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C

D A

1 2 3 SCALER 54 84

1 2 3

SCALER & THROTTLE

Scaler Plug
DOWN 02

82

SCALER ON Lamp

OFF

PTO THROTTLE

UP

Black White White White White Yellow/Blue White Red/Black Blue White

3mm 3mm 3mm 3mm 4mm 3mm 3mm 3mm 3mm

01 - Spare 02-Interlock Remote Throttle 03 -PTO Throttle Up 04 -PTO Throttle Down 05 PTO DISENGAGE 06 PTO ENABLE 07- R23 REMOTE to Scaler 54 8-Scaler Push Button 84 09 -R15_Scaler Sol,W/L 82 10 -Earth 2 90 11 -Enable Remote Throttle Signal 12-SPARE

OFF

ON

PTO ENABALE

5 6 A3 Date: File: 21/11/2012 Sheet 6 of 11 E:\VPS DATA ON KHUONG\..\SCALER & Drawn THROTTLE By: BOX.SchDoc HUU KHUONG 7 8 Title SCALER JACON INTERNATIONAL PTE . THROTTLE Size Number

5 6 7

MX-122 2

LTD
8 Revision C B D A

MX REAR PANEL
A A

11
N/C

4
.

ESTOP

HORN

10 29

420

35

35
. VIBRATOR

CHEM AUTO

CHEM MANUAL

X10-04 X10-06 35
. PUMP ON PUMP REV

039

35
PUMP LOCK

46 42

47

N/C
D? Diode PUMP REV

N/C
PUMP LOCK

042

420
C

042
C

Brown 4 Green 10 Yellow 11 Orange 29 Gray 35 White 039 Black/White 42 X10-06 X10-04 Red/Blue 46 Blue/White 47

Deutsch DT04-12PA-L012-W

1. Horn Sw - Relay 2. Right - Left Estop 3. Left Estop - Temp Relay 4. + for Horn Sw 5. + to Switches 6. Vibrator SW 7. Pump On Sw 8. Chemical AUTO 9. CHEMICAL ON 10. Pump Rev Sw 11. Pump LOCK Sw

12.Spare

Title
Rear Panel

JACON INTERNATIONAL PTE . LTD


Number Revision

Size A3 Date: File: 1 2 3 4 5 6

MX-122

19/11/2012 Sheet 4 of 11 E:\VPS DATA ON KHUONG\..\MACMAHON Drawn Rear By: Panel.SchDoc HUU KHUONG 7 8

C B

1
CB 7 CB12 CB17 GND CB18

6mm

350

202

202

B1

CB14 FAN 2 (20A)

CB4 TAIL (10A)

GND

190

13

19

21

24

29

38

50

04

CB15 FAN 1 (20A)

095 C1 26

PLC (10A)

CB1 BATTERY (15A)

CB10 IGN SOL (15A)

CB9 INT LIGHT (5A)

HOPPER LT (5A)

ALT (80A)

CB A REAR LOW BEAM (10A)

CB D AIR BAG COMP (30A)

CB2 ENG RUN (15A)

CB11 REMOTE (10A)

CB6 HIGH BEAM (10A)

CB3 LOW BEAM (10A)

MAIN (100A)

01 Red

A1Red

CB C REVERSE ALARM (5A)

CB13 VIBRATOR (30A)

CB5 TOP LIGHTS (10A)

COLOUR

GAUGE Tag

Red

Red Red

CB B REAR HIGH BEAM (10A)

CB8 HORN/BRAKE LT (20A)

CB16 BATERY(+) UN SW(15A)

Red Red Red Red Red Red Red Red Red Red Red Red

BATTERY

10mm 4mm 3mm


VCC

To Battery (24V-)
.

002
2

10mm ALT

01 - + to Ign Sw 02 - Ignition 03 - Alternator 04 - Start 05-RESIDUAL BRAKE 06-Tram FWD Sol 07 - Low Beam Sw 08 - Top Light Sw 09 - Park Brake Release Sw 10 - + to Switches 11 - Fire Reset Sol (Pin 1) 12 - Park Brake Sw 13 - R28 to Steering Sol 14 - Fire Reset Sol (Pin 2) 15 - Drive Sw 16 - Remote Sw 17 - Front ESTOP 18 - P/Brake Pressure Light 19 - Forward Sw 20- Tram FWD Sol 21 - Reverse Sw 22-Low Range LT 23 - Ign Sw 24 - + to Horn Sw 25 - Horn Sw to R17 26 - CAN L 27 - CAN H 28 - CAN GND 29 - Eng Run W/L 30 - High Beam Sw 31 - Fire Reset Button

Top Dash Harness

3 GND GND

GND

39 White
VIBRATOR

2 Blue 039 CB13 Red

R22

Use JSE-JAC128F Relay

GND

095 White

14 Purple

GND R11

12 Black

A1 Red 2 Blue
R34

2 Blue

2 Blue

R1

32- SENSOR RETURN 33- Front Steering Sol 34- SENSOR SUPPLY 35 - Low Beam Light 36 - High Beam Light 37 - Compressor Solenoid + 38 - O/S/F Stab Up 39 - O/S/f Stab Down 40 - N/S/F Stab Up 41 - N/S/F Stab Down 42 - O/S/R Stab Up 43 - O/S/R Stab Down 44 - N/S/R Stab Up 45 - N/S/R Stab Down 46 - Brake Press W/L 47-Hi Range LT 48 - Remote W/L 49 - Shutdown Alarm 50 - High Range Sw 51 + to Stab Switches 52 - Ignition 53- + to Camera Plug

094

A2 Grey 096 Red

REAR LOW BEAM AIR BAG COMPRESSOR

13 Red

REMOTE STOP

ENGINE RUN

12 Black

11 Yellow

52 Black/Y

2 RA2 A Blue Yel/Black

4 GND
61- Remote Copressor 62-Supply 63-Signal 64 - GND 65 - GND 66-Signal REVERSE ALARM 67-Supply 68- Rear Steering 69- Front Steering 70 - Rear Steering Sol

54-F Interlock Remote Throttle 55- Fire System 56- Press1 Fire 57- Press2 Fire 58- To Drive/Remote SW 59- Sensor Supply 60- Coolant level Signal

GND

20 Grey

2 Blue

54 Y/Blue
REMOTE

2 Blue

35 Green

GND R23

GND R12

2 Blue 50 Red 320 Red/Blue

R2

LOW BEAM

IGN TO SOL

18 Yel/Black

311 Red/White 350 Red

19 Red

Red 4mm 01 4mm 1 Red Green 3mm 3 Yellow/Black 3mm 05 Purple 3mm 80 Black/White 3mm 77 Brown/White 3mm X37 Black/White 3mm 23 Green/White 3mm 310 Green 4mm 35 Red/Black 3mm 190 Green/White 3mm 037 Red/White 3mm 510 Red/Blue 3mm 191 Grey 3mm 51 Brown/White 3mm 053 3mm 9 Purple White 3mm 72 3mm 077 Grey Black/White 3mm 77 Yellow/Black 3mm 078 Green 3mm 083 Red 3mm 001 Red 3mm 29 3mm 4 Black Blue/White 3mm Red/White 3mm Red/Blue 3mm 4mm 144 Purple Grey 3mm X36 Orange 3mm 192 BLACK 3mm 87 White 3mm 41 Red 3mm 84 4mm 20 Grey Brown 4mm 200 Yellow/Blue 3mm 54 3mm 301 Grey 3mm 302 Yellow 3mm 303 Purple 3mm 304 Orange Brown/White 3mm 305 Green/White 3mm 306 Black/Red 3mm 307 Blue/White 3mm 308 Brown/White 3mm 309 Black/Green 3mm 084 Pink 3mm 322 Blue/White 3mm 317 Black/Green 3mm 086 Green 4mm 35 4mm 1 Red Red 4mm 1 Black 3mm 0.2 Red 3mm 01 Red 3mm 01 Red 3mm 01 Brown 3mm 020 Red 3mm 84 White 3mm 4.7 Black/White 3mm 807 Red 3mm 93 White 3mm 94 Black 3mm 95 Black 3mm 96 White 3mm 97 Red 3mm 98 Black/White 3mm X33 White 3mm X32 Black/White 3mm 40
GND GND

2 Blue 1 Red

2 Blue

2 Blue

71 Black

200 Grey

311 R35 2 2 RA4 C Blue Black/White Red/White Blue 01 C1 1 C2 Red Red Red Brown/White
IGNITION 1

GND R24

GND R13

R3

START

FRONT HIGH BEAM

FIRE DETONATE

GND

190

190 Red

66 Brown/W 35 Green

180 Red/White

70 Yellow

GND

THROTTLE CONTROL96

Red Y23

GND

GND

GND

GND

97 98 87 85

2 Blue

84 2 93 94 95

Black/Green 084 083 Green 35 Green

2 Blue

22 Brown/W

1 Red 2 Blue

R4

R14

R25

191

HI-LOW RANGE

FIRE RESET

2 311 R36 Red/White Blue 020 GND 2 Brown Blue


IGNITION 2

IGNITION

21 Red

Y25

192 Orange

311 Red/White

GND

Red Red Yellow Black/White Green Brown/White Brown/White Green Grey Red/White Brown/White White White Red Red Red Brown Red/Blue White Red/Blue Purple Purple Yellow/Blue Black/White Red/White Yellow/Black Yellow Grey 3mm 1 3mm 01 3mm 315 3mm 807 3mm 3 3mm 22 3mm 22 4mm 14 4mm 20 3mm 082 3mm 22 4mm 25 4mm 25 3mm 29 3mm 38 3mm Vcc 3mm 316 3mm 42 3mm 45 3mm 46 3mm 81 3mm 81 4mm 54 3mm 02 3mm 68 3mm 69 3mm 70 3mm 0077

2 Blue

51 Grey

2 Blue

82 Red/Black

510 R/White

25 White

GND R5

Diode .

