Académique Documents
Professionnel Documents
Culture Documents
47
ER SERVICE MANUAL
2004/12/07
ER Service Manual
47
2.
Introductions ............................................................................................................................................ 4
1.1.
1.2.
Precautions................................................................................................................................ 4
1.3.
Specification............................................................................................................................ 5
Kilogram (kg) Version .................................................................................................... 5
1.3.2.
1.4.
LCD Version............................................................................................................................. 7
1.5.
1.6.
Sealing Method ....................................................................................................................... 8
Calibration................................................................................................................................................ 9
2.1.
3.
1.3.1.
C4 setting ........................................................................................................................... 9
2.1.2.
2.1.3.
2.1.4.
2.1.5.
2.1.6.
2.1.7.
2.1.8.
2.1.9.
Real A/D Value Display.................................................................................................. 14
The Schematics and Diagram .......................................................................................................... 15
3.1.
3.2.
Power ............................................................................................................... 17
3.2.1.3.
3.2.1.4.
3.2.1.5.
3.2.2.
LCD Version ................................................................................................................... 21
3.2.2.1.
Main .................................................................................................................. 21
3.2.2.2.
Power ............................................................................................................... 22
3.2.2.3.
DISPLAY DRIVER................................................................................................. 23
3.2.2.4.
3.2.2.5.
REAR DISPLAY............................................................................................... 25
COMMON CIRCUIT................................................................................................................ 26
2
2004/12/07
ER Service Manual
47
3.2.2.6.
3.3.
3.4.
3.2.2.7.
KEY.......................................................................................................................... 27
3.2.2.8.
RS-232 ...................................................................................................................... 28
3.3.2.
2004/12/07
ER Service Manual
47
1. Introductions
1.1. The Preface
Thank you for purchasing of our CAS ER Scale.
This scale has been designed with CAS reliability, under rigid quality control
and with outstanding performance.
Your departments can enjoy with this high quality reliable CAS product.
We believe that your needs will be satisfied and you will have proper reliability
with in variable weight.
This manual will help you with proper operations and care of the DB-II series.
Please keep it handy for the future references.
1.2. Precautions
1. Make sure that you plug your scale into the proper power outlet.
2. Place the scale on a flat and stable surface.
3. Plug into a power outlet 30 minutes before operations.
4. Keep the scale away from strong EMI noises may cause incorrect weight readings.
5. This scale must be installed in a dry and liquid free environment.
6. Do not subject the scale to sudden temperature changes.
