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Component Locations

Description Accumulator Cooler As -Radiator Coupling -Female Coupling -Female (C+) Coupling -Male Coupling -Male (C -) Coupling -Male (Drain) Cylinder Gp -Hydraulic Coupler Cylinder Gp -Lift Lt. Hand 248 Cylinder Gp -Lift Lt. Hand 268 Cylinder Gp -Lift Rt. Hand 248 Cylinder Gp -Lift Rt. Hand 268 Cylinder Gp -Tilt Lt.. Hand Cylinder Gp -Tilt Rt. Hand Filter Gp -Oil Manifold As -Drain Manifold Motor Gp -A/C Compressor Motor Gp -Fan Motor Gp -Single Speed Motor Gp -Two Speed Pump GP - Implement Pump GP -Charge Pump GP -Hydrostatic (Single Speed) Pump GP -Hydrostatic (Two Speed) Screen Solenoid -Control Valve (A1 & A2) Solenoid -Control Valve (C+ & C-) Switch As - Back Up Alarm Pressure Switch As -High Flow / Imp Kick Down Tank GP -Hydraulic Valve -Check Valve Gp -Ball Valve Gp -Brake (Single Speed) Valve Gp -Brake (Two Speed) Valve Gp -Control Valve Gp -Drive Pilot / Resolver Block Valve Gp -Flow Detent / Prop SW Valve Gp -Hydraulic Coupler Valve Gp -Inline Self Level Raise 248 Valve Gp -Inline Self Level Raise 268 Part Number 149-0686 228-2723 218-5841 229-5471 218-5840 229-5468 229-5473 192-2640 230-3685 230-3705 230-3695 230-3705 230-3687 230-3697 223-9974 218-5560 218-6840 230-3727 220-8162 220-8172 225-9238 225-9238 191-9617 191-9700 195-6768 185-4254 195-9700 192-0836 224-0744 204-1491 123-4750 191-9783 208-5681 222-3692 220-8128 218-6119 220-8126 209-0640 224-9408 223-8418 Machine Location 32 5 14 21 14 20 22 28 19 18 17 15 7 8 26 6 9 2 1 4 34 31 33 25 29 3 30 23 10 13 12 11 27 24 Schematic Location D-6 C-6 F-6 F-8 F-6 F-8 F-8 E-9 F-8 F-7 F-7 F-7 C-8 C-9 B-7 C-7 B-10 , B-12 E-3 , E-4 A-8 A-8 A-9 D-2 E-6 D-6 , E-6 D-8 , E-8 D-122 E-11 B-7 B-11 , E-4 F-9 B-11 F-4 E-6 F-13 F-12 D-9 F-10
A1 SOLENOID P978-GN L998-OR A2 SOLENOID P979-YL L998-OR C- SOLENOID H759-OR 200-BK CONTROL FLOW SOLENOID P980-OR L999-GN TRAVEL SOL H416-GN 975-WH DVTR XRMTL 2x F905-YL 2x 200-BK

RENR8749 December 2003

FLUID POWER SYMBOLS


BASIC COMPONENT SYMBOLS
MAIN AUX.

12

24

PUMP or MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

2-SECTION PUMP

PUMP: VARIABLE and PRESSURE COMPENSATED

VARIABILITY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION (VARIABLE and PRESSURE COMPENSATED)

VALVES
VALVE ENVELOPES VALVE PORTS

ONE POSITION

TWO POSITION

THREE POSITION

TWO-WAY

THREE-WAY

FOUR-WAY

CONTROL VALVES
AB AB

CHECK VALVES

P T NORMAL POSITION

P T SHIFTED POSITION

INFINITE POSITION

BASIC SYMBOL

SPRING LOADED

MEASUREMENT

ROTATING SHAFTS

Travel Pilot Valve (12)

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

BACKUP PRESS SW 120-YL 321-BR

Inline Self Level Valve - Raise (24)

248B and 268B Skid Steer Loaders Hydraulic System


248B: SCL1-UP 268B: LBA1-UP

FLUID STORAGE RESERVOIRS

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

SOLENOID

SOLENOID or MANUAL

SOLENOID and PILOT

SOLENOID and PILOT or MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

PILOT CONTROL SYMBOLS


RELEASED PRESSURE REMOTE SUPPLY PRESSURE

2 31 33 AA

COUPLER SOL 779-WH 2x K927-BU 780-PU 23

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING AND JOINING LINES

HYDRAULIC AND PNEUMATIC CYLINDERS

27
SPRING LOADED GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

Tap Locations Pressure, Sampling, and Sensor


Tap Number
AA BB CC DD EE FF GG HH SOS Signal Pressure Main System Pressure (Pump 1 Forward) Charge Pressure Main System Pressure (Pump 2 Forward) Main System Pressure (Pump 2 Reverse) Main System Pressure (Pump 1 Reverse)

