Académique Documents
Professionnel Documents
Culture Documents
Air Systems
for Tracer SC
December 2009
BAS-APG007-EN
Copyright
2009 Trane All rights reserved This document and the information in it are the property of Trane and may not be used or reproduced in whole or in part, without the written permission of Trane. Trane reserves the right to revise this publication at any time and to make changes to its content without obligation to notify any person of such revision or change.
Trademarks
Trane and its logo are trademarks of Trane in the United States and other countries. All trademarks referenced in this document are the trademarks of their respective owners.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result
in minor or moderate injury. It may also be used to alert against unsafe practices. NOTICE: Indicates a situation that may result in equipment or property-damage- only accidents. result in death or serious injury.
BAS-APG007-EN, 12/15/2009
2009 Trane. All Rights Reserved. PROPRIETARY INFORMATION OF TRANE. MAY ONLY BE USED IN THE CONDUCT OF TRANE BUSINESS.
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Who Does What and When? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Some Assumptions About the Reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 VAV Air System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Building Automation System (BAS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Tracer SC Variable-Air-Volume Air System Benefits . . . . . . . . . . . . . . . . . . . 11
Design Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Air Handling Unit (AHU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 VAV Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How VAV Boxes Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single-Duct VAV Terminal Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parallel Fan-Powered Terminal Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Series Fan-Powered Terminal Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How the Air Handler Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Variable Volume Air Handling Units (VAV AHUs) . . . . . . . . . . . . . . . . . . . . . . How the System Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17 17 18 20 21 23 23 24
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Zone Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Installing the VAV Discharge Air Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Installing a Hot Water Valve (Local Heat and Remote Heat) . . . . . . . . . . . . . 30 Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Power Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Air Handler Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Controller Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Handler Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Why Use a DAC Profile for an Air Handler on a LonTalk Link? . . . . . . . . . . . Pre-Configuration Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General LonTalk Controller Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Controller Setup (IntelliPak) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VAV Box Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Field-applied Controller Programming for Variable Volume and Constant Volume Air Handlers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Programming the MP580/581 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Enabling Profiles for the MP580/581 Object . . . . . . . . . . . . . . . . . . . . . . . . . . . Configure the Inputs/Outputs/Variables ............................
2
33 33 33 34 35 38 40 47 47 48 49
BAS-APG007-EN, 12/15/2009
Install the MP580/581 on the Tracer SC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Integrating the MP580/581 Controller with Tracer SC . . . . . . . . . . . . . . . . . . 51 Communicating Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Tracer Graphical Programming (in the MP580/581 using Rover) . . . . . . . . . 57 Pre-Packaged Solutions Sample PPS Graphics.tgp . . . . . . . . . . . . . . . . . . . . 58 Programming the Field-Applied BACnet Unit Controllers . . . . . . . . . . . . . . . 59
VAV System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Common Spaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Defining Areas and Selecting Area Members . . . . . . . . . . . . . . . . . . . . . . . . . 62
Assigning the VAS Members . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 How Area and VAS Interact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 How Schedule and Area Determine Operating Mode . . . . . . . . . . . . . . . . . . 68 How Area Determines the Operating Mode of the VAV Box . . . . . . . . . . . . . 71
Tracer SC Application Setup for Variable Air Systems . . . . . . . . . . . . . . 72 Tracer SC Equipment Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Install and Set Up the Variable Air Volume Equipment Types . . . . . . . . . . . 73 Set Up Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Navigating Through the VAS Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 VAV Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 Auto-Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 Commissioning and Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Standard Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unoccupied Heating/Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Optimal Start (PreCool/Morning Warm-up . . . . . . . . . . . . . . . . . . . . . . . . . . . Humidity Pull Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warm-up with Normal Start (No Optimal Start) . . . . . . . . . . . . . . . . . . . . . .
Daytime Warm-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Optimal Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Night Purge (Night Economizing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unoccupied Humidification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unoccupied Dehumidification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Timed Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
118 118 122 125 126 127 127 129 132 133 135
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Best Practice for Commissioning: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Handler Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Commissioning the Communications Link . . . . . . . . . . . . . . . . . . . . . . . . . .
BAS-APG007-EN, 12/15/2009
Preliminary Checkout for LonTalk Links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 Finding a Short . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 Finding an Open Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 Preliminary Checkout for BACnet Communication Links . . . . . . . . . . . . . . 144 Auto-commission the Tracer VV550/551 and UC400 Controllers . . . . . . . . 149 Things to Consider Before Auto-commissioning . . . . . . . . . . . . . . . . . . . . . Auto-commissioning Individual VAV Boxes with the Service Tools . . . . . Auto-commissioning All VAV Boxes with Tracer SC . . . . . . . . . . . . . . . . . . Interpreting the Auto-commissioning Report . . . . . . . . . . . . . . . . . . . . . . . . Perform Air and Water Balance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
150 150 152 155 156 157 157 157 157 158 158 159 160 166 172 178 178 179
Optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Duct Static Pressure Optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Static Pressure Sensor Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setup Instructions for a Variable Volume Air Handler . . . . . . . . . . . . . . . . . Setup Instructions for an MP580/581 Air Handler . . . . . . . . . . . . . . . . . . . . . Tracer SC VAS Duct Static Pressure Optimization Setup . . . . . . . . . . . . . . Ventilation Optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Zone Level Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System Level Action ......................................... Ventilation Ratio Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Default Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ventilation Optimization Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ventilation Optimization Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auto-commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manual Output Testing for VV550/551 Controllers . . . . . . . . . . . . . . . . . . . . Manual Output Testing for UC400 Controllers . . . . . . . . . . . . . . . . . . . . . . .
Normal Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210 Optimal Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212 Unoccupied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214 Unoccupied Heating/CoolingCooling Mode . . . . . . . . . . . . . . . . . . . . . . . 216 Unoccupied Heating/CoolingHeating Mode with Central Heat . . . . . . . . 219 Unoccupied Heating/CoolingHeating Mode with Local Heat and a Central Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223 Unoccupied Heating/CoolingHeating Mode with Local Heat and No Central Fan for Night Heat . . . . . . . . . . . . . . . . . . . . . 226 Night Purge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228 Unoccupied Humidify . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 Unoccupied Dehumidify . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231 Timed Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234 Communications Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236 Isolating Problem VAV Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
Appendix A: Controller Flow Settings Worksheet . . . . . . . . . . . . . . . . . . 239 Appendix B: Tracer SC Mapping to MP580/581 Network Variable Inputs (nvi) and Profile Associations . . . . . . . . 241 Appendix C: Member Occupancy Response to Area and VAS Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242 Appendix D: Area and VAS Rank Arbitration for Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244 Appendix E: Equipment Response to Operating Modes . . . . . . . . . . . . 245 Appendix F: Tracer SC Priority Levels and Assigned Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246 Appendix G: Trane Equipment Response to Optimal Start Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247 Appendix H: Common Tracer SC Enumerations . . . . . . . . . . . . . . . . . . . . 249 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
BAS-APG007-EN, 12/15/2009
Introduction
What is VAS?
The Variable-Air-Volume Air System (VAS), available in Tracer SC, permits you to control and coordinate air handlers and VAV boxes. The Tracer SC VAS includes valuable tools to help manage tasks that were previously problematic and time consuming, such as: Coordinating AHU and VAV box operation Commissioning VAV boxes Scheduling common spaces Optimizing ventilation Optimizing duct static pressure
Objectives
This guide presents a process to efficiently implement a basic, single-duct VAV air system. Following this recommended process should allow you to design and install a VAV air system that is easy to set up, works well from the outset, and requires minimal adjustment later. Note: Because this applications guide focuses on standardizing and simplifying the process, it does not address Hybrid VAV systems such as dual duct, loop duct, and changeover bypass, which require customization. With the instructions provided in this guide, you should know or be able to find out: What to think about when designing a project How best to install the equipment The most efficient way to set up the equipment and configure the VAV air system Best practices for configuring an MP580/581 using the DAC profile How to set up the standard functions for a VAV air system (Unoccupied Heating/Cooling, Optimal Start, etc.) The best way to commission a project How to optimize the VAV air system and implement special applications How best to maintain the equipment and the VAV air system
Best Practices
The best practices in this manual are interrelated and build on each other. They will help you save time and reduce cost. They are interspersed throughout the manual in colored boxes with a best practice star in the margin (as shown below). It is important to follow these best practices at each phase of the project to help ensure success in later phases. This is a best practice box. They are located throughout the applications guide to call attention to important information and highlight best practices.
Best Practice
2009 Trane. All Rights Reserved. PROPRIETARY INFORMATION OF TRANE. MAY ONLY BE USED IN THE CONDUCT OF TRANE BUSINESS.
BAS-APG007-EN, 12/15/2009
Introduction
Design Install
Program
Order has been placed
Commission
Operate
Optimize
Service Technician
Maintain
For specific information on these concepts and tasks, refer to the Tracer SC online help or complete the Tracer SC Air Systems class through the Trane College of Automation.
BAS-APG007-EN, 12/15/2009
2009 Trane. All Rights Reserved. PROPRIETARY INFORMATION OF TRANE. MAY ONLY BE USED IN THE CONDUCT OF TRANE BUSINESS.
AHU
Ductwork
VAV boxes
Diffusers (not shown) (Each VAV box may have multiple diffusers)
2009 Trane. All Rights Reserved. PROPRIETARY INFORMATION OF TRANE. MAY ONLY BE USED IN THE CONDUCT OF TRANE BUSINESS.
BAS-APG007-EN, 12/15/2009
Unoccupied Heating. Heating options include gas (staged or modulating), hydronic (hot water or steam), or electric (staged or modulating). A VAV AHU typically has a variable speed supply fan controlled by a variable frequency drive (VFD) to maintain static pressure in the ductwork. The AHU may also have exhaust or return air fans installed, which are not discussed in this applications guide.
Ductwork
Ductwork provides the airflow path for a VAV air system connecting the AHU to the VAV boxes and diffusers.
VAV boxes
VAV boxes (also referred to as VAV terminal units) contain an airflow damper, an airflow sensor, a fan (optional), and a heat source (optional). There are four basic types of VAV boxes: Shutoff, VAV box with reheat, VAV box with parallel fan, VAV with series fan (refer to Figure 3). A project may use only one type of VAV box throughout the installation; however, it is more common that a variety of VAV boxes are installed and used for specific purposes depending on their location in the building or within each zone. Figure 3. VAV boxes: how they work and how they are used
Shutoff VAV
How it works
Shutoff VAV boxes control the flow of supply air to the space to maintain a zone temperature at setpoint. Typically, each VAV box is wired to a temperature sensor in the zone.
From AHU
To Space
Common applications
They are typically used in cooling-only applications that do not require heat during occupied hours.
How it works
VAV boxes with reheat are similar to a shutoff box, with the addition of a heat source. The heat source is typically located at the box's outlet and can be hot water or electric. The air damper inside the VAV box typically has an adjustable minimum flow setting to ensure sufficient airflow to a zone in the heating operation mode.
From AHU
To Space
Common applications
They are typically used when system-first cost is a primary consideration and heat is required during occupied hours.
BAS-APG007-EN, 12/15/2009
2009 Trane. All Rights Reserved. PROPRIETARY INFORMATION OF TRANE. MAY ONLY BE USED IN THE CONDUCT OF TRANE BUSINESS.
Figure 3. VAV boxes: how they work and how they are used (continued)
How it works
A parallel fan-powered VAV has an air damper similar to a shutoff box. In addition, it has a fan, backdraft damper, and a heat source. When reheat is not required, the fan is off and a back-draft damper is closed to prevent cool air from entering the return plenum. When reheat is required: First stagethe fan pulls warm plenum air into the VAV box through the backdraft damper where it mixes with cool primary air Second stageelectric or hot water coil placed at the outlet of the VAV box
Common applications
From AHU
From Plenum
Using warm plenum air as the first stage of heat in the VAV box may significantly reduce operating costs over electric or hot water reheat alone.
How it works
The series fan operates continuously, while the damper modulates to vary the ratio of warm plenum air to cool supply air. The result is a constant volume of variable temperature air flowing into the space. Additional reheat may also be available from a heating coil located at the VAV box outlet.
From AHU
To Space
Common applications
Series fan-powered VAV boxes are often selected by designers who wish to take advantage of the unique characteristics of constant air delivery to the zone, while still benefiting from the energy savings associated with a VAV system. Series fan-powered VAV boxes may be used throughout the entire building or they may be applied selectively in areas such as restrooms, entrance ways, and hallways, where it is desirable to maintain a constant airflow regardless of load.
From Plenum
Diffusers
Diffusers are typically located in the ceiling, above the occupied spaces, and downstream (in the airflow path) of the VAV boxes.
10
2009 Trane. All Rights Reserved. PROPRIETARY INFORMATION OF TRANE. MAY ONLY BE USED IN THE CONDUCT OF TRANE BUSINESS.
BAS-APG007-EN, 12/15/2009
Although chillers and boilers are often controlled by a Tracer SC BAS, they are usually not considered part of a VAV air system, and they are not discussed in this applications guide.
BAS-APG007-EN, 12/15/2009
2009 Trane. All Rights Reserved. PROPRIETARY INFORMATION OF TRANE. MAY ONLY BE USED IN THE CONDUCT OF TRANE BUSINESS.
11
Program
Order has been placed
Commission
Operate
Optimize
Service Technician
Maintain
Design Considerations
This section provides information to consider while designing a project that contains a VAV air system. Choosing the right equipment is the most important element in designing a VAV air system. Choosing the wrong equipment can add substantial cost and setup time to the project.
Choose an AHU that can sense and control the duct static pressure. A single static
pressure sensor is located at the fan outlet. A static pressure controller adjusts the variable frequency drive to maintain the duct static pressure at a fixed (design) or variable (optimized) setpoint. Use a variable setpoint that is based on the position of the VAV terminal dampers (refer to Duct Static Pressure Optimization, p. 157).
Best Practice
Choose an AHU that can control its discharge air temperature while cooling. Air handlers in a Tracer SC VAS should be able to control their discharge air temperature while cooling. Trane AHUs do this, although some (IntelliPak and ReliaTel) do not control their discharge air temperature during certain heating scenarios. If using non-Trane air handlers, make sure they can control the discharge air temperature while cooling.
12
2009 Trane. All Rights Reserved. PROPRIETARY INFORMATION OF TRANE. MAY ONLY BE USED IN THE CONDUCT OF TRANE BUSINESS.
BAS-APG007-EN, 12/15/2009
Design Considerations
Climate Changers need to be ordered with an MP580 controller (refer to Table 1), which is a native LonTalk controller. Order IntelliPaks, Commercial Self-Contained, and Commercial Voyagers with a LonTalk Communication Interface (LCI) card, not a Tracer Communication Interface (TCI). Table 1. Equipment and controller pairings
Equipment
M-series Climate Changer T-series Climate Changer Custom Climate Changer Commercial Voyager RTUs IntelliPak rooftop units (RTUs) Commercial Self-contained units 100% outdoor air unit Non-Trane air handler
*Scheduled for 2010 release. **UC600 is scheduled for 2011 release.
Controller
Tracer MP580 Tracer MP580 Tracer MP580 LCI-R, BCI-R* LCI-I, BCI-I Tracer MP581, UC400, UC600** Tracer MP581, UC400, UC600**
Line voltage power is required for the Tracer MP581. If possible, the electrical contractor
should bring line voltage power to the AHU controller to power the control transformer. However, if that is not possible, allocate enough time and material to run the line voltage power to the controller. Work with the consulting engineer to ensure that the electrical prints show power coming to the AHU controller. Know the voltage of this power source to order the correct step-down (to 24 Vac) transformer with the Tracer MP581.
Do not wire critical inputs and outputs to EX2 expansion modules. Instead, wire them
directly to the MP580/581 controller. If communications fail to the EX2, the control fails to the last state. Use EX2s for ancillary points.
Do not hard-wire a space temperature sensor to the air handler. In comm loss situations,
the AHU goes into Occupied mode 15 minutes after it loses communication. If the AHU has a heat source, and morning and/or daytime warm-up are enabled, the AHU could go into a warm-up cycle as needed. If the VAV boxes downstream cannot communicate with the AHU to see that it is going into a constant volume mode of operation (Max Heat), the VAV box air dampers will not drive to max to accommodate the increased airflow. This could result in damage to the duct system.
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13
Design Considerations
Are airflow measurement stations required? If the design engineer has specified ventilation airflow requirements for the VAV boxes, an airflow measurement station at the AHU may be necessary to measure and control the amount of outdoor air being brought into the system.
Order Traq dampers with the IntelliPak and Climate Changer. Note: If using a Climate Changer for a 100% outdoor air unit in a dedicated ventilation system, Traq dampers may not be necessary. Traq dampers on Self-Contained units are only offered on 20 to 80 ton water-cooled units with air-side economizers. Instead of using Traq dampers to measure the amount of outdoor air delivered to your CSC (or if you have a water-side economizer with your CSC), use a VAV box (if the building design allows for it). The VAV box in this case is part of a dedicated ventilation system (refer to Dedicated Ventilation Systems, p. 181). Note: Depending on the amount of ventilation air required, or if the space the CSC serves has more than one Area, more than one VAV box may be needed. Although Traq dampers are not offered on the VAV Commercial Voyager, the unit has a function called OA CFM Compensation Control, which modifies the OA damper minimum position based on the reported unit airflow. Note: OA Flow Compensation control is NOT compatible with ventilation optimization. Refer to the guide on ReliaTel Microprocessor Controls, RT-SVD03C-EN, for additional details on OA CFM Compensation. When required to report AHU supply fan airflow, a suitable substitution may be the summation of all VAV box airflows.
VAV Boxes
Consider the following information when selecting VAV boxes for the project:
Order a LonTalk DDC controller (Tracer VV550/551) or UC400 controller with the VAV box. The Tracer SC VAS has several features designed around Trane controllers. These features
include ventilation optimization, CO2 demand-controlled ventilation, and auto-commissioning, which significantly enhances the VAV air system.
Order an auxiliary temperature sensor with any fan-powered VAV box (VSxx, VPxx) or any single-duct VAV box with reheat (VCWF, VCEF). (Specify that it be installed in the discharge air stream). This sensor is crucial for monitoring performance and for
troubleshooting. It is installed by the controls electrician (so budget accordingly) in the discharge air stream of the VAV box and is used for the controller auto-commissioning sequence. Note: When a VAV box is used only for ventilation (as is found in a dedicated ventilation system, for example), in northern climates, order electric or hot water reheat with the VAV box if the AHU supplying that outdoor air has limited or no reheat capabilities. An auxiliary temperature sensor is required for VAV boxes that have reheat and are configured for Ventilation Flow Control.
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Design Considerations
Is an occupancy sensor necessary? If the sequence of operation calls for occupied stand-by operation (using alternate temperature and airflow setpoints during occupied hours if the zone is vacant), purchase an occupancy sensor (dry contacts only) for that VAV box. The controls electrician installs this sensor, so budget accordingly. Is CO2 level monitoring required? When using Tracer UC400 controllers on VAV boxes, the controller has a CO2 sensor terminal on the board; however, the Tracer VV550/551 does not support a hardwired input for CO2; only communicated values are accepted. If it is necessary to monitor or control the amount of CO2 in the space served by the VAV box (a CO2-based demand-controlled ventilation zone application), purchase a CO2 sensor. The controls electrician installs this sensor, so budget accordingly.
For VV550/551 only.
Best Practice
Buy a non-communicating sensor. Wire a non-communicating sensor to an MP580 (main board or EX2), then create a TGP2 program in the Tracer SC that reads the CO2 sensor value from the MP580/581 and writes the value to the VAV box Space CO2 Concentration BAS point. The sensor value must represent CO2 in parts per million (ppm). The voltage or current input to the MP580/ EX2 must have the appropriate multiplier and offset applied to it to represent CO2 in ppm.
Best Practice
On systems that require CO2-based demand controlled ventilation, avoid having to provide a CO2 sensor in every zone. Work with the design engineer so CO2 sensors only get specified in those zones (conference rooms, for example) that can be densely occupied but experience widely varying patterns of occupancy.
Do not use hot water heat in Ventilation Flow Control (VFC) boxes on a dedicated ventilation VAS. There is no freeze protection for VAV boxes with hot water heat when they are
used as VFC boxes in a dedicated ventilation system. Instead, use shutoff VAV boxes or electric reheat VAV boxes as the VFC box. Refer to Dedicated Ventilation Systems, p. 181 for more information.
For single-duct VAV terminal units (VCCF, VCWF). Often, the customers design engineer or architect will not bring 120 Vac power to the VAV box if the box does not have a fan (series or parallel) or electric reheat. The cost to bring 24 Vac to the VAV boxes by centrally mounting a transformer and then running 24 Vac to each VAV box after the fact will be much more expensive if the design engineer does not specify 120 Vac power initially. Be sure to incorporate the appropriate costs in the estimate for supplying power to VAV boxes without fans or reheat that still require power.
Important: Do not order a factory-mounted transformer with single-duct terminal units (VCCF , VCWF). If the factory-mounted transformer is ordered, it may not get used because it is too expensive to have the electrical contractor bring 120 Vac to the box (the 120 Vac would likely need to be in conduit).
Best Practice
If power is needed at the box, have the electrical contractor use a 100 VA Class 2 120/24 Vac transformer and daisy chain the 24 Vac to a maximum of three boxes. If there is a VAV box nearby with a fan or electric heat it may also be possible to tap power from its factory-mounted 50 VA 120/24 Vac transformer.
The Trane project engineer should specify the airflow setpoints for each VAV box.
There are many airflow setpoints to address, such as heating and cooling airflow setpoints for minimum, maximum, and standby airflow. A flow settings worksheet is included in Appendix A of this guide to assist with this task (refer to Appendix A: Controller Flow Settings Worksheet, p. 239). Use the schedule of VAV boxes obtained from the customers engineer or architect to
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15
Design Considerations
specify the flow settings for each VAV box on the worksheet. The installing technician and BAS technician will use this worksheet to set up the VV550/551 controllers and Tracer SC.
Power. Find out if there is a source of power (24 Vac) already at the VAV box on which you are
installing the retrofit kit, and provide it if necessary. Typically, when retrofitting pneumatic boxes, except for rare DDC boxes, there will not be power at the box If you have to bring power to the box, have the electrical contractor use a 100 VA Class 2 120/ 24 Vac transformer and daisy chain the 24 Vac to a maximum of three boxes. If there is a VAV box nearby with a fan or electric heat it may also be possible to tap power from its factorymounted 50 VA 120/24 Vac transformer.
Best Practice
Tracer SC Sizing
The Tracer SC can support up to 120 total devices, including any combination of devices on the two BACnet MSTP links and the LonTalk link. Currently the Tracer SC can support up to 30 devices on each of the BACnet MSTP links and 120 devices on the LonTalk link. LonTalk links with more than 60 devices require a repeater, which may include devices other than those associated with the VAV control system. Note: If there are MP580/581 devices on the LonTalk link, the total number of devices cannot exceed 70 (MP580/581s + LonTalk devices).
16
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Program
Order has been placed
Commission
Operate
Optimize
Service Technician
Maintain
Sequence of Operation
This section contains text that can be copied and pasted into submittals (or guide specifications). Use the text as is to ensure there will be no question that Trane equipment will be able to function according to the requirements. Keep in mind that submittals are for equipment such as AHUs and VAV boxes and not control systems. The goal is that the person reading the submittal has an increased understanding of Trane equipment and how it operates.
Note: Cold primary air is primary air that is colder than the VAV box configured auto changeover setpoint, minus 10F (C). Hot primary air is primary air that is hotter then the VAV box configured auto changeover setpoint.
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17
Sequence of Operation
Flow Tracking
Occupied and Unoccupied operating modes are not supported. Flow tracking VAVs always follow the communicated airflow setpoint plus the configured offset.
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Sequence of Operation
Occupied, primary air is hot As the space temperature falls below the occupied heating setpoint, the VAV terminal unit shall modulate open to its maximum heating cfm and bring on the reheat. If the primary air is hotter than the configured reheat enable setpoint the reheat shall be turned off. As the space temperature rises above the occupied heating setpoint, the unit shall modulate closed to its minimum heating cfm. The reheat shall be turned off. If the unit knows the air handler is running in the constant volume mode during occupied heating, the unit shall open its air valve to its maximum heating cfm.
Unoccupied, primary air is hot As the space temperature falls below the unoccupied heating setpoint, the unit shall open to provide maximum heating cfm and turn on the reheat at 100%. If the primary air is hotter than the configured reheat enable setpoint the reheat shall be turned off. As the space temperature rises above the unoccupied heating setpoint, the unit shall close the air valve and turn off the reheat. If the unit knows the air handler is running in the constant volume mode during unoccupied heating, the unit shall open its air valve to its maximum heating cfm.
Unoccupied, primary air is cold On a rise in space temperature above the unoccupied cooling setpoint, the VAV terminal unit shall open to its maximum cfm. The reheat shall be off. As the space temperature falls below the unoccupied cooling setpoint, the unit shall close the air valve. The reheat shall be off. As the space temperature continues to fall below the unoccupied heating setpoint, the unit shall open to its configured local heating minimum cfm and turn on the reheat at 100%. As the space temperature rises above the unoccupied heat setpoint, the reheat turns off and the air valve closes.
Flow Tracking (does not support reheat) Ventilation Flow Control (with reheat)
Occupied, primary air is cold or hot Control the airflow to the communicated ventilation setpoint. Control the reheat to keep the discharge air temperature at the discharge air temperature setpoint over a 30 minute average. Unoccupied, primary air is cold or hot Air valve is closed and the reheat is off.
Reheat Options
Choose the appropriate reheat paragraph for the kind of reheat present in the box. Staged ElectricStage on up to 3 stages of electric heat with a 1 degree interval per stage as the space temperature falls below the heat setpoint. Stage off the electric heat stages as the space temperature rises 0.5 degrees above the turn on point. Pulse Width Modulation (PWM)The first, second, and third stage of heating shall be energized based on time and temperature deviation below the heat setpoint. The heat stages will be brought on in order, and duty cycled one at a time, to meet the desired heating capacity. The stages will be duty cycled on a 3 minute period. Desired heating capacity will be distributed equally among all heat stages that are present. Two-Position Hot WaterOpen the two-position valve as the space temperature falls below heating setpoint. Close the valve as the space temperature rises more than 0.5 degrees above the heating setpoint. Proportional Hot WaterThe position of the hot water valve is based on time and temperature deviation below the heat setpoint.
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19
Sequence of Operation
Flow Tracking (does not support parallel fan) Ventilation Flow Control (does not support parallel fan)
BAS-APG007-EN, 12/15/2009
Sequence of Operation
setpoint, the unit shall modulate closed to its minimum heating cfm. The parallel fan shall be turned off. The reheat shall be turned off. If the air handler is running in the constant volume mode during occupied heating, the unit shall open its air valve to its maximum heating cfm. The parallel fan and the reheat are off. Unoccupied, primary air is hot Intermittent Fan ControlAs the space temperature falls below the unoccupied heating setpoint the unit shall open to its maximum heating cfm. The parallel fan shall turn on when the reheat turns on. If the primary air is hotter than the configured Reheat Enable Setpoint, the reheat and the parallel fan shall be turned off. As the space temperature rises above the unoccupied heating setpoint, the unit shall close the air valve. If the air handler is running in the constant volume mode during unoccupied heating, the unit shall open its air valve to its maximum heating cfm, the parallel fan and the reheat are off. Unoccupied, primary air is cold On a rise in space temperature above the unoccupied cooling setpoint, the VAV terminal unit shall open to its maximum cfm and the parallel fan is turned off. As the space temperature falls below the unoccupied cooling setpoint, the unit shall close the air valve. As the space temperature continues to fall below the unoccupied heating setpoint, the unit shall turn on the parallel fan and the heat at 100%. The air valve stays closed. As the space temperature rises above the unoccupied heat setpoint, the parallel fan and the reheat turn off.
Flow Tracking (does not support reheat or parallel fan) Ventilation Flow Control (does not support parallel fan) Reheat Options
Choose the appropriate reheat paragraph for the kind of reheat present in the box. Staged ElectricStage on up to 3 stages of electric heat with a 1 degree interval per stage as the space temperature falls below the heat setpoint. Stage off the electric heat stages as the space temperature rises 0.5 degrees above the turn on point. Pulse Width Modulation (PWM)The first, second, and third stage of heating shall be energized based on time and temperature deviation below the heat setpoint. The heat stages will be brought on in order, and duty cycled one at a time, to meet the desired heating capacity. The stages will be duty cycled on a 3 minute period. Desired heating capacity will be distributed equally among all heat stages that are present. Two-Position Hot WaterOpen the two-position valve as the space temperature falls below heating setpoint. Close the valve as the space temperature rises more than 0.5 degrees above the heating setpoint. Proportional Hot WaterThe position of the hot water valve is based on time and temperature deviation below the heat setpoint.
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21
Sequence of Operation
Occupied, primary air is hot Continuous Fan ControlThe series fan is always on in Occupied mode. As the space temperature falls below the occupied heating setpoint, the VAV terminal unit shall modulate open to its maximum heating cfm. As the space temperature rises above the occupied heating setpoint, the unit shall modulate closed to its minimum heating cfm. If the air handler is running in the constant volume mode during occupied heating, the unit shall open its air valve to its maximum heating cfm and the series fan is on.
Unoccupied, primary air is hot Intermittent Fan ControlAs the space temperature falls below the unoccupied heating setpoint, the unit shall open to its maximum heating cfm and the series fan is on. As the space temperature rises above the unoccupied heating setpoint, the unit shall close the air valve and turn off the series fan. If the air handler is running in the constant volume mode during unoccupied heating, the unit shall open its air valve to its maximum heating cfm and the series fan is on.
Unoccupied, primary air is cold Intermittent Fan ControlAs the space temperature rises above the unoccupied cooling setpoint, the unit shall open to its maximum cfm and the series fan is on. As the space temperature falls below the unoccupied cooling setpoint, the unit shall close the air valve and turn off the series fan.
Flow Tracking (does not support series fan) Ventilation Flow Control (does not support series fan)
22
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BAS-APG007-EN, 12/15/2009
Sequence of Operation
Unoccupied, primary air is cold Intermittent Fan ControlOn a rise in space temperature above the unoccupied cooling setpoint, the VAV terminal unit shall open to its maximum cfm and the series fan is turned on. As the space temperature falls below the unoccupied cooling setpoint, the unit shall close the air valve and turn off the series fan. As the space temperature continues to fall below the unoccupied heating setpoint, the unit shall turn on the series fan and the heat at 100%. The air valve stays closed. As the space temperature rises above the unoccupied heat setpoint, the fan and the reheat turn off.
Flow Tracking (does not support series fan or reheat) Ventilation Flow Control (does not support series fan) Reheat Options
Choose the appropriate reheat paragraph for the kind of reheat present in the box. Staged ElectricStage on up to 3 stages of electric heat with a 1 degree interval per stage as the space temperature falls below the heat setpoint. Stage off the electric heat stages as the space temperature rises 0.5 degrees above the turn on point. Pulse Width Modulation (PWM)The first, second, and third stage of heating shall be energized based on time and temperature deviation below the heat setpoint. The heat stages will be brought on in order, and duty cycled one at a time, to meet the desired heating capacity. The stages will be duty cycled on a 3 minute period. Desired heating capacity will be distributed equally among all heat stages that are present. Two-Position Hot WaterOpen the two-position valve as the space temperature falls below the heating setpoint. Close the valve as the space temperature rises more than 0.5 degrees above the heating setpoint. Proportional Hot WaterThe position of the hot water valve is based on time and temperature deviation below the heat setpoint.
23
Sequence of Operation
If the air handler has heat, it shall support daytime warm-up. As the space temperature falls below the daytime warm-up initiate setpoint, the VAV AHU shall control the DAT to the discharge air heating setpoint. As the space temperature rises above the daytime warm-up terminate setpoint, the VAV AHU shall control the DAT to the discharge air cooling setpoint. If the air handler has heat, it shall support morning warm-up. On the transition from Unoccupied to Occupied, if the space temperature is below the morning warm-up initiate setpoint, the VAV AHU shall control the DAT to the discharge air heating setpoint. As the space temperature rises above the morning warm-up terminate setpoint, the VAV AHU shall control the DAT to the discharge air cooling setpoint.
Unoccupied
As the space temperature rises above the unoccupied cooling setpoint, the VAV AHU shall turn on the supply fan and use mechanical cooling and economizing, if possible, to control the discharge air temperature (DAT) to the discharge air cooling setpoint. The duct static pressure shall be controlled. As the space temperature falls below the unoccupied cooling setpoint, the VAV AHU shall turn off the supply fan and the mechanical cooling and close the outdoor air damper. As the space temperature falls below the unoccupied heating setpoint, the VAV AHU shall turn on the supply fan and use heating to control the DAT to the discharge air heating setpoint. The duct static pressure shall be controlled. As the space temperature rises above the unoccupied heating setpoint, the VAV AHU shall turn off the supply fan and the heating. If the VAV AHU does not control the duct static pressure, it shall report Max Heat.