7. Do not subject the platter to sudden shocks.
8. If the scale is not properly level, please adjust the 4 legs at the bottom of the scale (turn
legs clockwise or counterclockwise) so as to center the bubble of the leveling gauge inside
the indicated circle.
2004/12/07
ER Service Manual
47
1.3. Specification
1.3.1. Kilogram (kg) Version
Capacity
Internal
Resolution
External
Resolution
Display
ER 6
ER 15
ER 30
Single Interval
Single Interval
Single Interval
6 kg / 0.002 kg
15 kg / 0.005 kg
30 kg / 0.01 kg
Dual Interval
Dual Interval
Dual Interval
3 kg / 0.001 kg
6 kg / 0.002 kg
15 kg / 0.005 kg
6 kg / 0.002 kg
15 kg / 0.005 kg
30 kg / 0.01 kg
1 / 30,000
1 / 30,000
1 / 30,000
1 / 3,000
1 / 3,000
1 / 3,000
Symbols
Power, Zero, Tare, Low battery, Backlight (Option for LCD version)
Interface
Keys
Function
Product Size
Platter Size
Operating
- 10 C ~ +40 C
Temperature
Options
2004/12/07
ER Service Manual
47
Capacity
Internal
Resolution
External
Resolution
Display
ER 15LB
ER 30LB
ER 60LB
Single Interval
Single Interval
Single Interval
15 lb / 0.003 lb
30 lb / 0.01 lb
60 lb / 0.02 lb
Dual Interval
Dual Interval
Dual Interval
6 lb / 0.002 lb
15 lb / 0.005 lb
30 lb / 0.01 lb
15 lb / 0.005 lb
30 lb / 0.01 lb
60 lb / 0.02 lb
1 / 300,000
1 / 300,000
1 / 300,000
1 / 3,000
1 / 3,000
1 / 3,000
Symbols
Power, Zero, Tare, Low battery, Backlight (Option for LCD version)
Interface
Keys
Functions
Product Size
Platter Size
Operating
- 10 C ~ +40 C
Temperature
Options
2004/12/07
ER Service Manual
47
ER-15KG/30LB
ER-30KG/60LB
Display
Power
Backlight
Option
ER-15KG/30LB
ER-30KG/60LB
One VFD with 7 digits, One VFD with 12 digits (WEIGHT, UNIT, PRICE: 6 digits)
POWER LED
110VAC, 120VAC, 220VAC, 240VAC / 50 Hz, 60Hz, PB BATTERY (6V3.6AH/20HR)
2004/12/07
ER Service Manual
47
2004/12/07
ER Service Manual
47
2. Calibration
2.1. General Calibration
2.1.1. C4 setting
:
:
:
:
:
:
:
:
:
:
:
:
:
:
7
OZ
EZ
6
X
NT
5
PT
FT
4
X
CT
3
ST
OT
2
UT
KT
1
TS
TC
0
US
UC
R7
R6
S5
S4
S3
D2
D1
D0
resolution
over
R7
30.000
0
25.000
0
20.000
1
custom
1
(+20% max capa)
load
R6
0
1
0
1
factor
->
->
->
->
->
->
->
D2
0
0
0
1
2
4
5
10
20
dual
division
D1
D0
0
0
0
1
1
0
1
1
0
0
0
1
->
->
->
d=1
d=2
d=5
->
->
d=10
d=20
DA
WO
WC
KR
FA
L0
L1
H0
:
:
:
:
:
:
:
:
BIT
L0
0
X
DA
WO
WC
KR
FA
L1
HO
2004/12/07
ER Service Manual
47
7
kg
lb
BIT
0
1
motion band
M0 : motion band 0 (1d)
M1 : motion band 1 (5d)
1.0
1.00
1.000
#####
U1
U0
D2
D1
D0
unit/price
U1
U0
0
0
1
1
0
1
0
1
XXXX0
XXX0.0
XX0.00
X0.000
0.0000
division
D3
D2
X
0
X
0
X
0
X
0
X
1
D1
0
0
1
1
0
D0
0
1
0
1
0
CP
NT
DC
TP
:
:
:
:
BIT
0
1
X
X
X
TP
X
DC
NP
CP
U3
U2
U1
U0
XXXXX0
XXXX0.0
XXX0.00
XX0.000
X0.0000
U3
0
0
0
1
1
U2
1
1
1
0
0
U1
0
1
1
0
0
U0
1
0
0
0
1
BIT
0
1
6
X
TP
5
X
B5
4
XX
B4
usages of point
TP : prepack, tare save version (US) not use ER
SD : secret code daily total
not use ER
version
(password 8151)
5digit
XXXX0
XXX0.0
XX0.00
X0.000
0.0000
P3
0
0
0
0
0
P2
0
0
0
0
1
P1
0
0
1
1
0
P0
0
1
0
1
0
6digit
XXXX0
XXX0.0
XX0.00
X0.000
#####
P3
P2
P1
P0
total price
B5
B4
0
0
0
1
1
0
1
1
P3
0
0
0
1
1
P2
1
1
1
0
0
P1
0
1
1
0
0
P0
1
0
1
0
1
rounds
->
->
->
->
normal (1, 2, 3, 4 )
0.5
00,10,20
25,50,75
7digit
XXXX0
XXX0.0
XX0.00
X0.000
#####
P3
1
1
1
1
1
P2
0
0
1
1
1
P1
1
1
0
0
1
P0
0
1
0
1
0
6
00
01
10
11
: DLP-50
:
: DEP-50
: Non Printer
0
EURO
not use
EURO
use
PLU Name
not use
- successive
tare disable
Power ON
No EURO
EURO
indicator
ON
PLU Name
use
- successive
tare enable
Power ON
EURO
EURO
indicator
OFF
10
2004/12/07
ER Service Manual
47
When user is in SPAN Calibration mode and wants to exit from the mode, press ZERO key
under UnLOAd and LOAd messages shown up.
11
2004/12/07
ER Service Manual
47
12
2004/12/07
ER Service Manual
47
NOTE: User doesnt need MATRIX KEY CODES by inputting soft key code because MATRIX
KEY CODES are fixed in hardware.
