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C

D COLOUR GAUGE Tag

Earth
Earth Earth 1

Blue Blue 2 2 1 COLOUR 2 3 1500mm 1700mm 59 START RELAY 24V + OUT GND EARTH 6mm Blue Green 3mm Gray 3mm Violet 3mm Black/White 3mm Red 6 B+S EARTH OIL COOLER RELAY 25MM GLAND TO MAIN BOX 24V + OUT START RELAY OIL COOLER RELAY GAUGE Tag 25MM GLAND TO MAIN BOX 3 59 3 COLOUR GAUGE Tag 400mm

6mm 6mm

.
R27 R28 2 2 CB14 EARTH COLD START 25MM GLAND TO ENG 71 1500mm GND 700mm 071

R26

CB13

CB12

STATER (30A)

COOLER (30A)

COOLER (30A)

Blue 4mm Black 4mm 2 101 2 500mm COLOUR GAUGE Tag

101

GND START RELAY

GND OIL COOLER RELAY GND OIL COOLER RELAY

.
700mm EARTH COLD START STARTER SOL 24V + IN EARTH

Blue

4mm 2

Tag 900mm

COLOUR GAUGE Red 6 B+S Black 6mm

STARTER MOTOR 24V + IN 101 STARTER SOL

COOLER (30A)

3 R29 2

CB15

GND

OIL COOLER RELAY

COLOUR GAUGE Tag . 5mm 3 EARTH Blue Green 5mm 072 OIL COOLER 800mm

3 COLOUR GAUGE Tag

072

.
Blue 5mm 2 Green 5mm 071 EARTH OIL COOLER 1000mm

.
1000mm Blue 5mm 2 Green 5mm 71 EARTH OIL COOLER 1200mm 2000mm 1000mm

20MM GLAND TO OIL COOLERS OIL COOLER 4

GND GND GND

Spare
800mm

Earth
Earth Earth 700mm

Spare Earth

OIL COOLER OIL COOLER EARTH EARTH EARTH

CB1

MAIN (80A)

ALT (80A)

COLOUR Red ALTERNATOR 6 B+S

GAUGE

Tag ALTERNATOR B+

20MM GLAND TO ALTERNATOR 2700mm ALTERNATOR

CB2

BATTERY BOX

6 Size A3 Title Front Harness Date: File: 20/11/2012 Sheet 1of 11 E:\VPS DATA ON KHUONG\..\BATTERYDrawn BOX.SchDoc By: HUU KHUONG 7 8 Number

6 7

JACON INTERNATIONAL PTE . LTD TMX5DC-BP


Revision

3
C B D A

1 Concrete Pump Harness 2 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm Green Black/White Green Red/White Green/Black Yellow/Black Grey Orange White Orange Black/White Red/Blue Brown/White White Grey Green Diode 220 Brown/White 045 White 220 Brown/White 222 Green PUMP ON HOPPER PROXY 3 3mm 3mm 3mm 3mm 36 36 30 -Return (White) 31-VCC 32-Boom Light SW 33- Boom Light+ GND 34-Boom Light+ 35-Boom Light+ 033 Grey 258 Grey 2 Blue 36C White 358 Yellow 060 White 3mm 3mm 3mm 3mm 36C 36 Green B White White White White B4 B2 B2 4 4mm 4mm 4mm 4mm 3mm 3mm 3mm White Green Red/White Blue/Red B4 36 044 139 36-Boom Light+ 37-Diesel Oil 38-Chemical Pump Sol 39-Accumulator Sol White White Green Green Green 053 27 -Horn SW To Relay 28- Pump Proxy Supply 29-+24V Supply (Red) R29 REMOTE STOP1 FIRE STOP 458 Grey 2 Green GND R15 R21 36 36 Green 042 Black/White 36 Green Green 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 4mm 3mm 3mm 3mm Green Green Brown/White Red/White Green Black Red/Blue Red/White Red Yellow 1 - Flow Meter 36 042 2-Pump On SW (Remote) 36 3 - TO SW+ (Rear Panel) 044 4 -Chemical Pump (Remote) 064 5 -Cycle 1 065 6 -Cycle 2 033 7 -Pump Proxy Signal 1 034 8 -Pump Proxy Signal 2 045 9 -Pump On Sol 10 -Pump Rev Sol 048 042 11 -Pump On (Rear Panel) 12 -Pump Rev (Rear Panel) 046 047 13 -Pump Lock (Rear Panel) 039 14 -Vibra SW (Rear Pannel) 258 15 -Estop (Rear Panel) 16 -Horn SW To Relay 053 36 17 -Hopper Proxy Supply 18 - Accum Dump Sol 222 19 -Hopper Proxy Signal 220 20 -Chemical Pump Sol 044 21 - Vibrator Motor 903 22 - Remote Estop 069 046 23-Pump Rev SW (Remote) 24- + To Remote 36B 25 - + To Horn SW 51 358 26. Estop To Eng Run Sol GND 2 Blue 36A Grey R23 PUMP REV R22 046 Red/Blue 048 Orange R16 2 Blue 310 311 Black/White White REMOTE STOP2 Black 158 GND 36 Green PROXY 1 GND 36 Green R17 2 Blue 052 Yellow/Black

1 2 3 4

JSE-DRC12-40PA
B White B2 Boom Lights

069 034 Orange 061 White GND

2 Blue

311 White 052

R30 2 Blue

R18

PROXY 2

R24

Yellow/Black REMOTE

2 Blue

GND B1 Red

GND 36 Green

Red/White

Black/White

CONCRETE PUMP CONTROL BOX

5 Boom Lights Grey 458 Black 158 6 Size A3 Title Date: File: 22/11/2012 Sheet 2 of 11 E:\VPS DATA ON KHUONG\..\CONCRETE_PUMP_CONTROL.SchDoc Drawn By: HUU KHUONG 7 8 Number Red/White 36B Red Green Grey Green 4mm Green/Black 4mm 4mm 4mm Blue/Red Blue White White 51 1 2 3 4 053 5 36A 6 36 7 930 8 2 9 B1 10 B3 11 12 Accumulator Sol GND DT04-12PA-L012-W To Transmixer_Control_Box