24
BAS-APG007-EN, 12/15/2009
Sequence of Operation
For those zones equipped with an occupancy sensor, the required outdoor airflow for the zone shall be continuously determined based on whether people are present or not. When the occupancy sensor indicates that people are present in the zone, the required outdoor airflow shall equal the design outdoor airflow. When the occupancy sensor indicates that no people are present in the zone, the required outdoor airflow shall equal the Occupied Standby outdoor airflow. For those zones equipped with a CO2 sensor, the required outdoor airflow for the zone shall be continuously calculated using the measured CO2 concentration as an indicator of the current per-person ventilation rate.
The required outdoor-air fraction shall be continuously calculated for each VAV terminal zone. Outdoor-air fraction is defined as the current required outdoor airflow for the zone divided by the current primary airflow to the zone. The BAS shall regularly determine the highest zone outdoor-air fraction, sum the outdoor airflow requirements for all VAV zones, and sum the current primary airflows for all VAV zones to determine the total system primary airflow. This information shall be used in Equation 6-1 of ASHRAE Standard 62-2001 to calculate the minimum required outdoor airflow for the system. This minimum outdoor airflow setpoint shall be recalculated every 15 minutes (adjustable).
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25
Design Install
Program
Order has been placed
Commission
Operate
Optimize
Service Technician
Maintain
Installation
This section contains basic installation and connection guidelines. Detailed information is located in the ship-with documents that came with the devices. References to those documents are provided as appropriate.
Assumptions
When the following equipment is referred to in this section, these assumptions apply: The controller is factory-mounted on all VAV boxes. The air valve actuator is factory-mounted on all VAV boxes. Fan-powered VAV boxes have their fans mounted and wired at the factory. Electric heat in VAV boxes is installed and wired at the factory. There is 24 Vac or a single-point connection that provides 24 Vac.
Overview
Figure 4, p. 27 and Figure 5, p. 28 give a summary view of the devices that are typically wired to the VV550/551 and UC400 controllers in a VAV application and their terminations on the controllers. Following the figures are brief descriptions of the devices, how they are used, and, if applicable, best practices for connecting them. For detailed information on wiring specifications, terminations, and instructions, refer to the documents shipped with the devices.
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26
BAS-APG007-EN, 12/15/2009
Installation
Hot water - Proportional J11 - Heat 3 J10 - OPEN J9 - CLOSE J8 - 24V Fan
(if applicable)
Electric heater staged/ Pulse width modulation (PWM) J11 - Heat 3 J10 - 2nd Stage Fan
(if applicable)
J9 - Heat 1 J8 - 24V
Note: Heat 3 is defined as: Fans in series or parallel fan powered VAV boxes Stage 3 local or remote heat in no fan situations
24 Vac Air valve open (counter clockwise) Air valve close (clockwise)
HEAT 1 HEAT 2 HEAT 3
TB1_2
TB1_1
TB2_1 TB2_2
TB4_2
TB4_1
BI1
J2-1
COMM COMM COMM ZONE GND SET AUX GND
Zone Sensor
11 10 9 8 7 6 5 4 3 2 1
24 Vac/Vdc Ground
Comm Comm + Heat Setpoint (HSP) SVS/Fan Mode (Mode) Setpoint Signal Common (Common) Zone Temperature (Zone Temp)
* * * * *
Primary air temperature (Supply) or Discharge air temperature
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FLOW
TOOL
IN
OUT
TB3_5 TB3_6
ACTUATOR J1
Chassis ground
J9 J10 J1 1
J8
3 2 1
6 5 4
24V
24V
GND
J2-3 J2-2
27
Installation
VAV Application: Fan Type: Series or Parallel Fan Motor: ECM or Standard (see footnote) Reheat Type: Electric Reheat
UI2: CO2 UI1: Relative Humidity
AI1: Space Temp AI2: Space Temp Setpoint AI4: Discharge Air Temp AI5: Aux Temp (Supply Air Temp) Kavlico Pressure Sensor
AO1 BI4 AO2 BI5 UI1 UI2 AI1 AI2 AI3 AI4 AI5
P1
P2
120 Vac
24 Vac
IMC
24 Vac
24 Vac
24 Vac
BI1
BI2 AI1
LINK AI5
IMC
+24 Vdc
IMC
UI2
P1
P2
UC400
TX RX LINK IMC
SERVICE
SERVICE TOOL
ADDRESS
9
0
3
4
3
4
3
4
x100
x10
x1
BO1 NO NC C
RELAYS BO2 NO NC C
Footnote: If using a standard motorized fan, connect to the BO4 terminal and not BO1. If using an ECM motorized fan, connect to BO1 and not BO4. For an ECM application, BO1 will be slaved to BO4 via software.
28
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TRIAC SUPPLY
BO3
A
NO NC
BO4: Fan On/Off See footnote BO5: Stage 3 Heat BO6: Stage 2 Heat BO7: Stage 1 Heat Air Valve 8=Close, 9=Open
BAS-APG007-EN, 12/15/2009
Installation
Zone Sensors
A zone sensor measures the temperature of the space served by the VAV box. A zone sensor with an optional space setpoint input measures the temperature of the space and allows a user to generate a request for a different setpoint at the sensor. Both sensor types have the same wire and distance requirements, but are connected to different terminals on the VAV box controller. Three basic types of zone sensors can be installed: A zone sensor (required unless the box is used for flow tracking (refer to p. 187) or ventilation flow control (refer to p. 182)) A zone sensor with setpoint (has a thumbwheel) (optional) A digital zone sensor with space temperature and setpoint (optional) A digital zone sensor with setpoint and On/Cancel buttons on the sensor
Note: The space setpoint thumbwheel zone sensor and the digital zone sensor are both available with an optional communication RJ-11 jack on the board and Timed Override request and cancel buttons.
Best Practice
An RJ-11 communication jack is an option available on all zone sensors. It permits access to the communications link and all the controllers on that link from the floor level in the space.
Best Practice
29
Installation
Best Practice
Install the VAV discharge air sensor 1-2 feet downstream of the VAV box in the discharge air duct (refer to Figure 6). The sensor provides feedback during auto-commissioning to verify the operation of the hot water valve, electric heat, parallel fan, and series fan. It can also be used for troubleshooting. Use 18-22 AWG, stranded, tinned-copper, unshielded, twisted-pair wire.
Best Practice
Figure 6. Discharge air sensor location (VAV box with series fan is shown)
Install the VAV discharge air sensor in the duct 12 feet downstream of the VAV box
Fan
From AHU
To Space
From Plenum
Best Practice
30
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Installation
Communications
For detailed instructions on communication wiring, refer to latest version of Trane document BAS-SVN03-EN, Unit Controller Wiring for Tracer SC Wiring Guide, the Tracer SC Installation guide, or to the installation guide for the applicable building automation system.
Power Considerations
Establish Power to the VAV Boxes
Installing high voltage power is typically the responsibility of the electrical contractor, especially if the VAV box is equipped with electric heat or a fan. Important: If the VAV box is not equipped with electric heat or a fan, an alternate source of 24 Vac power is required.
Pull power from a near-by electric heat-equipped or fan-equipped VAV box, or centrally mount a 100 VA, 24 Vac step-down transformer (typically in a mechanical room for ease of access) and daisychain the 24 Vac power to the VAV boxes as described in Design Considerations, p. 12. Note: Refer to the most recent version of Trane document number 32703399, Installing the Tracer VV551 VAV Controller for wiring best practices and information on installing and wiring the VV551 controller. Note: Refer to the most recent version of Trane document number X39641064, Tracer UC400 Programmable Controller Installation Sheet for information on installing and wiring the UC400 controller.
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31
Installation
Best practice
A Better Location
Implementing the fan static pressure optimization feature (refer to Duct Static Pressure Optimization, p. 157) of the Tracer SC VAS allows the sensor to be located anywhere along the length of the duct. This is possible because fan static pressure optimization resets the setpoint based on real-time system demand. Locate the duct static pressure sensor near the discharge of the fan in the supply duct.
Best Practice
Benefits of installing the sensor in the recommended location: The sensor may already be mounted on the air handler. The installed cost is lower because of the shorter distance between the sensor and the controller. The installations are generally more reliable because there is less chance of damage to the wiring or pressure tubing.
32
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BAS-APG007-EN, 12/15/2009
Design Install
Program
Order has been placed
Commis Commission
Operate
Optimize
Service Technician
Maintain
Controller Setup
This section contains information on the proper sequence and best practices for configuring the components, and some considerations specific to the Tracer SC VAS, including: Air handler checkout and configuring the air handler controller (AH540, MP580/581, LCI-R Voyager/Precedent, LCI-I IntelliPak, BCI-I, BCI-R1) Configuring the VAV box controllers The following subsections describe equipment and controller setup performed with the Rover service tool or at the equipment user interface.
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33
Controller Setup
Table 2.
Configuration tool
Rover
Packaged climate changer(a) M-series changer(a) T-series changer(a) 100% outdoor air units Custom climate changers Field-installed on existing air handlers Voyager and Precedent RTUs IntelliPak rooftop units (RTUs) Commercial Self-contained units VAV boxes
UC400, UC600(b)
VAV box
(a) MP580/581s are sometimes used on these units. (b) UC600 is scheduled for release in 2011. (c) Scheduled for release in 2010. (d) All configuration for the IntelliPak is performed via the local display, but location label and baud rate is set using the appropriate service tool.
Pre-Configuration Checkout
Before setting up the controller, perform a physical inspection of the air handler to verify that it is installed properly. Be sure to check the following items: Are the door handles closed and locked? Are the fire dampers open? Are there filters installed? Is the fan rotating in the correct direction? Are the safeties in place? Are the shipping bolts removed? Are the starter fuses installed? Are the access panels closed? Did you remove the hard-wired zone sensor? Confirming the list above is typically the responsibility of the mechanical contractor, but the startup technician should also verify these tasks.
Factory-Mounted
All Trane unitary products have a static pressure sensor factory-mounted in the AHU. In most cases, the high pressure tubing connecting the sensor to the control panel is also factory-installed and no field installation is required. However, there are some exceptions; for instance the high pressure side of the static pressure sensor on Commercial Self Contained (CSC) units must be field-installed
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BAS-APG007-EN, 12/15/2009
Controller Setup
to a pickup tube mounted in the discharge air plenum. Consult the equipment documentation for more details on the static pressure installation. Before starting any AHU, make sure the static pressure sensor and its associated tubing are present and properly installed.
Field-Mounted
Commission the static pressure sensor prior to starting the AHU. The most common field-mounted static pressure sensors are 4-20 mA devices that read pressure from 0-5 inH20. The specific information for the static pressure sensor being installed should be available on the devices product data sheet. Verify that the VFD responds to signals before sending a start command. Once the VFD has been checked out, start the drive in hand/manual at about 20 Hz to provide some airflow and static to the transmitter. If the transmitter reads static pressure, release the drive to auto and verify that it is being controlled to the static pressure setpoint.
General
Conduct a more comprehensive startup and checkout of the AHU including all temperature and humidity sensors, as well as all damper and airflow monitors. Refer to the documentation shipped with the air handler for more detailed information.
Figure 8.
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Controller Setup
3.
Click LonTalk Configuration Only Service Tool (this is passive mode). Note: If choosing LonTalk Service Tool (5), the Rover service tool starts in the passive mode, but the option to choose the active mode is presented there.
Note: The Rover service tool, version 7 and later, allows you to select the discovery domain (typically the zero-length domain) for installations managed by a non-Trane network managers. 4. The Rover Service Tool window displays and begins to discover all the devices on the LonTalk communication link. When finished, click on any device on the navigation tree and look at the configuration for that device. 5. Use the Rover service tool to identify a discovered device in the navigation tree. a. Select Device > Identify... from the main menu. b. The Rover - Press Service Pin dialog appears. Push the service pin on the air handler controller board. Do not hold the service pin down for longer than 15 seconds or the LonTalk controller will revert to unconfigured. Note: A service pin can be sent two ways. The first is to press the service pin on the main board of the device (as described in step 5). A second way to initiate a service pin on Trane devices wired with a thermostat containing an ON button is to hold the ON button for 10 seconds and then release it. If the ON button option is not installed, shorting the zone temperature thermistor for 10 seconds produces the same result. When a service pin is initiated, the device broadcasts its neuron ID on the LonTalk network. Rover highlights the device in the navigation tree and displays the appropriate editor for the device in the right pane. Note: Turn off the auto identify feature in Rover as any time a service pin is received Rover opens the plug-in for that device. Change the device name (location label) for the air handler to match the naming conventions specified below. Select Device > Rename from the menu. The devices name becomes editable in the navigation tree. Click outside the name field to apply the name change.
6.
7.
Naming Devices
It is common to have multiple air handlers on a single LonTalk communication link, so it is important to have a naming convention that allows you to quickly and accurately identify an AHU and the VAV boxes it serves. Name the air handler based on the blueprint name. Using a number also helps to tie the air handler and the VAV box together. This is useful when you are viewing devices in Tracer SC and when you perform air and water balancing using the Rover service tool, where devices are sorted. Example: You have two air handlers on the LonTalk link (one MP580 identified as AHU 1 on the blueprint and one IntelliPak rooftop unit identified as RTU 2 on the blueprint). Name those air handlers AHU 01 MP580 and RTU 02 IPAK (refer to Table 3, p. 37). Subsequently, name the VAV boxes served by the MP580 with base names of VAV 01 along with extensions identifying individual boxes (VAV 01-01, VAV 01-02, etc.). Base names for VAV boxes served by the IntelliPak would be VAV 02 along with extensions (VAV 02-01, VAV 02-02, etc.). Be sure to use a 0 to designate numbers less than 10 (e.g., 01, 02, 03, etc.) or the items will not sort into correct numerical order if there are more than 10 devices on the link.
Best Practice
36
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Controller Setup
Table 3.
AHU 01 MP580
RTU 02 IPAK
VAV 02-01 VAV 02-02 VAV 02-03 VAV 02-04 VAV 02-05
Figure 9.
3. 4.
Select the LCI-R DAC Unit tab. (Make sure the Morning Warm-up Enable check box is selected.) Select the Setpoints tab. Verify the Duct Static Setpoint value is correct (refer to the specifications for the project) The Economizer Minimum field in the IAQ Setpoints group should be at 15%. Make sure it is not set to 0% or 100% Note: The air balancer should specify a different Economizer Minimum value.
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Controller Setup
5. 6.
Click Download to send the new configuration to the LCI-R DAC controller. Click Save to save the configuration for the AHU using the device name as the configuration file name. Configuration files have an .rcf extension after the file name. Note: Create a subdirectory identifying the job name beneath the Rover/Config/ directory on the hard drive (e.g., Rover/Config/Job Name/Device Name.rcf).
1. At the IntelliPak controller panel, press Configuration (the default password is +---). 2. Press Next to navigate to the BAS Communications Module: setting. Make sure it is set to Installed. 3. Press Setup. 4. Press Next to navigate to the Unit Control: setting. Make sure it is set to BAS Network. 5. Press Next to navigate to the VAV Control Functions: menu. 6. Press Enter. 7. Press Next to navigate to the VAV Box Max Stroke Time: setting. Make sure it is set to 0 Min 8. Press Previous to navigate back to the VAV Control Functions: menu. 9. Press Next to navigate to the Morning Warm-up: setting. Make sure it is set to Enabled. 10. Press Next to navigate to the Daytime Warm-up: setting. Make sure it is set to Enabled.
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Best Practice
4. 5. 6.
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Controller Setup
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Controller Setup
8.
On the Setpoints tab (Figure 11), verify that the following information is correct: Default setpoints are the heating and cooling setpoints the VV550/551 uses as default values. Refer to the Tracer VV550/551 VAV Controller Installation and Operation manual, CNTSVX17*-EN for a detailed explanation of how these setpoints are used by the controller. The Enable Auto Calibration check box is selected. This enables automatic calibration when the power cycles or the operating mode changes to Unoccupied. The Enable Thumbwheel Setpoint and Enable Thumbwheel Star and Double Star Function check boxes are not selected. Note: It is possible to use the Enable Thumbwheel Star and Double Star function for airbalancing without using the Rover air and water balancing tool, but it is easier to use the tool, so Trane recommends using it. Click the Unit tab. a. Select Space Temperature in the Control Type group. Best practices dictate that the VV550/ 551 is configured this way. If setting up a ventilation flow or a flow tracking system, refer to Special Applications, p. 181 for detailed information. b. In the Box Setup group, select the item that corresponds to the VAV box. If using a Trane FStyle box, also select the size of the box from the drop-down list box.
9.
c. Auto Changeover Setpoint this setpoint determines the heat/cool action of the VAV box based on a comparison between this setpoint and the temperature of the primary air in the duct. 10. Click the Setup tab. The ventilation setup fields define the Occupied and Standby Outside Air cfm setpoint requirements for the VAV. This information is typically found on the job specification. 11. Click the Inputs tab. Analog input 4 is configurable for a primary supply air sensor or discharge air sensor. The best practice is to install and configure the sensor for discharge air. 12. Click the Outputs tab. Use the Output Configuration Wizard to set up the heating options for the VV550/551.
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Controller Setup
13. Click the Other tab and go to the Timers group. a. Type 0 minutes in the Occupied Bypass Timer field. This allows the VAV box to request the Occupied Bypass but the Tracer SC system to control the amount of time the VAS is in Occupied Bypass mode. b. Set Manual Override Time to 600 minutes. c. Set the Power-up Control Wait to 300 seconds.
14. Click Download to send the configuration to the VV550/551. 15. Click Save to save the configuration for the box using the device name as the configuration file name. Configuration files have an .rcf extension after the file name. Note: Create a subdirectory identifying the job name beneath the Rover/Config/ directory on your hard drive (e.g., Rover/Config/Job Name/Device Name.rcf 16. After configuring all devices on the link, take a screen capture of the Rover Active Group view. This screen capture allows you to see a high-level view of the link as it existed just after you set it up. This view provides useful information (specifically, the Program ID, Neuron ID, and device names) should you ever have to recover or remember the settings. a. Click the Active Group icon at the top of the navigation tree to access the Active Group View. b. On your keyboard, hold the Alt + Print Screen (Prnt Scrn) keys down at the same time and then release. c. Open WordPad (this is a simple text editor that allows you to paste an image of the screen you captured into the page and save it as a file. WordPad is a standard Windows application. To launch WordPad, click Start > Programs > Accessories > WordPad. d. Click somewhere in the open document and select Edit > Paste (Ctrl + V) from the main menu. e. The Rover Active Group view should display in the WordPad document. 17. Save the WordPad file in the same directory where each of the configuration files was saved (the WordPad files has an .rtf extension).
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Best Practice
2.
Note: If you reconfigure the VAV box using the Configurator after the VAV box has been installed in the Tracer SC, you must delete and then reinstall the VAV box in the Tracer SC. 4. Click Save. Important: If you have custom programming in the controller, be sure to back up those programs before running the configurator. The configurator will wipe out all programming in the UC400. Saving the configuration wipes out any old configuration data on the controller
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Controller Setup
5.
Select Utilities > Controller > Controller Settings. The controller settings page appears (refer to Figure 14). a. Change the device name for the VAV box to match the naming conventions described for air handlers (Naming Devices, p. 36). b. Set the controller units (the units selected must match the Tracer SC system units). c. Set the baud rate; the default is 76800. All devices on the link must have the same baud rate.
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Controller Setup
6.
Click Save.
7. 8.
Verify the setpoints. Select Utilities > Equipment > Setpoints to define the setpoints and setpoint limits (refer to Figure 16). Click Save.
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Controller Setup
9.
Configure the Setup Parameters. Select Utilities > Equipment > Parameters to define the following parameters (refer to Figure 16, p. 46). a. Click the Ventilation tab. Set the Occupied and Standby Ventilation Setpoints. b. If performing ventilation control based on CO2, verify the space CO2 low and high limit setpoints. c. Click the Airflow Setup tab. Verify all of the airflow setpoints for the VAV box (as specified). d. Verify that all other parameters were configured properly in Step Note:.
11. The UC400 is now ready to be installed in the Tracer SC. Note: Select Utilities > Equipment > Commissioning to assist with auto-commissioning and air balancing the VAV box.
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Program
Order has been placed
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Operate
Optimize
Service Technician
Maintain
Field-applied Controller Programming for Variable Volume and Constant Volume Air Handlers
Important: Fully program the controller before installing it in Tracer SC. Changing the programming after it is installed in Tracer SC requires that you delete and reinstall the equipment again.
Whether is was installed in the factory or in the field, the controller must first be configured and programmed using the appropriate service tool (Rover for MP580/581 or Tracer TU for UC400). To see some of the most popular system and equipment configurations available from Trane, visit the following address on Trane.com: http://www.trane.com/Commercial/DesignAnalysis/PopularSystemConfigurations.aspx?i=2352 Use Pre-Packaged Solutions whenever possible to minimize configuration and programming time.
Best Practice
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Field-applied Controller Programming for Variable Volume and Constant Volume Air Handlers
4. Download the Pre-Packaged Solution TGP routines onto the MP580/581. Important: You MUST use the associated graphics TGP routines in the Pre-Packaged Solution to properly assign inputs, outputs, and setpoints to the appropriate LonTalk network variables.
5. Discover and install an MP580/581 device using Tracer SC. Refer to Install and Set Up the Variable Air Volume Equipment Types, p. 73.
Enabling the appropriate profile causes the DAC or SCC tab to display in the Rover service tool Configuration editor (Figure 18, p. 48). The tab contains the specific air handler configuration parameters for the MP580/581. Figure 18. DAC tab in the Rover Service Tool
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Field-applied Controller Programming for Variable Volume and Constant Volume Air Handlers
Best Practice
1. Configure, the inputs, outputs, and variables needed on the MP580/581 controller. Refer to Tracer MP580/581 Programmable Controller Programming guide, CNT-SVP01C-EN for detailed instructions. Note: If you are not using Pre-Packaged Solutions, use names that are meaningful, but do not make specific reference to the air handler (i.e., use Supply Air Temp but not AHU 1 Supply Air Temp). This allows you to configure points on the first MP580/581, and save the configuration as a template. This configuration file can be reused to configure additional air handlers of the same type. 2. Save the configuration file. Note: If working offline, save the configuration to your hard drive for downloading at a later time. 3. Download the configuration file to the MP580/581 controller.
When an MP580/581 device is installed, Tracer SC evaluates the configuration data in the .rcf file and creates BACnet points on the Tracer SC to represent that configuration. Table 4, p. 49 shows which equipment is created when an MP580/581 is installed on a Tracer SC. Table 5, p. 50 shows the points that are created. Important: Make sure to program the MP580/581 using the same units of measure that are being used by the Tracer SC system units.
Table 4.
MP580/581 Configuration
SCC DAC Generic
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Field-applied Controller Programming for Variable Volume and Constant Volume Air Handlers
Table 5.
Important:
If you change the MP580/581 point configuration, you must replace the device in the Tracer SC before the new point configuration is recognized. To replace the device: 1. 2. 3. Select Installation > Device from the left-hand navigation. Select the device that you want to replace from the list. Click actions... > replace device.
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Field-applied Controller Programming for Variable Volume and Constant Volume Air Handlers
Tracer SC Browser
Ethernet Link
SC
Equipment
AI, AO, BI, BO, MI, MO
SC
SC
BACnet LonTalk
LonTalk Communications Link
VV550/551
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Field-applied Controller Programming for Variable Volume and Constant Volume Air Handlers
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Field-applied Controller Programming for Variable Volume and Constant Volume Air Handlers
Tracer SC
Occupancy Request Operating Mode Heating/Cooling Request LonTalk Communications Link
MP580/581 Controller
nviOccSchedule TGP nviApplicMode
Table 6, p. 54 shows the relationship between the operating mode and the occupancy request and heating cooling request for non-VAV air handlers and VAV air handlers. The heating cooling request requires additional calculation in order to determine the behavior of the equipment in certain operating modes. Important: The heating cooling request calculations for all equipment (except VAV air handlers) are made using values from the equipment: The Heating Cooling Mode Request is Morning Warm-up if the Space Temperature Active is below the Space Temperature Setpoint BAS or if either value is invalid. The Heating Cooling Mode Request is PreCool if the Space Temperature Active is above or equal to the Space Temperature Setpoint BAS.
The heating cooling request calculations for all VAV air handlers are made using values from the Tracer SC VAS: The Heating Cooling Mode Request is Morning Warm-up if the VAS Average Space Temperature is below the VAV AHU Startup Setpoint or if either value is invalid. The Heating Cooling Mode Request is PreCool if the VAS Average Space Temperature is above or equal to the VAV AHU Startup Setpoint.
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Field-applied Controller Programming for Variable Volume and Constant Volume Air Handlers
Table 6.
Operating mode relationship to Occupancy Request and Heat Cool Mode Request for MP580/581
All Equipment except VAV AHUs Operating Mode Occupancy Request
Occupied Unoccupied Occupied Occupied Occupied Standby Occupied Occupied Occupied
Occupied Unoccupied Unoccupied Heat/Cool Night Purge Optimal Start Optimal Stop Unoccupied Humidify Unoccupied Dehumidify Humidity Pull down
(a) Heat Cool Mode Request calculations are calculated using properties from the equipment: Heating Cooling Mode Request is Morning Warm-up if the Space Temperature Active is below the Space Temperature Setpoint BAS or if either value is invalid. Heating Cooling Mode Request is PreCool if the Space Temperature Active is above or equal to the Space Temperature Setpoint BAS (b) Heat Cool Mode Request Calculations are calculated by the VAS based on the following: Heating Cooling Mode Request is Morning Warm-up if the VAS Average Space Temperature is below the VAV AHU Startup Setpoint or if either value is invalid. Heating Cooling Mode Request is PreCool if the VAS Average Space Temperature is above or equal to the VAV AHU Startup Setpoint
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Field-applied Controller Programming for Variable Volume and Constant Volume Air Handlers
You can override any Tracer Variable on the MP580/581 controller from the Tracer SC MP580/581 Configuration page (refer to Figure 22, p. 55). Figure 22. Example: Tracer SC MP580/581 Configuration page
You can also create TGP2 programs on the Tracer SC that can read any value from the system, which in turn controls a Tracer variable on the MP580/581 (refer to Figure 23, p. 56).
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Field-applied Controller Programming for Variable Volume and Constant Volume Air Handlers
Figure 23. Example of how a point controls a Tracer variable on the MP580/581
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Field-applied Controller Programming for Variable Volume and Constant Volume Air Handlers
Best Practice
If you cannot us a Pre-Packaged Solution, there are several TGP programs in the TGP\Library\AHU - VAV Plus directory created specifically to interface with building automation systems using the LonTalk communication protocol. The TGP programs ship with the Rover service tool software and are saved into this directory when you install the Rover service tool. To download the latest versions of these programs along with the service packs for the Rover service tool go to http:// tranenetlax1/GCC_Downloads/Home/Downloads/Rover.asp These TGP programs are written specifically for VAV air handler operations (controlling the fan, controlling the discharge air, etc.). Refer to the MP580/581 Programming Guide, CNT-SVP01C-EN for detailed information on creating and modifying TGP . Configure as many points as possible before modifying the TGP programs and installing the MP580/581 in Tracer SC. This will allow you to work most efficiently.
Best Practice
The following sections give a brief description of the TGP and the logic the programs use to allow the MP580/581 to control the air handler as a DAC object. To access these programs: 1. In the Rover service tool, click Program Editor. 2. When the TGP editor appears, select File > Open... from the menu. The Open window appears. 3. Navigate to the C:\TGP\Library\AHU - VAV Plus directory and highlight the appropriate file. 4. Click Open. When the appropriate TGP program displays in the editor, you will see the unmapped inputs, outputs, and variables in the editor (red text). Map these to the corresponding inputs on the MP580/581 for each of the programs. (Refer to the MP580/581 Installation and Programming guide for specific information on mapping inputs to a network variable.)
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Field-applied Controller Programming for Variable Volume and Constant Volume Air Handlers
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Field-applied Controller Programming for Variable Volume and Constant Volume Air Handlers
Whether is was installed in the factory or in the field, the controller must first be configured and programmed using the appropriate service tool (Rover for MP580/581 or Tracer TU for UC400). Use Pre-Packaged Solutions whenever possible to minimize configuration and programming time.
Best Practice
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The 1st Street Office Building shown in Figure 26, p. 61 will be used to demonstrate how these applications interact to successfully control the system. Description: The 1st Street Office Building is equipped with 25 VAV boxes and one air handler and controlled by Tracer SC. The 1st Street Office Building is occupied by two tenants: AAA Moving Company (served by 10 parallel fan powered VAV boxes) and Eastside Law Offices (served by 10 parallel fan powered VAV boxes). A common space is shared by both tenants. It is comprised of the hallways, two conference rooms, and a mechanical room (served by 4 shutoff VAV boxes), and the bathrooms (served by 1 parallel fan powered VAV box). The physical layout of the building lends itself to being divided into two Tracer SC Areas and a common space (refer to Figure 26, p. 61). For this example, the Areas are called AAA Moving and Eastside Law Offices. By creating a Tracer SC Area for each tenant, the building owner can create individual schedules for each tenant and allow them each the separate ability to override the schedule when they work outside of normal business hours.
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Figure 26. Physical layout and Areas in the 1st Street Office Building
Common Spaces
By design VAV air handlers will still produce approximately 20% airflow to the system at their minimum flow settings. To account for this, the VAS uses common space VAVs to prevent overpressurization of the ductwork when the central fan is delivering minimum airflow to the system. By providing a place to put excess air, the common space VAVs allow the air handler to run when it is asked to provide more airflow than the VAV boxes in an Area can deliver. Example: At 4:15 PM, the Eastside Law Offices are Unoccupied (0 cfm) and the AAA Moving Area VAV boxes are maintaining an airflow of 1975 cfm to the space. RTU-01 is operating at 22 Hz and delivering 2500 cfm (which is the minimum cfm the central fan can provide). Without the common space VAV boxes, the excess air (525 cfm) would over-pressurize and potentially damage the ductwork. Common spaces do not need to be scheduled because the VAS controls the common space VAV boxes to match the highest ranking operating mode of the non-common space VAV boxes (refer to How Area and VAS Interact, p. 66). Where each tenant is defined by an Area and common spaces are shared, the common spaces are managed by the VAS and do not have to be members of either Area. Important: When no clearly defined common space exists (i.e., a hallway, stairwell, etc.), or there is a need for timed override of the space served by the common space VAV box, then the common space VAV box should be a member of an Area. This is a new feature associated with Tracer SC. Previously, Tracer Summit could not have common space VAV boxes as members of an Area.
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In Figure 26, p. 61, the two conference rooms, the bathrooms, and the hallways have been designated as common spaces. Lobbies, hallways, rest rooms, and utility rooms are good candidates for common space VAVs, because the excess airflow and any associated noise are less noticeable by the tenants. The number of VAV boxes in the smallest Area plus the number of common space VAV boxes should add up to at least 20% of the total number of VAV boxes in the VAS. Note: When selecting the VAV boxes make sure they can accommodate 20% of the total design airflow.
Best Practice
VAV Box #
1-10 11-20
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VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
Note: In this example, common space VAV boxes cannot initiate timed overrides of the Areas and there is no logical Area for them to be a member of, so they are not members of any Area.
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The members of the VAS are the VAV air handler, all the VAV boxes served by the air handler including the common space VAV boxes, and the exhaust fan (refer to Figure 29, p. 65).
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EF
RTU 01
VAV
VAV
VAV
VAV
VAV
Note: There should only be one air handler as a member of the VAS.
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VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
RTU 01 VAS
Tracer SC Application =
RTU 01
VAV
VAV
VAV
VAV
VAV
The VAS monitors the operating mode of its member VAV boxes, which are also members of an Area, but it does not control them. The VAS only controls its member VAV boxes that are designated as common space VAV boxes, VAV boxes or exhaust fans designated as ventilation members, and its member VAV AHU. Important: In a VAS, the operating mode of common space VAV boxes are only controlled by the VAS. The operating mode of all other VAV boxes are controlled by the Areas they serve. If a VAV box has been designated as a common space VAV box, its operating mode cannot be controlled by an Area.
Area and VAS coordinate and control the operating modes of their members in the sequence described below: 1. Area(s) controls the operating mode of its VAV box members. 2. The VAS detects the change in operating mode of the VAV boxes that are members of the VAS. 3. The VAS evaluates the operating mode of each non-common space VAV box.
