Académique Documents
Professionnel Documents
Culture Documents
036)
CID
0001 0002 0003 0004 0005 0006 0007 0008 0009 0010 0011 0012 0013 0014 0015 0016 0091 0094 0100 0101 0110 0168 0190 0248 0253 0254 0261 0262 0263 0267 0268 0273 0274 0275 0276 0279 0289 0336 0337 0338 0342 0444 0446 0542 0650 0827 0828 1495 Injector Cylinder #1 Injector Cylinder #2 Injector Cylinder #3 Injector Cylinder #4 Injector Cylinder #5 Injector Cylinder #6 Injector Cylinder #7 Injector Cylinder #8 Injector Cylinder #9 Injector Cylinder #10 Injector Cylinder #11 Injector Cylinder #12 Injector Cylinder #13 Injector Cylinder #14 Injector Cylinder #15 Injector Cylinder #16 Throttle Position Sensor Fuel Delivery Pressure Sensor Engine Oil Pressure Sensor Crankcase Air Pressure Sensor Engine Coolant Temperature Sensor Electrical System Voltage Engine Speed Sensor Data Link Personality Module Payload Electronic Control Module Engine Timing Calibration 5 Volt Sensor Power Supply Sensor Power Supply Remote Shutdown Input Programmed Parameter Fault Turbocharger Outlet Pressure Sensor Atmospheric Pressure Sensor Right Turbocharger Inlet Pressure Sensor Left Turbocharger Inlet Pressure Sensor Aftercooler Coolant Temperature Sensor (front) Fuel Pressure Sensor - before fuel filter Engine Control Switch Remote Emergency Stop Switch Engine Pre-lube Pump Relay Engine Pre-lube Pump Relay Starter Motor Relay Air Shutdown Relay Engine Oil Pressure Sensor - before oil filter Harness Code Left Exhaust Temperature Sensor Right Exhaust Temperature Sensor Injector Codes
33
MAN AUTO ETHER CONTROL
CH. TEMP. ALTRONIC PYROMETER
Component
Schematic Location E-12 D-7 C-12, C-2, D-2 F-4 F-2 E-6 E-9 E-9 C-10 F-9 D-11 D-11 D-11 E-10 E-9 G-10 E-10 A-6 D-4 I-4 G-12 I-4 G-11 G-10 I-6 F-6 F-3 F-1 F-12 I-2 D-6 E-7 D-7 G-3 B-2 E-11 E-11 G-9 C-12 D-12 D-12 C-11 C-11 F-10 E-10 E-10 G-10 E-11 F-11 F-9 B-4 B-3 B-3 G-5 B-4 B-3 B-3 A-7
Machine Location 1 2 9 Note 4 Note 4 Note 1 1 1 1 1 1 1 1 1 1 1 1 3 7 Note 4 1 Note 4 1 1 Note 4 Note 4 Note 4 Note 4 1 Note 4 4 5 6 Note 4 1 1 1 1
Component Sensor - Engine Speed Timing (Secondary) Sensor - Fuel Filter Press (Filtered) Sensor - Fuel Filter Press (Unfiltered) Sensor - L. Turbo Exhaust Temp Sensor - L. Turbo Inlet Press (Note 3) Sensor - R. Turbo Exhaust Temp Sensor - R. Turbo Inlet Press (Note 3) Sensor - Throttle Position (Port) Sensor - Throttle Position (Starboard) Sensor - Transmission Oil Temperature Sensor - Transmission Oil Pressure Sensor - Turbo Outlet Press Solenoid - Air Shut-off (Left Side) Solenoid - Air Shut-off (Right Side) Solenoid - Air Start (if equipped) Solenoid - Cylinder Head (Note 2) Switch - Alarm Silence Switch - Air Shutoff LH Switch - Air Shutoff RH Switch - Charger Fault Switch - Control Switch - Customer Shut-down Switch - E-Stop Switch - Engine Protection Override Switch - Fuel Level Switch - LH/RH Switch - Manual Crank Switch - Mode/Clear Switch - Overspeed Verify Switch - Prelube Override Switch - Prelube Press Switch - Remote Start/Stop Switch - Scroll Switch - Service Switch - Throttle Synchronization Tachometer Terminal Block (TB-1) Terminal Block (TB-2) Terminal Block (TB-3) Terminal Block (TB-4)
Schematic Location C-4 B-3 B-3 A-7 B-3 A-7 B-4 I-7 I-7 G-5 G-5 B-3 D-6 D-6 D-6 C-2, D-2 F-12 D-5 D-5 H-5 C-10 H-4 D-11 C-10 H-5 E-12 E-10 E-12 C-10 C-10 B-7 H-4 G-3 F-12 I-7 I-3 E-9 D-10 C-11 E-10 G-12 G-11 G-11 G-11 G-11 C-8 C-8 F-9 G-8 F-9 F-9 G-9 G-9 G-9 F-9 F-9 A-1, B-1 D-11
Machine Location 29 18 19 20 21,21a 22 23,23a Note 4 Note 4 Note 1 Note 1 24 25 26 27 28 1 25 26 Note 1 1 Note 4 1 1 Note 1 1 1 1 1 1 31 Note 4 Note 4 1 Note 1 Note 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 32 1
Component Locations
Alarm Alternator Assembly - Diode (Note 2) Assembly - Relay Board Assembly - Relay Board
Component
19 18 15 16 14 32 25 21a 21
Batteries Breaker - Alternator Breaker - Battery Breaker - Control Switch Breaker - Customer Power Breaker - EMS II Breaker - Engine Control (Primary) Breaker - Engine Control (Secondary) Breaker - Mag Relay Breaker - Main Crank E-Stop Breaker - PRCM Breaker - Relay Control - Engine (Primary)
20
Pressure Symbol
Temperature Symbol
Level Symbol
Flow Symbol
11
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
10
29
Control - Engine (Secondary) Gauge - Cluster #1 Gauge - Cluster #1 Gauge - Cluster #2 Gauge - Cluster #2 Gauge - Cluster #3 Module - Customer Communication Module - Prog Relay Control Module - Relay Driver
17 3
Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition.
Normally closed switch that will open with an increase of a specific condition.
Module - Relay Driver Monitor- EMS II Monitor - Electronic (EMS) Motor - Prelube Motor - Starter (1/2 Group) Motor - Starter (1/2 Group) Potentiometer Pyrometer Relay - Air Shut-off LH Relay - Air Shut-off RH
Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition.
The circle indicates that the component has screw terminals and a wire can be disconnected from it.
23
22
26 23a
32
28 32
Relay - Customer Power Relay - E - Stop Relay - E - Stop Lockout Relay - EMS II Relay - Engine Control (Primary) Relay - Engine Control (Secondary) Relay - General Alarm Relay - Mag #1
2
No circle indicates that the wire cannot be disconnected from the component.
1 1 1 1 1 1 1 1 1 1 10 11 12 Note 1 14 15 16 17
Terminal Block (TB-5) Terminal Block (TB-6) Terminal Block (TB-7) Terminal Block (TB-8) Terminal Block (TB-9) Terminal Block (TB10) Terminal Block (TB-11) Terminal Block (TB-12) Terminal Block (TB-13) Terminal Block (TB-14) Terminal Block (TB-15) Terminal Block (TB-16) Terminal Block (TB-17) Terminal Block (TB-18) Terminal Block (TB-19) Terminal Block (TB-20) Thermocouple (Note 2) Timer - Air Shut-off
This indicates that the component has a wire connected to it that is connected to ground.