310

36B

White

047 Brown/White

B R31 2 White Blue B4 GND B3 Red CB15 15A CB16 15A

GND 2

Blue 903

R25

R19

GND 064 060 Green/Black White 065 Yellow/Black CYCLE 1

VIBRATOR

White 930

039

2 Blue

Green/Black

047 Brown/White R20 2 Blue GND 065 Yellow/Black 061 064 White Green/Black CYCLE 2

JACON INTERNATIONAL PTE . LTD TMX5DC-BP


Revision

6
C B D A

TMX5-BP Concrete Pump Harness


Concrete Pump Harness 3mm 3mm 3mm 5mm 5mm 5mm 5mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 5mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm Blue/Red Red/White Green White White White White White Green 139 044 36 B4 B4 B2 B2 39-Accumulator Sol 38-Chemical Pump Sol 37-Diesel Oil 36-Boom Light+ 35-Boom Light+ 34-Boom Light+ 33- Boom Light+ 32-Boom Light SW 31-VCC 30-Return (Yellow) 29-+24V Supply (Red) 28 -Pump Proxy Supply 27 -Horn SW To Relay 26. Estop To Eng Run Sol 25 - + To Horn SW 24- + To Remote 23-Pump Rev SW (Remote) 22 - Remote Estop 21 - Vibrator Motor 20 -Chemical Pump Sol 19 -Hopper Proxy Signal 18 - Accum Dump Sol 17 -Hopper Proxy Supply 16 -Horn SW To Relay 15 -Estop (Rear Panel) 14 -Vibra SW (Rear Pannel) 13 -Pump Lock (Rear Panel) 12 -Pump Rev (Rear Panel) 11 -Pump On (Rear Panel) 10 -Pump Rev Sol 9 -Pump On Sol 8 -Pump Proxy Signal 2 7 -Pump Proxy Signal 1 6 -Cycle 2 5 -Cycle 1 4 -Chemical Pump (Remote) 3 - TO SW+ (Rear Panel) 2-Pump On SW (Remote) 1 - Flow Meter Earth Harness 2600mm 139-Accumulator Sol Earth Earth Earth Earth Earth Earth Earth 800mm 500mm 10 -Pump Rev Sol Earth A A

B 36 36C White 36 Green Green 36 Green 053 Yellow 358 Red 51 Red/White 36B Red/Blue 046 Black 069 903 Green Red/White 044 Brown/White220 222 Green Green 36 Green 053 258 Grey 039 White Brown/White 047 046 Red/Blue Black/White 042 048 Orange 045 White 034 Orange 033 Grey Yellow/Black 065 Green/Black 064 Red/White 044 36 Green Black/White 042 Green 36

500mm

19 -Hopper Proxy Signal 17 -Hopper Proxy Supply Earth

220 36

500mm 800mm Diesel Oil Earth 600mm Spare Earth 400mm 1600mm 2200mm Pump Proxy Signal 7 -Pump Proxy Supply 7 -Pump Proxy Signal 1 8 -Pump Proxy Signal 2 Earth 800mm 36 033 034

Spare Earth

Concrete Pump Control Panel 1. + To Horn SW 2. Estop (Rear Panel) 3. Estop To Eng Run Sol 4. Horn SW To Relay 5. + TO SW 6. Vibra SW 7. Pump On 8. Chemical Pump 9. Pump Rev 10. Pump Lock Deutsch DT04-12PA-L012-W

1500mm

1500mm

Earth 222 18 - Accum Dump Sol

1200mm

800mm

5 -Cycle 1 Earth

51 258 385 053 36 039 042 044 046 047

Boom Light SW Pin32 To Front Dash 1000mm 1-Boom Light SW Sanvik Fire Control Box 3000mm 1-+24V Supply (Red) 2-Return (Yellow) 3- -24V GND (Brown) 4-Pressure (White) 2800mm 400mm Earth Earth Earth Earth Earth Earth Earth 36 36C Earth Spare 500mm

800mm

6 -Cycle 2 Earth 500mm 21 - Vibrator Motor Earth 903

JSE-DRC16-40SA

500mm

Spare Earth Flow metter 1 - Flow Meter 36

1500mm

1500mm

Remote Plug
500mm 1. Horn Sw 0533mm Black 2. Pump On Sw 0423mm Black/White 3. Pump Rev Sw 0463mm Red/Blue 4. Pump On Sol 0453mm White 5. + to Remote 36B3mm Red/White 6. Chem Pump Sol 044 3mm Red/White 7. 8. Remote Estop 069 3mmYellow/Black 9. Fire Detonator 70 3mm Yellow 10. Scaler Sw 77 3mm Red/Black 11. Earth 2 3mm Blue 12. Water Pump Sol 142 3mm Gray Fire Press SW 1000mm 1000mm 1000mm VCC 36 Fire Det SW 70 Spare 2-Pressure (White) 1- -24V GND (Brown)

2000mm 20 -Chemical Pump Sol Earth Boom Lights 8-Earth 7- Boom Light+ 6-Earth 5-Boom Light+ 4-Earth 3-Boom Light+ 2-Earth 1-Boom Light+ 044 C

600mm

1200mm

Title

JACON INTERNATIONAL PTE . LTD


Size A3 Date: File: 1 2 3 4 5 6 Number

TMX5DC2-BP

Revision

22/11/2012 Sheet 3 of 11 E:\VPS DATA ON KHUONG\..\CONCRETE_PUMP_HARNESS.SchDoc Drawn By: HUU KHUONG 7 8

