1.

ARC
2. INVERTER ARC WELDING
3.
4.
5.
6.

ARC .
1. ARC
ARC, - (Shield metal arc welding) ,
() -
.

(Penetration) : .
(Molten pool) : - .
( Globule) :
(Deposited metal) : .
( Slag) : ,
.
(Flux) : , -
.
(Core wire) : .

 2.

NO.

NO.

NO.

()

CLAMP

HOLDER

()

 3. ( )

4. ( )

*
.

.

5.

6. SIZE

7. - -
No

- ,

, 1 50-60
.
-
*
.

.
*



-

ARC START

= (kW)/(kVA)100
9

=()

10

(,,)

INVERTER ARC WELDING

1.
INVERTER
, .
, - .

.

, Full Bridge Half Bridge

.

2.
1 Thyristor
, .

2-1)
Thyristor

.
10 , Thyristor
CO2,MAG ,
CO2 CO2 .

- : 1/1000

- START : , WIRE
- - START .

- :
- Thyristor
1.53 .

2-2) ,
, . 1
, (
} .
,
.


1)
, . .
.

2)
220V 440V .

, ,
.
.
10 .

3)
- 60 50 , 50
60 .

4)
, .

CO2

(E) = 0.04 x (I) + 15

) E = 0.04 x 100A + 15 = 19V

TIG

(E) = 0.04 x (I) + 10

) E = 0.04 x 100A + 10 = 14V

DC ARC (E) = 0.04 x (I) + 20

) E = 0.04 x 100A + 20 = 24V

5)

6)
1 , KVA KW .
6-1) .
(KVA) x 1000
=
() x N
, N .

6-2) 1 NFB FUSE .

) HA-160 III
4.4KVA x 1000
=

= 20A

(220V)

= 11.5A

(220V)

220V

4.4KVA x 1000
=
220V x 3

( NFB FUSE )

6-3) 1 1 .
CABTIRE CABLE 1 5A .
) HA-160 III

20A

() =

= 4

5A

5A

, CABLE CABLE SIZE

.

( ) K.S .(KSC-3602)

SIZE

SIZE

SIZE

SIZE

0.75

5.5

30

80

1.25

38

100

14

50

3.5

22

60

7) ARC ()

.

x P (n x D + n(n-1)D)

P :
n :
D :

) HA 160 III 10, 140A, 40 ?

140A
=

x 4400 (10 x 0.4 + 10(10-1) x 0.4)

= 17615VA

= 17.6KVA

150A

8)
10 , 40 4
, 6 .
.

9)

.
.

= (/) x

) HA 160 III , 120A ?

= (150A / 120A) x 0.4 x 100 = 62.5%

10)
(WELDING CABLE)
(WORK EARTH CABLE) .
, .
WORK EARTH CABLE ,
CABLE ,
(CABLE ) .

) WELDING CABLE 20m, 14SQ , CABLE

.
R=

1
58

L
S

20 x 2()
=

58

0.04926

14

150A CABLE ,

E = IR = 150A x 0.04926 = 7.389V

CABLE TROUBLE .
. - .
.
( )

P = I x R = 150A x 0.04926 = 1.1KW

- , -


1.

1. ASS'Y ASS'Y .
( .)
2. .
3. 3Cm .
4. .
5. (2) .
6. .
7. .
(
.)
2.

1. .
2. 1Cm .
3. O .
4. O , .
5. .

3.

1. .
2. 1Cm .
3. .
4. .
5. .


1. .(AC220V)

2. Bridge Diode (+), (-) .

3. AC220V

AC220V

4. Lamp .
( LAMP PCB (3)[U1 8 PIN)] 15V LED )

5. TEST POINT

2
3

12
10

11

13

5-1)
GND (1) .
TEST (2)[U2 4 PIN] .
: 0V

5-2) 1
GND (1) .
TEST (5),(6)
.

1)

2)

3)

4)

5-2) 2
GND (7) .
TEST (8),(9)
.

5)

6)

7)

8)

5-2) FET
GND (13) .
TEST (12)
.

9)

10)

6. VR
GND (1) .
TEST (3)[U1 1 PIN] .
0 .( )

7. (+) (-) .

8. Bridge Diode (+), (-) .

9. CN3 .

10. 200A .

11. (PCB HA0506A2)

VR1 (150A) .


NFB
1

AC220V

AC IN1
CN1

TR1A

TR1()

TR2()

TR3()

HA0506B1
OUT + (1)

OUT + (2)

OUT -

FAN
2
B-050401
1

AC IN2
CN2

TR1B
3

1
2

TR1()

TR2()

TR3()

CN4

4
B-050401

HA0506A1
1
2

CN7

POWEL LEMP
1
2

1
CN6

CN3

ERROR LEMP
1
2

PT1 (1)

PT1 (2)

CN5

THS

1
CURRENT VR

2
3

CN8

2
1
NO.

REVISIONS

DATE DRAWN CHECK APPROVAL

SCALE A3 DATE 2005.06.04 TYPE

UNIT M/M

THIRO ANGLE PROJECTION

CHECKED
APPROVAL

DRAWN NO. CWN0869 PAGE 01/01

DRAWN
DESIGN

TITLE

HA 160 I I

CHOWEL
CORPORATION