Académique Documents
Professionnel Documents
Culture Documents
Customer Logo
Customer/location - date
Protection notice / Copyright notice
New 2007
Cemat V7
1981
1987
Cemat V1.8 - Cemat V2
MIS WIN3.11 LS_C SIMATIC S5
1992
Cemat V3
1996
Cemat V4
MIS WIN3.5
2000
Cemat V5
2003
Cemat V6
2005
Cemat V6.1
PCS7 V5 SIMATIC S7
PCS7 V6 SIMATIC S7
PCS7 V6 SIMATIC S7
Sales, Ordering More than 5500 Simatic PCS7 installations since 1996
Up grade
page 3
Januar 2008
Helmut Witt
More than 510 CEMAT Installations worldwide 113 Plant Installations CEMAT based on PCS7
9 in America
Brazil Peru Ecuador USA 1 1 1 6 Italy Spain Switzerland Austria Poland.
60 in Europe
Norway Sweden Ireland Netherlands Belgium Luxembourg
Germany 24
18 in Asia
Bulgaria Croatia Czech Greece Hungary Ukraine Romania Russia Bosnia&H erz Azerbaijan China India Korea Malaysia Pakistan Philippines Sri Lanka Thailand Turkmenistan Vietnam
18 in near east
Iran Lebanon Turkey Saudi Arabia Yemen Qatar
8 in Africa
Algeria Egypt Kenya Morocco South Africa 1 1 1 4 1
page 4
Januar 2008
Helmut Witt
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering
page 5
Januar 2008
Helmut Witt
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering
SIMATIC PCS7
Cemat
page 6
Januar 2008
Helmut Witt
PCS7 Installations
2,885 Installations in Europe (incl. Russia)
Belarus Bulgaria Croatia Cyprus Czech Republic Denmark Estonia 2 11 10 3 16 17 1 Greece Hungary Iceland Ireland Latvia Lithuania Macedonia 4 6 3 15 5 4 1 Norway Portugal Romania Slovenia Ukrainia Yugoslavia 8 12 6 7 2 2
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering
Kanada 22
USA 192
Mexico 53
Azerbaijan Bangladesh Indonesia Iran Iraq Israel Libanon Finland 77 Kazachstan Korea Sweden 95 Germany 1202 Malaysia Austria 134 Oman Russia 132 United Kingdom 111 Pakistan Netherlands 126 Philippines Belgium 123 Poland 37 Qatar France Switzerland 130 Singapore 100 Italy 158 Thailand Spain 169 Turkey 113 Slovakia 44 China 630 Turkmenistan Uzbekistan Un. Arab. Emirates India 50 Taiwan 60 Vietnam
South Africa 44
70 Installations in Africa
Brazil 42
Chile 27
7 7 1 4 1 2 1 1 2
Australia 43
46 Installations in Australia
New Zealand 3
page 7
Januar 2008
Helmut Witt
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering
OS Network
Control Network
page 8
Januar 2008
Helmut Witt
SAP R/3
Ethernet
@
Office LAN Ethernet
Plant Information
Engineering Station ES
OS Clients
Plant Maintenance
SIMATIC IT Server
DP/AS-I DP/EIB
OS
ET 200M Ex-I/O HART PROFIBUS-PA
OP
PROFIBUS-DP
MODBUS
DP/PA Link
PROFIBUS-DP
ET 200X
ET 200S
Zone 1 Zone 2
ET 200iS
page 9
Januar 2008
Helmut Witt
... to the distributed system in client/ server architecture (> 100,000 I/O)
PROFIBUS DP
Redundant IM
Redundant modules can be placed in different racks Automatic analysis of discrepancy between input signals Without additional Engineering Redundancy where needed, i.e. as you require
page 11 Januar 2008 Helmut Witt Protection notice / Copyright notice A&D CC Cement
MultiClients
Automation systems
page 12
Januar 2008
Helmut Witt
X-400
Unmanaged
X-100
X108
X104-2
X106-1
page 13
Januar 2008
Helmut Witt
SIMATIC PCS 7 - Network components SIMATIC Net SCALANCE W e.g.: Monorail System
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering
Travel Direction of Monorail (max. 50 Monorails per RCoax Segment) Stable Communication even during RCoax Segment Change Over through IWLAN RR (Rapid Roaming)
page 14
Januar 2008
Helmut Witt
VPN-Tunnel
Internet Intranet External Net Security Module B
VPN=Virtual Private Network
page 15
Januar 2008
Helmut Witt
SIMATIC PCS 7 - connection to the field Flexible and easy integration of field devices
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering
PROFIBUS-DP field devices
SIPOS 3, 5 SIPART DR SIMOVERT SIMOCODE
PROFIBUS DP
Industrial Ethernet
page 16
Januar 2008
Helmut Witt
Quarry
Primary Crusher
Pressure
Coal Silos
Finishing Mill
Clinker Production
page 17 Januar 2008 Helmut Witt
Finishing Mill
Analyser
OXYMAT
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering
Positioner
SIPART PS2
Pressure
SITRANS P DSIII