TMX Front Harness


FRONT DASH PLUG 01 - Switch + 02 - Front P/Brake SW 03 - Ignition SW 04 - Start SW 05 - FWD SW 06 - REV SW 07 - HIGH RANGE SW 08 - Bypass SW 09 - Remote SW 10 - Eng Oil LT 11 - Eng Temp LT 12 -Coolant Level 13 - Low Forn Rear Brake LT 14 - C/B 4 + 15 - P/Brake Press LT 16 - Low Range LT 17 - Rear Steer SW & LT 18 - Front Steer SW & LT 19 - Tram FWD LT 20 - Tram REV LT 21 - Front Light SW 22 - + Horn & Wiper SW 23 - Horn SW 24 - + Gauge & P/Brake LT 25 - Eng Run LT & Hour Meter 26 - Eng Temp Gauge 27 - Hyd Temp Gauge 28 - ALT Warning LT 29 - Exhaust Brake Sol 30 31 - Boom Light SW 32 - HIGH RANGE W/L 33 - Front Residual 34 -Coolant Level Alarm 35 36 37 38 - Diff SW 39 -Drive SW 40 - Earth Tag GAUGE 5 6 8 9 10 11 12 13 36B 28 29 2.7 32 36 37 380 41 42 43 44 45 51 53 57 458 60 61 3 107 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 4mm 3mm 3mm 4mm 4mm 3mm 3mm 3mm 4mm 4mm 3mm 4mm 3mm 3mm 3mm 4mm COLOUR Yellow Red/Blue Black/Yellow Brown/White Blue/White Green/White Blue/White Red/White Red/White Red/White Brown WHITE Gray Green WHITE Red/White Yellow Black/Yellow Brown/White Brown/White Yellow/Blue Red Orange Brown Gray Black/Green Blue/White Green Yellow/Blue A A

Front Dash To Pin32 Concrete Pump Control Box 1000mm Boom Light SW

2000mm

B
400 70 51

800mm

25 36A

3mm White Red/Black 3mm Black 4mm 3mm Red 3mm Yellow/Blue 3mm Yellow/Blue 3mm Yellow/Blue 3mm Yellow/Blue 3mm Gray 4mm Blue

COLOUR GAUGE Tag Red 3mm 5 Red/Blue 3mm 6 Black/Yellow 3mm 8 Brown/White 3mm 9 Blue/White 3mm 10 Green/White 3mm 11 Blue/White 3mm 12 Red/White 3mm 13 Red/White 3mm 36B Red/White 3mm 28 Brown 3mm 29 Green 3mm 69 Gray 3mm 32 Green 4mm 36 WHITE 3mm 37 Red/White 3mm 400 Yellow 3mm 41 Black/Yellow 3mm 42 Black/White 3mm 43 Black/White 3mm 44 Yellow/Blue 3mm 45 Green/Black 4mm 48 Green/Black 4mm 48 Green/Black 4mm 48 Red 4mm 51 Red 3mm 51 Orange 3mm 053 Gray 3mm 36A Black 4mm 158 Yellow/Blue 3mm 107 Brown 3mm 57 Black/White 4mm 458 Black/Red 3mm 380 Black/Green 3mm 60 Blue/White 3mm 61 Yellow/Blue 3mm 25 Black/Green 3mm 68 Green 3mm 69 Green 3mm 3 Black 70 4mm

(B) Front Harness Plug


01 - Switch + 02 - Front P/Brake SW 03 - Ignition SW 04 - Start SW 05 - FWD SW 06 - REV SW 07 - HIGH RANGE SW 08 - Bypass SW 09 -Remote SW 10 - Eng Oil LT 11 - Eng Temp LT 12 - Front Brake LT LED 13 - Low Front Rear Brake LT 14 - C/B 4 + 15 - P/Brake Press LT 16 - HI Range LT 17 - Rear Steer SW & LT 18 - Front Steer SW & LT 19 - Tram FWD LT 20 - Tram REV LT 21 - Front Light SW 22 - Front Head LT 23 - Front Head LT 24 - Front Head LT 25 - + To Horn SW 26 - + To Brake LT SW 27 - Horn SW To Relay 28 -Drive SW 29 - To Remote Estop 30 - Exhaust Brake 31 - + To Gauge & P/Brake Warning LT 32 - Eng Run LT & Hour Meter 33 - LOW RANGE LT 34 - Eng Temp Gauge 35 - Hydraulic Temp Gauge 36 - Diff SW 37 - Stop SW Rear to Front 38 - Front Brake LT LED 39 - ALT Warning LT 40 - Rear Brake LT SW 1000mm Rear Brake Light Rear Tail Light Earth 69 55 2 500mm HEAD LAMP 1000mm Earth R10 to Left Head LT 2 4mmBlue 48 4mm 500mm 500mm

DT06-3S
REAR Brake Light REAR Tail Light Earth 69 55 2

Coolant Level Switchgage DIRECT TO REAR DASH BOX 4200mm 2.7 -Coolant Level (NO Contact) 3000mm 2.7 -Coolant Level (NO Contact) 27 -Coolant Level To PLC (NC Contact) 4000mm 2 -Coolant Level (COM) 500mm GND

COOLANT LEVEL ALARM


51-Coolant Level Alarm 2.7 -Coolant Level (NO Contact)

HEAD LAMP

DT06-2S
Earth 2 48

R10 to Left Head LT

500mm

Harness Spare Earth 700mm 1200mm

DT06-2S

(G) Isolator Switch


To Front ESTOP To Remote Estop

1700mm

1600mm

1200mm Earth Earth Earth Earth Earth Earth Earth Earth Earth Earth 2 2 2 2 2 2 2 2 2 2 Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue

C 58 Black/White 158 Black

Harness 2300mm Spare Earth 1500mm

Estop Button
Front Stop To Rear Stop Front Stop To ISO SW 068 58

CABLE GLAND (TRANSMIEXER BOX) 27 -Coolant Level To PLC (NC Contact) 55 -REAR Tail Light 55 - REAR Tail Light

(K) Earth

(D) Front Stop Button


Front Stop To Rear Stop 68 Front Stop To ISO SW 068 HEAD LAMP 1600mm Earth R10 to Left Head LT 2 4mm 48 4mm 70 51

