COMPONENT LOCATION CHART

Machine
Location

Component

Schematic
Location

Machine
Location

Component

SENR8332
November 1995

Schematic
Location

Alarm - Action

D-7

18

Sender - Hydraulic (Gauge)

A-7

Alarm - Backup

F-9

19

Sender - Powertrain Oil (Gauge)

A-3

Alternator

A-1

16

Solenoid - Air Conditioner Clutch

A-2

Batteries - 12 Volt

F-6

20

Solenoid - Diverter Valve

E-8

Breaker - Alternator (60A)

E-8

12

Solenoid - Prelube Timer

D-2

Breaker - Blower Motor (20A)

F-7

20

Solenoid - Ripper Pin Puller

C-9

Breaker - Remote Condenser (20A)

F-7

21

Solenoid - Start Aid

B-2

Bus Bar

F-2

16

Suppressor - Arc

A-2

Converter - Voltage

F-5

16

Switch - A/C Refrigerant Pressure

B-2

Filter - Alternator

B-5

Switch - Backup Alarm

D-7

Fuses

E-7,E-8

Switch - Blower

D-6

Gauge - Coolant Temp

A-6

22

Switch - Coolant Temperature

B-2

Gauge - Fuel Level

A-5

14

Switch - Disconnect

F-5

Gauge - Hydraulic Oil Temp

B-5

23

Switch - Diverter Valve

A-7

Gauge - Powertrain Temp

B-6

24

Switch - Engine Coolant Flow (EMS)

B-2

Horn - Forward

E-1

22

Switch - Engine Coolant Temperature (EMS)

B-2

Lamp - Action

C-5

25

Switch - Engine Oil Pressure (EMS)

B-2

Lighter - Cigar

B-7

Switch - Flood Lamp

C-5

Meter - Service

B-6

Switch - Forward Horn

A-7

Monitor - Operator

Motor - Blower

7
8

C-6

Switch - Front Wiper

B-7

D-4,C-4

26

Switch - Fuel Pressure (EMS)

B-2

Motor - Condenser

B-9

18

Switch - Hydraulic Oil Temp (EMS)

A-7

Motor - Front Wiper

B-4

27

Switch - Hydraulic Oil Filter Press (EMS)

A-9

Motor - Left Wiper

F-5

27

Switch - Hydraulic Oil Filter Temp (EMS)

A-9

10

Motor - Rear Wiper

D-8

Switch - Key Start

D-5

11

Motor - Right Wiper

A-6

Switch - Left Wiper

B-7

12

Motor - Starter (Prelube Atch)

E-2

Switch - Neutral/Start

D-7

13

Motor - Washer Pump

A-8

12

Switch - Oil Pressure (Atch)

D-2

14

Outlet - Power

B-7

Switch - Operator Monitor Test

C-5

Radio

A-5

27

Switch - Powertrain Oil Filter Press (EMS)

A-8

15

Receptacle - Aux Start

F-2

19

Switch - Powertrain Oil Temp (EMS)

A-3

Relay

B-9

27

Switch - Powertrain Oil Filter Temp (EMS)

A-8

Relay - Main

F-8

Switch - Rear Wiper

B-8

Relay - Start

F-7

Switch - Right Wiper

B-8

Resistor - Blower Motor Speed

C-4

Switch - Ripper Pin Puller

A-8

12

Resistor - Starter Diagnostic

F-1

Switch - Running Lamp

C-5

16

Sender - Coolant Temperature (Gauge)

A-2

Switch - Start Aid

C-5

17

Sender - Fuel (Gauge)

B-9

Switch - Thermostat (A/C)

E-6

10
A

17

23
5
13

C
11

18

15

14

22

25

16

26
2

20

24

21

12
19

D8R Tractor
Electrical System
7XM1-UP
9EM1-UP
13

Machine locations are repeated for components located close together.

A = Components located in operator's compartment.

14

B = Components located in dash.

C = Components located in operator's left console.
5

E = Components located on relay panel.

10

15 12

19

Part No.

Resistance (Ohms)

9G-1950

Overall 2.0 .1; Tap 1.0 .05

Resistor - Starter/Diagnostic

6T-2217

150.0 7.5

Solenoid - Air Conditioner Clutch

102-0347

14.4 0.6

Solenoid - Diverter Valve

127-0574

31.0 3.0

Solenoid - Ripper Pin Puller

9G-9988

24.9

Solenoid - Start Aid

3E-6332

21

6
16

22
25

20

RESISTOR AND SOLENOID SPECIFICATIONS

26

17

Resistor - Blower Motor Speed

D = Components located in operator's right console.

Component

27

23
1

11

24

27

18
7

At room temperature.

D39055

Machine Harness Connector And Component Locations

HARNESS CONNECTOR LOCATION CHART

Connectors

RELATED ELECTRICAL SERVICE MANUALS

Title
Alternator (100-5047):
Consist No.100-5045
Consist No.100-5046

SENR4130
SENR2082

Electronic Monitoring System (EMS)

SENR2945

Starting And Charging Systems

Starting Motor: (6V-0890)
Consist No. 6V-0890

SENR2947

20 Contacts

Form No.

9 Contacts

SENR3860
8 Contacts

7 Contacts

Wire
Number

WIRE DESCRIPTION CHART

Wire
Color

Description

Wire
Number

Wire
Color

Power Distribution Circuits

Description
Monitoring Circuits (cont'd)

101

RD

BAT

415

GN

OPR MON TEST SW

102

BU

HD LMP

424

GY

OPR MON POWER TRAIN TEMP

105

BR

KEY SW

426

BR

OPR MON POWER TRAIN OIL FILTER

108

BU

AUX CKT

441

OR

ENG COOLANT TEMP GAGE

109

OR

ALT OUTPUT (+) TERM.

