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PROJECT NO. 10C0541A02 ARABIAN INDUSTRIAL FIBERS COMPANY (IBN RUSHD) IR-II U&O DBN PROJECT DOCUMENT TITLE: INSPECTION

PROJECT NO.

10C0541A02

ARABIAN INDUSTRIAL FIBERS COMPANY (IBN RUSHD)

IR-II U&O DBN PROJECT

DOCUMENT TITLE:

INSPECTION AND TEST PLAN FOR STRUCTURE STEEL ERECTION WORKS

DOCUMENT NO:

QA-000-AA-5013

 
ARABIAN INDUSTRIAL FIBERS COMPANY

ARABIAN INDUSTRIAL

FIBERS COMPANY

ARABIAN INDUSTRIAL FIBERS COMPANY

CTCI

YANBU, KINGDOM

CORPORATION

 

OF SAUDI ARABIA

CERTIFIED

 
  • 2 Revised as per PMT’s comment

 

PROJ.

  • 1 Revised as per PMT’s comment

Hank

Hank

Karl

10/12/11 MGR

 

DATE

  • 0 Issue for approval

Hank

Hank

Karl

10/08/11 CLIENT

DATE

REV.

DESCRIPTION

BY

CHK.

APPR.

DATE

PAGE 1 OF 11

 

QA-000-AA-5013

Project No. 10C0541A02 IR-II U&O DBN PROJECT Revision No. Issue No. 3 Rev. 2 Date Received
Project No. 10C0541A02 IR-II U&O DBN PROJECT Revision No. Issue No. 3 Rev. 2 Date Received

Project No.

10C0541A02 IR-II U&O DBN PROJECT Revision No. Issue No. 3 Rev. 2

Date Received

12 Nov 2011

Title

QA-000-AA-5013 Rev. 2 Inspection and Test Plan for Structure Steel Erection Works

 

Reply Date

12 Nov. 2011

 

Item

Doc Identity

Comments By PMT

 

Replied by CTCI

 

Date

1

Activity A 02

Mark this activity as Witness (W) scope of inspection for both CTCI and PMT

 

Revised as per Page 3

 
  • 12 Nov. 2011

2

Activity A 04

Mark this activity as Witness (W) scope of inspection for PMT

 

Revised as per Page 3

 
  • 12 Nov. 2011

3

Activity B 03, B

Arrange these activities in the following sequence.

 

Revised as per Page 4

 
  • 12 Nov. 2011

04 and B 05

Activity B 03 as B 05

 

Activity B 04 as B 03

Activity B 05 as B 04

4

Activity B 04

Add the following word in the work process activity

 

Added as per Page 4

 
  • 12 Nov. 2011

“Main Structure”

 

5

Activity B 03

Mark this activity as Witness (W) scope of inspection for PMT

 

Added as per Page 4

 
  • 12 Nov. 2011

6

Activity C & C01

Remove these activities form this ITP

 

Added as per Page 4

 
  • 12 Nov. 2011

7

Activity C 03

Remove this activity from this ITP and submit a separate ITP for this activity

 

Added as per Page 4

 
  • 12 Nov. 2011

8

AA-5013-7

Remove these QVDs

Followed

 
  • 12 Nov. 2011

 

and AA-

 

5013-8

INSPECTION & TEST PLAN (I&TP) No: INSPECTION & TEST PLAN (I&TP) No: QA-000-AA-5013 QA-000-AA-5013 ARABIAN ARABIAN

INSPECTION & TEST PLAN (I&TP) No:

INSPECTION & TEST PLAN (I&TP) No: QA-000-AA-5013

QA-000-AA-5013

INSPECTION & TEST PLAN (I&TP) No: INSPECTION & TEST PLAN (I&TP) No: QA-000-AA-5013 QA-000-AA-5013 ARABIAN ARABIAN

ARABIAN ARABIAN INDUSTRIAL INDUSTRIAL FIBERS FIBERS COMP COM

YANBU, YANBU, KINGDOM KINGDOM OF OF SAUDI SAUDI ARAB ARAB

Activity CONTRACTOR NAME: CTCI Corporation Work Process Characteristics Contract No/Title: 10C0541A02 IR-II U&O DBN PROJECT Quality
Activity
CONTRACTOR NAME: CTCI Corporation
Work Process
Characteristics
Contract No/Title: 10C0541A02 IR-II U&O DBN PROJECT
Quality Control
Acceptance Criteria/
Quality Verifying Document
Subcontrac
No.
Activity
to be Verified
Verification activity
Specification
H
=
(QVD)
Mandatory HOLD Point.
Approval
Print Name
Signature
Representative of indicated party
H
W
B-02
Erection of beams, bracings etc.
As per inspection items
Measure & Visual Check
SES-B02-S02
AA-5013-2
V
PROJECT TITLE:
W
=
with columns
in the Checklist of QVD
IFC Drawing
IR-II U&O DBN PROJECT
Witness Point.
Representative of indicated party
B-03
Plumb & Level check prior to bolt
As per inspection items
CTCI
Measure &Visual Check
SES-B02-S02
AA-5013-2
V
tightening (Main Structure)
in the Checklist of QVD
notified. If not in attendance at sp
may proceed
B-04
Bolt Tightening
As per inspection items
Visual Check
SES-B02-S02
AA-5013-3
V
WORK AREA/ACTIVITY DESCRIPTION:
R/S
=
in the Checklist of QVD
STRUCTURE STEEL ERECTION WORKS
PMT
Review/Surveillance
Representative of indicated party
B-05
Grouting Check
As per inspection items
Test & Visual Check
SES-B02-S02
AA-5013-4
work activity, submitted documen
V
in the Checklist of QVD
SES-B51-S03
3 rd Party Test Report
Quality Verifying Document
Subcontract
Activity
Work Process
Characteristics
Quality Control
Acceptance Criteria/
B-06
Inspection of gratings, handrails,
As per inspection items
Visual Check
SES-B02-S02
AA-5013-6
(QVD)
V
No.
Activity
to be Verified
Verification activity
Specification
kick plates, ladders and
in the Checklist of QVD
H
W
staircases
A
Material and Foundation
C
Release
Paint/Touch-up Paint
A-01
Material inspection
Conformance to
Test & Visual Check
AISC303-05 PART7
ITP-EMI-1
V
C-01
Surface preparation
As per inspection items
Visual Check
SES-B02-S02, T01-S01
AA-5013-5
V
Specification
and application of Paint
in the Checklist of QVD
SES B02-S02, A01-S02
A-02
Calibration of all the measuring
Calibration Report
Visual Check
SES B02-S02
Calibration Record
V
(if Applicable)
and Test Equipment
D
Final Inspection of Structural
As per inspection items
Visual Check
SES-B02-S02, T01-S01
AA-5013-6
V
A-03
WPS/Welder Qualification
Steel Erection
in Qualification the Checklist Record of QVD
Visual Check
SES B02-S02, AWS D1.1 A01-S02
Qualification Record
V
SES A12-S01, A12-S02
Foundation Checked and
As per inspection items
SES B02-S02
IFC drawing
A-04
Visual Check
AA-5013-1
V
released
in the Checklist of
QVD
IFC Drawing
A-05
Foundation Surface Preparation,
As per inspection items
Anchor Bolt Check and Pad
Visual Check
SES B02-S02
AA-5013-1
V
in the Checklist of
QVD
Installation
B
Erection
B-01
Dimensional Check: Length, size
As per inspection items
SES B02-S02
Measure & Visual Check
AA-5013-2
V
and bolt condition
in the Checklist of
QVD
IFC Drawing

JN-540 84.11

EQUIPMENT / MATERIAL INSPECTION RECORD ITP-EMI-1 FOUNDATION RELEASE FOR RECORD NO AA-5013-1 Record No PAD ELEVATION
EQUIPMENT / MATERIAL INSPECTION RECORD
ITP-EMI-1
FOUNDATION RELEASE FOR
RECORD NO
AA-5013-1
Record No
PAD ELEVATION OF COLUMN BASE PLATE
DATE
Date
PROJECT NO.
PURCHASE ORDER NO.
Project No
10C0541A02 IR-II U&O DBN PROJECT
Area No
Page
of
REQUISITION NO.
REV.
PURCHASE SPEC. NO.
INSPECTION ITEMS /
REV.
Location
DESCRIPTION ITEMS:
INVOICE NO.
Column Elevation
Drawing No.
CHECK RESULT
RECORD NO.
REMARK
A. Foundation Release and Pad installation
SAT
UNSAT
REQ’D
CHECK ITEM
Item
Description of Check
Inspection Results
Remarks
Yes
No
N/A
01
Foundation inspections and tests complete.
QUANTITY
02
Leveling plate or billet plate grouting complete and checked as per survey report below
03
VISUAL
Check Surface preparation and Pad installation completed
PACKING &APPEARANCE
INSPECTION
04
Anchor Bolts condition
MARKING
B. Pad Elevation Survey Report
SIZE & DIMENSION
No
Column Line
Pad Elevation of Column Base Plate (mm)
Sketch
EN
E
ES
S
WS
W
WN
N
(Column Layout)
MATERIAL TEST REPORT
NOT
NOT
1
COMPLETION
AVAILABLE
2
REPORT REVIEW
3
CERTIFICATION
4
5
6
7
8
OTHER EXAM.
9
& TESTS
10
Received By
Calibration Record
Inspected By
Approved By
Surveying Equipment
Series No.
Manufacturer
Calibrated Date
TITLE /
SIGNATURE
DATE
JUDGEMENT
Sub Contractor
CTCI
PMT
NON-CONFORMITIES DISPOSITION DESCRIPTION :
Name
Signature
Date
 ACCEPTABLE
 REJECT
This material receiving inspection record should be completed and signed by the receiving person while materials are delivered.
PLUMBING & LEVEL INSPECTION RECORD AA-5013-2 Record No KC-Q-CV-2477 Date 22 Jan.2013 Project No. 10C0541A02 IR-II
PLUMBING & LEVEL INSPECTION RECORD AA-5013-2 Record No KC-Q-CV-2477 Date 22 Jan.2013 Project No. 10C0541A02 IR-II