SCROLL
DISPLAY
Relay - Mag #2 Relay - PRCM Relay - Prelube (Master) Relay - Prelube (Slave) Relay - Shut-down Notify Sensor - Aftercooler Temp Sensor - Atmospheric Press
STOP
AUTO
MAN. START
This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.
12
Sensor - Crankcase Press Sensor - Engine Coolant Level Sensor - Engine Coolant Temp
Component
27 31
Sensor - Engine Oil Press (Filtered) Sensor - Engine Oil Press (Unfiltered) Sensor - Engine Speed Timing (Primary)
Note 1: Customer supplied component. Note 2: One located at each cylinder. Note 3: Locations marked with an "a" indicate the sensor location when the engine is equipped with an air shut-off. Note 4: Remote mounted.
Printed in U.S.A.
4-Pin DT Plug
Wire Gauge 14 16-18 Pin # 9W-0852 8T-8729 7N-7780 8N-1548 8N-1542 8N-1540 9X-6856 8N-1538 Socket # 9W-0844 8T-8730 7N-7779 8N-1547 8N-1543 8N-1541 9X-6857 8N-1539 Notes DT, DRC, HD, and Deutsch connectors. DT, DRC, HD, and Deutsch connectors. Surseal connectors only. 25-pin CE connectors only. 25-pin CE connectors only. 25-pin CE connectors only. 25-pin CE connectors only.
102-8804 Receptacle Kit Wire Gauge 14 16-18 Pin # 9W-0852 8T-8729 Socket # 9W-0844 8T-8730 3E-3376 Receptacle As. 3E-3377 Wedge
102-8814 Seal
A 1
AA
1 2 Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.
1 2 Typical representation of a Sure-Seal connector. The plugand receptacle contain both pins and sockets.
The CID is a diagnostic code that indicates which circuit is faulty. The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.
19
110-6848 Plug As. or 110-6847 Plug As. (Service Replacement) 110-6848 Plug As. Wire Gauge 14 Pin # 9W-0852 8T-8729 Socket # 9W-0844 8T-8730
Plug 2
Receptacle
24
11
16-18
15
21
19
13
FMI No.
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Failure Description
Data valid but above normal operational range. Data valid but below normal operational range. Data erratic, intermittent, or incorrect. Voltage above normal or shorted high. Voltage below normal or shorted low. Current below normal or open circuit. Current above normal or grounded circuit. Mechanical system not responding properly. Abnormal frequency, pulse width, or period. Abnormal update. Abnormal rate of change. Failure mode not identifiable. Bad device or component. Out of calibration. Parameter failures. Parameter failures. Parameter not available. Module not responding. Sensor supply fault. Condition not met. Parameter failures.
21 23 3
A F J G H
19
D C
3E-4367 Ring
A 1
AA
325-PK-14
9X-1123
Pin
Socket
Wire Color
8T-8736 Receptacle Wire Gauge 14 Pin # 9W-0852 8T-8729 Socket # 9W-0844 8T-8730
16-18
25-Pin CE Plug
18 17 16 15 14 25 24 13 12 11 22 7 23 10 9 8 21 19 20 1 2 3 4 5 6 17 16 15 14 13 12 11 25 24 23 10 22 9 8 21 7 19 20 18 1 2 3 4 5 6
200-BK-14
16-18
Wire Gauge
FRONT VIEW
3-Pin DT Plug
102-8813 Seal
3T-3044 or 8N-1518 Plug As. Wire Gauge 4-6 Pin # 8N-1548 8N-1542 8N-1540 9X-6856 8N-1538 Socket # 8N-1547 8N-1543 8N-1541 9X-6857 8N-1539
3E-3368 Wedge 3E-3307 Receptacle As. 3E-3371 Wedge 102-8808 Plug Kit 102-8803 Receptacle Kit 104-2921 Plug As.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
10 12-14
The FMI is a diagnostic code that indicates what type of failure has occurred.
Wire Gauge 14 16-18 Pin # 9W-0852 8T-8729 Socket # 9W-0844 8T-8730
16-18
SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.
2-Pin DT Plug
29 1
102-8812 Seal
3E-8557 Bolt
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.
36
16
26
15
25
35
17
3E-3364 Plug As.
3E-3365 Wedge
3E-3362 Wedge
21
31
102-8802 Receptacle Kit Wire Gauge 14 16-18 Pin # 9W-0852 8T-8729 Socket # 9W-0844 8T-8730
D86819
31
11
35
36
40
D86820
REAR VIEW
RENR1297-04
21
3
40 39 38 37 36
35 34 33 32 31
12
11
10
INSTRUMENTION BOX
ENGINE
F722-OR F721-GY 1 150-OR 2 F721-GY 3 4 5 F722-OR 6 150-OR THROTTLE SYNCHRONIZATION SWITCH CENTER POSITION FOR INDEPENDANT THROTTLE CONTROL. CLOSE 1 TO 2 AND 4 TO 5 FOR STARBOARD THROTTLE CONTROL. CLOSE 2 TO 3 AND 5 TO 6 FOR PORT THROTTLE CONTROL. 200-BK 200-BK 150-OR 200-BK 388-BU 150-OR 200-BK 388-BU 200-BK 150-OR 150-OR 200-BK 388-BU 200-BK 200-BK F722-OR F721-GY 388-BU A B C A B C RD-18 VS BK-18 -BATT WH-18 SIGNAL RD-18 VS BK-18 -BATT WH-18 SIGNAL PORT THROTTLE POSITION SENSOR 9X-9647 STARBOARD THROTTLE POSITION SENSOR 9X-9647 150-OR 200-BK J981-WH J982-OR +B -B + CAT DATA LINK GAGE CLUSTER 2 122-0143 GAGE 2 LH EXH MANIFOLD TEMP RH EXH MANIFOLD TEMP BOOST PRESSURE AFTERCOOLER TEMP GAGE CLUSTER 1 117-9015 GAGE 1 OIL PRESSURE COOLANT TEMP MAR GEAR OIL PRES MAR GEAR OIL TEMP TACHOMETER 122-0124 TACH LAMP 118-5075 LAMP 118-5075 1 2 3 4 5 6 LAMP 118-5075 PLUG 3E-3379 6-PIN ELECTRONIC MONITORING SYSTEM 122-0132
