ProStar® Chassis Built June 14, 2010 and After - ELECTRICAL CIRCUIT DIAGRAMS S08344

SERVICE MANUAL
SERVICE MANUAL SECTION Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After Model: ProStar Start Date: 06/14/2010 S08344-2 2012
S08344-2 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.
Electrical Circuit Diagrams ProStar Models Built June 14, 2010 and After
Table of Contents
1. TABLE OF CONTENTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2.1. ABBREVIATIONS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2.2. ACRONYMS, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 2.7. LAMP BULB CHART, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 2.9. SCHEMATIC SYMBOL CHART, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 2.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 3. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 3.1. BATTERY FEED, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 3.2. BATTERY FEED (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 3.3. BATTERY FEED (CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 3.4. BATTERY FEED (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 3.5. IGNITION FEED STANDARD AND REMOTE START/STOP, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 3.6. IGNITION FEED - STANDARD, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 3.7. IGNITION FEED STANDARD (CONT.), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 3.8. IGNITION FEED STANDARD (CONT.), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 3.9. ACCESSORY FEED, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 3.10. CAB J1939 COMPASS AND ABS EFFECTS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 3.11. CAB J1939 WITH ALL OPTIONS, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 3.12. CAB J1939 WITH ALL OPTIONS (CONT.), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 3.13. CAB J1939 WITH ALL OPTIONS (CONT.), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 3.14. CAB J1939 WITH ALL OPTIONS (CONT.), P. 13A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 3.15. CAB J1939 ENGINE, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 3.16. J1939 CHASSIS, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 3.17. J1939 CHASSIS (CONT.), P. 15A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 3.18. J1939 CHASSIS (CONT.), P. 15B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 3.19. J1939 WITH SLEEPER, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 3.20. J1939 WITH SLEEPER (CONT.), P. 16A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 3.21. J1708 PRIVATE, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 3.22. J1708 PUBLIC, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 3.23. J1708 PUBLIC (CONT.), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 3.24. J1708 PUBLIC (CONT.), P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 3.25. GROUND CAB, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 3.26. GROUND CAB (CONT.), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 3.27. GROUND CAB (CONT.), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 3.28. GROUND CAB (CONT.), P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 3.29. GROUND CAB (CONT.), P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 3.30. GROUND CAB (CONT.), P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
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3.31. 3.32. 3.33. 3.34. 3.35. 3.36. 3.37. 3.38. 3.39.
GROUND CHASSIS, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 GROUND SLEEPER, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 GROUND SLEEPER (CONT.), P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 GROUND SLEEPER (CONT.), P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 ENGINE GROUND IBB ENGINE, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 GROUND ADAPTER IBB ENGINE, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 GROUND ADAPTER, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 BATTERY FEED, SINGLE, P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 BATTERY FEED, SINGLE (CONT.), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 4.1. CB POWER RADIO, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 4.2. CIGAR LIGHTER, TEMPERATURE DISPLAY, AND AUX POWER, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . .53 4.3. ELECTRIC WINDOWS AND DOOR LOCKS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 4.4. ELECTRIC HORN, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 4.5. MIRRORS HEATED AND LIGHTED, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 4.6. MIRRORS HEATED AND LIGHTED (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 4.7. TELEMATICS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 4.8. SATELLITE COMMUNICATION SYSTEM QUALCOMM TMCT DAYCAB, P. 8. . . . . . . . . . . . . . . . .59 4.9. SATELLITE COMMUNICATION SYSTEM QUALCOMM TMCT DAYCAB (CONT.), P. 9. . . . . . .60 4.10. SATELLITE COMMUNICATION SYSTEM QUALCOMM TMCT SLEEPER, P. 10. . . . . . . . . . . . .61 4.11. SATELLITE COMMUNICATION SYSTEM QUALCOMM TMCT SLEEPER (CONT.), P. 11. . .62 4.12. SATELLITE COMMUNICATION SYSTEM QUALCOMM IMCT, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . .63 4.13. SATELLITE COMMUNICATION SYSTEM QUALCOMM IMCT (CONT.), P. 13. . . . . . . . . . . . . . . .64 4.14. QUALCOMM IMCT SLEEPER, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65 4.15. PANIC BUTTON, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 4.16. SATELLITE COMMUNICATION SYSTEM XATA WITH DAYCAB, P. 16. . . . . . . . . . . . . . . . . . . . . . . .67 4.17. SATELLITE COMMUNICATION SYSTEM XATA WITH SLEEPER, P. 17. . . . . . . . . . . . . . . . . . . . . .68 4.18. RADIO ENTERTAINMENT, SPEAKERS, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69 4.19. RADIO ENTERTAINMENT, SPEAKERS (CONT.), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 4.20. SWITCH PACK, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 4.21. WINDSHIELD WIPER MOTOR, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 4.22. WINDSHIELD WASHER PUMP, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73 4.23. DRIVER DISPLAY VEHICLE INFORMATION, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 4.24. BEACON LIGHT SWITCH FOR DUAL CUSTOMER ACCESSORY, P. 24. . . . . . . . . . . . . . . . . . . . .75 4.25. DOOR SWITCHES DOME LAMP, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76 4.26. SPARE SWITCH FOR SINGLE CUSTOMER ACCESSORY, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77 4.27. SPARE SWITCH FOR DUAL CUSTOMER ACCESSORY, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78 4.28. EATON VORAD VS-400, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79 4.29. QUALCOMM OMNIVISION, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 4.30. QUALCOMM OMNIVISION (CONT.), P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81 4.31. MOTIENT MOBILE MAX, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82 4.32. REMOTE RADIO, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83 4.33. REMOTE RADIO (CONT.), P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84 4.34. SART CLOCK MODULE, P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85 4.35. LANE DEPARTURE SYSTEM TAKATA, P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86 5. CHARGING AND CRANKING SYSTEM (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87 5.1. CHARGING AND CRANKING MANUAL TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87 5.2. CHARGING AND CRANKING AUTOMATIC TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88 6. FAN WIRING (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89 6.1. FAN WIRING IBB ENGINE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
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6.2. STARTING AID COLD START ASSIST (IBB ENGINE), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90 7. ENGINES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91 7.1. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91 7.2. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . .92 7.3. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . .93 7.4. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . .94 7.5. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . .95 7.6. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . .96 7.7. REMOTE START / STOP, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97 7.8. REMOTE START / STOP (CONT.), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98 7.9. NO IDLE HEAT, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99 7.10. TRI PAC NO IDLE, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 7.11. IDLE CONTROL TEMP SENSOR, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101 7.12. AUTO START / STOP, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102 7.13. AUTO START / STOP (CONT.), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103 7.14. AUTO START / STOP (CONT.), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104 7.15. AUTO START / STOP (CONT.), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105 8. GAUGES AND WARNING LIGHTS (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106 8.1. AIR PRESSURE INPUT CIRCUIT AND AIR RESTRICTION GAUGE, P. 1. . . . . . . . . . . . . . . . . . . . . . .106 8.2. AXLE TEMPERATURE GAUGES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107 8.3. ENGINE OIL PRESSURE AND TEMP., SPEEDOMETER, TACHOMETER, VOLTMETER AND WATER TEMP. GAUGES, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108 8.4. ENGINE OIL AND TRANSMISSION OIL TEMPERATURE GAUGE, P. 4. . . . . . . . . . . . . . . . . . . . . . . . .109 8.5. FUEL HEATER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110 8.6. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111 8.7. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT.), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112 8.8. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT.), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113 8.9. IP / GAUGES, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114 8.10. IP / GAUGES AND WARNING LIGHTS GAUGE CLUSTER, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . .115 8.11. SECONDARY INSTRUMENT CLUSTER, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116 8.12. PARKING WARNING LIGHT, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117 8.13. WARNING LIGHTS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118 8.14. IP TEXT MESSAGES AND WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION AND ABS CONTROLLER, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119 9. LIGHTING SYSTEM (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120 9.1. LIGHTS STOP, TAIL, TURN AND BACK-UP N/ FREEDOMLINE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . .120 9.2. LIGHTS STOP, TAIL, TURN AND BACK-UP W/ FREEDOMLINE, P. 2. . . . . . . . . . . . . . . . . . . . . . . . .121 9.3. DOME / MAP AND COURTESY LIGHTS DAY CAB, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122 9.4. DOME / MAP AND COURTESY LIGHTS SLEEPER, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123 9.5. FOG LIGHTS AND SPOT LIGHT, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124 9.6. HEAD LIGHTS, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125 9.7. TRIPMASTER, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126 9.8. TURN AND STOP SWITCH, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127 9.9. LIGHT SYSTEM PARK, MARKER, CLEARANCE, ID, TURN, STOP, TAIL, P. 9. . . . . . . . . . . . . .128 9.10. LIGHT SYSTEM PARK, MARKER, FRONT TURN AND MODESTY PANEL LIGHT, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129 9.11. LIGHT SYSTEM CLEARANCE, ID, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130 9.12. LIGHT SYSTEM SKIRT LIGHT, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131 9.13. TRAILER LIGHT SYSTEM MARKER, STOP, TAIL, TURN, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132 9.14. TRAILER SOCKET BOC, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
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9.15. 9.16. 9.17. 9.18. 9.19. 9.20. 9.21. 9.22. 9.23. 9.24.
TRAILER SOCKET BOC AND EOF, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134 TRAILER SOCKET AUXILIARY, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135 FLOOR LIGHT, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136 DOME AND ACCENT LIGHT SLEEPER, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137 DOME AND ACCENT LIGHT SLEEPER (CONT.), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138 LIGHTED AIR SHIELD, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139 PANEL LIGHTS, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140 WORK LIGHTS DAY CAB, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141 WORK LIGHTS SLEEPER CAB, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142 DOME AND ACCENT LIGHT SLEEPER, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143
10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144 10.1. TIRE PRESSURE MONITOR, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144 10.2. AIR DRYER, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145 10.3. AIR SOLENOID PACK 4 WAY, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146 10.4. AIR SOLENOID PACK 4 WAY (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147 10.5. AIR SUSPENSION WITH LOAD INDICATOR, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148 10.6. BATTERY FEED TRAILER AUXILIARY, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149 10.7. ANTILOCK BRAKE SYSTEM WITH BENDIX, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150 10.8. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151 10.9. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152 10.10. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153 10.11. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154 10.12. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155 10.13. ANTILOCK BRAKE SYSTEM WITH WABCO, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156 10.14. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .157 10.15. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158 10.16. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159 10.17. POWER TAKE OFF, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160 10.18. VEHICLE SENSOR MODULE, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161 10.19. VEHICLE SENSOR MODULE (CONT.), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162 10.20. BRAKE SENSOR WEAR / STROKE, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163 10.21. BRAKE SENSOR WEAR / STROKE (CONT.), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164 10.22. BODY BUILDER, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165 10.23. LIFT GATE POWER FEED, P. 22A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166 10.24. CUMMINS ICON, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167 10.25. PTO CONNECTION, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168 10.26. CUSTOMER SUPPLIED LIGHTS, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169 10.27. SMARTIRE TPMS RECEIVER, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170 11. TRANSMISSION CONTROL MODULE (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171 11.1. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171 11.2. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . .172 11.3. COLUMN SHIFTER, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173 12. HVAC (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174 12.1. AIR CONDITIONING, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174 12.2. HVAC SYSTEM CAB, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175 12.3. HVAC SYSTEM CAB (CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176 12.4. HVAC SYSTEM SLEEPER, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177 12.5. HVAC SYSTEM SLEEPER (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178 12.6. NO IDLE HEAT AND HVAC SWITCHES, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179 12.7. NO IDLE HEAT AND HVAC APU, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180
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12.8. NO IDLE HEAT AND HVAC SENSORS AND HVAC CONTROL, P. 8. . . . . . . . . . . . . . . . . . . . . . . . .181 12.9. NO IDLE HEAT AND HVAC POWER SUPPLY, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182 12.10. NO IDLE HEAT AND HVAC HEAT VALVE, LPM AND BLEND MOTOR, P. 10. . . . . . . . . . . . .183 12.11. NO IDLE HEAT AND HVAC FUEL FIRED HEATER AND A/C COMPRESSOR, P. 11. . . . .184 12.12. NO IDLE HEATER, ESPAR IN CAB FUEL FIRED HEATER, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .185 12.13. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER N/ LVD, P. 13. . . . . . . . . . . . . . .186 12.14. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER W/ LVD, P. 14. . . . . . . . . . . . . . .187 12.15. HVAC SYSTEM SLEEPER W/ BERGSTROM NO IDLE W/ PROSTAR, P. 15. . . . . . . . . . . . . .188 12.16. HVAC SYSTEM SLEEPER W/ BERGSTROM NO IDLE, P. 15A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189 12.17. HVAC SYSTEM SLEEPER W/ BERGSTROM NO IDLE SWITCHES LOCATED IN SLEEPER CONTROL PANEL, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190 12.18. HVAC SYSTEM SLEEPER W/ BERGSTROM NO IDLE SWITCHES LOCATED IN SLEEPER CONTROL PANEL, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191 12.19. HVAC SYSTEM SLEEPER W/ BERGSTROM NO IDLE POWER SUPPLY 12V, P. 18. . . . .192 12.20. HVAC SYSTEM SLEEPER W/ BERGSTROM NO IDLE POWER SUPPLY 12V (CONT.), P. 18A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193 12.21. HVAC SYSTEM, SLEEPER W/ BERGSTROM NO IDLE FUEL FIRED HEATER, P. 19. . . . .194 13. BUNK LIGHTS AND ACCESSORIES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .195 13.1. READING AND WARDROBE LIGHTS BUNK, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .195 13.2. LUGGAGE COMPARTMENT LIGHTS BUNK, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .196 13.3. POWER SOURCE BUNK, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197 13.4. TELEVISION / REFRIGERATOR WIRING, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .198 13.5. SPEAKER BUNK, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .199 13.6. FAN BUNK, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200 13.7. SKY RISE LIGHT, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201 13.8. FLAT PANEL TV / DVD PLAYER BUNK, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202 14. CONNECTOR COMPOSITES (CHAPTER 14). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203 14.1. CONNECTOR BODY COMPOSITE (7A), (8A), (9A), (10A), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203 14.2. CONNECTOR BODY COMPOSITE (10F), (11A), (12A), (13A), (14A), P. 2. . . . . . . . . . . . . . . . . . . . .204 14.3. CONNECTOR BODY COMPOSITE (344), (345), (512), (520), (521), (522), P. 3. . . . . . . . . . . . . . .205 14.4. CONNECTOR BODY COMPOSITE (523), (524), (1002), (1003), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . .206 14.5. CONNECTOR BODY COMPOSITE (1006), (1007), (1010), (1011), (1012), (1013),(1014), (1015),(1016), (1017), (1018), (1019), (1020), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207 14.6. CONNECTOR BODY COMPOSITE (1010), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208 14.7. CONNECTOR BODY COMPOSITE (1011), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .209 14.8. CONNECTOR BODY COMPOSITE (1012), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .210 14.9. CONNECTOR BODY COMPOSITE (1013), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211 14.10. CONNECTOR BODY COMPOSITE (1014), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212 14.11. CONNECTOR BODY COMPOSITE (1015), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213 14.12. CONNECTOR BODY COMPOSITE (1016), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214 14.13. CONNECTOR BODY COMPOSITE (1017), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .215 14.14. CONNECTOR BODY COMPOSITE (1018), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216 14.15. CONNECTOR BODY COMPOSITE (1019), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .217 14.16. CONNECTOR BODY COMPOSITE (1020), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218 14.17. CONNECTOR BODY COMPOSITE (1023), (1024), (1025), P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .219 14.18. CONNECTOR BODY COMPOSITE (1026), (1100M), (1101M), (1110M), P. 18. . . . . . . . . . . . . . .220 14.19. CONNECTOR BODY COMPOSITE (1111M), (1112M), (1113M), P. 19. . . . . . . . . . . . . . . . . . . . . . . . .221 14.20. CONNECTOR BODY COMPOSITE (1114M), (1115M), (1116M), (1117M), P. 20. . . . . . . . . . . . . .222 14.21. CONNECTOR BODY COMPOSITE (1200), (1210), (1215), (1220), P. 21. . . . . . . . . . . . . . . . . . . . .223 14.22. CONNECTOR BODY COMPOSITE (1300), (1301), (1305), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .224 14.23. CONNECTOR BODY COMPOSITE (1400), (1401), (1402), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .225
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14.24. CONNECTOR BODY COMPOSITE (1403), (1410), (1420), P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .226 14.25. CONNECTOR BODY COMPOSITE (1421), (1422), (1500), (1501), P. 25. . . . . . . . . . . . . . . . . . . . .227 14.26. CONNECTOR BODY COMPOSITE (1502), (1510), P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .228 14.27. CONNECTOR BODY COMPOSITE (1511), (1550), P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .229 14.28. CONNECTOR BODY COMPOSITE (1600), P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230 14.29. CONNECTOR BODY COMPOSITE (1601), P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231 14.30. CONNECTOR BODY COMPOSITE (1602), P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .232 14.31. CONNECTOR BODY COMPOSITE (1603), (1604), P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .233 14.32. CONNECTOR BODY COMPOSITE (1620), (1650), (1657M), P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . .234 14.33. CONNECTOR BODY COMPOSITE (1660), (1661), P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235 14.34. CONNECTOR BODY COMPOSITE (1700), P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .236 14.35. CONNECTOR BODY COMPOSITE (1700F), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237 14.36. CONNECTOR BODY COMPOSITE (1701), P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .238 14.37. CONNECTOR BODY COMPOSITE (1701F), P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .239 14.38. CONNECTOR BODY COMPOSITE (1702), P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .240 14.39. CONNECTOR BODY COMPOSITE (1702), P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .241 14.40. CONNECTOR BODY COMPOSITE (1800), P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .242 14.41. CONNECTOR BODY COMPOSITE (1800F), P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .243 14.42. CONNECTOR BODY COMPOSITE (1801), (1802), P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .244 14.43. CONNECTOR BODY COMPOSITE (1803), (1804), P. 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .245 14.44. CONNECTOR BODY COMPOSITE (1805), (1806), P. 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .246 14.45. CONNECTOR BODY COMPOSITE (1808), (1809), (1810), P. 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .247 14.46. CONNECTOR BODY COMPOSITE (1811), (1812), (1820F / 1820M), P. 46. . . . . . . . . . . . . . . . . . .248 14.47. CONNECTOR BODY COMPOSITE (1821), (1822), (1823), (1860), (1861), P. 47. . . . . . . . . . . .249 14.48. CONNECTOR BODY COMPOSITE (1873), (1874), (1874B), (1901), (1903), P. 48. . . . . . . . . .250 14.49. CONNECTOR BODY COMPOSITE (1906), (1907), (1909M), (1910), (1912), (1916), P. 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .251 14.50. CONNECTOR BODY COMPOSITE (1917), (1918 / 1918A), (#1919 / *1919), (1920), (1922), (1922M), P. 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252 14.51. CONNECTOR BODY COMPOSITE (1923), P. 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253 14.52. CONNECTOR BODY COMPOSITE (1932), (1933), (1942F), P. 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . .254 14.53. CONNECTOR BODY COMPOSITE (1943M), (1953), (1960), P. 53. . . . . . . . . . . . . . . . . . . . . . . . . . . .255 14.54. CONNECTOR BODY COMPOSITE (1962), P. 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .256 14.55. CONNECTOR BODY COMPOSITE (1963), (1964), P. 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .257 14.56. CONNECTOR BODY COMPOSITE (1970), P. 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .258 14.57. CONNECTOR BODY COMPOSITE (2000), P. 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .259 14.58. CONNECTOR BODY COMPOSITE (2002M), (2003M), (2004M), (2005M), (2006M), (2007F), P. 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .260 14.59. CONNECTOR BODY COMPOSITE (2100), (2101), P. 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .261 14.60. CONNECTOR BODY COMPOSITE (2200), (2201), (2300), P. 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .262 14.61. CONNECTOR BODY COMPOSITE (2302), (2303F / 2303M), (2304), (2312), P. 61. . . . . . . . . .263 14.62. CONNECTOR BODY COMPOSITE (2313), (2500), P. 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .264 14.63. CONNECTOR BODY COMPOSITE (3000), (3003M), (3100 / 3100M), P. 63. . . . . . . . . . . . . . . . . .265 14.64. CONNECTOR BODY COMPOSITE (3200 / 3200F), (3201M), (3202M), (3203), P. 64. . . . . . .266 14.65. CONNECTOR BODY COMPOSITE (3204 / 3204M), (3205M / 3205F), (3206M), (3300), (3400), (3410), P. 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .267 14.66. CONNECTOR BODY COMPOSITE (4101), (4111), P. 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .268 14.67. CONNECTOR BODY COMPOSITE (4113), (4114), (4115), P. 66A. . . . . . . . . . . . . . . . . . . . . . . . . . . . .269 14.68. CONNECTOR BODY COMPOSITE (4204), P. 66B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .270 14.69. CONNECTOR BODY COMPOSITE (4328), (4500), (4705), (4706), P. 67. . . . . . . . . . . . . . . . . . . . .271 14.70. CONNECTOR BODY COMPOSITE (5000 / 5000A), P. 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .272 14.71. CONNECTOR BODY COMPOSITE (5000), P. 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .273 14.72. CONNECTOR BODY COMPOSITE (5001), P. 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .274
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14.73. CONNECTOR BODY COMPOSITE (5001), P. 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .275 14.74. CONNECTOR BODY COMPOSITE (5003), (5005), (5006), (5007), P. 72. . . . . . . . . . . . . . . . . . . . .276 14.75. CONNECTOR BODY COMPOSITE (5009), (5010), (5011M / 5011F), P. 73. . . . . . . . . . . . . . . . . . .277 14.76. CONNECTOR BODY COMPOSITE (5012), (5013), (5031), (5034), (5035 / 5035A), P. 74. . .278 14.77. CONNECTOR BODY COMPOSITE (5100), (5101), (5102), (5103), P. 75. . . . . . . . . . . . . . . . . . . . .279 14.78. CONNECTOR BODY COMPOSITE (5103), (5104), (5105), (5106), (5107), (5109), (5110), (5111), P. 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .280 14.79. CONNECTOR BODY COMPOSITE (5117), (5118), (5119), P. 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .281 14.80. CONNECTOR BODY COMPOSITE (5123), (5124), (5125), P. 78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .282 14.81. CONNECTOR BODY COMPOSITE (5126), (5128), (5129), (5130), P. 79. . . . . . . . . . . . . . . . . . . . .283 14.82. CONNECTOR BODY COMPOSITE (5130), (5131), (5134), P. 79A. . . . . . . . . . . . . . . . . . . . . . . . . . . . .284 14.83. CONNECTOR BODY COMPOSITE (5134), P. 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .285 14.84. CONNECTOR BODY COMPOSITE (5200), (5201), (5202), (5205), P. 81. . . . . . . . . . . . . . . . . . . . .286 14.85. CONNECTOR BODY COMPOSITE (5210), (5212), (5213), P. 81A. . . . . . . . . . . . . . . . . . . . . . . . . . . . .287 14.86. CONNECTOR BODY COMPOSITE (5214), (5215), (5216), (5217), (5218), (5219), P. 82. . .288 14.87. CONNECTOR BODY COMPOSITE (5220), (5222), (5230), P. 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .289 14.88. CONNECTOR BODY COMPOSITE (5232), (5233), (5234), P. 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .290 14.89. CONNECTOR BODY COMPOSITE (5235), (5236), (5237), (5238), P. 84A. . . . . . . . . . . . . . . . . . . .291 14.90. CONNECTOR BODY COMPOSITE (5300), (5303), (5312), (5313), P. 85. . . . . . . . . . . . . . . . . . . . .292 14.91. CONNECTOR BODY COMPOSITE (5314), (5500), (5600), (5601M), (5602F), (5603M), (5700), P. 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .293 14.92. CONNECTOR BODY COMPOSITE (5701), (5702), (5754), P. 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .294 14.93. CONNECTOR BODY COMPOSITE (5757), (5758), (5900), (5902), (5903), P. 88. . . . . . . . . . . .295 14.94. CONNECTOR BODY COMPOSITE (5904 / 5904M), (5905 / 5905F), P. 89. . . . . . . . . . . . . . . . . . . .296 14.95. CONNECTOR BODY COMPOSITE (5906), (5907), P. 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .297 14.96. CONNECTOR BODY COMPOSITE (5909), (5925 / 5926), (5927), (5930M), (5940), P. 91. . .298 14.97. CONNECTOR BODY COMPOSITE (6018), P. 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .299 14.98. CONNECTOR BODY COMPOSITE (6019), P. 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .300 14.99. CONNECTOR BODY COMPOSITE (6033), P. 94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .301 14.100. CONNECTOR BODY COMPOSITE (6260VH), (6260VL), (6260VM), (6260VN), (6400), (6401 / 6407), (6420), P. 95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .302 14.101. CONNECTOR BODY COMPOSITE (6702), (6703), (6703A), (6704A), (6706), (6707), P. 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .303 14.102. CONNECTOR BODY COMPOSITE (6712), (6720), (6730), (7104F), P. 97. . . . . . . . . . . . . . . . . .304 14.103. CONNECTOR BODY COMPOSITE (7105), (7110), (7500W), (7600), P. 98. . . . . . . . . . . . . . . . . .305 14.104. CONNECTOR BODY COMPOSITE (7700K), (7802), (7905), P. 99. . . . . . . . . . . . . . . . . . . . . . . . . . .306 14.105. CONNECTOR BODY COMPOSITE (8000), (8001), P. 100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .307 14.106. CONNECTOR BODY COMPOSITE (8006T), (8006R), (8050), (8051), P. 101. . . . . . . . . . . . . . .308 14.107. CONNECTOR BODY COMPOSITE (8052), (8053), (8100), (8100A), (8100B), P. 102. . . . . .309 14.108. CONNECTOR BODY COMPOSITE (8101), (8101A), (8101B), (8102), (8103), P. 103. . . . . .310 14.109. CONNECTOR BODY COMPOSITE (8165), (8166), (8166T), (8200), (8201), P. 104. . . . . . . .311 14.110. CONNECTOR BODY COMPOSITE (8303), (8350), (8351), (8410), (8450), P. 105. . . . . . . . . .312 14.111. CONNECTOR BODY COMPOSITE (8450A), (8450B), (8451), P. 106. . . . . . . . . . . . . . . . . . . . . . . .313 14.112. CONNECTOR BODY COMPOSITE (8453), (8454), (8455), (8456), (8500), P. 107. . . . . . . . . .314 14.113. CONNECTOR BODY COMPOSITE (8501), (8502), (8503), (8504), P. 108. . . . . . . . . . . . . . . . . . .315 14.114. CONNECTOR BODY COMPOSITE (8505), (8506), (8507), (8550), P. 109. . . . . . . . . . . . . . . . . . .316 14.115. CONNECTOR BODY COMPOSITE (8601), (8750), (8800), (8802), P. 110. . . . . . . . . . . . . . . . . . .317 14.116. CONNECTOR BODY COMPOSITE (8803), (8804), (8805), (8806), P. 111. . . . . . . . . . . . . . . . . . .318 14.117. CONNECTOR BODY COMPOSITE (8900), (8901), (8950), (8951), P. 112. . . . . . . . . . . . . . . . . . .319 14.118. CONNECTOR BODY COMPOSITE (8952), (8953 / 8953M), P. 113. . . . . . . . . . . . . . . . . . . . . . . . . . .320 14.119. CONNECTOR BODY COMPOSITE (8954), (8954M), (8960), (8961), (8962), P. 114. . . . . . . .321 14.120. CONNECTOR BODY COMPOSITE (8963), (8964), (8965), (8966), (8967), P. 115. . . . . . . . . .322 14.121. CONNECTOR BODY COMPOSITE (8970), (8971), (8972), (8973), P. 116. . . . . . . . . . . . . . . . . . .323
S08344-2
viii
14.122. CONNECTOR BODY COMPOSITE (8974), (8975), (8976), (8977), P. 117. . . . . . . . . . . . . . . . . . .324 14.123. CONNECTOR BODY COMPOSITE (8980), (8981), (8982), (8983), (8984), P. 118. . . . . . . . . .325 14.124. CONNECTOR BODY COMPOSITE (8990), (9100 / 9100A / 9100B / 9100C), (9102 / 9102A), P. 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .326 14.125. CONNECTOR BODY COMPOSITE (9103), (9303), (9303A), (9304A), P. 120. . . . . . . . . . . . . . .327 14.126. CONNECTOR BODY COMPOSITE (9501), (9501D), (9502 / 9502A), (9502B), (9503 / 9503D), (9504 / 9504A / 9504B), P. 121. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .328 14.127. CONNECTOR BODY COMPOSITE (9505 / 9505A), (9506 / 9506D / 9506E), (9507 / 9507A / 9507B), (9508 / 9508D / 9508E), (9509 / 9509A / 9509B), P. 122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .329 14.128. CONNECTOR BODY COMPOSITE (9510 / 9510A), (9510M), (9511 / 9511A), (9511), (9512), P. 123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .330 14.129. CONNECTOR BODY COMPOSITE (9512), (9513), (9514), (9515 / 9515A / 9515B), P. 124. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .331 14.130. CONNECTOR BODY COMPOSITE (9516M), (9635), (9715F / 9715M), P. 125. . . . . . . . . . . . . .332 14.131. CONNECTOR BODY COMPOSITE (9716M / 9716F), (9718), (9736), (9737 / 9737A), P. 126. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .333 14.132. CONNECTOR BODY COMPOSITE (9768), (9769), P. 127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .334 14.133. CONNECTOR BODY COMPOSITE (9770M / 9770F), (9779F), (9779F1), (9780 / 9780M), (9780M1), P. 128. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .335 14.134. CONNECTOR BODY COMPOSITE (9781F), (9782M), (9783M), (9783F), (9784M), P. 129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .336 14.135. CONNECTOR BODY COMPOSITE (*9789F / @9789FA), (*9790M / @9790FA), P. 130. . .337 14.136. CONNECTOR BODY COMPOSITE (9800F / 9800M), P. 131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .338 14.137. CONNECTOR BODY COMPOSITE (9801F / 9801M), P. 132. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .339 14.138. CONNECTOR BODY COMPOSITE (9811), (9812), (9813), P. 133. . . . . . . . . . . . . . . . . . . . . . . . . . . .340 14.139. CONNECTOR BODY COMPOSITE (9814), (9815), (9816), P. 134. . . . . . . . . . . . . . . . . . . . . . . . . . . .341 14.140. CONNECTOR BODY COMPOSITE (9830 / 9832), (9865F / 9865M), P. 135. . . . . . . . . . . . . . . . .342 14.141. CONNECTOR BODY COMPOSITE (9900), (9901), (9902), P. 136. . . . . . . . . . . . . . . . . . . . . . . . . . . .343
S08344-2
1. TABLE OF CONTENTS (CHAPTER 1) 2. INSTRUCTIONS AND CHARTS (CHAPTER 2)

2.1. ABBREVIATIONS, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CHAPTER 2
ABBREVIATIONS
ABBREVIATION ACCESS AC AIR CLNR ALT AC AFTR AMM AMP AMP HR AMPL ARM ARSR ASSY AUX B/U BTRY BM BLK BOOS BOT BK BRKR BRTHR BRI BUZ CA CD CP CAP CAT CHAS CH CIRC CLK CW CLSTR CL COL COMM CMPNT CPRSR CONN CONT CSL CONT CONT CONV CLR CTSY CRUS
DESCRIPTION ACCESSORY AIR CONDITIONING AIR CLEANER ALTERNATOR ALTERNATING CURRENT AFTERTREATMENT AMMETER AMPERE AMPERE HOUR AMPLIFIER ARMATURE ARRESTER ASSEMBLY AUXILIARY BACK-UP BATTERY BENCHMARKING BLOCK BOOSTER BOTTOM BRAKE BREAKER BREATHER BRIGHT BUZZER CABLE CANDELA CANDLEPOWER CAPACITOR CATERPILLAR CHASSIS CHOKE CIRCUIT CLOCK CLOCKWISE CLUSTER CLUTCH COLUMN COMMUTATOR COMPONENT COMPRESSOR CONNECT CONTINUED CONSOLE CONTACT CONTROL CONVERTER COOLER COURTESY CRUISE
ABBREVIATION CUR DPNL DFTR DFR DEG DIAG DSL DIFF DIMR ELEC ELEX ENG EXH FL FWD FR FREQ GA GEN GND HARN HDLP HTD HT TR HTR HP HYD ID IGN ILLUM IND INST INT L LT LTR LWR MAG MOD MDL MOT MTD NEG N/ NO. PASS POSN POS POT PWR
DESCRIPTION CURRENT DASHPANEL DEFLECTOR DEFROSTER DEGREE DIAGRAM DIESEL DIFFERENTIAL DIMMER ELECTRICAL ELECTRONICS ENGINE EXHAUST FLUID FORWARD FRONT FREQUENCY GAUGE GENERATOR GROUND HARNESS HEADLAMP HEATED HEAT TREAT HEATER HORSEPOWER HYDRAULIC IDENTIFICATION IGNITION ILLUMINATION INDICATOR INSTRUMENT INTERMITTENT LEFT LIGHT LIGHTER LOWER MAGNET MODULATOR MODULE MOTOR MOUNTED NEGATIVE NOT WITH NUMBER PASSENGER POSITION POSITIVE POTENTIOMETER POWER
ABBREVIATION PRESS RAD RR RLY RES R RTR SNSR SHLD SHFT SLPR SLV SPKR SPR STD STRG STLITE SUNSH SW SYS TACH TEMP TERM THROT THRU TRLR XDCR XFER XFMR XSTR XMSN XMTR TRK UPR VLV VERT VM VOL WSHR WHL WDO WSHLD WPR W/ W/O
DESCRIPTION PRESSURE RADIO REAR RELAY RESISTOR RIGHT ROTOR SENSOR SHIELD SHIFTER SLEEPER SLEEVE SPEAKER SPRING STANDARD STEERING SATELLITE SUNSHADE SWITCH SYSTEM TACHOMETER TEMPERATURE TERMINAL THROTTLE THROUGH TRAILER TRANSDUCER TRANSFER TRANSFORMER TRANSISTOR TRANSMISSION TRANSMITTER TRUCK UPPER VALVE VERTICAL VOLTMETER VOLUME WASHER WHEEL WINDOW WINDSHIELD WIPER WITH WITHOUT
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DATE
CHANGE
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REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.
CIRCUIT DIAGRAM, PROSTAR

DATE PART NO. SHEET
61802Y
09MAR09
AE08058095
001
Figure 1
Abbreviations
S08344-2
2.2. ACRONYMS, P. 2
CHAPTER 2
ACRONYMS
DESCRIPTION ANTILOCK BRAKING SYSTEM ANTENNA COMMUNICATION UNIT ALTERNATING CURRENT AXLE TO BACK OF CAB AXLE TO FRAME ACCELERATOR PEDAL MODULE ACCELERATOR POSITION SENSOR AUXILIARY POWER UNIT AUTOMATIC TRACTION CONTROL AUDIO VIDEO INTERFACE BRAKE HORSEPOWER BACK OF CAB CITIZEN BAND COLD CRANKING AMPERES CLEAN POWER ELECTRICAL CONNECTOR CAB OVER ENGINE DIRECT CURRENT DRIVER CONTROL MODULE DIGITAL DATA LINK DIESEL OXIDATION CATALYST INLET TEMPERATURE DIESEL PARTICULATE FILTER DIESEL TURBOCHARGED DAY TIME RUNNING LIGHTS ELECTRONIC CONTROL MODULE ELECTRONIC CONTROL UNIT EXHAUST GAS RECIRCULATION EXHAUST GAS TEMPERATURE ELECTRO MAGNETIC INTERFACE END OF FRAME ELECTRIC TRAILER BRAKE FRONT AXLE FRONT END FRONT OF DASH FULL POWER BRAKE GLOBAL POSITIONING SYSTEM HYDRAULIC CONTROL UNIT HEAVY DUTY HEAVY DUTY DIESEL HIGH PERFORMANCE TRUCK HEATING, VENTILATION, AND AIR CONDITIONING
ACRONYM ABS ACU AC AC AF APM APS APU ATC AVI BHP BOC CB CCA CEC COE DC DCM DDL DOCT DPF DT DTRL ECM ECU EGR EGT EMI EOF ETB FA FE FOD FPB GPS HCU HD HDD HPT HVAC
DESCRIPTION INJECTOR DRIVE MODULE INPUT/OUTPUT INTEGRATED MOBILE COMMUNICATIONS TERMINAL INSTRUMENT PANEL INDEPENDENT POWER TAKE-OFF LIGHT COMMERCIAL TRANSMISSION MEDIUM DUTY MALFUNCTION INDICATION LAMP MULTIPLEX SWITCH MODULE PYROMETER AMMETER MODULE PROGRAMMABLE LOGIC CONTROLLER POWER TAKE-OFF PULSE WIDTH MODULATION REAR AXLE RADIO FREQUENCY ROLL STABILITY PROGRAMM SEVERE SERVICE TRANSMISSION CONTROL MODULE TERRESTRIAL COMMUNICATION UNIT TERRESTRIAL MOBILE COMMUNICATIONS TERMINAL THERMAL OVERCRANK PROTECTION THROTTLE POSITION SENSOR ZERO VOLT REFERENCE
ACRONYM IDM I/O IMCT I/P IPTO LCT MD MIL MSM PAM PLC PTO PWM RA RF RSP SS TCM TCU TMCT TOCP TPS ZVR
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REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058095
002
Figure 2
Acronyms
S08344-2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

CHAPTER 2
CIRCUIT DIAGRAM INSTRUCTIONS
A - SWITCH AND RELAY POSITIONS AS SHOWN ON CIRCUIT DIAGRAMS INDICATE NORMAL POSITION WITH IGNITION OFF UNLESS OTHERWISE NOTED.
B - MULTIPLE CONNECTIONS ARE DISPLAYED ON SCHEMATIC AS SHOWN WITH R/D NUMBER & CAVITY NUMBER. REFER TO CONNECTOR COMPOSITE FOR MORE INFORMATION 86 R/D NUMBER CAVITY NUMBER CAVITY NUMBER R/D NUMBER
30 B 87 A SWITCH, MECHANICAL SOLENOID 87A
12-A 85
AND/OR
12
RELAY - SUPPRESSED
SINGLE IN-LINE CONNECTORS DISPLAYED AS SHOWN BELOW WITHOUT R/D NUMBER
C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT CLUSTER AND FUSE / CIRCUIT BREAKER CONNECTORS.
LOCATION / CIRCUIT NUMBER WIRE GAUGE / WIRE COLOR
A F1
+
PRINTED CIRCUIT IN INSTRUMENT CLUSTER VOLTMETER
20A B 20A FUSE RATING
LOCATION IN FUSE / CIRCUIT BREAKER CONNECTION
A F2
D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT DISTRIBUTING CURRENT TO TWO CIRCUITS.
SPLICE
E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL WIRE CONNECTIONS AND / OR INTERNAL CONNECTIONS OR CONTACTS. A12 A B S A12A D IGN OFF EXTERNAL WIRE CONNECTIONS C A128 ACC BUSSED CONTACT A F19 20A BATT KEY SWITCH (1101M) INTERNAL CONNECTION BODY CONTROLLER (1602) 16WH F18 20A B 16RD
WIRE CONNECTION A B
PIGTAIL
F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT).ANY INDIVIDUAL GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT 32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE) 11-G 11-GA 11-GB SUFFIX BEGINNING WITH G INDICATES A GROUND CIRCUIT LOCATION INDIVIDUAL GROUND CIRCUIT NUMBER R32-G R32-GA R32-GB SUFFIX BEGINNING WITH G INDICATES A GROUND CIRCUIT
COMMON GROUND CIRCUIT NUMBER
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED
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DATE
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REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058095
003
Figure 3
Circuit Diagram Instructions
S08344-2
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

CHAPTER 2
CIRCUIT NUMBER IDENTIFICATION AND COLOR
CIRCUIT NUMBER 1 2 3
COLOR LTBL RD DKBL GY DKBL GY YL GN GY RD ALTERNATOR - FIELD ALTERNATOR - CHARGE
DESCRIPTION
SERIAL / DATA COMMUNICATION J1587 / J1708 (+) SERIAL / DATA COMMUNICATION J1587 / J1708 (-) SERIAL / DATA COMMUNICATION J1922 (+) SERIAL / DATA COMMUNICATION J1922 (-) SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (+) SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (-) LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS) ALTERNATOR - RESISTANCE
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
GY WH WH LTBL PK BK RD RD
LOW VOLTAGE ELECTRONIC GROUND CHASSIS / ENGINE GROUND CAB / SLEEPER GROUND ACCESSORY FEED IGNITION FEED IGNITION FEED (BODY BUILDER CONNECTOR) BATTERY FEED KEY SWITCH FEED
PK PK GY LTGN TN TN TN GY TN TN TN TN TN TN TN TN TN TN TN TN TN GY GY GY
STARTER CONTROL GLOW PLUG / PREHEATER ENGINE SHUTDOWN REMOTE POWER MODULE COLD START CONTROLS (ETHER) TIRE PRESSURE MONITORING / CONTROL ENGINE FAN / SHUTTERS ENGINE EXHAUST BRAKE PYROMETER AMMETER VOLTMETER INSTRUMENTS AND GAUGES ENGINE WATER TEMPERATURE ENGINE OIL TEMPERATURE TRANSMISSION OIL TEMPERATURE AXLE OIL TEMPERATURE ENGINE OIL LEVEL COOLANT LEVEL ENGINE OIL PRESSURE FUEL LEVEL FUEL PUMP LIFT AXLE AIR DRYER HEATER LOW AIR PRESSURE WARNING
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DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058095
004
Figure 4
Circuit Number Identication and Color
S08344-2
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5

CHAPTER 2
CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
CIRCUIT NUMBER 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
COLOR TN GY GY GY LTGN GY GY GY GY YL YL YL YL BN OR OR YL OR LTGN BN GY OR GY DKBL DKBL YL OR YL GY BN BN OR RD OR LTBL OR LTGN LTGN LTGN LTGN LTGN LTGN GY BK AIR TEMPERATURE FRONT AXLE ENGAGED POWER DIVIDER LOCK (PDL) WARNING PARK BRAKE WARNING ANTITHEFT WARNING POWER TAKEOFF WARNING SPEEDOMETER TACHOMETER DIFFERENTIAL LOCK WARNING LIGHT SWITCH FEED DIMMER SWITCH FEED HEADLIGHT HI - BEAM HEADLIGHT LO - BEAM PARKING / MARKER LIGHTS TURN SIGNAL - FEED TURN SIGNAL LIGHTS - LEFT
DESCRIPTION
TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION) TURN SIGNAL LIGHTS - RIGHT TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION) CLEARANCE / IDENTIFICATION LIGHTS SOLENOID HAZARD LIGHTS AIR SUSPENSION PANEL LIGHTS COURTESY / DOME LIGHTS FOG / DRIVING LIGHTS CAB REAR FLOOD LIGHTS DAYTIME RUNNING LIGHT OBSTACLE AVOIDANCE / REMOTE SENSOR TAIL LIGHTS LICENSE PLATE LIGHT STOP LIGHTS STOP LIGHTS (BODY BUILDER CONNECTION) BACKUP - LIGHTS BACKUP - LIGHTS (BODY BUILDER CONNECTION) TRAILER AUXILIARY FEED - BATTERY PWM HEATER RECIRC MOTOR HEATER BLOWER MOTOR AUXILIARY FAN AIR CONDITIONER MIRRORS - HEATED, MOTORIZED SEAT BELTS SLEEPER BOX RELAY - FEED
57 58 59 60 61 62 63 64 65 66 67 68 69 70
71 72 73 74 75 76 77 78 79 80
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DATE
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REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058095
005
Figure 5
Circuit Number Identication and Color (Cont.)
S08344-2
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6

CHAPTER 2
CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
CIRCUIT NUMBER 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112
COLOR LTGN GY LTGN LTGN GY LTGN GY LTGN VT GY VT TN TN GY TN YL VT BK VT GY TN YL LTGN DKBL LTGN OR GY GY GY GY TN GY POWER DOOR LOCKS WINDSHIELD WIPER POWER WINDOWS CIGAR LIGHTER HORN
DESCRIPTION
RADIO - ENTERTAINMENT / CLOCK WINDSHIELD WASHER CLOCK / HOURMETER AIR BAG HYDRAULIC BRAKE PUMP INTERCOMMUNICATION TRANSMISSION CONTROLS - ELECTRONICS AXLE SHIFT CONTROL ANTILOCK BRAKE SYSTEM EXHAUST EMISSION SNOW PLOW LIGHTS / CRUISE CONTROLS ENGINE CONTROLS - ELECTRONIC DATALINK AND DIAGNOSTICS ACCELERATOR POSITION SENSOR (APS) AIR HORN (ELECTRIC SOLENOID ACTUATED) BRAKE APPLICATION AIR FLASH TO PASS BODY BUILDER AUXILIARY FEED REMOTE START / STOP HEATED SEATS HIGH VOLTAGE ALTERNATOR AC CHARGE INSTRUMENT CLUSTER ELECTRONIC FEED (5V) BRAKE PAD WEAR SENSOR BRAKE STROKE / SLACK ADJUSTER INSTRUMENT CLUSTER ELECTRONIC GROUND FUEL FILTER RESTRICTION TRANSDUCER LIFT GATE
PREFIX A B C D E F H J K L M N P R S T U V W CAB - INSTRUMENT PANEL MODULE CAB - DRIVER CONTROL MODULE CAB - HEADER / CLEARANCE LIGHTS CAB - ROOF / REAR PANEL CAB - LEFT DOOR / DOORS CAB - RIGHT DOOR / DOORS CAB - SLEEPER CAB - DASH (OUTSIDE) ENGINE / RADIATOR TRANSMISSION
LOCATION
CHASSIS / FRONT END (CAB DASH PANEL FORWARD) CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR XMBR) CHASSIS / WHEEL BASE SECTION CHASSIS / SUSPENSION / REAR AXLE / AXLES CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS TRAVEL DOORS HOOD MTD HEADLIGHTS / MARKER LIGHTS SLEEPER ROOF / BACK PANEL WIRING WARDROBE CABINET WIRING
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058095
006
Figure 6
Circuit Number Identication and Color (Cont.)
S08344-2
2.7. LAMP BULB CHART, P. 7

CHAPTER 2
LAMP BULB CHART
BULB APPLICATION BACK-UP LIGHT (SUPER 40) CLEARANCE & IDENTIFICATION COURTESY LIGHT CAB DOME LIGHT SLEEPER DOME LIGHT (FLUORESCENT) FOG LIGHT MAP LIGHT SIDE MARKER / TURN LIGHT STOP, TURN AND TAIL LIGHT (SUPER 40) HEADLIGHTS, HIGH BEAM HEADLIGHTS, LOW BEAM FRONT MARKER / TURN LIGHT SIDE MARKER (FRONT) LICENSE PLATE LIGHT (SUPER 40) BOC WORK LIGHT (DAY CAB) WORK LIGHTS (IN SLEEPER BACK PANEL) LUGGAGE COMPARTMENT LIGHT READING LIGHT ACCENT LIGHT SLEEPER FLOOR LIGHT CABINET / WARDROBE LIGHT
CANDLE POWER OR WATT 32 CP 3 CP 2 CP 12 WATT 15 WATT 100 WATT 3 CP 27 WATT 32/2 CP 65 WATT 55 WATT 27 / 8 WATT 4 WATT 2 CP 35 WATT 15 CP 12 WATT 15 CP 12 WATT 2 CP 5 WATT
BULB TRADE NUMBER TL40204 N/A 193 211-2 F15T8CW 4921-1 211-2 3156 TL40248R 9005 9006 3357AK 194 TL1508 4411 1003 211-2 912 211-2 193 7575
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058095
007
Figure 7
Lamp Bulb Chart
S08344-2
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8

CHAPTER 2
RELAY FUNCTION AND WIRING GUIDE
RELAY VIEWED FROM INSERTION END MINIATURE - ISO (1) 86 30 87A NORMALLY CLOSED CONTACT NORMALLY OPEN CONTACT
RELAY SCHEMATIC
ENERGIZING COIL
87 85
COMMON CONTACT ENERGIZING COIL
MINIATURE - 280 (1) 30 86 86 30
87 85 87A 87 85 87A
MICRO - 280 (1) 30 86
85
87A
87
MICRO - ISO (1) ENERGIZING COIL 2 NORMALLY CLOSED CONTACT ENERGIZING COIL 4 5 1 COMMON CONTACT 2 4 5 3 NORMALLY OPEN CONTACT 1
MICRO - 4 PIN (1) 30 86
85
87 86 30
MINI MICRO - 4 PIN (2) 30 86 85
87
85
87
NOTES : 1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR 2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR
CHK CHANGE DRAWN NAME
DATE
REV
REFERENCE
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058095
008
Figure 8
Relay Function and Wiring Guide
S08344-2
2.9. SCHEMATIC SYMBOL CHART, P. 9

CHAPTER 2
SCHEMATIC SYMBOL CHART
SYMBOL
DESCRIPTION
SYMBOL
DESCRIPTION
ACCEL PEDAL POSN SENSOR
AMMETER
IDLE
THROTTLE
+
F E D C A B
BATTERY
ACCEL PEDAL POSN SENSOR
BLUNT CUT CIRCUIT
A A B AIR DRYER
BUSBAR
CIGAR LIGHTER
ALARM TYPE 1
TYPE 2 OR 3
CIRCUIT BREAKER
ALTERNATOR DIODE
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
19AUG09
AE08058095
009
Figure 9
Schematic Symbol Chart
S08344-2
10
2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10

CHAPTER 2
SCHEMATIC SYMBOL CHART (CONT)
SYMBOL
DESCRIPTION
SYMBOL
DESCRIPTION
DIODE, LIGHT EMITTING
HORN
FAN SOLENOID BATT
KEY SWITCH S FEMALE TERMINAL A B OFF IGN D C ACC
FUSE
S I A OFF FUSIBLE LINK
S I A OFF
S I A OFF
S I OFF A
KEY SWITCH, COMPLEX
FUSES W/ BUSBAR LIGHT W/ SWITCH
GROUND N/ STUD
LIGHT, DOUBLE FILAMENT
HEATER
HOLDER, FUSE W/ BUSBAR
LIGHT, SINGLE FILAMENT
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
19AUG09
AE08058095
010
Figure 10
Schematic Symbol Chart (Cont.)
S08344-2
11

CHAPTER 2
SYMBOL
DESCRIPTION
SYMBOL
DESCRIPTION
MALE TERMINAL
RESISTOR
MOTOR
B SENDER - FUEL, OIL, TEMP, WATER C
PASS THRU CONNECTION SENSOR, PRESSURE. ABS 6
PRESSURE SWITCH
SENSOR, MAGNETIC 86 30 RELAY, FIVE TERMINAL 87 85 87A
86
30
RELAY, FOUR TERMINAL
SENSOR, YAW
87 85
SOLENOID
B1 RELAY, LATCHING
B2 SOLENOID W/ DIODE
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058095
011
Figure 11
S08344-2
12

CHAPTER 2
SYMBOL
DESCRIPTION
SYMBOL
DESCRIPTION
SPEAKER
SWITCH, PUSH BUTTON
120 OHMS
SPLICE C
TERMINATING RESISTOR
STUD
THERMOSTAT
M S
VALVE, ETHER BOTTLE
START MOTOR W/ TOCP
B A VALVE, MODULATOR C
SWITCH, MECHANICAL (NORMALLY OPEN)
THERMISTOR SWITCH, MECHANICAL (NORMALLY CLOSED)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058095
012
Figure 12
S08344-2
13
3. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 3)

3.1. BATTERY FEED, P. 1
NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER

BATTERY FEED
A14HF 12RD
FUSE F6-B (1015) A3 B3 A75WA 14RD 15A FUSE F11-C (1020) F3 E3 5A A75T 18LTGN @A75TR 18LTGN
WEBASTO HEATER MODULE (5236) CH12_12,13,14 ENGINE PRE HEAT / NO IDLE HEAT - VALVE #1B RELAY (1115M / 1018) CH12_06,10 NO IDLE HEAT CONTROL (1017) CH12_10 TRAILER MARKER LIGHT RELAY (1012) CH9_13
A14HD 12RD
A14HA 12RD CH3_02,04
FUSE F3-D (1012) C4 D4 (A58J) 20A FUSE F3-B (1012) D2 C2 20A FUSE F7-D (1016) E4 F4 30A
CH3_02
CH3_03
A14HB 12RD
(A68J)
TRAILER TAIL LIGHT RELAY (1012) CH9_13
A14HC 12RD
(A70J)
TRAILER STOP LIGHT RELAY (1016) CH9_13 W/ WABCO ABS
FUSE F8-B (1017) A14HE 12RD F2 E2 A94AY 14GY A94AY 12GY
WABCO ABS CONTROLLER (1420) CH10_13 ABS #1 (1400) CH10_07 W/ BENDIX ABS
15A/30A
FUSE F1-B (1010) **A14X 6RD *A14W 6RD A14H 8RD A14FA 12RD A14FB 12RD A14FC 12RD E2 5A F2 A75D 18LTGN
A14T 8RD
HVAC CONTROLLER (1200) CH12_02 IGNITION RELAY #1 (1011 / 1013) CH3_05 TRAILER LEFT TURN RELAY (1011) CH9_13 TRAILER RIGHT TURN RELAY (1011) CH9_13
A14 6RD
A14F 8RD
A14FD 12RD
FUSE F2-A (1011) F1 E1 (A56J) 15A FUSE F2-C (1011) E3 F3 (A57J) 15A FUSE F2-E (1011) C1 10A D1 A86P 18LTGN A86AF 18LTGN
A14FF 12RD FUSE HOLDER W/ DOUBLE 100A FUSE A14J 8RD
RADIO CONNECTOR (1300) CH4_18 REMOTE RADIO (5303) CH4_32,33 HVAC LPM (1220) CH12_03
A14FE 12RD
FUSE F6-A (1015) A4 B4 30A FUSE F2-G (1011) C3 D3 15A
A75 12LTGN
2RD
A14JA 12RD
A14EE 16RD A15 18RD A98H 18BK A94TC 12GY A94TV 12GY A94T 12GY
GAUGE CLUSTER #1 (1500) CH8_10, CH9_16 IGNITION SWITCH (1100M) CH3_05,09 CH5_01,02 DIAGNOSTIC CONNECTOR (1650) CH3_10,11,18,20 AUXILIARY TRAILER RELAY (1016) CH10_06 TRAILER ABS ECU (1017) CH10_06 ABS TRAILER SOCKET (9902) CH10_06 EGR VALVE RELAY (1020) CH7_06
FUSE F3-A (1012) BLOCK TYPE FUSE 200A A14JB 12RD D1 C1
10A
FUSE F8-D (1017) A14JC 12RD F4 E4 30A
BATTERY
A14JD 12RD BATTERY GND (ON LEFT SIDE OF FRAME RAIL)

CHK DATE CHANGE REV
FUSE F8-H (1017) A4 B4 15A
A97VT 12PL
* DUAL BATTERY FEED N/ LOAD SHEDDING ** DUAL BATTERY FEED W/ LOAD SHEDDING @ W/ NO IDLE HEAT ONLY
REFERENCE DRAWN NAME
M448 14NOV11 ADDED FUSE F6-B.
74016A
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058096
001
Figure 13
Battery Feed
S08344-2
14
3.2. BATTERY FEED (CONT.), P. 2

NAVISTAR, INC

BATTERY FEED (CONT)
FUSE F6-D (1015) A14RA 12RD B1 20A FUSE F7-B (1016) A14RB 12RD F2 E2 A72E 18OR A72A 12OR A14BA 14RD A14SC 12RD FUSE F7-A (1016) A14RD 12RD F1 30A FUSE F10-B (1019) F2 E2 30A FUSE F11-A (1020) F1 E1 5A E1 A14VA 10RD SLEEPER POWER (5000) CH13_01,02,04 CH12_12,14 CH9_18,19,24 CUSTOMER ACCESSORIES #1 (1019) CH4_26 AUXILIARY TRAILER RELAY (1016) CH9_16 PARK BRAKE PRESSURE SWITCH (8454) CH10_06 A1 A19V 16GY FUEL HEATER RELAY (1015) CH8_05
25A/10A
A14RC 12RD
A14SAC 12RD
CH3_03
CH3_01
A14NE 12RD
A14SB 18RD A14SA 18RD
CUSTOMER ACCESSORY CONTROL SPARE '2' (1113M) CH4_27 CUSTOMER ACCESSORY CONTROL SPARE '1' (1112M) CH4_26 FLOOR LIGHT RELAY (1010) CH9_17
CH3_03
FUSE F1-C (1010) A14KB 12RD E3 A14KB 12RD 5A F3 A63JV 18DKBL
**A14Y 6RD
FUSE F1-D (1010) A14M 8RD *A14W 6RD A14N 8RD A14R 8RD A14KA 12RD A14KF 12RD E4 5A F4 A14EF 18RD SECONDARY INSTRUMENT CLUSTER (1502) CH8_11 ACCESSORY FEED RELAY #2, 4 (1011 / 1013) CH3_09 AUX POWER SOURCE (1901) CH4_02
FUSE F3-C (1012) D3 C3 **A14KK A86P 12RD 16LTGN 15A *A14KK 14RD FUSE F2-B (1011) A14K 8RD A14KD 12RD E2 15A F2 A84 16LTGN A14EF 18RD A14SD 18RD A14NN 18RD D2 10A A14EA 16RD A14EB 18RD
CIGAR LIGHTER (1903) CH4_02 QUALCOMM (1922) CH4_13 1TB1 +BATTERY TRIP MASTER (5927) CH9_07 TELEMATICS MODULE J1 (1963) CH4_07 MOTIENT MOBILE MAX POWER (5904) CH4_31 XATA CONNECTOR (1910) CH4_16 XATA CONNECTOR (5940) CH4_17 QUALCOMM OMNIVISION POWER (1918) CH4_29 QUALCOMM TMCT (1923 / 5902) CH4_09,11 QUALCOMM IMCT (1920 / 5900) CH4_12,14 XATA CONN (5940) CH4_17
FUSE F2-F (1011) CH3_01 A14T 8RD A14KC 12RD C2
A14ED 16RD * DUAL BATTERY FEED N/ LOAD SHEDDING ** DUAL BATTERY FEED W/ LOAD SHEDDING
A14ED 18RD
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
M448 14NOV11 UPDATED REFERENCE CH12_13 FOR AUTO START/STOP.
74016A
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058096
002
Figure 14
Battery Feed (Cont.)
S08344-2
15

NAVISTAR, INC
ELECTRICAL CIRCUIT DIAGRAM

BATTERY FEED (CONT)
CHAPTER 3
A14ND 12RD
FUSE F7-E (1016) A1 B1 30A FUSE F7-H (1016) B4 A4 30A
A75C 10LTGN
AUX HEATER / SLEEPER BLOWER (5009 / 1215) CH12_10 AMPLIFIER CONN IP / SLEEPER POWER (5313 / 5000) CH13_03,06,07 CH4_19, CH12_05,09,11 W/ CUSTOMER ACCESSORY
A14NA 12RD
A14VB 10RD
A14NH 12RD
FUSE F10-D (1018) E4 F4 30A/10A
A14SBC 12RD A14BLT 14RD
CUSTOMER ACCESSORIES #2 RELAY (1019) CH4_27 CUSTOMER ACCESSORIES #2 RELAY (1018 / 1019) CH4_24 VEHICLE INFOMATION DISPLAY (1550) CH4_23 TPMS CONTROLLER (8952) CH10_01 VEHICLE INFOMATION DISPLAY (1550) CH4_23 IGNITION RELAY #2 (1012 / 1014) CH3_05 IGNITION RELAY #3 (1012 / 1014) CH3_05 CUSTOMER WORK LIGHTS (1010) CH9_22, 23 VEHICLE SENSOR MODULE (8950) CH10_18
W/ BEACON LIGHT W/ PRODUCTIVITY DISPLAY FUSE F11-B (1020) A14NF 12RD E2 F2 5A
A14N 8RD CH3_02 A14M 8RD
A14SE 18PK A22D 18TN A14SE 18RD
W/ PRODUCTIVITY DISPLAY & TIRE PRESSURE MONITOR
A14MA 12RD
FUSE F7-F (1016) A14MD 12RD B2 15A A14NJ 12RD FUSE F8-A (1017) E1 F1 10A A2
A14MC 12RD A65BD 16OR
A14U 16RD
FUSE HOLDER W/ DOUBLE 100A FUSE (1000) A14X 6RD 2RD
BATTERY BLOCK TYPE FUSE
200A LATCHING RELAY (1007) 2 B1 3 A14LA 18RD A14LB 18RD BODY CONTROLLER #J4 (1601)
F6 F7
LOAD SHEDDING ON LOAD SHEDDING OFF
BATTERY GND (ON LEFT SIDE OF FRAME RAIL) GROUND ADAPTER (1003) 3
1 B2 4
A14-LM 18WH A14-LN 18WH
A14-GL 18WH A11-GKA 14WH
A14Y 6RD
CH3_02
NEGATIVE STUD (1004) (LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
MEF2 22JUN10 REVISED AND REDRAWN.
70036S
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058096
003
Figure 15
S08344-2
16

CHAPTER 3
BATTERY FEED (CONT)
FUSE F2-H (1011) A14KH 12RD C4 10A FUSE F2-D (1011) E4 10A F4 A63BD 18DKBL D4 A54XV 16BN SKIRT LIGHT RELAY (1010) CH9_12
MAP LIGHT / DOME (2100) MAP READING LIGHT (2102 / 2103) CH9_03,04
FUSE F9-A (1018) CH3_01 A14T 8RD A14MB 12RD D1 30A C1 A81B 12LTGN
DRIVER DOOR POD SIGNAL (3202M) CH4_03
A14NB 12RD
B1
FUSE F9-E (1018) A1 30A
A81C 12LTGN
PASSENGER DOOR POD SIGNAL (3202M) CH4_03
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058096
004
Figure 16
S08344-2
17
3.5. IGNITION FEED STANDARD AND REMOTE START/STOP, P. 5

NAVISTAR, INC

IGNITION FEED - STANDARD REMOTE START / STOP, AUTO START / STOP
BODY CONTROLLER #J4 (1601) A104B 18DKBL AUX POWER RELAY (1873) 87 87A E3
CHAPTER 3
W/ THEFT DETERRENT W/ REMOTE S/S FUSE F3-A (1012) CH3_01,34 A15 18RD A13XA 18PK 85
THEFT DETERRENT
IGNITION SWITCH (1100M) ACC C OFF IGN D S B A
W/ THEFT DETERRENT & N/ REMOTE START STOP W /THEFT DETERRENT & W /REMOTE START STOP A13FG 18PK REMOTE STOP RELAY (5001) CH7_08
86 A13DB 18PK
30 1
A13F 18PK
REMOTE STOP RELAY (5001) CH7_08
A13FL 16PK
AUTO S/S (4114) CH7_13
A13F 18PK
A13F 16PK
IP / SLEEPER (5000-38) H13FL 18PK
IP / SLEEPER (5000-39) H13F 18DKBL
REMOTE STOP RELAY (5001) CH7_08
W/ REMOTE START / STOP
W/ AUTO S/S
A13F 18PK W/ REMOTE START / STOP
(A13FC)
FUSE F4-G (1013) CH3_06
A13FD 18PK
W/ STANDARD IGNITION & INTERNATIONAL ENGINE
J3 85
J4
87
IGNITION RELAY #1 (1011 / 1013) 30 A3 FUSE HOLDER W/ BUSBAR CH3_01,34 FUSE F5-J, F5-M, F7-G (1014) CH3_07 FUSE F5-K, F5-C (1014) CH3_08 FUSE F5-E, A (1014) CH3_07,08 W/ IGNITION RELAY 3
86 A11-GBA 14WH A11-GKJ 6WH A13-GBK 18WH AVB13-GBK 18WH A4
A14FB 12RD N/ IGNITION RELAY 3 A13FB 12PK (A13FB) J1 A13-GFD 18WH J2 85 87
GROUND STUD(1005) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
A13FE 18PK
86 A2 FUSE F11-D (1020) CH3_08 TRAILER ABS ECU RELAY (1017) CH10_06 ABS#1 (1400) CH10_07 WABCO ABS CONTROLLER (1420) CH10_13
IGNITION RELAY #2 30 (1012 / 1014) A1 A14MA 12RD FUSE HOLDER W/ BUSBAR CH3_03,35 FUSE F5-G,H (1014) CH3_07,08
A13FF 18PK A13-GFE 18WH J3 85 87 J4
(A13FA)
N/ IGNITION RELAY 3 TRAILER ABS ECU RELAY (1017) CH10_06 A13-GFF 18WH
IGNITION RELAY #3 (1012 / 1014) 30 A3 A14MC 12RD FUSE HOLDER W/ BUSBAR CH3_03,35
86 A4
A13-GFF 18WH
W/ STANDARD IGN FEED

CHK DATE CHANGE REV REFERENCE DRAWN NAME
M448 14NOV11 ADDED: CIRC A13F
74016A
300344
RELEASE NO.

DATE PART NO. SHEET
FOR AUTO S/S EFFECT, GND STUD 1005.
61802Y
31MAR11
AE08058096
005
Figure 17
Ignition Feed Standard and Remote Start/Stop
S08344-2
18
3.6. IGNITION FEED - STANDARD, P. 6

CHAPTER 3
IGNITION FEED - STANDARD
FUSE F4-G (1013) IGNITION RELAY #1 (1011 / 1013) CH3_05 C3 (A13FC) 10A D3 A13B 18PK
LEFT / RIGHT BANK OPT WARNING LIGHTS (1511 / 1510) CH4_14,29,31 CH8_06,07,08 TRI-PAC RECTIFIER (5757) CH7_10 REMOTE START / STOP RELAY #2 (1018) CH7_07
FUSE F4-H (1013)
C4
D4 10A
A13TRIB 16PK A104AK 16DKBL
E3 E4 FUSE F4-C (1013) G3 H3 10A *A92U 16TN #A92U 16TN EATON GEN3 TCM CONNECTOR (7105) CH11_01 ULTRASHIFT TRANSMISSION RELAY (1019) CH11_01 ECM CONNECTOR 1 (6018) CH7_01 GAUGE CLUSTER #1 (1500) CH8_10 HVAC CONTROLLER (1200) CH12_02 STANDARD IGNITION FEED
FUSE F4-D (1013)
G4
H4 10A
A97FA 16PL A97F 16PL
FUSE F4-L (1013) A13FC 12PK A3 10A B3 A13EA 18PK A73A 18LTGN
FUSE F4-M (1013) A4 B4 10A
A13 18PK
A16
IGN SW INPUT
BODY CONTROLLER #J3 (1600)
# W/ ULTRASHIFT XMSN * W/ AUTOSHIFT XMSN
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058096
006
Figure 18
Ignition Feed - Standard
S08344-2
19
3.7. IGNITION FEED STANDARD (CONT.), P. 7

CHAPTER 3
IGNITION FEED - STANDARD (CONT)
FUSE F5-E (1014) IGNITION RELAY #2 (1012 / 1014) CH3_05 C1 (A13FB) 10A G1 FUSE F5-A (1014) 10A G2 FUSE F5-B (1014) 10A H2 H1 D1 A97VTI 12VT ENGINE SENSOR INTERFACE (6033) CH7_06 VORAD VS-400 DIU CONNECTOR (1943M) CH4_28 PTO RELAY A (1020) CH10_17 QUALCOMM TMCT (1923 / 5902) CH4_09,11 QUALCOMM IMCT (1920 / 5900) CH4_12,14,31 QUALCOMM OMNIVISION POWER (1918) CH4_29 TELEMATICS MODULE J1 (1963) CH4_07 TRIPMASTER (5927) CH9_07
A67A 16PK
A88V 18LTGN
A1 FUSE F5-J (1014) 10A
B1
A13EE 18PK A13EE 16DKBL A13N 18PK A13SD 18PK
IGNITION RELAY #3 (1012 / 1014) CH3_05
FUSE F5-G (1014) C3 (A13FA) 10A G4 FUSE F5-L (1014) 10A A13FA 12PK A4 10A W/ WORK LIGHT A71B 18OR BACK-UP LIGHT RELAY (1019) CH9_02 B4 H4 D3 A13BL1 18PK BECON LIGHT SW (1117M) CH4_24
A13EH 18PK
SECONDARY INSTRUMENT CLUSTER (1502) CH8_11
A71A 16OR A71A 18OR
BACK-UP LIGHT SWITCH (7500W) CH9_01
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058096
007
Figure 19
Ignition Feed Standard (Cont.)
S08344-2
20
3.8. IGNITION FEED STANDARD (CONT.), P. 8

CHAPTER 3
IGNITION FEED - STANDARD (CONT)
FUSE F5-A (1014) IGNITION RELAY #2 (1012 / 1014) CH3_05 G1 (A13FB) 10A H1 A67A 16GY
A67E 18PK A67Y 18PK W/ SLEEPER A70D 18OR A70D 18OR A13SD 18PK
VORAD VS-400 DIU CONNECTOR (1943M) CH4_28 FORWARD LOOKING RADAR UNIT (8901) CH4_28
FUSE F5-J (1013) A13FB 12PK A1 10A B1
W/ DAY CAB
TRIP MASTER (5927) CH9_07
FUSE F5-K (1014) A2 15A B2 A39 16GY AIR DRYER (9900 / 9901 / 9902) CH10_02
FUSE F5-H (1014) IGNITION RELAY #3 (1011 / 1013) CH3_05 C4 (A13FA) 10A FUSE F5-D (1013) G3 H3 7.5A FUSE F5-L (1014) A3 10A B3 A67TA 18PK SIDE SENSOR (9768) CH4_28 A87C 18GY WASHER PUMP (8350) CH4_22 D4 A28V 18TN COMPASS MODULE (1912) CH3_10,13
FUSE F11-D (1020) ABS # 1 / WABCO ABS CONTROLLER (1400 / 1420) CH10_07,13 A94V 18GY F4 5A E4
*A13FH 18PK #A13FH 18GY
TRILER ABS ECU RELAY (1017) A13FF 18PK IGNITION RELAY #3 (1012 / 1014) CH3_05
# W/ IGN FEED REMOTE START / STOP * W/ IGN FEED STANDARD
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058096
008
Figure 20
Ignition Feed Standard (Cont.)
S08344-2
21
3.9. ACCESSORY FEED, P. 9

NAVISTAR, INC

ACCESSORY FEED
CHAPTER 3
BTRY
S A FUSE F3-A (1012) CH3_01,34 FUSE HOLDER W/ DOUBLE 100A FUSE CH3_01 BATTERY FEED CH3_35 A15 18RD B
OFF IGN D C
IGNITION SWITCH (1100M) ACC
A12 18LTBL
W/ DAYCAB
@A12 18LTBL #A12 18LTBL
##A14W 6RD
A14K 8RD A14KF 12RD A12A 18LTBL
RPM J4, AUTO START/STOP (4114) CH7_13 IP / SLEEPER (5000) CH12_05,09
*A14 4RD
A12C 18LTBL
A1 30 ACCESSORY RELAY #2, 4 (1011 / 1013) 87 J2 (A12V)
J1 86 FUSE F1-A 1010) E1 F1 A12CV 18LTBL
5A
ACCESSORY A1 SWITCH INPUT
85 A2 %A13-GFK 18WH %A12-G 18WH A2 A12V 12LTBL B2 10A A12F 18LTBL EGR VALVE RELAY (1020) CH7_06 TRAILER ABS RELAY (1017) CH10_06 SWITCH PACK (1101M) CH4_20
FUSE F4-K (1013)
A1 FUSE F4-J (1013)
B1
A12C 18LTBL A22E 18TN A12U 16LTBL A86F 18LTGN A86R 18LTGN
VEHICLE INFORMATION DISPLAY (1550) CH4_23 TIRE PRESSURE MONITORING SYSTEM CONTROLLER (8952) CH10_01 VEHICLE SENSOR MODULE (8950) CH10_18 CB RADIO POWER (2303) CH4_01 REMOTE RADIO / RADIO (5303 / 1300) CH4_32,33
10A D1 10A C2 FUSE F4-F (1013) D2 10A E1 E2 FUSE F4-A (1013) G1
C1 FUSE F4-E (1013)
H1 30A
A72B 16OR A94AM 14GY
AUX TRAILER SWITCH (1110M) CH9_16 RIGHT BLANK OPT WARNING LIGHTS (1510) CH8_06 DRIVER DOOR (3000) CH4_05
FUSE F4-B (1013) G2 # W/ SLEEPER & N/ AUTO START / STOP @ W/ SLEEPER & W/ AUTO START / STOP
CHK DATE CHANGE
H2 10A
A78V 18LTGN
## DUAL BATTERY FEED W/ LOAD SHEDDING * SINGLE BATTERY FEED % MUTUALLY EXCLUSIVE
REV
REFERENCE
DRAWN
NAME
M448 14NOV11 ADDED @A12. REVISED #A12.
74016A
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058096
009
Figure 21
Accessory Feed
S08344-2
22
3.10. CAB J1939 COMPASS AND ABS EFFECTS, P. 10

CHAPTER 3
CAB J1939 - COMPASS AND ABS EFFECTS

IP / CENTER CHASSIS (1701) 62
J1939+ J1939-
F3
A5(+) 18YL A5(-) 18GN A5RL(+) 18YL A5RL(-) 18GN
A5U(+) 18YL A5U(-) 18GN
N5UA(+) 18YL N5UA(-) 18GN
61
F2
VEHICLE SENSOR MODULE (8950) CH3_15
DIAGNOSTIC CONNECTOR (1650)
N5U(+) 18YL N5U(-) 18GN
J1939+
C D A
A5B(+) 18YL A5B(-) 18GN A98-G 18WH A98H 18BK A5RK(+) 18YL
TERMINATING RESISTOR (8954 CH3_15 FORWARD COOLING LOCKING RADAR UNIT (8901) CH4_28 GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
J1939GND
A11-GCA 12WH FUSE F3-A (1012) A14JB C1 D1 12RD 10A A5RK(-) 18GN A14J 8RD
BTRY
A14 6RD
BTRY FEED CH3_01
INSTRUMENT CLUSTER (1501)
J1939+ J1939-
12
A5D(+) 18YL A5D(-) 18GN A5RJ(-) 118GN GROUND CONNECTOR (1006) 1 A11-GKB 14WH
11
COMPASS (1912)
J1939+ J1939-
A5C(+) 18YL A5C(-) 18GN A28-G 18WH FUSE F5-H (1014) D4 C4 (A13FA) 10A A5RA(+) 18YL A5RA(-) 18GN IGNITION RELAY #3 (1012/1014) CH3_08 GROUND STUD (LOCATED ATLEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
A5RJ(+) 18YL
GND
IGN
A28V 18TN
ABS#1 (1400)
IP / ENGINE (1702) @A5R(+) 18YL A5R(+) 18YL A5R(-) 18GN @A5R(-) 18GN 17 11
*A5N(+) 18YL 8 @A5N(+) 18YL @A5N(-) 18GN *A5N(-) 18GN
J1939 HIGH
K5R(+) 18YL K5R(-) 18GN
J1939 LOW
ECM CONNECTOR (6018) CH3_14
WABCO ABS CONTROLLER (1420) A5N(+) 18YL A5N(-) 18GN
J1939(+) J1939(-)
3 1
* W/ COMPASS ONLY @ W/ ALL OPTIONS EXCEPT COMPASS

REV REFERENCE DRAWN NAME
CHK
DATE
CHANGE
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058096
010
Figure 22
Cab J1939 Compass and ABS Effects
S08344-2
23
3.11. CAB J1939 WITH ALL OPTIONS, P. 11

CHAPTER 3
CAB J1939 WITH ALL OPTIONS

IP / CENTER CHASSIS (1701) 62
BODY CONTROLLER#J5 (1602)
J1939+
F3
A5(+) 18YL A5(-) 18GN
A5U(+) 18YL 61 A5U(-) 18GN
N5U(+) 18YL N5U(-) 18GN
TERMINATING RESISTOR (8954) CH3_15 FORWARD LOOKING RADAR UNIT (8901) CH4_28 INSTRUMENT CLUSTER (1501)
J1939-
F2
DIAGNOSTIC CONNECTOR (1650)
J1939+
A5B(+) 18YL A5B(-) 18GN FUSE F3-A (1012) C1 D1 A98H 18BK 10A A98-G 18WH A11-GCA 12WH A14JB 12RD A14J 8RD
A5RL(+) 18YL
A5RL(-) 18GN
A5RK(+) 18YL A5RK(-) 18GN A14 6RD BTRY FEED CH3_01
A5D(+) 18YL A5D(-) 18GN
12
J1939-
11
BTRY
IP / ENGINE (1702) A5RA 18GN A5R(-) 18GN A5R(+) 18YL
GND
17
GROUND STUD (LOCATED AT LEFT SIDE DASH MTD DUAL POST GND PLATE) J1939 ADAPTER (1024)
A5RJ(+) 18YL A5RJ(-) 18GN
11
ABS # 1 (1400) A5N(-) 18GN A5N(+) 18YL
A5RH(+) 18YL
A5RF(+) 18YL
A5FA(+) 18YL
A5J(-) 18GN
A5J(+) 18YL
A5RH(-) 18LTGN
7 J1939 ADAPTER COMPASS (1025 / 1912) (1025) CH3_12,13 SHIFTER CONNECTION (7905)
4 J1939 ADAPTER COMPASS (1025 / 1912) (1025) CH3_12,13
J1939 +
J1939+
SECONDARY INSTRUMENT CLUSTER (1502)
J1939-
J1939 -
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
A5FA(-) 18GN
A5RF(-) 18GN
61802Y
09MAR09
AE08058096
011
Figure 23
Cab J1939 with All Options
S08344-2
24
3.12. CAB J1939 WITH ALL OPTIONS (CONT.), P. 12

CHAPTER 3
CAB J1939 WITH ALL OPTIONS (CONT)

A5RF(+) 18YL A5RF(-) 18GN J1939 ADAPTER (1024) CH3_11
J1939 ADAPTER (1024) CH3_11
J1939 ADAPTER (1025)
A5RD(+) 18YL
A5RE(-) 18LTGN
A5K(-) 18GN
A5RE(+) 18YL
A5HA(+) 18YL
D7
D8
MODULE INTERCONNECT (1960)
A5HA(+) 18YL
A5K(-) 18GN
A5K(+) 18YL
9 J1939 HIGH 1
10 J1939 LOW 1
TELEMATICS MODULE J1 (1963)
7 J1939 HIGH 1
6 A J1939 LOW 1 J1939 HIGH 1 B J1939 LOW 1 WABCO ON GUARD DRIVER INTERFACE UNIT (1944) A5HA(-) 18GN
VORAD VS-400 DIU CONNECTOR (1943M)
A5HA(-) 18GN
J1939 ADAPTER (1026)
A5RC(+) 18YL
A5R(+) 18YL
A5RC(-) 18LTGN
A5L(-) 18GN
A5L(+) 18YL
A5P(+) 18YL
IP / ENGINE (1702-11) A5RA(+) 18YL K5R(+) 18YL
A5P(-) 18GN
L J1939 HIGH 1
C J1939 LOW 1
K5R(-) 18GN
A5R(-) 18GN
IP / ENGINE (1702-17)
A5RD(-) 18GN
A5K(+) 18YL
VEHICLE INFORMATION DISPLAY (1550) ECM CONNECTOR (6018) CH3_14
COMPASS (1912) CH3_13
ECM CONNECTOR (6018) CH3_14 B7 B8 A5K(-) 18GN A5K(+) 18YL J1939 LOW 1 J1939 HIGH 1
COMPASS (1912) CH3_13
IP / INTER CONNECTOR (1962)
15 13
TIRE PRESSURE MODULE (8952)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058096
Figure 24
Cab J1939 with All Options (Cont.)
S08344-2
A5RA(-) 18GN
012
25
3.13. CAB J1939 WITH ALL OPTIONS (CONT.), P. 13

CHAPTER 3
COMPASS (1912) FUSE F5-H (1014) IGNITION RELAY (1012 / 1014) CH3_08 GROUND ADAPTER (1006) 1 A11-GKB 14WH GROUND STUD (LOCATED AT LEFT SIDE DASH MTD DUAL POST GND PLATE) 4 GROUND C4 (A13FA) 30A D4 A28V 18TN 1 BATTERY
A28-G 18WH
A5RA(+) 18YL J1939 ADAPTER (1026) CH3_12
A5RC(+) 18YL
CAN HIGH
A5RA(-) 18YL
A5RC(-) 18YL
CAN LOW
J1939 ADAPTER (1024) CH3_11
A5RF(+) 18YL A5RF(-) 18YL
SLEEPER HVAC CONTROLLER (5210)
TERMINATING RESISTOR (1657) F6 A5E(+) 18YL A5SB(+) 18YL A 120 OHMS

SHEET
J1939-
C J1939+ F5 A5E(-) 18GN A5SB(-) 18GN
H5S(-) 18GN
IP / SLEEPER CONNECTOR (5000)
36
35 A5K(-) 18GN A5K(+) 18YL
H5S(+) 18YL
NO IDLE CONTROLLER (5216) CH3_16
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO.
61802Y
09MAR09
AE08058096
013
Figure 25
S08344-2
26
3.14. CAB J1939 WITH ALL OPTIONS (CONT.), P. 13A

NAVISTAR, INC
CHAPTER 3
W/ AUTO START / STOP & N/ NO IDLE HVAC-BERGSTROM
A5SR(-) 18GN A5SR(+) 18YL
}
A
AUTO START/STOP RPM J1 (4111) CH7_12
BODY CONTROLLER (1602)
TERMINATING RESISTOR (1657) A5SA(+) 18YL A5SB(+) 18YL
J1939+
F6
J1939-
F5
A5SA(-) 18GN
C A5SB(-) 18GN
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
M448 14NOV11 INITIAL RELEASE.
74016A
300344
RELEASE NO.
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE PART NO. SHEET
120 OHMS
74016A
15JUL11
AE08058096
13A
Figure 26
S08344-2
27
3.15. CAB J1939 ENGINE, P. 14

CHAPTER 3
CAB J1939 ENGINE
W/ MANUAL TRANSMISSION
IP / ENGINE CH3_10,12
K5R(+) 18YL K5R(-) 18GN ECM CONNECTOR (6018)
J1939 TERMINATING RESISTOR (7110)

A
K5S(-) 18GN K5TB(+) 18YL K5S(+) 18YL
47
J1939-
34
J1939+
120 OHMS
C
K5TB(-) 18GN
W/ AUTO TRANSMISSION & ULTRASHIFT GEN3 TRANSMISSION
IP / ENGINE CH3_10,12 EATON GEN3 TCM CONNECTOR (7105)
K5R(+) 18YL K5R(-) 18GN K5TA(+) 18YL K5TA(-) 18GN
ECM CONNECTOR (6018) K5S(+) 18YL K5S(-) 18GN
J1939+
K5V(+) 18YL K5V(-) 18GN
34
J1939+
J1939-
47
J1939-
A J1939 TERMINATING RESISTOR (7110)
K5TB(+) 18YL
120 OHMS C K5TB(-) 18GN
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058096
014
Figure 27
Cab J1939 Engine
S08344-2
28
3.16. J1939 CHASSIS, P. 15

CHAPTER 3
J1939 CHASSIS
N5UA(-) 18GN N5UA(+) 18YL BODY CONTROLLER #J5 (1602) CH3_10,11
N5U(+) 18YL N5U(-) 18GN TERMINATING RESISTOR (8954) N5UA(+) 18YL N5UB(+) 18YL N5UB(-) 18GN A
N5UA(-) 18GN
N5UC(+) 18YL
FORWARD LOOKING RADAR UNIT (8901) CH4_28
N5UB(+) 18YL N5UB(-) 18GN
N5UA(+) 18YL
N5UD(+) 18YL
N5UA(-) 18GN
5 CAN HIGH
6 CAN LOW
VEHICLE SENSOR MODULE CONNECTOR (8950)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
N5UD(-) 18GN
N5UC(-) 18GN
61802Y
09MAR09
AE08058096
Figure 28
J1939 Chassis
S08344-2
120 OHMS
015
29
3.17. J1939 CHASSIS (CONT.), P. 15A

NAVISTAR, INC

J1939 CHASSIS (CONT)
CHAPTER 3
BENDIX WINGMAN (8903) J1939 CENTER TO FWD (9769M) M5U(+) 18YL M5UE(+) 20YL
M5U(-) 18GN
M5UE(-) 20LTGN
M5UD(+) 18YL
M5UD(-) 18GN
SMARTIRE TPMS (8993F) M5U(+) 18YL C M5UA(+) 18YL
12
M5U(-) 18GN
M5UA(-) 18GN
11
J1939 FWD TO CENTER (9770M)
M5UB(+) 18YL
M5UB(-) 18GN
1 M67-GG 20WH 37 M67Y 20PK M5UH(+) 18YL C FORWARD CHASSIS CONN (1700F) 38 M5UH(-) 18GN
0486 03JAN12 INITIAL RELEASE.
75116N
310775
RELEASE NO.