0 through 9
0 through 9
0 through 9
ON/OFF
12
12
ZERO
13
13
TARE
14
14
13
2004/12/07
ER Service Manual
47
* CHANGEABLE KEYS & SOFT KEY CODES
FUNCTION
ADD
16
TTP CALL
18
PAY
19
MR
20
MW
21
CAN
22
MODE
23
1/2
24
1/4
61
PRE PACK
26
KG/LB
27
TEST
28
HOLD
29
30
NO FUNCTION
31
EURO
60
PERSENT TARE
62
TARE SAVE
63
BOTH SAVE
64
PERSET
65
PLU
32~59
REMARK
25
14
2004/12/07
ER Service Manual
FRONT DISPLAY
REAR DISPLAY
REAR DISPLAY
LCD DISPLAY
LCD DRIVER
VFD DISPLAY
VFD DIRVER
VFD MODULE
VFD
POWER
MODULE
CPU
LOAD CELL
(WINBOND)
ADC MODULE
TRANSFORMER
LCD
POWER
MODULE
RS-232
MODULE
EXTERNAL DEVICE
INTERFACE
15
2004/12/07
ER Service Manual
: 9000-ER1-0001
J1
VCC
1
2
10
EC7
+ 10/16V
12
RESET
VCC
PWR OUT
C17
0.1uF
R29
100
R28
100K
2
3
4
5
6
7
8
9
1
U5
8
7
6
5
P1.0
P1.1
P1.2
P1.3
P1.4
P1.5
P1.6
P1.7
P4.2
VCC
19
18
32
33
13
11
RD
WR
PSEN
ALE/P
TXD
RXD
25
26
27
TXD
RXD
23
34
P4.0
P4.1
28
29
PWR IN
30
31
W78E516BP
32
33
34
22
S0 VCC
S1 TEST
S2 SCL
VSS SDA
INT0
INT1
T0
T1
VSS
14
15
16
17
24
25
26
27
28
29
30
31
P2.0
P2.1
P2.2
P2.3
P2.4
P2.5
P2.6
P2.7
R23 / 10K
C18
0.1uF
LOW BAT POWER OFF
1
2
3
4
X2
24C164
35
36
37
38
uPD16310
NC
NC
NC
U3
B
STRB
BLK
FL-
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
FL+
NC
VDD1
NC
41
42
43
44
R35
R34
R33
100k
R32
R27
2.2k
KTA1504
R31
R26
BZ
R30
Q4
FRONT_DISPLAY
A
CLK
VSS1
VSS2
VSS2
VDD2
U3.15
VCC
NOT USE
NC
NC
C21
0.1uF
U3.16
U3.14
2.2k
U3.13
VCC
U3.12
U3.11
40
AD SDA
AD SCL
39
R/L
VDD1
PC
10
9
8
7
6
5
4
3
2
1
20
NONE
COMMA
DP
SEG G
SEG F
SEG E
SEG D
SEG C
SEG B
SEG A
11.0592MHz
C20 / 30pF
20
19
18
17
16
15
14
13
12
11
U6A
XCL74UL14AA
43
42
41
40
39
38
37
36
P0.0
P0.1
P0.2
P0.3
P0.4
P0.5
P0.6
P0.7
X1
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
21
CY1
D10
D11
D12
D13
D14
D15
D16
D17
D18
D19
D18
D19
57
58
59
60
61
62
63
64
VCC
R22
10k
EA/VP
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
35
24
VSS1
23
VSS2
22
VSS2
21
VDD2
C19 / 30pF
P4.3
U4
VCC
VDD
44
VCC
20K
40V
CAL1
KEY_CON10
KEY_CON9
KEY_CON8
KEY_CON7
KEY_CON6
KEY_CON5
KEY_CON4
KEY_CON3
KEY_CON2
KEY_CON1
EC5 + C22
NOT
NOT USE
USE
CON9
VDD
GND
GND
GND
AD SCL
AD SDA
1
2
3
4
5
6
VCC
RXD
TXD
L17
CON4
1
2
3
4
5
L16
L15
L6
470uH
D7
D9
D11
D12
D14
D16
SEG F
SEG E
D1
D2
DP
SEG C
SEG G
D6
FL -
47u/50V
0.1uF
R10
20k
CON10
FRONT_DISPLAY
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
CON11
REAR_DISPLAY
FL +
D7
D8
D9
D10
D11
D19
D12
D13
D14
D15
D16
D17
SEG F
D0
SEG E
SEG D
D2
D18
D3
D3
DP
D4
SEG C
D5
SEG G
SEG B POWER LED
SEG A
FL -
16
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
FL +
D8
D10
GND
D13
D15
D17
D1
SEG D
D18
D4
D5
D6
SEG B
SEG A
2004/12/07
ER Service Manual
3.2.1.2. Power
DRAWING NUMBER
: 9000-ER1-0002
VCC
VCC
R6
100K