Hirschmann To Front Residual + To Front Brake SW

1300mm

Title Front Harness Size A3 Date: File: 1 2 3 4 5 6

JACON INTERNATIONAL PTE . LTD


Number Revision

TMX5DC2-BP

20/11/2012 Sheet5 of 11 E:\VPS DATA ON KHUONG\..\FRONT HARNESS.SchDoc Drawn By: HUU KHUONG 7 8

TMX5-BP Rear Harness


A 1000mm Rear Panel Water Pump Sol R1 - Water Pump SW Bowl Stop - Rear Stop Stop Button FRONT Brake Light FRONTTail Light Earth HEAD LAMP Earth 2 Rear Head Light 50 140 139 67 57 70 55 2 A

DT06-3S
1000mm 52 2 Work Light Work Light Earth 700mm 1000mm

1100mm

Earth Blue 3mm 2 Blue 3mm 2 Blue 3mm 2 Blue 3mm 2 Blue 3mm 2 Blue 3mm 2 Blue 3mm 2 Blue 3mm 2 Blue 3mm 2 Blue 3mm 2 Earth Earth Earth Earth Earth Earth Earth Earth Earth Earth

2400mm

52 2

Work Light Work Light Earth

700mm

Tag GAUGE COLOUR 500mm Hirschmann 1500mm Water Pump Sol Earth 140 3mmYellow/Blue 2

COLOUR

GAUGE 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 4mm 3mm 3mm 3mm 3mm 3mm 4mm 4mm 4mm 4mm 4mm 4mm 3mm 3mm 3mm 4mm 3mm 3mm 3mm 3mm

Tag 5 7 8 9 10 11 12 28 29 32 36 37 400 43 44 46 51 51 51 52 52 53 57 458 380 2 69 2.7 51 2.7

(A) Rear Dash Panel


01 - Switch + 02 - Rear P/Brake SW 03 - Ignition SW 04 - Start SW 05 - REV SW 06 - FWD SW 07 - HIGH RANGE SW 08 09 - Eng Oil LT 10 - Eng Temp LT 1112 - Low Front Rear Brake LT 13 - C/B 4 + 14 - P/Brake Press LT 15 - HI Range LT 16 - Tram FWD LT 17 - Tram REV LT 18 - Head Light SW 19 - + Horn & Work LT 20 - + Horn & Work LT 21 - + Horn & Work LT 22 - Rear Work Lamp SW 23 - Rear Work Lamp 24 - Horn SW 25 - + P/Brake W/L 26 - + Eng Run W/L 27 - LOW RANGE LT 28 - Earth 29 -Rear Brake Tail 30 -Coolant Level 31 -Coolant Level Alarm 32 -Coolant Level --40 -

55 2

DT06-2S Strobe Earth

(B) Rear Harness Plug


01 - Switch + 02 - Rear P/Brake SW 03 - Ignition SW 04 - Start SW 05 - REV SW 06 - FWD SW 07 -HIGH RANGE SW 08 - C/B 4 + 09 - Eng Oil LT 10 - Eng Temp LT 11 - Rear Brake Lights 12 - Low Front Rear Brake LT 13 - C/B 4 + 14 - P/Brake Press LT 15 - HI Range LT 16 - Tram FWD LT 17- Tram REV LT 18 - Head Light SW 19 - Rear Head LT 20 - Rear Head LT 21 - + To Horn SW 22 - + To Brake LT SW 23 - Horn SW-Relay 24 - Tail Light 25 - LOW RANGE LT 26 - Interior LT 27 - Bowl Proxy SW 28 - Stop Button 29 - + To P/Brake WL 30 - Eng Run W/L 31 - + To Brake LT SW 32 - Shutdown Alarm 33 - Stop Button Rear-Front 34 - Front Brake LT 35 - Front Brake LT 36 - Rear Brake Lights 37 - R1 to Water Pump SW 38 - + To Work Lamp 39 - Interior LT 40 - Tail Light Red 5 3mm 7 3mm White/Red 8 3mm Black/Yellow 9 3mm Brown/White 10 3mm Blue/White 11 3mm Green/White 12 3mm Blue/White 36 4mm Yellow/Blue 28 3mm Red/White 29 3mm WHITE 70 3mm Black 32 3mm Grey 36 4mm Yellow/Blue 37 3mm Brown 400 3mm Red/White 43 3mm Black/White 44 3mm Black/White 46 3mm Yellow/Blue 50 4mm Black/Green 50 4mm Black/Green 51 4mm Red 51 3mm Red 0533mm Orange 55 3mm Yellow/Blue 380 3mm Black/Red 55 3mm Yellow/Blue 26 3mm Black 57 3mm Brown 57 3mm Brown 458 3mm Black/White 51 3mm Red 63 3mm Blue/White 68 3mm Black/Green 69 3mm Green 69 3mm Green 70 3mm Black 139 4mm Blue/Red 51 4mm Red 55 3mm Yellow/Blue 55 3mm Yellow/Blue

1200mm

500mm

Yellow Red/White Black/Yellow Brown/White Blue/White Green/White Blue/White Red/White Brown Gray Green WHITE Red/White Brown/White Brown/White Yellow/Blue Red Red Red Yellow Yellow Orange Brown Black/White Red/Black Blue Black White Red White

DT06-2S Spare Earth

500mm

DT06-2S Spare Earth

500mm

2400mm

1000mm 1200mm 2500mm 4000mm TO COOLANT SWITCHGAGE REAR HARNESS 2.7 -Coolant Level (NO Contact)

Black/Green 4mm 67 68

Rear ESTOP Bowl Stop - Rear Stop Stop Button Rear - Front

2500mm

63 2

DT06-2S Shutdown Alarm Earth

1000mm

2.7 -Coolant Level (NO Contact) 51-Coolant Level Alarm

1000mm

COOLANT LEVEL ALARM

DT06-3S
70 55 2 2 FRONT Brake Light FRONT Tail Light Earth

1000mm

HEAD LAMP Earth 50 Rear Head Light D

1000mm

DT06-3S
36 + To Proxy SW 26 Proxy Signal to PLC Earth 2 Hirschmann 51 + To Brake SW 69 Rear Brake SW - Front Brake LT 1500mm