DATE PART NO. SHEET
75116N
15NOV10
AE08058096
15A
Figure 29
J1939 Chassis (Cont.)
S08344-2
30
3.18. J1939 CHASSIS (CONT.), P. 15B

NAVISTAR, INC

J1939 CHASSIS (CONT)
CHAPTER 3
WABCO RADAR (8902)
J1939 CENTER TO FWD (9769M)
M5UK(+) 18YL
M5UF(+) 20YL
M5UK(-) 18GN
M5UF(-) 20LTGN
M5UD(+) 18YL
M5UD(-) 18GN
SMARTIRE TPMS (8993F) M5UA(+) 18YL
M5U(+) 18YL C
12
M5U(-) 18GN
M5UA(-) 18GN
11
J1939 FWD TO CENTER (9770M)
M5UB(+) 18YL
M5UB(-) 18GN M67CA 20PK M67-GA 20WH
M5UH(+) 18YL C
M5UH(-) 18GN
38
37
FWD CHASSIS CONN (1700F)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
75116N
310775
RELEASE NO.

DATE PART NO. SHEET
75116N
16NOV10
AE08058096
15B
Figure 30
J1939 Chassis (Cont.)
S08344-2
31
3.19. J1939 WITH SLEEPER, P. 16

CHAPTER 3
J1939 WITH SLEEPER

IP / SLEEPER (5000) H5S(-) 18GN H5S(+) 18YL 2 1 H5K(-) 18GN H5K(+) 18YL TERMINATING RESISTOR (1657) CH3_13 H5T(-) 18GN
N/ NO IDLE HVAC
SLEEPER HVAC CONTROLLER (5210)
TERMINATING RESISTOR (5930M) C 120 OHMS MAXXSAVER APU
J1939-
16
H5SA(-) 18GN
J1939+
15
H5SA(+) 18YL
H5T(+) 18YL
IP / SLEEPER (5000) W/ NO IDLE HVAC - MECHRON APU H5S(-) 18GN H5S(+) 18YL 2 1 H5K(-) 18GN H5K(+) 18YL TERMINATING RESISTOR (1657) CH3_13 H5MB(-) 18GN H5MB(+) 18YL
APU / PDC (5031)
H5MA(+) 18YL
H5MA(-) 18GN
NO IDLE CONTROLLER 1 (5216)
TERMINATING RESISTOR (5930M) H5T(-) 18GN C 120 OHMS
J1939-
16
H5SA(-) 18GN
J1939+
15
H5SA(+) 18YL
H5T(+) 18YL
IP / SLEEPER (5000) W/ NO IDLE HVAC - MAXXSAVER APU H5S(-) 18GN H5S(+) 18YL 2 1 H5K(-) 18GN H5K(+) 18YL TERMINATING RESISTOR (1657) CH3_13
H5T(-) 18GN H5T(+) 18YL H5MA(-) 18GN H5MA(+) 18YL NO IDLE CONTROLLER (5216)
MAXXSAVER APU DISPLAY (5033) CH12_07
MAXXSAVER APU (5034) 2
J1939-
16
H5SA(-) 18GN
H5MB(-) 18GN
J1939+
15
H5SA(+) 18YL
H5MB(+) 18YL
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058096
016
Figure 31
J1939 with Sleeper
S08344-2
32
3.20. J1939 WITH SLEEPER (CONT.), P. 16A

NAVISTAR, INC

J1939 WITH SLEEPER (CONT)
CHAPTER 3
W/ NO IDLE HVAC-BERGSTROM & N/ AUTO START/ STOP BODY CONTROLLER (1602) TERMINATING RESISTOR (1657) A 120 OHMS NO IDLE HVAC-BERGSTROM (5205) CH12_15 RPM J1 (4111) CH7_12 120 OHMS
J1939 + F6
A5SA(+) 18YL
A5SB(+) 18YL
J1939 - F5
A5SA(-) 18GN H5S(-) 18GN H5S(+) 18YL
A5SB(-) 18GN
36
35
A5SA(+) 18YL A5SA(-) 18GN
}
A5SR(+) 18YL
W/ NO IDLE HVAC-BERGSTROM & W/ AUTO START STOP
A5SR(-) 18GN
A5SE(+) 18YL
}
A C
BODY CONTROLLER (1602) A5SE(-) 18GN J1939 + F6 A5SA(+) 18YL A5SA(-) 18GN H5S(-) 18GN H5S(+) 18YL
TERMINATING RESISTOR (1657) A5SB(+) 18YL
J1939 - F5
A5SB(-) 18GN
36
35
A5SA(+) 18YL A5SA(-) 18GN
}
NAME DATE PART NO.
NO IDLE HVAC-BERGSTROM (5205) CH12_15
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
74016A
300344
RELEASE NO.

SHEET
74016A
15JUL11
AE08058096
16A
Figure 32
J1939 with Sleeper (Cont.)
S08344-2
33
3.21. J1708 PRIVATE, P. 17

CHAPTER 3
J1708 PRIVATE
N/ POWER DOOR LOCK AND WINDOWS
SWITCH PACK (1101M)
D J1708+ E2 A3A(+) 18DKBL E J1708E1 A3A(-) 18GY
SWITCH DOOR / LOCK + SWITCH DOOR / LOCK -
W/ POWER DOOR LOCK AND WINDOWS BODY CONTROLLER #J5 (1602) SWITCH PACK (1101M)
D J1708+ E2 A3A(+) 20DKBL A3AA(+) 20DKBL SWITCH DOOR / LOCK +
J1708-
E1
A3A(-) 20GY
A3AA(-) 20GY
E SWITCH DOOR / LOCK -
A3AC(-) 20GY
A3AC(+) 20DKBL
DOOR / IP DOOR POD (3200)
J1708+
A3AB(+) 20DKBL A3AB(-) 20GY
J1708+
J1708-
J1708-
ENGINE DIAGONSTIC (4328)
ECM CONNECTOR (6018)
J1708+
K98YL 18YL K98GN 18GN
48
J1708+
J1708-
35
J1708-
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058096
017
Figure 33
J1708 Private
S08344-2
34
3.22. J1708 PUBLIC, P. 18

CHAPTER 3
J1708 PUBLIC
BTRY FEED CH3_01
A14 6RD
A14J 8RD
A14JB 12RD
FUSE F3-A (1012) D1 C1 A98-G 18WH A98H 18BK 10A
A11-GCA 12WH GROUND STUD (LOCATED AT LEFT SIDE DASH MTD DUAL POST GND PLATE) A3B(-) 18GY J1708 PUBLIC(-) (1661) A
J1708 PUBLIC(+) (1660) A
A3B(+) 18DKBL
F 1708+ 17081708+ VEHICLE INFORMATION DISPLAY (1550)
G 1708-
B BTRY
A GND DIAGNOSTIC CONNECTOR (1650)
A3BC(+) 20DKBL
D A3BC(-) 20GY
A3BN(+) 18DKBL
C1
C2
MODULE PLATE INTERCONNECT (TELEMATICS / VORAD) (1960) A3BN(-) 18GY A3BN(+) 18DKBL 2 1
A3BN(-) 18GY TELEMATICS MODULE J2 (1964)
J1708 (-) J1708 (+)
A3BD(+) 18DKBL 22 BR 22 RD 2 16
TCU IP / SLEEPER (5010 / 1970) H3BE(-) 18GY
A3BD(-) 18GY XATA (5940) D GN C WH C ATA+ D ATA-
XATA MODULE
QUALCOMM TMCT (1923) E A3BD(+) 18DKBL
H3BE(+) 18DKBL
A3BD(-) 18GY
A3BD(+) 18DKBL QUALCOMM IMCT (5900) H3BD(+) 18DKBL H3BD(-) 18GY SATELLITE COMMUNICATION (5010 / 1970) A B 18 RD 18 BN K J A B QUALCOMM IMCT (1920)
A3BD(-) 18GY
ANTENNA COMMUNICATION UNIT (J1708-/RX) (J1708+/TX)
A3BD(+) 18DKBL
A3BD(-) 18GY
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058096
018
Figure 34
J1708 Public
S08344-2
35
3.23. J1708 PUBLIC (CONT.), P. 19

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER
J1708 PUBLIC (CONT)
J1708 PUBLIC(+) (1660) F A3BD(+) 18DKBL XATA MODULE (1910) 1708+ D 1708IP / SLEEPER (5010 / 1970) QUALCOMM TMCT (5902) F 22 RD E 22 BR 2 A3BE(-) 20GY 6TB1 DATA LINK (+) 7TB1 DATA LINK (-) 16 D C TERRESTRIAL COMMUNICATION UNIT (TCU) A3BD(-) 18GY
J1708 PUBLIC(-) (1661) F
H3BD(-) 18GY H3BD(+) 18DKBL A3BE(+) 20DKBL
A98A(+) 18DKBL A3BD(+) 18DKBL
A98B(-) 18GY A3BD(-) 18GY
J1708(+)
J1708(-)
J1708(+)
H98B 18BK H98A 18BK
B A
14
13
11 B A3BA(+) 18DKBL A3BA(+) 18DKBL A3BA(+) 18DKBL IP / ENGINE (1702)
10 A3BA(-) 18GY A3BA(-) 18GY A3BA(-) 18GY B
35
36
EATON GEN3 TCM CONNECTOR (7105) K3BA(+) 18GY K3BA(-) 18DKBL
10 1708+ 11 1708-
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
J1708(-)
ABS#1 (1400)
IP / SLEEPER (5010 / 1970)
TRIP MASTER (5927)
WABCO ABS CONTROLLER (1420)
61802Y
09MAR09
AE08058096
019
Figure 35
J1708 Public (Cont.)
S08344-2
36
3.24. J1708 PUBLIC (CONT.), P. 20

J1708 PUBLIC (C0NT)
BTRY FEED CH3_01 J1708 PUBLIC(+) (1660) A
A14 6RD
A14J 8RD
A14JB 12RD
FUSE F3-A (1012) D1 C1 A98-G 18WH A98H 18BK 10A
GROUND STUD (LOCATED AT LEFT SIDE DASH MTD DUAL POST GND PLATE) A11-GCA 12WH J1708 PUBLIC(-) (1661) A3B(-) 18GY A
A3B(+) 18DKBL
B BTRY
A GND DIAGNOSTIC CONNECTOR (1650)
1708(+) E
1708(-)
A3BD(+) 18DKBL MOTIENT MOBILE MAX POWER (5904)
A3BD(-) 18GY
MOTIENT MOBILE MAX (1932)
G H3BD(-) 18GY H3BD(+) 18DKBL G F
J1708(-) J1708(+)
A3BD(+) 18DKBL
A3BD(-) 18GY
QUALCOMM OMNIVISION ACCESSORY (1919) D J1708(-)
J1708(+)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058096
020
Figure 36
J1708 Public (Cont.)
S08344-2
37
3.25. GROUND CAB, P. 21

CHAPTER 3
GROUND - CAB
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) A11-GKA 14WH GROUND ADAPTER (1003) CH3_22 BODY CONTROLLER#J2 (1604)
A11-GKC 12WH GROUND ADAPTER (1023) 11
E CAB GROUND
A72-GC 18WH A72-GA 18WH A11-GCB 12WH A67-GA 18WH
AUX TRAILER SOCKET RELAY (1016) CH10_06 AUX TRAILER SOCKET RELAY (1016) CH9_16 GROUND STUD CH3_25 FORWARD LOOKING RADAR UNIT (8901) CH4_28
A67-G 18WH A67-GM 18WH A67-GY 18WH A67-G 16WH A67-GD 18WH
WABCO ONGUARD DIU (1944) CH4_28 FORWARD LOOKING RADAR UNIT (8901) CH4_28
VORAD VS-400 DIU CONNECTOR (1943M) CH4_28
A56-GT 18WH A19-GB 18WH A54-GX 16WH A17-GC 18WH A65-GW 18WH A78-GA 16WH A78-GB 16WH
TRAILER LEFT TURN RELAY (1011) CH9_13 FUEL HEATER RELAY (1015) CH8_05 SKIRT LIGHT RELAY (1010) CH9_12 CRANK RELAY (1010) CH5_01 CUSTOMER WORK LIGHT RELAY (1010) CH9_22,23 DRIVER POWER MIRROR (3000) CH4_05 PASSENGER POWER MIRROR (3003M) CH4_05 ENGINE PRE HEAT / NO IDLE HEAT CONTROL / PARKED HEAT VALVE 1B (1115M / 1017 / 4204) CH12_06,10 AUXILLARY TRAILER SWITCH (1110M) CH9_16
10
12 A75T-G 18LTGN 14
A72-GB 18WH
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058096
021
Figure 37
Ground Cab
S08344-2
38
3.26. GROUND CAB (CONT.), P. 22

NAVISTAR, INC

GROUND - CAB (CONT)
CHAPTER 3
GROUND ADAPTER (1003)
12 A11-GNA 18WH TELEMATICS MODULE J1 (1963) CH4_07 SLEEPER CONTROL ENABLE SWITCH (1114M) / REMOTE START / STOP RELAY # 2 (1018) CH7_07
A11-GT 18WH
1 A11-GKA 14WH NEGATIVE STUD (1004) (LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
3 A14-GL 18WH 5 A11-GSF 16WH SINGLE CUSTOMER ACCESSORY A14-GSA 18WH A14-GS 18WH A14-GSB 18WH LATCHING RELAY (1007) CH3_03 SECONDARY INSTRUMENT CLUSTER (1502) CH8_11
CUSTOMER ACCESSORY CONTROL SPARE '1' (1112M) CH4_26 CUSTOMER ACCESSORY #1 RELAY (1019) CH4_26
A14-GS 18WH
A14-GSC 18WH
A14-GSD 18WH DUAL CUSTOMER ACCESSORY
CUSTOMER ACCESSORY CONTROL SPARE '2' (1113M)CH4_27 CUSTOMER ACCESSORY RELAY # 2 (1019) CH4_27
A63-GJ 18WH A63-GC 18WH
FLOOR LIGHT (1907) CH9_17 RIGHT BLANK OPT WARNING LIGHT (1510) CH8_06 VEHICLE INFORMATION DISPLAY (1550) CH4_23 TIRE PRESSURE MONITORING SYSTEM CONTROLLER (8952) CH10_01 PANIC BUTTON (1111M) CH4_15 CIGAR LIGHTER (1903) CH4_02 SHIFTER CONNECTION (7905) CH11_03 CUSTOMER SUPPLIED WORK LIGHTS (HIGH MOUNTED) (2201) CH9_22
10
11 A11-GKH 18WH 13 A22-G 18WH 14 A11-GN 18WH 6 A84-G 16WH 8 A92-G 16WH 4 A65-GF 16WH
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
MEF2 22JUN10 ADDED R/D NO. AND REVISED DESCRIPTION AT CAV 1.
70036S
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058096
022
Figure 38
Ground Cab (Cont,)
S08344-2
39

CHAPTER 3
GROUND - CAB (CONT)
1 A11-GKB 14WH GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) COMPASS MODULE (1912) CH3_10,13
6 A28-G 18WH
4 A11-GSB 18WH 3 A11-GSA 18WH 2 A86-GP 16WH 7 A58-GC 16WH A13-GF 18WH 5 A11-GSH 18WH A11-GMB 18WH A11-GMB 16WH A11-GMA 16WH A53-G 18GY 8 A11-GMC 18WH A11-GMB 18WH 13 A62-GTRI 18WH 14 A13-GBN 18WH PANIC BUTTON (1111M) CH4_15
AUX POWER (1901) CH4_02
LIGHTED AIR SHIELD (1906) CH9_20 IGNITION RELAY # 1 (1011 / 1013) CH3_05 TRIPMASTER HEADLIGHT INPUT RELAY (1019) CH9_07 QUALCOMM TMCT (1923 / 1920 / 5900) CH4_09,12,14 QUALCOMM OMNIVISION POWER / BRAKE INPUT (1918 / 1812) CH4_17,29 XATA CONNECTOR (1910) CH4_16 TRIPMASTER HEADLIGHT INPUT RELAY (1019) CH9_07 QUALCOMM MVPC KEYBOARD (1922) CH4_13 MOTIENT MOBILE MAX POWER / BRAKE INPUT (5904 / 1812) CH4_16,31 TRI-PAC (1116M) CH7_10 BEACON LIGHT S/W (1117M) CH4_24
10
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058096
023
Figure 39
Ground Cab (Cont.)
S08344-2
40

CHAPTER 3
GROUND - CAB (CONT)
A11-G 8WH A74-G 18WH A86-G 18WH A11-GKE 16WH A98-G 18WH
SLEEPER BOX GROUND (5002) CH3_28 HVAC CONTROLLER (1200) CH12_02 RADIO CONNECTOR (1300) CH4_18 GAUGE CLUSTER #1 (1500) CH4_04,CH9_16 DIAGNOSTIC CONNECTOR (1650) CH3_11,18
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
A11-GA 18GY A11-GCA 12WH A82-G 16WH A11-GKD 18WH
CLOCKSPRING / TURN SIGNAL SW (1801 / 1802) CH4_04,22
WIPER MOTOR (4500) CH4_21 SWITCH PACK (1101M) CH4_20
A63-G 18WH
DRIVER SIDE COURTESY LIGHT (3400) CH9_03,04
A63-GK 18WH
PASS SIDE COURTESY LIGHT (3400) CH9_03,04
A63-GA 16WH
ROOF / IP (2000) CH3_26, CH9_03,04,11
BODY CONTROLLER #J5 (1602) A11-GL 18WH CHASSIS GROUND
E16
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058096
024
Figure 40
Ground Cab (Cont.)
S08344-2
41

CHAPTER 3
GROUND - CAB (CONT)
A75-G 12WH
HVAC LPM (1220) CH12_03
A11-GKB 14WH
IP GROUND APDAPTER (1006) CH3_23
A75-GC 10WH
AUX HEATER LPM / SLEEPER HVAC LPM (5214) CH12_05, 10
A11-GKJ 6WH
A11-GCB 12WH
GROUND ADAPTER (1023) CH3_21
A81-GA 12WH A81-G 10WH A81-GC 12WH
DRIVER / PASSENGER DOOR PODS (3202M) CH4_03
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058096
025
Figure 41
Ground Cab (Cont.)
S08344-2
42

CHAPTER 3
GROUND - CAB (CONT)
D63-GL 16WH
CONSOLE / ROOF STANDARD (2500) CH4_01
D86-GF 16WH
CB RADIO POWER (SLEEPER) (2303) CH4_01
ROOF / IP 2000-3 D63-GA 16WH
D63-GE 18WH D63-GF 18WH D63-GM 18WH
MAP READING LIGHT (2103) CH9_04 MAP READING LIGHT (2102) CH9_04
A63-GA 16WH
ROOF / DOME LIGHT (2101) CH9_04
A11-GCA 12WH
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058096
026
Figure 42
Ground Cab (Cont.)
S08344-2
43
3.31. GROUND CHASSIS, P. 27

NAVISTAR, INC

GROUND - CHASSIS
CHAPTER 3
GROUND ADAPTER #1 (8800) B C D E F M64-GA 16WH M64-GB 16WH M19-GA 14WH M54-GA 16WH M85-GA 16WH LEFT FOG LIGHT (8201) CH9_05 RIGHT FOG LIGHT (8200) CH9_05 FUEL HEATER (8550) CH8_05
% LSM BOC BTRY BOX @ LSM UC BTRY BOX * RSM UC BTRY BOX
A M11-GD 12WH
M11-G 10WH M11-GA 14WH
RADIATOR GROUND CH8_05
M11-GC 12WH
M11-GB 14WH M11-GBB 16WH M11-GBC 16WH
CHASSIS GROUND ADAPTER (8806) A N107-GB 18TN N107-GA 18TN N107-GC 18TN N11-GU 16WH N11-GJ 16WH
CONNECTION FOR CUSTOMER SUPPLIED LIGHTS (8050) CH9_12 ELECTRIC HORN (8311 / 8312) CH4_04 GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) LEFT / RIGHT HEADLIGHT CONNECTOR (8001 / 8000) FRONT LEFT / RIGHT TURN LIGHT (8001) CH9_06,10 LEFT MODESTY PANEL TURN LIGHT N/ SLEEPER (8100) CH9_10
RIGHT MODESTY PANEL TURN LIGHT N/ SLEEPER (8101) CH9_10 REAR BRAKE WEAR SENSOR (8965 / 8967) CH10_19 FRONT BRAKE WEAR SENSOR (8961) CH10_18 FORWARD REAR BRAKE WEAR SENSOR (8962 / 8963) CH10_19 VEHICLE SENSOR MODULE (8950) CH10_18
C D E
CHASSIS GROUND ADAPTER (8803) F
E B
N39-G 16WH N10-G 12WH N11-GA 10WH
LEFT SIDE AIR DRYER (9900 / 9901 / 9902) CH10_02 TAIL LIGHT CONNECTOR (9303 / 9304A) CH9_01,02
GROUND ADAPTER (8804) A B C D N11-GB 10WH N59-G 14WH N59-GA 14WH N49-G 18WH
LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE/ 400B CENTRE GROUND
W/ TWO DIFF LOCK WARN LT
AIR SOLENOID 4 - PACK (9736) CH10_03 2ND AIR SOLENOID 4 - PACK (9737 / 9737A) CH10_04 CENTER CHASSIS / REAR CHASSIS (9800) CH8_08 AUTO START/STOP ISOLATOR (9999) CH7_15
% N104A-G/ @ N104B-G/ * N104C-G 18DKBL E
N65-G 16WH N65-GA 14WH

CHANGE REV REFERENCE DRAWN
DAY CAB WORK LIGHT (9718) CH9_22 CUSTOMER SUPPLIED WORK LIGHT (LOW MTD) (9719 / 9719A / 9720 / 9720A) CH9_22
NAME
CHK
DATE
M448 14NOV11 ADDED: CIRC N104A-G, N104B-G, N104C-G.
74016A
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058096
027
Figure 43
Ground Chassis
S08344-2
44
3.32. GROUND SLEEPER, P. 28

CHAPTER 3
GROUND - SLEEPER
H11-GM 10WH SLEEPER BOX GROUND (5002-A) H11-G 8WH A11-G 8WH
SLEEPER GROUND ADAPTER (5007) CH3_29
GROUND STUD CH3_24
H63-GD 18WH
SLEEPER DOME LIGHT RELAY (5001) CH9_18
H11-GS 18WH
SLEEPER ACCESSORY RELAY (5001) CH12_05,09
H63-GSD 18WH
LOWER BUNK READING LIGHT (5130) CH13_01
GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL
H11-GSK 10WH
H86-GSC 16WH
12V POWER SOURCE (5005) CH13_03
H63-GJB 18DKBL
RIGHT FLOOR LIGHT (5129) CH9_17
H63-GJA 18WH H65-G 16WH H63-GB 16WH H11-GSN 10WH H63-GSA 18DKBL H63-GSB 18DKBL H86-GSA 16WH H62-GSD 18WH H63-GSF 18WH
LEFT FLOOR LIGHT (5128) CH9_17
BACK PANEL (5300) CH9_23
ROOF HARNESS (5102) CH9_18
H11-GSJ 18WH
LUGGAGE LIGHT RELAY (5001) CH13_02
12V POWER SOURCE (5003) CH13_03 ACCENT LIGHT DIMMER (512) CH9_19 DOME / FLOOR LIGHT / ACCENT LIGHT DIMMER (5124 / 512) CH9_19
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058096
028
Figure 44
Ground Sleeper
S08344-2
45
3.33. GROUND SLEEPER (CONT.), P. 29

NAVISTAR, INC

GROUND - SLEEPER (CONT)
CHAPTER 3
SLEEPER GND ADAPTER (5007) 1 H11-GM 10WH GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL
H58-G 16WH H86-GH 16LTGN
LIGHTED AIR SHIELD (SLEEPER) (5117) CH9_20 AMPLIFIER CONNECTOR A (5313) CH4_19
H65-GE 16WH W/ NO IDLE HEAT H75-GB 18LTGN H75-GAS 18LTGN H75-GAK 16LTGN
OPTIONAL WORK LIGHT (5118 / 5119) CH9_23
NO IDLE CONTROLLER 1 (5216) CH12_11 NO IDLE ENGINE BEHR (5222) CH12_06 (5220) CH12_16 BERGSTROM CHS MODULE (5219) CH12_11, CH12_19
H75-GSX 14WH 13 H75WK 18WH
H75WG 18WH
NO IDLE ESPAR HEATER (5238) CH12_12 NO IDLE WEBASTO HEATER (5236) CH12_13,14
H75WJ 18WH
NO IDLE ESPAR CONTROLLER (5230) CH12_12 NO IDLE WEBASTO CONTROLLER (5230) CH12_13,14
H86-GK 18WH H86-GHW 18LTGN H11-GSP 14WH H11-GSD 18WH H11-GMB 18WH H11-GMC 18WH H11-GMD 18WH H11-GMC 18WH H77NV 16LTGN B
REFRIGERATOR CONNECTION (5500) CH13_04 REMOTE RADIO (5303) CH4_33 POWER PANEL GROUND (5006) TRIPMASTER (5927) CH9_07 QUALCOMM IMCT (5902) CH4_11 QUALCOMM IMCT W/ MVPC KEYBOARD (5903) CH4_14 XATA MODULE (1911-A) CH4_17 QUALCOMM IMCT (5900) CH4_14
5 7
11
H77NT 14LTGN
H77NU 18LTGN H76-G 18WH
NO IDLE EXTERNAL MODULE (5232) CH12_11
12
BUNK FAN / SKYRISE BUNK FAN / LOW ROOF BUNK FAN (1305 / 5222 / 5221) CH13_06
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
M448 14NOV11 REVISED CIRC AT CAV 13. CIRC H75WK WAS H104-GB.
74016A
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058096
029
Figure 45
Ground Sleeper (Cont.)
S08344-2
46
3.34. GROUND SLEEPER (CONT.), P. 30

CHAPTER 3
GROUND - SLEEPER (CONT)
SLEEPER GND ADAPTER (5007) W/ WARDROBE & UPPER BUNK LIGHTS
H63-GX 18WH
WARDROBE CABINET / UPPER BUNK READING LIGHT (5109 / 5131) CH13_01
W/ WARDROBE LIGHTS ONLY
H63-GK 18WH W/ UPPER BUNK READING LIGHT ONLY
WARDROBE CABINET (5109) CH13_01
H63-GU 18WH
UPPER BUNK READING LIGHT (5131) CH13_01
10
H11-GT 14WH
H63-GK 18DKBL
SKY RISE CABINET LIGHT (5134) CH13_07
14
H86-GSB 16WH
TV POWER SOURCE (5012 / 5013 / 5600) CH13_04
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058096
030
Figure 46
Ground Sleeper (Cont.)
S08344-2
47
3.35. ENGINE GROUND IBB ENGINE, P. 31

CHAPTER 3
ENGINE GROUND - IBB ENGINE
GROUND ADAPTER (6704A)
K77-G 16WH
FREON COMPRESSOR (6200) CH12_01
K10WH5 16WH K92D16 14WH ECM CONNECTOR 2 (6019) CH7_01 A
K92A16 14WH K92B16 14WH
ECM CONNECTOR 1 (6018) CH7_01 K92BA16 14WH K92C16 14WH
ECM CONNECTOR 1 (6018) CH7_01
K10-GB 10WH
K10-GA 10WH HARNESS GROUND (LOCATED AT LEFT SIDE ENGINE BLOCK GROUND) K10WH1 12WH K10-GJ 16WH K10-GK 16WH ENGINE SENSOR INTERFACE (6033) CH6_01,CH7_01
ECM 0V ADAPTER (6707) A K34-GA 18WH ECM CONNECTOR 1 (6018) CH6_01
D K23B1 18TN
VARIABLE SPEED FAN DRIVE (6420) CH6_01
ECM 5V ADAPTER (6706) E K92A4 18TN
BODY BUILDER CONNECTOR 2 (4706)
K34BB 18TN
ECM CONNECTOR 1 (6018) CH6_01,CH7_01
K23A1 18TN
VARIABLE SPEED FAN DRIVE (6420) CH6_01
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058096
031
Figure 47
Engine Ground IBB Engine
S08344-2
48
3.36. GROUND ADAPTER IBB ENGINE, P. 32

CHAPTER 3
GROUND ADAPTER - IBB ENGINE (CONT)
ZERO VOLT REFERENCE (1620)
A9Z 18GY
E3
ZVR
A9ZA 18GY A9ZB 18GY A9R 18GY
SHIFTER CONNECTION (7905) CH11_03 PTO RELAY A (1020) CH10_17
SLEEPER CONTROL ENABLE SWITCH (1114M) CH7_07
A9FS 18GY
JAKE BRAKE FOOT PEDAL (1953) CH7_05
GROUND ADAPTER (6702) A
K9AA 16GY
E5
ZVR
K9AAA 18GY
AC PRESSURE TRANSDUCER (6201) CH12_01
K9AAD 18GY
TRANSMISSION OIL TEMP SENSOR (7700K) CH8_04 AIR RESTRICTION INDICATOR SW (6703A) CH7_04,CH8_01
K9AAB 18GY
GROUND ADAPTER (6704A) A
K77-G 16WH
FREON COMPRESSOR (6200) CH12_01
K10-GB 10WH
K10-GA 10WH
HARNESS GROUND (LOCATED AT LEFT SIDE ENGINE BLOCK GROUND)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058096
032
Figure 48
Ground Adapter IBB Engine
S08344-2
49
3.37. GROUND ADAPTER, P. 33

CHAPTER 3
GROUND ADAPTER
ELECTRONIC GROUND ADAPTER (8802)
IP / CENTER CHASSIS (1701-28) N9BC 18GY A9BC 18GY A9B 18GY
E7
ZVR
N9BF 18GY
FRONT AXLE TEMP SENSOR (6x4) (9811) CH8_02
GROUND ADAPTER (1010) A
R10-G 16WH
CTR CHAS / RR CHAS (9800) CH9_01
R10-GA 16WH
TAIL LIGHT CONNECTOR (9303 / 9303A / 9304A) CH9_01
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058096
033
Figure 49
Ground Adapter
S08344-2
50
3.38. BATTERY FEED, SINGLE, P. 34

NAVISTAR, INC

BATTERY FEED, SINGLE
A14HA 12RD
FUSE F3-D (1012) C4 D4 (A58J) 20A FUSE F3-B (1012) D2 C2 20A
TRAILER MARKER LIGHT RELAY (1012) CH9_13
CH3_35
A14HB 12RD
(A68J)
TRAILER TAIL LIGHT RELAY (1012) CH9_13
A14HC 12RD
FUSE F7-D (1016) E4 F4 30A
(A70J)
TRAILER STOP LIGHT RELAY (1016) CH9_13 W/ WABCO ABS
A14HE 12RD
FUSE F8-B (1017) E2 F2 15A/30A
A94AY 14GY A94AY 12GY
WABCO ABS CONTROLLER (1420) CH10_13 ABS #1 (1400) CH10_07 W/ BENDIX ABS
A14M 8RD
A14K 8RD
A14H 8RD
FUSE F1-B (1010) E2 F2 A14FA 12RD 5A A14FB 12RD A14FC 12RD
A75D 18LTGN
HVAC CONTROLLER (1200) CH12_02 IGNITION RELAY #1 (1011 / 1013) CH3_05 TRAILER LEFT TURN RELAY (1011) CH9_13 TRAILER RIGHT TURN RELAY (1011) CH9_13
FUSE F2-A (1011) F1 E1 (A56J) 15A FUSE F2-C (1011) E3 F3 (A57J) 15A FUSE F2-E (1011) C1 10A D1 A86P 18LTGN
A14 4RD
A14F 8RD
A14FD 12RD
A14FF 12RD
RADIO CONNECTOR (1300) CH4_18 REMOTE RADIO (5303) CH4_32,33 HVAC LPM (1220) CH12_03
FUSE HOLDER 150A FUSE A14J 8RD
A14FE 12RD
A86AF 18LTGN FUSE F6-A (1015) A4 B4 A75 12LTGN 30A FUSE F2-G (1011) C3 D3 15A
2RD
A14JA 12RD
A14EE 16RD A15 18RD A98H 18BK
GAUGE CLUSTER #1 (1500) CH8_10, CH9_16 IGNITION SWITCH (1100M) CH3_05,09 CH5_01,02 DIAGNOSTIC CONNECTOR (1650) CH3_10,11,18,20 AUXILIARY TRAILER RELAY (1016) CH10_06 TRAILER ABS ECU RELAY (1017) CH10_06
FUSE F3-A (1012) BLOCK TYPE FUSE 200A A14JB 12RD D1 C1
10A
FUSE F8-D (1017) A14JC 12RD F4 E4 30A
A94TC 12GY A94TV 12GY
BATTERY
FUSE F8-H (1017) A14JD 12RD A4 15A FUSE F2-D (1011) A14KH 12RD B4
A94T 12GY A97VT 12PL
ABS TRAILER SOCKET (9902) CH10_06 ERG VALVE RELAY (1020) CH7_06 MAP LIGHT / DOME (2100) CH9_03 MAP READING LIGHT (2102 / 2103) CH9_04 DRIVER DOOR POD SIGNAL (3202M) CH4_03
BATTERY GND (ON LEFT SIDE OF FRAME RAIL)
A14MB 12RD
F4 A63BD 18DKBL 10A FUSE F9-A (1018) C1 D1 A81B 30A

DRAWN NAME
E4
12LTGN
CHK
DATE
CHANGE
REV
REFERENCE
0486 30DEC11 TITLE WAS CIRCUIT DIAGRAM, PROSTAR.
82357E
300371
RELEASE NO.

DATE PART NO. SHEET
72376Z
20AUG10
AE08058096
034
Figure 50
Battery Feed, Single
S08344-2
51
3.39. BATTERY FEED, SINGLE (CONT.), P. 35

NAVISTAR, INC

BATTERY FEED, SINGLE (CONT)
FUSE F1-D (1010) A14KA 12RD E4 5A FUSE F9-E (1018) A1 B1 30A FUSE F2-B (1011) E2 F2 15A FUSE F3-C (1012) C3 D3 15A F4 A14EF 18RD SECONDARY INSTRUMENT CLUSTER (1502) CH8_11
A14NB 12RD CH3_34
A81C 12LTGN
PASSENGER DOOR POD SIGNAL (3202M) CH4_03 CIGAR LIGHTER POWER (1903) CH4_02
A14KD 12RD
A84 16LTGN
A14KK 12RD
A86P 16LTGN
AUX POWER (1901) CH4_02 ACCESSORY FEED RELAY #2,4 (1011 / 1013) CH3_09 QUALCOMM (1922) CH4_13 1TB1 + BATTERY TRIP MASTER (5927) CH9_07 TELEMATICS MODULE JI (1963) CH4_07 MOTIENT MOBILE MAX POWER (5904) CH4_31 XATA CONNECTOR (1910) CH4_16 XATA CONNECTOR (5940) CH4_17 QUALCOMM OMNIVISION POWER (1918) CH4_29 QUALCOMM IMCT (1923 / 5902) CH4_09,11 QUALCOMM IMCT (1920 / 5900) CH4_12,14 XATA CONNECTOR (5940) CH4_17 CUSTOMER WORK LIGHT RELAY (1010) CH9_22,23 PARK BRAKE PRESSURE SW (8454) CH10_06
A14KF 12RD A14EF 18RD
A14H 8RD
A14J 8RD
A14F 8RD
A14K 8RD
A14SD 18RD
FUSE F2-F (1011) D2 C2 A14KC 12RD 10A
A14NN 18RD A14EB 18RD
A14 4RD
A14EA 16RD A14ED 16RD
FUSE HOLDER 150A FUSE A14M 8RD FUSE F7-F (1016) B2 A2 15A
A14ED 18RD
2RD
A14MD 12RD
A65BD 16OR A72E 18OR A72A 12OR A14BA 14RD A14SC 12RD A19V 16GY A14MC 12RD A14MA 12RD
FUSE F7-B (1016) BLOCK TYPE FUSE 200A A14RB 12RD F2 E2
25A/10A
AUXILIARY TRAILER RELAY (1016) CH9_16
FUSE F6-D (1015) A14RA 12RD B1 20A A1
BATTERY
FUEL HEATER RELAY (1015) CH8_05 IGNITION RELAY #3 (1012 / 1014) CH3_05 IGNITION RELAY #2 (1012 / 1014) CH3_05
BATTERY GND (ON LEFT SIDE OF FRAME RAIL)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
82357E
300371
RELEASE NO.

DATE PART NO. SHEET
72376Z
20AUG10
AE08058096
035
Figure 51
Battery Feed, Single (Cont.)
S08344-2
52
4. CAB ACCESSORIES (CHAPTER 4)

4.1. CB POWER RADIO, P. 1
CHAPTER 4
CB POWER RADIO
FUSE F4-F (1013) ACCESSORY RELAY 2,4 (1011/1013) CH3_09 C2 (A12V) 10A D2
A86F 18LTGN
IP / ROOF CONNECTION (2000-2)
ROOF / IP (2000-3) D63-GA 16WH A63-GA 16WH
W/ DAY CAB
D86F 16LTGN
D63-GL 16WH
CONSOLE / ROOF STANDARD (2500 / 2000)
W/ SLEEPER CAB
C63-GL 16WH
D86F 16LTGN
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) D86-GF 16WH
C86F 16LTGN
C86-GF 16WH
CB RADIO POWER (2303)
CB RADIO POWER (2303)
C86M 16LTGN
C86-GG 16WH
C86M 16LTGN
C86-GG 16WH
HEAT SHRINK
CB+VE (2310)
CB-VE (2311)
CB+VE (2310)
CB-VE (2311)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
A11-GCA 12WH
61802Y
10MAR09
AE08058097
001
Figure 52
CB Power Radio
S08344-2
53
4.2. CIGAR LIGHTER, TEMPERATURE DISPLAY, AND AUX POWER, P. 2

CHAPTER 4
BATTERY FEED CH3_02
CIGAR LIGHTER, TEMPERATURE DISPLAY AND AUX POWER

BATTERY FEED CH3_02 A14Y 6RD
W/ LOAD SHEDDING
CIGAR LIGHTER POWER (1903) A
FUSE F2-B (1011) A84 16LTGN F2 E2 15A A14KD 12RD A14K 8RD
GROUND ADAPTER (1003) C A84-G 16WH GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) A11-GKA 14WH 6
N/ LOAD SHEDDING
CIGAR LIGHTER GROUND (1903)
TEMPERATURE DISPLAY
GAUGE CLUSTER #1 (1500)
IP / FORWARD CHASSIS (1700)
W/ FRONT LOAD INDICATOR AMBIENT TEMP SENSOR (8601) M109A 18GY M109A 18GY M109AA 18GY B B
ELECTRONIC GROUND
A109 18GY
25
GAUGE CLUSTER #2 (1501) ANALOG IN #3 9 A41 18TN 16 M41 18GY
A14W 6RD A
W/ LOAD SHEDDING A14Y 6RD BATTERY FEED CH3_02 BATTERY FEED CH3_02
AUX POWER (1901) A86P 16LTGN
FUSE F3-C (1012) C3 15A 2 GROUND ADAPTER (1006) D3 A14KK 14RD A14K 8RD
A14W 6RD
A86-GP 16WH A11-GKB 14WH GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
N/ LOAD SHEDDING
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058097
002
Figure 53
Cigar Lighter, Temperature Display, and Aux Power
S08344-2
54
4.3. ELECTRIC WINDOWS AND DOOR LOCKS, P. 3

CHAPTER 4
ELECTRIC WINDOWS AND DOOR LOCKS
W/ POWER DOOR LOCK AND WINDOWS
D SWITCH D/L + SWITCH PACK (1101M) SWITCH D/L A3AA(+) 20DKBL A3AA(-) 20GY
E BATTERY FEED CH3_04 FUSE F9-A (1018) A14T 8RD A14MB 12RD D1 30A C1
A3A(+) 20DKBL A3A(-) 20GY
E2
J1708+ BODY CONTROLLER #J5 (1602)
FUSE F9-E (1018) A14NB 12RD B1 30A A1
E1
J1708-
A3AC(+) 20DKBL
A3AC(-) 20GY
A3AB(+) 20DKBL
A3AB(-) 20GY
DRIVER DOOR POD SIGNAL (3202M)
DOOR / IP DOOR POD (3200) E3W(+) 18DKBL E3X(-) 18GY E81B 12LTGN A
DOOR / IP DOOR POD (3204) A
PASSENGER DOOR POD SIGNAL (3202M)
A81C 12LTGN
A81B 12LTGN
DATA +
E3W(+) 18DKBL E3X(-) 18GY E81B 12LTGN E81-GA 12WH
DATA +
B C D
B C
DATA POWER GROUND
C G
C G
DATA POWER
E81-GA 12WH
A81-GA 12WH A81-G 10WH
A81-GC 12WH
GROUND
DOOR POD LOAD 3201M
DOOR POD LOAD 3201M A WINDOW WINDOW LOCK LOCK
WINDOW WINDOW LOCK LOCK
A B C D E81E 14LTGN E81A 14LTGN E83E 14LTGN E83A 14LTGN E83E 14LTGN E83A 14LTGN E81A 14LTGN E81E 14LTGN
B C D
DOOR LOCK (3203 / 3203M)
WINDOW MOTOR (3100 / 3100M)

CHANGE REV REFERENCE DRAWN
WINDOW MOTOR (3100 / 3100M)

NAME
DOOR LOCK (3203 / 3203M)
CHK
DATE
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058097
003
Figure 54
Electric Windows and Door Locks
S08344-2
55
4.4. ELECTRIC HORN, P. 4

CHAPTER 4
ELECTRIC HORN
ELECTRIC HORN #1 (8311) M85J 16GY M85K 16GY BODY CONTROLLER #J1 (1603) ELECTRIC HORN (8303 / 8310) A M85-GD 16WH A
ELECTRIC E HORN
IP / CHASSIS FORWARD (1700-21) A85 16GY
M85 16GY
M85J 16GY
GROUND ADAPTER #1 (8800) F B M85-GA 16WH M11-GD 12WH M11-G 10WH
W/ SINGLE HORN M85-GC 16WH M85-GC 16WH ELECTRIC HORN #2 (8312)
A A M85L 16GY B LEFT SIDE (DASH MOUNTED DUAL POST GROUND PLATE)/ (FORWARD GROUND) BODY CONTROLLER #J5 (1602) CLOCK SPRING (1802) 5 A BLACK CITY HORN GRAY BODY CONTROLLER #J3 (1600) B10 HORN SWITCH A5 A85A 20GY B85A 20GY 7 G M85-GE 16WH
IP / DCM (1800) A4 A9 18GY B9 18GY
STEERING WHEEL
ZVR
E5
A9A 18GY
B9C 20GY
HEAD LIGHT INT 200
B11 MULTIPLEXED SWITCHES B1 A100 20GY A3 A11-GCA 12WH A11-GA 18GY D3 A62DD 18DKBL GROUND STUD (LOCATED AT LEFT SIDE DASH MTD DUAL POST GND PLATE) A11-GKE 16WH A62 18DKBL B62DD 20DKBL B11-GA 18GY B62-GDD 20WH B100 20GY
F GRAY
AIR HORN 1800
MARKER INT 942 571
10
K WHITE
E BROWN
1 GND
4 GAUGE CLUSTER #1 (1500)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058097
004
Figure 55
Electric Horn
S08344-2
56
4.5. MIRRORS HEATED AND LIGHTED, P. 5

CHAPTER 4
MIRRORS HEATED AND LIGHTED
DRIVER POWER MIRROR
L/R AXIS A
B UP / DOWN AXIS C 18 YL
A78A 16LTGN A78B 16LTGN
LEFT HEATED MIRROR RIGHT HEATED MIRROR
20 BN DRIVER DOOR (3000)
PASSENGER POWER MIRROR L/R AXIS
18 RD 18 GN
D PASSENGER DOOR HARNESS CONNECTOR (3003M) A A78D 18LTGN A78E 18LTGN C A78F 18LTGN D F F A B A 18 OR 18 BN 18 YL 18 RD B UP / DOWN AXIS
HEATER
18 BK
C LIGHT L TURN SIGNAL G 20 BL
C D
A58DA 18BN A54 16BN
A58DB 18BN
MIRROR SWITCH 18 LTGN
A1 A2 A3 A4 B1 B2 B3 B4
20 OR 20 BL 20 YL 18 BK 20 OR 20 WH
E G
A62BD 18DKBL A78V 18LTGN A78-GB 16WH
HEATER
A57D 18OR
H J A78-GA 16WH
18 BK 20 GN
LIGHT R TURN SIGNAL
A56D 18OR
20 BL FUSE F4-B (1013) G2 (A12V) 10A
ACCESSORY RELAY #2, 4 (1011 / 1013) CH3_09 PANEL LIGHT ADAPTER (1002) CH4_06, CH9_21
CHK DATE
H2
BODY CONTROLLER #J1 (1603) CH4_06, CH9_09
BODY CONTROLLER #J1 (1603) CH4_06, CH9_09 GROUND ADAPTER (1023) CH3_21 CH4_06
BODY CONTROLLER #J2 (1604) PARK MARKER CLEARANCE,IP LAMP
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058097
005
Figure 56
Mirrors Heated and Lighted
S08344-2
57
4.6. MIRRORS HEATED AND LIGHTED (CONT.), P. 6

CHAPTER 4
MIRRORS HEATED AND LIGHTED (CONT)
GROUND ADAPTER (1023) 5
A78-GA 16WH A78-GB 16WH A11-GCB 12WH
DRIVER POWER MIRROR (3000) CH4_05 PASSENGER POWER MIRROR (3003M) CH4_05 A11-GKJ 6WH
PANEL LIGHT ADAPTER (1002) A
CLUSTER #1 (1500)
A62B 16DKBL
6 DIMR OUT2 PANEL LT
A62BD 18DKBL
DRIVER DOOR (3000) CH4_05
RIGHT FRONT TURN LEFT FRONT TURN
A57N 16OR A56N 18OR
A57D 18OR A56D 18OR
PASSENGER DOOR HARNESS CONN (3003M) CH4_05
DRIVER DOOR (3000) CH4_05
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058097
006
Figure 57
Mirrors Heated and Lighted (Cont.)
S08344-2
58
4.7. TELEMATICS, P. 7
CHAPTER 4
TELEMATICS
TELEMATICS MODULE J1 (1963)
MODULE PLATE INTERCONNECT (TELEMATICS / VORAD) (1960) D3 FUSE F2-F (1011) D2 C2 10A BATTERY FEED CH3_02
BATTERY (+)
A14NN 18RD
A14NN 18RD
A14KC 12RD
A14T 8RD
A14 6RD
FUSE F5-J (1014) D4 IGNITION 3 A13N 18PK A98NL 18BK A98Z 18BK D2 A13N 18PK A98NL 18BK A98Z 18BK B1 10A PWM OUTPUT 1 5 PANIC BUTTON (1111M) CH4_15 A1 (A13FB) IGNITION RELAY #2 (1012 / 1014) CH3_07
VOLTAGE 11 REFERENCE GROUND
D1
J1939 (+)
A5K(+) 18YL A5K(-) 16GN A11-GNA 18WH
D7
A5K(+) 18YL A5K(-) 18GN
D8
J1939 (-)
10
J1939 SPLICE ADAPTER (1025) CH3_12
D5
CHASSIS 12 GROUND
A11-GNA 18WH GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) A11-GKA 14WH 1
TELEMATICS MODULE J2 (1964) 1 A3BN(+) 18DKBL A3BN(-) 18GY A98NS 18BK C1 A3BN(+) 18DKBL A3BN(-) 18GY A98NS 18BK
J1708 (+)
C2
J1708 PUBLIC CH3_18
J1708 (-)
ANALOG IN 6
C3
PANIC BUTTON (1111M) CH4_15
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058097
007
Figure 58
Telematics
S08344-2
59
4.8. SATELLITE COMMUNICATION SYSTEM QUALCOMM TMCT DAYCAB, P. 8

CHAPTER 4
SATELLITE COMMUNICATION SYSTEM - QUALCOMM TMCT DAYCAB
TERRESTRIAL COMMUNICATION UNIT (TCU) P3 (GPS) A3 (GPS)
(PCS)
A1 P2
(PCS)
SHIELDED CABLES
(AUX_TX) (AUX_RX)
17 5 18 4 7 6 13 8 21 9 11 23 22
22 ORBK 22 BKWH 22 VT 22 GNBK 22 GY 22 OR 22 BL 22 WHRD 22 WHBK 22 WHYL 22 GNWH 22 BLWH
(AUX_TX) (AUX_RX) (AUX_GND) (PANIC) (RPM) (AXLE) (TTRACS) (GPIN1) (GPIN2)
(AUX_GND) (PANIC) (RPM) (AXLE) (TTRACS) (GPIN1) (GPIN2)
(GPIN3) (GPOUT2) (GPOUT3)
(GPIN3) (GPOUT2)
(GPOUT3)
DRAIN WIRES FROM END OF CABLE JACKET TO PIN 22 WITH HEATSHRINK SLEEVING
ADHESIVE HEATSHRINK SLEEVE
(DU_RX+) (DU_RX-) (DU_TX-) (DU_TX+) (DU_GND) (DU_GND)
1 2 3 4 5 6 RD GN GY 5 6 (MVPC_GND1) (MVPC_GND2) BK BL 3 2 (MVPC_TX) (MVPC_RX)
(FBAT+)
YL OR
(FBAT+)
(DU_VCC)
VT
(CU_AWAKE)
SHIELDED CABLES
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
INITIAL RELEASE
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058097
008
Figure 59
Satellite Communication System Qualcomm TMCT Daycab
S08344-2
60
4.9. SATELLITE COMMUNICATION SYSTEM QUALCOMM TMCT DAYCAB (CONT.), P. 9

CHAPTER 4
SATELLITE COMMUNICATION SYSTEM - QUALCOMM TMCT DAYCAB (CONT)
BATTERY FEED CH3_02
BATTERY FEED CH3_02
A14Y 6RD
TERRESTRIAL COMMUNICATION UNIT (TCU)
A14W 6RD N/ LOAD SHEDDING A14K 14RD GROUND ADAPTER (1006) 5 1 IGN RELAY #2 (1012 / 1014) CH3_07
SHEET
W/ LOAD SHEDDING SHIELDED CABLES QUALCOMM TMCT (1923) B FUSE F2-F (1011) A14KC 12RD
(BTRY+) (BTRY+)
1 14
18 YL 18 YL
A14ED 18RD
D2 10A
C2
D (BTRY-) (BTRY-) 24 25 18 BK 18 BK
A11-GMB 18WH A11-GKB 14WH
FUSE F5-J (1014) A (IGN) 12 22 WH A13EE 18PK B1 10A A1 (A13FB)
E (J1708+) 2 22 BR F (J1708-) 16 22 RD
A3BD(+) 18DKBL A3BD(-) 18GY J1708 PUBLIC CH3_18
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO.
61802Y
10MAR09
AE08058097
009
Figure 60
Satellite Communication System Qualcomm TMCT Daycab (Cont.)
S08344-2
61
4.10. SATELLITE COMMUNICATION SYSTEM QUALCOMM TMCT SLEEPER, P. 10

CHAPTER 4
SATELLITE COMMUNICATION SYSTEM - QUALCOMM TMCT SLEEPER
P3 (GPS) A3 (GPS)
(PCS)
A1 P2
(PCS)
SHIELDED CABLES
(AUX_TX) (AUX_RX) (AUX_GND) (PANIC) (RPM) (AXLE) (TTRACS) (GPIN1) (GPIN2) (GPIN3) (GPOUT2) (GPOUT3)
14 5 18 4 7 6 13 8 21 9 11 23 22
22 ORBK 22 BKWH 22 VT 22 GNBK 22 GY 22 OR 22 BL 22 WHRD 22 WHBK 22 WHYL 22 GNWH 22 BLWH
(AUX_TX)
(AUX_RX) (AUX_GND) (PANIC) (RPM) (AXLE) (TTRACS) (GPIN1) (GPIN2) (GPIN3) (GPOUT2) (GPOUT3)
DRAIN WIRES FROM END OF CABLE JACKET TO PIN 22 WITH HEATSHRINK SLEEVING
(DU_RX+) (DU_RX-) (DU_TX-) (DU_TX+) (DU_GND) (DU_GND)
1 2 3 4 5 6 RD GN GY 5 6 (MVPC_GND1) (MVPC_GND2) BK BL 3 2 (MVPC_TX) (MVPC_RX)
(FBAT+)
YL OR
(FBAT+)
(DU_VCC)
VT
(CU_AWAKE)
SHIELDED CABLES
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058097
010
Figure 61
Satellite Communication System Qualcomm TMCT Sleeper
S08344-2
62
4.11. SATELLITE COMMUNICATION SYSTEM QUALCOMM TMCT SLEEPER (CONT.), P. 11

CHAPTER 4
SATELLITE COMMUNICATION SYSTEM - QUALCOMM TMCT SLEEPER (CONT)
TERRESTRIAL COMMUNICATION UNIT (TCU) QUALCOMM TMCT (5902) D (BTRY-) 24 18 BK
SLEEPER GROUND ADAPTER (5007) 11
H11-GMB 18WH
(BTRY-)
25
18 BK H11-GM 16WH
GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL SLEEPER / IP (5010 / 1970) FUSE F2-F (1011) B (BTRY+) (BTRY+) 1 14 18 YL 18 YL H14ED 18RD A A14ED 18RD D2 10A C2 A14KC 12RD A14T 8RD A14 6RD BATTERY FEED CH3_01
FUSE F5-J (1014) A (IGN) 12 22 WH H13EE 18PK B A13EE 18PK B1 10A A1 (A13FB) IGN RELAY #2 (1012 / 1014) CH3_07
E (J1708-) 2 22 BR F (J1708+) 16 22 RD
H3BD(+) 18DKBL
A3BD(+) 18DKBL J1708 PUBLIC CH3_19 A3BD(-) 18GY
H3BD(-) 18GY
SHIELDED CABLES
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058097
011
Figure 62
Satellite Communication System Qualcomm TMCT Sleeper (Cont.)
S08344-2
63
4.12. SATELLITE COMMUNICATION SYSTEM QUALCOMM IMCT, P. 12

CHAPTER 4
SATELLITE COMMUNICATION SYSTEM QUALCOMM IMCT
ANTENNA COMMUNICATION UNIT
SHIELDED CABLES
(DU_TX+) (DU_RX+)
W R
24 WHVT 24 WHOR
4 1
(DU_YX+) (DU_RX-)
(DU_TX-/TX) (DU_RX-/RX)
V T
24 WHBL 24 WHRD
3 2
(DU_TX-TX) (DU_RX-RH)
(DU_VCC)
18 WHYL
(DU_VCC)
(DU_VCC) (DU_GND) (DU_GND)
D E F
18 WHGN 18 WHBK
9 5 6 7
(DU_VCC) (DU_GND) (DU_GND) (NC)
18 WHGY
SHIELDED CABLES QUALCOMM IMCT (1920) A (J1708+/TX) (J1708-/RX) J K 18 BN B 18 RD A3BD(+) 18DKBL A3BD(-) 18GY FUSE F5-J (1014) E A (IGNITION) 18 WH A13EE 18PK B1 10A A1 (A13FB)
J1708 PUBLIC CH3_18
BATTERY FEED CH3_02
(BAT+)
16 YL YL
FUSE F2-F (1011) C A14ED 18RD D2 10A C2 A14KC 12RD A14T 8RD
(BAT+) (BAT-) (BAT-)
R S U
16 YL 16 BK BK 16 BK P4 D
A11-GMB 18WH
A11-GKB 14WH
TTRACS AXLE
B L
18 BL 18 OR
A B
(ETRACS) (AXLE) A98J 18BK (LOOP) (LOOP)
PANIC
18 BK 18 GY 18 GY
GROUND STUD (LOCATED AT LEFT SIDE DASH MTD DUAL POST GND PLATE)

INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058097
012
Figure 63
Satellite Communication System Qualcomm IMCT
S08344-2
A14 6RD
64
4.13. SATELLITE COMMUNICATION SYSTEM QUALCOMM IMCT (CONT.), P. 13

CHAPTER 4
SATELLITE COMMUNICATION SYSTEM - QUALCOMM IMCT (CONT)
W/ MVPC KEYBOARD QUALCOMM (1922) A 14MVP 18BK FUSE F2-F (1011) D2 C2 10A
A14EF 18RD
A14KC 12RD
A14T 6RD
A14 6RD
BATTERY FEED CH3_02
8 B B
GROUND ADAPTER (1006) A11-GKB 14WH GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
11-GMV 18WH
A11-GMC 18WH
QUALCOMM DISPLAY RECEPTACLE END (7A)
QUALCOMM DISPLAY PLUG END (8A)
1 2 3 4 5 6 8 9
ABLK 22BK ARED 22RD AORN 22OR AYEL 22YL AGRN 22GN ABLU 22BL AVIO 22VT AGRA 22GY
1 2 3 4 5 6 8 9
ANTENNA CABLE (1A) CORE 22BK
ANTENNA CABLE (2A)
SHLD 22
2 ANTENNA CABLE (5A) ANTENNA CABLE (6A) CORE 22BK
SATELLITE RADIO ANTENNA (3A) 1 CORE 22BK
SATELLITE RADIO ANTENNA (4A) 1
2 2 SHLD 22 2
SHLD 22
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058097
013
Figure 64
Satellite Communication System Qualcomm IMCT (Cont.)
S08344-2
65
4.14. QUALCOMM IMCT SLEEPER, P. 14

CHAPTER 4
QUALCOMM IMCT - SLEEPER
SLEEPER / IP (5010 / 1970) QUALCOMM PANIC BUTTON (5901) F
A11-GMB 18WH GROUND ADAPTER (1006) 5 1
A11-GKB 14WH
QUALCOMM IMCT (5900)
H11-GSC 18WH
A98J 18BK
(BTRY+)
H14ED 18RD
FUSE F2-F (1011) D2 C2 A14ED 18RD 10A
A14KC 12RD
A14T 6RD
GROUND STUD (LOCATED AT RIGHT SIDE DASH MOUNTED DUAL POST GROUND PLATE) A14 BATTERY 6RD FEED CH3_02 IGNITION RELAY #1 (1011 / 1013) CH3_06
(A13FC) C3 10A D3 A13B 18PK LEFT BANK OPT WARNING LIGHTS (1511) A13BF 20PK (GPOUT1) F H98F 18BK H3BD(+) 18DKBL H3BD(-) 18GY C E A98F 18TN D FUSE F4-G (1013)
D (J1708+) A A3BD(+) 18DKBL A3BD(-) 18GY J1708 PUBLIC CH3_18
(J1708-)
B D
(BTRY-)
FUSE F5-J (1014) (IGN) E H13EE 18PK H13EH 18PK B A13EE 18PK B1 10A A1 (A13FB) IGNITION RELAY #2 (1012 / 1014) CH3_07 SLEEPER GROUND ADAPTER (5007) 11 H11-GMC 18WH
QUALCOMM IMCT W/ MVPC KEYBOARD (5903) H11-GMC 18WH (IGN) A H13EF 18BK H13EE 18PK 1 H11-GM 16WH
(BTRY-)
B GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058097
014
Figure 65
Qualcomm IMCT Sleeper
S08344-2
66
4.15. PANIC BUTTON, P. 15

CHAPTER 4
PANIC BUTTON
W/ QUALCOMM
W/ TELEMATICS ALERT TELEMATICS MODULE J1 (1963) CH4_07 W/ QUALCOMM FOR DAYCAB A98J 18BK ANTENNA COMMUNICATION UNIT CH4_12 QUALCOMM PANIC BUTTON (5901) CH4_14 TELEMATICS MODULE J1 (1963) CH4_07
A98NL 18BK
W/ TELEMATICS ALERT TELEMATICS MODULE J2 (1964) CH4_07 GROUND ADAPTER (1006) 3 A11-GSA 18WH 1 A62SDA 18DKBL A11-GKB 14WH GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) A11-GSB 18WH A98NS 18BK
7 3 2B
9 A98J 18BK
W/ QUALCOMM FOR SLEEPER
W/ TELEMATICS ALERT W/ QUALCOMM 1 6 5B 4 PANIC BUTTON (1111M) A98Z 18BK
10 W/ TELEMATICS ALERT A11-GN 18WH W/ QUALCOMM
W/ TELEMATICS ALERT PANEL LIGHT ADAPTER (1002) H A62SD 18DKBL W/ QUALCOMM A A62B 18DKBL
1 A11-GKA 14WH
A62N 18DKBL GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
CLUSTER #1 (1500)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058097
015
Figure 66
Panic Button
S08344-2
67
4.16. SATELLITE COMMUNICATION SYSTEM XATA WITH DAYCAB, P. 16

CHAPTER 4
SATELLITE COMMUNICATION SYSTEM - XATA W/ DAYCAB
BATTERY FEED CH3_02
XATA MODULE
XATA CONNECTOR (1910) A FUSE F2-F (1011) A14EA 16RD A11-GMA 16WH GROUND ADAPTER (1006) D2 C2 A14KC 12RD A14T 8RD RD B
+12V GND
A B
10A
BK
A14EB 18RD
5 8 1
A11-GKB 14WH
C ATA+ ATAC WH D D GN
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) J1708 PUBLIC CH3_19
A3BE(+) 20DKBL A3BE(-) 20GY
A11-GMB 16WH
BRAKE INPUT IP / DCM (1800) D2 BRAKE INPUT (1812) B70D 18GY D
XATA CONN (1911-A) E1 A14EBA 18RD
A14EB2 18RD
D1
B70E 18OR
A14EB1 18RD
2.4K
RESISTOR ASSY (1909) DC CABLE TO INTERFACE DEVICE
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058097
016
Figure 67
Satellite Communication System XATA with Daycab
S08344-2
A14 6RD
68
4.17. SATELLITE COMMUNICATION SYSTEM XATA WITH SLEEPER, P. 17

CHAPTER 4
SATELLITE COMMUNICATION SYSTEM - XATA W/ SLEEPER
GROUND ADAPTER (1006) 1 A11-GKB 14WH 8 A11-GMB 16WH *A11-GMB 16WH RIGHT SIDE (DASH MOUNTED DUEL POST GROUND PLATE)
XATA MODULE (1911-A) SLEEPER / IP (5010 / 1970 - E) E1 H14EBA 18RD IP / DCM (1800) D2 A14EBA 18RD B70D 18GY BRAKE INPUT (1812) D
A14EB2 18RD
D1
C B70E 18OR
A14EB1 18RD 2.4K B RESISTOR ASSY (1909) A
A14EB 18RD
BATTERY FEED CH3_02
XATA CONNECTOR (5940) A +12V GND A B RD B BK H14EA 18RD H11-GMD 18WH SLEEPER GROUND ADAPTER (5007) 11
SLEEPER / IP (5010 / 1970) A *A14EA 16RD **A14ED 18RD
FUSE F2-F (1011) D2 A14KC 12RD
C2 10A
H11-GM 16WH
GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL C ATA+ ATAC WH D D GN H3BE(+) 18DKBL H3BE(-) 18GY D A3BD(+) 18DKBL A3BD(-) 18GY
J1708 PUBLIC CH3_18
DC CABLE
TO INTERFACE DEVICE
# W/ XATA FOR DAYCAB * W/ XATA FOR SLEEPER ** W/ QUALCOMM IMCT FOR SLEEPER
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058097
017
Figure 68
Satellite Communication System XATA with Sleeper
S08344-2
A14T 8RD
A14 6RD
69
4.18. RADIO ENTERTAINMENT, SPEAKERS, P. 18

CHAPTER 4
RADIO ENTERTAINMENT, SPEAKERS
RADIO (1300) POWER ANTENNA PANEL LIGHT
SLEEPER SPEAKER WIRES W/ POWER AMPLIFIER IP / SLEEPER (5000-8) AMPLIFIER CONN A (5313)
A86AA 18LTGN A62DC 18DKBL
H86AB 18LTGN 4 PANEL LIGHT DIMMER CLUSTER #1 (1500) A14F 8RD W/ AMPL IP / DOOR CONNECTOR LEFT (3205M) C E86S 18LTGN D E86T 18LTGN
A62 18DKBL FUSE F2-E (1011) D1 10A C1
BATTERY
A86P 16LTGN A86-G 18WH
A14FF 12RD
A14 6RD
BATTERY FEED CH3_01
POWER GROUND
A11-GCA 12WH
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) LEFT FRONT SPEAKER + LEFT FRONT SPEAKER 13 A86H 18LTGN A86J 18LTGN
SPEAKER (3300) A
14
QUALCOMM OMNIVISION SPKR SW (1916) CH4_29
A86HB 18LTGN
IP / SLEEPER (5000A) A86AJ 18LTGN A86AH 18LTGN A86AL 18LTGN A86AK 18LTGN 16 15 H86AH 18LTGN 14 H86AL 18LTGN H86AK 18LTGN H86AJ 18LTGN
AMPLIFIER CONNECTOR B (5312) LEFT FRONT SPEAKER LEFT FRONT SPEAKER + RIGHT FRONT SPEAKER RIGHT FRONT SPEAKER +
A86JB 18LTGN
9 1
10
13
W/ AMPL
IP / DOOR CONNECTOR RIGHT (3206M) C
SPEAKER (3300 / 3000M)
RIGHT FRONT SPEAKER + RIGHT FRONT SPEAKER -
11
A86K 18LTGN D A86L 18LTGN N/ AMPL
E86S 18LTGN E86T 18LTGN
12
RADIO (1300) RIGHT REAR SPEAKER + RIGHT REAR SPEAKER -
DAYCAB SPEAKER WIRES
DOOR SWITCH/ SPEAKER JUMPER (2313) A86DA 18LTGN A86EA 18LTGN C H86DA 18LTGN H86CEA 18LTGN
SPEAKER (2300) A
10
DOOR SWITCH / SPEAKER JUMPER (2312) C
SPEAKER (2301) H86BA 18LTGN H86CA 18LTGN A
LEFT REAR SPEAKER + LEFT REAR SPEAKER -
15
A86BA 18LTGN A86CA 18LTGN
16
1 2
CORE 22BK SHLD 22
1 2
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058097
018
Figure 69
Radio Entertainment, Speakers
S08344-2
70
4.19. RADIO ENTERTAINMENT, SPEAKERS (CONT.), P. 19

CHAPTER 4
RADIO ENTERTAINMENT, SPEAKERS (CONT)
FUSE F7-H (1016) B4 A4 A14NA 30A A14VB 10RD 12RD
A14N 8RD
#A14W 6RD ##A14Y 6RD
BATTERY FEED CH3_01 BATTERY FEED CH3_03
# N/ LOAD SHEDDING ## W/ LOAD SHEDDING ** W/ DAYCAB SPEAKER WIRING * W/ SLEEPER SPEAKER WIRING
AMPLIFIER CONNECTOR A (5313) H86APX 18LTGN H86APY 18LTGN H86APZ 18LTGN H86DB 18LTGN H86EB 18LTGN H86DB 18LTGN H86EB 18LTGN H86K 18LTGN SLEEPER RIGHT SPEAKER (5301) CH13_05 7 20 9 R REAR SPEAKER + R REAR SPEAKER R FRONT SPEAKER + 11 12 13
SLEEPER / IP (5000-42) H14VB 10RD RADIO CONNECTOR (1300)
SLEEPER FUSE BOX (5001) H2-C3 H2-B3 H86AP H14VBC 16LTGN 16RD 15A
RIGHT REAR SPEAKER + RIGHT REAR SPEAKER -
9 10
**A86DA 18LTGN **A86EA 18LTGN
RIGHT FRONT SPEAKER +
11
A86K 18LTGN A86H 18LTGN
IP / SLEEPER DR SW / (5000) SPKR JUMPER (2313) CH4_18 5 *A86DB 18LTGN 6 *A86EB 18LTGN 11 QUALCOMM OMNIVISION SPKR SW (1916) CH4_29
LEFT FRONT SPEAKER + LEFT REAR SPEAKER + LEFT REAR SPEAKER -
13 15 16
A86H 18LTGN **A86BA 18LTGN **A86CA 18LTGN
23 H86H 18LTGN H86BB 18LTGN H86CB 18LTGN H86BB 18LTGN H86CB 18LTGN H86L 18LTGN 10 SLEEPER LEFT SPEAKER (5301) CH13_05 8 21 22 L REAR SPEAKER + L REAR SPEAKER R FRONT SPEAKER L FRONT SPEAKER +
DR SW / SPKR JUMPER (2312) CH4_18 *A86BB 18LTGN *A86CB 18LTGN
3 4
RIGHT FRONT SPEAKER -
12 A86J 18LTGN
A86L 18LTGN QUALCOMM OMNIVISION SPKR SW (1916) CH4_29 A86J 18LTGN
12
LEFT FRONT SPEAKER -
24
14
H86J 18LTGN
23
L FRONT SPEAKER -
A54D 18BN
A54 16BN
SUBWOOFER CONNECTOR (5314) H86DBA 18LTGN H86BBA 18LTGN H86CBA 18LTGN H86EBA 18LTGN H86-GHX 18LTGN H86-GHY 18LTGN GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL H86-GHZ 18LTGN
A G B E SLEEPER GROUND ADAPTER (5007) 3 1 F BODY CONT # J4 (1604) H86-GH 16LTGN H11-GM 16WH
1 2 15 14 24 25 26 GND GND GND
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058097
019
Figure 70
Radio Entertainment, Speakers (Cont.)
S08344-2
71
4.20. SWITCH PACK, P. 20

CHAPTER 4
SWITCH PACK
SWITCH PACK (1101M) FUSE F4-K (1013) B POWER A12F 18LTBL B2 A2 (A12V) 10A CLUSTER #1 (1500)
ACCESSORY RELAY #2, 4 (1011 / 1013) CH3_09
C PANEL LIGHT
A62DB 18DKBL
A62 18DKBL
PANEL LIGHT DIMMER
W/ POWER DOOR LOCK AND WINDOWS D SWITCH D/L + A3AA(+) 20DKBL A3AA(-) 20GY A3A(+) 20DKBL A3A(-) 20GY
E2
J1708+
E1
J1708-
A3AC(-) 20GY
DOOR / IP DOOR POD (3204M)
A3AC(+) 20DKBL
J1708+
A3AB(+) 20DKBL A3AB(-) 20GY
J1708+
J1708-
J1708-
N/ POWER DOOR LOCK AND WINDOWS A3A(+) 18DKBL
E2 J1708+
E SWITCH D/L -
A3A(-) 18GY
E1
J1708-
A GROUND
A11-GKD 18WH
A11-GCA 12WH
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058097
020
Figure 71
Switch Pack
S08344-2
72
4.21. WINDSHIELD WIPER MOTOR, P. 21

CHAPTER 4
WINDSHIELD WIPER MOTOR
BODY CONTROLLER #J2 (1604) WIPER MOTOR (4500)
A82 16GY
WINDSHIELD WIPER POWER
C/B A A82D 16GY B PRK A WV50V 2.2uFx2 C GND 4.4uH x3 D A11-GCA 12WH HIGH A82K 16GY E LOW A82N 18GY A82M 18GY A82-G 16WH A82J 16GY A82E 16GY
B+
A82L 16GY
BODY CONTROLLER #J4 (1601) WINDSHIELD WIPER HIGH / LOW SPEED
WIPER HIGH / LOW RELAY (1012) 85
GROUND STUD (LOCATED AT LEFT SIDE DASH MTD DUAL POST GROUND PLATE) G1 86
WIPER POWER RELAY (1012) 85 J2 87 G2 H2 30 87A

SHEET
E6
A82H 18GY
J4
G4 H4
87
J3 87A 30
A82P 16GY
J1
WINDSHIELD WIPER POWER
E7
A82F 18GY
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO.
86
G3
61802Y
10MAR09
AE08058097
021
Figure 72
Windshield Wiper Motor
S08344-2
73
4.22. WINDSHIELD WASHER PUMP, P. 22

CHAPTER 4
WINDSHIELD WASHER PUMP
TURN SIGNAL SWITCH (1801) 8 WIPER 0 20GN 11 WIPER 1 20RD 5 WIPER 2 20OR 7 20WH 12 20YL 6 WASHER B82C 18GY B9D 18GY B87E 18GY B87-G 18WH B11-GA 18WH B9 18GY B82A 18GY B82B 18GY
DCM / IP (1800) C9 A82A 20GY A82B 20GY A82C 20GY A4 A9 18GY A87E 18GY A87B 20GY
A9
WIPER 0 SWITCH WIPER 1 SWITCH WIPER 2 SWITCH
C1
A10
B1 A11
A5
A15
WASHER PUMP MONITOR
A3 LOW WASHER FLUID LIGHT DIGITAL
A11-GCA 12WH GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) FUSE F5-D (1014) G3 H3 (A13FA) 10A 2 M87D 16GY 20 A87D 18GY IGNITION RELAY #3 (1012 /1014) CH3_08
FORWARD CHASSIS / IP (1700) WASHER PUMP (8350) 1 M87C 16GY 19 A87C 18GY
WASHER FLUID LEVEL SENSOR (8351) M87A 18GY 17 A87A 18GY
A11-GA 18GY
A8
A9A 18GY M9BB 18GY 18 A9BB 18GY A9B 18GY
E5
ZVR
E7
ZVR
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058097
022
Figure 73
Windshield Washer Pump
S08344-2
74
4.23. DRIVER DISPLAY VEHICLE INFORMATION, P. 23

CHAPTER 4
DRIVER DISPLAY - VEHICLE INFORMATION
VEHICLE INFORMATION DISPLAY (1550)
FUSE F4-J (1013) ACCESSORY B A12C 18LTBL W/ PRODUCTIVITY DISPLAY N/ LOAD SHEDDING FUSE F11-B (1020) BATTERY M A14SE 18PK F2 5A A14SE 18RD A14Y 6RD E2 A14NF 12RD A14N 8RD A14W 6RD BATTERY FEED CH3_03 BATTERY FEED CH3_03 B1 10A A1 (A12V) ACCESSORY RELAY #2, 4 (1011 /1013) CH3_09
W/ PRODUCTIVITY DISPLAY & TIRE PRESSURE MONITOR
J1708+
A3BC(+) 20DKBL A3BC(-) 20GY A5L(+) 18YL A5L(-) 18GN J1708 PUBLIC CH3_18
W/ LOAD SHEDDING
J1708-
J1939+
J1939 PUBLIC CH3_12 GROUND ADAPTER (1003) 11
J1939-
GROUND
A11-GKH 18WH 1 A11-GKA 14WH
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058097
023
Figure 74
Driver Display Vehicle Information
S08344-2
75
4.24. BEACON LIGHT SWITCH FOR DUAL CUSTOMER ACCESSORY, P. 24

CHAPTER 4
BEACON LIGHT SWITCH - FOR DUAL CUSTOMER ACCESSORY
BATTERY FEED CH3_03
BATTERY FEED CH3_01
A14W 6RD
A14Y 6RD
W/ LOAD SHEDDING
N/ LOAD SHEDDING
D3 10A
C3 A13FA
FUSE F10-D (1018) E4 F4 A14NH 12RD
A13BL2 18PK GREEN A13-GBL 18WH A13=GBM 18WH
30A/10A
CUSTOMER ACCESSORIES #2 RELAY (1018 /1019) 85 9
3 A13BL1 18PK 2B
A13BLT 18PK
G3 87
86
J4
A14BLT 14RD
J3 1 A58BLT 14BN 87A 30 6 5B 4 G4
A13-GBN 18WH
AMBER LIGHT AIR SHIELD (5117) CH9_20 14 1
10
BEACON LIGHT SWITCH (1117M) CLUSTER #1 (1500) A62BLT 18DKBL A62B 16DKBL
6 DIMR OUT2 PANEL LT
PANEL LIGHT ADAPTER (1002)
MOMENTARY POSITION MAINTAINED POSITION

INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
A11-GKB 14WH
GROUND STUD (LOCATED AT RIGHT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
A14N 8RD
FUSE F5-G (1014)
61802Y
10MAR09
AE08058097
024
Figure 75
Beacon Light Switch For Dual Customer Accessory
S08344-2
76
4.25. DOOR SWITCHES DOME LAMP, P. 25

CHAPTER 4
DOOR SWITCHES - DOME LAMP
DOOR SWITCH / SPKR JUMPER (2313)
DOOR SWITCH
ZVR
E7
A9B 18GY
A9BAB 16GY
E9 16GY
DOOR SWITCH INPUT
A13
A63A 18DKBL
A63C 16DKBL
A E63 16DKBL
DOOR SWITCH / SPKR JUMPER (2312)
DOOR SWITCH
A9BAA 16GY
A F9 16GY
A63B 16DKBL
A F63 16DKBL
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058097
025
Figure 76
Door Switches Dome Lamp
S08344-2
77
4.26. SPARE SWITCH FOR SINGLE CUSTOMER ACCESSORY, P. 26

CHAPTER 4
SPARE SWITCH - FOR SINGLE CUSTOMER ACCESSORY
BATTERY FEED CH3_02
BATTERY FEED CH3_02
A14W 6RD
A14Y 6RD
W/ LOAD SHEDDING FUSE F11-A (1020) E1 F1 A14R 8RD A14NE 12RD IP / CENTER CHASSIS (1701) CH10_09 A14SAA 18RD CUSTOMER ACCESSORY CONTROL (SPARE '1') (1112M) A14-GSA 18WH
N/ LOAD SHEDDING
5A
FUSE F10-B (1019) F2 E2 A14RC 12RD 30A
+
GREEN 7
CUSTOMER ACCESSORIES #1 RELAY (1019) 85 9
A14-GSB 18WH
A116U 18GY A14SAC 12RD
3 A14SA 18RD 2B
A14SAB 18RD
G1 87
86
J2
J1 1 87A 30 6 5B 4 A14SAD 12LTGN G2
A14-GS 18WH
AMBER
A116L 18GY
A11-GKA 14WH 1
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) GROUND ADAPTER (1003)
7 8 10 OWNER ACCESSORY #1 (1940) BENDIX RR RIGHT MODULATOR (9504A) CH10_09
A62SA 18DKBL
A62B 16DKBL
DIMR OUT2 PANEL LT
CLUSTER #1 (1500)
PANEL LIGHT ADAPTER (1002) MOMENTARY POSITION MAINTAINED POSITION
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058097
026
Figure 77
Spare Switch For Single Customer Accessory
S08344-2
78
4.27. SPARE SWITCH FOR DUAL CUSTOMER ACCESSORY, P. 27

CHAPTER 4
SPARE SWITCH - FOR DUAL CUSTOMER ACCESSORY
BATTERY FEED CH3_02
BATTERY FEED CH3_02
A14W 6RD
A14Y 6RD
W/ LOAD SHEDDING FUSE F11-A (1020) E1 5A A14SBA 18RD FUSE F10-D (1018) E4 30A/10A A14-GSC 18WH F4 A14NH 12RD F1 A14N 8RD A14NE 12RD A14R 8RD
N/ LOAD SHEDDING
GREEN 7 3 A14SB 18RD 2B 9 A14SBB 18RD
CUSTOMER ACCESSORIES #2 RELAY (1018 /1019) 85
A14-GSD 18WH
CUSTOMER ACCESSORY CONTROL SPARE '2' (1113M)
G3 87
86
J4
A14SBC 12RD
J3 1 87A 30 6 5B 4 A14SBD 12LTGN G4
A14-GS 18WH
A11-GKA 14WH LEFT SIDE (DASH MOUNTED DUAL POST GROUND PLATE) 1
AMBER
7 8 10 OWNER ACCESSORY#2 (1941)
CLUSTER #1 (1500)
A62SB 18DKBL
A62B 16DKBL
DIMR OUT2 PANEL LT
PANEL LIGHT ADAPTER (1002)
MOMENTARY POSITION MAINTAINED POSITION
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058097
027
Figure 78
Spare Switch For Dual Customer Accessory
S08344-2
79
4.28. EATON VORAD VS-400, P. 28

CHAPTER 4
IGNITION RELAY #2 (1012/1014) CH3_07,08
EATON VORAD VS-400

(A13FA) A3 FUSE F5-L (1014) 10A B3 G1 (A13FB) 10A FUSE F5-A (1014) H1 A67TA 18PK A67A 16PK VORAD VS-400 DIU CONNECTOR (1943M)
FORWARD LOOKING RADAR UNIT (8901)
}
4
10 FORWARD CHASSIS 1700 M67Y 18PK 38 A67Y 18PK A67-GY 18WH A67-GA 18WH
A67E 18PK A67-GD 18WH
M5UE(+) 18YL
M5UE(-) 18GN
M67-GY 18WH
37
M5UB(+) 18YL M5UB(-) 18GN M5U(+) 18YL M5U(-) 18GN
A67-G 18WH
J1939 CENTER / FORWARD CHASSIS (9769)
7 A5HA(-) 18GN A5HA(+) 18YL
A67-G 18WH
8 GROUND (1023)
1 A11-GCB 12WH SIDE DISPLAY UNIT (1942)
}
J1939 SPLICE ADAPTER (1025) CH3_12 4 A67-GM 18WH A57NA 18OR
2 RIGHT SIDE DASH MOUNTED DUAL POST GROUND PLATE
WABCO ONGUARD DIU (1944)
A67W 18GY
A67V 18GY
A67U 18GY
N5UB(+) 18YL
BODY CONTROLLER #1 (1603) CH9_09
N5UB(-) 18GN
N5U(-) 18GN
N5U(+) 18YL
70 IP / CENTER CHASSIS (1701) CH3_10,11
71
69
12
CENTER CHASSIS 1701
SIDE SENSOR (9768)
N67TA 16PK N67U 16GY N67V 16GY A67W 16GY N67-GU 16WH
}
TERMINATING RESISTOR (8954) CH3_15
CHK DATE CHANGE
J1939 FORWARD TO CENTER CHASSIS 9770
GROUND STUD
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058097
028
Figure 79
Eaton Vorad VS-400
S08344-2
80
4.29. QUALCOMM OMNIVISION, P. 29

CHAPTER 4
QUALCOMM OMNIVISION
QUALCOMM OMNIVISION ACCESSORY (1919)
QUALCOMM OMNIVISION SPEAKER SWITCH (1916)
F G
A86HA 18LTGN A86JA 18LTGN A3BD(+) 18DKBL A3BD(-) 18GY RADIO (1300) J1708 PUBLIC CH3_20 LEFT FRONT SPEAKER + LEFT FRONT SPEAKER IGNITION RELAY #1 (1011 / 1013) CH3_06 344 CB SPEAKER A86H 18LTGN A86J 18LTGN A86H 18LTGN A86J 18LTGN
C D
J1708(+) J1708(-)
C D
13
14
(A13FC)
C3 10A D3 A13B 18PK LEFT BANK OPT WARNING LIGHTS (1511) A13BF 20PK B A98F 18TN A86-GND 18WH A86RCD 18LTGN A86HB 18LTGN F A86-GD1 18WH E D F A B FUSE F4-G (1013)
QUALCOMM OMNIVISION REMOTE CONTROL (1917)
IP / DOOR CONNECTOR LEFT (3205M) CH4_18
A86JB 18LTGN
A B A86-GD2 18WH
QUALCOMM OMNIVISION POWER (1918) FUSE F2-F (1011) D2 10A C2 A14KC 12RD A14T 8RD BATTERY FEED CH3_02
A14ED 16RD
A14 6RD
FUSE F5-J (1014) B A13EE 16DKBL B1 10A C A11-GMB 16WH GROUND ADAPTER (1006)
CHK DATE CHANGE
(A13FB) A1
IGN RELAY #2 (1012 / 1014) CH3_07
A11-GKB 14WH 5 1
NAME
REV
REFERENCE
DRAWN
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058097
029
Figure 80
Qualcomm Omnivision
S08344-2
81
4.30. QUALCOMM OMNIVISION (CONT.), P. 30

CHAPTER 4
QUALCOMM OMNIVISION (CONT)
QUALCOMM OMNIVISION CDU EXTENSION (10A)
1 2 3 4 5 6
AORN 24OR AORN2 24OR ABLU 24BL ABLU2 24BL ABLK 22BK ARED 22RD
1 2 3 4 5 6
1 2 3 4 5
AORN 24OR AORN2 24OR ABLU 24BL ABLU2 24BL ABLK 22BK ARED 22RD
1 2 3 4 5
QUALCOMM DISPLAY RECEPTACLE END (13A)
QUALCOMM DISPLAY PLUG END (14A)
2 3 5 6 7 9
ABLK 22BK ABLU 22BL ARED 22RD AGRN 22GN AYEL 22YL AVIO 22VT
3 2 5 6 7 9
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058097
030
Figure 81
Qualcomm Omnivision (Cont.)
S08344-2
82
4.31. MOTIENT MOBILE MAX, P. 31

CHAPTER 4
MOTIENT MOBILE MAX
MOTIENT MOBILE MAX POWER (5904) F
MOTIENT MOBILE MAX (1932) F H3BD(+) 18DKBL A3BD(+) 18DKBL G H3BD(-) 18GY A3BD(-) 18GY FUSE F5-J (1014) B1 A1 (A13FB) 10A J1708 PUBLIC CH3_20
H13EE 18PK
A13EE 18PK
IGN RELAY #2 (1012 / 1014) CH3_07
H14EA 18RD H14EE 18RD
A14EA 18RD A14EE 18RD
FUSE F2-F (1011) A14EB 18RD D2 10A C2 A14KC 12RD A14T 8RD A14 6RD
BATTERY FEED CH3_02
H11-GMC 18WH
A11-GMC 18WH A11-GMB 18WH GROUND ADAPTER (1006) A11-GKB 14WH GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE) IGNITION RELAY #1 (1011 / 1013) CH3_06
H11-GMA 18WH
A11-GMA 18WH
(A13FC) C3 10A D3 A13B 18PK LEFT BANK OPT WARNING LIGHTS (1511) A13BE 20PK B H11-GMA 18WH B A98F 18LTGN C F FUSE F4-G (1013)
MOTIENT MOBILE MAX DISCRETE I/O (5905)
MOTIENT MOBILE MAX DISCRETE I/O (1933)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058097
031
Figure 82
Motient Mobile Max
S08344-2
83
4.32. REMOTE RADIO, P. 32

CHAPTER 4
REMOTE RADIO
REMOTE RADIO & TWEETER (5011) IP DOOR POD / DOOR (3200) A86AR 18LTGN A86AS 18LTGN E F E63-G 18WH E63BB 18DKBL
AMPLIFIER CONNECTOR A (5313) H86AR 18LTGN H86AS 18LTGN
COURTESY LIGHT (3400)
3 16
B A
IP DOOR POD / DOOR (3204/3204M) H J
4 17
H86AT 18LTGN H86AU 18LTGN
A86AT 18LTGN A86AU 18LTGN
E F
REMOTE RADIO (5303) H86F 18LTGN E A86AF 18LTGN
FUSE F2-E (1011) 1 D1 10A A 2 H86R 18LTGN C1 A14FF 12RD A14F 8RD A14 6RD BATTERY FEED CH3_01
A86R 18LTGN
FUSE F4-F (1013) D2 C2 10A
(A12V)
ACCESSORY RELAY #2, 4 (1011 / 1013) CH3_09 RADIO (1300)
4 5 6
H86(+) 18YL H86(-) 18GN H86AE 18LTGN
A86(+) 18YL A86(-) 18GN A86AB 18LTGN A86AE 18LTGN W/ WIRED REMOTE D2 A86R 18LTGN A86AE 18LTGN
1 2 4
D B
FUSE F4-F (1013) C2 (A12V) 10A
STEERING WHEEL SWITCHES 1.27K 1/4 WATT 1% 294 1/4 WATT 1% 1.54K 1/4 WATT 1% 1.13K 1/4 WATT 1% VOL UP VOL DOWN LTGN SEEK UP LTGN SEEK DOWN J 9 CLOCK SPRING (1802) C
A86A 18LTGN A86A 18LTGN DCM / IP HARNESS (1800) 3 B86 20LTGN B86A 20LTGN B8
N/ WIRED REMOTE
RADIO CONNECTOR (1301)
A86 20GY
4SWC
C8
AMPLIFIER CONNECTOR B (5312) 3 H86-GHW 18LTGN SLEEPER GROUND ADAPTER (5007)

CHANGE
SLEEPER / IP (5000-10) 4 H86AC 18LTGN A86AC 18LTGN 2
H11-GM 10WH 5 1

DRAWN NAME
CHK
DATE
REV
REFERENCE
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058097
032
Figure 83
Remote Radio
S08344-2
84
4.33. REMOTE RADIO (CONT.), P. 33

CHAPTER 4
REMOTE RADIO (CONT)
REMOTE RADIO (5303)
SCP INTERCONNECT (5134/5130)
REMOTE RADIO & TWEETER (5011)
D1 1 H86F 18LTGN H86F 18LTGN
FUSE F2-E (1011) E A86AF 18LTGN D1 10A C1 A14FF 12RD BATTERY FEED CH3_01
FUSE F4-F (1013) D2 2 H86R 18LTGN H86R 18LTGN A A86R 18LTGN D2 10A C2 (A12V) ACCESSORY RELAY #2, 4 (1011 / 1013) CH3_09 RADIO (1300) D7 4 H86(+) 18YL H86(-) 18GN C
A86(+) 18YL
H86(-) 18GN
D6
H86(+) 18YL
A86(-) 18GN
H86AE 18LTGN H86-GHW 18LTGN
D8
H86AE 18LTGN H86-GHW 18LTGN SLEEPER GROUND ADAPTER (5007)
A86AB 18LTGN
A86AE 18LTGN N/ WIRED REMOTE
D3 3
H11-GM 10WH 5 1
FUSE F4-F (1013) C2 (A12V) 10A
GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL A86AE 18LTGN A86A 18LTGN A86A 18LTGN
N/ WIRED REMOTE
D2
A86R 18LTGN
STEERING WHEEL SWITCHES 1.27K 1/4 WATT 1% 294 1/4 WATT 1% 1.54K 1/4 WATT 1% 1.13K 1/4 WATT 1% VOL UP VOL DOWN LTGN SEEK UP LTGN SEEK DOWN J 9 CLOCK SPRING (1802) C RADIO CONN (1301)
DCM / IP HARNESS (1800) 3 B86 20LTGN B86A 20LTGN B8 A86 20GY
4SWC
C8
AMPLIFIER CONNECTOR B (5312)
SLEEPER / IP (5000-10) 4 H86AC 18LTGN A86AC 18LTGN 2
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058097
033
Figure 84
Remote Radio (Cont.)
S08344-2
85
4.34. SART CLOCK MODULE, P. 34

NAVISTAR, INC
CHAPTER 4
SART CLOCK MODULE
SART CLOCK MODULE (1610)
BTRY
A97AA 18PL
EGR VALVE RELAY (1020) CH7_06
GND
A97-GA 18WH A11-GKJ 6WH A11-GCB 12WH
GROUND STUD (1005) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
J1939+
A5S(+) 18YL J1939 SPLICE CH3_10,11
J1939-
A5S(-) 18GN
* W/ IGNITION RELAY 3 # N/ IGNITION RELAY 3
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
TITLE WAS CIRCUIT
82357E
300371
RELEASE NO.

