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27

25

24

23

22

20

18

16

11

27 2 5 2 4 23 22 2 0 18 1 6 1 1 29 PSA

29

PSA
PSA

33

PAC 36
PAC
36

17

PIN
PIN

RENR4016-01

August 2005

307C Excavators Hydraulic System

BAJ1-UP

BCM1-UP

August 2005 307C Excavators Hydraulic System BAJ1-UP BCM1-UP FLUID POWER SYMBOLS   BASIC COMPONENT SYMBOLS  

FLUID POWER SYMBOLS

 

BASIC COMPONENT SYMBOLS

 
 

MAIN AUX.

PUMP or MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION

2-SECTION PUMP

PUMP: VARIABLE and PRESSURE COMPENSATED

 

(FIXED)

VARIABILITY

SPRING

LINE RESTRICTION

PRESSURE

HYDRAULIC

PNEUMATIC

LINE RESTRICTION

ATTACHMENT

(ADJUSTABLE)

(VARIABLE)

COMPENSATION

ENERGY TRIANGLES

VARIABLE and PRESSURE COMPENSATED

 

VALVES

 
 

VALVE ENVELOPES

 

VALVE PORTS

 

ONE POSITION

TWO POSITION

THREE POSITION

TWO-WAY

THREE-WAY

FOUR-WAY

 

CONTROL VALVES

   

CHECK VALVES

 

A

B

A

B

 

P

T

P

T

NORMAL POSITION

SHIFTED POSITION

INFINITE POSITION

BASIC

SYMBOL

SPRING

LOADED

SHUTTLE

PILOT

CONTROLLED

 

MEASUREMENT

   

ROTATING SHAFTS

 

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

 

FLUID STORAGE RESERVOIRS

 

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

 

RETURN BELOW FLUID LEVEL

 

COMBINATION CONTROLS

 

SOLENOID

SOLENOID

 

SOLENOID

and PILOT

SOLENOID and PILOT or MANUAL

 

SERVO

THERMAL

DETENT

or MANUAL

 
 

MANUAL CONTROL SYMBOLS

 

PUSH-PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

 

PILOT CONTROL SYMBOLS

 
 

RELEASED PRESSURE

 

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN

 

INTERNAL RETURN

 

SIMPLIFIED

COMPLETE

INTERNAL

 

SUPPLY PRESSURE

ACCUMULATORS

 

CROSSING AND JOINING LINES

 

HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS

 

HYDRAULIC MOTORS

 

INTERNAL PASSAGEWAYS

FIXED

VARIABLE DISPLACEMENT

FIXED

VARIABLE DISPLACEMENT

INFINITE

THREE

TWO

DISPLACEMENT

NON-COMPENSATED

DISPLACEMENT

NON-COMPENSATED

POSITIONING

POSITION

POSITION

 

UNIDIRECTIONAL

 

UNIDIRECTIONAL

   
     

PARALLEL

CROSS

 

BIDIRECTIONAL

 

BIDIRECTIONAL

 

FLOW IN ONE DIRECTION

FLOW

FLOW

FLOW ALLOWED IN EITHER DIRECTION

© 2005 Caterpillar All Rights Reserved

Printed in U.S.A.

Electrical Symbols Table

Hydraulic Symbols (Electrical) G M Transducer (Fluid) Transducer (Gas / Air) Generator Electric Motor Pressure
Hydraulic Symbols (Electrical)
G
M
Transducer
(Fluid)
Transducer
(Gas / Air)
Generator
Electric Motor
Pressure Switch
Temperature Switch
Electrical Wire
Pressure Switch
(Adjustable)
Electrical Symbols (Electrical)
T
Pressure
Temperature
Level
Flow
Symbol
Symbol
Symbol
Symbol
Wire Number Identification Codes
Electrical Schematic Example
Hydraulic Schematic Example
Current Standard
Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".
Wire
Circuit Number
Wire Color
Identification
325-AG135 PK-14
325-PK
Circuit Identification
Wire Color
Wire Gauge
Number
Previous Standard
Wire Color
Wire
325-PK-14
B
A
Circuit Number
Wire Gauge
Identification
(EXAMPLE VALVE)
RENR4016-01
16 Page

