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SISTEMA FLATPACK 2

>

Jos Rodas Utani Jefe de Servicios & Soporte Tcnico Per, Ecuador y Bolivia

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Generation 4

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1. Highest Power Density


33W/in3 FP2 3000 25W/in3

Generation 4
FP2 2000 FP2 1800

20W/in3

15W/in3

Generation 3
Flatpack 1800 Flatpack 1500

10W/in3

5W/in3
SMPS 60/20 Generation Saves the customer money by :

SMPS 1000

More space for customer equipment and/or batteries Thus less cabinets and less footprint in the location

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1. Highest Power Density FP2 2KW SHELF

Dimensions Modular Configuration 48 VDC 167A Maximum Per Shelf 125A Redundant With four rectifiers installed

17.5 Wide
brackets mount 19, 21 or 23 14.5 Deep 1U 1.75 Height

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1. Highest Power Density FP2 3KW SHELF

Dimensions Modular Configuration 48 VDC 250A Maximum Per Shelf 187,5A Redundant With four rectifiers installed

17.5 Wide
brackets mount 19, 21 or 23 17 Deep 1U 1.75 Height

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2. Pequeo y ligero

< 1.9 Kg 41.5mm 327 mm 109 mm

Ms fcil para dirigir :


-

Personal de mantenimiento - especialmente como repuestos Logstica - un peso ms ligero, significa menos costos de envo

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3. Operacin de los ventiladores


2 Fans Front to back airflow - will work with only one (Back to front version in design stage)

Ahorros por costos de mantenimiento y operacin por :


-

Evitar las salidas de llamadas de prioridad (fuera de horas normales) Da una alta eficacia del rectificador

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4. Controles digitales
2 controlador digital : Dan mas supervisin y control.

Ahorro de tiempo y dinero por :


-

Dando al operadores una informacin ms en tiempo real del sistema El personal de mantenimiento sabe exactamente qu necesita hacer con las ayudas.

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5. Edge connectors
Communications AC Input DC Output

Edge-connector technology

Ahorra tiempo (y dinero) :


-

Mdulos intercambiables en caliente. Reduce fallas de interconexin.

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6. Amplio Rango de entrada CA

Output Power vs. Input voltage 2000W 1800W


850W 650W

Nominal Input
85V 185
Yellow LED Green LED

0W 290 300
Red LED Red LED

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6. Large AC input range

Mains derating
120

Output Power (%)

100 80 60 40 20 0 0 50 100 150 200 250 300 350 Voltage (Vac) FP2 48/2000 FP2 48/3000

> Derating below 176Vac (185Vac on 2kW module) > 1382W (46%) at 85Vac

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7. Temperatura De-rating

Temperatura ambiente (max full carga de salida)

2000W 1800W

Linear De-rating Zone


+45
Green LED
o

1400W 1200W 0W

+75
Yellow LED

Red LED

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7. Temperature De-rating

Temperature derating
120

Output Power (%)

100 80 60 40 20 0 0 10 20 30 40 50 60 70 80 Ambient temperature FP2 48/2000 FP248/3000

> Derating above 45 oC > 2100W (67%) at 75 oC > Delivers 50A at 65 oC

> Operating down to -40 oC

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8. Excelente proteccin en AC/DC

Mains fuse: 2x15 A (fast) in Live and Neutral

Varistor across the lines for transient protection Hi -ohmic disconnect above 290V / 300V AC
(with auto reconnect when in range)

DC Output
Short circuit proof (constant current) Single or double fan blockage/failure

DC output : Blocking Diode


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9. Highly Efficient 2 KW
2000W rectifier : Efficiency at 230Vac input
93

92,5

92

91,5

91

90,5

Max Efficiency Zone


0 200 400 600 800 1000 Pout(W) 1200 1400 1600 1800 2000

Eff.(%)
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90

9. Highly Efficient 3 KW
> Efficiency above 93% at 40-80% load, 92.4% at 100% load > 10% loss reduction on system level
Efficiency (%)

94

93

92

> Low load efficiency also improved

91

90

89

88

87 3000W 2000W 0 10 20 30 40 50 60 70 80 90 100

86 Load (% )

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9. Highly Efficient 2 KW HE

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Technical Data 24V 2000 W

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Technical Data 48 V 1800 W

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Technical Data 48 V 2000 W

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Technical Data 48 V 3000 W

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Technical Data 48 V 2000 W HE

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Procedimiento de instalacin

Handle in locked position

Hole to release the handles spring mechanism

Handle in unlocked position

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Panel Frontal

Dual Fan Cooling

RED Alarm LED

GREEN Power LED

YELLOW Warning LED

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Panel Frontal

Power (green)