PLUMBING & LEVEL INSPECTION RECORD

 

AA-5013-2

 

Record No

KC-Q-CV-2477

Date

22 Jan.2013

Project No.

10C0541A02 IR-II U&O DBN PROJECT

 

Area No

Car

Page

2 of 2

 

Parking

Equipment Used

Serial No.

 

Calibration date

 

Location

Structural Steel Column @ G/L S & R axis 27-50 @

Drawing No

BSI-STR-ER-12-258-SH

Car Parking Area Phase 1

 

Item

Description of Check

 

Inspection Result

 

Result

 

Yes

No

N/A

01

Correct dimension and size

 

02

Match of member

03

Correct grade & length of bolts

 

04

Correct size & bolts condition

 

05

Correct Installed the Beam and bracing alignment, diagonal

 

to meet the required elevation

 

Column No

Actual Reading

Actual Reading

Difference

Allow.

Result

 

Result

(N/S-Direction)

(E/W-Direction)

Tolerance

Tolerance

 

(mm)

 

(mm)

(mm)

 

Length

       

(mm)

(mm)

 

Accept

Reject

Col.@ G/L S axis 39

2110

1

1

Col.@ G/L S axis 40

2110

3

2

Col.@ G/L S axis 41

2110

2

2

Col.@ G/L S axis 42

2110

1

2

Col.@ G/L S axis 43

2110

3

2

Col.@ G/L S axis 44

2110

1

2

Col.@ G/L S axis 45

2110

3

2

Col.@ G/L S axis 46

2110

2

2

Col.@ G/L S axis 47

2110

1

2

Col.@ G/L S axis 48

2110

2

1

Col.@ G/L S axis 49

2110

3

2

Col.@ G/L S axis 50

2110

2

3

 
 

Sub Contractor

CTCI

PMT

Name

DANNY T. BUGAY

MD. ABDUL MAJEED

 