442

GY

HYD SYSTEM TEMP GAGE

112

PU

MAIN POWER RELAY OUTPUT

443

YL

POWER TRAIN TEMP GAGE

113

OR

OPR MON PANEL VMIS B+ SWITCHED

449

BU

SPDOM SENDER (SIGNAL NO.1)

114

GN

WARNING HORN (FORWARD)

499

GY

OPR MON IMPLEMENT OIL FILTER

116

BR

AUX CKT

A447

PK

PRELUBE OIL PRESS

121

YL

BACKUP ALARM TO LAMP

123

WH

AUX CKT

500

BR

Accessory Circuits
WIPER - FRONT (PARK)

124

GN

A/C

501

GN

WIPER - FRONT (LO)

OR

WIPER - FRONT (HI)

BK

Ground Circuits
MAIN CHASSIS

502

200

503

BR

WIPER - REAR (PARK)

201

BK

OPR MON PANEL VMIS CMS

504

YL

WIPER - REAR (LO)

203

BK

CHASSIS DIAGNOSTIC

505

BU

WIPER - REAR (HI)

207

BK

STARTER DIAGNOSTIC

510

YL

WASHER - PRIMER

OR

A/C COMPRESSOR/REFRIGERANT PRESS. SW

BU

Basic Machine Circuits

STARTER NO.1 SOL

513

301

515

GY

BLOWER MOTOR (HI)

302

OR

STARTER NO.1 RESISTOR TO DIAGNOSTIC

516

GN

BLOWER MOTOR (MEDIUM)

304

WH

STARTER RELAY NO.1 OUTPUT

517

BU

BLOWER MOTOR (LO)

306

GN

STARTER RELAY COIL TO NEUT START SW OR KEY SW

521

YL

A/C SW TO REFRIGERANT SW

307

OR

KEY SW TO NEUT START SW OR VMIS SENSOR MODULE

522

WH

A/C CLUTCH TO THERMOSTAT SW

308

YL

MAIN POWER RELAY COIL

523

BR

WIPER - LEFT (PARK)

310

PU

START AID SW TO START AID SOL

524

BU

WIPER - LEFT (LO)

311

WH

START AID SOL TO TEMP SW

525

GY

WIPER. LEFT (HI)

321

BR

BCKP ALARM LAMP TRAVEL ALARM

526

YL

WIPER - RIGHT (PARK)

322

GY

WARNING HORN (FORWARD)

527

GN

WIPER. RIGHT (LO)

PK

WIPER - RIGHT (HI)

GN

Monitoring Circuits
ALTERNATOR (R)TERM.

528

403

600

BR

DASH LAMP BASIC

404

YL

OPR MON HYD OIL TEMP

608

GN

FLOOD LAMP - REAR

405

GY

OPR MON OIL PRESS. (LO SETTING)

609

YL

FLOOD LAMP - SIDE

406

PU

OPR MON COOLANT TEMP

610

OR

HEAD LAMP BASIC

410

WH

OPR MON FAULT ALARM

779

WH

COUPLER ENGAGE SOL

411

PK

OPR MON MASTER FAULT LAMP

780

PU

COUPLER DISENGAGE SOL

412

BU

OPR MON COOLANT FLOW

978

GN

CST AUTOSHIFT - SLOW MODE SW 1

413

BR

OPR MON FUEL PRESS.

987

WH

DIVERTER SOL

6 Contacts

Machine
Location Harness And/Or Components
A - 6Y-4522
Diagnostic Connector
E
A - 6Y-4522
Operator Monitor (EMS)
*
A - 6Y-4522
B - 127-5121
B
A - 6Y-4522
UU - 129-6268
B
B - 127-5121
UU - 129-6268
B
MM - 127-5120
NN - 9U-9463
1
MM - 127-5120
NN - 9U-9463
1
MM - 127-5120
Radio
*
A - 6Y-4522
C - 8E-0599
2
A - 6Y-4522
C - 8E-0599
2
A - 6Y -4522
A - 6Y-4522
3
A - 6Y-4522
Voltage Converter
*

Schematic
Location
F-8
C-6

Connectors
6 Contacts
5 Contacts

E-4
E-4
E-5
C-7
C-8
A-5

4 Contacts

C-2
C-2
F-4
F-4

Machine
Location Harness And/Or Components
K - 120-6547
Prelube Timer/Solenoid
*
A - 6Y-4522
E - 6Y-4523
D
A - 6Y-4522
M - 61-8611
B
A - 6Y-4522
B - 127-5121
B
A - 6Y-4522
H - 9N-4596
4
A - 6Y-4522
N - 9W-1816
B
A - 6Y-4522
MM - 127-5120
B
A - 6Y-4522
Ripper Pin Puller Solenoid
*
MM - 127-5120
Left Wiper Motor
*
MM - 127-5120
Front Wiper Motor
*
MM - 127-5120
Right Wiper Motor
*
NN - 9U-9463
Rear Wiper Motor
*

Schematic
Location

Harness And Wire Electrical Schematic Symbols

Electrical Schematic Symbols And Definitions

D-2

C-5
E-7

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.

E-4

Pin or Socket
Number

E-4
C-9
E-5

Wire, Cable, or Harness

Assembly Identification

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Single Wire
Connector

B-4
B-6

Component
Part Number

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

A
325-PK-14

AA
1

D-8

9X-1123
325-PK-14

Wire
Color

Socket

Normally closed switch that will open with an increase of a specific condition.

B = Components located in dash

D = Components located in operator's right console

E = Components located on relay panel

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.
OFF MACHINE SWITCH SPECIFICATIONS
Part No.