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4. The AHU Mode Request of the VAS is determined based on the operating mode of the VAV box with the highest rank (lowest number)(refer to Table 8). 5. The VAS controls the AHU and common space VAV boxes to the same operating mode as follows: Start up (fan on) The VAS System Mode transitions from Off to StartupDelay. The operating mode of the common space VAV boxes are immediately controlled to match the VAS Common Space VAV Mode Request property. The current value of the Startup Delay Time Remaining indicates the time left before the System Mode transitions to On. The AHU operating mode does not change until after the Startup Time Delay expires. It is then controlled to match the VAS AHU Mode Request property. Shut down (fan off) The VAS System Mode transitions from On to ShutdownDelay. The operating mode of the air handler is immediately controlled to match the VAS AHU Mode Request property. The current value of the Shutdown Delay Time Remaining indicates the time left before the System Mode transitions to Off. The common space VAV boxes operating mode do not change until after the shutdown time delay expires. They are then controlled to match the VAS Common Space VAV Mode Request property. Important: When multiple Areas exist, it is possible to have VAV boxes in the same VAS with different operating modes. When this occurs, the desired AHU mode of the VAS is determined as shown in Table 8 (Occupied having the highest rank and Unoccupied having the lowest rank)
Example: Figure 31, p. 68 shows that AAA Moving is in the Unoccupied mode and Eastside Law Offices is in the Unoccupied Heat/Cool mode. The VAV members of each Area are controlled to the corresponding operating mode. The VAS evaluates which non-common space VAV member operating mode has the highest rank and uses that to determine its operating mode. In turn, the VAS controls the operating mode of the common space VAV boxes to match the VAS VAV Mode Request property. The AHU operating mode does not change until after the Startup Time Delay expires. It is then controlled to match the VAS AHU Mode Request property.
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Unoccupied
Area: AAA Moving
Unoccupied Heating/Cooling
Area: Eastside Law Offices
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
Unoccupied
Unoccupied Heating/Cooling
Off
EF
RTU 01 VAS
Unoccupied Heating/Cooling
RTU 01
VAV VAV VAV VAV VAV
Note: The operating mode of the common space VAV boxes and the AHU mimic the operating mode of the non-common space VAV boxes with the highest ranking operating mode.
Time-Based Only
If the HVAC equipment is controlled using a schedule without an Area defined, the occupancy of the equipment could only be controlled to Occupied between the hours of 6:30 AM and 5:00 PM and Unoccupied at all other times.
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12
12
Occupied
Unoccupied
Unoccupied
Occupied
6:30 AM
5:00 PM
AM
Temperature-Based
PM
By using both an HVAC Schedule (time-based) and an Area (temperature), the operating mode of the equipment can be controlled to Optimal Start, Optimal Stop, Night Purge, and Unoccupied Heating/Cooling in addition to Occupied and Unoccupied. Optimal Start allows the equipment to start in advance of normal operating hours to ensure the space temperature is at the occupied temperature setpoint when employees arrive. Optimal Stop relaxes the occupied temperature setpoints up to two hours prior to the employees leaving as an energy saving measure. Unoccupied Heating/Cooling allows the equipment to start during unoccupied periods when the space temperature exceeds the unoccupied heating and cooling setpoints. During Unoccupied periods, Night Purge allows a warm interior space to be purged with cool, dry outdoor air during Unoccupied hours to cool the space prior to building occupancy.
12
1:00 AM
12
Occupied
Occupied
4:30 AM 5:00 PM
AM
= Unoccupied heating/cooling is possible
PM
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Humidity-Based
Humidity Pulldown allows the equipment to start in advance of normal operating hours to ensure the space humidity is at the occupied humidity setpoint when employees arrive. Unoccupied Dehumidification allows the dehumidification members to start during unoccupied periods when the space humidity rises above the unoccupied dehumidification setpoint. Unoccupied Humidification allows the humidification members to start during unoccupied periods when the space humidity falls below the unoccupied humidification setpoint. Figure 34. Humidity-based control
12
12
Unoccupied
Occupied 3
Occupied
Unoccupied
4:30 AM 5:00 PM
AM
PM
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Schedule
Schedule
Time-based Control
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
VAV
RTU 01
VAV
VAV
VAV
VAV
VAV
Important:
Schedules and Area work together to determine the operating mode of the Area VAV box members. Those same VAV boxes are also members of the VAS. VAS gets its operating mode from them and controls its own VAV box members, which, in turn, it passes to the VAV AHU member. Therefore, the Schedule and Area ultimately determine the VAV AHU operating mode.
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Design Install
Program
Order has been placed
Commis Commission
Operate
Optimize
Service Technician
Maintain
Best Practice
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3.
Note: BACnet links must be enabled under Identification and Communication > BACnet Configuration. 4. Click start discovery (Figure 37).
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5. 6. 7.
When the discovery status changes from Discovery in Progress to Discovery Completed , click install devices. The Install Devices page appears. Select the check box for each piece of equipment to be installed and click install selected devices (Figure 38, p. 74). The Device Installation Complete page appears. Confirm that the selected devices are installed.
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Set Up Areas
Areas play a vital role in VAV air systems, so it is very important they are set up correctly. Standard operating modes that rely on Area include Optimal Start/Stop, Unoccupied Heating/Cooling, and Night Purge. Refer to Standard Operating Modes, p. 118 for detailed information. The basic steps for setting up an Area include: 1. Determine how many Areas are needed. (It is acceptable to have multiple Areas within a single VAS. Refer to Defining Areas and Selecting Area Members, p. 62.) 2. Determine which VAV boxes go with which Area (refer to Defining Areas and Selecting Area Members, p. 62). 3. Click create area on the Areas list page (refer to Figure 39).
4.
Note: Common space VAV boxes can be members of a Tracer SC Area. Making them a member of an Area allows Area to use the VAV boxes for functions such as average temperature calculation, timed override initiator, etc. 5. Reference temperature and humidity sensors to the Area (Area Optimization, p. 84). 6. Configure Area functions such as Economizing, Night Purge, and humidity control strategies. 7. Save the Area object. (Create VAS Wizard, p. 94).
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Note: The drop-down list box contains seven possible choices for the economizing decision. When an option is selected, a description of that choice appears in the Description box to the right. 4. If Night Purge will be used, select the Supports Night Purge check box. 5. If any of the three humidity functions will be used, select the Supports Humidity Control and the appropriate humidity function. 6. Click next. Important: If you do not select a check box to support the Economizing Decision, Night Purge, or Humidity Control, the setup for these functions will not be included in the wizard. Additionally, those functions will be disabled within the Area you are creating. They can be enabled at a later time if desired. Note: The reverse is also true. If a function is enabled on this page of the wizard, you cannot disable it on the Functions page of the wizard. You must either come back to this page of the wizard and change the check box for the function, or wait until the wizard is complete and then turn off the function on the Area Configuration page.
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Select Members
This page of the wizard allows you to select the equipment to be members of the Area you defined on page one. 1. From the selection tree, click the appropriate link to view the available items of that type. When the link is selected, all the available items of that type are presented in the available items column. Use the check boxes to select the items you want to include in the Area as members (refer to Figure 41, p. 77). Important: VAV boxes, fan coil units, and water source heat pumps, appear under the spaces link in the selection tree. Constant volume air handlers, variable volume air handlers, and programmable controllers, appear under the equipment link in the selection tree. Click Add. The items move to the selected items column on the right. Click next.
2. 3.
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Best Practice
Leave most members as Heating/Cooling type members. Heating only and Cooling only members are typically used for testing.
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Configure Members
When this page of the wizard appears (refer to Figure 43), some of the check boxes will already be selected based on the choices you made on the first page of the wizard. For instance, if you selected the Supports Night Purge check box on the first page, all of the members will be selected here as night purge members. This page is dynamic and changes based on your selections earlier in the wizard. Note: If you do not select a check box on page one (i.e., Supports Humidity Control), none of the associated check boxes on this page of the wizard will appear (i.e., humidify or dehumidify).
The calculation check box indicates that the member (typically a VAV box) is included in the calculations conducted by Area for Average Space Temperature, Average Min Space Temperature, and Average Max Space Temperature. To exclude a member from Area calculations, deselect the check box in this column (e.g., if a VAV box is located in a closet or utility room, it is undersized, it may have a faulty space temperature sensor, etc., you may not want its input included in temperature calculations for the rest of the space).
Configuration
The important task on this page of the wizard (refer to Figure 44, p. 80) is to reference the temperature and humidity sensors for the Area. If the Area does not support humidity control (determined by the check box on the first page of the wizard), then only the space temperature sensor and the outdoor air temperature sensor need to be referenced. Important: If the proper references to sensors are not set here, temperature and humidity control strategies (i.e., Optimal Start, Optimal Stop, Night Heat/Cool, Humidity Pulldown, etc.) will not work properly. Area will use constant values instead of the dynamic data obtained from the sensors, which accurately reflects current conditions.
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Setup: 3. Click on the blue referencer icon ( ) behind the sensor value you want to reference. 4. The Reference window appears. Choose either the User pre-defined data source or Select custom data source options from the Change Data Source frame. Note: The concept of a pre-defined referencer is new in Tracer SC. The pre-defined data source is typically the sensor or value that is used most often for the referencer. The only sensor that does not have pre-defined referencers defined is the space humidity sensor. The pre-defined defaults for each of the other sensors are listed below: Space temperature sensor = Area average space temperature (Area minimum space temperature and maximum space temperature are also available for selection) Outdoor air humidity sensor = Facility outdoor air humidity Outdoor air temperature sensor = Facility outdoor air temperature Use the user pre-defined data source when possible.
Best Practice
5. 6.
Verify that the selections in the Event Notifications frame for Timed Override Class and Diagnostics Class meet the event routing needs for the facility. Click Next.
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Functions
The content of the Functions page depends on the selections you made on the Define Area page of the wizard. If you determined that the Area would support Economizing Decision, Night Purge, and Humidity Control, this page contains setup information that is critical to the proper operation of those functions in the Area application (Figure 45). If the Area does not support any of those functions, the Functions page will not appear in the wizard.
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Functions - Economizing
This is a new function for the Area application. Area now has the ability to determine when to allow Economizing. Area then controls the Economizer Enable point to Enabled or Disabled (it does not actually control equipment). The Night Purge function can use this economizing decision for input on its decision to perform Night Purge. The economizing decision is based on the type of Economizing selected on the first page of the wizard (refer to the bulleted list below) and the setpoints entered in the Start Condition and Stop Condition fields on this page of the wizard (referencers can be used for these values, but these are typically constants). A box to the right of the condition fields explains how the economizing decision is made: Fixed Dry Bulb The Economizer Enable point will be Enabled when the outdoor air temperature falls below the start condition. This point will be Disabled when the outdoor air temperature rises above the stop condition. Differential Dry Bulb The Economizer Enable point will be Enabled whenever the differential between the outdoor air temperature and space temperature is below the start condition. This point will be Disabled when the differential between the outdoor air temperature and space temperature is below the stop condition. Fixed Enthalpy The Economizer Enable point will be Enabled whenever the outdoor air enthalpy is below the start condition. This point will be Disabled when the outdoor air enthalpy rises above the stop condition. Differential Enthalpy The Economizer Enable point will be Enabled whenever the differential between the outdoor air enthalpy and space enthalpy is below the start condition. This point will be Disabled when the differential between the outdoor air temperature and space temperature is below the stop condition. Important: If Area is making an economizing decision based on enthalpy, the corresponding temperature and humidity sensors must be referenced. Area uses the space temperature and space humidity to calculate space enthalpy; and outdoor air temperature and outdoor air humidity to calculate the outdoor air enthalpy and dew point. OA Dew Point and OA Temperature The Economizer Enable point will be Enabled when the outdoor air temperature is below the start condition and the outdoor air dew point is below the start condition 2. This point will be Disabled when either the outdoor air temperature falls below the stop condition or the outdoor air dew point rises above the stop condition 2. Referenced The Economizer Enable point will follow the referenced point status.
Example: TAn Area is being served by four rooftop units. The Area is configured to support the
Economizing Decision using Fixed Enthalpy calculations. Using a referencer, each of the rooftop units can be configured to base its decision to economize on the condition of the Economizer Enable point in Area.
Setup
1. Support for economizing and the type of economizing decision have already been selected on the Define Area page of the wizard. 2. Type in a value for the Start Condition. This value will vary depending on how Area is making its economizing decision. 3. Type in a value for the Stop Condition. This value will vary depending on how Area is making its economizing decision. 4. Click Next.
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Confirmation
The confirmation page is a summary of all the settings you defined in the wizard and allows you to verify that they are as you expected them to be (refer to Figure 46). 5. To change any of the parameters, click the previous until you come to the page of the wizard that allows you to change the parameter. 6. To confirm the settings for the Area and close the wizard, click finish.
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Area Optimization
After completing the wizard, optimize the Area to suit the needs of the facility. This includes defining the setpoints and offsets, Unoccupied operations, Optimal Start/Stop operation, Binary member operation, Setpoint Differentials, and Timed Override parameters.
Viewing an Area
Once you have created an Area with the wizard, view it to confirm your settings and make additional changes. To view all Areas created on the Tracer SC: 1. Select systems > areas from the left-hand navigation. The Area list page appears. 2. Click on the Area you just created with the wizard, or click the check box and select view from the actions list. The Status page for the Area you selected appears. 3. There are four pages associated with Area; they are: Status, Configuration, Functions, and Members. When first entering Area, you see the Status page. The Status page displays general information about the Area, such as the current conditions in the Area (i.e., temperature, humidity, setpoints, etc.), its occupancy, what its members are doing, what functions are enabled, data logs, alarms and diagnostics, and who is controlling the Area The Configuration page displays information about the the Area setup (name, sensor values and references, heat/cool request, etc.), the Area operation (Unoccupied operation, Optimal Start/Stop operation, Timed Override operation, etc.), and Event Notifications The Functions page allows you to manage the Economizing, Night Purge, and Humidity Control functions The Member page allows you to add and delete equipment and points as members of the Area and modify their attributes
Application Defaults
Application defaults are a set of parameters that can be defined once and then used each time a new Area or VAS are created. You can change the defaults on your system permanently if you prefer different values than those originally created for the program. You can use the same capability to push changes to the parameters for existing Areas and VASs in a facility.
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4.
When finished making changes, click save. Note: Not all of the parameters for an Area or VAS are available in the Applications Defaults. However, many of the common setpoints, deadbands, and differentials are there. A full set of parameters is available on the Area and VAS pages (status, configure, functions, and members).
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Area Setpoints
Setpoints are not set up in the wizard so they have to be managed after the Area wizard is complete. Area control uses six space temperature setpoints: Occupied Cooling Calculated using a single space Occupied Heating temperature setpoint and the occupied and standby offsets Standby Cooling (used for Optimal Stop) Standby Heating (used for Optimal Stop) Unoccupied Cooling Unoccupied Heating Tracer SC calculates the Occupied and Standby Heating/Cooling setpoints using a single space temperature setpoint with offsets. The operator has five values they need to define (refer to Figure 49, p. 87) to make this strategy work properly, they are: Space Temperature Setpoint, Standby Offset, Occupied Offset, Unoccupied Cooling, and Unoccupied Heating. The unoccupied setpoints are not calculated, they are the absolute minimum and maximum temperatures that Area must try to achieve during unoccupied times. Example: Area calculates the active setpoint based on the space temperature, the occupancy of the Area, and the current heating/cooling mode of the Area. For this example the Area is Occupied and in the Heating mode, the Space Temperature Setpoint is 72F (22.2C), and the Occupied Offset is 2F (1.1C). So the Occupied Heating setpoint is 70F (22.2C). Area calculates the Occupied Heating setpoint by subtracting the Occupied Offset from the Space Temperature Setpoint (72F 2F = 70F)(22.2C 1.1C = 21.1C), and Occupied Cooling setpoint by adding the Occupied Offset to the Space Temperature Setpoint (72F + 2F = 74F)(22.2C + 1.1C = 23.3C). Note: The Standby Cooling and Heating setpoints work the same as described above except that the Standby Offset is used instead. The Unoccupied Cooling and Heating setpoints are not calculated by Area. The values typed into the fields (refer to Figure 49, p. 87) or referenced from another source are used as the setpoints. All the equipment in a Tracer SC system also uses this same setpoint strategy, which allows Tracer SC to send a single space temperature setpoint from Area to the equipment and the equipment then calculates the heating and cooling setpoints based on the offsets defined for them.
Setup
1. Select systems > areas from the left-hand navigation. 2. Click on the Area that you just created in the wizard, or the Area you want to modify. Note: You can also click the check box in front of the Area and select view from the actions button list. 3. Review the space temperature setpoint, offsets, and unoccupied heating and cooling setpoints of the Area. The default values provided are adequate for most applications. 4. To change any of the setpoints or offsets, click edit. 5. The setpoint and offset values become editable (Figure 49, p. 87). After making changes, click save.
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Controlling Setpoints
Figure 50 shows the three ways a setpoint can be controlled: 1. By directly entering a value in the field. 2. By overriding the setpoint directly with a static value. 3. By selecting a referencer that will control the point at the priority level of the Area. Note: When you change the setpoint by directly entering a value in the field, you are actually changing the default value for that setpoint.
Notice that not all the setpoints are editable directly (in this case only the Unoccupied Heating Setpoint and the Unoccupied Cooling Setpoint). The other setpoints have a referencer ( ) or an override ( ) available. The ability to override a point is prevalent throughout the Tracer SC system. Referencers, however, are unique to the Area application. Clicking on the override icon ( ) allows you to override the value of a point or an existing point override.This is a simple override. Refer to the Tracer SC online help for an in-depth discussion on overrides. You must have edit access to Area to perform advanced
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4. 5.
6.
overrides on points created by the Area application. Advanced overrides allow you to override point values at various priority levels. To access the advanced override screen: Click the override icon ( ) in the actions column to the right of the point you want to override. The Override page appears. If you have the proper access, the more options button is available at the bottom of the section. Click more options. A more extensive Override Value section appears along with a Priority Array section (Figure 51). The Priority Array section shows who is currently controlling the point and a short list of what has controlled or requested control of the point in the past. The Override Value section allows you override the point at different priority levels. You will only be able to control a point at priority levels defined by your user profile. Set the override as required and click apply.
Figure 51 also shows the priority array and user (user, referencer, or function) trying to control the Space Temperature Setpoint. The figure shows that the user named Trane tried to perform a simple override to control the point at priority level 13. Because Area is controlling the point at a higher priority level, user Trane had to perform an advanced override at a higher priority level than Area to override the point to the desired temperature.
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Synchronize Setpoints
The Tracer SC allows you to quickly send the five Area default setpoints to all the members of the Area with one action. The setpoints involved are the Space Temperature Setpoint, Standby Offset, Occupied Offset, Unoccupied Cooling, and Unoccupied Heating setpoints. To synchronize the setpoints: 1. Click actions... from the Status section of the Area Status page. 2. Select synchronize all from the list. This is not a selective process at this time. Synchronizing the setpoints pushes ALL the default setpoints (5 total) to EVERY member of the Area. If any of these setpoints has an override applied, at the member level, the override will remain in place. However, the default of the unit will be changed to match the synchronized value. When the override ends, the member will use the default value synchronized during this process.
Area ConfigurationSetup
Heat/Cool Request
The Heat/Cool Request for Area is typically configured as Auto. This means that Area uses the Space Temperature Setpoint and the Occupied Cooling and Occupied Heating setpoints plus and minus 1F (0.56C) to determine whether to request Cooling or Heating. Other options are to use a referencer, or one of the other selections available in the drop-down list box. Leave the Heat Cool Request set to Auto in the Area Configuration Setup section.
Best Practice
Example: Area monitors the space temperature. When it rises to 1F (0.56C) above the Occupied Cooling setpoint, Area requests cooling. When the space temperature falls to 1F (0.56C) below the Occupied Heating setpoint, Area requests heating.
If you select the arrow on the list box, there are many options available for defining the Heat Cool Request (Optimal Cooling, Economizing, etc.). Regardless of which is selected, Area evaluates the option and decides which of these to implement: heating, cooling, or auto. For instance, if Optimal Cooling is selected as the Heat Cool Request option, Area sends that request to its members during Optimal Start; however, it is still a cooling decision. Therefore, the Area active heat/cool status is Cooling (refer to Table 10, p. 90).
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Area Response
Area makes Heating or cooling decision based on space temperature and occupied cooling and heating setpoint Heating Heating Cooling Cooling Cooling Auto Auto Heating Auto Cooling Auto Heating Auto Auto Auto
Area ConfigurationOperations
Figure 53 shows the operations that can be Enabled and Disabled in the Operations section.
Unoccupied Operations
Enable this operation if you want Area to heat or cool during unoccupied periods. If Enabled, you can also set the differential value that defines how far below the Unoccupied Cooling setpoint the temperature must fall before Area stops cooling, and how far above the Unoccupied Heating setpoint the temperature must rise before Area stops heating.
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Optimal Start/Stop
This allows you to Enable or Disable Outdoor Air Temperature Compensation in the Area thermal ramp rate calculation. If Enabled, Area correlates the Optimal Start/Stop rates with the outdoor air temperature and adjusts the start/stop times if a drastic temperature change occurs from one day to the next.
Timed Override
If you want people in the building to be able to request a timed override, this operation must be Enabled. Timed Override is typically initiated from a zone temperature sensor in the space, which has an override button. This zone temperature sensor must be attached to a VAV box that is a member of the Area and is also defined as an override member on the Member Configuration page. You can set the duration for any overrides in this section as well. You can also use an Optional Input to initiate timed override when there is no zone temperature sensor available. The Optional Input is a multi-state value where 1 = TOV Auto, 2 = TOV On, 3 = TOV Cancel.
Binary Members
Binary members are non-equipment members of an Area. Therefore, Area can only control binary outputs or binary value points On or Off. Binary Control-Continuous Operation If the binary control is set for Continuous, Area controls the binary output to On any time the Area Heating/Cooling mode matches the binary member type (heating, cooling, or heating/cooling) and the Area is in the Occupied operating mode. Binary Control-Cycling Operation For Cooling only binary members, Area controls the binary member to On any time the space temperature rises above the Occupied Cooling Setpoint, the Heating/Cooling mode is Cooling, and the Area is in the Occupied operating mode. Area controls the binary member to Off any time the space temperature falls below the Occupied Cooling Setpoint minus the Binary Control Differential, or the Area Heating/Cooling mode transitions to Heating, or the Area operating mode transitions to Unoccupied (refer to Figure 54). Example: An exhaust fan in a warehouse is used to vent hot air during the summer. For Heating only binary members, Area controls the binary member to On any time the Area space temperature falls below the Occupied Heating Setpoint, the Heating/Cooling mode is Heating, and the Area is in the Occupied operating mode. Area controls the binary member to Off any time the space temperature rises above the Occupied Heating Setpoint plus the Binary Control Differential, or the Area Heating/Cooling mode transitions to Cooling, or the Area operating mode transitions to Unoccupied (refer to Figure 55, p. 92). Example: An unit heater in a warehouse is used to heat a space during the winter. Heating/Cooling binary members operate as a composite of both the heating only and cooling only operation (refer to Figure 56, p. 93) Example: A third-party air handler is part of the system where Tracer SC only controls the Start/ Stop status.
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Figure 54. Cycling operation (with differential) for a binary cooling-only member
Figure 55. Cycling operation (with differential) for a binary heating-only member
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Figure 56. Cycling operation (with differential) for a binary heating/cooling member
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Create a VAS
Before creating a VAS, determine whether the VAS you create needs to support any optimization strategies (i.e., duct static pressure optimization or ventilation optimization). 1. To create a new VAS, select Systems > VAS from the left-hand navigation, then click on + create variable air system on the list page (Figure 57). 2. The Create Variable Air System wizard launches.
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3.
There are also three check boxes and three editable fields in the Configuration Settings group. Trane recommends leaving these in their default settings. These are available after the VAS is created if you need to make changes.
Best Practice
Leave the check boxes selected for Allow VAVs to use auxiliary heat at night, Send source temperature to VAV boxes, and Send drive max to VAV boxes.
4. 5. 6.
If you are implementing Duct Static Pressure Optimization, select the Duct Static Pressure Optimization check box in the Optimization Support section. If you are implementing Ventilation Optimization, select the Ventilation Optimization check box in the Optimization Support section. Click Next. Important: Important: Ventilation Optimization requires that the air handler is equipped with Traq dampers or outdoor air flow sensors. When commissioning VAV boxes, define the outdoor air requirements for each VAV box using the Rover service tool or Tracer TU. You can see the values for outdoor air requirements from Tracer SC, but they are not editable, so this must be configured at the VAV box. The calculated values for each VAV box are available on the schedule from the Design Engineer.
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Best Practice
Best Practice
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1. Navigate to variable volume in the selection tree (Figure 59). 2. Select the appropriate air handler from the available item list. 3. Click add >. 4. Click Next.
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1. Navigate to VAV boxes in the selection tree (Figure 60). 2. Select the appropriate VAV boxes from the available item list. 3. Click add >. 4. Click Next.
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Set Up Functions
This page of the wizard (Figure 63, p. 102) only displays if one or both of the Supports Duct Static Pressure Optimization or Supports Ventilation Optimization check boxes are selected on the first page of the wizard. The initial values in each section are pulled from the application defaults (refer to VAS Application Defaults, p. 104). When these applications are enabled, the Tracer SC VAS calculates an optimized static pressure setpoint and an optimized minimum outdoor airflow setpoint. Important: Further setup is required. Selecting the check boxes, enabling both optimization strategies, optimizes the setpoints but does not communicate them to the air handler. Refer to Optimization, p. 157 for more detailed setup information.
Ventilation Optimization
The ventilation optimization section requires only one change to allow the function to operate properly. The Startup Airflow Setpoint is zero, which is also the default, but the value must be changed to the design airflow value for the air handler. The air handlers design airflow is available on the schedule/prints from the Design Engineer. Important: When commissioning VAV boxes, define the outdoor air requirements for each VAV box using the Rover service tool or Tracer TU. You can see the values for outdoor air requirements from Tracer SC, but they are not editable, so this must be configured at the VAV box. The calculated values for each VAV box are available on the schedule from the Design Engineer.
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Confirm Selections
The Confirm Selections page (refer to Figure 64, p. 103) allows you to see the settings you made and to go back and make changes if necessary. The group just above the cancel, previous, and finish buttons, shows which Tracer SC is the destination for the VAS (where it will be saved) when you click finish.
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Status Page
The VAS Status page is the first page to appear and provides detailed information for the selected VAS. Each section on this page can be collapsed or expanded to view the contents by clicking the arrow in the left most corner.
Access
From the Variable Air Systems page click on the name of the VAS you created in the wizard, or select a VAS from the list and then select view from the actions button.
Content
The Status page appears by default; however, you can access the following pages for the VAS by clicking the appropriate button at the top of the Status page. configure Click to open the Configuration page for this VAS functions Click to open the Functions page for this VAS members Click to open the Members page for this VAS
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Status Section. This section shows the conditions, current value, and status of the VAS. All values within the table can be selected to create a data log. actions Click this button to create data logs for the selected values more values Click to open a list containing more VAS properties and current values
Calculations Table
The Calculations table shows the current status of the calculated values for the VAS. To create data logs, use the check boxes to select calculations and then select log selected data from the actions button.
Members Section
This section contains status details for air handlers, VAV Boxes, and ventilation members, each divided into separate tables. Each table shows the name of the VAS member and related status details.
Graph Section
This section displays data logs that were automatically generated when the VAS was initially created.
Configuration Page
The VAS Configuration page shows the configuration settings for the selected VAS. This is an editable page in which you can make changes to most of the current configurations. The page is divided into two sections Setup and Operations.
Access
Click configure from the Variable Air System Status page, the Variable Air System Functions page, or the Variable Air System Members page.
Content
The following pages for the VAS are available from the Configuration page by clicking the appropriate button at the top of the page. status Click to open the Status page for this VAS functions Click to open the Functions page for this VAS members Click to open the Members page for this VAS
Setup Section
This section shows basic settings for the VAS. To make changes, enter or select a value in the corresponding property fields. Name Shows the display name of the VAS. Description Shows a brief description of the VAS (optional). Air Handler Startup Delay This shows the amount of time in which the VAS will wait before starting the air handler unit. VAV Box Shutdown Delay This shows the time in which the VAS waits before shutting down common space VAV boxes after the VAS enters the unoccupied mode.
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VAV AHU Startup Temperature When the VAS operating mode transitions to Optimal Start, Unoccupied Heating/cooling, Unoccupied Humidify, Unoccupied Dehumidify, or Humidity Pulldown, it compares the VAS average space temperature to the AHU Startup temperature. If the average space temperature is warmer than the startup temperature, the VAS sends PreCool to the VAV AHU heat/cool request. If the average space temperature is below or equal to the startup temperature, the VAS sends Morning Warm-up to the VAV AHU heat/cool request. Allow VAVs to use auxiliary heat at night When unoccupied, which is typically at night, VAV boxes use local heat to heat the space. Use the check box to enable or disable this setting. Send source temperature to VAV boxes Select this option to send the AHU discharge air temperature to all VAV boxes. Send drive max to VAV boxes Select this option to drive all VAV boxes to maximum flow when the AHU enters a constant volume mode.
Operations Section
This section shows the calibration and autocommissioning status for the VAS.
Calibration
This box shows the current calibration status. You can enable or disable calibration and change the trigger value in this box. Refer to VAV Calibration, p. 116 for more information.
Autocommissioning
This box shows the current autocommissioning status. This is a defined operating sequence that validates the proper operation of all inputs and outputs of VAV members. You can enable or disable autocommissioning by clicking start/stop. Important: cancel Click to return to the previous page. Changes made on this page will not be saved. save Click to save your changes.
Functions Page
This page shows the current functions and associated values for this VAS. To make changes, enter new values and then click save.
Access
Click functions from the VAS Status page, the VAS Configuration page, or the VAS Members page.
Content
The following pages for the VAS are available from the Functions page by clicking the appropriate button at the top of the page. status Click to open the Status page for this VAS. configure Click to open the Configure page for this VAS. members Click to open the Members page for this VAS.
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Status
This area contains status values for this function. Click refresh to update the values.
Status
This area contains status values for this function. Click refresh to update the values. Important: cancel Click to return to the previous page. Changes made on this page will not be saved. save Click to save your changes.
Members Page
This page shows current members for the selected VAS. In addition, you can select to add more members.
Access
Click Members from the VAS Status page, the VAS Configuration page, or the VAS Functions page.
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Content
The following pages for the VAS are available from the Functions page by clicking the appropriate button at the top of the page. status Click to open the Status page for this VAS configure Click to open the Configure page for this VAS functions Click to open the Functions page for this VAS
Ventilation Section
This section shows ventilation members for this VAS and the current occupancy for each. actions Click or pause over this button to take action on a selected member + Air Handler Click to open the Add Air Handler Member page
HVAC Schedules
When scheduling Areas, and you want to use Optimal Start and Stop, use an HVAC schedule. HVAC schedules are actually multi-state schedules with some additional functionality built in for Optimal Start. You can use HVAC schedules for Trane equipment, but the equipment will not respond to the Optimal Start/Stop functions of the schedule. It is better to use a multi-state schedule for equipment. Do not include equipment in HVAC schedules if you plan to use Optimal Start/Stop, because Optimal Start/Stop are functions of Area and typically only Areas are members of HVAC schedules.
Best Practice
An advantage to using HVAC schedules for Areas is that HVAC schedules use Tranes implementation of occupancy, which is Occupied, Unoccupied, Standby, and Bypass. Whereas, multi-state schedules use actual values such as 1 , 2 , 3 , ...up to 20 instead of state text to designate the state of the device (per the BACnet standard).
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In this Tracer SC Air Systems Applications Guide, we will only be using HVAC schedules. For more information on analog output, binary output, and multi-state schedules, refer to the Tracer SC online help.
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3. 4. 5.
The Schedule Information page appears (Figure 67). Type in a name for the schedule. Select the HVAC schedule option and click the Optimal Start/Stop check box. Click next.
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6.
The Schedule Times page appears (Figure 68). The current date displays as the default Start Date in the Specify Effective Dates group. Choose the Start Date and End Date for your HVAC schedule.
7. 8.
Add the effective days and times for the schedule. Click + add event. The Add event -HVAC window appears (Figure 69). Select the check boxes for Start Time, Stop Time, and the days of the week you want to schedule. Set the Start Time and Stop Time. Click add.
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9.
A vertical bar appears on each day you selected with the appropriate start and stop time (Figure 68, p. 111). Click + add optimal window. 10. The Add Optimal Window appears (Figure 70). Select the check boxes for Start Time, Stop Time, and the days of the week you want to schedule an optimal window. Set the Start Time and Stop Time. Click add.
11. A darker vertical bar representing the optimal window appears behind the event bar on each day with the appropriate start and stop times set (Figure 68, p. 111). Click next. The optimal window defines a period of time in which Optimal Start and Optimal Stop can occur if the conditions are right. It does not define exactly when the optimal events will start and stop. For detailed information on how Optimal Start and Optimal Stop operate, refer to Optimal Start (PreCool/Morning Warm-up, p. 122 and Optimal Stop, p. 127. 12. The Select Members page appears (Figure 71). Click on areas in the selection tree, highlight the Areas available in the available items column, and click add >. Areas can be member of more than one HVAC schedule. However, the effective dates and times of those schedules cannot overlap. 13. The appropriate Area moves to the selected items column. Click next. Important: Important:
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14. The Summary page appears. This page is a summary of all the settings you defined in the wizard and allows you to verify that they are as you expected them to be (refer to Figure 72, p. 114). 15. To change any of the parameters, click previous until you come to the page of the wizard that allows you to change the parameter. 16. To save the settings for the HVAC schedule and close the wizard, click finish. 17. The Confirmation page appears (Figure 73, p. 115). This page shows you the created schedule and confirms that it has been created successfully.