HARNESS CODE 5 HARNESS CODE 1 HARNESS CODE 2 MONITOR TRANMISSION TEMPERATURE WARNING SCROLL US/METRIC MODULE DATA +V MODULE MODULE CLOCK MODULE LOAD DATA DATA + - BATTERY + BATTERY
HARNESS CODE 0
HARNESS CODE 3
CONNECT TO STARBOARD J-BOX CUSTOMER CONNECTOR 7X-6222 TO PIN 03 TO PIN 15 TO PIN 02 TO PIN 13 L50 J981-WH J982-OR
J981-WH J982-OR
L50
150-OR 150-OR 150-OR 151-OR 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK
200-BK 200-BK 200-BK 200-BK 200-BK 150-OR 200-BK 224-BK 675-BR 676-PU G732-WH 410-WH 892-BR 893-GN 998-BR 050-WH 060-YL 040-OR-14 103-RD-14 F715-PU F719-BR L50 L50 L49 998-BR L49 200-BK CHARGER FAULT NOTE A 200-BK 024-BR 2 1 FUEL LEVEL 172-8660 NOTE A 103-RD-14
40 39 38 37 36 33 32 31 30 29 28 27 26 24 22 21 19 18 17 16 13 11 10 9 8 6 3 12 7 4 23 20 35 34 25 15 14 5 2 1
SOCKET 118-5077
SOCKET 118-5077
HARNESS CODE 4
J981-WH J982-OR
LAMP 118-5075
LAMP 118-5075
LAMP 118-5075
675-BR 676-PU CONNECT TO STARBOARD J-BOX CUSTOMER CONNECTOR 8T-9834 TO PIN 03 TO PIN 08 TO PIN 07 TO PIN 10 TO PIN 9
998-BR 124-3176 COVER 109-6507 SWITCH 111-1324 BLOCK 2 1 F715-PU F719-BR CUSTOMER SHUT-DOWN (E-STOP) NOTE A 5 1
START/RUN-2 8 COOL/STOP-2 7 6 STOP-2 START/RUN-1 4 COOL/STOP-1 3 2 STOP-1
150-OR 200-BK 893-GN 892-BR 671-PU 672-OR A304-RD A303-BR 224-BK F835-BU 410-WH G732-WH 200-BK
A303-BR A304-RD 672-OR 671-PU 200-BK F835-BU G732-WH 410-WH 224-BK 892-BR 893-GN 150-OR PANEL CONNECTOR (PAN) 150-OR 200-BK 224-BK 998-BR 892-BR 893-GN G732-WH 410-WH F715-PU F719-BR 675-BR 676-PU 050-WH 060-YL 040-OR-14 103-RD-14 XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX RECEPTACLE 9X-0146 DRC-24 NOTE C 1 150-OR 2 200-BK 3 224-BK 4 998-BR 5 892-BR 6 893-GN G732-WH 7 8 410-WH F715-PU 9 10 F719-BR 675-BR 11 676-PU 12 13 050-WH 14 060-YL 15 040-OR-14 16 103-RD-14 17 XXX-XX 18 XXX-XX 19 XXX-XX 20 XXX-XX XXX-XX 21 XXX-XX 22 23 XXX-XX XXX-XX 24 AS. PLUG AS. 7X-6222 DRC-24 NOTE C PANEL CONNECTOR (PAN) 150-OR 200-BK 224-BK XXX-XX 892-BR 893-GN G732-WH 410-WH 1 2 3 4 5 6 7 8 150-OR 200-BK 224-BK 998-BR 892-BR 893-GN G732-WH 410-WH
998-BR
L49
388-BU F722-OR F721-GY 388-BU 389-OR 892-BR 893-GN J981-WH J982-OR 022-WH INSTRUMENT BOX POWER CONNECTOR 9X-0145 DRC-24 CONN D 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 22 18 19 20 21 23 24 CUSTOMER CONNECTION 7X-6222 DRC-24 (PORT SIDE) NOTE D NOTE E NOTE F NOTE G 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 150-OR 150-OR 150-OR 150-OR 150-OR 151-OR 108-RD 108-RD 108-RD 108-RD 108-RD 108-RD 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 024-BR 998-BR C464-BU C464-BU C464-BU
L49
RECEPTACLE AS. PLUG AS. 3E-3388 3E-3385 DT-08 DT-08 NOTE C NOTE C
EMS HARNESS CODE PILOT HOUSE PANEL - SCAC HARNESS CODE 0 = OPEN HARNESS CODE 1 = OPEN HARNESS CODE 2 = GND HARNESS CODE 3 = OPEN HARNESS CODE 4 = OPEN HARNESS CODE 5 = OPEN PILOT HOUSE PANEL - JWAC HARNESS CODE 0 = OPEN HARNESS CODE 1 = OPEN HARNESS CODE 2 = OPEN HARNESS CODE 3 = OPEN HARNESS CODE 4 = GND HARNESS CODE 5 = OPEN
GAGE CLUSTER 1 153-8056 GAGE 1 VOLTAGE OIL PRES COOLANT TEMP FUEL PRES
GAGE CLUSTER 2 166-6929 GAGE 2 OIL FILTER DIFF FUEL FILTER DIFF EXHAUST TEMP INLET RESTRICTION
GAGE CLUSTER 3 166-6940 GAGE3 BOOST A/C TEMP TRAN OIL PRES TRAN OIL TEMP
024-BR
ATTACHMENTS PRCM RELAY 9Y-2921 PRCMR 87a 30 151-OR 102-RD 87 85 86 200-BK PRCMCB 113-OR-14 2 1 102-RD 10A PRCM BREAKER 114-1142
TB-18
A B C
TRANMISSION OIL PRESSURE 110-0979 OR-18 +8VS YL-18 RETURN GN-18 SIGNAL TRANSMISSION OIL TEMPERATURE 118-7226 OR-18 +8VS BK-18 RETURN WH-18 SIGNAL COOLANT LEVEL SENSOR 111-3794 RD-18 +8VS BK-18 RETURN GN-18 ALARM SIG
F835-BU
150-OR 160-PU
L51
F722-OR F721-GY 388-BU 675-BR 676-PU F722-OR F721-GY 388-BU 389-OR 892-BR 893-GN J981-WH J982-OR 022-WH 024-BR 998-BR C464-BU C464-BU C464-BU B472-YL D936-WH 050-WH 060-YL 040-OR-14 103-RD-14 F715-PU F719-BR B471-BU
87a 108-RD
87 86
TB-17
EMS
L53 TB-6 053-GN TB-7 052-YL TB-8 051-WH 200-BK 200-BK 200-BK 200-BK 200-BK TB-9 L46 L46
