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Connector Number
CONN 1 CONN 2 CONN 3 CONN 4 CONN 5 CONN 6 CONN 7 CONN 8 CONN 9 CONN 10 CONN 11 CONN 12 CONN 13 CONN 14 CONN 15 CONN 16 CONN 17 CONN 18 CONN 19a CONN 19b CONN 19c CONN 20 CONN 21 CONN 22 CONN 23 CONN 24 CONN 25 CONN 26 CONN 27a CONN 27b CONN 28 CONN 29 CONN 30 CONN 31 CONN 32 CONN 33 CONN 34 CONN 35a CONN 35b CONN 36 CONN 37 CONN 38 CONN 39 CONN 40 CONN 41 CONN 42 CONN 43 CONN 44 CONN 45 CONN 46 CONN 47 CONN 48 CONN 49 CONN 50 CONN 51 Diagnostic Conn
Schematic Location
B-15 B-15 F-14 F-14 A-14 A-14 B-13 B-13 B-13 D-13 D-13 F-12 F-12 E-12 D-12 D-12 D-12 B-12 B-11 B-11 A-11 F-11 D-10 D-10 D-10 D-10 D-10 C-10 B-10 A-10 B-9 B-9 E-9 E-9 D-8 D-8 B-8 F-7 F-7 E-6 E-6 E-6 C-6 C-6 C-6 C-6 A-6 C-5 C-5 B-3 E-3 E-3 F-3 F-3 F-3
Machine Location
8 42 36 28 2 42 37 37 37 37 3 37 39 39 39 39 39 10 38 38 38 D B B 39 39 39 33 C C 38 38 B 39 39 39 38 39 39 17 17 17 17 17 17 40 40 40 40 27 27 29 26 26 45
E42037
Part No.
3E-2033 7N-9785 8N-1 693 8N-2248 9X-0378 9W-3187 114-5334 Brake Air Pressure
Function
Deactuate
530 40 kPa (77.0 6.0 psi) 93.0C MIN (200F MIN) 26.7C MIN (80F MIN) 93.3C MIN (200F MIN) 38.0 20.0 kPa (5.5 3.0 psi) 69 21 kPa (10.0 3.0 psi) 48 20 kPa MIN (7 3 psi MIN)
Contact Position
Normally Open Normally Closed Normally Closed Normally Closed Normally Open Normally Closed Normally Open Normally Open
Engine Coolant Temp (EMS) Coolant Temperature (Start Aid) Hydraulic Oil Temperature Engine Oil Pressure Fuel Pressure (EMS) Refrigerant Pressure (AC) Stop Lamp Pressure
16 36 1 6 31 4 3 4132 28 42 43 25 2 8 19 22 5 12 9 13 14 35 D 20 15 39 26 B A 17 30 29
125-9352
A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed condition can be maintained down to 170 kPa (25 psi). Contact position at the contacts of the harness connector.
E 24 21 18 7 33 34 37 23
11 10 C 38 40
27
21 18
7 14 13 E D
40
28 25 1 36 42 2 31 19 3 4 41 32 22 5 6
9 24 37 43 8 33
Part No.
3E-5383 3E-7985 6T-2217 7N-8532 7T-4003 7T-6517 7T-9074 9G-1950 9G-4365 9X-9482
Resistance (Ohms)
3 to 97 Start (Latch) 1.55 0.15 Stop (Unlatch) 10.30 1.03 150 7.5 54C (130F) - 560 to 716 110C (230F) - 72 to 82 10.0 0.5 20.1 1.0 55.17 5.77 Overall 2.00 .10 Tap 1.00 .05 6 68 14.4 0.6
16H: 6ZJ1-330
C 16 38 12 35 11 23 34 10 20
101-1759
The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.
Printed in U.S.A.
Component Alarm - Action Alarm - Backup Alternator (50A STD) Battery Beacon Beacon Breaker - Alternator (60A) Breaker - Convertor (15A) Breaker - Headlamp (l5A) Breaker - Lightbar (15A) Control - Secondary Steer Converter - Voltage Converter - Voltage Flasher Fuses Fuses Fuses (10A) Gauge - Articulation Gauge - Engine Coolant Temperature Gauge - Fuel Level Gauge - System Air Pressure (Left) Gauge - System Air Pressure (Right) Ground - Cab Ground - Engine Ground - Front Frame (ZZ) Ground - Front Frame Ground - Localized Stud Ground - Rear Frame Ground - Strap Lamp - Master Action Lamp - Shift Lever Lamp - Turn Indicator (Left) Lamp - Turn Indicator (Right) Meter-Service Monitor - Electronic Monitoring System (EMS) Motor - Blower Motor - Blower (A/C group) Motor - Blower (Heater group) Motor - Blower/Defroster Motor - Secondary Steer Motor - Starter Motor - Washer (Front Lower) Motor - Washer (Front Upper) Motor - Washer (Rear) Motor - Wiper (Front Lower) Motor - Wiper (Front Upper) Motor - Wiper (Rear) Relay-Main Relay - Secondary Steer Relay - Start Resistor - Blower Speed Resistor - Blower Speed (A/C) Resistor - Blower Speed (Defroster) A = Operators compartment (Dash). B = Operators compartment (Steering console). C = Operators compartment (Right side console). D = Operators compartment (Headliner). E = Operators compartment (Under seat).