Level
SITRANS LR 400 SITRANS LC
ULTRAMAT
SIPAN32
OXYMAT 61
CALOMAT 6
PA / Profile 3
SIWAREX
:recent development GSE: Basic Device Data File, describes the cyclic communication of the device EDD: Electronic Device Description, describes the acyclic communication of the device (parameters, diagnostics, device configurations) HCF: Hart Communication Foundation page 18 Januar 2008 Helmut Witt Protection notice / Copyright notice A&D CC Cement
Distributed I/O station for Ex Zones 2/21 Modular and space-saving in compact design
Interface module IM 153-1/-2
Up to 8 S7-300 modules
page 19 Januar 2008 Helmut Witt Protection notice / Copyright notice A&D CC Cement
page 20
Januar 2008
Helmut Witt
SIMOCODE pro provides all functions for your motor feeder in only one system. All functions can be enabled, disabled and adjusted at any time.
Flexible software for motor control for Start, Stop Detailed operating, service and diagnostics data Communication via PROFIBUS DP
Application: e.g. for pump monitoring (effective power) or energy management with SIMOCODE pro for power-/voltage monitoring.
page 21 Januar 2008 Helmut Witt Protection notice / Copyright notice A&D CC Cement
more than 1000 companies are member of PROFIBUS International more than 2000 products for PROFIBUS are available
page 22 Januar 2008 Helmut Witt Protection notice / Copyright notice A&D CC Cement
SIMATIC PCS 7 - Automation system Basic units: AS from the S7- 400 range
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering
- S7 414-3, S7 416-2, S7 416-3, S7 417-4 with integrated PROFIBUS-DP interface - integrated MPI interface - RAM 1,400 to 20,000 kByte Power supply - (options: 24 V~, 120 V~, 230 V~)
CPs for Industrial Ethernet High Performance Event Driven Communication Alarming by Exception
Protection notice / Copyright notice A&D CC Cement
page 23
Januar 2008
Helmut Witt
Client/server system (OS client / OS server) Basis: Standard PC components Windows 2000/ XP
Server
12
System Capacity Number of server / server pairs Number of clients for each server/pairs Number of POs for each multiuser system Packages
Number of POs Single-user Server 250 POs ; -2,000 -- " -; ; 3,000 -- " -; ; 5,000 -- " -; ; 8,000 -- " --;
12 32 60.000
page 25
Januar 2008
Helmut Witt
Multi-Screen Technology
One control device (mouse/keyboard) for multiple monitors (1...4)
Provides ease-of-use functions (e.g. store screen composition/layout) No additional configuration required
Comprehensive overview of the process (information at your fingertips) Simple operation using multiscreen technology
page 26 Januar 2008 Helmut Witt Protection notice / Copyright notice A&D CC Cement
Programming Interfaces
Archive System
Standard Interfaces
Report System
Data Management
Protection notice / Copyright notice A&D CC Cement
page 27
Januar 2008
Helmut Witt
sub-navigation window
overview overviewarea area (4x4 (4x4 Matrix) Matrix)
structure
standardized displays for trends, messages multi-window-technique with protected overview and buttons area easy and intuitive handling
Zoom Ruler (with tabular display of value) Adjustable time scale (duration) Visualization can be stopped (archive continues to run) Scrolling through records (Fwd/Rev) One Y axis for all values (%) or separate Y axis for each value Trend displays merge data from - Online process values - Archived (historical) values
Flexible trend display format maximizes usability Fast online viewing of process data
page 29 Januar 2008 Helmut Witt Protection notice / Copyright notice A&D CC Cement
Highlights
Can be configured online
Automatic synchronization for redundant systems Process value acquisition / archiving - Cyclic (fastest cycle: 500ms) - Archiving of changes only
Technical data
Microsoft SQL Server 2000
5,000 process values / sec (archive server) 1,000 process values / sec (OS server) Up to 30,000 tags can be archived in the database 10 alarms / sec for each server (steady state) Alarm buffer with 3,000 alarms in 4 sec
Protection notice / Copyright notice A&D CC Cement
page 30
Januar 2008
Helmut Witt
