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Automatic Transmission 5R55S

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DESCRIPTION AND OPERATION

Disassembled Views

Copyright 2003, Ford Motor Company

Last updated: 05/29/2003

2004 Thunderbird, 8/2003

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Automatic Transmission 5R55S

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DESCRIPTION AND OPERATION (Continued)

Disassembled Views (Continued)

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Automatic Transmission 5R55S

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DESCRIPTION AND OPERATION (Continued)

Disassembled Views (Continued)

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Automatic Transmission 5R55S

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DESCRIPTION AND OPERATION (Continued)

Item 1 Part Number 379299-S2 Description Converter-to-flexplate nut (attaches the converter assembly to the flexplate) Converter assembly (3.0L) Converter-to-adapter plate nut (attaches the converter assembly to the adapter plate) (8 reqd) (3.9L) Adapter plate-to-flexplate nut (attaches adapter plate to the flexplate) (4 reqd) (3.0L) Adapter plate assembly (3.9L) Converter assembly (3.9L) Torque converter drain plug (3.9L) Input shaft Front fluid pump seal assembly Front fluid pump seal Screw and washer assembly M8 x 35 internal lobe (attaches pump to case) (8 reqd) Fluid pump cover assembly Fluid pump adapter plate Front fluid pump gasket Fluid pump shaft-to-inner gear O-ring seal (also in pump assembly) Stator support seal Front pump support assembly O-ring Fluid pump control valve Fluid pump assembly M8 x 1 x 35 internal lobe screw (attaches pump support to pump assembly) (6 reqd) Overdrive brake drum seal Fluid pump input thrust washer No. 1 Intermediate and overdrive brake band anchor strut (2 reqd) Intermediate and overdrive brake band (2 reqd) Intermediate and overdrive brake band apply strut (2 reqd) Item 27 28 29 30 31 32 33 34 35 36 37 38 39 Part Number 7C492 71000-S100 7L669 7A548 7D404 7A262 7A480 7A527 E860125-S 7B442 7B164 7B066 E860126-S Description Overdrive/intermediate band adjusting screw Overdrive/intermediate locking nut Overdrive brake band drum assembly Direct and overdrive piston outer seal Direct and overdrive piston inner seal Direct and overdrive clutch piston Direct and overdrive clutch piston spring Clutch piston spring retainer (2 reqd) Retaining ring (retains 7D041 to drum) (2 reqd) Coast clutch external splined plate (steel) (2 reqd) Coast clutch internal splined friction plate (2 reqd) Coast and direct clutch pressure plate (2 reqd) Coast and direct clutch plates retaining ring (select fit) (2 reqd) Coast clutch to overdrive carrier adapter Overdrive sun gear Overdrive planetary gear carrier (with trigger wheel) Overdrive planet thrust bearing No. 2 Overdrive ring gear Center shaft one-way clutch assembly Overdrive center shaft Retaining ring (retains 7686 to 7653) Hub and ring gear assembly (includes 7C109, 7A153, 7A658, W702037-S300) Center shaft and forward clutch cylinder bearing assembly No. 3, No. 5, No. 8 and No. 9 (4 reqd) Retaining ring Center support assembly

2 3

7902 6441

6441

5 6 7 8 9 10 11

6K374 7902 6730 7017 7A248 7A248 W704892-S300

12 13 14 15

7G178 7B472 7A136 W701431-S300

40 41 42 43 44 45 46 47 48

7660 7D063 7B446 7L495 7A153 7A089 7A658 W702037-S300 7L678

16 17 18 19 20 21

7L323 7A108 7H416 7H411 7A103 W701429S309M 7D025 7D014 7D029

22 23 24

25 26

7D034 7D029

49

7M153

(Continued)

50 51

W702465-S300 7A130

(Continued)

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DESCRIPTION AND OPERATION (Continued)

