Pipe Material Speccification - R0

REV. NO.
MODIFICATION CONTENTS:
DATE
MADE BY
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SUBMITTED FOR
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INFORMATION
REFERENCE
RECORD
CONSTRUCTION
NMDC Limited
3.0 MTPA INTEGRATED STEEL PLANT (NISP) NAGARNAR, CHHATTISGARH (BPP & ETP Complex PKG. 03 )
CONSULTANT
MECON LIMITED
CONTRACTOR
SHRIRAM EPC LIMITED

KOLKATA, INDIA
PIPING MATERIAL SPECIFICATION

ORIGINATOR PM SCALE
NA
SHEET
1 of 22
REV.
CHECKED
KM
SIG. SSD
VENDORS DRAWING No:
APPROVED
DATE:
PROJECT DRAWING No:
NMDC/H/03/00/99/BE/XXXX
PIPING MATERIAL SPECIFICATION NMDC Limited 3.0 MTPA INTEGRATED STEEL PLANT (NISP) NAGARNAR,CHATTISGARH (BPP & ETP Complex - PKG.03)
Doc No: NMDC/H/03/00/99/BE/2956 Rev: 0 Sheet 2
INDEX
DESCRIPTION
Cover Sheet Index Sheet FLUID CODE PIPING MATERIAL SPECIFICATION
SHEET
1 2 3 To 12 3 To 26
REV. 0
07-05-2012 07-05-2012 07-05-2012 07-05-2012
REV. 1
REV. 2
REV. 3
REV. 4
REV. 5
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FLUID CODE
SL NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 FLUID TYPE
INDUSTRIAL WATER COOLING WATER SUPPLY COOLING WATER RETURN CHILLED WATER SUPPLY CHILLED WATER RETURN DEMI WATER STEAM CONDENSATE(<0.3 Mpa) STEAM CONDENSATE(<0.6 Mpa) STEAM CONDENSATE (<0.8-1.0 Mpa) PIPE FOR STEAM CONDENSATE (<0.8-1.0 Mpa) (POLLUTED) STEAM CONDENSATE(<3.0 Mpa) FIRE WATER CHEMICAL NON POLLUTED WATER BLOWDOWN CHEMICAL POLLUTED WATER STRIPPED AMONIA LIQUOR TREATED WATER BIOLOGICAL TREATED WATER DRINKING WATER STEAM 0.005Mpa(g),t=160 C
0
CODE
IW CWS CWR CHWS CHWR DW MSC1 MSC2 MSC3 MSC4 HSC FW CNPW B CPW SAL TW BTW DRW LPS
MATERIAL CODE
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FLUID CODE
SL NO. 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 FLUID TYPE
STEAM 0.1Mpa(g),t=120 C STEAM 0.3Mpa(g),t=150 C STEAM 0.8-1.0Mpa(g),t=2500C STEAM 3.0Mpa(g),t=250 C PROCESS AIR COMPRESSED AIR 0.6-0.8 Mpa(g) VENTING INSTRUMENT AIR 0.6-0.8 Mpa(g) ACID GASES REACTION GASES RAW COKE OVEN GAS TECHNICALY PURE COKE OVEN GAS
0 0 0
CODE
MPS1 MPS2 MPS3 HPS PA CA V IA AG RG COG PCOG
MATERIAL CODE
COMPRESSED COKE OVEN GAS CCOG TAIL GAS VENT GAS AMONIA VAPOUR NITROGEN 0.6 - 0.8 Mpa(g)-95% NITROGEN 5kpa(g)-95% ACID GASES CONDENSATE GAS LIQUOR TG VG AV NT8 NT AGC GL
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FLUID CODE
SL NO. 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 FLUID TYPE
DETARRED AMMONIUM LIQUOR FLUSHING LIQUOR CAUSTIC SODA SOLUTION (48%) CAUSTIC SODA SOLUTION (20%) CAUSTIC SODA SOLUTION (5%) CIRCULATION SOLUTION ENRICHED SOLUTION DEACIDIFIED SOLUTION LIQUID SULPHER CRUDE TAR ENRICHED SOLAR OIL STRIPPED SOLAR OIL NEW SOLAR OIL SPENT SOLAR OIL TAR SLUDGE BIOLOGICAL SLUDGE MUCK DOSING CHEMICALS TAR CONDENSATE DESLUDGING
CODE
DAL FL CS48 CS20 CS5 CS ES DS LS CT ESO SSO NSO SPSO TS BS M DCH TC D
MATERIAL CODE
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FLUID CODE
SL NO. 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 FLUID TYPE
BACKWASH WATER NAPHTHALENE OIL OIL VAPOUR MINERAL OIL SUPPLY MINERAL OIL RETURN
CODE
BWW NO OV MOS MOR
MATERIAL CODE
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PIPING MATERIAL SPECIFICATION NMDC Limited 3.0 MTPA Integrated Steel Plant Nagarnar, Chattisgarh BPP & ETP Complex (PKG.03)
Doc No: NMDC/S/H/03/60/02/DE/2956 Rev: 0 Sheet 3
INDUSTRIAL WATER, COOLING WATER SUPPLY, COOLING WATER RETURN,CHILLED WATER SUPPLY,CHILLED WATER RETURN, COMPRESSED AIR,FIRE WATER, CHEMICAL NON POLUTED WATER IW, CWS,CWR,CHWS,CHWR,CA,FW,CNPW ASME CODE B31.3 1.5mm REMARKS
MAXIMUM OPERATING PRESSURE 6.0 kg/cm2
SERVICE:
SERVICE CODE:
TEMP(Deg. C) and Press(kg/c m2) ratings
TEMP PRESS TYPE SIZE FROM SIZE TO SCH/THK RATING MATERIAL ENDS
186 10.55
ITEM CODE PIPE
CORROSION ALLOWANCE DIMENSIONAL NOTES STANDARD
PIPE PIPE PIPE PIPE PIPE PIPE PIPE PIPE NIPPLE FITTINGS ELBOW-90 ELBOW-90 ELBOW-90 ELBOW-90 (MITERED) ELBOW-45 ELBOW-45 ELBOW-45 ELBOW-45 (MITERED) TEE EQUAL TEE EQUAL TEE EQUAL TEE EQUAL TEE REDUCING TEE REDUCING TEE REDUCING TEE REDUCING CONC REDUCER CONC REDUCER CONC REDUCER ECC. REDUCER ECC. REDUCER ECC. REDUCER CONC SWAGE ECC. SWAGE COUPLING FULL COUPLING HALF
15 40 200 300 400 550 800 1000 15
25 150 250 350 500 700 900 ABOVE 40
MED MED 6.3mm 5.6mm 6.3mm 6.3mm 8.00mm 10.00mm MED
IS:1239(BLACK), ERW IS:1239(BLACK), ERW IS:3589 GR.330, SPIRALLY WELDED IS:3589 GR.330, SPIRALLY WELDED IS:3589 GR.330, SPIRALLY WELDED IS:3589 GR.330, SPIRALLY WELDED IS:3589 GR.330, SPIRALLY WELDED IS:3589 GR.330, SPIRALLY WELDED IS:1239(BLACK)
PE BE BE BE BE BE BE BE BE
IS:1239-PART-1 IS:1239-PART-1 IS:3589 IS:3589 IS:3589 IS:3589 IS:3589 IS:3589 IS:1239-PART-1
15 40 200 550 15 40 200 550 15 40 200 550 15 40 200 550 50 200 550 50 200 550 15 15 15 15
25 150 500 ABOVE 25 150 500 ABOVE 25 150 500 ABOVE 25 150 500 ABOVE 150 500 ABOVE 150 500 ABOVE 25 25 25 25
3000# M M M 3000# M M M 3000# M M M 3000# M M M M M M M M M M M 3000# 3000#
ASTM A105 IS:1239(BLACK) ASTM A234 GR.WPB Seamless IS3589 Gr.330 ASTM A105 IS:1239(BLACK) ASTM A234 GR.WPB Seamless IS3589 Gr.330 ASTM A105 IS:1239(BLACK) ASTM A234 GR.WPB Seamless IS3589 Gr.330 ASTM A105 IS:1239(BLACK) ASTM A234 GR.WPB Seamless IS3589 Gr.330 IS:1239(BLACK) ASTM A234 GR.WPB Seamless IS3589 Gr.330 IS:1239(BLACK) ASTM A234 GR.WPB Seamless IS3589 Gr.330 ASTM A 105 ASTM A 105 ASTM A 105 ASTM A 105
SW BW BW BW SW BW BW BW SW BW BW BW SW BW FITTINGS BW BW BW FITTINGS BW BW BW BW BW PBE PBE SW SW
B16.11 IS:1239-PART 2 B16.9 IS3589 B16.11 IS:1239-PART 2 B16.9 IS3589 B16.11 IS:1239-PART 2 B16.9 IS3589 B16.11 IS:1239-PART 2 B16.9 IS3589 IS:1239-PART 2 B16.9 IS3589 IS:1239-PART 2 B16.9 IS3589 BS-3799 BS-3799 B16.9 B16.9 Good Engg. Practice Good Engg. Practice Good Engg. Practice Good Engg. Practice Good Engg. Practice R=1.5D Good Engg. Practice R=1.5D
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COUPLING LH. COUPLING RED. CAP UNION FLANGES FLANGES FLANGES BLIND FLANGES SPCR & BLIND GASKET GASKET
ALL COMPRESSED FIBRE (NON ASBESTOS) RING 150 3mm/FULL FACE IS: 2712 GR.W/3 40 200 40 40 150 ABOVE ABOVE ABOVE
Rev: 0
SW SW SW SW
Sheet 4
B16.9 B16.9 B16.9 BS-3799 AS PER UNION STD.