- Min value - Max value - Average value - Last value - Sum of values (addition) - Custom function (C script)
page 31
Januar 2008
Helmut Witt
page 32
Batch protocols
Januar 2008
- Acknowledgement
(single, by page, from faceplate, for entire picture)
Preconfigured alarm lists - New list (all unacknowledged alarms) - Old list (all Active, acknowledged alarms) - Went out list (all unacknowledged, cleared) - Operator input list (all operator messages) - Log list (all alarms in chronological order)
Alarm priorities
Quote: "A warning from the main reactor is more important than an alarm - Control system list (all control system alarms) from an auxiliary tank"
A W S O
Alarm (high / low) Warning (high / low) Control system Operator input prompt Criteria: e.g. date, time, area, class, priority
Smartcard reader for simple and secure user identification Video overlay in process screens User right, each operator/group can be assigned custom authorization using functions, plant sections, etc. Centralized time synchronization with DCF 77 or GPS receiver Signal module (alarm horn for visual and audible signals) Language switching online during runtime operation
page 35
Januar 2008
Helmut Witt
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering
One engineering system for all system components from OS via AS to the field level Configuring instead of programming Graphical structuring tools Testing and changes online with graphics tools Data base for the entire project with automatic documentation
Engineering System
page 36
Januar 2008
Helmut Witt
WinCC WinCC
V2 Y2000.0 % V4 P4 0000.0 MBAR F1 R1 0000.0 PC V3 MBAR 0000.0 % A10000.0 Reaktor 01 M1 V5 P5 0000.0 MBAR 0000.0 MBAR V6 P6
SFC SFC
CFC CFC
SCL SCL
PDM PDM
produkt
Database Database
Network/ communication configuration System configuration Application Engineering Configuration of field devices and components with Process Device Manager
page 37
Januar 2008
Helmut Witt
Simultaneous display of all process variable aspects Bulk engineering capability Efficient processing of all objects General
Copy/insert block (of attributes) Cooperation with Excel/Access (copy/paste) Find/replace attributes Browser for user-friendly signal routing Import/export texts (for translation) Free columns for customer-specific attributes
OS crossreference Block symbols, I/O fields, status displays Archives Cycles, units
SIMATIC PCS 7 - Engineering System Automatic software generator for station plans
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering
+
TH assign. B17/Reac1 B17/Reac2 B17/Reac2 B17/Reac3
Import/ExportAssistent
KP 1.7 1.25 2.0 1.5 TN 2.5 3.5 1.0 10 TV 1.3 1.0 1.0 2.0
Plan name PV_LR PV_LR LIC1710 0 100 TIC2711 0 500 PIC2712 0 10 FIC3210 0 250
page 39
Januar 2008
Helmut Witt
SIMATIC PCS 7 - Engineering System Generation of overview displays from plant hierarchy
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering
Plant_1 Reactor_1 TIC10 PIC11 V17 Reactor_2 TIC20 Pic: Reactor 2 TIC 20 PIC 21 V 27
building block symbols in the scope of supply of PCS 7 contained, can be changed without programming knowledge
Plant Hierarchy
online
building block symbols in the scope of supply of PCS 7 contained, can be changed without programming knowledge
Plant Hierarchy
tional i d d a o N g !! ! n i r e e n i Eng
page 41 Januar 2008 Helmut Witt Protection notice / Copyright notice A&D CC Cement
Basic library Field device library Technological library (CEMAT) Driver library for PROFIBUS-PA devices Design guideline for function blocks + faceplates
for ES and AS +
for OS
page 42 Januar 2008 Helmut Witt Protection notice / Copyright notice A&D CC Cement
SIMATIC PCS 7 - Engineering System Graphical configuration with CFC acc. IEC 1131
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering Place blocks by Drag and Drop
nce with a i l p m o In C 1 !!! IEC 113
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering
reduced system interfaces less system-know-how requirements easy maintenance reduced HW, SW and wiring requirements quick commissioning integrated in the operator station one single engineering tool innovative graphic engineering