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VAV Calibration
During a VAV calibration, the controller: 1. Closes the damper. 2. Reads the voltage from the flow sensor at zero airflow. To prevent duct over-pressurization, the SC divides the VAV boxes into 6 groups and staggers the command to calibrate between these six groups. A new group of VAV boxes calibrates every 15 minutes until finished. 3. Closes the water valve and zeros the valve position. 4. When calibration is complete, the VAV box resumes normal operation.
Auto-Calibration
One of the features of the Tracer VV550/551 and UC400 VAV controllers is auto-calibration. Autocalibration eliminates the need for scheduled calibration in most applications. A calibration sequence is initiated after either a power cycle, or when the operating mode of the VAV box transitions from Occupied to Unoccupied. Actual calibration of the VAV boxes begins after a fixed, 3-minute delay.
Best Practice
1. On the VAS Configure page, select the override icon for the calibration trigger. 2. The Override page appears, in the Override Value frame, 3. Change the Change Value To field to Recalibrate.
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4. 5. 6.
Select the Allow the change to expire check box. Set the value to expire in 2 minutes. Click Save.
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Design Install
Program
Order has been placed
Commis Commissio n
Operate
Service Technician
Maintain
Important:
Important:
For the standard operating modes to work properly, the system must be set up in a specific way. For a summary of these settings and practices, refer to General Settings, p. 136. For detailed setup instructions refer to Tracer SC Application Setup for Variable Air Systems, p. 72 .
Unoccupied Heating/Cooling
The easiest way to reduce heating and cooling energy consumption and cost during unoccupied periods is to expand the space temperature setpoints (sometimes referred to as night setback). Unoccupied Heating/Cooling allows the temperature in a conditioned space to fall/rise to the unoccupied setpoints before enabling the HVAC equipment.
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Implementing Unoccupied Heating/Cooling requires both the Scheduling and Area functions in Tracer SC. 1. On the Area page, set the unoccupied heating and cooling setpoints to temperature limits that will protect the building. Area unoccupied cooling setpoint = 85F (29.4C)(default)
Best Practice
Area unoccupied heating setpoint: Unoccupied heating with central fan = 60F (15.6C)(default) Unoccupied heating without central fan = 40F (4.4C)(refer to Table 11, p. 120)
2. Create a schedule for each area (refer to Add the Area to an HVAC Schedule, p. 108). 3. Assign the areas as members of the appropriate HVAC schedule. 4. Unoccupy the areas by creating an HVAC schedule with an unoccupied event. When Unoccupied Heating/Cooling begins, the area occupancy is controlled to Unoccupied by the HVAC schedule. In turn area controls the operating mode of the area members to unoccupied and, consequently, the VAS controls the operating mode of the air handler and common space VAV boxes to unoccupied. While Unoccupied, the Area monitors the space temperature continuously. If the space temperature reaches the unoccupied heating setpoint (Unoccupied Heat) or the unoccupied cooling setpoint (Unoccupied Cool), the Area controls the operating mode of the VAV members to Unoccupied Heating/Cooling. The VAS then controls the operating mode of the air handler and common space VAV boxes to Unoccupied Heating/Cooling. The operating mode of the VAV boxes remain in Unoccupied until the Area space temperature: Rises above the Unoccupied Heating setpoint plus the Unoccupied differential, or Falls below the Unoccupied Cooling setpoint minus the Unoccupied differential
Note: The Area occupancy remains Unoccupied until Scheduling controls it to Optimal Start or Occupied.
Unoccupied Heating
When an Area space temperature sensor value falls below the unoccupied heating setpoint (refer to Figure 76 note), the Area operating mode transitions to Unoccupied Heating/Cooling. The Area application controls the operating mode of each Heating Only, and Heating/Cooling VAV member to Unoccupied Heating/Cooling. VAS detects this transition, which causes the VAS operating mode transition to Unoccupied Heating/Cooling, which enables the VAV air handler. Ventilation members and Cooling Only members remain Unoccupied or Off. Unoccupied heating stops when the Area's inside space temperature rises above the unoccupied heating setpoint plus the unoccupied differential (Area > Configuration page). Use the default value for the unoccupied differential, which is 4.0F (2.2C).
Best Practice
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Space Temperature
64 F
is locked out
Unoccupied Differential
60 F
Unoccupied Heating setpoint
Note: Area occupancy remains Unoccupied until an HVAC Schedule controls it to Optimal Start or Occupied. Important: To disable the reheat in the VAV boxes when their operating mode is Unoccupied, Unoccupied Heating/Cooling, Night Purge, or Optimal Start, uncheck the Allow VAV Aux Heat at Night check box in the VAS editor (Setup tab) as shown in Table 11.
Heating with central heat only Applies when it is most cost effective to heat the spaces using only the heat source in the air handler during unoccupied periods.
Gas heat in the air handler and electric heat in the VAV boxes The air handler is enabled and uses its heat to maintain the discharge air heating setpoint. Local heat at the VAV boxes is disabled.
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Heating with local heat and a central fan Applies when the air handler has no heat or insufficient heat, or the VAV boxes are equipped with reheat but have no fan. The central fan is used to: provide air flow allowing VAV boxes to use their local heat. circulate air between interior and exterior zones to facilitate the warm-up process. The VAV box controls local heat to its occupied setpoints when its mode is warm-up.
Area editor The unoccupied heating setpoint of the Area is 60.0F (15.6C) The unoccupied differential of the Area is 4.0F (2.2C). VAV editor The VAV box unoccupied heating setpoint should be less than the Area unoccupied heating setpoint (VAV editor, Configuration tab). This prevents the VAV box from using its local heat when its operating mode is unoccupied. VAS editor (Setup tab) Enable local heat.
There is no heat in the AHU and shutoff VAV boxes with reheat. The central fan must run for heat.
Heating with local heat only (central fan not used during unoccupied heating) Applies when the air handler is not equipped with heat and the central fan will not be used during unoccupied heating. The VAV box manages all the heating during unoccupied periods by using its local heat and/or enabling its remote (perimeter) heat. The VAV boxes will remain in the unoccupied mode and use their unoccupied heating setpoints. Note: A series or parallel fan is required if the heat is in the VAV box.
Area editor The Area unoccupied heating setpoint (Setup tab) should be set to a very low value (e.g., 40F (4.4C)). Note: Do this so the Area never controls the VAV boxes during unoccupied heating. VAV editor The unoccupied heating setpoint of the VAV box is 60.0F (15.6C). The unoccupied differential of the VAV box is +/- 1.5F (0.9C). Local heat is enabled at 58.5F (14.7C) Local heat is disabled at 61.5F (16.4C) VAS editor (Setup tab) Enable local heat.
Parallel fan-powered VAV boxes with reheat located around the perimeter of the building.
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Unoccupied Cooling
When an Area space temperature sensor value rises above the unoccupied cooling setpoint (refer to Figure 77 note), the Area operating mode transitions to Unoccupied Heating/Cooling. The Area application controls the operating mode of each Cooling Only, and Heating/Cooling VAV member to Unoccupied Heating/Cooling. VAS detects this transition, which causes the VAS operating mode to transition to Unoccupied Heating/Cooling, which enables the VAV air handler. Ventilation members and Heating Only members remain Unoccupied or Off. Unoccupied Cooling stops when the Area's inside space temperature falls below the unoccupied cooling setpoint minus the unoccupied differential (System > Area > Configuration page). Use the default value for the unoccupied differential, which is 4.0F (2.2C).
Best Practice
85 F
is locked out
Unoccupied Differential
81 F
Space Temperature Unoccupied Cooling Ends
Note: The Area occupancy remains Unoccupied until Scheduling controls it to Optimal Start or Occupied.
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The Area operating mode for cooling only and heating/cooling members transitions to Optimal Start. Example: Initial space temperature = 79F (26.1C) Cooling Optimal Start rate = 8 min/F (14.54min/C)(learned by Area) Occupied start time = 8:00 AM Optimal Start window = 6:00 to 8:00 AM Occupied cooling setpoint = 75F (23.9C) Area calculates the optimal start time as follows: (79F - 75F) x 8 min/F = 32 minutes or (26.1C - 23.9C) x 14.54 min/C = 32 minutes Figure 78. Optimal start cooling (shown in F)
79 F
Cooling Begins Space Temperature
is locked out
75 F Unoccupied 7:28 AM
Optimal Start Ends
Occupied 8:00 AM
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Area calculates the optimal start time as follows: (70F - 65F) x 10 min/F = 50 minutes or (21.1C - 18.3C) x 17.85 min/C = 50 minutes Figure 79. Optimal start heating (shown in F)
Optimal Start Ends
70 F
Occupied Heating setpoint
is locked out
Heating Begins
Space Temperature
Setup
Create an HVAC Schedule with an optimal window defined and an Area added as a member. Table 12. Optimal Start heating scenarios Scenario Heating with central heat only Applies when it is most cost effective to heat the spaces using only the heat source in the air handler. Editor Settings Scheduling editor Create an HVAC Schedule with an optimal window defined with an 8:00 AM start. Add the Area as a member of this schedule. VAS editor (Setup tab) Disable the local heat. Example Gas heat in the air handler and electric heat in the VAV boxes Area initiates Optimal Start at 7:10 AM The air handler is enabled and uses its heat to maintain the discharge air heating setpoint. Local heat at the VAV boxes is disabled.
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Table 12. Optimal Start heating scenarios (continued) Scenario Heating with local heat and a central fan Applies when the air handler has no heat or if its heat is disabled during unoccupied periods, and the VAV boxes are equipped with reheat but have no fan. The central fan is used to: Provide air flow allowing VAV boxes to use their local heat Circulate air between interior and exterior zones to facilitate the warm-up process The VAV box controls local heat to its occupied setpoints when its mode is Warm-up. Editor Settings Schedule editor Create an HVAC Schedule with an optimal window defined with an 8:00 AM start. Add the Area as a member of this schedule. VAS editor (Setup tab) Enable the local heat. Example The Area's space temperature is 65F (18.3C) and you want to warm it up so that it gets to 70F (21.1C) just as the building is occupied at 8:00 AM. So warm-up begins at 7:10 AM. The air handler has no heat and the VAV boxes are configured with hot water reheat.
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Sequence
Area implements Humidity Pulldown as follows: 1. Area determines the actual time to control the operating mode of VAV boxes to Humidity Pull Down based on the Area inside humidity sensor, the occupied humidity setpoint, and the associated humidity pull down start rate. 2. When the calculated start time falls within the optimal window defined in the HVAC Schedule: The Area operating mode transitions to Humidity Pull Down. The operating mode of the Area cooling only and heating/cooling members transitions to Humidity Pull Down. Example: Initial space humidity = 55% Humidity pull down rate = 8 min/% RH (learned by Area) Occupied start time = 8:00 AM Optimal window = 6:00 to 8:00 AM Occupied humidity setpoint = 50% Area calculates the humidity pull down time as follows: (55% - 50%) x 8 min/% RH = 40 minutes Figure 81. Humidity Pull Down
55%
Humidity Pull Down Begins Space Humidity
is locked out
Occupied 8:00 AM
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Daytime Warm-up
Important: Daytime Warm-up is a function of the AHU controller. Specific setpoints and deadbands may vary between AHU controllers. Daytime Warm-up occurs during occupied periods. When the air handlers space temperature is colder than its Daytime Warm-up Setpoint , the air handler supplies hot air to the system. When the space becomes too cold again, Daytime Warm-up runs again. Figure 82. TGP2 space temperature control program
Follow the best practices defined in Controller Setup, p. 33 and sending the VAS Average Space Temperature calculated in the VAS to the VAV air handler space temperature point (Figure 82). Use Tracer TU to create this TGP2 program and download it to the Tracer SC controlling the VAV air handler.
Optimal Stop
Optimal stop is an energy saving feature managed by the HVAC Schedule and Area applications. During optimal stop the zone temperature is allowed to rise above the Occupied cooling setpoint or fall below the Occupied heating setpoint. The VAV boxes control to their Occupied Standby setpoints. The air handler behaves as it does when its in the Occupied mode.
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76 F
Occupied Cooling setpoint
is locked out
Space Temperature
74 F Unoccupied 73.5 F
Initial Space Temperature
4:25 PM
5:00 PM
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71 F
Space Temperature Initial Space Temperature
70.6 F
is locked out
Setup
Create an HVAC Schedule with an optimal window defined and an Area added as a member. The stop event must occur within the defined optimal window.
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For normal AHU systems, outside dampers are open and return air dampers are closed. All exhaust fans operate at full speed. All night purge VAV members of the Area control to their occupied cooling setpoint. Night purge ends when any of the following is true: The current time is outside the scheduled time to night purge. The night purge input is disabled. The outdoor temperature is above the space temperature. The Area transitions to a heating mode. The space temperature falls below its occupied cooling setpoint minus the binary control differential (1F (.56C)). The Night Purge window (on the Area Function page) should be scheduled to occur during the coolest time of the early morning, typically just before sunrise. For example, if sunrise is at 6 AM or later, schedule Night Purge from 4 to 6 AM.
Best Practice
Setup
Setup for Night Purge occurs in the Area function page for the selected Area. 1. Enable Night Purge. 2. Click the referencer icon for Economizing decision. 3. The Referencer page appears, select the pre-defined referencer for the Area Economizing decision. Note: If desired, a binary point may be referenced to the Economizing decision input. This input allows additional criteria, such as unit economizing decisions to be used. The Area Economizing decision should be enabled. The referencer for the Night Purge Economizing decision should be set to look at the Area Economizing decision.
Best Practice
4. Set the inside/outside temperature differential to 15F (8.3C)(default). Note: The outdoor air temperature must be below the space temperature, minus the value in the Outdoor/Space Temperature Differential field, before Night Purge occurs. 5. Schedule the Night Purge windows (seven possibleone for each day). 6. Select the Area VAV box members that will respond to Night Purge events (Figure 85, p. 131).
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Example: A building has been unoccupied over the weekend and the internal temperature has been maintained at 82F (27.8C) by the Area Unoccupied Heating/Cooling function. A Night Purge event will occur at 4 AM Monday morning under the following conditions. Night Purge is enabled. The Night Purge Economizing decision is enabled. The outdoor/space temperature differential is set to 15 (8.3C) A Night Purge window is configured to occur between 4 AM and 6 AM. The Area occupied cooling setpoint is 75F (23.9C). Night Purge will exchange the 82F (27.8C) air from inside the building with the cooler outdoor air. Figure 86. Night Purge example (shown in F)
82 F
Space Temperature
is locked out
75 F 74 F 4:00 AM
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6:00 AM
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Unoccupied Humidification
Unoccupied Humidification is the process of the HVAC Schedule and Area functions working together to increase the humidity in a building during unoccupied times to maintain a minimum humidity level within the space. Note: The air handler may keep the outdoor air damper closed during Unoccupied Humidification because it occurs during Unoccupied periods. The Area occupancy request remains Unoccupied by the HVAC Schedule; the Area occupancy status transitions to Occupied.
Important:
Humidification members are air handlers with humidifiers, or binary outputs controlling humidifiers that are also a member of the Area. Insure that these members are configured as humidification members when adding them to the Area.
Sequence
Area implements Unoccupied Humidification as follows: 1. When the Area is Unoccupied and Unoccupied Humidification is Enabled, Area compares the space humidity with the Enable Humidification Setpoint. When the space humidity falls below the Enable Humidification Setpoint, the Area operating mode transitions to Unoccupied Humidification. When this transition occurs: All humidification members of the Area transition to Unoccupied Humidify. All members of the Area not designated as humidification members remain Unoccupied or Off. 2. When the space humidity rises above the Disable Humidification Setpoint, the Area operating mode transitions to Unoccupied. When this transition occurs: All humidification members of the Area transition to Unoccupied or Off. All members of the Area not designated as humidification members remain Unoccupied or Off.
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Example: Initial space humidity = 26% Enable Humidification Setpoint = 20% Disable Humidification Setpoint = 25% Figure 88. Unoccupied humidification
Space Humidification
Humidification Ends
25%
is locked out
20%
Humidification Starts Enable Humidification setpoint
Note: Area occupancy request, remains Unoccupied until an HVAC Schedule controls it to Occupied; the occupancy status will transition to Occupied during this mode.
Unoccupied Dehumidification
Unoccupied Dehumidification is the process of the HVAC Schedule and Area functions working together to decrease the humidity in a building during unoccupied times to maintain a maximum humidity level within the space. Note: The air handler may keep the outdoor air damper closed during Unoccupied Dehumidification because it occurs during Unoccupied periods. The Area occupancy request remains Unoccupied by the HVAC Schedule; the Area occupancy status transitions to Occupied.
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Sequence
Area implements Unoccupied Dehumidification as follows: 1. When the Area is Unoccupied and Unoccupied Dehumidification is Enabled, Area compares the space humidity with the Enable Dehumidification Setpoint. When the space humidity rises above the Enable Humidification Setpoint, the Area operating mode transitions to Unoccupied Dehumidification. When this transition occurs: All dehumidification members of the Area transition to Unoccupied Dehumidify. All members of the Area not designated as dehumidification members remain Unoccupied or Off. 2. When the space humidity falls below the Disable Dehumidification Setpoint, the Area operating mode transitions to Unoccupied. When this transition occurs: All dehumidification members of the Area transition to Unoccupied or Off. All members of the Area not designated as dehumidification members remain Unoccupied or Off. Example: Initial space humidity = 54% Enable Dehumidification Setpoint = 60% Disable Dehumidification Setpoint = 55% Figure 90. Unoccupied Dehumidification
Enable Dehumidification setpoint
Dehumidification Starts
60%
is locked out
55%
Space Humidity Dehumidification Ends
Note: Area occupancy request remains Unoccupied until an HVAC Schedule controls it to Occupied; the occupancy status will transition to Occupied during this mode.
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Timed Override
During unoccupied periods, a Timed Override request (typically initiated by pressing the On button at a zone sensor attached to a VAV box) controls the Area occupancy request to Standby at a higher priority than the Schedule for a specified duration. Timed override ends when the time defined in the Duration field expires for the temporary override, or the Cancel button on a zone sensor in the Area is pressed. When Timed Override ends, the schedule regains control of the Area occupancy request.
Setup
Figure 91 details specific settings used to make Timed Override work properly. Figure 91. Timed override setup. Area configuration page, operations frame Timed override must be enabled.
Set the duration for a Timed Override (the default is 120 minutes)
Optional input is a multi-state point with the following enumerations: 1 = Normal 2 = Initiate Timed override 3 = Cancel
The zone sensors used to initiate the timed override must be connected to Area members enabled for Override (check box selected).
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General Settings
These settings are considered best practices for each of these Standard Operating modes.
VAV Configuration
Configure the VAV boxes prior to installing into Tracer SC. The Heat/Cool Request field is set to Auto.
Area Configuration
Configure page - Setup
Area Heat/Cool Request: = Auto (Configuration page) Reference the Space Temperature Sensor (Configuration page, Setup) to the pre-defined referencer for the Area Average Space Temperature. Reference the Outdoor Air Temperature Sensor (Configuration page, Setup) to the pre-defined referencer for the Facility Outdoor Air Temperature. If Economizing with Enthalpy or Dew Point, reference the Space Humidity sensor and the Outdoor Air Humidity sensor (not shown as referenced in Figure 93).
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Members configuration
Each VAV box is a Heat/Cool member of the Area. (select Add or Edit Members on the Members page).
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The Calculations, Override, and Night Purge check boxes are selected for each VAV member (Members Configuration page). If performing humidification or dehumidification, those check boxes must also be selected.
VAS Configuration
All of the VAV boxes, which are part of the VAV system, should be defined as members of the VAS. Select the Allow VAVs to use auxiliary heat at night check box. Select the Send source temperature to VAV boxes check box. Select the Send drive max to VAV boxes check box. Air Handler Startup Delay = 2 min. VAV Box Shutdown Delay = 5 min. The VAV AHU Startup Setpoint is set to 72.0F (22.2C). Calibration Trigger is set to Normal.
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Select the appropriate optimization strategies for the installation. If using an MP580/581, it MUST be configured with a DAC profile in order to be an AHU member of the VAS.
Scheduling Configuration
Each Area must be a member of either an HVAC Schedule or a Multi-State Schedule Note: Optimal functions are only available when the Area is a member of an HVAC Schedule.
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Design Install
Program
Order has been placed
Commission
Operate O perate
Optimize
Service Technician
Maintain
Commissioning
This section discusses the commissioning process of a variable air system. The intended audience is the field startup technician with the last section devoted to air balancing. It is important to note that the LonTalk VAV system commissioning process differs dramatically from previous air systems due to the unique ability of the VV550/551 controllers to perform auto-commissioning. Consequently, new best practices are now being recommended.
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High
80 75 70 65 60 55 50 45 40 35
Low
500
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Commissioning
Effects
Look For:
Circuit is completely open. 1.Check ohmmeter leads. Communication failures are seen in the event 2.Check termination resistors. log 3.Check for open wire connections. LonTalk units not found during discovery. 1.Missing or damaged termination resistor at one end One of the termination resistors is not of the link. connected. 2.An improperly connected termination resistor. Communication failures may or may not be seen in the event log. LonTalk units may be dropping out intermittently. LonTalk units may or may not be found during discovery. LonTalk repeater will not work correctly. Correct resistance measurement. Normal operation The termination wiring is done correctly. Use other troubleshooting techniques if there is still a problem.
95- to 130-
50 to 90 (Normal)
21 to 40
Too many termination resistors. The site may 1.Verify that the site topology is daisy chain. have been reconfigured. This typically shows no 2.Check for extra termination resistors. symptoms at the BAS level. LonTalk repeater may not work correctly. There is a short between the two conductors. Communication failures are seen in the event Check for short between conductors. log LonTalk units not found during discovery.
0 to 10
Finding a Short
Shorts are the most common issue related to communication links. If a short occurs anywhere in the communications link, a resistance reading between 0 and 10 is typically seen. The easiest way to determine where the short occurs is to use the divide and conquer technique. This technique is the fastest way to locate most communications issues and does not require a computer or a service tool. On a link of 60 devices the problem can typically be found in no more than six steps. The first step after a problem is detected is to select a device that is approximately in the middle of the link. At the middle device remove one side of the communication link, which effectively splits the link into two separate links (refer to Figure 99). The resistance is then read on each of the two links from the split back to the termination resistors located at each end of the link. One of the two links will read a short and is the link that contains the problem. The other link reading should be reading the termination resistor plus the resistance of the wire. Reconnect the communication link and select a device that represents half the length from the previously tested device and the end of the link which showed the short. Using the same procedure, measure the resistance of each link. This procedure is repeated until the wiring problem is located.
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Open circuit
Reading too high a resistance on the link indicates that one of the termination resistors is missing or the link has a break somewhere between the two termination resistors. Verify that both resistors are installed and read the resistance of the link at each device where the resistor is installed. If the resistance at both ends of the link are approximately equal to the resistor plus some resistance of the communication wire then it is safe to assume that the communication link has a break somewhere between the two end devices. Rover is helpful in determining where the break is located. The installation contractor should provide as-built documents that show how the communication link was actually installed. Use Rover to discover the devices on the link and the as-built documents to determine how many devices should be on the link. It should be possible to find the approximate location of the break in the link. Using Figure 99 as an example, Rover should find three devices when connected to one end of the communication link or two devices when connected to the other end of the communication link. The as-built document should indicate that there are five devices on the link.
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Commissioning
Best Practice
Other things to consider during installation of the devices that will make commissioning and troubleshooting the link much easier: Make sure the devices are wired properly (proper terminations and polarity). Label the communication wiring IN from the Tracer SC and OUT to the next device at each device. This makes troubleshooting the link much easier. It helps you to know you have included or excluded the device when splitting the link without trial and error.
The most useful tool for troubleshooting the BACnet link is the Tracer SC itself. All of the issues below can be discovered by using divide-and-conquer methods. If any BACnet device on the link is powered up, a digital volt meter will not provide useful information when troubleshooting a BACnet communication link. The most frequently encountered problems on an MS/TP BACnet link are: An open circuit A short circuit A duplicate MAC address (duplicate rotary address on the UC) UCs that are not addressed (0,0,0 on the UCs rotary switches)
Before troubleshooting the link, you should have a valid set of prints for the project that show you how the devices are wired on the link along with their addresses. The following steps define the general troubleshooting tasks for BACnet links. 1. From the Tracer SC, verify the following: a. Verify the rotary address setting on the SC (make sure its rotary switches match the submittal documents). If you change the rotary switches, verify the Tracer SC BACnet configuration using the Tracer SC (Installation > Identification and Communication > BACnet Configuration) b. Verify the shield wires are properly terminated per the wiring diagrams. c. Verify the communication wiring terminal is fully seated on the controller. d. Verify the polarity of the comm link. e. Verify that both the in and out are properly terminated on the terminal by performing a tug test on each wire. 2. Verify that a Tracer BACnet Terminator is properly installed on each end of the comm link. 3. Go to the middle of the link and check the following items. If you find any of these items to be improperly installed, correct the problem and rediscover using the Tracer SC (Step 4): a. Verify the rotary address setting on the UC (make sure its rotary switches match the submittal documents). If you find switches set incorrectly, you must change the rotary address and then cycle power on the UC.
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b. Verify the shield wires are properly terminated per the wiring diagrams (and per wiring guidelines). c. Verify the communication wiring terminal is fully seated on the controller. d. Verify the polarity of the comm link. e. Verify that both the in and out wires are properly terminated on the terminal by performing a tug test on each wire. 4. Using Tracer SC, discover the link. 5. If all devices are discovered, the problem exists on the outward side (away from the Tracer SC) of the broken link. a. Reconnect the link and move half-way farther out on the link and break the link there. b. Discover the link with Tracer SC. c. Repeat step 3 until the trouble is isolated. 6. If not all the devices are discovered, the issue with the BACnet link is on the inward side of the broken link. a. Reconnect the link and move half-way back toward the Tracer SC and break the link there. b. Discover the link with Tracer SC. c. Repeat step 3 until the trouble is isolated.
Troubleshooting Scenario
The following example shows a typical troubleshooting scenario. The example uses a limited number of UC devices to help illustrate the procedure. Most installations have many more UCs installed. A link of 30 devices should take no more than five steps to isolate a problem using the divide-and-conquer method. Important: To communicate properly, the baud rate for all devices must be the same when they reside on the MS/TP link. The factory default setting for the baud rate on the UC400 is 76,800. The factory default setting for the baud rate on the Tracer SC is Disabled. Therefore, you have to configure the baud rate on the Tracer SC to match the UC400.
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The installation for this example (as shown in Figure 100) has a single Tracer SC with six BACnet devices connected on the communication link and is terminated on each end of the link with a Tracer BACnet Terminator. Figure 100.BACnet Link Troubleshooting Scenario
+
LINK 1
UC-006
UC-005
UC-000
UC-003
UC-002
UC-001
+
LINK 1
Tracer SC-101
UC 400
Tracer SC
The BACnet device in the fourth position (UC-004) has been installed on the project without its rotary switches being properly set (they were left at 0,0,0, which is the factory setting). Important: The Tracer SC and the UC400 are shipped from the factory with their rotary switches set at (0,0,0). The Tracer SC always uses a MAC address of (0). The UC400 determines its MAC address from its rotary switches. Therefore, when UC400s are installed on a project, the rotary switches need to be reset to a specific and unique address (from 1-127). If the UC400 factory setting is not changed, the UC400 ends up with the same MAC address as the Tracer SC (which is 0). When this happens, the token is lost on the MasterSlave/TokenPassing (MS/TP) link.
Since there are two MAC addresses on the BACnet link that are the same, the Tracer SC will typically discover no devices on the link. The technician should follow this process to isolate and find the problem: 1. Per step 1 in the preliminary checkout procedure above, the technician should do the following at the Tracer SC. a. Check the rotary address setting on the SC. b. Check the shield wire terminations. c. Check the seating of the communication wiring terminal on the controller. d. Check the polarity of the comm link. e. Perform a tug test on each wire.
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2. Make sure there is a Tracer BACnet Terminator at each end of the link, and that the wiring is terminated properly. 3. Go to the middle of the link (UC-003) and check the following items. If any of these items are improperly installed, correct the problem and rediscover using the Tracer SC (step 4 below and refer to Figure 101): a. Verify the rotary address setting on the UC400 (make sure its rotary switches match the submittal documentsin this case UC-003). If you find switches set incorrectly, you must change the rotary address and then cycle power on the UC. b. Check that the shield wires are properly terminated per the wiring diagrams (and per wiring guidelines). c. Check the seating of the communication wiring terminal on the controller. d. Check the polarity of the comm link. e. Perform a tug test on each wire. Figure 101.Divide and Conquer Technique on the BACnet LinkFirst Jump
3
+
LINK 1
+
LINK 1
Tracer SC-101
UC400
4. Using Tracer SC, discover the link. In this scenario, all devices should be discovered, this means the problem exists on the outward side (away from the Tracer SC) of UC-003. 5. Reconnect the link and move half-way farther out on the link from where it was broken in the first jump and break the link (at UC-005)(refer to Figure 102, p. 148). 6. Per step 1 in the preliminary checkout procedure above, the technician should do the following: a. Verify the rotary address setting on the UC400 (make sure its rotary switches match the submittal documentsin this case UC-005). If you find switches set incorrectly, you must change the rotary address and then cycle power on the UC. b. Check that the shield wires are properly terminated per the wiring diagrams (and per wiring guidelines). c. Check the seating of the communication wiring terminal on the controller.
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Commissioning
d. Check the polarity of the comm link. e. Perform a tug test on each wire. 7. Discover the link with Tracer SC. In this scenario, the Tracer SC would fail to discover the devices on the connected link; indicating that the problem lies between UC-005 and UC-003. Therefore, the technician needs to relocate to UC-004.
+
LINK 1
+
LINK 1
Tracer SC-101
UC400
8. Per step 1 in the preliminary checkout procedure above, the technician should do the following: a. Verify the rotary address setting on the UC400 (make sure its rotary switches match the submittal documentsin this case UC-004). In this scenario, the switches are still at their factory default setting of (0,0,0) so they need to be changed to (0,0,4). b. Cycle power on the UC (refer to Figure 103, p. 149).
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Commissioning
+
LINK 1
+
LINK 1
Tracer SC-101
UC400
Best Practice
This sequence is initiated via a command from Tracer SCs VAS or VAV Configuration pages or from a Trane service tool. When the auto-commissioning command is initiated from the VAV Configuration page or a service tool, you can only initiate auto-commission on one VAV at a time. Tracer SCs VAS editor can auto-commission all the VAVs in the VAS at once (but staggered). The results are stored locally in the controller. Access the results using either Tracer SC, the Rover service tool, or Tracer TU.
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Commissioning
Important:
Best Practice
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Commissioning
Best Practice
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Commissioning
5. Once started the auto-commissioning function goes to each VAV box and runs it through some operation performance tests (refer to Table Note:, p. 154) and records the results (refer to Figure 108, p. 155). How long it takes for each VAV box depends on the configuration of the box. VAV boxes configured with fans and heat take longer than those that do not. Autocommissioning follows this sequence: a. The SC divides its VAV members into six groups (common space members are distributed as evenly as possible among these groups). b. The SC then staggers the command to auto-commission each VAV group by 15 minutes. The first group begins immediately; the second group 15 minutes later; the third group 15 minutes after that, and so on. The last group begins auto-commissioning 75 minutes after initiating the auto-commissioning command. When a particular VAV box gets the command to auto-commission, it calibrates and then runs through a sequence of operation performance tasks as described in Table 14
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Commissioning
Note: The data generated during the auto-commissioning sequence is stored on the controller. Tracer SC harvests this data to populate the auto-commissioning report. New data overwrites existing data on the controller each time auto-commissioning occurs. Table 14. VAV Auto-commissioning sequence
Item Test action
Turn fan and reheat off. Stroke the air valve and modulating hot water valve (if present) closed and calibrate flow sensor. Then drive air valve open, record position of air valve at 40 and 100% of cooling max airflow setpoint. Open primary air valve to cooling max airflow setpoint and record the discharge air temperature. Close primary air damper. Turn fan on. Monitor the discharge air temperature for 3 minutes or until it changes by 10 degrees F. Open primary air valve to active minimum flow setpoint (close primary air valve and turn on fan for fan powered units). Record the discharge air temperature. Open water valve(s) 100%. Record the discharge air temperature for 10 minutes or until it changes by 10 degrees F. Open primary air valve to active minimum flow setpoint (close primary air valve and turn on fan for fan powered units). Record the discharge air temperature. Progressively turn on each stage 30 seconds after the previous stage until all stages are energized. Record the discharge air temperature 30 seconds after each stage is energized.
