Vous êtes sur la page 1sur 2

Connector Tables for Harness 243-1069

BU-18
BR-16-HV

BU-18
BU-16-HV
PK-18
GN-18

BK-18
WH-18
GY-18
PK-18

WH-18
YL-18

YL-18
BU-18

PU-16-HV
BU-18
BU-18
GY-18

OR-16-HV
YL-18

WH-18
OR-18
BR-16-HV
YL-18
BR-18

OR-16-HV
GN-16-HV
YL-16-HV
WH-16-HV
BR-16-HV
GY-16-HV
WH-16-HV
BR-16-HV
GN-16-HV
BU-16-HV
BU-16-HV
OR-16-HV
WH-16-HV
PU-16-HV
YL-16-HV

QTY
1
200mm

POS
1
2
T852-A32
3
4
T855-A34
5
6
7
K737-A4
8
9
10
11
12
995-A12
13
K739-A3
14
R746-A20
15
16
G829-A2
17
18
19
20
21
22
23
24
E963-A27
25
G856-A8
26
27
994-A10
28
29
G833-A47
30
31
32
33
34
E964-A26
35
G857-A9
36
37
38
39
40
41
42
43
44
45
E966-A49
46
E965-A48
47
48
49
50
51
52
X988-A52
53
G827-A50
54
55
C967-A15
56
R747-A6
57
58
59
60
X989-A51
61
F421-A13
62
63
64
65
66
67
68
69
70
71
G828-A1
72
73
T853-A11
74
75
76
X987-A37
77
78
H807-A33
79
G826-A21
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
T860-A25
99
T857-A36 100
X986-A22 101
T856-A31 102
X984-A30 103
T858-A23 104
T962-A29 105
T959-A18 106
T961-A28 107
T960-A19 108
109
110
X983-A7
111
112
X985-A14 113
114
T859-A24 115
T957-A16 116
117
T958-A17 118
119
120
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO

TERM/PLUG
180-9340
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
180-9340
8T-8737
180-9340
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737

CLR-GA
PU-16-HV
YL-16-HV
BR-16-HV
BU-16-HV
GY-16-HV
WH-16-HV
BU-16-HV
OR-16-HV
BR-16-HV
BR-16-HV
GN-16-HV
BU-16-HV
QTY
1
200mm
1

CLR-GA
BR-16-HV
BU-16-HV
GN-16-HV
WH-16-HV
OR-16-HV
YL-16-HV
BR-16-HV
WH-16-HV
GN-16-HV
OR-16-HV
PU-16-HV

QTY
1
200mm
1

CLR-GA
WH-18
GN-18
GY-18
QTY
1
200mm
1

CLR-GA
WH-18
GN-18
GY-18
QTY
1
200mm
1

CLR-GA
WH-18
GN-18
PK-18
QTY
1
200mm
1

CLR-GA
BU-18
YL-18
QTY
1
200mm
1

CLR-GA
BK-18
WH-18
QTY
1
200mm
1

CLR-GA
BU-18
PK-18

P/N
227-4002
110-3202

QTY
1
200mm
1

A-C2
WIRE NAME POS
T957-A16
1
T958-A17
2
T959-A18
3
T960-A19
4
T858-A23
5
T859-A24
6
X983-A7
7
X985-A14
8
X987-A37
9
K737-A54
10
K738-A5
11
K739-A56
12
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
WEDGE
A-C3
WIRE NAME
K737-A55
K739-A57
T961-A28
T962-A29
T860-A25
X986-A22
X984-A30
T856-A31
T857-A36
X989-A51
X988-A52

POS
1
2
3
4
5
6
7
8
9
10
11
12
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
WEDGE

TERM/PLUG
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340

CLR-GA
YL-18
PK-18
QTY
1
200mm
1

CLR-GA
BU-18
PK-18

P/N
155-2252
110-3202
155-2258

QTY
1
200mm
1

TERM/PLUG
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737

CLR-GA
WH-18
YL-18
QTY
1
1
2
200mm
1

CLR-GA
BR-18
BU-18
OR-18

P/N
155-2252
110-3202
155-2258

QTY
1
1
200mm

A-C4
WIRE NAME POS TERM/PLUG
G828-A38
A
180-9339
G829-A43
B
180-9339
994-A10
C
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 3E-3370
PAINT/PRO
110-3202
WEDGE
3E-3371

CLR-GA
BU-18
YL-18
QTY
1
200mm
1

A-C5
WIRE NAME POS TERM/PLUG
G828-A40
A
180-9339
G829-A42
B
180-9339
R747-A6
C
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 3E-3370
PAINT/PRO
110-3202
WEDGE
3E-3371
A-C6
WIRE NAME POS
G828-A39
A
G829-A41
B
R746-A20
C
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
WEDGE
A-C7
WIRE NAME POS
E965-A48
1
E966-A49
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
WEDGE
A-C8
WIRE NAME POS
E963-A27
1
E964-A26
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
WEDGE
A-C9
WIRE NAME POS
C967-A15
1
G833-A45
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
WEDGE

CLR-GA
GY-18
YL-18
QTY
1
200mm
1

A-C10
WIRE NAME POS
F421-A13
1
G833-A46
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
WEDGE
A-C11
WIRE NAME POS
995-A12
1
G833-A44
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
WEDGE

N/A

No Diagnostic Codes Detected

55

0111-04

Coolant Level voltage low

12

0001-05

Cylinder #1 Injector current low

72

0111-11

Very Low Coolant Level

62

0001-06

Cylinder #1 Injector current high

72

0111-14

Low Coolant Level Warning

0002-05

Cylinder #2 Injector current low

72

0121-05

Low/High Retarder current low

P/N
155-2269
110-3202
155-2261

0002-06

Cylinder #2 Injector current high

72

0121-06

Low/High Retarder current high

14

0003-05

Cylinder #3 Injector current low

73

0122-05

Med/High Retarder current low

14

0003-06

Cylinder #3 Injector current high

73

0122-06

Med/High Retarder current high

14

0004-05

Cylinder #4 Injector current low

73

0166-14

Rated Engine Power Special Instructions

0004-06

Cylinder #4 Injector current high

73

0168-01

Low ECM Battery Power

0005-05

Cylinder #5 Injector current low

74

0171-03

Ambient Air Temperature voltage high

CLR-GA
GN-16 HV
GY-18
BU-18
PK-18
BR-16 HV

BU-18
BU-16 HV
PK-18
GN-18

BK-18
WH-18
GY-18
PK-18

WH-18
YL-18

YL-18
BU-18

PU-16 HV
BU-18
BU-18
GY-18

OR-16 HV
YL-18

WH-18
OR-18
BR-16 HV
YL-18
BR-18

OR-16
GN-16
YL-16
WH-16
BR-16
GY-16
WH-16
BR-16
GN-16
BU-16

HV
HV
HV
WH
HV
HV
HV
HV
HV
HV

BU-16 HV
OR-16 HV
WH-16 HV
PU-16 HV
YL-16 HV

QTY
1

CLR-GA
PU-16 HV
YL-16 HV
BR-16 HV
BU-16 HV
GY-16 HV
WH-16 HV
BU-16 HV
OR-16 HV
BR-16 HV
BR-16 HV
GN-16 HV
BU-16 HV
QTY
1
200mm
1

