Press Shop Division Is A Feeder Division, Equipped With Latest & Sophisticated CNC Machines Other Than Conventional

Presses Which Are Used For Manufacturing Laminations For Electrical Machines, Hydro Generators And Traction Motors.

SECTIONS IN PRM

1. Material Planning

2. Tooling
3. Technology & Facility Planning 4. Production Planning & Control 5. CNC Area 6. Heavy Blanking 7. Detail Sections

8. Blanking
9. Notching 10.Varnishing

Press Shop Is Responsible For Manufacture And Supply Of Laminations (Punching) For :
PRODUCT GROUP PRODUCT RANGE

IMM

150 KW TO 2 MW

LEM

300 KW TO 17.5 MW

TRACTION MOTORS

D.C. :45 KW TO 630 KW A.C. :200 KW TO 1150KW 2 KW TO 2.5 MW

TRACTION AUXILIARIES

HYDRO

2 MW TO 200 MW

PRODUCT PROFILE
Stator and Rotor laminations for Large , Medium and small Electrical Machines. ( IMM / LEM) Stator , Rotor Rim and Pole laminations for Hydro Generators. (PLM) Armature , Main Pole and Cum pole laminations for traction Motors. (TXM) Stator , Rim , Pole laminations for Traction Alternators. ( TAM)

Segmental Stator Laminations

Circular Stator Laminations

Multi Slot Rotor Laminations

PRODUCTS FOR LARGE ELECTRIC MACHINES

Rotor lamination Stator Punching Stator and Rotor lamination

Rotor Spacer Plate Assembly

Stator Punching Stack

PRODUCTS FOR INDUSTRIAL

STATOR LAMINATION

STATOR SPACER PLATE ASSEMBLY

RIM LAMINATION

ROTOR RIM AND POLE ASSEMBLY

POLE LAMINATION

PRODUCTS FOR HYDRO

Reasons for Segments laminations for Stator Core :

OD exceeds 3.5 m and may reach up to 18.0 m . Core is split into segments . Maximum width of available magnetic sheet steel is about 1.0 m. Single core might be heavy and bulky for handling. To facilitate handling into the factory. Smooth transport by rail or road.

COMPOLE LAMINATION

TM 4601 ARMATURE LAMINATION

MAIN POLE LAMINATION

6 FRA STATOR AND ROTOR LAMINATIONS

6 FXA ARMATURE LAMIANTION

MAIN POLE PRODUCTS FOR TRACTION MOTORS LAMIANTION

EXCITER STATOR

EXCITER ROTOR

PRODUCTS FOR TRACTION ALTERNATORS

MAJOR FACILITIES :
250 Ton CNC Blanking Line Press 8 Ton / 16 Ton 6 Station CNC Auto Notch Press 16 Ton CNC Segmental Notching Press. 8 Ton 8 Station CNC Auto Notch Press. 32 Ton CNC Segmental Notching 12.5 Ton Notching Press. Blanking Presses ( 40 T 1600 T) Conventional Notching Presses ( 6 Ton to 12 Ton) Vertical Spindle Surface Grinding Machine Varnishing Plant De-burring Machine / Belt Burr Grinder . Projection welding Machines

Spot Welding Machines

VARNISHING : TO INCREASE THE INSULATION THICKNESS TOTAL VARNISH THICKNESS REQD. : 5 TO 9 MICRONS PER SIDE .
PRE HEAT ZONE : 300 100 C

COOLING VARNISHING HEATING : 450 50 C COOLING

MATERIAL USED IN PRESS SHOP FOR MANUFACTURING OF STAMPINGS

1. CRNGO SILICON STEEL , CR Sheet
2. COATED MATERIAL (6 1.5 MICRON STABOLITE 40 VARNISH) 3. Major Supplier - RSP Raurkela , TKES NASIK, ALLOVERGY Germany,

4. MATERIAL Thickness 0.35MM TO 0.75MM ( STATOR & ROTOR ) 1 to 2.25 mm ( Pole Punchings) 1.6 To 4.5 mm ( Rim Laminations )

TYPE OF PRESS TOOLS :

SINGLE NOTCH TOOLS : Produce single notch in a stroke and used when the required quantities are less . e.g Notching , Venting , Trimming etc.

COMPOUND TOOLS :Two or more than two cutting

operations are production COMBINATIONS TOOLS : Cutting & non cutting operations like bending, forming are performed in a stroke PROGRESSIVE TOOLS : It performs a series of completed in a stroke, used for mass

fundamental sheet metal operations at two or more stations during each stroke .

SELECTION OF PRESS TOOLS

Quantity of laminations
Design / Profile of laminations Cutting Load (of available Presses)

Machine Delivery time

PIERCING PUNCH

TOP BOLSTER

DIE PLATE DIE INSIDE STRIPPER PUNCH PLATE RAW MAT'L OUTSIDE STRIPPER

PILLAR & BUSH

(GENERAL ARRANGEMENT FOR A COMPOUND BLANKING TOOL ) ( SCHEMATIC - DIAGRAM )

BOTTOM BOLSTER

MANUFACTURI NG OF IMM & LEM LAMINATIONS

STATOR SPACER PLATE FOR HYDRO GENERATORS

PRECAUTION TAKEN DURING SPOT WELDING :

1) CHECK FOR PARALLEL SURFACE OF SPACERS 2) SET MACHINE FOR CORRECT CURRENT SETTING AS PER MACHINE PARAMETERS 3) CHECK THE ASSEMBLY THROUGH DROP TEST ( FROM ONE METER HEIGHT )