Schematic Location B-8 F-15 D-14 E-13,A-12 C-10 A-12 D-13 F-1 1 D-10 D-10 E-13 F-10 F-12 E-10 D-9 E-10 B-6 F-5 F-5 E-5 E-5 E-5 D-5 E-12 D-6 D-6 F-12 E-12 C-12 E-5 B-8 E-5 E-4 E-10 E-6 A-12 B-10 A-10 E-4 F-13 E-12 F-6 F-6 F-6 C-4 D-4 C-11 D-14 F-13 D-13 E-4 B-11 A-12
Component Location
Machine Location C 1 2 5,6 7 7 8 13 B B 9 12 13 B B B C A A A A A 17 32 17 39 D 41 23 A C A A B A 15 14 E 15 20 32 16 16 16 17 17 21 8 22 8 E 15 E Component Resistor - Blower Speed (Heater) Resistor - Panel Lamp Dimmer Resistor - Starter Motor Sender-Articulation Sender- Engine Coolant Temp Sender-Fuel Level Solenoid - A/C Clutch Solenoid - Differential Unlock Solenoid - Engine Shutdown Solenoid - Forward Horn Solenoid - Park Brake Solenoid - Start Aid Solenoids - Blade Cushion Solenoids - Centershift Switch-A/C Refrigeration Switch - Air Dryer Switch-Back-Up Alarm Switch - Beacon Switch - Beacon Switch - Blade Cushion Switch - Blower (A/C) Switch - Blower (Heater) Switch - Brake Air Pressure Switch - Brake Air Pressure Switch - Centershift Pin Switch - Defroster (Front) Switch - Defroster (Rear) Switch - Differential Unlock Switch - Disconnect Switch - Engine Coolant Temp (Monitor) Switch - Engine Coolant Temp (Start Aid) Switch - Engine Oil Pressure Switch - Flood Lamps Switch - Forward Horn Switch - Fuel Pressure Switch - Head/Tail Lamp Switch - Headlamp Dimmer Switch - Hydraulic Oil Temperature Switch - Key Start Switch - Light Bar Low Beam Switch - Monitor (EMS) Test Switch - Neutral/Start Switch - Panel Lamp Dimmer Switch - Park Brake Pressure Switch - Primary Steer Switch - Secondary Steer Test Switch - Stop Lamp Pressure Switch - Tail Lamp Switch-Turn Signal Switch - Wiper (Front Lower) Switch - Wiper (Front Upper) Switch - Wiper (Rear) Thermostat (A/C)
Wire Description
Schematic Location A-11 E-9 E-1 3 C-12 A-14 A-13 A-1 3 E-1 4 D-13 F-3 B-12 A-1 3 E-2 B-3 A-12 F-14 F-14 B-6 B-10 B-9 B-10 A-10 A-2 A-2 B-9 A-6 B-6 D-9 E-12 B-14 A-14 C-13 D-8 E-9 B-13 E-8 D-9 C-12 A-9 E-8 E-8 E-14 E-9 B-11 F-10 B-8 A-2 D-8 D-9 A-5 B-5 A-5 B-11 Machine Location E B 32 23 24 25 22 4 22 10 10 25 30 29 22 31 3 C C C C C 11 11 C C C B 43 24 24 32 B B 24 B B 33 C B B 3 B 34 35 C 11 B B C C C E 403 404 405 406 408 409 410 411 413 415 417 419 GN YL GY PU WH OR WH PK BR GN GY YL 200 201 301 304 306 307 308 310 311 321 322 326 BK BK BU WH GN OR YL PU WH BR GY RD
Wire Number
101 102 103 105 108 109 112 113 114 115 116 118 119 121 122 124 129 130 134 135 136 141 144 147 149 151 152 165 169 173 176
Wire Color
RD RD RD RD RD RD PU OR RD RD BR GY PK RD BU GN BU RD RD BU GN PK RD RD PU GN BU YL PK RD OR Bat (+) Hd Lmp Aux Ckt Key Start Sw Aux Ckt Alt Output (+) Term.