Function

3E-2030

Engine Coolant Flow (EMS)

3T-5825

Power Train Oil Temp (EMS)

6T-4949

Engine Oil Pressure (EMS)

7N-9785

Engine Coolant Temp (EMS)

8C-3569

Hydraulic Oil Filter Temp (EMS)

Engine Coolant Temp (St Aid)

8N-2248

Hydraulic Oil Temp (EMS)

9G-3341

Power Train Oil Filter Temp (EMS)

9W-3187 Fuel Pressure (EMS)

Hydraulic Oil Filter/
9X-7781 Power Train Filter Pressure (EMS)

114-5334 Refrigerant Pressure (AC)

Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

Receptacle

Plug

1
2

1
2

A-5

Pin

* = Connector is located at the component.

105-9152 Oil Pressure (Atch)

AA
1

A-7

Machine locations are repeated for connectors located close together.

8N-1693

Printed in U.S.A.

1995 Caterpillar
All Rights Reserved

Actuate
362 29 mN
(1.3 0.1 oz)
129.4 2.8C
(265.0 5.0F)
93.0 21.0 kPa
(13.5 3.0 psi)
107.2 2.8C
(225.0 5.0F)
37.8 2.8C
(100.0 5.0F)

Deactuate
303 mN MIN
(1.1 oz MIN)
118.3C
(245.0F)
69.0 21.0 kPa
(10.0 3.0 psi)
91.0C MIN
(196.0F MIN)
26.7C MIN
(81.0F)

Normal
Condition
Normally
Open
Normally
Closed
Normally
Open
Normally
Closed
Normally
Closed

37.8 2.8C
(100.0 5.0F)

26.7C MIN
(80.0F)

Normally
Closed

101.7 2.8C
(215.0 5.0F)
51.72.8C
(125.0 5.0F)
93.0 21.0 kPa
(13.5 3.0 psi)
210 70 kPa
(30 10 psi)
30 7 kPa
(4.3 1.0 psi)
275 to 1750 kPa
(40 to 255 psi)

93.3C MIN
(200.0F MIN)
43.0C MIN
(110.0F MIN)
69.0 21.0 kPa
(10.0 3.0 psi)
_
-30 7 kPa
(4.3 1.0 psi)
_
--

Normally
Closed
Normally
Closed
Normally
Closed
Normally
Open
Normally
Closed
Normally
Open

A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kPa (25psi).
Contact postion at the contacts of the harness connector.

200-BK-14

Circuit Number
Identification

Wire
Gauge

Electrical Schematic Symbols And Definitions

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.

No circle indicates that the wire cannot be disconnected from the component.