CLR-GA
BR-16 HV
BU-16 HV
GN-16 HV
WH-16 HV
OR-16 HV
YL-16 HV
BR-16 HV
WH-16 HV
GN-16 HV
OR-16 HV
PU-16 HV

QTY
1
200mm
1

CLR-GA
WH-18
GN-18
GY-18
QTY
1
200mm

CLR-GA
WH-18
GN-18
GY-18
QTY
1
200mm

CLR-GA
WH-18
GN-18
PK-18
QTY
1
200mm

CLR-GA
BU-18
YL-18
QTY
1
200mm
1

CLR-GA
BK-18
WH-18
QTY
1
200mm
1

CLR-GA
BU-18
PK-18
QTY
1
*1
200mm
1

A-C2
WIRE NAME POS TERM/PLUG
T957-A16
1
180-9340
T958-A17
2
180-9340
T959-A18
3
180-9340
T960-A19
4
180-9340
T858-A23
5
180-9340
T859-A24
6
180-9340
X983-A7
7
180-9340
X985-A14
8
180-9340
X987-A37
9
180-9340
K737-A54
10
180-9340
K738-A5
11
180-9340
K739-A56
12
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2252
PAINT/PRO
110-3202
WEDGE
155-2258
A-C3
WIRE NAME POS TERM/PLUG
K737-A55
1
180-9340
K739-A57
2
180-9340
T961-A28
3
180-9340
T962-A29
4
180-9340
T860-A25
5
180-9340
X986-A22
6
180-9340
X984-A30
7
180-9340
T856-A31
8
180-9340
T857-A36
9
180-9340
X989-A51
10
180-9340
X988-A52
11
180-9340
12
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2252
PAINT/PRO
110-3202
WEDGE
155-2258
A-C4
WIRE NAME POS TERM/PLUG
G828-A38
1
180-9340
G829-A43
2
180-9340
994-A10
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
237-0227
PAINT/PRO
110-3202
A-C5
WIRE NAME POS TERM/PLUG
G828-A40
1
180-9340
G829-A42
2
180-9340
R747-A6
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4013
PAINT/PRO
110-3202
A-C6
WIRE NAME POS TERM/PLUG
G828-A39
1
180-9340
G829-A41
2
180-9340
R746-A20
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
237-0227
PAINT/PRO
110-3202
A-C7
WIRE NAME POS TERM/PLUG
E965-A48
1
180-9340
E966-A49
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2269
PAINT/PRO
110-3202
WEDGE
155-2261
A-C8
WIRE NAME POS TERM/PLUG
E963-A27
1
180-9340
E964-A26
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2269
PAINT/PRO
110-3202
WEDGE
155-2261
A-C9
WIRE NAME POS TERM/PLUG
C967-A15
1
180-9340
G833-A45
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2269
*PLUG AS.
*230-4011
PAINT/PRO
110-3202
WEDGE
155-2261

17

0005-06

Cylinder #5 Injector current high

74

0171-04

Ambient Air Temperature voltage low

0006-05

Cylinder #6 Injector current low

74

0171-11

Ambient Air Temperature Data Lost

0006-06

Cylinder #6 Injector current high

74

0174-00

High Fuel Temperature Warning

P/N
155-2269
110-3202
155-2261

0022-11

Primary to Secondary Engine Speed Calibration

42

0174-03

Fuel Temperature voltage high

13

0022-13

Engine Speed Signal Calibration Not Performed

42

0174-04

Fuel Temperature voltage low

13
35

FRONT VALVE COVER


CONNECTOR
A-C2

INTAKE VALVE ACTUATION


PRESSURE SOLENOID VALVE
A-C15

REAR VALVE COVER


CONNECTOR
A-C3

A-S4
(H807 YL-18)

FUEL
TEMPERATURE
SENSOR
A-C10

INTAKE VALVE ACTUATION


PRESSURE SENSOR
A-C13
ENGINE COOLANT
TEMPERATURE SENSOR
A-C11

C15 On-highway Engine


Electrical System

A-S5
A-S6
(K739 BU-16-HV) (K737 BR-16-HV)

INTAKE MANIFOLD
AIR TEMPERATURE
SENSOR
A-C9

SECONDARY ENGINE
SPEED/TIMING
SENSOR (CAMSHAFT)
A-C7

A-S1
(G828 WH-18)

TERM/PLUG
180-9340
180-9340

MXS1-UP
NXS1-UP

A-S3
(G833 PK18)
A-S2
(G829 GN-18)

P/N
155-2269
110-3202
155-2261

BOOST
PRESSURE
SENSOR
A-C6

TERM/PLUG
180-9340
180-9340

ENGINE OIL
PRESSURE
SENSOR
A-C4

ATMOSPHERIC
PRESSURE
SENSOR
A-C5

P/N
155-2269
110-3202
155-2261

ENGINE COOLANT
DIVERTER SOLENOID
VALVE
A-C14

TERM/PLUG
180-9340
180-9340
180-9340
P/N
155-2267
110-3202
155-2276

TIMING
CALIBRATION
(TC) PROBE
CONNECTOR
A-C12

ENGINE
CONTROL
MODULE
A-C1

PRIMARY ENGINE
SPEED/TIMING
SENSOR (CRANKSHAFT)
A-C8

0030-08

PTO Throttle signal invalid

29

0190-00

Engine Overspeed Warning

0030-13

PTO Throttle out of calibration

29

0190-08

Primary Engine Speed Loss of Signal

34

0041-03

8 Volt Supply voltage high

21

0191-07

Transmission Not Responding

68

0041-04

8 Volt Supply voltage low

21

0224-11

Theft Deterrent Active

00

0043-02

Key Switch Fault

71

0224-14

Theft Deterrent Active with Engine Cranking

00

0054-05

Auxiliary Output #06 current low

66

0231-02

J1939 Data Incorrect

58

0054-06

Auxiliary Output #06 current high

66

0231-12

J1939 Device Not Responding

0055-05

Auxiliary Output #07 current low

67

0232-03

5 Volt Supply voltage high

21

0055-06

Auxiliary Output #07 current high

67

0232-04

5 Volt Supply voltage low

21

0064-08

Secondary Engine Speed loss of signal

34

0246-11

Brake Pedal Switch #1 Fault

0071-00

Idle Shutdown Override

01

0247-11

Brake Pedal Switch #2 Fault

0071-01

Idle Shutdown

47

0252-11

Engine Software Incorrect

59

0071-14

PTO Shutdown

47

0253-02

Check Customer or System Parameters

56
56

0084-00

Vehicle Overspeed Warning

41

0253-11

0084-01

Vehicle Speed loss of signal

31

0283-05

0084-02

Vehicle Speed signal invalid

36

0283-06

Check Transmission Customer Parameters


Intake Valve Actuation System Oil Pressure
Solenoid current low
Intake Valve Actuation System Oil Pressure
Solenoid current high

