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UENR3883 November 2012

FLUID POWER SYMBOLS


BASIC COMPONENT SYMBOLS
MAIN AUX

Component Location
Description Accumulator - Brake Accumulator - Pilot Accumulator - Ride Control Actuator GP - Parking Brake Breather Connector - Orifice Control GP - Foot Brake Cooler - Hyd Oil Standard Attachment Core AS - Axle Oil Cooler Cylinder GP - Lift (Left) Cylinder GP - Lift (Right) Cylinder GP - Quick Coupler Cylinder GP - Steering Cylinder GP -Tilt 950 Standard 962 Standard High Lift Logger Filter - Axle Oil Cooler Filter GP - Oil Filter GP - Oil 244-5427 250-8327 313-7721 242-4272 242-4271 311-1463 314-9338 242-4270 247-0497 245-7491 245-7487 251-6351 337-4102 330-9358 242-1307 352-1587 Motor GP - Fan Pump and Motor GP - Secondary Steering Pump GP - Axle Oil Cooler Pump GP - Fan and Hyd Brake Pump GP - Implement Pump GP - Metering (HMU) Pump GP - Steering Pump GP - Transmission Screen AS - Command Control Steering Screen AS - Implement/Steering Return Tank GP - Hydraulic Valve - Anti-drift Solenoid Valve - Load Sense Relief Valve - Margin Relief Valve - Pressure Reducing Pilot Supply Valve - Pressure Reducing Pilot Supply Valve - Quick Coupler Valve - Ride Control Relief Valve - Shuttle CCS Pilot Valve GP - Check Backpressure Valve GP - Brake Control (Parking) Valve GP - Foot Brake Valve GP - Check Anti-Drainback Valve GP - Check Axle Oil-Cooler Valve GP - Check Command Control Steering Valve GP - Check Cooler Bypass Valve GP - Command Control Steering Valve GP - HMU Steering Valve GP - Make-up Lift Valve GP - Main Control Two Function without Ride Control Two Function with Ride Control Three Function without Ride Control Three Function with Ride Control With Ride Control (Logger) Valve GP - Manual Lowering Valve GP - Manual Valve GP - Pilot Command Control Steering Valve GP - Relief (Auxiliary) Valve GP - Relief (Tilt) Valve GP - Relief Pump Backup Valve GP - Relief Steering Cylinder Crossover Valve GP - Relief Tilt (Logger) Valve GP - Secondary Steering Valve GP - Shuttle Valve GP - Solenoid Valve GP - Steering Neutralizer (CCS) Valve GP - Steering Neutralizer (HMU) 261-4171 261-3682 261-4172 261-3683 256-3643 112-1817 8T-6907 147-1790 272-2334 332-1987 132-5258 129-8222 332-1985 141-2597 235-6157 313-7668 321-5283 296-5662 48 F-4 246-6152 275-8544 215-3013 254-5146 292-8767 349-6093 241-9299 241-8692 154-2883 9T-9227 340-5659 328-4314 346-0475 328-0730 335-1074 114-1267 180-8585 4T-7581 8J-6875 353-7179 106-1774 215-3687 307-5393 130-5202 111-7775 244-1426 124-8635 142-4000 234-4869 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 9 10 11 12 13 C-7 F-6 F-2 D-6 B-1, D-2 8 B-8 Part Machine Number Location 213-8773 1 355-9981 2 3 325-7159 129-8090 4 258-2829 5 122-2340 6 271-0263 7 Schematic Location F-2 F-4 F-5 F-1 A-7 A-3 E-6

FRONT OF FRAME

HAND METERING UNIT

PUMP OR MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

PUMP (2 - SECTION)

PUMP (VARIABLE & PRESSURE COMPENSATED)

VARIABILITY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

20

57

25

G4

54

61

24

LINE RESTRICTION (VARIABLE & PRESSURE COMPENSATED)