R12
100K
+7.4V
VFD USE
RECHARGEABLE BATTERY
R42
R13
270K
270K R14
30K
KTN2222AS
KTN2222AS
Q2
R43
30K
FL+ AC 3.3V
FL-
VFD MODULE
+40V
L5
220uH
R40
2K
DISPLAY PCB
TP1
VCC
IC1
XC6203P502FR
1
2
3
LED
2
1
D2
CON2
1
ON/OFF SWITCH
Vin
R36
1k
BD1
1N4004
D5
1N5406
D6
2200uF/25V
C2
C1
0.1uF
VDD
Q1
KSB 772
TO ANALOG
+
EC2 +
TO DIGITAL
+7.4V
CON7
2
1
470uF/25V
+
EC4
FUSE
AC 8V
100uF/16V
T1
AC INPUT
Vout
EC1 +
TO LED 1 2
CON5
RS205
F1
1
2
3
0.2
R24
PB BATTERY
6.35~6.75V
CON3 CON3
1N4004
Vss
LO1
EC3
470uF/25V
R3
100k
0.1uF
TRANSFORMER
VCC
R2
2.2k
R1
100K
1N4148
R25
1K
1N4148
PWR IN
KTN2222AS
D1
POWER
17
D3
Q3
R4
100k
PWR OUT
R5
30k
2004/12/07
ER Service Manual
3.2.1.3. FRONT DISPLAY
DRAWING NUMBER
: 9000-ER1-0003
FL+ FL-
LO1
LED
2
1
TOTAL PRICE
39
FL22
g2
b
T1
a
18
19
20
21
c
NC
T2
15
16
17
T4
T5
tr
CM
DP
T3
12
13
14
11
10
e
d
T6
6
7
8
NC
f
g1
T7
2
3
4
5
10
9
8
7
6
5
4
3
2
1
NONE
COMMA
DP
SEG G
SEG F
SEG E
SEG D
SEG C
SEG B
SEG A
20
19
18
17
16
15
14
13
12
11
WEIGHT
NC
UNIT PRICE
VDD1
NC
41
42
43
44
VSS1
VSS2
VSS2
VDD2
40
B
STRB
BLK
U6
U5
U4
U3
U2
U1
tr
DP
c
NC
b
a
FL-
38
uPD16310
NC
NC
NC
14
15
16
17
18
19
20
21
22
23
24
25
26
35
36
37
NORMAL OPEN
A
CLK
FL+
f
g
e
d
cm
NC
W5
W4
W3
W2
W1
NC
32
33
34
R2
20
NC
NC
1
2
3
4
5
6
7
8
9
10
11
12
13
30
31
R1
20
W2
W1
U6
U5
U4
U3
U2
U1
tr
W6
D20
D21
57
58
59
60
61
62
63
64
28
29
R/L
VDD1
PC
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
25
26
27
W3
W4
W5
T1
T2
T3
T4
T5
T6
T7
VSS1
VSS2
VSS2
VDD2
24
23
22
21
FL+
2 1
CN8
CON10
FRONT_DISPLAY
D7
D9
D11
D12
D14
D16
SEG F
SEG E
D1
D2
DP
SEG C
SEG G
D6
FL -
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
FL +
D8
D10
D19
D13
D15
D17
D0
SEG D
D18
D3
D4
D5
SEG B
SEG A
18
2004/12/07
FL-
CM-DP1
CM-DP2
D12
D10
D8
D6
D4
D2
SEG F
SEG E
T6
T5
SEG DP
SEG C
SEG G
FL1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
FL+
D11
D9
GND
D5
D3
D1
T7
SEG D
SEG TR
T4
T3
T2
SEG B
SEG A
19
R1
20
22
18
19
20
21
15
16
17
12
13
14
11
10
6
7
8
NORMAL OPEN
SEG A
SEG G
SEG B
T2
SEG C
SEG DP
T3
T4
T5
SEG TR
SEG E
SEG D
T6
2
3
4
5
FL-
g2
b
T1
a
c
NC
T2
CM
DP
T3
T4
T5
tr
e
d
T6
NC
f
g1
T7
FL+
U6
U5
U4
U3
U2
U1
tr
DP
c
NC
b
a
FL-
UNIT PRICE
SEG F
SEG G
T7
FL+
14
15
16
17
18
19
20
21
22
23
24
25
26
FL+
f
g
e
d
cm
NC
W5
W4
W3
W2
W1
NC
WEIGHT
SEG B
SEG A
FL-
D6
D5
D4
D3
D2
D1
SEG TR
SEG DP
SEG C
D12
D11
D10
D9
D8
GND
1
2
3
4
5
6
7
8
9
10
11
12
13
DRAWING NUMBER
SEG DP
SEG DP
FL+
SEG F
SEG G
SEG E
SEG D
ER Service Manual
TOTAL PRICE
R2
20
CON11
REAR_DISPLAY
2004/12/07
VFD3
WEIGHT
20
FL+
NC
g1
T7
T6
tr
10
11
12
FL+
SEG F
SEG G
T7
SEG E
SEG D
T6
SEG TR
T5
T4
SEG DP
T3
SEG C
T2
SEG G
SEG B
FL-
SEG DP
CON1
POLE_DISPLAY_CONNECOR
T5
T4
CM
13
14
15
16
17
18
19
SEG A
LED
DP
T3
NC