DATE PART NO. SHEET
DIAGRAM, PROSTAR.
72376Z
19AUG10
AE08058097
034
Figure 85
SART Clock Module
S08344-2
86
4.35. LANE DEPARTURE SYSTEM TAKATA, P. 35

NAVISTAR, INC

LANE DEPARTURE SYSTEM - TAKATA
CHAPTER 4
TAKATA LDW ROOF CONN (15B)
A67NA 16TN A67COG 18WH A67EN 16TN COGNEX DEPART (1118M)

7 2B 5B 8
3 9
10
A13COG2 16PK C A13COG 16PK
FUSE F5-B (1014) CH3_07 A13COG1 16PK A13COG3 16PK
A11COG 18WH
A11COG3 18WH A11COG1 18WH
A11-GBP 18WH
A11-GBA 14WH
A11-GKJ 6WH
BODY CONTROLLER #1 (1603) LEFT REAR TURN / STOP SIGNAL
A56A2 16OR
*A56A1 16OR #A56A4 16OR
GROUND STUD (1005) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
A56A3 16OR A57A3 16OR
TAIL LIGHT CONNECTOR (9304A) CH9_01,02
BODY CONTROLLER #1 (1603) RIGHT REAR TURN / STOP SIGNAL
*A57A2 16OR #A57A3 16OR
*A57A1 16OR #A57A5 16OR
A57A4 16OR
TAIL LIGHT CONNECTOR (9304A) CH9_01,02
* W/ TURN SIGNAL W/ MIRROR SIGNAL & SAFETRACK # W/ TAKATA LANE DEPART, TURN SIGNAL ** W/ IGNITION RELAY 3 ## N/ IGNITION RELAY 3
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
0486 03JAN12 ADDED: LONESTAR IN
75116N
300371
RELEASE NO.

DATE PART NO. SHEET
TITLE,CIRC A11-GBP, GBA.RMVD R/D 1006.
72376Z
21AUG10
AE08058097
035
Figure 86
Lane Departure System Takata
S08344-2
87
5. CHARGING AND CRANKING SYSTEM (CHAPTER 5)

5.1. CHARGING AND CRANKING MANUAL TRANSMISSION, P. 1
NAVISTAR, INC
CHAPTER 5
CHARGING AND CRANKING - MANUAL TRANSMISSION
%0RD
AUTO S/S ISOLATOR RELAY CH7_15 %0RD 200A 2RD BLOCK TYPE FUSE FUSE HOLDER W/ DOUBLE 100 AMP FUSE W/ SINGLE 150 AMP FUSE ISOLATOR BATTERY (CH7_15) ##A14 6RD #A14 4RD A14J 8RD A14JB 12RD
BTRY CLUTCH SWITCH (1811) A B17A 18PK B17AA 18PK B97A 18VT D 1200 OHMS B9M 18GY B9 18GY A4 1 A11-GCB 12WH 3 A17-GC 18WH 86 B4 DCM / IP (1800) D7 IGNITION SWITCH (1100M) ACC C A17B 18PK GROUND ADAPTER (1023) OFF IGN D S B A17HA 16PK A
FUSE F3-A (1012) D1 C1 A17H 16PK A4 30 A104AH 16DKBL 87 85 A3 B3 87A REMOTE START RELAY CH7_08
SHEET
BATTERY
D8
1200 OHMS
C11
REMOTE START RELAY (5001) CH7_08
BODY CONTROLLER#J5 (1602) A9A 18GY A9 18GY
CRANK RELAY (1010)
ZVR E5
BODY CONTROLLER #J3 (1600) CLUTCH SWITCH B4 INPUT A97A 18PL
ALTERNATOR R G B STARTER POWER IP/ ENGINE (1702-16)
A17 16PK W/ REMOTE START / STOP %A104AN 16DKBL IP / FWD CHASSIS (1700) CH7_14 A104AH 16DKBL
K2-G 4WH
K2 4RD
THERMAL OVERCRANK (6316M)

M
K2A-FL 12BL
K2B-FL 12BL
*K17 16PK
ENG BLOCK GND (ON LEFT SIDE OF ENGINE)
B S
**K17 16PK
FUSIBLE LINKS STARTER TERMINAL
*K17 16PK
* W/ THERMAL OVERCRANK PROTECTION ** N/ THERMAL OVERCRANK PROTECTION # SINGLE BATTERY FEED ## DUAL BATTERY FEED W/ LOAD SHEDDING % W/ AUTO START/STOP
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
ADDED: CIRC A104AN,
74016A
300422
RELEASE NO.

DATE PART NO.
0RD,0RD FOR AUTO START/STOP.
61802Y
14SEP09
AE08058098
Figure 87
Charging and Cranking Manual Transmission
S08344-2
A15 18RD
A17A 18PK
001
10A
88
5.2. CHARGING AND CRANKING AUTOMATIC TRANSMISSION, P. 2

NAVISTAR, INC
CHAPTER 5
CHARGING AND CRANKING - AUTOMATIC TRANSMISSION
%0RD
AUTO S/S ISOLATOR RELAY CH7_15 %0RD 200A 2RD BLOCK TYPE FUSE FUSE HOLDER W/ DOUBLE 100 AMP FUSE W/ SINGLE 150 AMP FUSE ##A14 6RD #A14 4RD IGNITION SWITCH (1100M) BTRY W/ULTRASHIFT TRANSMISSION W/AUTOSHIFT TRANSMISSION FUSE F3-A (1012) A14J 8RD A14JB 12RD ISOLATOR BATTERY (CH7_15)
D1 REMOTE START RELAY (5001) CH7_08 A15 18RD C1 10A
BATTERY
ACC C
OFF IGN D
S B A
EATON GEN 3 TCM CONNECTOR (7105) START ENABLE RELAY MINUS START ENABLE LATCH START ENABLE RELAY PLUS
ENGINE/IP (1702) A17-GC 16WH
26
K17C 16PK
21
A17C 18PK
A17H 16PK
K17-GC 18WH
19 A17-GC 18WH W/REMOTE START/STOP
32
K17B 18PK
20
A104AH 16DKBL A17B 18PK B4 86 A4 30
85 A3 B3
ALTERNATOR R G B STARTER POWER IP/ENGINE (1702-16) K2 4RD THERMAL OVERCRANK (6316M)

M
A17 16PK
K2-G 4WH
IP/FWD CHASIS (1700) CH7_14 *K17 16PK
K2A-FL 12BL
K2B-FL 12BL
ENG BLOCK GND (ON LEFT SIDE OF ENGINE)
B S
FUSIBLE LINKS STARTER TERMINAL
*K17 16PK
**K17 16PK
* W/ THERMAL OVERCRANK PROTECTION ** N/ THERMAL OVERCRANK PROTECTION # SINGLE BATTERY FEED ## DUAL BATTERY FEED W/ LOAD SHEDDING % W/ AUTO START / STOP
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
M448 14NOV11 ADDED CIRC %A104AN, 0RD.
74016A
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
14SEP09
AE08058098
Figure 88
Charging and Cranking Automatic Transmission
S08344-2
%A104AN 16DKBL
87
CRANK RELAY 87A (1010)
002
89
6. FAN WIRING (CHAPTER 6)

6.1. FAN WIRING IBB ENGINE, P. 1
CHAPTER 6
FAN WIRING - IBB ENGINE
W/ 2 SPEED FAN ECM CONNECTOR 1 (6018)
FAN SOLENOID (6400)
W/ VARIABLE SPEED FAN A
30
K23 18TN K23 18TN
18
K23-G 18WH K23-G 18TN
58
K23C 18TN
VARIABLE SPEED FAN DRIVE (6420)
49 3
8 1 K34BB 18TN
ECM 5V ADAPTER (6706) B
K23A1 18TN
E 4
K92A4 18TN
EIM 0V ADAPTER (6707) BODY CONNECTOR 2 (4706)
K23B1 18TN K34-GA 18WH
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058099
001
Figure 89
Fan Wiring IBB Engine
S08344-2
90
6.2. STARTING AID COLD START ASSIST (IBB ENGINE), P. 2

CHAPTER 6
STARTING AID - COLD START ASSIST (IBB ENGINE)
COLD START ASSIST RELAY (8410) ENGINE SENSOR INTERFACE (6033)
K21B3 18TN
19
CSRD
K21B1 18TN
21
CSRE
K21B2 18TN
20
CSRC
K21A1 12TN K21A2 12TN K14A1 8RD K21-FL 12BL
FLAME START GLOW PLUG (6564)
FLAME START BATTERY POWER (6565)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058099
002
Figure 90
Starting Aid Cold Start Assist (IBB Engine)
S08344-2
91
7. ENGINES (CHAPTER 7)
7.1. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE), P. 1
CHAPTER 7
ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE)

ECM FUSE (6712)
30A
ECM CONNECTOR 1 (6018)
B 1 K14G 14RD K14H 14RD K14J 10RD
ECM BATTERY FEED (1027)
BATTERY(+)
K14AF 10RD
BATTERY(+)
K14HA 14RD
BATTERY(+) TIMER
5 19
K14KA 14RD
K14L 18RD ENGINE / IP (1702)
K14K 14RD
FUSE F4-D (1013)

A97F 16PL A97F 16PL
KEYPWR
17
K13A 18PK
37
H4 15A
G4
(A13FC)
IGNITION RELAY #1 (1011 / 1013) CH3_06 ULTRASHIFT XMSN RELAY (1019) CH11_01
ECM 5V ADAPTER (6706) FSS 5V 49 K34BB 18TN K92A4 18TN K92A5 18TN K92A3 18TN
B
E
B BODY BUILDER CONNECTOR (4706)
A C
13 24
REMP1
REMP1 GND
VARIABLE SPEED FAN (6420) FSS GND

GND
ECM 0V ADAPTER (6707) 4 K23B1 18TN

D A
8
2 K92A16 14WH K92BA16 14WH K92C16 14WH
K34-GA 18WH
K10WH5 16WH K92B16 14WH
K10-GA 10WH
GND
4 6
GROUND STUD (LOCATED AT LEFT SIDE ENGINE BLOCK GROUND)
GND
J1939 (+) J1939 (-)
34 47
K5S(+) 18YL K5S(-) 18GN

K98GN 18GN K98YL 18YL
J1939 TERM. RESISTOR (7110) CH3_14
CAN_L
35
B
A
CAN_H
48
ENGINE DIGNOSTIC CONNECTOR (4328)
TIMER BATTERY(+)
2 1
K92D16 14WH K14M 14RD
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
08MAY09
AE08058100
001
Figure 91
Electronic Engine Controls (2010 IBB Engine)
S08344-2
92
7.2. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 2

CHAPTER 7
ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT)

ENGINE SENSOR INTERFACE (6033)
IAT GND IAT MAF 12V MAF GND MAF
9 15 20 21 44
K41-GA 18WH K41A 18TN K41C 18TN K41-GB 18WH K41B 18TN HCI INJECTOR (6260VH) 1 K95H 18TN K95J 18TN
6 5 8 9 7
10 11
EXHAUST LAMBDA SENSOR (6260VN)
HEATER + NVOLT VIRGND
33 39 40 46 52 53
K95VC 18TN K95VE 18TN K95VIR 18WH K95VB 18TN K95VA 18TN K95VD 18TN
4 6 2 3
HEATER PUMPCUR TRIMRPS
1 5
ENGINE / IP (1702)
IP / DCM (1800)
ACCELERATOR PEDAL MODULE (1809) THROTTLE
22 APS1 5V 36 K97C 18PL K99B 18PL 23 APS1 GND APS2 5V 23 50 11 K97B 18PL K99D 18PL K97N 18PL 30 29 A97N 18PL 24 A99M 18PL 28 A97C 18PL A99B 18PL A97B 18PL A97D 18PL
C5 C4 B4 B5 B6
B97C 18VT B99B 18VT B97B 18VT B97M 18VT B99N 18VT B99D 18VT
C A B
IDLE
E F
APS2 GND
C6
APS1 APS2
54 55 K97M 18PL
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
08MAY09
AE08058100
002
Figure 92
Electronic Engine Controls (2010 IBB Engine) (Cont.)
S08344-2
93

CHAPTER 7

AFTERTREATMENT SENSOR (6720) K95-GC 18WH K95C 18TN K95B 18TN K95-GA 18WH K95A 18WH K95-GB 18TN K95E 18TN K95-GD 18WH K95DA 18TN 6 5 3 2
ECM CONNECTOR 1 (6018) EGT3 GND EGT3 EGT2 EGT1 GND EGT1 EGT2 GND EGDP 10 27 16 22 28 55 12
1 4 8 7 9
AFTERTREATMENT FUEL TEMP & PRESS (6260VM) K95D 18TN AFP1 GND AFT AFP1 41 26 25 K95DC 18TN K95-GE 18WH K95T 18TN K95V 18TN #K23 18TN #K23-G 18WH EFAN 12V EFAN FSS 30 18 58 *K23 18TN *K23-G 18TN K23C 18TN 3 1 2 4
FAN SOLENOID (6400) CH6_01
VARIABLE SPEED FAN DRIVE (6420) CH6_01 LOW COOLANT SENDER (*6401 / #6407) B A
ECL 12V
42
K34B 18TN K34D 18TN
EGDP GND AFP2 5V ECL
41 8 49 K95S 18TN K95R 18WH K95DB 18TN * W/ VARIABLE SPEED FAN 8600 # W/ 2 SPEED FAN 7000 HCI FUEL PRESSURE (6730)
APF2 APF2 GND
50 42
3 2 1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
08MAY09
AE08058100
003
Figure 93
S08344-2
94

NAVISTAR, INC
CHAPTER 7
HCI FUEL VALVE (6260VL) K95K 18TN K92M 18TN
ASV-H ASV-L
7 20
1 2
BODY BUILDER CONN 2 (4706) K92A1 18TN K92A14 18TN K92A2 18TN K92A6 18TN K92A7 18TN
AES WEL WIFL WTSL XCS
13 17 14 15 10
H D E F G
BODY BUILDER CONN (4705) 35 52 9 23 30 K92A12 18TN K92A13 18TN K92A8 18TN K92A9 18TN K92A10 18TN **K92A15 18TN *K92A11 18TN RPRE 48 #K92A11 18TN C D G E F A
RVAR SCS TACH RAS RPRE
27
A92H 18TN
AIR FILTER RESTRICTION GAUGE (6703A) B
@K47T 18GY *K92A18 18TN K28 18TN K9AAB 18GY *K92A18A 16TN
38 PLUG 34 5 A30BC 16TN
BODY ULTRA XMSN CONTLR#J3 (1600) CH11_1 OIL B6 TEMP AIN BODY CONTLR#J5 (1602) F9 ENGINE AIR INTAKE
A28 18TN
ZERO VOLT (6702) ENGINE/IP CH3_32 (1702)
** W/ BODY BUILDER @ N/ BODY BUILDER # N/ ULTRA XMSN * W/ ULTRA XMSN

DRAWN NAME
CHK
DATE
CHANGE
REV
REFERENCE
M448 14NOV11 REMOVED ZERO VOLT. REVISED 92A(11,15,18,18A).
74016A
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
20APR09
AE08058100
004
Figure 94
S08344-2
95

CHAPTER 7

INTAKE AIR TEMPERATURE (6703)
IAT GND
43
K41-G 18WH
K41-GC 16WH K41 16TN
B A
15 K97Y 18TN
EGRD
16
14
W/ DAVCO FUEL / WATER SEPARATOR WIF GND WIF 34 37 K95-GF 18WH K95W 18TN 2 1
DAVCO WIF SENSOR (1874)
W/ RAYCOR FUEL / WATER SEPARATOR K95-GF 18WH K95W 18TN STEERING WHEEL SWITCHES 7.5V 105 OHM 5% 1/2 WATT 1% 2 1
RAYCOR WIF SENSOR (1874B)
CRUISE OFF CLOCK SPRING (1802) D VT 2 BODY CONTROLLER#J3 (1600) MULTIPLEXED SW (CRUISE CTRL)
CRUISE ON 1070 OHM 1/2 WATT 1% CRUISE SET / COAST 2430 OHM 1/4 WATT 1% CRUISE RESUME / ACCEL 1430 OHM 1/4 WATT 1%
DCM / IP (1800) B97 20GY B12 A97 20GY
B16
BODY CONTROLLER#J5 (1602) A BK 5 B9C 20GY B9 18GY A4 A9 18GY ENGINE BRAKE H GY 8 B24 18GY D4 A24 18GY F8 ENGINE BRAKE SWITCH A9A 18GY
E5
ZVR
ENG BRAKE ON / OFF
JAKE BRAKE FOOT PEDAL (1953) B A24B 18GY
ENGINE BRAKE W/ FOOT PEDAL SWITCH A24 18GY A9Z 18GY A F ZERO VOLT REF ADAPTER (1620)
E3
ZVR
A9FS 18GY
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
08MAY09
AE08058100
005
Figure 95
S08344-2
96

CHAPTER 7
GROUND
K10-GJ 16WH K10-GK 16WH
K10WH1 12WH
K10-GA 10WH HARNESS GROUND (LEFT ENGINE BLACK GROUND)
GROUND
BATTERY BATTERY
K14F 18RD K14FA 18RD
ENGINE / IP 1702-42 K97VT1 12VT A97VTI 12PL
FUSE F5-E (1014) (A13FB) D1 10A C1
IGN RELAY #2 (1012 / 1014) CH3_07
CSRD CSRC CSRE
19 20 21
K21B3 18TN K21B2 18TN K21B1 18TN VSS (7600) K47A 18GY K47 18GY B
COLD START ASSIST RELAY (8410) CH6_02
VSS-L VSS-H
13 12
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
21APR09
AE08058100
006
Figure 96
S08344-2
97
7.7. REMOTE START / STOP, P. 7

CHAPTER 7
REMOTE START / STOP

IGNITION RELAY #1 (1011 / 1013) CH3_06 (A13FC)
ZERO VOLT REF SPLICE (1620) A9Z 18GY A
NEUTRAL SWITCH (7802) B A K97S 18VT K97J 18VT
FUSE F4-H (1013)
IP / ENGINE (1702)
C4
ZVR
E3
32 33
A104AL 16DKBL
D4 A104AK 16DKBL
REMOTE START / STOP RELAY #2 (1018) 30 F2 A104AJ 16DKBL A9RC 18GY G2
D A9R 18GY
A104AM 16DKBL
G3
IP / SLEEPER (5000) CH7_08 HOOD SWITCH (8450) B A M97J 18VT M97H 18VT
G1 87 F1 85 86
A75TL 18LTGN IP / FWD CHASSIS (1700) 44 43 A104AN 16DKBL
IP / SLEEPER (5000) CH7_08
A104AP 18DKBL
REMOTE START / STOP #1 RELAY (1018) J2
A104-GA 18WH
A9RB 18GY
ENGINE START ALARM (4101)
A104AF 18DKBL
H1
85
86
A9RA 18GY
A104AR 18DKBL
J1 87 H2 30
A104-G 18WH
HOOD CLOSED F13 / NEUTRAL SIGNAL
ENGINE START ALARM REMOTE STOP RELAY REMOTE START RELAY
F3
E8
F1
A104AB 18DKBL
+
12 V F15 A104 18DKBL 9 7 3 A104A 18DKBL 2B 12V E14
1 6 4 SLEEPER CONTROL ENABLE SWITCH (1114M) 10 8 PANEL LIGHT ADAPTER (1002) A104AD 18DKBL
5B
GROUND ADAPTER (1003) 12 A11-GT 18WH 1 A11-GKA 14WH
A63-G 18WH
+
CLUSTER #1 (1500)
A63AB 18DKBL
A 6 A62B 18DKBL
GROUND STUD (LOCATED AT LEFT SIDEDASH MOUNTED

CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058100
007
Figure 97
Remote Start / Stop
S08344-2
IP / SLEEPER (5000) CH7_08
A104AA 18DKBL
A104AE 18DKBL
98
7.8. REMOTE START / STOP (CONT.), P. 8

CHAPTER 7
REMOTE START / STOP (CONT)

INTERCONNECT TO REMOTE ENGINE START / STOP SW (5701) H9RC 18GY A H9RC 18GY B H104AC 18DKBL E H104-GB 18DKBL 1 H11-GM 16WH H104-GB 18DKBL 3 5B 6
IP / SLEEPER (5000) REMOTE START / STOP RELAY # 1 (1018) CH7_07 41 A9RC 18GY A104AC 18DKBL 25
REMOTE START / STOP SW (5700)
H104AC 18DKBL 13 SLEEPER GROUND ADAPTER (5007)
F12 REMOTE START / STOP SWITCH
BODY CON # J5 (1602)
GROUND STUD LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL DIODE CONN (5702) H104AHA 18DKBL A
ENGINE START ALARM (4101) CH7_07 CRANK RELAY (1010) CH5_01,02
A104AE 18DKBL
29 B H104AE 18DKBL
28 A104AH 16DKBL H104AH 18DKBL H4-A6 87A 87
H104ABB 18DKBL
D H104ABB 18DKBL 2B
H104ABA 18DKBL
H4-A5 85
H104ADA 18DKBL
REMOTE START / STOP RELAY # 2 (1018) CH7_07
A75TL 18LTGN
30 H4-C5 30
86 H4-C6 REMOTE STRT RELAY (5001)
A104AJ 16DKBL 26 A104AB 18DKBL 27 A104AA 18DKBL 39 *A13F 16PK #A13FG 18PK
H104AJ 18DKBL H104AB 18DKBL H104AA 18DKBL H13F 18DKBL
BODY CONN # J4 (1601) CH7_07
IGN SWITCH (1100M) CH3_05 AUX POWER RELAY (1873) CH3_05
REMOTE STOP RELAY (5001) H4-C3 30 H4-C4 86
87 87A IGN RELAY # 1 (1011 / 1013) CH3_05 SLEEPER CONTROL ENABLE SW (1114M)CH7_07
CHK DATE
85 H4-A3 * W/ REMOTE START / STOP # W/ THEFT DETERRENT & W/ REMOTE START / STOP
38 A13FL 18PK A104AD 18DKBL 40
H4-B4 H13FL 18PK H104AD 18DKBL
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
H104ADA 18DKBL
61802Y
10MAR09
AE08058100
008
Figure 98
Remote Start / Stop (Cont.)
S08344-2
99
7.9. NO IDLE HEAT, P. 9

CHAPTER 7
NO IDLE HEAT
H11-GM 10WH H75-GSX 14WH
GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL H75-GAS 18LTGN H75AF 18LTGN
NO IDLE ENGINE HEAT (5220) D H75-GAS 18LTGN B H75AF 18LTGN
DOME FLOOR LIGHT (5124) CH9_19
H62D 18DKBL
13
SLEEPER GND ADAPTER (5007) NO IDLE CONTROLLER 1 (5216,5217) CH12_09 NO IDLE CONTROLLER 2 (5217)
NO IDLE ENGINE HEAT (5222)

7 2B 5B
C H75AR 18LTGN A H75AG 18LTGN H75AG 18LTGN H75AT 18LTGN H75AR 18LTGN
+ 9 3 1 6 4
10
2 H75HB 18LTGN
HEAT LED ON/OFF
12
NO IDLE CONTROLS (5230) H77NE 18LTGN H77NF 18LTGN A H77NE 18LTGN H77NF 18LTGN
NO IDLE ENGINE COOL (5233)

2B 5B 8
ON/OFF PARK COLD BUTTON COOL LED ON/OFF
17
+
1 6
B 23
3 10
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058100
009
Figure 99
No Idle Heat
S08344-2
H75HA 18LTGN
H62AA 18DKBL
ON/OFF HOT PARK BUTTON
H75AT 18LTGN
H62J 18DKBL
100
7.10. TRI PAC NO IDLE, P. 10

CHAPTER 7
TRI - PAC NO IDLE
TRI - PAC CONNECTOR (5754) B A77SBY 16LTGN C2 D2 A14TRI 16RD A H77SBY 16LTGN TRI - PAC STAND-BY TRI - PAC POWER
7.5A FUSE F9-B (1018)

7 2B 5B 8
H14TRI 16RD
10 9
A14TRIA 16RD
TRI - PAC (1116M) A13TRIA 16PK FUSE F4-H (1013) C4 (A13FC) IGNITION RELAY #1 1 / 1013) CH3_06 7.5A C4 D4 A13TRIB 16PK
TRI - PAC RECTIFIER (5757)
CLUSTER #1 (1500) A62B 16DKBL
PANEL LIGHT ADAPTER (1002) A
DIMR OUT2 PANEL LT
A62TRI 18DKBL
A62-GTRI 18WH GROUND ADAPTER (1006)
A11-GKB 14WH LEFT SIDE (DASH MOUNTED DUAL POST GROUND PLATE)
13
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058100
010
Figure 100
Tri Pac No Idle
S08344-2
101
7.11. IDLE CONTROL TEMP SENSOR, P. 11

NAVISTAR, INC

IDLE CONTROL TEMP SENSOR
CHAPTER 7
IDLE CONTROL TEMP SENDER (8455 / 8455A)
IDLE CONTROL TEMP SENSOR (8456 / 8456A) M41-G 16TN M41A 16TN
IDLE CONTROL TEMP SENSOR (9773) 1 R41-G 16TN R41AA 16TN
IDLE CONTROL TEMP SENSOR (9773A / 9773B)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
75116N
310775
RELEASE NO.

DATE PART NO. SHEET
75116N
15NOV10
AE08058100
011
Figure 101
Idle Control Temp Sensor
S08344-2
102
7.12. AUTO START / STOP, P. 12

NAVISTAR, INC

AUTO START / STOP
CHAPTER 7
RPM J5 AUTO S/S (4115) A A14BR1 6RD A104BC 18DKBL A14BE 16RD B4 10A A14BR2 12RD BODY CONTROLLER #J4 (1601) AUTO S/S RELAY
86-J2 RPM J3 (4113) 85 A104AR 18DKBL H1
H2
30
A4
87 J1
AUTO S/S RELAY (1018)
FUSE F9-H (1018)
F1
A14BD 12RD AUTO S/S LOGIC & KEY FEED (1605)
A11-GR 18WH A104SR 18DKBL
3 A104AP 18DKBL
+
7
1 2B A11-GS 18WH A11-GAM 18WH CAB GROUND CH3_22
AUTO S/S ON
3 21 A104SP 18DKBL
AUTO S/S OFF
22
A104SS 18DKBL
5B
SLEEPER CONTROL ENABLE SWITCH MTD IN IP (1114M)
CLUSTER #1 (1500)
10
RPM J1 (4111)
8+
A62DF 18DKBL
A62DA 16DKBL
A11-GT 18WH GROUND LOGIC POWER J1939(+) 2 6 3 A11-GA 14WH A15XM 18RD A5SR(+) 18YL A5SR(-) 18GN J1939 DATA LINK CH3_13A
J1939(-)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
74016A
300344
RELEASE NO.

DATE PART NO. SHEET
74016A
31MAR11
AE08058100
012
Figure 102
Auto Start / Stop
S08344-2
103
7.13. AUTO START / STOP (CONT.), P. 13

NAVISTAR, INC

AUTO START / STOP (CONT)
CHAPTER 7
REMOTE POWER MODULE J3 (4113)
NO IDLE COOL INPUT SLPR-RPM
19
A77CS 18LTGN IP/SLPR(5000) CH12_16
NO IDLE HEAT INPUT SLPR-RPM
20
A75HS 18LTGN
NO IDLE HEAT OUTPUT SLPR-RPM
A77CR 18LTGN IP/SLPR(5000) CH12_16
NO IDLE COOL OUTPUT SLPR-RPM ISOLATED RELAY TO CTR CHS
A75HR 18LTGN AUTO START/STOP ISOLATOR ASSEMBLY (9999A/9999B/9999C) CH7_15 AUTO START/STOP CH7_14
A14BC 18RD
STARTER INTERLOCK
#A104AL &A104AM 16DKBL A12XM 18LTBL
TO ACC GRID
A12 18LTBL
IGN SWITCH (1100M) CH3_09 IGN SWITCH (1100M) CH3_05
TO IGN GRID
A13XM 18PK
A13F 18PK
# W/ MANUAL XMSN & N/ MANUAL XMSN
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
74016A
300344
RELEASE NO.

DATE PART NO. SHEET
74016A
31MAR11
AE08058100
013
Figure 103
Auto Start / Stop (Cont.)
S08344-2
104

NAVISTAR, INC

CHAPTER 7
IP/ENGINE (1702)
MANUAL XMSN NEUTRAL SAFETY SWITCH (7802)
32 STARTER INTERLOCK D #A104AL 16DKBL 33 #K97J 18VT #K97S 18VT
A IP / FWD CHS (1700) 44 &A104AM 16DKBL
#A104AM 16DKBL
CRANK RELAY (1010) CH5_01
43 A104AN 16DKBL
START/STOP HOOD SWITCH
HOOD SWITCH/JUMPER (8450B)
JUMPER / FWD CHS START/STOP HOOD SWITCH (8450A)
A 97H 18VT
A M97H 18VY
B B 97J 18VT
B M97J 18VT
# W/ MANUAL XMSN & N/ MANUAL XMSN
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
74016A
300344
RELEASE NO.

DATE PART NO. SHEET
74016A
06APR11
AE08058100
014
Figure 104
S08344-2
105

NAVISTAR, INC

CHAPTER 7
AUTO START/STOP ISOLATOR ASSEMBLY (%(9999A)/@(9999B)/*(9999C))
CHASSIS GROUND ADAPTER (8804) CH3_27
%N104A-G @N104B-G *N104C-G 18DKBL
RPM J4 (4114)
IP/ CENTER CHS (1701F)
ISOLATED BTRY RELAY TO CHS
A14BC 18RD
29
%N104A @N104B *N104C 18DKBL
REMOVE POSITIVE CABLE TO ISOLATE BATTERY
0 RD ISOLATOR ASSEMBLY MOUNTED ON STD BTRY BOX BACK PANEL-OUTSIDE ISOLATED BATTERY
IB1
X1(+) RD
IB2
X2(-) RD
+
PRIMARY BATTERY BOX W/ 4 BATTERIES
0 RD % LSM BOC BTRY BOX @ LSM UC BTRY BOX * RSM UC BTRY BOX
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
74016A
300344
RELEASE NO.

DATE PART NO. SHEET
74016A 15JULY11
AE08058100
015
Figure 105
S08344-2
106
8. GAUGES AND WARNING LIGHTS (CHAPTER 8)

8.1. AIR PRESSURE INPUT CIRCUIT AND AIR RESTRICTION GAUGE, P. 1
CHAPTER 8
AIR PRESSURE INPUT CIRCUIT AND AIR RESTRICTION GAUGE
PRIMARY, SECONDARY AIR BRAKE APPLICATION GAUGE WIRING
BODY CONTROLLER #J5 (1602) A9A 18GY A9 18GY
IP / DCM HARNESS (1800) (1803) A4 B9 18GY B9E 18GY B6A 18GY B40 18GY A B C
PRIMARY AIR TRANSDUCER
ZVR(2)
E5
C12 +5 VOLT OUTPUT A6 20GY
E4
BODY CONTROLLER #J3 (1600) PRIMARY AIR PRESSURE A40 20GY B9F 18GY B3 B2 B6 18GY B6B 18GY B40A 18GY
(1804) A B C
SECONDARY AIR TRANSDUCER
B2
SECONDARY AIR PRESSURE
B3
A40A 20GY
(1805) B9H 18GY B6C 18GY B14 A40B 18GY C2 B40B 18GY A B C
BRAKE APPLICATION TRANSDUCER
BRAKE APPLICATION PRESSURE
IP / ENGINE (1702) 5 K28 18TN
AIR RESTRICTION INDICATOR SWITCH (6703A) B
ENGINE AIR INTAKE MONITOR
F9
A28 18TN A9A 18GY
2 A9AA 20GY K9AAB 18GY K9AA 16GY
ZVR (2)
E5
GND ADAPTER (6702)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058101
001
Figure 106
Air Pressure Input Circuit and Air Restriction Gauge
S08344-2
107
8.2. AXLE TEMPERATURE GAUGES, P. 2

CHAPTER 8
AXLE TEMPERATURE GAUGES
ZVR
FRONT AXLE OIL TEMP
REAR AXLE OIL TEMP
E7
B10
B11
A9BC 18GY
A9B 18GY
A32A 18TN 43 IP / CHASSIS CENTER (1701) N32A 18TN
28 ELECTRONIC GROUND ADAPTER (8802) A
44
N9BC 18GY
D W/ 4X2
N9BF 18GY
N32 18TN
A32 18TN
CHASSIS CENTER / CHASSIS REAR (9800F)
REAR AXLE TEMP SENSOR(4X2) (9813) A A
R32A 18TN R9A 18GY
B R9 18GY B
W/ 6x4 FRONT AXLE TEMP SENSOR (6x4) (9811) A
REAR AXLE TEMP SENSOR (6x4) (9812) R32 18TN R32 18TN R32A 18TN A A
B B
B R9C 18GY R9B 18GY B
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058101
002
Figure 107
Axle Temperature Gauges
S08344-2
108
8.3. ENGINE OIL PRESSURE AND TEMP., SPEEDOMETER, TACHOMETER, VOLTMETER AND WATER TEMP. GAUGES, P. 3
CHAPTER 8
ENGINE OIL PRESSURE AND TEMP, SPEED0, TACH, VOLTMETER AND WATER TEMP GAUGE
REFER TO CONSOLIDATED ENGINE / VEHICLE CONTROLLER DIAGNOSTICS MANUAL FOR CIRCUIT DIAGRAMS SHOWING INPUT CIRCUITRY FOR THE FOLLOWING DATALINK DRIVEN SYSTEM:
ENGINE OIL PRESSURE GAUGE
ENGINE OIL TEMPERATURE GAUGE
SPEEDOMETER GAUGE
TACHOMETER GAUGE
WATER TEMPERATURE GAUGE
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058101
003
Figure 108 Gauges
Engine Oil Pressure and Temp., Speedometer, Tachometer, Voltmeter and Water Temp.
S08344-2
109
8.4. ENGINE OIL AND TRANSMISSION OIL TEMPERATURE GAUGE, P. 4

CHAPTER 8
ENGINE OIL & TRANSMISSION OIL TEMPERATURE GAUGE
IP / ENGINE (1702) TRANSMISSION OIL TEMP SENSOR (7700K) A31 18TN 13 K31 18TN *K9AA 16GY 2 1
TRANSMISSION TEMP SENSOR
B7
**K9AAD 18GY
BODY CONTROLLER #J5 (1602) A9A 18GY A9AA 20GY 2 **K9AA 16GY A
ZVR
E5
* N/ AC ** W/ AC
ZERO VOLT REF ADAPTER (6702)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058101
004
Figure 109
Engine Oil and Transmission Oil Temperature Gauge
S08344-2
110
8.5. FUEL HEATER, P. 5

CHAPTER 8
FUEL HEATER
BATTERY FEED CH3_02
BATTERY FEED CH3_02
A14W 6RD
A14Y 6RD
N/ LOAD SHEDDING FUSE F6-D (1015) A19V 16GY A1 20A A14RA 12RD A19A 18GY A14R 8RD B1 A14RA 12RD A14R 8RD
W/ LOAD SHEDDING
F12
FUEL HEATER RELAY
D3 FUEL HEATER RELAY (1015) 87A
C3 85
87
GROUND ADAPTER (1023) 86 D4
30 C4
GROUND ADAPTER PACK #1 (8800)
IP / FORWARD CHASSIS (1700-6)
A19 16GY
M19-GA 14WH
M19 14GY
M11-GD 12WH
FUEL HEATER (8550 / 8550A)
LEFT SIDE DASH MTD DUAL POST GND PLATE
RADIATOR GROUND
M11-GC 12WH
DRAWN
M11-G 10WH
A11-GCB 12WH
A19-GB 18WH
CHK
DATE
CHANGE
REV
REFERENCE
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058101
005
Figure 110
Fuel Heater
S08344-2
111
8.6. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P. 6

CHAPTER 8
DIFFERENTIAL LOCK AND OPTIONAL INDICATOR
RIGHT BLANK OPTIONAL WARNING LIGHTS (1510) FUSE F4-G (1013) D A13BC 20PK A1 18LTBL IP / ENGINE (1702-12) A13B 18PK D3 10A C3 (A13FC)
EXHAUST HIGH TEMP
ENGINE BRAKE WARNING
IP / CHASSIS (1701-26) A94TA 12YL TRAILER ABS ECU RELAY (1017)CH9_14 FUSE F4-A (1013) A94AM 14GY H1
ISO TRAILOR SOCKET (9783M) N94TA 12YL N94T 10DKBL
B A
10A
G1
(A12V)
IGN RELAY #1 (1011 / 1013) CH3_09
LUGGAGE DOOR AJAR
A63AW 18DKBL
IP / SLEEPER (5000 / 5000A) 18 A63-GC 18WH GROUND ADAPTER (1003) 10 1
H63AW 18DKBL A11-GK 14WH
LUGGAGE LIGHT RELAY (5001-H3) CH13_02
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058101
006
Figure 111
Differential Lock and Optional Indicator
S08344-2
112
8.7. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT.), P. 7

CHAPTER 8
DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT)
LEFT BANK OPTIONAL WARNING LIGHTS (1511)
A98F 18BK W/ DAYCAB A98F 18BK IP / SLEEPER (5010/1970-E)
QUALCOMM TMCT (1923 - C) 22GN 10 GPOUT1
QUALCOMM TMCT (1920 - F) 16GN QUALCOMM TMCT (5902-C) H98F 18BK IP / SLEEPER (5010/1970 - E) QUALCOMM OMNIVISION ACCESSORY / MOTIENT MOBILE MAX DISCRETE I/O (1919 / (1933) CH4_29,31 A13B 18PK 22GN W/ SLEEPER CAB H98F 18BK F GPOUT1 10 GPOUT1 G (LIGHTS / RPM)
ANTENNA COMMUNICATION UNIT TERRESTRIAL COMMUNICATION UNIT (TCU)
A98F 18TN
C A98F 18TN A13BE 20PK
MESSAGE WAIT
QUALCOMM IMCT (5900)
A98F 18TN
FUSE F4-G (1013) D3 10A C3 (A13FC) W/ TWO DIFF LOCK INDICATOR R49A 18GY R49-G 18WH R49 18GY B A IGNITION RELAY #1 CH3_O6
A13BD 20PK A49A 18GY
IP / CHASSIS CENTER (1701) 50 N49A 18GY
CENTER CHASSIS / REAR CHASSIS (9800) 11
G RR AXLE DIFF LOCK
6X4 FORWARD REAR AXLE DIFF LOCKED INDICATOR SWITCH (9814)
A B
10
R49-GC 18WH
R49-GA 18WH R49-G 18WH
6X4 REAR REAR AXLE DIFF LOCKED INDICATOR SWITCH (9815)
A49 18GY A13BF 20PK
N49 18GY
R49 18GY
R49-G 18GY
45
R49-GB 18WH
W/ ONE DIFF LOCKED INDICATOR
FR AXLE DIFF LOCK / QUALCOMM WARNING LIGHT N49-G 18WH D A N11-GB 10WH
B R49 18GY A
4X2 REAR AXLE DIFF LOCKED INDICATOR SWITCH (9816)
W/ ONE DIFF LOCKED INDICATOR
CENTER GROUND (ON LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058101
007
Figure 112
Differential Lock and Optional Indicator (Cont.)
S08344-2
113
8.8. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT.), P. 8

CHAPTER 8
DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT)
LEFT BANK OPTIONAL WARNING LIGHTS (1511)
A98F 18TN
OMNIVISION ACCESSORY (1919)
IP / SLEEPER (5010 / 1970-E) F A98F 18TN IP / SLEEPER (5010 / 1970-E / 5010) A98F 18TN H98F 18BK
QUALCOMM TMCT (5902-C) 22GN 10 GPOUT1 TERRESTRIAL COMMUNICATION UNIT (TCU)
W/ SLEEPER CAB H98F 18BK F GPOUT1 QUALCOMM IMCT (5900)
MESSAGE WAIT
A13BE 20PK
FUSE F4-G (1013) A13B 18PK IP / CHASSIS CENTER (1701) 50 CENTER CHASSIS / REAR CHASSIS (9800) N49A 18GY 11 R49 18GY R49-G 18WH R49 18GY 10 R49-GC 18WH R49-GA 18WH R49-G 18WH
W/ ONE DIFF LOCK INDICATOR
D3 10A
C3 (A13FC)
IGNITION RELAY #1 (1011 / 1013) CH3_O6
A13BD 20PK A49A 18GY
W/TWO DIFF LOCK INDICATOR
G RR AXLE DIFF LOCK
4X2 REAR AXLE DIFF LOCKED INDICATOR SWITCH (9816) 6X4 REAR REAR AXLE DIFF LOCKED INDICATOR SWITCH (9815)
A B
A49 18GY A13BF 20PK
45
N49 18GY
R49-G 18WH R49-GB 18WH
B QUALCOMM OMNIVISION ACCESSORY (1919) CH4_29 N49-G 18WH GROUND ADAPTER (8804) D A CENTER GROUND (ON LEFT SIDE DASH MOUNTED DUAL POST GND PLATE) N11-GB 10WH R49 18GY R49A 18GY A
FR AXLE DIFF LOCK /QUALCOMM WARNING LIGHT
A98F 18TN
6X4 FORWARD REAR AXLE DIFF LOCKED INDICATOR SWITCH (9814)
W/ ONE DIFF LOCK INDICATOR
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11AUG09
AE08058101
008
Figure 113
Differential Lock and Optional Indicator (Cont.)
S08344-2
114
8.9. IP / GAUGES, P. 9
CHAPTER 8
IP / GAUGES
INSTRUMENT PANEL GAUGE CLUSTER GAUGE RPM (TACH) MPH/KPH (SPD) FUEL VOLT AIR 1 (PRES) AIR 2 (PRES) WATER (TEMP) ENG OIL (TEMP) OIL (PRES) TRANS (TEMP) WARN LIGHT NO NO YES YES YES YES YES YES YES YES SIGNAL PATH ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER BODY CONT / DRIVE TRAIN J1939 / CLUSTER BODY CONT / DRIVE TRAIN J1939 / CLUSTER BODY CONT / DRIVE TRAIN J1939 / CLUSTER BODY CONT / DRIVE TRAIN J1939 / CLUSTER ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER BODY CONT / DRIVE TRAIN J1939 / CLUSTER SENSOR LOCATION ENGINE TRANSMISSION FUEL TANK DRIVER CONTROL MODULE DRIVER CONTROL MODULE ENGINE ENGINE ENGINE TRANSMISSION
SECONDARY GAUGE CLUSTER GAUGE REAR RR AXLE OIL TEMP FORWARD RR AXLE OIL TEMP BOOST PRESSURE AIR APPLICATION WARN LIGHT YES YES NO NO SIGNAL PATH BODY CONT / DRIVE TRAIN J1939 / CLUSTER BODY CONT / DRIVE TRAIN J1939 / CLUSTER ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER BODY CONT / DRIVE TRAIN J1939 / CLUSTER SENSOR LOCATION REAR RR AXLE FORWARD RR AXLE ENGINE DRIVER CONTROL MODULE
NOTES: 1. WARNING LIGHTS ARE PART OF THE GAUGES AND LOCATED IN THE GAUGE CLUSTER
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058101
009
Figure 114
IP / Gauges
S08344-2
115
8.10. IP / GAUGES AND WARNING LIGHTS GAUGE CLUSTER, P. 10

CHAPTER 8
IP / GAUGES AND WARNING LIGHTS - GAUGE CLUSTER

BATTERY FEED CH3_01 FUSE F2-G (1011)
GAUGE CLUSTER #1 (1500) A14EE 16RD A11-GKE 16WH FUSE F4-L (1013) IGNITION 7 A13EA 18PK A63E 18DKBL A63F 18DKBL A62A 18DKBL A109 18GY A72D 18OR A72C 18OR B3 A3 A14JA 12RD A11-GCA 12WH (A13FC) IGNITION RELAY #1 (1011 / 1013) CH3_06 A14J 8RD A14 6RD
BATTERY
D3
15A
C3
GROUND
10A
DIGITAL IN #3
11
DIGITAL IN #4 PANEL LIGHT #2
12
DOME / FLOOR LIGHT (5124) CH9_19,24 IP / FWD CHASSIS (1700) 25 M109A 18GY M109AA 18GY M109A 18GY AUXILIARY TRAILER SOCKET SWITCH CONNECTOR (1110M)
LEFT SIDE (DASH MOUNTED DUAL POST GND PLATE)
ELECTRONIC GROUND
DIGITAL IN #2
10
DIGITAL IN #1
A HVAC TEMP SENSOR (8601)
GAUGE CLUSTER#2 (1501)
ELECTRONIC GROUND
A109C 18GY A41 18TN
2B 16
ANALOG IN #3
FRONT LOAD INDICATOR (8750) M41 18GY M109AB 18GY ELECTRONIC A GROUND TERMINAL C OUTPUT TERMINAL +5 VOLT TERMINAL
ANALOG IN #2
A61 18GY A106A 18GY
41
M61 18GY M106A 18GY
42
IP / CENTER CHASSIS (1701) +5VOLT OUTPUT #1 2 A106 18GY A109B 18GY A61B 18GY A106B 18GY 41 42
LOAD INDICATOR TO CHASSIS (9865) N106B 18GY N109B 18GY N61B 18GY B R106B 18GY R109B 18GY C R61B 18GY
REAR LOAD INDICATOR 4X2 (9830)
+5 VOLT TERMINAL
ELECTRONIC GROUND
1 7
40
ELECTRONIC A GROUND TERMINAL C OUTPUT TERMINAL
ANALOG IN #1
ELECTRONIC GROUND
A109S 18GY
DOME / FLOOR LIGHT (5124) CH9_19,24 BODY CONTROLLER #J5 (1602)
REAR LOAD INDICATOR 6X4 (9832) R106B 18GY R109B 18GY R61B 18GY +5 VOLT B TERMINAL ELECTRONIC A GROUND TERMINAL C OUTPUT TERMINAL
HEADLIGHT ENABLE
10
A52C 20YL
E11
HEAD LT ENABLE
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058101
010
Figure 115
IP / Gauges and Warning Lights Gauge Cluster
S08344-2
116
8.11. SECONDARY INSTRUMENT CLUSTER, P. 11

CHAPTER 8
SECONDARY INSTRUMENT CLUSTER
BATTERY FEED CH3_02
BATTERY FEED CH3_02
A14W 6RD
SECONDARY INSTRUMENT CLUSTER (1502)
N/ LOAD SHEDDING FUSE F1-D (1010) 1 A14EF 18RD F4 5A FUSE F5-D (1014) G4 H4 10A E4 A14KA 12RD A14K 8RD
A14Y 6RD
W/ LOAD SHEDDING
BATTERY
IGNITION
A13EH 18PK
(A13FA)
CLUSTER #1 (1500) PANEL LIGHT DIMMER DIMMER 6 A62B 16DKBL A62BH 18DKBL
PANEL LIGHT (1002) A
J1939 -
A5J(-) 18GN A5J(+) 18YL
J1939 +
J1939 ADAPTER (1024) CH3_11
GROUND
A11-GSF 16WH A11-GKA 14WH
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058101
011
Figure 116
Secondary Instrument Cluster
S08344-2
117
8.12. PARKING WARNING LIGHT, P. 12

CHAPTER 8
PARKING WARNING LIGHT
PARK BRAKE SWITCH
A12
E5
A44 20GY
A9 18GY
A9A 18GY
ZVR
B7
A4
IP / DCM HARNESS (1800)
B44 18GY
C D
APPLYING THE PARK BRAKES SWITCH TO OPEN
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
B9J 18GY PARK BRAKE (1808)

NAME
BA9 18GY
CNA1 28OCT09 INITIAL RELEASE. A 61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058101
012
Figure 117
Parking Warning Light
S08344-2
118
8.13. WARNING LIGHTS, P. 13

CHAPTER 8
WARNING LIGHTS
IP WARNING LIGHTS WARNING LIGHT RANGE INHIBITED PROTECT RETARD OVER HEAT AMBER WARN (AWL) RED STOP (RSL) BRAKE PRESSURE PARK BRAKE EMERGENCY EXIT LIFT DOOR TRAILER ABS WAIT TO START TRACTION CONTROL IDLE SHUTDOWN MALFUNCTION (MIL) PTO ENGAGED INDICATOR SERVICE PARK SEAT BELT BRAKE FLUID RED FLASHER AMBER FLASHER ANTILOCK BRAKING SYSTEM ECONOMY MODE LEFT TURN HIGH BEAM RIGHT TURN REPRESENTATION RANGE INHIBITED [ICON] RETARD OVERHEAT [YIELD ICON] [STOP ICON] BRAKE PRESSURE [BRAKE ICON] PARK [ICON] EMERG EXIT LIFT DOOR ABS [TRAILER ICON] WAIT TO START TRAC CTRL IDLE SHUTDOWN [ICON] PTO SERVICE [ICON] FASTEN BELTS BRAKE FLUID [ICON] RED FLASHER AMBER FLASHER [ABS ICON] ECON [ARROW ICON] [ICON] [ARROW ICON] COLOR YELLOW YELLOW YELLOW YELLOW RED RED RED RED YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW RED RED RED RED YELLOW YELLOW YELLOW GREEN BLUE GREEN SIGNAL PATH TCM / J1939 / CLUSTER SAE DIAGNOSTIC LAMP STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER STATUS TRANSMITTED IN J1939 MESSAGE FROM ANY MODULE SAE DIAGNOSTIC LAMP STATUS TRANSMITTED IN J1939 MESSAGE FROM ANY MODULE SAE DIAGNOSTIC LAMP STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER STATUS TRANSMITTED IN J1939 MESSAGE FROM ABS STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER STATUS TRANSMITTED IN J1939 MESSAGE FROM ABS STATUS TRANSMITTED IN J1939 MESSAGE FROM ECM SAE DIAGNOSTIC LAMP STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER BODY CONT / J1939 / CLUSTER STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER STATUS TRANSMITTED IN J1939 MESSAGE FROM ABS STATUS TRANSMITTED IN J1939 MESSAGE FROM TCM STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058101
013
Figure 118
Warning Lights
S08344-2
119
8.14. IP TEXT MESSAGES AND WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION AND ABS CONTROLLER, P. 14
CHAPTER 8
IP TEXT MESSAGES & WARNING LIGHTS CONTROLLED BY ENGINE, XMSN AND ABS CONTROLLER
IP TEXT MESSAGES : LOAD SHEDDING WASHER FLUID LOW ELECTRICAL FAULT CHECK A / C AIR FILTER RESTRICTION EXTERIOR LAMP CHECK ACTIVE HVAC TEMP SETTING ACTIVATE HVAC FRONT BLOWER HVAC SLEEPER BLOWER SPEED AIR PRESSURE DIAGNOSTIC CRUISE FUEL FILTER
THE FOLLOWING WARNING LIGHTS ARE CONTROLLED BY THE ENGINE, TRANSMISSION, OR ABS CONTROLLER OVER THE DATA BUS AND DO NOT HAVE INDEPENDENT CIRCUITRY THAT CAN BE OR NEEDS TO BE SHOWN:
RANGE INHIBITED ECONOMY MODE
TRAC CTRL
TRAILER ABS ABS
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
09MAR09
AE08058101
014
Figure 119 Controller
IP Text Messages and Warning Lights Controlled by Engine, Transmission and ABS
S08344-2
120
9. LIGHTING SYSTEM (CHAPTER 9)

9.1. LIGHTS STOP, TAIL, TURN AND BACK-UP N/ FREEDOMLINE, P. 1
CHAPTER 9
LIGHTS - STOP, TAIL, TURN AND BACK - UP N/ FREEDOMLINE
BACK-UP LIGHT SWITCH (7500W)
K71B 16OR
K71A 16OR
A71-G 16OR
BACK-UP LIGHT RELAY (1019) CH9_02 FUSE F5-L (1014) A13FA 12PK A3 (A13FA)
IP / ENGINE (1702)
6 FUSE F5-M (1014) B4 A4 10A
A71A 16OR A71B 16OR A71A 18OR W/ WORK LIGHT A71B 16OR N/ WORK LIGHT A71BB 18OR
IGNITION RELAY #3 (1012/1014) CH3_07
F10
BACK-UP LIGHT STATE
A71BA 16OR
CHASSIS GROUND ADAPTER (8803)
A N11-GA 10WH
IP / CENTER CHASSIS (1701-1) N71BA 14OR N10-G 12WH R10-G 16WH
GROUND ADAPTER (1010) A L STOP-TAIL TURN LT B LICENSE PLATE LIGHT
CENTER GROUND ON LEFT SIDE DASH MTD DUAL POST GND PLATE BACK-UP LIGHT R STOP-TAIL TURN LT
CENTER CHASSIS / REAR CHASSIS (9800) CENTER/ REAR CHASSIS (9800) N68A 14BN 4
R10-GA 16WH
TAIL LIGHT CONNECTOR (9304A) E WH D RD B
R10-G 12WH R68A 14BN
N56A 14OR N57A 14OR
2 3 R56A 14OR R57A 14OR R71BA 12OR
YL C GN A BK
CENTER CHASSIS / IP (1701) 3
BODY CONTROLLER #J1 (1603) RIGHT REAR M TURN / STOP SIGNAL LEFT REAR D TURN / STOP SIGNAL
SUPER 40 / SUPER 44 TAIL LIGHT MODULE BACK-UP ALARM B BODY CONTROLLER #J2 (1604) PARK, MARKER, CLEARENCE, ID LAMP
A57A 14OR A56A 14OR
A68A 14BN
A54 16BN
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058102
001
Figure 120
Lights Stop, Tail, Turn and Back-Up N/ Freedomline
S08344-2
121
9.2. LIGHTS STOP, TAIL, TURN AND BACK-UP W/ FREEDOMLINE, P. 2

CHAPTER 9
LIGHTS - STOP, TAIL, TURN AND BACK - UP W/ FREEDOMLINE

FUSE F5-M (1014) B4 A4 10A FUSE F5-L (1014-A3) (A13FA)
A71B 16OR
A13FA 12PK
C3 30 BACK-UP LIGHT RELAY (1019) 87A B4 A4
C4 86 IP / ENGINE (1702-6) 87 85 A3 A71C 18OR A92VA 16TN SHIFTER CONNECTION (7905) CH11_03 A71-G 18WH K71A 16OR BACK - UP LIGHT SWITCH (7500W) CH9_01
N/ WORK LIGHT A71BA 16OR
A71BD 16OR
W/ WORK LIGHT
BODY CONTROLLER#J5 (1602)
A71BC 18OR CHASSIS GROUND ADAPTER#1 (8803)
F10
BACK-UP LIGHT STATE
A71BA 16OR
A N11-GA 10WH CENTER GND ON LEFT SIDE DASH MOUNTED DUAL POST GND PLATE
IP / CENTER CHASSIS (1701-1) R10-G 16WH
GROUND ADAPTER (1010) A L STOP - TAIL TURN LIGHT LICENSE PLATE LIGHT BACK-UP LIGHT R STOP - TAIL TURN LIGHT N71BA 14OR N10-G 12WH
R10-GA 16WH
CENTER CHASSIS / REAR CHASSIS (9800)
TAIL LIGHT CONNECTOR (9304A) E WH D RD
CENTER CHASSIS/ REAR CHASSIS (9800) N68A 14BN 4
R10-G 12WH R68A 14BN
N56A 14OR N57A 14OR
2 3
R56A 14OR R57A 14OR R71BA 12OR
B YL C GN A BK
CENTER CHASSIS / IP (1701) 3 A57A 14OR A56A 14OR 4 A68A 14BN
BODY CONTROLLER #J1 (1603) RIGHT REAR TURN / STOP M SIGNAL LEFT REAR TURN / STOP SIGNAL A54 16BN
SUPER 40 / SUPER 44 TAIL LIGHT MODULE BACK-UP ALARM B
2 D
BODY CONTROLLER #J2 (1604) PARK, MARKER, G CLEARENCE, ID LAMP

NAME
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058102
002
Figure 121
Lights Stop, Tail, Turn and Back-Up W/ Freedomline
S08344-2
122
9.3. DOME / MAP AND COURTESY LIGHTS DAY CAB, P. 3

CHAPTER 9
DOME / MAP AND COURTESY LIGHTS - DAY CAB
FUSE F2-D (1011) BATTERY FEED CH3_01 A14T 8RD A14KH 12RD E4 10A F4
DOME LAMP CIRCUIT
A63 18DKBL
A11-GCA 12WH
A63BB 18DKBL
A63-GK 18WH
A63BC 18DKBL
A63-G 18WH
A63D 18DKBL IP / ROOF (2000)
A63BD 18DKBL 4 D63E 18DKBL D63D 18DKBL C ROOF / DOME (2500) C63D 18DKBL D C63E 18DKBL
E63BC 18DKBL
E63-G 18WH
F63BB 18DKBL
F63-G 18WH
PASSENGER SIDE COURTESY LIGHT (3400)
DRIVER SIDE COURTESY LIGHT (3400)
A C B DOME LIGHT
MAP LIGHT
MAP LIGHT
MAP LIGHT / DOME (2100)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
C63-GE 18WH
C63-GL 18WH
D63-GA 16WH
A63-GA 16WH
61802Y
10MAR09
AE08058102
003
Figure 122
Dome / Map and Courtesy Lights Day Cab
S08344-2
123
9.4. DOME / MAP AND COURTESY LIGHTS SLEEPER, P. 4

CHAPTER 9
DOME / MAP AND COURTESY LIGHTS - SLEEPER
FUSE F2-D (1011) BATTERY FEED CH3_01 A14T 8RD A14KH 14RD E4 10A ROOF / IP (2000-3) A63-GA 16WH D63-GA 16WH F4
DOME LAMP CIRCUIT
A11-GCA 12WH
A63 18DKBL
A63D 18DKBL
A63BD 18DKBL 4 5 IP / ROOF (2000) D63-GM 18WH D63D 18DKBL D63M 18DKBL D63-GF 18WH D63E 18DKBL
A63-GK 18WH
A63BC 18DKBL
A63BB 18DKBL A DOOR / IP DOOR POD (3205M)
A63-G 18WH
LEFT SIDE DASH MOUNTED DUAL POST GND PLATE
D63C 18DKBL A B
SHEET
E63BC 18DKBL
F63BB 18DKBL
E63-G 18WH
F63-G 18WH
PASSENGER SIDE COURTESY LIGHT (3400)
DRIVER SIDE COURTESY LIGHT (3400)
ROOF / DOME LIGHT (2101)
MAP READING LIGHT (2102)
MAP READING LIGHT (2103)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO.
61802Y
10MAR09
AE08058102
004
Figure 123
Dome / Map and Courtesy Lights Sleeper
S08344-2
D63-GE 18WH
124
9.5. FOG LIGHTS AND SPOT LIGHT, P. 5

CHAPTER 9
FOG LIGHTS AND SPOT LIGHT
A64A 16YL
A64B 16YL
RIGHT FOG LAMP IP / FORWARD CHASSIS (1700)
22
LEFT FOG LAMP 23
M64A 16YL
M64B 16YL
A M11-GD 12WH
GROUND ADAPTER #1 (8800)
M11-G 10WH
M64-GA 16WH
M64-GB 16WH
LEFT FOG LIGHT (8201) LEFT SIDE DASH MOUNTED DUAL POST GND PLATE
RIGHT FOG LIGHT (8200)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058102
005
Figure 124
Fog Lights and Spot Light
S08344-2
125
9.6. HEAD LIGHTS, P. 6

CHAPTER 9
HEAD LIGHTS
BODY CONTROLLER #J1 (1603) CH9_09
BODY CONTROLLER #J2 (1604) HIGH BEAM LEFT
HIGH BEAM RIGHT
LOW BEAM LEFT
LOW BEAM RIGHT
BODY CONTROLLER #J1 (1603)CH9_09
LEFT FORWARD / REAR MODESTY PANEL TURN LIGHT (8100A / 8100B) CH9_10
BODY CONTROLLER #J2 (1604)CH9_09
E5
A14
A4
A52AA 14YL
A53AA 14YL
A53A 14YL
A52A 14YL
A52B 14YL
A57 16OR
A53B 14YL
A102A 20YL A7 B102A 18YL 4
A53AB 18YL A56 16OR A52A 14YL A53A 14YL A58 16BN
IP / DCM (1800)
A4
M56AB 16BN
M58AB 16OR
14 M56 16OR M58 14BN
15
IP / FORWARD CHASSIS (1700) M57 160R
B9 18GY
A9 18GY
A8
B9D 18GY
7 M57AC 16OR
M11-GA 14WH
M11-GB 14WH
M52A 14YL
M53B 14YL
M58A 16BN
M53A 14YL
M56AC 16OR
M11-G 10WH
C58A 16BN
C11-GA 14WH
LEFT SIDE FWD DASH MOUNTED DUAL POST GND PLATE
C11-GB 14WH
TURN SIGNAL SWITCH (1801)
C11-GBD 16WH
C11-GAB 14WH
C11GAC 16WH
C11-GBC 16WH
C11-GAA 14WH
C11-GBA 14WH
C58BB 16BH 3
C58AB 16BN
C11GAD 16WH
C11-GBB 14WH
C58AA 16BN
C56 16OR
C53B 14YL
C58BA 16BN
C52A 14YL
C53A 14YL
C52B 14YL
1 1 2
1 2
MARKER LIGHT LEFT (8165)

CHK DATE
TURN / MARKER LIGHT (8166T)

CHANGE
HEADLIGHT HIGH BEAM LEFT (8006R)
HEADLIGHT LOW BEAM LEFT (8006T)

REV REFERENCE
HEADLIGHT HIGH BEAM RIGHT (8006R)

DRAWN NAME
HEADLIGHT LOW BEAM RIGHT (8006T)
MARKER LIGHT RIGHT (8165)
TURN / MARKER LIGHT (8166T)
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058102
Figure 125
Head Lights
S08344-2
C57 16OR
006
DIMMER
LEFT HEADLIGHT CONNECTOR (8001)
RIGHT HEADLIGHT CONNECTOR (8000)
M52B 14YL
M58B 16BN
FTP
B52B 18YL 3
A52D 20YL
A52AB 18YL
TRIPMASTER HEADLIGHT INPUT RELAY (1019) CH9_07
A9A 18GY
H/L DIMMER
ZVR
FTP
126
9.7. TRIPMASTER, P. 7
CHAPTER 9
TRIPMASTER
TRIP MASTER (5927)
SATELLITE COMMUNICATION (5010 / 1970) A
+12V BATTERY
H14SD 18RD
A14SD 18RD
FUSE F2-F (1011) D2 C2 10A
A14KC 12RD
A14T 8RD
A14 6RD
BATTERY FEED CH3_02
FUSE F5-J (1014) B IGNITION C H13SD 18PK C J1708(-) B H98B 18BK H98A 18BK H70E 18OR H50S 18YL K D A13SD 18PK A3BD(-) 18GY A3BD(+) 18DKBL A70E 18OR A50S 18YL A50S 18YL C1 TRIPMASTER HEADLIGHT INPUT RELAY (1019) 30 86 A1 W/ SLEEPER TRIPMASTER B1 10A A1 A13FB 12PK IP / DCM (1800) D2 IGN RELAY #2 1012/1014 CH3_07,08 BRAKE INPUT (1812) B70D 18GY D BRAKE SWITCH
J1708 PUBLIC CH3_19
A70D 18OR A70D 18GY
J1708(+)
j SWITCH 1 (BRK) SWITCH 2 (LIGHT) G
W/ DAYCAB TRIPMASTER
D1
B70E 18OR
A70E 18OR A53AB 18YL
1TB2 BRAKE SWITCH LEFT HEADLIGHT CONNECTOR (8001) CH9_06
GROUND
87 87A A2 A52AB 18YL B2 A53ABA 18YL 85 C2 GROUND STUD (LOCATED AT RIGHT SIDE DASH MOUNTED DUAL POST GND PLATE) W/ SLEEPER TRIPMASTER A53-G 18GY
A11-GKB 14WH
H11-GSD 18WH
LEFT HEADLIGHT CONNECTOR (8001) CH9_06
H11-GM 16WH
A53-G 18GY
A11-GSH 18WH TRIPMASTER CONNECTIONS
11
W/ DAYCAB TRIPMASTER
A11-GSD 18WH
2TB1 GROUND
SLEEPER GROUND ADAPTER (5007) IGNITION RELAY #2 (1012/1014) CH3_07
A13FB 12PK
FUSE F5-J (1014) A1 B1 10A
2TB2 HEADLIGHT SWITCH A13SD 18PK 4TB1 IGNITION
J1708 PUBLIC CH3_19
A98A(+) 18DKBL A98B(-) 18GY FUSE F2-F (1011) D2 C2 10A
6TB1 DATALINK(+)
7TB1 DATALINK(-)
BTRY FEED CH3_02
A14 6RD
A14T 8RD
A14KC 12RD
A14SD 18RD
1TB1 +BATTERY
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058102
007
Figure 126
Tripmaster
S08344-2
127
9.8. TURN AND STOP SWITCH, P. 8

CHAPTER 9
TURN AND STOP SWITCH
IP / DCM (1800) B9
STOP SWITCH / LIGHT1 CONNECTOR (1806) C 6.8V
BRAKE SWITCH
E14
A70 20OR
BA70 18OR
150
ZVR
E5
A9A 18GY
A4 A9 18GY
B9 18GY
BA9K 18GY
B9D 18GY
TURN SIGNAL SWITCH (1801)
HAZARD BODY CONTROLLER #J3 (1600) 7
A2 RIGHT TURN LEFT TURN A6 A57B 20OR A1 A7 A56B 20OR B56B 18OR B57B 18OR
RIGHT TURN
1 LEFT TURN
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058102
008
Figure 127
Turn and Stop Switch
S08344-2
128
9.9. LIGHT SYSTEM PARK, MARKER, CLEARANCE, ID, TURN, STOP, TAIL, P. 9
CHAPTER 9
LIGHT SYSTEM - PARK, MARKER, CLEARANCE, ID, TURN, STOP, TAIL
RIGHT TURN SIGNAL (8053) CH9_12 A57NA 18OR
W/ VS-400 COLLISION WARNING SIDE DISPLAY UNIT (1942) CH4_28
SKIRT LIGHT (8052) CH9_12
A57B 16OR
A57A 16OR A57NB 16OR
W/ MIRROR MOUNTED LIGHT BODY CONTROLLER #J1 (1603) IP / FORWARD CHASSIS (1700)
A57D 18OR A57N 16OR A57 16OR
RIGHT FRONT TURN
PASSENGER DOOR HARNESS CONN (3003M) CH4_05
15
M57 16OR
A57 16OR
W/ MIRROR MOUNTED LIGHT OR W/ COLLISION WARNING N/ MIRROR MOUNTED LIGHT N/ COLLISION WARNING W/ MIRROR MOUNTED LIGHT
RIGHT HEADLIGHT CONNECTOR / FRONT RIGHT TURN & PARK / MARKER LIGHT (8000) CH9_06,10
LEFT FRONT TURN
A56N 180R
A56 160R A56D 18OR DRIVER DOOR HARNESS CONN (3000) CH4_05
14
M56 16OR
LEFT HEADLIGHT CONNECTOR / FRONT LEFT TURN & PARK / MARKER LIGHT (8001) CH9_06,10
A56 160R
N/ MIRROR MOUNTED LIGHT A58 16BN 5 M58 14BN
L / R HEADLIGHT CONNECTOR / FRONT L / R TURN & PARK / MARKER LIGHT (8000 / 8001) CH9_06,10
BODY CONTROLLER #J2 (1604) PARK, MARKER, CLEARANCE, ID LAMP
A54 16BN
IP / CENTER CHASSIS (1701) A68A 14BN 4 N68A 14BN
CENTER CHASSIS / REAR CHASSIS (9800) 4 R68A 14BN
LICENSE PLATE, LEFT & RIGHT STOP-TAIL TURN LT CH9_01,02 L STOP-TAIL TURN LT CH9_01,02 R STOP-TAIL TURN LT CH9_01,02
LEFT REAR TURN / STOP SIGNAL RIGHT REAR TURN / STOP SIGNAL
A56A 14OR
N56A 14OR
R56A 14OR
A57A 14OR
3 N57A 14OR
R57A 14OR
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058102
009
Figure 128
Light System Park, Marker, Clearance, ID, Turn, Stop, Tail
S08344-2
129
9.10. LIGHT SYSTEM PARK, MARKER, FRONT TURN AND MODESTY PANEL LIGHT, P. 10
CHAPTER 9
LIGHT SYSTEM - PARK, MARKER, FRONT - TURN AND MODESTY PANEL LIGHT
FRONT LEFT TURN & PARK / MARKER LIGHT (8001)
FRONT RIGHT TURN & PARK / MARKER LIGHT (8000)
LEFT MODESTY PANEL TURN LIGHT N/ SLEEPER (8100) E D B B D E
RIGHT MODESTY PANEL TURN LIGHT N/ SLEEPER (8101)
M56AC 16OR
M11-GA 14WH
M58A 16BN
M11-GB 14WH
M57-AC 16OR
M58B 16BN
(8100) B M56AB 16OR
M11-G 16WH
(8101) M57AB 16OR B
M11-GBB 16WH
M11-GBC 16WH
M58AB 16BN
M58AC 16BN
M56 16OR
M58 14BN
(8100)
M57 16OR
(8101)
M58AB 16BN
M56AB 16OR
J11GB 16WH
J58A 16BN
J56A 16OR
J58BB 16BN J56AB 16OR BODY CONTROLLER #J1 / J2 (1603 / 1604) CH9_09 J11GAB 16WH J57AB 16OR J11GAA 16WH J58BA 16BN J57AA 16OR B
J11GBA 16WH
LEFT HEADLIGHT CONN. (8001) CH9_06 J58AA 16BN
J11GBB 16WH J58AB 16BN J56AA 16OR
C C A B C A B
LEFT FORWARD MODESTY PANEL TURN LIGHT (8100A)
LEFT REAR MODESTY PANEL TURN LIGHT W/ SLEEPER (8100B) (OPTIONAL)

REV REFERENCE DRAWN
RIGHT REAR MODESTY PANEL TURN LIGHT W/ SLEEPER (8101B) (OPTIONAL)
RIGHT FORWARD MODESTY PANEL TURN LIGHT (8101A)
CHK
DATE
CHANGE
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058102
Figure 129
Light System Park, Marker, Front Turn and Modesty Panel Light
S08344-2
J11GA 16WH
J58B 16BN
010
J57A 16OR
130
9.11. LIGHT SYSTEM CLEARANCE, ID, P. 11

LIGHT SYSTEM - CLEARANCE, ID

ROOF / IP (2000-3) D63-GA 16WH IP / ROOF (2000-1) A63-GA 16WH A11-GCA 12WH
W/ SUNSHADE BODY CONTROLLER #J2 (1604) PARK, MARKER, CLEARANCE, ID LAMP
A54 16BN
A58T 18BN SUNSHADE CONNECTOR (345 / 2007F)
D58T 18BN GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE) C58-GA 18WH C58-GD 18WH
C58-GC 18WH
C58-GB 18WH
C58A 18BN
C58-GE 18WH
CLEARANCE LIGHT (520)
N/ SUNSHADE BODY CONTROLLER #J2 (1604) PARK, MARKER, CLEARANCE, ID LAMP IP / ROOF (2000-1) G A54 16BN A58T 18BN D58T 18BN ROOF / IP (2000-3) A63-GA 16WH D63-GA 16WH A11-GCA 12WH
C58-GF 18WH
C58C 18BN
C58B 18BN
C58D 18BN
C58E 18BN
C58F 18BN
D58-GD 18WH
D58-GH 18WH
D58-GE 18WH
D58-GF 18WH
LEFT CLEARANCE LAMP (2002M)
LEFT MARKER LAMP (2003M)

DRAWN
MID MARKER LAMP (2004M)
RIGHT MARKER LAMP (2005M)
RIGHT CLEARANCE LAMP (2006M)
CHK
DATE
CHANGE
REV
REFERENCE
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058102
Figure 130
Light System Clearance, ID
S08344-2
D58-GJ 18WH
D58M 18BN
D58Z 18BN
D58N 18BN
D58P 18BN
D58R 18BN
011
131
9.12. LIGHT SYSTEM SKIRT LIGHT, P. 12

CHAPTER 9
LIGHT SYSTEM - SKIRT LIGHT
BATTERY FEED CH3_01 BODY CONTROLLER #J4 (1601) F16
A14T 8RD
A14KH 12RD
FUSE F2-H (1011) C4 D4 15A
A54XV 16BN
CUSTOMER SUPPLIED SKIRT LIGHTS
A54XD 16BN
A1 86
A2 30
BODY CONTROLLER #J1 (1603) RIGHT FRONT TURN A57N 16OR
SKIRT LIGHT RELAY (1010) 85
87 87A B2 B1
RIGHT TURN SIGNAL (8053)
A57A 16OR A54XB 16BN A54-GXE 16WH A54-GXB 20WH
A54X 16BN (1700-24) A54-GXB 20WH A54XA 16BN CONNECTION FOR CUSTOMER SUPPLIED LIGHTS (8050) A M54X 16OR
C A
SKIRT LIGHT (8052)
B M54-GA 16WH B A57B 16OR A54XC 16BN A54-GXD 16WH A54-GXC 16WH A54-GXA 16WH
GROUND ADAPTER (8800) E
GROUND ADAPTER (1023) 9 A54-GX 16WH A54-GX 16WH A54-GXA 16WH
A11-GCB 12WH
A54XA 16BN
A54XE 16BN
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE) GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE) B A
CONNECTION FOR CUSTOMER SUPPLIED LIGHTS (8051)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
M11-G 10WH
M11-GD 12WH
61802Y
10MAR09
AE08058102
012
Figure 131
Light System Skirt Light
S08344-2
132
9.13. TRAILER LIGHT SYSTEM MARKER, STOP, TAIL, TURN, P. 13