GND R15

80 82 82

R26

TOP WORK

HYDROSCALER

STEERING

24 Red

0077

1 Red

35 Green

23 Black/W

83 White

Purple Red/Black Red/Black Red White White Yellow/Blue Brown 3mm 3mm 3mm 4mm 4mm 4mm 3mm 4mm 25 25 54 200
6

. . .

01 02 - C/B to ALT 03 - Brake Press Sw 04- Remote Compressor 05 - ALT W/Light 06 - Spare 07 - Spare 08 - ISO Sw - R22 09 - Low Beam 10 - Water Pump Sol 11 -Flow meter 12 - Top Light 13 - Top Light 14 - + to Brake Sw 15 - + to int Light 16 - +Strobe Light SW 17 - Spare 18 - Remote to Pump R8 19 - Pump On Sol 20 - Remote Pump Rev Sw - R9 21-Brake LT 22 -Brake LT 23 - + from R23 to Remote 24-Interlock Remote Throttle 25 26 - Remote Plug-PLC Pin X6 27 - Remote Plug to R13 28 - Remote Plug to R15 29 30 - Brake Sw - Brake Light 31 - R15 - Scaler Sol,W/L 32 - Hydro Scaler 33- BATTERY(+) SW 34-Top Light 35-Top Light 36 - + R23 to Scaler 37 - High Beam Light 38 39 - Remote Plug to R17 40 - Start Relay to Starter 41 - R17 to Horn

Diode

Diode

GND

GND

GND

317 Blue/White

208 White
FAN 1

2 Blue 3 Green 202 Red

2 Blue

2 Blue

B2 Grey

Diode .

REAR HIGH BEAM

SHUTDOWN ALARM

R27

R16

RA3

Diode .

B1 Red

312 White 35 Green

B Red/White

MX-122 MAIN BOX

Front Harness

GND

208 White
FAN 2

GND

GND

101 Black

2 Blue 202 Red 3 Green

2 Blue

2 Blue

37 35 Yellow 09 Green

PARK BRAKE

HORN

R28

R7

R17

29 Red

0037 Y/Blue

4 Black

7 8

GND

2 Blue

55 Blue

45 White

77 Black/White

55 Black 56 Pink

Diode

Black 3mm 4 Black 4mm 71 Black 4mm 101 42- SENSOR RETURN BLANCK 3mm 87 43- THROTTLE POS SENSOR1 White 3mm 85 44- SENSOR SUPPLY Red 3mm 84 45 +BATTERY SW Red 4mm 144 Blue/White 3mm 46- CAN L 47- CAN H Red/White 3mm 48- CAN GND Red/Blue 3mm 4mm 49BATTERY(+) SW Red 50- BATTERY(+) SW Red 4mm 51-BATTERY(+)SW Red 4mm 52 - ISO Switch Purple 4mm 144 53 -Remote Chem Manual SW Red/White 3mm X10-04 54 - Hyd Scaler White 3mm 83 55 - Earth To Battery Blue/White 4mm 002 56- Coolant level Signal E.C.U White 3mm 4.7 57- Horn Wraning Red 3mm 1 58- Ign Stabi Prox Red 3mm 1 Red 3mm 1 59- Ign Stabi Prox White 3mm 90 60 -Enable Remote Throttle Signal (Pin60 ) 61 - FWD Tram Sol Black/White 3mm 77 Brown/White 3mm 78 62 - REV Tram Sol 63 - Cycle Valve 1 Green/White 3mm 64 White 3mm 65 64 - Cycle Valve 2 65 - Pump Proxy 1 Signal Grey 3mm 33 66 - Pump Proxy 2 Signal Orange 3mm 34 67 - Pump Proxy+ Green 3mm 35

R8

R18

PUMP ON . Diode

FWD TRAM

R29 .

35 Green

1 Red

42 Black/W

313 White

35 Green

35 Green White X10-12

ACCUM DUMP SOL

GND

GND

48 Orange

2 Blue

78 Brown/White

GND R30

GND

R19

ENG RUN SIG

PUMP REV

REV TRAM

61 White
PROXY 2

2 R9 46 Blue R/Blue

Green 1 Red

35 Green

314 White 35 Green

34 33 Orange 35 Green 60 Green


GND

Diode

GND

113 White 14 Green

GND

Diode

2
R31

2 R10 Blue 64 Green/White 65 White

65 White Green/White64

CYCLE 1

R21

OVERIDE

1 Red

1 Red

CYCLE 2

60 Green

2 32

Rear Harness

47 Blue/W

61 White

PROXY 1

47 Blue/W

044

33 Grey

35 Green

9 10 11 Size A1 Number Title

9 10

GLAND

04

X30 X0

X32 086 X1 X2

01 - Ign SW Red 3mm 001 02 - Hopper Prox Black 3mm 55 03 - Horn Switch Black 3mm 4 Green 4mm 35 04 - to Swiches Purple 3mm 9 05 - O/S/R ESTOP Pink 3mm 56 06 - Accum Dump Sol Grey 3mm 11 07 - N/S/R ESTOP Brown/White 3mm 22 08 - Rear Tail Lt/Strobe Grey 4mm B2 09 - Rear High Beam Grey 4mm B2 10 - Rear High Beam Red 4mm 29 11 - + to Horn 12 - + to Pump Box Green 4mm 35 13 - + to Pre-Spray/Water Pump Green 4mm 35 14 - Park Brake Sol Green/White 3mm 37 15 - Brake Light Purple 3mm 80 16 - Pump On R8-Pump Box Black/White 3mm 42 17 - Chem Auto SW Rear Box Red/White 3mm X10-06 Red/White 3mm X10-04 18 -Chem Manual SW Rear Box Red/Blue 3mm 46 19 - Pump Rev Sw (pump Box) Blue/White 3mm 47 20 - Pump Lock Sw (pump Box) 21 - Pump Rev Sol Orange 3mm 48 22- Rear Residual Led Purple 3mm 81 23 Red/White 3mm 68 24 - Park Brake Press/Sw White 3mm 72 Brown/White 3mm 22 25 - Tail 4mm 01 26 - Ignition Red 27 - Tram REV Sol Brown/White 3mm 78 28 - Reverse Alarm Brown/White 3mm C2 29 -Horn Switch Black 3mm 4 30 - Brake Light Purple 3mm 80 Black/Green 3mm 083 31 -Low Range Sol Red/White 3mm 082 32 - Water Pump Sw - Sol 33 - High Range Sol Green 3mm 084 34 VIBRATOR SW Red/White 3mm 039 35- VIBRATOR White 5mm 39 36- O/S/F Stab Up Grey 3mm 301 37 - O/S/F Stab Down Yellow 3mm 302 38- N/S/F Stab Up Purple 3mm 303 Orange 3mm 304 39- N/S/F Stab Down 40 - O/S/R Stab Up Brown/White 3mm 305 41 O/S/R Stab Down 3mm 306 Green/White 42 - N/S/R Stab Up 307 Black/Red 3mm 43- N/S/R Stab Down Blue/White 3mm 308 44 - Fan 1 White 4mm 208 45 - Fan 2 White 4mm 208 46 - REAR STROBE 69 Yellow/Black 3mm White 3mm 47 Chemical Sol 044 Red 4mm 1 48- Ignition Yellow/Black 3mm 49-START 05 81 Purple 3mm 50-Brake LT 51- Low Beam Sw X35 Brown/White 3mm Red 3mm 29 52- + To Rear Brake SW 26 53- 8-Hopper LT + Black/Red 4mm Green/White 3mm 323 54- Rear Park Brake SW Grey 4mm A2 55- Rear Low Beam 56-Rear Low Beam A2 Grey 4mm 57- P/Brake Pressure Light 72 White 3mm 58- Reverse SW 078 Yellow/Black 3mm 59-Forward sw 077 Grey 3mm 60- Remote W/L 3mm 322 Pink 61- Eng Run W/L 144 Purple 4mm 62- Hight Beam SW X34 Red/White 3mm 63- Brake Press SW Brown/White 3mm 309 64 - Front Steer SW Black/White 3mm X33 White 3mm X32 65-Rear Steer SW Black 3mm 0.2 66-R Interlock Remote Throttle In Black/White 3mm 02 67-R Interlock Remote Throttle Out Green/White 3mm 68 - Park Brake Release Sw 310 Red 3mm 69 - + to int Light 38 70-Shutdown Alarm 317 Blue/White 3mm