15 15 15 15
25 25 25 25
3000# 3000# 3000# 3000#
ASTM A 105 ASTM A 105 ASTM A 105 ASTM A234 GR.WPB
1.6N/mm2 1N/mm2 1N/mm2 1N/mm2
IS:2062, GR.B IS:2062, GR.B IS:2002 GR.2 IS:2002 GR.2
SW:RF:SERRATED FINISH SORF:SERRATED FINISH RF FF
IS:6392-TABLE 17 IS:6392-TABLE 11 IS:6392-TABLE 14/20 ASME B16.48 AS PER STD. AS PER STD.
FASTNERS STUD & BOLTS

ALL
BOLT:IS1367 Gr. 6.6 NUT: IS1367 Gr. 6.
IS1363
AS PER STD.
VALVES GATE GATE GLOBE GLOBE CHECK CHECK BALL BALL MISCELLANEOUS STRAINER STRAINER
15 25 BODY ASTM A105, INT SS304 SW,Y-TYPE MNF STD 15 40 15 40 25 ABOVE 25 ABOVE 800# BODY ASTM A105, TRIM STELLITED, STEM 13% CR STEEL BODY&BONET: CI. IS:210 GR.220 ,TRIM 13% CR STEEL BODY ASTM A105, TRIM STELLITED, STEM 13% CR STEEL BODY & BONET:CI . IS:210 GR.220 ,TRIM 13% CR STEEL BODY ASTM A105, TRIM STELLITED, STEM 13% CR STEEL BODY&BONET: CI,IS:210 GR.220 BODY ASTM A105, TRIM STELLITED, STEM13% CR STEEL BODY ASTM A216 GR WCB SW FLGD/FF SERRATED FINISH SW FLGD/FF SERRATED FINISH SW FLGD/FF SERRATED FINISH SW API- 602 IS:6392 BS 5352 IS:6392
1.0,1.6N/mm2
800#
1.0,1.6N/mm2
800#
15
25
BS 5352
40
ABOVE
1.0,1.6N/mm2
800#
IS:6392
15
25
API- 602
FULL BORE TYPE
25
ABOVE
1.0,1.6N/mm2
FLNGD, RF
IS:6392
FULL BORE TYPE
40
ABOVE
BODY ASTM A234, INT SS304
BW, T-TYPE
MNF STD
Note :
M THICKNESS TO MATCH THICKNESS OF PIPE FOR ALL VESSEL MOUNTED INSTRUMENT FLANGES SHALL BE AS PER ANSI B16.5 FOR ALL PIPELINE MOUNTED INSTRUMENT FLANGES SHALL BE AS PER ANSI B16.5 UP TO 25NB AND ABOVE AS PER IS:6362
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Doc No: NMDC/S/H/03/60/02/DE/2956 BRANCH TABLE
1600 1500 1400 1300 1200 1100 1000 900 800 750 700 600 550 500 450 400 350 300 250 200 150 125 100 80 65 50 40 32 25 20 15
Rev: 0
Sheet 5
BRANCH PIPE SIZE ( IN MM)
T T P T P P T P P P T T T T T T T T T
15 20 25 32
T P P P P
T P P P P P
T P P P P P P
T P P P P P P P
T P P P P P P P P
T P P P P P P P P P
T P P P P P P P P P P
T P R R R R P R P R R R
T P R R R R R R R R R R R
T P R R R R R R R R R R R R
T P R R R R R R R R R R R R R
T P R R R R R R R R R R R R R R
T P R R R R R R R R R R R R R R R
T P R R R R R R R R R R R R R R R R
T P R R R R R R R R R R R R R R R R R
T P R R R R R R R R R R R R R R R R R R
T P R R R R R R R R R R R R R R R R R R R
T P R R R R R R R R R R R R R R R R R R R R
T P R R R R R R R R R R R R R R R R R R R R R
T P R R R R R R R R R R R R R R R R R R R R R R
1600 1500 1400 1300 1200 1100 1000 900 800 750 700 600 500 450 400 350 300
R
200 150 125 100 80 65 50 40 32 25 20 15
P H H H H
100 65 80
P P P P P P P P P P R R R R R R R R R R R R H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
1200 0 1300 1000 1100 1400 1500 1600 125 150 200 250 300 350 400 450 500 550 600 700 750 800 900
T H T H T H
40 50
HEADER SIZE ( IN MM)

