 15 3/8 (391) 15 3/8 (391 19 1/2 (495)
C
5 (127) 5 (127) 6 3/8 (162) 8 5/8 (219 5 (127) 5 (127) 5 1/8 (130) 5 1/8 (130) 5 1/8 (130) 7 3/8 (187) 8 5/8 (219) 5 1/8 (30) 5 1/8 (130) 5 1/8 (130) 7 3/8 (187)
D
10 (254) 10 (254) 10 (254) 14 (356) 10 (254) 10 (254) 14 (356) 14 (356) 14 (356) 16 (406) 10 (254) 10 (254) 10 (254) 10 (254) 14 (356)
E
6 (152) 7 1/2 (191) 9 (229) 11 (279 6 1/2 (165 8 1/4 (210) 10 (254) 6 1/2 (165) 8 1/4 (210) 10 3/4 (273) 11 (279 10 (254) 6 1/2 (165 8 1/4 (210) 10 3/4 (273
F
7 (178) 8 (203) 9 (229) 10 1/2 (266) 8 1/2 (216) 11 1/8 (283 12 (305 11 1/2 (292) 14 (356) 17 (432) 10 1/2 (267) 12 (305 11 1/2 (292) 14 (356) 17 (432)
G
3 (76) 3 (76) 5 (127) 8 (203) 3 (76) 3 (76) 6 (152) 3 (76) 3 (76) 4 (102) 8 (203) 6 (152) 3 (76) 3 (76) 4 (102)
lb. (kg)
60 (27) 75 (34) 95 (43) 195 (88) 65 (29) 90 (41) 145 (66) 115 (52) 135 (61) 240 (109) 200 (91) 155 (70) 120 (54) 140 (64) 265 (120)
CV in GPM
200 205 590 1254 210 220 620 290 300 850 1254 620 290 300 850
ASME 600 Hand Operated ASME 150 Gear Operated ASME 300 Gear Operated
3 (80) 4 (100)
CT-GEN-TWINSEAL-03 09/11-SWP-3M
GENERAL VALVE
D D
C G
C F E E F G
CenterCenterline line of Maximum of Valve Valve to Overall to Centerline Height Lowest of HandPoint wheel Size 8 (200) 6 (150) 8 (200) 10 (250) 12 (300) 14 Model 8811 8821 8811 8811 8811 8811 8811 8811 8811 8811 8821 8821 Oper. 625H 625H 625G 625G 751G 751G 1261G 1261G 1261G 1261G 625G 751G A 36 (914) 32 1/2 (826) 39 3/4 (1010) 42 (1067) 53 (1346) 56 1/4 (1429) 64 (1626) 64 1/4 (1632) 68 (1727) 72 3/4 (1848) 36 (914) 43 (1092) B 23 (584) 21 (533) 23 (584) 24 (610) 30 1/2 (775) 31 3/4 (806) 38 (965) 38 (965) 39 3/4 (1010) 41 1/2 (1054) 21 1/4 (540) 27 (686) C 9 (229) 7 1/2 (191) 9 3/4 (248) 11 (279) 13 (330) 14 3/4 (375) 16 1/4 (413) 16 1/4 (413) 16 1/4 (413) 21 1/2 (546) 7 3/4 (197) 9 (229)
Handwheel Diameter
Flange Diameter
Face to Face
Minimum Clearance to Remove Slip from Bottom G 12 1/2 (318) 9 (229) 12 1/2 (318) 15 (381) 17 (432) 19 (483) 22 (559) 23 (584) 26 (660) 28 (711) 9 (229) 11 (279)
Approximate Weight
Flow Coefficient
D 20 (508) 20 (508) 14 (356) 14 (356) 20 (508) 20 (508) 20 (508) 20 (508) 20 (508) 20 (508) 14 (356) 20 (508)
E 13 1/2 (343) 12 1/2 (318) 13 1/2 (343) 16 (406) 19 (483) 21 (533) 23 1/2 (597) 25 (635) 27 1/2 (699) 32 (813) 12 1/2 (318) 15 (381)
F 11 1/2 (292) 15 7/8 (403) 11 1/2 (292) 13 (330) 14 (356) 15 (381) 16 (406) 17 (432) 32 (813) 36 (914) 15 7/8 (403) 16 1/2 (419)
lb. (kg) 385 (175) 250 (113) 405 (184) 518 (235) 790 (358) 995 (451) 1340 (608) 1407 (638) 2860 (1297) 3830 (1737) 312 (142) 587 (266)
CV in GPM 2420 1770 2420 3578 4000 5500 7000 7000 15700 24000
(150) 8 (200)
1770 3000