1000mm

DT06-2S 55 Interior Lamp 2 Earth

1000mm

1000mm

Title 1500mm
REAR HARNESS

JACON INTERNATIONAL PTE . LTD


Number Revision

Size A3 Date: File:

TMX5DC-BP

24/11/2012 Sheet 6of 11 E:\VPS DATA ON KHUONG\..\REAR HARNESS.SchDoc Drawn By: HUU KHUONG 7 8

Remote Harness
JUNIOR TIMER 700mm A 700mm 1 - GND

2
A

2 - Water Pump Sol 142 JUNIOR TIMER 1 - GND 2 - Boom Down Sol JUNIOR TIMER 1 - GND 2 - Boom Up Sol JUNIOR TIMER 700mm 1 - GND 2 - Boom Retract Sol JUNIOR TIMER 700mm 1 - GND 2 - Boom Extend Sol JUNIOR TIMER 700mm COLOUR GAUGE Tag 1 - GND 2 - Boom Left Sol JUNIOR TIMER 700mm 1 - GND 2 - Boom Right Sol JUNIOR TIMER 700mm 2800mm 700mm 1 - GND 2 - Nozzle Back Sol JUNIOR TIMER 700mm 1 - GND 2 - Nozzle FWD Sol JUNIOR TIMER 400mm 700mm 1 - GND

2 56 2 55 2 60

Remote Plug
1. Horn Sw 2. Pump On Sw 3. Pump Rev Sw 4. Pump On Sol 5. + to Remote 6. Chem Pump Sol 7. 8. Remote Estop 9. Fire Detonator 10. Scaler Sw 11. Earth 12. Water Pump Sol

700mm

053 042 046 045 36B 044 069 70 77 2 142

Black Black/White Red/Blue White Red/White Red/White

400mm

3mm 3mm 3mm 3mm 3mm 3mm Yellow/Black 3mm 3mm Yellow 3mm Red/Black 3mm Blue 3mm Gray

2 59 2 57
B

Remote Plug
01 - + to Remote 02 - Earth 03 - Extent No.2 04 - Pump On Sw 05 - Pump Rev Sw 06 - Scaler Sw 07 - Boom Up 08 - Boom Down 09 - Slew Left 10 - Slew Right 11 - Boom Extend 12 - Boom Retract 13 - Noz Left 14 - Noz Right 15 - Noz Up 16 - Noz Down 17 - Noz FWD 18 - Noz Back 19 - Chem Pump 20 - Oscillator 21 - ESTOP 22 - Fire Detonator 23 - Retract No.2 24 - Horn .

Red/White Blue Red/Blue Black/White Red/Blue Red/Black Purple Gray Brown White Red/Black Green/White Gray Green Orange Black/Green Black/White Blue/White Red/White Red/White Yellow/Black Yellow Brown/White Black

4mm 4mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm

36B 2 75 042 046 77 55 56 57 58 59 60 61 62 63 64 65 66 044 68 069 70 76 053

2 58

2 66 2 65 2

Pump On Sol

045 2 -Pump On Sol 2 1 - GND

4500mm

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

Earth Earth Earth Earth Earth Earth Earth Earth Earth Earth Earth Earth Earth Earth Earth Earth Earth

2 - Nozzle Left Sol 61 JUNIOR TIMER 700mm 1 - GND 2 - Nozzle Right Sol JUNIOR TIMER 700mm 1 - GND 2 - Retract No.2 Sol JUNIOR TIMER 700mm 1 - GND

2 62
C

2 76

2 - Extend No.2 Sol 75 JUNIOR TIMER 700mm 1 - GND Nozzle UpSol JUNIOR TIMER 700mm 1 - GND 2 - Nozzle Down Sol 2 64

2 63

Title

JACON INTERNATIONAL PTE . LTD


Size A3 Date: File: 1 2 3 4 5 6 Number Revision

TMX5DC2-BP

20/11/2012 Sheet 7 of 11 E:\VPS DATA ON KHUONG\..\REMOTE HARNESS.SchDoc Drawn By: HUU KHUONG 7 8

TMX5-BP Solenoid Harness


A . 800mm 62 - Reverse Alarm 2 - Earth 1000mm . 800mm 2 - Earth 53 - Horn A 24

Hirschmann Boost Press SW Earth 23 2

(F) Interior Lamp


E 2000mm Exhaust Brake Sol Earth 107 2 1200m 600mm 1200m COLOUR B Green/Black Brown/White WHITE Red/Blue Pink Yellow Black/Yellow Black/White Black/White Orange Yellow Blue/White Black/Green Blue/White Gray Gray Black/Green Blue/White Green Yellow/Blue Gray Red/Black Yellow/Blue GAUGE Tag 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 4mm 4mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 23 24 37 39 40 41 42 43 44 53 62 200 21 63 22 458 60 61 3 107 36A 38 55 01 - Boost Press SW 02 - Front Rear Brake Press SW 03 - P/Brake Press SW 04 - P/Brake Sol 05 - HI Range Sol 06 - Rear Steer Sol 07 - Front Steer Sol 08 - FWD Sol 09 - REV Sol 10 - Horn 11 - Reverse Alarm 12 - Eng Oil SW 13 - Engine Temp SW 14-R7 To Shutdown 15 - Fan Belt SW 16 - Fuel Sol 17- Engine Temp Sender 18 - Hyd Temp Sender 19 - Aternator W/L 20 - Exhaust Brake Sol 21 -Steer Enable Sol 22- Diff Lock Sol 23-R3 To Interior LT 24-R3 To Strobe Solenoid Harness Plug C 800mm 61 - Hyd Temp Sender Blue/White DT06-2S 700mm 43- FWD Sol Earth . 700mm DT06-2S 44- REV Sol Earth 600mm Hirschmann Front Steer Sol Earth Hirschmann Rear Steer Sol Earth Hirschmann Enable Steer Sol Earth 500mm Spare 2 - Earth 500mm . Spare 2 - Earth Front Brake Press SW 24 - Brake Press SW 2 - Earth 60 - Eng Temp Sender . 2 - Earth 21 - Eng Temp SW Rear Brake Press SW 2 - EARTH 55 - R3 To Interior LT

2000mm

(E) Shutdown Alarm


2 - EARTH 63 - R7 To Shutdown C 1000mm 2 - Earth 22 - Fan Belt SW 3 - ALT W/L B

500mm . 500mm Spare 2 - Earth

700mm D Earth Earth Earth Earth Earth Earth Earth Earth Earth Earth Earth Earth Earth Earth Earth Earth Earth

1000mm 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Hirschmann 4000mm Diff Lock Sol Earth 38

800mm

2000mm 600mm .