LEGENDS
LEGENDS
DESCRIPTION
LEGENDS
DESCRIPTION
T H P R S
TEES (EQUAL/REDUC AS APPLICABLE) HALF COUPLINGS PIPE TO PIPE REINFORCED SOCKOLETS
W L F I X
WELDOLETS SWEEPOLETS SADDLE FUSED JT INSTRUMENT TEE REFER NOTES
0 Rev.
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550
PIPING MATERIAL SPECIFICATION NMDC Limited 3.0 MTPA Integrated Steel Plant Nagarnar, Chattisgarh
RAW COKE OVEN GAS, PURE COKE OVEN GAS,COMPRESSED COKE OVEN GAS,MUCK COG, PCOG,CCOG,M ASME CODE CORROSION ALLOWANCE DIMENSIONAL NOTES STANDARD B31.8 2mm REMARKS
SERVICE:
SERVICE CODE:
ITEM CODE PIPE
PIPE PIPE PIPE PIPE PIPE NIPPLE FITTINGS ELBOW 90 DEG ELBOW 90 DEG ELBOW 90 DEG (MITERED) ELBOW 45 DEG ELBOW 45 DEG ELBOW 45 DEG (MITERED) TEE EQUAL TEE EQUAL TEE EQUAL TEE REDUCING TEE REDUCING TEE REDUCING CONC. REDUCER CONC. REDUCER ECC. REDUCER ECC. REDUCER CONC SWAGE ECC. SWAGE COUPLING FULL COUPLING HALF COUPLING LH. COUPLING RED. CAP CAP CAP
15 40 50 200 550 15
25 40 150 500 ABOVE 25
80 80 40 20 10mm 80
API 5LGr.B API 5LGr.B API 5LGr.B API 5LGr.B IS:2062:06 with COPPER addition 0.2 to 0.35% ASTMA106 GR.B
BE,W elded BE,W elded BE,W elded BE,W elded BE,W elded PBE
B36.10 B36.10 B36.10 B36.10 Fabricated from Plate as per BS-3351 B36.10
15 40 200 15 50 600 15 40 600 15 40 600 15 40 15 40

15 15
25 150 ABOVE 25 500 ABOVE 25 500 ABOVE 25 500 ABOVE 25 500 25 500
25 25
3000# M M 3000# M M M M M M M M M M M M
M M
ASTM A105 ASTM A234 GR.WPB IS2062 GR.B ASTM A105 ASTM A234 GR.WPB IS2062 GR.B ASTM A105 ASTM A234 GR.WPB IS2062 GR.B ASTM A105 ASTM A234 GR.WPB IS2062 GR.B ASTM A105 ASTM A234 GR.WPB ASTM A105 ASTM A234 GR.WPB ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A234 GR.WPB IS2062 GR.B
SW BW BW SW BW BW SW BW BW SW BW BW SW BW SW BW
PBE PBE
ASME B16.11 ASME B16.9 IPSS:1-06-020-03 ASME B16.11 ASME B16.9 IPSS:1-06-020-03 ASME B16.11 ASME B16.9 IPSS:1-06-020-03 ASME B16.11 ASME B16.9 IPSS:1-06-020-03 ASME B16.11 ASME B16.9 ASME B16.11 ASME B16.9 BS 3799 BS 3799 ASME B 16.11 ASME B 16.11 ASME B 16.11 ASME B 16.11 B 16.11 ASME B 16.9 IPSS:1-06-020-03
FABRICATED FROM PLATE FABRICATED FROM PLATE FABRICATED FROM PLATE FABRICATED FROM PLATE FABRICATED FROM PLATE
15 15 15 15 15 40 250
25 25 25 25 25 200 ABOVE
3000# 3000# 3000# 3000# M M M
SW/SCREWED FITTINGS SW/SCREWED FITTINGS SW/SCREWED FITTINGS SW/SCREWED FITTINGS SW/SCREWED FITTINGS BW FITTINGS BW
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FLANGES FLANGES FLANGES FLANGES BLIND FLANGES BLIND FLANGES SPCR FLANGES GASKET GASKET
ALL COMPRESSED FIBRE RING 150, 2mm B16.20 15 40 200 40 200 40 25 150 ABOVE 150 ABOVE ABOVE
Rev: 0
Sheet 7
1.0N/mm 2 1.0N/mm 2 1N/mm 2 1.0N/mm 2 1N/mm 2 1N/mm2
IS:2002, GR.2 IS:2002, GR.2 IS:2002, GR.2 IS:2002, GR.2 IS:2002, GR.2 IS:2002, GR.2
SW:SERRATED FINISH SORF:SERRATED FINISH FF RF RF FF
IS:6392-TABLE 17 IS:6392-TABLE 17 IPSS:1-06-020-03, TABLE-3 IS:6392-TABLE 20 FABRICATED FROM PLATE ASME B 16.48
THICKNESS SHALL BE AS PER IPSS:1-06-02003,TABLE-3
FASTNERS BOLT AND STUD

ALL BOLT: A193 Gr.B7 NUT:A194 Gr.2H B18.2.1/B18.2.2 Cadmium Chromatized
VALVES
BODY ASTM A105, TRIM STELLITED, STEM 13% CR STEEL 1.6N,1.0N/m BODY A216 GR.WCB, TRIM 13% CR STEEL m2 800#
GATE GATE GATE GLOBE GLOBE BUTTERFLY CHECK CHECK
15 40 600 15 40 350 15 40
25 550 ABOVE
SW FLGD , B16.5, RF/125AARH FLGD, B16.47, RISING STEM SW FLGD , B16.5, RF/125AARH WAFL, 150, B16.5, WAF/125AARH SW FLGD , B16.5, RF/125AARH
API-602 IS 6392 IS 6392 BS 5352 IS 6392 API 609/BS-5155 BS 5352 BS 1868
BODY IS:2062, GR.B, 13% CR TRIM BODY ASTM A105, TRIM 800# STELLITED, STEM 13% CR 25 STEEL 1.6N,1.0N/m BODY A216 GR.WCB, TRIM 300 13% CR STEEL m2 BODY ASTM A105/ A216 GR 1.6N,1.0N/m WCB, TRIM PLUG ABOVE m2 HARDENED BODY ASTM A105, STEM 800# 25 13% CR STEEL 600
1.6N,1.0N/m m2
LIFT TYPE
1.6N,1.0N/m BODY A216 GR.WCB, TRIM 13% CR STEEL m2
MISCELL ANEOUS
Note :
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1600 1500 1400 1300 1200 1100 1000 900 800 750 700 600 550 500 450 400 350 300 250 200 150 125 100 80 65 50 40 32 25 20 15
15 20 25 32
T P P P P
T P P P P P
T P P P P P P
T P P P P P P P
T P P P P P P P P
T P P P P P P P P P
1600 1500 1400 1300 1200 1100 1000 900 800 750 700 600 500 450 400 350 300
R
200 150 125 100 80 65 50 40 32 25 20 15
P H H H H
100 65 80
1200 0 1300 1000 1100 1400 1500 1600 125 150 200 250 300 350 400 450 500 550 600 700 750 800 900
T H T H T H
40 50
LEGENDS
LEGENDS
DESCRIPTION
LEGENDS
DESCRIPTION
T H P R S
W L F I X