RENR4016-01

16 Page

31

5 4 RED RED C2 C2 C1 C1 2 3 P P 1 SH Dr
5
4
RED
RED
C2
C2
C1
C1
2
3
P
P
1
SH
Dr
PG
Mu
A
B
A
B
GB
GA
7
B
A
(UP)
(DOWN)
Pa6
Pb6
9
8
21
(CLOSE)
(BACK)
(R)
(OUT)
(IN)
Pb7
Pa3
Pb2
Pa1
Pb1
(OPEN)
(FRONT)
(BACK)
(FRONT)
(L)
Pa7
Pb4
Pa4
Pb3
Pa2
DR2
DR1
Pb6
PA1
Pb5
DR3
R1
PH
PA
PP
PT
Pa5
(310k)
(310k)
BUCKET
BOOM(1)
ATCH
TRAVEL(L)
TRAVEL(R)
SWING
STICK(1)
11
16
18
15
10
12
(310k)
20
22
BOOM(2)
STICK(2)
19
26
27
28
23
24
25
17
13
14
TLA1
TRA1
Pb4
Pb3
(FRONT)
(FRONT)
29
TLA2
TRA2
Pa4
Pa3
(BACK)
(BACK)
Pa9
Pb9
Pa8
Pb8
HR
(UP)
PL
PR
T
(OUT)
(IN)
HL
TT
TP
38
30
A1
34
35
39
G1
33
40
P
Pi
PSA
Pa1
Pb6
36
JL1
JR3
NO1
NO2 SOLENOID
(OUT)
JLT
(DOWN)
JRP
(TRAVEL)
(LOCK)
DR1
Pa2
Pb2
Pb7
Pa7
DR2
JL4
JL2
JR2
JR4
DR3
37
(L)
(R)
(CLOSE)
(OPEN)
DR4
41
DR5
JLP
JL3
JRT
JR1
(IN)
(UP)
Pb1
Pa6
TOUT
PIN
42
PZ1
PZ2
S1

32

6

3

30 43 40 2 41 45 46 4 9 7 42 6 5 43 44
30
43
40
2
41
45
46
4
9
7
42
6
5
43
44

1

 

STANDARD COMPONENTS

Item

Component

 

Item

Component

No.

No.

1

Bucket Cylinder

24

Swing Control Valve

2

Boom Cylinder

25

Stick I Control Valve

3

Stick Cylinder

26

Stick II Control Valve

4

Travel Motor (Left)

27

Line Relief Valve (Stick Cylinder Rod End)

5

Travel Motor (Right)

28

Line Relief Valve (Stick Cylinder Head End)

6

Swing Motor

29

Negative Flow Line Relief Valve

7

Swivel

30

Pilot Control Valve (Travel)

8

Pilot Check and Relief Valve (Boom Up)

31

Pilot Control Valve (Stick/Swing)

9

Main Control Valve

32

Pilot Control Valve (Boom/Bucket)

10

Line Relief Valve (Bucket Cylinder Head End)

33

Pilot Control Solenoid Valve (Travel)

11

Bucket Control Valve

34

Accumulator

12

Line Relief Valve (Boom Cylinder Head End)

35

Pilot Control Valve

13

Line Relief Valve (Boom Cylinder Rod End)

36

Pilot Control Solenoid Valve

14

Pilot Spool Valve

37

Pilot Oil Manifold

15

Boom Drift Reduction Valve

38

Slow Return Check Valve

16

Boom I Control Valve

39

Bypass Check Valve

17

Negative Flow Line Relief Valve

40

Oil Cooler

18

Attachment Control Valve

41

Hydraulic Tank

19

Boom II Control Valve

42

Right Pump

20

Left Travel Control Valve

43

Pilot Pump

21

Straight Travel Control Valve

44

Left Pump

22

Main Relief Valve

45

Pilot Relief Valve

23

Right Travel Control Valve

46

Pilot Filter

A2

G2

A3

S3

R

43

44

45

46

Hydraulic Schematic

158-8264

46 Pilot Filter A2 G2 A3 S3 R 43 44 45 46 Hydraulic Schematic 158-8264 MAIN
46 Pilot Filter A2 G2 A3 S3 R 43 44 45 46 Hydraulic Schematic 158-8264 MAIN

MAIN CONNECTOR LINE

PG

PC

PILOT LINE

DRAIN LINE