PLC EXP 2
Y0 D Y1 E Y2 40 Y3 41 Y4 B Y6 Y7 C Y5 Y25 Y23 0037 322 320 309 314 313 312 311 04 52 04 04 04 66

X33 X3

X34 X4

X35 X5 A

X36 X6

X37 X7 18

C 04

Cable Gland
Green 5mm 096 AIR BAG COMPRESSOR MOTOR + AIR BAG COMP SW Purle 3mm 094 Green 3mm 3
3-Air Bag Compressor SW+ 3

180

Y5

Y7

Y6

Y4

Y3

Y2

Y1

Y0

Y5

Y4

Y3

Y2

Y1

Y0

Pin X10-02 Pin X10-04 Pin X10-06 Pin X10-08 Pin X10-12 IGN 1

PLC
PANASONIC FP0R-C14RS

HD10-9-16P

PLC EXP 1
X7 C X6 X5 X4 X3 X2 X1 X0 C

X7

X6

X5

X4

X3

X2

X1

X0

TO AIR BAG COMPRESSOR

90

51

72

69

05

323 04

113

316

053

310

078

077

001

037

TO IFM DOSING SYSTEM BOX (SPARE) HYDRO SCALER 83

GND 315

White
.

GND (2)

White 113

OVERIDE

GND

11

Main Box

Date: File: 30/03/2013 Sheet 1 of 11 D:\VPS DATA ON KHUONG\..\MACMAHON Drawn By: Main Box.SchDoc HUU KHUONG 12

JACON INTERNATIONAL PTE . LTD

MX-122
Revision
10

12

MX DASH BOX
A A

R 300 OHM 10W PARK BRAKE LED/RED REVERSE W/L LED/YELLOW FOWARD W/L LED/YELLOW ENGINE RUN LED/GREEN DIFF LOCK LED/YELLOW LOW RANGE LED/YELLOW HIGH RANGE LED/YELLOW FRONT STEER LED/YELLOW REAR STEER LED/YELLOW D 72 1 2 GND 078 2 GND 077 2 GND 114 2 GND 79 2 GND 083 2 GND 084 2 GND 1 3 ALT LED/RED

BRAKE PRESSURE YELLOW

REMOTE THROTTLE YELLOW

RESIDUAL BRAKE RED

MURPHY

A
GND GND GND 1 GND 1 2 3 4 5 6 R 120 OHM

X32

X33

309 1

322

80

Red 4mm 01 1- +To Ign SW Red 4mm 1 2- Ignition Green 3mm 3 3- Alternator Yellow/Black 3mm 05 4-START Purple 3mm 80 5-RESIDUAL BRAKE Black/White 3mm 77 6-Tram FWD Sol Brown/White 3mm X37 7- Low Beam Sw Black/White 3mm 23 8- Top Light Sw Green/White 3mm 310 9- Park Brake Release SW Green 4mm 35 10- to Swiches Green/White 3mm 037 11- Park Brake SW Black/White 3mm X33 12- Rear Steering White 3mm X32 13- Front Steering Grey 3mm 51 14- Drive sw Brown/White 3mm 053 15- Remoter sw White 3mm 72 16- P/Brake Pressure Light Grey 3mm 077 17- Forward sw Yellow/Black 3mm 078 18- Reverse SW 3mm 001 Red 19- Ign SW Blue/White 3mm 20- Can L Red/White 3mm 21- Can H Red/Blue 3mm 22- Can GND 23- Eng Run W/L Purple 4mm 144 Grey 3mm X36 24- Hight Beam Brown/White 3mm 309 25- Brake Pree W/ Black/Green 3mm 086 26- High Range SW Green 3mm 083 27-Low Range LT Pink 3mm 322 28- Remoter W/L Black 3mm 0.2 29-F Interlock Remote Throttle 30-Earth BLLUE 4mm 2 31-Hi Range LT Black/Green 3mm 084 Orange 3mm 803 32-Pressure SW 33-Drive-Re SW Green 3mm 804 34-VCC B+ Red 4mm 1 35- ALT W/L Green 3mm 3 Brown 3mm 020 36- To Drive/Remote SW

R 120 OHM

35 GND

0.2

35

01

01

02 2 GND 2

020 020 803 1 GND

037

310

001 001 05 Start

077 078 086 Forward Reverse Low High

X32

X33

51

053

804

23

X37
Low

X36
High C

Park Brake SW GNDPark Brake Release Ignition

Steering Front Rear

Drive Remote

Top Lights

Head Lamps

JSE-DRC12-40PA

35

77 Park Brake Test Button

Title
DASH BOX

JACON INTERNATIONAL PTE . LTD


Number Revision

Size A3 Date: File: 1 2 3 4 5 6

MX-122
30/03/2013 Sheet 2 of 11 D:\VPS DATA ON KHUONG\..\DASH BOX.SchDoc Drawn By: 7 8

HUU KHUONG

MX REAR DASH BOX


A A

PARK BRAKE LED/RED

REVERSE W/L LED/YELLOW

FOWARD W/L LED/YELLOW

ENGINE RUN LED/GREEN

FRONT STEER LED/YELLOW

REAR STEER LED/YELLOW

BRAKE PRESSURE YELLOW

REMOTE THROTTLE YELLOW

RESIDUAL BRAKE RED

72 1 2 GND 078 077 2 GND 2 GND 114 2 GND

X33

X32

309

2 GND

322

2 GND

81

2 GND

Red 4mm 01 1- +To Ign SW Red 4mm 1 2- Ignition Green 3mm 3 3Yellow/Black 3mm 05 4-START Purple 3mm 81 5-Rear Residual Brake Black/White 3mm 78 6-Tram REV Sol Brown/White 3mm X35 7- Low Beam Sw Black/White 3mm 26 8-Hopper LT + Black/Red 3mm 27 9- Hopper LT SW Green 4mm 35 10- to Swiches Green/White 3mm 323 11- Park Brake SW 41 Black/White 3mm 12White 3mm 40 13Grey 3mm 51 14Brown/White 3mm 053 15White 3mm 72 16- P/Brake Pressure Light Grey 3mm 077 17- FWD SW Yellow/Black 3mm 078 18- REV sw Black/Green 3mm 086 19- Hi Range SW 20- Front Steer SW Black/White 3mm X33 21- Rear Steer SW White 3mm X32 Red 3mm 001 22- Ign SW 23- Eng Run W/L Purple 4mm 144 Grey 3mm X34 24- Hight Beam SW Brown/White 3mm 309 25- Brake Press SW 26 Park Brake Release Sw 3mm Green/White 310 Black 3mm 0.227-R Interlock Remote Throttle In Pink 3mm 322 28-Remote W/L 29Black 3mm 02 30-Earth BLLUE 4mm 2 31-R Interlock Remote Throttle Out Black/White 3mm 02 Red 3mm 1 32- Hopper Proxy + 33Green 3mm 804 34- Warning Buzzer Red 3mm 1 35Yellow/Blue 3mm 3 JSE-DRC12-40PA

35

0.2
GND

01

01

2 GND

2 26

02
323 GND

310 001 001 05 Ignition Start Reverse-Forward Front Steer-Rear Steer 077 078 X33 X32 X35 Low X34 High Hopper LT C 27

Park Brake SW P/B Release SW

Head Lamps

78

35 Park Brake Test Button

Title
DASH BOX

JACON INTERNATIONAL PTE . LTD


Number Revision

Size A3 Date: File: 1 2 3 4 5 6

MX-122
30/03/2013 Sheet 2 of 11 D:\VPS DATA ON KHUONG\..\REAR_DASH Drawn BOX.SchDoc By: 7 8

HUU KHUONG

COMPRESSOR BOX & HARNESS


SERVICE COMPRESSOR CONTROL BOX
BOX COMPRESSOR PLUG

Mattei Compressor System 1 2 3 4 13 14 15 16 20 21 24v 24v 01 00 00 28 36 37 38 39 40 41 46