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STEAM condensate <0.3 MPa(g),STEAM CONDENSATE <0.6 MPa(g),STEAM CONDENSATE <0.8-1.0 MPa(g),PIPE FOR STEAM CONDENSATE <0.8-1.0 Mpa(g)(POLUTED),STEAM CONDENSATE <3.0 ,TMpa(g),BLOWDOWN,STEAM 0.005 MPa(g),STEAM 0.1 MPa(g),STEAM 0.3 MPa(g),STEAM 0.8-1.0MPa(g),TAIL GAS,REACTION GAS MSC1,MSC2,MSC3,MSC4,B,LPS,MPS1,MPS2, MPS3,TG,RG 427 28.82 ASME CODE CORROSION ALLOWANCE NOTES B31.3 1.5mm REMARKS
MAXIMUM OPERATING PRESSURE LP-4kg/cm2 g,MP-10kg/cm2g
SERVICE:
SERVICE CODE:
TEMP(Deg. C) and Press(kg/cm 2) ratings
TEMP PRESS
0 52.02 TYPE
38 52.02 SIZE FROM
93 47.45 SIZE TO
149 46.05 SCH/THK RATING
204 44.64 MATERIAL
4 38.66 ENDS
399 35.5
ITEM CODE PIPE
DIMENSIONAL STANDARD
PIPE PIPE PIPE PIPE NIPPLE
15 40 50 200 15
25 40 150 ABOVE 25
80 80 40 40 M
ASTM A106 GR.B ASTM A106 GR.B ASTM A106 GR.B ASTM A672 GR.B60, CL 12 ASTM A106 GR.B
PE, SEAMLESS BE, SEAMLESS BE, SEAMLESS BE, SEAMLESS PBE, SEAMLESS
B36.10 B36.10 B36.10 B36.10 B36.10
IBR IBR IBR IBR IBR
FITTINGS ELBOW-90 DEG ELBOW-90 DEG ELBOW-45 DEG ELBOW-45 DEG TEE EQUAL TEE EQUAL TEE REDUCING TEE REDUCING CONC. REDUCER CONC. REDUCER ECC. REDUCER ECC. REDUCER COUPLING FULL COUPLING HALF COUPLING LH. COUPLING RED. 15 40 15 40 15 40 15 40 15 40 15 40 15 15 15 15 25 ABOVE 25 ABOVE 25 ABOVE 25 ABOVE 25 ABOVE 25 ABOVE 25 25 25 25 3000# M 3000# M 3000# M 3000# M 3000# M 3000# M 3000# 3000# 3000# 3000# ASTM A105 ASTM A234 GR.WPB ASTM A105 ASTM A234 GR.WPB ASTM A105 ASTM A234 GR.WPB ASTM A105 ASTM A234 GR.WPB ASTM A105 ASTM A234 GR.WPB ASTM A105 ASTM A234 GR.WPB ASTM A105 ASTM A105 ASTM A105 ASTM A105 SW BW SW BW SW BW SW BW SW BW SW BW SW SW SW SW B16.11 B16.9 B16.11 B16.9 B16.11 B16.9 B16.11 B16.9 B16.11 B16.9 B16.11 B16.9 B16.11 B16.11 B16.11 B16.11 IBR IBR IBR IBR IBR IBR IBR IBR IBR IBR IBR IBR IBR IBR IBR IBR R 1.5D R 1.5D
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FLANGES FLANGES FLANGES BLIND FLANGES SPCR FLANGES
15 40 50 50 25 ABOVE ABOVE ABOVE
Rev: 0
Sheet 10
150# 150# 150# 150#
ASTM A105 ASTM A105 ASTM A105 ASTM A105
SW SORF FF FF
B 16.5 B 16.5 B 16.5 B 16.48
IBR IBR IBR IBR
GASKET GASKET
ALL SP.WND SS:304+GRAPHATED (WITH CENTERING RING) SPIRAL 150 B 16.20 - B 16.5
FASTNERS
STUD BOLTS
ALL
STUD & BOLTS ASTM A193 B7/ NUTS A194 GR.2H
B18.2.1/B18.2.2
VALVES
GATE
15
25
800#
BODY ASTM A105, TRIM/STEM SS TO AISI 410,13% CR STEEL
SW, FORGED CS WITH RISING STEM
API-602/BS5352
IBR
GATE
40
ABOVE
150#
FLGD CARBON BODY A216 GR.WCB, SS TO AISI STEEL WITH RISING 410 TRIM/STEM, 13% CR STEEL STEM BODY ASTM A105, STEM/TRIM SS TO AISI 410,13% CR STEEL BODY/BONNET TO ASTM A216 GR.WCB, TRIM/STEM SS TO AISI410, 13% CR STEEL, BODY ASTM A105, INTERNALS/TRIM SS TO AISI 410, 13% CR STEEL BODY ASTM A216 GR WCB, INTERNALS/TRIM SS TO AISI 410, 13% CR STEEL BODY ASTM A105, TRIM STELLITED, STEM13% CR STEEL BODY ASTM A216 GR WCB SW/FORGED CS WITH RISING STEM FLGD/BW WITH RF/RISING STEM SW, FORGED
API-600
IBR
GLOBE GLOBE CHECK CHECK BALL BALL
15 40
25 300
800#
BS 5352
IBR
150#
BS 1873/API 600
IBR
15
25
800#
BS 5352
IBR
LIFT TYPE
40
ABOVE
150#
FLGD RISING STEM
BS 1868
IBR
SWING TYPE
15
25
800# 150#
SW
API- 602 BS-5351
IBR IBR
FULL BORE TYPE
40
ABOVE
FLNGD, RF
FULL BORE TYPE
MISCELLANEOUS STRAINER STRAINER TRAP

15 40 15 25 ABOVE 25 800# M 800# BODY/CAP/PLUG A743 GR.CA 40 BODY/CAP/PLUG A743 GR.CA 40 BODY/CAP/PLUG A743 GR.CA 40 SW, Y-TYPE BW, T-TYPE BW, T-TYPE MNF STD MNF STD MNF STD IBR IBR IBR
Note :
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1600 1500 1400 1300 1200 1100 1000 900 800 750 700 600 550 500 450 400 350 300 250 200 150 125 100 80 65 50 40 32 25 20 15
Rev: 0
Sheet 11
15 20 25 32
T P P P P
T P P P P P
T P P P P P P
T P P P P P P P
T P P P P P P P P
T P P P P P P P P P
1600 1500 1400 1300 1200 1100 1000 900 800 750 700 600 500 450 400 350 300
R
200 150 125 100 80 65 50 40 32 25 20 15
P H H H H
100 65 80
1200 0 1300 1000 1100 1400 1500 1600 125 150 200 250 300 350 400 450 500 550 600 700 750 800 900
T H T H T H
40 50
LEGENDS
LEGENDS
DESCRIPTION
LEGENDS
DESCRIPTION
T H P R S
W L F I X
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550
CHEMICAL POLUTED WATER,STRIPPED AMMONIA LIQUOR,TREATED WATER,BIOLOGICAL TREATED WATER,PROCESS AIR,VENTING,AMMONIA VAPOUR,OIL VAPOUR,ACID GAS CONDENSATE,GAS LIQUOR,DETARRED AMMONIA LIQUOR,FLUSHING LIQUOR,CAUSIC SODA SOLUTION (48%),CAUSTIC SODA SOLUTION (20%),CAUSTIC SODA SOLUTION (5%),CIRCULATION SOLUTION,LIQUID SULPHER,CRUDE TAR, ENRICHED SOLAR OIL,STRIPPED SOLAR OIL,NEW SOLAR OIL, SPENT SOLAR OIL,TAR SLUDGE,BIOLOGICAL SLUDGE,DOSING CHEMICALS,TAR CONDENSATE,DESLUDGING,BACKWASH WATER,NAPHTHALENE OIL. CPW,SAL,TW,BTW,PA,V,AV,OV,AGC,GL,DAL,FL,CS48,CS20,CS5,CS,LS,CT,E SO,SSO,NSO,SPSO,TS,BS,DCH,TC,D,BWW,NO. ASME CODE CORROSION ALLOWANCE DIMENSIONAL STANDARD NOTES B31.3 1.5mm REMARKS