CHAPTER 9
TRAILER LIGHT SYSTEM - MARKER, STOP, TAIL, TURN
A56C 18OR GROUND ADAPTER (1023) 2 A56-GT 18WH 86 1 A11-GCB 12WH J2 85
A56T 12OR H1 H2 87A 87
LEFT TURN SIGNAL
F13
30 J1 (A56J)
TRAILER LEFT TURN RELAY (1011)
FUSE F2-A (1011) E1 F1 15A
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE) A57T 12OR H3 A57-GT 18WH 85 87 H4 87A
A14FC 12RD
A14F 8RD
RIGHT TURN SIGNAL
E15
A57C 18OR
IP / CENTER CHASSIS (1701) CH9_14,15 TRAILER RIGHT TURN RELAY (1011)
30 86 J4 J3 (A57J)
FUSE F2-C (1011) F3 E3 15A
MARKER LIGHT SIGNAL
F14
A54C 18BN 85 A58-GT 18WH
E3
F3
A58T 12BN 87A
IP / CENTER CHASSIS (1701) CH9_14,15 TRAILER MARKER LIGHT RELAY (1012)
87
86 F4
30 E4 (A58J)
FUSE F3-D (1012) C4 D4 20A
A14HA 12RD
TAIL LIGHT SIGNAL
E10
A68 18BN 85 A68-GT 18WH
E1
F1
A68T 12BN 87A
IP / CENTER CHASSIS (1701) CH9_14,15 TRAILER TAIL LIGHT RELAY (1012) FUSE F3-B (1012) C2 D2 20A
87
86 F2 TRAILER STOP LIGHT SIGNAL
30 E2 (A68J)
A14HB 12RD
F15
A70C 18OR G3 85 A70-GT 18WH 87 J3
A70T 12OR 87A
IP / CENTER CHASSIS (1701) CH9_14,15 TRAILER STOP LIGHT RELAY (1016) FUSE F7-D (1016) F4 E4
86 J4 G4
30
(A70J) 30A
A14HC 12RD
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058102
Figure 132
Trailer Light System Marker, Stop, Tail, Turn
S08344-2
A14H 8RD
A14FD 12RD
A14 6RD
BATTERY FEED CH3_01
IP / CENTER CHASSIS (1701) CH9_14,15
013
133
9.14. TRAILER SOCKET BOC, P. 14

CHAPTER 9
TRAILER SOCKET - BOC
IP / CENTER CHASSIS (1701) TRAILER LEFT TURN RELAY (1011) CH9_13 TRAILER RIGHT TURN RELAY (1011) CH9_13 TRAILER MARKER LIGHT RELAY (1012) CH9_13 5 A56T 12OR A57T 12OR A58T 12BN 6 N57T 10LTGN 7 N56T 10YL
TRAILER CONNECTOR 2 (9779F1/9779F) B
ABS TRAILER SOCKET (9902) YL YL
C GN A N58T 10BK SLEEPER TRAILER SOCKET #2-TG (9781F) BK BK GN
N56T 10YL N57T 10LTGN N58T 10BK
TRAILER CONNECTOR 1 (9780M / 9780M1 / 9784M) TRAILER TAIL LIGHT RELAY (1012) CH9_13 TRAILER STOP LIGHT RELAY (1016) CH9_13 8 B BN C RD RD BN
A68T 12BN A70T 12OR
N68T 10BN N70T 10RD
TRAILER ABS ECU RELAY (1017) CH10_06
10 A94T 12GY N94T 10DKBL
A BL BL
AUXILIARY TRAILER SWITCH (1110M)CH9_16 AUXILIARY TRAILER RELAY (1016)CH9_16
11 #A72V 12OR N72V 12DKBL SLEEPER TRAILER SOCKET #1-TG (9782M)
D WH WH
*A72V 12DKBL
N68T 10BN
ON LEFT SIDE FRAME RAIL NEAR BATTERY TRAY RD
AUX TRAILER SOCKET (9902)
RD BN BK GN YL BL WH
N70T 10RD
BN C BK GN
N94T 10DKBL
YL BL
N72V 12DKBL * W/ AUX ISO TRAILER SOCKET # W/ SECONDARY INSTRUMENT CLUSTER
WH GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
NAME
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058102
014
Figure 133
Trailer Socket BOC
S08344-2
134
9.15. TRAILER SOCKET BOC AND EOF, P. 15

CHAPTER 9
TRAILER SOCKET - BOC AND EOF

EOF TRAILER SOCKET (9902) BL A RD B R68W 10BN TRAILER SOCKET 2 (9789F / 9789FA) R56W 10YL R57W 10LTGN A R58W 10BK BK BK B YL C GN GN YL BN BN RD BL
TRAILER CONNECTOR 1 (9715M) C N94W 10DKBL A N70W 10RD N68W 10BN B
TRAILER SOCKET 1 (9790M / 9790MA) R94W 10DKBL R70W 10RD C
TRAILER CONNECTOR 2 (9716F) N56W 10YL N57W 10LTGN N58W 10BK B
WH IP / CENTER CHASSIS (1701) TRAILER LEFT TURN RELAY (1011) CH9_13 TRAILER RIGHT TURN RELAY (1011) CH9_13 TRAILER MARKER LIGHT RELAY (1012) CH9_13 5 A56T 12OR 6 N57T 10LTGN 7 N58T 10BK N58U 10BK N57U 10LTGN N56T 10YL TRAILER CONNECTOR 2 (9779F / 9783F) N56U 10YL B YL ON REAR END OF LEFT SIDE FRAME RAIL
WH
ABS TRAILER SOCKET (9902) YL
A57T 12OR
C GN GN
A58T 12BN
A BK BK
TRAILER CONNECTOR 1 (9780M / 9784M) TRAILER TAIL LIGHT RELAY (1012) CH9_13 TRAILER STOP LIGHT RELAY (1016) CH9_13 TRAILER ABS ECU RELAY (1017) CH10_06 AUXILIARY TRAILER SWITCH (1110M)CH9_16 AUXILIARY TRAILER RELAY (1016)CH9_16 8 A68T 12BN 9 A70T 12OR 10 A94T 12GY 11 #A72V 12OR *A72V 12DKBL N72V 12DKBL N94T 10DKBL #N72V 10DKBL N94U 10DKBL N70T 10RD N70U 10RD A BL BL N68T 10BN B N68U 10BN C RD RD BN BN
D WH WH
W/ ISO TRAILER SOCKET W/ TRAILER & AUX SOCKET WH GN BK BN RD LEFT SIDE DASH MOUNTED DUAL POST GND PLATE YL BL BL
SHEET
ON LEFT SIDE FRAME RAIL NEAR BATTERY TRAY
* W/ AUX ISO TRAILER SOCKET # W/ SECONDARY INSTRUMENT CLUSTER

CHK DATE CHANGE REV REFERENCE DRAWN
AUX TRAILER SOCKET (9902)

NAME
WH
GN
BK
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO.
BN
YL
RD
61802Y
10MAR09
AE08058102
015
Figure 134
Trailer Socket BOC and EOF
S08344-2
135
9.16. TRAILER SOCKET AUXILIARY, P. 16

CHAPTER 9
TRAILER SOCKET - AUXILIARY
GAUGE CLUSTER #1 (1500) FUSE F2-G (1011) BATTERY 2 A14EE 16RD D3 15A C3 A14JA 12RD A14J 8RD A14 6RD BATTERY FEED CH3_01 A62SC 18DKBL
DIMR OUT2 PANEL LT
A62B 18DKBL
A G 10
PANEL LIGHT ADAPTER (1002) AUXILIARY TRAILER SWITCH (1110M) DIGITAL IN # 2 10 A72D 18OR 4
5B 6 1
DIGITAL IN # 1
A72C 18OR A11-GKE 16WH A11-GCA 12WH GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE) 9
2B 3 A109C 18GY 4 W/ AUX ISO TRAILER SOCKET GROUND ADAPTER (1023) 11 14 1 A11-GCB 12WH
SHEET
GROUND
IP / CENTER CHASSIS (1701) CH9_14,15 BATTERY FEED CH3_02 BATTERY FEED CH3_02
#A72V 12OR
A72B 14OR
**A14Y 6RD *A14W 6RD A14R 8RD A14RB 12RD
F2 A72A 12OR FUSE F7-B (1016) E2 25A A72-G 18WH A14SC 12RD
GAUGE CLUSTER #2 (1501) A72-GB 18WH
* N/ LOAD SHEDDING ** W/ LOAD SHEDDING # W/ AUX ISO TRAILER SOCKET ## W/ SECONDARY INSTRUMENT CLUSTER
AUXILIARY TRAILER RELAY (1016) 87A
A72-GA 18WH
G2
J2 85
87 BODY CONTROLLER #J4 (1601) 30 J1 86 G1 A72 18OR E11 TRAILER AUX CIRCUIT

CHK DATE
**A14Y 6RD *A14W 6RD A14R 8RD

CHANGE
FUSE F7-B (1016) F2 E2 A14RB 12RD 25A/10A

REV REFERENCE
A72A 12OR
DRAWN NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO.
61802Y
10MAR09
AE08058102
016
Figure 135
Trailer Socket Auxiliary
S08344-2
ELECTRONIC GROUND
##A72V 12DKBL
A72B 160R
136
9.17. FLOOR LIGHT, P. 17

CHAPTER 9
FLOOR LIGHT
N/ LOAD SHEDDING
BATTERY FEED CH3_02
A14W 6RD A14Y 6RD
A14K 8RD
A14KB 12RD
BATTERY FEED CH3_02 W/ LOAD SHEDDING
A63JJ 20DKBL
A63JV 18DKBL
F3
FUSE F1-C (1010) E3 5A
D3 86
D4 30 FLOOR LIGHT RELAY (1010) 87A C4
BODY CONTROLLER #J4 (1601) 85 C3 FLOOR LIGHT RELAY E5 A63J 20DKBL
87
A63JB 18DKBL
W/ DAY CAB OR W/ SLEEPER
IP / SLEEPER (5000-7)
A63JA 18DKBL
GROUND ADAPTER CONNECTOR (1003)
W/ SLEEPER
H63JB 18DKBL
A63-GJ 18WH
H63-GJA 18WH
H63-GJB 18DKBL
H63JBA 18DKBL
H63JBB 18DKBL
H11-GSN 10WH
H11-GSK 10WH
GROUND STUD (LOCATED AT LEFTB SIDE DASH MOUNTED DUAL POST GND PLATE) A B
LEFT FLOOR LIGHT (5128)
GROUND STUD (LOCATED IN SLPR REAR FACE OF FRONT LEFT BUNK PANEL)
RIGHT FLOOR LIGHT (5129)
FLOOR LIGHT (1907)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
A11-GKA 14WH
61802Y
10MAR09
AE08058102
017
Figure 136
Floor Light
S08344-2
137
9.18. DOME AND ACCENT LIGHT SLEEPER, P. 18

CHAPTER 9
DOME AND ACCENT LIGHT - SLEEPER
N/ LOAD SHEDDING BATTERY FEED CH3_02 BATTERY FEED CH3_02 A14W 6RD A14Y 6RD A14R 10RD A14RD 12RD
FUSE F7-A (1016) F1 30A E1
DOME LIGHT A14VA 10RD F2
RIGHT SLEEPER AUX ACCENT LIGHT (5104)
RIGHT SLEEPER ACCENT LIGHT (5106)
SLEEPER DOME LIGHT (5107)
LEFT SLEEPER AUX ACCENT LIGHT (5103)
LEFT SLEEPER ACCENT LIGHT (5105)
IP / SLEEPER (5000) 1 37
H11-GSN 10WH
DOME / FLOOR (5124) CH9_19
V63D 18DKBL
V63EB 18DKBL
H1-B1 10A H1-C1
V63-GBE 18WH
V63-GBD 18WH
V63-GBC 18WH
V63-GBB 18WH
H14VAA 16RD
GROUND STUD (LOCATED IN SLPR REAR FACE OF FRONT LEFT BUNK PANEL)
H14VA 10RD
SLEEPER FUSE BLOCK (5001) H14VAB 16RD H63C 18DKBL SLEEPER DOME LIGHT RELAY (5001) 86 A3 87 85 C4
SHEET
V9NCB 18GY
V63HBD 18DKBL
V63GHBB 18DKBL
V63HBE 18DKBL
V63HBC 18DKBL
V63-GA 18WH
H63HB 16DKBL
H63-GB 16WH
ROOF HARNESS (5102) V63HB 18DKBL V63-GB 18WH V63D 18DKBL V9NCB 18GY V63EB 18DKBL A 63HB 18DKBL
T-RAIL (1000) 1
C3 30
63-GB 18WH 63D 18DKBL H109SB 18GY H63EB 18DKBL H109S 18GY H63E 18DKBL
87A A4
C E
3 4
H63D 18DKBL H109S 18GY H63E 18DKBL IP / SLEEPER (5000) CH9_19
H63EA 18DKBL H109SA 18GY
H63EA 18DKBL H109SA 18GY
DOME / FLOOR LIGHT (5124) CH9_19
GROUND STUD IN (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL)
H11-GSK 10WH
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO.
61802Y
10MAR09
AE08058102
018
Figure 137
Dome and Accent Light Sleeper
S08344-2
H63-GD 18WH
H63DV 18DKBL
A63C 18DKBL
W/ LOAD SHEDDING
138
9.19. DOME AND ACCENT LIGHT SLEEPER (CONT.), P. 19

CHAPTER 9
DOME AND ACCENT LIGHT - SLEEPER (CONT)
T-RAIL (1000) CH9_18
A63F 18DKBL
H63E 18DKBL H63EA 18DKBL IP / SLEEPER 33 (5000)
SLEEPER CONTROL PANEL SWITCH CONNECTOR (5125) F H63F 18DKBL B H63F 18DKBL H63EA 18DKBL E H109SA 18GY H62AS 18DKBL H62-GSD 18WH H62K 18DKBL
DOME / FLOOR LIGHT (5124) 1
GAUGE CLSTR #1 (1500) CH8_10
32 A63E 18DKBL
2B
31 A62A 18DKBL H11-GSN 10WH H11-GSJ 18WH H62A 18DKBL H62AS 18DKBL H62-GSD 18WH
C H62-GA 18DKBL H62A 18DKBL
GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL) SLEEPER HVAC CONTROLLER (5216)
17
H62AH 18DKBL
W/ NO IDLE CONTROL
H62D 18DKBL ACCENT LIGHT ON / OFF (5126) A H63 18DKBL H 2B
NO IDLE CONTROLLER C1 (5210)
17
H62AH 18DKBL
T-RAIL (1000) CH9_18
H109SA 18GY H109S 18GY
G H63HB 16DKBL H63SA 16DKBL H62C 18DKBL H63-GSF 18WH 7
BATTERY FEED CH3_02
BATTERY FEED CH3_02
**A14Y 6RD
*A14W 6RD
H1-A2 GAUGE CLUSTER#2 (1501) CH8_10 SLEEPER FUSE BLOCK (5001) H1-B2
10A H11-GSJ 18WH
A109S 18GY
H14VAC 16RD
A14R 10RD
NO IDEL ENGINE HEAT (5222) CH07_09
ACCENT LIGHT DIMMER (512) H63A 18DKBL H63HB 18DKBL H63-GSF 18DKBL H62-GB 18DKBL B BK F BK D H62B 18DKBL BL A BL C YL
22 A14RD 12RD H11-GSN 10WH

DRAWN
F1
FUSE F7-A (1016) E1 A14VA 10RD 30A
IP / SLEEPER (5000) * N/ LOAD SHEDDING ** W/ LOAD SHEDDING

CHK DATE CHANGE
GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL)
REV REFERENCE NAME
H14VA 10RD
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058102
019
Figure 138
Dome and Accent Light Sleeper (Cont.)
S08344-2
139
9.20. LIGHTED AIR SHIELD, P. 20

CHAPTER 9
LIGHTED AIR SHIELD
W/ DAYCAB A58C 16BN
LIGHTED AIR SHIELD (1906) A 18BK HEAT SHRINK (LOCATED IN UPPER RIGHT REAR ROOF (DAYCAB))
AIR SHIELD LIGHT
GROUND ADAPTER (1006) 7 W/ SLEEPER CAB B 18WH HEAT SHRINK (LOCATED IN UPPER RIGHT REAR ROOF (DAYCAB))
A58-GC 16WH A11-GKB 14WH
LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE IP / SLEEPER (5000) LIGHTED AIR SHIELD (5117) A 16BK HEAT SHRINK (LOCATED IN UPPER LEFT SIDE OF SLEEPER)
A58C 16BN
T-RAIL (1001) G
19 CUSTOMER ACCESSORY #2 RELAY (1018 / 1019) CH4_24
H58C 16BK
H58C 16BK
A58BLT 14BN
SLEEPER GROUND ADAPTER (5007) 2 H B H58-G 16WH 16WH HEAT SHRINK (LOCATED IN UPPER LEFT SIDE OF SLEEPER)
H58-G 16WH H11-GM 16WH
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058102
020
Figure 139
Lighted Air Shield
S08344-2
140
9.21. PANEL LIGHTS, P. 21

CHAPTER 9
PANEL LIGHTS
A62DD 18DKBL
CLOCK SPRING (1802) CH4_04
SWITCH PACK (1101M) CH4_20
A62DB 18DKBL
A62DA 18DKBL
HVAC CONTROL (1200) CH12_02
CLUSTER #1 (1500) PANEL LIGHT DIMMER A62 18DKBL A62DC 18DKBL RADIO (1300) CH4_18
PANEL LIGHT DIMMER
PANEL LIGHT ADAPTER (1002) A A62B 16DKBL SHIFTER CONNECTION (7905) CH11_03 DRIVER DOOR (3000) CH4_05 SECONDARY INSTRUMENT CLUSTER (1502) CH8_11 W/ TELEMATICS ALERT SWITCH A62N 18DKBL H A62SD 18DKBL A62SA 18DKBL A62SB 18DKBL A62SC 18DKBL F PANIC BUTTON (1111M) CH4_15 W/ QUALCOMM CUSTOMER ACCESSORY CONTROL SPARE '1' (1112M) CH4_26 CUSTOMER ACCESSORY CONTROL SPARE '2' (1113M) CH4_27 AUXILIARY TRAILER SWITCH (1110M) CH9_16 ENGINE PRE HEAT (1115M) CH12_06 BEACON LIGHT SWITCH (1117M) CH4_24
A62BE 18DKBL A62BD 18DKBL A62BH 18DKBL
A62T 18DKBL A62BLT 18DKBL
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058102
021
Figure 140
Panel Lights
S08344-2
141
9.22. WORK LIGHTS DAY CAB, P. 22

CHAPTER 9
WORK LIGHTS - DAY CAB
WIRING FOR CUSTOMER SUPPLIED WORKLIGHT W/ LOAD SHEDDING BATTERY FEED CH3_03 A14Y 6RD
BODY CONTROLLER #J1 (1603) WORK LIGHT FUSE F7-F (1016) G A65BD 16OR
BATTERY FEED CH3_01
A14W 6RD
A14M 8RD
A14MD 12RD
B2 15A
A2
N/ LOAD SHEDDING GROUND ADAPTER (1023) 10 A65-GW 18WH
W/ CUSTOMER SUPPLIED WORK LIGHT
C2 30
D2
86
A65 18OR D1 A65AB 18OR A65 16OR
A11-GCB 12WH
85 C1
LOW MOUNT LIGHT CENTER CHASSIS (1701)
A65BC 14OR
A65BF 16OR
51
68
A11-GKA 14WH
A65-GF 16WH
N/ CUSTOMER SUPPLIED WORK LIGHT GROUND ADAPTER (8804) F E A

SHEET
87
N65-GA 14WH
(9718) A B
N65BD 16OR
BK 18BK
WH 18WH
WH 18WH
N65-GB 16WH
BK 18BK
A (LOCATED IN LEFT BACK PANEL (DAYCAB)) (LOCATED IN RIGHT BACK PANEL (DAYCAB)) HEAT SHRINK SLEEVE
CHK DATE CHANGE
CUSTOMER SUPPLIED WORKLIGHT LOW MOUNTED (9719 / 9719A)
N65-GC 16WH
N65BE 16OR
DAY CAB WORK LIGHT
HEAT SHRINK SLEEVE

REV REFERENCE DRAWN
CUSTOMER SUPPLIED WORKLIGHT LOW MOUNTED (9720 / 9720A)
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO.
61802Y
10MAR09
AE08058102
Figure 141
Work Lights Day Cab
S08344-2
N11-GB 10WH
CUSTOMER SUPPLIED WORKLIGHT HIGH MOUNTED (2201)
CUSTOMER SUPPLIED WORKLIGHT HIGH MOUNTED (2200)
N65-G 16WH
N65 16OR
A65-GFA 18WH
A65BFB 18OR
A65-GFB 18WH
A65BFA 18OR
N65BC 14OR
A65AA 16OR
CUSTOMER WORK LIGHT RELAY (1010)
022
142
9.23. WORK LIGHTS SLEEPER CAB, P. 23

CHAPTER 9
WORK LIGHTS - SLEEPER CAB
BATTERY FEED CH3_01
BATTERY FEED CH3_03
WIRING FOR CUSTOMER SUPPLIED WORKLIGHT
*A14W 6RD
**A14Y 6RD
WORK LIGHT FUSE F7-F (1016) A2 B2 15A D2 10 A65-GW 18WH 86 G A65BD 16OR C2 30 CUSTOMER WORKLIGHT RELAY (1010)
A14M 8RD
A14MD 12RD
W/ CUSTOMER SUPPLIED WORK LIGHT
85 C1 1
87A D1 A65AB 18OR A65 18OR
A65 18OR
87
A65AA 18OR
A11-GCB 12WH
A65B 16OR SLEEPER GND ADAPTER (5007)
N/ CUSTOMER SUPPLIED WORK LIGHT
21
20
IP / SLEEPER (5000) H11-GSN 10WH H65-G 16WH BACK PANEL (5300) F
H11-GM 10WH
H65-GE 16WH
H65B 16OR
H6S 16OR
H65-GE 16WH
V65-G 16WH
V65 16OR
T-RAIL (1001)
H65BB 16OR
V6SA 18OR V65-GA 18WH
H65-GC 16WH
H65-GD 16WH
H65BA 16OR
LEFT WORK LIGHT (5100)
RIGHT WORK LIGHT (5101)
* N/ LOAD SHEDDING ** W/ LOAD SHEDDING
RIGHT OPTIONAL WORK LIGHT (5119)
LEFT OPTIONAL WORK LIGHT (5118)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058102
023
Figure 142
Work Lights Sleeper Cab
S08344-2
143
9.24. DOME AND ACCENT LIGHT SLEEPER, P. 24

CHAPTER 9
DOME AND ACCENT LIGHT - SLEEPER
IP / SLEEPER (5000) 33 A63F 18DKBL 32 GAUGE CLSTR #1 (1500) CH8_10 A63E 18DKBL
SLEEPER CONTROL PANEL / SKY RISE CABINET LIGHT (5130 / 5134) A6 H63F 18DKBL H63E 18DKBL H63ZVR 18GY H62A 18DKBL A3 A2
DOME / FLOOR LIGHT (5124) 1
H63C 18DKBL H63D 18DKBL H63ZVR 18GY
A5
2B
31 A62A 18DKBL
H11-GSN 10WH
H11-GSJ 18WH
H62-GSD 18WH H62AS 18DKBL A4
H11-GA 18WH H62AS 18DKBL
9 H62-GA 18DKBL H62C 18DKBL
GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFTBUNK PANEL) SLEEPER HVAC CONTROLLER (5210)
17
H62AH 18DKBL A1
ACCENT LIGHT ON / OFF (5126) H63 18DKBL 2B
A7
A8 BATTERY FEED CH3_01 H63GSF 18WH H63SA 16DKBL BATTERY FEED CH3_03 H62C 18DKBL 7
**A14Y 6RD
*A14W 6RD
H1-A2 GAUGE CLUSTER#2 (1501) CH8_10 10A H1-B2 H14VAC 16RD SLEEPER FUSE BLOCK (5001)
A14R 10RD
HA109S 18GY
A109S 18GY
ACCENT LIGHT DIMMER (512) H63A 18DKBL H63B 18DKBL H63-GA 18DKBL H62-GB 18DKBL A BLUE
22 A14RD 12RD A10GS 18GY H14VA 10RD
C YELLOW
FUSE F7-A (1016) E1 A14VA 10RD IP / SLEEPER (5000) 1
B BLACK F BLACK
F1 30A
D ** W/ LOAD SHEDDING * N/ LOAD SHEDDING H62B 18DKBL H62D 18DKBL

CHANGE REV REFERENCE DRAWN NAME
BLUE
CHK
DATE
CNA1
28OCT09
INITIAL RELEASE.
61802Y
310618
RELEASE NO.

DATE PART NO. SHEET
61802Y
19MAY09
AE08058102
024
Figure 143
Dome and Accent Light Sleeper
S08344-2
144
10. CHASSIS ACCESSORIES (CHAPTER 10)

10.1. TIRE PRESSURE MONITOR, P. 1
CHAPTER 10
TIRE PRESSURE MONITOR
TIRE PRESSURE MONITORING SYSTEM CONTROLLER (8952)
MODULE PLATE INTERCONNECT (ICON / TIRE -PRESSURE) (1962) FUSE F4-J (1013) A4 2 A22E 18TN A22E 18TN B1 10A A1 A12V 12LTBL (A12V) A2 FUSE F4-K (1013) ACCESSORY RELAY # 2,4 (1011/1013) CH3_09 R REAR TIRE PRESSURE ANTENNA (R FWD AND R REAR TIRES - 6x4)(8984) (R REAR TIRES - 4x2) (8982) R22C 20TN R22ZC 20TN R22VC 20TN 3
IGNITION
IP / CENTER CHASSIS HARNESS CONNECTOR (1701) R REAR SIGNAL A22C 18TN A22ZC 18TN A22VC 18TN A22VB 18TN A22ZB 18TN A22B 18TN B1 A22C 18TN A22ZC 18TN B3 A22VC 18TN A22VB 18TN B5 A22ZB 18TN A22B 18TN 57 N22C 18TN N22ZC 18TN N22VC 18TN N22VB 18TN N22ZB 18TN N22B 18TN
CENTER / REAR CHASSIS (9801) R
B6
55
ZVR 12 (R REAR) 12V (R REAR) 12V (L REAR) ZVR (L REAR) L REAR SIGNAL 7
56
B4
53
L REAR TIRE PRESSURE ANTENNA (L FWD AND L REAR TIRES - 6x4)(8983) (L REAR TIRES - 4x2) (8981) R22VB 20TN R22ZB 20TN R22B 20TN 2
52
11
B2
54
1 3
IP / FORWARD CHASSIS (1700) FRONT SIGNAL 12V (FRONT) ZVR (FRONT) A22A 18TN A22VA 18TN A22ZA 18TN B10 A22A 18TN A22VA 18TN A22ZA 18TN 49 M22A 20TN M22VA 20TN M22ZA 20TN
R & L FRONT TIRE PRESSURE ANTENNA (8980)
3 W/ LOAD SHEDDING 2 A14Y 6RD 1 BATTERY FEED CH3_03
B11
48
B12
47
10
FUSE F11-B (1020) A5 BATTERY 3 A22D 18TN A22D 18TN F2 5A E2 A14NF 12RD A14N 8RD A14W 6RD BATTERY FEED CH3_03
N/ LOAD SHEDDING A3
GROUND
A22-G 18WH A5K(-) 18GN A5K(+) 18YL
A22-G 18WH A5P(-) 18GN A5P(+) 18YL A11-GKA 14WH
J1939 LOW 1 J1939 HIGH 1
B8
15
B7
13
J1939 ADAPTER (1026) CH3_12
13
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058103
001
Figure 144
Tire Pressure Monitor
S08344-2
145
10.2. AIR DRYER, P. 2

CHAPTER 10
AIR DRYER
(A13FB)
W/ BENDIX AIR DRYER
FUSE F5-E (1014)
C1 N39 16GY A1 N39-G 16WH A13FB 12PK
A LEFT SIDE AIR DRYER (9902)
FUSE F5-J (1014)
A2 FUSE F5-K(1014) B2 15A
IP / CENTER CHASSIS (1701-31) A39 16GY N39 16GY N39-G 16WH A LEFT SIDE AIR DRYER (9900)
W/ SINGLE AIR DRYER A LEFT SIDE DUAL AIR DRYER (9901)
N39 16GY N39-G 16WH CHASSIS GROUND ADAPTER 1 (8803)
W/ DUAL AIR DRYER
A N11-GA 10WH
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058103
002
Figure 145
Air Dryer
S08344-2
146
10.3. AIR SOLENOID PACK 4 WAY, P. 3

CHAPTER 10
AIR SOLENOID PACK - 4 WAY
AIR SOLENOID 4 - PACK (9736) BODY CONTROLLER #J5 (1602) IP / CENTER CHASSIS (1701)
AIR SOLENOID #1
E12
A59A 18GY
32
N59A 18GY
BODY CONTROLLER #J4 (1601) 33 N59B 18GY C
AIR SOLENOID 2
F10
A59B 18GY
34 AIR SOLENOID 3 E12 A59C 18GY N59C 18GY
35 AIR SOLENOID 4 F8 A59D 18GY N59D 18GY
GROUND ADAPTER (8804) B N59-G 14WH A
N11-GB 10WH
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058103
003
Figure 146
Air Solenoid Pack 4 Way
S08344-2
147
10.4. AIR SOLENOID PACK 4 WAY (CONT.), P. 4

10
AIR SOLENOID PACK - 4 WAY (CONT)
IP / CENTER CHASSIS (1701)
2ND AIR SOLENOID 4 - PACK (9737)
36 AIR SOLENOID 5 E13 A59E 18GY N59E 18GY
37 AIR SOLENOID 6 F4 A59F 18GY N59F 18GY
38 AIR SOLENOID 7 E9 A59H 18GY
N59H 18GY
39 AIR SOLENOID 8 F5 A59J 18GY N59J 18GY
GROUND ADAPTER (8804) C
N59-GA 14WH
2ND AIR SOLENOID 4 - PACK (9737A) A N11-GB 10WH N59E 18GY LEFT SIDE DASH MOUNTED DUAL POST GND PLATE N59F 18GY C B
N59H 18GY
N59J 18GY
A N59-GA 14WH
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058103
004
Figure 147
Air Solenoid Pack 4 Way (Cont.)
S08344-2
148
10.5. AIR SUSPENSION WITH LOAD INDICATOR, P. 5

CHAPTER 10
AIR SUSPENSION W/ LOAD INDICATOR
FRONT LOAD INDICATOR (8750)
FORWARD CHASSIS / IP (1700)
ELECTRONIC GROUND TERMINAL
M109AB 18GY
M109A 18GY
25
A109 18GY
ELECTRONIC GROUND
OUTPUT TERMINAL
M61 18GY
41 A61 18GY 8 ANALOG IN # 2
+5V TERMINAL
M106A 18GY
42
A106A 18GY
LOAD INDICATOR TO CHASSIS (9865) R61B 18GY R106B 18GY A R109B 18GY C
CENTER CHASSIS / IP (1701) 40
OUTPUT TERMINAL +5V TERMINAL ELECTRONIC GROUND TERMINAL
N61B 18GY N106B 18GY N109B 18GY
A61B 18GY A106B 18GY A109B 18GY A106 18GY
ANALOG IN #1 +5V OUTPUT #1 ELECTRONIC GROUND
B B
41
42 1
OUTPUT TERMINAL +5V TERMINAL ELECTRONIC GROUND TERMINAL
R61B 18GY R106B 18GY R109B 18GY
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058103
005
Figure 148
Air Suspension With Load Indicator
S08344-2
149
10.6. BATTERY FEED TRAILER AUXILIARY, P. 6

CHAPTER 10
BATTERY FEED - TRAILER AUXILIARY
A13FF 18PK A94TT1 12GY
FUSE F8-G (1017) A94TT2 14GY A3 5A W/ BOC AND EOF N94T 10DKBL N94T 10DKBL W/ DAYCAB AND EOF B3 A94TT 14GY
TARILOR SOCKET (5758F/5759F) A
TRAILER TRANS (5758M) N94TT 14GY A
W/ IGN CENTER PIN A94T 12GY G3 85 TRAILER ABS ECU RELAY (1017) 86 J4 G4 A94TV 12GY 87 J3 H4 87A
IP / CENTER CHAS (1701-10)
A94T 12GY
TRAILER CONNECTOR 1 (9780-A) N94U 10DKBL
ABS TRAILER SOCKET (9902) BL BL
BATTERY FEED CH3_01
30
A94T 12GY
W/ BATTERY CENTER PIN SOCKET FUSE F8-D (1017) E4 30A W/ IGN CENTER PIN F4 A14JC 12RD A14J 8RD @A14W 6RD @@A14Y 6RD BATTERY FEED CH3_02 BATTERY FEED CH3_02 PARK BRAKE PRESSURE SWITCH (8454) C M72EA 16OR 52 M72EB 16OR D IP / FORWARD CHASSIS (1700) 51 A72E 18OR A72EB 18OR E2 2B * AUX ISO TRAILER SOCKET ** TRAILER SOCKET W/ SW CONTROLLED CENTER PIN @ N/ LOAD SHEDDING @@ W/ LOAD SHEDDING
REV REFERENCE DRAWN NAME PART NO.
A13-GFF 18WH
A94TB 12GY
A94T 12GY
A94TA 12GY
W/ SW CONTROLLED CENTER PIN
AUXILIARY TRAILER RELAY (1016)
87A G2 87
30 J1 A14R 8RD A14RB 12RD
A72-GC 18WH
J2 85 86 G1
1 **A72EC 18OR A72-GB 18WH
A11-GCB 12WH
*A72F 16OR
*A72FA 18OR **A72ED 18OR
AUXILIARY TRAILER SOCKET (1110M)
10
A94TC 12GY
(A94TC)
A12-G 18WH
W/ SW CONTROLLED CENTER PIN
FUSE F7-B (1016) F2 25A/10A
CHK
DATE
CHANGE
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE SHEET
A14 6RD
61802Y
10MAR09
AE08058103
006
Figure 149
Battery Feed Trailer Auxiliary
S08344-2
150
10.7. ANTILOCK BRAKE SYSTEM WITH BENDIX, P. 7
Figure 150
Antilock Brake System with Bendix
S08344-2
151
10.8. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 8

CHAPTER 10
ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)
ABS #2 (1401)
IP / CHASSIS FORWARD HARNESS (1700)
WSS SA LEFT (+) WSS SA LEFT (-)
A94C 16GY A94D 16GY
30
M94C 18GY M94D 18GY
1 BENDIX LEFT FRONT AIR ABS SPEED SENSOR (8502)
31 8
PMV SA LEFT CMN PMV SA LEFT REL PMV SA LEFT HLD
A94A 18GY A94 18GY A94B 18GY
28
M94A 18GY M94 18GY A
27
29 M94B 18GY C
BENDIX LEFT ABS MODULATOR (8500) / (8500A)
PMV SA RIGHT CMN PMV SA RIGHT REL PMV SA RIGHT HLD
A94J 18GY A94H 18GY A94K 18GY
35
M94J 18GY M94H 18GY M94K 18GY A
34
36
BENDIX RIGHT ABS MODULATOR (8501) / (8501A) C
WSS SA RIGHT (+) WSS SA RIGHT (-)
11
A94E 16GY A94F 16GY
32
M94E 18GY M94F 18GY
1 BENDIX FRONT AIR ABS SPEED SENSOR (8503)
33
14
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058103
008
Figure 151
Antilock Brake System with Bendix (Cont.)
S08344-2
152

CHAPTER 10
ABS #1 (1400)
IP / CHASSIS CENTER (1701) 19 11 A94BF 16GY 18 A94BH 16GY
CHASSIS REAR / CENTER (9800) 18
BENDIX RIGHT REAR WHEEL SPEED SENSOR (9503 / 9511)
WSS DA RIGHT (-) WSS DA RIGHT (+)
N94BF 16GY N94BH 16GY
R94BF 16GY R94BH 16GY
19
10
BENDIX RIGHT REAR MODULATOR (9504 / 9504B / 9514) ABS #2 (1401)
PMV DA RIGHT CMN
A94BK 18GY
22
N94BK 16GY
21
R94BK 16GY
PMV DA RIGHT REL
13
A94BJ 18GY
21
N94BJ 16GY
20
R94BJ 16GY
PMV DA RIGHT HLD
10
A94BL 18GY
20
N94BL 16GY
22
R94BL 16GY
ABS #3 (1402) IP / CENTER CHASSIS (1701)
BENDIX SIX CHANNEL ABS INLINE CONN (9516M) CENTER CHASSIS
BENDIX RR RIGHT MODULATOR (9504A)
B A94BS 16GY A94BT 16GY A94BU 16GY 57 58 59 N94BS 16GY N94BT 16GY N94BU 16GY 6 7 8 N94BS 16GY N94BT 16GY N94BU 16GY C
13 9 10
CUSTOMER ACCESORIES #1 RELAY (1019) CH4_26 15
A116L 18GY
BENDIX RR RIGHT WHEEL SPEED SENSOR (9503D) 60 9 N94BV 16GY N94BW 16GY 1
A94BU 16GY A94BW 16GY
N94BV 16GY N94BW 16GY
64
10
12
CUSTOMER ACCESSORIES #1 RELAY (1019) CH4_26
A116U 18GY
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058103
009
Figure 152
S08344-2
153

CHAPTER 10
ABS #2 (1401)
IP / CHASSIS CENTER (1701) 17
CHASSIS REAR / CENTER (9800) 16
BENDIX LEFT WHEEL SPEED SENSOR (9501 / 9512)
WSS DA LEFT (-) WSS DA LEFT (+)
18
A94BD 16GY A94BE 16GY
N94BD 16GY N94BE 16GY
R94BD 16GY R94BE 16GY
16 15
17
BENDIX LEFT MODULATOR (9502 / 9513)
PMV DA LEFT CMN
12
A94BB 18GY
24
N94BB 16GY
14 R94BB 16GY B
PMV DA LEFT REL
17
A94BA 18GY
23
N94BA 16GY
13
R94BA 16GY
PMV DA LEFT HLD
16
A94BC 18GY
25
N94BC 16GY
15
R94BC 16GY
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058103
010
Figure 153
S08344-2
154

CHAPTER 10
ABS #4 (1403) BRAKEDEMAND PRIMARY CIRC SIGNAL PRESS SNSR SUPPLY PRESS SNSR COMMON BRAKEDEMAND SECONDARY CIRC SIGNAL
IP / DCM (1800) D5 C3 C10
ABS PRIMARY AIR TRANSDUCER (1822)
2 4 1
A94SE 18GY A94SVD 16GY A94SZD 16GY A94SF 16GY A94SV 16GY A94SZ 16GY
B94SE 18GY B94SV 18GY B94SZ 18GY B94SF 18GY B94SVA 18GY B94SZA 18GY
C B A
D6
ABS SECONDARY AIR TRANSDUCER (1823) B A C
B94SVB 18GY B94SZB 18GY
IP / CENTER CHASSIS (1701)
ABS 6 PRESSURE SENSOR (9510F / 9510M) A B C
ABS 6 PRESSURE SENSOR (4X2) / (6X4) (9510 / 9510A) A B C R94SH 18GY
A94SZC 16GY A94SVC 16GY LOAD SNSR SIGNAL 3 A94SH 16GY
63 75 76
N94SZC 16GY N94SVC 16GY N94SH 16GY
R94SZC 18GY R94SVC 18GY
73
BENDIX TRAILER MODULATOR (9513)
PMV TRLR COMMON PMV TRLR RELEASE
12
A94SN 18GY 72 A94SM 18GY A94SL 18GY 74
N94SN 16GY N94SM 16GY N94SL 16GY A
PMV TRLR HOLD
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058103
011
Figure 154
S08344-2
155

CHAPTER 10
ABS #4 (1403)
IP / CENTER CHASIS (1701) 46 A94SDA 18GY A94SBA 18GY A94SCA 18GY N94SAB 18GY 48 N94SCB 18GY 47 49 N94SBB 18GY
YAW SENSOR (9511 / 9511A) 1
CAN LOW
CAN HIGH
3 4 N94SDB 18GY
CAN COM
10
CAN SUPPLY
11
A94SAA 18GY
ATC & RSP SPLICE PACK (1410)
A A94SAA 18GY B 12V C A94SA 18GY A94SAB 18GY
D A94SCA 18GY E GND F A94SCB 18GY A94SC 18GY
G A94SBA 18GY CAN HIGH H J A94SBB 18GY A94SB 18GY IP / DCM (1820) A STEERING WHEEL POSITION SENSOR (1821) 2
B94SA 20GY B94SC 20GY
K A94SDA 18GY CAN LOW L M A94SDB 18GY A94SD 18GY
B B94SB 20GY D B94SD 20GY
3 4
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058103
012
Figure 155
S08344-2
156
10.13. ANTILOCK BRAKE SYSTEM WITH WABCO, P. 13
Figure 156
Antilock Brake System with Wabco
S08344-2
157
10.14. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 14

CHAPTER 10
ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)
IP / CHASSIS FORWARD HARNESS (1700) 30
WABCO FRONT LEFT AIR ABS SPEED SENSOR (8506) 1
LEFT FRONT WHEEL SPEED SNSR LEFT FRONT WHEEL SPEED SNSR
12
A94MC 18GY A94MD 18GY
M94MC 18GY M94MD 18GY
31
15
GROUND STUD CH10_13 LEFT FRONT MOD OUTLET 6
A94MA 18GY A94M 18GY
28
M94MA 18GY M94M 18GY 1
27
LEFT FRONT MOD INLET
A94MB 18GY
29
M94MB 18GY
WABCO LEFT FRONT ABS MODULATOR (8504) / (8504A)
GROUND STUD CH10_13 RIGHT FRONT MOD OUTLET 4
A94MJ 18GY A94MH 18GY
35
M94MJ 18GY M94MH 18GY 1
34
36 RIGHT FRONT MOD INLET 1 A94MK 18GY M94MK 18GY
WABCO RIGHT FRONT ABS MODULATOR (8505) / (8505A)
RIGHT FRONT WHEEL SPEED SNSR RIGHT FRONT WHEEL SPEED SNSR
10
A94ME 18GY A94MF 18GY
32
1 M94ME 18GY M94MF 18GY 2
33 13
WABCO FRONT RIGHT AIR ABS SPEED SENSOR (8507)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058103
014
Figure 157
Antilock Brake System with Wabco (Cont.)
S08344-2
158

CHAPTER 10
IP / CHASSIS CENTER (1701) 19 N94BF 16GY 18 N94BH 16GY
CHASSIS CENTER / REAR (9800) 18 R94MBF 18GY R94MBH 18GY
WABCO RIGHT REAR WHEEL SPEED SENSOR (9508 / 9508D / 9508E)
RR WHL SPEED SNSR RR WHL SPEED SNSR
18
A94BF 18GY A94BH 18GY
19
17
WABCO RIGHT REAR WHEEL MODULATOR (9509 / 9509A / 9509B)
A94BK 18GY
22
N94BK 16GY
21
R94MBK 18GY
RIGHT REAR MOD OUTLET
A94BJ 18GY
21
N94BJ 16GY
20
R94MBJ 18GY
RIGHT REAR MOD INLET
A94BL 18GY
20
N94BL 16GY
22
R94MBL 18GY
A94-GC 16WH
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058103
015
Figure 158
S08344-2
159

CHAPTER 10
IP / CHASSIS CENTER (1701) 17 N94BD 16GY 16
CHASSIS CENTER / REAR (9800) 16
WABCO LEFT REAR WHEEL SPEED SENSOR (9506 / 9506D / 9506E)
LR WHL SPEED SNSR LR WHL SPEED SNSR
11
A94BD 18GY A94BE 18GY
R94MBD 18GY R94MBE 18GY
17 N94BE 16GY
14
WABCO LEFT REAR WHEEL MODULATOR (9507 / 9507A / 9507B)
24 A94BB 18GY N94BB 16GY
14
R94MBB 18GY
23 LEFT REAR MOD OUTLET 5 A94BA 18GY
N94BA 16GY
13
R94MBA 18GY
LEFT REAR MOD INLET
A94BC 18GY
25
N94BC 16GY
15
R94MBC 18GY
A94-GC 16WH
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058103
016
Figure 159
S08344-2
160
10.17. POWER TAKE OFF, P. 17

CHAPTER 10
POWER TAKE OFF

IGNITION RELAY # 2 (1012/1014) CH3_07
G2 PTO ENGAGED SWITCH FOR HOUR METER (7800) FUSE F5-B (1014) IP / ENGINE (1702) 14 A K88 16LTGN A88 18LTGN H2 10A
(A13FB)
PTO RELAY A (1020) 85 A88V 18LTGN A88VA 18LTGN A9ZC 18GY C3 D4 86 C4 30 PTO ENGAGED SWITCH FOR HOUR METER (7801) 41 A K88A 16LTGN A88A 18LTGN 87 D1 PTO RELAY B (1020) 85 D2 BODY CONTROLLER #J5 (1602) PTO STATE INPUT A PTO STATE INPUT B 86 C1 A88B 18LTGN A88C 18LTGN F14 F15
D3
ZERO VOLT REF ADAPTER (1620) C A9ZB 18GY A9Z 18GY E3 ZVR
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
30
C2
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
87
61802Y
10MAR09
AE08058103
017
Figure 160
Power Take Off
S08344-2
161
10.18. VEHICLE SENSOR MODULE, P. 18

CHAPTER 10
VEHICLE SENSOR MODULE
VEHICLE SENSOR MODULE (8950)
CENTER CHASSIS / IP (1701) N14U 16RD 66
N/ LOAD SHEDDING FUSE F8-A (1017) A14U 16RD F1 E1 10A A14NJ 12RD A14M 8RD ACCESSORY RELAY #2,4 (1011 / 1013) CH3_09
A14W 6RD A14Y 6RD
BATTERY FEED CH3_01 BATTERY FEED CH3_03 W/ LOAD SHEDDING
BATTERY
N12U 16PK
65 N12UA 16PK
A12U 16LTBL
FUSE F4-E (1013) D1 C1 (A12V) 10A
ACC
N13UB 16PK 5 6 N5UA(+) 18YL N5UA(-) 18YL N11-GU 16WH N5UA(+) 18YL N5UA(+) 18YL 62 61 A5U(+) 18YL A5U(+) 18YL BODY CONTROLLER # J5 (1602) CH3_11 CHASSIS GROUND ADAPTER (8806) D
GROUND
E CENTER GROUND (ON LEFT SIDE DASH MOUNTED DUAL POST GND PLATE) 12
N11-GA 10WH A F
FUEL SENSOR V_REF GROUND
10 CHASSIS GROUND ADAPTER (8803) EYEMAX FUEL FILTER SENSOR (8990)
PROG AND DIAG (8953) GROUND ADAPTER (8805) D N110V 16TN N108Z 16TN F N110B 18TN N110Z 16TN K M110A 18TN D M110V 16TN
N11-GJ 16WH
C V+ A FILTER SENSOR B V_REF GROUND
M110ZA 18TN
LEFT FRONT BRAKE WEAR SENSOR (8960) G
BRAKE PAD WEAR AXLE 1
N107A 18TN
M107A 18TN
[MRFL1] 18TN [MRFL2] 18TN M107AA 18TN
CHASSIS GROUND ADAPTER (8806) B N107-GA 18TN E N11-GJ 16WH H
RIGHT FRONT BRAKE WEAR SENSOR (8961)
[MRFR1] 18TN M107-GA 18TN [MRFR2] 18TN
N11-GA 10WH F A CENTER GROUND (ON LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
CHASSIS GROUND ADAPTER (8803)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058103
018
Figure 161
Vehicle Sensor Module
S08344-2
162
10.19. VEHICLE SENSOR MODULE (CONT.), P. 19

CHAPTER 10
VEHICLE SENSOR MODULE (CONT)

REAR / CENTER PROGNASTIC & DIAGNOSTICS (9801) VEHICLE SENSOR MODULE (8951)
LEFT REAR BRAKE WEAR SENSOR (6X4) (8964)
[RURRL1] 18BK
R107C 18TN
C N107C 18TN 1
[RURRL2] 18BK
R107CD 18TN CHASSIS GROUND ADAPTER (8806) S N107-GB 18TN N107-GC 18TN N11-GJ 16WH A
RIGHT REAR BRAKE WEAR SENSOR (6X4) (8965) R107-GD 18TN
[RURRR2] 18BK [RURRR1] 18BK
R107-GD 18TN
LEFT REAR BRAKE WEAR SENSOR (4X2) (8966)
[RTRRL1] 18BK [RTRRL2] 18BK R107CD 18TN
R107C 18TN
CHASSIS GROUND ADAPTER (8803) F
RIGHT REAR BRAKE WEAR SENSOR (4X2) (8967)
A N11-GA 10WH
[RTRRR2] 18BK [RTRRR1] 18BK B
CENTER GROUND (ON LEFT SIDE DASH MOUNTED DUAL POST GND PLATE) VEHICLE SENSOR MODULE (8951)
LEFT FORWARD REAR BRAKE WEAR SENSOR (6X4) (8962) [RURFL1] 18BK [RURFL2] 18BK R107BC 18TN R107-GC 18TN R107B 18TN
N107B 18TN
RIGHT FORWARD REAR BRAKE WEAR SENSOR (6X4) (8963)
[RURFR2] 18BK [RURFR1] 18BK
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058103
019
Figure 162
Vehicle Sensor Module (Cont.)
S08344-2
163
10.20. BRAKE SENSOR WEAR / STROKE, P. 20

CHAPTER 10
BRAKE SENSOR - WEAR / STROKE
CENTER / REAR PROG AND DIAG (9801F) N108V 16TN N108VB 16TN
+5V_REF
11
V_REF GROUND
10
GROUND ADAPTER (8805) D N108Z 16TN N108ZA 16TN N108VA 16TN
PROG AND DIAG (8954M / 8953M) VEHICLE SENSOR MODULE (8951)
LEFT FRONT BRAKE STROKE SENSOR (8970)
M108VA 16TN M108ZA 16TN
M108VD 18TN M108ZD 18TN M108A 18TN
V+
J FR LEFT BRAKE STROKE FR RIGHT BRAKE STROKE
B C
ZVR
N108A 18TN N108B 18TN
OUTPUT
C 6
RIGHT FRONT BRAKE STROKE SENSOR (8971)
M108VC 18TN M108ZC 18TN M108B 18TN
V+
ZVR
OUTPUT
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058103
020
Figure 163
Brake Sensor Wear / Stroke
S08344-2
164
10.21. BRAKE SENSOR WEAR / STROKE (CONT.), P. 21

CHAPTER 10
BRAKE SENSOR - WEAR / STROKE (CONT)
GROUND ADAPTER (8805) D
V_REF GROUND
10
N108Z 16TN
+5V_REF
11
N108ZB 16TN
REAR CENTRAL PROGNOSTIC & DIAGNOSTIC (9801) E
LEFT FORWARD REAR BRAKE STROKE (6X4) (8972)
LEFT FR BRAKE STROKE
N108E 18TN J N108V 16TN
R108E 18TN R108ZB 16TN R108ZB 16TN R108ZE 18TN R108VE 18TN
C OUTPUT
ZVR
V+
N108VB 16TN
R108VB 16TN R108VB 16TN RIGHT FORWARD REAR BRAKE STROKE (6X4) (8973)
RIGHT RR BRAKE STROKE
N108D 18TN
R108DA 18TN R108D 18TN
R108VL 18TN R108ZL 18TN R108F 18TN
V+
ZVR
RIGHT FR BRAKE STROKE LEFT RR BRAKE STROKE
D 10 N108F 18TN G 7 N108C 18TN R108C 18TN R108CA 18TN
C OUTPUT
LEFT REAR REAR BRAKE STROKE (6X4) (8974)
RIGHT REAR REAR BRAKE STROKE (6X4) (8975)
V+
R108VH 18TN R108ZH 18TN R108CA 18TN
R108VJ 18TN R108ZJ 18TN R108DA 18TN
V+
ZVR
ZVR
OUTPUT
C OUTPUT
LEFT REAR BRAKE STROKE (4X2) (8976)
RIGHT REAR BRAKE STROKE (4X2) (8977)
V+
R108VF 18TN R108ZF 18TN R108C 18TN
R108VK 18TN R108ZK 18TN R108D 18TN
V+
ZVR
ZVR
OUTPUT
C OUTPUT
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058103
021
Figure 164
Brake Sensor Wear / Stroke (Cont.)
S08344-2
165
10.22. BODY BUILDER, P. 22

NAVISTAR, INC

BODY BUILDER
CHAPTER 10
BODY BUILDER (7220)
FORWARD CHASSIS / IP (1700F)
52 1 MTEMI 16GY MTEM2 16GY MTEM3 16GY MTEM4 16GY MTEM5 16GY MTEM6 16GY MTEM7 16GY 53
54
55
56
57
58
59 8 MTEM8 16GY
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
75116N
310775
RELEASE NO.

DATE PART NO. SHEET
75116N
15NOV10
AE08058103
022
Figure 165
Body Builder
S08344-2
166
10.23. LIFT GATE POWER FEED, P. 22A

NAVISTAR, INC

LIFT GATE POWER FEED
CHAPTER 10
CIRCUIT BREAKER FUSE A 250A B
150A LIFT GATE POWER FEED SOCKET
FOR SINGLE POLE LIFT GATE FEED
CIRCUIT BREAKER FUSE A B 250A 150A
+
LIFT GATE POWER FEED SOCKET
FOR DUAL POLE LIFT GATE FEED
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
82357E
U00M589 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO. DATE PART NO. SHEET
77916C
11NOV11
AE08058103
22A
Figure 166
Lift Gate Power Feed
S08344-2
167
10.24. CUMMINS ICON, P. 23

NAVISTAR, INC

CUMMINS ICON
CHAPTER 10
ICON TEMP SENDER (8451)
FWD CHASSIS / IP (1700F)
M97K 18VT M97L 18VT
45
46
ICON PARK BRAKE SWITCH (8453)
M97R 18VT M97M 18VT M97N 18VT
43
50
M97H 18VT
HOOD SWITCH (8450) CH7_07
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
75116N
310775
RELEASE NO.

DATE PART NO. SHEET
75116N
15NOV10
AE08058103
023
Figure 167
Cummins Icon
S08344-2
168
10.25. PTO CONNECTION, P. 24

NAVISTAR, INC

PTO CONNECTION
CHAPTER 10
PTO 1 (7800)
DASH CONNECTOR (1702)
K88 16LTGN
14
PTO 2 (7801)
41 A K88A 16LTGN
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
75116N
310775
RELEASE NO.

DATE PART NO. SHEET
75116N
12NOV10
AE08058103
024
Figure 168
PTO Connection
S08344-2
169
10.26. CUSTOMER SUPPLIED LIGHTS, P. 25

NAVISTAR, INC

CUSTOMER SUPPLIED LIGHTS
CHAPTER 10
CUSTOMER SUPPLIED LIGHT (9900) R10-GP 16WH
GND SPLICE PACK (1010)
D 2
A REAR / CENTER CHASSIS (9800) CHASIS GROUND ADAPTER (8803)
5 R10-G 16WH N10-G 12WH
12 R58AC 16BN
(4006) CENTER GND (LOCATED ON LEFT SIDE DASH POST GND PLATE)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
INITIAL RELEASE.
75116N
310775
RELEASE NO.

DATE PART NO. SHEET
N11-GA 10WH
75116N
15NOV10
AE08058103
025
Figure 169
Customer Supplied Lights
S08344-2
170
10.27. SMARTIRE TPMS RECEIVER, P. 26

NAVISTAR, INC

SMARTIRE TPMS RECEIVER
CHAPTER 10
SMARTIRE TPMS RECEIVER (8993F)
11
M5UA(+) 18YL M5UA(-) 18GN
12
J1939 CENTER TO FORWARD (9769M)/ J1939 FORWARD TO CENTER (9770M)
IP / FORWARD (1700F) 48 1 M22AG 18WH M22AA 18PK 47 GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTEDDUAL POST GROUND PLATE) IGNITION RELAY #2 (1011/1014) CH3_05
A11-GAA A22-GAN 14WH 18WH FUSE F7-C FUSE F5-E (1016) (1014) A22AA A13FM (A13FB) 16PK F3 12PK E3 5A
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
75116N
300344
RELEASE NO.

DATE PART NO. SHEET
75116N
26MAY11
AE08058103
026
Figure 170
Smartire TPMS Receiver
S08344-2
171
11. TRANSMISSION CONTROL MODULE (CHAPTER 11)

11.1. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 1
CHAPTER 11
EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION
IGNITION RELAY #1 (1011/1013) CH3_06
(A13FC) 10A
G3 FUSE F4-C (1013) H3
10A
G4 FUSE F4-D (1013) H4
#A92U 16TN
*A92U 18TN
EATON GEN 3 TCM CONNECTOR (7105)
ENGINE / IP (1702) K13A 14PK K92A 18TN K92B 18TN BATTERY FEED MEGA FUSE 8 39 A13A 16PK A92A 18TN A92B 18TN A14A 12RD
SHIFTER CONNECTION (7905)
IGNITION
35
A92UA 18TN
IGNITION XMSN CONTROL XMSN CONTROL A97FA 16PL C3 C4

SHEET
SHIFT CONTROL MANUAL NEUTRAL SHIFT CONTROL COMMON NEUTRAL
16
40
17
P A92VA 16TN
BATTERY
XMSN FUSE (8103) K14D 12RD BATTERY + 38 MEIIR CONTACT K14A 12RD B A ULTRASHIFT XMSN RELAY (1019)
B4 87A K92E 16TN #K92H 18TN 25 A92E 16TN A92H 18TN A4 87 30
MEIIR +
20
27
MEIIR -
A3 86
22
85 BATTERY (GROUND) 21 36 K92F 18TN K10-GE 12WH 26 A92F 18TN
ENGINE BLOCK GND (LOCATED ON LEFT SIDE OF ENGINE) 37 #A97F 16PL
17
K13A 18PK
* W/ AUTOSHIFT XMSN # W/ ULTRASHIFT XMSN
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO.
61802Y
10MAR09
AE08058104
001
Figure 171
Eaton Autoshift and Ultrashift Transmission
S08344-2
172
11.2. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION (CONT.), P. 2

CHAPTER 11
EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION (CONT)
EATON GEN3 TCM CONNECTOR (7105) ENGINE / IP (1702) 19
K17-GC 16WH
A17-GC 16WH A3BA(+) 18DKBL
35 10 K3BA(+) 18DKBL 36 11 K3BA(-) 18GY A3BA(-) 18GY J1708 PUBLIC (1660 / 1661) CH3_19
26
K17C 16PK K98YL 18YL
21
A17C 18PK
41
28
A88A 18LTGN
PTO RELAY B (1020) CH10_17
32
K17B 18PK
20
A17B 18PK
K5V(-) 16DKBL
K5TB(-) 18DKBL
K5V(+) 16GY
J1939 TERMINATING RESISTOR (7110) CH3_14
K5TB(+) 18GY
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
10MAR09
AE08058104
002
Figure 172
Eaton Autoshift and Ultrashift Transmission (Cont.)
S08344-2
173
11.3. COLUMN SHIFTER, P. 3

CHAPTER 11
COLUMN SHIFTER
SHIFTER CONNECTION (7905)
A71C 18OR
BACK-UP LIGHT RELAY (1019) CH9_02
ENGINE / IP (1702) 9
BATTERY
A92VA 16TN
A14A 12RD
GROUND
A92-G 16WH A5FA(+) 18YL A5FA(-) 18GN A62BE 18DKBL IP / IENGINE (1702) J1939 ADAPTER (1024) CH3_11 A11-GKA 14WH GND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE) EATON GEN3 TCM CONNECTOR (7105)
F J1939+ G
J1939PANEL LIGHTS
PANEL LIGHT ADAPTER (1002) C
A A62B 16DKBL 6 CLUSTER #1 (1500) PANEL LT DIMMER STEERING WHEEL SWITCHES 15.8K OHM 1/4 WATT 1% 1.21K OHM 1 WATT 1% TN UP SHIFT 2.49K OHM 1 WATT 1% AUTO / MANUAL 4.99K OHM 1/2 WATT 1% BK DOWN SHIFT
PART NO. SHEET
XMSN CONTROL XMSN CONTROL
A92A 18TN A92B 18TN
39
K92A 18TN K92B 18TN
16
SHIFT CONTROL MANUAL NEUTRAL
40
17
SHIFT CONTROL COMMON NEUTRAL
ZERO VOLT REF ADAPTER (1620) A9ZA 18GY BODY CONTROLLER #J5 (1602) ZVR E3 A9Z 18GY A B
ELECTRONIC GROUND
IP / DCM (1800)
CLOCK SPRING (1802)
STEERING WHEEL SW
A92 18TN
C7
B92 20TN
BODY CONTROLLER #J5 (1602) 5 A
ZVR
E5
A9A 18GY
A9 18GY
A4
B9 18GY
B9C 20GY
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE
61802Y
10MAR09
AE08058104
003
Figure 173
Column Shifter
S08344-2
174
12. HVAC (CHAPTER 12)

12.1. AIR CONDITIONING, P. 1
CHAPTER 12
AIR CONDITIONING
BODY CONTROLLER #J3 (1600) A77A 20LTGN A77C 20LTGN A77D 20LTGN IP / ENGINE (1702) EVAPORATOR INLET THERMISTOR A77E 20LTGN G
HVAC CONTROL (1200)
AC REQUEST
A2
A4
AC REQUEST OUTPUT
AC DIGN
A3
A9
DIAGNOSTICS
EVAPORATOR OUTLET THERMISTOR
B13
A/C ACCUMULATOR THERMISTOR OUTLET (4019)
A
ZERO VOLT REFERENCE ADAPTER (6702)
B5
H BODY CONTROLLER #J5 (1602) A9AB 20GY J
B
K9AA 16GY
A
ZVR E5 A9A 18GY K9AAA 18GY B
AC PRESS TRANSDUCER FEED
E6
A9AC 20GY
B
A/C ACCUMULATOR THERMISTOR INLET (4018) 2 3 4
W/ OIL TEMP OR AIR RESTRICTION GAUGE-TG AC PRESSURE TRANSDUCER (6201) K9AA 18GY K6DB 18GY K77B 18LTGN N/ OIL TEMP AND N/ AIR RESTRICTION GAUGE K77 16LTGN B A B C
IP / ENGINE (1702) BODY CONTROLLER #J3 (1600) A9AA 20GY A6DB 20GY AC PRESS TRANSDUCER SIGNAL B12 A77B 20LTGN
BODY CONTROLLER #J1 (1603) 10 AC COMPRESSOR C A77 18LTGN
FREON COMPRESSOR (6200)
GROUND ADAPTER (6704A) C
K77-G 16WH K10-GA 10WH K10-GB 10WH
HARNESS GROUND (LOCATED AT LEFT SIDE ENGINE BLOCK GROUND)

CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058105
001
Figure 174
Air Conditioning
S08344-2
175
12.2. HVAC SYSTEM CAB, P. 2

12
HVAC SYSTEM - CAB
HVAC CONTROLLER (1200)
FUSE F4-L (1013) SWITCH IGNITION A1 A73A 18LTGN B3 10A A3 (A13FC) IGNITION RELAY #1 (1011/1013) CH3_06
FUSE F1-B (1010) BATTERY A2 A75D 18LTGN E2 5A F2 A14FA 12RD A14F 8RD A14 8RD BATTERY FEED CH3_01
BODY CONTROLLER #J3 (1600) AC REQUEST OUTPUT A4 A77A 20LTGN A77C 20LTGN
A2
AC REQUEST
DIAGNOSTICS
A9
A3
AC DIGN
GROUND
B6
A74-G 18WH
A11-GCA 12WH
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE) A12 A62DA 18DKBL A62 18DKBL
CLUSTER #1 (1500) PANEL LIGHT DIMMER
PANEL DIM I/P
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058105
002
Figure 175
HVAC System Cab
S08344-2
176
12.3. HVAC SYSTEM CAB (CONT.), P. 3

CHAPTER 12
HVAC SYSTEM - CAB (CONT)
HVAC LPM (1220)

LEFT SIDE DASH MOUNTED DUAL POST GND PLATE 5
A11-GKJ 6WH
A75-G 12WH FUSE F6-A (1015)
GROUND A75 12LTGN

6 6
BATTERY FEED CH3_01
A14 6RD
A14F 8RD
A14FE 12RD
B4 30A
A4
V_ACC
4
HVAC CONTROL (1200)
BLOWER CONTROL
BLOWER FAN CONTROL
A11
A75AB 18LTGN
A75A 18LTGN
HVAC UNIT CONNECTION (1210)
BLOWER MOTOR
RECIRCULATION ACTUATOR A
RECIRC MOTOR
B1
A74D 18LTGN
RECIRC MOTOR
B2
A74E 18LTGN
MODE ACTUATOR A MODE DOOR MOTOR (+) B9 A74 18LTGN

B
MODE DOOR MOTOR (-)
B10
A74A 18LTGN
C
TEMP ACTUATOR
TEMP SEN MOTOR 1
B11
A74B 18LTGN
TEMP SEN MOTOR
B12
A74C 18LTGN
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058105
003
Figure 176
HVAC System Cab (Cont.)
S08344-2
177
12.4. HVAC SYSTEM SLEEPER, P. 4

NAVISTAR, INC

HVAC SYSTEM - SLEEPER
CHAPTER 12
SLEEPER HVAC CONTROLLER (5210) H5SA(-) 18GN
J1939-
16
J1939 TERMINATING RES CH3_16
J1939+
15
H5SA(+) 18YL H77TSB 20LTGN
SLEEPER HVAC TEMP SENSOR (5213) 2 2
-V SENSOR
12
+V SENSOR
13
H77TSA 20LTGN
H77TVT 18LTGN TEMP CONTROL SIGNAL

B
21
H77TT 18LTGN H77TZT 18LTGN

C
TEMP CONTROL (5202) (RESISTANCE = 0 TO 10K 12%)
CONTROL + BLOWER CONTROL SIGNAL CONTROL -
18 23 19
H77TV 18LTGN H77TB 18LTGN H77TZ 18LTGN
H77TVB 18LTGN
B
H77TZB 18LTGN
BLOWER SPEED CONTROL (5201) (RESISTANCE = 0 TO 10K 12%) W/ TRIM 1&2
DISPLAY +
24
H75F 18LTGN H75-GA 18WH
+12V
DISPLAY -
25
GROUND
TEMP CONTROL BLOWER CONTROL
26
H75R 18LTGN
TEMP SETTING BLOWER SETTING TEMP SW UP TEMP SW DOWN BLOWER SW UP BLOWER SW DOWN PWM DIM INPUT
27
H75H 18LTGN H75J 18LTGN H75K 18LTGN H75L 18LTGN H75M 18LTGN H75N 18LTGN
10
HVAC CONTROL (5200)
TEMP SW UP TEMP SW DOWN BLOWER SW UP BLOWER SW DOWN PWM DIM OUT
28
11
29
12
30
13
31
14
W/ TRIM 3
32
15
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
82357E
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058105
004
Figure 177
HVAC System Sleeper
S08344-2
178
12.5. HVAC SYSTEM SLEEPER (CONT.), P. 5

CHAPTER 12
HVAC SYSTEM - SLEEPER (CONT)
A14ND 12RD BATTERY FEED CH3_03 BATTERY FEED CH3_01 **A14Y 6RD
FUSE F7-E (1016) B1 A1 30A IP / SLEEPER (5000) 42 A14VB 10RD 17 A12B 18LTBL H14VB 10RD
A75C 10LTGN SLEEPER FUSE BOX (5001) H14VBB 16RD H12B 18VT H2-B2 5A
H75BV 16LTGN H3-A1 H3-C1
FUSE F7-H (1016) A14N 8RD A14NA 12RD A12 18LTBL B4 30A A4
*A14W 6RD
H2-A2
IGNITION SWITCH (1100M) CH3_09
SLEEPER ACCESSORY RELAY (5001)
86
30
87 85 H3-C2 H3-A2 87A
H11-GSK 10WH SLEEPER HVAC CONTROLLER / AUX HEATER CONTROLLER (5210)
H11-GS 18WH
3 7
V_BAT +5V ACTUATOR FEEDBACK ACTUATOR VS ACTUATOR INPUT CONTROL ACTUATOR VS + ACTUATOR BLOWER CONTROL
H75V 18LTGN H77TFA 18LTGN H77TF 18LTGN H77TFB 18LTGN H77TMB 18LTGN H77TMA 18LTGN H75CB 18LTGN AUX HEATER LPM(5214) BLOWER CONTROL V_ACC SLEEPER BLOWER (5009 / 1215) A
6
AUX HEATER BLEND MOTOR (5212)
10
+5 V_REG
8 9
FEEDBACK
VSINPUT CONTROL
10
11
VS+
H75C 12LTGN
B
GROUND
H11-GSM 12WH
A75-GC 10WH
A11-GKJ 10WH
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058105
005
Figure 178
HVAC System Sleeper (Cont.)
S08344-2
179
12.6. NO IDLE HEAT AND HVAC SWITCHES, P. 6

CHAPTER 12
NO IDLE HEAT & HVAC - SWITCHES
SLPR GND ADPTR (5007)

1
H11-GM 10WH H75-GSX 14WH
13
GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL) H75-GAS 18LTGN H75AF 18LTGN

D
NO IDLE CONTROLLER 1 (5216) DIM IN H75-GAS 18LTGN 17 H62AH 18DKBL
SCP SWITCH CONN (5125-D) H62AS H62AS 16DKBL 18DKBL
H75AF 18LTGN

7 2B 5B
NO IDLE CONTROLLER 1 & 2 (5216 / 5217) CH12_09
H75AR 18LTGN A H75AG 18LTGN
H75AR 18LTGN
+
H75AG 18LTGN
H75AT 18LTGN
NO IDLE CONTROLLER 2 (5217) ON/OFF HOT PARK BUTTON HEAT LED ON/OFF
10
12
NO IDLE CONTROLS (5230) H77NE 18LTGN H77NF 18LTGN A H77NE 18LTGN H77NF 18LTGN
H75HB 18LTGN
NO IDLE ENGINE COOL (5233)

2B 5B 8
ON/OFF PARK COLD BUTTON COOL LED ON/OFF
17
+
1
23
3 10
APU REQUEST SIGNAL (LSD)
H77NH 18LTGN
H77NC 18LTGN
NO IDLE APU (5234)

7 2B 5B
H77NH 18LTGN NO IDLE CONTROLS (5230) CH12_07
+
3 1 6 4
H65AY 18DKBL
9 10
ENGINE ON/OFF HEAT BUTTON ENGINE HEAT LED ON/OFF
SLEEPER / IP (5000) H75TN 18LTGN H75TM 18LTGN 39 38 A75TN 18LTGN A75TM 18LTGN
H75WJ 18LTGN
H62AX 18DKBL
PANEL LIGHT FEED (1002)

F
A75TE 18LTGN
2B
5B
+
3 1 6 4
A62T 18DKBL
FUSE F11-C (1020) A14HD 12RD E3 5A

A14H 8RD
10
A75T-GC 18LTGN
F3
A75T 18LTGN A75TF 18LTGN
ENGINE PRE HEAT (1115M)
A11-GCB 12WH LOCATED AT (LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
1
A75T-G 18LTGN 12 GROUND ADAPTER (1023)
A62B 16DKBL
BATTERY FEED CH3_01
A14 6RD
CLUSTER #1 (1500)
PANEL LIGHT DIMMER
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058105
006
Figure 179
No Idle Heat and HVAC Switches
S08344-2
H75HC 18LTGN
H62AB 18DKBL
NO IDLE CONTROLS (5230) CH12_07
H77NA 18LTGN
H75WH 18LTGN
H75HA 18LTGN
H62AA 18DKBL
H75AT 18LTGN
H62J 18DKBL
180
12.7. NO IDLE HEAT AND HVAC APU, P. 7

CHAPTER 12
NO IDLE HEAT & HVAC - APU
BATTERY FEED
IP / SLEEPER (5000-34) A14XX 12RD
H14AC 10RD
MAXXSAVER APU DISPLAY (5033)
MAXXSAVER APU DISPLAY INTERCONNECT (5035A / 5035) H5T(+) 18YL

H75AV 14LTGN
A
4
H5U+ 22WH
B 5
H5U22BL
H5T(-) 18GN
NO IDLE CONTROLLER (5216) CH3_16
FUSE (5001-H4)
B5 25A C5
NO IDLE CONTROLS (5230)

3
H12-G 22BK
H77NG 18LTGN
H77NA 18LTGN
C 2
H77C 22RD
H77A 20RD
H75AW 14LTGN
W/ MAXXSAVER APU W/ MECHRON APU NO IDLE CONTROLS (5230)
APU INPUT SIGNAL 0-VBAT
19
H77ND 18LTGN H77ND 18LTGN
H77NC 18LTGN H77NC 18LTGN
H77NC 18LTGN H75WJ 18LTGN

NO IDLE APU (5234) CH12_06
SLPR GND ADPTR (5007) 13 H75WK 16WH H11-GM 10WH H75WJ 18WH H77NA 18LTGN
E
H77NA 18LTGN H75WH 18LTGN
GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL MAXXSAVER APU (5034)
4
MAXXSAVER APU
APU / PDC (5031) H77NB 18LTGN H77NY 18LTGN H5MB(+) 18YL H77NA 18LTGN H77NB 18LTGN H5MB(+) 18YL H5MB(-) 18GN
1 2
H5MB(-) 18GN
J1939 DATA LINK CH3_16
J1939 DATA LINK CH3_16
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058105
007
Figure 180
No Idle Heat and HVAC APU
S08344-2
181
12.8. NO IDLE HEAT AND HVAC SENSORS AND HVAC CONTROL, P. 8

CHAPTER 12
NO IDLE HEAT & HVAC - SENSORS & HVAC CONTROL

1
INTAKE SENSOR
20
H75AD 20LTGN
AUX HEATER INTAKE SENSOR (5218)

2
H75AC 20LTGN
SENSOR RETURN
18
H77TSB 18LTGN
H77TSC 20LTGN
2 2
AUX HEATER TEMP SENSOR (5213) DUCT SENSOR 13 H77TSA 20LTGN

1 1
H77TSE 20LTGN
2 2
AUX HEATER EVAP SENSOR (5215)
EVAP SENSOR J1939(+) J1939(-) DISPLAY POWER DISPLAY GND SERIAL DATA SERIAL CLOCK DIM OUT
19
H77TSD 20LTGN H5SA(+) 18YL H5SA(-) 18GN H75F 18LTGN H75-GA 18LTGN H75AB 18LTGN H75AA 18LTGN H75N 18LTGN J1939 TERMINATING RES (5930M) CH3_16
15 16
HVAC CONTROL (5200)
23
+12V
21
GROUND
TEMP SETTING BLOWER SETTING

PWM DIM INPUT
10
22
15
TEMP UP BUTTON TEMP DOWN BUTTON BLOWER UP BUTTON BLOWER DOWN BUTTON
15 16
H75J 18LTGN H75K 18LTGN H75L 18LTGN H75M 18LTGN
11
TEMP SW UP TEMP SW DOWN BLOWER SW UP BLOWER SW DOWN
12
13
14
14
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058105
008
Figure 181
No Idle Heat and HVAC Sensors and HVAC Control
S08344-2
182
12.9. NO IDLE HEAT AND HVAC POWER SUPPLY, P. 9

CHAPTER 12
NO IDLE HEAT & HVAC - POWER SUPPLY
**A14Y 6RD
FUSE F7-H (1016) A14N 8RD A14NA 12RD A12 18LTBL B4 30A A4
IP / SLEEPER (5000) 42 A14VB 10RD 17 A12B 18LTBL H14VB 10RD H12B 18VT H14VBB 16RD
SLEEPER FUSE BOX (5001) H2-B2 5A

H75BV 16LTGN H3-A1 H3-C1
*A14W 6RD
H2-A2
IGNITION SWITCH (1100M) CH3_09
86 SLEEPER ACCESSORY RELAY (5001) 85 H11-GSK 10WH H11-GS 18WH H3-C2
30
87 87A H3-A2
VACCESORY
H75V 18LTGN
BATTERY
24
H75AE 18LTGN
H75AE 18LTGN
W/ NO IDLE HVAC
FUSE (5001-H2)
FUSE (5001-H4) PARKING BRAKE 20 H75X 18LTGN H75AP 18LTGN C1 5A B1 H77NM 18LTGN H77NN 14LTGN
H75AR 18LTGN H75X 18LTGN H75AR 18LTGN
NO IDLE ENGINE HEAT (5220-C) H75AR 18LTGN

NO IDLE ENGINE HEAT (5222) CH12_06
W/ NO IDLE HEAT ONLY * N/ LOAD SHEDDING ** W/ LOAD SHEDDING
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058105
Figure 182
No Idle Heat and HVAC Power Supply
S08344-2
H75AN 18LTGN
B5 5A C5
009
183
12.10. NO IDLE HEAT AND HVAC HEAT VALVE, LPM AND BLEND MOTOR, P. 10
CHAPTER 12
NO IDLE HEAT & HVAC - HEAT VALVE, LPM & BLEND MOTOR
PARKED HEAT VALVE 1B (4204)
HEATER VALVE B (LSD)
SLEEPER / IP (5000-30) 10 H75TL 18LTGN A75TL 18LTGN
BATTERY FEED CH3_01
A75TK 18LTGN
A75T-GB 18LTGN NO IDLE HEAT - VALVE # 1B RELAY (1018) 87A
85 87
F3 #A75TP 18LTGN 86 G2 #A75TD 18LTGN F2 A75TC 18LTGN FUSE F11-C (1020) F3 5A BATTERY FEED CH3_03 BATTERY FEED CH3_03 E3 30 A14HD 12RD *A14W 6RD FUSE F7-E (1016) A V_ACC 6 H75C 12LTGN B GROUND 5 H11-GSM 12WH AUX HEATER / SLEEPER BLOWER (5009/1215) +5 V_REG LEFT SIDE DASH MOUNTED DUAL POST GND PLATE SLEEPER HVAC BLEND MOTOR (5212) A75-GC 10WH A75C 10LTGN A1 30A B1
SHEET
G1 86 NO IDLE HEAT CONTROL (1017) 85 J2
H2 87 87A
A75T 18LTGN
30 J1 #A75TR 18LTGN A75T-GD 18LTGN A75T-G 18LTGN
A11-GCB 12WH H75CB 18LTGN SLEEPER HVAC LPM (5214) BLOWER CONTROL
BLOWER OUTPUT CONTROL
5 VOLT EXTERNAL REF ACTUATOR FEEDBACK VSACTUATOR ACTUATOR CONTROL SIGNAL VS+ ACTUATOR
H77TFA 18LTGN H77TF 18LTGN H77TFB 18LTGN H77TMB 18LTGN H75TMA 18LTGN
10
FEEDBACK
VSINPUT CONTROL VS+
10
11
* N/ LOAD SHEDDING ** W/ LOAD SHEDDING # W/ NO IDLE HEAT ONLY
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO.
61802Y
11MAR09
AE08058105
010
Figure 183
No Idle Heat and HVAC Heat Valve, LPM and Blend Motor
S08344-2
A14ND 12RD
A14N 8RD
**A14Y 6RD
A14H 8RD
F1
G1
A14 6RD
184
12.11. NO IDLE HEAT AND HVAC FUEL FIRED HEATER AND A/C COMPRESSOR, P. 11
CHAPTER 12
NO IDLE HEAT & HVAC - FUEL FIRED HEATER & A/C COMPRESSOR
BATTERY FEED
A14XX 12RD
H14VC 10RD
FUSE (5001-H4) B2 15A A2 H75AL 16LTGN
CHS MODULE (FUEL FIRED HEATER) (5219)
H75AX 16LTGN
GROUND
H75-GB 18LTGN
H75-GAK 16LTGN H75AJ 18LTGN SLEEPER ACCESSORY RELAY (5001)
CONDENSOR ON/OFF RELAY LSD
12
H77NJ 18LTGN H4-C4 86
85
H4-A3 H77NK 18LTGN
BTRY FEED CH3_01
BTRY FEED CH3_03
*A14W 6RD
87 H77NL 18LTGN H4-C3 H4-A4
H77NP 16LTGN
CHS ON/OFF CONTROL COMPRESSOR ON / OFF (HSD) HIGH PRESS SWITCH
22
H75AJA 18LTGN A H77NR 18LTGN H77NS 18LTGN FUSE F7-H (1016)
11
18
H77NN 14LTGN
SLPR GND ADAPTER (5007) 13 H75-GSX 14WH FUSE (5001-H2) C5 5A B5
H77NT 14LTGN
1
H77NU 18LTGN
H11-GM 10WH
H75AN 18LTGN
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058105
Figure 184
No Idle Heat and HVAC Fuel Fired Heater and A/C Compressor
S08344-2
H14VB 10RD
H77NV 16LTGN
A14VB 10RD
A14NA 12RD
NO IDLE EXTERNAL MODULE (A/C COMPRESSOR) (5232)
A14N 8RD
30
87A
B4 30A A4
011
**A14Y 6RD
185
12.12. NO IDLE HEATER, ESPAR IN CAB FUEL FIRED HEATER, P. 12

NAVISTAR, INC
ELECTRICAL CIRCUIT CHAPTER DIAGRAM

NO IDLE HEATER, ESPAR IN CAB FUEL FIRED HEATER
12
FUSE F7-A (1016) E1 F1 30A A14VA 10RD B1 BATT FEED CH3_01 IP/SLPR (5000)
A14RD 12RD
A14R 8RD
*A14W 6RD
BATT FEED CH3_01
ESPAR HEATER MODULE A14 6RD ESPAR MODULE
H14VA 10RD
H75AM 18LTGN
A14HF 14RD
A14H 8RD
1 10
FUSE F6-B (1015)
B6 10A
FUSE H1 (5001)
FUEL PUMP
B3 15A
86
30
ESPAR SUPPLIED MAIN JUMPER HARNESS
A75WA 18RD
A6
A3
87A 85 87
IP/SLPR (5000)
25
PARK BRAKE RELAY
H75WA 18RD
H
ESPAR HEATER CONN (5238)
H75WP 18LTGN
H75WC 18LTGN H75WDA 18LTGN H75WE 18LTGN H75WF 18LTGN IP/SLPR (5000) SLPR/SCP NO IDLE CONTROL (5230) A H75WD 18LTGN B C D THERMASTAT CONTROL (5237) A B C GY/RD D BL/WH
H75WB 18RD
A75WP 18LTGN
26
F1
RED
ESPAR CONTROL PIGTAIL
YW
BRN
BODY CONTROLLER (1601)
ESPAR DRIVER CONTROL H75WG 18WH
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
74016A
300344
RELEASE NO.