A GND 805 400 804 GND 54 800 401 400 R34 3 R37 401

Black/Yellow 3mm 46 36Black/Yellow 3.mm 41 353.mm Violet 32 34Brown 3.mm 21 33Brown 3.mm 280 Unload Valve + (On Machine Hyd circuit)323mm BLUE 31- Earth BLUE 30- Earth 3.mm BLUE 29- Earth 3.mm 3.mm BLUE 28- Earth BLUE 27- Earth 3.mm 3.mm BLUE 26- Earth 3.mm BLUE 25- Earth 4.mm BLUE 24- Earth 3.mm (40 23- Commom Supply (+24V)) Violet 39 22-Alarm Output SW Blue/Yellow 3.mm 38 21-Alarm Output + Blue/Yellow 3.mm 3mm 28 20-Offload Sol+ (On Compressor unit) Brown 2 19-Offload Sol GND 3mm BLUE 14 18-Oil SW Signal 3.mm White White Yellow Yellow Red Red Green Yellow/Blue Black /White Red BLUE Green WHITE Black/White Blue/White Blue/White
B

GND

Compressor SW 0.11 Compressor Ignition GND R35 BUTTON 801 800 800

GND

AIR BAG COMPRESSOR BOX

805 COMPRESSOR LOAD Air Bag Compressor Box

Air Bag Compressor SW AIR BAG COMPRESSOR

805 806 GND 2

Green

3.mm

3-Air Bag Compressor SW+ 093- Press SW In 094-Press SW Out 2- Earth GND GND

Brown 3.mm Purple Blue 3.mm 3.mm

3.mm 3.mm 3.mm 3.mm 3mm


3.mm 3.mm 3.mm 4.mm 3.mm 3.mm 3.mm 3.mm 3.mm 3.mm 3.mm 3.mm

13 04 03 02 01 804 54

17-Oil SW+ 16-Temp SW Signal 15-Temp SW+ 14-Pressure SW Signal 13-Pressure SW+ 12-Drive-Re SW 11- Compressor Solenoid + 10-Tram FWD Sol 9 - VCC B+ 8-Earth 7-ALT W/L 6- Press SW 5-To Remote SW 4-Solenoid 3-Solenoid

GND

Diode R36 807 GND 2 400 COMPRESSOR

77 1 2 3 808 Blue/White Blue/White 806 801 807 401 400

808 GND Diode 28 R38

805 GND

LED/YELLOW

0.11

280

Red Yellow

2-Compressor Cooling Fan Sol 1-Push SW

NC

DRC12-40PA

CB 10A

0.1

Usu 3mm wire gauge after CB

1000mm

. 400- Limit Press SW Of Enable Sol In 401- Limit Press SW Of Enable Sol Out

3mm 3mm BLUE

COMPRESSOR BOX

. 500mm . Earth Spare 1000mm 300mm . 1000mm 13 Oil SW+ 14 Oil SW Signal . 1000mm 801- Push SW 802- Safety Pressure SW . 802- Push SW 803- Boost Pressure SW 3.mm YELLOW 3mm Orange 3.mm YELLOW 3mm Orange

Yellow 3.mm Red 3.mm Blue/White 3.mm Blue/White 3.mm Black/White 3.mm WHITE 3.mm Green 3.mm BLUE 3.mm Red 4.mm Black /White 3.mm Yellow/Blue 3mm Green 3mm Red 3.mm 3.mm Red 3.mm Yellow 3.mm Yellow 3.mm White 3.mm White 3.mm Violet 3.mm Brown 3.mm Violet 3.mm White 3mm Red 3mm BLUE 4.mm BLUE 3.mm BLUE 3.mm BLUE 3.mm BLUE 3.mm BLUE 3.mm BLUE 3mm Brown 3.mm BLUE 3.mm Violet 3.mm Black/Yellow3.mm Black/Yellow3.mm

801 806 400 401 807 808 3 2 1 77 54 804 01 02 03 04 13 14 2 28 38 39 40

1 - 801 Push SW 2 - 806 Compressor Cooling Fan Sol 3 - Compressor Speed Limited Sol 4 - Compressor Enable Sol 5 -807 Remote Compressor SW 67 - 3 ALT W/L 8 - 2 Earth 9 - VCC B+ 10 -77 Tram FWD Sol 11- 54 Compressor Solenoid + 12- 804 Drive-Re SW 13- Pressure SW+ 14- Pressure SW Signal 15- Temp SW+ 16- Temp SW Signal 17- Oil SW+ 18- Oil SW Signal 19- Offload Sol GND 20- Offload Sol+ (On Compressor unit) 21- Alarm Output + 22- Alarm Output SW (23- Commom Supply (+24V)) 24- Earth 25- Earth 26- Earth 27- Earth 28- Earth 29- Earth 30- Earth 31- Earth 32- Unload Valve + (On Machine Hyd circuit) 33- Unload Sol GND 34 35 36

White 3.mm White 3.mm

500mm

Earth Spare

To Main Box + Front Dash


1000mm . 401- Compressor Enable Sol Earth 3mm Blue/White 3mm BLUE

54 1- Compressor Solenoid + 807 2-Remote Copressor 1 77 804 3-VCC B+ 4-Tram FWD 5-Drive-Re SW 6-Boost Pressure SW 7-ALT W/L
2 8- Earth

3mm Yellow/Blue 3mm 4mm 3mm 3mm 3mm 3mm 4mm

Black/White
Red Black /White Green Orange Yellow/Blue Blue

300mm

400mm

500mm

1500mm

. 1000mm 03 Temp SW+ 04 Temp SW Signal

Yellow 3.mm Yellow 3.mm

500mm

Earth Earth Earth Earth Earth . 1000mm 400- Compressor Speed Limited Sol Earth . 806-Compressor Cooling Fan Sol Earth . 3mm Blue/White 3mm BLUE

803 3

Deutsch DT06-12PA

. 2000mm 38 Alarm Output + 39 Alarm Output SW . 500mm 2000mm 28 Offload Sol+ (On Compressor unit) 2 Offload Sol GND . 2000mm 01 Pressure SW+ 02 Pressure SW Signal

Violet 3.mm White 3mm


500mm 1000mm

280 2 32 41 46

3mm RED 3mm BLUE

Brown BLUE 3.mm


1000mm

DRC16-40SA

Red 3.mm Red 3.mm

280 Unload Valve + (On Machine Hyd circuit) 2 Unload Sol GND

Brown 3.mm BLUE 3.mm

Air Bag Press SW 1000 mm 093- Press SW In 094-Press SW Out

Brown 3.mm (2000mm) Purple 3.mm (2000mm)

From Main Box


Green
D

3.mm 5.mm 3.mm

3- Air Bag Compressor SW+ 1000 mm 1000 mm Air Bag Compressor Box 600 mm 800 mm 3-Air Bag Compressor SW+ 093- Press SW In 094-Press SW Out 2- Earth 096- Air Bag Compressor Motor+ 094-AIR BAG COMP SW Earth

Compressor Motor
096- Air Bag Compressor Motor+ 2- Earth

Green Purple

Green Blue

5.mm (2200mm) 5.mm (1800mm)

Blue 3.mm Blue 5.mm

2- Earth 2- Earth

Green

3.mm

(2000mm)

Brown 3.mm Purple Blue 3.mm 3.mm


(1600mm) Title
COMPRESSOR

JACON INTERNATIONAL PTE . LTD


Number Revision

Size A2 Date: File: 1 2 3 4 5 6 7

MX-122

06/04/2013 Sheet 9of 13 D:\VPS DATA ON KHUONG\..\MX-122 COMPRESSOR Drawn By: _2.SchDoc HUU KHUONG 8

MX FRONT HARNESS
To Engine (ALT) 1200 mm A 1000 mm 700 mm . 71- Start Relay To Start 4mm Black (2200mm) 3- ALT W/Light 3mm Green (2900mm) A