700mm

800mm

42 2

500mm

800mm

(H) Front Strobe


41 2 36A 2 2000mm Earth R3 To Strobe 2 55

1000mm

600mm

800mm

DT06-2S
1000mm . 2 - Earth 458 - Eng Fuel Sol . Eng Oil SW - 200 C

1000mm

700mm

Hirschmann P/Brake Press SW Earth Hirschmann P/Brake Sol Earth Hirschmann HI Range Sol Earth

37 2 39 2 40 2

500mm

700mm

700mm

Title SOLENOID Size A3 Date: File: 1 2 3 4 5 6

JACON INTERNATIONAL PTE . LTD


Number Revision

TMX5DC-BP

20/11/2012 Sheet10 of 11 E:\VPS DATA ON KHUONG\..\TMX SOL Drawn HARNESS.SchDoc By: HUU KHUONG 7 8

D A GND 2k 2k 2k 2k 2k 2k 2k 2k

1 13 9 8 7 6 12 11 10 19 18 17 16 15 C C C C X7 X6 X5 X4 X3 X2 X1 X0 Y5 Y4 Y3 Y2 Y1 Y0

14

PLC

OUT

IN

+ GND GND

OUT

IN

PLC EXP

+ GND GND X6 X5 X4 X3 X1 X0 X7 X2 C

GND 26 25 24 23 21 27 22

Y7 C 20 35

Y6 34

Y5 33

Y4 32

Y3 31

Y2 30

Y1 29

Y0 28

2 2k 2k 2k White 3mm 27 Coolant Level (NC Contact) 55 - REAR Tail Light 55 -REAR Tail Light Cable Gland COLOUR GAUGE Solenoid Harness Yellow/Blue Yellow/Blue 3mm 3mm 63 Blue/White SHUT DOWN GND 36 Green 400 Diode 3 4 Tag 135 Diode 135 Pink Diode GND 136 40 Red/Black Red/WhiteLow/HI Range 380 Diode 38 Green/Black Brown/White WHITE Red/Blue Pink Yellow Black/Yellow Black/White Black/White Orange Yellow Blue/White Black/Green Blue/White Gray Black/White Black/Green Blue/White Green Yellow/Blue Yellow/Blue Red/Black Yellow/Blue 3mm 23 01 - Boost Press SW 3mm 24 02 - Front Rear Brake Press SW 03 - P/Brake Press SW 3mm 37 3mm 39 04 - P/Brake Sol 3mm 40 05 - HI Range Sol 3mm 41 06 - Rear Steer Sol 3mm 42 07 - Front Steer Sol 3mm 43 08 - FWD Sol 3mm 44 09 - REV Sol 4mm 53 10 - Horn 4mm 62 11 - Reverse Alarm 3mm 20 12 - Eng Oil SW 3mm 21 13 - Engine Temp SW 14-Shutdown Alarm 3mm 63 15 - Fan Belt SW 3mm 22 3mm 458 16 - ESTOP to Eng Sol 3mm 60 17- Engine Temp Sender 3mm 61 18 - Hyd Temp Sender 3mm 3 19 - Aternator W/L 3mm 107 20 - Exhaust Brake Sol 21 -Steer Enable Sol 3mm 36A 22 -Diff Sol 3mm 38 Strobe & Interior LT 3mm 55 24 62 Yellow R13 30 2 Black/White Blue 38 36 Red/Black 136 Green Red/Black DIFF LOCK GND 36 Green REVERSE ALARM GND GND 2 Blue 48 Green/Black 53 Orange R14 HORN RELAY 053 Green FRONT LIGHTS 51 Red 4mm GND 47 Green

2k 2k 2k 2k 2k

COLOUR GAUGE Front Harness Red 3mm 5 01 - Switch + Red/Blue 3mm 6 02 - Front P/Brake SW Black/Yellow 3mm 8 03 Ignition SW Brown/White 3mm 9 04 - Start SW Blue/White 3mm 10 05 - FWD SW 3mm Green/White 11 06 - REV SW Blue/White 3mm 12 07 - HIGH RANGE SW Red/White 3mm 13 08 - Bypass SW Red/White 3mm 36B 09 - Remote SW Red/White 3mm 28 10 - Eng Oil LT Brown 3mm 29 11 - Eng Temp LT Green 3mm 69 12 - Front Brake LT LED Gray 3mm 32 13 - Low Front Rear Brake LT Green 4mm 36 14 - C/B 4 + WHITE 3mm 37 15 - P/Brake Press LT Red/White 3mm 400 16 - HI Range LT Yellow 3mm 41 17 - Rear Steer SW & LT Black/Yellow 3mm 42 18 - Front Steer SW & LT Black/White 3mm 43 19 - Tram FWD LT Black/White 3mm 44 20 - Tram REV LT Yellow/Blue 3mm 45 21 - Front Light SW Green/Black 4mm 48 22 - Front Head LT Green/Black 4mm 23 - Front Head LT Green/Black 4mm 48 48 24 - Front Head LT Red 4mm 51 25 - + To Horn SW Red 3mm 51 26 - + To Brake LT SW Orange 3mm 053 27 - Horn SW To Relay Grey 3mm 36A 28 - Drive SW Black 4mm 158 29 - To Remote Estop Yellow/Blue 3mm 107 30 - Exhaust Brake Brown 3mm 57 31 - + to Park Brake W/L Black/White 4mm 458 32 -Eng Run LT&Hour Meter Black/Red 3mm 380 33 - LOW RANGE L/T Black/Green 3mm 60 34 - Eng Temp Gauge Blue/White 3mm 61 35 - Hydraulic Temp Gauge Yellow/Blue 3mm 25 36 - Diff SW (Use Cable Gland) Black/Green 3mm 68 37 - Stop SW Rear to Front Green 3mm 69 38 - Front Brake LT LED Green 3mm 3 39 - ALT Warning LT Black 3mm 70 40 - Rear Brake LT SW