DATE PART NO. SHEET
H75WK 18WH
OUTPUT 12V WHEN PARK BRAKE IS APPLIED
H75WC 18LTGN H75WD 18LTGN H75WE 18LTGN H75WF 18LTGN H75WJ 18LTGN E
H75WJ 18WH E
74016A
08JUL11
AE08058105
012
Figure 185
No Idle Heater, Espar In Cab Fuel Fired Heater
S08344-2
186
12.13. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER N/ LVD, P. 13

NAVISTAR, INC

NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER N/LVD
12
B1 BATT FEED CH3_01
A14H 8RD
A14 6RD
WEBASTO HEATER MODULE
13
12 11 10 16
WEBASTO HEATER MODULE ASSEMBLY

PARKING BRAKE RELAY
86 30
A14HF 12RD B3 15A FUSE F6-B (1015)
87A 85 87
A3 A75WA 18RD
WEBASTO HEATER IS IN FAN ONLY MODE WHEN PIN 16 IS GROUNDED
SLPR/IP (5000)
25
H75WA 18RD
H75WP 18LTGN
H75WC 18LTGN H75WDA 18LTGN H75WE 18LTGN H75WF 18LTGN H75WH 18LTGN
SLPR/WEBASTO ASSY WEBASTO HEATER (5236)
H75WJ 18WH
SLPR/IP (5000)
SLPR/SCP NO IDLE CONTROL (5230) A
A75WP 18LTGN
H75WD 18LTGN B
26
F
H75WJ 18WH
H75WC 18LTGN H75WD 18LTGN H75WE 18LTGN H75WF 18LTGN
H75WG 18WH
SLPR CTRL PNL THERMOSTAT CONTROL (5235)
H75WH 18LTGN
8 A
5B 6 4
2B 3 1 G
H75WK 16WH
C F1 OUTPUT 12V WHEN PARKBRAKE IS APPLIED BODY CONTROLLER (1601)
10
H62AX 18DKBL
NO IDLE APU (5234)
1
H62AY 18DKBL H62AW 18DKBL
WEBASTO DRIVER CONTROL MODULE
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
74016A
300344
RELEASE NO.

DATE PART NO. SHEET
74016A
13JUL11
AE08058105
013
Figure 186
No Idle Heater, Webasto In Cab Fuel Fired Heater N /LVD
S08344-2
187
12.14. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER W/ LVD, P. 14

NAVISTAR, INC

NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER W/LVD
12
FUSE F7-A (1016) E1 F1 30A A14VA 10RD B1 BATT FEED CH3_01 SLPR/IP (5000)
A14RD 12RD
A14R 8RD
*A14W 6RD
BATT FEED CH3_01
WEBASTO HEATER MODULE A14 6RD WEBSTO HEATER MODULE ASSEMBLY
1 H14VA 10RD
A14H 8RD
2 LOW VOLTAGE RELAY

86
13
12 11 10 16
H75AM 18LTGN
30
87A 85 87
WEBASTO HEATER IS IN FAN ONLY MODE WHEN PIN 16 IS GROUNDED
15A A75WA 18RD FUSE F6-B SLPR/IP (1015) (5000)
A14HF 14RD
B6 15A
FUSE H1 (5001)
B3
PARKING BRAKE RELAY

86 30
A6
A3
87A 85 87
25
H75WA 18RD
H75WP 18LTGN
H75WB 18RD
H75WC 18LTGN H75WDA 18LTGN H75WE 18LTGN H75WF 18LTGN H75WH 18LTGN
SLPR/WEBASTO ASSY WEBASTO HEATER CONN (5236)
SLPR/IP (5000)
H75WJ 18WH
A75WP 18LTGN
SLPR/SCP NO IDLE CONTROL (5230)
H75WD 18LTGN
26
H75WG 18WH
H75WC 18LTGN H75WD 18LTGN H75WE 18LTGN H75WF 18LTGN
H75WJ 18WH H75WH 18LTGN
H75WK 16WH
SLPR CTRL PNL THERMOSTAT CONTROL (5235)
5B 6 4
2B 3 1 G
A 10
F1 OUTPUT 12V WHEN PARKBRAKE IS APPLIED BODY CONTROLLER (1601) 3 4 2 1
H62AX 18DKBL
NO IDLE APU (5234)
WEBASTO DRIVER CONTROL MODULE
H62AW 18DKBL
H62AY 18DKBL
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
74016A
300344
RELEASE NO.

DATE PART NO. SHEET
74016A
08JUL11
AE08058105
014
Figure 187
No Idle Heater, Webasto In Cab Fuel Fired Heater W/ LVD
S08344-2
188
12.15. HVAC SYSTEM SLEEPER W/ BERGSTROM NO IDLE W/ PROSTAR, P. 15

NAVISTAR, INC
CHAPTER 12
HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE W/PROSTAR
AUX HVAC NO IDLE (5205)
J1939-
A06
H5SA(-) 18GN J1939 DATA LINK CH3_16A
J1939+
A05
H5SA(+) 18YL
BATTERY1
A07
H14HA 12RD
AUX HVAC NO IDLE POWER SUPPLY 12V CH12_18,18A SLPR/BATTRY HARN NO IDLE HVAC (100A) CH12_18A
BATTERY2
A08
H14HB 12RD
BATTERY VOLTAGE SENSE
A09
H104 12RD
SLPR/NO IDLE HVAC BTRY/GND HARN VOLTAGE SENS (100B) CH12_18
FUEL FIRED HEATER
A03
H75AJ 18LTGN
CHASSIS MODULE FUEL FIRED HEATER (5219) CH12_19
HVAC LED CONTROL (5200) H75F 18LTGN H75-GA 18WH H75AB 18LTGN H75AA 18LTGN H75J 18LTGN H75K 18LTGN H75L 18LTGN H75M 18LTGN
DISPLAY +
A11
+12V
DISPLAY -
A02
GROUND
B01
B02
10
TEMP SW UP TEMP SW DOWN BLOWER SW UP BLOWER SW DOWN DIM CTRL TO SLPR
B03
11
B04
12
B05
13
B06
14
A12
H75N 18LTGN
15
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
74016A
300344
RELEASE NO.

DATE PART NO. SHEET
74016A
13JUL11
AE08058105
015
Figure 188
HVAC System Sleeper W/ Bergstrom No Idle W/ ProStar
S08344-2
189
12.16. HVAC SYSTEM SLEEPER W/ BERGSTROM NO IDLE, P. 15A

NAVISTAR, INC
CHAPTER 12
HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE
J1939-
A06
H5SA(-) 18GN J1939 CH3_36,38
J1939+
A05
H5SA(+) 18YL
BATTERY1
A07
H14HA 12RD
AUX HVAC NO IDLE POWER SUPPLY 12V CH12_18,18A SLPR/BATTRY HARN NO IDLE HVAC (100A) CH12_18A SLPR/NO IDLE HVAC BTRY/GND HARN VOLTAGE SENS (100B) CH12_18
BATTERY2
A08
H14HB 12RD
BATTERY VOLTAGE SENSE
A09
H104 12RD
FUEL FIRED HEATER
A03
H75AJ 18LTGN
CHASSIS MODULE FUEL FIRED HEATER (5219) CH12_19
MAIN SLPR/SCP HARN (5130 / 5134) DISPLAY + A11 H75F 18LTGN H75-GA 18WH H75AB 18LTGN H75AA 18LTGN H75J 18LTGN H75K 18LTGN H75L 18LTGN H75M 18LTGN H75N 18LTGN B07 7
HVAC LED CONTROL (5200)
+12V
DISPLAY -
A02
B08
GROUND
B01
B09
B02
B10
10
TEMP SW UP TEMP SW DOWN BLOWER SW UP BLOWER SW DOWN DIM CTRL TO SLPR
B03
B11
11
B04
B12
12
B05
C07
13
B06
C08
14
A12
C09
15
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
INITIAL RELEASE.
74016A
300344
RELEASE NO.
CIRCUIT DIAGRAM, LONESTAR

DATE PART NO. SHEET
74016A
14JUL11
AE08058105
15A
Figure 189
HVAC System Sleeper W/ Bergstrom No Idle
S08344-2
190
12.17. HVAC SYSTEM SLEEPER W/ BERGSTROM NO IDLE SWITCHES LOCATED IN SLEEPER CONTROL PANEL, P. 16
NAVISTAR, INC
CHAPTER 12
HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE SWITCHES-LOCATED IN SLEEPER CONTROL PANEL

MAIN SLPR/SCP SWITCH PACK (5125) D H62AS 18DKBL H62AS 18DKBL
GAUGE CLUSTER #1 (1500) CH08_11
IP/SLPR (5000) A62A 18DKBL 31
D AUX HVAC NO IDLE (5205) H75-GAS 18LTGN H75-GAS 18LTGN
HEAT SW ON/OFF
B B15 H75AF 18LTGN H75HR1 18LTGN C H75AR 18LTGN H75AR 18LTGN A B14 H75AG 18LTGN H75HS1 18LTGN H75HS 18LTGN H75AG 18LTGN H75AF 18LTGN
SLPR CTRL PNL NO IDLE HEAT SWITCH (5222)
2B
5B
+ 9 3 1 6 4
HEAT LED ON/OFF
10
H75AT 18LTGN
H62J 18DKBL
NO IDLE CHS MODULE CH12_19
H75-GAK 18LTGN
MAIN SLPR/SCP NO IDLE ENGINE HEAT (5220)
H75HR 18LTGN
30
A75HS 18LTGN A75HR 18LTGN
RPM J3 (4113) CH7_13 RPM J4 (4114) CH7_13 RPM J3 (4113) CH7_13 RPM J4 (4114) CH7_13
H75HB 18LTGN
SLPR CTRL PNL NO IDLE COOL SWITCH (5233)
27
2B
5B
2 H75CS 18LTGN
A75CS 18LTGN A75CR 18LTGN
41
1 3
10
H75CR 18LTGN
MAIN SLPR/SCP NO IDLE CONTROLS (5230) A
COOL SW ON/OFF B13 COOL LED ON/OFF H77NE 18LTGN H77NF 18LTGN H77CR1 18LTGN H77CS1 18LTGN
H77NE 18LTGN H77NF 18LTGN
B B12
H75AR 18LTGN H75-GSX 14WH

NO IDLE HVAC POWER SUPPLY CH12_18 SLEEPER GROUND ADAPTER (5007) CH3_29
74016A
300344
RELEASE NO.

DATE PART NO. SHEET
74016A
16JUL11
AE08058105
016
Figure 190
HVAC System Sleeper W/ Bergstrom No Idle Switches Located In Sleeper Control Panel
S08344-2
H75HA 18LTGN
H62AA 18DKBL
191
12.18. HVAC SYSTEM SLEEPER W/ BERGSTROM NO IDLE SWITCHES LOCATED IN SLEEPER CONTROL PANEL, P. 17
NAVISTAR, INC
CHAPTER 12
HVAC SYSTEM-SLEEPER W/BERGSTROM NO IDLE SWITCHES-LOCATED IN SLEEPER CONTROL PANEL
IP / MAIN SLPR (5000) GAUGE CLUSTER#1 (1500) CH08_11 H62A 18DKBL 31 H62A 18DKBL
MAIN SLPR/ SLPR CTRL PNL (5130 / 5134) A04 H62AS 18DKBL H62AS 18DKBL
NO IDLE CHS MODULE (5219) CH12_19
H75-GAK 18LTGN B04 H75-GAS 18LTGN H75-GAS 18LTGN
HEAT SW ON/OFF
B15
H75AF 18LTGN H75AR 18LTGN
B02 H75AF 18LTGN B03 H75AR 18LTGN
2B
5B
+
B01 H62AA 18DKBL H75AG 18LTGN
HEAT LED ON/OFF
B14
H75AG 18LTGN
H75HS1 18LTGN
10
H75AT 18LTGN
H62J 18DKBL
SLPR CTRL PNL NO IDLE HEAT SWITCH (5222)
H75HB 18LTGN
SLPR CTRL PNL NO IDLE COOL SWITCH (5233)

2B 5B
H77NE 18LTGN
+
1
COOL SW ON/OFF D04 B13 H77NE 18LTGN H75CR1 18LTGN

9
10
COOL LED ON/OFF
B12
H77NF 18LTGN
D05
H77NF 18LTGN
H75AR 18LTGN
NO IDLE HVAC POWER SUPPLY (5001) CH12_18
H75-GSX 14WH
SLEEPER GROUND ADAPTER(5007) CH3_29
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
74016A
300344
RELEASE NO.
CIRCUIT DIAGRAM, LONESTAR

DATE PART NO. SHEET
74016A
13JUL11
AE08058105
017
Figure 191
HVAC System Sleeper W/ Bergstrom No Idle Switches Located In Sleeper Control Panel
S08344-2
H75HA 18LTGN
192
12.19. HVAC SYSTEM SLEEPER W/ BERGSTROM NO IDLE POWER SUPPLY 12V, P. 18

NAVISTAR, INC
CHAPTER 12
HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE POWER SUPPLY 12V
IP/SLPR (5000) BATTERY FEED CH03_04 A14XX 10RD 34 H14AC 10RD H75AV 14LTGN NO IDLE HVAC (5001-H4) 15A NO IDLE HVAC (5001-H4)
PART NO.
B2
GROUND3 VOLTAGE SENSE
B B09 H104-G 12WH
A2
NO IDLE HVAC BTRY & GRD HARN/BTRY INTERCONNECT VOLTAGE SENSE (100N) 104-G 12WH A 104-G 12WH 104 12RD
CHS MODULE FUEL FIRED HEATER CH12_19
NO IDLE HVAC BTRY & GRD HARN/BTRY INTERCONNECT VOLTAGE SENSE (100P) 104 12RD A
H75AL 16LTGN
H75AP 18LTGN B1 5A C1 SLPR CTRL PNL NO IDLE HVAC SWITCHES CH12_16 W/PROSTAR CH12_17 W/LONESTAR
SHEET
A09
NO IDLE HEAT (5001-H4)
BATTERY3 VOLTAGE SENSE
A H104 12RD
C5
10A INLINE FUSE
104-G 12WH
AUXILIARY BATTERY BOX EFFECTS
+
CHK DATE CHANGE REV REFERENCE
+
DRAWN NAME
74016A
300344
RELEASE NO.

DATE
74016A
07JUL11
AE08058105
Figure 192
HVAC System Sleeper W/ Bergstrom No Idle Power Supply 12V
S08344-2
H75AR 18LTGN
018
25A
SLPR/NO IDLE HVAC BTRY & GRD HARN VOLTAGE SENSE (100B)
H75AX 16LTGN
B5
193
12.20. HVAC SYSTEM SLEEPER W/ BERGSTROM NO IDLE POWER SUPPLY 12V (CONT.), P. 18A
NAVISTAR, INC
CHAPTER 12
HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE POWER SUPPLY 12V (CONTINUED)
HVAC MODULE/BTRY HARN NO IDLE COMPRESSOR (100X) BATTERY C BATTA 12RD D BATTB 12RD GRD-C 12WH B GRD-D 12WH
BATTERY
GROUND
GROUND
AUX HVAC NO IDLE HVAC (5205)
OPT 4-WAY CONN (100) B LOCATED UNDER SLPR SLPR/BTRY HARN NO IDLE HVAC (100A) C
GRD-D 10LTGN
GRD-C 10LTGN
BATTERY1
A07
H14HA 12RD H14HB 12RD H75-GBA 12WH H75-GBB 12WH
H14HA 12RD H14HB 12RD
D BATTERY2 A08
A H75-GBA 12WH B H75-GBB 12WH
GROUND1
B07
GROUND2
OPT 4-WAY CONN (100) LOCATED UNDER SLPR
GRD-D 10LTGN
GRD-C 10LTGN
EYELET (102)
B(-) 8WH B(+) 8RD
EYELET (102) EYELET (101)
BATTB 10RD
BATTA 10RD
B(-) 8WH
BATTERY MOUNTED IN AUXILIARY BATTERY BOX
DOUBLE CUBE FUSE HOLDER MTD IN AUXILIARY BATTERY BOX
60A CUBE FUSE
60A CUBE FUSE
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
INITIAL RELEASE.
74016A
300344
RELEASE NO.

DATE PART NO. SHEET
EYELET (101)
B(+) 8RD
B08
BATTB 10RD
BATTA 10RD
74016A
08JUL11
AE08058105
18A
Figure 193
HVAC System Sleeper W/ Bergstrom No Idle Power Supply 12V (Cont.)
S08344-2
194
12.21. HVAC SYSTEM, SLEEPER W/ BERGSTROM NO IDLE FUEL FIRED HEATER, P. 19

NAVISTAR, INC
CHAPTER 12
HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE FUEL FIRED HEATER
NO IDLE HVAC SLPR CTRL PNL SWITCHES (5220) W/PROSTAR CH12_16 (5130/5135) W/LONESTAR CH12_17 H75-GAS 18LTGN
NO IDLE HVAC POWER SUPPLY 12V CH12_18
CHASSIS MODULE FUEL FIRED HEATER (5219)
H75AL 16LTGN AUX HVAC NO IDLE (5205)
SLEEPER GROUND (5007) CH3_29
H75-GSX 14WH
H75-GAK 16LTGN
FUEL FIRED HEATER
A03
H75AJ 18LTGN
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
74016A
300344
RELEASE NO.

DATE PART NO. SHEET
74016A
08JUL11
AE08058105
019
Figure 194
HVAC System Sleeper W/ Bergstrom No Idle Fuel Fired Heater
S08344-2
195
13. BUNK LIGHTS AND ACCESSORIES (CHAPTER 13)

13.1. READING AND WARDROBE LIGHTS BUNK, P. 1
CHAPTER 13
READING AND WARDROBE LIGHTS - BUNK
BATTERY FEED CH3_02
BATTERY FEED CH3_02
**A14Y 6RD
*A14W 6RD
FUSE F7-A (1016) A14R 8RD A14RD 12RD

F1
E1 30A
IP / SLEEPER (5000-1) A14VA 10RD

H14VA 10RD
W/ UPPER BUNK & WARDROBE LIGHTS W/ WARDROBE LIGHT ONLY H63KU 18DKBL
H1-B5 5A SLEEPER FUSE BOX (5001) H1-C5 10A
H14VAA 16RD H1-B1
H14CD 18RD
W/ UPPER BUNK LIGHT
SLEEPER FUSE BOX (5001)

H1-C1
H63K 18DKBL
H63K 18DKBL
H63-GU 18WH
H63U 18DKBL
H63U 18DKBL
H63-GK 18WH
H63-GU 18WH
H63U 18DKBL
H63SB 18DKBL B A B
T-RAIL (1000/#8000)
A B
H14VAB 16RD
H63-GK 18WH
H63-GX 18WH
H63-GU 18WH
WARDROBE CABINET (5109)
LOWER BUNK READING LIGHT (5130)

B
UPPER BUNK READING LIGHT (5131) H11-GM 10WH H11-GSK 10WH

CHK DATE CHANGE
SLEEPER GROUND ADAPTER (5007)

REFERENCE DRAWN NAME
REV
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058106
001
Figure 195
Reading and Wardrobe Lights Bunk
S08344-2
H63-GSD 18WH
196
13.2. LUGGAGE COMPARTMENT LIGHTS BUNK, P. 2

13
LUGGAGE COMPARTMENT LIGHTS - BUNK
IP / SLEEPER (5000) 18
BATTERY FEED CH3_02
BATTERY FEED CH3_02
H63AW 18DKBL
H1-B1
H14VA 10RD
H14VAA 16RD
10A
H1-C1
A63AW 18DKBL
*A14W 6RD
**A14Y 6RD
DOOR SWITCH LEFT
H14VAB 16RD
SLEEPER FUSE BOX (5001) (5112-A) A H63SD 18DKBL
DOOR SWITCH RIGHT (5114-A) H63SE 18DKBL A
(5113-A) A OPT WARNING LIGHT (1510) H63SDA 18DKBL
(5115-A) H63SEA 18DKBL A
A14R 8RD
H63SF 18DKBL
H63SC 18DKBL
A63-GC 18WH
(5133-A) GROUND ADAPTER (1003) 10 A H63SCA 18DKBL
A14RD 12RD
B6 87A
A6
C6 85
87
1
LUGGAGE LIGHT RELAY (5001-H3)
30 C5
FUSE F7-A (1016)
F1
30A
A11-GKA 14WH
E1
A14VA 10RD
LEFT SIDE (DASH MOUNTED DUAL POST GROUND PLATE)

H63-GSB 18DKBL H63SJA 18DKBL H63-GSC 18DKBL H63SJB 18DKBL
H63SJ 18DKBL
H63-GSA 18DKBL
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
H63-GSE 18DKBL
LEFT LUGGAGE LIGHT (5110)
RIGHT LUGGAGE LIGHT (5111)
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
H63SH 18DKBL
LUGGAGE LIGHT SWITCH
(5132-A)
86 A5
61802Y
11MAR09
AE08058106
002
Figure 196
Luggage Compartment Lights Bunk
S08344-2
197
13.3. POWER SOURCE BUNK, P. 3

CHAPTER 13
POWER SOURCE - BUNK
BATTERY FEED CH3_03
BATTERY FEED CH3_01
A14Y 6RD
A14W 6RD
W/ LOAD SHEDDING
N/ LOAD SHEDDING A14N 8RD A14NA 12RD
FUSE F7-H (1016) B4 30A A4
IP / SLEEPER (5000 - 42)
H2-B1
SLEEPER FUSE BOX (5001)

H2-C1
12V POWER SOURCE (5003) H86SBA 16LTBL H11-GSK 10WH
H86-GSA 16WH
H11-GSN 10WH
H86-GSC 16WH
12V POWER SOURCE (5005)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058106
Figure 197
Power Source Bunk
S08344-2
H86SA 16LTGN B
H86SB 14LTGN
H14VBA 14RD
H14VB 10RD
A14VB 10RD
15A
003
198
13.4. TELEVISION / REFRIGERATOR WIRING, P. 4

CHAPTER 13
TELEVISION / REFRIGERATOR WIRING
REFRIGERATION WIRING
FUSE F7-A (1016) A14RD 12RD

F1
IP / SLEEPER (5000-1) A14VA 10RD H14VA 10RD H14CC 18RD H1-B4 SLEEPER FUSE CENTER (5001) 10A H1-A4
E1 30A
H86-GK 18WH H11-GM 10WH
REFRIGERATOR CONNECTION (5500) GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL TV POWER SOURCE
BATTERY FEED CH3_02 BATTERY FEED CH3_02 SLEEPER FUSE BOX (5001) H86SBB 16LTGN H1-C3 10A H1-B3 H14VAD 18RD
TV POWER SOURCE (#5012 / #5013 / #5600)
SLEEPER / IP (5000-1) H14VA 10RD
FUSE F7-A (1016) A14VA 10RD E1 30A

F1
A14RD 12RD
H86-GSB 16WH 14
1
H11-GM 16WH
#5012 : W/ LOW ROOF #5013 : W/ LONG SLEEPER & SKYRISE #5600 : W/ SHORT SLEEPER * N/ LOAD SHEDDING ** W/ LOAD SHEDDING
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058106
004
Figure 198
Television / Refrigerator Wiring
S08344-2
H86AG 18LTGN B
199
13.5. SPEAKER BUNK, P. 5

13
SPEAKER - BUNK
RADIO CONNECTOR (1300)
IP / SLEEPER (5000)
BACK PANEL (5300) 1 H86BB 18LTGN 2 H86CB 18LTGN V86BB 18LTGN V86CB 18LTGN
SLEEPER LEFT SPEAKER (5301) A
LEFT REAR SPEAKER + LEFT REAR SPEAKER -
15
*A86BB 18LTGN *A86CB 18LTGN
16
SLEEPER RIGHT SPEAKER (5302)

3 H86DB 18LTGN H86EB 18LTGN 4 V86DB 18LTGN V86EB 18LTGN
RIGHT REAR SPEAKER +
5 9 *A86DB 18LTGN *A86EB 18LTGN 6
RIGHT REAR SPEAKER -
10
AMPLIFIER CONNECTOR B (5312) LEFT REAR SPEAKER + LEFT REAR SPEAKER RIGHT REAR SPEAKER + RIGHT REAR SPEAKER H86BBP 18LTGN H86CBP 18LTGN H86DBP 18LTGN H86EBP 18LTGN
13
14
* W/ SLEEPER SPEAKER WIRING ** SLEEPER WIRING BASE W/72" CAB
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058106
005
Figure 199
Speaker Bunk
S08344-2
200
13.6. FAN BUNK, P. 6

CHAPTER 13
FAN - BUNK
BATTERY FEED CH3_03
BATTERY FEED CH3_03
SKY RISE BUNK FAN (5222)
A
A14Y 6RD A14W 6RD
W/ LOAD SHEDDING
N/ LOAD SHEDDING
H76 18BK H76-G 18WH B
A14N 8RD
T-RAIL (1001)
A14NA 12RD
LOW ROOF BUNK FAN (5221)
A
FUSE F7-H (1016)
B4 30A
H76 18BK H76-G 18WH H76 18BK
A4
A14VB 10RD
T-RAIL (1001)
H76-G 18WH H76 18BK H14VB 10RD
H76-G 18WH
SLEEPER FUSE BOX (5001) H14VBD 12RD H2-B4 5A

H76-G 18WH
12 H2-A4
BUNK FAN (1305)
H76 18BK
H11-GM 10WH
BK
BK
GND
FAN SWITCH
LOW OFF HIGH
RD
M
OR
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058106
006
Figure 200
Fan Bunk
S08344-2
201
13.7. SKY RISE LIGHT, P. 7

CHAPTER 13
SKY RISE LIGHT
BATTERY FEED CH3_01
*A14W 6RD A14N 8RD A14NA 12RD B4 FUSE F7-H (1016) IP / SLEEPER (5000-42) H14VB 10RD A14VB 10RD A4 30A
BATTERY FEED CH3_03
**A14Y 6RD
H2-B6 SLEEPER FUSE BOX (5001) H2-A6

H86M 16LTGN
H14VBE 14RD
15A
H63-GK 18WH
H63K 18DKBL
H11-GT 14WH
SKY RISE CABINET LIGHT (5134) H11-GM 10WH
10

CHK
DATE
CHANGE
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058106
007
Figure 201
Sky Rise Light
S08344-2
202
13.8. FLAT PANEL TV / DVD PLAYER BUNK, P. 8

CHAPTER 13
FLAT PANEL TV / DVD PLAYER - BUNK
TV / DVD PLAYER
86SBA 18 LTBL
86-GSA 18 LTBL
PART OF TV / DVD ASSY
RCA JACKS
PLUGS INTO BUNK 12V POWER SOURCE SEE CH13 PG 03 PART OF TRIM PANEL ASSY
TV / DVD AUDIO FEED (5603)
H86-GSG 18LTGN
H86RSIG 18 LTGN
H86LSIG 18LTGN C
TV / DVD AUDIO FEED (5602)

A86LSIG 18 LTGN
A86-GS2 18 LTGN
IP RADIO CONNECTOR (1301)

10
NAME
A86-GS1 18 LTGN
8
A86-GSG 18 LTGN
A86RSIG 18 LTGN
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058106
008
Figure 202
Flat Panel TV / DVD Player Bunk
S08344-2
203
14. CONNECTOR COMPOSITES (CHAPTER 14)

14.1. CONNECTOR BODY COMPOSITE (7A), (8A), (9A), (10A), P. 1
14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
QUALCOMM DISPLAY RECEPTACLE END (LOCATED ON LEFT SIDE BACK OF DOOR) (7A)
CAV 1 2 3
CIR ABLK ARED AORN AYEL AGRN ABLU AVIO AGRA
GAUGE 22 22 22 22 22 22 22 22
COLOR BK RD OR YL GN BL VT GY
TERMINAL ASSY ASSY ASSY ASSY ASSY ASSY ASSY ASSY
4 5 6 7 8 9
CONNECTOR 3594066C92
QUALCOMM DISPLAY PLUG END (LOCATED IN LEFT SIDE B PILLAR) (8A)
CAV 1 2
CIR ABLK ARED AORN AYEL AGRN ABLU AVIO AGRA
GAUGE 22 22 22 22 22 22 22 22
COLOR BK RD OR YL GN BL VT GY
TERMINAL ASSY ASSY ASSY ASSY ASSY ASSY ASSY ASSY
3 4 5 6 7 8
CONNECTOR 3594066C9X
QUALCOMM OMNIVISION CDU EXTENSION (LOCATED IN LEFT BACK PANEL (DAY CAB))) (9A)
CAV 1
CIR AORN AORN2 ABLU ABLU2 ABLK ARED
GAUGE 24 24 24 24 22 22
COLOR OR OR BL BL BK RD
TERMINAL ASSY ASSY ASSY ASSY ASSY ASSY
3 4 5 6 2 1
2 3 4 5 6
QUALCOMM OMNIVISION CDU EXTENSION (LOCATED IN LEFT BACK PANEL (DAYCAB)) (10A) CAV CIR AORN AORN2 ABLU ABLU2 ABLK ARED GAUGE 24 24 24 24 22 22 COLOR OR OR BL BL BK RD TERMINAL ASSY ASSY ASSY ASSY ASSY ASSY
3 2 1
CHK DATE
4 6
CHANGE
2 3 4
5
REV REFERENCE DRAWN
5 6
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
001
Figure 203
Connector Body Composite (7A), (8A), (9A), (10A)
S08344-2
204
14.2. CONNECTOR BODY COMPOSITE (10F), (11A), (12A), (13A), (14A), P. 2

14
AUXILARY POWER (10F) (LOCATED IN INSTRUMENT PANEL CENTER) (JUMPER HARNESS) CAV A B A* B A B* CIR A86M A86N A86-GA A86-GB GAUGE 16 14 16 14 COLOR LTGN LTGN WH WH TERMINAL 1661214C2 1661214C2 1661214C2 1661214C2
* W/ 2 POST & CIGAR ONLY CONNECTOR 1661197C1 QUALCOMM OMNIVISION CDU EXTENSION (LOCATED IN LEFT BACK PANEL (DAYCAB)) (11A)
CAV 1 2
GAUGE 24 24 24 24 22 22
3 2 1 6 4 5
3 4 5 6
QUALCOMM OMNIVISION CDU EXTENSION (LOCATED IN LEFT BACK PANEL (DAYCAB)) (12A)
CAV 1 2
GAUGE 24 24 24 24 22 22
3 2 1 6 4 5
3 4 5 6
CONNECTOR 3668104C9X QUALCOMM DISPLAY RECEPTACLE END (13A) (LOCATED IN LEFT BACK PANEL (DAYCAB))
CAV 1 2 3 4 5 6 7 8
CIR ABLK ABLU ARED AGRN AYEL AVIO
GAUGE 22 22 22 22 22 22
COLOR BK BL RD GN YL VT
CONNECTOR 3679731C91 QUALCOMM DISPLAY PLUG END (14A) (LOCATED IN LEFT BACK PANEL (DAYCAB))
CAV 1 2 3 4 5
CIR ABLU ABLK ARED AGRN AYEL AVIO

NAME
GAUGE 22 22 22 22 22 22
COLOR BL BK RD GN YL VT
6 7 8 9
CONNECTOR 3679731C9X
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
002
Figure 204
Connector Body Composite (10F), (11A), (12A), (13A), (14A)
S08344-2
205
14.3. CONNECTOR BODY COMPOSITE (344), (345), (512), (520), (521), (522), P. 3
CHAPTER 14
CB SPEAKER (344) (LOCATED IN INSTRUMENT PANEL BY DRIVER)
A B
CONNECTOR 1661196C1
CAV A B
CIR A86H A86J
GAUGE 18 18
COLOR LTGN LTGN
TERMINAL 1661208C1 1661208C1
SUNSHADE (345) (LOCATED IN ROOF WIRING FRONT W/ SUNSHADE)
A B
CONNECTOR 1661259C1 BODY LOCK 1661263C1 CAV A B CIR D58T D58-GL GAUGE 18 18 COLOR BN WH TERMINAL 1661262C1 1661262C1 CAV A B CIR C58A C58-GA
A B CONNECTOR 1661260C1 BODY LOCK 1661264C1 GAUGE 18 18 COLOR BK WH TERMINAL 1661261C1 1661261C1
ACCENT LIGHT DIMMER (512) (LOCATED ON SLEEPER CONTROL PANEL) CLEARANCE LIGHT (520) (LOCATED IN SUNSHADE)
F E D
A B C
A B
CONNECTOR 16611200C1 CAV A B C D* D# E F CIR C63A C63-GA C63B C62B C62D C62-GB GAUGE 18 18 18 18 18 18 COLOR DKBL DKBL DKBL DKBL DKBL DKBL TERMINAL 1661208C1 1661208C1 1661208C1 1661209C1 1661209C1 1661208C1 CAV A B CIR C58B C58-GB GAUGE 18 18 COLOR BN WH TERMINAL 1661261C1 1661261C1 CONNECTOR 1661259C1 BODY LOCK 1661263C1
* W/ ACCENT LIGHT ON / OFF # W/ DOME LIGHT ON / OFF CLEARANCE LIGHT (521) (LOCATED IN SUNSHADE) CLEARANCE LIGHT (522) (LOCATED IN SUNSHADE)
A B
CONNECTOR 1661259C1 BODY LOCK 1661263C1 CAV A B CIR C58C C58-GC GAUGE 18 18 COLOR BN WH TERMINAL 1661261C1 1661261C1 CAV A B CIR C58D C58-GD
A B
CONNECTOR 1661259C1 BODY LOCK 1661263C1 GAUGE 18 18 COLOR BN WH TERMINAL 1661261C1 1661261C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
003
Figure 205
Connector Body Composite (344), (345), (512), (520), (521), (522)
S08344-2
206
14.4. CONNECTOR BODY COMPOSITE (523), (524), (1002), (1003), P. 4

CHAPTER 14
CLEARANCE LIGHT (523) (LOCATED IN SUNSHADE)
CLEARANCE LIGHT (524) (LOCATED IN SUNSHADE)
A B
CONNECTOR 1661259C1 BODY LOCK 1661263C1 CAV A
B
A B
CONNECTOR 1661259C1 BODY LOCK 1661263C1 TERMINAL 1661261C1 1661261C1 CAV A
B
CIR C58E C58-GE
GAUGE 18 18
COLOR
BN WH
CIR C58F C58-GF
GAUGE 18 18
COLOR
BN WH
TERMINAL 1661261C1 1661261C1
PANEL LIGHT FEED (1002) (LOCATED IN INSTRUMENT PANEL)
GROUND (1003) (LOCATED IN INSTRUMENT PANEL)
14
K J H G F E D C B A
B C D E F
8
CONNECTOR 3613769C1 CAV
1 2
CIR A11-GKA
-
GAUGE 14
-
COLOR
WH WH WH WH WH WH WH WH WH WH WH WH WH WH WH WH WH
TERMINAL 3613770C1
-
CIR A62B
-
GAUGE 16
-
COLOR DKBL
-
TERMINAL 1661208C1
-
3 4 5 6
A14-GL A65-GF A11-GSF A84-G A14-GS A14-GS A116-GS A92-G A63-GJ A63-GC A11-GKH A10AE A11-GNA A11-GT A22-G A11-GN
18 16 16 16 18 18 18 16 18 18 18 20 18 18 18 18
3613771C1 3613770C1 3613770C1 3613770C1 3613771C1 3613771C1 3613771C1 3613770C1 3613771C1 3613771C1 3613771C1 3613771C1 3613771C1 3613771C1 3613771C1 3613771C1
A62BE A62BD A62BH A63AB A62TRI A62SC A62SD A62N

-
18 18 18 18 18 18 18 18
-
DKBL DKBL DKBL DKBL DKBL DKBL DKBL DKBL

-
1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1

-
7@ 7& 7**
8 9
F@
G
H* H#
I J
10 11# 11%% 12* 12% 13 14
A62SA A62SB A62BLT
18 18 18
DKBL DKBL DKBL
1661208C1 1661208C1 1661208C1
K K**
* W/ PANIC BUTTON ** W/ BEACON LIGHT # W/ TELEMATICS ALERT SWITCH @ W/ TRI-PAC
* W/ XMSN % W/ REMOTE START / STOP # W/ PRODUCTIVITY DISPLAY @ W/ SINGLE CUSTOMER ACCESSORY & W/ DUAL CUSTOMER ACCESSORY ** W/ 5TH WHEEL JAW CAB OVERLAY %% W/ VEHICLE MONITORING DRIVER DISPLAY
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
004
Figure 206
Connector Body Composite (523), (524), (1002), (1003)
S08344-2
207
14.5. CONNECTOR BODY COMPOSITE (1006), (1007), (1010), (1011), (1012), (1013),(1014), (1015),(1016), (1017), (1018), (1019), (1020), P. 5
NAVISTAR, INC
CHAPTER 14
CAV GROUND (1006) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE) 1 2 3 4
CIR A11-GKB A86-GP A11-GSA A11-GSB A11-GSH
GAUGE COLOR 14 16 18 18 18 18 16 16 16 18 18 16 18 18 16 18 18 18 WH WH WH WH WH WH WH WH WH GY WH WH WH WH WH WH WH WH
TERMINAL 3613770C1 3613770C1 3613771C1 3613771C1 3613771C1 3613771C1 3613770C1 3613770C1 3613770C1 3613771C1 3613771C1 3613770C1 3613771C1 3613771C1 3613770C1 3613771C1 3613771C1 3613771C1
14
5*
5** A11-GMB 5## A11-GMB 5# 5! 5@ 6 7 8 8& * W/ DAY CAB TRIPMETER 8 ** W/ QUALCOMM # W/ XATA FOR DAY CAB ## W/ QUALCOMM SLEEPER CONNECTOR 3613769C1 ! W/ QUALCOMM DAYCAB @ W/ SLEEPER TRIPMETER & W/ MOTIENT MOBILE % W/ BEACON LIGHT A11-GMA A11-GMB A53-G A28-G A58-GC A11-GMC A11-GMB A11-GMB A13-GF A62GTRI
8# 9 10 11 12 13
14% A13-GBN LATCHING RELAY (1007) (LOCATED AT BELOW DASH BOARD ON ENGINE COVER) CAV CIRCUIT GAUGE COLOR
4 3 2 1
TERMINAL 3866654C1 3866654C1 3866654C1 3866654C1
SEAL/SLEEVE 3680160C1 3680160C1 3680160C1 3680160C1
1 2 3 4
A14-LM A14LA A14LB A14-LN
18 18 18 18
WH RD RD WH
CONNECTOR 3866653C1 GROUND ADAPTER (1010) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
F E D C B A
CAV A B C D E
CIR R10-G R10-GA PLUG R10-GP PLUG PLUG
GAUGE COLOR 16 16 16 WH WH WH -
TERMINAL 3535303C1 3535303C1 3535425C1 3535303C1 3535425C1 3535425C1
SEAL/SLEEVE 3535424C1 3535424C1 3535424C1 -
CONNECTOR 3543729C1 BODY LOCK 3543731C1
(LOCATED ON RIGHT SIDE OF INSTRUMENT PANEL) (1015) FUSEBLOCK #6
FUSEBLOCK #9 (1018)
FUSEBLOCK #7 (1016)
FUSEBLOCK #4 (1013)
FUSEBLOCK #2 (1011)
FUSEBLOCK #11 FUSEBLOCK #10 (1020) (1019)
FUSEBLOCK #8 (1017)
FUSEBLOCK #5 (1014)
FUSEBLOCK #3 (1012)
FUSEBLOCK #1 (1010)
FUSE BOX ASSEMBLY (SEE SHEETS 6 TO 16)

MEF2 22JUN10 REVISED CONN 1007.
70036S
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
005
Figure 207 Connector Body Composite (1006), (1007), (1010), (1011), (1012), (1013),(1014), (1015),(1016), (1017), (1018), (1019), (1020)
S08344-2
208
14.6. CONNECTOR BODY COMPOSITE (1010), P. 6

NAVISTAR, INC
14
CAV FUSE BLOCK 1 (1010) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE) A1 A2 A3 A4* A4 A4@@ B1%&& B2
CIRC A54XD A54XV A17B A104AH A17H A104AN A54X A54XA A54-GXB A104AH A17 A17 A17C A104AN A17-GC A17-GC A65AB A65BD A63J A63JA A63JB A63JA A65BC A65B A65BF A65-GW A63JJ A63JJ A63JV A12C A14FA A14KB A14KA A12CV A75D A63JV A14EF
GAUGE COLOR 16 16 18 16 16 16 16 16 20 16 16 16 18 16 16 18 18 16 20 18 18 18 14 16 16 18 20 20 18 18 12 12 12 18 18 18 18 BN BN PK DKBL PK DKBL BN BN WH DKBL PK PK PK DKBL WH WH OR OR DKBL DKBL DKBL DKBL OR OR OR WH DKBL DKBL DKBL LTBL RD RD RD LTBL LTGN DKBL RD
TERMINAL 3573312C1 3573312C1 3534164C1 3573311C1 3573311C1 3573311C1 3573311C1 3573311C1 3535484C1 3573311C1 3573311C1 3573312C1 3573311C1 3573312C1 3534164C1 3534164C1 3573312C1 3535484C1 3573312C1 3534164C1 3573312C1 3573312C1 3573312C1 3534164C1 3535484C1 3573312C1 3534164C1 3573312C1 3573312C1 3573311C1 3534164C1 3534164C1 3534164C1 3534164C1
A B C 4 D 3 4 3 2 1 2 1 F E
B3&
B3%* B3@ B4## B4* C1 C2 C3 C4% C4@@ D1@ D1@ D1@ D2 D3
CONNECTOR 3599539C1 BODY LOCK 3536085C1 3599541C1
D4% E1 E2@ E3
* W/ ULTRASHIFT XMSN % CRIMPED TOGETHER ** W/ ULTRASHIFT XMSN ## W/ AUTOSHIFT XMSN @ MUTUALLY EXCLUSIVE @@ W/ DAY CAB FLOOR LIGHT & W/ MANUAL XMSN && W/ CUSTOMER SUPPLIED SKIRT LIGHTS *** SINGLE BATTERY FEED @ AUTO S/S W/MANUAL XMSN @@ AUTO S/S W/AUTO XMSN
E4 F1 F2 F3 F4
FUSE LOCATION CAVITY RATING PART NUMBER FUSE F1-A F1-B F1-C F1-D E1, F1 E2, F2 E3, F3 E4, F4 5 5 5 5 3534208C1 3534208C1 3534208C1 3534208C1 BREAKER -
DESCRIPTION
BODY CONTROLLER CAB HVAC CONTROL FLOOR LIGHTS SECONDARY GAUGE CLUSTER DESCRIPTION SKIRT LIGHTS START
RELAY LOCATION - CAVITY PART NUMBER A1, A2, B1, B2 A3, A4, B3, B4 C1, C2, D1, D2 C3, C4, D3, D4 3600330C1 3600330C1 3600330C1 3600330C1
CUSTOMER SUPPLIED WORK LIGHTS FLOOR LIGHTS
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
ADDED CIRCUIT A104N
74016A
300422
RELEASE NO.

DATE PART NO. SHEET
TO CAV B3.
61802Y
11MAR09
AE08-58107
006
Figure 208
Connector Body Composite (1010)
S08344-2
209

CHAPTER 14
FUSE BLOCK 2 (1011) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
A 1 2 3 4 B
% CRIMPED TOGETHER @ W/ XATA # W/ TRIPMASTER ## W/ QUALCOMM %% W/ TELEMATICS @@ RADIO CONTROLS N/ WIRED REMOTE & RADIO CONTROLS W/ WIRED REMOTE
CAV D2#
CIR A14SD A14EE A54XV (A56J) (A14KD) (A57J) (A14KH) A14FC A84 A14FD A63BD (A56J)
-
GAUGE 18 16 16
COLOR RD RD YL
TERMINAL 3534164C1 3573312C1 3573312C1 3536301C1 3536304C1 3536301C1 3536304C1
D3 D4 E1
CAV A1 A2 A3 A4% B1 B2 B3 B4 C1 C2 C3 C4 D1@@ D1%&
CIR A14KF A12-G A14FB A13-GF A13-GFD

-
GAUGE 12 18 12 18 18
-
COLOR RD
WH
TERMINAL 3573311C1 3534164C1 3573311C1 3573312C1

-
E2 E3 E4
F1
RD
WH WH -
12 16 12 18
RD LTGN RD DKBL
3573312C1 3573312C1 3573312C1 3534164C1 3536301C1
F2 F3 F4 G1 G2 G3 G4 H1 H2 H3 H4
J1
(A57J)
-
3536301C1
-
A14FF A14KC A14JA A14KH A86P A86AF A86P A14EA A14EB A14ED A14NN
12 12 12 12 18 18 18 16 18 18 18 CAVITY
RD RD RD RD LTGN LTGN LTGN RD RD RD RD
3573312C1 3573311C1 3573312C1 3536304C1 3534164C1 3573312C1
A56C A56T A57C A57T (A56J) A56-GT A57-GT (A57J) A57-GT A58-GT
18 12 18 12
OR OR OR OR
3534164C1 3573311C1 3534164C1 3573311C1 3536301C1
J2% 3573312C1 3534164C1 3534164C1 PART NUMBER FUSE BREAKER 3536179C1 3536179C1 3536179C1 3536178C1 3536178C1 3536178C1 3536179C1 3536178C1 J3 J4%
18 18
WH WH
3573312C1 3536301C1
D2%@ D2## D2%%
18 18
WH WH
3573312C1
FUSE LOCATION
RATING
DESCRIPTION
F2-A F2-B F2-C F2-D F2-E F2-F F2-G F2-H
E1, F1
15 15 15 10 10 10 15 10
3534210C1 3534210C1 3534210C1 3534209C1 3534209C1 3534209C1 3534210C1 3534209C1
TRAILER LEFT TURN CIGAR LIGHTER TRAILER RIGHT TURN CAB DOME / MAP LIGHTS ENTERTAINMENT RADIO MEMORY SATELLITE COMMUNICATION INSTRUMENT CLUSTER SPOT LIGHT DESCRIPTION
E2, F2 E3, F3 E4, F4

C1, D1
C2, D2 C3, D3 C4, D4
RELAY LOCATION - CAVITY A1, A2 A3, A4 H1, H2, J1 J2 H3, H4, J3, J4
PART NUMBER 3600329C1 3600329C1 3600330C1 3600330C1 ACCESSORY *
IGNITION RELAY # 1 TRAILER LEFT TURN
TRAILER RIGHT TURN * ALSO SEE CONNECTOR 1013
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
007
Figure 209
S08344-2
210

CHAPTER 14
A 1 2 3 4
% CRIMPED TOGETHER CAV A1 A2% A3 A4% B1 B2 B3 B4 C1% C2 C3 C4 D1 D2 D3 D4 CIR A14MA A13-GFD A13-GFE A14MC A13-GFE A13-GFF
-
CONNECTOR 3534572C1 BODY LOCK 3536085C1 COLOR RD

WH WH
GAUGE 12 18 18 12 18 18
-
TERMINAL 3573311C1 3573312C1 3573311C1 3573312C1
CAV E1 E2 E3 E4
F1
CIR A68 (A68J) A54C (A58J) A68T A68-GT A70-GT A58T A58-GT A68-GT A82M A82E A82N A82K
-
GAUGE 18
COLOR
BN
TERMINAL 3534164C1 3536299C1
18
BN
3534164C1 3536299C1
RD
WH WH -
12 18 18 12 18 18 18 16 18 16
-
BN WH WH BN WH WH
3573311C1 3573312C1 3573311C1 3573312C1 3534164C1 3573312C1 3534164C1 3573312C1

-
F2%
-
F3 F4% G1
A15 A98H (A68J) A86P (A58J) A14JB A14HB A14KK A14HA
18 18
RD BK
GY GY GY GY
-
3573312C1 3536299C1
G2 G3 G4 H1 H2 H3 H4
J1
16
LTGN
3573312C1 3536299C1
12 12 12 12
RD RD RD RD
3573312C1 3573312C1 3573312C1 3573312C1
A82J
-
16
-
GY
-
3573312C1
-
A82L A82P A82F A82P A82H
16 16 18 16 18
GY GY GY GY GY
3573312C1 3573312C1 3534164C1 3573312C1 3534164C1
J2 J3 J4
FUSE LOCATION
CAVITY
RATING
PART NUMBER FUSE BREAKER 3536178C1 3536180C1 3536179C1 3536180C1
DESCRIPTION
F3-A F3-B F3-C F3-D
C1, D1
10 20 15 20
3534209C1 3534211C1 3534210C1 3534211C1 PART NUMBER 3600329C1 3600329C1 3600330C1 3600330C1 3519350C1 3519350C1
KEY SWITCH TRAILER TAIL LIGHT AUX POWER SOURCES TRAILER MARKER LIGHTS DESCRIPTION
C2, D2 C3, D3 C4, D4
RELAY LOCATION - CAVITY A1, A2 A3, A4 E1, E2, F1, F2 E3, E4, F3, F4 G1, G2, H2, J1, J2 G3, G4, H4, J3, J4
IGNITION RELAY # 2 IGNITION RELAY # 3
* *
TRAILER TAIL LIGHT TRAILER MARKER LIGHT WIPER POWER WIPER HI / LO * ALSO SEE CONNECTOR 1014
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
008
Figure 210
S08344-2
211

CHAPTER 14
A 1 2 3
* W/ TIRE PRESSURE DISPLAY ** W/ AUTOSHIFT XMSN @ W/ ULTRA SHIFT XMSN # W/ REMOTE START / STOP & W/ INTERNATIONAL ENGINE ECM && W/ NO IDLE PACKAGE-TRI PAC % CRIMPED TOGETHER %% MUTUALLY EXCLUSIVE
CAV
CIR (A12V) (A12V) (A13FC) (A13FC)

-
GAUGE
COLOR
TERMINAL 3536301C1
4 B D F H
E1 E2 E3 CONNECTOR 3534572C1 BODY LOCK 3536085C1 E4

F1
3536306C1 3536304C1 3536306C1

-
CAV A1 A2 A3 A4 B1%* B1%% B1%% B2 B3% B4 C1 C2 C3 C4 D1 D2% D3 D4# D4&&
CIR A12V A12V A13FC A13FC A22E A12C A12C A12B A12F A73A A13EA A13 (A12V) (A12V) (A13FC) (A13FC) A12U A86F A86R A13B A104AK A13TRIB
GAUGE 12 12 12 12 18 18 18 20 18 18 18 18
COLOR LTBL LTBL PK PK

TN
TERMINAL 3573311C1 3536306C1 3536304C1 3536304C1 3573312C1 3534164C1 3535484C1 3534164C1 3573312C1 3515517C1 3536301C1
F2 F3 F4 G1 G2 G3 G4 H1% H2 H3% H3** H3@ H4%&

J1
(A12V) (A12V) (A13FC) (A13FC) A72B A94AM A78V A13A A92UA A92U A92U A97F A97FA A12A (A12V) A13FD A13FL A13F A13FD (A13FC)
-
3536301C1 3536306C1 3536304C1 3536306C1 3573311C1 35733111C1 3534164C1 3573312C1 3534164C1 3573312C1 3573312C1 3573312C1 3534164C1 3536306C1 3573312C1
LTBL LTBL LTBL LTBL LTGN PK PK
16 14 18 16 18 16 16 16 16 18
-
OR GY LTGN PK
TN TN TN
3536306C1 3536304C1 3536306C1 3573312C1 3573312C1 3534164C1 3573312C1 3573312C1 J3% J4
PL PL LTBL
-
16 18 18 18 16 16
LTBL LTGN LTGN PK DKBL PK
J2 J3%#
18 16 18 18
-
PK PK PK PK
-
3573312C1 3536306C1
FUSE LOCATION
CAVITY
RATING
PART NUMBER FUSE BREAKER

-
DESCRIPTION
F4-A F4-B F4-C F4-D F4-E F4-F F4-G F4-H F4-J F4-K F4-L F4-M
G1, H1
OPEN / ISO TRAILER SOCKET POWER MIRROR TRANSMISSION - SEE NOTE 1 ENGINE ECU - N/ ICON VEHICLE SENSOR MODULE CB RADIO / ENTERTAINMENT RADIO OPTIONAL WARNING LIGHTS REMOTE START / STOP / TRI-PAC SECONDARY DISPLAY / TIRE PRESSURE SWITCH PACK CLUSTER / CAB HVAC CONTROLLER N/ ICON BODY CONTROLLER / CAB HVAC / LPM / N/ ICON DESCRIPTION * ACCESSORY RELAY * IGNITION RELAY # 1 * ALSO SEE CONNECTOR 1011
G2, H2 G3, H3 G4, H4

C1, D1
10 10 10 10 10 10 10 10 10 10 10
3534209C1 3534209C1 3534209C1 3534209C1 3534209C1 3534209C1 3534209C1 3534209C1 3534209C1 3534209C1 3534209C1
3536178C1 3536178C1 3536178C1 3536178C1 3536178C1 3536178C1 3536178C1 3536178C1 3536178C1 3536178C1 3536178C1
C2, D2 C3, D3 C4, D4

A1, B1
A2, B2 A3, B3 A4, B4
RELAY LOCATION - CAVITY J1, J2 J3, J4
PART NUMBER 3600329C1 3600329C1
NOTE 1: W/ EATON AUTOSHIFT,ULTRASHIFT XMSN & MERITOR FREEDOMLINE XMSN

CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
009
Figure 211
S08344-2
212

CHAPTER 14
CAV A1 A2
CIR A13FB A13FB A13FA A13FA A13SD A70D A13EE A13EE A13EE A70D A13N A39 A67TA A71B A71A A71A (A13FB) (A13FB) (A13FA) (A13FA) A97VT1 A116M A13BL1 A28V (A13FB) (A13FB) (A13FA) (A13FA) (A13FB) (A13FB)
GAUGE 12 12 12 12 18 18 16 18 18 18 18 16 18 16 16 18 -
COLOR PK PK PK PK PK OR DKBL PK PK GY PK GY PK OR OR OR -
TERMINAL 3536306C1 3536306C1 3536304C1 3536306C1 3573312C1 3515517C1 3534164C1 3534164C1 3573312C1 3515517C1 3573312C1 3534164C1 3573312C1 3573312C1 3534164C1 3536304C1 3536306C1 3536304C1 3536306C1
A 1
A3 A4 B1%#
2 3 4 B D F H
B1& B1@ B1* B1* B1%% B2 B3 B4* B4* * MUTUALLY EXCLUSIVE # W/ SLEEPER TRIPMETER %% W/ TELEMATICS & W/ QUALCOMM FOR DAYCAB && W/ BEACON LIGHT FOR SLEEPER COLOR PK PK LTGN GY PK PK PK TERMINAL 3536304C1 3536306C1 3573312C1 3573312C1 3534164C1 3534164C1 3534164C1 3573312C1 3573312C1 3536306C1 18 18 PK PK 3573312C1 3573312C1 3536306C1 12 CAVITY PK 3536304C1 PART NUMBER FUSE BREAKER 3536178C1 3536178C1 3536178C1 3536178C1 3536178C1 3536178C1 3536178C1 B4* C1 C2 C3 C4
CONNECTOR 3534572C1 BODY LOCK 3536085C1 % CRIMPED TOGETHER @ W/ QUALCOMM FOR SLEEPER ** W/ SMARTCRUISE ONLY (VORAD VS-400) ! W/ 5TH WHEEL JAW UNLOCK AND MONITOR EFFECTS CAV G3 G4 H1 H1** H2 H3 H4 J1% J2 J3% J4 A1 CIR (A13FA) (A13FA) A67CC A67A A88V A87C A13EH A13FD A13FE (A13FB) A13FE A13FF (A13FA) A13FB GAUGE 16 16 18 18 18 18 18
D1 D2 D3! D3&& D4 E1 E2 E3 E4 F1 F2 F3 F4 G1 G2
12 18 18 18 DESCRIPTION
PL GY PK TN -
3516158C1 3515517C1 3515517C1 3534164C1 3536304C1 3536306C1 3536304C1 3536306C1 3536304C1 3536306C1
FUSE LOCATION
RATING
F5-A F5-B F5-C F5-D F5-E F5-E F5-F F5-G
G1, H1 G2, H2 G3, H3 G4, H4 C1, D1 C1, D1 C2, D2 C3, D3
10 10 10 10 10 10 10/5 10 5A
3534209C1 3534209C1 3534209C1 3534209C1 3534209C1 3534209C1 3534209C1 -
COLLISION AVOIDANCE PTO WINDSHIELD WASHER PUMP SECONDARY GAUGE CLUSTER CLUSTER / CAB HAVC CONTROLLER W/ ICON CLUSTER / CAB HAVC CONTROLLER W/ ICON CAB HVAC CPM W/ ICON / BEACON N/ ICON DRIVER DISPLAY A ALTERNATOR WARNING * ALSO SEE CONNECTOR 1012
SHEET
F5-G
C3, D3
10A 5A
5TH WHEEL JAW UNLOCK AND MNTR BEACON W/ ICON
F5-H F5-J F5-K F5-L F5-M
C4, D4 A1, B1 A2, B2 A3, B3 A4, B4
10 10 15 10
3534209C1 3534209C1 3534210C1 3534209C1
3536178C1 3536178C1 3536179C1 3536178C1
COMPASS MODULE SATELLITE COMMUNICATION AIR DRYER COLLISION AVOIDANCE SIDE BACK-UP LIGHTS DESCRIPTION
RELAY LOCATION - CAVITY J1, J2 J3, J4

CHK CHANGE
PART NUMBER 3600329C1 3600329C1 IGNITION RELAY # 2 IGNITION RELAY # 3

DRAWN
* *
NAME
DATE
REV
REFERENCE
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO.
61802Y
11MAR09
AE08058107
010
Figure 212
S08344-2
213

CHAPTER 14
CAV A1 A2 A3 A4 B1 B2
CIR A19V
-
GAUGE 16
-
COLOR GY
-
TERMINAL 3573312C1
-
A75WA A75 A14RA A14NC A14HF A14FE

-
14 12 12 12 12 12
-
RD LTGN RD RD RD RD
-
3573312C1 3573311C1 3573311C1 3573311C1 3573311C1 3573311C1

-
C 4 3 2 1
B3 B4 C1 C2 C3 C4 D1 D2 D3 D4
A19A A19
-
18 16
-
GY GY
-
3534164C1 3573312C1
-
A19V A19-GB
16 18
GY
WH
3573312C1 3534164C1
4 B
FUSE LOCATION
CAVITY
RATING
PART NUMBER FUSE BREAKER 3536182C1

-
DESCRIPTION
F6-A F6-B F6-C F6-D
A4, B4 A3, B3 A2, B2

A1, B1
30
-
3534213C1
-
CAB HVAC BLOWER MOTOR OPEN OPEN FUEL HEATER
20
3534211C1
3536180C1
RELAY LOCATION - CAVITY C3, C4, D3, D4
PART NUMBER 3600330C1 FUEL HEATER
DESCRIPTION
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
011
Figure 213
S08344-2
214

CHAPTER 14
A 1 2 3 4 B
J
% MUTUALLY EXCLUSIVE * W/ SWITCH CONTROLLED CENTER PIN # W/ AUX ISO TRAILOR SOCKET @ W/ STD BATTERY FEED @@ W/ LOAD SHEDDING
CAV
CIR
-
GAUGE
-
COLOR
-
TERMINAL
-
E3 E4
F1
(A70J) A14RD A14RB

-
3536299C1 12 12
-
CONNECTOR 3536085C1 CAV A1 A2 A3 A4% A4% B1 B2@ B2@@ B3 B4@ B4@@ C1 C2 C3 C4 D1 D2 D3 D4 E1 E2 E2* E2#@ FUSE LOCATION CIR A75C A65BD
-
RD RD
-
3573311C1 3573311C1
-
F2 TERMINAL 3573311C1 3573312C1

-
GAUGE 10 16
-
COLOR LTGN OR
-
F3 F4 G1 G1* G1# G2* G2 G2# G3 G4 H1 H2 H3 H4

J1
A14HC A72 A72EC A72F A94TA A14SC A72V A70C (A70J)

-
12 18 18 16 12 12 12 18
RD OR OR OR GY RD DKBL OR
3573311C1 3534164C1 3534164C1 3573312C1 3573311C1 3573311C1 3573311C1 3534164C1 3536299C1
A14VB A14FDT A14ND A14MD A14MD

-
10 14 12 12 12
-
RD RD RD RD RD
-
3573311C1 3573312C1 3573311C1 3573310C1 3573311C1

-
A14NA A14NA
-
12 12
-
RD RD
-
3573311C1 3573311C1
-
A72A A94TC A72-GB A72-GC A72-G A72-GA A72-GA A70T A70-GT
12 12 18 18 18 18 16 12 18
OR GY
WH WH WH WH WH
3573311C1 3573311C1 3573312C1
J1* J2%*
J2% J2# J3 J4
3573312C1 3573312C1 3573311C1 3534164C1
A14VA A14SC A72E A72A
10 12 18 12 RATING
RD RD OR OR
3573311C1 3573311C1 3534164C1 3573311C1 PART NUMBER
OR
WH
CAVITY
DESCRIPTION
FUSE F7-A F7-B F7-C F7-D F7-E F7-F F7-G F7-H

E1, F1
BREAKER 3536182C1 3536178C1

-
30 25 / 10
-
3534213C1 3534209C1
-
SLEEPER FUSE PANEL FEED TRLR SOCKET AUX / SWITCHED CENTER PIN / ISO OPEN TRAILER STOP LIGHTS SLEEPER HVAC BLOWER CUSTOMER SUPPLIED WORK LIGHT OPEN SLEEPER FUSE PANEL FEED
E2, F2 E3, F3 E4, F4

A1, B1
30 30 15
-
3534213C1 3534213C1 3534210C1

-
3536182C1 3536182C1 3536179C1

-
A2, B2 A3, B3 A4, B4
30
3534213C1
3536182C1
RELAY LOCATION - CAVITY G1, G2, J1, J2 G3, G4, J3, J4
PART NUMBER 3600329C1 3600329C1
DESCRIPTION TRAILER AUX / SOCKET CENTER PIN TRAILER STOP LIGHTS
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
012
Figure 214
S08344-2
215

CHAPTER 14
A 1 2 3 4 B
% CRIMPED TOGETHER * IGNITION FEED WIRING # REMOTE START / STOP IGNITION FEED & IGNITION CENTRE PIN FEED ## N/ IDLE HEAT - CAB ** TRAILER TRACKS FOR SLEEPER & DAYCAB && ANTILOCK BRAKES W/ WABCO ! TRAILER SOCKET W/ SW CONTRLLED CENTER PIN !! BATTERY CENTER PIN SOCKET
CAV
CIR A14U A14HE

-
GAUGE 16 12
-
COLOR RD RD
-
TERMINAL 3573312C1 3573311C1

-
F1
F2 CONNECTOR 3536085C1 CAV A1 A2 A3 A4 B1 B2 B3 B4 C1 C2 C3 C4 D1 D2 D3 D4 E1 E2 E2&& E3

E4!
F3 F4 G1## G2 G3%*
CIR A14NJ A14JE A94TT2 A14JD

-
GAUGE 12 12 14 12
-
COLOR RD RD GY RD
-
TERMINAL 3536301C1 3573311C1 3573312C1 3573311C1

-
A14JC A75TP
-
12 18
-
RD LTGN
-
3573311C1 3515517C1
-
A13FF A13FH A13FF A13FH A13FF (A94TC) A94TV

-
18 18 18 18 18
-
PK PK PK GY PK
-
3573312C1
G3%# G3 G4 G4& H1 H2 H3 H4
J1
3573312C1 3573312C1 3536299C1 3573311C1

-
A94TT
-
14
-
GY
-
3573312C1
-
(A14NJ)
-
3536301C1
-
12
-
GY
-
A75TD
-
18
-
LTGN
-
3515517C1
-
A75TR A75T-GD A94T A94TB

A944TT1
18 18 12 12 12 18 18
LTGN LTGN GY GY GY
WH WH
3515517C1 3515517C1 3573311C1 3573311C1 357311C1 3573312C1 3573312C1
J2 J3&
J3!
(A14NJ) A94AY A94AY

-
3536301C1 3597157C1 3548972C1

-
12 14
-
GY GY
-
J3** J4%
A13-GFF A12-G
A94T A94TV A94TC
12 12 12
GY GY GY
3573311C1 3573311C1 3573311C1
E4&
E4!!
FUSE LOCATION
CAVITY
RATING
PART NUMBER FUSE BREAKER 3536178C1 3536182C1

-
DESCRIPTION
F8-A F8-B F8-C F8-D F8-E F8-F F8-F F8-G F8-H F8-H
E1, F1
10 30
-
3534209C1 3534213C1
-
VEHICLE SENSOR MODULE TRACTOR ABS ECU OPEN TRAILER ABS ECU SKIRT LIGHTING TRANSMISSION - SEE NOTE 1 INTERNATIONAL ENGINE ACTUATOR TRAILER TRACS ENGINE ECU INTERNATIONAL ENGINE ECM DESCRIPTION TRAILER ABS ECU ICON ACCESSORY NO IDLE HEAT CONTROL
E2, F2 E3, F3 E4, F4

A1, B1
30 15 30 20
5
3534213C1 3534210C1 3534213C1 3534213C1 3534208C1 3534213C1 3534213C1
3536182C1 3536179C1 3536182C1 3536182C1

-
A2, B2 A2, B2 A3, B3 A4, B4 A4, B4
30 25/10
3536182C1 3536182C1
RELAY LOCATION - CAVITY G3, G4, H4, J3, J4 G1, G2, J1, J2
PART NUMBER 3600329C1 3600329C1
NOTE 1: W/ EATON AUTOSHIFT,ULTRASHIFT XMSN & MERITOR FREEDOMLINE XMSN

CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
013
Figure 215
S08344-2
216

NAVISTAR, INC
CHAPTER 14
A 1 2 3 4 B
% CRIMPED TOGETHER @ IDLE REDUCTION # IGNITION FEED WIRING ** N/ IDLE HEAT - CAB ## W/ REMOTE START / STOP %% W/ NO IDLE PACKAGE (TRI-PAC) * MUTUALLY EXCLUSIVE @@ AUTO START/STOP CAV CIR A104AN A104AP A75TL A75TC A104AJ A14KL A104AL A104AK A75TK A75TD A-104G A104-GA A13BLT A14BLT A104AP A11-GR A9RB A14BE A104AR A104SR A104-GA A104BC A58BLT A13-G8M GAUGE COLOR 16 18 18 18 16 12 16 16 18 18 18 18 18 14 18 18 18 16 18 18 18 18 14 18 DKBL DKBL LTGN LTGN DKBL RD DKBL DKBL LTGN LTGN WH WH PK RD DKBL WH GY RD DKBL DKBL WH DKBL BN WH TERMINAL 3573312C1 3515517C1 3515517C1 3573312C1 3573311C1 3573311C1 3515517C1 3515517C1 3573312C1 3515517C1 3573312C1 3515517C1 3515517C1 3534164C1 3536295C1 3515517C1 3515517C1 3534164C1 3534572C1 3516158C1 3534164C1
F1%## F1** F2** F2## F3
CONNECTOR 3534572C1 BODY LOCK 3536085C1 3599541C1 CAV A1 A2 A3 A4@@ B1 B2 B3 B4@ C1 C2 C3 C4 D1 D2 D3 D4 E1 E2 E3 E4 CIR A81C A14BD A14NB A14KJ A14BE A81B A14TR1A A14MB A14TRI A14BLT GAUGE COLOR 12 12 12 12 16 12 16 12 16 14 LTGN RD RD RD RD LTGN RD RD RD RD TERMINAL 3573311C1 3573311C1 3573311C1 3573311C1 3573311C1 3573311C1 3515517C1 3573311C1 3573312C1 3573312C1
F4 G1%## G1** G2** G2%## G3* G4 H1 H1@@ H2 H2@@ H3 H4 J1 J1@@ J2 J2@@ J3 J4
FUSE LOCATION CAVITY RATING PART NUMBER FUSE F9-A F9-B F9-C F9-D F9-E F9-F F9-G F9-H C1, D1 C2, D2 E3, F3 E4, F4 A1, B1 A2, B2 A3, B3 A4, B4 30 7.5/3 10 20 30 20 3534213C1 3546109C1 3534209C1 3534211C1 3534213C1 3534211C1 CIR BREAKER 3536182C1 3536177C1 3536178C1 3536180C1 3536182C1 3536180C1 -
DESCRIPTION
POWER WINDOW / DOOR - DRIVER ICON OR TRI-PAC INTERNATIONAL ENGINE AFTER TREATMENT INTERNATIONAL ENGINE ECM RELAY POWER WINDOW / DOOR PASSENGER OPEN INTERNATIONAL ENGINE OPEN DESCRIPTION SEE NOTE 1 SEE NOTE 2
RELAY LOCATION - CAVITY PART NUMBER H1, H2, J1, J2 G1, G2, F1, F2 G3, G4, H4, J3, J4 3600330C1 3600330C1 3600329C1
INTERNATIONAL ENGINE
NOTE 1: REMOTE START / STOP RELAY # 1 / NO IDLE HEAT - VALVE # 1A RELAY NOTE 2: REMOTE START / STOP RELAY # 2 / NO IDLE HEAT - VALVE # 1B RELAY
ADDED 11-GR,14BE,
74016A
300422
RELEASE NO.

DATE PART NO. SHEET
104BC,104SR,14BD.
61802Y
11MAR09
AE08058107
014
Figure 216
S08344-2
217

CHAPTER 14
CAV C3@ C3
CIR A97FA A71B A71-G A92F

-
GAUGE 16 16 18 18
-
COLOR PL OR
WH TN -
TERMINAL 3573312C1 3573312C1 3534164C1 3534164C1

-
A 1 2 3 4 B
C4 C4@ D1 D2 D3 D4 E1 E2
A14SAC
-
12
-
RD
-
3573311C1
-
E3 E4
F1
A14SBC A116L-G A14RC A116LB

-
12 18 12 18
-
RD
WH
3573311C1 3515517C1 3573311C1 3515517C1

-
CONNECTOR 3534572C1 BODY LOCK 3536085C1 CAV A1%* A2 A3@ A3 A4 A4@ A4 B1 B2 B3 B4 C1 C2 CIR A53ABA A53AB A52AB A92H A71C A71BD A92E A71BA
-
F2& F2%% F3 F4 G1## G1%% G2## G2%% G3 G4 H1 H2 H3 H4 J1## J1%% J2## J2%% J3 J4
RD GY
-
GAUGE 18 18 18 18 18 16 16 16
-
COLOR YL YL YL
TN

-
A14NH A14SAB A116LZ A14SAC A116L A14SBB A14SBC A116U-G A116UB

-
G1 18 18 12 18 18 12 18 18
-
RD RD GY RD GY RD RD
WH
3573311C1 3534164C1 3515517C1 3573311C1 3515517C1 3534164C1 3573311C1 3515517C1 3515517C1

-
OR OR
TN
OR
-
GY
-
A53ABA
-
18
-
YL
-
3534164C1
-
A97F A50S A53-G
16 18 18
PL YL GY
3573312C1 3534164C1 3534164C1
A14SAD A116UZ A14-GSB A116U A14SBD A14-GSD
12 18 18 18 12 18
LTGN GY
WH
3573311C1 3515517C1 3534164C1 3515517C1 3573311C1 3534164C1
GY LTGN
WH
% CRIMPED TOGETHER * W/ TRIPMASTER @ ULTRASHIFT XMSN & STANDARD BATTERY FEED ## W/ DUAL CUSTOMER ACCESSORY %% W/ 5TH WHEEL JAW AND MONITOR EFFECTS
FUSE LOCATION
CAVITY
RATING
PART NUMBER FUSE CIR BREAKER

-
DESCRIPTION
F10-A F10-B F10-C F10-D
E1, F1
5TH WHL JAW MONITOR - LOCK CUSTOMER ACCESSORY # 1 OPEN CUSTOMER ACCESSORY # 2 / ICON DESCRIPTION TRIPMASTER HEADLIGHT INPUT SEE NOTE 1 CUSTOMER ACCESSORY # 1 CUSTOMER ACCESSORY # 2
E2, F2 E3, F3 E4, F4
30
-
3435213C1
-
3536182C1
-
30
3435213C1
3536182C1
RELAY LOCATION - CAVITY A1, A2, B2, C1, C2 A3, A4, B4, C3, C4 G1, G2, H2, J1, J2 G3, G4, H4, J3, J4
PART NUMBER 3600329C1 3600329C1 3600329C1 3600329C1
NOTE 1 - RELAY: EATON ULTRASHIFT XMSN IGN / FREEDOMLINE XMSN BACK-UP

CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
015
Figure 217
S08344-2
218

CHAPTER 14

CAV A1 A2 A3 CIR
-
GAUGE
-
COLOR
-
TERMINAL
-
A4 B1 B2 B3 B4 C1
A88VA A88C A88V A88VA A88V A88B A9ZC A88A A9ZB A9ZC A9ZB A88 A14SA A14SB A14SA A14NF A14HD A13FH A13FH A14NE A14SE A14SE A22D A14A A75TR A75T A94V A94V
18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 12 12 18 18 12 18 18 18 20 18 18 18 14
LTGN LTGN LTGN LTGN LTGN LTGN GY LTGN GY GY GY LTGN RD RD RD RD RD PK GY RD PK RD

TN
3534164C1 3534164C1 3573312C1 3534164C1 3534164C1 3534164C1 3534164C1 3573312C1 3534164C1 3534164C1 3573312C1 3534164C1 3573312C1 3573312C1 3534164C1 3534164C1 3573311C1 3534164C1 3573312C1 3535484C1 3536295C1 3534164C1 3516158C1
A B C 4 D 3 4 2 1 F E 3 2 1
C2 C3%** C3* C4 D1 D2 D3%** D3* D4 E1% E1# E2 E3 E4@@ E4#*
F1
F2 F2%@ F2## F3% F4%*
PK LTGN LTGN GY GY
% CRIMPED TOGETHER * W/ SINGLE PTO OVERLAY ** W/ DOUBLE PTO OVERLAY # W/ SINGLE CUSTOMER ACCESSORY @ W/ TIRE PRESSURE DISPLAY ## W/ PRODUCTIVITY DISPLAY @@ W/ INTERNATIONAL ENGINE & REMOTE START / STOP %* W/ BENDIX ABS %# W/ WABCO ABS #* W/ REMOTE START / STOP
F4%#
FUSE LOCATION
CAVITY
RATING
PART NUMBER FUSE BREAKER N/A N/A N/A N/A DESCRIPTION
DESCRIPTION
F11-A F11-B F11-C F11-D
E1, F1
5 5 5 5
3534208C1 3534208C1 3534208C1 3534208C1 PART NUMBER 3600330C1

-
CUSTOMER ACCESSORY SWITCH FEED DRIVER DISPLAY / SECONDARY DISPLAY ICON / NO - IDLE RELAY TRACTOR ABS ECU
E2, F2 E3, F3 E4, F4
RELAY LOCATION - CAVITY A1, A2, B1, B2 A3, A4, B3, B4 C1, C2, D1, D2 C3, C4, D3. D4
CHK DATE CHANGE
MERITOR FREEDOMLINE TRANSMISSION W/ ICON INTERNATIONAL ENGINE ACTUATOR NOT USABLE FOR RELAY PTO B PTO A
DRAWN NAME
3600330C1 3600330C1
REV REFERENCE
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
016
Figure 218
S08344-2
219
14.17. CONNECTOR BODY COMPOSITE (1023), (1024), (1025), P. 17

CHAPTER 14
GROUND (1023) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
CAV 1 2 3
CIR A11-GCB A56-GT A17-GC A78-GA A78-GB A19-GB A67-G A67-GK A54-GX A65-GW A72-GA A72-GC A75T-G A72-GB
GAUGE 12 18 18 16 16 18 18 18 16 18 18 18 18 18
COLOR WH WH WH WH WH WH WH WH WH WH WH WH LTGN WH
TERMINAL 3612307C1 3613771C1 3613771C1 3613770C1 3613770C1 3613771C1 3613771C1 3613771C1 3613770C1 3613771C1 3613771C1 3613771C1 3613771C1 3613771C1
14
4 5 6 7 8** 8* 9 10 11## 11#
12 13 14
CONNECTOR 3613769C1
* W/ EATON VORAD VS-400 ** W/ COLLISION WARNING-VORAD(EVT-300) # TRLR SOCKET W/ SW CONTROLLED CENTER PIN ## W/ AUXILIARY TRAILER SOCKET
J1939 ADAPTER (1024) (LOCATED IN INSTRUMENT PANEL CENTER)
CAV A B C
CIR A5RF(-) A5FA(-) A5RH(-) A5RH(-) A5J(-) A5RJ(-) A5RJ(+) A5J(+) A5RH(+) A5RH(+) A5FA(+) A5RF(+)
GAUGE 18 18 18 18 18 18 18 18 18 18 18 18
COLOR GN GN LTGN LTGN GN GN YL YL YL YL YL YL
TERMINAL 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1
A B C D E F
M L K J H G
D E F G H J K L M
CONNECTOR 3601838C1
CAV J1939 ADAPTER (1025) (LOCATED IN INSTRUMENT PANEL CENTER) A B C D
CIR A5RD(-) A5HA(-) A5RE(-) A5RE(-) A5K(-) A5FD(-) A5RF(-) A5RF(+) A5K(+) A5FD(+) A5RE(+) A5RE(+) A5HA(+) A5RD(+)
GAUGE 18 18 18 18 18 18 18 18 18 18 18 18 18 18
COLOR GN GN LTGN LTGN GN GN GN YL YL YL YL YL YL YL
A B C D E F
M L K J H G
E* E# F G H* H# J K L M
CONNECTOR 3601838C1
CHK DATE CHANGE REV REFERENCE
* W/ TELEMATICS # W/ FDT SYSTEM FOR DAYCAB

DRAWN NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
017
Figure 219
Connector Body Composite (1023), (1024), (1025)
S08344-2
220
14.18. CONNECTOR BODY COMPOSITE (1026), (1100M), (1101M), (1110M), P. 18

CHAPTER 14

CAV CIR A5RB(-) A5R(-) A5P(-) A5RC(-) A5RC(-) A5L(-) A5B(-) A5RD(-) A5RD(+) A5L(+) A5B(+) A5RC(+) A5RC(+) A5P(+) A5RB(+) A5R(+) GAUGE 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 COLOR GN GN GN LTGN LTGN GN GN GN YL YL YL YL YL YL YL YL TERMINAL 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1 3534164C1
J1939 ADAPTER (1026) (LOCATED IN INSTRUMENT PANEL CENTER)
A A* B C
A B C D E F
M L K J H G
D E@ E# F G H@ H# J K L
M M*
* W/ ALL OPTIONS & N/ ABS OR COMPASS # W/ MONITORING DRIVER DISPLAY @ W/ SECONDARY DISPLAY & TIRE PRESSURE KEY SWITCH CONNECTOR (1100M) (LOCATED IN INSTRUMENT PANEL) SWITCH PACK CONNECTOR (1101M) (LOCATED IN INSTRUMENT PANEL - CENTER)
D E F
CONNECTOR 2031871C1 BODY LOCK 2031873C1 CAV A B C D* D E* E CIR A11-GKD A12F A62DB A3AA(+) A3A(+) A3AA(-) A3A(-) GAUGE 18 18 18 20 18 20 18 -
C B A
B C
CONNECTOR 3546518C1 BODY LOCK 3546519C1 CAV A B B# C D D& D@ CIR A15 A17H A17HA A12 A13F A13F A13DB GAUGE 18 16 16 18 18 16 18 COLOR RD PK PK LTBL PK PK PK TERMINAL 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1
COLOR WH LTBL DKBL DKBL DKBL GY GY -
TERMINAL 1661261C1 1661261C1 1661261C1 3544254C1 1661261C1 3544254C1 1661261C1 -
# W/ MANUAL XMSN & W/ REMOTE START-STOP @ W/ THEFT DETERENT CAV AUX TRAILER SOCKET SWITCH CONNECTOR (1110M) (LOCATED IN INSTRUMENT PANEL CENTER) 1 2B 2B* 2B#
* W/ POWER DOOR LOCK & WINDOWS CIR A72D A109C A72EB A72B A72F A72FA A72ED A72EC A72C A72B A72ED A72FA A62SC A72-G A72GB A72-GB GAUGE 18 18 18 16 16 18 18 18 18 14 18 18 18 18 18 18 COLOR OR GY OR OR OR OR OR OR OR OR OR OR DKBL WH WH WH TERMINAL 1661224C1 1661224C1 1661224C1 1661226C1 1661226C1 1661226C1 3541250C1 3541250C1 1661224C1 1661226C1 1661224C1 1661224C1 1661224C1 1661224C1 1661224C1 1661224C1
10 3 2B
8 6 5B
3%#
3*% 3 4 5B
1 9
4 7
6 7 7* 7#
CONNECTOR 3520850C1 * TRAILER SOCKET W/ SWITCH CONTROLLED CENTER PIN % CRIMPED TOGETHER # W/ AUX ISO TRAILER SOCKET
8 9 9# 10
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
018
Figure 220
Connector Body Composite (1026), (1100M), (1101M), (1110M)
S08344-2
221
14.19. CONNECTOR BODY COMPOSITE (1111M), (1112M), (1113M), P. 19

CHAPTER 14
PANIC BUTTON (1111M) (LOCATED IN INSTRUMENT PANEL CENTER)
CAV
1
CIR
-
GAUGE
-
COLOR
-
TERMINAL
-
2B*
A98NS A11-GSA A98J A98Z

-
18 18 18 18
-
BK
WH
1661224C1 1661224C1 1661224C1 1661224C1

-
10 3 2B
8 6 5B
2B# 3# 3*
4
BK BK
-
5B
6
7#
A62SDA A98NL A62SDA A62SD A62N

-
18 18 18 18 18
-
DKBL BK DKBL DKBL DKBL

WH WH
1661224C1 1661224C1 3541250C1 1661224C1

-
1 9
4 7
7* 8#% 8*
9
CONNECTOR 3520850C1
10# 10*
A11-GSB A11-GN
18 18
1661224C1 1661224C1
* W/ TELEMATICS ALERT SWITCH # W/ QUALCOMM PANIC BUTTON % CRIMPED TOGETHER
SPARE # 1 (1112M) (LOCATED IN INSTRUMENT PANEL CENTER) CAV

1
CIR
-
GAUGE
-
COLOR
-
TERMINAL
-
10
3
8 6
2B 3%
4
A14SA A14SAA A14SAB

-
18 18 18
-
RD RD RD
-
1661224C1 3541250C1 3541250C1

-
2B
5B
5B
6 1 9 4 7 7 8 9
A14SAA A62SA A14-GSA

-
18 18 18
-
RD DKBL
WH -
1661224C1 1661224C1 1661224C1

-
10 CONNECTOR 3520850C1
% CRIMPED TOGETHER
SPARE # 2 (1113M) (LOCATED IN INSTRUMENT PANEL CENTER) CAV

1
CIR
-
GAUGE
-
COLOR
-
TERMINAL
-
10
3
8 6
2B 3%
4
A14SB A14SBB A14SBA

-
18 18 18
-
RD RD RD
-
1661224C1 3541250C1 3541250C1

-
2B
5B
5B
6 1 9 4 7 7 8 9
A14SBA A62SB A14-GSC

-
18 18 18
-
RD DKBL
WH -
1661224C1 1661224C1 1661224C1

-
% CRIMPED TOGETHER
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
A N D 1 113M ,M O VE D C O NN 1 110M
12MAR09
AE08058107
019
Figure 221
Connector Body Composite (1111M), (1112M), (1113M)
S08344-2
222
14.20. CONNECTOR BODY COMPOSITE (1114M), (1115M), (1116M), (1117M), P. 20

NAVISTAR, INC
CHAPTER 14

CAV CIR A104SS A11-GT A11-GT A11-GS A9RA A104SP A104A A104AD A104SR A63DF A62DF A63-G GAUGE COLOR 18 18 18 18 18 18 18 18 18 18 18 18 DKBL WH WH GY DKBL DKBL DKBL DKBL DKBL DKBL WH WH TERMINAL 1661224C1 3541250C1 3541250C1 1661224C1 1661224C1 1661224C1 1661224C1 1661224C1 1661224C1 1661224C1 1661224C1 3541250C1
SLEEPER CONTROL ENEBLE SWITCH (1114M) (LOCATED IN INSTRUMENT PANEL CENTER)
1* 2B 2B* 3
10 3 2B
8 6 5B CONNECTOR 3520850C1
3* 4 5B 6 7* 8@
1 9
4 7 * W/ AUTO START STOP @ W/ REMOTE START STOP
8* 9 10
10* A11-GT ENGINE PRE HEAT (1115M) (LOCATED IN INSTRUMENT PANEL CENTER)
CAV 1 2B
CIR A75TN A75TF A75TE A75TF A62DF A75TM A75T-GC
GAUGE COLOR 18 18 18 18 18 18 18 LTGN LTGN LTGN LTGN DKBL LTGN LTGN
TERMINAL 1661224C1 1661224C1 3541250C1 1661224C1 1661224C1 1661224C1
10 3 2B
8 6 5B CONNECTOR 3520850C1
3 4 5B 6 7%
1 9
4 7 % CRIMPED TOGETHER
8 9 10
TRI-PAC (1116M) (LOCATED IN INSTRUMENT PANEL CENTER) CAV 1 CIR A14TRIA A77SBY 13TRIA A62DF A62-GBN GAUGE COLOR 16 16 16 18 18 RD LTGN PK DKBL WH TERMINAL 1661226C1 1661226C1 1661226C1 1661224C1 1661224C1
10 3 2B
8 6 5B
CONNECTOR 3520850C1
2B 3 4 5B 6 7
1 9
4 7
BEACON LIGHT (1117M) (LOCATED IN INSTRUMENT PANEL CENTER)
8 9 10
CAV 1
CIR A13BL1 A13BL2 A13BLT A13BL2 A62DK A13-GBL -
GAUGE COLOR 18 18 18 18 18 PK PK PK DKBL WH -
TERMINAL 1661224C1 3541250C1 1661224C1 1661224C1 1661224C1 -
10 3 2B
8 6 5B
CONNECTOR 3520850C1
2B 3 4 5B 6
1 9
4 7
7 8 9 10
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
RVSD R/D 1114M W/AUTO B
74016A
300422
RELEASE NO.