+ 24 VOLT IN 01 GROUND 02 + V CLUSTER 34 MODULE CLOCK 25 MODULE DATA 35 MODULE LOAD 15 ACTION LAMP 13 SERVICE 23 CLEAR 33 TRANS SPEED IN 26 ENGINE SPEED IN 36 ALTERNATOR 'R' 30 SENSOR 1/SW 11 07 SENSOR 2/SW 12 17 SENSOR 3/SW 13 37 SENSOR 4/SW 14 27 SENSOR 5/SW 15 08 SENSOR 6/SW 16 10 SENSOR 7/SW 17 28 SENSOR 8/SW 18 38 + 8 VOLT OUT 24 ACTION ALARM 04 DATA LINK + 05 DATA LINK - 14 HARNESS CODE 0 31 HARNESS CODE 1 03 HARNESS CODE 2 12 HARNESS CODE 3 22 HARNESS CODE 4 16 HARNESS CODE 5 06 SWITCH 1 19 SWITCH 2 29 SWITCH 3 39 SWITCH 4 20 SWITCH 5 40 SWITCH 6 32 SWITCH 7 11 SWITCH 8 21 SWITCH 9/FUEL 18 SWITCH 10/FUEL 09 ELECTRONIC MONITORING 158-6255
150-OR 200-BK 049-OR 053-GN 052-YL 051-WH XXX-XX 027-PU 028-GY XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX B472-YL B471-BU C464-BU 025-GN 893-GN 892-BR XXX-XX 200-BK 200-BK 200-BK 200-BK 200-BK 029-YL 026-OR XXX-XX 022-WH XXX-XX D936-WH XXX-XX XXX-XX 024-BR XXX-XX SYSTEM-II
049-OR
L48
TB-16
150-OR 150-OR 150-OR 150-OR 150-OR 151-OR 108-RD 108-RD 108-RD 108-RD 108-RD 108-RD 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK TB-13
200-BK
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A B C
675-BR 676-PU 150-OR 675-BR 150-OR 676-PU 150-OR F835-BU 150-OR 200-BK 150-OR 160-PU
A B C
BASE AS. 9D-3127 LAMP 8D-1429 BACKUP READY (BURL) BACKUP IN CONTROL (BUICL)
A B
G
POTENTIOMETER 122-9457
NOTE H NOTE J
CUSTOMER SUPPLIED
151-OR 151-OR 151-OR +B L50 L50
L17 L29
L28 L28
L28
L28
676-PU CUSTOMER POWER BREAKER 114-1142 1 2 108-RD 10A 102-RD CPCB 102-RD SHUT-DOWN NOTIFY RELAY 9Y-2921 SDNR 87a 030-BU-14 30 020-WH-14 010-OR-14 87 102-RD 102-RD 86 85
L21
388-BU 389-OR
TB-19 675-BR 676-PU L43 675-BR 676-PU 892-BR 893-GN 010-OR-14 J981-WH 020-WH-14 022-WH 030-BU-14 024-BR 998-BR 998-BR 998-BR J982-OR C464-BU C464-BU C464-BU XXX-XX B472-YL D936-WH 050-WH 060-YL L27 040-OR-14 103-RD-14 F715-PU L24 F719-BR B471-BU F889-WH 070-OR-14 XXX-XX 080-WH-14 090-BU-14 TB-20
200-BK
NOTE K
ALS 1 2
200-BK
L28
027-PU 027-PU
ALARM SILENCE 9W-0073 NOTE A SS 3 2 200-BK 1 200-BK SERVICE SWITCH MOMENTARY 8N-0694 NOTE A MCS 4 5 6 1 2 3 MODE/CLEAR SWITCH MOMENTARY 7N-8008 NOTE A
TB-12
NOTE L
L28
EMS-II HARNESS CODE PRIME PANEL W/O MAR GEAR SENSORS HARNESS CODE 0 = OPEN HARNESS CODE 1 = OPEN HARNESS CODE 2 = GND HARNESS CODE 3 = OPEN HARNESS CODE 4 = GND HARNESS CODE 5 = GND PRIME PANEL W/ MAR GEAR SENSORS HARNESS CODE 0 = GND HARNESS CODE 1 = OPEN HARNESS CODE 2 = GND HARNESS CODE 3 = OPEN HARNESS CODE 4 = GND HARNESS CODE 5 = GND PREMIUM PANEL - SCAC HARNESS CODE 0 = HARNESS CODE 1 = HARNESS CODE 2 = HARNESS CODE 3 = HARNESS CODE 4 = HARNESS CODE 5 = OPEN GND GND OPEN GND GND
025-GN 028-GY
C465-OR-10 200-BK 200-BK 200-BK 200-BK 118-GN F705-PK 200-BK 200-BK L26 200-BK 200-BK 200-BK
2 3
PPRS 1
L55
104-RD-10 PRELUBE RELAY 4 SLAVE 9X-8124 PRELUBE RELAY MASTER 87a 9Y-2921 87 104-RD 85 104-RD
F700-BU
027-PU
PPRM 30 86
E797-WH E798-PK
998-BR
TB-4
104-RD-10 104-RD-10
029-YL
E799-BR
L30
998-BR 102-RD 102-RD 102-RD-10 MAN CRANK E-STOP BREAKER 114-1142 1 2 105-RD 10A 102-RD 105-RD MCESCB 102-RD-6 TB-1 102-RD-14 102-RD-10 102-RD-10 102-RD 102-RD-14 102-RD-10 102-RD 102-RD-6 102-RD 102-RD-6 +BATT BATTCB 102-RD-6 1 63A 2 101-RD-6 BATTERY BREAKER 107-5856 ALTCB 102-RD-6 1 63A 2 109-RD-6 ALTERNATOR BREAKER 125-7096 L18
L55
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
F722-OR F721-GY 388-BU 389-OR 675-BR 676-PU F722-OR F721-GY 388-BU 389-OR 892-BR 893-GN 010-OR-14 J981-WH 020-WH-14 022-WH 030-BU-14 024-BR 998-BR 998-BR 998-BR J982-OR C464-BU C464-BU C464-BU XXX-XX B472-YL D936-WH 050-WH 060-YL 040-OR-14 103-RD-14 F715-PU F719-BR B471-BU F889-WH 070-OR-14 XXX-XX 080-WH-14 090-BU-14
SHUTDOWN NOTIFY RELAY-COMMON SHUTDOWN NOTIFY RELAY-NORMALLY CLOSED SHUTDOWN NOTIFY RELAY-NORMALLY OPEN
XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX 893-GN 892-BR XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX 35-PK 36-PU XXX-XX XXX-XX XXX-XX XXX-XX PLUG AS. 3E-6286 AEC-40
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
PROGRAMABLE RELAY CONTROL MODULE NC 123-6008 NC NC NC NC NC +BAT. SW NC +BAT. UNFUSED NC K3 IN NC K7 IN NC K6 IN NC K4 IN NC K2 IN NC K5 IN NC K5 IN NC NC NC NC NC +BAT. FUSED OUT NC K1 IN CAT DATA LINK + K1 N/O OUT CAT DATA LINK K7 N/O OUT NC K3 N/O OUT NC K3 N/C OUT SWITCH INPUT 6 K4 N/O OUT SWITCH INPUT 7 K6 N/O OUT SWITCH INPUT 8 K6 N/C OUT NC K4 N/C OUT NC K2 N/O OUT NC K5 N/C OUT NC K5 N/O OUT NC NC NC NC SWITCH INPUT 3 FLYBACK GND SWITCH INPUT 2 -BAT. NC RDM 1 RDM 2 NC SWITCH INPUT 1 SWITCH INPUT 5 SWITCH INPUT 4
893-GN 892-BR
RM1 RM2 RM3 RM4 RM5 RM6 RM7 RM8 RM9 RM10 RM11 RM12 RM13 RM14 RM15 RM16 RM17 RM18 RM19 RM20 RM21 RM22 RM23 RM24 RM25 RM26 RM27 RM28
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10