PROFIBUS DP
PROFIBUS DP
N) ) I (D EC 6 (I K 3 - A SIL 1 K A L1 SI
S7-400F
ET 200M F-I/O ET 200S F-I/O ET 200M
Reduced engineering
S7-400FH
ET 200M ET 200M ET 200iSP
F-I/O
S-I/O
redundant
F-I/O
page 44
Januar 2008
Helmut Witt
x i r at yM
A&D CC Cement
Maintenance Personnel
Avoid loss of production Enabling preventive maintenance and diagnosis Perfect integration for plant operators Ideal indication of the status of all system components Consequent implementation of NAMUR recommendations NA 64 & NE 91 Protection notice / Copyright notice
page 45 Januar 2008 Helmut Witt A&D CC Cement
AS 1
AS 2
AS 3
AS n
page 46
Januar 2008
Helmut Witt
ET200M Station
Profibus Assets
page 47
Januar 2008
Helmut Witt
Advantage 3: Automatic generation of all OS objects Advantage 4: Efficient processing of bulk data
Advantage 5: Simple parametrization, diagnostics, commissioning and service Advantage 6: Parametrization, diagnostics, commiss. and maintenance of intelligent field devices Helmut Witt
page 48
Januar 2008
Siemens has created what ARC believes is a comprehensive, stepwise approach to migration that effectively addresses the needs of its installed base.
ARC Advisory Group,January 2005
Siemens DCS
OpenPMC
PCS/Tistar
TELEPERM M
from Siemens legacy control systems from 3rd party legacy control systems
Take advantage of new technology of SIMATIC PCS 7 while offering a high degree of investment security
page 49 notice / Copyright notice In addition, Siemens is developing a solid strategy forProtection migration from many Januar 2008 Helmut Witt A&D CC Cement competitor systems to SIMATIC PCS 7. ARC Advisory Group,January 2005
@
Office LAN
Introduction
Ethernet
Plant Opti. APC
Integration of ERP Systems Integration of MES Systems Web capability based on interface standards like OPC, OCX, ODBC Interfaces for import / export of data with higher level planning tools (CAD/CAE) Integration of Unit Operations Online Changeability Scaleable System Actuators/Sensors via HART, PROFIBUS DP/PA, ASI, EIB etc.
PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering
SIMATIC IT (framework & components) Internet/Intranet Plant Plant Information Maintenance @PCS 7 / OPC-Server Engineering Station SIMATIC PDM SIMATIC BATCH clients
Ethernet
DP/EIB
PROFIBUS-PA
PROFIBUS-DP
ET 200iS
page 50
Januar 2008
Helmut Witt
Data Analysis
Overall Equipment Efficiency Kiln Fuel Consumption Total Cement production Total Crusher efficiency Down time management
Control
Helmut Witt
page 51
Januar 2008
Historian Data Display (HDD) is the native client application for KPI analysis and historical data display
page 52
Januar 2008
Helmut Witt
page 53
Januar 2008
Helmut Witt
Excel Add-in offers easy data analysis and reporting with standard office tools
page 54
Januar 2008
Helmut Witt
The Report Manager combines different data from different sources into standard reports:
Correlation between clinker quality and furnace temperature Report on cement production vs. fuel consumption, cement cost per kg, fuel cost per kg cement, Standard reports making comparison between plants easy
page 55
Januar 2008
Helmut Witt
Costs Costs
Quality Quality
Energy Energy
Production Production of of maximum/acceptable maximum/acceptable quality quality with with a a minimum/limited minimum/limited amount amount of of energy energy
Production Production of of acceptable acceptable Production Production of of maximum maximum quality quality quality with with a a minimum minimum quality without without taking taking of detailed of material, material, energy energy and and detailed care care of of other resources other production production resources resources resources
Emissions Emissions
Production Production of of maximum/acceptable maximum/acceptable quality quality with with a a minimum/limited minimum/limited amount amount of of emissions emissions (Kyoto (Kyoto protocol) protocol)
KPI KPI
Tonnes [t/h]
120 100 80 60 40 20 0
CD-Spread [g/m ]
Steam [t/t]
Efficiency Fa ctor : 89
M D-Spread [g/m ]
Electricity [Kwh/t]
Normal Alarm Better
Improving