0084-08

Vehicle Speed signal out of range

36

0283-07

Intake Valve Actuation Oil Pressure not responding

91

0084-10

Vehicle Speed signal rate of change

36

0284-05

Engine Coolant Diverter current low

98

0084-14

Quick Stop Occurrence

0284-06

Engine Coolant Diverter current high

98

0091-08

Throttle Position Invalid

0285-05

Intake Valve Actuator #1 current low

92

0091-13

Throttle Position out of calibration

28

0285-06

Intake Valve Actuator #1 current high

92

0100-01

Low Oil Pressure Warning

46

0285-07

Intake Valve Actuator #1 not responding

92

0100-03

Oil Pressure voltage high

24

0286-05

Intake Valve Actuator #2 current low

92

0100-04

Oil Pressure voltage low

24

0286-06

Intake Valve Actuator #2 current high

92

0100-11

Very Low Oil Pressure

46

0286-07

Intake Valve Actuator #2 not responding

92

0102-03

Boost Pressure voltage high

25

0287-05

Intake Valve Actuator #3 current low

93

0102-04

Boost Pressure voltage low

25

0287-06

Intake Valve Actuator #3 current high

93

0105-00

High Intake Manifold Air Temperature Warning

64

0287-07

Intake Valve Actuator #3 not responding

93

0105-03

Intake Manifold Air Temperature voltage high

38

0288-05

Intake Valve Actuator #4 current low

93

0105-04

Intake Manifold Air Temperature voltage low

38

0288-06

Intake Valve Actuator #4 current high

93

0105-11

Very High Intake Manifold Air Temperature

64

0288-07

Intake Valve Actuator #4 not responding

93

0108-03

Barometric Pressure voltage high

26

0289-05

Intake Valve Actuator #5 current low

94

0108-04

Barometric Pressure voltage low

26

0289-06

Intake Valve Actuator #5 current high

94

0110-00

High Coolant Temperature Warning

61

0289-07

Intake Valve Actuator #5 not responding

94

0110-03

Coolant Temperature voltage high

27

0290-05

Intake Valve Actuator #6 current low

94

0110-04

Coolant Temperature voltage low

27

0290-06

Intake Valve Actuator #6 current high

94

0110-11

Very High Coolant Temperature

61

0290-07

Intake Valve Actuator #6 not responding

94

0111-01

Low Coolant Level Warning

62

0385-01

Low Intake Valve Actuation System Oil Pressure

0111-02

Coolant Level signal invalid

12

0385-03

Intake Valve Actuation System Oil Pressure voltage high

95

0111-03

Coolant Level voltage high

12

0385-04

Intake Valve Actuation System Oil Pressure voltage low

95

32

Harness 243-1069
Connector and Splice
Locations

TERM/PLUG
180-9340
180-9340

65

97
97

Related Electrical Service Manuals


Title

P/N
155-2269
110-3202
155-2261

Form Number

Troubleshooting

RENR5088

Systems Operation / Testing and Adjusting

SENR9692

Printed in U.S.A.

2006 Caterpillar
All Rights Reserved

TERM/PLUG
180-9340
180-9340
P/N
155-2269
110-3202
155-2261

Connector Tables for


Harness 234-5003

TERM/PLUG
180-9340
180-9340

CLR-GA
PU-16-NW
YL-16-NW
BR-16-NW
BU-16-NW
GY-16-NW
WH-16-NW
BU-16-NW
OR-16-NW
BR-16-NW
BR-16-NW
GN-16-NW
BU-16-NW

P/N
155-2269
110-3202
155-2261

Connector Tables for Harness 243-2321,248-4233 & 263-9001


(* Applies to Harness 263-9001)
A-C1
(NOTE G)
WIRE NAME POS TERM/PLUG
K738-A5
1
180-9340
2
T852-A32
3
180-9340
4
T855-A34
5
180-9340
6
8T-8737
386-A61
7
K737-A4
8
180-9340
9
10
8T-8737
11
8T-8737
12
8T-8737
995-A12
13
180-9340
K739-A3
14
180-9340
R746-A20
15
180-9340
16
8T-8737
G829-A2
17
180-9340
18
8T-8737
19
8T-8737
20
8T-8737
21
8T-8737
22
8T-8737
23
8T-8737
24
8T-8737
E963-A27
25
180-9340
G856-A8
26
180-9340
27
8T-8737
994-A10
28
180-9340
29
8T-8737
G833-A47
30
180-9340
31
8T-8737
32
8T-8737
33
8T-8737
34
8T-8737
E964-A26
35
180-9340
G857-A9
36
180-9340
37
8T-8737
38
8T-8737
39
8T-8737
40
8T-8737
41
8T-8737
42
8T-8737
43
8T-8737
44
8T-8737
45
E966-A49
46
180-9340
E965-A48
47
180-9340
48
8T-8737
49
8T-8737
50
8T-8737
51
8T-8737
52
X988-A52
53
180-9340
G827-A50
54
180-9340
55
8T-8737
C967-A15
56
180-9340
R747-A6
57
180-9340
58
8T-8737
59
8T-8737
60
8T-8737
X989-A51
61
180-9340
F421-A13
62
180-9340
63
8T-8737
64
8T-8737
65
8T-8737
66
8T-8737
67
8T-8737
68
8T-8737
69
70
8T-8737
71
8T-8737
G828-A1
72
180-9340
73
8T-8737
T853-A11
74
180-9340
75
8T-8737
76
X987-A37
77
180-9340
78
8T-8737
H807-A33
79
180-9340
G826-A21
80
180-9340
81
8T-8737
82
8T-8737
83
8T-8737
84
8T-8737
85
8T-8737
86
8T-8737
87
8T-8737
88
8T-8737
89
8T-8737
90
8T-8737
91
8T-8737
92
8T-8737
93
8T-8737
94
8T-8737
95
8T-8737
96
8T-8737
97
8T-8737
98
8T-8737
T860-A25
99
180-9340
T857-A36 100 180-9340
X986-A22 101 180-9340
T856-A31 102 180-9340
X984-A30 103 180-9340
T858-A23 104 180-9340
T962-A29 105 180-9340
T959-A18 106 180-9340
T961-A28 107 180-9340
T960-A19 108 180-9340
109
8T-8737
110
8T-8737
X983-A7
111 180-9340
112
X985-A14 113 180-9340
114
T859-A24 115 180-9340
T957-A16 116 180-9340
117
T958-A17 118 180-9340
119
120
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
227-4002

14

TERM/PLUG
180-9340
180-9340

A-C13
WIRE NAME POS TERM/PLUG
G826-A21
A
180-9339
G827-A50
B
180-9339
T853-A11
C
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 3E-3370
WEDGE
3E-3371
PAINT/PRO
110-3202

A-C15
WIRE NAME POS
T852-A32
1
H807-A53
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
WEDGE

Flash
Codes

Description

TERM/PLUG
180-9340
180-9340

A-C12
WIRE NAME POS TERM/PLUG
G856-A8
1
180-9340
G857-A9
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2269
RECEPTACLE AS. 3E-3364
PLUG
8T-8737
PAINT/PRO
110-3202
WEDGE
155-2261

A-C14
WIRE NAME POS
T855-A34
1
H807-A35
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
WEDGE

Diagnostic Code Listing


Flash
PID-FMI
Codes

Description

CLR-GA
YL-18
PK-18
QTY
1
*1
200mm
1

CLR-GA
BU-18
PK-18
QTY
1
*1
200mm
1

QTY
1
1

A-C10
WIRE NAME POS TERM/PLUG
F421-A13
1
180-9340
G833-A46
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2269
*PLUG AS.
*230-4011
PAINT/PRO
110-3202
WEDGE
155-2261

ENGINE COOLANT DIVERTER


SOLENOID VALVE
A-C14

A-C11
WIRE NAME POS TERM/PLUG
995-A12
1
180-9340
G833-A44
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2269
*PLUG AS.
*230-4011
PAINT/PRO
110-3202
WEDGE
155-2261

FRONT VALVE COVER


CONNECTOR
A-C2

A-S5
(K739 BN-16-HV)

ENGINE COOLANT
TEMPERATURE SENSOR
A-C11

A-S6
(K739 BU-16-HV)

A-C12
(SPECIFIC TO HARNESSES
243-2321 AND 248-4233 ONLY)
CLR-GA
WH-18
YL-18
QTY
1
1
2
200mm
1

CLR-GA
BR-18
BU-18
OR-18
QTY
1
200mm

CLR-GA
BU-18
YL-18
QTY
1
200mm
1

CLR-GA
GY-18
YL-18
QTY
1
200mm
1

WIRE NAME POS TERM/PLUG


G856-A8
1
180-9340
G857-A9
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2269
RECEPTACLE AS. 3E-3364
PLUG
8T-8737
PAINT/PRO
110-3202
WEDGE
155-2261
A-C13
WIRE NAME POS TERM/PLUG
G826-A21
1
180-9340
G827-A50
2
180-9340
T853-A11
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4013
PAINT/PRO
110-3202