Description
Power Circuits
Wire Number
441 447 450 462 488 A429 500 501 502 503 504 505 506 507 508 509 511 512 513 515 516 517 521 522 537 556 570 575 576 577
Wire Color
OR PK YL YL WH YL BR GN OR BR YL BU PU WH PU WH BR GN OR GY GN BU YL WH GN WH BU YL PK PU BU YL BU PU PK GN OR YL PK BR GY PK OR YL GY GN YL PU PU GN PK GN BU YL BU
Description
Monitoring Circuits (cont'd) Eng Coolant Temp Gauge Fuel Level Gauge Tach Sender(+) Secondary Ster Motor Indicator Brake Air Switches Articulation Indicator Accessory Circuits Wiper - Front (Park) Wiper - Front (Low) Wiper - Front (Hi) Wiper - Rear (Park) Wiper - Rear (Low) Wiper - Rear (Hi) Washer - Front Washer - Rear Radio Speaker - Left Radio Speaker - Left (Common) Radio Speaker - Right Radio Speaker - Right (Common) A/C Compressor/Refrigerant Pressure Sw Blower Motor (Hi) Blower Motor (Medium) Blower Motor (Low) A/C Sw To Refrigerant Sw A/C Clutch To Thermostat Sw Turn Signal Sw To Flasher Differential Lock Blade Cushion Sol Wiper - Aux (Park) Wiper - Aux (Low) Wiper - Aux (Hi) Washer - Aux Wiper Sw Jumper DC/DC Converter Power Output A/C Ref rigerent Press Sw Front Defroster Fan (Low) Rear Defroster Fan (Low) Front Defroster Fan (Hi) Rear Defroster Fan (Hi) DC/DC Converter Memory Output Lighting Circuits Dash Lamp Basic Dash Lamp Hi Rotary Beacon Stop Lamp Turn Lamp - Left Turn Lamp - Right Flood Lamp - Rear Flood Lamp - Side Head Lamp Hi Park/Tail/Dash/Lamp Head Lamp Lo Aux Head Lamp Control Circuits Secondary Ster Motor Relay Secondary Ster Cont Sw Centershift Solenoid Centershift Solenoid
A 1
AA
1 2 Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.
1 2 Typical representation of a Sure-Seal connector. The plugand receptacle contain both pins and sockets.
Main Power Rly Output Opr Mon Panel B+ Switched Warning Horn (Forward) Aux Ckt Aux Ckt Aux Ckt Aux Ckt Centershift Solenoid Aux Ckt A/C Aux Ckt Aux Ckt Aux Ckt Aux Ckt Secondary Ster Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Ground Circuits Main Chassis Operator Monitor Return Basic Machine Circuits Starter No.1 Sol Starter Relay No. 1 Output Starter Relay Coil Key Start Switch Main Power Relay Coil Engine Test Sw To Start Aid Sol Start Aid Sol To Temp Sw Bckp Alarm Warning Horn (Forward) Key Start Sw C Term. Monitoring Circuits Alternator (R) Term. Opr Mon Hyd Oil Temp Opr Mon Oil Press. (Low Setting) Opr Mon Coolant Temp Opr Mon System Air Press. Opr Mon Neut Opr Mon Action Alarm Opr Mon Master Opr Mon Fuel Press. Opr Mon Test Sw Primary Ster Sw Opr Mon Parking Brake 727 728 E773 F775 600 601 603 604 605 606 608 609 611 614 619 629
Plug
T
Receptacle 2
Pressure Symbol
Temperature Symbol
Level Symbol
Flow Symbol
Pin or Socket Number Wire, Cable, or Harness Assembly Identification Single Wire Connector Component Part Number
Normally open switch that will close with an increase of a specific condition (temp-press-etc.). Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition.
Pin
A
325-PK-14
A 1
AA
325-PK-14
9X-1123
Socket
Wire Color
200-BK-14
Normally closed switch that will open with an increase of a specific condition.
Wire Gauge
Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition.
The circle indicates that the component has screw terminals and a wire can be disconnected from it.
No circle indicates that the wire cannot be disconnected from the component.
T
SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.
This indicates that the component has a wire connected to it that is connected to ground.
This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.