10 GENERAL VALVE
CT-GEN-TWINSEAL-03 09/11-SWP-3M
A B
C G
Dimensions in. (mm) Class ASME 150 Gear Operated Size
28 (700) 30 (750) 36 (900) 10 (250) 12 (300) 14 (350) 16 (400) 18 (450) 20 (500) 24 (600) 28 (700) 30 (750) 6 (150) 8 (200) 10 (250) 12 (300) 14 (350) 16 (400) 20 (500) 24 (600) 2 (50) 3 (80) 4 (100) 6 (150) 8 (200) 10 (250) 2 (50) 3 (80)
F
Minimum Clearance to Remove Slip from Bottom G
30 (762) 30 (762) 30 (762) 13 (330) 16 (406) 15 (381) 19 (483) 13 (330) 14 (356) 17 (432) 12 (305) 28 (711) 10 (254) 12 (305) 8 (203) 10 (254) 10 (254) 14 (356) 14 (356) 12 (305) 3 1/2 (89) 4 (102) 6 (152) 7 1/2 (191) 10 (254) 10 (254) 3 1/2 (89) 4 (102)
Model
C811 CC811 C811 C821 C821 C821 CA821 CA821 CA821 CA821 CA821 CA821 C841 CA841 CB841 CB841 C841 CA841 C841 C841 C851 C851 C851 C851 C851 C851 C861 C861
Oper.
1276G 1276G 1500G 751G 1261G 1261G 1261-7G 1261-7G 1276G 1276G 1500G 1500G 751G 755G 1261-7G 1261-7G 1276G 1276G 1500G 1500G 625 G 625 G 625G 755G 1261-7G 1276G 625 G 625G
CenterCenterline line of Maximum of Valve HandValve to Overall to wheel Centerline Height Lowest Diameter of HandPoint wheel A B C D
108 1/2 (2756) 108 1/2 (2756) 121 (3073) 52 (1321) 63 1/2 (1613) 58 1/2 (1486) 61 (1549) 71 (1803) 88 1/2 (2248) 92 (2337) 114 (2896) 120 (3048) 45 (1143) 48 (1219) 62 1/2 (1588) 64 1/2 (1638) 82 1/2 (2096) 83 (2108) 106 (2692) 114 (2896) 33 (838) 34 (864) 37 1/2 (953) 47 1/2 (1207) 63 1/2 (1613) 88 1/2 (2248) 33 (838) 34 (864) 60 1/2 (1537) 60 1/2 (1537) 76 (1930) 29 (737) 36 1/2 (927) 34 1/2 (876) 36 1/2 (927) 40 1/2 (1029) 48 (1219) 50 1/2 (1283) 70 (1778) 71 (1803) 26 (660) 27 (686) 36 1/2 (927) 38 (965) 47 (1194) 47 (1194) 66 (1676) 72 (1829) 19 (483) 19 (483) 20 (508) 26 (660) 37 (940) 51 1/2 (1308) 19 (483) 19 (483) 32 (813) 32 (813) 34 (864) 12 1/2 (318) 16 1/2 (419) 14 1/2 (368) 14 (356) 20 1/2 (521) 24 1/2 (622) 25 1/2 (648) 28 (711) 32 1/2 (826) 9 (229) 11 (279) 16 (406) 17 (432) 19 1/2 (495) 19 1/2 (495) 23 1/2 (597) 26 (660) 7 (178) 8 (203) 10 (254) 11 1/2 (292) 16 1/2 (419) 21 (533) 7 (178) 8 (203) 32 (813) 32 (813) 32 (813) 20 (508) 20 (508) 20 (508) 20 (508) 20 (508) 32 (813) 32 (813) 32 (813) 32 (813) 20 (508) 20 (508) 20 (508) 20 (508) 32 (813) 32 (813) 32 (813) 32 (813 14 (356) 14 (356) 14 (356) 20 (508) 20 (508) 32 (813) 14 (356) 14 (356)
Flange Diameter
Face to Face
Flow Coefficient
E
36 1/2 (927) 38 3/4 (984) 46 (1168) 17 1/2 (445) 20 1/2 (521) 23 (584) 25 1/2 (648) 28 (711) 30 1/2 (775) 36 (914) 36 1/4 (921) 43 (1092) 14 (356) 16 1/2 (419) 20 (508) 22 (559) 23 3/4 (603) 27 (686) 32 (813) 37 (940) 8 1/2 (216) 9 1/2 11 1/2 (292) 15 (381) 18 1/2 (470) 21 1/2 (546) 8 1/2 (216) 10 1/2 (267)
F