A-C15
WIRE NAME POS TERM/PLUG
T852-A32
1
180-9340
H807-A53
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2269
PAINT/PRO
110-3202
WEDGE
155-2261

CLR-GA WIRE NAME POS TERM/PLUG


PK-18
386-A59
1
180-9340
BU-18-HV K739-A58
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
200mm
PAINT/PRO
110-3202
1
WEDGE
155-2261

A-C17
(SPECIFIC TO HARNESS
243-2321 ONLY)

QTY
1
200mm
1

WIRE NAME
386-A60

POS TERM/PLUG
1
180-9339
2
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 3E-3364
PAINT/PRO
110-3202
WEDGE
3E-3365

FUEL
TEMPERATURE
SENSOR
A-C10

INTAKE VALVE ACTUATION


PRESSURE SENSOR
A-C13

BOOST PRESSURE
SENSOR
A-C6

SECONDARY ENGINE
SPEED/TIMING
SENSOR (CAMSHAFT)
A-C7
A-S4
(H807 YL-18)

PRIMARY ENGINE
SPEED/TIMING
SENSOR (CRANKSHAFT)
A-C8

INTAKE MANIFOLD
AIR TEMPERATURE
SENSOR
A-C9

A-S3
(G833 PK-18)

A-S2
(G829 GN-18)

AIR SHUTOFF
A-C16

ATMOSPHERIC
PRESSURE SENSOR
A-C5

Harness 243-2321,248-4233
& 263-9001 Connector and
Splice Locations

J-C6
CLR-GA WIRE NAME POS TERM/PLUG
BU-16-NW X983-J7
A
154-2389
BR-16-NW X987-J20
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

J-C8
CLR-GA WIRE NAME POS TERM/PLUG
BR-16-NW K737-J10
A
154-2389
BU-16-NW K739-J17
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

A-S7
(386 PK-18)

TIMING
CALIBRATION
(TC) PROBE
CONNECTOR
A-C12

1&2 RETARDER
SOLENOID
J-C8

J-S3
(X987 BR-16-NW)

J-S4
(K739 BU-16-NW)

J-S1
(T858 GY-16-NW)

J-C7
CLR-GA WIRE NAME POS TERM/PLUG
OR-16-NW X985-J8
A
154-2389
BR-16-NW X987-J19
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

E-C1
CLR-GA WIRE NAME POS TERM/PLUG
BR-16-NW K737-E1
1
180-9339
BU-16-NW K739-E2
2
180-9339
GN-16-NW T961-E3
3
180-9339
WH-16-NW T962-E4
4
180-9339
OR-16-NW T860-E5
5
180-9339
YL-16-NW X986-E6
6
180-9339
BR-16-NW X984-E7
7
180-9339
WH-16-NW T856-E8
8
180-9339
GN-16-NW T857-E9
9
180-9339
OR-16-NW X989-E10
10
180-9339
PU-16-NW X988-E11
11
180-9339
12
180-9339
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE AS. 3E-8969
1
WEDGE
3E-5180
E-C4
CLR-GA WIRE NAME POS TERM/PLUG
YL-16-NW X986-E6
A
154-2389
OR-16-NW X989-E13
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

HARNESS 243-2321
& 248-4233 ONLY

ENGINE OIL
PRESSURE SENSOR
A-C4

3&4 RETARDER
SOLENOID
J-C9

INTAKE VALVE
ACTUATOR 2
J-C7

INTAKE VALVE
ACTUATOR 1
J-C6

CYLINDER
NUMBER
LABEL

J-S2
(T859 WH-16-NW)

INJECTOR 4
J-C5

INJECTOR 1
J-C2

INJECTOR 2
J-C3

INJECTOR 3
J-C4

Connector Tables for


Harness 234-5004

AIR SHUTOFF
SWITCH
A-C17

A-S1
(G828 WH-18)

FRONT VALVE COVER


CONNECTOR
J-C1

J-C9
CLR-GA WIRE NAME POS TERM/PLUG
GN-16-NW K738-J11
A
154-2389
BU-16-NW K739-J18
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

HARNESS 243-2321
ONLY

A-C14
WIRE NAME POS TERM/PLUG
T855-A34
1
180-9340
H807-A35
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2269
PAINT/PRO
110-3202
WEDGE
155-2261

A-C16
(SPECIFIC TO HARNESS
243-2321 ONLY)

CLR-GA
PK-18

INTAKE VALVE ACTUATION


PRESSURE SOLENOID VALVE
A-C15

REAR VALVE COVER


CONNECTOR
A-C3

J-C1
WIRE NAME POS TERM/PLUG
T957-J1
1
180-9339
T958-J2
2
180-9339
T959-J3
3
180-9339
T960-J4
4
180-9339
T858-J5
5
180-9339
T859-J6
6
180-9339
X983-J7
7
180-9339
X985-J8
8
180-9339
X987-J9
9
180-9339
K737-J10
10
180-9339
K738-J11
11
180-9339
K739-J12
12
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 3E-8969
WEDGE
3E-5180

ENGINE CONTROL
MODULE
A-C1

E-C5
CLR-GA WIRE NAME POS TERM/PLUG
BR-16-NW X984-E7
A
154-2389
OR-16-NW X989-E12
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769
E-C6
CLR-GA WIRE NAME POS TERM/PLUG
WH-16-NW T856-E8
A
154-2389
PU-16-NW X988-E15
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769
E-C7
CLR-GA WIRE NAME POS TERM/PLUG
GN-16-NW T857-E9
A
154-2389
PU-16-NW X988-E14
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769
E-C8
CLR-GA WIRE NAME POS TERM/PLUG
BR-16-NW K737-E1
A
154-2389
BU-16-NW K739-E2
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

5&6 RETARDER
SOLENOID
E-C8
INTAKE VALVE
ACTUATOR 6
E-C7

INTAKE VALVE
ACTUATOR 5
E-C6

REAR VALVE COVER


CONNECTOR
E-C1

E-S2
(X989 OR-16-NW)

E-S3
(X988 PU-16-NW)

Harness 234-5004
Connector and Splice
Locations

INTAKE VALVE
ACTUATOR 4
E-C5

E-S1
(T860 OR-16-NW)

INJECTOR 6
E-C3

INJECTOR 5
E-C2

INTAKE VALVE
ACTUATOR 3
E-C4

30 Page

GY-18

A-C1
WIRE NAME
K738-A5

PID-FMI

RENR9523-01

CLR-GA
GN-16-HV

RENR9523-01
February 2006

INTAKE VALVE ACTUATION


PRESSURE SENSOR
22 3-0099

A-C13
2304013
G826-A21 BR-18
G827-A50 BU-18
T853-A11 OR-18

A
B
C

+5 VOLTS
GROUND
SIGNAL

TYPICAL VEHICLE HARNESS WIRING DIAGRAM

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS


N/O
RELAY

INTAKE VALVE
ACTUATION PRESSURE
SENSOR 224-4535

A-C13
3E3370
A
G826-A21 BR-18
B
G827-A50 BU-18
C
T853-A11 OR-18

OR-16
YL-16
GN-16

+5 VOLTS
GROUND
SIGNAL

HARNESS 243-1069

INTAKE
VALVE ACTUATION
PRESSURE SENSOR
248-2168

T957-J1 PU-16-NW
T858-J13 GY-16-NW

A-C16
1552269
1
2

RD-16
RD-16

INTAKE VALVE ACTUATION


PRESSURE SOLENOID VALVE
236-9837(24V)