ATTACHMENT

G5

VALVE ENVELOPES

VALVES

VALVE PORTS

ONE POSITION

TWO POSITION

THREE POSITION

TWO - WAY

THREE - WAY

FOUR - WAY

CONTROL VALVES
AB A B

CHECK VALVES

2 35

G2

P T NORMAL POSITION

P T SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED SHUTTLE PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

14

F-7

15 16 17

C-6, F-8 A-7 B-8 E-2 C-8 B-8 A-7 C-6 B-8 B-7 A-3 B-6 B-7 D-2 B-8 A-7 F-5, F-6, F-7 A-6, E-7 E-4 E-4 C-2 D-7 E-5 C-3 C-5 F-1 F-2 B-8 C-6 D-3 B-8 D-1 B-2 F-6

950H, 962H, and IT62H Wheel Loader Hydraulic System


950H: N1A4397-UP JAD410-UP M1G2111-UP K5K2761-UP 962H: N4A2116-UP M3G679-UP K6K517-UP MAL123-UP IT62H: M5G468-UP

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

Manifold -Fan Drive and Brake Charge

18

SOLENOID

SOLENOID OR MANUAL

SOLENOID & PILOT

SOLENOID & PILOT OR MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

PUSH - PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

13 14 10

55

46

RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING & JOINING LINES

HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING

3 POSITION

2 POSITION

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

CROSS FLOW

FAN AND BRAKE SYSTEM

FLOW IN EITHER DIRECTION

11 12 29
C B

2012 Caterpillar, All Rights Reserved

Printed in U.S.A.

28 5
NOT SHOWN INSIDE (29)TANK GP - HYDRAULIC

MAIN CONTROL VALVE

PRESSURE SWITCH

23
COMMAND CONTROL STEERING
Tap Location Pressure and Sampling
Tap Number
G1 G2 G3 G4 G5 G6 G7 G8 G9 G10 G11 G12 B C SOS

26

18

22

44

36

52

ELECTRICAL SYMBOLS (ELECTRICAL)

51
Schematic Location
C-8, E-2 E-7 B-7 B-6 A-3, D-1 B-7 B-8 C-3 D-2 D-2 C-3 A-8 F-2 F-2 B-8

37

SOS

39

PRESSURE SWITCH

TEMPERATURE SWITCH

LEVEL SWITCH

FLOW SWITCH

48 47
CURRENT STANDARD

WIRE NUMBER IDENTIFICATION CODES

Description
Brake Accumulator Pressure Implement Pump Discharge Pressure Implement Pump Load Sense Pressure Steering Pump Discharge Pressure Steering Pump Load Sense Pressure Fan Pump Discharge Pressure Fan Pump Load Sense Pressure CCS Steering Neutral Pilot Pressure CCS Steering Left Pilot Pressure CCS Steering Right Pilot Pressure CCS Steering Resolved Pilot Pressure Case Drain Air Bleed Front Brake Pressure Rear Brake Pressure Scheduled Oil Sampling

ELECTRICAL SCHEMATIC EXAMPLE

HYDRAULIC SCHEMATIC EXAMPLE CURRENT STANDARD

34

60
31 30 56
WIRE

HARNESS IDENTIFICATION CODE THIS EXAMPLE INDICATES WIRE 135 IN HARNESS AG WIRE
CIRCUIT NUMBER IDENTIFICATION

UENR3883

40

PRESSURE SWITCH (ADJUSTABLE)

TEMPERATURE SWITCH

ELECTRICAL WIRE

325-AG135 PK-14

WIRE COLOR

CIRCUIT NUMBER IDENTIFICATION

WIRE COLOR

WIRE GAUGE

325-PK

PREVIOUS STANDARD
WIRE COLOR

325-PK-14

B
WIRE GAUGE

CIRCUIT NUMBER IDENTIFICATION

(EXAMPLE VALVE)