15
14
321-BR 121-YL CONN 3 CCC E 1 2 3 4 5 6 200-BK 200-BK 200-BK E 2 1 4 3 1 4 2 3 BACK-UP ALARM SW 3E-9367 WH-18 WH-18
13
200-BK-10 CAB GROUND STUD YY XX 24V IN GROUND 12V OUT IGNITION
12
176-OR-14 200-BK-10 (NOTE E) 113-OR EE 24V TO 12V CONVERTER 3E-8646 25A CONVERTER BREAKER 3T-2662 EE EE 176-OR-14 101-RD-14 15A 12V RADIO 135-5946 B+ MEMORY B+ GROUND + LH SPEAKER - LH SPEAKER + RH SPEAKER - RH SPEAKER ANTENNA YL RD BK WH WH/BK GY GY/BK 5 6 3 2 1 8 7 4
11
A CONN 20 EE 1 2 K 101-RD-14 113-OR L13 K A513-PK 592-BU 200-BK 508-PU 509-WH 511-BR 512-GN 113-OR WH RD BK L13 L16 L65 L35 728-BU 200-BK 3 BU 2 RD 1 BK PRIMARY STEER SW 8T-8640
10
GROUND + BATTERY +12V RADIO GROUND (RADIO) +24V IN +12V MEMORY 3 2 5 6 1 4
9
L32 L32
7
FRONT LOWER MOTOR + A WASHER A 7T-8891
6
FRONT UPPER WASHER 7T-8891 A
MOTOR
5
A REAR WASHER 7T-8891 A
MOTOR
4
200-BK 200-BK 200-BK L21 200-BK 200-BK 200-BK 200-BK 200-BK L10 L32 L32 L16 200-BK 200-BK L13 L11 L11 L11 L10
WH-18 WH-18
RD BK
S T G
RD WH BK
200-BK 556-WH
L65 L35 556-WH 409-OR 619-GN 611-PU 606-GY 606-GY 605-YL 605-YL 614-PU 608-GN 310-PU 308-YL
L12 A429-YL
L35 L12
L35
L11
L65
L11 CONN 35a 417-GY 1 2 A NOTE: WITH SECONDARY STEERING SWITCH CONN'S 35a & 35b 417-GY CONN 35b 1 201-BK 2 A A 113-OR 441-OR 614-PU A429-YL 447-PK M 1 8 6 4 3 9 7 5 2 WH RD OR PU GN GY PK YL BK INSTRUMENT PANEL COOLANT TEMP IGN SEND GRD
629-PK 200-BK 200-BK 200-BK 619-GN 200-BK 605-YL 200-BK 200-BK 200-BK 611-PU
EEE P P P 1 2 P P
LO BEAM HEADLAMP 9X-7169 619-GN LO BEAM HEADLAMP 9X-7169 RD BK TURN SIGNAL 7X-6066 HI BEAM HEADLAMP 9X-7170 200-BK 200-BK 200-BK 611-PU L1
619-GN
REAR FLOOD LAMP CONN 4 9X-6775 JJJ HH 608-GN 1 608-GN 2 200-BK 200-BK
L21 L13 L12 606-GY 605-YL 611-PU 619-GN 114-RD 322-GY 629-PK 609-YL A 1 2 3 4 5 1 2 A 114-RD 322-GY L10 A 1 2
MOTOR
BK-0
L13 L16
L32
CONN 50 P 606-GY 605-YL 611-PU 619-GN 200-BK 629-PK 200-BK EEE CONN 49 FORWARD HORN SOLENOID 7T-9074 K K K CAB LO BEAM HEADLAMP 133-3037
629-PK
EEE
L10 ARTICULATION 113-OR A513-PK 592-BU 200-BK 511-BR 512-GN 509-WH 508-PU
L10
308-YL 556-WH 322-GY 114-GN 605-YL 606-GY 614-PU 611-PU 619-GN 601-GY
CCC L50
200-BK 556-WH
NN 608-GN 405-GY 403-GN 413-BR 447-PK 201-BK 441-OR 406-PU 419-YL 201-BK
2 1
2 1
GN GN
J CONN 30 2 1 322-GY
J 601-GY 601-GY J 200-BK J 2 308-YL J 5 415-GN J 601-GY 200-BK 200-BK J 601-GY 200-BK J 2 103-YL 115-PK J 5 601-GY 601-GY 200-BK 200-BK 102-BU 103-YL J J 2 J 5 J J TAIL LAMP SW 3E-9319 J 3 614-PU J
200-BK 1 3 J 310-PU 4 J 201-BK 6 START AID/ EMS TEST SW 9X-9628 608-GN LIGHT BAR LOW BEAM 9X-9631 3 J 614-PU 6 J 629-PK HEADLAMP/ TAIL SW 3E-9317 (NOTE G) J 3 619-GN 4 614-PU 6 614-PU J 1 614-PU 614-PU L29 409-OR 201-BK 417-GY 403-GN 419-YL 405-GY 406-PU 413-BR 447-PK 201-BK 441-OR 201-BK A429-YL 606-GY 605-YL 201-BK 415-GN 113-OR 201-BK 404-YL 614-PU 410-WH 201-BK 408-WH 201-BK 200-BK CONN 36 A M 403-GN 1 113-OR 8 441-OR 6 447-PK 4 415-GN 10 405-GY 2 406-PU 7 413-BR 3 201-BK 5 9 A429-YL 410-WH 201-BK 419-YL 404-YL 408-WH 409-OR 201-BK 417-GY 200-BK 614-PU 605-YL 606-GY A 5 6 9 2 3 1 7 8 4 2 3 4 1 5 M CONN 37
200-BK 201-BK
200-BK A429-YL
BK-6 200-BK-10
L60
614-PU 200-BK
614-PU 200-BK
BK-00