RM29 RM30 RM31 RM32 RM33 RM34 RM35 RM36 RM37 RM38 RM39
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
12 11
200-BK 12 13 14 15 16 17 18 19 20 21 11 10 9 8 22 23 24 25 26 27 2 1 28 29 30 31 32 33 04-BU 34 35 36 03-BU 02-RD 01-PK 151-OR 37 38 39 40 1 F10 R9 F9 R8 F8 R7 F7 R6 F6 R5 F5 R4 F4 R3 F3 R2 F2 R1 F1 RELAY BOARD ASSEMBLY 9Y-6497 R1 R2 R3 R4 R5 R6 R7 R8 R9 12 11 12-BK 11-BU 11-BU
10
10-BU
10
10-BU
150-OR
06-BU
07-BU
06-BU
07-BU
14
13
12
F
14 13 12 11 10 9 8
07-BU
07-BU
06-BU 7 6 5 4 3
06-BU 7 6 5 4 3 2 1
-B 200-BK 200-BK
34 35 36 151-OR 37 38 39 40 1 35-PK
LOAD FEEDBACK SIGNAL GENERAL ALARM OUTPUT RELAY-COMMON GENERAL ALARM OUTPUT RELAY-NORMALLY CLOSED GENERAL ALARM OUTPUT RELAY-NORMALLY OPEN
3 2 1
3 2 1
03-BU 02-RD
151-OR
105-RD
PREMIUM PANEL - JWAC HARNESS CODE 0 = GND HARNESS CODE 1 = GND HARNESS CODE 2 = OPEN HARNESS CODE 3 = OPEN HARNESS CODE 4 = GND HARNESS CODE 5 = GND
L26
394-GN-14 395-BR-14
200-BK
200-BK
200-BK 150-OR
ASOS2 395-BR-14 30 86
87a 104-RD-14 87 AIR S/O 85 RELAY RH 9Y-2921 055-WH 87a 104-RD-14 87 AIR S/O 85 RELAY LH 9Y-2921 055-WH
RENR1297-04
109-RD-6
AIR SHUT-OFF TIMER L53 L29 150-OR 200-BK 150-OR 150-OR 200-BK 200-BK 114-OR-14 103-RD-14 103-RD-14 E-STOP LOCKOUT RELAY 9Y-2921 30 103-RD-14 86 30 85 EMS-II BREAKER 114-1142 1 2 102-RD-14 10A EMSCB 200-BK 102-RD-14 PECMCB 102-RD-10 1 16A 2 102-RD-10 SECONDARY ECM BREAKER 103-RD-14 114-1143 SECMCB 102-RD-10 1 16A 2 102-RD-10 PRIMARY ECM BREAKER 114-1143 PECMR 150-OR-10 30 PRIMARY ECM RELAY 87a 9Y-2921 102-RD-10 200-BK 200-BK 103-RD-14 103-RD-14 L53
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
L48
L48
L20
L20
L41
L35
L38
L36
L37
L45
L44
L43
L40
L34
L35
L38
L53
L5
F708-YL 7 5 3 1
395-BR-14 200-BK-14
L14
L39
114-OR-14
114-OR-14
L34
L39
86
998-BR 998-BR
200-BK
G738-GY-14
L27
999-WH F732-PK
87a 85 200-BK
C401-BU
F700-BU N917-OR
87a 85
L25
L25
N917-OR
F708-YL
106-WH-10
103-RD
103-RD
4 3 2 1
892-BR
L54
87a 102-RD-10 87 SECONDARY ECM 86 85 RELAY 9Y-2921 103-RD-14 200-BK 200-BK MINIMUM PULL-IN VOLTAGE: 14.4 VDC MINIMUM HOLD-IN VOLTAGE: 7.0 VDC
106-WH-10
F889-WH F718-BU
87 85
060-YL 050-WH
25 STOP-A 24 START-A 23 AUTO-A 22 OFF-A 15 STOP2 14 START2 13 AUTO2 12 OFF2 10 STOP1 9 START1 8 AUTO1 7 OFF1 20 STOP-K 19 START-K 18 AUTO-K 17 OFF-K 5 STOP-B 4 START-B 3 AUTO-B 2 OFF-B
103-RD-14
103-RD-14
200-BK
CONTROL SW 127-2331 NOTE A 21 G721-GY 11 F717-YL 6 F716-WH F717-YL F716-WH 113-OR-14 F706-PU L17 L17 893-GN 892-BR 893-GN 892-BR
ENGINE CONNECTION 'B' 25-PIN 8N-1518 4-6 GA.19&20 8-10 GA.1,22&24 12-14 GA.7,9,11&13 16-18 GA.ALL OTHERS
ATTACHMENTS
F719-BR F715-PU F715-PU L36 F719-BR
F708-YL
998-BR 998-BR
106-WH-14 106-WH-14
L36
C465-OR-10
87
200-BK 109-6507 111-1323 (N.0.) E-STOP 111-1323 (N.O.) NOTE A 111-1324 (N.C.) 111-1324 (N.C.) 8 103-RD-14 6 105-RD 4 113-OR-14 2 113-OR-14 ES
G771-BR F726-YL
G772-WH F726-YL
G773-OR F728-BR
G774-YL F728-BR
G775-GN F730-GY
G776-PK F730-GY
G777-WH G769-PU
113-OR-14 200-BK
L51
L51
L43
L43
MOTOR +
L1
L1
L38 L32
L42
L34
893-GN TB-11
L17
L14
G738-GY-14
L35
L35
L39 L33
L39 L33
G721-GY SERC A B C D 893-GN E 892-BR F G H J INSTRUMENT BOX INNER BULKHEAD SERVICE CONNECTOR 9W-1951 L43 L54 L11 L16 L10 L9 L13 F708-YL F705-PK F719-BR 998-BR F715-PU F719-BR F715-PU L45 L37 L37 L54 F718-BU F889-WH C401-BU L16 L37 L42 F708-YL F705-PK L12 L13 G721-GY E798-PK E797-WH L40 L11 L16 L9 F708-YL L10 L40 L1 L32 L33 L31
L31
L31
103-RD 200-BK
A701-GY A703-BR A705-YL A707-PU A709-OR A711-PU A713-GN A715-GY F726-YL F728-BR F730-GY G769-PU E420-BR E421-WH E422-OR E423-YL E424-GN E425-WH E426-WH E427-PU E435-WH E434-OR E433-PU E432-YL E431-GN E430-OR E429-PK E428-GY G770-WH F731-OR F729-GN F727-GN A716-PU A714-PK A712-BR A710-GY A708-BR A706-GY A704-GN A702-PU G779-GY G779-GY E428-GY A702-PU G780-PK G780-PK E429-PK A704-GN G784-PU G784-PU E433-PU A712-BR G785-OR G785-OR E434-OR A714-PK G781-WH G781-WH E430-OR A706-GY G782-GN G782-GN E431-GN A708-BR G780-PK F727-GN G781-WH F729-GN G782-GN F729-GN G783-YL F731-OR G783-YL G783-YL E432-YL A710-GY G784-PU F731-OR G779-GY F727-GN G785-OR G770-WH G786-WH G770-WH G786-WH G786-WH E435-WH A716-PU
C B A
G778-PU G769-PU
C456-OR-10
1 2 3 4
1 2 3 4
1 2 3 4
1 2
1 2
1 2
1 2
1 2
1 2
1 2
1 2
EMSR
200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK
TB-2
200-BK 200-BK-10 229-BK-14 229-BK-14 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK
H401-PU