HYDRAULIC PUMPS
C+ SOLENOID H758-BR 200-BK
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION

Description
Main Worktool System Pressure

Schematic Location
D-9 C-7 C-11 B-11 , D-4 B-11 , D-3 B-10 , D-3 A-10 , C-3 A-11 , C-4

13

UNIDIRECTIONAL

UNIDIRECTIONAL
CROSS FLOW

Charge Pump (1), Implement Pump (2), Hydrostatic Pump (3), Implement Control Valve (13), A1 & A2 Solenoids (31), C+ & C- Solenoids (33) and Main Work Tool Pressure Tap (AA)

Manual Lower Ball Valve (23) & Quick Coupler Valve (27)

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

FLOW ALLOWED IN EITHER DIRECTION

High Flow with Inline Self Level - Raise


2003 Caterpillar All Rights Reserved

Printed in U.S.A.

DETENT COIL P988-OR 975-WH

IMP PILOT SOL P988-OR 975-WH

SPEED SOL P981-PU L999-GN

Electrical Symbols Table


Speed Sensing Pressure Tap Forward Pilot Port Neutral Adjustment Screw Left Forward Crossover Relief and Makeup Valve (MB1) Forward Pilot Port

19 18

11 12 25 29

CC

Speed Sensing Valve

7 24

Hydraulic Symbols (Electrical)

G
5 6 23 20 21 22 27 16 17
Pressure Switch
Right Forward Crossover Relief and Makeup Valve (MB2)

M
Electric Motor

14 15 11

Transducer (Fluid)

Transducer (Gas / Air)

Generator

Neutral Adjustment Screw

29

10

Charge Relief Valve

Left Reverse Crossover Right Reverse Crossover Relief and Makeup Valve (MA1)

EE
Charge Pressure Port (G1)

DD
Maximum Displacement Stop Reverse Pilot Port Forward Travel Drive Loop Pressure Port (MB2)

Forward Travel Drive Loop Pressure Port (MB1) Maximum Displacement Stop

10 3
Reverse Pilot Port Forward Travel Drive Loop Port Case Drain Port

19

12 25

14 15 20 21 22

17

A/C SOLENOID 513-OR 200-BK

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Wire Number Identification Codes


BB

FF

7 23

Electrical Schematic Example


Current Standard
Harness identification code This example indicates wire 135 in harness "AG". Wire

Hydraulic Schematic Example


Current Standard

Forward Travel Drive Loop Port Reverse Travel Drive Loop Port

Circuit Number Identification

Wire Color

325-AG135 PK-14

6 27

325-PK
Circuit Identification Number Wire Color Wire Gauge

Previous Standard
Wire Wire Color

GG
Reverse Travel Drive Loop Pressure Port (MA2)

HH
Reverse Travel Drive Loop Pressure Port (MA1)

Reverse Travel Drive Loop Port

24 26 30 8 4 2 1 18 13 31 32 33 34 11 29 26 16 28

325-PK-14

Hydraulic Fan Motor (6) & SOS Port (BB) Motor Gp A/C (26)
Circuit Number Identification Wire Gauge

(EXAMPLE VALVE)

HYDROSTATIC DRIVE PUMP

COMPONENT LOCATIONS

20 Page

30

Implement Pilot Valve (11) & High Flow Auxiliary / Implement Kick Down Pressure Switch (29)
10 1 8 9 26 13 31 32 33 34 28

Single Speed Valve (10)

Electrical Symbols (Electrical)

RENR8749

Pressure Switch (Adjustable)

Temperature Switch

Electrical Wire

11

10

F
218-6119 DRIVE PILOT VALVE (RESOLVER BLOCK) 220-8126 IMPLEMENT PILOT VALVE (FLOW DETENT / PROPORTIONAL SW & HF PRESS SW)