311-WH 11 13 14 15 16 17 18 19 20 105-BR 5 207-BK 7 302-OR 2 203-BK 3 101-RD 1 304-WH 4 306-GN 6 308-YL 8 109-OR 9 310-PU 10 112-PU 12
LLL RR PP
BK-00
L48
619-GN
L48
207-BK
609-YL 570-BU
FUSE BLOCK 9G-0747 10A 10A 10A 10A 10A 10A 10A 10A 10A J
RESISTOR 3T-3123 1 2
A506-OR A503-PK
570-BU
629-PK 609-YL
301-BU MOTOR
RESISTOR 7N-9738
L65
WWW RD-00
101-RD L61
J 200-BK SIG 403-GN J SERVICE METER 3E-9359 J + 105-BR 114-GN 134-YL 173-YL 103-YL 130-GN
609-YL
L11
301-BU-10 Y 304-WH-10
L65 601-GY J 601-GY 200-BK J 2 614-PU PANEL LAMP DIMMER SW 3E-9318 1 J 600-BR 3 601-GY
L65
HORN SW 8X-9440
LAMP 8M-6176
A506-OR 200-BK
1 2
611-PU 200-BK
L10
K K 200-BK 2 605-YL 1
MTR BAT
L61
L65
403-GN 415-GN 405-GY 406-PU 413-BR 201-BK 417-GY 113-OR 410-WH 201-BK 419-YL 404-YL 408-WH 409-OR 201-BK 201-BK 201-BK 411-PK
J 601-GY 600-BR
UU
TT
619-GN
1 J
2 J
121-YL
411-PK 201-BK
308-YL
12V BATTERY 9X-9731 203-BK 101-RD 306-GN 310-PU 308-YL 200-BK 200-BK 306-GN Y L68 RD-00
537-GN
J 1 4
M CONN 38
L16
LL
AAA
AAA ENGINE
200-BK 200-BK
101-RD-4
RD-00 BK-00
15A
101-RD-4
121-YL 403-GN
L66
101-RD 115-PK
101-RD 101-RD
L54 L67
L54
102-BU
L57
L57 L67
1 2
CONN 22
YYY L56
15A
YYY
6 3 1 2 5 4 8 7
CONN 15 A
J 605-YL 606-GY
614-PU 614-PU
200-BK
200-BK
606-GY 200-BK
108-BU 200-BK
605-YL 200-BK
RD-00
J KEY START SW J J HORN SEC STEER SPARE J TURN SIGNALS J TAIL LAMPS J STOP LAMPS BACKUP ALARM SPARE 101-RD-10
103-YL
L67
L30 L29
L62
L30
FLASHER 108-0358
M 3 15 5 6 13 20 16 4 12 1 10 17 19 7 8 9 2 14 18 11
ALTERNATOR TEST ENG OIL PRESS COOLANT TEMP FUEL PRESS UNUSED UNUSED SHIFT FAULT PRIM STEER + BATTERY ALARM UNUSED BRAKE ON HYD TEMP BK AIR PRESS NEUTRAL GROUND UNUSED UNUSED LAMP
L2
L2 DESCRIPTION SYMBOL BLADE, SPADE, RING, OR SCREW TERMINAL CIRCUIT CONNECTED ABBREV RD WH OR YL PK BK GY PU BR GN BU COLOR RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE
200-BK 200-BK 200-BK L/S SYSTEM AIR PRESS GAUGE 1W-3306 M LAMP 7N-5876 NOTE B
609-YL
200-BK 629-PK
CCC
1 10 2 3 4 5 6 7 8 9
1 2 9 6 8 4 5 3 7
136-GN 308-YL
A CONN 31
(12 V)
OPERATOR STATION
200-BK 122-BU-14
2 1
GN-18 GY-18
727-GN
L35
L66 L45
L66
L45
L14
619-GN 200-BK
200-BK 200-BK
L1
611-PU
L48 L60
200-BK
DOME LAMP CONN 13 8C-9678 C A 8 1 462-YL L35 2 727-GN 3 417-GY 136-GN 4 5 728-BU 6 A429-YL 7 200-BK 200-BK 403-GN C A CONN 14 1 403-GN 403-GN L55 3 608-GN 5 447-PK 2 405-GY 4 413-BR L54 6 201-BK L55 7 441-OR 8 406-PU
L35
3 1 2 K
108-BU 200-BK
L16
L69
L69
L16 L35
L37
L37
606-GY 605-YL
L30
L30
L30
CIRCUIT NOT CONNECTED 1 2 1 2 GN GN GN GN BLADE CUSHION SOLENOIDS 7T-6517 ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR ATCH WIRE, CABLE & COMPONENT CIRCUIT GROUPING DESIGNATION
570-BU 200-BK
L34 CONN 32 A 3 310-PU 2 201-BK 4 415-GN 5 629-PK 6 169-PK 1 200-BK 7 403-GN J A 3 609-YL 1 608-GN 4 121-YL 2 165-YL 5 CONN 33 L6
601-GY 200-BK
6 5
3 2
L38
L45
FUSE BLOCK 1 9G-0747 619-GN J 2 10A 10A 10A 10A 10A 10A 10A 15A 10A J J J J J J J J J
1 2
112-PU-4
109-OR-4 109-OR-4
304-WH-10
Y Y
CONN 11 112-PU-4
CONN 23 A
165-YL
403-GN
165-YL 169-PK
80A
L63 L56 ART SENDER 3E-5383 L56 L37 C 1 A429-YL 2 200-BK L67 L67 L63 L37
601-GY 200-BK
570-BU B751-BU
ALT Y R B+ 109-OR-4 ALTERNATOR Y 100-5047 50A STD 3E-7577 75A ATCH 200-BK-4
200-BK
200-BK 200-BK