1
G11 G8

17 16

49

33

59

58

43
SOLENOID VALVE REFERENCE
Solenoid Valve E1 E2 E3 E4 E5 E6 E7 E8 E9 E10 E11 E12 E13 E14 Solenoid Location Fan / Brake Valve Implement Valve - Lift Implement Valve - Lift Implement Valve - Ride Control Implement Valve - Ride Control Implement Valve - Ride Control Implement Valve - Tilt Implement Valve - Tilt Implement Valve Implement Valve - 3rd Function Implement Valve - 3rd Function Implement Valve - Lift Implement Valve - Tilt Quick Coupler Valve Solenoid Name Demand Speed Fan Solenoid Lower Solenoid Raise Solenoid Ride Control Balance Solenoid Ride Control Head End Check Solenoid Ride Control Rod End Check Solenoid Dump Solenoid Rack Back Solenoid Implement Pilot Support Solenoid 3rd Function Port A Solenoid 3rd Function Port B Solenoid Lower Anti-drift Solenoid Dump Anti-drift Solenoid Enable Solenoid Schematic Location
C-8 E-6 F-6 E-5 F-5 F-5 E-6 F-6 F-4 F-5 E-5 F-6 F-7 D-7

45 55

G5

27

G9

G10

41

50

G12

AXLE OIL COOLING


G6

G7

G1

21

42 15

30 Page,

(Dimensions: 39 inches x 28 inches)

49 50 51 52 53 54 55 56 57 58 59 60 61

B-7, D-6, F-7 A-7 D-3 F-5 F-6 B-5 B-5 F-2 B-7 E-5 E-5, E-6, F-5, F-6 C-2, D-2 B-6

38

G3

ELECTRICAL SYMBOLS TABLE

19

53 32

HYDRAULIC SYMBOLS (ELECTRICAL)

G
TRANSDUCER (FLUID) TRANSDUCER (GAS / AIR) GENERATOR

M
ELECTRIC MOTOR

5
ACCUMULATOR-RIDE CONTROL 325-7159

4
FRONT AXLE

3
TO BRAKE LIGHTS TO TRANSMISSION CONTROL

CYLINDER-TILT 242-4270 (950 STANDARD) 247-0497(962 STANDARD) 245-7491(HIGH LIFT) 245-7487 (LOGGER)

CYLINDER GP- LIFT (LH) 242-4272

CYLINDER GP LIFT (RH) 242-4271

PORT B LEVER REARWARD, RIGHT HAND LINE ON BOOM (WHEN VIEWED FROM CAB) PORT A LEVER FORWARD, LEFT HAND LINE ON BOOM (WHEN VIEWED FROM CAB) VALVE GP-RELIEF ( AUXILIARY) 272-2334
B4 A4

VALVE GP - MAIN CONTROL TWO FUNCTION WITHOUT RIDE CONTROL: 261-4171 TWO FUNCTION WITH RIDE CONTROL: 261-3682 THREE FUNCTION WITHOUT RIDE CONTROL: 261-4172 THREE FUNCTION WITH RIDE CONTROL: 261-3683 THREE FUNCTION WITH RIDE CONTROL (LOGGER): 256-3643

CONTROL GP FOOT BRAKE 271-0263


NO

NC C C

VALVE GP FOOT BRAKE 215-3687

ACCUMULATOR - SERVICE BRAKE: 213-8773

VALVE GP 332-1987 (TILT) 332-1985 (TILT-LOGGER)