GN-16
GN-16

1
2

TOP
VIEW

A-C18
155-2269
1
2

386-A60 PK-18

T852-A32 GY-18
H807-A53 YL-18

AIR INLET
SHUTOFF
SOLENOID

AIR INLET
SHUTOFF
RELAY

MOMENTARY
PUSHBUTTON (NO)

X983-J7 BU-16-NW
X987-J20 BR-16-NW

ENGINE COOLANT DIVERTER


SOLENOID VALVE
240-6822(24V)

T958-J2 YL-16-NW
T858-J14 GY-16-NW

MANUAL AIR INLET


SHUTOFF SWITCH

T959-J3 BR-16-NW
T859-J16 WH-16-NW

T855-A34 BU-18
H807-A35 YL-18

A-C2
1552252

A-C14
1552269
1
2

RD-16
RD-16

ENGINE COOLANT DIVERTER


SOLENOID VALVE
240-6822(24V)

MANUAL AIR
INLET SHUTOFF
SWITCH CONNECTOR

T855-A34 BU-18
H807-A35 YL-18

HARNESS 243-1069

1
2

SIGNAL
GROUND

1
2

K737-A55
K739-A57
T961-A28
T962-A29
T860-A25
X986-A22
X984-A30
T856-A31
T857-A36
X989-A51
X988-A52

995-A12 BU-18
G833-A44 PK-18

HARNESS 243-1069

INTAKE MANIFOLD AIR


TEMPERATURE SENSOR
234-5013

BR-16-HV
BU-16-HV
GN-16-HV
WH-16-HV
OR-16-HV
YL-16-HV
BR-16-HV
WH-16-HV
GN-16-HV
OR-16-HV
PU-16-HV

A-C9
2304011
1
C967-A15 BU-18
2
G833-A45 PK-18

SIGNAL
GROUND

T957-J1 PU-16-NW
T958-J2 YL-16-NW
T959-J3 BR-16-NW
T960-J4 BU-16-NW
T858-J5 GY-16-NW
T859-J6 WH-16-NW
X983-J7 BU-16-NW
X985-J8 OR-16-NW
X987-J9 BR-16-NW
K737-J10 BR-16-NW
K738-J11 GN-16-NW
K739-J12 BU-16-NW

1
2
3
4
5
6
7
8
9
10
11
12

A-C3
1552252

SIGNAL
GROUND

SIGNAL+

NOTES B AND E
TACHOMETER
SIGNAL+
SIGNAL-

SIGNAL-

T859-J6 WH-16-NW

J-S2

T859-J15 WH-16-NW
T859-J16 WH-16-NW

C973-GN

450-YL

450-YL
451-BR

451-BR

TO CHASSIS
J1939 DATALINK

10A
10A

A
B

ENGINE
BLOCK

INTAKE VALVE ACTUATOR 2

1
2

T960-J4 BU-16-NW
T859-J15 WH-16-NW

10A

14 AWG GXL

101-RD

14 AWG GXL

101-RD

14 AWG GXL

101-RD

14 AWG GXL
14 AWG GXL
14 AWG GXL

229-BK
229-BK
229-BK

C978-BR
C979-OR
SET/RESUME SWITCH

B-C1
3E3364
A
B

B-C2
7E6513

K737-B1 BR-16
K739-B2 BU-16

1
2

1&2 RETARDER
SOLENOID

C978-BR
C979-OR

1
2

REAR VALVE COVER


CONNECTOR

C992-PU

CRUISE CONTROL ON/OFF SWITCH

RETARDER SOLENOID ON/OFF SWITCH

H795-PK

E716-GY

LO
MED

H795-PK

3&4 RETARDER
SOLENOID

CLUTCH PEDAL POSITION SWITCH N/C

HI
LO
MED
HI

C977-BU

E-C5
1539693
NOTE X
A
X984-E7 BR-16-NW
B
X989-E12 OR-16-NW

E717-GN

101-RD
101-RD
C984-YL

C977-BU

K999-GN

(PEDAL RELEASED POSITION)

INJECTOR 4

E-C4
1539693
NOTE X
A
X986-E6 YL-16-NW
B
X989-E13 OR-16-NW

C979-OR
C992-PU
G844-PK
G842-GY
101-RD
C983-WH
K900-YL

C975-WH

C975-WH

H795-PK

K737-E1 BR-16-NW
K739-E2 BU-16-NW
T961-E3 GN-16-NW
T962-E4 WH-16-NW
E-S1
T860-E16 OR-16-NW
T860-E5 OR-16-NW
T860-E17 OR-16-NW
X986-E6 YL-16-NW
X984-E7 BR-16-NW
T856-E8 WH-16-NW
T857-E9 GN-16-NW
E-S2
X989-E13
X989-E10 OR-16-NW
X989-E12
E-S3
X988-E14
X988-E11 PU-16-NW
X988-E15

SERVICE BRAKE PEDAL POSITION SWITCH N/C


C992-PU
H795-PK
(PEDAL RELEASED POSITION)

H795-PK

NOTE C
NOTE F

COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED


ACCELERATOR PEDAL SENSOR/SWITCH SENSOR RETURN
+8 V
ACCELERATOR PEDAL POSITION

INTAKE VALVE ACTUATOR 3

K980-PK
C975-WH
K982-YL

TWISTED PAIRS
E971-GN

E971-GN

ACCELERATOR PEDAL POSITION SENSOR

K737-E1 BR-16-NW
K739-E2 BU-16-NW
T961-E3 GN-16-NW
T962-E4 WH-16-NW
T860-E5 OR-16-NW
X986-E6 YL-16-NW
X984-E7 BR-16-NW
T856-E8 WH-16-NW
T857-E9 GN-16-NW
X989-E10 OR-16-NW
X988-E11 PU-16-NW

G933-YL
L994-YL
659-PK
K998-BU
G880-PK
G808-BU
G809-GN
K990-GN
C978-BR
C974-PU
C973-GN
450-YL
451-BR
E717-GN
E971-GN
A249-BK

INJECTOR 3

A/C HIGH PRESSURE SWITCH N/C

K737-J10 BR-16-NW
K738-J11 GN-16-NW
J-S4
K739-J12 BU-16-NW
K739-J18 BU-16-NW
K739-J17 BU-16-NW

F713-OR
L901-GY
G838-BR
G839-BU
G840-PU
C977-BU
E716-GY
G834-PU
G835-OR

E793-BU
E794-YL
A249-BK
K990-GN
K900-YL
J906-BR

- 12V +

BATTERY 3 BATTERY 2 BATTERY 1

J-C5
7E6513

X983-J7 BU-16-NW
X985-J8 OR-16-NW
J-S3
X987-J9 BR-16-NW
X987-J20 BR-16-NW
X987-J19 BR-16-NW

E-C1
NOTE Y
1
2
3
4
5
6
7
8
9
10
11
12

C974-PU
C973-GN

C974-PU

INJECTOR 2

B-C2
B-C1
J-C9
7E6513
3E3364
1552269
1
A
K737-B1 BR-16
K738-J11 GN-16-NW
2
B
K739-B2 BU-16
K739-J18 BU-16-NW

995-A12 BU-18
G833-A44 PK-18

A-C11
1552269
ENGINE COOLANT
TEMPERATURE SENSOR
130-9811

-12V +

- 12V +

1
2

K737-J10 BR-16-NW
K739-J17 BU-16-NW

T957-J1 PU-16-NW
T958-J2 YL-16-NW
T959-J3 BR-16-NW
T960-J4 BU-16-NW
J-S1
T858-J5 GY-16-NW
T858-J13 GY-16-NW
T858-J14 GY-16-NW