Front Harness
Red Red Yellow Black/White Green Purple Orange Green Grey Red/White Brown/White White White Red Red Red Brown Red/Blue White Red/Blue Purple Purple Yellow/Blue Red/White Yellow/Black Yellow Grey Purple Red/Black Red/Black Red White White Yellow/Blue Brown 3mm 1 3mm 01 3mm 315 3mm 807 3mm 3 3mm 3mm 4mm 14 4mm 20 3mm 082 3mm 22 4mm 25 4mm 25 3mm 29 3mm 38 3mm Vcc 3mm 316 3mm 42 3mm 45 3mm 46 3mm 81 3mm 81 4mm 54 3mm 02 3mm 68 3mm 69 3mm 70 3mm 0077 3mm 80 3mm 82 3mm 82 4mm 4mm 25 4mm 25 3mm 54 4mm 200
01 02 - C/B to ALT 03 - Brake Press Sw 04-Remote Compressor 05 - ALT W/Light 06 - Spare 07 - Spare 08 - ISO Sw - R22 09 - Low Beam 10 - Water Pump Sol 11 -Flow meter 12 - Top Light 13 - Top Light 14 - + to Brake Sw 15 - + to int Light 16 - + Strobe light SW 17 - Spare 18 - Remote to Pump R8 19 - Pump On Sol 20 - Remote Pump Rev Sw - R9 21-Brake LT 22 -Brake LT 23 - + from R23 to Remote 24- Interlock Remote Throttle 25 - Osc from Remote-Sol 26 - Remote Plug-PLC Pin X6 27 - Remote Plug to R13 28 - Remote Plug to R15 29 30 - Brake Sw - Brake Light 31 - R15 - Scaler Sol,W/L 32 - Hydro Scaler 33- BATTERY(+) SW 34-Top Light 35-Top Light 36 - + R23 to Scaler 37 - High Beam Light 3839 - Remote Plug to R17 40 - Start Relay to Starter 41 - R17 to Horn 42- SENSOR RETURN 43- THROTTLE POS SENSOR1 44- SENSOR SUPPLY 45 +BATTERY SW 46- CAN L 47- CAN H 48- CAN GND 49- BATTERY(+) SW 50- BATTERY(+) SW 51-BATTERY(+)SW 52 - ISO Switch 53 -Remote Chem Manual SW 54 - Hyd Scaler 55-Earth To Battery 56- Coolant level Signal E.C.U 57- Horn Wraning 58- Ign Stabi Proxy 59- Ign Stabi Proxy 60 -Enable Remote Throttle Signal (Pin60 ) 61 - FWD Tram Sol 62 - REV Tram Sol 63 - Cycle Valve 1 64 - Cycle Valve 2 65 - Pump Proxy 1 Signal 66 - Pump Proxy 2 Signal 67 - Pump Proxy+

Remote Plug
01 - Remoter Plug to R17 02 - Pump on R8 03 - Remoter to Pump R8 04 - FWD Tram Sol 05 - + From R23 to remoter 06. X10-04 07 8 - Remoter Plug -PLC Pin X6 9 - Remoter Plug To R13 10-Fire 11. Remote Compressor 12.SPARE

Tag

1400 mm

Black 4 42 Red/Blue 46 Red/Blue 0077 Grey 54 Yellow/Blue X10-04 Red/White 68 Red/White 69 Yellow/Black 45 White Yellow 70 807 Black/White

3mm 3mm 3mm 3mm 4mm 3mm 3mm 3mm 3mm 3mm 3mm

(2100mm) (2100mm) (2100mm) (2100mm) (2100mm) (2100mm) (2100mm) (2100mm) (2100mm) (2100mm) (2100mm)

Strobe SW 3000 mm Harness Vcc- STROBE SW 022-STROBE CB B 10A

. 700 mm 38- To Cab Light 2- Earth 1700 mm . 700 mm 5.9 Horn Warning 1-IGN (5800 mm) J1

Red 3mm (5900 mm)

Deutsch DT06-12PA
1000 mm 800 mm 1000 mm . . 500 mm 5.9 Horn Warning 500 mm Spare + (1200mm) Spare - (1200mm) 2000 mm

Plug CAT C6.6 ECU

64 -Cycle Valve 1 Earth

Green/White 3mm (4500mm)

65-Cycle Valve 2 Earth

White 3mm (4500mm)


1500 mm

Pump Proxy Signal 35 - Pump Proxy+ 33 -Pump Proxy Signal 1 34 -Pump Proxy Signal 2 Earth

Green 3mm (4700mm) Grey 3mm (4700mm) Orange 3mm (4700mm)


800 mm

500 mm

2000 mm . 500 mm . 4000 mm

1000 mm

Black 3mm 4 Black 4mm 71 Black 4mm 101 BLANCK 3mm 87 White 3mm 85 Red 3mm 84 Red 4mm 144 Blue/White 3mm Red/White 3mm Red/Blue 3mm Red 4mm Red 4mm Red 4mm Purple 3mm 144 Red/White 3mm X10-04 White 3mm 83 Blue/White 4mm 002 White 3mm 4.7 Red 3mm 1 Red 3mm 1 Red 3mm 1 White 3mm 90 Black/White 3mm 77 Brown/White 3mm 78 Green/White 3mm 64 White 3mm 65 Grey 3mm 33 Orange 3mm 34 Green 3mm 35

Spare + (3200mm) Spare - (3200mm) 22- Flow Meter 2- Earth

. (4000mm) Spare (4000mm) Spare +

. 500 mm 500 mm

Earth 2-Earth 2-Earth 2-Earth 2-Earth 500 mm 800 mm

700 mm

Tram FWD 77-FWD Tram Sol 2-Earth Tram REV 78-REV Tram Sol 2-Earth

Brown/White 3mm (6700mm)


Earth 2-Earth 2-Earth 2-Earth 2-Earth 2-Earth 500 mm

Black/White3mm(2200mm)

700 mm

3mm(2200mm) Brown/White

Earth Top Light Plug 4Pin Use LED Light 800 mm 25- Top Light 25- Top Light 2 - Earth 2 - Earth 500 mm 2-Earth 2-Earth 2-Earth 2-Earth 2-Earth 800 mm Foot Brake Sw 29 - +To Brake SW 80 - To Front Residual Led . 1000 mm

White 4mm (3100mm) White 4mm (3100mm)

61. Dout_0.3A 4 60. Dout_0.3A 8 59. Warning Lamp 5.9 . 58. Dout_0.3A 10 800 mm B 022 Strobe (5500mm) 54. AIN_ACT 7 53. AIN_ACT/PWM_I THROTTLE POS SENSOR 1 2- Earth To Battery 002 PTO ENABLE 52. SWG 1 51. SWG 2 PTO THROTTLE DOWN 50. SWG 3 PTO THROTTLE UP 49. SWG 4 PTO DISENGAGE . 48. SWG 5 101-Horn Black 4mm (5800mm) 800 mm 47.Coolant Level Signal 4.7 3mm White (4800mm) 46. SWG 7 2- Earth 45. SWG 8 44. SWG 9 43. VS_8_200_mmA SENSOR SUPPLY (4800mm) 42. VS_5_200_mmA 41. VS_5_200_mmA 1300 mm 144 (4800mm) 40. SWK_0 + BATTERY SW 39. SWG 10 38. SWG 11 35. SWG_RET Spare + (4000mm) 34. VS Reset (4000mm) 33. VS Reset SENSOR RETURN (4800mm) Spare 22 - Ether Start Valve Relay 32. PWM 2A Driver 31. PWM 2A Return 24. CDL 23. CDL+ CAN GND 22. CAN A Shield CAN L 21. CAN CAN H 20. CAN + 16. +Battery (Unswitch) BATTERY(+) SW (4800mm) 15. +Battery (Unswitch) BATTERY(+) SW (4800mm) 13. DF_PWM 2C 12. DF_PWM + 11. DF_PWM 2 Shield 10- Battery -ve GND 9- Battery -ve GND BATTERY(+) SW (4800mm) 8- +Battery (Unswitch) BATTERY(+) SW (4800mm) 7- +Battery (Unswitch) 3. Battery -ve GND 2. Battery -ve GND 1. Battery -ve GND

Scaler Plug Deutsch DT06-12PA


Red 3mm (4600mm) Purple 3mm (4600mm)

1600 mm . 500 mm 1000 mm

1000 mm (4100mm) .

700 mm Spare Spare +

. (2800mm) Spare (2800mm) Spare +

144-ISO SW Purple (3300mm) 14-ISO SW TO Relay Green (3300mm) 22-Tail Light 81- Brake Light 2 - Earth .

500 mm

500 mm .

800 mm 315- Brake Press SW 2- Earth Spare + Spare -

Yellow3mm (4600mm)

01 - Spare 02-Interlock Remote Throttle 03 -PTO Throttle Up 04 -PTO Throttle Down 05 PTO DISENGAGE 06 PTO ENABLE 07- R23 REMOTE to Scaler 8-Scaler Push Button 09 -R15_Scaler Sol,W/L 10 -Earth 11 -Enable Remote Throttle Signal 12-SPARE

02

54 84 82 2 90

(4800mm) (4800mm) (8600mm) (8600mm) (8600mm) (8600mm) (4800mm) (4800mm) (4800mm) (4800mm)

1000 mm

500 mm

Brown/White 3mm (4300mm) Purple 3mm (4300mm)

700 mm . . 1000 mm

1500 mm . 500 mm

2- Earth 200- Hi Bean 2- Earth 20- Low Beam Spare + Spare -

2-EARTH 82- Hyd Scaler

3mm 3mm Red/Black (5000mm) D

Brown 4mm(4800mm) Grey 4mm (4800mm) White 3mm (4300mm)

082- Water Pump Sol 3mm Red/White (5000mm) 2- Earth . 700 mm 83 -Scaler Pressure SW White 3mm (5000mm) 84 NC (3600mm)

Title Front Harness Size

JACON INTERNATIONAL PTE . LTD


Number Revision

Red 3mm (4300mm)