Speed [m /m in]
Stable W orsening
page 56
Januar 2008
Helmut Witt
ERP
SIMATIC PCS 7 Operator System SIMATIC IT Data Integration Service Archive System Performance 3rd Party
Components
Process value compression for archiving IntroductionSIMATIC IT Product (e.g. acquisition: 2 sec. / archiving: 60 sec.) PCS7 Definition - Min value CEMAT Philosophy Manager
SIMATIC IT Framework
Support, Training
- Max value
SIMATIC IT Migration Strategy Messaging - Last value Our Partners Manager Roadmap Sales, Ordering SIMATIC IT Unilab
SIMATIC IT Interspec
SIMATIC BATCH
page 57
PCS 7
SIMATIC PCS 7 - AddOn All SIEMENS variable speed drives are integrated by Drive ES
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering Drive ES PCS7 Drive ES SIMATIC Drive ES Basic Drive ES Graphic Motion Control mit
PROCESS FIELD BUS
Drive ES
SIMATIC WinAC
SIMOTION
MASTERDRIVES SIMODRIVE POSMO A/SI /CA/CD Vector Control Motion Control 611U
Protection notice / Copyright notice A&D CC Cement
Rapid Prototyping
Rapid
Fuzzy / Neural
Fuzzy
Predictive Control
Model
decomposition with SIMATIC PCS 7 standard controller PCS 7 PID Tuner1 Optimization with RaPID2 adaptive control with ADCO2
Control++2 Soft
Presto2
Sensor
SIMATIC PID
Permanent
Optimized operating costs thanks to increased transparency of the power flows from the infeed to the consumer More precise and more efficient power import thanks to accurate knowledge of the demand profile Optimized application of resources thanks to targeted diagnostics and maintenance Flexible integration options thanks to open and modular design and expansion variants For all Energies of a plant (Power, Steam, Water, ...)
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering
Frequency converter Master drives Fingerprint mouse Motor starter Simocode
Big screen
page 61 Januar 2008
Ex operating units
Helmut Witt
Cabinet engineering
Protection notice / Copyright notice A&D CC Cement
4-quadrant display
Protection notice / Copyright notice A&D CC Cement
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering
page 63
Januar 2008
Helmut Witt
Demo Systems
Engineering Tools
Migration tools
page 64
Januar 2008
Helmut Witt
page 65
Januar 2008
Helmut Witt
Cemat - is a Philosophy
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering
. . . how to operate a Cement Plant . . . how to make Fault Diagnosis in a Cement Plant . . . how to interlock drives, valves, process signals etc.
page 66
Januar 2008
Helmut Witt
Self explainable Standard Interfaces with Windows Look an Feel Detailed Curve Display and Analogue Value Indication Starting/Stopping of complete Drive Groups with one Mouse Click only High sophisticated and easy Route selection
page 67
Januar 2008
Helmut Witt
Generates one message only per alarm condition because of high sophisticated Plausibility Logic Detailed Information about the location of hardware faults Messages are concise and clear because of detailed separation between types of faults and detailed and clear message text
page 68
Januar 2008
Helmut Witt
Library of Software Modules for all kind of functions in a Cement Plant Strict guidance of the engineer during programming avoids patchwork of software Very low possibility of programming errors because of standard interfaces between software modules.
page 69
Januar 2008
Helmut Witt
Group #1
Start Stop
Route #1
Start Stop
Stop
Start
Route #2
Start Stop
Stop
D1
Position 1
Damper #1
Position 2
D2
Start
1 1
Start Operation Interlocking
Motor #1
Running Signal Operation Interlocking
Start
Valve #1
Open Protection notice / Copyright notice A&D CC Cement
page 70
Januar 2008
Helmut Witt
CEMAT Modules
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering Announcing Damper Valve Motor Drive
Group
Route
Selection
Controlle r
Measuring Value
Silopilo t
page 71
Januar 2008
Helmut Witt
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering
Help Function
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering
Input signal states
Module outputs The output signals important for diagnostic evaluation are displayed together with their status.