FRONT VALVE COVER


CONNECTOR

A-C11
2304011
ENGINE COOLANT
TEMPERATURE SENSOR
234-5012

NOTE D
NOTE D

INTAKE VALVE ACTUATOR 1

J-C8
1552269

J-C1
NOTE Y

T957-A16 PU-16-HV
T958-A17 YL-16-HV
T959-A18 BR-16-HV
T960-A19 BU-16-HV
T858-A23 GY-16-HV
T859-A24 WH-16-HV
X983-A7 BU-16-HV
X985-A14 OR-16-HV
X987-A37 BR-16-HV
K737-A54 BR-16-HV
K738-A5 GN-16-HV
K739-A56 BU-16-HV

1
2

GN-16
GN-16

STARTER
MOTOR

NOTES B AND E
SPEEDOMETER

PASSIVE MAGNETIC
VEHICLE SPEED
SENSOR

B
H795-PK
BK
A
C985-BU
RD
C
C986-BR
WH
J403
P403

G808-BU
G809-GN

COOLING FAN
SOLENOID

1
2

G881-BU
229-BK
G882-WH
229-BK
C986-BR
229-BK
G845-PU

G808-BU
G809-GN

ARC
SUPPRESSOR

P1
1607689
G879-OR
993-BR
C985-BU
H795-PK
G843-OR
G841-GN
E794-YL
E793-BU
E718-PK
G837-YL
E991-GY
G836-WH

L994-YL
659-PK

H795-PK

AIR SHUTOFF
CIRCUIT
LEFT
VIEW

ENGINE COOLANT DIVERTER


SOLENOID VALVE
240-6825(12V)

9 PIN CAB
CONNECTOR
+BATTERY B
NOTE Z
-BATTERY A
J
H
J1587 - G E793-BU
J1587 + F E794-YL
J1939 SHIELD E A249-BK
J1939 - D K990-GN
J1939 + C K900-YL

659-PK

J-C4
7E6513

1
2

GN-16
GN-16

ALTERNATOR
GROUND

A
B

J-C7
1539693
X985-J8 OR-16-NW
X987-J19 BR-16-NW

1
2

INJECTOR 1

J-C3
7E6513

TO +BATTERY

1
2

RD-16
RD-16

1
2

J-C6
1539693

A-C14
1552269

ENGINE COOLANT DIVERTER


SOLENOID VALVE
240-7339(12V)

TWISTED
PAIRS

L994-YL

WARNING LAMP

A-C17
3E-3364

INTAKE VALVE ACTUATION


PRESSURE SOLENOID VALVE
231-3269(12V)

CHECK ENGINE LAMP

J-C2
7E6513

386-A59 PK-18
K739-A58 BU-16-HV

A-C15
1552269

TO +BATTERY

OFF
ON
START

GROUND

HARNESS 248-4233

TO VEHICLE
COMPONENTS

KEY SWITCH

TO +BATTERY

RD-12
211-7888
NOTE H

A-C13
2304013
1
G826-A21 BR-18
2
G827-A50 BU-18
3
T853-A11 OR-18

+5 VOLTS
GROUND
SIGNAL

AIR INLET SHUTOFF


RELAY (N/O)
241-8371
NOTE H

AIR INLET
SHUTOFF SOLENOID
213-1626
NOTE H

H795-PK
C985-BU
C986-BR
G837-YL

J906-BR

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

+5V
INPUT SENSOR RETURN #2
+8V
AP SENSOR/SWITCH RETURN(NOTE L)
INPUT #6
INPUT #4
J1587 DATA LINK POSITIVE
J1587 DATA LINK NEGATIVE
OUTPUT #2
OUTPUT #5
OUTPUT #3
OUTPUT #4

INPUT #14
INPUT SENSOR RETURN #1(NOTE L)
OUTPUT #6
OUTPUT #7
OUTPUT #8
CLUTCH PEDAL POSITION SWITCH
RETARDER SOLENOID LOW/HI SWITCH
INPUT #15 NEGATIVE
INPUT #15 POSITIVE
INPUT #10
INPUT #9
CHECK ENGINE LAMP
WARNING LAMP
OUTPUT #1
OUTPUT #9
VEHICLE SPEED IN POSITIVE(NOTE F)
VEHICLE SPEED IN NEGATIVE
J1939 DATA LINK NEGATIVE
SET
SPEEDOMETER POSITIVE
SPEEDOMETER NEGATIVE
TACHOMETER POSITIVE
TACHOMETER NEGATIVE
RETARDER SOLENOID MED/HI SWITCH
INPUT #11
J1939 DATA LINK SHIELD
RESUME
SERVICE BRAKE PEDAL POSITION SWITCH
INPUT #7
INPUT #5
UNSWITCHED +BATTERY
ENGINE COOLANT LEVEL NORMAL
J1939 DATA LINK POSITIVE
UNSWITCHED +BATTERY
UNSWITCHED +BATTERY
ENGINE COOLANT LEVEL LOW
INPUT #1
INPUT #2
CRUISE CONTROL ON/OFF SWITCH
INPUT #3
INPUT #12
-BATTERY
INPUT #13
-BATTERY
ACCELERATOR PEDAL POSITION
-BATTERY
INPUT #8
IGNITION KEY SWITCH
ENGINE CONTROL MODULE (ECM) J1

INTAKE VALVE ACTUATOR 4

E-C2
7E6513
T961-E3 GN-16-NW
T860-E17 OR-16-NW

OR-16-NW
OR-16-NW

1
2

E-C6
1539693
NOTE X
A
T856-E8 WH-16-NW
B
X988-E15 PU-16-NW

PU-16-NW
PU-16-NW

INJECTOR 5

(+) BATTERY

INTAKE VALVE ACTUATOR 5

(+) BATTERY SWITCHED

INTAKE MANIFOLD AIR


TEMPERATURE SENSOR
130-9811

SIGNAL
GROUND

E-C3
7E6513

A-C9
1552269
C967-A15 BU-18
G833-A45 PK-18

1
2

ECM
MOUNTING
BOLT

HARNESS 243-1069

K737-A54 BR-16-HV
K737-A55 BR-16-HV

FUEL
TEMPERATURE SENSOR
234-5013

SIGNAL
GROUND

K739-A56 BU-16-HV
K739-A57 BU-16-HV
K739-A58 BU-16-HV

A-C10
230-4011
1
F421-A13 YL-18
2
G833-A46 PK-18

A-S6

K737-A4 BR-16-HV

A-C12
1552269
1
G856-A8 WH-18
2
G857-A9 YL-18

HARNESS 243-2321 & 248-4233 ONLY

A-C1
2274002
J2
K738-A5 GN-16
T852-A32 GY-18

K739-A3 BU-16-HV

T855-A34 BU-18
386-A61 PK-18
K737-A4 BR-16-HV

386-A61 PK-18

K738-A5 GN-16-HV
T856-A31 WH-16-HV
T857-A36 GN-16-HV
T858-A23 GY-16-HV
T860-A25 OR-16-HV
T957-A16 PU-16-HV
T958-A17 YL-16-HV
T959-A18 BR-16-HV
T960-A19 BU-16-HV
T961-A28 GN-16-HV
T962-A29 WH-16-HV
X983-A7 BU-16-HV
X984-A30 BR-16-HV
X985-A14 OR-16-HV
X986-A22 YL-16-HV
X987-A37 BR-16-HV
X988-A52 PU-16-HV
T859-A24 WH-16-HV
X989-A51 OR-16-HV