DATE PART NO. SHEET
S/S CIRCUITS *.
61802Y
11MAR09
AE08058107
020
Figure 222
Connector Body Composite (1114M), (1115M), (1116M), (1117M)
S08344-2
223

CHAPTER 14
COLOR
-

CAV CIR
-
GAUGE
-
TERMINAL
-
HVAC CONTROL CONNECTOR (1200) (LOCATED IN INSTRUMENT PANEL CENTER)

B 1 2 3 4 5 6 7 8 9 10 11 12 A
A7 A8 A9 A10
A11
A77C
-
20
-
LTGN
-
3534303C1
-
A75AB A62DA A74D A74E

-
18 18 18 18
-
LTGN DKBL LTGN LTGN

WH -
3522073C1 3522073C1 3522073C1 3522073C1

-
A12 B1 B2 B3 B4 B5 CAV A1 CIR A73A A75D

-
GAUGE 18 18
-
COLOR LTGN LTGN

-
TERMINAL 3522073C1 3522073C1

-
B6 B7 B8 B9 B10
B11
A74-G
-
18
-
3522073C1
-
A2 A3 A4 A5 A6
A74 A74A A74B A74C
18 18 18 18
LTGN LTGN LTGN LTGN
3522073C1 3522073C1 3522073C1 3522073C1
A77A
-
20
-
LTGN
-
3534303C1
-
B12
HVAC UNIT CONNECTOR (1210) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
SLEEPER BLOWER (1215) (LOCATED ON PASSENGER SIDE TRANSITION AREA SLEEPER)
CAV A
CIR A74 A74A A74B A74C A75 A75A A75-G A75B
GAUGE 18 18 18 18 12 18 12 18
COLOR LTGN LTGN LTGN LTGN LTGN LTGN

WH
TERMINAL 1661208C1 1661208C1 1661208C1 1661208C1 3566715C1 1661208C1 3566715C1 1661208C1 CAV CIR A75C A75-GC
B A
A B C D
H G F E
B C D E F G H
LTGN
CONNECTOR 2031522C1 BODY LOCK 2033927C1 GAUGE 10 10 COLOR LTGN

WH
TERMINAL 2031531C1 2031531C1
SEAL/SLEEVE 2025427C1 2025427C1
A
B
HVAC LPM (1220) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
CAV
1 2
CIR
-
GAUGE
-
COLOR
-
TERMINAL
-
4 3 2 1
CONNECTOR 3627940C1
6 5
4 5 6
A75A A75-G A75
18 12 12
LTGN
WH
3544884C1 3605694C1 3605694C1
LTGN
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
021
Figure 223
S08344-2
224

CHAPTER 14
RADIO CONNECTION (1300) (LOCATED IN INSTRUMENT PANEL - RADIO)
CAV
1 2 3 4 5 6 7
CIR A86(+) A86(-) A54D A86AE A86AA A62DC A86P A86-G A86DB A86DA A86EB A86EA A86K A86L A86H A86J A86BA A86BB A86CA A86CB
GAUGE 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18
COLOR YL
GN BN
TERMINAL 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1 3597102C1
LTGN LTGN DKBL LTGN

WH
9 10 11 12
1 3 5 7
2 4 6 8
9# 9* 10# 10*
11
LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN
13 14 15 16
12 13 CONNECTOR 3597143C1 14 15* 15# # W/ SLEEPER SPEAKER * W/ DAYCAB SPEAKER 16* 16#
RADIO CONNECTION (1301) (LOCATED IN INSTRUMENT PANEL - RADIO)
CAV
1 2 3 4 5
CIR
-
GAUGE
-
COLOR
-
TERMINAL
-
A86AC
-
18
-
LTGN
-
3600062C1
-
A86
-
20
-
LTGN
-
3600062C1
-
1 4 7
10
3 6 9
12
2 5 8
11
7* 7# 7@ 8* 8@
A86LSIG A86AA A86LAUD A86-GS1 A86GND A86-GS2 A86AC A86COM A86RSIG A86AB A86RAUD A86AD
-
18 20 18 18 18 18 20 18 18 20 18 20
-
-
3600062C1 3600062C1 3600062C1 3600062C1 3600062C1 3600062C1 3600062C1 3600062C1 3600062C1 3600062C1 3600062C1 3600062C1
-
13 15 16 18 19
14 17 20
9* 9# 9@ 10* 10# 10@
CONNECTOR 3600061C1
11
12 13 14 15 16 * W/ TV /DVD AUDIO FEED # W/ VEHICLE MONITORING DISPLAY @ W/ AUXILLARY AUDIO INPUT 17 18 19 20 BUNK FAN (1305) (LOCATED IN ROOF ON PASSENGER SIDE - SLEEPER)
CAV A
CIR H76 H76-G
GAUGE 18 18
COLOR BK
WH
TERMINAL 0333732C1 0333732C1
CONNECTOR 0969541R1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
022
Figure 224
S08344-2
225

CHAPTER 14
CAV ABS # 1 (1400) (LOCATED ON RIGHT-SIDE KICK PANEL - ABS MODULE) 1 2 3 4
CIR A94-GA A94V A94BN A94BM A5N(-) A5N(+) A94BH A94BF A3BA(-) A3BA(+) A94AY -
GAUGE 12 18 18 18 18 18 16 16 18 18 12 -
COLOR WH GY GY GY GN YL GY GY GY DKBL GY -
TERMINAL 3597157C1 3598072C1 3598072C1 3598072C1 3598072C1 3598072C1 3598073C1 3598073C1 3598072C1 3598072C1 3597157C1 -
18 17 16
5 6 7 8 9 10 11 12 13
3 2 1
14 15 16 17 18
CAV ABS # 2 (1401) (LOCATED ON RIGHT-SIDE KICK PANEL ABS MODULE) 1 2 3
CIR A94B A94 A94A A94K A94C A94J A94H A94D A94BK A94BL A94E A94BB A94BJ A94F A94BE A94BC A94BA A94BD
GAUGE 18 18 18 18 16 18 18 16 18 18 16 18 18 16 16 18 18 16
COLOR GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY
18 17 16
4 5 6 7 8 9 10 11 12 13
3 2 1
CONNECTOR 3596929C1
14 15 16 17 18
ABS # 3 (1402) (LOCATED ON RIGHT-SIDE KICK PANEL ABS MODULE)
CAV 1 2 3 4 5 6 7 8 9 10 11 12
CIR A94SK A94BP A94SJ A94BN A94BM A94BT A94BU A94BR A94BW A94BS A94BQ A94BV
GAUGE 18 16 18 16 16 16 16 16 16 16 16 16
COLOR GY GY GY GY GY GY GY GY GY GY GY GY
15 14 13
3 2 1
CONNECTOR 3596928C1
13 14 15
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
023
Figure 225
S08344-2
226

CHAPTER 14
ABS #4 (1403) (LOCATED ON RIGHT-SIDE KICK PANEL ABS MODULE)
CAV
1
CIR A94SZD A94SE A94SH A94SVD A94SF A94SL A94SDA A94SBA A94SM A94SCA A94SAA A94SN
GAUGE 16 18 16 16 16 18 18 18 18 18 18 18
12 11 10
2 3 4 5 6 7 8
3 2 1
10
11
CONNECTOR 3596927C1
12
ABS ATC & RSP SPLICE PACK (1410) (LOCATED IN INSTRUMENT PANEL - CENTER)
WABCO ABS CONN (1420) (LOCATED ON RIGHT-SIDE KICK PANEL - ABS MODULE)
15 14 13
A B C D E F
M L K J H G
3 2 1
CAV
1 2 3
CIRCUIT A5N(-)
-
GAUGE 18
-
COLOR
GN -
TERMINAL 3548971C1
-
A5N(+) A94-GB
-
18 18
-
YL
WH -
3548971C1 3548971C1
-
CAV A
B C D E F G H J
CIR A94SAA A94SAB A94SA A94SCA A94SCB A94SC A94SBA A94SBB A94SB A94SDA A94SDB A94SD
GAUGE 18 18 18 18 18 18 18 18 18 18 18 18
4 5 6 7 8 9
A94V A94AY A94-GA A3BA(-) A3BA(+)

-
14 14 18 18 18
-
GY GY
WH
3548972C1 3548972C1 3548969C1 3548971C1 3548971C1

-
10
11
GY DK BL
-
12 13 14 15
K
L M
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
024
Figure 226
S08344-2
227

NAVISTAR, INC
CHAPTER 14

WABCO ABS CONN (1422) (LOCATED ON RIGHT-SIDE KICK PANEL - ABS MODULE)
18 17 16
WABCO ABS CONN (1421) (LOCATED ON RIGHT SIDE KICK PANEL ABS MODULE)
15 14 13
3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 A94MK A94BC A94MB A94MH A94BA A94M A94BN A94BL A94BJ A94ME A94BD A94MC A94MF A94BE A94MD A94BM A94BH A94BF
1
CAV CIRCUIT GAUGE COLOR 18 18 18 18 18 18 18 14 14 18 18 18 18 18 18 18 18 18 GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY
3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
2
A94BR A94BP A94BQ A94BY A94SJ A94BV A94BU A94SK A94BW A94BS
1
TERMINAL 3548971C1 3548971C1 3548971C1 3548971C1 3548971C1 3548971C1 3548971C1 3548971C1 3548971C1 3548971C1 18 18 18 18 18 18 18 18 18 18 GY GY GY GY GY GY GY GY GY GY
CAV CIRCUIT GAUGE COLOR
7 8 9 10 11 12 13 14
1 2 3
CLUSTER #1 (1500) (LOCATED IN INSTRUMENT PANEL - CLUSTER)
CLUSTER #2 (1501) (LOCATED IN INSTRUMENT PANEL - CLUSTER)
5 4
12 11 10 CONNECTOR 2018590C1
4 5 6 CONNECTOR 3548792C1 3 2 1 TERMINAL 2018639C1 2018639C1 2018639C1 2018639C1 2018639C1 2018639C1 2018639C1 2018639C1 2018639C1 2018639C1 2018639C1 2018639C1 2018639C1
9 8 7 6 GAUGE COLOR 18 18 18 18 18 18 18 18 18 GY GY GY GY GY GY TN GN YL TERMINAL 2018639C1 2018639C1 2018639C1 2018639C1 2018639C1 2018639C1 2018639C1 2018639C1 2018639C1
CAV 1 2 3 4 5 6 6* 7 8 9 10 11 12 13 14
CHK DATE
CIR A11-GKE A14EE A62 A62A A62B A62DA A13EA A109 A72C A72D A63E A63F A52C
GAUGE COLOR 16 16 18 18 16 16 18 18 18 18 18 18 18
CHANGE
WH RD DKBL DKBL DKBL DKBL PK GY OR OR DKBL DKBL YL
CAV 1 2 3 4 5 6 7 8 9 10 11 12
CIR A109B A106 A109C A109S A61B A61 A41 A5D(-) A5D(+)
ADDED A62DA TO CHART
74016A
300422
RELEASE NO.

DATE PART NO. SHEET
FOR R/D 1500.
61802Y
12MAR09
AE08058107
025
Figure 227
S08344-2
228
14.26. CONNECTOR BODY COMPOSITE (1502), (1510), P. 26

CHAPTER 14
SECONDARY INSTRUMENT CLUSTER (1502) (LOCATED IN INSTRUMENT PANEL - CENTER)
CAV
1
CIR A14EF A13EH

-
GAUGE 18 18
-
COLOR RD PK
GN WH
TERMINAL 3534193C1 3534193C1

-
5 6 7 8
2 3 4 5
A5J(-) A11-GSF A62BH A5J(+)

-
18 16 18 18
-
3534193C1 3534193C1 3534193C1 3534193C1

-
6 7 8
DKBL YL
-
CONNECTOR 3534177C1
RIGHT BANK OPTIONAL WARNING LIGHTS (1510) (LOCATED IN INSTRUMENT PANEL - RIGHT REAR OF CLUSTER)
A B C D
H G F E
CAV A
B C D E F G H
CIR A63-GC A13BA A94AM A13BC A1 A94TA

-
GAUGE 18 20 14 20 18 12
-
COLOR
WH
TERMINAL 1661208C1 1661208C1 3566715C1 1661208C1 1661208C1 3566715C1

-
PK GY PK LTBL YL
-
A63AW
18
DKBL
1661208C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
026
Figure 228
Connector Body Composite (1502), (1510)
S08344-2
229

CHAPTER 14
LEFT BANK OPTIONAL WARNING LIGHTS (1511) (LOCATED IN INSTRUMENT PANEL - LEFT REAR OF CLUSTER)
A B C D
H G F E
CAV A
B C D E
CIR
-
GAUGE
-
COLOR
-
TERMINAL
-
A13BD A13BE A13BF A49 A98F
20 20 20 18 18 18 18 18
-
PK PK PK GY BK
TN
1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1

-
F@ CONNECTOR 2005835C1 BODY LOCK 2006503C1 @@ W/ SLEEPER CAB @ W/ DAY CAB * W/ IDLE REDUCTION # ALTERNATOR WARNING LIGHT ## MOTIENT MOBILE MAX - SLEEPER / DAYCAB
F@@ A98F F##

G H
A98F A49A
-
LTGN GY
-
VEHICLE INFORMATION DISPLAY (1550) (LOCATED IN INSTRUMENT PANEL - CENTER) CAV A CIR
-
GAUGE
-
COLOR
-
TERMINAL
-
B C D E F G H
A12C A5L(-) A3BC(+)

-
18 18 20
-
LTBL
GN
3522073C1 3522073C1 3534303C1

-
DKBL
WH
A11-GKH A3BC(-) A5L(+) A14SE A14SE
18 20 18 18 18
3522073C1 3534303C1 3522073C1 3522073C1 3522073C1
K
L
GY YL RD PK
M* CONNECTOR 3609945C1 BODY LOCK 3609946C1 3609947C1

M
* W/ TIRE PRESSURE
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
027
Figure 229
S08344-2
230

NAVISTAR, INC
CHAPTER 14
BODY CONTROLLER # J3 (1600) (LOCATED ON LEFT-SIDE KICK PANEL - BODY CONTROLLER) CAV A1 A2
CIR A12CV A77A A77C A52D A85A A57B A56B A87A A82A A82B A82C A44 A63A A102A A87B A13 A100 A40 A40A A97A A77E A30BC A31 A36B A32 A32A A77B A77B A77D A40B A75AA A97
GAUGE COLOR 18 20 20 20 20 20 20 18 20 20 20 20 18 20 20 18 20 20 20 18 20 16 18 18 18 18 20 18 20 18 18 20 LTBL LTGN LTGN YL GY OR OR GY GY GY GY GY DKBL YL GY PK GY GY GY PL LTGN TN TN TN TN TN LTGN LTGN LTGN GY LTGN PL
TERMINAL 3522073C1 3534303C1 3534303C1 3534303C1 3534303C1 3534303C1 3534303C1 3522073C1 3534303C1 3534303C1 3534303C1 3534303C1 3522073C1 3534303C1 3534303C1 3522073C1 3534303C1 3534303C1 3534303C1 3522073C1 3534303C1 3598706C1 3522073C1 3522073C1 3522073C1 3522073C1 3534303C1 3522073C1 3534303C1 3522073C1 3522073C2 3534303C1
B1
A1
A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 B1
B16
A16
B2 B3
B4 B5 B6 B7 B8 B9 B10 B11 B12@ B12* B13 B14 B15 B16
@ RADIATOR MOUNTED A/C CONDENSER * REMOTE MOUNTED A/C CONDENSER
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
ADDED CIRC A30BC.
74016A
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
028
Figure 230
S08344-2
231

NAVISTAR, INC
CHAPTER 14
BODY CONTROLLER # J4 (1601) (LOCATED ON LEFT-SIDE KICK PANEL - BODY CONTROLLER)
CAV E1
CIR A77S A77P A104B A63J A82H A82F A104AA A59H A68 A72 A59C A59E A104A A57C -
GAUGE COLOR 18 18 18 20 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 16 LTGN LTGN DKBL DKBL GY GY DKBL GY BN OR GY GY DKBL OR DKBL LTGN DKBL DKBL DKBL LTGN GY GY RD RD GY GY GY OR BN OR BN
TERMINAL 3522073C1 3522073C1 3522073C1 3534303C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1
E1
F1
E2 E3 E4 E5 E6 E7 E8 E9 E10 E11 E12 E13 E14 E15 E16
E16
F16
F1@ A104AB F1* A75WP
F1# A104BC F2 F3 F3* F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 A63C A104AF A75TP A59F A59J A14LA A14LB A59D A59B A19A A56C A54C A70C A54XD
3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1
* NO IDLE HEAT WIRING @ W/ REMOTE START/STOP # W/ AUTO START/STOP
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CAV F1.
ADDED CIRC 104BC TO
74016A
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
029
Figure 231
S08344-2
232

NAVISTAR, INC
CHAPTER 14
CAV E1@ E1* E2* E2@ E3 E4 E5 E6@@ E6### BODY CONTROLLER # J5 (1602) (LOCATED ON LEFT-SIDE KICK PANEL - BODY CONTROLLER) E7 E8 E9 E10 E11 E12
CIR A3A(-) A3A(-) A3A(+) A3A(+) A9Z A6 A9A A6DB A6DB A9B A52C A59A A70 A11-GL A5(-) A5(-) A5(-) A5(+) A5(+) A5(+) A5E(-) A5SA(-) A5E(+) A5SA(+) A24 A28 A71BB A71BC A116LB A104AC A104AR A23A A88B A88C A104 A116UB
GAUGE COLOR 20 18 18 20 18 20 18 20 18 18 18 18 20 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 GY GY DKBL DKBL GY GY GY GY GY GY YL GY OR WH GN GN GN YL YL YL GN GN YL YL GY TN OR OR GY DKBL DKBL TN LTGN LTGN DKBL GY
TERMINAL 3534303C1 3522073C1 3522073C1 3534303C1 3522073C1 3534303C1 3522073C1 3534303C1 3522073C1 3522073C1 3534303C1 3522073C1 3534303C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1
E1
F1
E13 E14 E15 E16 F1 F2 F2@ F2* F3 F3@ F3* F4 F5 F5% F6
E16
F16
F6% F7 F8
F9 F10 F10# F11 F12 F13** F13& F14 F15&& F15** F16
* N/ POWER DOOR LOCK & WINDOWS @ W/ POWER DOOR LOCK & WINDOWS # W/ FREEDOM LINE ** W/ REMOTE START / STOP ## W/ IDLE REDUCTION & VARIABLE SPEED ENGINE FAN && W/ DUAL PTO @@ W/ RADIATOR MOUNTED NC CODENSOR ### W/ REMOTE MOUNTED NC CONDENSOR % W/ AUTO START STOP
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
ADDED: CIRC A5SA(-),
74016A
300422
RELEASE NO.

DATE PART NO. SHEET
A5SA(+) FOR AUTO START/STOP EFFECTS.
61802Y
11MAR09
AE08058107
030
Figure 232
S08344-2
233

CHAPTER 14
BODY CONTROLLER # J1 (1603) (LOCATED ON LEFT - SIDE TRIM KICK PANEL - BODY CONTROLLER) CAV A@ A* B@ B* C D@ F A G D& E F G G# H CONNECTOR 3598711C1 J K L M@ M& CIR A57 A57N A56 A56N A77 A56A A56A1 A85 A64A A65 A65AA A78A A64B A78B A57A A57A1 GAUGE 16 16 16 16 18 14 16 16 16 18 16 16 16 16 14 16 COLOR OR OR OR OR LTGN OR OR GY YL OR OR LTGN YL LTGN OR OR TERMINAL 3544876C1 3544876C1 3544876C1 3544876C1 3544876C1 3544877C1 3544876C1 3544876C1 3544876C1 3544876C1 3544876C1 3544876C1 3544876C1 3544876C1 3544877C1 3544876C1
@ N/ COLLISION WARNING * W/ MIRROR MTD TURN # W/ CUSTOMER SUPPLIED LIGHT & W/ COGVEX LANE
BODY CONTROLLER # J2 (1604) (LOCATED ON LEFT-SIDE TRIM KICK PANEL - BODY CONTROLLER) CAV A B@ B* E A F C@ C* D E F G CONNECTOR 3598707C1 &3598710C1 H@ H* J K@ K* CIR A82 A53AA A53A A52AA A52A A11-GKC A58C A54 A53B A53B A63 A52B A52B GAUGE 16 14 14 14 14 12 16 16 14 14 18 14 14 COLOR GY YL YL YL YL WH BN BN YL YL DKBL YL YL TERMINAL 3544876C1 3544877C1 3544877C1 3544877C1 3544877C1 3544877C1 3544876C1 3544876C1 3544877C1 3544877C1 3544876C1 3544877C1 3544877C1
@ W/ TRIP MASTER * N/ TRIP MASTER # W/ DAY CAB AIR SHIELD
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
031
Figure 233
S08344-2
234
14.32. CONNECTOR BODY COMPOSITE (1620), (1650), (1657M), P. 32

CHAPTER 14
K J H G F E D C B A
ZERO VOLT REFERENCE SPLICE (1620) (LOCATED IN INSTRUMENT PANEL - CENTER) CAV A
B
CIR A9Z A9ZA A9ZB A9ZB A9R A9C A9FS A116UV A9A
-
GAUGE 18 18 18 18 18 18 18 18 20
-
COLOR GY GY GY GY GY GY GY GY
WH -
TERMINAL 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1
-
C* C#
D E F G H J
* W/ SINGLE PTO OVERRELAY # W/ DUEL PTO OVER RELAY
DIAGNOSTIC CONNECTOR (1650) (LOCATED UNDER INSTRUMENT PANEL LEFT OF STEERING COLUMN)
CAV A
CIR A98-G A98H A5B(+) A5B(-)

-
GAUGE 18 18 18 18
-
COLOR
WH
TERMINAL 1651968C1 1651968C1 1651968C1 1651968C1

-
D
E C A G H J B
B C D E F G H J
BK YL
GN -
A3B(+) A3B(-)
-
18 18
-
DKBL GY
-
1651968C1 1651968C1
-
CONNECTOR 3544066C1
J1939 PRIVATE TERMINATING RESISTOR (1657M) (LOCATED IN INSTRUMENT PANEL OPPOSITE TO FUSEBLOCK - CENTER)
C B A
CAV A
B C
CIR A5SB(+)
-
GAUGE 18
-
COLOR YL
GN
TERMINAL 1661875C1
-
SEAL 3568570C
-
A5SB(-)
18
1661875C1
3568570C
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
032
Figure 234
Connector Body Composite (1620), (1650), (1657M)
S08344-2
235

CHAPTER 14
J1708 PUBLIC(+) CONNECTOR (1660) (LOCATED IN INSTRUMENT PANEL LEFT SIDE)
G F E D C B A
CAV A B* B B** C D E@ E F* F** G
CIR A3B(+) A98A(+) A3BA(+) A3BD(+) A3BC(+) A3BN(+) A3BD(+) A3BE(+) A3BD(+) -
GAUGE 18 18 18 18 20 18 18 20 18 -
COLOR DKBL DKBL DKBL DKBL DKBL DKBL DKBL DKBL DKBL -
TERMINAL 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 -
* W/ DAY CAB ** W/ SLEEPER @ W/ TELEMATICS CONNECTOR 2006789C1 BODY LOCK 2006792C1
J1708 PUBLIC(-) CONNECTOR (1661) (LOCATED IN INSTRUMENT PANEL LEFT SIDE) CAV A B* CIR A3B(-) A98B(-) A3BA(-) A98BD(-) A3BC(-) A3BN(-) A3BD(-) A3BD(-) A3BE(-) GAUGE 18 18 18 18 20 18 18 18 20 COLOR GY GY GY GY GY GY GY GY GY TERMINAL 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 -
G F E D C B A
B B** C D E@ E F** F* G
* W/ DAY CAB ** W/ SLEEPER @ W/ TELEMATICS
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
033
Figure 235
S08344-2
236

CHAPTER 14
FORWARD CHASSIS (1700) (LOCATED ON DASH PANEL - LEFT SIDE (UPPER))
* W/ BENDIX ABS # W/ WABCO ABS @ W/ SWITCH CONTROLLED CENTER PIN % W/ REMOTE START / STOP & W/ VORAD (EVT-300) && W/ VORAD (EVT-400)
1
12
CAV 34#
CIR A94MH A94H A94MJ A94J A94MK A94K A67GA A67-GY A67CA A67Y
A61
GAUGE 18 18 18 18 18 18 18 18 18 18
-
COLOR GY GY GY GY GY GY
WH WH
TERMINAL 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1
-
26 38 50 64
13 27 39 51
34* 35# 35* 36# 36* 37&
76
65
37&& 38 38&&
PK PK
-

1 2 3 4 5 6 7 8 9
39 40 TERMINAL 3574288C1 3574288C1 3574288C1 3574288C1 3574288C1 3574288C1

-
CIR A52A A53A A52B A53B A58 A19

-
GAUGE 14 14 14 14 16 16
-
COLOR YL YL YL YL
BN
41
18 18 16 16 18 18 18 18 18
-
GY GY DKBL DKBL LTGN LTGN

TN TN TN -
2003343C1 2003343C1 3574285C1 3574285C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1

-
42 43% 44% 45 46 47 48 49 50
51
A106A A104AN A104AM A77P A77S A22ZA A22VA A22A

-
GY
-
10
11
A72E A72EB
ATEM1
18 18 16 18 18 18 18 18 18 18 18 18 16 18
-
OR OR GY
TN TN TN TN TN TN TN
3574289C1 2003343C1 3574285C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 3574285C1 2003343C1
-
52@ 52 53 54 55 56 57 58 59 60
61
12 13 14 15 16 17 18 19 20
21
A5VREF APPU
AANG1
A56 A57
A41
16 16 18 18 18 18 18 16 16 16 16 18
-
OR OR
TN
3574285C1 3574285C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 3574285C1 3574285C1 3574285C1 3574285C1 2003343C1
-
AANG2 AANG3 AANG4 AANG5 AANG-G A98ZA A14NP OUT2

-
A87A A9BB A87C A87D A85 A64A A64B A54X A109

-
GY GY GY GY GY YL YL
BN
GY BK RD
TN -
22 23 24 25 26 27* 27# 28# 28* 29# 29* 30# 30* 31# 31* 32# 32* 33# 33*
CHK DATE
62 63 63 64 65 66 67 68 69 70
71
GY
-
A94 A94M A94MA A94A A94MB A94B A94MC A94C A94MD A94D A94ME A94E A94MF A94F
CHANGE
18 18 18 18 18 18 18 16 18 16 18 16 18 16
GY GY GY GY GY GY GY GY GY GY GY GY GY GY
2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 3574285C1 2003343C1 3574285C1 2003343C1 3574285C1 2003343C1 3574285C1
72 73 74 75 76
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
034
Figure 236
S08344-2
237
14.35. CONNECTOR BODY COMPOSITE (1700F), P. 35

CHAPTER 14
CAV FORWARD CHASSIS CONNECTOR (1700F) (LOCATED ON FRONT LEFT DASH PANEL (UPPER)) 32* 32# 33* 33# 34*
1 12
CIR M94E M94ME M94F M94MF M94H M94MH M94J M94MJ M94K M94MK M67B M67-GA M67-GG M67-GY M67C M67CA M67Y M67Y M67D M67E
M61
GAUGE 18 18 18 18 18 18 18 18 18 18 16 20 20 18 16 20 20 18 16 16 18 18 18 18 18 18 18 20 20 20 18 16 16
-
COLOR GY GY GY GY GY GY GY GY GY GY GY
WH WH WH
TERMINAL 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549417C1 3549418C1 3549418C1 3549418C1 3549417C1 3549418C1 3549418C1 3549418C1 3549417C1 3549417C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549416C1 3549417C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1
34# 35* 35# 36*
13 27 39 51
26 38 50 64
36#
65 76
37 37# 37* 37%

1 2 3 4 5 6 7 8 9
38 TERMINAL 3549416C1 3549416C1 3549416C1 3549416C1 3549416C1 3549416C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3598921C1 3549417C1 3549417C1 3549418C1 3549418C1 3549418C1 3549417C1 3549417C1 3549417C1 3549417C1 3549417C1 3549417C1 3549418C1 3598921C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 38# 38* 38% 39 40
41
GY PK PK PK GY GY GY GY VT VT BK VT BK
TN TN TN
CIR M52A M53A M52B M53B M58 M19 PLUG PLUG PLUG PLUG PLUG PLUG PLUG M56 M57 M41A M87A M9BB M87C M87D M85 M64A M64B M54X M109A PLUG M94 M94M M94A M94MA M94B M94MB M94C M94MC M94D M94MD
GAUGE 14 14 14 14 14 14
-
COLOR YL YL YL YL
BN
GY
-
42 43 44 45 46 46** 47 48 49 50
51
M106A M97H M97J M77 M97L M77A M22ZA M22VA M22A M97N M72EA M72EB PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG
10
11
12 13 14 15 16 17 18 19 20
21
16 16 18 18 18 16 16 16 16 16 16 18
-
OR OR BK GY GY GY GY GY YL YL OR GY
-
VT OR OR
-
52 53 54 55 56 57 58 59 60
61
22 23 24 25 26 27* 27# 28* 28# 29* 29# 30* 30# 31* 31#
18 18 18 18 18 18 18 18 18 18
GY GY GY GY GY GY GY GY GY GY
62 63 64 65 66 67 68 69 70
71
72 * W/ BENDIX ABS # W/ WABCO ABS @ W/ REMOTE START STOP % W/ VORAD VS-400 ** AC REMOTE CONDENSOR
73 74 75
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
035
Figure 237
Connector Body Composite (1700F)
S08344-2
238

NAVISTAR, INC
CHAPTER 14
CENTER CHASSIS (1701) (LOCATED ON DASH PANEL - LEFT SIDE (LOWER)) * W/ BENDIX ABS @ W/ WABCO ABS # W/ STANDARD BACKUP LIGHTS @@ W/ DAY CAB CUSTOMER SUPPLIED % W/ VORAD VS-400 COLLISION AVOIDANCE & W/ AUX TRAILOR SOCKET && W/ AUX ISO TRAILOR SOCKET ## W/ PRODUCTIVITY DISPLAY ** MUTUALLY EXCLUSIVE %% W/ COLLISION WIRING @@@ W/ OMNIVISION J1939 OVERLAY ### W/ LIFT GATE WIRING *** W/ ANTILOCK BRAKES W/ ESC-WABCO 6S / 6M CAV 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52*** 52## 52* 52@ CIR A59C A59D A59E A59F A59H A59J A61B A106B A109B A32A A32 A49 A94SAB A94SBB A94SCB A94SDB A49A A65BC A94BY A22ZB A94BMM A94BY GAUGE COLOR 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 14 18 18 16 18 18 18 18 18 16 18 18 18 16 18 18 18 16 18 18 18 16 18 18 18 16 18 GY GY GY GY GY GY GY GY GY TN TN GY GY GY GY GY GY OR GY TN GY GY YL GY TN GN GY GY GY TN GY GY GY TN GY GY GY TN GY GY GY TN GY GY TERMINAL 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 3574288C1 2003343C1 2003343C1 3574287C1 2003343C1 2003343C1 2003343C1 2003343C1 20003343C1 3574287C1 2003343C1 2003343C1 2003343C1 3574287C1 2003343C1 2003343C1 2003343C1 3574287C1 2003343C1 2003343C1 2003343C1 3574287C1 2003343C1 2003343C1 2003343C1 3574287C1 2003343C1
12
26 38 50 64
13 27 39 51
76
65
CONNECTOR 3595623C1
CAV 1# 1 2%% 2** 2** 3%% 3** 3** 3** 4 5 6 7 8 9 10 11& 11&& 12 13 14 15 16@ 16* 17@ 17* 18@ 18* 19@ 19* 20* 20@ 21* 21@ 22 23 24 25 26 27 28 29 30 31 32 33
CHK DATE
CIR A71B A71BA A56A A56A A56A3 A57A A57A A57A3 A57A4 A68A A56T A57T A58T A68T A70T A94T A72V A72V A67TA A94SJ A94BM A94BN A94BE A94BE A94BD A94BD A94BH A94BH A94BF A94BF A94BL A94BL A94BJ A94BJ A94BK A94BA A94BB A94BC A94TA A36B A9BC A14BC A39 A59A A59B
GAUGE COLOR 16 16 14 16 16 14 16 16 16 14 12 12 12 12 12 12 12 12 18 18 18 18 18 16 18 16 18 16 18 16 18 14 18 14 18 18 18 18 12 18 18 18 16 18 18
CHANGE
TERMINAL 3574288C1 3574288C1 3574288C1 3574288C1 3574288C1 3574288C1 3574288C1 3574288C1 3574288C1 3574288C1 3574287C1 3574287C1 3574287C1 3574287C1 3574287C1 3574287C1 3574287C1 3574287C1 3574289C1 3574289C1 2003343C1 2003343C1 2003343C1 3574285C1 2003343C1 3574285C1 2003343C1 3574285C1 2003343C1 3574285C1 2003343C1 3574285C1 2003343C1 3574285C1 2003343C1 2003343C1 2003343C1 2003343C1 3574285C1 2003343C1 2003343C1 3549418C1 3574285C1 2003343C1 2003343C1
REV REFERENCE DRAWN
OR OR OR OR OR OR OR OR OR BN OR OR BN BN OR GY OR DKBL PK GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY YL TN GY RD GY GY GY
52@@@ A5U(+) 53*** 53## A94BZ A22VB
53@@@ A5U(-) 53* 53@ 54*** 54## 54* 54@ 55*** 55## 55* 55@ 56*** 56## 56* 56@ 57*** 57## 57* 57@ A94BNN A94BZ A94BP A22B A94BP A94BP A94BQ A22ZC A94BQ A94BQ A94BR A22VC A94BR A94BR A94BS A22C A94BS A94BS
CHART CONTINUED ON SHEET 36A

NAME
ADDED CIRC A14BC TO
74016A
300422
RELEASE NO.

DATE PART NO. SHEET
CAVITY 29.
61802Y
11MAR09
AE08058107
036
Figure 238
S08344-2
239

NAVISTAR, INC
CHAPTER 14
CENTER CHASSIS CONNECTOR (1701F) (LOCATED ON FRONT LEFT DASH PANEL (LOWER)) 38
1 12
N59H N59J N61B N106B N109B N32A N32 N49 N94SAB N94SBB N94SCB N94SDB N49A N65BC N22ZB
18 GY 3549418C1 18 GY 3549418C1 18 GY 3549418C1 18 GY 3549418C1 18 GY 3549418C1 18 TN 3549418C1 18 TN 3549418C1 18 GY 3549418C1 18 GY 3549418C1 18 GY 3549418C1 18 GY 3549418C1 18 GY 3549418C1 18 GY 3549418C1 14 OR 3549416C1 18 TN 3549418C1
39 40 41 42 43
13 27 39 51
26 38 50 64
65
76
44 45 46
CONNECTOR 3595622C1 CAV 1 2 3 4 5 6 7 8 9 10 11 11## 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26## 27% 27% 28 29 CIR N71BA N56A N57A N68A N56T N57T N58T N68T N70T N94T N72V N72V N67TA N94SJ N94BM N94BN N94BE N94BD N94BH N94BF N94BL N94BJ N94BK N94BA N94BB N94BC N94TA N36B N36A N9BC N36A GAUGE COLOR 14 14 14 14 10 10 10 10 10 10 12 10 16 16 16 16 16 16 16 16 14 14 16 16 16 16 12 18 18 18 18 18 18 18 19 18 18 16 18 18 18 18 18 18 OR OR OR BN YL LTGN BK BN RD DKBL DKBL DKBL PK GY GY GY GY GY GY GY GY GY GY GY GY GY YL TN TN GY RD DKBL DKBL DKBL TN TN GY GY GY GY GY GY GY GY
CHANGE
47 48 49 50 51 52
TERMINAL 3549416C1 3549416C1 3549416C1 3549416C1 3549415C1 3549415C1 3549415C1 3549415C1 3549415C1 3549415C1 3549415C1 3549415C1 3549416C1 3549416C1 3549417C1 3549417C1 3549417C1 3549417C1 3549417C1 3549417C1 3549417C1 3549417C1 3549417C1 3549417C1 3549417C1 3549417C1 3549415C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549417C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1
REV
52@ N5UB(+) 18 YL 3549418C1 52& 53 N94BY N22VB 16 GY 3549417C1 18 TN 3549418C1
53@ N5UB(-) 18 GN 3549418C1 53& 54 54& 55 55& 56 56& 57 57& 58* 58& 59* 59& 60* 60& 61 62 63 64& 65% 65% 66 67 68 69 69* 70 70* 71 71* 72 73 74 75 76% 76% N94BZ N22B N94BP N22ZC N94BQ N22VC N94BR N22C N94BS N11-6L N94BT N116U N94BU N116M N94BV N5U(-) N5U(+) N94SZC N94BW N12UA N12U N14U N94SK N65 N67H N67U N67J N67W N67K N67V N94SM N94SN N94SL N94SVC N94SH N59
DRAWN
16 GY 3549417C1 18 TN 3549418C1 16 GY 3549417C1 18 TN 3549418C1 16 GY 3549417C1 18 TN 3549418C1 16 GY 3549417C1 18 TN 3549418C1 16 GY 3549417C1 18 GY 3549418C1 16 GY 3549417C1 18 GY 3549418C1 16 GY 3549417C1 18 GY 3549418C1 16 GY 3549417C1 18 GN 3549418C1 18 YL 3549418C1 16 GY 3549417C1 16 GY 3549416C1 16 PK 3549416C1 16 PK 3549416C1 16 RD 3549416C1 16 GY 3549416C1 16 OR 3549416C1 16 GY 3549416C1 16 GY 3549416C1 16 GY 3549416C1 16 GY 3549416C1 16 GY 3549416C1 16 GY 3549416C1 16 GY 3549416C1 16 GY 3549416C1 16 GY 3549416C1 16 GY 3549416C1 16 GY 3549416C1 16 GY 3549416C1
NAME
* W/ 5TH WHEEL JAW LOCK SENSOR ## W/ TRAILER SOCKET W/ ISO & W/ CHANNEL ABS W/ ATC && W/ NO FUEL FILTER SENSOR W/ VSM % MUTUALLY EXCLUSIVE # W/ DUAL UNCAB & BOC FUEL TANKS %% W/ HEATED DRAIN VALVE @ W/ OMNIVISION J1939 ** W/ AUTO START/ STOP ***W/ LSM BOC BTRY BOX @@ W/ LSM UC BTRY BOX @@@W/ RSM UC BTRY BOX
29*** N104A 29@@ N104B
29@@@ N104C 30 30# 30%% 31 32 33 34 35 36 37

CHK DATE
N36A N37A N39 N39 N59A N59B N59C N59D N59E N59F
REFERENCE
M448 14NOV11 ADDED N104A, N104B, N104C.
74016A
300344
RELEASE NO.

DATE PART NO. SHEET
74016A
11MAR09
AE08058107
037
Figure 239
S08344-2
240

NAVISTAR, INC
CHAPTER 14
CAV 1 2 3 4 5 6# 6 6## 7 8 9 10 IP CONNECTOR (1702) (LOCATED ON FRONT CENTER DASH PANEL) 11 12 13 14 15 16

42 33 38 31 30 34 28
CIR A9AA A6DB A77B A28 A71A A71-G A71A A71B A13A A14A A77 A5R(+) A1 A31 A88 A17 A5R(-) A23A A17-GC A17-GC A17B A17C A97C A97B A97M A92E A92F A92H A99B A97N A99D PLUG A104AL A104AM A30BC A3BA(+) A3BA(-) A97F PLUG A92A A92B A88A A97VT1
GAUGE COLOR 20 20 20 18 16 18 18 16 16 12 18 18 18 18 18 16 18 18 16 18 18 18 18 18 18 16 18 18 18 18 18 16 16 16 18 18 16 18 18 18 12 GY GY LTGN TN OR WH OR OR PK RD LTGN YL LTBL TN LTGN PK GN TN WH WH PK PK PL PL PL TN TN TN PL PL PL DKBL DKBL TN DKBL GY PL TN TN LTGN PL
TERMINAL 2003343C1 2003343C1 2003343C1 2003343C1 3574285C1 2003343C1 2003343C1 3574285C1 3574285C1 3574287C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 3574285C1 2003343C1 3522073C1 3574285C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 3574285C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343c1 3508928C1 3574285C1 3574285C1 3574288C1 2003343C1 2003343C1 3574285C1 3508928C1 2003343C1 2003343C1 2003343C1 3574288C1
17 18 19*
27 21
25 19
24 18
22
19* 20 21 22 23 24
16
10 1
15 9
13 5
12
CONNECTOR 3595621C1
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
* MUTUALLY EXCLUSIVE # W/ STD BACKUP LIGHT ## W/ WORK LIGHT FEED
41 42
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
ADDED: CIRC A30BC
74016A
300422
RELEASE NO.

DATE PART NO. SHEET
FOR AUTO START/ STOP EFFECTS.
61802Y
11MAR09
AE08058107
038
Figure 240
S08344-2
241

NAVISTAR, INC
CHAPTER 14
CAV 1** 1## 2* 2* 3 4 5 6# 7# 8# 9 10 ENGINE CONNECTOR (1702) (LOCATED ON FRONT CENTER DASH PANEL) 11@% 12 13 14
34 28 38 30 31 42 33
CIR K92A20 K92A20 K9AA K9AA K6DB K77B K28 K71A K71B K13A PLUG K77 K5R(+) PLUG K31 K88 PLUG K17 K17 K5R(-) PLUG K17-GC K17B K17C K97C K97B K97M K92E K92F K92H K99B K97N K97D K92ER K97S K97J K30BC K3BA(+) K3BA(-) K13A K92A15 K47T K92A K92A K92B K92GN K88A K98YL K97VT1
GAUGE COLOR 16 16 16 18 18 18 18 16 16 14 16 18 18 16 16 18 18 18 18 16 18 18 18 16 18 18 18 18 18 18 18 18 16 18 18 18 18 18 18 18 18 18 16 18 12 GY WH GY GY GY LTGN TN OR OR PK LTGN YL TN LTGN PK PK GN PK PK PK PL PL PL TN TN TN PL PL PL TN VT VT TN DKBL GY PK TN GY TN TN TN GN LTGN YL VT
TERMINAL 3549416C1 3549416C1 3549417C1 3549418C1 3549418C1 3549418C1 3549418C1 3549417C1 3549417C1 3549417C1 3508928C1 3549417C1 3549418C1 3508928C1 3549418C1 3549417C1 3508928C1 3549417C1 3549418C1 3549418C1 3508928C1 3549418C1 3549418C1 3549417C1 3549418C1 3549418C1 3549418C1 3549417C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549417C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549417C1 3549418C1 3549416C1
15 16* 16*
22
16
10 1
24 18
25 19
27 21
17@% 18 19@% 20@%
12 5
13
15 9
21 22 CONNECTOR 3595620C1 23 24 25@ 26 27@ 28 29 30 31@ * MUTUALLY EXCLUSIVE @ W/ ULTRASHIFT TRANSMISSION # W/ MANUAL TRANSMISSION % W/ AUTOSHIFT TRANSMISSION **W/ VARIABLE SPEED FAN ##W/ 2 SPEED FAN 32 33 34 35 36 37 38* 38* 39* 39* 40* 40* 41* 41* 42
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
M448 14NOV11 ADDED: CIRC 30BC FOR AUTO S/S & CIRC 92A20.
74016A
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
039
Figure 241
S08344-2
242

CHAPTER 14
DCM CONNECTOR (1800) (LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN) CAV A1
B C 1 2 3 4 5 4 6 7 8 9 1 2 3 4 5 6 7 8 9 6 7 8 D 4 D 1 2 3
CIR A56B A57B A11-GA A9 A87E A94MU A52D A102A A82C A40A A6 A97B A99D A97N A44 A86 A70 A85A A100 A97 A82B A40B A94SV A99B A97C A97M A92 A86A A82A A94SZ A97A A40 A70E A14EB2 A70D A70D A11-GMB A62DD A24 A24C A94SE A94-GC A94SF A94BY A17A A17B
GAUGE 20 20 18 18 18 18 20 20 20 20 20 18 18 18 20 20 20 20 20 20 20 18 16 18 18 18 18 18 20 16 18 20 18 18 18 18 16 18 18 18 18 18 16 18 18 18
COLOR OR OR GY GY GY GY YL YL GY GY GY PL PL PL GY LTGN OR GY GY PL GY GY GY PL PL PL
TN
TERMINAL 3544883C1 3544883C1 3544876C1 3544876C1 3544876C1 3544876C1 3544883C1 3544883C1 3544883C1 3544883C1 3544883C1 3544884C1 3544884C1 3544884C1 3544883C1 3544883C1 3544883C1 3544883C1 3544883C1 3544883C1 3544883C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544883C1 3544884C1 3544884C1 3544883C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544876C1 3544876C1 3544884C1 3544876C1 3544876C1 3544876C1 3544876C1 3544884C1 3544884C1
A
1 2 3
A2 A3 A4 A5 A6 A7 A8
5 6 7 8
B1 B2 B3 B4 B5 B6 B7 B8
10 10 11 11 12 12
B C
CONNECTOR 3553649C1
B9 B10
B11
BODY LOCK 3553650C1
B12 C1 C2 C3 C4 C5 C6 C7 C8 C9 C10
C11
LTGN GY GY PL GY OR RD GY OR
WH
C12 D1@ D1# D2** D2*** D2# D3 D4* D4* D5* D5* D6* D6* D7 D8
DKBL GY GY GY
WH
GY GY PK PK
* MUTUALLY EXCLUSIVE ** W/ DAY CAB TRIPMASTER *** W/ SLEEPER TRIPMASTER # W/ XATA @ W/ TRIP MASTER
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAY09
AE08058107
040
Figure 242
S08344-2
243

CHAPTER 14
CAB HARNESS CONN (1800F) (LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN) CAV
B C
CIR B56B B57B B11-GA B9 B87E

-
GAUGE 18 18 18 18 18
-
COLOR OR OR
WH
TERMINAL 3544886C1 3544886C1 3544880C1 3544880C1 3544880C1

-
A1 A2
A
8 7 6 5 4 3 2 1
A3 A4
12 12 11 11 10 10 9 9 8 8
7 6 5 4 3 2 1 7 6 5 4 3 2 1
GY GY
-
8 7 6 5 4 3 2 1 D
A5 A6 A7 A8 B1 B2 B3 B4 B5 B6 B7 B8 B9
B52B B102A B82C B40A B6 B97B B99D B97N B44 B86 B70 B85A B100 B97 B82B B40B B94SV B99B B97C B97C B97M B92 B86A B82A B94SZ B97A B40 B70E B70D B62DD B24 B94SE B94SF B17A B17AA
18 18 18 18 18 18 18 18 18 20 18 20 20 20 18 18 18 18 18 18 18 20 20 18 18 18 18 18 18 20 20 18 18 18 18
YL YL GY GY GY VT VT VT GY LTGN OR GY GY GY GY GY GY VT GY VT VT
TN
3544886C1 3544886C1 3544886C1 3544886C1 3544886C1 3544886C1 3544886C1 3544886C1 3544886C1 3544885C1 3544886C1 3544885C1 3544885C1 3544885C1 3544886C1 3544886C1 3544886C1 3544886C1 3544886C1 3544886C1 3544886C1 3544885C1 3544885C1 3544886C1 3544886C1 3544886C1 3544886C1 3544886C1 3544886C1 3544879C1 3544879C1 3544880C1 3544880C1 3544886C1 3544886C1
B10
B11
B12 CONNECTOR 3612512C1 BODY LOCK 3553654C1 3553652C1 C1 C2 C3 C4 C5* C5* C6 C7 C8 C9 C10
C11
LTGN GY GY VT GY OR GY DKBL GY GY GY PK PK
C12 D1 D2 D3 D4 D5 D6 D7 D8
* MUTUALLY EXCLUSIVE
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
041
Figure 243
S08344-2
244

CHAPTER 14
TURN SIGNAL SWITCH CONNECTOR (1801) (LOCATED ON STEERING COLUMN)
CAV 1 2 3 4
CIR B56B B57B B52B B102A B82C B87-G B9D B82A B82B B87E
GAUGE 18 18 18 18 18 18 18 18 18 18
COLOR OR OR YL YL GY WH GY GY GY GY
5 6
12
7 8 9
CONNECTOR 3539212C1
10 11 12
CLOCKSPRING (1802) (LOCATED ON STEERING COLUMN) CAV 1 CIR B62DD B97 B86 B92 B9C B100 B85A B24 B86A B62-GDD GAUGE 20 20 20 20 20 20 20 20 20 20 COLOR DKBL GY LTGN TN GY GY GY GY LTGN WH TERMINAL 3608497C1 3608497C1 3608497C1 3608497C1 3608497C1 3608497C1 3608497C1 3608497C1 3608497C1 3608497C1
2 3 4 5 6 7 8 9
10
CONNECTOR 3608496C1
10
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
042
Figure 244
S08344-2
245

CHAPTER 14
PRIMARY AIR TRANSDUCER (1803) (LOCATED AT BASE OF STEERING COLUMN)
B A
CONNECTOR 1678137C1
CAV A B C
CIR B9E B6A B40
GAUGE 18 18 18
COLOR GY GY GY
TERMINAL 1651943C1 1651943C1 1651943C1
SECONDARY AIR TRANSDUCER (1804) (LOCATED AT BASE OF STEERING COLUMN)
B A
CONNECTOR 1678137C1
CAV A B C
CIR B9F B6B B40A
GAUGE 18 18 18
COLOR GY GY GY
TERMINAL 1651943C1 1651943C1 1651943C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
043
Figure 245
S08344-2
246

CHAPTER 14
TRANSDUCER CONNECTOR (1805) (LOCATED AT BASE OF STEERING COLUMN)
B A
CONNECTOR 1678137C1
CAV A
B C
CIR B9H B6C B40B
GAUGE 18 18 18
COLOR GY GY GY
TERMINAL 1651943C1 1651943C1 1651943C1
STOP LIGHT SWITCH CONNECTOR (1806) (LOCATED AT BASE OF STEERING COLUMN)
D B C A
CAV A
B C D
CIR
-
GAUGE
-
COLOR
-
TERMINAL
-
SEAL/SLEEVE
-
B70 B9K
18 18
OR GY
1661875C1 1661875C1
1661872C1 1661872C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
044
Figure 246
S08344-2
247

CHAPTER 14
PARK BRAKE (1808) (LOCATED AT BASE OF STEERING COLUMN)
CAV
CIR B44
B9J
GAUGE 18 18
COLOR GY GY
TERMINAL 1661875C1 1661875C1
SEAL/SLEEVE 1661872C1 1661872C1
D B C A
C D
ACCELERATOR PEDAL (1809) (LOCATED ABOVE ACCELERATOR PEDAL)
F E D C B A
CAV A
B C D E F
CIR B99B B97B B97C B99D B97N B97M
GAUGE 18 18 18 18 18 18
COLOR VT VT VT VT VT VT
TERMINAL 1651943C1 1651943C1 1651943C1 1651943C1 1651943C1 1651943C1
CONNECTOR 1687790C1
ACCELERATOR PEDAL (1810) (LOCATED ABOVE ACCELERATOR PEDAL)
A C
CAV A
B C
CIR B97C B97B B99B
GAUGE 18 18 18
COLOR GY VT VT
TERMINAL 1680205C1 1680205C1 1680205C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
045
Figure 247
S08344-2
248
14.46. CONNECTOR BODY COMPOSITE (1811), (1812), (1820F / 1820M), P. 46

CHAPTER 14
CLUTCH SWITCH (1811) (LOCATED ON CLUTCH PEDAL)
CAV A
CIR B17A B17AA B97A B9M
GAUGE 18 18 18 18
COLOR PK PK VT GY
TERMINAL 1667742C1 1667742C1 1667742C1 1667742C1
SEAL/SLEEVE 1661872C1 1661872C1 1661872C1 1661872C1
B C D
B C D
BRAKE INPUT (1812) (LOCATED AT BASE OF STEERING COLUMN)
D B C A
CAV
C D
CIR B70E B70D
GAUGE 18 18
COLOR OR GY
TERMINAL 1661875C1 1661875C1
SEAL/SLEEVE 1661872C1 1661872C1
CAB HARNESS STEERING WHEEL SENSOR (1820F / 1820M) (LOCATED IN INSTRUMENT PANEL TO RIGHT OF STEERING COLUMN)
A B D C
B A CD
CAV A
B C D
CIR B94SA B94SB B94SC B94SD
GAUGE 20 20 20 20
COLOR GY GY GY GY
TERMINAL 3534481C1 3534481C1 3534481C1 3534481C1
CAV A
B C D
CIR A94SA A94SB A94SC A94SD
GAUGE 18 18 18 18
COLOR GY GY GY GY
TERMINAL 1661261C1 1661261C1 1661261C1 1661261C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
046
Figure 248
Connector Body Composite (1811), (1812), (1820F / 1820M)
S08344-2
249
14.47. CONNECTOR BODY COMPOSITE (1821), (1822), (1823), (1860), (1861), P. 47

CHAPTER 14
STEERING WHEEL POSITION SENSOR (1821) (LOCATED ON STEERING COLUMN) CAV 1 CIR B94SC B94SA B94SB B94SD GAUGE 20 20 20 20 COLOR GY GY GY GY TERMINAL 3601801C1 3601801C1 3601801C1 3601801C1 -
1 2 3
4 5 6 7
2 3 4 5 6 7
CONNECTOR 3601800C1
ABS PRIMARY AIR TRANSDUCER (1822) (LOCATED AT BASE OF STEERING COLUMN)
ABS SECONDARY AIR TRANSDUCER (1823) (LOCATED AT BASE OF STEERING COLUMN)
B A
B A
CONNECTOR 1678137C1 CAV A B C CIR B94SZA B94SVA B94SE GAUGE 18 18 18 COLOR GY GY GY TERMINAL 1651943C1 1651943C1 1651943C1 CAV A B C
CONNECTOR 1678137C1 CIR B94SZB B94SVB B94SF GAUGE 18 18 18 COLOR GY GY GY TERMINAL 1651943C1 1651943C1 1651943C1
CIGAR LIGHTER TYPE POWER SOURCE (1860) (LOCATED IN INSTRUMENT PANEL - CENTER) (JUMPER HARNESS)
CAV A B
CIR A86M A86-GA
GAUGE 16 16
COLOR LT GN WH
TERMINAL 3534165C1 3534165C1
B A C
CONNECTOR 3613000C1
TWO POST POWER SOURCE (1861) (LOCATED IN INSTRUMENT PANEL CENTER) (JUMPER HARNESS)
CAV
CIR B86N B86-GB
GAUGE 14 14
COLOR LTGN WH
TERMINAL 3517476C1 3517476C1
A B
CONNECTOR 3517473C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
047
Figure 249
Connector Body Composite (1821), (1822), (1823), (1860), (1861)
S08344-2
250
14.48. CONNECTOR BODY COMPOSITE (1873), (1874), (1874B), (1901), (1903), P. 48

CHAPTER 14
AUX POWER RELAY (1873) (LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN)
CAV
CIR A13FG A13F A104B A13XA

-
GAUGE 18 18 18 18
-
COLOR PK PK DKBL PK
-
TERMINAL 1659673C1 1659673C1 1659673C1 1659673C1

-
5 4 3 2
1* 1#
3@
4
5@ 5*#
A13XA A13DB
18 18
PK PK
1659673C1 1659673C1
* W/ THEFT DETERRENT & INTERNATIONAL ENGINE # W/ THEFT DETERRENT REMOTE START & INTERNATIONAL ENGINE @ CRIMPED TOGETHER
WIF SENSOR (1874) (LOCATED AT INSTRUMENT PANEL CENTER)
WIF SENSOR (1874B) (LOCATED AT INSTRUMENT PANEL CENTER)
CONNECTOR 3602747C1 CONNECTOR 3590390C91
CAV
1 2
CIRCUIT K95W K95-GF
GAUGE 18 18
COLOR
TN WH
TERMINAL 3561584C1 3561584C1
SEAL/SLEEVE 3536867C1 3536867C1
CAV
1 2
CIRCUIT K95W K95-GF
GAUGE 18 18
COLOR
TN WH
TERMINAL 1680205C1 1680205C1
AUX POWER (1901) (LOCATED IN INSTRUMENT PANEL - CENTER)
CIGAR LIGHTER (1903) (LOCATED IN INSTRUMENT PANEL)
A B
CONNECTOR 1661196C1 CAV CAV A
B
B A C
CONNECTOR 3590298C1 BODY LOCK 3557682C1 CIR A84
-
GAUGE 16
-
COLOR LTGN
WH
TERMINAL 3534165C1
-
CIR A86P A86-GP
GAUGE 16 16
COLOR LTGN
WH
TERMINAL 1661208C1 1661208C1
A
B C
A84-G
16
3534165C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
048
Figure 250
Connector Body Composite (1873), (1874), (1874B), (1901), (1903)
S08344-2
251
14.49. CONNECTOR BODY COMPOSITE (1906), (1907), (1909M), (1910), (1912), (1916), P. 49
CHAPTER 14
LIGHTED AIR SHIELD (1906) (LOCATED IN UPPER RIGHT REAR ROOF (DAYCAB))
FLOOR LIGHT (1907) (LOCATED IN INSTRUMENT PANEL - CENTER)
C B A
CAV A B C
CIR A58C A58-GC -
GAUGE 16 16 -
COLOR BN WH -
TERMINAL 1661262C1 1661262C1 -
A B
CAV A B
CIR A63JA A63-GJ
GAUGE 18 18
COLOR DKBL WH
TERMINAL 1661261C1 1661261C1
CONNECTOR 1661891C1
XATA RESISTOR ASSY (1909M) (LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN)
XATA MODULE (1910) (LOCATED AT RIGHT SIDE BACK OF DOOR)
CAV
CIR A14EA A11-GMA A3BE(+) A3BE(-)
GAUGE 16 16 20 20
COLOR RD WH DKBL GY
TERMINAL 1661261C1 1661261C1 3544254C1 3544254C1
B A
CONNECTOR 0872291R1 CAV A B CIR A14EB A14EB1 GAUGE 18 18 COLOR RD RD TERMINAL 0879630R1 0879630R1
DC AB
A B C D
COMPASS (1912) (LOCATED IN INSTRUMENT PANEL BY FUSE PANEL)
5 4 3 2 1
CAV 1 2 3 4 5
CIR A28V A5C(+) A5C(-) A28-G -
GAUGE 18 18 18 18 -
COLOR TN YL GN WH -
TERMINAL 3614754C1 3614754C1 3614754C1 3614754C1 -
CONNECTOR 3609957C1
QUALCOMM OMNIVISION SPKR SWITCH (1916) (LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR) CAV A CIR A86H A86HA A86J A86JA A86-GD1 A86HB A86JB GAUGE 18 18 18 18 18 18 18 COLOR LT GN LT GN LT GN LT GN WH LT GN LT GN TERMINAL 2005836C1 2005836C1 2005836C1 2005836C1 2005836C1 2005836C1 2005836C1 -
D C B A
E F G H
C B D E F G
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
049
Figure 251
Connector Body Composite (1906), (1907), (1909M), (1910), (1912), (1916)
S08344-2
252
14.50. CONNECTOR BODY COMPOSITE (1917), (1918 / 1918A), (#1919 / *1919), (1920), (1922), (1922M), P. 50
CHAPTER 14

QUALCOMM OMNIVISION POWER (1918 / 1918A) (LOCATED IN LEFT BACK PANEL (DAYCAB))
QUALCOMM OMNIVISION REMOTE CONTROL (1917) LOCATED ON LEFT SIDE - BACK OF DOOR)
A B
CONNECTOR 1661259C1 CAV CAV A
B
C B A
CONNECTOR 1661199C1 CIR A14ED A13EE A11-GMB GAUGE 16 16 16 COLOR RD DK BL
WH
TERMINAL 1661212C1 1661212C1 1661212C1
CIR A86RCD A86-GD2
GAUGE 18 18
COLOR LT GN
WH
TERMINAL 1661261C1 1661261C1
A
B C
QUALCOMM OMNIVISION ACCESSORY (#1919 / *1919A) (LOCATED IN LEFT BACK PANEL (DAYCAB))
QUALCOMM IMCT (1920) (LOCATED IN LEFT SIDE B PILLAR)
D C B A
CAV A
B C D E F G H
E F G H
GAUGE 18 18 18 18 18 18 18
-
F E D
A B C
CONNECTOR 2005836C1 CIR A86RCD A98F A3BD(+) A3BD(-) A86-GND A86HA A86JA
-
COLOR LT GN
TN

-

B C D E F
CIR A3BD(+) A3BD(-) A14ED A11-GMB A13EE A98F
GAUGE 18 18 18 18 18 18
COLOR DKBL GY RD
WH
TERMINAL 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1
SEAL/SLEEVE 3568570C1 3568570C1 3568570C1 3568570C1 3568570C1 3568570C1
DK BL GY
WH
LT GN LT GN
-
PK BK
# W/ QUALCOMM OMNIVISION FOR SLEEPER * W/ QUALCOMM OMNIVISION FOR DAYCAB
QUALCOMM (1922) (LOCATED ON LEFT SIDE - BACK OF DOOR)
QUALCOMM DISPLAY POWER (1922M) (LOCATED ON LEFT SIDE - BACK OF DOOR)
B A
A B
CONNECTOR 1669972C1
CONNECTOR 1669973C1
CAV A
B
CHK DATE
CIR A14EF A11-GMC
GAUGE 18 18
CHANGE
COLOR RD
WH
TERMINAL 1661212C1 1661212C1

REV REFERENCE DRAWN
CAV A
B
NAME
CIR A14EF A11-GMC
GAUGE 18 18
COLOR RD
WH
TERMINAL 1661208C1 1661208C1
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
050
Figure 252
Connector Body Composite (1917), (1918 / 1918A), (#1919 / *1919), (1920), (1922), (1922M)
S08344-2
253

CHAPTER 14
QUALCOMM TMCT (1923) (LOCATED ON RIGHT SIDE BACK OF DOOR)
F E D
A B C
CONNECTOR 1661201C1
CAV A
B C D E F
CIR A13EE A14ED A98F A11-GMB A3BD(+) A3BD(-)
GAUGE 18 18 18 18 18 18
COLOR PK RD BK
WH
TERMINAL 1661212C1 1661212C1 1661212C1 1661212C1 1661212C1 1661212C1
DKBL GY
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
051
Figure 253
S08344-2
254
14.52. CONNECTOR BODY COMPOSITE (1932), (1933), (1942F), P. 52

CHAPTER 14
QUALCOM TMCT (1932) (LOCATED IN LEFT BACK PANEL(DAYCAB))
CAV A
B
CIR A14EA A14EE A11-GMC A11-GMA A13EE A3BD(+) A3BD(-)

-
GAUGE 18 18 18 18 18 18 18
-
COLOR RD RD
WH WH

-
A B C D
H G F E
C D E F G H
PK DKBL GY
-
MOTIENT MOBILE MAX DISCRETE I/O (1933) (LOCATED IN LEFT BACK PANEL(DAYCAB))
CAV A
B
CIR
-
GAUGE
-
COLOR
-
TERMINAL
-
A98F
-
18
-
LTGN
-
1661212C1
-
D C B A
E F G H
C D E F G H
EATON VORAD RIGHT SIDE DISPLAY (1942F) (LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN) CAV
1
CIR A67V A67W A67U A57NA
GAUGE 18 18 18 18
COLOR GY GY GY OR
TERMINAL 1680206C1 1680206C1 1680206C1 1680206C1
3 4
1 2
2 3 4
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAY09
AE08058107
052
Figure 254
Connector Body Composite (1932), (1933), (1942F)
S08344-2
255
14.53. CONNECTOR BODY COMPOSITE (1943M), (1953), (1960), P. 53

CHAPTER 14
EATON VORAD DRIVER INTERFACE UNIT (1943M) (LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN)
JAKE BRAKE FOOT PEDAL (1953) (LOCATED IN INSTRUMENT PANEL - LEFT SIDE)
1 5
2 6
3 7
4 8
B A
TERMINAL
-

1 2 3 4 5 6 7 8
CIR
-
GAUGE
-
COLOR
-
CONNECTOR 0872291R1 CAV A

B
CIR A9FS A24B
GAUGE 18 18
COLOR GY GY
TERMINAL 0879630R1 0879630R1
A67E A67-GD A5HA(-) A5HA(+)

-
18 18 18 18
-
PK
WH GN
3673333C1 3673333C1 3673333C1 3673333C1

-
YL
-
C 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 6 7 8 D 4 D 1 2 3
A
1 2 3 4
MODULE BRACKET "B" CONNECTOR (1960) (LOCATED ON MODULE BRACKET)
5 6 7 8
10 10 11 11 12 12
B C
CONNECTOR 3553649C1 BODY LOCK 3553652C1 3553654C1 3553650C1
CAV A1 A2 A3 A4 A5 A6 A7 A8 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10
B11
CIR
-
GAUGE
COLOR
-
TERMINAL
-
C1 C2 C3 C4
A3BN(+) A3BN(-) A98NS AOUT2 A5VREF APPU

AANG1
18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 16 18 18
DKBL GY BK
TN TN TN TN TN TN TN TN
3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544876C1 3544876C1 3544876C1 3544876C1 3544884C1 3544884C1
C5 C6 C7 C8 C9 C10
C11
A98ZA
-
18
-
BK
-
3544876C1
-
AANG2 AANG3 AANG4 AANG5 AANG-G A98Z A98NL A14NN A13N A11-GNA A14NP A5K(+) A5K(-)
C12 D1 D2 D3 D4 D5 D6 D7 D8
GY BK BK RD PK
WH
RD YL
GN
B12
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
053
Figure 255
Connector Body Composite (1943M), (1953), (1960)
S08344-2
256

CHAPTER 14
CAV A1 A2 A3 MODULE BRACKET "A" CONNECTOR (1962) (LOCATED ON MODULE BRACKET) A4 A5 A6 A7 A8 B1 B2 B3

B C 1 2 3 4 5 4 6 7 8 9 1 2 3 4 5 6 7 8 9 6 7 8 D 4 D 1 2 3
CIR
-
GAUGE
-
COLOR
WH TN TN TN TN TN TN TN TN
TERMINAL
-
A22-G A22E A22D

-
18 18 18
-
3544876C1 3544876C1 3544876C1

-
A22C A22B A22VC A22VB A22ZB A22ZC A5P(+) A5P(-)

-
18 18 18 18 18 18 18 18
-
3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1

-
A
1 2 3
B4 B5 B6 B7 B8 B9 B10
YL
GN TN TN TN -
A22A A22VA A22ZA

-
18 18 18
-
3544884C1 3544884C1 3544884C1

-
5 6 7 8
B11
B12 C1 C2 C3 C4 C5 C6 C7
10 10 11 11 12 12
B C
C8 C9 C10
C11
C12 D1 D2 D3 D4 D5 D6 D7 D8
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
054
Figure 256
S08344-2
257

CHAPTER 14
TELEMATICS CONNECTOR 1 (1963) (LOCATED ON MODULE BRACKET)
CAV
CIR A14NN PLUG A13N PLUG A98NL PLUG PLUG PLUG A5K(+) A5K(-) A98Z A11-GNA
GAUGE 18 18 18 18 18 18 18
COLOR RD PK BK YL GN BK WH
1 2 3 4 5 6 7
12
8 9 10 11 12
TELEMATICS CONNECTOR 2 (1964) (LOCATED ON MODULE BRACKET)
CAV 1 2 3 4 5 6
CIR A3BN(+) A3BN(-) PLUG PLUG PLUG A98NS PLUG PLUG PLUG PLUG PLUG PLUG
GAUGE 18 18 18 -
COLOR DKBL GY BK -
12
7 8 9 10 11
12
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
29APR09
AE08058107
055
Figure 257
S08344-2
258

CHAPTER 14
SATELLITE COMMUNICATIONS (1970) (LOCATED ON RIGHT SIDE BACK OF DOOR)
K J H G
CAV A* A* A* B* B*
C D
CIR A14SD A14EA A14ED A13SD A13EE A3BD(-) A3BD(+) A14EBA A98F A98J A11-GMB PLUG PLUG A70E A50S
GAUGE 18 16 18 18 18 18 18 18 18 18 18
-
COLOR RD RD RD PK PK GY DK BL RD
TN
TERMINAL 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 1661875C1 2025431C1 2025431C1 1661875C1 1661875C1
SEAL/SLEEVE 3568570C1 1661872C1 3568570C1 3568570C1 3568570C1 3568570C1 3568570C1 3568570C1 3568570C1 3568570C1 3568570C1 2025431C1 2025431C1 3568570C1 3568570C1
E* E* F* F*
G H J
BK
WH -
18 18
OR YL
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
29APR09
AE08058107
056
Figure 258
S08344-2
259

CHAPTER 14
IP / ROOF CONNECTION (2000) (LOCATED IN INSTRUMENT PANEL - LEFT SIDE)
3 4
K J H G F
A B C D E
9 10
CAV
1 2 3 4 5 6 7 8 9
CIR A58T A86F A63-GA A63D A63BD A86HB A86JB

-
GAUGE 18 18 16 18 18 18 18
-
COLOR
BN

-
CAV A
B C D E F G H J
CIR D58T D86F D63-GA D63D D63E

-
GAUGE 18 16 16 18 18
-
COLOR
BN
TERMINAL 3544691C1 3544693C1 3544693C1 3544691C1 3544691C1

-
LTGN
WH
LTGN
WH
DKBL DKBL LTGN LTGN

-
DKBL DKBL
-
D86K D86L D86H D86J
18 18 18 18
LTGN LTGN LTGN LTGN
3544691C1 3544691C1 3544691C1 3544691C1
10
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
29APR09
AE08058107
057
Figure 259
S08344-2
260
14.58. CONNECTOR BODY COMPOSITE (2002M), (2003M), (2004M), (2005M), (2006M), (2007F), P. 58
CHAPTER 14
LEFT CLEARANCE (2002M) (LOCATED IN FRONT ROOF)
A B
CAV A
B
CIR D58Z D58-GD
GAUGE 18 18
COLOR
BN WH
TERMINAL 1661261C1 1661261C1
LEFT MARKER (2003M) (LOCATED IN FRONT ROOF)
A B
CAV A
B
CIR D58M D58-GE
GAUGE 18 18
COLOR
BN WH
TERMINAL 1661261C1 1661261C1
MID MARKER (2004M) (LOCATED IN FRONT ROOF)
A B
CAV A
B
CIR D58N D58-GF
GAUGE 18 18
COLOR
BN WH
TERMINAL 1661261C1 1661261C1
RIGHT MARKER (2005M) (LOCATED IN FRONT ROOF)
A B
CAV A
B
CIR D58P D58-GH
GAUGE 18 18
COLOR
BN WH
TERMINAL 1661261C1 1661261C1
RIGHT CLEARANCE (2006M) (LOCATED IN FRONT ROOF) CAV CIR D58R D58-GJ GAUGE 18 18 COLOR
BN WH
TERMINAL 1661261C1 1661261C1
A B
A
B
SUNSHADE (2007F) (LOCATED AT SUNSHADE)
B A
CAV A
B
CIR D58T D58-GL
GAUGE 18 18
COLOR
BN WH
TERMINAL 1661262C1 1661262C1
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
058
Figure 260
Connector Body Composite (2002M), (2003M), (2004M), (2005M), (2006M), (2007F)
S08344-2
261

CHAPTER 14
HEADLINER TO DOME LIGHT (2100) (LOCATED IN CAB ROOF)
A B C
CONNECTOR 1661198C1 CAV A
B C
CIR C63-GE C63D C63E
GAUGE 18 18 18
COLOR
WH
TERMINAL 1661261C1 1661261C1 1661261C1
DKBL DKBL
HEADLINER TO ROOF HARNESS (2101) (LOCATED IN CAB ROOF FRONT)
A B
CONNECTOR 1669972C1
CAV A# A** A* B# B* B**
CIR D63L D63D D63-GM D63L-G D63-GM D63-GM
GAUGE 18 18 18 18 18 18
COLOR BL DKBL DKBL

WH WH
TERMINAL 1661212C1 1661208C1 1661208C1 1661212C1 1661208C1 1661208C1
DKBL
# W/ DOME LIGHT ** W/ SLEEPER-2 * W/ SLEEPER
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
059
Figure 261
S08344-2
262

CHAPTER 14
CUSTOMER SUPPLIED WORK LIGHT (2200) (LOCATED IN LEFT BACK PANEL DAYCAB))
A B
CAV A
B
CIR A65BFA A65-GFA
GAUGE 18 18
COLOR OR
WH
TERMINAL 1661261C1 1661261C1
CUSTOMER SUPPLIED WORK LIGHT (2201) (LOCATED IN RIGHT BACKPANEL (DAYCAB))
A B
CAV A
B
CIR A65BFB A65-GFB
GAUGE 18 18
COLOR OR
WH
TERMINAL 1661261C1 1661261C1
LEFT SPEAKER (2300) (LOCATED IN LEFT B PILLAR (DAYCAB))
B A
CAV A
B
CIR A86BA A86CA
GAUGE 18 18
COLOR LTGN LTGN
TERMINAL 1661261C1 1661261C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
060
Figure 262
S08344-2
263
14.61. CONNECTOR BODY COMPOSITE (2302), (2303F / 2303M), (2304), (2312), P. 61

CHAPTER 14
LEFT CONSOLE SPEAKER (2302) (LOCATED IN CAB ROOF)
B A
CAV A B
CIR C86H C86J
GAUGE 18 18
COLOR LT LT
TERMINAL 1661261C1 1661261C1
CB RADIO POWER (2303F / 2303M) (LOCATED IN CAB ROOF)
A B B A
CONNECTOR 1661196C1 CONNECTOR 1661197C1 CAV A B CIR C86F C86-GF GAUGE 16 16 COLOR LTGN WH TERMINAL 1661209C1 1661209C1 CAV A B CIR C86M C86-GG GAUGE 16 16 COLOR LTGN WH TERMINAL 1661209C1 1661209C1
RIGHT CONSOLE SPEAKER (2304) (LOCATED IN CAB ROOF)
DOOR / SW SPEAKER JUMPER (2312) (LOCATED RIGHT SIDE, BACK OF DRIVER DOOR)
B A
A B C D
CONNECTOR 3535769C1 BODY LOCK 3535770C1 CONNECTOR 3533975C1 BODY LOCK 3534158C1 TERMINAL 1661261C1 1661261C1 CAV A B C D CIR A63B A9BAA A86BA A86CA GAUGE 16 16 18 18 COLOR DKBL GY LTGN LTGN TERMINAL 3534165C1 3534165C1 3534164C1 3534164C1
CAV A B
CIR C86K C86L
GAUGE 18 18
COLOR LT LT
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
061
Figure 263
Connector Body Composite (2302), (2303F / 2303M), (2304), (2312)
S08344-2
264

CHAPTER 14
DOOR / SW SPEAKER JUMPER (2313) (LOCATED RIGHT SIDE, BACK OF DRIVER DOOR)
CAV A
CIR A63C A9BAB A86DA A86EA
GAUGE 16 16 18 18
COLOR DKBL GY LTGN LTGN
TERMINAL 3534165C1 3534165C1 3534164C1 3534164C1
A B C D
B C D
CONSOLE / ROOF STANDARD (2500) (LOCATED IN CAB ROOF)
E F G H
D C B A
H
G F E
A
B C D
CAV A B C D E F G H
CIR D86F D63-GL D63D D63E D86L D86J D86H D86K
GAUGE 16 16 18 18 18 18 18 18
COLOR LTGN WH DKBL DKBL LTGN LTGN LTGN LTGN
TERMINAL 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1
CAV A B C D E F G H
CIR C86F C63-GL C63D C63E C86L C86J C86H C86K
GAUGE 16 16 18 18 18 18 18 18
COLOR LTGN WH DKBL DKBL LTGN LTGN LTGN LTGN
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
062
Figure 264
S08344-2
265
14.63. CONNECTOR BODY COMPOSITE (3000), (3003M), (3100 / 3100M), P. 63

CHAPTER 14
DRIVER DOOR CONNECTOR (3000) (LOCATED IN INSTRUMENT PANEL BELOW FUSE PANEL COVER BY DRIVER DOOR)
CAV A
CIR A78D A78E A78F A78A A62BD A58DA A78V A78-GA A56D -
GAUGE 18 18 18 16 18 18 18 16 18 -
COLOR LTGN LTGN LTGN LTGN DKBL BN LTGN WH OR -
A B C D E
K J H G F
B C D E F G H J
PASSENGER DOOR CONNECTOR (3003M) (LOCATED IN INSTRUMENT PANEL BELOW FUSE PANEL COVER BY PASSENGER DOOR)
CAV A
CIR A78D A78E A78F A78B A58DB A78-GB A57D -
GAUGE 18 18 18 16 18 16 18 -
COLOR LTGN LTGN LTGN LTGN BN WH OR -
A B C D E
K J H G F
B C D E F G H J
WINDOW MOTOR (3100 / 3100M) (LOCATED IN DOOR (DRIVER AND PASSENGER))
CAV
CIR E83A E83E
GAUGE 14 14
COLOR LTGN LTGN
TERMINAL 3535486C1 3535486C1
SEAL/SLEEVE 0589391C1 0589391C1
A B
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
063
Figure 265
Connector Body Composite (3000), (3003M), (3100 / 3100M)
S08344-2
266
14.64. CONNECTOR BODY COMPOSITE (3200 / 3200F), (3201M), (3202M), (3203), P. 64

CHAPTER 14
DOOR / IP DOOR POD (3200 / 3200F) (LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR)
D E F
C B A
F E D
A B C
CONNECTOR 1661201C1 CAV A

B C D E F
CONNECTOR 1661200C1 TERMINAL 1661212C1 1661212C1 3534167C1 3534167C1

-
CIR E3W(+) E3X(-) E81B E81-GA

-
GAUGE 18 18 12 12
-
COLOR DKBL GY LTGN

WH -
CAV A
B C D E F
CIR A3AB(+) A3AB(-) A81B A81-GA

-
GAUGE 20 20 12 12
-
COLOR DKBL GY LTGN

WH -
TERMINAL 1661208C1 1661208C1 3566715C1 3566715C1

-
DOOR POD LOAD (3201M) (LOCATED IN DOOR (DRIVER AND PASSENGER))
DRIVER OR PASSENGER DOOR POD SIGNAL (3202M) (LOCATED IN DOOR (DRIVER AND PASSENGER))
C B
CONNECTOR 3540565C1 BODY LOCK 3540617C1 TERMINAL 2033816C1 2033816C1 2033816C1 2033816C1 CAV A
B C D E F G
C
B

B C D
CIR E83E E83A E81A E81E
GAUGE 14 14 14 14
COLOR LTGN LTGN LTGN LTGN
CIR PLUG PLUG E3X(-) E3W(+) E81-GA PLUG E81B
GAUGE
-
COLOR
-
SEAL/SLEEVE
-
18 18 12
-
GY DKBL
WH -
1661872C1 1661872C1 2025428C1

-
12
LTGN
2025428C1
DOOR LOCK (3203) (LOCATED IN DOOR (DRIVER AND PASSENGER))
B A

B
CHK DATE CHANGE
CIR E81A E81E

REV
GAUGE 14 14
REFERENCE
COLOR LTGN LTGN

DRAWN
TERMINAL 2033816C1 2033816C1

NAME
SEAL/SLEEVE 0589391C1 0589391C1
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
064
Figure 266
Connector Body Composite (3200 / 3200F), (3201M), (3202M), (3203)
S08344-2
267
14.65. CONNECTOR BODY COMPOSITE (3204 / 3204M), (3205M / 3205F), (3206M), (3300), (3400), (3410), P. 65
CHAPTER 14
DOOR / IP DOOR POD (3204 /3204M) (LOCATED IN INSTRUMENT PANEL BY PASSENGER DOOR) CAV CIR A3AC(+) A3AC(-) A81C A81-GC A86AT A86AU GAUGE 20 20 12 12 18 18 COLOR DKBL GY LTGN WH LTGN LTGN TERMINAL 1661208C1 1661208C1 3566715C1 3566715C1 1661208C1 1661208C1 CAV CIR E3W(+) E3X(-) E81B A81-GC GAUGE 18 18 12 12 COLOR DKBL GY LTGN WH TERMINAL 1661875C1 1661875C1 2031531C1 2031531C1 -
D E F
C B A
A B C D E F
C B A
D E F
A B C D E F
CONNECTOR 1661200C1
CONNECTOR 1661201C1 IP / DOOR CONN LEFT (3205M / 3205F) (LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR)
CAV A B
CIRCUIT A63BB A63-G A86H A86AH A86J A86AJ
GAUGE 18 18 18 18 18 18
COLOR DKBL WH LTGN LTGN LTGN LTGN
TERMINAL 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1 CONNECTOR 1667529C1 BODY LOCK 1667530C1
CAV A
CIRCUIT E63BB E63-G E86S E86T
GA COLOR 18 18 18 18 DKBL WH LTGN LTGN
TERMINAL 1661262C1 1661262C1 1661262C1 1661262C1
A B D C
B C D
DC AB
C C* D D*
* W/ AMPLIFIER SPEAKER (3300) (LOCATED ON DOOR INSIDE CAB)
IP / DOOR CONN RIGHT (3206M) (LOCATED IN INSTRUMENT PANEL BY PASSENGER DOOR)
DC AB
CONNECTOR 1667305C1 BODY LOCK 1661263C1 CAV A B C C* D D* CIRCUIT A63BC A63-GK A86K A86AK A86L A86AL GAUGE 18 18 18 18 18 18 COLOR DKBL WH LTGN LTGN LTGN LTGN TERMINAL 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1 CAV A B CONNECTOR 3535769C1 BODY LOCK 3535770C1 CIRCUIT E86S E86T GAUGE 18 18 COLOR LTGN LTGN TERMINAL 1661261C1 1661261C1 B A
* W/ AMPLIFIER COURTESY LIGHT (3400) (LOCATED IN DOOR (DRIVER AND PASSENGER)) SPOT LIGHT DRIVERS DOOR (3410) (LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR)
A B
CONNECTOR 1661259C1 BODY LOCK 1661263C1 CAV A B
CHK DATE
B A
CONNECTOR 1661260C1 BODY LOCK 1661264C1 TERMINAL 1661261C1 1661261C1
CIR E63BB E63-G
GAUGE 18 18
CHANGE
COLOR DKBL WH
CAV A B
CIR A64C -
GAUGE 16 -
COLOR YL -
TERMINAL 1661262C1 -
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
065
Figure 267
Connector Body Composite (3204 / 3204M), (3205M / 3205F), (3206M), (3300), (3400), (3410)
S08344-2
268

NAVISTAR, INC
CHAPTER 14
START ALARM (4101) (LOCATED ON DASH PANEL UNDER COWL TRAY)
B A
CAV A B
CIR A104AE A104AF
GAUGE COLOR 18 18
TERMINAL
SEAL/SLEEVE 3517771C1 3517771C1
DK BL 2033819C1 DK BL 2033819C1
RPM J1 AUTO START/STOP (4111)
1 2 3
6 5 4
3572899C1 CONN 2005242C1 LOCK
CAV 1 2 3 4 5 6
CIRC PLUG A11-GA A5SR(+) A5SR(-) PLUG A15XM
GAUGE COLOR 14 18 18 18 WH YL GN RD
TERMINAL 2034787C1 1680205C1 1680205C1 1680205C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
M448 14NOV11 RMVD 4204, ADDED 4111. B
74016A
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
066
Figure 268
S08344-2
269
14.67. CONNECTOR BODY COMPOSITE (4113), (4114), (4115), P. 66A

NAVISTAR, INC
CHAPTER 14
RPMJ3 AUTO START/STOP (4113)
CAV CIR 1 2
GAUGE COLOR TERMINAL DKBL DKBL DKBL DKBL DKBL DKBL 2005483C1 2005483C1 2005483C1 2005483C1 2005483C1 2005483C1 -
A104AP 18 A104AP 18 A104AR 18 A104AR 18 -
(LOCATED ON MODULE MOUNTING PLATE ON CENTER PANEL)
3 4 5 6
23
15
7 8 9 10 11 12 13 14 15 16 17 18 19 20
16
21 22 23
A104SP 18 A104SS 18 -
CONNECTOR 3677559C1
RPMJ4 AUTO START/STOP (4114)
(LOCATED ON MODULE MOUNTING PLATE ON CENTER PANEL) CAV CIR A B C A12XM A13XM A14BC GAUGE COLOR TERMINAL 18 18 18 DKBL PK RD DKBL DKBL LTGN LTGN 3535930C1 3535930C1 3535930C1 3535930C1 3535930C1 3535930C1 3535930C1
A E
B F
C G
D H
D# D* E F G H
A104AL 16 A104AM 16 A77CR A75HR 18 18
CONNECTOR 3548934C1
# W/ MANUAL XMSN * N/ MANUAL XMSN
RPMJ5 AUTO START/ STOP (4115) (LOCATED ON MODULES MOUNTING PLATE ON CENTER PANEL)
CAV A
CIRC A14BR1
GAUGE COLOR 6 RD
TERMINAL 1621479C1
CONNECTOR 2007312C1
INITIAL RELEASE.
74016A
300344
RELEASE NO.

