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Shrinkage crack happened to be appeared on top surface of top deck and bottom deck of the segment. Normally appeared after 7 days age. Crack width is more than 0.2mm
Causing Factor
Curing procedure is not doing properly Plastic shrinkage might due to settlement of the concrete at web area.
SHRINKAGE CRACK
All the debris and dust is then cleared by using vacuum cleaner
The crack line in then patched with epoxy and at the same time nozzle is installed for injection purposes
All the cracks had been sealed and installed with nozzle.
The low viscosity injection liquids (Sikadur 52my )is then mix with the right proportion.
The mixing of Sikadur 52my is now being injected in every nozzle provided
After the injection liquid had harden, all the nozzle and rough surface is grind until smooth
Finished surface
Problem Statement
Severe honeycomb appeared at the bottom surface of the bottom deck of the segment. Happened at the critical part which is below the anchorage block.
Causing Factor
Insufficient vibration applied. Low flow test of concrete was used. (Flow : 550mm)
HONEYCOMB
Sika Top Armatec-110 EpoCem then is applied to the steel as a debonding agent
The grout is pumped inside the affected area through bottom inlet pipe
Both inlet and outlet pipe had to be sealed after fnish grouting
After demould the formwork, all the surface need to be grind smoothly
Finished surface