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The basic symbol consists of two legs of unequal length inclined at approximately 60o to the line representing the considered surface.
If the removal of material by machining is required, bar is added to the basic symbol.
If the removal of material is not permitted, a circle is added to the basic symbol.
When a special charecteristics have to be indicated a line is added to the longer arm of the symbol.
SURFACE ROUGHNESS
SURFACE ROUGHNESS.contd.
symbol.
, , , , .
The surface as represented by the symbol represented by the symbol . Symbol
Surface roughness represented by symbols machining such as turning and milling, etc. Surface roughness represented by operation.
Surface represented by the symbol can be achieved by fine 8 grinding, super finishing, lapping and honing operation.
The distance between the two parallel lines. i.e. one through the maximum point and the other through the minimum point of the profile
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The Ten Point Height Method is used for determining surface roughness values on the basis of graphical records of the profile
An empirical relation is Rz = K. Ra Where K is a constant varying from 3.9 for rough surface to 5 for fine surfaces. In practice Rz / Ra = 4, can be adopted.
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This system measures the average of 5 to 10 values to assess the roughness value. The reference line for measurement is the mean line of the profile, which divides the actual profile of the surface in such a way that the total of the areas above the line and the profile is equal to the total of the area below the line and the profile. The C.L.A. value denoted by the symbol Ra It is expressed in microns = 10 6 of a metre. Ra = (Y1 + Y2 + Y3 + .. + Yn) / n = Yn / n Y1, Y2, Y3, .Yn are added irrespective of their sign
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The value of roughness is obtained from the profile record of the surface and is defined as the average root mean square deviation (Y) of the profile from its mean line in a definite sampling length (L) Ra and Rrms are roughly proportional. Rrms value about 10% greater than Ra. Rrms = [(Y2n ) / n]
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Determined by the number of contact surfaces between the scraped surface and inspection surface in an area of 25 mm x 25mm square. Scraped surfaces are divided into 5 classes: From most precise to most coarse. The size of the surface plate used for the measurement must be proportional to the size of the scraped surfaces. Surface roughness of the machined surface before scrapping must not be coarser than Ra = 3.2 m.
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Indications on drawing
A basic symbol (in brackets) of the special surface texture or textures. The symbol or symbols (in brackets) of the special surface texture of textures. The symbols for the surface textures which are exceptional to the general symbol are indicated on the corresponding surfaces.
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THANK YOU
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