Y Y 60A
101-RD 101-RD-4 101-RD SHUTDOWN SOL 3E-7985 AAA STOP 326-PU AAA 200-BK-10 301-BU-10 GND AAA START
J 165-YL J2 3 J 556-WH
200-BK-6
201-BK
112-PU-4
C CONN 12 101-RD-4
165-YL
200-BK 200-BK
L48
L69
L60
113-OR L39
L40
L21 CONN 39 A K 113-OR 7 605-YL 1 606-GY 2 611-PU 3 619-GN 4 601-GY 5 101-RD 6 CONN 40 A K 152-BU 3 576-PK 1 577-PU 2 575-YL 4 507-WH 6 578-BU 7 506-PU 5 592-BU 8 A513-PK 9 101-RD-14 10 592-BU 113-OR A513-PK 605-YL 606-GY 611-PU 619-GN 601-GY 507-WH 578-BU 506-PU 152-BU 576-PK 577-PU 575-YL 101-RD 101-RD-14
L21
200-BK
J 1 101-RD-10 A J CONN 24 1 112-PU-8 A J 3 102-BU 1 105-BR 8 134-YL 5 130-GN 9 123-WH 7 136-GN 6 113-OR 4 124-GN 2 122-BU-14 CONN 25
BLADE CNTRL BLADE FLOODS REAR FLOODS DIFF LOCK PARK BRAKE SEC STEER GAUGE AIR CNDTR AIR DRYER
105-BR
2 1
A513-PK 102-BU
403-GN 121-YL
J 2
200-BK
200-BK
L21
L21 200-BK 113-OR A513-PK L62 4 GA MMM 200-BK 200-BK 200-BK 200-BK-8 L19 200-BK L19 501-GN 118-GY 500-BR 502-OR K 1 3 4 2 BK GN GY BR OR GND T B+ 200-BK 200-BK
L15
L45 1 2
AA
HHH
L29
IDENT PART NO. CHG A AAA C CCC E H J K L M P EEE FFF T U W X X Y GGG HH HHH AA CC JJJ EE PP HARNESS AS. 110-0798 02 110-6931 01 110-0546 01 109-8945 01 109-7334 01 101-8161 02 109-8827 02 101-8162 04 101-8164 03 101-8160 03 116-0297 01 110-7855 02 101-8181 03 106-5524 01 109-7333 01 101-8200 01 124-1429 00 124-1429 00 110-6986 03 101-8185 01 101-8193 03 101-8196 01 101-8197 01 101-8190 02 101-8192 01 112-0829 02 115-4599 02 WIRE AS. 9F-4337 8X-9440
LOCATION
LEVEL NOTE
201-BK
614-PU
L62
L6
WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS OFF. WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS ON. STARTING CIRCUIT. GAUGE CIRCUIT. ELECTRONIC MONITORING SYSTEM (EMS) CIRCUIT. PANEL LAMP CIRCUIT. WASHER/WIPER CIRCUIT. HEATER AND AIR CONDITIONER CIRCUIT.
LO
MOTOR
HI
FRONT FRAME
MMM
CAB GROUND
PARK
(PLATFORM) (ENGINE) (R FRAME-ENGINE) (RADIATOR GRILL) (R FRAME-TAIL) (CAB-REAR) (STEERING CONSOLE) (CAB-FRONT) (CAB FUSE & SW PANEL) (EMS INSTRUMENT PANEL) (HEADLIGHTS-BAR) (LOW BEAMS) (CAB FUSE PANEL) (BLADE CUSHION) (XSMN CONSOLE-SWITCHES) (BEACON-OPEN ROPS) (HEATER GP) (CONDITIONER GP-B) (FUEL TANK) (SECONDARY STEERING) (REAR FLOOD LMP-FUEL TNK) (LOW BEAM BREAKER-BAR) (HEADLAMP BREAKER) (BLADE FLOOD LAMP) (REAR FLOOD LAMP) (2-WAY RADIO CONVERTER) (EEC SOCKET)
ATCH ATCH
ATCH ATCH ATCH ATCH ATCH ATCH ATCH ATCH ATCH ATCH
L63 113-OR 113-OR 113-OR L38 L43 L38 L43 601-GY L23 L63 112-PU-10 101-RD-4 101-RD-10 101-RD L23
200-BK L22
200-BK 200-BK 200-BK L22 200-BK L18 576-PK 152-BU 575-YL 577-PU A FRONT LOWER WIPER 9X-3392 A 1 3 4 2 LO BK GN GY BR OR GND T B+
MOTOR
LL NN
07 06
201-BK 404-YL A T A 201-BK L36 200-BK 200-BK 200-BK L38 L7 CONN 26 PLUG AS. 4E-8715 123-WH REAR FRAME 200-BK VV STRAP 4 GA STD 1/0 ATCH L37 L37 L41 4 VV FRONT FRAME REAR WIPER 9X-3392 LO HI PARK GND T B+ H BK GN GY BR OR 1 3 4 2 1 2 H 200-BK 504-YL 119-PK 503-BR 505-BU L41 603-PK 200-BK W BULB 9X-7849 BEACON SW 9X-9639 OPEN ROPS BEACON ATCH 2 W144-GN W 601-GY W BK 1 2 3 4 A 122-BU-14 521-YL 597-BU 200-BK-14 200-BK L38 L7 L36 L36 L7
L43
GROUND CIRCUIT. HI OPERATOR STATION TURN SIGNAL CIRCUIT. START AID CIRCUIT. ALL DASHED LINES ARE ATTACHMENTS.