60 (1524) 60 (1524) 78 (1981) 18 (457) 19 3/4 (502) 30 (762) 33 (838) 36 (914) 39 (991) 52 (1321) 65 (1651) 65 (1651) 22 (559) 26 (660) 31 (787) 33 (838) 35 (889) 39 (991) 47 (1194) 55 (1397) 14 1/2 (368) 15 (381) 18 (457) 24 (610) 29 (737) 33 (838) 14 1/2 (368) 18 1/2 (470)
CV in GPM
31000 33000 48000 3540 4700 6000 9400 11500 16300 27000 32000 33500 2265 3600 5100 9300 9500 11000 16500 27000 160 250 650 2400 4200 5500 160 250
CT-GEN-TWINSEAL-03 09/11-SWP-3M
GENERAL VALVE 11
C G
Centerline of Valve to Centerline of Handwheel B
15 (381) 16 (406) 17 1/2 (445) 21 (533) 27 1/2 (699) 29 (737) 35 (889) 36 (914) 37 (940) 44 1/2 (1130) 44 1/2 (1130) 60 1/2 (1537) 15 (381) 16 1/2 (419) 21 (533) 33 (838) 34 1/2 (876) 35 (889) 48 (1219) 67 (1702) 50 1/2 (1283) 19 (483) 19 1/2 (495) 27 (686) 37 (940) 38 1/2 (978) 47 (1194) 66 (1676) 66 (1676) 72 (1829)
E
Minimum Clearance to Remove Slip from Bottom G
5 (127) 5 (127) 5 (127) 7 1/2 (191) 9 (229) 11 (279) 14 (356) 15 (381) 17 (432) 18 (457) 17 (432) 30 (762) 5 (127) 6 (152) 8 (203) 9 (229) 12 (305) 16 (406) 16 (406) 15 1/2 (394) 19 (483) 6 (152) 6 (152) 8 (203) 10 (254) 12 (305) 10 (254) 15 (381) 16 (406) 20 (508)
Flange Diameter
Face to Face
Approximate Weight
Class
Size
2 (50) 3 (80) 4 (100) 6 (150) 8 (200)
Model
C911 C911 C911 C911 C911 C911 A1911 C911 C911 C911 C911 C911 C921 C921 C921 C921 CA921 CA921 C921 C921 CA921 C941 C941 C941 C941 C941 C941 C941 C941 C941
Oper.
501 TS 501 TS 501 TS 625 TS 751 TS 751 TS 1261 TS 1261 TS 1261 TS 1261.7 TS 1261.7 TS 1276 TS 501 TS 501 TS 625 TS 1261 TS 1261 TS 1261.7 TS 1276 TS 1276 TS 1276 TS 625 TS 625 TS 751 TS 1261 TS 1261 TS 1276 TS 1500 TS 1500 TS 1500TS
A
26 (660) 28 (711) 32 (813) 38 (965) 48 (1219) 52 1/2 (1334) 60 (1524) 61 1/2 (1562) 64 (1626) 78 (1981) 78 1/2 (1994) 108 1/2 (2756) 26 (660) 29 1/2 (749) 38 (965) 55 (1397) 58 1/2 (1486) 59 (1499) 83 (2108) 106 1/2 (2705) 89 1/2 (2273) 32 1/2 (826) 34 (864) 47 (1194) 63 (1600) 64 1/2 (1638) 83 (2108) 106 (2108) 106 (2692) 114 (2896)
D
10 (254) 10 (254) 10 (254) 14 (356) 20 (508) 20 (508) 20 (508) 20 (508) 20 (508) 20 (508) 20 (508) 32 (813) 10 (254) 10 (254) 14 (356) 20 (508) 20 (508) 20 (508) 32 (813) 32 (813) 32 (813) 14 (356) 14 (356) 20 (508) 20 (508) 20 (508) 32 (813) 32 (813) 32 (813) 32 (813)
E
6 (152) 7 1/2 (191) 9 (229) 11 (279) 13 1/2 (343) 16 (406) 19 (483) 21 (533) 23 1/2 (597) 25 (635) 27 1/2 (699) 32 (813) 6 (152) 10 (254) 12 1/2 (318) 15 (381) 17 1/2 (445) 20 1/2 (521) 25 1/2 (648) 28 (711) 30 1/2 (775) 6 1/2 (165) 10 3/4 (273) 14 (356) 16 1/2 (419) 20 (508) 22 (559) 27 (686) 27 (686) 32 (813)
F