SERVICE:
SERVICE CODE:
TEMP PRESS
-29 15 TYPE
38 15 SIZE FROM
93 15 SIZE TO SCH/THK RATING
149 15
204 14.06 MATERIAL
260 11.95 ENDS
ITEM CODE PIPE
PIPE PIPE PIPE PIPE PIPE PIPE NIPPLE FITTINGS ELBOW-90 ELBOW-90 ELBOW-90 ELBOW-90 (MITERED) ELBOW-45 ELBOW-45 ELBOW-45 ELBOW-45 (MITERED) TEE EQUAL TEE EQUAL TEE EQUAL TEE EQUAL TEE REDUCING TEE REDUCING TEE REDUCING TEE REDUCING CONC. SWAGE ECC. SWAGE CONC.REDUCER CONC.REDUCER CONC.REDUCER ECC.REDUCER
15 40 50 200 350 900 15
25 40 150 300 800 ABOVE 25
80 80 40 30 20 40 M
ASTM A106 GR.B ASTM A106 GR.B ASTM A106 GR.B API 5L GR.B API 5L GR.B API 5L GR.B ASTM A106 GR.B
PE, SEAMLESS BE, SEAMLESS BE, SEAMLESS BE, WELDED BE,WELDED BE, WELDED PBE, SEAMLESS
B36.10 B36.10 B36.10 B36.10 B36.10 B36.10 B36.10
15 40 200 550 15 40 200 550 15 40 200 550 15 40 200 550 15 15 40 200 550 50
25 150 500 ABOVE 25 150 500 ABOVE 25 150 500 ABOVE 25 150 500 ABOVE 25 25 150 500 ABOVE 150
3000# M M M 3000# M M M 3000# M M M 3000# M M M M M.M M M M M
ASTM A105 ASTM A234 GR.WPB ASTM A234 GR.WPB Seamless API 5L GR.B ASTM A105 ASTM A234 GR.WPB ASTM A234 GR.WPB Seamless API 5L GR.B ASTM A105 ASTM A234 GR.WPB Seamless ASTM A234 GR.WPB API 5L GR.B ASTM A105 ASTM A234 GR.WPB Seamless ASTM A234 GR.WPB Seamless API 5L GR.B ASTM A105 ASTM A105 ASTM A234 GR.WPB API 5L GR.B API 5L GR.B ASTM A234 GR.WPB
SW BW BW BW SW BW BW BW SW BW BW BW SW BW BW BW SW SW BW BW BW BW
B16.11 B16.9 B16.9 B16.9 B16.11 B16.9 B16.9 B16.9 B16.11 B16.9 B16.9 B16.9 B16.11 B16.9 B16.9 B16.9 BS-3799 BS-3799 B16.9 B16.9 B16.9 B16.9 R=1.5D R=1.5D R=1.5D R=1.5D R=1.5D R=1.5D
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Doc No: NMDC/S/H/03/60/02/DE/2956
ECC.REDUCER ECC.REDUCER COUPLING FULL COUPLING HALF FLANGES FLANGES FLANGES BLIND FLANGES
15 40 25 ABOVE
Rev: 0
BW BW SW SW
Sheet 13
B16.9 B16.9 B16.11 B16.11
200 550 15 15
500 ABOVE 25 25
M M 3000# 3000#
API 5L GR.B API 5L GR.B ASTM A105 ASTM A105
1.6 N/mm2 1N/mm2 1N/mm2
IS:2002 GR.2 IS:2002 GR.2 IS:2002 GR.2
SW SO RF
API 602 IS: 6392 Table 17/11
40
ABOVE
FF
IS: 6392 Table 17/11
SPCR FLANGES GASKET GASKET
40
ABOVE
150#
IS:2002 GR.2
FF, 150#
B 16.48
ALL
COMPRESSED FIB (NON ASBESTOS)
RING 150, 2mm
IS :2712 GR.A1/1
FASTNERS
BOLT: A193 Gr.B7 NUT:A194 Gr.2H
STUD BOLTS VALVES GATE GATE GLOBE GLOBE CHECK CHECK BALL BALL PLUG PLUG BUTTERFLY BUTTERFLY MISCELLANEOUS
ALL
ASME B18.2.2
15 40 15 40 15 40 15 40 15 40 80 650
25 1200 25 400 25 600 25 400 25 600 600 1200
800#
1.6N,1.0N/m m2
800#
1.6N,1.0N/m m2
800#
BODY ASTM A105, TRIM STELLITED, STEM13% CR STEEL BODY A216 GR.WCB, TRIM 13% CR STEEL BODY ASTM A105, TRIM STELLITED, STEM13% CR STEEL BODY A216 GR.WCB, TRIM 13% CR STEEL BODY ASTM A105, TRIM STELLITED,
SW FLGD , B16.5, RF/125AARH SW FLGD , B16.5, RF/125AARH SW FLGD , B16.5, RF/125AARH SW FLGD , B16.5, RF/125AARH FLGD , B16.5, RF/125AARH FLGD , B16.5, RF/125AARH WAFL, 150, B16.5, WAF/125AARH FLGD,150, B16.47, RF/125AARH
API-602 IS 6392 BS 5352 IS 6392 BS 5352 IS 6392 API- 602 IS 6392 API-599 IS 6392 IS 6392 IS 6392 FULL BORE TYPE FULL BORE TYPE
1.6N,1.0N/m BODY A216 GR.WCB, TRIM 13% CR STEEL m2

800# BODY ASTM A105, TRIM STELLITED, STEM13% CR STEEL BODY A216 GR.WCB, TRIM 13% CR STEEL BODY ASTM A105/ A216 GR WCB, TRIM PLUG HARDENED BODY ASTM A105/ A216 GR WCB, TRIM PLUG HARDENED BODY ASTM A105/ A216 GR WCB, TRIM PLUG HARDENED BODY ASTM A105/ A216 GR WCB, TRIM PLUG HARDENED
1.6N,1.0N/m m2
150#
1.6N,1.0N/m m2 1.6N,1.0N/m m2 1.6N,1.0N/m m2
STRAINER
15
40
800#
BODY: A105/INT:SS304
SW, Y-TYPE
MNF STD
STRAINER STRAINER
50
150
BODY: A234 GR..WPB/INT:SS304 BODY: A234 GR..WPBW/INT:SS304
BW, T-TYPE
MNF STD
200
600
BW, T-TYPE
MNF STD
Note :
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1600 1500 1400 1300 1200 1100 1000 900 800 750 700 600 550 500 450 400 350 300 250 200 150 125 100 80 65 50 40 32 25 20 15
Rev: 0
Sheet 14
15 20 25 32
T P P P P
T P P P P P
T P P P P P P
T P P P P P P P
T P P P P P P P P
T P P P P P P P P P
1600 1500 1400 1300 1200 1100 1000 900 800 750 700 600 500 450 400 350 300
R
200 150 125 100 80 65 50 40 32 25 20 15
P H H H H
100 65 80
1200 0 1300 1000 1100 1400 1500 1600 125 150 200 250 300 350 400 450 500 550 600 700 750 800 900
T H T H T H
40 50