HARNESS 243-1069

TIMING CALIBRATION(TC)
PROBE CONNECTOR

A-S5

A-S5

386-A59 PK-18
386-A60 PK-18

A-C10
1552269
1
F421-A13 YL-18
2
G833-A46 PK-18

SIGNAL
GROUND

FUEL TEMPERATURE
SENSOR 130-9811

995-A12 BU-18
K739-A3 BU-16
R746-A20 PK-18
G829-A2 GN-18

E963-A27 BK-18
G856-A8 WH-18
994-A10 GY-18
G833-A47 PK-18

30 Page, Color 2

RENR9523-01

E964-A26 WH-18
G857-A9 YL-18

SECONDARY
ENGINE SPEED/TIMING SENSOR
(CAMSHAFT)
201-6616

PRIMARY
ENGINE SPEED/TIMING SENSOR
(CRANKSHAFT)
201-6615

G856-A8 WH-18
G857-A9 YL-18
T853-A11 OR-18
G826-A21 BR-18
G827-A50 BU-18
995-A12 BU-18
F421-A13 YL-18
C967-A15 BU-18
T852-A32 GY-18
T855-A34 BU-18

A-C7
1552269
SIGNALSIGNAL+

SIGNALSIGNAL+

BK-18
WH-18

1
2

BK-18
WH-18

A-C8
1552269
1
E963-A27 BK-18
2
E964-A26 WH-18

E965-A48 BU-18
E966-A49 YL-18

H807-A35 YL-18
H807-A53 YL-18

BOOST
PRESSURE SENSOR
239-3478

+5 VOLTS
GROUND
SIGNAL

+5 VOLTS
GROUND
SIGNAL

OR-18
YL-18
GN-18

E966-A49 YL-18
E965-A48 BU-18
H807-A33 YL-18

G833-A47 PK-18

X988-A52 PU-16
G827-A50 BU-18
C967-A15 BU-18
R747-A6 GY-18

A-S2

G829-A42 GN-18
G829-A43 GN-18
G829-A41 GN-18

A-S2

G829-A42 GN-18
G829-A41 GN-18
G829-A43 GN-18

A-C6
2370227
1
G828-A39 WH-18
2
G829-A41 GN-18
3
R746-A20 PK-18

A-S4

A-S3

G833-A44 PK-18
G833-A46 PK-18
G833-A45 PK-18

P401
1552269
PRIMARY ENGINE
E963-A27 BK-18
SPEED/TIMING SENSOR SIGNAL- 1
2
E964-A26 WH-18
(CRANKSHAFT) SIGNAL+
191-8303
HARNESS 243-1069

BOOST
PRESSURE SENSOR
249-0096

X989-A51 OR-16
F421-A13 YL-18

G829-A2 GN-18

G829-A2 GN-18

G828-A1 WH-18
T853-A11 OR-18

HARNESS 243-1069
X987-A37 BR-16
A-S2

G829-A41 GN-18
G829-A42 GN-18
G829-A43 GN-18

A-C6
155-2267
A
G828-A39 WH-18
B
G829-A41 GN-18
C
R746-A20 PK-18

H807-A33 YL-18
G826-A21 BR-18

G829-A2 GN-18

HARNESS 248-4233

HARNESS 243-1069

BOOST
PRESSURE SENSOR
248-2165

+5 VOLTS
GROUND
SIGNAL

ATMOSPHERIC
PRESSURE SENSOR
194-6722

+5 VOLTS
GROUND
SIGNAL

+5 VOLTS
GROUND
SIGNAL

+5 VOLTS
GROUND
SIGNAL

G828-A1 WH-18

G828-A1 WH-18

HARNESS 243-1069

A-C5
2304013
1
G828-A40 WH-18
2
G829-A42 GN-18
3
R747-A6 GY-18

A-S1

G828-A39 WH-18
G828-A40 WH-18
G828-A38 WH-18

OR-16
GN-16
YL-16
WH-16
BR-16
GY-16
WH-16
BR-16
GN-16
BU-16

X983-A7 BU-16

994-A10 GY-18
E963-A27 BK-18
E964-A26 WH-18
E965-A48 BU-18
E966-A49 YL-18
R746-A20 PK-18
R747-A6 GY-18

A-C5
2304013
1
G828-A40 WH-18
2
G829-A42 GN-18
3
R747-A6 GY-18

T860-A25
T857-A36
X986-A22
T856-A31
X984-A30
T858-A23
T962-A29
T959-A18
T961-A28
T960-A19

G828-A1 WH-18

HARNESS 248-4233

HARNESS 243-1069

ATMOSPHERIC
PRESSURE SENSOR
248-2162

A-S1

G828-A39 WH-18
G828-A40 WH-18
G828-A38 WH-18

A-C5
3E3370
A
G828-A40 WH-18
B
G829-A42 GN-18
C
R747-A6 GY-18

OR-18
YL-18
GN-18

A-S1

G828-A39 WH-18
G828-A40 WH-18
G828-A38 WH-18

A-C6
2370227
1
G828-A39 WH-18
2
G829-A41 GN-18
3
R746-A20 PK-18

HARNESS 248-4233

ATMOSPHERIC
PRESSURE SENSOR
249-0094

T962-E4 WH-16-NW
T860-E16 OR-16-NW

X985-A14 OR-16
T859-A24 WH-16
T957-A16 PU-16
T958-A17 YL-16

STARTING CIRCUIT
(-) BATTERY / SENSOR RETURN

INJECTOR 6

SENSOR / ACTUATOR SUPPLY


E-C7
1539693
NOTE X
A
T857-E9 GN-16-NW
B
X988-E14 PU-16-NW

ECM
GROUND
STRAP
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120

1
2

RETARDER SOLENOID LOW/HI

SIGNAL PLUS TO ECM


SIGNAL MINUS TO ECM
INTAKE VALVE ACTUATOR 6

CONTROL PLUS FROM ECM


CONTROL MINUS FROM ECM

INTAKE VALVE ACTUATOR OIL VALVE

E-C8
B-C1
B-C2
1539693
3E3364
7E6513
NOTE X
1
A
K737-B1 BR-16
K737-E1 BR-16-NW
2
B
K739-B2 BU-16
K739-E2 BU-16-NW

COOLANT DIVERTER SOLENOID VALVE


AIR SHUTOFF
RETARDER SOLENOID MED/HI

CAT DATA LINK


5&6 RETARDER
SOLENOID

ENGINE COOLANT TEMPERATURE


RETARDER COMMON
BOOST PRESSURE SENSOR
PRESSURE SENSOR RETURN

LEFT SIDE VIEW


PRIMARY ENGINE SPEED/TIMINGTIMING CALIBRATION PROBE(+)
ENGINE OIL PRESSURE SENSOR
TEMPERATURE SENSOR COMMON

SECONDARY ENGINE
SPEED/TIMING
SENSOR (CAMSHAFT)
A-C7

PRIMARY ENGINE SPEED/TIMING+


TIMING CALIBRATION PROBE(-)

BOOST PRESSURE
SENSOR
A-C6

FRONT VALVE COVER


CONNECTOR
A-C2

RIGHT SIDE VIEW

REAR VALVE COVER


CONNECTOR
A-C3

INTAKE MANIFOLD AIR


TEMPERATURE SENSOR
A-C9

INTAKE VALVE ACTUATION


PRESSURE SENSOR
A-C13

INTAKE VALVE ACTUATION


PRESSURE SOLENOID VALVE
A-C15

SECONDARY ENGINE SPEED/TIMING+


SECONDARY ENGINE SPEED/TIMING-

INTAKE VALVE ACTUATOR 5&6


IVA OIL SENSOR COMMON
INTAKE MANIFOLD AIR TEMPERATURE
ATMOSPHERIC PRESSURE

ENGINE COOLANT DIVERTER


SOLENOID VALVE
A-C14

TIMING CALIBRATION (TC)