DATE PART NO. SHEET
74016A
05APR11
AE08058107
66A
Figure 269
S08344-2
270
14.68. CONNECTOR BODY COMPOSITE (4204), P. 66B

NAVISTAR, INC
CHAPTER 14
PARKED HEAT VALVE 1B (4204)
A B
CAV A B
CIRC A75TK A75T-GB
GAUGE COLOR 18 18 LTGN LTGN
TERMINAL 1661875C1 1661875C1
SEAL/SLEEVE 3568570C1 3568570C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
74016A
300344
RELEASE NO.

DATE PART NO. SHEET
74016A
26JUL11
AE08058107
66B
Figure 270
S08344-2
271

CHAPTER 14
WIPER MOTOR (4500) (LOCATED UNDER HOOD) ENGINE DIAGNOSTICS CONNECTOR (4328)
E D C
B C
B A
CAV A
B C
CIRCUIT K98YL K98GN PLUG
GAUGE 18 18
-
COLOR YL
GN -
TERMINAL 1680206C1 1680206C1 0453133C1
CAV A
B C D E
CIR A82D A82J A82-G A82K A82L
GAUGE 16 16 16 16 16
COLOR GY GY
WH
TERMINAL 2033819C1 2033819C1 2033819C1 2033819C1 2033819C1
SEAL/SLEEVE 1652325C1 1652325C1 1652325C1 1652325C1 1652325C1
GY GY
BODY BUILDER CONNECTOR (4705)
BODY BUILDER CONNECTOR 2 (4706)
A B C D E
K J H G F
E D C B A
F G H J K
CAV A
B C D E F G H J
CIRCUIT K92A15
K92A11
GAUGE 18 18 18 18 18 18 18 18 18
-
COLOR
TN TN TN TN TN TN TN TN TN -
SEAL/SLEEVE 1661872C1 3568570C1 3568570C1 3568570C1 3568570C1 3568570C1 3568570C1 3568570C1 3568570C1
-
CAV A
B C D E F G H J
CIRCUIT K92A5 K92A4 K92A3 K92A14 K92A2 K92A6 K92A7

K92A1
GAUGE 18 18 18 18 18 18 18 18
-
COLOR
TN TN TN TN TN TN TN TN -

-
K92A12 K92A13 K92A9 K92A10 K92A8 K92A16 K92A17 PLUG
PLUG PLUG
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
067
Figure 271
S08344-2
272
14.70. CONNECTOR BODY COMPOSITE (5000 / 5000A), P. 68

NAVISTAR, INC

CAV 1 2 3 4 5 6 7 CAB CONNECTOR IP/SLEEPER CONNECTION (5000 / 5000A) (LOCATED LEFT SIDE, BACK OF DRIVER DOOR) 8 9 10 11 12 13 14 15 16 17 18 19**
42 33 38 31 30 34 28
CIR A14VA A77CS A86BB A86CB A86DB A86EB A63JB A86AA PLUG A86AC A86K A86L A86AK A86AL A86AH A86AJ A12B A63AW A58C A58BLT A65 A65B A109S A86H A86J A104AC A75WA A104AB A75WP A104AA A75HR A104AH A104AE A75TL
GAUGE COLOR 10 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 16 14 16 18 16 18 18 18 18 14 18 18 18 18 16 18 18 18 18 18 18 12 18 18 18 18 16 18 18 16 18 18 18 18 10 RD LTGN LTGN LTGN LTGN LTGN DKBL LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTBL DKBL BN BN OR OR GY LTGN LTGN DKBL RD DKBL LTGN DKBL LTGN DKBL DKBL LTGN DKBL DKBL DKBL DKBL RD YL GN DKBL LTGN PK PK LTGN PK PK DKBL GY LTGN RD
TERMINAL 3574287C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 3508928C91 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 3574285C1 3574285C1 3574285C1 2003343C1 3574285C1 2003343C1 2003343C1 2003343C1 2003343C1 3574285C1 2003343C1 2003343C1 2003343C1 2003343C1 3574285C1 2003343C1 2003343C1 3574285C1 2003343C1 2003343C1 2003343C1 3574287C1 2003343C1 2003343C1 2003343C1 2003343C1 3574285C1 2003343C1 2003343C1 3574285C1 2003343C1 2003343C1 2003343C1 2003343C1 3574287C1
19* 20 21
27 21
25 19
24 18
22
16
10 1
22 23
15 9
13 5
12
24 25# 25% 26# 26% 27# 27& 28
CONNECTOR 3595621C1 BODY LOCK 3598918C1 3598919C1 * W/ BEACON LIGHT FOR SLEEPER ** W/ SLEEPER AIR SHIELD @ W/ THEFT DETERRENT # W/ REMOTE START STOP % N/ IDLE HEAT - CAB ## W/ IDLE REDUCTION & W/ AUTO START / STOP
29# 30%
30#% A104AJ 31 32 33 34 35 36 37 38% 38# 38@ 39% 39# 39@ 40# 41# 41& 42 A62A A63E A63F A14XX A5S(+) A5S(-) A63C A75TM A13FL A13FL A75TN A13F A13FG A104AD A9RC A77CR A14VB
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
M448 14NOV11 ADDED: CIRC A75HR W/ AUTO START/STOP EFFECTS.
74016A
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
068
Figure 272
Connector Body Composite (5000 / 5000A)
S08344-2
273

NAVISTAR, INC
CHAPTER 14
CAV 1 2 2& 3 4 5 6 7 8 9@ 9@ 10 11 12 13 14 15 16 17* 17# 18 19 20 21 22 23 24
CIR H14VA H97Z H77CS H86BB H86CB H86DB H86EB H63JB H86AB H75AJB H75WDB H86AC H86K H86L H86AK H86AL H86AH H86AJ H12B H12B H63AW H58C H65 H65B H109S H86H H86J
GAUGE COLOR 10 18 18 18 18 18 18 18 18 16 16 18 18 18 18 18 18 18 18 18 18 16 16 16 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 10 16 18 18 18 18 18 16 18 18 18 18 RD VT LTGN LTGN LTGN LTGN LTGN DKBL LTGN LTGN LTGN
TERMINAL 3549415C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549416C1 3549418C1
CAV
CIR
GAUGE COLOR 18 18 18 10 DKBL GY LTGN RD
TERMINAL 3549418C1 3549418C1 2003343C1 3549415C1
40** H104AD 41** 41& 42 H9RC H77CR H14VB
LT GN 3549418C1 LT GN 3549418C1 LT GN 3549418C1 LT GN 3549418C1 LT GN 3549418C1 LT GN 3549418C1 LT GN 3549418C1 LTBL VT DKBL BK OR OR GY LTGN LTGN DKBL RD DKBL LTGN DKBL LTGN DKBL VT LTGN DKBL VT LTGN DKBL LTGN DKBL DKBL DKBL RD LTGN YL GN DKBL RD LTGN PK VT LTGN DKBL PK 3549418C1 3549418C1 3549418C1 3549418C1 3549417C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 2003343C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549415C1 3549416C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 3549418C1 * W/ IDLE MANAGEMENT # N/ ICON % N/ IDLE HEAT - CAB ** W/ REMOTE START / STOP @ MUTUALLY EXCLUSIVE & W/ AUTO START / STOP CONNECTOR 3595620C1 BODY LOCK 3598916C1 3598917C1
9 27 21 25 19 24 18 22 33 31 42 38 30 34 28
CAB / SLEEPER SLEEPER CONNECTOR (5000) (LOCATED LEFT SIDE, BACK OF DRIVER DOOR)
25** H104AC %25 H75WA
16
10 1
15
13 5
12
26** H104AB 26 H75WP
27** H104AA 27& H75HR
28** H104AH 29 29% H97K H75X
29** H104AE 30 30% H97L HH75TL
30** H104AJ 30& 31 32 33 34 %34 35 36 37 38 38% 38** 39 39% 39** 40 H75HS H62A H63E H63F H14AC H75AV H5S(+) H5S(-) H63C H14HHB H75TM H13FL H97T H75TN H13F H13HB
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
M448 14NOV11 ADDED CIRC H75HR FOR AUTO START/STOP EFFECTS.
74016A
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
069
Figure 273
S08344-2
274

CHAPTER 14
CAV
H1-A1
CIR
-
GAUGE
-
COLOR
-
TERMINAL
-
H1-A2 SLEEPER FUSE CENTER (5001) (LOCATED REAR FACE OF THE LEFT FRONT BUNK COVER PLATE) H1-A3 H1-A4 H1-A5 H1-A6
H1-B1
H63SA
-
16
-
DKBL
-
3584674C1
-
H86AG
-
18
-
LTGN
-
3577500C1
-
H75WB H14VAA H14VAC H14VAD H14CC H14CD H75AM H14VAB

-
18 16 16 18 18 18 18 16
-
RD RD RD RD RD RD LTGN RD
-
3577500C1 3584674C1 3584674C1 3577500C1 3577500C1 3577500C1 3577500C1 3584674C1

-
H1-B2 H1-B3 H1-B4 H1-B5
H1
A 1 2 3 4 C 5 6 B A 1 2 3 4 5 6 B C C B A 1 2 3 4 5 6
H1-B6
H1-C1
H2
H1-C2 H1-C3 H1-C4 H1-C5* H1-C5#
H86SBB
-
16
-
LTGN
-
3584674C1
-
H63K H63U H63KU

-
18 18 18
-
DKBL DKBL DKBL

-
3577500C1 3577500C1 3577500C1

-
H3
H1-C5 H1-C6
H2-A1
H2-A2
H75BV
-
16
-
LTGN
-
3584674C1
-
C B A 1 2 3 4 5 6
H4
H2-A3 H2-A4 H2-A5 H2-A6

H2-B1
H76
-
18
-
BK
-
3577500C1
-
H86M H14VBA H14VBB H14VBC H14VBD H75AN H14VBE H86SB

-
16 14 16 16 12 18 14 14
-
LTGN RD RD RD RD LTGN RD LTGN

-
3584674C1 3584674C1 3584674C1 3584674C1 3584673C1 3577500C1 3584674C1 3584674C1

-
H2-B2 H2-B3 H2-B4 H2-B5 H2-B6

H2-C1
CONNECTOR 3600905C1
H2-C2 H2-C3 H2-C4 H2-C5& H2-C5@@
H86AP
-
16
-
LTGN
-
3584674C1
-
H77NN H14VAB
-
14 16
-
LTGN RD
-
3587674C1 3584674C1
-
* W/ WARDROBE LIGHT # W/ UPPER BUNK LIGHT @ W/ IDLE MANAGEMENT % W/ REMOTE START / STOP ** CRIMPED TOGETHER & W/ NO IDLE HVAC && W/ NO IDLE HEAT ONLY @@ W/ LUGGAGE LIGHTS
H2-C6
H3-A1
H12B H97TA H75V H63C H63D H63-GSA H63SF

-
18 18 16 18 18 18 18
-
VT VT LTGN DKBL DKBL

WH
3577500C1 3577500C1 3577500C1 3577500C1 3577500C1 3577500C1 3577500C1

-
H3-A1@ H3-A2 H3-A3 H3-A4 H3-A5 H3-A6

H3-B1
DKBL
-
H3-B2 H3-B3 H3-B4 H3-B5 CHART CONTINUED ON SHEET NO. 71
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
070
Figure 274
S08344-2
275

CHAPTER 14
CHART CONTINUED FROM SHEET NO.70
SLEEPER FUSE CENTER (5001) (LOCATED REAR FACE OF THE LEFT FRONT BUNK COVER PLATE)
H3-B6
H3-C1
H63SCA H75BV H11-GS H63DV H63-GD H63SJ H63SH

-
18 16 18 18 18 18 18
-
DKBL LTGN
WH
3577500C1 3584674C1 3577500C1 3577500C1 3577500C1 3577500C1 3577500C1

-
H3-C2 H3-C3 H3-C4 H3-C5
DKBL
WH
DKBL DKBL
-
H1
A 1 2 3 4 C 5 6 B A 1 2 3 4 5 6 B C C B A 1 2 3 4 5 6
H3-C6
H4-A1
H2
H4-A2 H4-A3%** H4-A3&
H75AL H104ADA H104DA H77NK H77NL H97Z H104ABB H104AE H104AH H97TA H70NM H75AP H75AV H75AX
-
18 18 18 18 16 18 18 18 18 18 18 18 16 16
-
LTGN DKBL DKBL LTGN LTGN VT DKBL DKBL DKBL VT LTGN LTGN LTGN LTGN
-
3577500C1 3662131C1 3577500C1 3584674C1 3577500C1 3662131C1 3662131C1 3577500C1 3577500C1 3577500C1 3584674C1 3584674C1
-
H3
H4-A4 H4-A5 H4-A5%** H4-A6%
C B A 1 2 3 4 5 6
H4
H4-A6 H4-B1& H4-B1## H4-B1&& H4-B2 H4-B3 H4-B4% H4-B5 H4-B6

H4-C1
H13FL H75AV
-
18 14
-
PK LTGN
-
3577500C1 3584674C1
-
H75AP H75AW
-
18 14
-
LTGN LTGN
-
3577500C1 3584674C1
-
H4-C5 H4-C2 CONNECTOR 3600905C1 H4-C3% H4-C3& H4-C4% H4-C4& H4-C5@ H4-C5&& H4-C5## H4-C5@@ * W/ WARDROBE LIGHT # W/ UPPER BUNK LIGHT @ W/ IDLE MANAGEMENT % W/ REMOTE START / STOP ** CRIMPED TOGETHER & W/ NO IDLE HVAC && W/ NO IDLE HEAT ONLY ## W/ NO IDLE 110V @@ W/ NO IDLE 12VDC H4-C5% H4-C6 H4-C6%**
H13F H77NP H77NJ H104AA H12B H77NN H75AW H75AP H104AJ H11-GEA H104AB H104ABA
18 16 18 18 18 14 14 18 18 18 18 18
DKBL LTGN LTGN DKBL LTBL LTGN LTGN LTGN DKBL

WH
3577500C1 3584674C1 3577500C1 3577500C1 3577500C1 3584674C1 3584674C1 3577500C1 3577500C1 3577500C1 3662131C1
DKBL DKBL
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
071
Figure 275
S08344-2
276

NAVISTAR, INC
CHAPTER 14
12V POWER SOURCE (5003) (LOCATED IN SLEEPER CONTROL PANEL)
CONNECTOR 3613000C1 BODY LOCK 3557682C1 CAV A B C CIR H86SBA H86-GSA GAUGE COLOR 16 16 LTBL WH TERMINAL 3534165C1 3534165C1
BA C
12V POWER SOURCE (5005) (LOCATED UNDER BUNK - RIGHT SIDE) CONNECTOR 0872291R1
B A
POWER PANEL GROUND (5006) (LOCATED UNDER BUNK)
CAV A B
CIR H86-GSC H86SA
GAUGE COLOR 16 16 WH LTGN
TERMINAL 0188396R1 0188396R1
CONNECTOR 1661197C1
B
CAV CIR HA11-GSP GAUGE COLOR 14 WH TERMINAL 3534167C1
A B
GROUND ADAPTER (5007) (LOCATED REAR FACE OF FRONT LEFT BUNK PANEL)
CAV 1 2
CIR H11-GM H58-G H86-GH H65-GE H86-GHW H86-GK H11-GSP H63-GK H63-GU H63-GX H77NT H11-GT H11-GSD H11-GMB
GAUGE COLOR 10 16 16 16 18 18 14 18 18 18 14 14 18 18 18 18 18 18 14 18 18 14 18 18 18 16 WH WH LTGN WH LTGN WH WH WH WH WH LTGN WH WH WH WH WH WH WH WH DKBL WH WH WH WH WH WH
TERMINAL 3613770C1 3613771C1 3613770C1 3613771C1 3613771C1 3613771C1 3613770C1 3613771C1 3613771C1 3613771C1 3613770C1 3613770C1 3613771C1 3613771C1 3613771C1 3613771C1 3613771C1 3613771C1 3613770C1 3613771C1 3613771C1 3613770C1 3613771C1 3613771C1 3613771C1 3613770C1
14
3 4 5 6 7 8 8&& 8& 9% 10 11*
11^
CONNECTOR 3613769C1 * W/ TRIP MASTER ^ W/ QUALCOMM W/ TMCT ^^ W/ QUALCOMM W/ IMCT @ W/ SATELLITE COMMUNICATION ** W/ XATA ## W/ REMOTE START / STOP & W/ WARDROBE & UPPER BUNK LIGHTS-W/72"CAB && W/ UPPER BUNK LIGHT-W/72"CAB @@ W/ IDLE MANAGEMENT-W/51" CAB % W/ NO IDLE HVAC %% W/ AUTO START STOP+W/NO IDLE HVAC ! W/AUTO S/S+N/NO IDLE + W/AUTO S/S+W/ESPAR ++ W/AUTO S/S+W/WEBASTO
11^^ H11-GME 11@ H11-GMB
11** H11-GMD 12 13 H76-G H75-GSX
13## H104-GB 13@@ H11-GEC 13%% H75-GSX 13! 13++ 13+ 14 H75HC-G H75WK H75WK H86-GSB
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
M448 14NOV11 RVSD R/D 5007-CAV 13 W/ AUTO S/S.
74016A
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
072
Figure 276
S08344-2
277
14.75. CONNECTOR BODY COMPOSITE (5009), (5010), (5011M / 5011F), P. 73

CHAPTER 14
AUX HEATER (5009) (LOCATED ON RIGHT SIDE, BACK OF PASSENGER DOOR)
A
CAV CIR H75C H11-GSM GAUGE 12 12 COLOR LT GN WH TERMINAL 2025422C1 2025422C1 SEAL/SLEEVE 2025428C1 2025428C1
B
CONNECTOR 2031520C1 BODY LOCK 2033927C1 CAV SAT COMMUNICATION (5010) (LOCATED ON RIGHT SIDE, BACK OFPASSENGER DOOR) A* A** A@ B@ B* B C@ C** C* D@ D**
A B
CIR H14SD H14ED H14EA H13EE H13SD H13EE H3BD(-) H3BE(-) H98B H3BD(+) H3BE(+) H98A H98F H14EBA H11-GSC H11-GMB PLUG PLUG H70E H50S
GAUGE 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18
COLOR RD RD RD PK PK PK GY GY BK DKBL DKBL BK BK RD WH WH OR YL
SEAL/SLEEVE 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 2025431C1 2025431C1 1661872C1 1661872C1
F G H
D* E@ E** F@ F# G H J K
* W/ TRIP MASTER ** W/ XATA # W/ DRIVERTECH @ W/ QUALCOMM REMOTE RADIO & TWEETER (5011M / 5011F) (LOCATED ON LEFT SIDE - BACK OF DOOR)
E D C B A
F G H J K
A B C D E
K J H G F
CONNECTOR 3540612C1 BODY LOCK 3540614C1 CAV A B C D E F G H J K

CHK DATE
CONNECTOR 3540613C1 BODY LOCK 3540615C1 TERMINAL 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 REV REFERENCE DRAWN NAME
CIR H86R H86AE H86(+) H86(-) H86AF H86AR H86AS H86AT H86AU -
GAUGE 18 18 18 18 18 18 18 18 18 -
COLOR LTGN LTGN YL GN LTGN LTGN LTGN LTGN LTGN -
CAV A B C D E F G H J K
CIR A86R A86AE A86(+) A86(-) A86F A86AR A86AS A86AT A86AU -
GAUGE 18 18 18 18 18 18 18 18 18 -
COLOR LTGN LTGN YL GN LTGN LTGN LTGN LTGN LTGN -
CHANGE
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
073
Figure 277
Connector Body Composite (5009), (5010), (5011M / 5011F)
S08344-2
278
14.76. CONNECTOR BODY COMPOSITE (5012), (5013), (5031), (5034), (5035 / 5035A), P. 74
CHAPTER 14
LONG SLEEPER SKY / RISE 12V POWER SOURCE (5012) (LOCATED IN RIGHT SIDE OF SLEEPER)
LONG SLEEPER SKY / RISE 12V POWER SOURCE (5013) (LOCATED IN RIGHT SIDE OF SLEEPER)
B A
CONNECTOR 0872291R1 BODY LOCK 3557682C1 CAV A B CIR H86-GSB H86SBB GAUGE 16 16 COLOR WH LTGN TERMINAL 0188396R1 0188396R1 CAV A B
B A
CONNECTOR 0872291R1 BODY LOCK 3557682C1 CIR H86-GSB H86SBB GAUGE 16 16 COLOR WH LTGN TERMINAL 0188396R1 0188396R1
APU/PDC (5031) (LOCATED UNDER BUNK)
CAV
CIR H77NA H77NB PLUG H5MB(-) H5MB(+) PLUG PLUG PLUG
GAUGE 18 18 18 18 -
COLOR LTGN LTGN GN YL -
1 2 3 4 5 6 7
CONNECTOR 3674957C1 BODY LOCK 3534766C1 MAXXSAVER APU (5034) (LOCATED ON FRAME RAIL NEAR CAB MOUNTING)
1 2 3 4 5
CAV 1 2 3 4 5
CIR H5MB(+) H5MB(-) H77NA H77NB H77NW
GAUGE 18 18 18 18 18
COLOR YL GN LTGN LTGN GY
TERMINAL 2206584C1 2206584C1 2206584C1 2206584C1 2206584C1
CONNECTOR 2206592C1
MAXXSAVER APU DISPLAY INTERCONNECT (5035 / 5035A) (LOCATED ON FRAME RAIL NEAR CAB MOUNTING)
DC AB
CONNECTOR 1667305C1 BODY LOCK 1661263C1 - 2 REQD CAV A B C D CIR H5T(+) H5T(-) H77A H77NG GAUGE 18 18 20 18 COLOR YL GN RD LTGN TERMINAL 1661261C1 1661261C1 3544254C1 1661261C1
A B D C
CONNECTOR 1667529C1 BODY LOCK 1667530C1 CAV A B C D CIR H5U+ H5UH77C H12-G GAUGE 22 22 22 22 COLOR WH BL RD BK TERMINAL 3534481C1 3534481C1 3534481C1 3534481C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
074
Figure 278
Connector Body Composite (5012), (5013), (5031), (5034), (5035 / 5035A)
S08344-2
279

CHAPTER 14
LEFT WORK LIGHT (5100) (LOCATED ON SLEEPER BACK PANEL)
RIGHT WORK LIGHT (5101) (LOCATED ON SLEEPER BACK PANEL)
CONNECTOR 0969541R1 CAV A% CIR V65 V65A V65-GA V65-G GAUGE 16 18 18 16 COLOR OR OR WH WH TERMINAL 0333736C1 CAV 0333736C1 A B CONNECTOR 0969541R1 CIR V65A V65-GA GAUGE 18 18 COLOR OR WH TERMINAL 0333732C1 0333732C1
B%
% CRIMPED TOGETHER
ROOF / SLEEPER CONNECTOR (5102) (LOCATED IN SLEEPER BACK PANEL - UPPER LEFT)
F E D
CONNECTOR 2031872C1 BODY LOCK 2031874C1 CAV A B C D E F CIR V63HB V63-GB V63D V9NCB V63EB GAUGE 18 18 18 18 18
A B C
D E F
C B A
CONNECTOR 2031871C1 BODY LOCK 2031873C1 TERMINAL 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 CAV A B C D E F CIR H63HB H63-GB H63D H109SB H63EB GAUGE 16 16 18 18 18 COLOR DKBL WH DKBL GY DKBL TERMINAL 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1
COLOR DKBL WH DKBL GY DKBL
CAV ROOF HARNESS (5103) (LOCATED IN SLEEPER ROOF) 1* 1# 2* 2# 3* 3# 2 4 6 8 10 12 1 3 5 7 9 11 4* 4# 5 6 7 8 9 10 11 12
CIR H86BB H86BBP H86CB H86CBP H86DB H86DBP H63EB H86EBP H63D H63L H63-GB H50A -
GAUGE 18 18 18 18 18 18 18 18 18 16 16 16 -
COLOR LTGN LTGN LTGN LTGN LTGN LTGN DKBL LTGN DKBL DKBL WH YL -
TERMINAL 3571717C1 3571717C1 3571717C1 3571717C1 3571717C1 3571717C1 3571717C1 3571717C1 3571717C1 3571717C1 3571717C1 3571717C1 -
CONNECTOR 3825185C1
* RADIO SPEAKER-W/ 72" CAB # RADIO SPEAKER-W/ SUB WOOFER W/ 72" CAB
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
075
Figure 279
S08344-2
280
14.78. CONNECTOR BODY COMPOSITE (5103), (5104), (5105), (5106), (5107), (5109), (5110), (5111), P. 76
CHAPTER 14
LEFT SLEEPER AUX ACCENT LIGHT (5103) (LOCATED IN SLEEPER ROOF)
RIGHT SLEEPER AUX ACCENT LIGHT (5104) (LOCATED IN SLEEPER ROOF)
A B C
CONNECTOR 1661198C1 CAV A B
C
A B C
CONNECTOR 1661198C1 TERMINAL 1661208C1
-
CIR V63-GBD
-
GAUGE 18
-
COLOR WH
-
CAV A B
C
CIR V63-GBE
-
GAUGE 18
-
COLOR WH
-
TERMINAL 1661208C1
-
V63HBD
18
DKBL
1661208C1
V63HBE
18
DKBL
1661208C1
LEFT SLEEPER ACCENT LIGHT (5105) (LOCATED IN SLEEPER ROOF)
RIGHT SLEEPER ACCENT LIGHT (5106) (LOCATED IN SLEEPER ROOF)
A B C
C
A B C
CONNECTOR 1661198C1 TERMINAL 1661208C1
-
CIR V63-GBB
-
GAUGE 18
-
COLOR WH
-
CAV A B
C
CIR V63-GBC
-
GAUGE 18
-
COLOR WH
-
TERMINAL 1661208C1
-
V63HBB
18
DKBL
1661208C1
V63HBC
18
DKBL
1661208C1
SLEEPER DOME LIGHT (5107) (LOCATED IN SLEEPER ROOF)
WARDROBE CABINATE (5109) (LOCATED ON LEFT SIDE BY WARDROBE CABINET)
DC AB
C D
A B
TERMINAL 1661261C1 1661261C1 1661261C1 1661261C1 CAV A B CIR H63K H63-GK GAUGE 18 18 COLOR DKBL WH TERMINAL 1661261C1 1661261C1 CONNECTOR 1661259C1 BODY LOCK 1661263C1
CIR V63D V63-GA V63EB V9NCB
GAUGE 18 18 18 18
COLOR DKBL WH DKBL GY
LEFT LUGGAGE LIGHT (5110) (LOCATED UNDER BUNK - LEFT SIDE)
RIGHT LUGGAGE LIGHT (5111) (LOCATED UNDER BUNK - RIGHT SIDE)
A B
CHK DATE
A B
CONNECTOR 1669973C1 TERMINAL 1661212C1 1661212C1
REV REFERENCE DRAWN
CIR H63SJA H63-GSB
GAUGE 18 18
COLOR DKBL WH
CAV A B
NAME
CIR H63SJB H63-GSC
GAUGE 18 18
COLOR DKBL WH
TERMINAL 1661212C1 1661212C1
CHANGE
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
076
Figure 280
Connector Body Composite (5103), (5104), (5105), (5106), (5107), (5109), (5110), (5111)
S08344-2
281

CHAPTER 14
AIR SHIELD LIGHT (5117) (LOCATED IN UPPER LEFT SIDE OF SLEEPER)
C
B
A
C
C B A
CONNECTOR 1661889C1 BODY LOCK 1661890C1 TERMINAL 1661262C1 1661262C1

-
CIR H58C H58-G

-
GAUGE 16 16
-
COLOR BK WH
-
CAV A B
C
CIR BLACK WHITE

-
GAUGE 16 16
-
COLOR BK WH
-
TERMINAL 1661261C1 1661261C1

-
OPTIONAL WORK LIGHT CONNECTOR (5118) (LOCATED ON LEFT SIDE WALL OF SLEEPER)
A B
CONNECTOR 1661259C1 BODY LOCK 1661263C1 CAV A B CIR BLACK WHITE GAUGE 16 16 COLOR BK WH TERMINAL 1661261C1 1661261C1
A B
CONNECTOR 1661260C1 BODY LOCK 1661264C1 CAV A B CIR H65BB H65-GD GAUGE 16 16 COLOR OR WH TERMINAL 1661262C1 1661262C1
RIGHT OPTIONAL WORK LIGHT (5119) (LOCATED ON RIGHT SIDE WALL OF SLEEPER)
A B
CAV A B
CIR H65BA H65-GC
GAUGE 16 16
COLOR OR WH
TERMINAL 1661261C1 1661261C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
077
Figure 281
S08344-2
282

CHAPTER 14
RIGHT CRESENT SPEAKER (5123) (LOCATED IN SLEEPER CONTROL PANEL)
B A CAV A B CONNECTOR 3535769C1 BODY LOCK 3535770C1 CIR H86AT H86AU GAUGE 18 18 COLOR LTGN LTGN TERMINAL 1661261C1 1661261C1
CAV DOME / FLOOR LIGHT (5124) (LOCATED IN SLEEPER CONTROL PANEL) 1 2B 3 4
CIR H63C H63ZVR H63D H62 H62A H62D H62AJ H11-GA H62-GA -
GAUGE 18 18 18 18 18 18 18 18 18 -
COLOR DKBL GY DKBL DKBL DKBL DKBL DKBL WH DKBL -
10 3 2B
8 6 5B
5B 6 7% 8 8#
1 9
4 7
9% 10
CONNECTOR 3520850C1
% CRIMPED TOGETHER # PANEL LIGHTS W/ NO IDLE
D C B A
E F G H
SLEEPER CONTROL PANEL SWITCH CONNECTOR (5125) (LOCATED IN SLEEPER CONTROL PANEL)
A B C D
H G F E
CONNECTOR 2005836C1 BODY LOCK 2006504C1 CAV A B C D E F G H CIR H63SA H63EA H62-GSD H62AS H109SA H63F H63HB H63-GSF GAUGE 16 18 18 18 18 18 16 18 COLOR DKBL DKBL WH DKBL GY DKBL DKBL WH TERMINAL 1661209C1 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 1661209C1 1661208C1
CONNECTOR 2005835C1 BODY LOCK 2006503C1 CAV A B C D E F G H CIR H63 H63D H11-GA H62AS H63ZVR H63C H63B H63-GA GAUGE 18 18 18 18 18 18 18 18 COLOR DKBL DKBL WH DKBL GY DKBL DKBL DKBL TERMINAL 1661212C1 1661212C1 1661212C1 1661212C1 1661212C1 1661212C1 1661212C1 1661212C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
078
Figure 282
S08344-2
283

CHAPTER 14
ACCENT LIGHT ON / OFF (5126) (LOCATED IN SLEEPER CONTROL PANEL)
CAV 1 2B 3% 4
CIR H63 H62C H63A H62C H62A H62B H62GSA H62GSB -
GAUGE 18 18 18 18 18 18 18 18 -
COLOR DKBL DKBL DKBL DKBL DKBL DKBL DKBL DKBL -
TERMINAL 1661224C1 3541250C1 1661224C1 3541250C1
10 3 2B
8 6 5B
5B 6 7 8%
1 9
4
9%
3541250C1 -
7
10
CONNECTOR 3520850C1
% CRIMPED TOGETHER
LEFT FLOOR LIGHT (5128) (LOCATED ON BULKHEAD CENTER SECTION, LEFT SIDE)
A B
CAV A B
CIR H63JBA H63-GJA
GAUGE 18 18
COLOR DKBL WH
TERMINAL 1661261C1 1661261C1
RIGHT FLOOR LIGHT (5129) (LOCATED ON BULKHEAD - CENTER SECTION, RIGHT SIDE) CAV CIR H63JBB H63-GJB GAUGE 18 18 COLOR DKBL DKBL TERMINAL 1661261C1 1661261C1
A B
A B
LOWER BUNK READING LIGHT (5130) (LOCATED ON LEFT SIDE, WALL OF SLEEPER) CAV CIR H63SB H63-GSD GAUGE 18 18 COLOR DKBL WH TERMINAL 1661208C1 1661208C1
A B
CONNECTOR 1669972C1
A B
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
079
Figure 283
S08344-2
284

NAVISTAR, INC
CHAPTER 14
CAV MAIN SLPR/SLPR CNTRL CONNECTOR (5130) B C A1 A2 A3 A4 A4 A 8 7 6 5 4 3 2 1 12 12 11 11 10 10 9 9 8 8 7 7 D 8 7 6 5 4 3 2 1 D A5 A6 A7 A8 B1 B1 B2 B2 B3 B4 B4 B5 B6 B7 B7 B C B8 B8 B9 B9 B10 B10 B11 B11 B12
CIR H63SA H63E H62-GSD H62A H62AS H63ZVR H63F H50A H63-GSF H75AG H75HS1 H75AF H75HR1 H75AR H75-GAS H75-GAS H86SBA H86-GSA H75F H75F H75-GA H75-GA H75AB H75R H75AA H75H H75J H75J H75K
GAUGE COLOR 16 18 18 18 18 18 18 16 18 18 18 18 18 18 18 18 16 16 18 18 18 18 18 18 18 18 18 18 18
TERMINAL
CAV B12 C1 C2 C3 C4 C5 C6 C7 C7 C8 C8 C9 C9 C10 C11 C12 D1 D2 D3 D4 D4 D5 D5 D6 D7 D8
CIR H75K H9RC H104AC H104ADA H104ABB H104-GB H75L H75L H75M H75M H75N H75N H77NH H77NA H77NC H86F H86R H86-GHW H77NE H77CR1 H77NF H77CS1 H86(-) H86(+) H86AE
GAUGE COLOR 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18
TERMINAL
DK BL 3544886C1 DK BL 3544886C1 WH 3544880C1
LT GN 3544886C1 GY 3544886C1
DK BL 3544886C1 DK BL 3544886C1 DK BL 3544886C1 DK BL 3544886C1 -
DK BL 3544880C1 DK BL 3544880C1 GY 3544880C1
DK BL 3544880C1 YL WH 3544886C1 3544886C1
LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544880C1 LT GN 3544880C1 LT GN 3544880C1 LT GN 3544880C1 LT GN 3544880C1 GN YL 3544880C1 3544886C1
LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT BL 3544886C1 WH 3544886C1
6 6 5 4 3 2 1 5 4 3 2 1
LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 WH 3544886C1
LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1 LT GN 3544886C1
LT GN 3544886C1
UPPER BUNK READING LIGHT (5131) (LOCATED IN LEFT SIDE WALL OF SLEEPER)
SKY RISE CABINET LIGHT (5134) (LOCATED IN RIGHT SIDE OF SLEEPER)
A B
CONNECTOR 1669972C1 CAV A B CIR H63U H63-GU GAUGE COLOR 18 18 DKBL WH TERMINAL 1661208C1 1661208C1 CAV A B
A B
CONNECTOR 1661196C1 CIR H63-GK H63K GAUGE COLOR 18 18 WH DKBL TERMINAL 1661208C1 1661208C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
INITIAL RELEASE.
74016A
23067181 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO. DATE PART NO. SHEET
74016A
01NOV11
AE08058107
79A
Figure 284
S08344-2
285

NAVISTAR, INC
CHAPTER 14
SLPR CNTRL/MAIN SLPR CONNECTOR (5134) B A 1 2 3 4 C 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 1010 11 11 1212 B C D 1 2 3 4
CAV A1 A2 A3 A4 A4 A4 A4 A5 A6
CIR H63 H63D H11-GA H62AS H62AS H62AS H62AS H63VZR H63C H63B H63-GA H75AG H75AF H75AR H75AR H75AR H75-GAS H75-GAS H75-GAS H75F H75-GA H75R H75H H75J H75K H104AC H104ADA H104ABB H104-GB H75L H75M H75N H77NH H77NA H77NC H77NE H77NE H77NF H77NF -
GAUGE COLOR 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 -
TERMINAL
DK BL 3544884C1 DK BL 3544884C1 WH 3544876C1
DK BL 3544876C1 DK BL 3544876C1 DK BL 3544876C1 DK BL 3544876C1 GY 3544876C1
DK BL 3544876C1 DK BL 3544884C1 DK BL 3544884C1 LT GN 3544884C1 LT GN 3544884C1 LT GN 3544884C1 LT GN 3544884C1 LT GN 3544884C1 LT GN 3544884C1 LT GN 3544884C1 LT GN 3544884C1 -
5 6 7 8 A
5 6 7 8 D
A7 A8 B1 B2 B3 B3 B3
CONNECTOR LOCK 3553649C1 BODY LOCK 3553650C1
B4 B4 B4 B5 B6 B7 B8 B9 B10 B11 B12 C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 D1 D2 D3 D4 D4 D5 D5 D6 D7 D8
LT GN 3544884C1 WH 3544884C1
LT GN 3544884C1 LT GN 3544884C1 LT GN 3544884C1 LT GN 3544884C1 -
DK BL 3544884C1 DK BL 3544884C1 DK BL 3544884C1 DK BL 3544884C1 -
LT GN 3544884C1 LT GN 3544884C1 LT GN 3544884C1 LT GN 3544884C1 LT GN 3544884C1 LT GN 3544884C1 -
LT GN 3544876C1 LT GN 3544876C1 LT GN 3544876C1 LT GN 3544876C1 -
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
M448 14NOV11 MOVED R/D: 5200,5201 TO SHEET 081. ADDED R/D 5134.
74016A
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
080
Figure 285
S08344-2
286

NAVISTAR, INC
CHAPTER 14
DIGITAL HVAC CONTROLS (5200) (LOCATED IN SLEEPER CONTROL PANEL) 15
AUX HVAC BERGSTROM NO IDLE CONTROLLER (5205) (LOCATED UNDER BUNKRIGHT SIDE)
15
1 2 3 B
7 CONNECTOR 2029979C1 BODY LOCK 2038190C1 * W/ ELECTRONIC HEATER CONTROL # W/ COOLANT HEATER ** MUTUALLY EXCLUSIVE CAV 7 CIR H75F GAUGE COLOR 18 18 18 18 18 18 18 18 18 18 18 18 LTGN WH LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN TERMINAL 2029980C1 2029980C1 2029980C1 2029980C1 2029980C1 2029980C1 2029980C1 2029980C1 2029980C1 2029980C1 2029980C1 2029980C1 CAV A1 A2 BLOWER SPEED CONTROL (5201) (LOCATED IN SLEEPER CONTROL PANEL) A3 A4 A5 A6 A7 A B C A8 A9 CONNECTOR 3536187C1 BODY LOCK 1661890C1 CAV A B C CIR H77TVB H77TB H77TZB GAUGE COLOR 18 18 18 LTGN LTGN LTGN TERMINAL 1661261C1 1661261C1 1661261C1 A10 A11 A12 A13 A14 A15 B1 B2 TEMPERATURE CONTROL (5202) (LOCATED IN SLEEPER CONTROL PANEL) B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 CIR -
14 13
12 11 10
4 5 6 7 8 9
10 11 12
9 8 7 6 5 4
8** H75-GA 8** H75-GA 9# 9* 10# 10* 11 12 13 14 15 H75R H75AB H75H H75AA H75J H75K H75L H75M H75N
3544870C1 3544871C1 BODY LOCK
3 A 2 1
13 14 15
GAUGE COLOR 18 18 18 12 12 12 18 18 18 18 18 18 18 18 12 12 12 18 18 18 18 LTGN LTGN LTGN RD RD RD LTGN DKBL LTGN LTGN LTGN LTGN LTGN LTGN WH WH WH LTGN LTGN LTGN LTGN
TERMINAL 3544884C1 3544884C1 3544884C1 3544877C1 3544877C1 3544877C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544884C1 3544877C1 3544877C1 3544877C1 3544884C1 3544884C1 3544884C1 3544884C1
H75-GA H75AJA H75X H14HA H14HB H104 H75F H75N H75AB H75AA H75J H75K H75L H75M H75-GBA H75-GBB H104-G H77NF H77NE H75HG H75HF
C B A
CONNECTOR 3599251C1 BODY LOCK 3599255C1 CAV A B C CIR H77TVT H77TT H77TZT GAUGE COLOR 18 18 18 LTGN LTGN LTGN TERMINAL 3534164C1 3534164C1 3534164C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
ADDED R/D:5200,5201,
74016A
300422
RELEASE NO.

DATE PART NO. SHEET
5205.RMVD R/D:5210,5212,5213.
61802Y
12MAR09
AE08058107
081
Figure 286
S08344-2
287

NAVISTAR, INC
CHAPTER 14
AUX HEATER CONTROLLER SLEEPER HVAC CONTROLLER (5210) (LOCATED UNDER BUNK - RIGHT SIDE)
SLEEPER HVAC BLEND DOOR (5212) (LOCATED UNDER BUNK - RIGHT SIDE)
10 9 17 32 8 7 6 5
CONNECTOR 3522071C1 CAV 5 1 16 6 7 8 CONNECTOR 3548957C91 9 10 CAV 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 CIR PLUG PLUG H75V H75-GBB H75CB PLUG H77TFA H77TF H77TFB H77TMB H77TMA H77TSB H77TSA PLUG H5SA(+) H5SA(-) H62AH H77TV H77TZ PLUG H77TT PLUG H77TB H75F H75-GA H75R H75H H75J H75K H75L H75M H75N GAUGE COLOR 18 18 18 18 18 18 18 18 20 20 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN YL GN DKBL LTGN LTGN LTGN LTGN LTGN WH LTGN LTGN LTGN LTGN LTGN LTGN LTGN TERMINAL 3517247C1 3517247C1 3517243C1 3517243C1 3517243C1 3517247C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 SLEEPER HVAC TEMP SENSOR (5213) (LOCATED UNDER BUNK - RIGHT SIDE) CIR H77TMA H77TMB H77TFB H77TF H77TFA GAUGE COLOR 18 18 18 18 18 LTGN LTGN LTGN LTGN LTGN TERMINAL 3522073C1 3522073C1 3522073C1 3522073C1 3522073C1
3533507C1 3517247C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 3517247C1 3517243C1 3517247C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 CAV 1 2
CONNECTOR 3602659C1 CIR H77TSA H77TSC GAUGE COLOR 20 20 LTGN LTGN TERMINAL 3602660C1 3602660C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
INITIAL RELEASE.
74016A
300344
RELEASE NO.

DATE PART NO. SHEET
1 2
3533507C1
74016A
01APR11
AE08058107
81A
Figure 287
S08344-2
288
14.86. CONNECTOR BODY COMPOSITE (5214), (5215), (5216), (5217), (5218), (5219), P. 82
CHAPTER 14

NO IDLE CONTROLLER 2 (5217) (LOCATED UNDER BUNK - RIGHT SIDE)
AUX HEATER LPM (5214) (LOCATED UNDER BUNK - RIGHT SIDE)
4 3 2 1
CAV 1
2 3 4 5 6
13
24
6 5
GAUGE
-
CONNECTOR 3627940C1 COLOR

-
CIR
-
TERMINAL
-
1
CONNECTOR 3664417C91 CAV 1
2 3 4 5
12
CIR GAUGE 18 18
-
H75CB H11-GSM H75C
18 12 12
LTGN WH LTGN
3544884C1 3605694C1 3605694C1
COLOR LTGN LTGN

-
TERMINAL 3517243C1 3517243C1 3518314C1 3518314C1 3518314C1 3517243C1 3517243C1 3518314C1 3517243C1 3517243C1 3517243C1 3517243C1 3518314C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 3518314C1 3517243C1 3517243C1 3518314C1
H75TN H75AF PLUG PLUG PLUG H75TM H75L PLUG H77NH H75TL H77NR H75AG PLUG H75M H75J H75K H77NE H77NS H75AH H77ND H75X PLUG H75AJ H77NF PLUG
AUX HTR EVAP SENSOR (5215) LOCATED UNDERBUNK-RIGHT SIDE)
1 2
CAV 1
2
CIR H77-TSD H77-TSE
GAUGE 20 20
COLOR LTGN LTGN
TERMINAL 3602660C1 3602660C1
6 7 8 9
18 18
-
LTGN LTGN
-
18 18 18 18
-
LTGN LTGN LTGN LTGN

-
CONNECTOR 3602659C1 NO IDLE CONTROLLER 1 (5216) (LOCATED UNDER BUNK - RIGHT SIDE)
10
11
12 13
13
24
14 15 16 17
18 18 18 18 18 18 18 18
-
LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN

-
12 1
2 3 4 5 6 7 8 9
18 19* 19#
CIR H75AA H75AB PLUG H75-GB H75CB H75V H77TFA H77TF H77TFB H77TMB H77TMA H77NJ H77TSA PLUG H5SA(+) H5SA(-) H62AH H77TSB H77TSD H75AD H75-GA H75N H75F H75AE
GAUGE 18 18
-
COLOR LTGN LTGN

-
TERMINAL 3517243C1 3517243C1 3518314C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 3517243C1 3518314C1 3533507C1 3518314C1 3517243C1 3517243C1 3517243C1 3517243C1 3533507C1 3533507C1 3517243C1 3517243C1 3517243C1 3517243C1
20
21
22 23 24
18 18
-
LTGN LTGN
-
18 18 18 18 18 18 18 18 18 20
-
LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN
-
* W/ NO IDLE HEAT ONLY # W/ NO IDLE HVAC AUX HEATER IN TAKE SENSOR (5218) (LOCATED UNDER BUNK - RIGHT SIDE)
10
11
12 13 14 15 16 17 18 19 20
21
1 2
CAV 1
2
CIR H75AD H75AC
GAUGE 20 20
COLOR LTGN LTGN
TERMINAL 3602660C1 3602660C1
18 18 18 18 20 20 18 18 18 18
CHANGE
YL
GN
CONNECTOR 3602659C1 CHS MODULE (5219) (LOCATED UNDER BUNK - RIGHT SIDE)
DKBL LTGN LTGN LTGN LTGN LTGN LTGN LTGN
A B C
CAV A B
C
CIR H75-GAK H75AL H75AJ
GAUGE 16 16 18
COLOR LTGN LTGN LTGN
TERMINAL 1661209C1 1661209C1 1661208C1
22 23 24
CHK DATE
CONNECTOR 1661198C1
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
082
Figure 288
Connector Body Composite (5214), (5215), (5216), (5217), (5218), (5219)
S08344-2
289

CHAPTER 14
NO IDLE ENGINE HEAT (5220) (LOCATED IN SLEEPER CONTROL PANEL)
C D
D C A B
CONNECTOR 1667305C1 BODY LOCK 1661263C1 CAV A B C D CIR H75AG H75AF H75AR H75-GAS GAUGE 18 18 18 18 COLOR LTGN LTGN LTGN LTGN TERMINAL 1661261C1 1661261C1 1661261C1 1661261C1
B A
CONNECTOR 1667529C1 BODY LOCK 1667530C1 CAV A B C D CIR H75AG H75AF H75AR H75-GAS GAUGE 18 18 18 18 COLOR LTGN LTGN LTGN LTGN TERMINAL 1661262C1 1661262C1 1661262C1 1661262C1
NO IDLE ENGINE HEAT (5222) (LOCATED IN SLEEPER CONTROL PANEL)
CAV 1 2B
CIR H75AF H75AT H75HB H75AT H75AR H62AA H62J H75AG H75-GAS H75HA
GAUGE 18 18 18 18 18 18 18 18 18 18
COLOR LTGN LTGN LTGN LTGN LTGN DKBL DKBL LTGN LTGN LTGN
10 3 2B
8 6 5B
3* 3* 4 5B 6 7* 7*
1 9
4 7
8* 8* 9 10*
CONNECTOR 3520850C1
10*
SKY RISE BUNK FAN (5222) CAV CIR H76 H76-G GAUGE 18 18 COLOR BK WH TERMINAL 0879630R1 0879630R1
A B
CONNECTOR 0969541R1 NO IDLE CONTROLS (5230) (LOCATED IN SLEEPER CONTROL PANEL)
A B
C
E
F
B A
E
D
CONNECTOR 1661200C1 CAV A B C D E F CIR H77NE H77NF H77NH H77NA H77NC GAUGE 18 18 18 18 18 COLOR LTGN LTGN LTGN LTGN LTGN TERMINAL 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 CAV A B C D E F
CONNECTOR 1661201C1 CIR H77NE H77NF H77NH H77NA H77NC GAUGE 18 18 18 18 18 COLOR LTGN LTGN LTGN LTGN LTGN TERMINAL 16611212C1 16611212C1 16611212C1 16611212C1 16611212C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
083
Figure 289
S08344-2
290

NAVISTAR, INC
CHAPTER 14
NO IDLE EXTERNAL MODULE (5232) (LOCATED UNDER BUNK-RIGHT SIDE)
CAV A
CIR H77NP H77NR H77NS H77NU H77NV
GAUGE COLOR 16 18 18 18 16 LTGN LTGN LTGN LTGN LTGN
TERMINAL 1661209C1 1661208C1 1661208C1 1661208C1 1661209C1
A B C D
H G F E
B C D E F
G
H CONNECTOR 2005835C1 BODY LOCK 2006503C1
NO IDLE COOL (5233) (LOCATED IN SLEEPER CONTROL PANEL) CAV 1 2B CIR H77NE H75AT H75HB H62AA H62AB H77NF H75HA H75HC GAUGE COLOR 18 18 18 18 18 18 18 18 LTGN LTGN LTGN DKBL DKBL LTGN LTGN LTGN TERMINAL 1661224C1 3541250C1
10 3 2B
8 6 5B
3 4 5B 6 7%
1 9
4 7
8% 9 10%
3541250C1 1661224C1 3541250C1
CONNECTOR 3520850C1
% CRIMPED TOGETHER
NO IDLE APU (5234)
CAV 1 2B
CIR H77NH H77NA
GAUGE COLOR 18 18 18 18 18 18 18 18 18 18 18 18 18 18 LTGN LTGN DKBL DKBL DKBL DKBL LTGN LTGN LTGN DKBL DKBL DKBL LTGN DKBL
2B& H62AW
10 3 2B
8 6 5B
H62AT 3 4* 4* 5B 6 7 H62AY H62AX H75WJ H75WH H77NC H62AY H62AB H62AW H75HC
1 9
4 7
* MUTUALLY EXCLUSIVE & W/AUTO START/STOP
7& 8 8& 9 10
CONNECTOR 3520850C1
10& H62AX
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
M448 14NOV11 ADDED CIRCUITS & FOR R/D 5234.
74016A
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
084
Figure 290
S08344-2
291
14.89. CONNECTOR BODY COMPOSITE (5235), (5236), (5237), (5238), P. 84A

NAVISTAR, INC
CHAPTER 14
NO IDLE WEBASTO THERMOSTAT (5235) (PART OF SLEEPER CONTROL PANEL HARNESS)
AB D C
CAV A B 1667529C1 CONN 1667530C1 LOCK C D CIR H75WF H75WE H75WC H75WD GAUGE COLOR 18 18 18 18 LTGN LTGN LTGN LTGN TERMINAL 1661262C1 1661262C1 1661262C1 1661262C1
NO IDLE WEBASTO HEATER (5236)
(PART OF MAIN SLEEPER HARNESS)
E D C B A
F G H J K
CAV A B C D E F
CIR H75WA H75WG H75WB H75WP H75WC H75WDA H75WE H75WF -
GAUGE COLOR 18 18 18 18 18 18 18 18 RD WH RD LTGN LTGN LTGN LTGN LTGN -
TERMINAL 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 -
3540613C1 CONN 3540615C1 LOCK
G H K
NO IDLE ESPAR THERMOSTAT (5237)
(PART OF SLEEPER CONTROL PANEL HARNESS)
D C E B F A
1661200C1
CAV CIRCUIT GAUGE COLOR A B C D E F H75WC H75WD H75WE H75WF H75WJ 18 18 18 18 18 LTGN LTGN LTGN LTGN LTGN -
TERMINAL 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1 -
NO IDLE ESPAR HEATER (5238)
(PART OF MAIN SLEEPER HARNESS) CAV CIRCUIT GAUGE COLOR TERMINAL 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1
H G F E
A B C D
A B C D E
H75WA H75WG H75WB H75WP H75WC H75WDA H75WE H75WF
18 18 18 18 18 18 18 18
RD WH RD LTGN LTGN LTGN LTGN LTGN
3515763C1 CONN 3515765C1 LOCK
F G H
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
74016A
300344
RELEASE NO.

DATE PART NO. SHEET
74016A
20APR11
AE08058107
84A
Figure 291
S08344-2
292

CHAPTER 14

BACK PANEL (5300) (LOCATED ON LEFT REAR CORNER OF SLEEPER)
D E
F
E
A B
C
B A
CONNECTOR 2031872C1 BODY LOCK 2031874C1 CAV A* A* B* B* C* C* D* D*

E

C D E
CIR H86BBP H86BB H86CBP H86CB H86DBP H86DB H86EBP H86EB H65 H65-G
GAUGE 18 18 18 18 18 18 18 18 16 16
COLOR LTGN LTGN LTGN LTGN LTGN LTGN LTGN LTGN OR WH
CIR V86BB V86CB V86DB V86EB V65 V65-G
GAUGE 18 18 18 18 16 16
COLOR LTGN LTGN LTGN LTGN OR WH
TERMINAL 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1 1661262C1
REMOTE RADIO (5303) (LOCATED IN SLEEPER CONTROL PANEL)

3 2 1 6 5 4
AMPLIFIER CONNECTOR A (5313) (LOCATED UNDER BUNK LEFT SIDE)
26
14
CONNECTOR 3815785C1 BODY LOCK 3815993C1 CAV 1

2 3 4 5 6
13
TERMINAL 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1 1661261C1 CAV 1
2 3 4 5
CIR H86F H86R H86-GHW H86(+) H86(-) H86AE
GAUGE 18 18 18 18 18 18
COLOR LTGN LTGN LTGN YL

GN
CONNECTOR 3663000C1 BODY LOCK 1661263C1 CIRCUIT H86DBA H86BBA H86AR H86AT
-
GA COLOR 18 18 18 18
-
TERMINAL 3577373C1 3577373C1 3577376C1 3577376C1

-
LTGN LTGN LTGN LTGN

-
LTGN
AMPLIFIER CONNECTOR B (5312) (LOCATED UNDER BUNK LEFT SIDE) CAV 1

2 3 4 5 6
6 7 8
H86AB H86DB H86BB H86K H86H H86APX H86APY H86APZ H86EBA H86CBA H86AS H86AU
-
18 18 18 18 18 18 18 18 18 18 18 18
-
-
3577376C1 3577376C1 3577376C1 3577376C1 3577376C1 3577373C1 3577373C1 3577373C1 3577375C2 3577373C1 3577376C1 3577376C1
-
CIR H86AH H86AK

-
GAUGE 18 18
-
COLOR LTGN LTGN

-
TERMINAL 3577376C1 3577376C1

-
10
11
12 13 14 15 16 17 18 19 20
21
H86AC H86BBP H86DBP

-
18 18 18
-
LTGN LTGN LTGN

-
3577376C1 3577376C1 3577376C1

-
16 8
9 1
7 8 9
H86AJ H86AL
-
18 18
-
LTGN LTGN
-
3577376C1 3577376C1
-
10
11
H86EB H86CB H86L H86J H86-GHX H86-GHY H86-GHZ
18 18 18 18 18 18 18
LTGN LTGN LTGN LTGN LTGN LTGN LTGN
3577376C1 3577376C1 3577376C1 3577376C1 3577373C1 3577373C1 3577375C2
12 CONNECTOR 3663001C1 13 14 15 16
H86CBP H86EBP
-
18 18
-
LTGN LTGN
-
3577376C1 3577376C1
-
22 23 24 25 26
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
085
Figure 292
S08344-2
293
14.91. CONNECTOR BODY COMPOSITE (5314), (5500), (5600), (5601M), (5602F), (5603M), (5700), P. 86
CHAPTER 14
SUBWOOFER CONN (5314) (LOCATED UNDER BUNK LEFT SIDE)
REFRIGERATOR (5500) (LOCATED ON RIGHT SIDE, BACK OF PASSENGER SEAT)
CAV A
CIRCUIT H86DBA H86BBA

-
GAUGE 18 18
-
COLOR LTGN LTGN

-
TERMINAL 1661208C1 1661208C1

-
B A
CONNECTOR 0872291R1 CAV A B CIR H86-GK H86AG GAUGE 18 18 COLOR WH LTGN TERMINAL 0879630R1 0879630R1
D E F
C B A
B
C D E
H86CBA H86EBA
18 18
LTGN LTGN
1661208C1 1661208C1
CONNECTOR 1661200C1
12V POWER SOURCE (5600) (LOCATED IN RIGHT SIDE OF SLEEPER)
TV / DVD AUDIO (5601M) (LOCATED IN RIGHT SIDE OF SLEEPER)
B A
CONNECTOR 0872291R1 CAV A B CIR H86-GSB H86SBB GAUGE 16 16 COLOR WH LTGN TERMINAL 0188396R1 0188396R1 CAV A B
C
A B C
CONNECTOR 1661889C1 BODY LOCK 1661890C1 CIR H86RSIG H86-GSG H86LSIG GAUGE 18 18 18 COLOR LTGN LTGN LTGN TERMINAL 1661261C1 1661261C1 1661261C1
TV / DVD AUDIO (5602F) (LOCATED IN RIGHT SIDE OF SLEEPER)
TV / DVD AUDIO (5603M) (LOCATED IN RIGHT SIDE OF SLEEPER)
C B A
C
A B C
CONNECTOR 1661889C1 TERMINAL 1661262C1 1661262C1 1661262C1 CAV A B
C
CIR H86RSIG H86-GSG H86LSIG
GAUGE 18 18 18
CIR H86RSIG H86-GSG H86LSIG
GAUGE 18 18 18
TERMINAL 1661261C1 1661261C1 1661261C1
REMOTE START / STOP SWITCH (5700) (LOCATED IN SLEEPER CONTROL PANEL) CAV CIR
-
GAUGE
-
COLOR
-
TERMINAL
-
10
3
8 6
1 2B
3 4
H104ABB H104-GB
-
18 18
-
DKBL DKBL
-
1661224C1 1661224C1
-
2B
5B
5B
6
H104AC H9RC H104ADA

-
18 18 18
-
DKBL GY DKBL
-
1661224C1 1661224C1 1661224C1

-
1 9
4 7
7 8 9
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
086
Figure 293
Connector Body Composite (5314), (5500), (5600), (5601M), (5602F), (5603M), (5700)
S08344-2
294

CHAPTER 14
REMOTE ENG START / STOP (5701) (LOCATED IN SLEEPER CONTROL PANEL)
F E D
A B C
D E F
C B A

C D E
CONNECTOR 1661200C1
CAV A B
C D E
CIR A9RC A104AC A104ADA A104ABB A104-GB

-
GAUGE 18 18 18 18 18
-
COLOR GY DKBL DKBL DKBL DKBL

-
TERMINAL 1661212C1 1661212C1 1661212C1 1661212C1 1661212C1

-
CIR H9RC H104AC H104ADA H104ABB H104-GB

-
GAUGE 18 18 18 18 18
-
COLOR GY DKBL DKBL DKBL DKBL

-
TERMINAL 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1

-
DIODE CONN (5702) (LOCATED REAR FACE OF THE LEFT FRONT BUNK COVER PLATE)
B A
CAV A B
CIR H104AHA H104ABA
GAUGE 18 18
COLOR DKBL DKBL
TERMINAL 0879630R1 0879630R1
CONNECTOR 0872291R1
TRI-PAC (5754) (LOCATED LEFT SIDE,BACK OF DRIVER DOOR)
B A
CAV A B CIR A14TRI A77SBY GAUGE 16 16 COLOR RD LTGN TERMINAL 1661212C1 1661212C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
087
Figure 294
S08344-2
295

CHAPTER 14

QUAL COMM TMCT (5902) (LOCATED UNDER BUNK - CENTER SECTION)
TRI-PAC RECTIFIER (5757) (LOCATED IN LEFT REAR OF SLEEPER)
F B A E D
A B C
CONNECTOR 1661201C1 CONNECTOR 0872291R1 CAV A CAV A B CIR A13TRIB A13TRIA GAUGE 16 16 COLOR PK PK TERMINAL 0188396R1 0188396R1 B
C D E
CIR H13EE H14ED H98F H11-GMB H3BD(+) H3BD(-)
GAUGE 18 18 18 18 18 18
COLOR PK RD BK WH DKBL GY
TERMINAL 1661212C1 1661212C1 1661212C1 1661212C1 1661212C1 1661212C1
TRAILER TRACKS (5758) (LOCATED LEFT SIDE, BACK OF DRIVER DOOR)
B A
A B
CAV A* A* B
CIR H94TT H94TT

-
GAUGE 14 14
-
COLOR GY GY
-
TERMINAL 0587575C1 0587576C1

-
SEAL/SLEEVE 0589391C1 1652325C1

-
CAV A* A* B
CIR H94TT A94TT

-
GAUGE 14 14
-
COLOR GY GY
-
TERMINAL 0587577C1 0587577C1

-
SEAL/SLEEVE 0589391C1 1652325C1

-
* MUTUALLY EXCLUSIVE QUALCOMM IMCT (5900) (LOCATED UNDER BUNK)
CAV A B
CIR H3BD(+) H3BD(-) H14ED H11-GMB H13EH H13EE H98F
GAUGE 18 18 18 18 18 18 18
COLOR DKBL GY RD WH PK PK BK
SEAL/SLEEVE 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1 1661872C1
F E D
A B C
C D
E* E# F
* W/ QUALCOMM IMCT # W/ SATELLITE COMMUNICATIONS
QUALCOMM IMCT W/ MVPC KEY BOARD (5903) (LOCATED IN RIGHT SIDE OF SLEEPER IN TRANSITION AREA) CAV A CIR H13EF H11-GMC GAUGE 18 18 COLOR BK WH TERMINAL 1661208C1 1661208C1
A B
CONNECTOR 1669972C1
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
088
Figure 295
S08344-2
296
14.94. CONNECTOR BODY COMPOSITE (5904 / 5904M), (5905 / 5905F), P. 89

CHAPTER 14
MOTIENT MOBILE MAX POWER (5904 / 5904M) (LOCATED LEFT SIDE, BACK OF DRIVER DOOR)
D C B A
E F G H
A B C D
H G F E
CAV A B
C D E
CIR H14EA H14EE H11-GMC H11-GMA H13EE H3BD(+) H3BD(-)

-
GAUGE 18 18 18 18 18 18 18
-
COLOR RD RD WH WH PK DKBL GY
-

-
CAV A B
C D E
CIR H14EA H14EE H11-GMC H11-GMA H13EE H3BD(+) H3BD(-)

-
GAUGE 18 18 18 18 18 18 18
-
COLOR RD RD WH WH PK DKBL GY
-

-
F G H
F G H
MOTIENT MOBILE MAX DISCRETE I/O (5905 / 5905F) (LOCATED LEFT SIDE, BACK OF DRIVER DOOR)
A B C D
H G F E
D C B A
E F G H
CONNECTOR 2005835C1
CONNECTOR 2005836C1
CAV A B
C D E
CIR
-
GAUGE
-
COLOR
-
TERMINAL
-
CAV A B
C D E
CIR
-
GAUGE
-
COLOR
-
TERMINAL
-
H98F
-
18
-
LTGN
-
1661208C1
-
H98F
-
18
-
LTGN
-
1661212C1
-
F G H
F G H
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
089
Figure 296
Connector Body Composite (5904 / 5904M), (5905 / 5905F)
S08344-2
297

CHAPTER 14
CAV 1 2 3 QUALCOMM MCT (5906) (LOCATED LEFT SIDE, BACK OF DRIVER DOOR) 4 5 6 7 8 9 10 11 12 13
CIR H3BD(-) H3BD(+) H94TT
GAUGE 20 20 20
COLOR GY DKBL GY
TERMINAL 2028495C1 2028495C1 2028495C1
14
20
15 16 17 18 19 20 21 22 23 24 25 26
19
37
27 28 29 30 31
CONNECTOR 2028493C1
32 33 34 35 36 37
QUALCOMM MCT (5907) (LOCATED LEFT SIDE, BACK OF DRIVER DOOR) CAV A A G B C H D F E B C D E F G CONNECTOR 2017533C1 H CIR H14EA H14EB H11-GMA H11-GMC H13EE H98F GAUGE 18 18 18 18 18 18 COLOR RD RD WH WH PK BK TERMINAL 2017535C1 2017535C1 2017535C1 2017535C1 2017535C1 2017535C1 -
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
090
Figure 297
S08344-2
298
14.96. CONNECTOR BODY COMPOSITE (5909), (5925 / 5926), (5927), (5930M), (5940), P. 91
CHAPTER 14
DRIVER TECH (5909) (LOCATED UNDER BUNK)
A B C D
H G F E
CAV A
C E
CIR H14ED H11-GMB H13EE H3BD(+) H3BD(-)
GAUGE 18 18 18 18 18
COLOR RD WH PK DKBL GY
TERMINAL 1661208C1 1661208C1 1661208C1 1661208C1 1661208C1
F G
CONNECTOR 2005835C1
INVERTER CONTROLER (5925 / 5926) (LOCATED ON LEFT SIDE, WALL OF SLEEPER)
TRIP MASTER (5927) (LOCATED UNDER BUNK - CENTER SECTION)
D C B A
E F G H
CAV 1 1
2 3 4 5 6 7 8
CIR HX0
HX1
GAUGE
8
COLOR BK
-
TERMINAL ASSY ASSY ASSY ASSY ASSY ASSY ASSY ASSY ASSY
CAV A B
C D E
CIR H98A H98B H13SD H11-GSD H14SD H50S H70E

-
GAUGE 18 18 18 18 18 18 18
-
COLOR BK BK PK WH RD YL OR
-

-
24 24 24 24 24 24 24 24
HX2 HX3 HX4 HX5 HX6 HX7 HX8
F G H
J1939 (5930M) (LOCATED UNDER BUNK - RIGHT SIDE)
XATA MODULE (5940) (LOCATED UNDER BUNK - CENTER SECTION)
C B A
C
DC AB
CONNECTOR 1667305C1 BODY LOCK 1661263C1 CAV SEAL/SLEEVE 3568570C1
-
CIR JE14EA JE11-GMD JE3BE(+) JE3BE(-)
GAUGE 18 18 18 18
COLOR RD WH DKBL GY
TERMINAL 1661261C1 1661261C1 1661261C1 1661261C1
CIR H5T(+) PLUG H5T(-)
GAUGE 18
-
COLOR YL
GN
TERMINAL 1661875C1 2025431C1 1661875C1
A B
C D
18
3568570C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
091
Figure 298
Connector Body Composite (5909), (5925 / 5926), (5927), (5930M), (5940)
S08344-2
299

CHAPTER 14
ECM CONNECTOR (6018) (LOCATED ON LEFT SIDE OF ENGINE)
19
58
46
2
1
4 3
6 5
* W/ VARIABLE SPEED FAN # W/ 2 SPEED FAN
CONNECTOR 3687798C1 BODY LOCK 3687805C1 3687806C1 CAV 1

2 3 4 5 6 7 8 9
CIR K14G K92A16 K14HA K92BA16 K14KA K92C16 PLUG K34-GA K41-GA K95-GC K97N K95E K92A5 PLUG K41A K95B K13A K23-G K23-G K14L K41C K41-GB K95-GA K97B K92A3 K95V K95T K95C K95A PLUG
GAUGE 14 14 14 14 14 14
-
COLOR RD WH RD WH RD WH
-
TERMINAL 3687802C1 3687802C1 3687802C1 3687802C1 3687802C1 3687802C1 3623614C1 3687804C1 3687804C1 3687804C1 3687804C1 3687804C1 3687804C1 3623614C1 3687804C1 3687804C1 3687804C1 3687804C1 3687804C1 3687804C1 3687804C1 3687804C1 3687804C1 3687804C1 3687804C1 3687804C1 3687804C1 3687804C1 3687804C1 3623614C1 CAV 30
31
CIR K23 PLUG PLUG K95VC K5S(+) K98GN K97C PLUG PLUG K95VE K95VIR K95-GE K34B PLUG K41B PLUG K95VB K5S(-) K98YL K34BB K99D PLUG K95VA K95VD PLUG K95-GB K92A17 K92A16 K23C
GAUGE 18
-
COLOR
TN TN
TERMINAL 3687804C1 3623614C1 3623614C1 3687804C1 3687804C1 3687804C1 3687804C1 3623614C1 3623614C1 3687804C1 3687804C1 3687804C1 3687804C1 3623614C1 3687804C1 3623614C1 3687804C1 3687804C1 3687804C1 3687804C1 3687804C1 3623614C1 3687804C1 3687804C1 3623614C1 3687804C1 3687804C1 3687804C1 3687804C1
32 33 34 35 36 37 38 39 40
41
18 18 18 18
-
YL
GN
18 18 18 18 18 18
-
WH WH WH PL
TN TN TN TN
PL
TN
10
11
18 18 18 18
-
12 13 14 15 16 17 18* 18# 19 20
21
WH WH
TN TN TN GN
42 43 44 45 46 47 48 49 50
51
18 18 18 18 18 18 18 18 18 18 18 18 18 18 18
-
18
-
PK
TN
18 18 18 18 18
-
WH RD
TN
YL
TN
WH WH PL
TN TN TN TN TN -
PL
TN TN -
22 23 24 25 26 27 28 29
52 53 54 55 56 57 58
18 18
-
18 18 18 18
WH
TN TN TN
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
092
Figure 299
S08344-2
300

CHAPTER 14
ECM CONNECTOR (6019) (LOCATED ON LEFT SIDE OF ENGINE)
19
58
46
2
1
4 3
6 5
CAV 29 30* CONNECTOR 3687797C1 BODY LOCK 3687805C1 3687806C1 CAV 1

2 3 4 5 6 7 8 9
CIR PLUG K92A10 K47T PLUG PLUG PLUG K95-GF K92A12 PLUG K95W PLUG PLUG PLUG K95-GD K95R K41-G PLUG PLUG PLUG PLUG
K92A11
GAUGE
-
COLOR
TN TN -
TERMINAL 3623614C1 3687804C1 3687804C1 3623614C1 3623614C1 3623614C1 3687804C1 3687804C1 3623614C1 3687804C1 3623614C1 3623614C1 3623614C1 3687804C1 3687804C1 3687804C1 3623614C1 3623614C1 3623614C1 3623614C1 3687804C1 3687804C1 3687804C1 3623614C1 3687804C1 3623614C1 3687804C1 3687804C1 3623614C1 3623614C1 3623614C1
18 18
-
30*
31
32 CIR K14M K92D16 PLUG PLUG PLUG PLUG K95K K95D K92A8 K92A7 PLUG PLUG
K92A1
GAUGE 14 14
-
COLOR RD WH
TN TN TN TN TN TN TN TN TN TN TN
TERMINAL 3687802C1 3687802C1 3623614C1 3623614C1 3623614C1 3623614C1 3687804C1 3687804C1 3687804C1 3687804C1 3623614C1 3623614C1 3687804C1 3623614C1 3687804C1 3687804C1 3687804C1 3623614C1 3623614C1 3687804C1 3623614C1 3623614C1 3687804C1 3623614C1 3623614C1 3623614C1 3623614C1 3687804C1
33 34 35 36 37 38 39 40
41
18 18
-
WH
TN TN -
18
-
18 18 18 18
-
18 18 18
-
WH
TN
42 43 44 45 46 47 48 49 50
51
10
11
WH
TN TN TN TN -
12 13 14 15 16 17 18 19 20
21
18
-
PLUG K92A6 K97Y K92A14 PLUG PLUG K95M PLUG PLUG K92A9 PLUG PLUG PLUG PLUG K92A2
18 18 18
-
18 18 18
-
K34D K95S PLUG K92A13 PLUG K99B K97M PLUG PLUG PLUG
52 53 54 55 56 57 58
18
-
18
-
18 18
-
PL PL
-
22 23 24 25 26 27 28
18
-
18
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
093
Figure 300
S08344-2
301

CHAPTER 14
ENGINE SENSOR INTERFACE (6033) (LOCATED ON LEFT SIDE OF ENGINE)
21
15
CAV 1
2 3 4 5 6 7 8 9
CIRCUIT K10-Gj K10-Gk K14F K10FA K41A K41-GA K41B K41C K41-GB K95H K95J K47 K47A K97Y K41
GAUGE 16 16 18 18 18 18 18 18 18 18 18 18 18 18 16
COLOR WH WH RD RD
TN
SEAL/SLEEVE 3803134C1 3803134C1 3803134C1 3803134C1 3803138C1 3803138C13803134C1 3803134C1 3803134C1 3803138C1 3803138C1 3803138C1 3803138C1 3803138C1 3803138C1
WH
TN TN
WH
TN TN
10
11
12 13 14 15 16 17 18 19 20
21
GY GY
TN TN
K21B3 K21B2
K21B1
18 18 18
TN TN TN
3803138C1 3803138C1 3803138C1
3803138C1 3803138C1 3803138C1
FREON COMPRESSOR (6200) (LOCATED ON AC COMPRESSOR FRONT RIGHT OF ENGINE)
AC PRESSURE TRANSDUCER (6201) (LOCATED ON AC COMPRESSOR DISCHARGE HOSE FORWARD OF ENGINE)
C B A
CAV CONNECTOR 1671610C1 BODY LOCK 1671608C1 A* A# B
C
B A
CONNECTOR 1678137C1
CIR K9AA K9AAA K6DB K77B
GAUGE 18 18 18 18
COLOR GY GY GY LTGN
TERMINAL 3554322C1 3554322C1 3554322C1 3554322C1
SEAL/SLE 3554318 3554318 3554318 3554318
CAV A B
CIR K77-G K77
GAUGE 16 16
COLOR WH LTGN
TERMINAL 2033819C1 2033819C1
SEAL/SLEEVE 1652325C1 1652325C1 * N/ OIL TEMPERATURE OR AIR RESTRICTION # W/ OIL TEMPERATURE OR AIR RESTRICTION
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
094
Figure 301
S08344-2
302
14.100. CONNECTOR BODY COMPOSITE (6260VH), (6260VL), (6260VM), (6260VN), (6400), (6401 / 6407), (6420), P. 95
CHAPTER 14
HCI FUEL VALVE (6260VL) HCI INJECTOR (6260VH)
1 1
2

2
CAV 1
2
CIRCUIT K95H K95J
GAUGE 18 18
COLOR
TN TN
TERMINAL 3689960C1 3689960C1
SEAL/SLEEVE 3623615C1 3623615C1
CAV 1
2
CIRCUIT K95K K95M
GAUGE 18 18
COLOR
TN TN
TERMINAL 3689960C1 3689960C1
SEAL/SLEEVE 3623615C1 3623615C1
HCI DUMP VALVE (6260VM)
CAV 1
2 3 4
CIRCUIT K95-GE K95T K95DC K95V
GAUGE 18 18 18 18
COLOR WH
TN TN TN
TERMINAL 3689959C1 3689959C1 3689959C1 3689959C1
SEAL/SLEEVE 3623615C1 3623615C1 3623615C1 3623615C1
CONNECTOR 3689956C1 EXHAUST LAMBDA SENSOR (6260VN) (LOCATED ON LEFT SIDE OF ENGINE)
FAN SOLENOID (6400)
1
3 5
2 4 6
A B
CONNECTOR 3522068C1 BODY LOCK 1661874C1 CONNECTOR 3691136C1 CAV 1

2 3 4 5 6
CIRCUIT K95VA K95VIR K95VB K95VC K95VD K95VE
GAUGE 18 18 18 18 18 18
COLOR
TN
TERMINAL 3693147C1 3693147C1 3693147C1 3693147C1 3693147C1 3693147C1
CAV A B
CIRCUIT K23 K23-G
GAUGE 18 18
COLOR
TN
TERMINAL 1661875C1 1661875C1
SEAL/SLEEVE 1661872C1 1661872C1
WH
TN TN TN TN
WH
LOW COOLANT SENSOR 8600 / LOW COOLANT SENSOR 7000 (6401 / 6407)
VARIABLE SPEED FAN (6420)
A
3 4
CONNRCTOR 3579124C1 BODY LOCK 3579126C1
CONNECTOR 2036583C1 CAV 1 CAV A B CIRCUIT K34D K34B GAUGE 18 18 COLOR

TN TN
CIRCUIT K23-G
K23A1
GAUGE 18 18 18 18 18
-
COLOR
TN TN TN TN TN -
TERMINAL 3518963C1 3518963C1 3518963C1 3518963C1 3518963C1 3527276C1
TERMINAL 2036586C1 2036586C1
2 3 4 5 6
K23
K23B1
K23C PLUG
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
11MAR09
AE08058107
095
Figure 302 Connector Body Composite (6260VH), (6260VL), (6260VM), (6260VN), (6400), (6401 / 6407), (6420)
S08344-2
303
14.101. CONNECTOR BODY COMPOSITE (6702), (6703), (6703A), (6704A), (6706), (6707), P. 96
CHAPTER 14
0V REFERENCE SPLICE (6702) (LOCATED UPPER REAR OF ENGINE)
INTAKE AIR TEMPERATURE (6703) (LOCATED ON AIR FILTER HOUSING)
F E D C B A
B
CAV A B C D E F
CIR K9AA K9AAA K9AAD K9AAB PLUG PLUG
GAUGE 16 18 18 18 -
COLOR GY GY GY GY -
TERMINAL 3535303C1 3535303C1 3535303C1 3535303C1 3535425C1 3535425C1
SEAL/SLEEVE 3535424C1 3535424C1 3535424C1 3535424C1 -
CAV A B
CIRCUIT K41 K41-GC
GAUGE 16 16
COLOR TN WH
TERMINAL 1689464C1 1689464C1
GROUND ADAPTER (6704A) AIR RESTRICTION GAUGE (6703A)

F E D
C B A
CAV A B C
CIRCUIT K10-GB PLUG K77-G PLUG PLUG PLUG
GAUGE 10 16 -
COLOR WH WH -
TERMINAL 1687847C1 0587579C1 2033819C1 0587579C1 0587579C1 0587579C1
SEAL/SLEEVE 0589390C1 1652325C1 -
CAV A B
CIRCUIT K9AAB K28
GAUGE 18 18
COLOR GY TN
TERMINAL 1661875C1 1661875C1
SEAL/SLEEVE 1661872C1 1661872C1
D E F
ECM 5V ADAPTER (6706)
ECM ZVR ADAPTER (6707)
F E D C B A CONNECT0R 3543729C1 BODY LOCK 3543731C1
F E D C B A CONNECT0R 3543729C1 BODY LOCK 3543731C1
CAV A B C D E F
CHK
CIRCUIT PLUG K34BB PLUG K23A1 K92A4 PLUG

