CONTENTS

Chapter Contents Page

1.0 FITING
1.1 Learning Outcome 1-1
1.2 Workshop Safety Regulations 1-1
1.3 Types of Tools 1-2
1.3.1 Marking Out Tools 1-5
1.3.2 Measurement Tools 1-5
1.3.3 Hand Tools 1-9
1.3.4 Reamers and Threading Tools 1-14
1.4 Tools 1-17
1.5 Task 1-17
1.6 Procedure 1-17
1.7 Points of Discussion 1-17

2.0 WELDING

2.1 Learning Outcome 2-1

2.2 Introduction into Welding Process 2-1
2.2.1 Safety Precautions in Welding 2-3
Operations
2.2.2 Print Reading and Welding Symbols 2-6
2.2.3 Joint Design 2-11
2.2.4 Welding Techniques 2-12
2.2.5 Welding Equipment 2-21
2.3 Tools 2-30
2.4 Task 2-30
2.5 Procedure 2-30
2.6 Points of Discussion 2-30
Individual Exercise 2-31

3.0 CONVENTIONAL TURNING

3.1 Learning Outcome 3-1
3.2 Center Lathe 3-1
3.2.1 Cutting Tools 3-3
3.2.2 Basic Metal Cutting Theory 3-3
3.2.3 Tool Angles 3-4
3.2.4 Characteristics of Tool Material 3-6
3.2.5 Tool Materials in Common Use 3-6
3.2.6 Tool Life 3-7
3.2.7 Chip Formation and Chip Breaker 3-7
 3.2.8 Cutting Speed and Feed 3-8
3.2.9 Cutting Fluids and Lubricant 3-9
3.2.10 Safety 3-10
3.3 Tools 3-11
3.4 Tasks 3-11
3.5 Procedure 3-11
3.6 Points of Discussion 3-11

4.0 CONVENTIONAL MILLING

4.1 Learning Outcome 4-1
4.2 Introduction 4-1
4.2.1 Types of Milling Machine 4-1
4.2.2 Cutting Tools 4-4
4.2.3 Industrial Applications 4-6
4.2.4 Milling Processes 4-7
4.2.5 Typical Milling Operations 4-9
4.2.6 Milling Set Up 4-11
4.2.7 Safety 4-13
4.3 Tools 4-14
4.4 Tasks 4-14
4.5 Procedure 4-14
4.6 Points of Discussion 4-14