LEGENDS LEGENDS DESCRIPTION LEGENDS DESCRIPTION
T H P R S
W L F I X
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Doc No: NMDC/S/H/03/60/02/DE/2956
MAXIMUM OPERATING PRESSURE 6.0 kg/cm2 MINIMUM OPERATING PRESSURE ATM
Rev: 0
SERVICE: SERVICE CODE:
Sheet 15
DEMI WATER,VENT GAS DW,VG 343 8.78 ASME CODE CORROSION ALLOWANCE NOTES B31.8 0mm REMARKS
TEMP PRESS
-29 19.33 TYPE
38 19.33 SIZE FROM
93 16.17 SIZE TO
204 13.35 MATERIAL
260 11.95 ENDS
316 9.84
ITEM CODE PIPE
PIPE PIPE PIPE NIPPLE
15 40 80 15
25 50 ABOVE 25
80 40 10 M
ASTM A312 TP 304 ASTM A312 TP 304 ASTM A312 TP 304 ASTM A312 TP 304
PE BE BE PBE
B36.19 B36.19 B36.19 B36.19
FITTINGS ELBOW 90 ELBOW 90 ELBOW 90 ELBOW 90 ELBOW 45 ELBOW 45 ELBOW 45 ELBOW 45 TEE EQUAL TEE EQUAL TEE EQUAL TEE EQUAL TEE REDUCING TEE REDUCING TEE REDUCING TEE REDUCING CONC. REDUCER CONC. REDUCER ECC. REDUCER ECC. REDUCER CAP CONC. SWAGE ECC. SWAGE COUPLING FULL COUPLING HALF COUPLING LH. COUPLING RED. 15 40 80 200 15 40 80 200 15 40 80 200 15 40 50 200 50 200 50 200 50 15 15 15 15 15 15 50 STUB END 200 ABOVE M ASTM A403 GR.WP321 BW ASME B16.9 25 50 150 ABOVE 25 50 150 ABOVE 25 50 150 ABOVE 25 50 150 ABOVE 150 ABOVE 150 ABOVE
ABOVE
3000# M M M 3000# M M M 3000# M M M 3000# M M M M M M M

M
ASTM A182 GR.F321 ASTM A403 GR.WP321 ASTM A403 GR.WP321 ASTM A515 GR.70+3MM, 410SS ASTM A182 GR.F321 ASTM A403 GR.WP321 ASTM A403 GR.WP321 ASTM A515 GR.70+3MM, 410SS ASTM A182 GR.F321 ASTM A403 GR.WP321 ASTM A403 GR.WP321 ASTM A515 GR.70+3MM, 410SS ASTM A182 GR.F321 ASTM A403 GR.WP321 ASTM A403 GR.WP321 ASTM A515 GR.70+3MM, 410SS ASTM A403 GR.WP321 ASTM A515 GR.70+3MM, 410SS ASTM A403 GR.WP321 ASTM A515 GR.70+3MM, 410SS ASTM A403 GR.WP321 ASTM A182 GR. F321 ASTM A182 GR. F321 ASTM A182 GR. F321 ASTM A182 GR. F321 ASTM A182 GR. F321 ASTM A182 GR. F321 ASTM A403 GR.WP321
SW BW BW BW SW BW BW BW SW BW BW BW SW BW BW BW BW BW BW BW
BW PBE
ASME B16.11 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.11 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.11 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.11 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 BS 3799 BS 3799 ASME B16.11 ASME B16.11 ASME B16.11 ASME B16.11 ASME B16.9
80
80
3000# 3000# 3000# 3000# 3000# 3000# M
PBE SW SW SW SW BW
40 40 40 40 200
0 Rev.
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Doc No: NMDC/S/H/03/60/02/DE/2956
FLANGES FLANGE-SO FLANGE-LJ FLANGE-BLIND SPACER-BLIND GASKET GASKET
ALL SPIRAL WOUND, SS316+ GRAPHITED SPIRAL, 150 B16.20-B16.5 Graphited
Rev: 0
Sheet 16
15 200 15 50
150
ABOVE ABOVE ABOVE
1.6N,1.0N/m m2 1.0N/mm 2 1.6N,1.0N/m m2 1.0N/mm 2
ASTM A182 GR. F321 IS: 2062 Gr.B ASTM A182 GR. F321 ASTM A182 GR. F321
RF/125AARH FF/125AARH RF/125AARH FF/125AARH
B 16.5 B 16.5 B 16.5 B16.48
IS 6392 IS 6392 IS 6392 IS 6392
FASTNERS
BOLT AND STUD
ALL
STUD: ASTM A193 GR.B7; BOLTS: ASTM A 194 GR.2H
B18.2.1/B18.2.2
CADMIUM CHROMATIZED
VALVES GATE 15 25
800# BODY ASTM A182 GR.F304, TRIM STELLITED, STEM SS304 SW API-602
GATE GLOBE GLOBE CHECK CHECK BALL BALL PLUG MISCELLANEOUS STRAINER STRAINER STRAINER
40 15 40 15
50 15
ABOVE 25 300 25 ABOVE 25 800# 800#
BODY A351 GR.FCF8M, SS FLGD/B 16.5/16.47, 304 TRIM RISING STEM BODY ASTM A182 GR.F304, TRIM STELLITED, STEM SW SS304 BODY A351 GR.FCF8M, SS FLGD/RF 304 TRIM SERRATED FINISH BODY ASTM A182 GR.F304, SW TRIM STELLITED BODY A351 GR.FCF8M, SS FLGD/RF 304 TRIM SERRATED FINISH BODY ASTM A105, TRIM STELLITED, STEM13% CR SW STEEL BODY ASTM A182 GR.F304/ FLGD/RF ASTM A351 GR CF8M, TRIM SERRATED FINISH SEAT RPTFE BODY ASTM A182 GR.F304/ FLGD/RF ASTM A351 GR CF8M, TRIM SERRATED FINISH PLUG SS304/SS316
IS 6392 BS 5352 IS 6392 BS 5352 IS 6392 API- 602
FULL BORE TYPE
40
ABOVE
IS 6392
FULL BORE TYPE
15
ABOVE
800#
IS 6392
15 40 250
25 200 ABOVE
BODY ASTM A182 GR.F304, INT SS 304 BODY A240 TP304-S, INT.: SS304 BODY A240 TP304-WX, INT.: SS304
SW, Y-TYPE BW, T-TYPE BW, T-TYPE
MNF STD MNF STD MNF STD
Note :
0 Rev.
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PKM Apprvd
13.09.2013 Date
1600 1500 1400 1300 1200 1100 1000 900 800 750 700 600 550 500 450 400 350 300 250 200 150 125 100 80 65 50 40 32 25 20 15
Rev: B
Sheet 17
15 20 25 32
T P P P P
T P P P P P
T P P P P P P
T P P P P P P P
T P P P P P P P P
T P P P P P P P P P
1600 1500 1400 1300 1200 1100 1000 900 800 750 700 600 500 450 400 350 300
R
200 150 125 100 80 65 50 40 32 25 20 15
P H H H H
100 65 80
1200 0 1300 1000 1100 1400 1500 1600 125 150 200 250 300 350 400 450 500 550 600 700 750 800 900