XXX-XX XXX-XX 388-BU 389-OR XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX G721-GY XXX-XX E798-PK E797-WH E420-BR E421-WH E422-OR E423-YL E424-GN E425-WH E426-WH E427-PU E428-GY E429-PK E430-OR E431-GN E432-YL E433-PU E434-OR E435-WH F726-YL F728-BR F730-GY G769-PU F727-GN F729-GN F731-OR G770-WH
101-RD-6
394-GN-14 200-BK-14
E420-BR E421-WH E422-OR E423-YL E428-GY E429-PK E430-OR E431-GN F726-YL F728-BR F727-GN F729-GN
L25
L25
CONN B C465-OR-10 01 02 F716-WH 03 F717-YL 05 F706-PU 113-OR-14 07 08 F721-GY 10 F722-OR 04 N917-0R 06 F718-BU 12 F889-WH 14 F700-BU 394-GN-14 09 395-BR-14 11 G738-GY-14 13 15 XXX-XX 16 XXX-XX 17 675-BR 18 676-PU 19 XXX-XX-4 20 XXX-XX-4 21 XXX-XX 106-WH-10 22 23 XXX-XX 24 XXX-XX-8 25 XXX-XX INSTRUMENT BOX CONNECTOR 'B' 25-PIN 8N-1517
H401-PU
04 06 05 11 40 34 02 24 14 23 12 20 27 19 13 22 21 28 15 16 33 10 09 03 01 07 08 18 35 29 36 30 31 37 17 38 39 32 26 25
01 02 03 05 07 08 10 04 06 12 14 09 11 13 15 16 17 18 19 20 21 22 23 24 25
C465-OR-10 F716-WH F717-YL F706-PU L13 113-OR-14 F721-GY F722-OR N917-OR F718-BU F889-WH F700-BU 394-GN-14 395-BR-14 L5 G738-GY-14 XXX-XX XXX-XX 675-BR L43 676-PU XXX-XX XXX-XX XXX-XX 106-WH-10 XXX-XX XXX-XX XXX-XX
200-BK-6 200-BK-10
YL YL
YL YL
YL YL
YL YL
YL YL
YL YL
106-WH-14 106-WH-14 229-BK-14 229-BK-14 (G791-BR) G791-BR F715-PU F719-BR XXX-XX G738-GY-14 C401-BU C401-BU XXX-XX F721-GY F722-OR 675-BR 676-PU F708-YL XXX-XX XXX-XX XXX-XX XXX-XX 893-GN 892-BR XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX G791-BR XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX 999-WH F732-PK G790-PK XXX-XX XXX-XX
105-RD
YL YL
YL YL
200-BK-10
101-RD-6
13 07 24 25 20 23 14 08 02 03 09 15 01 19 29 35 16 26 32 38 37 31 30 36 40 34 28 22 18 12 06 10 05 17 27 39 11 21 33 04
16 32 37 30 26 38 31 36 05 27 17 39
L46
109-RD-6
AIR SHUTOFF
ENGINE CONNECTION 'A' 25-PIN 3T-3044 4-6 GA. 19&20 8-10 GA. 1,22&24 12-14 GA. 7,9,11&13 16-18 GA. ALL OTHERS
20
0-
BK
-6
SOLENOID 1 POWER SOLENOID 3 POWER SOLENOID 5 POWER SOLENOID 7 POWER SOLENOID 2 POWER SOLENOID 4 POWER SOLENOID 6 POWER SOLENOID 8 POWER SOL 1&3 RETURN SOL 5&7 RETURN SOL 2&4 RETURN SOL 6&8 RETURN
L23 C465-OR-10
L13
MTR BAT
998-BR
MOTOR
304-WH 200-BK
1 2
SWITCH RH 227-7483
POUT 2 (UNUSED) 3.5A PWM RETURN (UNUSED) PRIMARY THROTTLE SIG SECONDARY THROTTLE SIG ANALOG SENSOR 2B (UNUSED) ANALOG SENSOR 1B (UNUSED) ANALOG SENSOR 3B (UNUSED) ANALOG SENSOR 4B (UNUSED) ANALOG SENSOR 5B (UNUSED) ANALOG SENSOR 6B (UNUSED) ANALOG SENSOR 7B (UNUSED) ANALOG SENSOR 8B (UNUSED) ECS IN AUTO POUT 1 (UNUSED) SHUT-DOWN NOTIFY SIGNAL SHUT-DOWN NOTIFY RETURN SOLENOID 1 POWER SOLENOID 3 POWER SOLENOID 5 POWER SOLENOID 7 POWER SOLENOID 9 POWER SOLENOID 11 POWER SOLENOID 13 POWER SOLENOID 15 POWER SOLENOID 2 POWER SOLENOID 4 POWER SOLENOID 6 POWER SOLENOID 8 POWER SOLENOID 10 POWER SOLENOID 12 POWER SOLENOID 14 POWER SOLENOID 16 POWER SOL 1&3 RETURN SOL 5&7 RETURN SOL 9&11 RETURN SOL 13&15 RETURN SOL 2&4 RETURN SOL 6&8 RETURN SOL 10&12 RETURN SOL 14&16 RETURN
BATTERY(+) BATTERY(+) BATTERY(-) BATTERY(-) REVERSE ROTATION ENABLE NORMAL ROTATION ENABLE ENGINE SHUTDOWN SIGNAL 'C' SW2 ENGINE SHUTDOWN SIGNAL 'D' SW6 SW4 (UNUSED) ECM ON/OFF - KEYSWITCH INPUT DUAL ECM "HEARTBEAT" RECEIVE DUAL ECM "HEARTBEAT" RECEIVE DOUT 5 (UNUSED) SYNCHRONIZATION SWITCH A SYNCHRONIZATION SWITCH B SEC ECM "READY" LAMP SEC ECM "ACTIVE" LAMP AIR SHUTOFF HSDL SHIELD GROUND (UNUSED) CAN DATA LINK (+) (UNUSED) SPD PWM 1B-(UNUSED) CAN DATA LINK (-) (UNUSED) CAT DATA LINK (+) CAT DATA LINK (-) SEC CAT DATA LINK (-)(UNUSED) SEC CAT DATA LINK (+)(UNUSED) SWITCH INPUT #3 (UNUSED) SPD PWM 2B+ (UNUSED) DIG SNSR PWR (8V) (UNUSED) DIG SNSR RETURN ANA SNSR PWR (5V) (UNUSED) ANA SNSR RETURN (UNUSED) ANALOG SENSOR 9B (UNUSED) ANALOG SENSOR 10B (UNUSED) ANALOG SENSOR 11B (UNUSED) PRIMARY ENG SPD/TIM SIG SECONDARY ENG SPD/TIM SIG SECONDARY +V SPEED/TIMING SW INPUT #7/DIG SNSR 2 (UNUSED) SW INPUT #8/DIG SNSR 3 (UNUSED)
MANUAL CRANK SWITCH MOMENTARY 8T-9637 NOTE A 4 5 E799-BR 200-BK F701-BR 2 105-RD MAGCB 1 SMMS2 MANCS 2 1 1 2 107-RD-10 102-RD-6 50A MAG RELAY #2 MAG RELAYS 4 9X-8124 3 BREAKER F701-BR L19 116-7655 E799-BR 4 3 2 1 107-RD-10 MAG RELAY #1 SMMS1 9X-8124
200-BK 36-PU
36-PU
C465-OR-10 F705-PK
105-RD 102-RD-6
102-RD-6
L19
01 02 03 05 06 04 07 09 11 13 08 10 12 14 15 16 17 18 19 20 22 24 21 23 25
200-BK-10 J982-OR J981-WH 892-BR 893-GN E798-PK 150-OR-14 150-OR-14 229-BK-14 229-BK-14 E799-BR F701-BR 388-BU 389-OR F708-YL F705-PK E797-WH G721-GY 101-RD-6 109-RD-6 304-WH-10 314-PU-10 F719-BR F715-PU 998-BR