10 1/2 (267) 13 1/2 (343) 17 (432) 21 (533) 25 (635) 31 (787) 36 (914) 34 (864) 35 (889) 48 (1219) 48 (1219) 60 (1524) 11 1/8 (283) 18 (457) 22 (559) 27 (686) 32 1/2 (826) 38 (965) 35 (889) 48 (1219) 48 (1219) 13 (330) 17 (432) 22 (559) 26 (660) 31 (787) 33 (838) 39 (991) 39 (991) 55 (1397)
lb. (kg)
216 (98) 320 (145) 401 (182) 522 (237) 861 (390) 1275 (578) 1670 (757) 2406 (1091) 3006 (1363) 5700 (2585) 6165 (2796) 12800 (5806) 350 (159) 365 (165) 615 (279) 1255 (569) 1800 (816) 2500 (1134) 4000 (1814) 6400 (2903) 7000 (3175) 400 (181) 610 (277) 1100 (499) 2150 (975) 3100 (1406) 4200 (1905) 9500 (4309) 9500 (4309) 14000 (6350)
ASME 150
10 (250) 12 (300) 14 (350) 16 (400) 18 (450) 20 (500) 24 (600) 2 (50) 4 (100) 6 (150) 8 (200)
ASME 300
ASME 600
12 GENERAL VALVE
CT-GEN-TWINSEAL-03 09/11-SWP-3M
C F E
CenterCenterline line of Maximum of Valve HandValve to Overall to wheel Centerline Height Lowest Diameter of HandPoint wheel Size 18 (450) 20 (500) 24 (600) 18 (450) Model C411 C411 C411 C441 Oper. 1261 TS 1261 TS 1261 TS 1276 TS A 67 (1702) 70 (1778) 74 1/2 (1892) 82 1/2 (2096) B 38 1/2 (978) 40 (1016) 42 1/2 (1080) 47 (1194) C 18 (457) 20 (508) 22 (559) 19 1/2 (495) D 20 (508) 20 (508) 20 (508) 32 (813)
Flange Diameter
Face to Face
Minimum Clearance to Remove Slip from Bottom G 17 (432) 22 (559) 28 (711) 10 (254)
Approximate Weight
Flow Coefficient
Class
lb. (kg) 1488 (675) 2658 (1206) 3326 (1509) 4300 (1950)
ASME 150
ASME 600
CT-GEN-TWINSEAL-03 09/11-SWP-3M
GENERAL VALVE 13
14 GENERAL VALVE
CT-GEN-TWINSEAL-03 09/11-SWP-3M
C G F
Centerline Maximum of Valve to Overall Height Centerline of Handwheel Size 8 (200) 12 (300) 6 (150) 8 (200) ASME 300 10 (250) 12 (300) 14 (350) 20 (500) 6 (150) ASME 600 8 (200) 10 (250) 6 (150) ASME 900 8 (200) 10 (250) 14 (350) 3 (80) ASME 1500 4 (100) 6 (150) Model C1611 C1611 C1621 C1621 C1621 C1621 C1621 C1621 C1641 C1641 C1641 C1651 C1651 C1651 C1651 CA1661 CA1661 CA1661 A 47 1/2 (1207) 58 1/2 (1486) 37 (940) 47 1/2 (1207) 51 (1295) 58 1/2 (1486) 54 1/2 (1384) 95 1/2 (2426) 37 (940) 47 (1194) 64 1/2 (1638) 57 1/2 (1461) 71 (1803) 87 (2210) 106 (2692) 46 (1168) 57 1/2 (1461) 56 (1422) B 27 (686) 36 (914) 22 (559) 27 (686) 29 1/2 (749) 36 (914) 32 (813) 57 (1448) 22 (559) 27 1/2 (699) 38 (965) 35 1/2 (902) 44 1/2 (1130) 53 1/2 (1359) 70 (1778) 33 1/2 (851) 36 (914) 34 (864) Centerline of Valve to Lowest Point C 10 1/2 (267) 13 (330) 8 (203) 10 1/2 (267) 11 1/2 (292) 13 (330) 13 (330) 22 1/2 (572) 8 1/2 (216) 9 1/2 (241) 16 1/2 (419) 12 (305) 17 (432) 18 (457) 20 (508) 5 1/2 (140) 11 1/2 (292) 12 1/2 (318)
E