ON

Rectifier is powered

Flashing

Smartpack controller accessing information on the rectifier

OFF

Mains are unavailable

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Panel Frontal

Warning (yellow)
ON

Rectifier is in Derating Mode (reduced output power) high internal temperature (+65 to 70 C) or low input voltage (lower than 176VAC) or single fan failure The remote Battery Current Limit is activated AC input voltage is out of range Rectifier in stand-alone mode (or loss of communication with the Smartpack controller
Rectifier is in Over-voltage Protection Mode

Flashing

OFF

No abnormal situation is present

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Panel Frontal

Alarm (red) ON

Rectifier is in Shut-down Mode due to low mains (0 85VAC) or high internal temperature (+75 C or higher) or high output voltage (higher than 59.5 VDC) Internal rectifier failure (malfunction) Fan failure (double fan malfunction) Low output voltage (0 to 43.5VDC) CAN bus failure No alarm situation is present

OFF

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Unidad de Control

> Scaleable y modular, control flexible para la gama entera de productos Eltek

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Unidad de Control
>
> > > > > > > >

Front panel backlit LCD (2x16) and key pad


USB for PC connection and easy FW uploading CAN bus para comunicacion con modulos Eltek 6 entradas digitales programables 6 relay de salidas configurables Latched contactor control Monitoreo y test de baterias Compensacion de carga por temperatura 8 symmetry measurements

>
>

log de eventos(10000) con hora y fecha.


Windows-based PC communication software

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Pequeo pero de gran alcance

< 300g

44mm
144 mm

109 mm
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Smartpack Vista Frontal

> > > >


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Top-level alarms scrolls on display when active

Battery, Load, Rectifier, Control System & Mains

Alarm LED (red) = Major Alarm active Warning LED (yellow) = Minor Alarm active Power LED (green) = Normal status active

Panel Trasero
CAN Bus
CAN bus

ID based serial bus communications


Max 8 Smartpack

Part No : 242100.110
(RoHS compliant)

Max 50 Rectifiers

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Panel Trasero
Monitoreo de Bateras
Monitoreo de Bateras
Con 4 : Standard Con 3 : Extended

Symmetry measurement 8 strings mid point or 2 strings 12V block Sensor de Temp.

Part No : 242100.110
(RoHS compliant)

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Conectividad
Batera

> CON3 & CON4 Conexiones de bateras

Pin
1
2 3 4 5

Function
Symmetry I/P 1
Symmetry I/P 2 Symmetry I/P 3 Symmetry I/P 4 Symmetry I/P 5 Symmetry I/P 6 Symmetry I/P 7 Symmetry I/P 8 Con 3 : Temp sense 2 Con 4 : Temp sense 1

Cable Sensor de Temperatura

6 7 8 9-10

11 - 14

Con 3 2nd batt current, batt fuse Con 4 : Not used

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Conectividad - Batera
> CON3 & CON4 Conexin de batera

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Conectividad
Symmetry

> Symmetry measurement options

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Panel Trasero
Sistema interno
Sistema Interno
System measurements Unit Power 2xLVD control (Latched)

Part No : 242100.110
(RoHS compliant)

Battery fuse fail

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Conectividad Sistema
> CON5 Conexin del sistema
Pin
1 2 3 4 5 6 7 8 9 10 11

Function
Positive Input Negative Input Batt Current +ve Batt Current -ve Batt Fuse +ve Batt Fuse -ve Load Fuse Fail LVD1 Active LVD1 Common LVD2 Active LVD2 Common

System Connection Card. Art 200625


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Conectividad
Sistema

> Sistema de Configuracin de la tarjeta

JP1 -48v system = 1-2 +24v system = 2-3 JP2 -48v system = Neg +24v system = Pos

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Panel Trasero
Alarmas I/O

Alarma I/O
Con 1 (standard):2 + 2 relay input / output Con 2 (extended):4 + 4 relay input / output

Part No : 242100.110
(RoHS compliant)

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Conectividad
Externa y Alarm I/O

> CON1 & CON2 I/O Conexiones

Pin
1-2 34 5-7 8 - 10 1-2 3-4 5-6 7-8 9 - 11 12 - 14

Function
Alarm input 1 ( + / -) Alarm input 2 ( + / -) Alarm output 1 ( NO /C / NC) Alarm output 2 ( NO /C / NC) Alarm input 3 ( + / -) Alarm input 4 ( + / -) Alarm input 5 ( + / -) Alarm input 6 ( + / -) Alarm output 3 ( NO /C / NC) Alarm output 4 ( NO /C / NC) Alarm output 5 ( NO /C / NC) Alarm output 6 ( NO /C / NC)

Alarm Output & Input Card Art 105954


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15 - 17 18 - 20

RS-232 Opciones

RS-232 mounted
Enables connection of Standalone Webpower or modem

Part No : 242100.112 (RoHS compliant)

Rear position : Replaces extended Battery symmetry card

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Part No : 242100.111 (RoHS compliant)

Smartpack

Smartpack Extended RS232

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Panel Trasero
Webpower incluido
Embedded
WebPower

Part No : 242100.113
(RoHS compliant)

Ethernet interface of remote monitoring of Smartpack Is possible to tunnel Powersuite remotely also.