Reported Data
Fan flow
The auto-commissioning report contains the following information about the VAS air system: The VAV box name. Whether there are alarms present. The zone temperature and its setpoint. Active airflow (in cfm). When the VAV box was tested as part of the report. The air valve position when the VAV box reaches 40% of Maximum cooling setpoint. The air valve position when the VAV box reaches 100% of Maximum cooling setpoint. The discharge air temperature of the VAV box when the fan is off. The discharge air temperature of the VAV box when the fan is on. The discharge air temperature of the VAV box when the hot water heat is on (if applicable). If the box is equipped with electric heat, the report shows temperatures measured when one stage of heat is turned on, when two are turned on, and when three are turned on.
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Commissioning
maximum flow and with the fan off. It then turns the fan on and drives the air valve closed. If the fan runs, it draws warm plenum air in through the box and out past the discharge air temperature sensor. A rise in the discharge air temperature indicates that the fan is operating. No change in temperature indicates that the fan did not start. Note: The plenum air should be warmer than the primary air source.
Use the Rover air and water balancing tool to balance the air and water flow in the system (assuming water is being used). Refer to Trane document EMTX-SVU01Operations: Air and Water Balancing Tool, Rover Version 7 for detailed information on using the Rover air balancing tool. Refer to the online help for Tracer TU for information on Air and Water Balance processes.
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Design Install
Program
Order has been placed
Commission
Operate
Optimize
S rvice Technician Se
Maintain M i t i
Optimization
The Tracer SC VAS has two standard features designed to minimize overall energy consumption of the VAV air system: Duct static pressure optimization Ventilation optimization
Best Practice
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Optimization
Figure 109. Setup for duct pressure optimization in the VAS editor
Minimum operating pressure
VAS uses this value if optimization is disabled (also referred to as the design pressure. Maximum operating pressure allowed (often equal to the design pressure.
Values used to determine when to raise and lower the static pressure setpoint If the system static pressure causes ANY air valve position in the VAV boxes to exceed the maximum air valve position setting, then the static pressure setpoint is adjusted up by the value in the increment field. The increment is the amount the static pressure an be raised or lowered for each interval. The Status box displays useful information about the active duct static pressure conditions in the VAS. The interval is the point at which the static pressure setpoint is re-evaluated. If the system static pressure causes ALL the valve positions in the VAV boxes to fall below the maximum air valve position setting, then the static pressure setpoint is adjusted down by the value in the increment field.
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Optimization
4.
5.
Validate the maximum duct pressure setpoint with the air balancer. The default duct pressure setpoint is the duct pressure an AHU must maintain in order for all VAVs to supply their design airflow at peak capacity. Verify that the Enable Duct Pressure Optimization check box is selected. Figure 110 shows the relation between the airflow and the position of the air valve in the VAV box. The graph shows that as the air valve begins to open and as it approaches 100% open, the airflow only increases in small increments. Most of the airflow variation occurs when the air valve is between 20% and 80% open. In this area of the graph, airflow increases roughly 2% for every 1% of modulation by the air valve. In order to implement the optimization routine most effectively, it is important to select limits that are still within the dynamic range of the damper.
Figure 110. Best practices for VAV air valve position limits
Recommended settings: High limit = 75% Low limit = 65%
Maximum
Airflow
Dynamic range
Ventilation Optimization
Ventilation optimization is a tool that calculates the system outdoor air requirement based on real time conditions in the spaces (i.e., number of occupants, CO2 levels, etc.) minimizing the amount of unconditioned outdoor air that must be brought into the building. The benefit is reduced operating costs because less outdoor air must be conditioned (heated, cooled, humidified, or dehumidified) by the air handler while insuring that ventilation air reaches the zones where it is needed. Ventilation optimization can be divided into two areas: zone level action which takes place at the VAV box, and system level action that takes place at the air handler.
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Optimization
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Optimization
When the occupancy mode of the VAV is Occupied Standby (the building is occupied but the zone is unoccupied), the zone only requires the building component of the ventilation rate. Under these conditions, the VAV uses the Occupied Standby Ventilation setpoint Important: Occupied Standby Ventilation setpoint. The Occupied Standby Ventilation setpoint is the amount of outdoor air required to ventilate a zone during Occupied hours when no people are present (i.e., an empty conference room). Refer to ASHRAE 62.1 for detailed information.
Setup for Fixed and Occupancy-based Ventilation Strategies for VV550/551 Controllers
To implement using the Rover service tool: 1. Select the VAV box to configure from the navigation tree. 2. Click Configuration. 3. Select the Setup tab, the fields are in the Ventilation Setup group. Note: Refer to the Flow Setpoints worksheet provided by the Trane project engineer (if available) for the value of both the occupied and occupied standby setpoints on each of the VAV boxes (see an example on p. 240).
Setup for Fixed and Occupancy-based Ventilation Strategies for UC400 Controllers
To implement using the Tracer TU service tool: 1. Select the VAV box to configure from the left-hand navigation. 2. Click Configuration.
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161
Optimization
Outdoor Air
CO2 Level
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Optimization
This ventilation strategy requires a communicated CO2 input to the Tracer controller from either a local binding (e.g., nviSpaceCO2), or from Tracer SC. When using Tracer SC, create a TGP2 program (using the Tracer TU service tool) that will read the Space CO2 Concentration from another source (such as an MP580 universal input) and then write it to the VAV Space CO2 Concentration BAS point (refer to Tracer SC Setup for VAV boxes with communicated CO2 values, p. 163). Tranes CO2-based, demand-controlled ventilation strategy is cost effective for the customer because it only places CO2 sensors in locations with widely varying occupancy patterns and population densities (i.e., conference rooms, break rooms, classrooms, cafeterias, etc.). The values used to determine the CO2 setpoint are configured using either Tracer SC or the Rover service tool (refer to Figure 114, p. 163).
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Optimization
6.
7.
Using Tracer TU, create a TGP2 program that reads the value from the actual CO2 sensor being used and writes it to this point (refer to Figure 116). This TGP2 program must be set to run no less than every 5 minutes. In this example TGP2 program, the Analog Value would be replaced by the point that contains the actual CO2 value (which may be wired to an MP580 or some other device). Once created, download this program into the Tracer SC.
Important:
The UC400 controller also supports a hardwired CO2 sensor. When using a hardwired sensor, it is not necessary to place the Space CO2 Concentration BAS point in service or in the TGP2 program described above.
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Optimization
Number of Occupants
1 24 0 24 1 Unoccupied
Setup for scheduled ventilation: 8. Create an analog value point named Number of Occupants (for this example, set a minimum value of 0, a maximum value of 30, and a default value of 0). 9. Create an analog schedule. 10. Add events to the schedule for each scheduled change of occupancy. Schedule the value of the event based on the information in Table 15 (refer to Figure 117, p. 165).
11. Add the analog value to the analog schedule. 12. Create the TGP2 program (shown in Figure 118, p. 166) to control the Ventilation Setpoint BAS point on the VAV box in classroom 101. Note: To find the instance number of a device and the name of a point on that device, you can run a site commissioning report and look up the instance and point name in the report. You can also navigate to the device you want, click more details..., select the point and click configuration. The name, as it will appear in TGP2, and the instance number are available.
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Optimization
Ventilation_Calc.tgp
This program (refer to Figure 118) calculates a minimum outdoor air requirement given the number of occupants in a space and the cfm per person.
Note: The values in this TGP2 program are for this example only. Modify the program to meet the specific needs of your building. Considerations for using scheduled ventilation: 1. One multi-state schedule and one multi-state value are required for each zone using scheduled ventilation. 2. The multi-state schedule(s) must be updated when times or the number of people change. 3. CO2-based demand controlled ventilation may be a better solution.
Conditioning outdoor air is expensive. To reduce costs, Trane has developed a strategy to minimize the amount of unconditioned outdoor air brought into the building while still meeting ASHRAE ventilation requirements. By reducing the amount of unconditioned outdoor air, the cost to ventilate the zones is minimized both at the air handler and in reheat at the VAV boxes. This strategy is known as ventilation optimization. The ventilation optimization program in the Tracer SC VAS continually calculates the corrected outdoor airflow. This is defined as the minimum amount of outdoor air the AHU needs to deliver to the system as defined in ASHRAE 62.1 for single-path VAV systems. To calculate the corrected outdoor airflow, VAS must obtain several pieces of flow data from its VAV members. Measured primary airflow. The VAV property associated with this value is the Nominal Airflow Status point. Effective ventilation setpoint. The VAV property associated with this value is the Ventilation Setpoint point. Ventilation ratio. The VAV property associated with this value is the Ventilation Ratio point.
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Optimization
Note: Because some of this flow data can only be provided by the controllers, the ventilation optimization strategy requires the use of Trane controllers. The example on the following pages describes how the ventilation optimization program works.
Figure 119. Effective ventilation setpoints for each VAV box (shown in IP units)
Exhaust
AHU
Unconditioned Outdoor Air
VAV
200 cfm
zone 1
Supply Air
VAV
300 cfm
zone 2
VAV
200 cfm
zone 3
Figure 119 shows a scenario where an air handler supplies airflow to three zones, each equipped with a Trane-controlled VAV box. Each VAV box must supply a minimum amount of ventilation air, which is determined by the selected zone-level ventilation strategy discussed earlier in this section. Zone 1 needs 200 cfm(94.39 L/s), zone 2 needs 300 cfm(141.60 L/s), and zone 3 needs 200 cfm (94.39 L/s). The Tracer SC VAS determines the minimum outdoor air requirements for the system based on the needs of each of the zones. Note: The ventilation optimization program ignores a VAVs active ventilation setpoint at times even when it is a non-zero value (i.e., when the Heat/Cool Mode Status mode is Test, Calibration, Max Heat, or Off). The controller goes into test mode under a variety of situations, but most commonly during air valve overrides and during auto-commissioning.
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Return Air
167
Optimization
Figure 120. Measured primary airflow required for each zone (shown in IP units)
Exhaust
AHU
Unconditioned Outdoor Air
VAV
400 cfm
zone 1
VAV
900 cfm
zone 2
VAV
1000 cfm
zone 3
Figure 120 shows the measured primary airflow for each zone. This is the amount of air required to satisfy the temperature setpoints. In the example, zone 1 is delivering 400 cfm (188.80 L/s), zone 2 is delivering 900 cfm (424.80 L/s), and zone 3 is delivering 1000 cfm (471.90 L/s).
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Return Air
Optimization
Exhaust
AHU
Unconditioned Outdoor Air Critical Zone
VAV
= .5 (50%)
zone 1
300 cfm 900 cfm
VAV
= .33 (33%)
zone 2
200 cfm 1000 cfm
VAV
= .2 (20%)
zone 3
The controller calculates a ventilation ratio for each zone by dividing the effective ventilation setpoint by the measured primary airflow (refer to Figure 121). Zone 1 needs 50% outdoor air, zone 2 needs 33% outdoor air, and zone 3 needs 20% outdoor air. Because zone 1 requires a larger percentage of outdoor air than zones 2 or 3, it becomes the critical zone. As a result, the outdoor air dampers could be controlled to maintain a mixture of 50% outdoor air (1150 cfm (542.70 L/s)) in the supply (refer to Figure 122).
AHU
Unconditioned Outdoor Air 1150 cfm
All three zones are now adequately ventilated; however, it supplies more outdoor air than is required by ASHRAE 62.1. The reason for this is that zones 2 and 3 are both receiving 50% outdoor air, which is more than they require.
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Return Air
169
Optimization
The ASHRAE 62.1 standard includes equations to calculate the amount of unconditioned outdoor air required (Vot) by accounting for the unused outdoor air in the return: Vot = Vou / (1 + Xs Zd) where: Vot = the outdoor airflow required at the system intake. Vou = the uncorrected outdoor air intake flow. Xs = the average fraction of outdoor air required. Zd = the critical zone ventilation ratio. Using the example above, the results would be:
(with IP units)
Vou = 200 + 300 + 200 = 700 cfm Xs = (200 + 300 + 200) / (400 + 900 + 1000) or Xs = 0.304 Zd = 0.50 Vot = 700 / (1 + 0.304 0.50) or Vot = 870 cfm
(with SI units)
Vou = 94.4 + 141.6 + 94.4 = 330.4 L/s Xs = (94.4 + 141.6 + 94.4) / (188.8 + 424.8 + 471.9) or Xs = 0.304 Zd = 0.50 Vot = 330.4 / (1 + 0.304 0.50) or Vot = 410.9 L/s
As a result, the required amount of outdoor air obtained through the outdoor air dampers is reduced to 870 cfm(410.9 L/s)(Figure 123).
Exhaust
AHU
Unconditioned Outdoor Air 870 cfm
Once the ventilation optimization program calculates the corrected outdoor airflow value, it must be communicated as the minimum flow setpoint to the VAV air handler.
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Optimization
Figure 124. VAS writing to the outdoor air minimum flow setpoint at priority level 14
If using an MP580/581 on the air handler with Traq dampers or outdoor air flow monitoring:
Tracer SC VAS calculates the corrected outdoor air flow setpoint and writes the value to the analog value point VentOptOaSetpointCorrected|VAS-1 . The MP580/581 DAC profile does not support the nviMinOAFlowSP LonTalk variable; therefore, you must communicate the outdoor air minimum flow setpoint using a Tracer Summit analog variable in the MP580/581. Use the small TGP2 program in the Tracer SC (refer to Figure 126, p. 172) to read the VentOptOaSetpointCorrected|VAS-1 value in Tracer SC and write to the Tracer Analog Variable Outdoor Airflow Setpoint in the MP580/581 (refer to Figure 125).
Figure 125. Data flow for OA flow setpoint from Tracer SC VAS to the MP580/581
Tracer SC
MP580/581
VAS
TGP2
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Re
fe re n
ce
171
Optimization
Setup
1. Program the MP580/581 using a DAC profile. Important:All VAV air handlers controlled using MP580/581 controllers must be programmed using a DAC profile. Use Trane Pre-Packaged Solutions programs.
Best Practice
2. 3. 4. 5. 6.
Program the MP580/581 to use a Tracer Summit Analog Variable for the Minimum OA Flow Setpoint. Install the MP580/581 in the Tracer SC. Create the VAS in the Tracer SC Add the MP580/581 to the VAS as an air handler member. Create and download the outdoor air flow TGP2 program on the Tracer SC (using Tracer TU).
Figure 126. TGP2 program for OA air flow setpoint when using an MP580/581
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Optimization
Best Practice
While this field limits the percentage of outdoor air the VAS requests from the air handler, it does not prevent the VAV boxes from asking for a greater percentage of outdoor air than the system can deliver (refer to Ventilation Ratio Limit for each VAV below).
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Optimization
High
% of Ventilation Air
Increases energy used in the zone for reheat Increases energy used in the AHU for preheat, cooling, dehumidification
Note: As the percentage of outdoor air decreases, the VAV box must increase the total airflow to the space to maintain the ventilation ratio. This increase in airflow leads to over-cooling and, consequently, the need for reheat. Based on energy analysis simulations, to minimize total system energy consumption, Trane recommends that the amount of outdoor air supplied to the critical zone be between 50% and 60% of the total airflow. The default value is 60%.
Best Practice
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Optimization
AHU
Unconditioned Outdoor Air 1387 cfm
1387 cfm of outdoor air (approximately 50%) exceeds the capacity of the air handler.
Supply Air = 2750 cfm
VAV
= .15 (15%)
Critical Zone
VAV
= .75 (75%)
zone 2
200 cfm 1000 cfm
VAV
= .2 (20%)
zone 3
Problem: If the critical zone is allowed to request 75% outdoor air, two things will occur:
1. The energy consumed by the VAV system will be higher than necessary because it will now be operating outside the optimal energy consumption range as shown in Figure 129 on page 174. 2. The zone will be under-ventilated, because the corrected outdoor air requirement of 1387 cfm(654.6 L/s) (50% of the total airflow) exceeds the Ventilation Ratio Limit of the AHU value, which is set at 40%. As discussed earlier in this section, the Ventilation Ratio Limit of the AHU restricts the amount of outdoor air the air handler can provide in the total supply airflow.
Solution: Set the Ventilation Ratio Limit of each VAV to 60% (default), which will do the following:
prevent the system from operating outside the optimal energy consumption range (refer to Minimizing energy consumption on p. 173). limit the ventilation ratio of the critical zone to a maximum value.
How the Ventilation Ratio Limit of each VAV is applied 1. Initially, each VAV box calculates the ventilation ratio and the VAS uses this information to determine the critical zone. In example 1, the ventilation ratio of 75% establishes zone 2 as the critical zone.
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Return Air
175
zone 1
Optimization
r.
Supply Air = 2750 cfm
VAV
= .15 (15%)
Critical Zone
VAV
= .75 (75%)
zone 2
200 cfm 1000 cfm
VAV
= .2 (20%)
zone 3
Although the ventilation ratio of 0.75 is used to establish the critical zone, it cannot be used to determine the corrected percentage of outdoor air in the system supply (refer to the equations on p. 170) because the value exceeds the Ventilation Ratio Limit for each VAV (0.60).
2.
When the critical zone requests a higher ventilation ratio than the Ventilation Ratio Limit for each VAV allows, the value for the Ventilation Ratio Limit for each VAV (60%= 0.60) replaces the ventilation ratio (0.75) of the critical zone. The VAV box recalculates the total airflow required for the zone in order to satisfy the Minimum OA Requirement of the critical zone. Refer to Zone Level Action, p. 160 for details on calculating the ventilation requirement.
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Return Air
zone 1
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Optimization
zone 1
300 cfm ??? cfm
VAV
= 0.60
zone 2
To satisfy the equation, the VAV box must increase the total airflow delivered to the Zone because the value for the Min OA Requirement cannot change.
(with IP units)
0.60 = 300 cfm/Total Airflow Delivered to Zone Total Airflow Delivered to Zone = 300 cfm/0.60 Total Airflow Delivered to Zone = 500 cfm
Exhaust
AHU
Unconditioned Outdoor Air 1084 cfm
VAV
= .15 (15%)
Critical Zone
VAV
= .60 (60%)
zone 2
200 cfm 1000 cfm
VAV
= .2 (20%)
zone 3
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Return Air
zone 1
177
Optimization
Using the equations discussed on p. 170, the corrected outdoor airflow at the air handler is now 1084 cfm (511.6 L/s), which is 38% of the total airflow and the zone is now properly ventilated with supply air containing a lower concentration of outdoor air.
Default Ventilation
The startup airflow setpoint is used during the initial air handler startup allowing time for the air system to stabilize. The length of time the system uses this value is called the transitional delay, which is twice the value specified in the Reset Interval: field (refer to Step 4). When the Reset Interval expires, the system uses the corrected outdoor airflow setpoint (refer to System Level Action, p. 166 for a discussion on how the system calculates this value). ASHRAE 62.1 specifies an outdoor air rate of 0.06 cfm/ft2 (0.35 L/s per m2) for most spaces.
Best Practice
To calculate the startup airflow setpoint, multiply the (total square footage of the zone(s) being served by the air handler) x 0.06 cfm/ft2 (0.35 L/s per m2).
2. 3. 4. 5.
Verify that the Ventilation Optimization is Enabled (Currently list box). Set the startup airflow setpoint as determined by the best practice. Set a value in the Reset Interval: field (default is 15 min.). The reset interval indicates how often (in minutes) the required system outdoor airflow is recalculated. Save the VAS
Best Practice
Use the following default values: Ventilation Ratio Limit of the AHU = 40% Ventilation Ratio Limit for each VAV = 60%
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Optimization
Next ventilation reset in X minutes. This value shows the amount of time remaining until the
next ventilation reset occurs.
Maximum VAV vent ratio. This is the maximum ventilation ratio reported from VAV boxes that
are enabled for ventilation optimization reset.
Maximum vent ratio source. The name of the VAV box that reported the maximum ventilation
ratio.
The ventilation ratio limit for the AHU is fixed at 25% when the outdoor air temperature is below 0F or above 75F , and fixed at 40% when the outdoor air temperature is between 50F and 65F (Figure 136). The ventilation ratio limit modulates from 25% to 40% between 0F and 50F and 65F and 75F .
60%
Ventilation Ratio Limit
40%
25%
AHU Limit
0F
50F
65F
75F
Best Practice
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179
Optimization
Setup
1. Create two analog output points in Tracer SC. 2. Reference the first analog output from the Ventilation Ratio Limit of the AHU: field in the VAS editor. 3. Reference the second analog output from the Ventilation Ratio Limit for each VAV: field in the VAS editor. 4. Control the operating mode of the analog outputs using the custom program Vent_Ratio_Limits (refer to p. 180). 5. Modify the CPL program Vent_Ratio_Limits to use the objects in your database.
PROGRAM Vent_Ratio_Limits
This routine calculates the ventilation ratio limit of the AHU and the ventilation ratio limit for each VAV based on the outdoor air temperature and air handler capacity. The ventilation ratio limit for the AHU ranges from a minimum of 25% to a maximum of 40% and is limited if the outdoor air temperature falls below 50F or rises about 65F . The corresponding ventilation ratio limit for each VAV is then calculated to be 20% higher than the ventilation ratio limit of the AHU.
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Design Install
Program
Order has been placed
Commissio C ommi is n
Operate
Optimize
Service Technician
Maintain
Special Applications
This section describes enhancements to the basic VAS system to accommodate situations where more specific control is beneficial or required. Dedicated ventilation systems. A separate outdoor air handling unit supplies ventilation air to the building with VAV boxes controlling the ventilation airflow into various parts of the building. This section describes how to set up a basic dedicated ventilation system, including setting up the VAV box as a ventilation flow controller. Flow tracking. Maintains a positive or negative space pressure by controlling the airflow into and out of the space. This section describes how to set up a pair of VAV boxes to work together in a flow tracking application.
A dedicated ventilation system (refer to Figure 138, p. 182) consists of a dedicated outdoor air VAV air handler, ductwork, and either shutoff VAV boxes (no reheat) or VAV boxes (with electric reheat) configured for ventilation flow control (VFC). Important: When using a VAV box equipped with electric heat as a VFC box, an auxiliary temperature sensor must be installed in the discharge air stream
Equipping the VAV box with electric heat allows it to pre-heat cool/cold outdoor air brought into a building for ventilation reducing the load on the other AHUs. Important: Do not use VAV boxes with hot water reheat in a dedicated ventilation system, because there is no freeze protection built into the application.
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181
Special Applications
AHU
100% Outdoor Air Unit
mechanical room
VAS 5
( ) (16)
common space
VAS 6
VFC
(1)
AHU
CSC (w/LCI-I)
VAV
VAV
(4)
Floor 5
mechanical room
VAS 4
( ) (16)
common space
VFC
(1)
AHU
CSC (w/LCI-I)
VAV
VAV
(4)
Floor 4
Dedicated Ventilation
mechanical room
VAS 3
( ) (16)
common space
VFC
(1)
AHU
CSC (w/LCI-I)
VAV
VAV
(4)
Floor 3
mechanical room
VAS 2
( ) (16)
common space
VFC
(1)
AHU
CSC (w/LCI-I)
VAV
VAV
(4)
Floor 2
mechanical room
VAS 1
( ) (16)
common space
VFC
(1)
AHU
CSC (w/LCI-I)
VAV
VAV
(4)
Floor 1
VFC boxes
In a dedicated ventilation system, the VAV boxes are configured for ventilation flow control (VFC boxes) one of three applications supported by the Tracer VV550/551 and the UC400 controller (Space Temperature Control and Flow Tracking Control are the other two). Use the Rover or Tracer TU service tool to configure the VAV controllers for VFC. Figure 139, p. 183 shows the typical components installed on a VAV box with a VV550/551 or UC400 controller configured as a VFC box in a dedicated ventilation system.
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Special Applications
VFC Box
To Floor VAS
Flow Ring
VAV controller
Aux
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183
Special Applications
Best Practice
Do not define any common spaces for a dedicated ventilation air system. If additional boxes are required to handle the minimum airflow of the supply fan, use TGP2 to override an additional VFC box.
c. Verify that duct static pressure optimization is enabled in VAS Configuration. d. Disable ventilation optimization for the dedicated ventilation system.
VFC
Floor 5 VAS
common space
VAV
(16)
VAV
(4) AHU not shown
VAS 6
AHU not shown
(1)
VFC
(1)
Floor 4 Area
common space
VAV
(16)
VAV
(4) AHU not shown
VFC
(1)
Floor 3 VAS
common space
VAV
(16)
VAV
(4) AHU not shown
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Special Applications
Best Practice
BAS-APG007-EN, 12/15/2009
185
Special Applications
9. Create Areas
Create Areas and add VAV boxes. p. 75. a. Create five Areas (one Area for each floor of the building). Refer to Set Up Areas, b. For each floor Area, assign the 16 VAV boxes in the tenant space as "Heating/Cooling" members.
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Special Applications
Flow Tracking
Flow tracking, commonly applied in hospitals and labs, is used to maintain a positive or negative pressure in a space relative to adjoining spaces. Space pressure is maintained by controlling airflow into and out of a space using two VAV boxes (a space temperature control box on the inlet and a flow tracking box on the outlet).
VAV
Return Air
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187
Special Applications
VAV
Exhaust Air
How to Set It Up
Setup for a flow tracking system is the same as setting up a standard VAV air system (refer to Tracer SC Application Setup for Variable Air Systems, p. 72 for detailed information). The space temperature control box on the inlet to the room is just like a normal VAV box described throughout this manual. The only difference is the setup required for the additional VAV boxes in each temperature-controlled space that track the incoming airflow.
1.
This binding communicates the airflow through the space temperature control VAV box to the flow tracking VAV box. Set the Tracking Offset positive value for negative room pressure negative value for positive room pressure Set the cooling maximum and minimum airflow setpoints as follows: Positive room pressure (Negative Flow Tracking Offset) Maximum Air Flow Setpoint = Main Box Max Flow - Tracking Offset value Minimum Air Flow Setpoint = Main Box Min Flow - Tracking Offset value Negative room pressure (Positive Flow Tracking Offset) Maximum Air Flow Setpoint = Main Box Max Flow + Tracking Offset value Minimum Air Flow Setpoint = Main Box Min Flow + Tracking Offset value
2.
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Special Applications
Note: The Rover service tool will not allow the setpoints to be less than 10% of nominal flow because the transducer used to measure the air flow requires a nominal flow greater than 10% of the design airflow.
3. 4. 5. 6.
In the Application Selection section, select Flow Tracking in the Profile list box. In the Equipment Options section, select the appropriate Box Size and Air Damper Opens parameters for the VAV box being configured. Click Save. Click the 2. Setup Parameters tab.
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189
Special Applications
7.
Set the Air Flow Offset value. use a positive value for negative room pressure use a negative value for positive room pressure
8.
Install the UC400 into the Tracer SC. Important: Flow tracking boxes cannot be assigned as members of an Area or VAS.
Note: The space temperature control boxes will be assigned to a VAS as per normal best practices. 9. In Tracer SC, create an analog input to read the air flow (cfm or L/s) coming from the space temperature control VAV box. Creating an analog input allows you to set the update interval to a defined frequency (e.g., 10 seconds). 10. In Tracer TU, create a TGP2 program that writes the value from the analog input created in Step 9 previously and writes it to the Air Flow Setpoint BAS point in the flow tracking VAV box (refer to Figure 146, p. 191). Important:
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Special Applications
Tracer SC
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Design Install
Program
Order has been placed
Commission n
Operate
Optimize
Service Technician
Maintain
Maintenance
This section gives some ideas on: How to use auto-commissioning. Using the auto-commissioning tool to generate a report and isolate non-performing or under-performing VAV boxes, which can save time in troubleshooting and can give the customer some indication of the overall condition of their system. Manual output testing.
Auto-commissioning
Important: Detailed information on initiating and using auto-commissioning is available in the section titled Preliminary Checkout for BACnet Communication Links, p. 144. Auto-commissioning provides a means to quickly evaluate the condition of the VAV air system by putting each VAV box through a special operating sequence as part of a routine maintenance program. Figure 147 presents an example of an auto-commissioning report.
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Maintenance
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193
Maintenance
1. Off(b) 2. Air Valve Open(c) 3. Air valve stops opening, fan turns on 4. Heat 1 turns on/water valve closes 5. Heat 1 turns off, Heat 2 turns on/water valve opens 6. Heat 2 turns off, Heat 3 turns on/water valve closes 7. Heat 3 turns off, air valve closes, fan turns off
Off Off
Off
Off
On
Off
Off/On
Off
Off
Off
On
Off/On
Off
Off
Off/On
Off
On/On Off/Off(d)
On
Off
Off
Off
8. Exit(e)
(a) The manual output test won't start if the controller has an invalid unit configuration (b) On activating the manual output test function, all outputs are turned Off or closed. The green status LED blinks in a one blink pattern during the manual output test if no diagnostics are present. The green status LED blinks in a two-blink pattern during the manual output test if a diagnostic is present. (c) At the beginning of step 2, the controller attempts to reset all diagnostics. The low airflow diagnostic prevents local electric reheat from energizing. A ventilation flow controller with a freeze protection active diagnostic will not run the manual output test. (d) A series fan stays On until the air valve is closed. (e) After the last step, the test sequence performs an exit. This initiates a reset and attempts to return the controller to normal operation.
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Maintenance
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Program
Order has been placed
Commissio C ommi is n
Operate
Optimize
Service Technician
Maintain
Troubleshooting
This section provides information for troubleshooting the system after installation and during routine maintenance, which includes: Scenarios outlining the proper sequence of operation for the system under specific conditions. How to isolate problem VAV boxes and remove them from the VAS until theyre fixed. Charts for both the VAV box and air handler equipment showing the input received from the SC, the output sent over the network, and the expected result at the device. Make sure to follow the best practices outlined in previous sections as you find and fix problems in the VAV Air System. Note: While the SC supports other manufacturers equipment, the sequences in this section are written for Trane equipment only.
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Troubleshooting
General Assumptions
For the following scenarios to work properly, the assumption is the system is set up a certain way and some basic best practices have been followed. The following list summarizes those general settings and best practices. Where there are assumptions specific to a scenario, they are listed at the beginning of that particular scenario.
Scheduling
Each Area is a member of an HVAC schedule.
Area
Area Heat/Cool Input: = Auto
Reference the following fields on the Area Configuration page: Reference the Space Temperature Sensor field to the pre-defined referencer for average space temperature. Reference the Space Humidity Sensor field to the humidity sensor installed within the Area. Reference the Outdoor Air Temperature Sensor field to the pre-defined referencer for the Facility Outdoor Air Temperature. Reference the Outdoor Air Humidity Sensor field to the pre-defined referencer for the Facility Outdoor Air Humidity.
Each VAV box should be defined as a Heating/Cooling Member Type (regardless of whether the VAV box has the capability to provide heat).
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Troubleshooting
Each VAV box should have the desired functions enabled on the Member Configuration page.
VAV box
All of these items are configured using the service tool (either TU or Rover). Configured for space temperature control. Auto calibrate is enabled (check box IS selected)(applies to VV550/551 controllers only). Star and double star (*/**) is not enabled (check box is NOT selected)(applies to VV550/551 controllers only). auto changeover setpoint = 80F .
VAS
All of the VAV boxes are membersboth normal and common space VAVs. A variable volume air handler is the AHU member. AHU Startup Delay = 2 min. Common space shutdown delay = 5 min. On the VAV Box Configure Members page, select which functions each VAV box will participate in and whether the VAV box is a common space VAV box.
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Troubleshooting
AHU Object
Create a TGP routine to read the VAS average space temperature and send it to the air handlers space temperature VAS.
Air Handler
Configured as a VAV. The Space Temperature BAS, on the air handlers Configuration page (Sensors sections), is in service. To place this in service: 1. 2. 3. Select the Space Temperature BAS check box. Click actions.... Select place in service from the menu.
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Troubleshooting
Assumptions
This sequence of operation assumes the following settings are in place (beyond the general assumptions stated at the beginning): Area Heat/Cool mode status = Cooling Area is part of an HVAC schedule and Optimal Stop/Start is enabled (check box is selected) An Optimal window is created in the HVAC schedule.
Sequence of Operation
The following steps occur in the order shown during Optimal Start mode in a cooling only scenario.
Operation Sequence
Scheduling
Area
2.
3.
4. 5.
Area decides how early to enable the system based on the Area setpoint for the cooling mode (Calculated Occupied Cooling Setpoint), the space temperature (Space Temperature Sensor), and the optimal cooling start rate (startupcoolrate). At the startup time determined in the previous step, controls the operating mode of all cooling only and heating/cooling VAV members to Optimal Start at the Area priority level. Ventilation and heating members are Unoccupied or disabled. Note: Refer to Appendix E: Equipment Response to Operating Modes, p. 245 The operating mode controls the following values to the VAVs at the Area priority level: Occupancy Request = Occupied Heat Cool Mode Request = Morning Warm-up or PreCool (each VAV box Heat Cool mode request is determined by comparing its space temperature to its space temperature setpoint (the Space Temperature Setpoint BAS value is located on the Configuration page (select equipment > configure)). If the space temperature is above the setpoint, the SC sends PreCool. If the space temperature is below the setpoint, the SC sends Morning Warm-up.) Note: The local space temperature setpoint (thumbwheel) is not used to determine the Heat Cool Mode Request for optimal start.