Handwheel Diameter D 20 (508) 20 (508) 14 (356) 20 (508) 20 (508) 20 (508) 20 (508) 32 (813) 14 (356) 20 (508) 20 (508) 20 (508) 20 (508) 32 (813) 32 (8130 14 (356) 20 (508) 20 (508) Flange Diameter E 13 1/2 (343) 19 (483) 12 1/2 (318) 15 (381) 17 1/2 (445) 20 1/2 (521) 23 (584) 30 1/2 (775) 14 (356) 16 1/2 (419) 20 (508) 15 (381) 18 1/2 (470) 21 1/2 (546) 29 1/2 (749) 10 1/2 (2670 12 1/4 (311) 15 1/2 (394) Minimum Clearance to Remove Slip from Bottom G 7 1/2 (191) 11 1/2 (292) 5 (127) 7 1/2 (191) 12 (305) 11 1/2 (292) 12 (305) 12 (305) 5 (127) 7 1/2 (191) 11 1/2 (292) 5 (127) 5 (127) 8 (203) 15 (381) 3 1/2 (89) 4 1/2 (114) 5 (127)
Face-to-Face
F 16 1/2 (419) 32 1/2 (826) 15 7/8 (403) 16 1/2 (419) 18 (457) 32 1/2 (826) 30 (762) 46 (1168) 22 (559) 26 (660) 31 (787) 24 (610) 29 (737) 33 (838) 18 1/2 (470) 21 1/2 (546) 27 3/4 (705)
CT-GEN-TWINSEAL-03 09/11-SWP-3M
GENERAL VALVE 15
C G
Dimensions in. (mm) Centerline Maximum of Valve to Overall Height Centerline of Handwheel Centerline of Valve to Lowest Point
F
Handwheel Diameter Flange Diameter
E
Minimum Clearance to Remove Slip from Bottom
Face-to-Face
Class
ASME 150
Size
18 (450) 20 (500) 24 (600) 6 (150) 10 (250) 18 (450) 24 (600) 6 (150) 8 (200) 10 (250) 12 (300) 16 (400) 6 (150) 8 (200) 10 (250) 12 (300) 6 (150) 8 (200) 10 (250) 12 (300)
Model
C1511 C1511 C1511 C1521 C1521 C1521 C1521 C1541 C1541 C1541 C1541 C1541 C1551 C1551 C1551 C1551 C1561 C1561 C1561 C1561
A
95 1/2 (2426) 105 (2667) 92 (2337) 48 (1219) 66 1/2 (1689) 106 1/2 (2705) 122.5 (3112) 49 1/2 (1257) 63 (1600) 64 1/2 (1638) 82 (2083) 107 (2718) 67 1/2 (1715) 72 1/2 (1842) 80 (2032) 108 (2743) 66 (1676) 84 1/2 (2146) 108 1/2 (2756) 108 1/2 (2756)
B
56 (1422) 65 1/2 (1664) 51.5 (1308) 28 (711) 44 (1118) 67 (1702) 77.5 (1969) 29 (737) 37 (940) 38 1/2 (978) 47 (1194) 66 (1676) 42 1/2 (1080) 45 (1143) 46 (1168) 70 (1778) 41 (1041) 50 1/2 (1283) 71 1/2 (1816) 71 1/2 (1816)
C
23 1/2 (597) 23 1/2 (597) 32 (813) 10 (254) 13 (330) 23 1/2 (597) 29 (737) 10 1/2 (267) 16 (406) 16 (406) 19 (483) 25 (635) 15 (381) 18 (457) 18 (457) 22 1/2 (572) 15 (381) 18 (457) 21 1/2 (546) 22 (559)
D
32 (813) 32 (813) 32 (813) 20 (508) 20 (508) 32 (813) 32 (813) 20 (508) 20 (508) 20 (508) 32 (813) 32 (813) 20 (508) 20 (508) 32 (813) 32 (813) 20 (508) 32 (813) 32 (813) 32 (813)
E
25 (635) 27 1/2 (699) 32 (813) 12 1/2 (318) 17 1/2 (445) 28 (711) 36 (914) 14 (356) 16 1/2 (419) 20 (508) 22 (559) 27 (686) 15 (381) 18 1/4 (464) 21 1/2 (546) 24 (610) 15 1/2 (394) 19 (483) 23 (584) 26 1/2 (673)
F
48 (1219) 48 (1219) 60 (1524) 15 7/8 (403) 32 1/2 (826) 48 (1219) 60 (1524) 22 (559) 26 (660) 31 (787) 33 (838) 44 1/2 (1130) 24 (610) 29 (737) 33 (838) 38 (965) 27 3/4 (705) 32 3/4 (832) 39 (991) 44 1/2 (1130)
G
16 1/2 (419) 16 (406) 30 (7620 9 1/2 (241) 10 1/2 (267) 15 1/2 (394) 19 (483) 8 (203) 10 (254) 12 (305) 14 (356) 15 (381) 4 (102) 4 1/2 (114) 7 (178) 7 1/2 (191) 2 1/2 (64) 4 1/2 (114) 5 (127) 6 1/2 (165)