F
VALVE GP MAKE-UP (LIFT) 234-4869 A2
E12

A1

B1

B2

VALVE GP SOLENOID (ANTI-DRIFT) 328-4314

F
C
VALVE GP - PARKING BRAKE 106-1774
E9
RELEASE APPLY

A3

B3

VALVE GP SOLENOID 313-7668

VALVE GP MANUAL LOWERING 112-1817 FRONT AXLE

E13

ACCUMULATOR GP PILOT OIL 355-9981 SWITCH AS BRAKE PRESSURE 175-3244

ACTUATOR AS PARKING BRAKE 129-8090 TRANSMISSION CONTROL


NC

E5 E6 E8 E3 RAISE E10 PORT A

A2

A1

VALVE GP SOLENOID (ANTI-DRIFT) 328-4314

RACK BACK

NC NO

PS

MANIFOLD GP FAN AND BRAKE CHARGE 242-1307

SWITCH AS PARKING BRAKE PRESSURE 174-4312

REAR AXLE

G1

FILTER-MAGNETIC (AXLE OIL COOLER) 251-6351

VALVE GP TILT 332-1987

RACK BACK HOLD

RAISE

VALVE GP SOLENOID (ANTI-DRIFT) 328-4314


E4

PUMP GP - FAN 254-5146

PORT A

G9

G2
HOLD

HOLD

IMPLEMENT RETURN

VALVE GP SOLENOID (RACK BACK) 313-7668

DUMP

LOWER

VALVE GP RELIEF RIDE CONTROL 4T-7581

PORT B

VALVE PRESSURE REDUCING 335-1074 TO FAN MOTOR

AXLE OIL COOLER SUPPLY FLOW AXLE OIL COOLER RETURN FLOW QUICK COUPLER SUPPLY IMPLEMENT LOAD SENSE RELIEF/PILOT RETURN IMPLEMENT LOAD SENSE SIGNAL IMPLEMENT PUMP DISCHARGE PRIMARY PILOT SUPPLY - CCS STEERING ATTACHMENT VALVE LOAD SENSE RELIEF 346-0475 VALVE GP SOLENOID (DUMP) 313-7668
DUMP E7

FLOAT

E
LS P T VALVE BREAKER RELIEF 220-0814 VALVE GP SHUTTLE 235-6157
LOWER/ FLOAT E2

HYDRAULIC TANK

VALVE GP SOLENOID (LOWER) 313-7668

VALVE GP SOLENOID 313-7668


E11

TO CASE DRAIN MANIFOLD


PORT B

BRAKE SYSTEM
VALVE MARGIN RELIEF 328-0730 CYLINDER GP STEERING 314-9338 PRIMARY PILOT SUPPLY - CCS STEERING ATTACHMENT IMPLEMENT LOAD SENSE RELIEF/PILOT RETURN CYLINDER GP STEERING 314-9338

VALVE-QUICK COUPLER 180-8585

CYLINDER GP QUICK COUPLER 311-1463

CYLINDER GP QUICK COUPLER 311-1463

VALVE GP-RELIEF STEERING CYLINDER CROSSOVER 129-8222 SCREEN AS COMMAND CONTROL STEERING 154-2883

E14

VALVE GP COMMAND CONTROL STEERING 124-8635


B A

D
VALVE GP - CHECK COMMAND CONTROL STEERING 111-7775 VALVE GP - PILOT COMMAND CONTROL STEERING 147-1790

LS

G9 G10 G5

VALVE GP-MANUAL LOWERING 112-1817


PA

(Dimensions: 39 inches x 28 inches)

ACCUMULATOR BRAKE 213-8773 TO SERVICE BRAKE VALVE LOWER PORT (FRONT AXLE) TO SERVICE BRAKE VALVE UPPER PORT (REAR AXLE)

ACCUMULATOR BRAKE 213-8773 VALVE GP-CHECK BACKPRESSURE 353-7179 PUMP GP - AXLE OIL COOLER 215-3013 JACKET WATER (COOLANT) CORE AS AXLE OIL COOLER 313-7721
P T