Parameter field This displays the hardware signal states of the object
page 74 Januar 2008 Helmut Witt
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering
2. Message list
page 76
Januar 2008
Helmut Witt
Each sreen with access to every plant section Raw Material Handling Kiln & Cooler Coal Mill and Utilities Silos & Dispatch
MIS-Client
TCP/IP
TCP/IP
TCP/IP
TCP/IP
TCP/IP
Scalance 200
TCP/IP
Crusher
Local Operator Panel Scalance 200
Scalance 200
S7-4163
TCP/IP
TCP/IP
Engineering Station with CP1613 and 3Com
SIMATIC IT Data Server
Monitor switch
Scalance 200
Profibus DP
Profibus DP
Profibus DP
ET-200
ET-200
Profibus DP
ET-200
ET-200
Profibus DP
ET-200
Profibus DP
ET-200
page 77
Januar 2008
Helmut Witt
Integrated interfaces to further Subsystems and integrated Kiln Optimisation System Modular Design Concept Distributed Configuration Easily Configurable Openness to Technological Innovations Easier Working Conditions for Operators and Electricians Less Downtime
page 78
Januar 2008
Helmut Witt
No unreasonable start of drives or groups because of detailled status report prior to any start No unreasonable selection of routes because of plausibility logic behind Easy handling for the operator because of self-explainable face plates with Windows Look-and Feel Object lists provide detailed information about asignment for all objects to a route or group. Fast fault finding because of detailled fault indication with high performance plausibility logic 4 limits for alarms and 4 limit for interlockings for each analog value from the field.
Helmut Witt Protection notice / Copyright notice A&D CC Cement
page 79
Januar 2008
Cemat - Infosystem
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering
Individual sound settings, video sequences, drawings, manuals can be assigned for each object Notes to each individual event can be keyed in from a operator and read out from any operator. Detailed object information via integrated data
base provides location of each object (drive, valve etc.), i.e. the MCC the I/O slot the central rack including building-, floor-, room-, cubicle-information reduces Down Times
Detailed Curve display of analog values from the field and free selectable group of curves
Helmut Witt Protection notice / Copyright notice A&D CC Cement
page 80
Januar 2008
Cemat - Engineering
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering
Easy and fast Engineering with pre-defined CEMAT-modules Very low possibility of programming errors because of standard interfaces between CEMAT modules. Simple engineering because of low number of basic CEMAT modules Proven software typicals for specific requirements in the cement industry Because the CEMAT modules are specificaly tailored to the demands of the cement industry, the number of I/O-parameters is low compared to modules of general libraries. This makes enginereing easy and reduces programming errors significantly. Strict guidance of the engineer during programming avoids patchwork of software
Helmut Witt Protection notice / Copyright notice A&D CC Cement
page 81
Januar 2008
Not more than one alarm message will be generated per plant/process fault Every alarm is shown as detailed as possible Each alarm must be acknowledged individually Logging of all Downtimes and of Faults Clear overview display of alarm summaries Automatic display of alarm mimics and operator notes Selection and sorting of Fault Messages, e.g. Electrical Faults, Mechanical Faults etc. Detailed Information about the Location of Hardware Faults Plausibility/Priority Logic Eliminates guesswork by the operator
page 82
Januar 2008
Helmut Witt
Field Service
Cemat - Training
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering CEMAT Classroom Training in Germany 1 week CEMAT Classroom Training in Germany 1 week CEMAT Training No Knowledge available Either in Germany or at your site as per your requirements
Protection notice / Copyright notice A&D CC Cement
page 84
Januar 2008
Helmut Witt
Cemat - Support ..