ASME 300
ASME 600
ASME 900
ASME 1500
16 GENERAL VALVE
CT-GEN-TWINSEAL-03 09/11-SWP-3M
Selecting the correct motor is a specialist task. Consult your TWIN SEAL representative for free technical advice.
CT-GEN-TWINSEAL-03 09/11-SWP-3M
GENERAL VALVE 17
18 GENERAL VALVE
CT-GEN-TWINSEAL-03 09/11-SWP-3M
MECHANICAL EXTENSIONS
E
TWIN SEAL makes both vertical and lateral extensions or combinations of both. When ordering, always specify dimension B or E.
Type A Extension is suitable for underground burial. Type C extension should be supported if dimension E is
GEAR OPERATOR EXTENSION-LATERAL TYPE C
TWIN SEAL valves, both hand-operated and gear-operated, can be supplied with chainwheels to operate elevated valves from below. The chainwheels have an extra deep channel in which the chain runs to assure that the chain will not climb off the track. The chain is supplied fully trimmed to eliminate barbs, and is galvanized to withstand corrosive conditions.
CT-GEN-TWINSEAL-03 09/11-SWP-3M
When ordering chainwheels, provide the size and series of the valve and the length of chain required.
GENERAL VALVE 19
Hydraulic Extension System Installation Typical hydraulic extension system installation with two valves. Dual above-grade handwheel pump assemblies are mounted on the same pedestal.
20 GENERAL VALVE
CT-GEN-TWINSEAL-03 09/11-SWP-3M
(Standard)
A manual body bleed valve is included on this TWIN SEAL. This bleed valve installed in the body cavity is only opened after the TWIN SEAL is closed. Seal effectiveness can be immediately evaluated. This bleed valve must be closed before the TWIN SEAL is reopened.
The differential thermal relief system is arranged as shown. The integral relief valve, mounted in the upper relief/vent manifold, routes excess pressure to the upstream throat of the valve. The standard relief valve is set to open at 25 psi above upstream pressure. This system functions only when the valve is closed. A manual body bleed, also integrally mounted in the upper relief / vent manifold, is opened only to vent and to verify seal integrity. An isolation valve installed in the upstream throat tap is also included in this system. It must be left open to permit the relief system to relieve pressure upstream.
The safety block / DTR functions exactly the same as the basic safety bleed. However, all working components are housed in a virtually indestructible compact carbon steel manifold. The benefits of this incident control equipment are: fire safety, complete component access for maintenance purposes, all socket welded joints, heavy wall pipe and incident control.