VAV object
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Troubleshooting
Operation Sequence
VAV box
6.
The VAV box receives the following values from the VAV object: Occupancy Request = Occupied
Heat Cool Mode Request = Morning Warm-up or PreCool (based on Step 5). The VAV box damper modulates to maintain the active space temperature setpoint. 8. The VAV box heating or cooling minimum airflow is based on the heat or cool control action of the VAV box. 7. Heating control action: If the source temperature is above the auto changeover setpoint. Cooling control action: If the source temperature is below the auto changeover setpoint minus 10F . Note: When the AHU starts, the discharge air might be hot, but it should cool as the AHU ramps up. Reheat and parallel fans are disabled if the VAV box is in Precool.
9.
VAS
10. VAS detects that the operating mode of its VAV members and: controls the operating mode of common space VAV members to Optimal Start at the VAS priority level. controls the operating mode of the VAV air handler members to Optimal Start at the VAS priority level (there is a time delay(a) in VAS to allow time for the common space VAV boxes to open). AHU Heat Cool Mode Request = Morning Warm-up or PreCool (the Heat Cool mode request is determined by comparing the VAS average space temperature to the VAV AHU Startup Setpoint (located on the Configuration page of the VAS). If the space temperature is above the setpoint, the SC sends PreCool. If the space temperature is below the setpoint, the SC sends Morning Warm-up. 11. Ventilation functions are disabled.
AHU object
12. The operating mode controls the following values to the AHU at the VAS priority level: Occupancy Request = Occupied Heat Cool Mode Request = Morning Warm-up or PreCool (based on Step 10). Minimum OA Damper Position = 0% Outdoor Air Flow Setpoint = 0 (cfm or L/s) Economizer Enable = Release
AHU
13. The AHU receives the following values from the VAV AHU object: Occupancy Request = Occupied Heat Cool Mode Request = Morning Warm-up or PreCool (based on Step 10). Minimum OA Damper Position = 0% Outdoor Air Flow Setpoint = 0 (cfm or L/s) Economizer Enable = Release 14. The AHU begins producing cool air(b).
(a) The length of this delay is adjustable. This is located on the Systems > VAS > Configuration page. Set the time in the Air Handler Startup Delay field. (b) There may be a time delay here depending on the AHU type.
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201
Troubleshooting
Optimal Start (Heating Mode)(Central Heat Used/Local Heat Not Used or Not Present)
The system goes into this mode when the Area space temperature is colder than the Area occupied heating setpoint (minus 1F to transition), it is prior to the Occupied start time, and there is an Optimal window defined in Scheduling and it is within that time window. Additionally, there is a heat source in the AHU with no local heat source in the VAV boxes (or the local heat source is not being used). Typical Example: The Area space temperature is 65F and it needs to warm it up so it gets to 72F just as the building is Occupied at 8:00 AM. So Warm-up begins at 7:00 AM. The air handler is configured with gas heat and the VAV boxes are configured with electric heat. It is most cost effective to use the gas heat for Warm-up, so the auxiliary electric heat in the VAV box is disabled during Warm-up.
Assumptions
This sequence of operation assumes the following settings are in place: Area Heat/Cool mode status = Heating Area is part of an HVAC schedule and Optimal window is defined. An Optimal window is created in the HVAC schedule. The check box for Allow VAVs to use auxiliary heat at night is NOT selected on the Tracer SC VAS configuration page.
Sequence of Operation
The following steps occur in the order shown during Optimal Start mode in a heating with central heat and no local heat scenario.
Operation Sequence
Scheduling
Area
2.
3.
4.
Area decides how early to enable the system based on the Area setpoint for the heating mode (Calculated Occupied Heating Setpoint), the space temperature (Space Temperature Sensor), and the optimal heating start rate (startupheatrate). At the startup time determined in the previous step, controls the operating mode of all heating only and heating/cooling VAV members to Optimal Start at the Area priority level. Ventilation members are disabled. Note: Refer to Appendix E: Equipment Response to Operating Modes, p. 245
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Troubleshooting
Operation Sequence
VAV object
5.
The operating mode controls the following values to the VAVs at the Area priority level: Heat Cool Mode Request = Morning Warm-up or PreCool or Max Heat (each VAV box Heat Cool mode request is determined by comparing its space temperature to its Space Temperature Setpoint BAS value. If the space temperature is above the setpoint, the SC sends PreCool. If the space temperature is below the setpoint, the SC sends Morning Warm-up.) Note: The local space temperature setpoint (thumbwheel) is not used to determine the Heat Cool Mode Request for optimal start. The Heat Cool Mode Request is Max Heat if the AHU reports that it is in the constant volume fan mode.
6.
Occupancy Request = Occupied The VAS controls the Auxiliary Heat Control point to Disabled at the VAS priority (refer to Step 12). The VAV box receives the following values from the VAV object: Occupancy Request = Occupied
VAV Box
7.
Heat Cool Mode Request = Morning Warm-up or PreCool or Max Heat (based on step 5). 8. If in Max Heat mode, the VAV object opens its damper to the Maximum Heat Airflow setpoint. 9. If not in Max Heat, the VAV box damper modulates to maintain the active space temperature setpoint. The VAV box heating or cooling minimum airflow is based on the heat or cool control action of the VAV box. Heating control action: If the source temperature is above the auto changeover setpoint. Cooling control action: If the source temperature is below the auto changeover setpoint minus 10F . Note: When the AHU starts, the discharge air might be hot, but it should cool as the AHU ramps up. Reheat and parallel fans are disabled if the VAV box is in Precool. 10. The VAV box also receives the following value from the VAS (refer to Step 5 above). Auxiliary Heating Enabled = Disable (refer to assumption 5 on p. 202).
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203
Troubleshooting
Operation Sequence
VAS
11. VAS detects that the operating mode of its VAV members and: controls the operating mode of the common space VAV members to Optimal Start at the VAS priority level. controls the operating mode of the VAV air handler members to Optimal Start at the VAS priority level (there is a time delay(a) in VAS to allow time for the common space VAV boxes to open). AHU Heat Cool Mode Request = Morning Warm-up or PreCool (the Heat Cool mode request is determined by comparing the VAS average space temperature to the VAV AHU Startup Setpoint (located on the Configuration page of the VAS). If the space temperature is above the setpoint, the SC sends PreCool. If the space temperature is below the setpoint, the SC sends Morning Warm-up. 12. The VAS also controls the auxiliary heat at all the VAV boxes, including the common space VAV boxes, by sending the following value to the VAV object: Auxiliary Heating Enabled = Disable (refer to assumption 5 on p. 202). 13. Ventilation functions are disabled.
AHU object
14. The AHU receives the following values from the VAV AHU object: Occupancy Request = Occupied Heat Cool Mode Request = Morning Warm-up or PreCool (based on Step 11). Minimum OA Damper Position = 0% Outdoor Air Flow Setpoint = 0 (cfm or L/s) Economizer Enable = Release 15. The AHU receives the following values from the AHU object: Occupancy Request = Occupied Heat Cool Mode Request = Morning Warm-up or PreCool. Minimum OA Damper Position = 0% Outdoor Air Flow Setpoint = 0 (cfm or L/s) Economizer Enable = Release 16. The AHU begins supplying hot or neutral air(b) based on the active space temperature it receives from Tracer SC(c) and the VAS Startup Setpoint. Active space temperature is below the VAS Startup Setpoint then the AHU supplies Hot air (if the air handler is running in the constant volume mode, it will report Max Heat to the VAS. The VAS then controls the Heat/Cool Mode Request of all the VAV members to Max Heat at the VAS control priority level.) Active space temperature is above the VAS Startup Setpoint then the AHU supplies Cold or Neutral air
AHU
(a) The length of this delay is adjustable. This is located on the Systems > VAS > Configuration page. Set the time in the Air Handler Startup Delay field. (b) There may be a time delay here depending on the AHU type. (c) There are several choices available for this value. The first choice is probably the VAS average space temperature with the second choice being the VAS minimum space temperature.
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Troubleshooting
Assumptions
This sequence of operation assumes the following settings are in place: Area Heat/Cool mode status = Heating Area is part of an HVAC schedule and Optimal window is defined. An Optimal window is created in the HVAC schedule. The check box for Allow VAVs to use auxiliary heat at night is selected on the Tracer SC VAS configuration page.
Sequence of Operation
The following steps occur in the order shown during Optimal Start mode in a heating with local heat and a central fan scenario.
Scheduling
Area
2.
3.
Area decides how early to enable the system based on the Area setpoint for the heating mode (Calculated Occupied Heating Setpoint), the space temperature (Space Temperature Sensor), and the optimal heating start rate (Optimal Start Heating Rate). At the startup time determined in the previous step, controls the operating mode of all heating only and heating/cooling VAV members to Optimal Start at the Area priority level.
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205
Troubleshooting
VAV object
4.
The operating mode controls the following values to the VAVs at the Area priority level: Occupancy Request = Occupied Heat Cool Mode Request = Morning Warm-up or PreCool or Max Heat Morning Warm-up or PreCool is determined by comparing the space temperature of the Area equipment members to the setpoint sent to the unit by the Tracer SC Space Temperature Setpoint BAS point. If the space temperature is above the setpoint, the Tracer SC sends PreCool. If the space temperature is below the setpoint, the Tracer SC sends Morning Warm-up. The Heat Cool Mode Request is Max Heat if the AHU reports that it is in the constant volume fan mode.
VAV Box
5.
The VAV box receives the following values from the VAV object: Occupancy Request = Occupied
Heat Cool Mode Request = Morning Warm-up or PreCool or Max Heat (based on Step 4). 6. If in Max Heat mode, the VAV object opens its damper to the Maximum Heat Airflow setpoint. 7. If not in Max Heat, the VAV box damper modulates to maintain the active space temperature setpoint. The VAV box heating or cooling minimum airflow is based on the heat or cool control action of the VAV box. Heating control action: If the source temperature is above the auto changeover setpoint. Cooling control action: If the source temperature is below the auto changeover setpoint minus 10F . Note: When the AHU starts, the discharge air might be hot, but it should cool as the AHU ramps up. 8. Reheat and parallel fans are disabled if the VAV box is in Precool. The VAV box also receives the following value from the VAS (refer to Step 10). Auxiliary Heating Enabled = Enable (value is 100)(refer to assumption 4 on p. 205).
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Troubleshooting
VAS
9.
VAS detects that the operating mode of its VAV members and: controls the common space VAV members operating mode to Optimal Start at the VAS priority level. controls the operating mode of the VAV air handler members to Optimal Start at the VAS priority level (there is a time delay(a) in VAS to allow time for the common space VAV boxes to open).
AHU Heat Cool Mode Request = Morning Warm-up or PreCool (the Heat Cool mode request is determined by comparing the VAS average space temperature to the VAV AHU Startup Setpoint (located on the Configuration page of the VAS). If the space temperature is above the setpoint, the SC sends PreCool. If the space temperature is below the setpoint, the SC sends Morning Warm-up. 10. The VAS also controls the auxiliary heat at all the VAV boxes, including the common space VAV boxes, by sending the following value to the VAV object: Auxiliary Heating Enabled = Enable (refer to assumption 4 on p. 205). 11. Ventilation functions are disabled. Note: Refer to Appendix E: Equipment Response to Operating Modes, p. 245 12. The AHU receives the following values from the VAV AHU object: Occupancy Request = Occupied Heat Cool Mode Request = Morning Warm-up or PreCool (based on Step 9). Minimum OA Damper Position = 0% Outdoor Air Flow Setpoint = 0 (cfm or L/s) Economizer Enable = Release 13. The AHU receives the following values from the AHU object: Occupancy Request = Occupied Heat Cool Mode Request = Morning Warm-up or PreCool. Minimum OA Damper Position = 0% Outdoor Air Flow Setpoint = 0 (cfm or L/s) Economizer Enable = Release 14. The AHU begins supplying hot or neutral air(b) based on the heat/cool mode request it receives from Tracer SC.
(a) The length of this delay is adjustable. This is located on the Systems > VAS > Configuration page. Set the time in the Air Handler Startup Delay field. (b) There may be a time delay here depending on the AHU type.
AHU object
AHU
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207
Troubleshooting
Humidity Pull-down
The system goes into this mode when the Area space humidity is higher than the Area occupied humidity setpoint, it is prior to the occupied start time, and there is an Optimal window defined in Scheduling and it is within that time window.
Assumptions
This sequence of operation assumes the following settings are in place (beyond the general assumptions stated at the beginning): Area Heat/Cool mode status = Cooling Area is part of an HVAC schedule and Humidity Pull-down is enabled (check box is selected) An early start limit must be set (greater than 0 minutes) that defines the earliest time that a Humidity Pull-down event can occur. An Optimal window is created in the HVAC schedule.
Sequence of Operation
The following steps occur in the order shown during Humidity Pull-down mode in a cooling only scenario.
Scheduling
1.
Area
2.
3.
4. 5.
Area decides how early to enable the system based on the Area setpoint for the cooling mode (Occupied Humidity Setpoint), the space humidity (Space Humidity Sensor), and the humidity pull-down rate (Humidity Pulldown Rate). At the startup time determined in the previous step, controls the operating mode of all cooling only and heating/cooling VAV members to Humidity Pulldown at the Area priority level (if they have dehumidification enabled). Ventilation and heating members are Unoccupied or disabled. Note: Refer to Appendix E: Equipment Response to Operating Modes, p. 245 The operating mode controls the following values to the VAVs at the Area priority level: Occupancy Request = Occupied Heat Cool Mode Request = Morning Warm-up or PreCool (each VAV box Heat Cool mode request is determined by comparing its space temperature to its Space Temperature Setpoint BAS value (located on the Configuration page of the equipment). If the space temperature is above the setpoint, the SC sends PreCool. If the space temperature is below the setpoint, the SC sends Morning Warm-up.) Note: The local space temperature setpoint (thumbwheel) is not used to determine the Heat Cool Mode Request for optimal start.
VAV object
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Troubleshooting
VAV box
6.
The VAV box receives the following values from the VAV object: Occupancy Request = Occupied
Heat Cool Mode Request = Morning Warm-up or PreCool (based on Step 5). The VAV box damper modulates to maintain the active space temperature setpoint. 8. The VAV box heating or cooling minimum airflow is based on the heat or cool control action of the VAV box. 7. Heating control action: If the source temperature is above the auto changeover setpoint. Cooling control action: If the source temperature is below the auto changeover setpoint minus 10F . Note: When the AHU starts, the discharge air might be hot, but it should cool as the AHU ramps up. Reheat and parallel fans are disabled if the VAV box is in Precool. controls the operating mode of the common space VAV members to Humidity Pull-down at the VAS priority level. controls the operating mode of the VAV air handler members to Humidity Pull-down at the VAS priority level (there is a time delay(a) in VAS to allow time for the common space VAV boxes to open). AHU Heat Cool Mode Request = Morning Warm-up or PreCool (the Heat Cool mode request is determined by comparing the VAS average space temperature to the VAV AHU Startup Setpoint (located on the Configuration page). If the space temperature is above the setpoint, the SC sends PreCool. If the space temperature is below the setpoint, the SC sends Morning Warmup. 11. Ventilation functions are disabled.
9.
VAS
10. VAS detects that the operating mode of its VAV members and:
AHU object
12. The operating mode controls the following values to the AHU at the VAS priority level: Occupancy Request = Occupied Heat Cool Mode Request = Morning Warm-up or PreCool (based on Step 10). Minimum OA Damper Position = 0% Outdoor Air Flow Setpoint = 0 (cfm or L/s) Economizer Enable = Release
AHU
13. The AHU receives the following values from the VAV AHU object: Occupancy Request = Occupied Heat Cool Mode Request = Morning Warm-up or PreCool. Minimum OA Damper Position = 0% Outdoor Air Flow Setpoint = 0 (cfm or L/s) Economizer Enable = Release 14. The AHU begins producing cool air(b).
(a) The length of this delay is adjustable. This is located on the Systems > VAS > Configuration page. Set the time in the Air Handler Startup Delay field. (b) There may be a time delay here depending on the AHU type.
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209
Troubleshooting
Normal Start
The best practice is to use Optimal Start. However, if not using Optimal Start, the Normal Start works as described here. The ventilation functions in both the VAV box and the air handler are enabled during a Normal Start, which is the major difference between a Normal Start and an Optimal Start, where ventilation functions in both the VAV box and the AHU are disabled.
Assumptions
This sequence of operation assumes the following settings are in place: There is no Optimal window defined in the HVAC schedule for this Area, or the current time has reached the start of the schedule. The schedule must be an HVAC schedule.
Sequence of Operation.
The following steps occur in the order shown during Normal Start mode.
Scheduling
Area
2.
Area controls the operating mode of all VAV members to Occupied at the Area priority level.
VAV object
3.
The operating mode controls the following values to the VAVs at the Area priority level: Occupancy Request = Occupied Heat Cool Mode Request = Release
VAV Box
4.
The VAV box receives the following values from the VAV object: Occupancy Request = Occupied Heat Cool Mode Request = Release Note: The VAV box Heat/Cool mode is determined by the priority array, where the highest level mode (lowest number) is applied when control is released (e.g., a TGP program may also be controlling the Heat/Cool mode).
VAS
5.
VAS detects that the operating mode of its VAV members and: controls the operating mode of the common space VAV members to Occupied at the VAS priority level. controls the operating mode of the VAV air handler members to Occupied at the VAS priority level (there is a time delay(a) in VAS to allow time for the common space VAV boxes to open). Note: Refer to Appendix E: Equipment Response to Operating Modes, p. 245
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Troubleshooting
AHU object
6.
The AHU receives the following values from the VAV AHU object (at the VAS priority level): Occupancy Request = Occupied Heat Cool Mode Request = Release Minimum OA Damper Position = Release Outdoor Air Flow Setpoint = Release Economizer Enable = Release
AHU
7.
The AHU receives the following values from the AHU object (at the VAS priority level): Occupancy Request = Occupied Heat Cool Mode Request = Release Minimum OA Damper Position = Release Outdoor Air Flow Setpoint = Release Economizer Enable = Release
(a) The length of this delay is adjustable. This is located on the Systems > VAS > Configuration page. Set the time in the Air Handler Startup Delay field.
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211
Troubleshooting
Optimal Stop
Optimal stop is a scheduled function, but it is also a temperature-based function of Area. Optimal stop is the process of efficiently stopping the mechanical heating or cooling in advance of the space going into an Unoccupied mode. Because this is an Occupied condition, the air handler and fan continue to run and the outdoor air damper is set to allow minimum outdoor air into the air handler.
Assumptions
This sequence of operation assumes the following settings are in place: Area is part of an HVAC schedule and Optimal Stop/Start is enabled (check box is selected) An Optimal window is created in the HVAC schedule.
Sequence of Operation
The following steps occur in the order shown during Optimal Stop mode.
Scheduling
Area
2.
3. 4.
Area determines the actual time to control the operating mode of VAV boxes to Optimal Stop based on the space temperature sensor, the occupied cooling/heating setpoint plus/minus 2F (1.1C), and the associated optimal stop rate. At the time determined in the previous step, Area controls the operating mode of all VAV members to Optimal Stop at the Area priority level. Ventilation members are enabled. Note: Refer to Appendix E: Equipment Response to Operating Modes, p. 245
VAV object
5.
The operating mode controls the following values to the VAVs at the the Area priority level: Occupancy Request = Standby Heat Cool Mode Request = Release
VAV Box
6.
The VAV box receives the following values from the VAV object (at the VAS priority level): Occupancy Request = Standby
Heat Cool Mode Request = Release The VAV box damper modulates to maintain the standby space temperature setpoint. 8. Ventilation functions are enabled. 7.
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Troubleshooting
VAS
9.
VAS detects that the operating mode of its VAV members has changed and: controls the operating mode of the common space VAV members to Optimal Stop at the VAS priority level.
controls the operating mode of the VAV air handler members to Optimal Stop at the VAS priority level. 10. Ventilation functions are enabled.
AHU object
11. The AHU object sends the following values to the AHU (at the VAS priority level): Occupancy Request = Occupied Heat Cool Mode Request = Release Minimum OA Damper Position = Release Outdoor Air Flow Setpoint = Release Economizer Enable = Release 12. The AHU receives the following values from the VAV AHU object: Occupancy Request = Occupied Heat Cool Mode Request = Release Minimum OA Damper Position = Release Outdoor Air Flow Setpoint = Release Economizer Enable = Release 13. The AHU behaves as it does when Occupied.
AHU
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Troubleshooting
Unoccupied
Assumptions
This sequence of operation assumes the following settings are in place: An HVAC schedule is created, which defines Occupied and Unoccupied times.
Sequence of Operation
The following steps occur in the order shown during Unoccupied mode.
Scheduling
Area
2. 3.
Area controls the operating mode of all VAV members to Unoccupied at the Area priority level. Ventilation functions are disabled.
VAV object
4.
The operating mode controls the following values to the VAVs at the Area priority level: Occupancy Request = Unoccupied Heat Cool Mode Request = Release
VAV Box
5.
The VAV box receives the following values from the VAV object (at the Area priority level): Occupancy Request = Unoccupied Heat Cool Mode Request = Release It auto-calibrates on the transition from Occupied to Unoccupied. It uses its unoccupied setpoints(a). Ventilation functions are disabled. It disables local heat for all VAVs depending on the VAS settings. controls the operating mode of the common space VAV members to Unoccupied at the VAS priority level. (b)
6. 7. 8. 9.
VAS
10. VAS detects that the operating mode of its VAV members and:
controls the operating mode of the VAV air handler members to Unoccupied at the VAS priority level. 11. Ventilation functions are enabled. 12. The VAS also sends the following command to the VAV object. Auxiliary Heat Control Request = Enabled (value is 100) (The check box for Allow VAVs to use auxiliary heat at night is selected on the Tracer SC VAS Configuration page).
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Troubleshooting
AHU object
13. The AHU object sends the following values to the AHU (at the VAS priority level): Occupancy Request = Unoccupied Heat Cool Mode Request = Off Minimum OA Damper Position = 0% Outdoor Air Flow Setpoint = 0 Economizer Enable = Disabled 14. The AHU receives the following values from the VAV AHU object: Occupancy Request = Unoccupied Heat Cool Mode Request = Off Minimum OA Damper Position = 0% Outdoor Air Flow Setpoint = 0 (cfm or L/s) Economizer Enable = Disabled 15. The AHU is Off.
AHU
(a) The best practice for this may vary depending on the VAV box/heat type. (b) Does not occur until the shutdown delay expires.
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215
Troubleshooting
Assumptions
This sequence of operation assumes the following settings are in place: The HVAC schedule is unoccupied The VAV box unoccupied cooling setpoint should be set higher than the Area unoccupied cooling setpoint.
Sequence of Operation
The following steps occur in the order shown during Unoccupied Heating/Cooling mode when cooling.
Scheduling
Area
2. 3.
The Area operating mode is Unoccupied Area compares its Space Temperature with its Unoccupied Cooling Setpoint. a. When the Area Space Temperature is above its Unoccupied Cooling Setpoint (typically 85F (29.4C)), the Area operating mode transitions to Unoccupied Heating/Cooling.
b. When the Area Space Temperature falls below the Unoccupied Cooling Setpoint minus the unoccupied differential (typically 4F (2.2C)), the Area operating mode transitions back to Unoccupied, so it shuts off at 81F (27.2C)). 4. When the Area operating mode transitions to Unoccupied Heating/ Cooling, it controls the operating mode of all cooling only and heating/ cooling VAV members to Unoccupied Heating/Cooling at the Area priority level. 5. Ventilation and heating members are Unoccupied or disabled.
The industry sometimes refers to this function as the Night Setback mode
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Troubleshooting
VAV object
6.
The operating mode controls the following values to the VAV boxes at the Area priority level: Occupancy Request = Occupied Heat Cool Mode Request = Morning Warm-up, PreCool, or Max Heat (the Heat Cool mode request is determined by comparing the space temperature of each of the Area equipment members to the Space Temperature Setpoint BAS value sent to the unit by the Tracer SC. If the space temperature is above the setpoint, the SC sends PreCool. If the space temperature is below the setpoint, the SC sends Morning Warmup.) The Heat Cool Mode Request is Max Heat if the AHU reports that it is in the constant volume fan mode.
VAV Box
7.
The VAV box receives the following values from the VAV object: Occupancy Request = Occupied
Heat Cool Mode Request = Morning Warm-up or PreCool (based on Step 6). 8. The VAV box damper modulates to maintain the active space temperature setpoint. 9. The VAV box heating or cooling minimum airflow is based on the heat or cool control action of the VAV box. Heating control action: If the source temperature is above the auto changeover setpoint. Cooling control action: If the source temperature is below the auto changeover setpoint minus 10F . Note: When the AHU starts, the discharge air might be hot, but it should cool as the AHU ramps up. 10. Reheat and parallel fans are disabled if the VAV box is in PreCool.
VAS
11. VAS detects that the operating mode of its VAV members and: controls the operating mode of the common space VAV members to Unoccupied Heating/Cooling at the VAS priority level. controls the operating mode of the VAV air handler members to Unoccupied Heating/Cooling at the VAS priority level (there is a time delay(a) in VAS to allow time for the common space VAV boxes to open). AHU Heat Cool Mode Request = Morning Warm-up or PreCool (the Heat Cool mode request is determined by comparing the VAS average space temperature to the VAV AHU Startup Setpoint on the Configuration page of the VAS. If the space temperature is above the setpoint, the SC sends PreCool. If the space temperature is below the setpoint, the SC sends Morning Warm-up. 12. Ventilation functions are disabled.
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217
Troubleshooting
AHU object
13. The operating mode controls the following values to the AHU at the VAS priority level: Occupancy Request = Occupied Heat Cool Mode Request = Morning Warm-up or PreCool (based on Step 11). Minimum OA Damper Position = 0% Outdoor Air Flow Setpoint = 0 (cfm or L/s) Economizer Enable = Release 14. The AHU receives the following values from the VAV AHU object: Occupancy Request = Occupied Heat Cool Mode Request = Morning Warm-up or PreCool. Minimum OA Damper Position = 0% Outdoor Air Flow Setpoint = 0 (cfm or L/s) Economizer Enable = Release 15. The AHU begins producing cool air(b).
AHU
(a)The length of this delay is adjustable. This is located on the Systems > VAS > Configuration page. Set the time in the Air Handler Startup Delay field. (b)There may be a time delay here depending on the AHU type.
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Troubleshooting
Assumptions
This sequence of operation assumes the following settings are in place: Area Heat/Cool mode status = Heating Area is part of an HVAC schedule. The check box for Allow VAVs to use auxiliary heat at night is NOT selected on the Tracer SC VAS configuration page.
Sequence of Operation
The following steps occur in the order shown during Unoccupied Heating/Cooling mode in a scenario where the system is heating with central heat and not using local heat.
Scheduling
Area
2. 3.
The Area operating mode is Unoccupied Area compares its Space Temperature with its Unoccupied Heating Setpoint. a. When the Area Space Temperature is below its Unoccupied Heating Setpoint (typically 60F (15.6C)), the Area operating mode transitions to Unoccupied Heating/Cooling.
b. When the Area Space Temperature rises above the Unoccupied Heating Setpoint plus the unoccupied differential (typically 4F (2.2C)), the Area operating mode transitions back to Unoccupied, so it shuts off at 64F (17.8C)). 4. When the Area operating mode transitions to Unoccupied Heating/ Cooling, it controls the operating mode of all heating only and heating/ cooling VAV members to Unoccupied Heating/Cooling at the Area priority level. 5. Ventilation and heating members are Unoccupied or disabled.
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219
Troubleshooting
VAV object
6.
The operating mode controls the following values to the VAVs at the Area priority level: Occupancy Request = Occupied Heat Cool Mode Request = Morning Warm-up or PreCool or Max Heat Morning Warm-up or PreCool is determined by comparing the space temperature of each of the Area equipment members to the Space Temperature Setpoint BAS of each member sent to the unit by the Tracer SC. If the space temperature is above the setpoint, the Tracer SC sends PreCool. If the space temperature is below the setpoint, the Tracer SC sends Morning Warm-up. The Heat Cool Mode Request is Max Heat if the AHU reports that it is in the constant volume fan mode. The VAS controls the Auxiliary Heat Control point to Disabled (value of 0) at the VAS priority (refer to Step 12). The VAV box receives the following values from the VAV object: Occupancy Request = Occupied
7.
VAV Box
8.
Heat Cool Mode Request = Morning Warm-up or PreCool or Max Heat (based on Step 6). 9. If in Max Heat mode, the VAV object opens its damper to the Maximum Heat Airflow setpoint. 10. If not in Max Heat, the VAV box damper modulates to maintain the active space temperature setpoint. The VAV box heating or cooling minimum airflow is based on the heat or cool control action of the VAV box. Heating control action: If the source temperature is above the auto changeover setpoint. Cooling control action: If the source temperature is below the auto changeover setpoint minus 10F (5.6C). Note: When the AHU starts, the discharge air might be hot, but it should cool as the AHU ramps up. Reheat and parallel fans are disabled if the VAV box is in Precool. 11. The VAV box also receives the following value from the VAS. Auxiliary Heating Enabled = Disable (refer to assumption 3 on p. 219).
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Troubleshooting
VAS
12. VAS detects that the operating mode of its VAV members and: controls the operating mode of the common space VAV members to Unoccupied Heating/Cooling at the VAS priority level. controls the operating mode of the VAV air handler members to Unoccupied Heating/Cooling at the VAS priority level (there is a time delay(a) in VAS to allow time for the common space VAV boxes to open). AHU Heat Cool Mode Request = Morning Warm-up or PreCool (the Heat Cool mode request is determined by comparing the VAS average space temperature to the VAV AHU Startup Setpoint (located on the Configuration page of the VAS). If the space temperature is above the setpoint, the SC sends PreCool. If the space temperature is below the setpoint, the SC sends Morning Warm-up). 13. The VAS also controls the auxiliary heat at all the VAV boxes, including the common space VAV boxes, by sending the following value to the VAV object: Auxiliary Heating Enabled = Disable (refer to assumption 3 on p. 219). 14. Ventilation functions are disabled.
AHU object
15. The AHU object sends the following to the VAV AHU: Occupancy Request = Occupied Heat Cool Mode Request = Morning Warm-up or PreCool (If the VAS Average Space Temperature is above the VAV AHU Startup Temperature, the value is PreCool. If the VAS Average Space Temperature is below or equal to the VAV AHU Startup Temperature, the value is Morning Warm-up)(based on Step 12). Minimum OA Damper Position = 0% Outdoor Air Flow Setpoint = 0 (cfm or L/s) Economizer Enable = Release
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221
Troubleshooting
AHU
16. The AHU receives the following values from the AHU object: Occupancy Request = Occupied Heat Cool Mode Request = Morning Warm-up or PreCool (If the VAS Average Space Temperature is above the VAV AHU Startup Temperature, the value is PreCool. If the VAS Average Space Temperature is below or equal to the VAV AHU Startup Temperature, the value is Morning Warm-up)(based on Step 12). Minimum OA Damper Position = 0% Outdoor Air Flow Setpoint = 0 (cfm or L/s) Economizer Enable = Release 17. The AHU begins supplying hot or neutral air(b) based on the active space temperature it receives from Tracer SC(c) and the VAS Startup Setpoint. Active space temperature is below the VAS Startup Setpoint then the air handler supplies Hot air (if the air handler is running in the constant volume mode, it will report Max Heat to the VAS. The VAS then controls the Heat/Cool Mode Request of all the VAV members to Max Heat at the VAS control priority level.) Active space temperature is above the VAS Startup Setpoint then the air handler supplies Cold or Neutral air
(a)The length of this delay is adjustable. This is located on the Systems > VAS > Configuration page. Set the time in the Air Handler Startup Delay field. (b)There may be a time delay here depending on the AHU type. (c)There are several choices available for this value. The first choice is probably the VAS average space temperature with the second choice being the VAS minimum space temperature.
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Troubleshooting
Assumptions
This sequence of operation assumes the following settings are in place: Area Heat/Cool mode status = Heating Area is part of an HVAC schedule. The check box for Allow VAVs to use auxiliary heat at night is selected on the Tracer SC VAS configuration page.
Sequence of Operation
The following steps occur in the order shown during Unoccupied Heating/Cooling mode in a heating with local heat and a central fan scenario.
Scheduling
Area
2. 3.