T2
g2
20
21
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
D1
D2
D3
D4
D5
D6
GND
D8
D9
D10
D11
D12
SEG A
SEG B
SEG G
T2
SEG C
T3
CM-DP1
SEG DP
T4
T5
SEG TR
T6
SEG D
SEG E
T7
SEG G
SEG F
FL+
FL-
SEG A
SEG B
SEG C
SEG DP
SEG TR
CM-DP2
22
21
20
19
18
17
16
15
14
13
12
11
10
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
FL-
T1
g2
T2
NC
T3
DP
CM
T4
T5
tr
T6
T7
g1
NC
FL+
FL-
NC
DP
tr
U1
U2
U3
U4
U5
U6
NC
W1
W2
W3
W4
W5
NC
cm
FL+
UNIT PRICE
T1
FL+
SEG F
SEG G
SEG E
SEG D
D12
D11
D10
D9
D8
GND
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
22
10
11
12
D6
D12
D10
D8
D6
D4
D2
SEG F
SEG E
T6
T5
SEG DP
SEG C
SEG G
POWER_LED
FL-
FL-
FL+
cm
NC
W5
W4
W3
W2
13
14
D5
D4
D3
D2
SEG D
SEG E
WEIGHT
W1
NC
U6
15
16
17
18
D1
SEG DP
FL+
SEG F
SEG G
DRAWING NUMBER
U5
U4
U3
U2
U1
SEG TR
SEG DP
SEG C
SEG B
SEG A
FL-
LED
19
20
21
22
23
24
25
LO1
tr
DP
NC
26
VFD1
FL-
ER Service Manual
TOTAL PRICE
VFD2
R1
20
R2
20
FL+
D11
D9
GND
D5
D3
D1
T7
SEG D
SEG TR
T4
T3
T2
SEG B
SEG A
LO2
SEG DP
SEG DP
CM-DP2
CM-DP1
VFD4
UNIT PRICE
TOTAL PRICE
2004/12/07
ER Service Manual
: 9000-ER0-0001
CON7
VCC
VCC
100uF/16V
0.1uF
VCC
3
C19
30pF
0.1 uF
C18
U1/CPU
35
21
C20
30pF
Y1
11.0592MHz
20
R23
10k
CON6
10
12
1
2
14
15
16
17
TO LOW_BAT
VCC
R18~21 3K
C17
0.1uF u5
R28
100k
24C164
S0 VCC
S1 TEST
S2 SCL
VSS SDA
8
7
6
5
2
3
4
5
6
7
8
9
1
X1
X2
RESET
P4.3
INT0
INT1
T0
T1
P1.0
P1.1
P1.2
P1.3
P1.4
P1.5
P1.6
P1.7
P4.2
P0.0
P0.1
P0.2
P0.3
P0.4
P0.5
P0.6
P0.7
P2.0
P2.1
P2.2
P2.3
P2.4
P2.5
P2.6
P2.7
RD
WR
PSEN
ALE/P
TXD
RXD
W78E516BP
VSS
1
2
3
4
KEY_IN_CON_1
KEY_IN_CON_2
KEY_IN_CON_3
R29 KEY_IN_CON_4
100k
EA/VP
44
VDD
2
EC7
10uF/16V
+ EC6
C16
U6
P4.0
P4.1
43
42
41
40
39
38
37
36
24
25
26
27
28
29
30
31
19
18
32
33
13
11
23
34
R30~35 3K
KEY_OUT_CON_1
KEY_OUT_CON_2
KEY_OUT_CON_3
KEY_OUT_CON_4
KEY_OUT_CON_5
KEY_OUT_CON_6
TXD
R51
100K
TO PWRIN
TO AD_SDO
VCC
R52
100K
TO AD_SCK
LCD /CS
VCC
2.2k
KTA1504
CON1
1
2
3
4
5
6
VDD
GND
GND
GND
AD SCL
AD SDA
21
CON4
470uF L1
VCC
TO RS232_RXD
TO RS232_TXD
TO 232 BOARD
GND
TO PWROUT
R26
1
2
3
4
5
470uF L4
LCD BACK LIGHT ON-OFF
FULL-RECHARGE
LCD RD
LCD WR
LCD DATA
R27
100K
Q4
470uF L2
+5
RXD
VCC
BUZZER
KEY_OUT_CON_1
KEY_OUT_CON_2
KEY_OUT_CON_3
KEY_OUT_CON_4
KEY_OUT_CON_5
KEY_OUT_CON_6
KEY_OUT_CON_7
KEY_OUT_CON_8
KEY_IN_CON_1
KEY_IN_CON_2
KEY_IN_CON_3
KEY_IN_CON_4
470uF L3
22
XC74UL14A
R22
10k
1
2
3
4
5
6
7
8
9
10
11
12
VCC
COM0
COM2
S12
COM6
S0
S2
S4
BACK LIGHT
GND
POWER LED
S14
S10
NC
NC
NC
S19
S17
S29
S31
S5
S7
S21
S23
S27
S26
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
COM1
COM3
COM7
COM5
COM4
S1
S3
NC
NC
NC
S13
S15
S11
NC
S20
S18
S16
S28
S30
S6
S9
S8
S22
S24
S25
GND
S30
COM0
COM1
COM2
COM3
S28
BACK_LIGHT
NC
NC
NC
NC