SIRAJ UL HASSAN

Signature

Date

BOLT TIGHTENING RECORD AA-5013-3 Record No KC-Q-CV-2557 Date 07 Feb.2013 Project No. 10C0541A02 IR-II U&O DBN
BOLT TIGHTENING RECORD
AA-5013-3
Record No
KC-Q-CV-2557
Date
07 Feb.2013
Project No.
10C0541A02 IR-II U&O DBN PROJECT
Area No
Car Parking
Page
1 of 1
Location
Car parking Shed Anchor Bolts @ G/L S, R,P,Q & T axis 27-53 @ Car Parking Area
Phase 1
Drawing No.
BSI-STR-ER-12-258-SH
Bolt Tightening Method
Turn of Nut
Connection
Bolt
Required Torque Value
(N-m)
Result
Remarks
Component
Type
Size
Accept
Reject
@ G/L S axis 27-38
HSB
M20
410
@ G/L S axis 39-50
HSB
M20
410
@ G/L R axis 27-38
HSB
M20
410
@ G/L R axis 39-50
HSB
M20
410
@ G/L P axis 27-50
HSB
M20
410
@ G/L P axis 39-50
HSB
M20
410
@ G/L Q axis 27-50
HSB
M20
410
@ G/L Q axis 39-50
HSB
M20
410
@ G/L T axis 51-53
HSB
M20
410
Calibration Record
Equipment
Series No.
Manufacturer
Calibrated Date
Torque Wrench
KD4980542850
KD
22/01/12
Sub Contractor
CTCI
PMT
Name
DANNY T. BUGAY
MD. ABDUL MAJEED
SIRAJ UL HASSAN
Signature
Date
BOLT TIGHTENING RECORD AA-5013-3 Record No KC-Q-CV-2557 Date 07 Feb.2013 Project No. 10C0541A02 IR-II U&O DBN
BOLT TIGHTENING RECORD AA-5013-3 Record No KC-Q-CV-2557 Date 07 Feb.2013 Project No. 10C0541A02 IR-II U&O DBN
GROUT/POUR CARD AA-5013-4 Record No KC-Q-CV-2134 Date 05 Nov. 2012 Project No. 10C0541A02 IR-II U&O DBN
GROUT/POUR CARD
AA-5013-4
Record No
KC-Q-CV-2134
Date
05 Nov. 2012
Project No.
10C0541A02 IR-II U&O DBN PROJECT
Area No
113
Page
1 of 1
Location
Compressor 002A &
002B
Drawing No
XF37A-0113-001
GROUTING PARTS
BLOTS
Grout Material
CONBEXTRA EP150
BASE PLATES
PERIPHERY
DESCRIPTION
INSPECTION RESULTS
REMARKS
Yes
No
N/A
1.
Pre-grouting Inspection
1.1
Chipped
1.2
Soaked in water
1.3
Drain location/Vent holes in Base plate
1.4
Blow out
2.
Grout Inspection
2.1
Specified material did not exceed self life/expired
date
2.2
The mix procedure used was in accordance with the
manufacturer’s recommendations.
2.3
Curing according to manufacturer’s recommendation
2.4
Temperature measured as per manufacturer’s
recommendation
3.
Post-grouting Inspection
3.1
grouting formwork removed
3.2
Grout finishing according to specification
Note: Test report shall be attached.
Sub Contractor
CTCI
PMT
Name
DANNY T. BUGAY
MD. ABDUL MAJEED
SIRAJ UL HASSAN
Signature
Date
PAINTING/TOUCH-UP INSPECTION RECORD AA-5013-5 Record No Date Project No. 10C0541A02 IR-II U&O DBN PROJECT Area No
PAINTING/TOUCH-UP INSPECTION RECORD
AA-5013-5
Record No
Date
Project No.
10C0541A02 IR-II U&O DBN PROJECT
Area No
Drawing No
Brand Name
Application
Method
Location
Item
Description of Check
Inspection Results
Remarks
Yes
No
N/A
1
Ensure that the area has been prepared, clean and it was dry/free
from condensation prior to the application of paint/coating
2
Verify that the coating/painting has been mixed and applied in
accordance with the relevant specification and/or manufacturer’s
recommendation
3
Verify that the color of the paint applied was in accordance with the
requirements of relevant project specification.
4
Verify that the correct number of coat has been applied in
accordance with the requirements of relevant paint code.
5
Verify that the paint application has not fouled any moving parts (i.e.
valve spindle)
7
Verify that all defects have been repaired & touch-up in accordance
with the approved manufacturer’s instruction.
NOTES :
Sub Contractor
CTCI
PMT
Name
Signature
Date
FINAL INSPECTION OF STRUCTURAL STEEL ERECTION AA-5013-6 Record No KC-Q-CV-2538 Date 05 Feb. 2013 Project No.
FINAL INSPECTION OF STRUCTURAL STEEL ERECTION AA-5013-6 Record No KC-Q-CV-2538 Date 05 Feb. 2013 Project No.
FINAL INSPECTION OF STRUCTURAL STEEL ERECTION AA-5013-6 Record No KC-Q-CV-2538 Date 05 Feb. 2013 Project No.
FINAL INSPECTION OF STRUCTURAL
STEEL ERECTION
AA-5013-6
Record No
KC-Q-CV-2538
Date
05 Feb. 2013
Project No.
10C0541A02 IR-II U&O DBN PROJECT
Area
Drawing No.
BSI-STR-ER-12-
258-SH
No
Location
Car Parking Shed Structural Steel @ Car Parking Area Phase 1
Description of Check
Inspection Results
Remarks
Item
Yes
No
N/A
01
Structural elements (main structure, handrails, grating, kick plates,
ladders or staircases)- installed and checked against drawings
02
Structural elements - plumb, level, aligned
03
All structural supports installed as per design
04
Anchor bolts nuts tight
05
Column base grouted
06
Bolted connections checked
Corre
07
Welded connections checked
08
Anchor bolt holes for equipment located on steel structures meet the
manufacturer’s requirement
09
Coatings applied, touch-up complete
REMARKS :
Sub Contractor
CTCI
PMT
Name
DANNY T. BUGAY
MD. ABDUL MAJEED
SIRAJ UL HASSAN
Signature
Date