. (4800mm) Spare (4800mm) Spare + 1 2 3 4 500 mm

1000 mm

22-Tail Light 81- Brake Light 2 - Earth

Brown/White 3mm (5300mm) 3mm (5300mm) Purple

A3 Date: File:

MX-122 7 11
7 8

30/03/2013 Sheet of D:\VPS DATA ON KHUONG\..\MACMAHON Drawn Front By: Harness_2.SchDoc HUU KHUONG

MX REMOTE
A A

Black Black/white Red/Blue Black/White Yellow/Green Red/White White/Red Yellow/Black White Yellow/Black Black/White

Tag 4mm 4 3mm 42 3mm 46 3mm 0077 4mm 54 3mm X10-04 3mm 68 3mm 69 3mm 45 3mm 70 3mm 807

From Front Harness


1 - Horn SW 2 - Pump On SW 3 - Pump REV SW 4 - Scaler SW 5 - + To Remote 6 - Chemical Manual 7 - Oscillator SW 8 - Remote Stop -PLC Pin X6 9 - Pump On Sol 10.Fire Detonator 11-Remote Compressor 12-SPARE

400 mm

. 700mm . 700mm . LANCE SLEW LEFT 02 - Earth LANCE EXTEND 02 - Earth LANCE SLEW RIGHT 02 - Earth

63 67

68

COLOUR B

GAUGE TAG REMOTE PLUG 01 - + to Remote 02 03 - EStop 04 05 - Boom Up 06 - Boom Down 07 - Slew right 08 - Slew Left 09 - Extend 10 - Retract 11- Lance Extend 12- Lance Retract 13- Lance Slew Right 14- Lance Slew Left 15 16 17 - Nozzle Forward 700mm

Yellow/Green 4mm 54 Yellow/Black 3mm 69 Black Red/Yellow Black/Blue Brown/Black Black/Red Yellow/Green Grey/Yellow Black/Green White/Red Black/white Blue/White Black/Blue Gray/Red 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm
55 56 58 57 59 60 63 64 67 68

700mm

JUNIOR TIMER 1 - GND 2 - Boom Down Sol JUNIOR TIMER 1 - GND 2 - Boom Up Sol JUNIOR TIMER 1 - GND 2 - Boom Retract Sol JUNIOR TIMER 1 - GND 2 - Boom Extend Sol JUNIOR TIMER 1 - GND 2 -Boom Slew Left Sol JUNIOR TIMER 1 - GND 2 - Boom Slew Right Sol JUNIOR TIMER 1 - GND 2 - Nozzle Back Sol JUNIOR TIMER 1 - GND 2 - Nozzle FWD Sol JUNIOR TIMER 1 - GND 2 - Nozzle Left Sol JUNIOR TIMER 1 - GND 2 - Nozzle Right Sol

2 56 2 55 2 60 2 59 2 57 2 58 2 66 2 65 2 61 2 62

700mm

700mm

700mm 1200mm 2000mm 700mm

Red/White Black/White Black/White Black Red/Blue Black/White Yellow/Black Blue

18 - Nozzle Backward 19 - Nozzle Right 20- Nozzle Left 21 22-Spare 23-Spare 24 3mmX10-04 25 - Chemical Manual 3mm 0077 26 - Scaler SW 3mm 807 27 - Pump REV 3mm 4 28 -Horn 3mm 46 29- Remote Compressor 30 - Pump Forward 3mm 42 31 - Fire 3mm 70 32 - Earth 4mm 2

3mm 65 3mm 66 3mm 62 3mm 61

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

Earth Earth Earth Earth Earth Earth Earth Earth Earth Earth Earth Earth Earth Earth Earth Earth Earth

700mm

500mm

700mm

700mm

700mm

1000mm . 700mm

Pump On Sol 1 - GND 2 -Pump On Sol LANCE RETRACT 02 - Earth

45 White 64

3mm

Title

REMOTE
Size A3 Date: File: 1 2 3 4 5 6

JACON INTERNATIONAL PTE . LTD


Number Revision

MX-122

30/03/2013 Sheet 10 of11 D:\VPS DATA ON KHUONG\..\MACMAHON Drawn Remote.SchDoc By: HUU KHUONG 7 8

MX REAR HARNESS
. 500 mm A 700 mm 2 - Earth 208- Fan 1 . 38-Interrior LT 2 - Earth

Red 3mm (8600mm)

White 4mm (4700mm)


A 1300 mm 700 mm . 317-Shutdown Alarm 2 - Earth

. 1000 mm

2 - Earth 208- Fan 2 White 4mm (5200mm) . 2- Earth 3mm Purple 80- Brake LT (6800mm) (6800mm) 3mm Brown/White 22- Tail

Blue/White 3mm (8600mm)

Rear Harness
Red 3mm 001 Black 3mm 55 Black 3mm 4 Green 4mm 35 Purple 3mm 9 Pink 3mm 56 Grey 3mm 11 Brown/White 3mm 22 Grey 4mm B2 Grey 4mm B2 Red 4mm 29 Green 4mm 35 Green 4mm 35 Green/White 3mm 37 Purple 3mm 80 Black/White 3mm 42 Red/White 3mm X10-06 Red/White 3mm X10-04 Red/Blue 3mm 46 Blue/White 3mm 47 Orange 3mm 48 B Purple 3mm 81 Red/White 3mm 68 White 3mm 72 Brown/White 3mm 22 4mm 01 Red Brown/White 3mm 78 Brown/White 3mm C2 Black 3mm 4 Purple 3mm 80 Green 3mm 084 Red/White 3mm 082 Black/Green 3mm 083 Red/White 3mm 039 White 5mm 39 Grey 3mm 301 Yellow 3mm 302 Purple 3mm 303 Orange 3mm 304 Brown/White 3mm 305 Green/White 3mm 306 Black/Red 3mm 307 Blue/White 3mm 308 White 4mm 208 White 4mm 208 Yellow/Black 3mm 69 C White 3mm 044 Red 4mm 1 Yellow/Black 3mm 05 Purple 3mm 81 Brown/White 3mm X35 Red 3mm 29 Black/Red 4mm 26 Green/White 3mm 323 Grey 4mm A2 Grey 4mm A2 White 3mm 72 Yellow/Black 3mm 078 Grey 3mm 077 Pink 3mm 322 Purple 4mm 144 Red/White 3mm X34 Brown/White 3mm 309 Black/White 3mm X33 White 3mm X32 Black 3mm 0.2 Black/White 3mm 02 Green/White 3mm 310 Red 3mm 38 Blue/White 3mm 317
D 01 - Ign SW 02 - Hopper Prox 03 - Horn Switch 04 - to Swiches 05 - O/S/R ESTOP 06 - Accum Dump Sol 07 - N/S/R ESTOP 08 - Rear Tail Lt/Strobe 09 - Rear High Beam 10 - Rear High Beam 11 - + to Horn 12 - + to Pump Box 13 - + to Pre-Spray/Water Pump 14 - Park Brake Sol . 15 - Brake Light 16 - Pump On SW(Rear Box) 17 - Chem Auto SW (Rear Box) 18 - Chem Manual SW (Rear Box) 19 - Pump Rev Sw (pump Box) 20 - Pump Lock Sw (pump Box) 21 - Pump Rev Sol 22- Rear Residual Led 23 - Oscillator Sol 24 - Park Brake Press/Sw 25 - Tail 26 - Ignition 27 - Tram REV Sol 28 - Reverse Alarm 29 - Horn SW 30 - Brake Light 31 -Low Range Sol 32 - Water Pump Sw - Sol 33 - High Range Sol 34 - VIBRATOR SW 35- VIBRATOR 36- O/S/F Stab Up 37 - O/S/F Stab Down 38- N/S/F Stab Up 39- N/S/F Stab Down 40 - O/S/R Stab Up 41 - O/S/R Stab Down 42 - N/S/R Stab Up 43- N/S/R Stab Down 44 - Fan 1 45 - Fan 2 46 - REAR STROBE 47 - Chemical Sol 48- Ignition 49-START 50-Brake LT 51- Low Beam Sw 52- + To Rear Brake SW 53- 8-Hopper LT + 54- Rear Park Brake SW 55- Rear Low Beam 56-Rear Low Beam 57- P/Brake Pressure Light 58- Reverse SW 59- Forward sw 60- Remote W/L 61- Eng Run W/L 62- Hight Beam SW 63- Brake Press SW 1500 mm 700 mm .