The Area operating mode is Unoccupied Area compares its Space Temperature with its Unoccupied Heating Setpoint. a. When the Area Space Temperature is below its Unoccupied Heating Setpoint (typically 60F (15.6C)), the Area operating mode transitions to Unoccupied Heating/Cooling.
b. When the Area Space Temperature rises above the Unoccupied Heating Setpoint plus the unoccupied differential (typically 4F (2.2C)), the Area operating mode transitions back to Unoccupied, 64F (17.8C). 4. When the Area operating mode transitions to Unoccupied Heating/ Cooling, it controls the operating mode of all heating only and heating/ cooling VAV members to Unoccupied Heating/Cooling at the Area priority level. 5. Ventilation and heating members are Unoccupied or disabled.
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223
Troubleshooting
VAV object
6.
The operating mode controls the following values to the VAVs at the Area priority level: Occupancy Request = Occupied Heat Cool Mode Request = Morning Warm-up or PreCool or Max Heat Morning Warm-up or PreCool is determined by comparing the space temperature of each of the Area equipment members to the Space Temperature Setpoint BAS sent to the unit by the Tracer SC. If the space temperature is above the setpoint, the Tracer SC sends PreCool. If the space temperature is below the setpoint, the Tracer SC sends Morning Warm-up. The Heat Cool Mode Request is Max Heat if the AHU reports that it is in the constant volume fan mode.
VAV Box
7.
The VAV box receives the following values from the VAV object: Occupancy Request = Occupied
Heat Cool Mode Request = Morning Warm-up or PreCool or Max Heat (based on Step 6). 8. If in Max Heat mode, the VAV box opens its damper to the Maximum Heat Airflow setpoint. 9. If not in Max Heat, the VAV box damper modulates to maintain the active space temperature setpoint. The VAV box heating or cooling minimum airflow is based on the heat or cool control action of the VAV box. Heating control action: If the source temperature is above the auto changeover setpoint. Cooling control action: If the source temperature is below the auto changeover setpoint minus 10F . Note: When the AHU starts, the discharge air might be hot, but it should cool as the AHU ramps up. Reheat and parallel fans are disabled if the VAV box is in Precool. 10. The VAV box also receives the following value from the VAS (refer to Step 11). Auxiliary Heating Enabled = Enable (refer to assumption 3 on p. 223).
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Troubleshooting
VAS
11. VAS detects that the operating mode of its VAV members and: Controls the operating mode of the common space VAV members to Unoccupied Heating/Cooling at the VAS priority level. VAS sends the following to all of its VAV members: Auxiliary Heating Enabled = Enable (refer to assumption 3 on p. 223). Controls the operating mode of the VAV air handler members to Unoccupied Heating/Cooling at the VAS priority level (there is a time delay(a) in VAS to allow time for the common space VAV boxes to open). The VAS also controls the AHU Heat Cool Mode Request to Morning Warm-up or PreCool (the Heat Cool mode request is determined by comparing the VAS average space temperature to the VAV AHU Startup Setpoint (located on the Configuration page of the VAS). If the space temperature is above the setpoint, the Tracer SC sends PreCool. If the space temperature is below the setpoint, the Tracer SC sends Morning Warm-up. 12. Ventilation functions are disabled. Note: Refer to Appendix E: Equipment Response to Operating Modes, p. 245
AHU object
13. The AHU receives the following values from the VAV AHU object: Occupancy Request = Occupied Heat Cool Mode Request = Morning Warm-up or PreCool (based on Step 11). Minimum OA Damper Position = 0% Outdoor Air Flow Setpoint = 0 (cfm or L/s) Economizer Enable = Release 14. The AHU receives the following values from the AHU object: Occupancy Request = Occupied Heat Cool Mode Request = Morning Warm-up or PreCool (based on Step 11). Minimum OA Damper Position = 0% Outdoor Air Flow Setpoint = 0 (cfm or L/s) Economizer Enable = Release 15. The AHU begins supplying air to the space.
AHU
(a) The length of this delay is adjustable. This is located on the Systems > VAS > Configuration page. Set the time in the Air Handler Startup Delay field.
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225
Troubleshooting
Unoccupied Heating/CoolingHeating Mode with Local Heat and No Central Fan for Night Heat
Typical scenarios: AHU without heat and the building owner wants to use the reheat in the VAV boxes (and fans) instead of the AHU central fan for unoccupied heating. AHU without heat and the building owner wants to use the VAV boxes with fans and perimeter heat without the use of the AHU central fan. Do not use this scenario with shutoff VAV boxes with heat.
Assumptions
This sequence of operation assumes the following settings are in place: The check box for Allow VAVs to use auxiliary heat at night is selected on the Tracer SC VAS configuration page.
The VAV box unoccupied heating setpoint is above the Area unoccupied heating setpoint.
Sequence of Operation
The following steps occur in the order shown during Unoccupied Heating/Cooling mode when heating with local heat and there is no central fan for night heat.
Scheduling
Area
2. 3.
The Area operating mode is Unoccupied Area compares its Space Temperature with its Unoccupied Heating Setpoint.
Important: Set the Area Unoccupied Heating Setpoint to a very low setting (e.g., 40F). Because the Unoccupied Heating setpoint is so low, the Area operating mode will not transition to Unoccupied Heating/Cooling. 4. Ventilation and all VAV members are Unoccupied or disabled.
VAV object
5.
The operating mode controls the following values to the VAVs at the Area priority level: Occupancy Request = Unoccupied Heat Cool Mode Request = Off
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Troubleshooting
VAV Box
6.
The VAV box receives the following values from the VAV object: Occupancy Request = Unoccupied Heat Cool Mode Request = Off. The VAV box also receives the following value from the VAS (refer to Step 13 ).
7. 8.
Auxiliary Heating Enabled = Enabled (refer to assumption 1 on p. 226). The VAV box uses its unoccupied setpoints (specifically, its unoccupied heating setpoint). 9. Ventilation functions are disabled. 10. Local heat is enabled. 11. The VAV box runs its local fan for heating. 12. The VAV box enables remote heat (perimeter heat).
VAS
13. VAS detects that the operating mode of its VAV members remains Unoccupied and: controls the operating mode of the common space VAV members to Unoccupied at the VAS priority level. controls the operating mode of the VAV air handler members to Unoccupied at the VAS priority level. AHU Heat Cool Mode Request = Off 14. The VAS also controls the auxiliary heat at all the VAV boxes, including the common space VAV boxes, by sending the following value to the VAV object: Auxiliary Heating Enabled = Enable (refer to assumption 1 on p. 226). 15. Ventilation functions are disabled. 16. The VAV box uses its local heat.
AHU object
17. The AHU receives the following values from the VAV AHU object: Occupancy Request = Unoccupied Heat Cool Mode Request = Off. Minimum OA Damper Position = 0% Outdoor Air Flow Setpoint = 0 (cfm or L/s) Economizer Enable = Disabled 18. The AHU receives the following values from the AHU object: Occupancy Request = Unoccupied Heat Cool Mode Request = Off. Minimum OA Damper Position = 0% Outdoor Air Flow Setpoint = 0 (cfm or L/s) Economizer Enable = Disabled
AHU
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227
Troubleshooting
Night Purge
Typical scenarios: This scenario works best and is used most in drier climates (e.g., Los Angeles, Phoenix, etc.).
Assumptions
This sequence of operation assumes the following settings are in place: The VAV objects added as members to the Area are identified as Night Purge members. Area operating mode is Unoccupied Area must be in the cooling mode. Night Purge must be enabled in the Area function page. The Night Purge economizing decision must be true on the Area function page. The space temperature must be warmer than the outdoor air temperature by the Outdoor/ space Temperature Differential defined on the Area function page. The current time must fall within the time frame defined for Night Purge on the Area function page.
Sequence of Operation
The following steps occur in the order shown during Night Purge mode.
Scheduling
Area
2.
3.
When the Area operating mode transitions from Unoccupied to Night Purge (based on the conditions described above in Assumptions), it controls the operating mode of all VAV members to Night Purge at the Area priority level. Ventilation and heating members are Unoccupied or disabled. The operating mode controls the following values to the VAV boxes at the Area priority level: Occupancy Request = Occupied Heat Cool Mode Request = Night Purge
VAV object
4.
VAV Box
5.
The VAV box receives the following values from the VAV object: Occupancy Request = Occupied Heat Cool Mode Request = Night Purge The VAV box damper opens when the AHU goes into constant volume mode. Reheat and parallel fans are disabled if the VAV box is in PreCool.
6. 7.
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Troubleshooting
VAS
8.
VAS detects the operating mode of its VAV members are in Night Purge mode and controls the following at the VAS priority level: a. AHU object operating mode to Night Purge. b. Common space VAV boxes to Night Purge.
AHU object
9.
The AHU receives the following values from the VAV AHU object: Occupancy Request = Occupied Heat Cool Mode Request = Night Purge Minimum OA Damper Position = Release Outdoor Air Flow Setpoint = Release Economizer Enable = Enabled
AHU
10. The AHU receives the following values from the AHU object: Occupancy Request = Occupied Heat Cool Mode Request = Night Purge Minimum OA Damper Position = Release Outdoor Air Flow Setpoint = Release Economizer Enable = Enabled
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229
Troubleshooting
Unoccupied Humidify
This is not a recommended application for VAV air systems.
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Troubleshooting
Unoccupied Dehumidify
Typical scenarios: This scenario works best and is used most in hot and humid climates (e.g., Miami, Houston, etc.).
Assumptions
This sequence of operation assumes the following settings are in place: The VAV objects added as members to the Area are identified as Dehumidifying members (not limited to VAV objects, but can also include binary output objects.) Area operating mode is Unoccupied Unoccupied Dehumidification must be enabled in the Area function page. The Area space humidity must be above the Enable Dehumidification setpoint.
Sequence of Operation
The following steps occur in the order shown during Unoccupied Dehumidify mode
Scheduling
Area
2. 3.
The Area operating mode is Unoccupied Area compares its space humidity sensor with its Enable Dehumidification setpoint. a. When the Area space humidity is above its Enable Dehumidification Setpoint (typically 60%), the Area operating mode transitions to Unoccupied Dehumidify.
b. When the Area space humidity is below its Disable Dehumidification Setpoint (typically 55%), the Area operating mode transitions back to Unoccupied. 4. When the Area operating mode transitions to Unoccupied Dehumidify, it controls the operating mode of all dehumidify VAV members to Unoccupied Dehumidify at the Area priority level. 5. Ventilation and non-dehumidifying members are Unoccupied or disabled.
VAV object
6.
The operating mode controls the following values to the VAV boxes at the Area priority level: Occupancy Request = Occupied Heat Cool Mode Request = Morning Warm-up or PreCool or Max Heat Morning Warm-up or PreCool is determined by comparing the space temperature of each of the Area equipment members to the Space Temperature Setpoint BAS sent to the unit by the Tracer SC. If the space temperature is above the setpoint, the Tracer SC sends PreCool. If the space temperature is below the setpoint, the Tracer SC sends Morning Warm-up. The Heat Cool Mode Request is Max Heat if the AHU reports that it is in the constant volume fan mode.
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231
Troubleshooting
VAV Box
7.
The VAV box receives the following values from the VAV object: Occupancy Request = Occupied
Heat Cool Mode Request = Morning Warm-up or PreCool (based on Step 6). 8. The VAV box damper modulates to maintain the active space temperature setpoint. 9. The VAV box heating or cooling minimum airflow is based on the heat or cool control action of the VAV box. Heating control action: If the source temperature is above the auto changeover setpoint. Cooling control action: If the source temperature is below the auto changeover setpoint minus 10F (5.6C). Note: When the AHU starts, the discharge air might be hot, but it should cool as the AHU ramps up. 10. Reheat and parallel fans are disabled if the VAV box is in PreCool.
VAS
11. VAS detects that the operating mode of its VAV members and: controls the common space VAV members operating mode to Unoccupied Dehumidify at the VAS priority level. controls the operating mode of the VAV air handler members to Unoccupied Dehumidify at the VAS priority level (there is a time delay(a) in VAS to allow time for the common space VAV boxes to open). AHU Heat Cool Mode Request = Morning Warm-up or PreCool (the Heat Cool mode request is determined by comparing the VAS average space temperature to the VAV AHU Startup Setpoint (located on the Configuration page of the VAS). If the space temperature is above the setpoint, the SC sends PreCool. If the space temperature is below the setpoint, the SC sends Morning Warm-up. 12. Ventilation functions are disabled.
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Troubleshooting
AHU object
13. The operating mode controls the following values to the AHU at the VAS priority level: Occupancy Request = Occupied AHU Heat Cool Mode Request = Morning Warm-up or PreCool (the Heat Cool mode request is determined by comparing the VAS average space temperature to the VAV AHU Startup Setpoint. If the space temperature is above the setpoint, the SC sends PreCool. If the space temperature is below the setpoint, the SC sends Morning Warm-up (based on Step 11). Minimum OA Damper Position = 0% Outdoor Air Flow Setpoint = 0 (cfm or L/s) Economizer Enable = Release 14. The AHU receives the following values from the VAV AHU object: Occupancy Request = Occupied Heat Cool Mode Request = Morning Warm-up or PreCool (based on Step 13). Minimum OA Damper Position = 0% Outdoor Air Flow Setpoint = 0 (cfm or L/s) Economizer Enable = Release
AHU
(a) The length of this delay is adjustable. This is located on the Systems > VAS > Configuration page. Set the time in the Air Handler Startup Delay field.
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Troubleshooting
Timed Override
Assumptions
This sequence of operation assumes the following settings are in place: The VAV boxes, with Timed Override capability, added as members of the Area and the override check box is selected. This can be done using the Area creation wizard, or from the Member Configuration screen (shown below).
Timed override is enabled on the Area Configuration page (Operations section) and its duration is defined.
Sequence of Operation
The following steps occur in the order shown during Timed Override mode.
Scheduling
VAV Box
2.
The On button on the zone sensor is pushed and held (for 5 seconds) by the tenant to initiate a timed override for the space.
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Troubleshooting
Area
3.
The Area monitors all of the members, designated as override, for a Timed Override request from a zone sensor. When an override is detected the following happens: The Area operating mode changes to Occupied The Area Occupancy Request is overridden to Bypass (at the Area priority level) Area controls the operating mode of all of its members to Occupied
VAV object
4.
The operating mode controls the following values to the VAVs at the Area priority level: Occupancy Request = Occupied Heat Cool Mode Request = Release (at the Area priority level)
VAV Box
5.
The VAV box receives the following values from the VAV object: Occupancy Request = Occupied Heat Cool Mode Request = Release (at the Area priority level) Note: The VAV box Heat/Cool mode is determined by the priority array, where the highest level mode (lowest number) is applied when control is released.
VAS
6.
VAS detects that the operating mode of its VAV members and: controls the operating mode of the common space VAV members to Occupied at the VAS priority level controls the operating mode of the VAV air handler members to Occupied at the VAS priority level (there is a time delay(a) in VAS to allow time for the common space VAV boxes to open) Note: Refer to Appendix E: Equipment Response to Operating Modes, p. 245
AHU object
7.
The AHU receives the following values from the VAV AHU object (at the VAS priority level): Occupancy Request = Occupied Heat Cool Mode Request = Release Minimum OA Damper Position = Release Outdoor Air Flow Setpoint = Release Economizer Enable = Release
AHU
8.
The AHU receives the following values from the AHU object (at the VAS priority level): Occupancy Request = Occupied Heat Cool Mode Request = Release Minimum OA Damper Position = Release Outdoor Air Flow Setpoint = Release Economizer Enable = Release
(a) The length of this delay is adjustable. This is located on the Systems > VAS > Configuration page. Set the time in the Air Handler Startup Delay field.
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Troubleshooting
Communications Loss
Typical scenarios: The SC is powered down for service (code update) and loses communications to the AHU, VAVs, and Unit Controllers.
Assumptions
This sequence of operation assumes the following: The send/receive heartbeat settings are not altered. There is no space temperature sensor on the AHU There are discharge air sensors on the VAV boxes.
Sequence of Operation
The following steps occur in the order shown during Communication Loss mode.
All Controllers
1. Each unit controller uses its last communicated value from the Tracer SC for 15 minutes (the receive heartbeat timer setting).
AHU
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Troubleshooting
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Troubleshooting
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Best Practices for Determining the VV550/551 and UC400 Flow Settings
The numbers below correlate to the numbers shown in Figure 149. They provide general guidelines for determining the values to use on the worksheet. The VV550/551 name is first and the UC400 name is second. 1. Nominal Flow/Air Flow Nominal Status: This value is based on the size of the box. If using Trane VAV boxes, select VariTrane F in Rover and the recommended nominal flow for the size of the box should show up. For non-Trane boxes, measure the size of the box and select a VariTrane F box of similar size to get the nominal flow value. 2. Minimum Airflow/Air Flow Setpoint Minimum: This value can be set to zero, or to greater than 10% of the value used for nominal flow. It should be available from the job specs created by the Consulting Engineer. 3. Maximum Airflow/Air Flow Setpoint Maximum: This value should be available from the job specs created by the Consulting Engineer. 4. Standby Minimum Airflow/Air Flow Setpoint Minimum Standby: If this value is not specified on the job specs, use the same value as the minimum airflow. 5. Heating Standby Minimum Airflow/Air Flow Setpoint Maximum Standby Heat: If this value is not specified on the job specs, use the same value as the minimum airflow. 6. Heating Minimum Airflow/Air Flow Setpoint Minimum Heat: If this value is not specified on the job specs, use the same value as the minimum airflow. 7. Heating Maximum Airflow/Air Flow Setpoint Maximum Heat: If this value is not specified on the job specs, use the same value as the maximum airflow.
8. Local Heat Minimum Airflow/Air Flow Setpoint Minimum Local Heat: This value is usually larger than the minimum airflow setting and is dependent on the reheat configuration of the VAV box. Refer to the documentation supplied with the box to determine the minimum airflow for the reheat option installed.
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9. Occupied Ventilation Setpoint/Ventilation Setpoint Active: This is a calculated value based on the ASHRAE standard. Refer to Ventilation Optimization, p. 159 for more information on how this value is calculated. If Ventilation Optimization is not used, set this value to zero. 10. Occupied Standby Ventilation Setpoint/Ventilation Standby Setpoint: This is a calculated value based on the ASHRAE standard. Refer to Ventilation Optimization, p. 159 for more information on how this value is calculated. If Ventilation Optimization is not used, set this value to zero. Table 18. Controller flow settings worksheet (bold indicates UC400 values)
Air Flow Setpoint Maximum Standby Heat
*From Specs **If using Rover, these values are available in the Ventilation Setup group on the Setup tab.
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Maximum Airflow*
Minimum Airflow*
Nominal Flow
Appendix B: Tracer SC Mapping to MP580/581 Network Variable Inputs (nvi) and Profile
Appendix B: Tracer SC Mapping to MP580/581 Network Variable Inputs (nvi) and Profile Associations
This mapping occurs automatically when the MP580/581 is installed in the Tracer SC. Tracer SC SC Name Occupancy Request Heat/Cool Request Emergency Override Occupancy Request Heat/Cool Request Emergency Override Occupancy Request SC Point Type Multistate Output Multistate Output Multistate Output Multistate Output Multistate Output Multistate Output Multistate Output SC Equipment Type MP580/581 LonTalk Network Variable Name Profile SCC SCC SCC DAC DAC DAC MP580 NV Index 304 307 310 315 317 318 330
Constant Volume Air Handler nviOccSchedule Constant Volume Air Handler nviApplicMode Constant Volume Air Handler nviEmergOverride Variable Volume Air Handler Variable Volume Air Handler Variable Volume Air Handler Programmable Controller nviOccSchedule nviApplicMode nviEmergOverride nviOccSchedule
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Unoccupied Unoccupied Unoccupied Unoccupied Unoccupied Unoccupied Unoccupied Unoccupied Unoccupied Occupied Occupied Occupied Unoccupied Unoccupied
Unoccupied Occupied
Occupied(b) Unoccupied Occupied(b) Unoccupied Unoccupied Occupied(c) Occupied(c) Unoccupied Occupied(c) Unoccupied Occupied(c) Unoccupied Standby(d) Standby(d) Standby(d) Standby(d) Standby(d) Standby(d) Occupied Occupied
Heat Cool Heat Cool Heat Cool Heat Cool Heat Cool
Optimal Stop
Unoccupied Humidify
Occupied(e) Occupied(e) Occupied(e) Unoccupied Occupied(e) Occupied(e) Occupied(f) Occupied(f) Unoccupied Occupied(f) Occupied(f) Occupied(f) Occupied(f) Occupied(f) Occupied(f) Occupied(f) Occupied(f) Occupied(f) Occupied(f) Unoccupied Unoccupied Unoccupied Unoccupied Unoccupied
Unoccupied Dehumidify
(a) On if occupied temperature control is disabled; otherwise, it follows the occupied temperature control logic. (b) On/Occupied if Night Purge is enabled; otherwise, it is off. (c) The unit controller occupancy is Occupied, but the outdoor air damper is closed. (d) The unit controller shall be placed in standby mode. BACnet controllers shall have the occupied setpoints set to the Area standby setpoint. LonTalk controllers will use the standby setpoints to widen the heating and cooling setpoints. Equipment will maintain outdoor air requirements. (e) On or Occupied if the member is a humidify member of Area; otherwise, the member will be Off or Unoccupied. (f) On or Occupied if the member is a dehumidify member or Area; otherwise, the member will be Off or Unoccupied.
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VAS
Table 20 details the occupancy request only of VAS members for a given operating mode. The operating mode of the air handler and common space VAV boxes will always follow the operating mode of the VAS. Table 20. VAS member occupancy in response to VAS operating modes.
VAS Equipment Members VAS Operating Mode
Occupied Unoccupied Unoccupied Heating/ Cooling Night Purge Optimal Start Optimal Stop Unoccupied Humidify Unoccupied Dehumidify Humidity Pull Down Air Handler Occupied Unoccupied Occupied Occupied Occupied Occupied(a) Occupied Occupied Occupied Common Space VAV Boxes Occupied Unoccupied Occupied Occupied Occupied Standby Occupied Occupied Occupied Ventilation Occupied Unoccupied Unoccupied Unoccupied Unoccupied Occupied Unoccupied Unoccupied Unoccupied On Off Off Off Off On Off Off Off
(a) VAV air handlers do not support the Standby mode for Occupancy.
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Example: When the Area is Unoccupied, the Unoccupied Heating/Cooling function is active,
and Unoccupied Dehumidify function is also active. The resultant operating mode is Unoccupied Heating/Cooling because it has a higher ranking in the table than Unoccuppied Dehumidify). This operating mode is then sent to the Area member VAV boxes. VAS uses this table to determine operating mode when it is supporting more than one Area. VAS monitors the operating mode sent its member VAV boxes, the VAS responds to VAV boxes operating modes using the ranking listed in Table 21 to determine the VAS operating mode.
Example: Area 1 has an operating mode of Unoccupied Heating/Cooling, while Area 2 has an
operating mode of Optimal Start. The VAV boxes in both Areas are also members of the VAS. VAS sees both operating modes and uses Table 21 to arbitrate. VAS determines its operating mode should be Optimal Start because Optimal Start is ranked higher than Unoccupied Heating/Cooling. The VAS operating mode is then passed to the air handler and common space VAV boxes. Table 21. Area and VAS arbitration rank for operating modes.
Rank Operating Mode Occupied How Area Determines Operating Mode All equipment will be occupied if the conditions for optimal stop are not true. The Area can only enter the Optimal Stop mode under the following conditions: The Area is Occupied The optimal window is active The Area determines there is sufficient capacity in the building to maintain the space temperature within two degrees of the Occupied setpoints. The area can only enter optimal start if the area is unoccupied, the optimal window is active and the optimal start early limit has been reached. The area can only enter humidity pull down if the area is unoccupied, the optimal window is active and the humidity pull down early limit has been reached. (only members checked as dehumidification members will respond) The area can only enter night heat cool if the are is unoccupied, night heat cool is enabled and the space temperature is above the unoccupied cooling setpoint or below the unoccupied heating setpoint. Night Dehumidify can occur if the dehumidify function is enabled, the area space humidify rises above the unoccupied humidity setpoint. (only members checked as dehumidification members will respond) Night Humidity can occur if the humidify function is enabled, the area space humidity falls below the unoccupied humidity setpoint. (only members checked as humidification members will respond) Night Purge can occur if: The Area must be unoccupied The Night Purge function must be enabled. The Night Purge/Economizing decision must be true. The space/outdoor air temperature differential must be satisfied. The space temperature must be at least one degree above the occupied cooling setpoint. Only members checked as night purge members will respond. All equipment will be unoccupied if none of the modes defined above are true.
Optimal Stop
3 4
Unoccupied Heating/Cooling
Unoccupied Dehumidify
Unoccupied Humidify
Night Purge
Unoccupied
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VAV AHU
Min OA Damper Stpt Release 0 0 Release 0 Release 0 OA cfm Stpt Release 0 0 Release 0 Release 0 Economizer Enable Release Disable Release Active Release Release Release
Unoccupied Dehumidify
Occupied
Release
Occupied
Release
Occupied
Release
Occupied
Release
(a) Heat Cool Mode Request is controlled to Off on VAV air handlers to prevent Unoccupied Heating/Cooling operations.
(b)Heat Cool Mode Request calculations are calculated using properties from the equipment:
Heating Cooling Mode Request is Morning Warm-up if the Space Temperature Active is below the Space Temperature Setpoint BAS or if either value is invalid. Heating Cooling Mode Request is PreCool if the Space Temperature Active is above or equal to the Space Temperature Setpoint BAS
(c) Heat Cool Mode Request Calculations are calculated by the VAS based on the following: Heating Cooling Mode Request is Morning Warm-up if the VAS Average Space Temperature is below the VAV AHU Startup Setpoint or if either value is invalid. Heating Cooling Mode Request is PreCool if the VAS Average Space Temperature is above or equal to the VAV AHU Startup Setpoint
(d) Occupancy Request is controlled to Occupied as VAV air handlers do not support the Standby mode.
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Assigned Applications
Emergency Override for Users Emergency Override for System Applications ----Factory Safety TGP2 Minimum On/Off --User High TGP2 High VAS User Medium Area (TOV) User Low Programming Low Scheduling ---
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Equipment Response
Constant volume heat Reports Max Heat No ventilation
CSC
Any heat
AH540/541
Hydronic heat
AH540/541
Electric heat
MP580/581
Note: Not all IntelliPak I air handlers report Max Heat during Optimal Start heating mode. To ensure that the VAV box air valves are driven to max cfm setpoint, an additional TGP2 program is necessary. Refer to Figure 150, p. 248.
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Enumerations
None (no minimum enforced) Cooling Minimum Heating Minimum Local Heating Minimum Standby Cooling Minimum Standby Heating Minimum Derived from Ventilation Requirements Pressure Dependent Mode Min Air Valves Not Used Not Used Not Used Air Valves Air Valves Air Valves Air Valves Auto Control
Air Valve Position Control Status Auto Commission Start Request Auto Comm State
false (0) = pressure independent control true (1) = position control/pressure dependent false (0)= Cancel true (1) = Start 1 2 3 4 5 6 7 = = = = = = = Waiting Calibrating Flow Test Fan Test Reheat Test Finished Canceled
false (0)= Inactive true (1) = Active 1 = Off 2 = On 3 = Not Present false (0)= Off true (1) = On false (0)= Off true (1) = On false (0)= Off true (1) = On false (0)= Off true (1) = On 1 2 3 4 = = = = Not Communicating No Logical Device Connected Communicating Startup
Communication Status
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Enumerations
1 = Flow 2 = No Flow 3 = Auto false (0)= No Flow true (1) = Flow false (0)= Off true (1) = On false (0)= Off true (1) = On false (0)= Cycling true (1) = Continuous 1 = No Default 2 = Off 3 = Low 4 = Undefined 5 = Medium 6 = Not Used 7 = Not Used 8 = Not Used 9 = High 10 = Not Used 11 = Not Used 12 = Not Used 13 = Not Used 14 = Not Used 15 = Not Used 16 = Not Used 17 = Auto 1 = Off 2 = On 3 = Not Present 1 = Off 2 = On 3 = Not Present 1 = Off 2 = On 3 = Not Present false (0)= Disable true (1) = Auto false (0)= Normal true (1) = In Alarm false (0)= Off true (1) = On
Condenser Water Flow Status Condenser Water Pump Request Condenser Water Pump Status Cooling Fan Default Cycling Cooling Fan Default Status
Defrost Status
Dehumid System Enable BAS Dirty Filter Alarm ECM Fan Output Status
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Enumerations
1 = Disabled 2 = Enabled 3 = Auto 1 = Disabled 2 = Enabled 3 = Auto 1 = At or Below Minimum Position 2 = Above Minimum Position 3 = Not Present 1 = Disabled 2 = Enabled 3 = Not Present 1 = None 2 = 2 Position Ventilation 3 = Modulation Economizer 4 = 2 Position Ventilation/Waterside Economizer 5 = Waterside Economizer 6 = Airside/Waterside Economizer 7 = TRAQ Damper 8 = Airside Economizer and TRAQ Damper/Sensor 9 = Waterside Economizer and TRAQ Damper/Sensor 10 = Airside/Waterside Economizer and TRAQ Damper/Sensor 1 2 3 4 5 6 = = = = = = Normal Pressurize Depressurize Purge Shutdown Fire
Economizer Status
Economizer Type
1 = Inactive 2 = Active false (0)= Off true (1) = On 1 = Inactive 2 = Active 1 2 3 4 5 = = = = = Disabled Differential Fixed Differential Dry Bulb Fixed Dry Bulb
Enthalpy Mode
Evaporator Water Flow Status Evaporator Water Pump Request Exhaust Fan Failure Exhaust Fan Failure Reset
false (0)= No Flow true (1) = Flow false (0)= Off true (1) = On false (0)= Normal true (1) = In Alarm false (0)= Normal true (1) = Reset
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Enumerations
FinalFilterStatus
1 = Clean 2 = Dirty 3 = Not Present false (0)= Normal true (1) = Reset 1 = Off 2 = On 3 = Not Present false (0)= Off true (1) = On false (0)= Off true (1) = On 1 = Off 2 = On 3 = Not Present false (0)= Off true (1) = On false (0)= Off true (1) = On false (0)= Off true (1) = On false (0)= Off true (1) = On
Generic Binary Input Status Generic BO1 Request Generic BO1 Status
Generic Loop Enable BAS Generic Relay Status Generic Stage 1 Status Generic Stage 2 Status
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Enumerations
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Enumerations
IsoVlvStatus2
false (0) = Occupied true (1) = Unoccupied 1 2 3 4 1 2 3 4 = = = = = = = = Occupied Unoccupied Occupied Bypass Occupied Standby Occupied Unoccupied Occupied Bypass Occupied Standby
Occupancy Status
Occupant Call
1 = Off 2 = On 3 = Not Present 1 = Occupied 2 = Unoccupied 3 = Optimal Start 4 = Humidity Pulldown 5 = Optimal Stop 6 = Unoccupied Heating/Cooling 7 = Night Purge 8 = Unoccupied Humidify 9 = Unoccupied Dehumidify 10 = Unknown Mode 1 = Clean 2 = Dirty 3 = Not Present
PreFilter Status
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Enumerations
Primary Heat Reheat Enable Cmd Remote Fan Command Remote Minimum Position Enabled Cmd Reset Diagnostic Request Return Fan Failure Return Fan Failure Reset Return Fan On Off Control
Space Temp Local Spt Enable Supply Fan Failure Supply Fan Failure Reset Supply Fan On Off Control
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Enumerations
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Glossary
Purpose
This glossary defines acronyms, abbreviations, and technical terms used in this document.
air-handling unit analog input point analog output point American Society of Heating, Refrigerating, and Air-conditioning Engineers American wire gauge building automation and control network building automation system binary input point binary output point cubic feet/minute custom programming language central processing unit commercial self-contained unit Discharge Air Controller profile discharge-air temperature direct digital control exhaust air exhaust-air temperature heating, ventilation, and air-conditioning input/output indoor air quality Integrated Comfort system Internet Protocol IntelliPak rooftop unit local area network LonTalk communication interface light emitting diode Liters per second mixed air mixed-air temperature morning warm-up network variable input network variable output outdoor air outdoor-air temperature Optimal Start/Stop
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Glossary
PDF PID PSI RA RAT RCF RTU SA SAT SCC SNVT STD TGP TOD TOV UI UTP Vac Vdc VAS VAV VFC VFD VSD
Portable Document Format file extension (*.pdf) proportional, integral, derivative pounds per square inch return air return-air temperature Rover configuration file extension (*.rcf) rooftop unit supply air supply-air temperature Space Comfort Controller profile standard network variable type standard file format extension (*.std) Tracer graphical programming time-of-day scheduling Timed Override user interface unshielded twisted pair volts-alternating current volts-direct current VAV air system variable-air-volume ventilation flow control variable frequency drive variable speed drive
Technical terms
Acronyms are listed according to the most common way to refer to them. In some cases, the acronyms are the main entry, and in other cases, the full phrase is the main entry.