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

509-WH-18
508-PU-18
200-BK

307-OR

306-GN

NEUTRAL/
START SW
9N-1750

REAR
WIPER
9X-3392

KEY START
SW
9G-7641

BLOWER SW
6P-3236

200-BK
609-YL-14

L17
B

RD-00
RD-00

301-BU
302-OR

A
K

TIE UNUSED
WIRES BACK
TO HARNESS

FORWARD
HORN
7T-0969

D
2
1

JJ
A

LL

LL

200-BK-14
610-OR-14

EE

A EE

200-BK-4

HEAD
LAMP
106-8964

MOTOR

K
BK-00

L7

610-OR-14

FORWARD
HORN
7T-0970

FF

JJ
ENG
BLOCK

FRAME

124-GN-14
521-YL-14
522-WH-14
200-BK-14

124-GN-14
522-WH-14
521-YL-14

304-WH-8
207-BK
101-RD-4
302-OR
109-RD-4

L9

L9

109-RD-4

109-RD-4

L8

200-BK

L20

307-OR
337-WH
116-BR
A447-PK
200-BK

L7

A
A
A
SS

A
A
A

L40

L46

L20
K

LL
C

BLOWER
9G-8697

MOTOR

L49

L46

301-BU
301-BU-4

L8

START
AID SW
3T-3453

L22

A MTR BAT

200-BK
L7

200-BK
201-BK

L26

108-BU

504-YL-18
108-BU
503-BR-18
505-BU-18

L26

L24

L22

UU K
116-BR
A
307-OR
B
337-WH
C

310-PU
610-OR-14
609-YL-14
608-GN-14

1
2

1
3
4
2

L27
108-BU
108-BU
108-BU
108-BU

NN

101-RD-4
301-BU-4
200-BK

200-BK-14

LL

L49

108-BU
200-BK-18
102-RD-18
108-BU
592-BU-18
A513-PK-18

L46

108-BU

L27

BK-00

2
1
L12

1
2
4
3

515-GY-14
515-GY-14
516-GN-14
517-BU-14
200-BK-14
200-BK-14

L21

L8

L49

L17
GN
GY
BR
OR

200-BK
200-BK
779-WH
780-PU

ACTION
ALARM
9G-9813

L19

5
4
3

108-BU
524-BU-18
523-BR-18
525-GY-18
200-BK-18

MOTOR

BK

521-YL-14
517-BU-14

410-WH-18
201-BK-18
1
2

L
NN

N
N
N
N

102-RD
105-RD
308-YL
307-OR
116-BR
610-OR-14
608-GN-14
310-PU
609-YL-14

L11

124-GN-14
521-YL-14
522-WH-14
200-BK-14
517-BU-14
516-GN-14
515-GY-14
515-GY-14

L16

RED
BLK
BLU
GRN
OR

L20

N 1
N 2

L33

200-BK-18
447-PK-18

BACK UP
ALARM SW
9N-1750

1
2
3
6
8
4
5
7
9

HEAD
LAMP
106-8964

304-WH-8

OPERATOR STATION

L15

SS

102-RD-14
105-RD
308-YL
307-OR
116-BR-14
610-OR-14
608-GN-14
310-PU
609-YL-14
B

THERMOSTAT
SW
3E-5465

L44

L27

L27

L45
L44

RD
BK

200-BK
121-RD
321-BR
987-WH

200-BK
2
1
3
QQ

WH-18
RD-18
BK-18

MM

200-BK-12
200-BK
200-BK
200-BK
447-PK-18
779-WH
780-PU
A

102-RD-18
200-BK-18

L27
987-WH
321-BR
121-RD
608-GN-14

FOR ATCH FLOOD

LAMPS REPLACE
HARNESS S
WITH HARNESS RR
OR HARNESS W

3
1
2

200-BK
306-GN
307-OR
321-BR

L21

L21

BASE
7G-9730

A
1
2
3
4

307-OR
321-BR
200-BK
306-GN

516-GN-14
515-GY-14
515-GY-14
521-YL-14
124-GN-14

L43

121-RD
321-BR
200-BK
987-WH
2
1
608-GN-14
200-BK

200-BK-14
608-GN-14

608-GN-14
200-BK-14

L34

L35
L36

DOME LAMP
8C-9678

1
2

1
2
608-GN-14
200-BK-14
L35

608-GN-14
200-BK-14
L36

NN
LEFT
SPEAKER
6T-7695

RR

1
2

608-GN-14
200-BK-14

608-GN-14
200-BK-14

608-GN-14
200-BK-14

608-GN-14
200-BK-14

L43

PANEL
LAMP
B 7N-9967

L12

610-OR-14

200-BK-14
610-OR-14

FUSE
NOTE C
RELAY PANEL

BK-00
200-BK

OPERATOR STATION

509-WH-18
508-PU-18

TO GAGE
B PANEL
MOUNTING
BOLT

121-RD

L1

BACK-UP ALARM

L22

L22

592-BU-18
A513-PK-18
102-RD
108-BU

RESISTOR
6T-2217

322-GY-14
200-BK-14

114-RD

FF
K

STARTER
6V-0890 STD
124-9780
ATCH PRELUBE

L10

A
2
3
1
4

BUS BAR
9W-0742

RD-00

L49

592-BU-18
A513-PK-18
102-RD-18
108-BU

AA

HH

101-RD-4

L49
MM

ALL DASHED LINES ARE ATTACHMENTS.