T H T H T H
40 50
LEGENDS
LEGENDS
DESCRIPTION
LEGENDS
DESCRIPTION
T H P R S
W L F I X
0 Rev.
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13.09.2013 Date
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Doc No: NMDC/S/H/03/60/02/DE/2956
MAXIMUM OPERATING PRESSURE HP- 30kg/cm2g
Rev: 0
SERVICE: SERVICE CODE:
Sheet 18
STEAM CONDENSATE <3.0 MPa(g),STEAM 3.0 MPa(g) HSC,HPS 427 28.82 ASME CODE CORROSION ALLOWANCE NOTES B31.3 1.5mm REMARKS
TEMP PRESS
0 52.02 TYPE
38 52.02 SIZE FROM
93 47.45 SIZE TO
204 44.64 MATERIAL
4 38.66 ENDS
399 35.5
ITEM CODE PIPE
PIPE PIPE PIPE PIPE NIPPLE
15 40 65 200 15
25 50 150 ABOVE 25
80 80 STD STD M
ASTM A106 GR.B ASTM A106 GR.B ASTM A106 GR.B ASTM A672 GR.B60, CL 12 ASTM A106 GR.B
PE, SEAMLESS BE, SEAMLESS BE, SEAMLESS BE, SEAMLESS PBE, SEAMLESS
B36.10 B36.10 B36.10 B36.10 B36.10
IBR IBR IBR IBR IBR
FITTINGS ELBOW-90 ELBOW-90 ELBOW-45 ELBOW-45 TEE EQUAL TEE EQUAL TEE REDUCING TEE REDUCING CONC. REDUCER CONC. REDUCER ECC. REDUCER ECC. REDUCER COUPLING FULL COUPLING HALF COUPLING LH. COUPLING RED. 15 40 15 40 15 40 15 40 15 40 15 40 15 15 15 15 25 ABOVE 25 ABOVE 25 ABOVE 25 ABOVE 40 ABOVE 25 ABOVE 25 25 25 25 3000# M 3000# M 3000# M 3000# M 3000# M 3000# M 3000# 3000# 3000# 3000# ASTM A105 ASTM A234 GR.WPB ASTM A105 ASTM A234 GR.WPB ASTM A105 ASTM A234 GR.WPB ASTM A105 ASTM A234 GR.WPB ASTM A105 ASTM A234 GR.WPB ASTM A105 ASTM A234 GR.WPB ASTM A105 ASTM A105 ASTM A105 ASTM A105 SW BW SW BW SW BW SW BW SW BW SW BW SW SW SW SW B16.11 B16.9 B16.11 B16.9 B16.11 B16.9 B16.11 B16.9 B16.11 B16.9 B16.11 B16.9 B16.11 B16.11 B16.11 B16.11 IBR IBR IBR IBR IBR IBR IBR IBR IBR IBR IBR IBR IBR IBR IBR IBR R 1.5D R 1.5D
0 Rev.
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PKM Apprvd
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Doc No: NMDC/S/H/03/60/02/DE/2956
FLANGES FLANGES FLANGES BLIND FLANGES SPCR FLANGES
15 40 50 50 25 ABOVE ABOVE ABOVE
Rev: 0
Sheet 19
300# 300# 300# 300#
ASTM A105 ASTM A105 ASTM A105 ASTM A105
SWRF WNRF RF FF
B 16.5 B 16.5 B 16.5 B 16.48
IBR IBR IBR IBR
GASKET GASKET
ALL SP.WND SS:304+GRAPHATED (WITH CENTERING RING) SPIRAL 150 B 16.20 - B 16.5 AS PER STD.
FASTNERS
STUD BOLTS
ALL
STUD & BOLTS ASTM A193 B7/ NUTS A194 GR.2H
B18.2.1/B18.2.2
VALVES
GATE
15
40
800#
BODY ASTM A105, TRIM/STEM SS TO AISI 410,13% CR STEEL
SW, FORGED CS WITH RISING STEM
API-602/BS5352
IBR
GATE
50
ABOVE
300#
FLGD CARBON BODY A216 GR.WCB, SS TO AISI STEEL WITH RISING 410 TRIM/STEM, 13% CR STEEL STEM BODY ASTM A105, STEM/TRIM SS TO AISI 410,13% CR STEEL BODY/BONNET TO ASTM A216 GR.WCB, TRIM/STEM SS TO AISI410, CR STEEL, BODY13% ASTM A105, INTERNALS/TRIM SS TO AISI 410, 13%A216 CR STEEL BODY ASTM GR WCB, INTERNALS/TRIM SS TO AISI 410, 13% CR STEEL SW/FORGED CS WITH RISING STEM FLGD/BW WITH RISING STEM SW, FORGED FLGD RISING STEM
API-600
IBR
GLOBE GLOBE CHECK CHECK
15 50 15 50
40 300 40 ABOVE
800# 300# 800# 300#
BS 5352 BS 1873/API 600 BS 5352 BS 1868
IBR IBR IBR IBR LIFT TYPE SWING TYPE
MISCELLANEOUS STRAINER STRAINER TRAP

15 50 15 40 ABOVE 40 800# M 800# BODY/CAP/PLUG A743 GR.CA 40 BODY/CAP/PLUG A743 GR.CA 40 BODY/CAP/PLUG A743 GR.CA 40 SW, Y-TYPE BW, T-TYPE BW, T-TYPE MNF STD MNF STD MNF STD IBR IBR IBR
Note :
0 Rev.
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PKM Apprvd
13.09.2013 Date
1600 1500 1400 1300 1200 1100 1000 900 800 750 700 600 550 500 450 400 350 300 250 200 150 125 100 80 65 50 40 32 25 20 15
Rev: 0
Sheet 20
15 20 25 32
T P P P P
T P P P P P
T P P P P P P
T P P P P P P P
T P P P P P P P P
T P P P P P P P P P
1600 1500 1400 1300 1200 1100 1000 900 800 750 700 600 500 450 400 350 300
R
200 150 125 100 80 65 50 40 32 25 20 15
P H H H H
100 65 80
1200 0 1300 1000 1100 1400 1500 1600 125 150 200 250 300 350 400 450 500 550 600 700 750 800 900
T H T H T H
40 50
LEGENDS
LEGENDS
DESCRIPTION
LEGENDS
DESCRIPTION
T H P R S
W L F I X
0 Rev.
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PKM Apprvd
13.09.2013 Date
550
Doc No: NMDC/S/H/03/60/02/DE/2956 MAXIMUM OPERATING PRESSURE 6.0 kg/cm2 Rev: 0 SERVICE: SERVICE CODE: Sheet 21 DRINKING WATER, INSTRUMENT AIR DRW,IA ASME CODE CORROSION ALLOWANCE NOTES B31.3 1.5mm REMARKS
TEMP( Deg.C) and Press(k
TEMP PRESS TYPE SIZE SIZE TO FROM SCH/THK RATING MATERIAL ENDS
186 10.55
ITEM CODE PIPE
PIPE PIPE PIPE NIPPLE FITTINGS ELBOW-90 ELBOW-90 ELBOW-90
15 40 200 15
25 150 400 25
MED MED 6.3mm MED
IS:1239, ERW IS:1239, ERW IS:3589 GR.330, SPIRALLY WELDED IS:1239
SCRD BE BE SCRD
IS:1239-PART-1(GALV) IS:1239-PART-1(GALV) IS:3589 IS:1239-PART-1(GALV)
15 40 200
25 150 400
MED M M
IS:1239 IS:1239 IS:3589 GR.330, SPIRALLY WELDED
SCRD BW BW
IS:1239-PART-2(GALV) IS:1239-PART-2(GALV) IS:3589 R=1.5D
ELBOW-45 ELBOW-45 ELBOW-45
15 40 200
25 150 400
MED M M
SCRD BW BW
IS:1239-PART-2(GALV) IS:1239-PART-2(GALV) IS:3589 R=1.5D
TEE EQUAL TEE EQUAL TEE EQUAL
15 40 200
25 150 400
MED M M
SCRD BW BW
IS:1239-PART-2(GALV) IS:1239-PART-2(GALV) IS:3589
TEE REDUCING TEE REDUCING TEE REDUCING
15 40 200
25 150 400
MED M M
SCRD BW BW
IS:1239-PART-2(GALV) IS:1239-PART-2(GALV) IS:3589
CONC REDUCER CONC REDUCER
50 200
150 400
M M
IS:1239 IS:3589 GR.330, SPIRALLY WELDED
BW BW
IS:1239-PART-2(GALV) IS:3589
ECC. REDUCER ECC. REDUCER CAP UNION
50 200 15 15
150 400 25 25
M M MED MED
IS:1239 IS:3589 GR.330, SPIRALLY WELDED IS:1239 IS:3589 GR.330, SPIRALLY WELDED
BW BW SCRD SW
IS:1239-PART-2(GALV) IS:3589 B16.9 BS-3799 AS PER UNION STD.
Issued For Approval
AD
SK
PKM
13.09.2013
Rev.