L18
L18 L21
CABLE AS. WWW 116-9982 116-9984 RR 116-9983 LLL 8G-1230 TT 8R-5846 UU VV WW XX YY MMM KKK YYY 8X-9618 101-8202 101-8204 110-7948 1S-2342 116-9981 125-2242
00 02 00 00 00 01 01 01 00 02 00 01
(STR MTR TO BUSS BAR) (NEG. RIGHT BAT/DISC. SW) (DISCONNECT SW TO GND) (NEG BAT TO POS BAT) (START MTR TO FRAME GND) (GND-R FRAME TO F FRAME) (START MTR/STR RELAY) (STEERING MTR TO GND) (STR RELAY TO STR MTR) (GND-F FRAME TO CAB) (POS BAT TO BUSS BAR) (REC AS. TO BUSS BAR & REC AS. TO FRM GND) ATCH ATCH ATCH ATCH STD
L64
L35
L35
PARK
L43
L7 L7 L7 K 10 7 8 6 4 3 5 9 1 2 101-RD 507-WH 578-BU 506-PU 118-GY 501-GN 500-BR 502-OR 601-GY 200-BK 1 5 4 6 3 2 7 L62 L19 K CONN 45 L
L64 601-GY L7 L36 L43 L40 L39 L40 105-BR 307-OR 326-PU 308-YL 134-YL B751-BU 165-YL 570-BU 169-PK 101-RD 521-YL 522-WH 124-GN 200-BK 601-GY L40 L36 L34 604-OR 121-YL 619-GN 611-PU 606-GY 605-YL 122-BU-14 619-GN 611-PU 606-GY 605-YL L23 L40 L34 L35 L40 L34 L23 L7
K 112-PU-10 CONN 41 FFF 112-PU 112-PU 112-PU 112-PU 112-PU 112-PU-10 K CONN 42
BK-18 BK-18
L48
CONN 2 E 1 2 Y 306-GN 200-BK 311-WH 311-WH 200-BK 200-BK 311-WH 310-PU 200-BK 200-BK 200-BK 200-BK
L55
L68
START REL
200-BK
118-GY 118-GY
611-PU 619-GN 605-YL 606-GY 122-BU-14 604-OR 121-YL 200-BK 200-BK L61 L61 419-YL 201-BK A 1 2 BK-18 BK-18
CONDITIONER GP-B 8C9788 L36 BEACON FUSE 200-BK RESISTOR 9G-1950 124-GN-14 521-YL-14 515-GY-14 516-GN-14 517-BU-14 1 2 5 4 3
U CONN 28
U U
200-BK
L63
10A
RD BK
CONN 1 E C 1 201-BK 2
405-GY 201-BK
L48
201-BK
200-BK 200-BK
L41 200-BK
CONN 27a
L42
5 B751-BU
200-BK
L60 HH Y CONN 5 1 608-GN 2 200-BK FLOOD LAMP (REAR) AAA 311-WH REAR FLOOD LAMP 9X-6775 CONN 6 JJJ HH 608-GN 1 200-BK 2 AAA 200-BK L63
BULB 9X-7849
WITH 8C-9788 COND. GP., CONN 19a MATES TO CONN 19b WITH 8C-9787 HEATER GP., CONN 19a MATES TO CONN 19c BLOWER 9X-0343 1 2 RD BK
MOTOR
119-PK
577-PU
200-BK 629-PK
L H
AAA
BEACON 128-6983
3 2 1
601-GY 200-BK
L5
A 123-WH 200-BK 1 2 GN GN
THERMOSTAT SW 3E-5464
U 2 165-YL
L 2 L 5 L
A B751-BU 200-BK 1 2 GN GN
152-BU 152-BU
CENTERSHIFT SOLENOID L2 9X-9482 200-BK 200-BK 200-BK 605-YL 606-GY 611-PU 200-BK 200-BK 619-GN 200-BK 606-GY 200-BK
K 1 2 RD BK
L2
L49
207-BK 302-OR 326-PU 405-GY 727-GN L48 462-YL 406-PU 413-BR 441-OR 597-PU L49 522-WH 201-BK 311-WH
L54
601-GY 601-GY
L54
169-PK
CONN 7 AAA C L57 5 597-PU 4 522-WH 2 326-PU 1 302-OR 8 207-BK 3 311-WH 7 462-YL L60 6 727-GN