PROBE CONNECTOR
A-C12

INTAKE VALVE ACTUATOR 3&4


FUEL TEMPERATURE

PRESSURE SENSOR SUPPLY +5V


INTAKE VALVE ACTUATION OIL PRESSURE
INTAKE VALVE ACTUATOR 1&2
CDV & IVA OIL VALVE RETURN
IVA OIL PRESSURE SENSOR +5V

ENGINE COOLANT
TEMPERATURE SENSOR
A-C11

INJECTOR 5&6 SUPPLY


INTAKE VALVE ACTUATOR
INTAKE VALVE ACTUATOR
INTAKE VALVE ACTUATOR
INTAKE VALVE ACTUATOR
INJECTOR 1&2 SUPPLY
INJECTOR 6 RETURN
INJECTOR 3 RETURN
INJECTOR 5 RETURN
INJECTOR 4 RETURN

6
3
5
4

J1

RETURN
RETURN
RETURN
RETURN

ENGINE CONTROL
MODULE (ECM)

INTAKE VALVE ACTUATOR 1 RETURN


INTAKE VALVE ACTUATOR 2 RETURN

PRIMARY ENGINE
SPEED/TIMING
SENSOR (CRANKSHAFT)
A-C8

INJECTOR 3&4 SUPPLY


INJECTOR 1 RETURN
INJECTOR 2 RETURN

TIMING
CALIBRATION
PORT

FUEL
TEMPERATURE
SENSOR
A-C10

ATMOSPHERE
PRESSURE SENSOR
A-C5

A-C1
P1/J1

ENGINE OIL
PRESSURE SENSOR
A-C4

HARNESS 248-4233

227-4002

ENGINE OIL
PRESSURE SENSOR
249-0098

+5 VOLTS
GROUND
SIGNAL

A-C4
2370227
A
G828-A38 WH-18
B
G829-A43 GN-18
C
994-A10 GY-18

THIS SCHEMATIC IS FOR THE C15 ON-HIGHWAY ENGINE (S/N: MXS)


155-2252
10

22 21 20 19 18 17

ATMOSPHERIC
PRESSURE SENSOR
194-6725

+5 VOLTS
GROUND
SIGNAL

OR-18
YL-18
GN-18

A-C4
3E3370
A
G828-A40 WH-18
B
G829-A42 GN-18
C
R747-A6 GY-18

32 31 30 29 28

27 26 25 24 23
38 37 36 35 34 33

52 51 50 49
60 59 58 57

7E-6513

44 43 42 41 40 39

68 67 66 65
76 75 74 73

+5 VOLTS
GROUND
SIGNAL

12

11

10

IDENT
A
A
A
A
E
J

153-9693 (NOTE X)

Wire 1

48 47 46 45
1

56 55 54 53

Wire 2

HARNESS 243-1069

ENGINE OIL
PRESSURE SENSOR
248-2167

16 15 14 13 12 11

1
2
3

A-C4
2370227
G828-A38 WH-18
G829-A43 GN-18
994-A10 GY-18

64 63 62 61

82 81 80 79 78 77

98 97 96 95 94

93 92 91 90 89

110 109 108 107 106 105


120 119 118 117 116

Harness identification code


This example indicates
wire 135 in harness "AG".

72 71 70 69

88 87 86 85 84 83

3E-8969
155-2269

104 103 102 101 100 99


115 114 113 112 111

230-4011

P174
1306795

10 11 12

HARNESS 248-4233

325-AG135 PK-14

160-7689

237-0227

3E-3370

230-4013

C
C

Socket

Single Wire
Connector

Wire
Color

Ground
Circuit
Connection
Number
Identification

Plug
Wire
Gauge

Part Number For


J274
Connector Assembly
3E5179
325-A135 PK-14
1
Receptacle
2
Fuse

Pin or Socket
Number
200-L32 BK-14
105-9344

Connector Reference
Designator
P274
1117898

Pin

155-2267

J174
1306795

2
3

Harness And Wire Symbols

GRAY

RED
3

Component
Part Number

HARNESS
248-4233
243-1069
263-9001
243-2321
234-5004
234-5003

CHG
01 (J2 / ENGINE / EARLY PRODUCTION)
01 (J2 / ENGINE / EARLY PRODUCTION)
04 (J2 / ENGINE)
00 (J2 / ENGINE /AIR SHUTOFF)
07 (REAR - IVA/INJECTOR/RETARDER)
06 (FRONT - IVA/INJECTOR/RETARDER)

NOTE B: FOR SPEEDOMETERS OR TACHOMETERS WITH A SINGLE SIGNAL INPUT


TERMINAL, EITHER ONE OF THE TWO SIGNAL OUTPUT LINES FROM
THE ECM CAN BE USED. LEAVE THE REMAINING LINE DISCONNECTED,
DO NOT CONNECT TO GROUND.
NOTE C: "SINGLE" WINDING MAGNETIC PICKUP SENSOR RECOMMENDED.
NOTE D: THESE CONNECTIONS ARE UNSWITCHED, DIRECT CONNECTION
TO THE BATTERY IS NOT REQUIRED.
NOTE E: THE ECM SPEEDOMETER AND TACHOMETER OUTPUT SIGNAL LINE
VOLTAGES ARE ZERO-CROSSING SQUARE WAVES. THE SPEEDOMETER
SIGNALS AT J1-37 AND J1-36 ARE COMPLEMENTS OF EACH OTHER.
THE TACHOMETER SIGNALS AT J1-38 AND J1-39 ARE COMPLEMENTS
OF EACH OTHER. MAXIMUM SIGNAL AMPLITUDE OF J1-36, J1-37,
J1-38, AND J1-39 IS +/- 10 VOLTS. AMPLITUDE WILL BE +/- 5 VOLTS
OR GREATER IF LOAD CURRENT IS LESS THAN 4mA.
NOTE F: IF AN ELECTRONIC SIGNAL IS PROVIDED IN PLACE OF A PASSIVE
MAGNETIC SENSOR, CONNECT THE ELECTRONIC SIGNAL INPUT TO
THE +SIGNAL PIN, THE -SIGNAL PIN SHOULD NOT BE CONNECTED
OR GROUNDED WITH ELECTRONIC SIGNAL INPUTS.
NOTE G: WIRE NUMBER 386 IS FOR AIR SHUTOFF AND IS SPECIFIC TO HARNESS
243-2321. WIRE NUMBERS G856 AND G857 ARE FOR THE TIMING
CALIBRATION(TC) PROBE AND ARE SPECIFIC TO HARNESSES 243-2321 AND
248-2433.
NOTE H: ONLY APPLIES TO ENGINES WITH AIR SHUTOFF OPTION.
NOTE Y: IF MAIN HARNESS 263-9001 OR 243-2321, INTERNAL HARNESS C1 CONNECTOR
3E8969 WILL BE USED. IF MAIN HARNESS 248-4233 OR 243-1069, INTERNAL
HARNESS C1 CONNECTOR 262-6073 WILL BE USED.
NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
NOTE Z: THE CONNECTOR ON THIS SCHEMATIC IS BLACK
AND CONNECTS DIRECTLY TO SERVICE TOOL CABLE 157-4829.
THE DIAGNOSTIC CONNECTOR NOT SHOWN HAS +BATTERY ON PIN (A) AND
-BATTERY ON PIN (B). THIS CONNECTOR IS GRAY AND CONNECTS TO SERVICE
TOOL CABLE 139-4166.

Vous aimerez peut-être aussi