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering
Migration tools
page 85
Januar 2008
Helmut Witt
page 86
Januar 2008
Helmut Witt
Cemat - Video
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering
page 87
Januar 2008
Helmut Witt
page 88
Januar 2008
Helmut Witt
page 89
Januar 2008
Helmut Witt
Cemat - Migration
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering
l l u F C o m b i i t p a C t y C
CE M AT
CE M AT
EM AT
EM AT
CE MA T
Ve rs io n
Ve rs io n
Ve rs io n
Ve rs io n
Ve rs io n
6
2003
2000
i b
1996
e P o
y i t l i
3
1994
p g d r a
s s
2
1987
F u l l
COROS LS-C
Color Graphic Color Graphic
Multi- Clients
Color Graphic Color Graphic
OS-Server Ethernet H1
SIMATIC-Preconditions
Extension
page 91
Januar 2008
Helmut Witt
Cemat - Migration
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering
V1.8 / V1.9 / V2.0 / V3.0 / V3.1 / V4.12 S5 V1.8 / V1.9 / V2.0 / V3.0 / V3.1 / V4.12 S5 S5 remaining PCS7-OS with PMCchanell Has to created new Will be generated with Excel-Tools from LSC-, LSB-, V4.12-Data CEMAT Version AS AS-User-program OS Process pictures OS-Variable / Annunciations
Has to created new 50-60 % will be generated automatical with Excel-Tool an Information from the old S5-Program
PCS7 V6 OS
V4.12 S7
Has to created new 50-60 % will be generated automatical with Excel-Tool an Information from the old S5-Program
PCS7 V6 OS
page 92
Januar 2008
Helmut Witt
MELD.TXT
MIG_V3_V6_dex.csv
= _DEX (Strukturen)
page 93
Januar 2008
Helmut Witt
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering
STEP 5
MOTOR 5H02M1 ROTARY BLOWER SPA FB 1 ( KF 1 ESB I 30.2 H5H02M1.C41 ERM I 30.0 H5H02M1.C61 EVO F 1.1 LOG 1 EBM I 30.3 H5H02M1.C71 ESP M 1.1 LOG1 ESR E 30.1 H5H02M1.C51 EBE Q 36.0 H5H02M1.C31 ELS F 0.0 LOG0 )
data block for 5H02M1 DW14 = 4 ;Feedback time DW15 = 0 ;Start Delay DW16 = 0 ;Speed Monitor time DW17= 10 ;Hooting time for Single Start DW18 = 0 ;Stop Delay
drive list group 5 = DX 105 DW 2: 1,1 ;H5H02M1 DW 3: 1,2 ;H5H02M2 DW 4: 1,3 ;H5H03M1 DW 5: 1,4 ;H5H03M2 DW 6: 1,5 ;H5H04M1 DW 7: 1,6 ;H5H04M2 DW 8: 1,7 ;H5H29M1 DW 9: 'BE'
Chart name = TAG Inputs like feedback local switches electrical ready
block comment
output to contactor
CFC
group link
page 94
Januar 2008
Helmut Witt
group link
page 95
Januar 2008
Helmut Witt
annunciation release
After generation of the charts, some additional manual programming has to be done:
logic for logic for start, operating and protection interlock logic for start and stop command feedback to group module join objects (which belong together) in one chart, e. g. motor and current Protection notice / Copyright notice Januar 2008 Helmut Witt A&D CC Cement
page 96
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering
From CEMAT PLC V4 From CEMAT PLC V6
page 97
Januar 2008
Helmut Witt
Cemat - System Integrators give local support (extract from the list)
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering
System Integrators
I&S worldwide KMI Germany PSA Germany Hauser Switzerland TRIPS Germany Profi Vision Germany FLS Automation Denmark C.A.C. Vietnam Narime Vietnam Lilama Vietnam SIAS China TJRDI China ICER/Catii France Elin EBG Austria Pricision Control Malaysia
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US Status
Source: CC CCG
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Cemat Roadmap
2005 2006 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 2007 Q3 Q4 Q1 Q2
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering V6.1
9 9 9 9 9 9
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Microsoft Excel-Arbeitsblatt
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Internet/Intranet: www4.ad.siemens.de Product Support Process Automation Process Control Systems Add-ons for SIMATIC PCS 7 CEMAT application software or via Search Entry ID: 15219757
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Safety Products
Temperature Transmitters
Level Measurment
Weight Measurement
Protection notice / Copyright notice A&D CC Cement
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Market introduction
1979
Market introduction
Projected ending
1994 1996
2009
2014 2015
SPS PLS
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PCS7 V7
Introduction PCS7 CEMAT Philosophy Support, Training Migration Strategy Our Partners Roadmap Sales, Ordering
Alarm Management Optimized Engineering Turnaround, Usability Advanced Process Control- Library incl. APC CAE- Integration Improved Integration SIMATIC Batch, SFC, Route Control PROFIBUS PA- Redundancy Improved SIMATIC IT Integration Full Language Support Chinese Version and MICREX NX Open PCS7
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Main Characteristics
Operating modes: Each drive/damper/valve can individually be switched to single or non-interlocked single-start-mode (= local mode). In local mode Start-Button must remain pressed to run the drive Speed monitor must be acknowledged from local
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