14 Red/Black

39 GND 36 Red/Blue 139 Green Blue/Red PARK BRAKE

31 Orange R7 2 Blue 33 Black 2 Blue Diode Diode 80 Yellow 45 Yellow/Blue R9 2 Blue D? Diode R10 2 Blue R8

R1 2 Blue 57 Brown ENGINE RUN IGNITION START GND 56 Purple 55 Yellow/Blue GND 54 Brown 59 Black/White GND 57 Brown 15 Yellow 2 Blue 16 Gray R3 2 Blue 17 Gray R4 2 Blue R2

3 4

Rear Harness
D? Diode 46 Yellow/Blue 50 Green/Black REAR LIGHTS GND 49 Gray 18 Blue/White R5 43 Black/White

TRANSMIXER MAIN CONTROL BOX

TRAM FWD

R11 2 Blue

2 Blue

GND 36 Green

19 Blue/White

44 Black/White

5 Size A4 Number Title Date: File: 24/11/2012 Sheet 11 of 11 E:\VPS DATA ON KHUONG\..\TRANSMIXER_CONTROL.SchDoc Drawn By: HUU KHUONG 6

16 Gray R12 2 Blue GND 360 Green

36 Green IGN TO RELAYS

R6

TRAM REV

2 Blue

GND 36 Green

59 2 To Battery 458 158 36B 3 VCC

GND

JACON INTERNATIONAL PTE . LTD TMX5DC-BP


Revision

5 Red

Purple

51 053 36A 36 930 B1 10 B3 11 139 12 CB10 930

56

5 01 - Switch + 7 02 - Rear P/Brake SW 8 03 - Ignition SW 9 04 - Start SW 10 05 - REV SW 11 06 - FWD SW 07 -HIGH RANGE SW 12 08 - C/B 4 + 36 09 - Eng Oil LT 28 10 - Eng Temp LT 29 70 11 - Rear Brake Lights 12 -Rear Brake LT 32 13 - C/B 4 + 36 14 - P/Brake Press LT 37 15 - HI Range LT 400 16 - Tram FWD LT 43 17- Tram REV LT 44 46 18 - Head Light SW 19 - Rear Head LT 50 20 - Rear Head LT 50 51 21 - + To Horn SW 51 22 - + To Brake LT SW 23 - Horn SW To Relay 053 24 - Tail Light 55 380 25 - LOW RANGE LT 55 26 - Interior LT 26 27 - Bowl Proxy SW 57 28 - Stop Button 57 29 - + To P/Brake WL 458 30 - Eng Run W/L 31 - + To Brake LT SW 51 32 - Shutdown Alarm 63 68 33 - Stop Button Rear-Front 34 - Front Brake LT 69 35 - Front Brake LT 69 70 36 - Rear Brake Lights 139 37 - R1 to Water Pump SW 51 38 - + To Work Lamp 39 - Interior LT 55 40 - Tail Light 55

CB9 ENG RUN

CB3 6 IGN 5A)

(15A) 360 CB4 Green IGN TO RELAY

(5A) 54 CB8 Brown IGNITION

(20A) 49 CB6 Gray REAR LIGHT

(20A) 47 CB5 Green FRONT LIGHT

(15A) 51 CB7 Red 4mm HORN

VIBRATOR

(10A)

(15A)

To Shortcrete Control Box DT04-12PA-L012-W

4
C B D A

Front Dash Panel


A DT06-3S A - 400 B - 380 C - GND DT04-3P A - Green/Yellow B - Red C - Black A

GND

Park Brake LED 37 2 GND 57 D

Alternator LED 36 3

Coolant Level LED 2.7 5

FWD/REV 44 43 2 GND LED

Engine Run LED 458 2 GND

Diff/H/L LED

Front Steer LED 42 2 GND

Rear Steer LED 41 2 GND

Oil Pressure LED 28 2 GND

Engine Temp LED 29 2 GND

Brake Pressure Ex Brake LED 32 2 107 GND LED 2 GND

Residual Brake LED 70 2 GND . BL O Y R BK BR . BL O Y R BK BR 61 GND GND B JSE-09EG05006168 Reducing Loom 12V To 24V HOUR METER . .

ENGINE TEMP GAUGE

HYDRAULIC TEMP GAUGE

100OHM . 0.5W

Diode

60 COLOUR B Yellow Red/Blue Black/Yellow Brown/White Blue/White Green/White Blue/White Red/White Red/White Red/White Brown WHITE Gray Green WHITE Red/White Yellow Black/Yellow Brown/White Brown/White Yellow/Blue Red Orange Brown Gray Black/Green Blue/White Green Yellow/Blue White Red/Black Black Red Yellow/Blue Yellow/Blue Yellow/Blue Yellow/Blue Gray Blue GAUGE 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 4mm 3mm 3mm 4mm 4mm 3mm 3mm 3mm 4mm 4mm 3mm 4mm 3mm 3mm 3mm 4mm 4mm 3mm 3mm 4mm 3mm 3mm 3mm 3mm 3mm 3mm 4mm Tag Harness