COM4
COM5
COM6
COM7
POWER LED
S13
S14
S15
S10
S11
S16
S18
S19
CON9
(FRONT DISPLAY CONNECTOR)
NOT USE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
S8
S9
S7
S6
S5
S4
S3
S2
S1
S0
NC
NC
NC
S25
S24
S23
S22
S21
S27
S26
S31
S30
S17
S20
S29
CON8
POLE DISPLAY CONNECTOR
(REAR DISPLAY CONNECTOR)
2004/12/07
ER Service Manual
3.2.2.2. Power
DRAWING NUMBER
: 9000-ER0-0002
+7.4V
+ 7.4V
KTA1666 Q6
VCC
VCC
SHORT
R6
20K
LOW BATTERY
FULL_RECHARGE
R38
30K
R43
10K
R13
270K
KTN2222AS
Q5
6.35~6.75V
CUTTING POSITION
100k
R12
100k
R39
PB BATTERY CON3
TO LCD_BACK_LIGHT'
100uF/16V
+
EC5
100K
R36
KTN2222AS
Q2
270K
R37
KTN2222AS
R14
+5V
R41
2.2K
Q8
KTA1504
Q7
30K
R45
2.2K
R44
1N4004 D2
100k
R42
2K
TURKEY OPTION
0.2
TP1
R24
CON2
+7.4V
CON5
1N4004
T1
FUSE
D4
EC2
AC 10V~12V
2
TRANSFORMER
TO DIGITAL
EC1 +
BD1
RS205
F1
1N4004
D5
D6
E KTA1666 Q1
D7
470uF/25V
EC4
JUMPER
+
C2
100uF/16V
1N4004
1
AC INPUT
1
2
1
POWER_LED
ON/OFF SWITCH
VCC
IC1 XC6204502MR
100K
R3
VCC
C1
0.1uF
C
470uF/25V
+
EC3
VDD1
0.1uF
2200uF/25V
R1
100k
CPU PIN25
TO ANALOG
R2
2.2K
D1
R25
D3
PWR IN
1N4148
1K
KTN2222AS
1N4148Q3
POWER
22
R4
100k
PWR OUT
CPU PIN26
R5
30k
2004/12/07
ER Service Manual
3.2.2.3. DISPLAY DRIVER
DRAWING NUMBER
: 9000-ER0-0003
CS
NC
RD
WR
DATA
VSS
OSCI
VDD
VLCD
IRQ
BZ
NC
BZ
T1
T2
T3
COM0
COM1
NC
HT1622-64 QFP
NC
NC
NC
SEG19
SEG18
SEG17
SEG16
SEG15
SEG14
SEG13
SEG12
SEG11
SEG10
SEG9
SEG8
SEG7
NC
NC
NC
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
CON9
COM1
COM3
COM7
COM5
COM4
S1
S3
NC
NC
NC
S13
S15
S11
NC
S20
S18
S16
S28
S30
S6
S9
S8
S22
S24
S25
GND
BACK_LIGHT
COM0
COM1
COM2
COM3
S28
S12
NC
NC
NC
NC
COM4
COM5
COM6
COM7
POWER LED
S13
S14
S15
S10
S11
S16
S18
S19
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
CON8
R40 2.2k
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
COM2
COM3
COM4
COM5
COM6
COM7
SEG0
SEG1
SEG2
SEG3
SEG4
SEG5
SEG6
LCD /CS
LCD RD
LCD WR
LCD DATA
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
COM0
COM2
S12
COM6
S0
S2
S4
BACK LIGHT
GND
POWER LED
S14
S10
NC
NC
NC
S19
S17
S29
S31
S5
S7
S21
S23
S27
S26
20
21
22
23
24
25
26
27
28
29
30
31
32
VCC
SEG31
SEG30
SEG29
SEG28
SEG27
SEG26
SEG25
SEG24
SEG23
SEG22
SEG21
SEG20
NC
64
63
62
61
60
59
58
57
56
55
54
53
52
U2
R2 1K
23
2004/12/07
S8
S9
S7
S6
S5
S4
S3
S2
S1
S0
NC
NC
NC
S25
S24
S23
S22
S21
S27
S26
S31
S30
S17
S20
S29
ER Service Manual
3.2.2.4. FRONT DISPLAY
DRAWING NUMBER
: 9000-ER0-0004
LO1
S16
S17
S18
S19
S20
COM0
COM1
COM2
COM3
S28
S21
S22
S23
S24
S25
S29
S30
S31
S26
S27
WEIGHT_DISPLAY
S0
S1
S2
S3
S4
COM4
COM5
COM6
COM7
S12
S5
S6
S7
S8
S9
S13
S14
S15
S10
S11
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
R2
LED
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1K