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Smartpack
Smartpack SNMP/Webpower

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Escalabilidad
CAN/Power bus

Smartpack Master

Smartpack Slave 1

Smartpack Slave n

System functionality
Voltage input
Symmetry inputs Current inputs Temperature inputs

System functionality
Voltage inputs
Symmetry inputs Current inputs Temperature inputs

System functionality with 8 modules


Voltage inputs
Symmetry inputs Current inputs Temperature inputs

1
8 (2x4x12V) 2 2

2
16 (4x4x12V) 4 4

8
64 (16x4x12V) 2x8 2x8

General purpose inputs 6 Load fuse input 1

General purpose inputs 12 Load fuse input 2

General purpose inputs 6x8 Load fuse input 1x8

Batt fuse input


Relay outputs Contactor control

2
6 2+

Batt fuse input


Relay outputs Contactor control

4
12 4+

Batt fuse input


Relay outputs Contactor control

2x8
6x8 2+x8

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Conectividad
Latched Contactors

A latching contactor changes state only when a reversed pulse voltage is applied to the coil.

Protection Diode

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PowerSuite

> Explorer oriented easy to use PC SW

> USB gives simple access.

> Wide functionality with clear graphic presentation.

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Smartpack Front / Power Suite


Content > > > > > > > > > Front menu Password levels Alarm monitor AlarmGroups and output (relay) mapping Programmable inputs Event log Operational mode and Critical conditions Low Voltage Disconnect (LVD) Battery functions Battery discharge test Test results Battery tables Temp. comp & Charge curr. limitation Test results Special monitors Boost Symmetry Calibration & shunt Scaling Rectifier IDs Mains measurement PowerSuite installation and basic introduction

> > > >

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Niveles de acceso
> Smartpack/PowerSuite password

4 digit pin-code

> Nivel de usuario

No password

> Novel de Servicio

Password: 0003 (default)

> Nivel de Fabrica

Password:

> Si perdi la contrasea de servicio, enve el numero de serie a fabrica, para poder enviar PUK-code de retorno.

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Smartpack menu frontal

> VoltageInfo - details


Option Description

NomVolt

Nominal output voltage

BoostVolt

Battery boost-charging voltage

LowBatt1

Voltage limit for MinorLow Battery Alarm

LowBatt2

Voltage limit for MajorLow Battery Alarm

HighBatt1

Voltage limit for MinorHigh Battery Alarm

HighBatt2

Voltage limit for MajorHigh Battery Alarm

LVBD

Voltage limit for Low Voltage Battery Disconnect (LVBD)

LVLD 1.1
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Voltage limit for Low Voltage Load Disconnect (LVLD)

Smartpack menu frontal


> RectifierInfo - details
Option Description

NoOfRects.

Number of rectifiers installed in the system.

RectCurrent

Rectifier current

RectSerialNumber

Rectifier ID and serial number

Rect.PrimaryVolt

Rectifier input mains voltage

Rectifier Status

Rectifier status

Rectifier Temp

Rectifier temperature

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Alarm monitor cont

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Entradas programables
> 6 entradas digitales programables.

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Entradas programables
> Input Monitor

Event is selectable in drop-down-list


- Not all activates a function (yet...)

Description may be changed

> Description and Event text listed in Event log

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Log de Eventos
> Smartpack front: DisplayMessages > PowerSuite: Event Log

> El Smartpack controlador puede almacenar hasta 1000 eventos cronolgicos. Cuando el registro esta lleno, se sobre escribe el ms viejo evento.
> El registro se almacena en EEPROME Ejemplo

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27-09-2005 (Date dd-mm-yyyy) 17:15 (Time hh:mm) Battery Voltage (Monitor name/Description) MinorLow: ON (Event status in monitor)

Desconexin por bajo voltaje (LVD)


> Se toma la accin de desconexin cuando el sistema est en crtico y: - El voltaje de la batera esta debajo del limite.
- Delay time ha expirado, si es activo.

> Volver a conectar se toma cuando el sistema NO es crtico y: - El voltaje de la batera est sobre lmite.