322-GY-14
200-BK-14
610-OR-14

2
1

FUSE HOLDER
4K-5122

FORWARD HORN

L20

AUX START
RECEPTACLE

3
1
2

10A

129-BU

L16

L10

200-BK-12
200-BK
200-BK-4
200-BK-14

200-BK-12
200-BK
200-BK-4

322-GY
200-BK-14
610-OR-14

109-RD

CIGAR LIGHTER

L16

116-BR
337-WH
337-WH
116-BR
307-OR

L11

200-BK-14

BK-14
WH/RD-14

L39

L38

L37

U
RIPPER
FLOOD
LAMP
107-6689

108-BU

515-GY-14
515-GY-14
516-GN-14
517-BU-14
521-YL-14
124-GN-14
522-WH-14
200-BK-14

L45

L45

9
7
5
4
3
2
1
8
6

L11
L10

3
5
1
4
2
6

K
L2

10A

WIPER MOTORS

L44

MM

609-YL-14
310-PU
608-GN-14
610-OR-14
308-YL
105-RD
102-RD
116-BR
307-OR

PRELUBE TIMER/SOL
125-6539

2
1

200-BK
A447-PK

BK-18
BK-18

OIL PRESS
SW
105-9152

MODULE

L18

ABBREV

499-GY
201-BK
E

HYDRAULIC OIL
FILTER TEMP SW
8C-3569
P
BK
BK

1
2
P

499-GY
201-BK
E

HYDRAULIC OIL
FILTER PRESS SW
9X-7781

POWERTRAIN
OIL FILTER
PRESS SW
NOTE B
9X-7781

BK
BK

2
1
T

T
T

BK
BK

426-BR
201-BK
E

1
2
T

HYDRAULIC
SENDER
8N-3844

201-BK
426-BR
E

HYDRAULIC
OIL TEMP SW
8N-2248

426-BR
201-BK
201-BK

BK-18
BK-18

200-BK
129-BU
322-GY
114-RD
200-BK
608-GN-14
321-BR
121-RD
447-PK-18
200-BK-12

L32

L32

GRD
M
COOLANT
TEMP
4W-0483

2
1
5
4
3
E

442-GY-18
404-YL-18
201-BK-18
426-BR-18

FUEL LEVEL
9X-3496
M

123-WH-18

YL-18

1
2
4
5
6
3
8
7

WH/GN-18

RD-18
BK-18
GY/VI-18
GY/BK, VI/BK-18

12 VOLT RADIO
NOTE D

LAMP
7X-2058

M
123-WH-18
442-GY-18
443-YL-18
441-OR-18
447-PK-18

447-PK-18
442-GY-18
200-BK-18
441-OR-18
443-YL-18

405-GY
413-BR
201-BK
201-BK

L2

L#

PU-18
WH-18

A
A
B
C
D
D
E
F
H
K
L
M
N
R
S
U
W
Y
LL
MM
NN
QQ
RR
SS
TT
UU
VV

2
1
L6

C
1
2

521-YL-14
513-OR-14

L48

POWERTRAIN
OIL TEMP SW
3T-5825
201-BK

AIR
CONDITIONER
CLUTCH SOL
102-0347

POWERTRAIN
OIL SENDER
8N-3844
443-YL

609-YL-14
200-BK

L32

L6

L6

1
2
A

L13

L32

L1
610-OR-14
200-BK-14
1
2

ENGINE
COOLANT
FLOW SW
3E-2030

201-BK

C
2
1

COOLANT
TEMPERATURE
SENDER
6N-5926

TIE UNUSED
WIRES BACK
TO HARNESS

201-BK
412-BU

441-OR

609-YL-14
200-BK-14

1
2

ALT
R

ALTERNATOR 100-5047
ATCH 3E-7577

+
G

G
G

610-OR-14

200-BK-14

403-GN

F
F

424-GY

GAGE
MTG BOLT

ARC SUPRESSOR
3E-9169

A
F

LL

406-PU
ENGINE COOLANT
TEMPERATURE SW
7N-9785

ANTENNA
8E-1118

PP

L3

310-PU
311-WH
200-BK
521-YL-14
522-WH-14
406-PU
201-BK
201-BK
412-BU
441-OR
403-GN

2
1
BK-18
BK-18

BK-18
BK-18

2 3
1

L48

311-WH
310-PU

405-GY
201-BK

413-BR
201-BK

COOLANT
TEMPERATURE SW
8N-1693
C
311-WH
C
311-WH
T

ENGINE
OIL PRESS
SWITCH
6T-4949

A/C REFRIGERANT
PRESSURE SWITCH
NOTE A
114-5334

200-BK-18

ATCH WIRE, CABLE,

COMPONENT

200-BK
521-YL-14
522-WH-14

L32

L6

109-RD-4

L4
447-PK-18
499-GY
404-YL-18
442-GY-18
201-BK-18
426-BR-18
200-BK
200-BK
129-BU
200-BK-12
121-RD
321-BR
114-RD
608-GN-14
322-GY
200-BK
200-BK
609-YL-14

1
3
4
2
501-GN-18
108-BU
500-BR-18
502-OR-18

MM

PP

123-WH
442-GY-18
443-YL-18
441-OR-18
447-PK-18

L1

L5
L4

GN
GY
BR
OR

BK
MM

201-BK

609-YL-14

410-WH-18
201-BK-18
113-OR
123-WH
200-BK
200-BK
129-BU
114-RD
321-BR
121-RD
200-BK-12
608-GN-14
521-YL-14
522-WH-14
610-OR-14
310-PU
311-WH
609-YL-14
200-BK-14

L20
200-BK-14
158-BR-14
521-YL-14
L6
L18

L48

509-WH-18
508-PU-18
108-BU
A513-PK-18
592-BU-18
200-BK-18
511-BR-18
512-GN-18
MM

OPERATOR STATION

FUEL
PRESSURE
SWITCH
9W-3187

509-WH-18
508-PU-18
108-BU
A513-PK-18
592-BU-18
200-BK-18
511-BR-18
512-GN-18
MM

A
4
1
2
3
5

CONNECTOR

BK-6

HEAD
LAMP
106-8964

C
G

610-OR-14

200-BK-14
BK-4

HEAD
LAMP
106-8964

CIRCUIT GROUPING
DESIGNATION

PART NO.

IDENT

BK-18

+12 VOLT MEMORY

+12 VOLT
GROUND
RH SPEAKER (+)
RH SPEAKER (-)
ANTENNA

Q
610-OR-18

SEND

WH/BK, GN/BK-18

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT

123-WH

IGN

GRD

LH SPEAKER (-)
LH SPEAKER (+)

L13

499-GY
442-GY-18
404-YL-18
201-BK-18
426-BR-18

L5

200-BK-18

BK-18
GY/VI-18
GY/BK, VI/BK-18

200-BK
499-GY
442-GY
404-YL
201-BK
426-BR

OPERATOR STATION

201-BK-18
201-BK-18
201-BK-18
201-BK-18
426-BR-18
412-BU-18
405-GY-18
413-BR-18
406-PU-18
113-OR
410-WH-18
424-GY-18
404-YL-18
499-GY
403-GN-18
403-GN-18
441-OR-18
442-GY-18
443-YL-18
123-WH
447-PK-18
GROUND
RH SPEAKER (+)
RH SPEAKER (-)
ANTENNA

1
2
4
5
6
3
8
7

ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE

L3

109-RD-4

LAMP
7X-2058

M LAMP
7X-2058
IGN

SEND
443-YL-18
441-OR-18

L31

L3

START AID
SOLENOID
3E-6332

BK-18

IGN

GRD

200-BK-18
200-BK-18
200-BK-18

123-WH-18

WH/BK, GN/BK-18
WH/GN-18
RD-18

DESCRIPTION

BLADE, SPADE, RING,

OR SCREW TERMINAL
CIRCUIT CONNECTED

2
1

L28

1
2
BK-14
WH/RD-14

406-PU
441-OR
403-GN
412-BU
201-BK
201-BK

2
1

2
1

L48

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL
L1

GN-14
GN-14

LAMP
7X-2058

200-BK
610-OR-14
610-OR-18

123-WH-18

SEND

L18

24 VOLT RADIO
NOTE D

HYDRAULIC OIL
TEMP
4W-1129

GRD

RIGHT
WIPER
7X-1751

MOTOR
T

200-BK-14
515-GY-14

201-BK

123-WH-18
123-WH-18
610-OR-18
610-OR-18

406-PU
441-OR
403-GN
412-BU
201-BK
413-BR
405-GY

443-YL-18
424-GY-18
201-BK-18

IGN

LH SPEAKER (-)
LH SPEAKER (+)
+24 VOLT

2
3
5
7
6
1
4
A

2
3
1

L4

L13

L28

987-WH
114-RD

200-BK-18

DIVERTER
VALVE
SWITCH AS.
3E-0306

200-BK

114-RD
114-RD

403-GN-18
200-BK
123-WH

442-GY-18

108-BU

L28

499-GY

3
1
2

L2

MOTOR H

200-BK-18
108-BU
592-BU-18
A513-PK-18
512-GN-18
511-BR-18
509-WH-18
508-PU-18
200-BK-18
500-BR-18
501-GN-18
502-OR-18
108-BU