COM0
COM2
S12
COM6
S0
S2
S4
BACK LIGHT
GND
POWER LED
S14
S10
NC
NC
NC
S19
S17
S29
S31
S5
S7
S21
S23
S27
S26
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
COM1
COM3
COM7
COM5
COM4
S1
S3
NC
NC
NC
S13
S15
S11
NC
S20
S18
S16
S28
S30
S6
S9
S8
S22
S24
S25
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
S0
S1
S2
S3
S4
COM0
COM1
COM2
COM3
S12
S5
S6
S7
S8
S9
S13
S14
S15
S10
S11
PRICE_DISPLAY
UNIT_DISPLAY
24
2004/12/07
ER Service Manual
3.2.2.5. REAR DISPLAY
DRAWING NUMBER
S16
S17
S18
S19
S20
COM0
COM1
COM2
COM3
S28
S21
S22
S23
S24
S25
S29
S30
S31
S26
S27
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
WEIGHT_DISPLAY
S0
S1
S2
S3
S4
COM4
COM5
COM6
COM7
S12
S5
S6
S7
S8
S9
S13
S14
S15
S10
S11
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
: 9000-ER0-0005
GND
S30
COM0
COM1
COM2
COM3
S28
BACK_LIGHT
NC
NC
NC
NC
COM4
COM5
COM6
COM7
NC
S13
S14
S15
S10
S11
S16
S18
S19
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
S8
S9
S7
S6
S5
S4
S3
S2
S1
S0
NC
NC
NC
S25
S24
S23
S22
S21
S27
S26
S31
S30
S17
S20
S29
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
S0
S1
S2
S3
S4
COM0
COM1
COM2
COM3
S12
S5
S6
S7
S8
S9
S13
S14
S15
S10
S11
UNIT_DISPLAY
25
2004/12/07
ER Service Manual
COMMON CIRCUIT
3.2.2.6. Analog to Digital Module
DRAWING NUMBER
: 9000-ERS-0001
+7V
+5V
IC3
1
2
3
4
5
6
XC6204502MR
Vin
Vout
Vss
L14 L102S
400mA MAX
C17
1uF
(C105)
C14
1uF
(C105)
VDD
VCC
EC1
100uF/16V
VCC
8
CON1
(C104)
C5 0.1uF
R2
100K
VDD
VCC
SCL
SCL
SDA
ADS1100
VIN+
VIN-
MMZ1608Y121B
4
R6
C8
0.01uF (C103)
C4
C3
C6 0.1 uF
(C104)
MMZ1608Y121B
L12
R10
VIN+
1K (102)
MMZ1608S181A
MMZ2012Y152B
L4
C7
0.01uF (C103)
R4
300K
300K
L11
L3
SIG-
VIN-
0.01uF
(C103)
L10
VIN+
L9
SIG+
R1
0
IC1B
1uF
OPA2177
(C105)
+
7
SDA
VDD
IC2
GND
L15
L16
C2
C1
L17
IC1A
OP2177
R7
1M
MMZ1608Y102C
L5
MMZ1608S181A
C9
1 uF
(C105)
L6
2
MMZ2012Y152B
R9
2
MMZ1608Y102C
VIN1K (102)
CHIP BEAD
C15
C16
470pF (C471) 470pF (C471)
VDD
L13 L102S
CON3
To L/C
10
9
8
7
6
1
2
3
4
5
L/C CON
L8
L102S
L7 L102S
L2 L102S
L1 L102S
SIG+
SIG-
MAIN BOARD
26
2004/12/07
ER Service Manual
3.2.2.7. KEY
DRAWING NUMBER
: 9000-ERS-0002
CON1
1
2
3
4
5
6
7
8
9
10
11
12
KEY_IN_CON_1
KEY_IN_CON_2
KEY_IN_CON_3
KEY_IN_CON_4
KEY_OUT_CON_1
KEY_OUT_CON_2
KEY_OUT_CON_3
KEY_OUT_CON_4
KEY_OUT_CON_5
KEY_OUT_CON_6
POWER_CHK
GND
KEY_OUT_CON_1
KEY_OUT_CON_2
KEY_OUT_CON_3
KEY_OUT_CON_4
KEY_OUT_CON_5
KEY_OUT_CON_6
KEY_IN_CON_1
KEY_IN_CON_2
KEY_IN_CON_3
KEY_IN_CON_4
ON/OFF
POWER_CHK
27
2004/12/07
ER Service Manual
3.2.2.8. RS-232
DRAWING NUMBER
: 9000-ERS-0003
VDD
CON1
C4
0.1uF
GND
TXD
RXD
GND
+5V
VDD
GND
5
11
12
10
9
C2
0.1uF
9
8
7
CC2+
V-
6
C1
0.1uF
C2T1IN
R1OUT
T2IN
R2OUT
GND
5
4
3
2
1
3
4
V+
C3
0.1u
T1OUT
R1IN
T2OUT
R2IN