> Default hysteresis entre reconexin y desconexin es de 4V

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Funciones de Batera Test de Descarga


> Smartpack Tiene dos tipos de test batera.

Normal usa la tabla de batera Simplificado usa el voltaje final y el tiempo a criterio
- Si se alcanza el tiempo de la prueba las bateras son buenas - Si se alcanza el voltaje final de las bateras primero son malas

> Tres diferentes modos de test son posibles (para ambos tipos)

Manual: Empiezo y parada por una entrada manual Peridico/Intervalo: Programado por tiempo, fecha y el intervalo de periodos.

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Funciones de Batera Resultado del Test


> Hasta 10 diferentes resultados de la prueba de descarga almacenados en la EEPROM Empiezo Fecha [mm/dd/yyyy] Tiempo Final [hh:mm] Tipo de Test [Manual/Periodic/Automatic] Tabla de batera Duracin del Test [m] Corriente de descarga [Ah] Voltaje final [V] Calidad Calculada [%] Resultado del Test Datos Registardos Corriente de bateria(1 & 2) Voltaje de bateria Temperatura(1 & 2) Voltaje de simetria (8) Los Resulatados pueden ser vistos haciendo click en el icono de batera en la columna del resultado de la prueba First 10 min and last 10 min logging are done every minute In between every - 10 min (test duration < 300 min) - 20 min (300 min < test duration < 600 min) - 40 min (600 min < test duration < 1200 min)

>

>

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Funciones de Batera Tabla de Batera


> Smartpack puede almacenar dos tablas de batera definida por el usuario con:

Tiempo [min] Corriente de Bateria 1.9V/cell Voltaje final alto [A] Corriente de Bateria 1.75V/cell Voltaje final bajo [A]

> NOTE. Muchas tablas de batera pueden ser almacenadas en la PC y facil de uploaded al Smartpack con PowerSuite > What is Eltek Std?

Es el promedio de valores no cambiables de los diferentes tipos de fabricantes de bateras.

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Funciones de Batera Tabla de Batera


> Configuracin de la tabla de bateras por Powersuite

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Funciones de Batera Tabla de Batera

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Funciones de Batera Temp. Comp. & Curr. Lim.


> Compensacion por temperatura

Slope Ref. temp Min comp. volt

Max comp. volt

> Limitacin corriente de batera

Dos limitacin configurables (v1.02)


Planta generadora, indicando con una entrada digital.

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Funciones de Batera Temp. Comp. & Curr. Lim.

55,5
Output Voltage [Vdc]

55 54,5 54

Slope
53,5 53 52,5
Min Comp, volt

Temperature T [ C]

Max Comp, Volt

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Funciones de Batera Temp. Comp. & Curr. Lim.

Battery Current (A)

Battery current limit [A] = 0.3*C10 Float current


Mains OK Mains failure Mains OK, Recharge Mains OK

Load current
Mains

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Rectifier IDs cont


> Reset number of rectifiers

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Soluciones de Sistemas
Cuanta potencia usted necesita ?

>

Mas densidad de potencia

Up to 8000W per 1PR shelf

1U

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Montaje Flexible

Smartpack mounting options

Smartpack in PR

Smartpack in Distribtuion

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Soluciones Integradas

Soluciones Integradas 2U

Incluye (up to) :

5 kg

(exc rectifiers)

1U Distribucion + 1 PR 8000W (166A@48V) Smartpack 2 x 100A Breakers de Bateria 6 x 232A Breakers de Carga 2 x LVD (150A)

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Soluciones Integradas

Solucion Integrada 5 - 8U
Incluye (up to) :

8 kg

(exc rectifiers)

4U Distribucion + 1-4 PR 32000W (660A@48V) Smartpack 6 x 100A Breakers de Bateria* 18 x 263A Breakers de carga* 2 x LVD (up to 600A)
* Verficar en datasheet por otra for otra configuracion disponible

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Soluciones Integradas
FP2NX-48-9U power system block

23 EIA Seismic Equipment Rack

7U available equipment space


Battery Disconnect #4 Battery Tray #4 Battery Disconnect #3

Battery Tray #3

Battery Disconnect #2

Battery Tray #2

Battery Disconnect #1

Battery Tray #1

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Gabinetes

> 8 - 96 kW en un solo Gabinete

> Max 2000A@48V = 96kW

(CAN bus limitation)

> Tpicamente hasta 4PR por sistema con bateras.


Example 32 kW
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> Variedad de gabientes disponibles

Solucin Gabinete 96kW

Input 230V/400V 3-phase FP2 2kW rectifiers

Max Output 48V 2000A


Cabinet dimensions: 600x2000x600mm 2 SmartPacks (Master-Slave)

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Gracias!!

Slide 77 of 23 29.04.2013

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