Item 52 Part Number E826160-S76 Description Nut and cage assembly (attaches center support to case) Bolt Intermediate clutch drum bearing No. 4 Intermediate brake drum assembly Direct clutch external splined steel plates (5 reqd) Direct clutch internal splined friction plates (5 reqd) Forward clutch cylinder Forward clutch piston assembly Forward clutch support and spring assembly Forward clutch piston and spring retaining ring in forward clutch cylinder Forward clutch external spline steel plate (5 reqd) Forward clutch internally spline friction plate (5 reqd) Forward clutch pressure plate Retaining ring 141.45 x 1.37 internal (select fit) Forward ring gear hub thrust bearing No. 6A Forward clutch thrust washer No. 6B Forward clutch hub retainer ring Forward ring gear hub Forward ring gear Forward planet thrust bearing No. 7 Forward planetary Shell and sun gear assembly Low and reverse spacer gear Reverse carrier drum snap ring Reverse planet assembly Output shaft sleeve External retainer ring Output shaft ring gear Output shaft hub Item 81 82 83 84 Part Number 7C122 7D019 7H027 7C498 Description Output shaft ring gear retaining ring Output shaft hub seal Low/intermediate sun gear bearing assembly Reverse brake drum and clutch assembly (includes OWC) Low/reverse band assembly Output shaft to case bearing Output shaft thrust washer No. 11 Deflector assembly Transmission parking gear assembly Output shaft Parking pawl Parking pawl return spring Parking pawl shaft Extension housing gasket Extension housing (4x2) M8 x 1.25 extension housing to case screw (5 reqd) Extension housing seal (4x2) Output shaft flange Output shaft flange nut Fluid tube connector assembly (2 reqd) Ring overdrive servo retainer Overdrive servo cover seal (2 reqd) Overdrive servo cover Overdrive servo piston and rod Intermediate/overdrive servo piston spring (2 reqd) Ring intermediate servo retainer Intermediate servo cover seal (1 reqd) Intermediate servo cover Intermediate servo piston and rod Case assembly Case vent assembly Speed sensor-to-case screw (M6 x 19)

53 54 55 56 57 58 59 60 61

W705407-S300 7D014 7D044 7B442 7B164 7A360 7A262 7G299 E860109-S

85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112

7D095 7R205 7B368 7C058 7A233 7060 7A441 7D070 7D071 7086 7A039 W500311-S309 7052 7089 W701357-S309 7D273 7H074 W703119-S300 7D027 7D021 7D028 W702777-S300 W702969-S300 7D027 7D021 7005 7034 W708389-S426

62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80

7B442 7B164 7B066 7D483 7D234 7D090 7G375 7B067 7D392 7F374 7A398 7A019 7C176 W702775-S300 7D006 7B167 E860527-S 7A153 7D164

(Continued) (Continued)

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Automatic Transmission 5R55S

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DESCRIPTION AND OPERATION (Continued)

Item 113 Part Number 7H103 Description Output shaft speed, turbine shaft speed, and intermediate shaft speed sensors W702981-S300 Speed sensor-to-case O-ring seal 7A179 Reverse brake drum lever 7D433 Reverse band actuating lever shaft 7A232 Parking pawl actuating rod 390318-S2 Pipe plug W703001-S309 Manual lever shaft outer and inner nut 7A115 Manual valve inner lever 7B498 Manual control lever seal 7A256 Manual control lever 7F293 Digital transmission range (TR) sensor W500015-S309 Digital transmission range (TR) sensor screw and washer (2 reqd) 6026 Fluid fill plug 7B210 Manual lever shaft pin retainer 7B193 Reverse servo assembly 7D372 Reverse servo plate 7D466 Reverse servo accumulator spring 7D189 Reverse servo piston and seal 7423 Reverse servo piston O-ring seal 7D036 Reverse servo cover W702359-S309 Reverse servo piston-to-case screw (4 reqd) 7D321 Control valve spring retainer 7A270 Main fluid pressure spring regulator valve 7D488 Reverse servo check valve W701099-S1430 Main control valve body separating plate screw Item 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 A B C Part Number 7Z490 Description Main control valve body separating plate (bonded) 7A101 Lower main control valve body W500102-S1300 Main control valve body screws (18 reqd) W702791-S300 Main control valve body screws (1 reqd) 7E332 Manual valve detent spring W500100-S300 Screw detent spring W706672-S300 Main control valve body screws (1 reqd) 7A100 Main control valve body W705928-S300 Solenoid body connector O-ring seal 7G391 Transmission control solenoid body W702921-S300 Transmission control solenoid body screw W703189-S430 Transmission control solenoid body screws (7 reqd) 7A098 Transmission fluid pan filter W705559-S300 Transmission fluid pan filter screws 7L027 Transmission fluid pan magnet 7A191 Transmission fluid pan gasket 7A194 Transmission fluid pan 7A010 Transmission fluid pan drain tube W500213-S1309 Transmission fluid pan screw W704999-S309 Transmission fluid pan drain tube plug (short hex) Overdrive/coast clutch assembly Direct clutch assembly Forward clutch assembly

114 115 116 117 118 119 120 121 122 123 124

125 126 127 128 129 130 131 132 133 134 135 136 137

(Continued)

2004 Thunderbird, 8/2003