DATE
GAUGE 18 18 18 -
COLOR TN TN TN CHANGE
TERMINAL 3535425C1 3535303C1 3535425C1 3535303C1 3535303C1 3535425C1

REV
SEAL/SLEEVE 3535424C1 3535424C1 3535424C1 REFERENCE DRAWN
CAV A B C D E F
CIRCUIT K34-GA PLUG PLUG K23B1 PLUG PLUG

NAME
GAUGE 18 18 -
COLOR WH TN -
TERMINAL 3535303C1 3535425C1 3535425C1 3535303C1 3535425C1 3535425C1
SEAL/SLEEVE 3535424C1 3535424C1 -
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
096
Figure 303
Connector Body Composite (6702), (6703), (6703A), (6704A), (6706), (6707)
S08344-2
304
14.102. CONNECTOR BODY COMPOSITE (6712), (6720), (6730), (7104F), P. 97

CHAPTER 14
ECM FUSE (6712)
AFTERTREATMENT SENSOR (6720)
10
6
CONNECTOR 3512967C1 CAV 1 CAV A B CIR K14AF K14J GAUGE 10 10 COLOR RD RD TERMINAL 3679001C1 3679001C1
2 3 4 5 6 7 8 9
CONNECTOR 3690369C1 CIRCUIT K95A K95-GA K95B K95-GB K95C K95-GC K95-GD K95E K95DA PLUG GAUGE 18 18 18 18 18 18 18 18 18
-
COLOR
TN
WH
TN
WH
TN
WH WH
TN TN -
10
HCL FUEL PRESSURE (6730)
TRANSMISSION CLEAN POWER (7104F) (LOCATED BY STARTER)
A B
2
3
CONNECTOR 3689958C1
CONNECT0R 1671611C1 BODY LOCK 1671608C1
CAV 1
2 3
CIRCUIT K95DB K95R K95S
GAUGE 18 18 18
COLOR
TN TN TN
TERMINAL 3689959C1 3689959C1 3689959C1
SEAL/SLEEVE 3623615C1 3623615C1 3623615C1
CAV A B
CIRCUIT K92A170 K92-G
GAUGE 14 14
COLOR RD WH
TERMINAL 2033912C1 2033912C1
SEAL/SLEEVE 0589391C1 0589391C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
097
Figure 304
Connector Body Composite (6712), (6720), (6730), (7104F)
S08344-2
305
14.103. CONNECTOR BODY COMPOSITE (7105), (7110), (7500W), (7600), P. 98

CHAPTER 14
EATON GEN3 TCM CONNECTOR (7105) LOCATED ON LEFT SIDE OF TRANSMISSION)
J1939 RESISTOR (7110) (LOCATED ON TRANSMISSION HARNESS)
C
29 32 31 34
B
38
37
A
22
25
23
26
13
17
18
28
10
CONNECTOR 1667741C1 BODY LOCK 1667771C1 CAV A* A# B CIR K5TB(+) K5TB(+) PLUG K5TB(-) K5TB(-) GAUGE 18 18
-
35
12
36
COLOR YL YL
GN GN
TERMINAL 1661875C1 1661875C1 2025431C1 1661875C1 1661875C1
SEAL/SLEEVE 3568570C1 3568570C1

-

2 3 4 5 6 7 8 9
C* TERMINAL 3527276C1 3555249C1 3555249C1 3555249C1 3527276C1 3527276C1 3527276C1 3527276C1 3527276C1 3555249C1 3555249C1 3527276C1 3527276C1 3527276C1 3527276C1 3555249C1 3555249C1 3527276C1 3527276C1 3555249C1 3555249C1 3555249C1 3527276C1 3527276C1 3555249C1 3555249C1 3555249C1 3555249C1 3527276C1 3527276C1 3555249C1 3555249C1 3527276C1 3527276C1 3557534C1 3557534C1 3527276C1 3557534C1 CAV A B CAV A B C#
18 18
3568570C1 3568570C1
CIR PLUG K5V(-) K5V(+) K17-GC PLUG PLUG PLUG PLUG PLUG K3BA(+) K3BA(-) PLUG PLUG PLUG PLUG K92A K92B PLUG PLUG K92E K92F K92H PLUG PLUG K92J K17C K98GN K98YL PLUG PLUG K92ER K17B PLUG PLUG K13A K10-GE PLUG K14A
GAUGE
-
COLOR
GN
18 18 18
-
* W/ MANUAL XMSN # W/ AUTOSHIFT, ULTRASHIFT XMSN REVERSE LIGHT (7500W) (LOCATED ON TOP OF TRANSMISSION)
YL PK
-
A B
10
11
18 18
-
DKBL GY
TN TN TN TN TN TN
12 13 14 15 16 17 18 19 20
21
CIRCUIT K71A K71B
GAUGE 16 16
COLOR OR OR
TERMINAL 1661875C1 1661875C1
SEAL/SLEEVE 1661872C1 1661872C1
18 18
-
16 18 18
-
VEHICLE SPEED SENSOR (7600) (LOCATED ON TOP OF TRANSMISSION)
22 23 24 25 26 27 28 29 30
31
18 16 18 18
-
PK
GN
YL
TN
18 18
-
32 33 34 35 36 37 38
PK
-
14 12
-
PK WH
-
CIRCUIT K47 K47A
GAUGE 18 18
COLOR GY GY
TERMINAL 3554322C1 3554322C1
SEAL/SLEEVE 3554318C1 3554318C1
12
RD
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
098
Figure 305
Connector Body Composite (7105), (7110), (7500W), (7600)
S08344-2
306
14.104. CONNECTOR BODY COMPOSITE (7700K), (7802), (7905), P. 99

CHAPTER 14
TRANSMISSION OIL TEMP SENSOR (7700K) (LOCATED ON UNDERSIDE OF TRANSMISSION)
NEUTRAL SWITCH (7802) (LOCATED ON TOP OF TRANSMISSION)
B A
CONNECTOR 3536864C1 CONNECTOR 3540051C91 CAV 1 2* 2@ CIR K31 K9AAD K9AA GAUGE 18 18 16 COLOR TN GY GY TERMINAL 3561584C1 3561584C1 3561584C1 SEAL/SLEEVE 3536868C1 3536868C1 3536868C1 CAV A B CIR K97J K97S GAUGE 18 18 COLOR VT VT TERMINAL 0587578C1 0587578C1 SEAL/SLEEVE 1652325C1 1652325C1
@ W/ TRANSMISSION OIL TEMP N/ AC * W/ TRANSMISSION OIL TEMP W/ AC
SHIFTER CONNECTION (7905) (LOCATED ON SHIFTER MODULE)
A H
B J
C K
D L
E M
F N
G P
CONNECTOR 3601746C1 CAV A B C D E F G H J K L M N P CIR PLUG A92-G A92VA A92UA PLUG A5FA(+) A5FA(-) PLUG A62BE A9ZA A92 PLUG A92A A92B GAUGE 16 16 18 18 18 18 18 18 18 18 COLOR WH TN TN YL GN DKBL GY TN TN TN TERMINAL 3535425C1 3535303C1 3535303C1 3535303C1 3535425C1 3535303C1 3535303C1 3535425C1 3535303C1 3535303C1 3535303C1 3535425C1 3535303C1 3535303C1 SEAL/SLEEVE 3535424C1 3535424C1 3535424C1 3535424C1 3535424C1 3535424C1 3535424C1 3535424C1 3535424C1 3535424C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
099
Figure 306
Connector Body Composite (7700K), (7802), (7905)
S08344-2
307

CHAPTER 14
RIGHT HEADLIGHT T / S HARNESS CONNECTOR (8000) (LOCATED ON UNDERSIDE OF HOOD BY HEADLIGHT MODULE - RIGHT SIDE)
E D C B A
A B C D E
CONNECTOR 0587579C1 BODY LOCK 1677914C1 CAV A B C D E CIR C52B C11-GB C53B C57 C58B GAUGE 14 14 14 16 16 COLOR YL WH YL OR BN TERMINAL 2033912C1 2033912C1 2033912C1 2033911C1 2033911C1 SEAL/SLEEVE 0589391C1 0589391C1 0589391C1 1652325C1 1652325C1
CAV A B C D E
CIR M52B M11-GB M53B M57AC M58B
GAUGE 14 14 14 16 16
COLOR YL WH YL OR BN
TERMINAL 2033816C1 2033816C1 2033816C1 2033819C1 2033819C1
LEFT HEADLIGHT T / S HARNESS CONNECTOR (8001) (LOCATED ON UNDERSIDE OF HOOD BY HEADLIGHT MODULE - LEFT SIDE)
E D C B A
A B C D E
CAV A B C D E
CIR M52A M11-GA M53A M56AC M58A
GAUGE 14 14 14 16 16
TERMINAL 2033816C1 2033816C1 2033816C1 2033819C1 2033819C1
CAV A B C D E
CIR C52A C11-GA C53A C56 C58A
GAUGE 14 14 14 16 16
TERMINAL 2033912C1 2033912C1 2033912C1 2033911C1 2033911C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
100
Figure 307
S08344-2
308
14.106. CONNECTOR BODY COMPOSITE (8006T), (8006R), (8050), (8051), P. 101

CHAPTER 14
HEADLIGHT LOW (8006T) (LOCATED IN HEADLIGHT MODULE)
B
A
CONNECTOR 3600046C1 BODY LOCK 3600054C1 CAV A# A* B# B* CIR C53A C53B C11-GAB C11-GBB GAUGE 14 14 14 14 COLOR YL YL WH WH TERMINAL 2033816C1 2033816C1 2033816C1 2033816C1 SEAL/SLEEVE 0589391C1 0589391C1 0589391C1 0589391C1
# W/ HEADLIGHT LOW BEAM LEFT * W/ HEADLIGHT LOW BEAM RIGHT
HEADLIGHT HIGH (8006R) (LOCATED INBOARD IN HEADLIGHT MODULE)
B
A
CONNECTOR 3600047C1 BODY LOCK 3600054C1 CAV A# A* B# B* CIR C52A C52B C11-GAA C11-GBA GAUGE 14 14 14 14 COLOR YL YL WH WH TERMINAL 2033816C1 2033816C1 2033816C1 2033816C1 SEAL/SLEEVE 0589391C1 0589391C1 0589391C1 0589391C1
# W/ HEADLIGHT HIGH BEAM LEFT * W/ HEADLIGHT HIGH BEAM RIGHT
CUSTOMER SUPPLIED LIGHTS (8050) (LOCATED ON CHASSIS HARNESS BY DASH PANEL)
SKIRT LIGHTS (8051) (LOCATED ON RIGHT SIDE DASH PANEL)
CONNECTOR 1661778C1 BODY LOCK 1661874C1 CAV A B CIR M54X M54-GA GAUGE 16 16 COLOR OR WH TERMINAL 1661875C1 1661875C1 SEAL/SLEEVE 1661872C1 1661872C1 CAV A A* B CIR
CONNECTOR 1661778C1 BODY LOCK 1661874C1 GAUGE 16 16 16 COLOR BN BN WH TERMINAL 1661875C1 1661875C1 1661875C1 SEAL/SLEEVE 1661872C1 1661872C1 1661872C1
A54XA A54XE A54-GXA
* W/ TOPGUN
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
101
Figure 308
Connector Body Composite (8006T), (8006R), (8050), (8051)
S08344-2
309
14.107. CONNECTOR BODY COMPOSITE (8052), (8053), (8100), (8100A), (8100B), P. 102
CHAPTER 14
SKIRT LIGHTING (8052) (LOCATED ON RIGHT SIDE DASH PANEL)
A B C
CAV A B C CONNECTOR 1667740C1 BODY LOCK 1667771C1 CIR A54-GXD A57B A54XC GAUGE 16 16 16 COLOR WH OR BN TERMINAL 1667742C1 1667742C1 1667742C1 SEAL/SLEEVE 1661872C1 1661872C1 1661872C1
RIGHT TURN SIGNAL (8053) (LOCATED AT FORWARD END OF RIGHT FRAME RAIL)
LEFT MODESTY TURN LAMP (8100) (LOCATED AT FRONT OF LEFT SIDE MODESTY PANEL)
C C B A
CONNECTOR 1667741C1 BODY LOCK 1667771C1 CONNECTOR 1667741C1 BODY LOCK 1667771C1
B A
CAV A B C
CIR A54-GXE A57A A54XB
GAUGE 16 16 16
COLOR WH OR BN
TERMINAL 1661875C1 1661875C1 1661875C1
SEAL/SLEEVE 1661872C1 1661872C1 1661872C1
CAV A B C
CIR M11-GBB M56AB M58AB
GAUGE 16 16 16
COLOR WH OR BN
TERMINAL 1661875C1 1661875C1 1661875C1
SEAL/SLEEVE 1661872C1 1661872C1 1661872C1
LEFT FORWARD MODESTY PANEL TURN LIGHT (8100A) (LOCATED AT FRONT OF LEFT SIDE MODESTY PANEL)
LEFT REAR MODESTY PANEL TURN LIGHT W/ SLEEPER (8100B)(OPTIONAL) (LOCATED AT LEFT SIDE MODESTY PANEL)
C B A
C B A
CAV A B C
CHK
CIR J11GBA J56AA J58AA

DATE
GAUGE 16 16 16
COLOR WH OR BN
CHANGE
TERMINAL 1661875C1 1661875C1 1661875C1

REV
SEAL/SLEEVE 1661872C1 1661872C1 1661872C1

REFERENCE DRAWN
CAV A B C
CIR J11GBB J56AB J58AB

NAME
GAUGE 16 16 16
COLOR WH OR BN
TERMINAL 1661875C1 1661875C1 1661875C1
SEAL/SLEEVE 1661872C1 1661872C1 1661872C1
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
102
Figure 309
Connector Body Composite (8052), (8053), (8100), (8100A), (8100B)
S08344-2
310
14.108. CONNECTOR BODY COMPOSITE (8101), (8101A), (8101B), (8102), (8103), P. 103
CHAPTER 14
RIGHT MODESTY TURN LAMP (8101) (LOCATED AT FRONT OF RIGHT SIDE MODESTY PANEL)
RIGHT FORWARD MODESTY PANEL TURN LIGHT (8101A) (LOCATED AT RIGHT SIDE MODESTY PANEL)
B
A
B
A
CONNECTOR 1667741C1 BODY LOCK 1667771C1 CAV A B C CIR J11GAA J57AA J58BA GAUGE 16 16 16 COLOR WH OR BN TERMINAL 1661875C1 1661875C1 1661875C1 SEAL/SLEEVE 1661872C1 1661872C1 1661872C1
CAV A B C
CIR M11-GBC M57AB M58AC
GAUGE 16 16 16
COLOR WH OR BN
TERMINAL 1661875C1 1661875C1 1661875C1
SEAL/SLEEVE 1661872C1 1661872C1 1661872C1
RIGHT REAR MODESTY PANEL TURN LIGHT W/ SLEEPER (8101B)(OPTIONAL) (LOCATED AT RIGHT SIDE MODESTY PANEL)
MODESTY LAMP / CUSTIMER SUPPLIED LIGHTS (8102) (LOCATED AT RIGHT SIDE MODESTY PANEL) (
A C
B
A
B
C
CONNECTOR 1667741C1 BODY LOCK 1667771C1 CAV A B C CIR J11GAB J57AB J58BB GAUGE 16 16 16 COLOR WH OR BN TERMINAL 1661875C1 1661875C1 1661875C1 SEAL/SLEEVE 1661872C1 1661872C1 1661872C1 CAV A B C CIR J-GCC J56AD J54B
GAUGE 16 16 16
COLOR WH OR BN
TERMINAL 1667742C1 1667742C1` 1667742C1
SEAL/SLEEVE 1661872C1 1661872C1 1661872C1
TRANSMISSION FUSE (8103)
CONNECTOR 1667639C1 BODY LOCK 1675451C1 CAV A B CIRCUIT K14A K14D GAUGE 12 12 COLOR RD RD TERMINAL 1661708C1 1661708C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
103
Figure 310
Connector Body Composite (8101), (8101A), (8101B), (8102), (8103)
S08344-2
311
14.109. CONNECTOR BODY COMPOSITE (8165), (8166), (8166T), (8200), (8201), P. 104
CHAPTER 14
MARKER LIGHT (8165) (LOCATED OUTBOARD IN HEADLIGHT MODULE)
TURN / MARKER LIGHT (8166) (LOCATED IN HEADLIGHT MODULE RIGHT SIDE)
1 2
CONNECTOR 3600049C1
3
2 1
SEAL/SLEEVE 3591990C1 3591990C1 3591990C1 3591990C1 CAV 1 2 CIR M11-GBC M58BB M57 GAUGE 16 16 16 COLOR WH BN OR TERMINAL 3600050C1 3600050C1 3600050C1 SEAL/SLEEVE 3600058C1 3600058C1 3600058C1 CONNECTOR 3625557C1
CAV 1* 1# 2* 2#
CIR M58AA M58BA M11-GAD M11-GBD
GAUGE 16 16 16 16
COLOR BN BN WH WH
TERMINAL 3590956C1 3590956C1 3590956C1 3590956C1
* W/ LH HEAD LIGHT # W/ RH HEAD LIGHT
TURN / MARKER LIGHT (8166T) (LOCATED IN HEADLIGHT MODULE LEFT SIDE)
RIGHT FOG LIGHT (8200) (LOCATED AT FORWARD END OF RIGHT FRAME RAIL)
3
2 1
CONNECTOR 3600048C1
CAV 1 2 3
CIR M11-GAC M58AB M56
GAUGE 16 16 16
COLOR WH BN OR
TERMINAL 3600050C1 3600050C1 3600050C1
SEAL/SLEEVE 3600058C1 3600058C1 3600058C1 CAV A B CIR M64B M64-GB GAUGE 16 16 COLOR YL WH TERMINAL 0587577C1 0587577C1 SEAL/SLEEVE 1652325C1 1652325C1
LEFT FOG LIGHT (8201) (LOCATED AT FORWARD END OF LEFT FRAME RAIL)
CAV
CIR M64A M64-GA
GAUGE 16 16
COLOR YL WH
TERMINAL 0587577C1 0587577C1
SEAL/SLEEVE 1652325C1 1652325C1
A B
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
02APR09
AE08058107
104
Figure 311
Connector Body Composite (8165), (8166), (8166T), (8200), (8201)
S08344-2
312
NAVISTAR, INC
CHAPTER 14
ELECTRIC HORN (8303) (LOCATED ON LEFT FRAME RAIL UNDER ENGINE CROSSMEMBER)
A B
CONNECTOR 1661778C1 BODY LOCK 1661874C1 CAV A B CIR M85 M85-GA GAUGE COLOR 16 16 GY WH TERMINAL 1661875C1 1661875C1 SEAL/SLEEVE 1661872C1 1661872C1
WASHER PUMP (8350) (LOCATED UNDER HOOD ON RIGHT FRAME RAIL)
WASHER FLUID LEVEL SENSOR (8351) (LOCATED UNDER HOOD ON RIGHT FRAME RAIL)
2
1 2
1
CONNECTOR 3536864C1 CAV 1 2 CIR M87C M87D GAUGE COLOR 16 16 GY GY TERMINAL 3536865C1 3536865C1 SEAL/SLEEVE 3536868C1 3536868C1 CAV 1 2 CIR M87A M9BB CONNECTOR 3554317C1 GAUGE COLOR 18 18 GY GY TERMINAL 3554322C1 3554322C1 SEAL/SLEEVE 3554318C1 3554318C1
COLD START ASSIST RELAY (8410)
2 8
CAV CIRCUIT GAUGE COLOR 1 2 3 K21A1 K21A2 K14A1 PLUG K21B1 K21B2 K21B3 PLUG 12 12 8 18 18 18 TN TN RD TN TN TN -
SEAL/SLEEVE 3664987C1 3664987C1 3664986C1 3664988C1 3664988C1 3664988C1 -
5 3
5 6 7 8 9
1 9
CONNECTOR 3664985C1
HOOD SWITCH (8450) (LOCATED ON UNDERSIDE OF HOOD)
B A
CAV A B
CIR M97H M97J
GAUGE COLOR 18 18 VT VT
TERMINAL 2033819C1 2033819C1
SEAL/SLEEVE 1652325C1 1652325C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
ADDED R/D 8350,8351,
74016A
300422
RELEASE NO.

DATE PART NO. SHEET
8410,8450.
61802Y
12MAR09
AE08058107
105
Figure 312
S08344-2
313
14.111. CONNECTOR BODY COMPOSITE (8450A), (8450B), (8451), P. 106

NAVISTAR, INC
CHAPTER 14
START/STOP HOOD SWITCH FWD CHASSIS HARNESS (8450A)
A B
CONNECTOR 0587567C91 SEAL-1652325C1
CAV CIRC GAUGE COLOR A B M97H M97J 18 18 VT VT
TERMINAL 0587576C1 0587576C1
START/STOP HOOD SWITCH INTERCONNECT JUMPER HARNESS JUMPER (REFERENCE 3915384C91)
(8450A)- JUMPER TO FWD CHS
(8450B)- JUMPER HARNESS TO HOOD SWITCH
A B
CONNECTOR 0587567C91 SEAL-1652325C1 CAV CIRC GAUGE COLOR A B M97H M97J 18 18 VT VT TERMINAL 0587578C1 0587578C1
B A
CONNECTOR 0587568C91 SEAL-1652325C1 CAV CIRC GAUGE COLOR A B M97H M97J 18 18 VT VT TERMINAL 0587576C1 0587576C1
START/STOP HOOD SWITCH (8450B) (LOCATED UNDERSIDE OF HOOD) TEMP SENDER (8451) (LOCATED AT FRAME RAIL)
A
2 1
B
CONNECTOR 0587567C91 SEAL-1652325C1 CAV CIRC GAUGE COLOR A B M97H M97J 18 18 VT VT TERMINAL 0587576C1 0587576C1 CONNECTOR 3518182C1 BODY LOCK 3518184C1
CAV CIRC GAUGE COLOR 1 2 M97K M97L 18 18 VT VT
TERMINAL 3518963C1 3518963C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
ADDED R/D 8450A,8450B. B
74016A
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
106
Figure 313
Connector Body Composite (8450A), (8450B), (8451)
S08344-2
314
CHAPTER 14
PARK BRAKE SWITCH (8453) (LOCATED UNDER HOOD - LEFT SIDE BY DASH PANEL)
D B C
CAV A
B C D
CIR
-
GAUGE
18 18
COLOR
VT VT
TERMINAL
3594831C1 3594831C1
SEAL/SLEEVE
1661872C1 1661872C1
M97R
M97M
PARK BRAKE PRESSURE SWITCH (8454) (LOCATED UNDER HOOD - LEFT SIDE BY DASH PANEL)
D B C
CAV A
B C D
CIRCUIT
-
GAUGE
16 16
COLOR
-
TERMINAL
3594831C1 3594831C1
SEAL/SLEEVE
1661872C1 1661872C1
M72EA
M72EB
OR OR
IDLE CONTROL TEMP SENDER (8455) (LOCATED AT FRONT OF LEFT FRAME RAIL)
1
CAV CIR
M41-G
GAUGE
16 16
COLOR
TN TN
TERMINAL
3518963C1 3518963C1
1 2
M41A
IDLE CONTROL TEMP SENDER (8456)
BENDIX LEFT ABS MODULATOR (8500) (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
B C
CAV CAV
1 2
CHK DATE
CIR
M94
GAUGE
18 18 18
COLOR GY GY GY
TERMINAL
2033819C1 2033819C1 2033819C1
SEAL/SLEEVE
1652325C1 1652325C1 1652325C1
CIR
M41-G
GAUGE
16 16
COLOR
TN TN
CHANGE
TERMINAL
3518963C1 3518963C1
REV REFERENCE DRAWN
A
B C
M94A
M94B
NAME
M41A
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
107
Figure 314
S08344-2
315

CHAPTER 14
BENDIX RIGHT ABS MODULATOR (8501) (LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)
A B C
CAV A B C
CIR M94H M94J M94K
GAUGE 18 18 18
COLOR GY GY GY
TERMINAL 2033819C1 2033819C1 2033819C1
SEAL/SLEEVE 1652325C1 1652325C1 1652325C1
BENDIX LEFT AIR ABS SPEED SENSOR (8502) (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
CAV
CIR M94C M94D
GAUGE 18 18
COLOR GY GY
TERMINAL 1680205C1 1680205C1
1 2
BENDIX RIGHT AIR ABS SPEED SENSOR (8503) (LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)
CAV 1
CIR M94E M94F
GAUGE 18 18
COLOR GY GY
TERMINAL 1680205C1 1680205C1
WABCO LEFT ABS MODULATOR (8504) (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
CAV 1
1 3 2
CIR M94M M94MA M94MB
GAUGE 18 18 18
COLOR GY GY GY
TERMINAL ASSY ASSY ASSY
2 3
CONNECTOR 3667691C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
108
Figure 315
S08344-2
316

CHAPTER 14
WABCO RIGHT ABS MODULATOR (8505) (LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE) CAV 1
1 3 2
CIR M94MH M94MJ M94MK
GAUGE 18 18 18
COLOR GY GY GY
2 3
CONNECTOR 366769C1
WABCO LEFT ABS SPEED SENSOR (8506) (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
1
CAV 1 2 CIR M94MC M94MD GAUGE 18 18 COLOR GY GY TERMINAL ASSY ASSY
2
CONNECTOR 3519878C1
WABCO RIGHT ABS SPEED SENSOR (8507) (LOCATED ON ROGHT FRAME RAIL BY FRONT AXLE)
CAV 1 2
CIR M94ME M94MF
GAUGE 18 18
COLOR GY GY
TERMINAL ASSY ASSY
2
CONNECTOR 3526351C1
FUEL HEATER (8550) (LOCATED ON LEFT FRAME RAIL ON FUEL FILTER)
A B
CONNECTOR 0587567C91 CAV A B CIR M19 M19-GA GAUGE 14 14 COLOR GY WH TERMINAL 0587577C1 0587577C1 SEAL/SLEEVE 0589391C1 0589391C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELESE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
109
Figure 316
S08344-2
317

CHAPTER 14
HVAC TEMP SENDER (8601) (LOCATED AT FRONT OF LEFT FRAME RAIL)
CAV
CIR M41 M109A M109AA
GAUGE 18 18 18
COLOR GY GY GY
TERMINAL 1661875C1 1661875C1 1661875C1
SEAL/SLEEVE 1661872C1 1661872C1 1661872C1
A B
B*
* W/ FRONT LOAD INDICATOR
FRONT LOAD INDICATOR (8750) (LOCATED AT FRONT LEFT SUSPENSION AIR BAG)
B
A
CAV A B C
CIR M109AB M106A M61
GAUGE 18 18 18
COLOR GY GY GY
TERMINAL 1651943C1 1651943C1 1651943C1
CONNECTOR 1678137C1
GROUND SPLICE PACK # 1 (8800) (LOCATED ON LEFT FRAME RAIL BY ENGINE CROSSMEMBER)
F E D C B A
CAV A B C D E F CIR M11-GD M64-GA M64-GB M19-GA M54-GA M85-GA GAUGE 12 16 16 14 16 16 COLOR WH WH WH WH WH WH TERMINAL 2033816C1 2033819C1 2033819C1 2033816C1 2033819C1 2033819C1 SEAL/SLEEVE 0589390C1 1652325C1 1652325C1 0589391C1 1652325C1 1652325C1
CONNECTOR 3551896C1 BODY LOCK 3551897C1 ELECTRONIC GND SPLICE PACK (8802) (LOCATED ON LEFT FRAME RAIL UNDER CAB)
F E D C B A
CAV A B C D E F CIR N9BC N9BD N9BE N9BF PLUG PLUG GAUGE 18 18 18 18 COLOR GY GY GY GY TERMINAL 2033819C1 2033819C1 2033819C1 2033819C1 0587579C1 0587579C1 SEAL/SLEEVE 1652325C1 1652325C1 1652325C1 1652325C1 -

CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
110
Figure 317
S08344-2
318

NAVISTAR, INC
CHAPTER 14
CHASSIS GND ADAPTER (8803) (LOCATED ON LEFT FRAME RAIL UNDER CAB)
F E D C B A
CAV A B C D E F
CIR N11-GA N10-G N39-G N37-G N39-G N11-GJ
GAUGE COLOR 10 12 18 18 16 16 WH WH WH WH WH WH
TERMINAL 1687847C1 2033816C1 2033819C1 2033819C1 2033819C1 2033819C1
CONNECTOR 3551896C1 BODY LOCK 3551897C1 CHASSIS GND ADAPTER (8804) (LOCATED ON LEFT FRAME RAIL UNDER CAB)
F E D C B A
CAV A B C D D D D E F
CIR N11-GB N59-G N59-GA N49-G %N104A-G @N104B-G *N104C-G N65-G N65-GA
GAUGE COLOR 10 14 14 18 WH WH WH WH
TERMINAL 1687847C1 2033816C1 2033816C1 2033819C1
SEAL/SLEEVE 0589390C1 0589391C1 0589391C1 1652325C1
18
DKBL
2033819C1
3517771C1
16 14
WH WH
2033819C1 2033816C1
1652325C1 0589391C1
% LSM BOC BTRY BOX @ LSM UC BTRY BOX * RSM UC BTRY BOX
ELECTRONIC GROUND ADAPTER (8805) (LOCATED ON CENTRE CHASSIS HARNESS, BOTTOM OF DASH PANEL)
F E D C B A
CAV A B C D E F
CIR N110Z N108ZA N108ZB N108Z PLUG PLUG
GAUGE COLOR 16 16 16 16 TN TN TN TN -
TERMINAL 2033819C1 2033819C1 2033819C1 2033819C1 0587579C1 0587579C1
SEAL/SLEEVE 1652325C1 1652325C1 1652325C1 1652325C1 -
CHASSIS GROUND ADAPTER (8806) (LOCATED ON LEFT FRAME RAIL BY AIR DRYER)
F E D C B A
CAV A B C D E F
CIR N107-GB N107-GA N107-GC N11-GU N11-GJ PLUG
GAUGE COLOR 18 18 18 16 16 TN TN TN WH WH -
TERMINAL 2033819C1 2033819C1 2033819C1 2033819C1 2033819C1 0587579C1
SEAL/SLEEVE 3517771C1 1652325C1 1652325C1 1652325C1 1652325C1 -

M448 14NOV11 ADDED CIRC 104A-G, 104B-G,104C-G FOR AUTO S/S.
74016A
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
111
Figure 318
S08344-2
319

CHAPTER 14
EATON VORAD ANTENNA ASSEMBLY (8900) (LOCATED CENTER OF BUMPER SUPPORT BRACKET) CAV 1 2 3 CIR M67B M67C M67D M67E GAUGE 16 16 16 16 COLOR GY GY GY GY TERMINAL 1651969C1 1651969C1 1651969C1 1651969C1
CONNECTOR 3545577C1 BODY LOCK 3545579C1 EATON VORAD VS - 400 (8901) (LOCATED CENTER OF BUMPER SUPPORT BRACKET) CAV 1 2 3 4 5 2 1 4 3 6 5 8 7
10
CIR PLUG PLUG PLUG M5UE(+) M5UE(-) PLUG PLUG PLUG M67-GY M67Y
GAUGE 18 18 18 18
COLOR YL GN WH PK
SEAL/SLEEVE 3573653C1 3573653C1 3573653C1 3573653C1
6 7 8 9
CONNECTOR 3673402C1
10
VEHICLE SENSOR MOD CONNECTOR 1 (8950) (LOCATED ON CAB SUPPORT CROSSMEMBER (DAY CAB) OR UNDER CAB CROSSMEMBER (SLEEPER))
CAV 1 2 3
CIR PLUG PLUG PLUG PLUG N5UA(+) N5UD(+) N5UA(-) N5UD(-) N11-GU N14U N12UB N12U N108Z N108V N110B
GAUGE 18 18 18 18 16 16 16 16 16 16 18
COLOR YL YL GN GN WH RD PK PK TN TN TN
4 5 5* 6 6* 7 8 9** 9
12
10 11
12
* W/ VORAD VS-400 (TG) ** w/ FUEL FILTER SENSOR (TG)
VEHICLE SENSOR MOD CONNECTOR 1 (8951) (LOCATED ON CAB SUPPORT CROSSMEMBER (DAY CAB) OR UNDER CAB CROSSMEMBER (SLEEPER))
CAV 1 2 3 4 5 6 7 8 9 10
CIR N107C N107B N107A PLUG N108A N108B N108C N108D N108E N108F PLUG PLUG
GAUGE 18 18 18 18 18 18 18 18 18 -
COLOR TN TN TN TN TN TN TN TN TN -
12
11 12

NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
112
Figure 319
S08344-2
320
14.118. CONNECTOR BODY COMPOSITE (8952), (8953 / 8953M), P. 113

CHAPTER 14
TIRE PRESSURE MONITORING SYSTEM (TPMS)CONTROLLER (8952) (LOCATED ON MODULE BRACKET (IN CAM))
CAV 1 2 3
CIR D22-G D22E D22D D22C D22B D22A D22VC D22VB D22VA D22ZA D22ZB D22ZC D5 (+) D5 (-)
GAUGE 18 18 18 18 18 18 18 18 18 18 18 18 18 18
COLOR WH TN TN TN TN TN TN TN TN TN TN TN GN YL
15 14 13
4 5 6 7 8 9 10 11 12
3 2 1
13 14 15
BODY LOCK 3596928C1
FORWARD / CENTER PROGNOSTICS & DIAGNOSTICS (8953F/8953M) (LOCATED ON LEFT SIDE DASH PANEL)
D C B
A B C D
F G H
J K
K J H G
CIR M108A M108VA M108B M110V M110A M107A M107-GA M108ZA M110ZA
GAUGE 18 16 18 16 18 18 18 16 18
COLOR TN TN TN TN TN TN TN TN TN
CIR N108A N108VA N108B N110V N110B N107A N107-GA N108ZA N110Z
GAUGE 18 16 18 16 18 18 18 16 16
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
113
Figure 320
Connector Body Composite (8952), (8953 / 8953M)
S08344-2
321
14.119. CONNECTOR BODY COMPOSITE (8954), (8954M), (8960), (8961), (8962), P. 114
CHAPTER 14
J1939 TERMINATING RESISTOR CONNECTOR (8954) (LOCATED ON LEFT FRAME RAIL UNDER CAB)
PROGNOSTIC AND DIAGNOSTIC-TG (8954M)
E
C D C
G
H J K
B
A
B
A
CAV A* A# B C* C#
CIR P5UB(+) P5UC(+) PLUG P5UB(-) P5UC(-)
GAUGE 18 18 18 18
COLOR YL YL GN GN
TERMINAL 1661875C1 1661875C1 2025431C1 1661875C1 1661875C1
SEAL/SLEEVE 3568570C1 3568570C1 3568570C1 3568870C1
CAV A B C D E F
CIR P108A P108VA P108B P110V P110B P107A P107-GA P108ZA P110Z
GAUGE 18 16 18 16 18 18 18 16 16
* W/ P & D COMMON WIRING N/VORAD VS-400 # W/ P & D COMMON WIRING W/VORAD VS-400
G H J K
FRONT LEFT BRAKE WEAR SENSOR (8960) (LOCATED ON LEFT FRAME RAIL BY FRONT SUSPENSION)
2
CAV CIR [MRFL2] [MRFL1] GAUGE 18 18 COLOR TN TN TERMINAL ASSY ASSY
1
CONNECTOR 3600334C1
1 2
FRONT RIGHT BRAKE WEAR SENSOR (8961) (LOCATED ON RIGHT FRAME RAIL BY FRONT SUSPENSION)
2
CAV 1 2 CIR [MRFR1] [MRFR2] GAUGE 18 18 COLOR TN TN TERMINAL ASSY ASSY
1
CONNECTOR 3600334C1 LEFT FRONT BRAKE (6X4) WEAR SENSOR (8962) (LOCATED ON LEFT FRAME RAIL BY FORWARD REAR AXLE)
2
CAV 1 2 CIR [RURFL1] [RURFL2] GAUGE 18 18 COLOR BK BK TERMINAL ASSY ASSY
1
CONNECTOR 3600334C1
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
114
Figure 321
Connector Body Composite (8954), (8954M), (8960), (8961), (8962)
S08344-2
322
CHAPTER 14
RIGHT FRONT BRAKE (6X4) WEAR SENSOR (8963) (LOCATED ON RIGHT FRAME RAIL BY FORWARD REAR AXLE)
CAV 1 2
CIR [RURFR1] [RURFR2]
GAUGE 18 18
COLOR BK BK
TERMINAL ASSY ASSY
1
CONNECTOR 3600334C1
LEFT REAR BRAKE (6X4) WEAR SENSOR (8964) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
2
CAV 1 2 CIR [RURRL1] [RURRL2] GAUGE 18 18 COLOR BK BK TERMINAL ASSY ASSY
1
CONNECTOR 3600334C1 RIGHT REAR BRAKE (6X4) WEAR SENSOR (8965) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)
2
CAV 1 2 CIR [RURRR1] [RURRR2] GAUGE 18 18 COLOR BK BK TERMINAL ASSY ASSY
1
CONNECTOR 3600334C1 LEFT REAR (4X2) WEAR SENSOR (8966) (LOCATED ON LEFT FRAME BY REAR AXLE)
2
CAV 1 2 CIR [RTRRL1] [RTRRL2] GAUGE 18 18 COLOR BK BK TERMINAL ASSY ASSY
1
CONNECTOR 3600334C1 REAR BRAKE (4X2) WEAR SENSOR (8967) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)
2
CAV 1 2 CIR [RTRRR1] [RTRRR2] GAUGE 18 18 COLOR BK BK TERMINAL ASSY ASSY
1
CONNECTOR 3600334C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
115
Figure 322
S08344-2
323

CHAPTER 14
FRONT LEFT BRAKE STROKE (8970) (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
B
CAV CIR M108VD M108ZD M108A GAUGE 18 18 18 COLOR TN TN TN TERMINAL 1661875C1 1661875C1 1661875C1 SEAL/SLEEVE 1661872C1 1661872C1 1661872C1
A B C
FRONT RIGHT BRAKE STROKE (8971) (LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)
B
A
CAV A B C
CIR M108VC M108ZC M108B
GAUGE 18 18 18
COLOR TN TN TN
TERMINAL 1661875C1 1661875C1 1661875C1
SEAL/SLEEVE 1661872C1 1661872C1 1661872C1
LEFT FR BRAKE STROKE (6X4) (8972) (LOCATED ON LEFT FRAME RAIL BY FORWARD REAR AXLE)
B
A
CAV A B C
CIR R108VE R108ZE R108E
GAUGE 18 18 18
COLOR TN TN TN
TERMINAL 1661875C1 1661875C1 1661875C1
SEAL/SLEEVE 1661872C1 1661872C1 1661872C1
RIGHT FR BRAKE STROKE (6X4) (8973) (LOCATED ON RIGHT FRAME RAIL BY FORWARD REAR AXLE)
B
A
CAV A B C
CIR R108VL R108ZL R108F
GAUGE 18 18 18
COLOR TN TN TN
TERMINAL 1661875C1 1661875C1 1661875C1
SEAL/SLEEVE 1661872C1 1661872C1 1661872C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
116
Figure 323
S08344-2
324

CHAPTER 14
LEFT REAR BRAKE STROKE (6X4) (8974) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
CAV A B C
CIR R108VH R108ZH R108CA
GAUGE 18 18 18
COLOR TN TN TN
TERMINAL 1661875C1 1661875C1 1661875C1
SEAL/SLEEVE 1661872C1 1661872C1 1661872C1
B
A
RIGHT REAR BRAKE STROKE (6X4) (8975) (LOCATED ON RIGHT RAIL FRAME BY RAER AXLE)
CAV A B C
CIR R108VJ R108ZJ R108DA
GAUGE 18 18 18
COLOR TN TN TN
TERMINAL 1661875C1 1661875C1 1661875C1
SEAL/SLEEVE 1661872C1 1661872C1 1661872C1
B
A
LEFT REAR BRAKE STROKE (4X2) (8976) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
CAV A
CIR R108VF R108ZF R108C
GAUGE 18 18 18
COLOR TN TN TN
TERMINAL 1661875C1 1661875C1 1661875C1
SEAL/SLEEVE 1661872C1 1661872C1 1661872C1
B
A
B C
RIGHT REAR BRAKE STROKE (4X2) (8977) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)
B
A
CAV A B C
CIR R108VK R108ZK R108D
GAUGE 18 18 18
COLOR TN TN TN
TERMINAL 1661875C1 1661875C1 1661875C1
SEAL/SLEEVE 1661872C1 1661872C1 1661872C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
117
Figure 324
S08344-2
325
CHAPTER 14
FRONT TIRE PRESSURE MONITOR (8980) (LOCATED ON ENGINE CROSS MEMBER) CAV 1 CIR M22ZA M22VA M22A PLUG GAUGE 20 20 20 COLOR TN TN TN TERMINAL 3600325C1 3600325C1 3600325C1 3600328C1 SEAL/SLEEVE 3600327C1 3600327C1 3600327C1 -
2 1
3
2 3 4
CONNECTOR 3600324C1
LEFT REAR TIRE PRESSURE MONITOR (8981) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE(S))
CAV
CIR R22ZB R22VB R22B PLUG
GAUGE 20 20 20 -
COLOR TN TN TN -
TERMINAL 3600325C1 3600325C1 3600325C1 3600328C1
SEAL/SLEEVE 3600327C1 3600327C1 3600327C1 -
2 1
3
1 2 3 4
CONNECTOR 3600324C1
RIGHT REAR TIRE PRESSURE MONITOR (8982) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE(S)) CAV 1 CIR R22ZC R22VC R22C PLUG GAUGE 20 20 20 COLOR TN TN TN TERMINAL 3600325C1 3600325C1 3600325C1 3600328C1 SEAL/SLEEVE 3600327C1 3600327C1 3600327C1 -
2 1
3
2 3 4
CONNECTOR 3600324C1
LEFT REAR TIRE PRESSURE MONITOR(6X4) (8983) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE(S)) CAV 1 CIR R22ZB R22VB R22B PLUG GAUGE 20 20 20 COLOR TN TN TN TERMINAL 3600325C1 3600325C1 3600325C1 3600328C1 SEAL/SLEEVE 3600327C1 3600327C1 3600327C1 -
2 1
3
2 3 4
CONNECTOR 3600324C1
RIGHT REAR TIRE PRESSURE MONITOR(6X4) (8984) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE(S)) CAV CIR R22ZB R22VC R22C PLUG GAUGE 20 20 20 COLOR TN TN TN TERMINAL 3600325C1 3600325C1 3600325C1 3600328C1 SEAL/SLEEVE 3600327C1 3600327C1 3600327C1 -
2 1
3
1 2 3
CONNECTOR 3600324C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
118
Figure 325
S08344-2
326
14.124. CONNECTOR BODY COMPOSITE (8990), (9100 / 9100A / 9100B / 9100C), (9102 / 9102A), P. 119
CHAPTER 14
EYEMAX FUEL FILTER SENSOR (8990) (LOCATED ON FUEL FILTER - LEFT SIDE UNDER HOOD)
A B C
CAV A
B C
CIR M110A M110ZA M110V
GAUGE 18 18 16
COLOR
TN TN TN
TERMINAL
0587578C1 0587578C1 0587577C1
SEAL/SLEEVE
1652325C1 1652325C1 1652325C1
LEFT FUEL SENDER (9100 / 9100A / 9100B / 9100C) (LOCATED ON LEFT SIDE FUEL TANK)
A B
CAV A
B
CIR N36A
N9BE
GAUGE 18 18
COLOR
TN
TERMINAL
1661875C1 1661875C1
SEAL/SLEEVE
1661872C1 1661872C1
GY
FUEL TRANSFER (9102 / 9102A) (LOCATED ON FUEL PUMP-TOP OF BELL HOUSING)
A B
CAV A
B
CIR
N37-G
GAUGE 18 18
COLOR
WH TN
TERMINAL
1661875C1 1661875C1
SEAL/SLEEVE
1661872C1 1661872C1
N37A
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
119
Figure 326
Connector Body Composite (8990), (9100 / 9100A / 9100B / 9100C), (9102 / 9102A)
S08344-2
327
14.125. CONNECTOR BODY COMPOSITE (9103), (9303), (9303A), (9304A), P. 120

CHAPTER 14
RIGHT FUEL SENDER (9103) (LOCATED ON RIGHT SIDE FUEL TANK)
STOP TAIL AND TURN (9303 - COMMON BASE (6X4)) (LOCATED AT REAR END OF LEFT FRAME RAIL)
E D
A B
C B A
CAV CAV A
B
CIR R71BA R56A R57A R68A

R10-G
GAUGE 12 14 14 14 12
COLOR OR OR OR
BN WH
TERMINAL
2033816C1 2033816C1 2033816C1 2033816C1 2033816C1
SEAL/SLEEVE
0589391C1 0589391C1 0589391C1 0589391C1 0589391C1
CIR
N36B N9BD
GAUGE 18 18
COLOR
TN
TERMINAL
1661875C1 1661875C1
SEAL/SLEEVE
1661872C1 1661872C1
A
B C D E
GY
(6*4) STOP TAIL AND TURN (9303A) (LOCATED AT REAR END OF LEFT FRAME RAIL)
(6*4) STOP TAIL AND TURN TOP GUN (9304A) (LOCATED AT REAR END OF LEFT FRAME RAIL)
E D C B A
E D C B A

B C D E

R10-G
GAUGE 12 14 14 14 12
COLOR OR OR OR
BN WH
TERMINAL
2033816C1 2033816C1 2033816C1 2033816C1 2033816C1
SEAL/SLEEVE
0589391C1 0589391C1 0589391C1 0589391C1 0589391C1
CAV A
B C D E
CIR R71BA R56A R57A R68A R10-GA
GAUGE 12 14 14 14 16
COLOR OR OR OR
BN WH
TERMINAL
2033816C1 2033816C1 2033816C1 2033816C1 2033816C1
SEAL/SLEEVE
0589391C1 0589391C1 0589391C1 0589391C1 0589391C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
120
Figure 327
Connector Body Composite (9103), (9303), (9303A), (9304A)
S08344-2
328
14.126. CONNECTOR BODY COMPOSITE (9501), (9501D), (9502 / 9502A), (9502B), (9503 / 9503D), (9504 / 9504A / 9504B), P. 121
CHAPTER 14
BENDIX LEFT WHEEL SPEED SENSOR (4X2) (9501) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
BENDIX RR LEFT WHEEL SPEED SENSOR (6X4) (9501D) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
2
2 1
CAV 1* 1* CAV 1 2 CIR R94BD R94BE GAUGE 16 16 COLOR GY GY TERMINAL 1680205C1 1680205C1 SEAL/SLEEVE 1652325C1 1652325C1 2* 2*
CONNECTOR 1684261C1 BODY LOCK 1684263C1 GAUGE 16 16 16 16 COLOR GY GY GY GY TERMINAL 1680205C1 1680205C1 1680205C1 1680205C1
CIR R94BD R94BQ R94BE R94BR
BENDIX LEFT MODULATOR (9502 / 9502A) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
BENDIX LEFT REAR MODULATOR (9502B) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
A A B B C C
CONNECTOR 1686834C1 BODY LOCK 1664408C1 CONNECTOR 1686834C1 BODY LOCK 1664408C1 CAV A B C CIR R94BA R94BB R94BC GAUGE 16 16 16 COLOR GY GY GY TERMINAL 2033819C1 2033819C1 2033819C1 SEAL/SLEEVE 1652325C1 1652325C1 1652325C1 CAV A* A* B* B* C* C* CIR R94BA R94BY R94BB R94BZ R94BC R94BP GAUGE 16 16 16 16 16 16 COLOR GY GY GY GY GY GY TERMINAL 2033819C1 2033819C1 2033819C1 2033819C1 2033819C1 2033819C1 SEAL/SLEEVE 1652325C1 1652325C1 1652325C1 1652325C1 1652325C1 1652325C1 * MUTUALLY EXCLUSIVE
BENDIX RIGHT WHEEL SPEED SENSOR (9503 / 9503D) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)
CAV 1
CIR R94BF R94BH
GAUGE 16 16
COLOR GY GY
TERMINAL 1680205C1 1680205C1
CONNECTOR 1684261C1 BODY LOCK 1684263C1 BENDIX RR RIGHT MODULATOR (9504 / 9504A / 9504B) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE) CAV A* CIR R94BJ R94BS R94BK R94BT R94BL R94BU GAUGE 16 16 16 16 16 16 COLOR GY GY GY GY GY GY TERMINAL 2033819C1 2033819C1 2033819C1 2033819C1 2033819C1 2033819C1 SEAL/SLEEVE 1652325C1 1652325C1 1652325C1 1652325C1 1652325C1 1652325C1
A B C
A* B* B* C* C*
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
121
Figure 328 Connector Body Composite (9501), (9501D), (9502 / 9502A), (9502B), (9503 / 9503D), (9504 / 9504A / 9504B)
S08344-2
329
14.127. CONNECTOR BODY COMPOSITE (9505 / 9505A), (9506 / 9506D / 9506E), (9507 / 9507A / 9507B), (9508 / 9508D / 9508E), (9509 / 9509A / 9509B), P. 122
CHAPTER 14
BENDIX AUTO TRACTION CONTROL (9505 / 9505A) (LOCATED ON CROSSMEMBER AT REAR AXLE(S)) CAV
1
CIR R94BM R94BN -
GAUGE 16 16 -
COLOR GY GY -
TERMINAL 3678796C1 3678796C1 -
1
3 2
2 3
WABCO LEFT WHEEL SPEED SENSOR (9506 / 9506D / 9506E) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
CAV 1 2
CIR R94MBD R94MBE
GAUGE 18 18
COLOR GY GY
TERMINAL ASSY ASSY
2
CONNECTOR 3519878C1
WABCO LEFT MODULATOR (9507 / 9507A / 9507B) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
1 2
CAV 1
CIR R94MBA R94MBB R94MBC
GAUGE 18 18 18
COLOR GY GY GY
2 3
CONNECTOR 3667691C1
WABCO RIGHT WHEEL SPEED SENSOR (9508 / 9508D / 9508E) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)
1
CAV 1 2 CIR R94MBF R94MBH GAUGE 18 18 COLOR GY GY TERMINAL ASSY ASSY
2
CONNECTOR 3519878C1
WABCO RIGHT WHEEL MODULATOR (9509 / 9509A / 9509B) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)
CAV
1 3 2
CIR R94MBJ R94MBK R94MBL
GAUGE 18 18 18
COLOR GY GY GY
1 2 3
CONNECTOR 3667691C1
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
122
Figure 329 Connector Body Composite (9505 / 9505A), (9506 / 9506D / 9506E), (9507 / 9507A / 9507B), (9508 / 9508D / 9508E), (9509 / 9509A / 9509B)
S08344-2
330
14.128. CONNECTOR BODY COMPOSITE (9510 / 9510A), (9510M), (9511 / 9511A), (9511), (9512), P. 123
CHAPTER 14
ABS6 PRESSURE SENSOR (9510 / 9510A) (LOCATED ON REAR SUSPENSION AIR BAG: LEFT SIDE (6X4) RIGHT SIDE (4X2))
B
A
CAV A B C
CIR R94SZC R94SVC R94SH
GAUGE 18 18 18
COLOR GY GY GY
TERMINAL 1651943C1 1651943C1 1651943C1
CONNECTOR 1678137C1 ABS6 PRESSURE SENSOR (9510M) (LOCATED ON LEFT FRAME RAIL, BACK OF CAB)
B
A
CONNECTOR 1667741C1 BODY LOCK 1667771C1 CAV A B C CIR N94SZC N94SVC N94SH GAUGE 16 16 16 COLOR GY GY GY TERMINAL 1661875C1 1661875C1 1661875C1 SEAL/SLEEVE 1661872C1 1661872C1 1661872C1 CAV A B C CIR R94SZC R94SVC R94SH
B
A
CONNECTOR 1667740C1 BODY LOCK 1667771C1 GAUGE 18 18 18 COLOR GY GY GY TERMINAL 1667742C1 1667742C1 1667742C1 SEAL/SLEEVE 1661872C1 1661872C1 1661872C1
YAW SENSOR (9511 / 9511A) (LOCATED ON CAB SUPPORT CROSSMEMBER (DAYCAB), BEHIND CAB CROSSMEMBER (SLEEPER))
CAV
1 4
CIR N94SAB N94SCB N94SBB N94SDB
GAUGE 18 18 18 18
COLOR GY GY GY GY
TERMINAL 3601686C1 3601686C1 3601686C1 3601686C1
SEAL/SLEEVE 3601687C1 3601687C1 3601687C1 3601687C1
1 2
3 4
CONNECTOR 3601685C1
BENDIX FR RIGHT WHEEL SPEED SENSOR (9511) (LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)
BENDIX AUTO TRACTION CONTROL (9512) (LOCATED ON LEFT FRAME RAIL UNDER CAB)
CONNECTOR 1684261C1
CONNECTOR 3678796C1 BODY LOCK 3518174C1 TERMINAL 1680205C1 1680205C1 CAV 1 2 CIR N94SJ N94SK GAUGE 16 16 COLOR GY GY TERMINAL 3679224C1 3679224C1
CAV 1 2
CIR R94BF R94BH
GAUGE 16 16
COLOR GY GY
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
123
Figure 330
Connector Body Composite (9510 / 9510A), (9510M), (9511 / 9511A), (9511), (9512)
S08344-2
331
14.129. CONNECTOR BODY COMPOSITE (9512), (9513), (9514), (9515 / 9515A / 9515B), P. 124
CHAPTER 14
BENDIX FR LEFT WHEEL SPEED SENSOR (9512) (LOCATED ON LEFT FRAME BY FRONT RAIL AXLE) CAV CIR R94BD R94BE GAUGE 16 16 COLOR GY GY TERMINAL 1680205C1 1680205C1
1 2
CONNECTOR 1684261C1 BENDIX TRAILER MODULATOR (9513) (LOCATED ON LEFT FRAME RAIL UNDER CAB)
A
CAV CIR N94SM N94SN N94SL GAUGE 16 16 16 COLOR GY GY GY TERMINAL 2033819C1 2033819C1 2033819C1 SEAL/SLEEVE 1652325C1 1652325C1 1652325C1
B C
A B C
BENDIX FR LEFT MODULATOR (9513) (LOCATED ON LEFT FRAME BY FRONT RAIL AXLE)
WABCO RSC CONNENCTOR (9514) (LOCATED ON LEFT FRAME RAIL UNDER CAB)
A
1
B
C
CONNECTOR 1686834C1
2
CONNECTOR 3567225C1 CAV A B C CIR R94BA R94BB R94BC GAUGE 16 16 16 COLOR GY GY GY TERMINAL 2033819C1 2033819C1 2033819C1 SEAL/SLEEVE 1652325C1 1652325C1 1652325C1 CAV 1 2 CIR N94SJ N94SK GAUGE 16 16 COLOR GY GY TERMINAL ASSY ASSY
BENDIX FR RIGHT MODULATOT (9514) LOCATED ON RIGHT FRAME BY FRONT RAIL AXLE
CAV A B C CONNECTOR 1686834C1
CIR R94BJ R94BK R94BL
GAUGE 16 16 16
COLOR GY GY GY
TERMINAL 2033819C1 2033819C1 2033819C1
SEAL/SLEEVE 1652325C1 1652325C1 1652325C1
B
C
WABCO AUTO TRACTION CONTROL SOLENOID (9515 / 9515A / 9515B) (LOCATED ON CROSSMEMBER BY REAR AXLE)
1 2
CAV 1 2
CIR R94MBM R94MBN
GAUGE 18 18
COLOR GY GY
TERMINAL ASSY ASSY
CONNECTOR 3567225C1
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
124
Figure 331
Connector Body Composite (9512), (9513), (9514), (9515 / 9515A / 9515B)
S08344-2
332
14.130. CONNECTOR BODY COMPOSITE (9516M), (9635), (9715F / 9715M), P. 125

CHAPTER 14
BENDIX 6- CHANNEL ABS INLINE CONNECTOR (9516M) (LOCATED ON LEFT FRAME RAIL BEHIND CAB) CENTRE CHASSIS
REAR CHASSIS
7 7
12
12
TERMINAL
1680205C1 1680205C1 1680205C1 1680205C1 1680205C1 1680205C1 1680205C1 1680205C1 1680205C1 1680205C1 -
1
COLOR GY GY GY GY GY GY GY GY GY GY
-
CONNECTOR 3602757C1
CONNECTOR 3519462C1
CAV
1 2 3 4 5 6 7 8 9 10 11 12
CIR 94BY 94BZ

94BP 94BQ
GAUGE 16 16 16 16 16 16 16 16 16 16 -
COLOR GY GY GY GY GY GY GY GY GY GY
-
CAV
1 2 3 4 5 6 7 8 9 10 11 12
CIR 94BY 94BZ

94BP 94BQ
GAUGE 16 16 16 16 16 16 16 16 16 16 -
TERMINAL
1680206C1 1680206C1 1680206C1 1680206C1 1680206C1 1680206C1 1680206C1 1680206C1 1680206C1 1680206C1 -
94BR
94BS
94BR
94BS
94BT
94BU
94BT
94BU
94BV
94BW -
94BV
94BW -
EATON VORAD SIDE SENSOR (9635) (LOCATED ON RIGHT SIDE OF CAB) CAV
CONNECTOR 3519059C1
CIR
N67H N67J
GAUGE 16 16 16
COLOR GY GY GY
TERMINAL
1680206C1 1680206C1 1680206C1
A
B C
B C
N67K
TRAILER SOCKET 1 (9715F / 9715M) (LOCATED ON LEFT ARM RAIL BEHIND CAB)
CAV A
B C
CHK
CIR
R70W R68W R94W
DATE
GAUGE 10 10 10
COLOR
RD BN DKBL
TERMINAL
2025425C1 2025425C1 2025425C1
SEAL/SLEEVE
1667735C1 1667735C1 1667735C1
REV REFERENCE DRAWN
CAV A
B C
CIR
N70W N68W N94W
NAME
GAUGE 10 10 10
COLOR
RD BN DKBL
TERMINAL
1667737C1 1667737C1 1667737C1
SEAL/SLEEVE
1667735C1 1667735C1 1667735C1
CHANGE
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
125
Figure 332
Connector Body Composite (9516M), (9635), (9715F / 9715M)
S08344-2
333
14.131. CONNECTOR BODY COMPOSITE (9716M / 9716F), (9718), (9736), (9737 / 9737A), P. 126
CHAPTER 14
TRAILER SOCKET 2 (9716M / 9716F) (LOCATED ON LEFT FRAME RAIL BEHIND CAB)
CAV A
B C
CIR
N58W N56W N57W
GAUGE 10 10 10
COLOR BK
YL LTGN
TERMINAL
2025425C1 2025425C1 2025425C1
SEAL/SLEEVE
1667735C1 1667735C1 1667735C1
CAV A
B C
CIR
R58W R56W R57W
GAUGE 10 10 10
COLOR BK
YL LTGN
TERMINAL
1667737C1 1667737C1 1667737C1
SEAL/SLEEVE
1667735C1 1667735C1 1667735C1
DAYCAB WORK LIGHT (9718) (LOCATED ON LEFT FRAME RAIL AT BACK OF DAYCAB)
CAV
CIR
N65 N65-G
GAUGE 16 16
COLOR OR
WH
TERMINAL
1661875C1 1661875C1
SEAL/SLEEVE
1661872C1 1661872C1
A B
A
B
AIR SOLENOID 4-PACK (9736) (LOCATED INSIDE LEFT FRAME RAIL UNDER CAB)
2ND AIR SOLENOID 4-PACK (9737 / 9737A) (LOCATED INSIDE LEFT FRAME RAIL UNDER CAB)
E D C B A
E D C B A

B C D E
CONNECTOR 1661375C2 BODY LOCK 1661376C1 SEAL/SLEEVE

0589391C1 1652325C1 1652325C1 1652325C1 1652325C1
CIR
N59-G
GAUGE 14 18 18 18 18
COLOR
WH
TERMINAL
2033816C1 2033819C1 2033819C1 2033819C1 2033819C1
CAV A
B C D E
CIR N59-GA
N59E N59F N59H N59J
GAUGE 14 18 18 18 18
COLOR
WH
TERMINAL
2033816C1 2033819C1 2033819C1 2033819C1 2033819C1
SEAL/SLEEVE
0589391C1 1652325C1 1652325C1 1652325C1 1652325C1
N59A
N59B
GY GY GY GY
GY GY GY GY
N59C
N59D
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
126
Figure 333
Connector Body Composite (9716M / 9716F), (9718), (9736), (9737 / 9737A)
S08344-2
334

CHAPTER 14
EATON VORAD VS-400 (9768) (LOCATED ON RIGHT SIDE CAB)
6 5 4
1 2 3
CAV 1 2 3 4 5 6
CIR N67TA N67GU N67U N67V N67W PLUG
GAUGE 16 16 16 16 16 -
COLOR PK WH GY GY GY -
TERMINAL 3572626C1 3572626C1 3572626C1 3572626C1 3572626C1 0453133C1
J1939 CENTER CHASSIS TO FWD CHASSIS (9769) (LOCATED ON LEFT SIDE DASH PANEL)
B
C
B
C
CAV A B C
CIR M5U(+) M5U(-)
GAUGE 18 18
COLOR YL GN
TERMINAL 1661875C1 1661875C1
SEAL/SLEEVE 3568570C1 3568570C1
CAV A B C
CIR N5U(+) N5U(-)
GAUGE 18 18
COLOR YL GN
TERMINAL 1667742C1 1667742C1
SEAL/SLEEVE 3568570C1 3568570C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
127
Figure 334
S08344-2
335
14.133. CONNECTOR BODY COMPOSITE (9770M / 9770F), (9779F), (9779F1), (9780 / 9780M), (9780M1), P. 128
CHAPTER 14
J1939 CENTER CHASSIS TO FWD CHASSIS (9770M / 9770F) (LOCATED INSIDE LEFT FRAME RAIL UNDER CAB)
A B C
A B C
CAV A
B C
CIRC M5UB(+)
PLUG
GA COLOR
18 18 YL GN
TERMINAL
1661875C1 1661875C1
SEAL/SLEEVE
3568570C1 2025431C1 3568570C1
CAV A
B C
CIRC N5UB(+)
PLUG
GA COLOR
18 18 YL GN
TERMINAL
1667742C1 1667742C1
SEAL/SLEEVE
3568570C1 2025431C1 3568570C1
M5UB(-)
N5UB(-)
DAYCAB TRAILER SOCKET # 2 (9779F) (LOCATED AT BOTTOM OF DASH PANEL - LEFT SIDE)
TRAMEC TRAILER SOCKET #12 (9779F1) (LOCATED AT BOTTOM OF DASH PANEL - LEFT SIDE)
A B C A
B C
CAV
A*
CIR
N58U
GAUGE 10 10 10 10 10 10
COLOR BK BK
YL YL LTGN LTGN
TERMINAL
2025425C1 2025425C1 2025425C1 2025425C1 2025425C1 2025425C1
SEAL/SLEEVE
1667735C1 1667735C1 1667735C1 1667735C1 1667735C1 1667735C1 CONNECTOR 1667732C1 BODY LOCK 1667734C1
A#
B*
N58T
N56U
B#
C*
N56T
N57U
CAV A
B C
CIRC N58T N56T N57T
GA COLOR
10 10 10
TERMINAL
2025425C1 2025425C1 2025425C1
SEAL/SLEEVE
1667735C1 1667735C1 1667735C1
BK
YL LTGN
C#
N57T
* TRAILER SOCKET W/ BOC & EOF # TRAILER SOCKET W/ BOC DAYCAB TRAILER SOCKET # 1 (9780 / 9780M) (LOCATED AT BOTTOM OF DASH PANEL - LEFT SIDE) TRAMEC TRAILER SOCKET #1 (9780M1) (LOCATED AT BOTTOM OF DASH PANEL - LEFT SIDE)
D C
B
C B A
GAUGE 10 10 10 10 10 10 12
CAV A#
A*
CIR
N94U
COLOR
DKBL DKBL BN BN RD RD DKBL
TERMINAL
1687847C1 1687847C1 1687847C1 1687847C1 1687847C1 1687847C1 2033816C1
SEAL/SLEEVE
0589390C1 0589390C1 0589390C1 0589390C1 0589390C1 0589390C1 0589390C1 CONNECTOR 1667733C1 BODY LOCK 1667734C1
N94T
N68U
B#
B*
CAV A
B C
CIR N94T N68T N70T
GAUGE 10 10 10
COLOR
DKBL BN RD
TERMINAL
1667737C1 1667737C1 1667737C1
SEAL/SLEEVE
1667735C1 1667735C1 1667735C1
N68T
N70U
C#
C* D
N70T N72V
* TRAILER SOCKET W/ BOC # TRAILER SOCKET W/ BOC & EOF

CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
128
Figure 335
Connector Body Composite (9770M / 9770F), (9779F), (9779F1), (9780 / 9780M), (9780M1)
S08344-2
336
14.134. CONNECTOR BODY COMPOSITE (9781F), (9782M), (9783M), (9783F), (9784M), P. 129
CHAPTER 14

TRAILER SOCKET 2 (9782M) (LOCATED AT END OF FRAME - LEFT SIDE)
TRAILER SOCKET 2 (9781F) (LOCATED AT END OF FRAME - LEFT SIDE)
D
A
C
B
B
C
CONNECTOR 1667732C1 BODY LOCK 1667734C1 CAV A CAV A B C CIR N58T N56T N57T GAUGE 10 10 10 COLOR BK YL LTGN TERMINAL 2025425C1 2025425C1 2025425C1 SEAL/SLEEVE 1667735C1 1667735C1 1667735C1 B C D CIR N94T N68T N70T N72V
CONNECTOR 3535482C1 BODY LOCK 3535483C1 GAUGE 10 10 10 12 COLOR DKBL BN RD DKBL TERMINAL 1687847C1 1687847C1 1687847C1 2033816C1 SEAL/SLEEVE 0589390C1 0589390C1 0589390C1 0589390C1
ISO TRAILER SOCKET (9783M) (LOCATED AT BOTTOM OF DASH PANEL - LEFT SIDE)
TRAILER SOCKET 2 (9783F) (LOCATED AT END OF FRAME - LEFT SIDE)
B A
CAV A# CONNECTOR 2031522C1 BODY LOCK 2033927C1 A* B# B* C# CAV A B CIR N94T N94TA GAUGE 10 10 COLOR DKBL YL TERMINAL 2031531C1 2031531C1 SEAL/SLEEVE 2025427C1 2025427C1 C* CIR N58U N58T N56U N56T N57U N57T GAUGE 10 10 10 10 10 10
B
C
COLOR BK BK YL YL LTGN LTGN
TERMINAL 2025425C1 2025425C1 2025425C1 2025425C1 2025425C1 2025425C1
* W/ TRAILER SOCKET DAYCAB # W/ TRAILER SOCKET DAYCAB & EOF
TRAILER SOCKET 1 (9784M) (LOCATED AT END OF FRAME - LEFT SIDE) CAV CIR N94U N94T N68U N68T N70T N70U N72V GAUGE 10 10 10 10 10 10 12 COLOR DKBL YL BN RD RD RD DKBL TERMINAL 1687847C1 1687847C1 1687847C1 1687847C1 1687847C1 1687847C1 2033816C1 SEAL/SLEEVE 0589390C1 0589390C1 0589390C1 0589390C1 0589390C1 0589390C1 0589391C1
D C
B
A# A* B# B* C# C* D
* W/ TRAILER SOCKET DAYCAB # W/ TRAILER SOCKET DAYCAB & EOF

CHK
DATE
CHANGE
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
129
Figure 336
Connector Body Composite (9781F), (9782M), (9783M), (9783F), (9784M)
S08344-2
337
14.135. CONNECTOR BODY COMPOSITE (*9789F / @9789FA), (*9790M / @9790FA), P. 130

CHAPTER 14
TRAILER SOCKET 2 (*9789F / @9789FA) (LOCATED AT END OF FRAME - LEFT SIDE)
CAV
C
CIR
R58W R56W R57W
GAUGE 10 10 10
COLOR BK
YL LTGN
TERMINAL
2025425C1 2025425C1 2025425C1
SEAL/SLEEVE
1667735C1 1667735C1 1667735C1
A
B C
* TRAILER SOCKET (4*2) @ TRAILER SOCKET (6*4)
TRAILER SOCKET 1 (4X2) (*9790M / @9790MA) (LOCATED AT END OF FRAME - LEFT SIDE)
CAV
CIR
R70W R68W R94W
GAUGE 10 10 10
COLOR
RD BN DKBL
TERMINAL
1667737C1 1667737C1 1667737C1
SEAL/SLEEVE
1667735C1 1667735C1 1667735C1
C B A
A
B C
* TRAILER SOCKET (4*2) @ TRAILER SOCKET (6*4)
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
130
Figure 337
Connector Body Composite (*9789F / @9789FA), (*9790M / @9790FA)
S08344-2
338
14.136. CONNECTOR BODY COMPOSITE (9800F / 9800M), P. 131

CHAPTER 14
CONNECTION TO REAR / CENTER CHASSIS HARNESS (9800F / 9800M) (LOCATED ON LEFT FRAME RAIL BEHIND CAB)
13
13
24
12
12
24
CAV
1 2 3 4 5 5& 6* 6* 7* 7* 7* 8 9 10* 10* 11 12 13@

R10-G R10-G
GAUGE 12 14 14 14 12 16 18 18 18 18 18 18 18 18 18 18 16 16 18 16 18 16 18 16 18 16 18 16 18 16 18 16 18 16 18 16 18 16 18 16 18
COLOR OR OR OR
BN WH WH TN TN
TERMINAL
3559037C1 3559037C1 3559037C1 3559037C1 3559037C1 3559037C1 3559036C1 3559036C1 3559036C1 3559036C1 3559036C1 3559036C1 3559036C1 3559036C1 3559036C1 3559036C1 3559037C1 3559037C1 3559036C1 3559037C1 3559036C1 3559037C1 3559036C1 3559037C1 3559036C1 3559037C1 3559036C1 3559037C1 3559036C1 3559037C1 3559036C1 3559037C1 3559036C1 3559037C1 3559036C1 3559037C1 3559036C1 3559037C1 3559036C1 3559037C1 3559036C1
SEAL/SLEEVE
3575783C1 3575783C1 3575783C1 3575783C1 3575783C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1
CAV
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
CIR N71BA N56A N57A N68A

N10-G
GAUGE 14 14 14 14 12 18 18 18 18 18 18 16 16 16 16 16 16 16 14 16 14 16 16
COLOR OR OR OR
BN WH TN
TERMINAL
3559035C1 3559035C1 3559035C1 3559035C1 3559035C1 3509874C1 3509874C1 3509874C1 3509874C1 3509874C1 3509874C1 3532129C1 3559035C1 3559035C1 3559035C1 3559035C1 3559035C1 3559035C1 3559035C1 3559035C1 3559035C1 3559035C1 3559035C1 3559035C1
SEAL/SLEEVE
3575783C1 3575783C1 3575783C1 3575783C1 3575783C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1 3509903C1
R32A
R32
N32A
N9BF N32 N49 N49-G
R9A
R9 R9C R32 R49
GY GY GY
TN
GY
TN
GY
WH
GY
WH WH
N49A
PLUG
GY
-
R49-GC
R49-G
N94BA
N94BB
GY GY GY GY GY GY GY GY GY GY GY GY
R49A R58AC R94BA R94MBA

R94BB
GY
BN
N94BC N94BD
N94BE N94BF N94BH N94BJ
GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY GY
CHANGE
13#
14@
14#
15@
R94MBB R94BC R94MBC R94BD R94MBD

R94BE
15#
16@
N94BK N94BL
N94BM N94BN
16#
17@
17#
18@
R94MBE
R94BF
18#
19@
R94MBF
R94BH R94MBH R94BJ R94MBJ
19#
20@
20#
21@
R94BK R94MBK R94BL R94MBL

R94BM R94MBM R94BN R94MBN
DATE
21#
22@
* MUTUALLY EXCLUSIVE @ W/ BENDIX ABS # W/ WABCO ABS & W/ TOPGUN
22#
23@
23#
24@
24#
CHK
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
131
Figure 338
Connector Body Composite (9800F / 9800M)
S08344-2
339
14.137. CONNECTOR BODY COMPOSITE (9801F / 9801M), P. 132

CHAPTER 14
CENTER / REAR PROGNOSTICS & DIAGNOSTICS (9801F / 9801M) (LOCATED ON LEFT FRAME RAIL BEHIND CAB)
H A
S B R C P D E M F L G
F L
E M
C P
B R
A
S
H J
CAV CAV A
B C D E F G
CIR
R108VB
GAUGE 16 18 18 18 18 18 18 18 18 18 16 20 20 20 20 20 20 18
COLOR
TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN
TERMINAL
3534160C1 3535305C1 3535305C1 3535305C1 3535305C1 3535305C1 3535305C1 3535305C1 3535305C1 3534160C1 3534160C1 3535304C1 3535304C1 3535304C1 3535304C1 3535304C1 3535304C1 3534160C1
SEAL/SLEEVE
3535428C1 3535424C1 3535424C1 3535424C1 3535424C1 3535424C1 3535424C1 3535424C1 3535424C1 3535427C1 3535428C1 3535423C1 3535423C1 3535423C1 3535423C1 3535423C1 3535423C1 3535427C1
CIR
N108VB
GAUGE 16 18 18 18 18 18 18 18 16 18 18 18 18 18 18 18
COLOR
TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN TN
TERMINAL
SEAL/SLEEVE
A
B C D E F*
R107-GC R107C
R108F R108E R108D
N107-GC N107C
N108F N108E N108D
F#
G*
R108DA R108C R108CA

R107B R108ZB R22ZB R22VB R22B
N108C
N107B N108ZB N22ZB N22VB N22B
H J K
L M
G# H J K
L M
N
P R S
N22ZC N22VC N22C N107-GB
N
P R S
R22ZC R22VC R22C R107-GD
* W/ SLACK ADJUSTER SENSOR 4X2 # W/ SLACK ADJUSTER SENSOR 6X4
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
132
Figure 339
Connector Body Composite (9801F / 9801M)
S08344-2
340

CHAPTER 14
FRONT AXLE TEMP SENDER (9811) (LOCATED ON LEFT FRAME RAIL BY FORWARD REAR AXLE)
B
A
CAV A B CIR R32 R9C GAUGE 18 18 COLOR TN GY TERMINAL 0587576C1 0587576C1 SEAL/SLEEVE 1652325C1 1652325C1
REAR AXLE TEMP (6X4) SENDER (9812) (LOCATED ON LEFT FRAME RAIL BY REAR REAR AXLE)
CAV
CIR R32A R9B
GAUGE 18 18
COLOR TN GY
TERMINAL 0587576C1 0587576C1
SEAL/SLEEVE 1652325C1 1652325C1
B
A
A B
REAR AXLE TEMP SENDER (4X2) (9813) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
CAV
CIR R32A R9
GAUGE 18 18
COLOR TN GY
TERMINAL 0587576C1 0587576C1
SEAL/SLEEVE 1652325C1 1652325C1
B
A
A B
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
133
Figure 340
S08344-2
341

CHAPTER 14
6X4 FORWARD REAR AXLE DIFF LOCKED INDICATOR SWITCH (9814) (LOCATED ON FRONT OF FORWARD REAR AXLE)
A B
CAV
A*
CIR R49A
R49 R49-GB R49-G
GAUGE 18 18 18 18
COLOR GY GY
WH WH
TERMINAL
0587578C1 0587578C1 0587578C1 0587578C1
SEAL/SLEEVE
1652325C1 1652325C1 1652325C1 1652325C1
A#
B*
B#
* W/ TWO DIFF LOCK WARN LIGHT (6X4) # W/ ONE DIFF LOCK WARN LT(6X4) W/ TAG
6X4 REAR REAR AXLE DIFF LOCKED INDICATOR SWITCH (9815) (LOCATED ON FRONT OF REAR REAR AXLE)
CAV
CIR
R49 R49-G
GAUGE 18 18 18
COLOR GY
WH WH
TERMINAL
0587578C1 0587578C1 0587578C1
SEAL/SLEEVE
1652325C1 1652325C1 1652325C1
A B
A
B*
B#
R49-GA
* W/ ONE DIFF LOCK WARN LIGHT # W/ TWO DIFF LOCK WARN LIGHT
4X2 REAR AXLE DIFF LOCKED INDICATOR SWITCH (9816) (LOCATED ON FRONT OF REAR AXLE)
A B
CAV A
B
CIR
R49 R49-G
GAUGE 18 18
COLOR GY
WH
TERMINAL
0587578C1 0587578C1
SEAL/SLEEVE
1652325C1 1652325C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
134
Figure 341
S08344-2
342
14.140. CONNECTOR BODY COMPOSITE (9830 / 9832), (9865F / 9865M), P. 135

CHAPTER 14
REAR LOAD INDICATOR (9830 - 4X2) (9832 - 6X4) (LOCATED ON REAR SUSPENSION AIR BAG: LEFT SIDE - 6X4 RIGHT SIDE 4X2)
B A
CAV A
B C
CIR
R109B R106B R61B
GAUGE 18 18 18
COLOR GY GY GY
TERMINAL
1651943C1 1651943C1 1651943C1
CONNECTOR 1678137C1
LOAD INDICATOR CENTER CHASSIS / REAR CHASSIS (9865F / 9865M) (LOCATED ON LEFT FRAME RAIL BEHIND CAB)
A B C
A B C
CAV A
B C
CIR
N109B N106B N61B
GAUGE 18 18 18
COLOR GY GY GY
TERMINAL
1667742C1 1667742C1 1667742C1
SEAL/SLEEVE
1661872C1 1661872C1 1661872C1
CAV A
B C
CIR
R109B R106B R61B
GAUGE 18 18 18
COLOR GY GY GY
TERMINAL
1661875C1 1661875C1 1661875C1
SEAL/SLEEVE
1661872C1 1661872C1 1661872C1
CHK
DATE
CHANGE
REV
REFERENCE
DRAWN
NAME
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
135
Figure 342
Connector Body Composite (9830 / 9832), (9865F / 9865M)
S08344-2
343

CHAPTER 14
LEFT SIDE AIR DRYER (9900) (LOCATED ON LEFT FRAME RAIL BEHIND DAYCAB UNDER SLEEPER)
B
A
CONNECTOR 1673790C1 BODY LOCK 1673791C1 CAV A B CIR N39 N39-G GAUGE 16 16 COLOR GY WH TERMINAL 2033819C1 2033819C1 SEAL/SLEEVE 1652325C1 1652325C1
B
A
CONNECTOR 1671610C1 CAV A B CIR N39 N39-G GAUGE 16 16 COLOR GY WH TERMINAL 2033819C1 2033819C1 SEAL/SLEEVE 1652325C1 1652325C1
* W/CUSTOMER SUPPLIED LIGHTS
LEFT SIDE DUAL AIR DRYER (9901) (LOCATED ON LEFT FRAME RAIL BEHIND DAYCAB UNDER SLEEPER)
A
CAV CIR N39 N39-G GAUGE 16 16 COLOR GY WH TERMINAL 0587577C1 0587577C1 SEAL/SLEEVE 1652325C1 1652325C1
B
A B
LEFT SIDE AIR DRYER (9902) (LOCATED ON LEFT FRAME RAIL BY AIR DRYER)
B
A
CONNECTOR 1673790C1 BODY LOCK 1673791C1 ABS TRAILER SOCKET/ AUX TRAILER SOCKET/ EOF TRAILER SOCKET (9902) (LOCATED ON BACK OF CAB AND END OF FRAME) CAV A B CIR N39 N39-G GAUGE 16 16 COLOR GY WH TERMINAL 2033819C1 2033819C1 SEAL/SLV 1652325C1 1652325C1
BROWN
WHITE
GREEN
BLACK
YELLOW BLUE
RED
CHANGE REV REFERENCE DRAWN NAME
CHK
DATE
CNA1
28OCT09
INITIAL RELEASE.
61802Y
300422
RELEASE NO.

DATE PART NO. SHEET
61802Y
12MAR09
AE08058107
136
Figure 343
S08344-2

ProStar® Chassis Built June 14, 2010 and After - ELECTRICAL CIRCUIT DIAGRAMS S08344

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ProStar® Chassis Built June 14, 2010 and After - ELECTRICAL CIRCUIT DIAGRAMS S08344

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SERVICE MANUAL

3.31. 3.32. 3.33. 3.34. 3.35. 3.36. 3.37. 3.38. 3.39.

1. TABLE OF CONTENTS (CHAPTER 1) 2. INSTRUCTIONS AND CHARTS (CHAPTER 2)

CIRCUIT DIAGRAM, PROSTAR

CIRCUIT DIAGRAM, PROSTAR

2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

CIRCUIT DIAGRAM INSTRUCTIONS

30 B 87 A SWITCH, MECHANICAL SOLENOID 87A

SINGLE IN-LINE CONNECTORS DISPLAYED AS SHOWN BELOW WITHOUT R/D NUMBER

LOCATION / CIRCUIT NUMBER WIRE GAUGE / WIRE COLOR

20A B 20A FUSE RATING

LOCATION IN FUSE / CIRCUIT BREAKER CONNECTION

COMMON GROUND CIRCUIT NUMBER

CIRCUIT DIAGRAM, PROSTAR

Circuit Diagram Instructions

2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

CIRCUIT NUMBER IDENTIFICATION AND COLOR

COLOR LTBL RD DKBL GY DKBL GY YL GN GY RD ALTERNATOR - FIELD ALTERNATOR - CHARGE

CIRCUIT DIAGRAM, PROSTAR

Circuit Number Identication and Color

2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5

CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)

CIRCUIT DIAGRAM, PROSTAR

Circuit Number Identication and Color (Cont.)

2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6

CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)

CIRCUIT DIAGRAM, PROSTAR

Circuit Number Identication and Color (Cont.)

2.7. LAMP BULB CHART, P. 7

LAMP BULB CHART

CIRCUIT DIAGRAM, PROSTAR

Lamp Bulb Chart

2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8

RELAY FUNCTION AND WIRING GUIDE

COMMON CONTACT ENERGIZING COIL

MINIATURE - 280 (1) 30 86 86 30

MICRO - 280 (1) 30 86

MICRO - 4 PIN (1) 30 86

MINI MICRO - 4 PIN (2) 30 86 85

CIRCUIT DIAGRAM, PROSTAR

Relay Function and Wiring Guide

2.9. SCHEMATIC SYMBOL CHART, P. 9

SCHEMATIC SYMBOL CHART

ACCEL PEDAL POSN SENSOR

ACCEL PEDAL POSN SENSOR

BLUNT CUT CIRCUIT

CIRCUIT DIAGRAM, PROSTAR

Schematic Symbol Chart

2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10

SCHEMATIC SYMBOL CHART (CONT)

DIODE, LIGHT EMITTING

FAN SOLENOID BATT

KEY SWITCH S FEMALE TERMINAL A B OFF IGN D C ACC

S I A OFF FUSIBLE LINK

KEY SWITCH, COMPLEX

FUSES W/ BUSBAR LIGHT W/ SWITCH

LIGHT, DOUBLE FILAMENT

HOLDER, FUSE W/ BUSBAR

LIGHT, SINGLE FILAMENT

CIRCUIT DIAGRAM, PROSTAR

Schematic Symbol Chart (Cont.)

2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11

SCHEMATIC SYMBOL CHART (CONT)

B SENDER - FUEL, OIL, TEMP, WATER C