123-WH-18

FRONT
WIPER
9X-3392

610-OR-14
322-GY
200-BK-14
200-BK
521-YL-14
522-WH-14
310-PU
311-WH

L14
403-GN-18
201-BK
200-BK

L48

MM

L29
L29

GR-18
BK-18
BR-18

610-OR-18
610-OR-18

POWER TRAIN
TEMP
4W-0485

200-BK-14
521-YL-14
311-WH
310-PU
522-WH-14
610-OR-14
322-GY

COLOR

CIRCUIT NOT CONNECTED

406-PU-18
441-OR-18
403-GN-18
412-BU-18
201-BK-18
413-BR-18
405-GY-18

L5

SEND

L28

780-PU
779-WH
200-BK
987-WH

600-BR
200-BK

610-OR-18

NN

108-BU

L29

114-RD

POWERTRAIN
OIL FILTER
TEMP SW
9G-3341

201-BK-18

201-BK
201-BK-18
201-BK-18

L23

C
6
1
2
3
4
7
5

L32

1
2

BR-18

L18

610-OR-14

B5

123-WH
113-OR
201-BK-18
410-WH-18
403-GN-18
412-BU-18
441-OR-18
406-PU-18
201-BK-18
405-GY-18
413-BR-18
404-YL-18
442-GY-18
201-BK-18
426-BR-18
499-GY
447-PK-18
201-BK-18
443-YL-18
424-GY-18

BLOWER
9G-8693

MOTOR

201-BK
403-GN-18
200-BK

610-OR-18

FORWARD
HORN SW
3T-2357

114-RD

6T-6970

L30

201-BK-18

L23

443-YL-18

2 A

600-BR

L15

200-BK-18

A 1
A 3

SIGNAL
GROUND
+BATTERY

GR-18
BK-18

527-GN-18
108-BU
526-YL-18
528-PK-18

NN

BASE
7G-9730

ALTERNATOR
FILTER
100-5052

FRONT WIPER SW
3T-6655

510-YL-18
510-YL-18
108-BU

114-RD

L30

L31

510-YL-18

L31
BK
BK

608-GN-14
200-BK-14

108-BU

510-YL-14

200-BK
200-BK
608-GN-14
321-BR
121-RD
447-PK-18
200-BK-12
780-PU
779-WH
987-WH
200-BK

608-GN-14
200-BK-14

L6

108-BU

201-BK
201-BK

608-GN-14
200-BK-14

L6

L6

CIGAR
LIGHTER
9W-0335

1
3
4
2

1
2

510-YL-14

L33

608-GN-14
200-BK-14

608-GN-14
200-BK-14

L36

L36

200-BK-14

B 2

L6

PANEL
LAMP
7N-9967

RUNNING
LAMP SW
7N-8005

123-WH-18
123-WH-18

B B

FLOOD LAMP
107-6689

SERVICE
METER
108-8357

OPERATOR STATION

LEFT WIPER SW
3T-6655

RIPPER PIN
PULLER SW

FLOOD LAMP
106-8964

2
1

N
RESISTOR
9G-1950

L49

116-BR-14
102-RD-14

L15

609-YL-14
608-GN-14

NN

P W

MOTOR

RR

FRONT FACING
FLOODS MAY BE
107-6689 OR
9X-7164 DEPENDING
ON LIGHTING
ARRANGEMENT

L28

L
WASHER
PUMP
7T-8891

FLOOD LAMP
106-8964

RIGHT WIPER SW
3T-6655

510-YL-18

102-RD-14

MM
REAR WIPER SW
3T-6655

L30
FLOOD LAMP
106-8964

NN

B B

RR

P W

FLOOD LAMP
106-8964

129-BU

ACTION
LAMP
7N-1996

BASE
3T-0304

L14

Y
L

FLOOD LAMP
106-8964

NN

B B

RR

NN

P W

L33

NN
H

L35

B B

L6

P W

L6

4 B

POWER
OUTLET
102-9235

200-BK-18

NN

L34

526-YL-18
527-GN-18
528-PK-18
108-BU

508-PU-18
509-WH-18
523-BR-18
524-BU-18
525-GY-18
500-BR-18
501-GN-18
502-OR-18
2
7
6
5
4
1
3
8
523-BR-18
524-BU-18
525-GY-18
500-BR-18
501-GN-18
502-OR-18

526-YL-18
527-GN-18
528-PK-18
510-YL-18
108-BU
NN

RIGHT
SPEAKER
6T-7695

200-BK
129-BU

L28

L34

L35

L23

BK

1
2

L13

A
129-BU
200-BK

322-GY

PK-18
BK-18

MM

L28

503-BR-18
504-YL-18
505-BU-18
108-BU

A
B
C
158-BR-14
521-YL-14
200-BK-14

SS

NN

L23

201-BK

116-BR-14
116-BR-14

L13

VV

VV

L15

102-RD-14

QQ
1
2

511-BR-18
512-GN-18
200-BK
508-PU-18
509-WH-18

VV

FUEL
SENDER
118-0690

OPERATOR
MONITOR
TEST SW
7N8001
B

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

516-GN-14

517-BU-14

VV

B
447-PK-18
200-BK-18

200-BK
508-PU-18
509-WH-18
511-BR-18
512-GN-18

510-YL-18

593-GN-14
593-GN-14

VV

158-BR-14
521-YL-14
200-BK-14

200-BK-14
200-BK-14
RELAY
3E-5239

NN

200-BK
201-BK
411-PK
415-GN

GN
GY
BR
OR

WH/RD-14
BK-14

511-BR-18
512-GN-18

2
1

MOTOR

ROOF

L14

1
4
3
2

201-BK-18
411-PK-18
415-GN-18

515-GY-14

FLOOD
LAMP SW
3T-1730

MM

200-BK

NN

CONDENSOR
106-2721

VV
593-GN-14
200-BK-14

MM

5
7
8
3
2
1
4
6

WH/RD-14
BK-14

523-BR-18

2
1

MOTOR

OPERATOR STATION

593-GN-14
200-BK-14

510-YL-18
526-YL-18
527-GN-18
528-PK-18
108-BU
511-BR-18
512-GN-18
200-BK-18

L40

CONDENSOR
106-2721

VV

2
8
18
20
16

MM

L36

L40

GROUND

415-GN-18
411-PK-18

415-GN-18
411-PK-18
410-WH-18
113-OR
412-BU-18
426-BR-18
403-GN-18
405-GY-18
413-BR-18
406-PU-18
424-GY-18
404-YL-18
499-GY