229-5468 COUPLING - MALE 229-5471 COUPLING - FEMALE 229-5473 COUPLING - MALE

230-3685 (248) 230-3705 (268) CYLINDER GP LIFT LEFT HAND

230-3687 CYLINDER GP TILT LEFT HAND

230-3697 CYLINDER GP TILT RIGHT HAND


TO DRAIN MANIFOLD

222-3692 VALVE GP - TWO SPEED PARKING BRAKE

F
TO DRAIN MANIFOLD

CONTROL

LIFT CYLINDERS

TILT CYLINDERS AUXILIARY TOOLS

DRIVE PILOT VALVE


NEUTRAL REVERSE FORWARD
LEFT RIGHT

IMPLEMENT PILOT VALVE


NEUTRAL DUMP RACK LOWER NEUTRAL RAISE

191-9783 VALVE GP - BALL

DRAIN C+

C-

TO DRAIN MANIFOLD

D C

230-3695 (248) 230-3705 (268) CYLINDER GP LIFT RIGHT HAND

218-5841 COUPLING FEMALE

218-5840 COUPLING MALE

220-8172 MOTOR GP - TWO SPEED

195-6768 SCREEN 224-9408 (248) 223-8418 (268) VALVE GP - DVTR - C INLINE SELF LEVEL VALVE - RAISE
1 3 2 C 4 T P 4 T P C P T 2 3 5 1

COUPLER
T CC

1A P

1B

2A

2B

3A

3B T A2 C P

4A

4B

TO DRIVE PILOT

TO CHARGE FILTER

LEFT MOTOR

RIGHT MOTOR

E
FF

TO DRAIN MANIFOLD TO IMPLEMENT VALVE

DD

EE

224-0744 PRESSURE SWITCH HIGH FLOW AUXILIARY / IMPLEMENT KICK DOWN

192-2640 CYLINDER GP HYDRAULIC COUPLER

R
LOAD SENSE RELIEF VALVE

T1

MG A MB

Y
SPEED SENSING

G1

B MB

F C

S1 E D

S2 P T

185-4254 SOLENOID (A1 & A2)

FWD

FWD

209-0640 VALVE GP HYDRAULIC COUPLER


G

C+

C T P

C A1 T P

AA

CONNECTS TO IMPLEMENT PUMP

195-9700 SOLENOID (C+ & C-)

220-8128 (248) 220-8138 (268) VALVE GP- IMPLEMENT

149-0686 ACCUMULATOR

LR

LF

RF

RR

X3
ML HP MR CI

X4

MA
HH GG

MA

X4

X3

192-0836 PRESSURE SWITCH OPTIONAL BACK-UP ALARM

218-5560 DRAIN MANIFOLD

223-9974 FILTER GP OIL

225-9262 MOTOR GP -FAN

221-9126 COOLER AS RADIATOR

TO DRIVE JOYSTICK

TO DRIVE JOYSTICK
191-9700 HYDROSTATIC PUMP

D R A I N

RJ

CO SOS/ DIAGNOSTIC PORT

FAN MOTOR RELIEF

SSL 248B & 268B TWO SPEED OPTION


A L

C
CC
B A C Z LEFT MOTOR T P A B

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


220-8162 MOTOR - SINGLE SPEED
L B

208-5681 VALVE -SINGLE SPEED PARKING BRAKE

Z A RIGHT MOTOR

218-6840 MOTOR GP A/C COMPRESSOR

123-4750 CHECK VALVE

RENR8749

T1

220-8162 MOTOR - SINGLE SPEED

DD

EE

FF
PF LS

MG A MB1

Y
SPEED SENSING

G1

G B

MB2 A

BAFFLE

20 Page, Color 2

FWD

FWD

PF

204-1491 TANK GP - HYDRAULIC

M
S LR LF RF RR S

Pump Output. (Left Hydrostatic) Pump Output. (Right Hydrostatic) Pump Output. (Implement Supply) Pump Output. (Charge Supply) Supply Line. Drain / Return Line. Drive Pilot Control Circuit. Implement Pilot Control Circuit. Coupler Cylinder Control Cicuit. Lift Cylinder Control Circuit. Tilt Cylinder Control Circuit. Auxiliary Tool Control Circuit. Parking Brake Control Circuit. 2nd Auxiliary Tool Control Circuit. Two Speed Control Circuit.

LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure
220-8127 CHARGE PUMP

MA1

HH

MA2

GG

191-9617 HYDROSTATIC PUMP

224-9405 IMPLEMENT PUMP

Drain / Return Lines Component Group Attachment

Air Line
THIS SCHEMATIC IS FOR THE 248B and 268B SKID STEER LOADERS (SINGLE SELF LEVEL - RAISE)
PART #: 218-6460 CHG 00
Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

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