MTR BAT
MOTOR
CUSTOMER SUPPLIED
SEC CONTROL
BK RD WH
C-KEY
150-OR 150-OR-10
TB-3
L18
150-OR OSS
L18
1 2
1 2
1 2
1 2
1 2
1 2
103-RD L17
L17
L43
L43
NOTE BLOCK L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 L15 L16 L17 L18 L19 L20 L21 L22 L23 L24 L25 L26 L27 L28 L29 L30 L31 L32 L33 L34 L35 L36 L37 L38 L39 L40 L41 L42 L43 L44 L45 L46 L48 L49 L50 L51 L52 L53 L54 L55 L56 PRIMARY ECM, ODD, HIGHSIDE INJECTOR WIRING EXH TEMP SENSOR PWR/RTN SPD/TIMING TIMING CALIBRATION AIR SHUT-OFF SOLENOID FUEL FILTER PRESSURES AND AFTERCOOLER TEMPERATURE ANALOG ENGINE SENSOR SIGNALS ANALOG SENSOR PWR/RTN THROTTLE SIGNALS STARTER RELAY SIGNAL CAT/CAT2 DATA LINKS (NOTE: PAIRS ARE TWISTED TOGETHER) CUSTOMER SHUTDOWN ELECTRIC/AIR START SOLENOID SECONDARY ECM CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER) CUSTOMER SUPPLIED WIRING ECM (+)BATT/(-)BATT CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER) ECM (+) BATT STARTER MAG RELAYS THROTTLE SYNCHRONIZATION SWITCH THROTTLE SIGNALS AIR S/O AND PRELUBE RELAYS STARTER MAG RELAYS CUSTOMER SHUTDOWN ENGINE CONTROL SWITCH AIR S/O RELAYS REMOTE START STOP EMS-II WIRING EMS-II HARNESS CODE SECONDARY CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER) PRIMARY ECM, EVEN, HIGHSIDE INJECTOR WIRING PRIMARY ECM, ODD, LOWSIDE INJECTOR WIRING PRIMARY ECM, EVEN, LOWSIDE INJECTOR WIRING SECONDARY ECM, ODD, HIGHSIDE INJECTOR WIRING SECONDARY ECM, EVEN, HIGHSIDE INJECTOR WIRING SECONDARY ECM +BATTERY SECONDARY ECM -BATTERY SECONDARY ECM, ODD, LOWSIDE INJECTOR WIRING SECONDARY ECM, EVEN, LOWSIDE INJECTOR WIRING SECONDARY ECM SHUTDOWN NOTIFY WIRING THROTTLE SIGNALS DUAL SPEED/TIMING SENSOR SIGNALS SECONDARY ECM "READY" & "ACTIVE" LAMP SIGNALS THROTTLE SYNCHRONIZATION AND OVERSPEED VERIFY SIGNALS CUSTOMER SHUTDOWN EMS-II GAUGE CLUSTER GROUND WIRING J-BOX CUSTOMER POWER CONNECTION -BATTERY PILOT HOUSE PANEL WIRING PROGRAMMABLE RELAY CONTROL MODULE POWER PRCM RELAY POWER CONTROL SWITCH/ECM RELAY'S/EMS RELAY POWER CUSTOMER POWER RELAY COIL ENGINE PROTECTION OVERRIDE GENERAL ALARM RELAY STARTER MOTOR GROUP NOTE A: SWITCH SHOWN IN NORMAL ENGINE RUNNING POSITION NOTE B: UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 AWG. NOTE C: SECURE CONNECTORS TO PREVENT DAMAGE OR VIBRATION. NOTE D: PINS 1 THRU 5 ARE SWITCHED (+) BATTERY. USED ONLY FOR THROTTLE SYNC SWITCH, PORT & STARBOARD THROTTLES, PILOT HOUSE PANEL(S), AND CCM SUPPLY. NOTE E: PIN 6 IS SWITCHED (+)BATTERY TO BE PROVIDED TO PRCM CONTROL (+)BATTERY IF PRESENT. NOTE F: PINS 7 THRU 12 ARE SWITCHED (+) BATTERY. SUM CURRENT OF ALL 108-RD CIRCUITS COMBINED MUST NOT EXCEED 10 AMPS. NOTE G: PINS 13 THRU 17 ARE (-) BATTERY. USED ONLY FOR THROTTLE SYNC SWITCH, PORT & STARBOARD THROTTLES, PILOT HOUSE PANEL(S), AND CCM SUPPLY NOTE H: PIN 22 IS (-) BATTERY TO BE PROVIDED TO PRCM CONTROL (+) BATTERY IF PRESENT NOTE J: PINS 18 THRU 21 AND 23 & 24 ARE (-) BATTERY. SUM CURRENT OF ALL 108-RD CIRCUITS COMBINED MUST NOT EXCEED 10 AMPS. NOTE K: CIRCUITS 892-BR AND 893-GN MUST BE TWISTED TOGETHER AND KEPT AS SHORT AS POSSIBLE BETWEEN INSTRUMENT BOX AND OTHER DEVICES. NOTE L: CIRCUITS J981-WH AND J982-OR MUST BE TWISTED TOGETHER AND KEPT AS SHORT AS POSSIBLE BETWEEN ENGINE INSTRUMENT BOXES.
PRELUBE PRESSURE SWITCH 3N-1400 998-BR F718-BU 998-BR F704-OR F703-GY A700-OR 998-BR 996-GN 999-WH F723-PK F724-PU
ABBREV RD WH OR YL PK BK GY PU BR GN BU
COLOR RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE
SYMBOL
DESCRIPTION BLADE, SPADE, RING, OR SCREW TERMINAL CIRCUIT CONNECTED CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR ATCH WIRE, CABLE, COMPONENT
150-OR-14 150-OR-14 229-BK-14 229-BK-14 (998-BR) 998-BR F715-PU F719-BR F718-BU C401-BU 113-OR-14 F716-WH F717-YL F706-PU F721-GY F722-OR F705-PK XXX-XX XXX-XX XXX-XX F889-WH XXX-XX 892-BR 893-GN J982-OR J981-WH F724-PU F723-PK A700-OR 998-BR 997-OR 993-BR E795-YL E796-GN F725-WH 996-GN 999-WH F732-PK F703-GY F704-OR
F701-BR E799-BR 388-BU 389-OR A747-GY A746-PK F714-PK F713-OR 994-GY A751-YL F737-YL 995-BU N917-OR F700-BU XXX-XX XXX-XX A701-GY A703-BR A705-YL A707-PU A709-OR A711-PU A713-GN A715-GY A702-PU A704-GN A706-GY A708-BR A710-GY A712-BR A714-PK A716-PU F726-YL F728-BR F730-GY G769-PU F727-GN F729-GN F731-OR G770-WH
(+) BATTERY / SUPPLY WIRES. (-) BATTERY / SENSOR RETURN. OUTPUT SIGNAL WIRES FROM THE ECM. INPUT SIGNAL WIRES TO THE ECM. SIGNAL PLUS. SIGNAL MINUS. SENSOR SUPPLY VOLTAGE.