604-OR 130-GN
3 U 727-GN
1 2
L61
200-BK
601-GY 200-BK
U U 2
200-BK 200-BK
410-WH 201-BK
447-PK 608-GN
200-BK 200-BK
1 2 3 4 5 6 7 8 9 10
CONN 29
152-BU 152-BU
5 4 3 1 2
5 1 3 4 7 2 8 6
REAR FRAME CONN 9 Y C 5 311-WH 9 302-OR 8 207-BK 6 308-YL 7 310-PU 10 105-BR 1 403-GN 4 608-GN 3 447-PK 2 200-BK
MOTOR
L41
L56
CONN 18 E 409-OR 307-OR 614-PU 606-GY 605-YL 122-BU-14 556-WH 200-BK 604-OR 121-YL
A 9 10 5 4 6 8 7 3 2 1
L37
W3
CONN 34
4K-5122 HOLDER AS. 3K-8782 FUSE FFF L 118-GY 10A UPPER WIPER/WASHER FFF L 152-BU 10A LOWER WIPER/WASHER FFF L 119-PK 10A REAR WIPER/WASHER FFF L 141-PK 10A FRONT DEFROSTER FFF L 10A REAR DEFROSTER 151-GN L L 101-RD 10A DOME LAMP 108-BU L 101-RD 10A BEACON 144-GN
L48
L55
L68
BEACON 128-6983
CONN 44 L
L56
118-GY 118-GY
L7
L7 THIS IS THE SCHEMATIC FOR THE 16H NA SERIES MOTOR GRADER 160-5745 CH 00 COMPONENTS ARE SHOWN INSTALLED ON AFULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF AND XMSN SHIFTER IN NEUTRAL UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE NOTE B: TERMINAL SPRING SOCKET CONTACT BOOT 3T-3157 3T-3159 3T-3158 6D-4161 3T-3278
L7
601-GY 200-BK
U U 2
L42
L 2 L L 584-YL 151-GN
502-OR
L H
L BB
L E773-YL 200-BK
A 1 2 GN GN CC 609-YL 200-BK
L57
X 1 2 WH/RD-14 BK-14
MOTOR
L L
NOTE E: POWER LEADS FOR 2-WAY FM COMMUNICATION RADIO SHOULD BE SIZE 10 AWG NOTE G: WITH 3E-9317 HEADLAMP/TAIL SW., REMOVE 3E-9319 TAIL LAMP SW.
L L
611-PU 200-BK
K K K K
RESISTOR 9G-1950
L69
608-GN 200-BK
A507-YL 200-BK H
1 2 5 4 3
1 CONN 27b 2 3
601-GY 200-BK 101-RD MATE WITH BEACON HARNESS "W" H L20 2 7 5 3 6 1 8 4 L 200-BK A507-YL A504-GN 603-PK 119-PK 505-BU 503-BR 504-YL
L1
L1
L50
S T G
RD WH BK
1 3 2
BK-18 BK-18
RESISTOR 7T-4003 H A504-GN A507-YL 200-BK 504-YL 119-PK 503-BR 505-BU 603-PK
DEFROSTER 9X-9657
CONN 19c
515-GY-14 200-BK-14
1 2
WH/RD-14 BK-14
119-PK
L63
Y 311-WH 1 310-PU 2
X 3 5 1 4 2
X
MOTOR
BB L15 L6 K RIGHT SPEAKER 6T-7695 488-WH 201-BK A L18 L5 L5 130-RD 604-OR 1 2 BK-18 BK-18 L6 408-WH 201-BK 408-WH 488-WH 1 2 BK-18 BK-18 BRAKE AIR SW 3E-2033 BRAKE AIR SW 3E-2033
606-GY 200-BK
1 2
RD BK
TURN SIGNAL 7X-6066 LO BEAM HEADLAMP 9X-7169 LO BEAM HEADLAMP 9X-7169 E21958
L49 522-WH
L49 L41 1 2 GN GN AIR CONDITIONER CLUTCH SOL 101-1759 BK-18 BK-18 AAA 1 513-OR 2 597-PU
L20
L20
L L
619-GN 200-BK
P P
L15
511-BR 512-GN
+ K
A 1 2 BK-18 BK-18
H L
597-PU
15
14
13
12
11
10