Beam Pump well inspection and maintenance regulation

1. Inspection 1.1 Polished rod It should be checked everyday and should keep light and cool, if it is black andg hot, maybe there no flowing from this well. The follow job should be done immediately--test production rate, dynamometer card and fluid level; give the next proposal after collecting information and analyzing. If polished rod is light and has a little hot, that is to say the stuffing box has a little tight and need to be loosed. 1.2 Stuffing box It should be checked daily and be kept cleaning without leakage. 1.3 Well head valve and tubing/casing pressure gauge Check all well-head valves and make sure it is proper condition. For example, DL-119 casing valve was forgotten after commissioned. 1.4 BalanceMeasure Motor Current and Calculate balance ratio Measure current Cup ---The up-stroke current and Cdown -----downstroke current need to be measured one week one time. The method is that use current gauge measure the motor current (refer to the figure 1), find the Max current C up during the up-stroke and Max current Cdown during down-stroke. Calculate motor balance ratio: Rbalance= (Cup/ Cdown) *100%, the scope is better between 85117%. If it is out of this scope, the beam pump balance should be adjusted again. 1.5 Beam Pump Unit 1.5.1 New beam pump Tight every part after it commission 24 hours. (It has been done by SABA). Do this job again after one week. Again after one month 1.5.2 Normal beam pump 1.5.2.1 Check beam unit frame assembly tightness on cement block; make sure it never moves from original position. 1.5.2.2 Check belt extension, one week one time. 1.5.2.3 Check motor and input pulley. 1.5.2.4 Check brake element wearing condition and adjust it if it is necessary. One week one time. 1.5.2.5 Inject grease and lubrication oil in time (according to beam pump manual). 1.5.2.6 Check gear reducer gear and its bearing condition according to beam pump manual. 1.5.2.7 Check gear reducer lubrication oil level---one time per month. Make sure lubrication oil level is between up and down indicator bolt. 1.5.2.8 Check crank pin bolt nut, make sure it keeps the original position---everyday. 2 Tests 2.1 Production ratego as Daleel regulation

2.2 Fluid level and dynamometer card---one time / per month If the well production is abnormal, test it immediately. Test it after hoist job was over and commissioned 3 days.