CT-GEN-TWINSEAL-03 09/11-SWP-3M
GENERAL VALVE 21
22 GENERAL VALVE
CT-GEN-TWINSEAL-03 09/11-SWP-3M
200
Cast Carbon Steel - ASTM A216 WCC (1) Carbon Steel - ASTM A216WCC (2) Ductile Iron ASTM A536 Gr. 80-55-06 (3)
8800
Cast Carbon Steel - ASTM A216 WCC (1) Carbon Steel ASTM A36 (2) Ductile Iron ASTM A395 Gr. 60-40-18 (3) for valve sizes 8 in. to 12 in. Larger sizes ASTM A216 WCC (3) ASTM A564 Type 630 17-4 PH SS for valve sizes 8 in. to 12 in. Manganese Phosphate Coated Ductile Iron ASTM A395 Gr. 60-40-18 ASTM A747 17-4 PH SST 6-10, 12-24 ASTM A36 Plate (2) Graphite Graphite See trim selection ASTM A193 B7
Stem Slips
Gland Gland Packing Body Fire Seals O-Rings & Slip Seals Fasteners
Ductile Iron ASTM A536 Gr. 80-55-06 (3) Manganese Phosphated Coated Ductile Iron ASTM A536 Gr. 65-45-12 ASTM A216 WCC Graphite Graphite See trim selection ASTM A193 Gr. B7 / 2H
Cast Carbon Steel ASTM A216 WCB (3) Manganese Phosphate Coated Ductile Iron ASTM A395 Gr. 60-40-18 ASTM 487 Graphite Graphite See trim selection ASTM A193 Gr. B7 / 2H
Note: (1) Chrome Plated Bore. (2) Or Industry Equivalent. (3) Electroless Nickel Coated. Materials subject to change without notice.
Proper seal selection includes a number of considerations such as media, pressure class, valve type, differential pressure, low temperature, high temperature, seal type, etc. To that end we have included a selection of slip seal materials and a brief list of considerations:
All specifications and materials are subject to change without notice. TWIN SEAL, GVM, REZILON, VFR, GVX, BEST VALVE BEST VALUE, WHEN LEAKS MATTER, SEAT AND RESEAT, HGO, GOSP, SAFETY BLEED, SAFETY BLOCK AND SAFETY CHECK, VITON and TEFLON are registered trademarks of their respective owners.
CT-GEN-TWINSEAL-03 09/11-SWP-3M
GENERAL VALVE 23
X X X X Model
200 8800 800 900 400 1600 1500
24 GENERAL VALVE
CT-GEN-TWINSEAL-03 09/11-SWP-3M
Aftermarket Services
Supplies replacement valves and parts: Maintains a full inventory of new and reconditioned valves for immediate delivery Provides factory warranty support for all Cameron OEM brands as well as service for most other valves Field Service & Technical Support Field service technicians on call 24 hours a day 7 days a week to handle service issues wherever they arise Provides equipment installation, field repairs, as well as track and perform scheduled maintenance Customer Property Repair The Customer Property Repair program allows Cameron valve customers to store assets at our service centers throughout the world Valves tracked in electronic database accessible through the Internet Remanufactured Products Offers a broad range of API-compliant reconditioned equipment with fast delivery Total Valve Management Supply and service automation and control packages Assist with valve installation, commissioning and start-up
CT-GEN-TWINSEAL-03 09/11-SWP-3M
GENERAL VALVE 25
TRADEMARK INFORMATION
GENERAL VALVE is a registered trademark which is owned by Cameron. This document contains references to registered trademarks or product designations, which are not owned by Cameron.
Trademark Owner
CELCON Hoechst Celanese Corporation E.I. DuPont De Nemours & Company Minnesota Mining and Manufacturing Company
DELRIN FLUOREL
HASTELLOY Haynes International, Inc. HYCAR HYDRIN Hydrocarbon Chemical and Rubber Company Zeon Chemicals USA, Inc.
HYPALON E.I. DuPont De Nemours & Company INCONEL MONEL NORDEL INCO Nickel Sales, Inc. INCO Alloys International, Inc. E.I. DuPont De Nemours & Company Stoody Deloro Stellite, Inc. E.I. DuPont De Nemours & Company E.I. DuPont De Nemours & Company
26 GENERAL VALVE
CT-GEN-TWINSEAL-03 09/11-SWP-3M
Valves & Measurement 3250 Briarpark Drive, Suite 300 Houston, TX 77042 USA Toll 800 323 9160
For the most current contact and location information go to: www.c-a-m.com
Cameron strives for continuous improvement in all aspects of our business. Cameron reserves the right to modify designs and specifications without notice or obligation. Nothing contained in this brochure is intended to extend any type of warranty, expressed or implied.
Cameron Printed in USA 09/11-SWP-3M CT-GEN-TWINSEAL-03