A
active mode. See Rover operating modes. AH540/541 air-handler controller. See Tracer AH540/541 air-handler controller. AIP . See analog input point. air and water balance. A task usually performed by contractors to measure, calibrate, and
modulate the air and water flow through the system. Trane uses the Air and Water Balancing tool, which is part of the Rover suite of software tools.
air valve. Sometimes also referred to as an air damper. alarm. An audible or visual signal from a building automation system or controller that warns of an abnormal, critical operating condition. analog. Pertaining to a device or signal that constantly varies in strength or quantity. For example, temperature, humidity, and flow rate have analog values.
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Glossary
analog input. A varying voltage, current, or resistive signal that can be converted to units of temperature, pressure, humidity, and so on. analog input point (AIP). 1. A location on a controller where the wiring for an analog input is
terminated.
analog output. A varying voltage or current signal used to change the position of an external
device, such as a valve damper, or temperature setpoint.
analog output point (AOP). 1. A location on a controller where the wiring for an analog output
is terminated.
AOP . See analog output point. ASHRAE. American Society of Heating, Refrigerating, and Air-Conditioning Engineers. An international organization that advances the science of heating, ventilation, air-conditioning, and refrigeration (HVAC). It conducts research, writes standards, and promotes continuing education in the HVAC industry. auto-commissioning. The Tracer VV550/551 controller includes a special operating sequence designed to validate the proper operation of all outputs and the ability to measure all inputs. The purpose of this auto-commissioning sequence is to minimize the labor required to commission the unit in the field.
B
BACnet Protocol. BACnet is a Data Communications Protocol for Building Automation and
Control Networks. It is an ASHRAE, ANSI, and ISO standard protocol. BACnet attempts to encompass the full range of control devices by modeling them as objects, each of which may have an assortment of properties. For example, a temperature sensor may be considered an object of type Analog Input. Such an object will have many properties, such as Present Value, Units, Resolution, and Status.
BAS. Building automation system. A combination of controllers and software products that communicate with and control mechanical systems to manage buildings. The managed systems can include HVAC systems, lighting systems, access control, and other systems. Also called building management system (BMS). binary. 1. A number system with only two digits, 0 and 1, in which each symbol represents a
decimal power of two. 2. Any system that has only two possible states or levels, such as a switch that is either on or off. (On is 1 and off is 0.) 3. Represented in a computer circuit by the presence of voltage (1) or absence of voltage (0).
binary input. A two-position signal indicating on/off status. Examples include flow switches, limit switches, and other contacts. binary input point (BIP). 1. A location on a controller where the wiring for a binary input is
terminated.
binary output. An on/off control from a microprocessor. Examples include controls to fans, pumps, dampers, and other controlled outputs. binary output point (BOP). 1. A location on a controller where the wiring for a binary output is
terminated.
binding. On LonTalk communication links, bindings allow two or more devices to share common information, such as the same setpoint or zone temperature sensor. Bindings link a network variable in one device with a network variable in another device. See also network variable. BIP . See binary input point.
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259
Glossary
BOP . See binary output point. building automation system (BAS). See BAS.
C
calibration. The process of standardizing a measuring instrument by determining the deviation
from a known value to find the proper correction factor. The Rover service tool can be used to calibrate the space temperature and hard-wired setpoint from a zone sensor.
Climate Changer air handler. Tranes brand of air handling units. Climate Changer air handlers
control the airflow and air temperature for an applied air handling system. Tranes Modular Climate Changer allows every air handler to be custom tailored to the specific requirements of a job. Modular Climate Changers are currently available in sizes ranging from 3,000 to 100,000 cfm.
comm link. See communications link. commissioning. The process of starting up and verifying correct operation of a building automation system or device. common space VAV. Common space VAVs are unique to the Tracer SC VAS. They are VAV boxes
that are not assigned to a specific Area and are controlled by the VAS application. They allow the air handler to supply air to individual spaces without having to provide supply air to all spaces. Common space VAVs do this by creating an outlet for excess airflow when the air handler is operating at minimum flow settings, which would still provide too much airflow for the space making the request.
communications link. The connection between devices that allows data transfer. Trane communications links typically use twisted-pair wire. constant-volume system. An air distribution system that supplies a constant volume of air while varying temperature to maintain comfort. control loop. The process that manages HVAC equipment. Control loops measure data using
sensors, and process the data at a controller to determine a control response, which results in an action at the controlled equipment. See also DDC, PID loop.
controller. A microelectronic device that manages the operation of HVAC equipment. Controllers
that manage only one piece of equipment are called unit controllers or unit control modules (UCMs). See also Tracer controllers.
D
DAC profile. Discharge Air Controller profile. A LonMark functional profile for HVAC controllers
that provide variable airflow, such as air handlers and VAV rooftop units. The controlled element is the discharge-air temperature rather than the space temperature. Compare SCC profile.
SC
UC UC UC
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Glossary
Daytime Warm-up. Daytime Warm-up occurs during occupied periods. When the air handlers
space temperature is colder than its Daytime Warm-up Setpoint , the air handler supplies hot air to the system.
DDC. Direct digital control. A microprocessor-based control methodology that relies on software to perform control logic. DDC is more flexible, easier to integrate with other systems, and more effective than other control methodologies, such as pneumatic control. At Trane, DDC is often used as synonym for PID control. Compare PID control. DDC/VAV. A variable-air-volume (VAV) system that uses a controller on each VAV box to provide
temperature control and to interface with a building automation system.
demand controlled ventilation. A method of maintaining indoor air quality through intelligent ventilation based on occupancy. The quantity of ventilation is controlled based on indoor CO2 levels, which correlate to occupancy levels. Demand controlled ventilation saves money by reducing ventilation during periods of low occupancy. depressurize. A control request sent to UCMs during smoke control. Used to coordinate supply
air and exhaust air to create a negative pressure in a space.
direct digital control (DDC). See DDC. Discharge Air Controller (DAC) profile. See DAC profile.
E
economizer control. Opening an outdoor-air damper to cool a building with outdoor air, usually
when the outdoor air temperature is 40F to 65F (5C to 18C).
exhaust fan. A fan that removes excess air from a building to prevent over-pressurization and to
discharge unwanted air.
F
factory commissioning. The process of connecting and testing controllers in a factory.
Controllers are connected to the equipment and operated to verify their operating functionality in detail. This reduces installation costs and helps ensure efficient, quiet, and accurate operation from the first day through the life of the system. Factory mounting provides additional points not available in field installations.
flow tracking. Flow tracking is a special application for controlling pressurization in a space. Flow tracking uses two VAV boxes, one at the supply air inlet and one at the exhaust air outlet, set to different cfm flow settings in order to maintain either a negative or positive airflow in the space.
G
graphical programming. A method of programming based on the assembly of graphicallyrepresented logical blocks. See also TGP . graphical programming block. See TGP block.
H
heating, ventilation, and air-conditioning (HVAC). See HVAC. human interface. See user interface. HVAC. Heating, ventilation, and air-conditioning. Mechanical equipment, such as air handlers and
VAV boxes, that provides environmental comfort to building occupants.
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Glossary
I
IntelliPak rooftop unit (IPAK). A heating and cooling rooftop unit. The IntelliPak rooftop unit can be configured to meet the requirements of most unitary system jobs and is currently available in 20130 ton sizes. Internet Protocol (IP). See IP. IP . Internet Protocol. The protocol within TCP/IP that governs the transmission of messages. It has
been adopted by ASHRAE as a means to communicate BACnet over a network. It allows BACnet to pass through IP devices, such as IP system routers and over the Internet.
IP address. The 32-bit address defined by the Internet Protocol. The IP address is the unique
numerical code that is used by each device on a network. It is usually represented in dotted decimal notation (for example, 159.112.138.173). Each of the four values can range from 0 through 255.
L
LCD. Liquid crystal display. A display screen used on some Trane products. LCI. See Tracer LCI. Level 4 wire. Used to specify a particular performance of communication wire (normally associated with LonTalk). Trane recommends Level 4 wire for use with LonTalk installations. liquid crystal display (LCD). See LCD. LonMark functional profiles. LonMark standards that define standard network variable
types (SNVTs), standard configuration parameter types (SCPTs), and default and power-up behaviors for compliant HVAC controllers. Many of the latest Tracer controllers use LonMark profiles, including the Space Comfort Controller (SCC) profile and the Discharge Air Controller (DAC) profile. Compliance with LonMark profiles is a part of Tranes commitment to systems integration. See also DAC profile, SCC profile, SCPT, SNVT.
LonMark Interoperability Association. An association of organizations and individuals who are committed to the development, manufacture, and use of interoperable LonWorks products and networks. Products that conform to LonMark guidelines can display the LonMark logo. LonTalk protocol. An interoperable protocol developed by the Echelon Corporation and named
as a standard by the Electronics Industries Alliance (EIA-709.1). It is packaged on a Neuron chip.
low-voltage. Common term for National Electrical Code Article 725 Class 2 wiring. Generally 24 Vac, 100 Vac, or less.
M
mode. See Rover operating modes. morning warm-up. This functions the same as Daytime Warm-up, except it occurs during a
transition from Unoccupied to Occupied or Optimal Start.
N
network variable. An input or output data item from a controller. Network variables enable a
controller to exchange data with other devices on the network. Network variables are defined by standard network variable types (SNVTs). See also SNVT.
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Glossary
Neuron ID. A unique identifying number assigned to each LonWorks controller. Neuron IDs eliminate the need to set addresses with DIP switches. Night Purge. Exchanging cool, dry outdoor air with warm inside air in preparation for an
Occupied condition.
night setback. Refer to Unoccupied Heating/Cooling. noise. Electrical interference that creates abnormal characteristics and behaviors on an electrical
signal.
O
Optimal Start. The process of efficiently starting HVAC equipment so that the occupied setpoints are achieved at the appropriate time. The equipment uses recirculated air to PreCool or pre-heat a space as quickly as possible before it is Occupied. For example, the Tracer Summit system may be programmed for Occupied temperature at 6:00 AM. With Optimal Start, the system may start at 5:15 AM to reach the setpoint by 6:00 AM. Optimal Stop. Optimal stop is a scheduled event, but it is also a temperature-based function of Area Control. Optimal stop is the process of efficiently stopping the mechanical heating or cooling in advance of the space going into an Unoccupied mode. Because this is an occupied condition, the air handler and fan continue to run and the outdoor air damper is set to allow minimum outdoor air into the air handler. output. See analog output, binary output.
P
passive mode. See Rover operating modes. pressurize. A control request sent to UCMs during smoke control. Used to coordinate supply air
and exhaust air to create a positive pressure in a space.
profile. See LonMark functional profile. purge. In the HVAC industry, the act of bringing in outdoor air to cool a building. Purging during
Unoccupied hours allows the mechanical cooling equipment to operate less during Occupied hours.
R
referencer. In Tracer SC software, allows the value of one property to be set equal to the value of
another property.
repeater. An electronic device used to regenerate, at full strength, signals that have weakened.
It is used with digital signals and ignores invalid voltages, such as noise.
resistor. An electronic circuit component which offers resistance to the flow of electric current for the purpose of operation, protection, or control. The resistance is measured in ohms. RJ-11 connector. A connector that attaches computers to LANs. It looks like a telephone
connector, but is larger.
rooftop unit (RTU). Roof-mounted packaged cooling and heating unit. Trane offers Voyager,
Precedent, and IntelliPak rooftops units in a range of sizes.
BAS-APG007-EN, 12/15/2009
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263
Glossary
Rover operating modes. The Rover LonTalk service tool can operate in one of three modes. In the passive mode, Rover cannot manage networks. This is the safest (and default) mode of operation. In this mode, Rover can configure controllers, but cannot create bindings or perform flash downloads. On third-party networks, only the passive mode should be used. In the serverconnected mode, Rover can work on networks where another server, such as a SC or Tracker controller, is on the link. In this mode, Rover can create bindings and perform flash downloads. In the active mode, Rover can configure controllers on a Trane peer-to-peer network (a network without a server). In this mode, Rover can create bindings, perform flash downloads, and clean up communications links. Rover LonTalk service tool . A software application for monitoring, configuring, and testing
Tracer controllers on LonTalk links. Rover is compatible with the EIA/CEA-860 standard for software plug-ins for LonTalk devices. See also EIA/CEA-860 standard, plug-in.
S
SCC profile. Space Comfort Controller profile. A LonMark functional profile for HVAC terminal
devices, such as WSHP , unit vents, blower coils, VAV boxes, and fan coils. SCC controllers control to a space temperature setpoint. Many Tracer controllers use the SCC profile to support systems integration. See also functional profile. Compare DAC profile.
schedules . Times assigned for defined actions to occur for components of the building automation system. These include on/off commands. sensor. A device used to read or monitor a physical property, such as temperature, pressure, or
humidity, for use by a controller or building automation system. See also zone sensor.
server-connected mode. See Rover operating modes. service pin. A button on a Tracer controller that allows the installer to locate and identify it on the network based on its Neuron ID. When pressed, the service pin sends its Neuron ID to Rover. See also Neuron ID. setpoint. A desired outcome, such as a room temperature, to be achieved and maintained by an
HVAC system. Setpoints can be communicated from a building automation system or set at a zone sensor or touch screen.
smoke control. There are several forms of smoke control ranging from a simple shutdown in
response to a fire alarm up to zoned smoke control in a high-rise building. Smoke control is used to keep smoke out of populated areas of a building and ventilate it to the outdoor.
SNVT. Standard network variable type. A definition of data objects in the LonTalk protocol. SNVTs are organized into LonMark functional profiles for specific applications. The acronym is pronounced snivit. Space Comfort Controller (SCC) profile. See SCC profile. standard network variable type (SNVT). See SNVT. start-up temperature . The start-up temperature is used during a transition from Unoccupied to either Optimal Start or Unoccupied Heating/Cooling. It is used by the AHU when not referencing the heat/cool input property. The AHU compares the space temperature to the start-up temperature defined in the DAC editor. If the space temperature is below the start-up temperature, the system will start heating. If the space temperature is above the start-up temperature, the system will start cooling. supply fan. A fan that moves air through an HVAC system to provide hot or cold air to an area.
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Glossary
T
terminal unit. HVAC equipment that provides comfort directly to a space. For example, fan coils and unit ventilators. Air-handlers are not normally terminal units, but the VAV boxes that provide conditioned air to a space are. TGP . Tracer graphical programming. A programming language for HVAC applications that are controlled by Tracer MP580/581 programmable controllers. TGP programs consist of logical blocks assembled into a picture that describes the sequence of operation.
TGP2 block. A programming unit, such as OR and ON, used to assemble TGP2 programs. Examples include input and output blocks, constant blocks, function blocks, logic blocks, and variable blocks. Tracer AH540/541 air-handler controllers. Controllers that support airhandling product configurations with analog modulating valves, economizer dampers, and face and bypass dampers. Tracer AH540/541 controllers also support constant-volume or variable-air volume supply fans. The Tracer AH540 is factory-mounted and the Tracer AH541 is field-installed.
Tracer graphical programming. See TGP. Tracer LCI. Tracer LonTalk communication interface. A device that allows a certain type of controller to communicate using LonTalk. There are four LCIs. The Tracer LCI-V is for Voyager rooftop controllers. The Tracer LCI-R is for ReliaTel controllers on Precedent rooftop units. The Tracer LCI-I is for IntelliPak controllers. The Tracer LCI-C is for chiller controllers. Tracer MP580/581 programmable controller. Programmable LonTalk controllers for a variety of HVAC applications. The Tracer MP580/581 may be factory-mounted on Trane Modular and TSeries Climate Changer air handlers. The Tracer MP581 is available for field installation. Tracer MP580/581 controllers use the Tracer graphical programming (TGP) language. See also TGP .
U
UCM. Unit control module. A Trane term for a microelectronic circuit board that is used to control HVAC equipment and link to an Integrated Comfort system. unit control module (UCM). See UCM. unit controller. A control device residing on a single piece of equipment. Unit controllers can be
attached to a system-level controller, such as a SC. Trane advocates use of the LonTalk protocol at the unit level. Also called unit control module (UCM).
user interface (UI). A means for a user to interact with a computer. For example, a touch screen
or the part of a software program with which the user interacts.
V
variable air volume (VAV). See VAV. VariTrane air terminal devices. Tranes pressure-independent VAV terminal units. The
VariTrane product line is comprised of single-duct (cooling), dual-duct (cooling and heating), or fanBAS-APG007-EN, 12/15/2009
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265
Glossary
powered (parallel or series) units. Units may have electric or hydronic reheat. The VariTrane product line offers an optional DDC/VAV UCM for greater control, accuracy, and integration into the Trane Integrated Comfort system.
VAV. Variable air volume. An air distribution system that varies the volume of air supplied to a
space to maintain acceptable comfort conditions.
VFC box. Dedicated ventilation systems use single-duct VAV boxes for ventilation flow control (called VFC boxes). These boxes are configured with either electric reheat or no reheat (shutoff boxes). Voyager rooftop air conditioner. Tranes light commercial unitary rooftop air conditioner that is available in sizes ranging from 350 tons of nominal cooling capacity. The Voyager rooftop comes standard with microelectronic DDC unit controller that makes the unit an integral part of the Trane Integrated Comfort system.
W
wink. In Rover Comm5 service tool, a procedure that matches a controller shown in the Rover main window with the actual controller. When the wink command is initiated in Rover, the LED on the controller winks for approximately 10 seconds.
XYZ
zone. The smallest area of control in an HVAC system. A zone is characterized by having a single
thermostat or zone temperature sensor. A room served by a single VAV box is a zone. Several rooms served by the same VAV box also constitute a zone.
zone sensor. A device that measures the temperature in a space and sends it to a controller by means of a variable resistance signal.
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Index
Numerics
24 Vac power and LonTalk wiring, 38 grounding, 38 VAS, 214 VV550/551, 214 Auto Changeover Setpoint, 58 auto-commissioning, 14, 36, 141, 148, 165, 207, 208 interpretation, 151 open existing report, 150 results, 149 sequence, 148 things to consider, 145 using Rover service tool, 145 using Tracer Summit, 147 verify air valve operation, 151 verify fan operation, 151 verify reheat operation, 152 VV550/551, 145 auxiliary temperature sensor, 13 sensor, 36 duct static pressure optimization, 156 sensor location, 44 enable DAC profile for MP580/ 581, 62 for ventilation optimization measure and control outdoor airflow, 164 install duct static pressure sensor at discharge of fan, 153 installing zone sensors, 32 LCI-I controller setup, 54 location labels during commissioning, 117 min and max Air Flow setpoints, 186 monitoring CO2 levels, 14 naming the VAS, 105 night econ. and TOV initiator check boxes for Area members, 111 no common space VAVs in dedicated ventilation, 185 outdoor airflow setpoint, 79 power considerations for VV551 retrofit, 16 scaling values, 80 scheduled calibration, 121 scheduling night economize, 134 space temperature input for Area, 112 supply 50%-60% outdoor air to the critical zone, 171 templates for MP580/581 configuration, 63 use default for Area setup, 113 night cool unoccupied differential, 127 night heat unoccupied differential, 125 ventilation ratio limit of the AHU, 170 Use Rover to enable DAC profile on MP580/581, 99 variable setpoint based on dampers, 10 VAS devices in the same SC, 16 VAV air valve position high and low limits, 156
267
A
adding VAV boxes to VAS after initial setup, 108 AH540/541 controller setup, 5052 AHU controllers, 11 air and water balance, 152 air handling unit (AHU), 6, 10 commissioning, 142 configuration, 47 connections, 44 create a DAC object, 98 pre-configuration checkout, 48 airflow measurement stations, 12 recalculating total, 174 setpoints, 15 appendix A, Controller flow settings worksheet, 257 B, MP580/581 network variable inputs and profile associations, 260 C, level 4 wire specifications, 261 applications, special, 181 area assign VAV members, 110 reference temperature sensors, 112 setup, 109 assign Areas as schedule members, 114 LonTalk devices to Tracer Summit objects, 115 neuron IDs, 117 VAVs as area members, 110 assumptions, 212, 215, 217, 220, 223, 226, 229, 231, 233, 235, 237 AHU, 214 DAC, 214 installation, 31 SCC, 213 scheduling, 212 sequence of operation, 212
BAS-APG007-EN, 12/15/2009
B
BACnet, creating objects, 116 SC sizing, 16 best practices, 58, 223, 243 24 Vac power supply, 15 add VV550/551s as Area heating/ cooling members, 111 AHU startup delay time, 109 allow Area to use OA temperature compensation, 130 Area space temperature input, 139 unoccupied heating/cooling setpoints, 124 associating the CO2 sensor with the XIF file, 102 aux temp sensor for commissioning, 145 cold air and hot water for autocommissioning, 146 commissioning, 141 configure points before modifying TGP, 63 custom graphics, 119 default ventilation value, 175 determining common space VAVs, 87 disable duct static pressure optimization for autocommissioning, 147 discharge air temperature
VAV aux heat check box, 108 VAV calibration, 121 VAV naming conventions, 101 ventilation optimization system level action, 164 ventilation ratio limit of each VAV setting, 176 VFC boxes and multiple Areas, 187 BMTX LonTalk wiring terminations, 42 building automation system (BAS), 8 building control unit, 8
C
calibration, VAV, 121 Changeover Setpoint, 58 charts DAC present value, 253 SCC present value, 250 climate changer, 12 CO2 levels, 14 CO2-based demand controlled ventilation, 159 commissioning, 1, 8, 42, 97, 117, 122, 141, 210 air handler, 142 communications link, 142 common space VAV shutdown delay, 109 VAVs, 106 communicating Present Value, 65 communication failure modes, 244 networks, LonTalk, 9 stub, 33 communications BACnet to LonTalk, 64 link checkout without power, 42 LonTalk termination resistors, 40 open circuits, 144 preliminary checkout, 142 resistance measurements, 143 short circuits, 144 troubleshooting, 143 Tracer Summit to MP580/581, 64 configuration, 5 single-duct, 5 configure inputs, 63 outputs, 63
variables, 63 connections air handler, 44 control smoke, 5, 191205 controller and equipment pairings, 11, 48 controller setup AH540541, 5052 LCI-I, 5052 LCI-I IntelliPak, 5455 LCI-R DAC, 53 MP580/581, 53, 54, 61 VFC box, 185 controllers non-Trane functional capability, 17 cooling and heating setpoints, 112 CPL program VAV_Alarm.cpl, 201 creating BACnet objects, 116 critical inputs wiring, 12 CSC, 12 custom graphics, VAS, 118
discharge air control, 28, 49 sensor, VAV, 36 temperature, 10 duct configurations, 5 duct pressure setpoint optimization, 29 duct static pressure, 10 optimization, 153 best practices, 156 DAC setup instructions, 154 MP580/581 setup instructions, 154 ductwork, 6
E
effective ventilation setpoint, 164 emergency override request, 191, 195 enable a DAC profile, 62 energy consumption, minimizing, 171 equipment and controller pairings, 11, 48 EX2 expansion modules, 12 exhaust fan, 6
D
DAC object, 47 present value chart, 253 profile, 10, 62 daisy-chain configuration LonTalk, 41, 42 UCM wiring, 39 dampers Traq, 12 dedicated ventilation system, 12, 14, 181 setup, 184 VFC box, 183 default values, verify in area, 112 ventilation setpoint, 175 depressurize, 192 diagnostic, 209 freeze protection, 209 low air flow, 209 ventilation flow control, 209 digital zone sensor terminations, 34, 35
F
failure modes, communications, 244 fan exhaust, 6 fire control panel, 191 flow settings worksheet, 257 flow tracking, 13, 58, 181, 188 negative pressure, 188 positive pressure, 188 setup, 189
G
graphics, VAS custom and standard, 118 guidelines for LonTalk wiring, 38
H
heating and cooling setpoints, 112 heating/ventilation operation for specific equipment/ controllers, 225 hot water valve local heat, 37 remote heat, 37 terminations, 37
BAS-APG007-EN, 12/15/2009
268
how smoke control works, 196 the air handler works, 28 the system works, 29 the VAV boxes work, 20 to use auto-commissioning, 207
controller setup, 53 LED status, 209 level 4 wire specifications, 261 levels CO2, 14 library programs for Tracer Graphical Programming (TGP) DischargeAirControl.tgp, 73 FanControl.tgp, 68 OA Damper Control with OA CFM.tgp, 76 setpoints.tgp, 71 line voltage power, 11 locations, network variables for MP580/581, 64 LonMark DAC profile (8610), 10 LonMark, 18 LonTalk, 8 and 24 Vac power wires, 38 choose an AHU that communicates using, 10 comm link digital zone sensor terminations, 34 communication link topology, 39 communication networks, 9 daisy-chain configuration, 41, 42 DDC controller on VAV box, 13 DDC controller on VAV box (Tracer VV550/551, 13 network variable associations, 64 polarity sensitivity, 38 termination resistors, 38, 40 VAV air system, 16 VV550/551 terminations, 33 wiring guidelines, 16, 38 zone sensor terminations, 33
I
important information AHU and common space VAVs controlled by the VAS, 111 auto-commissioning, 208 common space VAVs, 90 configure as VAV check box, 101 controlling common space VAVs, 91 daytime warm-up, 131 dedicated ventilation and night economizing, 182 determining the DAC objects present value, 95 disabling reheat in VAV boxes, 125 discharge air temperature sensor and auto-commissioning, 146 flow tracking boxes and VAS, 190 further setup for optimization, 108 how VAS determines AHU mode, 92 Tracer SC VAS profile requirements, 97 manual output test and safeties, 210 smoke control example, 191 TGP and damper control, 80 using Trane controllers, 9 VAS responds to Area actions, 123 VFC boxes and hot water reheat, 182 VFC boxes with electric heat, 182 inputs, 63 installing LonTalk links, 38 IntelliPak, 12 isolating problem VAV boxes, 248
modes standard operating, 124 modules EX2 expansion, 12 monitoring CO2 levels, 14 MP580/581 configure inputs, outputs, variables, 62 controller setup, 53, 54, 61 network variable locations, 64 programming, 61
N
naming devices, 51 National Electrical Code, 38 network variable inputs, MP580/581, 260 network variable locations, 64 networks termination resistors, 38 wiring, 38 neuron ID, assigning, 117 night cool, 127, 128 economize, 134, 241 heat, 125, 127 heat/cool cooling, 233 heating, 235, 237, 239 setback, 124 non-Trane controllers DAC, 17, 18 functional capability, 17 SCC, 17 normal start, 223 nviApplicMode, 65 nviOccSchedule, 65
M
maintenance, 207 manual output test, 207, 209 initiate, 210 maximum air flow, 186 measured primary airflow, 164 measurement airflow, 12 members VAS, 105 minimum air flow, 186 outdoor air control, 29
O
object definitions, 97 AHU, 98 assign LonTalk devices, 115 BACnet, 116 DAC profiles for MP580/581, 62 MP580/581, 99 SCC for VAV boxes, 100 objects DAC, 47 occupancy sensor, 14 occupied standby ventilation, 186 open circuit, comm link, 144
269
L
LCI-I controller setup, 5052 LCI-I IntelliPak controller setup, 5455 LCI-R DAC
BAS-APG007-EN, 12/15/2009
optimal start cooling, 215 heating (central heat with no local heat), 217 heating (local heat with central fan), 220 optimal stop, 229 optimization duct pressure setpoint, 29 duct pressure, possible problems, 248 duct static pressure, 153 ventilation, 5, 157 ventilation enhancement, 176 ventilation, possible problems, 249 outdoor air, 6, 58, 72, 73, 80, 112, 181, 249 output testing, manual, 207, 209 outputs, 63
R
ratio limits, ventilation, 170 ventilation, 164 recalculating total airflow, 174 referencers setup, 106 temperature sensors to the area, 112 requirements LonTalk wiring, 38 National Electrical Code, 38 polarity, 38 resistors, LonTalk link termination, 40 retrofit kit for VV551, 15 RJ-11 jack, 32, 50, 56 Rover service tool, 8, 51, 55, 61, 67, 99, 142, 144, 145, 158, 183, 209, 210 auto-commissioning VAVs, 145
P
pairings equipment and controllers, 11, 48 parallel fan powered VAV, 6, 7 polarity sensitivity, 38 power considerations, 43 line voltage, 11 pre-configuration checkout for air handlers, 48 Present Value, 65 chart DAC, 253 SCC, 250 pressure duct static, 10, 153 negative flow tracking, 188 positive flow tracking, 188 possible duct pressure optimization problems, 248 static sensor control, 49 pressurize, 192 primary airflow, measured, 164 problems space temperature summary, 249 VAV boxes, isolating, 248 profile associations, MP580/581, 260 profile, DAC, 62 programming, MP580/581, 61 purge, 193
270
S
SCC objects, 100 present value chart, 250 scenarios sequence of operation, 211 schedules, 114 sensors occupancy, 14 reference temperature to area, 112 space temperature, 12 static pressure, 153 zone, 13, 32 sequence of operation communication loss, 243 for standard applications, 212 general assumptions, 212 night economize, 241 night heat/cool cooling, 233 night heat/cool heating (with central heat), 235 (with local heat and central fan), 237 (with local heat and no central fan), 239 normal start, 223 optimal start cooling, 215 optimal start heating (central heat used and local heat not used), 217 (local heat with a central fan),
220 optimal stop, 229 parallel fan powered terminal units, 2325 scenarios, 211 series fan powered terminal units, 2527 single duct VAV terminal units, 2023 summary table, 245 timed override, 226 unoccupied, 231 series fan powered VAV, 7 setpoint auto changeover, 58 default ventilation, 175 setpoints airflow, 15 effective ventilation, 164 heating and cooling, 112 setup AH540/541 controller, 5052 areas, 109 flow tracking, 189 LCI-I controller, 5052 LCI-I IntelliPak controller, 5455 LCI-R DAC controller, 53 MP580/581 controller, 53, 54, 61 referencers, 106 VAS, 105 VFC box controller, 185 short circuit, communication link, 144 shutdown, 193 shutdown delay, common space VAV, 109 single-duct configurations, 5 sizing the SC, 16 smoke control, 5, 181, 191205 equipment and controller behavior, 194 smoke control mode depressurize, 192 pressurize, 192 purge, 193 shutdown, 193 space temperature sensor, 12 summary problems, 249 special applications, 181 standard graphics, VAS, 118
BAS-APG007-EN, 12/15/2009
standard operating modes night cool, 127 night economize, 134 night heat, 125, 127 night setback, 124 operating modes standard, 124 static pressure sensor control, 49 location, 44, 153 status LED, 209 system energy consumption curve, 171
T
temperature auxiliary sensor, 13 discharge air, 10 sensors reference to area, 112 space sensor, 12 termination resistors for LonTalk links, 38, 40 testing, manual output, 207, 209 timed override, 226 topology alternate daisy chain, 39 daisy chain, 39 total airflow, recalculating, 174 Tracer Graphical Programming (TGP), 67 Tracer Summit auto-commissioning, 147 object definitions, 97 workstation, 8 Traq dampers, 12 troubleshooting, 211
U
universal inputs, 191 unoccupied sequence of operation, 231
V
variables, 63 VAS adding VAV boxes after initial setup, 108 assign common space VAVs, 106 custom graphics, 118 referencer setup, 106 setup, 105 standard graphics, 118
BAS-APG007-EN, 12/15/2009
VAV adding to VAS, 108 assign to areas, 110 boxes, 6 calibration, 121 Commercial Voyager, 12 common space, 106 common space shutdown delay, 109 discharge air sensor, 36 isolating problems, 248 parallel fan powered, 6, 7 reheat, 7 series fan powered, 7 shut off, 6 VAV_Alarm.cpl, 201 VCCF, 15 VCWF, 15 ventilation, 8, 12, 14, 20, 58 dedicated, 14 dedicated systems, 181 flow, 13 flow control, 20 heating operation for specific equipment/controllers, 225 occupied standby, 186 optimization, 5, 153, 157 CO2-based demand controlled ventilation, 159 enhancement, 176 fixed ventilation, 157 occupancy based ventilation, 158 sending min flow to an MP580/ 581 controlled AHU, 169 sending min flow to the DAC AHU, 168 system level action, 164, 173, 175 zone level action, 157 possible optimization problems, 249 ratio, 164 limit for each VAV, 171 limit of the AHU, 170 referencer for VFC box, 186 setpoint, effective, 164 ventilation optimization scheduled ventilation, 160 ventilation ratio limits, 170
ventilation system dedicated, 12 VFC box, 14, 183 controller setup, 185 hot water use, 14 voltage line, 11 VV551 retrofit kit, 15
W
wire specifications, level 4, 261 wiring critical inputs, 12 daisy-chain configuration for LonTalk, 42 distance digital zone sensor, 34 discharge air temperature sensor, 36 wireless receiver, 35 zone sensor, 33 LonTalk links, 38 LonTalk wiring guidelines, 38 UCM communications daisy chain configuration, 39 termination resistors for LonTalk links, 40
Z
zone sensors, 13 hard-wired, 32 terminations, 33 with communication stub, 33 with digital display, 33
271
272
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