CRANK 3.5A PWM RETURN PRIMARY THROTTLE SIG SECONDARY THROTTLE SIG ATMOSPHERIC PRESSURE SNSR TURBO OUTLET PRESSURE SNSR TURBO INLET RH PRESSURE SNSR TURBO INLET LH PRESSURE SNSR OIL PRESSURE SNSR - FILTERED AFTERCOOLER TEMPERATURE SNSR FUEL PRESSURE SNSR - UNFILTERED COOLANT TEMPERATURE SNSR ENG PROT OVERRIDE GENERAL ALARM RELAY POUT 3 (UNUSED) POUT 3 RETURN (UNUSED) SOLENOID 1 POWER SOLENOID 3 POWER SOLENOID 5 POWER SOLENOID 7 POWER SOLENOID 9 POWER SOLENOID 11 POWER SOLENOID 13 POWER SOLENOID 15 POWER SOLENOID 2 POWER SOLENOID 4 POWER SOLENOID 6 POWER SOLENOID 8 POWER SOLENOID 10 POWER SOLENOID 12 POWER SOLENOID 14 POWER SOLENOID 16 POWER SOL 1&3 RETURN SOL 5&7 RETURN SOL 9&11 RETURN SOL 13&15 RETURN SOL 2&4 RETURN SOL 6&8 RETURN SOL 10&12 RETURN SOL 14&16 RETURN
BATTERY(+) BATTERY(+) BATTERY(-) BATTERY(-) REVERSE ROTATION ENABLE NORMAL ROTATION ENABLE ENGINE SHUTDOWN SIGNAL 'C' SW2 ENGINE SHUTDOWN SIGNAL 'D' SW6 PRELUBE PRESSURE/OVERRIDE SWITCH PRIMARY ECM "HEARTBEAT" Tx ECM ON/OFF - KEYSWITCH INPUT START/RUN/STOP1 START/RUN/STOP2 OVERSPEED VERIFY SYNCHRONIZATION SWITCH A SYNCHRONIZATION SWITCH B PRELUBE PUMP CAN DATA LINK (-) (UNUSED) HSDL SHIELD GROUND (UNUSED) CAN DATA LINK (+) (UNUSED) LOAD FEED BACK SPD PWM 1B-(UNUSED) CAT DATA LINK (-) CAT DATA LINK (+) SECONDARY CAT DATA LINK (-) SECONDARY CAT DATA LINK (+) TIMING CAL-FAN SPD(-) TIMING CAL-FAN SPD(+) DIG SNSR PWR (8V) DIG SNSR RETURN ANA SNSR PWR (5V) ANA SNSR RETURN CRANKCASE PRESSURE SENSOR OIL PRESSURE SNSR - UNFILTERED FUEL PRESSURE SNSR - FILTERED PRIMARY +V SPEED/TIMING PRIMARY ENG SPD/TIM SIG SECONDARY ENG SPD/TIM SIG LH TURBO EXH TEMP SIG RH TURBO EXH TEMP SIG
2 1
2 1
2 1
2 1
2 1
2 1
2 1
10R +10Y
12R +12Y
14R +14Y
4R + 4Y
PRIMARY CONTROL
PRI CONTROL
115-9609 THERMOCOUPLE (16) K TYPE EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST PORT #2 PORT #4 PORT #6 PORT #8 PORT #10 PORT #12 PORT #14 PORT #16
12
11
10
16R +16Y
2R + 2Y
6R + 6Y
8R + 8Y
2 1
C-KEY PLUG AS. 101-0204 TIMING CAL SENSOR 6V-2455 NOTE: DO NOT PRIMARY ATTEMP TO USE TURBO TURBO EXHAUST EXHAUST ENGINE A 189-5746 TEMP LH TEMP RH SPEED/ TIMING CAL 109-4367 109-4367 TIMING PROBE ON SENSOR MARINE PROP 129-6628 ENGINES.
WH-18 BK-18
SOLENOID 1 POWER 16 SOLENOID 3 POWER 32 SOLENOID 5 POWER 37 SOLENOID 7 POWER 30 SOLENOID 2 POWER 26 SOLENOID 4 POWER 38 SOLENOID 6 POWER 31 SOLENOID 8 POWER 36 SOL 1&3 RETURN 05 SOL 5&7 RETURN 27 SOL 2&4 RETURN 17 SOL 6&8 RETURN 39
A701-GY A703-BR A705-YL A707-PU A702-PU A704-GN A706-GY A708-BR F726-YL F728-BR F727-GN F729-GN
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18
L32 150-OR-14 150-OR-14 229-BK-14 229-BK-14 229-BK-14 229-BK-14 F705-PK C401-BU L33 L31 L8 L42 L54 L41
L32 L33 L31 L8 993-BR 997-OR 995-BU A751-YL F714-PK F713-OR A747-GY A746-PK F737-YL 994-GY E795-YL F725-WH E796-GN
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18
THIS SCHEMATIC IS FOR THE 3500B ENGINE WITH DUEL ECM'S FOR MARINE PROPULSION. SCHEMATIC NO. 132-8103-06
1Y + 1R
3Y + 3R
5Y + 5R
7Y + 7R
9Y + 9R
11Y + 11R
13Y + 13R
15Y + 15R
OFF RESET
INSTRUMENTION BOX
ENGINE
C B A
C B A
114-2410 PYROMETER ALTRONIC DPY-4118U SET TO TYPE 'K' & CELSIUS RED(-) YELLOW(+)
EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST PORT #1 PORT #3 PORT #5 PORT #7 PORT #9 PORT #11 PORT #13 PORT #15 -
C B A
C B A
C B A
C B A
C B A
C B A
C B A
L41 L1
C B A
C B A
106-WH-10 103-RD
AFTER COOLER FUEL FUEL TEMP ENGINE ENGINE RIGHT LEFT FILTER OIL FILTER TURBO SENSOR ENGINE OIL CRANK TURBO TURBO OUTLET PRESSURE PRESSURE CASE PRESSURE PRESSURE COOLANT 102-2240 INLET ATMOS INLET 118-7562 PRESSURE PRESSURE PRESSURE PRESSURE SENSOR SENSOR PRESSURE SENSOR TEMP SENSOR UNFILTD FILTD FILTD SEA WATER SENSOR SENSOR SENSOR SENSOR SENSOR UNFILTD SENSOR 102-2240 COMPATIBLE 161-9926 161-9926 194-6724 194-6724 194-6725 194-6725 161-9926 194-6725 194-6725
YL YL
YL YL
1 2
YL YL
YL YL
YL YL
YL YL
YL YL
YL YL
1 2
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
L1
1 2
1 2
1 2
1 2
1 2
1 2
1 2
STOP
AUTO
CONNECTOR PIN ASSIGNMENT REPRESENTS LEFT HAND SERVICE USING INTERNAL BOX HARNESS 121-4102. 03 04 01 02 07 08 05 06 11 12 09 10 15 16 13 14 19 20 17 18 23 24 21 22 27 28 25 26 31 32 29 30 35 36 33 34 37 38 39 40
CONNECTOR PIN ASSIGNMENT REPRESENTS STANDARD RIGHT HAND SERVICE USING INTERNAL BOX HARNESS P/N 121-4101. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
L3 L44 L4 L4 L6
L3
388-BU 389-OR
MAN. START
999-WH F732-PK
L17 L2 L2
L17
L7
L7
F721-GY F722-OR
F723-PK F724-PU
L13
L6 L3
L9
L12
L11
L10
L31
L32
L17
L33
L31
L32
A B C
A B C
A B C
2 1
L1
L33
L4
L2
L8
L6
L7
L1
04 06 05 11 40 34 02 24 20 22 23 08 14 27 19 13 21 10 15 16 28 33 03 09 01 07 12 18 35 29 36 30 31 37 17 32 38 39 25 26
13 07 24 25 20 23 02 14 08 15 03 09 01 19 29 35 16 26 32 38 37 31 30 36 40 34 28 22 18 12 06 10 05 17 27 39 11 21 33 04
1 2