610-OR

200-BK

L46

L25

RIPPER
PIN PULLER
SOLENOID
9G-9988

15
11
10
1
12
19
3
5
13
6
7
4
17
14
9

L17

201-BK-18

L13

TEST
LAMP
ALARM
+BATTERY
COOL FLOW
PWR TN FLTR
ALTERNATOR
ENG OIL PR
FUEL PR
COOL TEMP
PWR TN TEMP
HYD TEMP
HYD FILTER

201-BK-18
201-BK-18
201-BK-18
201-BK-18
201-BK-18
201-BK-18
201-BK-18
201-BK-18

GN-18
BK-18
BK-18
GN-18

1
4
3
2

L25

L25

200-BK-18
200-BK-18
200-BK-18
200-BK-18

779-WH
200-BK
200-BK
780-PU

L24

200-BK-18

L26
L24

200-BK-14
515-GY-14
515-GY-14
516-GN-14
517-BU-14
200-BK-14

200-BK

OPERATOR
MONITOR
3T-9100

415-GN
411-PK

200-BK-18
200-BK-18
592-BU-18
A513-PK-18
108-BU
108-BU
512-GN-18
511-BR-18
509-WH-18
508-PU-18
500-BR-18
501-GN-18
502-OR-18
200-BK-18

L26

L35
L34
L40

GROUND CIRCUIT.
START AID CIRCUIT.

200-BK-14
515-GY-14

15A

109-RD

123-WH

9
7
5
4
3
2
1
8
6

HEATER AND AIR CONDITIONER CIRCUIT.

101-RD-4

201-BK
987-WH

109-RD-4
109-RD-4
109-RD
109-RD

GAGES & SERVICE METER

15A

112-PU
U

10A

112-PU

L43

UU

WIPER/WASHER CIRCUIT.

WH-18
BK-18

207-BK
BK-6

112-PU

10A

116-BR
116-BR
113-OR

GN
GY
BR
OR

UU

1
2

PANEL LAMP CIRCUIT.

101-RD-4
200-BK

L41

SIDE & REAR FLOOD LAMPS

RADIO
OPERATOR MONITOR

1
3
4
2

LEFT
WIPER
7X-6112

200-BK

R
609-YL-14
200-BK-14

301-BU-4

112-PU

15A

524-BU-18
108-BU
523-BR-18
525-GY-18

L19

1
2

101-RD-4

101-RD
101-RD-4

112-PU

SPARE

L19

MOTOR

BK

FLOOD
LAMP
112-9378

L9

60A

20A

MM

124-GN-14
310-PU
311-WH
321-BR
113-OR
123-WH
410-WH-18
201-BK-18
121-RD
114-RD
200-BK-14
129-BU
200-BK
109-RD-4
302-OR
207-BK
304-WH-8
101-RD-4

ALT
BREAKER
9S-0173
A

109-RD-4

HARNESS B AND HARNESS A.

L

EMS CIRCUIT.

200-BK
200-BK-12
521-YL-14
522-WH-14
609-YL-14
608-GN-14
610-OR-14
310-PU
311-WH
410-WH-18
201-BK-18
113-OR
123-WH
114-RD
321-BR
121-RD
129-BU
200-BK
200-BK-14

DIVERTER
VALVE SOL
127-0574

101-RD
101-RD

109-RD

GN
GN

FRONT
DASH
DOME
FUSE
3K-8782 STD
8M-8948 ATCH

L20

200-BK-18

GUAGE CIRCUIT.

203-BK
203-BK
200-BK
109-RD-4
302-OR
207-BK
304-WH-8
101-RD-4
410-WH-18
311-WH
310-PU
124-GN-14
201-BK-18
123-WH
114-RD
121-RD
321-BR
113-OR
200-BK-14
129-BU
200-BK
200-BK
116-BR
102-RD
102-RD
102-RD
116-BR
105-RD
308-YL
307-OR
108-BU
200-BK
200-BK-14

OPERATOR STATION

STARTING CIRCUIT.

3
6
1
2
4
5

L20

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS ON.

L11

200-BK-12

FRAME

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS OFF.

L11

KEY
FUSE
3K-8782

RD-00

L12

105-RD

24V TO 12V
CONVERTER
119-1733
NOTE D

DD

158-BR-14
521-YL-14

200-BK-14
200-BK-14

L41

101-RD

2
1

200-BK

105-RD

306-GN
200-BK-14
200-BK-14
200-BK
200-BK
200-BK
200-BK
105-RD
102-RD
102-RD
101-RD-4
200-BK

GROUND
GROUND
+24 V BATTERY IN
+24 V SWITCHED IN
+12 V MEMORY OUT
+12 V SWITCHED OUT

105-RD
307-OR
308-YL
310-PU
609-YL-14
608-GN-14
116-BR-14
102-RD-14
610-OR-14

KK A
2
1

121-RD
321-BR

KK
BACKUP ALARM
3T-1815

BK-14
BK/PK-14

304-WH-8

L42

POS NEG 12V BATTERY

3T-5760

12V BATTERY
3T-5760

200-BK
600-BR

KK

L41

306-GN

L42

BLOWER MOTOR
BREAKER
3T-8728

START
RELAY
118-3534

BK-18
BK-18

2
1

124-GN-14

L15

L38

109-RD-4

109-RD-4
308-YL
203-BK
311-WH
310-PU
302-OR
207-BK
124-GN-14
304-WH-8
200-BK
200-BK-14
200-BK-14
200-BK
200-BK
200-BK
105-RD
102-RD
102-RD
101-RD-4
116-BR
113-OR
123-WH
116-BR
108-BU
129-BU
114-RD
121-RD
410-WH-18
201-BK-18
321-BR
307-OR