5
4
14
13
7
8
3
2
1
15
C5
0.1uF
VCC
ICL232CBE
1
C+
16
U1
CON2
28
2004/12/07
ER Service Manual
KEY
POWER TRANSFORMER
TRANS
REAR DISPLAY
BATTERY (PB)
CON8
CON7 CON3
CON9
ON/OFF S/W
LoadCell
MAIN
1
4 5
RS 232 MODULE
CON4
CON1
CON1
CON3
ADC MODULE
FRONT DISPLAY
29
2004/12/07
ER Service Manual
KEY
POWER TRANSFORMER
TRANS
BATTERY (PB)
REAR DISPLAY
CON7 CON3
ON/OFF S/W
LoadCell
7 8 9
MAIN
1
2 3 4 5
RS 232 MODULE
CON1
CON3
ADC MODULE
FRONT DISPLAY
30
2004/12/07
ER Service Manual
3.4.
Part Location
: 9000-ER0-0006
LCD MAIN
31
2004/12/07
ER Service Manual
3.4.1.2. FRONT DISPLAY PCB Part Location
DRAWING NUMBER
: 9000-ER0-0007
32
2004/12/07
ER Service Manual
3.4.1.3. REAR DISPLAY PCB Part Location
DRAWING NUMBER
: 9000-ER0-0008
33
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3.4.1.4. POLE DISPLAY PCB Part Location
DRAWING NUMBER
: 9000-ER0-0009
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DRAWING NUMBER
: 9000-ER0-0010
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: 9000-ER1-0006
VFD MAIN
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3.4.2.2. VFD FRONT DISPLAY
DRAWING NUMBER
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3.4.2.3. VFD REAR DISPLAY PCB Part Location
DRAWING NUMBER
: 9000-ER1-0008
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3.4.2.4. POLE DISPLAY PCB Part Location
DRAWING NUMBER
: 9000-ER1-0009
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DRAWING NUMBER
: 9000-ER1-0010
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: 9000-ERS-0004
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3.4.3.2. RS-232 MODULE PCB Part Location
DRAWING NUMBER
: 9000-ERS-0005
RS-232 PCB
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: 9000-ERS-0006
KEY PCB
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3.4.3.4. Exploded View
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Error Message
Error Message
on Display
4.
"Err 1"
"Err 2"
"Err 10"
Description
Solution
The "Err 1" occurs when a current zero point has Please call your CAS
shifted from the last span calibration.
dealer.
The "Err 2" is not a real error. Only it prompts return Please call your CAS
CAL switch to the normal position.
dealer.
dealer.
nonvolatile memory. To recognize this error, be sure If it still has "Err 11", replace
to check the voltage on the circuit and do
calibration procedures.
The "Err 12" warns that the scale has lost the
"Err 12"
"Err 13"
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Serial Interface
Scale
PC
or
Printer TYPE I
1
6
Rx
GND 2
7
3 Tx
8
4
9
5
1
Rx
Tx
6
2
7
3
8
4
GND
D-Sub
Connector
(9 pin)
9
5
D-Sub
Connector
(9 pin)
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