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P&G Augusta Dashboard - 02/15/2013 - 03/17/2013

The following is a summary of the Weekly Access Reports for P&G Augusta from 2/15/13 to 3/17/2013.

Rack Performance Summary Statistics


Inputs

Staged

Outputs

Trucks Loaded

Avg. Pallets/Truck

Path Clears

PC %

15,425

16,501

16,258

609

26.7

2,328

14.11%

Chargeable
Drive Errors
167

PMPE

Interventions

PMPI

419

143

489

Top Ten Drives in Error at Augusta from 2/15 - 3/17/13

ACTIV Inventory Stats (2/15 - 3/17/13)


Low
Avg
High
# Brand Codes
289
302
310
% Fill
46.70%
51.96%
58.36%
Mod-to-Mod Moves from 2/15 - 3/17/13
to mod
1
2
3
x
443
536
396
x
2,072
53
278
x
449
721
2,608

from mod
1
2
3
Totals

Pallets
Moved
69,906

Rank
1
2
3
4
5
6
7
8
9
10

Totals
979
2,468
331
3,778

Drive Number
90035
90036
90038
90329
90246
90037
90238
90223
90115
90033

Drive Type Module


VTL
1
VTL
2
3
VTL
2
DLT
DLT
3
VTL
3
DLT
2
DLT
1
DLT
1
1
VTL

Error Count
32
14
10
9
9
8
8
7
5
5

Last Week's Rank


1
2
10
5
3
6
4
7
#N/A
19

Most Frequent Error (w/ # Occurrences)


Shuttle No Motion - 19
DeviceNet Node 2 Error Exists - 9
VTL Load Error - Pickup Failed - 4
DLT 1 RAISE TIMEOUT CONFIRM! - 7
Cart timeout while in low speed - 9
Vertical DME5000 Error - 3
DLT 1 RAISE TIMEOUT CONFIRM! - 6
DLT 1 RAISE TIMEOUT CONFIRM! - 6
DLT 1 RAISE TIMEOUT CONFIRM! - 2
Vertical DME5000 Error - 2

Top Ten Error Codes for All Drives at Augusta from 2/15 - 3/17/13
Rank
1
2
3
4
5
6
7
8
9
10

Detailed data can be found in the


following accompanying reports:
- Drive and Error Code Summary
- Drive Count

Error Code
95003
95061
90107
95011
90123
90154
95007
90106
90155
95027

Error Description
WRONG DIRECTION CONFIRM! CALIBRATE! UPDATE ???
DLT 1 RAISE TIMEOUT CONFIRM!
Shuttle No Motion
Cart timeout while in low speed
DeviceNet Node 2 Error Exists
VTL Lift Error - Max Travel
CART NO MOTION
CONFIRM! CALIBRATE! UPDATE???
Vertical DME5000 Error
VTL Load Error - Pickup Failed
TOO MUCH CALIBRATION DEVIATION CONFIRM! CALIBRATE! UPDATE???

P&G Augusta Normalized Staging Time Distribution


(Orders Normalized to 30 Pallets/Order)
Normalized Staging Time = (Staging
Time / # Pallets) * 30

Cumm. % Normalized Orders

100%

100

50%
88

80

40%
68

60

30%

Range of Normalized Staging Times

41

59
2
280

40%
30%

3
2

20%

8
0
1:01 - 1:30

0:31 - 1:00

0%
0%

Prepared for P&G Augusta by

10%

0:01 - 0:30

0
> 11:30

11:01 - 11:30

10:31 - 11:00

10:01 - 10:30

1
9:01 - 9:30

9:31 - 10:00

8:31 - 9:00

8:01 - 8:30

7:31 - 8:00

7:01 - 7:30

5:31 - 6:00

5:01 - 5:30

4:31 - 5:00

4:01 - 4:30

3:31 - 4:00

3:01 - 3:30

2:31 - 3:00

2:01 - 2:30

1:31 - 2:00

1:01 - 1:30

0:31 - 1:00

0:01 - 0:30

6:31 - 7:00

9
0

85

26

10%
13

10

6:01 - 6:30

14

13

20%

30

50%

PAST APP TIME

35

21

60%

Lead Time = (Appointment Time) - (Order Drop Time)

3:31 - 4:00

60%

3:01 - 3:30

120

70%

2:31 - 3:00

70%
Cummulative % Orders

140

80%

2:01 - 2:30

80%
145

1:31 - 2:00

90%

160

40

62

90%

606 Orders Staged (588 Last Report)


25.7 Pallets/Order Staged Actual

173

Percent of Orders (Number of Orders Labelled)

180

Number of Orders

Late Orders

100%

> 4:00

200

20

Last Week's Rank


1
2
4
3
6
10
5
7
25
18

P&G Augusta Lead Time Distribution


On Time Orders

# Normalized Orders

Error Count
27
22
21
16
9
8
8
5
5
5