5 01 - Switch + 6 02 - Front P/Brake SW 8 03 - Ignition SW 9 04 - Start SW 10 05 - FWD SW 11 06 - REV SW 12 07 - HIGH RANGE SW 13 08 - Bypass SW 36B 09 -Remote SW 28 10 - Eng Oil LT 29 11 - Eng Temp LT 2.7 12 -Coolant Level 32 13 - Low Forn Rear Brake LT 36 14 - C/B 4 + 37 15 - P/Brake Press LT 380 16 - Low Range LT 17 - Rear Steer SW & LT 41 42 18 - Front Steer SW & LT 43 19 - Tram FWD LT 44 20 - Tram REV LT 45 21 - Front Light SW 51 22 - + Horn & Wiper SW 53 23 - Horn SW 57 24 - + Gauge & P/Brake LT 458 25 - Eng Run LT & Hour Meter 26 - Eng Temp Gauge 60 61 27 - Hyd Temp Gauge 3 28 - ALT Warning LT 107 29 - Exhaust Brake Sol 30 31 - Boom Light SW B 400 32 - HIGH RANGE W/L 70 33 - Front Residual 34 -Coolant Level Alarm 51 35 36 37 25 38 - Diff SW 36A 39 - Drive SW 2 40 - Earth . 6 8 8 9 11 . 10 . 25 . 12 42 . 41 13 45 53

JSE-09EG05006168 Reducing Loom 12V To 24V

458

2 GND

36

107

NC 5 36B . 5 . 5 . 5 . 5 . 5 . 5 . GND Park Brake SW D Ignition SW Start SW Tram SW Diff/H/L RANGE SW Steering SW Overide SW Headlamps Horn SW Boom Lights SW Ex Brake SW Drive/Remote SW D 5 . 36 . 36 . 5 . 36 . 51 51 . 36 36A 36B . .

36

Title 43 Park Brake Test Button


FRONT DASH

JACON INTERNATIONAL PTE . LTD


Number

Size A3 Date: File: 5 6

TMX5DC-BP

Revision

29/10/2012 Sheet 8 of 11 E:\VPS DATA ON KHUONG\..\TMX FRONT Drawn DASH.SchDoc By: HUU KHUONG 7 8

Rear Dash Panel


A DT06-3S A - 400 B - 380 C - GND DT04-3P A - Green/Yellow B - Red C - Black A GND

Park Brake LED 37 2 GND 57

Coolant Level LED 2.7 5

FWD/REV LED 43 2 GND

Engine Run LED 458 2 GND

Drive LED

Oil Pressure LED 28 2 GND

Engine Temp LED 29 2 GND

Brake Pressure Residual Brake LED 32 2 GND 69 2 GND LED

COLOUR

GAUGE Tag 3mm 5 3mm 7 3mm 8 3mm 9 3mm 10 3mm 11 3mm 12 25 3mm 28 3mm 29 3mm 4mm 3mm 3mm 3mm 3mm 3mm 4mm 4mm 4mm 4mm 4mm 4mm 3mm 3mm 3mm 4mm 3mm 3mm 3mm 3mm 32 36 37 400 43 44 46 51 51 51 52 52 53 57 458 380 2 69 2.7 51 2.7

Harness 01 - Switch + 02 - Rear P/Brake SW 03 - Ignition SW 04 - Start SW 05 - REV SW 06 - FWD SW 07 - HIGH RANGE SW 08 -Diff SW 09 - Eng Oil LT 10 - Eng Temp LT 11 12- Front Brake LT 13 - C/B 4 + 14 - P/Brake Press LT 15 - HI Range LT 16 - Tram FWD LT 17 - Tram REV LT 18 - Head Light SW 19 - + Horn & Work LT 20 - + Horn & Work LT 21 - + Horn & Work LT 22 - Rear Work Lamp 23 - Rear Work Lamp 24 - Horn SW 25 - + P/Brake W/L 26 - + Eng Run W/L 27 - LOW RANGE LT 28 - Earth 29 -Rear Brake Tail 30 -Coolant Level 31 -Coolant Level Alarm 32 -Coolant Level ---39 40 B

Yellow Red/White Black/Yellow Brown/White Blue/White Green/White Blue/White Red/White Brown Gray Green WHITE Red/White Brown/White Brown/White Yellow/Blue Red Red Red Yellow Yellow Orange Brown Gray Red/Black Blue Black White Red White

. 7 8 8 9 11

. 10

. 25

. 12 53

. 53 46 53

NC 5 . 5 . 5 . 5 . 5 . GND Park Brake SW D Ignition SW Start SW 36 Tram SW Bowl Light SW Headlamps Horn SW D 5 2 5 . 51 . 51 . 36 . 51

Diff/.Low/Hi Range

43 Park Brake Test Button

Title REAR JACON DASH BOX Size Number A3 Date: File:

INTERNATIONAL PTE . LTD


Revision

TMX5DC-BP

29/10/2012 Sheet 9 of 11 E:\VPS DATA ON KHUONG\..\TMX REAR Drawn DASH.SchDoc By: HUU KHUONG 7 8

CONCRETE_PUMP_PANEL
A A

N/C . ESTOP HORN

258

. VIBRATOR B CHEM AUTO CHEM MANUAL B

. PUMP ON PUMP REV PUMP LOCK

N/C
D? Diode PUMP REV

N/C
PUMP LOCK

Deutsch DT04-12PA-L012-W Color 3 mm 3 mm 3 mm 3 mm 4 mm 4 mm 3 mm 3 mm 3 mm 3 mm Red Grey Yellow Orange Green White Black/White Red/White Red/Blue Brown/White

Gauge

51 1. + To Horn SW 258 2. Right - Left Estop 358 3. Left Estop - Temp Relay 053 4. Horn SW To Relay 36 5. + TO SW 039 6. Vibra SW 042 7. Pump On 044 8. Chemical Pump 046 9. Pump Rev 047 10. Pump Lock

Title
Rear Panel

JACON INTERNATIONAL PTE . LTD


Number Revision

Size A3 Date: File: 1 2 3 4 5 6

TMX5DC-BP

18/10/2012 Sheet 4of 11 E:\VPS DATA ON KHUONG\..\CONCRETE_PUMP_PANEL.SchDoc Drawn By: HUU KHUONG 7 8

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