PB VALVE GP STEERING NEUTRALIZER (CCS) 321-5283

VALVE PRESSURE REDUCING PILOT SUPPLY 114-1267

A1

A2

G8

G11

VALVE GP - RELIEF PUMP BACKUP 132-5258

UENR3883

C
G1

PS

FILTER-MAGNETIC (AXLE OIL COOLER) 251-6351

VALVE - SHUTTLE CCS PILOT 8J-6875

COMMAND CONTROL STEERING ATTACHMENT HMU STEER AND 3PC IMPLEMENT


VALVE GP - HMU STEERING 142-4000 VALVE GP-RELIEF STEERING CYLINDER CROSSOVER 129-8222

MANIFOLD GP-CONTROL (FAN DRIVE AND BRAKE CHARGE) 352-1587

E1

VALVE GP-CHECK (AXLE OIL COOLER BYPASS) 130-5202 MOTOR GP-FAN 246-6152 VALVE GP-CHECK (AXLE OIL COOLER BYPASS) 130-5202 VALVE GP MANUAL LOWERING 112-1817

REAR AXLE

IMPLEMENT RETURN VALVE GP CHECK COOLER BYPASS 244-1426 AXLE OIL COOLER SUPPLY COOLER - HYD OIL STANDARD: 244-5427 ATTACHMENT: 250-8327

CYLINDER GP STEERING 314-9338

30 Page,

LS
G7 G6

AXLE OIL COOLER RETURN QUICK COUPLER SUPPLY IMPLEMENT LOAD SENSE RELIEF/PILOT RETURN

PB B A PA

PUMP GP FAN AND HYD BRAKE 254-5146

X
G3
PUMP GP - IMPLEMENT 292-8767 A IMPLEMENT LOAD SENSE SIGNAL IMPLEMENT PUMP DISCHARGE

B
CYLINDER GP STEERING 314-9338

SOS

VALVE GP CHECK ANTI-DRAINBACK 307-5393

G4
LS

LINE PATTERNS
Pressure Line
P PUMP GP - STEERING 241-9299

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


IMPLEMENT PUMP OUTPUT IMPLEMENT PILOT SUPPLY OIL PRIMARY STEERING PUMP CIRCUIT STEERING CIRCUIT SECONDARY STEERING CIRCUIT IMPLEMENT PUMP LOAD SENSING CIRCUIT MAIN RELIEF VALVE LOAD SENSING CIRCUIT SUPPLY LINE DRAIN / RETURN LINE LIFT CYLINDER CIRCUIT TILT CYLINDER CIRCUIT AUXILIARY CIRCUIT BRAKE CHARGE VALVE AND FAN CONTROL CIRCUIT BRAKE CONTROL CIRCUIT
VALVE GP STEERING NEUTRALIZER (HMU)

B
FILTER GP-OIL 330-9358 PUMP GP - TRANSMISSION 241-8692 G

VALVE GP STEERING NEUTRALIZER (HMU)


P

Pilot / Load Sensing Pressure Drain / Return Lines Component Group

S
T LS S

HMU

Attachment
A

Air Line

G12
FILTER GP-OIL 337-4102 VALVE GP MANUAL 8T-6907

L S
YY

CALLOUTS
Taps (Pressure, Sampling,Sensor) by letter

CONNECTOR ORIFICE 122-2340

CONNECTOR ORIFICE 122-2340

VALVE GP - RELIEF PUMP BACKUP 132-5258

L
M

A
BREATHER 258-2829

PUMP GP METERING (HMU) 349-6093

C
PUMP AND MOTOR GP SECONDARY STEERING 275-8544

TANK GP - HYDRAULIC 340-5659

VALVE GP SECONDARY STEERING 141-2597

LS
SCREEN AS STEERING RETURN 9T-9227

T
G5

THIS SCHEMATIC IS FOR THE 950H, 962H AND IT62H WHEEL LOADER HYDRAULIC SYSTEM MEDIA NUMBER: UENR3883 SCHEMATIC PART NUMBER: 241-0475, CHANGE: 11, VERSION: BRAKE SYSTEM PART NUMBER: 244-1398, CHANGE: 01, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.