. 1000 mm 700 mm 5.9 Horn Warning 1-IGN (8200mm)

Red 3mm (3100mm)

2 - Earth 47- Pump Lock Sol 3mm Blue/White(3900mm) 300 mm

800 mm

ESTOP 9- O/S/R ESTOP 10

Grey 3mm (4200mm)


(4200mm) 1- +To Ign SW 2- Ignition 34-START 5-Rear Residual Brake 6-Tram REV Sol 7- Low Beam Sw 8-Hopper LT + 9- Hopper LT SW 10- to Swiches 11- Rear Park Brake SW 1213141516- P/Brake Pressure Light 17-Reverse SW 18- Forward sw 19- Hi Range SW 20- Front Steer SW 21- Rear Steer SW 22-Ign SW 23- Eng Run W/L 24- Hight Beam 25- Brake Press SW 26 - Park Brake Release Sw 27-R Interlock Remote Throttle In 28-Remote W/L 2930-Earth 31-R Interlock Remote Throttle Out 32- Hooper Proxy + 3334- Warning Buzzer 3501 1 3 05 81 78 A 26 27 35 323 40 41 51 053 72 078 077

700 mm 500 mm . Spare 2- Earth . 5.9 Horn Warning 1500 mm 500 mm Spare 2- Earth 500 mm . Spare 2- Earth 1400 mm 500 mm Earth 2- Earth 2- Earth 2- Earth 2- Earth 500 mm

800 mm 29 + To Rear Brake SW 81- Front Brake LT 800 mm 4 - Horn Switch 29 - + to Horn Rear Cab Horn SW

Red 4mm (6900mm) Purple 3mm(6900mm) Black 3mm (6900mm) Red 4mm (6900mm)

. 500 mm Spare 2- Earth 1100 mm . 500 mm 700 mm

1500 mm

1000 mm Earth 2- Earth 2- Earth 2- Earth 2- Earth 500 mm . 800mm . 800mm

1700 mm

Spare 2- Earth

. 1300 mm

2 - Earth 301- O/S/F Stab Up 3mm Grey (5900mm) 1000 mm 2 - Earth 302- O/S/F Stab Down 3mm Yellow(5900mm) 800mm . 2 - Earth 303- N/S/F Stab Up . 2 - Earth 304- N/S/F Stab Down . 2 - Earth 305- O.S.R Stab Up 3mm Brown/White 1200 mm . 3mm Orange (5900mm) 3mm Purple (5900mm) 1200 mm . 700 mm

. 082- Water Pump Sol 35- Water Pump . 22-Tail Light 80- Brake Light 2 - Earth

Green4mm (6200mm) Green 4mm (6200mm)

A2- Low Beam B2- High Beam 2 - Earth 2 - Earth

Grey 4mm (6800mm) Grey 4mm (6800mm)

800mm

Brown/White 3mm (5900mm) Purple 3mm (5900mm)

800mm . 1000mm 56-Accum Dump Sol 2- Earth 800mm

2 - Earth 39-Vibrator

5mm 5mm White (6400mm)

1- Hopper Prox + 2 - Earth 55- Hopper Prox

Red

3mm (5600mm)
700 mm

4mm 4mm 3mm 3mm 3mm 3mm 3mm 4mm 4mm 4mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 086 3mm X33 3mm X32 3mm 001 3mm 144 4mm B 3mm 309 3mm 310 3mm 0.2 3mm 322 3mm 02 3mm 2 4mm 02 3mm 1 3mm 804 3mm 1 3mm 3mm 3

Red Red Green Yellow/Black Purple Black/White Brown/White Black/White Black/Red Green Green/White White Black/White Grey Brown/White B White Yellow/Black Grey Black/Green Black/White White Red Purple Grey Brown/White Green/White Black Pink Black BLLUE Black/White
Red Green Red Yellow/Blue

Black 3mm (6400mm)

JSE-DRC12-40PA

800mm . 1600 mm 1800 mm . 800mm . Spare 2- Earth . 500 mm 800mm .

REAR DASH PLUG Rear Pump Pannel


12 11 -Pump Lock Sw (pump Box) 10-Pump Rev Sw (pump Box) 9 - Chem Manual SW (Rear Box) 8 - Chem Auto SW (Rear Box) 07 -Pump On SW(Rear Box) 06 -Vibrator 05- + To Pump Box 04 -+ To Horn 03 - N/S/R ESTOP 02 -ESTOP 01 - Horn SW . C

2 - Earth 306- O/S/R Tab Down

2 - Earth 307- N/S/R Stab Up

3mm Green/White . (5700mm) Spare 2- Earth 3mm Black/White

500 mm

. 500 mm 2 - Earth 308- N/S/R Stab Down 3mm Blue/white (5900mm) 2 - Earth 68- Oscillator Sol . 3200 mm 2 - Earth 27- Hopper LT SW 700 mm 2- Earth Spare 3mm (5700mm) (5700mm)

800mm . C2 - Reverse Alarm 3200 mm 2 - Earth

3mmBrown/White

64 - Front Steer SW 65-Rear Steer SW 66-R Interlock Remote Throttle In 67-R Interlock Remote Throttle Out 68 - Park Brake Release Sw 69 - + to int Light 70-Shutdown Alarm

3mm Red/White (5900mm) Earth . 800mm 2-Earth (5900mm) 044-Chemical Sol 2-Earth 2- Earth 2-Earth 2-Earth . 2-Earth 800mm (5900mm) 2-Earth Spare 2-Earth 2- Earth 2-Earth 2-Earth . 2-Earth 800mm Spare (5900mm) 2- Earth 1000 mm 1000mm 1000mm . 2000mm 2000mm 1500mm . 2 - Earth . 083- High Range Sol 56- Accum Dump Sol 2 - Earth . 2 - Earth 48- Pump Rev Sol 3mm Black/Green (6100mm) (6100mm) . 2 - Earth 084- Low Range Sol

Red/Blue 3mm 47 Blue/White 3mm 46 X10-04 Red/White 3mm X10-06Red/White 3mm 42 Black/White3mm 039 Red/White 3mm 4mm 35 Green Red 29 4mm Purple 11 3mm 10 Black 3mm 4

(5900mm) (5900mm) (5900mm) (5900mm) (5900mm) (5900mm) (5900mm) (5900mm)

Black/Red 4mm (8900mm)


2 - Earth A2- Low Beam .

500 mm

Grey 4mm (7400mm)

1300 mm

700 mm . 700 mm

2 - Earth B2- High Beam 2 - Earth 69.REAR STROBE

Grey 4mm

(7400mm)

800 mm

084 Green 3mm (5100mm)


(5100mm) (5100mm)

Yellow/Black3mm

(7400mm)

2 - Earth 72- Park Brake Press/SW 3mm White

2 - Earth 37- Park Brake Sol 3mm Green/White

Title Rear Harness Size A3 3mm Orange (4600mm) 4 5 6 Date: File: Number JACON INTERNATIONAL PTE . LTD Revision 10

Pink 3mm

MX-122
7

30/03/2013 Sheet 8 of 11 D:\VPS DATA ON KHUONG\..\MACMAHON Drawn Rear By:Harness_2.SchDoc HUU KHUONG 8

MX TOP DASH HARNESS


Stabillizer Legs
1- To Switches 2- Fire Reset Button 3-Spare 4- O/S/F Stab Up 5- O/S/F Stab Down 6- N/S/F Stab Up 7-N/S/F Stab Down 8- O/S/R Stab Up 9- O/s/r Stan Down 10- N/S/R Stan Up 11- N/S/R Stab Down 12- Earth 35 192 301 302 303 304 305 306 307 308 2

Green Orange

4mm (4700mm) 3mm (4700mm)


(4700mm) (4700mm) (4700mm) (4700mm) (4700mm) (4700mm) (4700mm) (4700mm) 700 mm A

A 1200 mm COLOUR GAUGE Tag

Top Dash Harness


01 - + to Ign Sw 02 - Ignition 03 - Alternator 04 - Start 5-RESIDUAL BRAKE 06- Tram FWD Sol 07 - Low Beam Sw 08 - Top Light Sw 09 - Park Brake Release SW 10 - + to Switches 11 - Fire Reset Sol (Pin 1) 12 - Park Brake Sw 13 - R28 to Steering Sol 14 - Fire Reset Sol (Pin 2) 15 - Drive Sw 16 - Remote Sw 17 - Front ESTOP 18 - P/Brake Pressure Light 19 - Forward Sw 20- Tram FWD Sol 21 - Reverse Sw 22-Low Range LT 23 - Ign SW 24 - + to Horn Sw 25 - Horn Sw to R17 26 - CAN L 27 - CAN H 28 - CAN GND 29 - Eng Run W/L 30 - High Beam Sw 31 - Fire Reset Button 32- SENSOR RETURN 33- Front Steering Sol 34- SENSOR SUPPLY 35 - Low Beam Light 36 - High Beam Light 37 - Compressor Solenoid + 38 - O/S/F Stab Up 39 - O/S/f Stab Down 40 - N/S/F Stab Up 41 - N/S/F Stab Down 42 - O/S/R Stab Up 43 - O/S/R Stab Down 44 - N/S/R Stab Up 45 - N/S/R Stab Down 46 - Brake Press W/L 47-Hi Range LT 48 - Remote W/L 49 - Shutdown Alarm 50 - High Range Sw 51 + to Stab Switches 52 - Ignition 53- + to Camera Plug 54-Interlock Remote Throttle 55- Fire System 56- Press1 Fire 57- Press2 Fire 58- To Drive Remote SW 59- Sensor Supply 60- Coolant level Signal . 3200 mm 58- Sensor Returm 59- Sensor Supply 60- Coolant level Signal