201-BK

200-BK
200-BK
102-RD
116-BR
A513-PK-18
592-BU-18

CC

OFF
ON
ST

L39

L37

L37

20A

3
6
1
2
4
5

DISCONNECT SW
7N-0718

C
S
B

L39

112-PU-14

102-RD
102-RD
101-RD-4

608-GN-14
200-BK-14

L38

L42

BK-00

CC

12V BATTERY
3T-5760

POS NEG

L42

POS NEG

12V BATTERY
3T-5760
AA

304-WH

10A

L38

FLOOD LAMP
106-8964

DIAGNOSTIC CONNECTOR

FLOOD LAMP
106-8964

FLOOD LAMP
106-8964
608-GN-14
200-BK-14

200-BK-14
608-GN-14

20A

308-YL

L42

112-PU
308-YL
302-OR
203-BK
207-BK
310-PU
311-WH
304-WH

SS
158-BR-14

REMOTE CONDENSER
BREAKER 3T-8728

112-PU
112-PU
112-PU
112-PU
112-PU

12
8
2
3
7
10
11
4
13
14
15
6
16
17
5
18
19
20
1
9

TT

112-PU-14

10A

109-RD-4
109-RD-4

NOTE: PLUG REQUIRED ONLY

WITH 24V RADIOS. REMOVE
PLUG AND INSTALL CONVERTER
FOR 12V RADIOS.

CC

BB

307-OR
105-RD

608-GN-14
200-BK-14

608-GN-14
200-BK-14

A
308-YL

RR

RD-00

POS NEG

BK-00

BB

AA

112-PU-14

FRONT FACING FLOODS

MAY BE 107-6689 OR
9X-7164 DEPENDING ON
LIGHTING ARRANGEMENT

112-PU-14

RR

RD-00
BK-00

TT

308-YL
308-YL

RR

112-PU

BK-00

MAIN RELAY
3T-0376

FLOOD LAMP
106-8964

200-BK-14
522-WH-14

FLOOD LAMP
106-8964

FLOOD LAMP
107-6689

200-BK-14
200-BK-14

RD-00

HARNESS AS.
6Y-4522
1Q-3512
127-5121
8E-0599
1Q-3237
1Q-3275
6Y-4523
9W-9873
9N-4596
120-6547
6Y-4207
6I-8611
9W-1816
116-6774
8E-1631
8E-3560
126-9200
6Y-1200
6Y-2510
127-5120
9U-9463
6I-8612
1Q-3121
117-8314
110-2982
129-6268
123-8329

G
G
P
Q
T
X
JJ
KK

WIRE AS.
4D-6565
1Q-2807
6Y-9377
6I-8609
3T-1480
8E-4863
9F-4337
9G-6259

Z
AA
BB
CC
DD
EE
FF
HH
PP

CABLE AS.
8E-5909
8E-5907
3P-2179
8E-5908
6T-9661
2V-6166
9W-2531
6I-9412
9U-8746

CHG

LOC

16
04
00
07
01
02
03
00
01
03
02
00
03
01
01
01
00
00
01
00
01
01
02
00
00
00
00

C-6
STD
C-6
ATCH
C-5
C-2
B-1/E-1
ATCH
B-1/E-1
ATCH
A-7
A-3
E-7
D-2
ATCH
B-8
ATCH
A-5
D-4
ATCH
A-2/F-2
E-9
E-9
ATCH
E-9
NOTE E
B-8
ATCH
D-1
B-7
ATCH
B-7
ATCH
D-9
E-9
ATCH
B-9
ATCH
F-7
ATCH
E-3
ATCH
B-9
ATCH

01
00
03
00
07
02

A-1
A-1
A-9
B-4
A-8
E-9
E-2
E-9

00
00
03
00
00
01
00
00
01

F-6
F-6
F-6
F-5
F-5
F-2
E-2
F-2
A-3

01
01

NOTE

STD
ATCH

ATCH

FLOOD
LAMP
112-9378

WH-18
BK-18

NOTE D: 24 TO 12 VOLT CONVERTER NOT REQUIRED

WITH 24 VOLT RADIO
RADIO OPTIONS
12 VOLT RADIOS
24 VOLT RADIOS
3E-7140 FIXED U.S.
9X-6810 FIXED U.S.
3E-7141 REMOVEABLE U.S. 9X-6778 REMOVEABLE U.S.
3E-6107 FIXED EUROPE
3E-7890 FIXED EUROPE
3E-6106 REMOVEABLE EUROPE 9X-5288 REMOVEABLE EUROPE
NOTE E: BOTH ARE ATTACHMENT HARNESSES. 1Q-2996 IS FOR
TWO FLOODS IN FENDER, AND TWO ON ROPS STRUCTURE.
126-9200 IS FOR BOTH FLOODS ON ROPS STRUCTURE.

THIS DIAGRAM IS FOR THE D8R TRACTOR (105-9792 CHG 00)

WITH SEPARATE IMPLEMENT & STEERING PUMPS.
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
AND XMSN SHIFTER IN NEUTRAL
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
NOTE B: NORMALLY OPEN BEFORE INSTALLATION
NOTE C: FUSES 10A - 3K-8782, 15A - 8M-8948,
20A - 8M-0456

D39000
1