Red Red Green Yellow/Black Purple Black/White Brown/White Black/White Green/White Green Red/Black Green/White Red/White Red/Blue Grey Brown/White Purple White Grey Black/White Yellow/Black Green Red Red Black Blue/White Red/White Red/Blue Purple Grey Orange BLACK White Red Grey Brown Yellow/Blue Grey Yellow Purple Orange Brown/White Green/White Black/Red Blue/White Brown/White Black/Green Pink Blue/White Black/Green Green Red Red Black Red Red Red Brown Red White Black/White Red White Black Black White Red Black/White White Black/White

4mm 01 4mm 1 3mm 3 3mm 05 3mm 80 3mm 77 3mm X37 3mm 23 3mm 310 4mm 35 3mm 190 3mm 037 3mm 510 3mm 191 3mm 51 3mm 053 3mm 9 3mm 72 3mm 077 3mm 77 3mm 078 3mm 083 3mm 001 3mm 29 3mm 4 3mm 3mm 3mm 4mm 144 3mm X36 3mm 192 3mm 87 3mm 41 3mm 84 4mm 20 4mm 200 3mm 54 3mm 301 3mm 302 3mm 303 3mm 304 3mm 305 3mm 306 3mm 307 3mm 308 3mm 309 3mm 084 3mm 322 3mm 317 3mm 086 4mm 35 4mm 1 4mm 1 3mm 02 3mm 01 3mm 01 3mm 01 3mm 020 3mm 3mm 4.7 3mm 807 3mm 93 3mm 94 3mm 95 3mm 96 3mm 97 3mm 98 3mm X33 3mm X32 3mm 40

3mm Grey 3mm Yellow 3mm Purple Orange 3mm Brown/White 3mm Green/White 3mm Black/Red 3mm Blue/White 3mm

. 1- CAMERA 2- Earth

87 BLACK 3mm (3900mm) 3mm (3900mm) 84 Red 4.7 White 3mm (3900mm)

DT06-12PA

Red 4mm (4700mm)

700 mm 500 mm . Spare 2- Earth 500 mm . 2- Earth Spare

. 29- Power to Horn Sw 4 - Horn SW

Red 3mm (4700mm) Green 4mm (4700mm)

500 mm

1600 mm

1200 mm

500 mm

1000 mm

REAR THROTTLE Earth 2- Earth 2- Earth 2- Earth 2- Earth 2- Earth 2- Earth 5500 mm 500 mm 2000 mm 96 - GND 97-Signal 98-Supply

Black 3mm (6200mm) White 3mm (6200mm) Red 3mm (6200mm)

. Spare 2- Earth

500 mm

. 1000 mm190- Fire Reset Sol(pin1) 191- Fire Reset Sol(pin 2)

Fire SW 1- Earth 2- Pressure1 3- Pressure2 4- Ignition 567- SIDE ESTOP 8- B+

2 1 B 7 (1900mm) 01 Red 4mm

Red/Black 3mm (4500mm) Red/Blue 3mm (4500mm)


Earth 2- Earth 2- Earth 3mm (4700mm) 3mm (4700mm) 3mm (4700mm) 500 mm 700 mm . 700 mm Pressure 1 (1900mm) 01-IGN (4700mm) . N/S/F Estop 78- Front ESTOP (4600mm)

. O/S/F Estop 8 9- Front ESTOP

FRONT THROTTLE 1200 mm 93-Supply 94-Signal 95 - GND

Compressor Box To Main Box + Front Dash


54 Compressor Solenoid + 3mm Yellow/Blue (1200mm) 807-Remote Compressor 3mm Black /White (1200mm) (1200mm) 1-VCC B+ 4mm Red
500 mm

Red White Black

77- Tram FWD Sol 804- Drive-Re SW 803- Press SW

3mm 3mm 3mm

Black /White (1200mm) Green Orange (6100mm) (6100mm)

. 700 mm

FRONT DASH PLUG


JSE-DRC16-40SA
Tag

Pressure2 (1900mm) 01-IGN (4700mm)

61- Remote Compressor


62-Supply 63-Signal 64 - GND 65 - GND 66-Signal 67-Supply 68- Rear Steering 69- Front Steering 70 - Rear Steering Sol

JSE-DRC16-70SA
D

1- +To Ign SW 2- Ignition (6100mm) 3- ALT W/L 3mm Green 3- Alternator 4-START 2- Earth 5-RESIDUAL BRAKE 6-Tram FWD Sol Deutsch DT06-12PA 7- Low Beam Sw 8- Top Light Sw 9- Park Brake Release SW 10- to Swiches . 11- Park Brake SW (7600mm) 200- High Beam Brown 4mm 12- Rear Steering 2300 mm 2-Earth 13- Front Steering 20- Low Beam Grey 4mm 14- Drive sw (7600mm) 2-Earth 15- Remoter sw 16- P/Brake Pressure Light 17- Forward sw 18- Reverse SW 800 mm 2600 mm 2000 mm 19-Ign SW 20- Can L 21- Can High 22- Can GND 23- Eng Run W/L 24- Hight Beam . 25- Brake Pree W/ 317- Shutdown Alarm Blue/White3mm (6300mm) 26- High Range SW 2-Earth 27-Low Range LT . 28- Remoter W/L 1000 mm 510- Steering Sol Red/White 3mm (6700mm) 29-Interlock Remote Throttle 2- Earth 30-Earth 3mm 08431-Hi Range LT . 32-Pressure SW 33-Drive-Re SW 1000 mm 41. Front Steering Sol White 3mm (6700mm) 34-VCC B+ 2- Earth 3000 mm 35- ALT W/L 36- To Drive/Remote SW 1000 mm . 1000 mm 40- Rear Steering Sol 2- Earth

Red Red Green Yellow/Black Purple Black/White X37 Brown/White 23 Black/White 310 Green/White 35 Green 037 Green/White X33 Black/White X32 White 51 Grey 053 Brown/White 72 White 077 Grey 078 Yellow/Black 79 Red/Black Blue/White Red/White Red/Blue 144 Purple X36 Grey 309 Brown/White 086 Black/Green 083 3mm Green 322 Pink 02 Black 500mm 2 4mm BLUE
01 1 3 05 80 77 803 804 1 3 Orange Green Red Yellow/Blue

(6100mm) (6100mm) (6100mm) (6100mm) (6100mm) (6100mm) (6100mm) (6100mm) (6100mm) (6100mm) (6100mm) (6100mm) (6100mm) (6100mm) (6100mm) (6100mm) (6100mm) (6100mm) (6100mm) (6100mm) (6100mm) (6100mm) (6100mm) (6100mm) (6100mm) (6100mm) (6100mm) (6100mm) (6100mm)

020 Brown

Title
TOP DASH HARNESS

JACON INTERNATIONAL PTE . LTD


Number

Black/White

3mm (6700mm)

Size A3 Date: File:

MX-122

Revision 8

30/03/2013 Sheet 9 of 11 D:\VPS DATA ON KHUONG\..\MACMAHON Drawn Top By: Dash Harness_2.SchDoc HUU KHUONG 7 8

D A

1 2 3 DOWN FIRE RESET 35 DOWN 35 306 302 FRONT RIGHT 35 192 REAR RIGHT UP UP 305 35 35 301

1 2 3

Stabillizer Legs
Green 4 Grey 3mm 301 Yellow 3mm 302 Purple 3mm 303 Orange Brown/White Green/White Black/Red Blue/White Blue 5 3mm 304 3mm 305 3mm 306 3mm 307 3mm 308 3mm 2 6 Size A3 Title
STABILLIZER

4mm 35

1- To Switches 2- Fire Reset Button 3-Spare 4- O/S/F Stab Up 5- O/S/F Stab Down 6- N/S/F Stab Up 7-N/S/F Stab Down 8- O/S/R Stab Up 9- O/s/r Stan Down 10- N/S/R Stan Up 11- N/S/R Stab Down GND 12- Earth DOWN DOWN

Orange 3mm 192

STABILLIZER LEGS

35 35

304

35

308 UP 307

UP

REAR LEET

FRONT LEET

35

303 6

Date: File: 19/11/2012 Sheet 5 of 11 E:\VPS DATA ON KHUONG\..\STABILLIZER.SchDoc Drawn By:HUU KHUONG 7 8

Number

JACON INTERNATIONAL PTE . LTD


MX-122
Revision

1
C B D A

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