Description
Orig.
Chk'd
Apprvd
Date
Doc No: NMDC/S/H/03/60/02/DE/2956
FLANGES
Rev: 0
Sheet 22
FLANGES FLANGES BLIND FLANGES SPCR & BLIND GASKET GASKET
15 200 50 50
150 ABOVE ABOVE ABOVE
1.6N/mm 1N/mm2 1N/mm2 150#
SW:RF:SERRA TED FINISH SORF:SERRAT ED FINISH RF FF, 150#
IS:6392-TABLE 17 IS:6392-TABLE 11 IS:6392-TABLE 11/17 ASME B16.48
RATING AS PER FLGD. STD. RATING AS PER FLGD. AS PER STD. AS PER STD.
ALL
COMPRESSED FIBRE (NON ASBESTOS)
RING 150 3mm/FULL
IS: 2712 GR.W/3
FASTNERS STUD & BOLTS ALL BOLT:IS1367 Gr. 6.6 NUT: IS1367 Gr. 6. IS1363 AS PER STD.
VALVES GATE GATE GLOBE GLOBE CHECK CHECK 15 40 15 50 15 50 25 ABOVE 40 ABOVE 40 ABOVE 800# PN10/16 800# PN10/16 800# PN10/16 BODY ASTM A105, TRIM STELLITED, STEM 13% CR BODY&BONET: CI. IS:210 GR.220 ,TRIM 13% CR STEEL BODY ASTM A105, TRIM STELLITED, STEM 13% CR BODY & BONET:CI . IS:210 GR.220 ,TRIM 13% CR BODY ASTM A105, TRIM STELLITED, STEM 13% CR BODY&BONET: CI,IS:210 GR.220 SCRD FLGD/FF SERRATED FINISH SCRD FLGD/FF SERRATED SCRD FLGD/FF SERRATED BS 5352 IS 6392 BS 5352 IS: 9338 BS 5352 IS:5392
MISCELLANEOUS STRAINER STRAINER 15 50 40 ABOVE BODY ASTM A105, INT SS304 BODY ASTM A234, INT SS304 SW,Y-TYPE BW, T-TYPE MNF STD MNF STD
Note :
M THICKNESS TO MATCH THICKNESS OF PIPE FOR ALL VESSEL MOUNTED INSTRUMENT FLANGES SHALL BE AS PER ANSI B16.5 FOR ALL PIPELINE MOUNTED INSTRUMENT FLANGES SHALL BE AS PER ANSI B16.5 UP TO 24NB AND ABOVE AS PER IS:6362 0 Issued For Approval Description AD Orig. SK Chk'd PKM Apprvd 13.09.2013 Date
Rev.
Doc No: NMDC/S/H/03/60/02/DE/2956 BRANCH TABLE Rev: 0 Sheet 23
1600 1500 1400 1300 1200 1100 1000 900 800 750 700 600 550 500 450 400 350 300 250 200 150 125 100 80 65 50 40 32 25 20 15
15 20 25 32
T P P P P
T P P P P P
T P P P P P P
T P P P P P P P
T P P P P P P P P
T P P P P P P P P P
1600 1500 1400 1300 1200 1100 1000 900 800 750 700 600 500 450 400 350 300
R
200 150 125 100 80 65 50 40 32 25 20 15
P H H H H
100 65 80
1200 0 1300 1000 1100 1400 1500 1600 125 150 200 250 300 350 400 450 500 550 600 700 750 800 900
T H T H T H
40 50
LEGENDS
LEGENDS
DESCRIPTION
LEGENDS
DESCRIPTION
T H P R S
W L F I X
0 Rev.
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550
Doc No: NMDC/S/H/03/60/02/DE/2956 Rev: 0 Sheet-24
SERVICE:
NITROGEN 0.6-0.8 Mpa(g),NITROGEN 5 KPa(g)
SERVICE CODE:
NT8,NT ASME CODE CORROSION ALLOWANCE NOTES B31.3 1.5mm REMARKS
186 10.55 DIMENSIONAL STANDARD
ITEM CODE PIPE
PIPE PIPE PIPE PIPE PIPE PIPE PIPE PIPE NIPPLE FITTINGS ELBOW-90 ELBOW-90 ELBOW-90 ELBOW-90 (MITERED) ELBOW-45 ELBOW-45 ELBOW-45 ELBOW-45 (MITERED) TEE EQUAL TEE EQUAL TEE EQUAL TEE EQUAL TEE REDUCING TEE REDUCING TEE REDUCING TEE REDUCING CONC REDUCER CONC REDUCER CONC REDUCER ECC. REDUCER ECC. REDUCER ECC. REDUCER CONC SWAGE
15 40 200 300 400 550 800 1000 15
25 150 250 350 500 700 900 ABOVE 25
MED MED 6.3mm 5.6mm 6.3mm 6.3mm 8.00mm 10.00mm MED
IS:1239(BLACK), ERW IS:1239(BLACK), ERW IS:3589 GR.330, SPIRALLY W ELDED IS:3589 GR.330, SPIRALLY W ELDED IS:3589 GR.330, SPIRALLY W ELDED IS:3589 GR.330, SPIRALLY W ELDED IS:3589 GR.330, SPIRALLY W ELDED IS:3589 GR.330, SPIRALLY W ELDED IS:1239(BLACK)
PE BE BE BE BE BE BE BE BE
IS:1239-PART-1 IS:1239-PART-1 IS:3589 IS:3589 IS:3589 IS:3589 IS:3589 IS:3589 IS:1239-PART-1
15 40 200 550 15 40 200 550 15 40 200 550 15 40 200 550 40 200 550 40 200 550 15
25 150 500 ABOVE 25 150 500 ABOVE 25 150 500 ABOVE 40 150 500 ABOVE 150 500 ABOVE 150 500 ABOVE 25
3000# M M M 3000# M M M 3000# M M M 3000# M M M M M M M M M M.M
ASTM A105 IS:1239(BLACK) ASTM A234 GR.WPB Seamless IS3589 Gr.330 ASTM A105 IS:1239(BLACK) ASTM A234 GR.WPB Seamless IS3589 Gr.330 ASTM A105 IS:1239(BLACK) ASTM A234 GR.WPB Seamless IS3589 Gr.330 ASTM A105 IS:1239(BLACK) ASTM A234 GR.WPB Seamless IS3589 Gr.330 IS:1239(BLACK) ASTM A234 GR.WPB Seamless IS3589 Gr.330 IS:1239(BLACK) ASTM A234 GR.WPB Seamless IS3589 Gr.330 ASTM A 105
SW BW BW BW SW BW BW BW SW BW BW BW SW BW FITTINGS BW BW BW FITTINGS BW BW BW BW BW PBE
B16.11 IS:1239-PART 2 B16.9 IS3589 B16.11 IS:1239-PART 2 B16.9 IS3589 B16.11 IS:1239-PART 2 B16.9 IS3589 B16.11 IS:1239-PART 2 B16.9 IS3589 IS:1239-PART 2 B16.9 IS3589 IS:1239-PART 2 B16.9 IS3589 BS-3799 Good Engg. Practice Good Engg. Practice Good Engg. Practice Good Engg. Practice Good Engg. Practice R=1.5D Good Engg. Practice R=1.5D
0 Rev.
AD Orig.
SK Chk'd
PKM Apprvd
13.09.2013 Date
Doc No: NMDC/S/H/03/60/02/DE/2956
ECC. SWAGE COUPLING FULL COUPLING HALF COUPLING LH. COUPLING RED. CAP UNION FLANGES FLANGES FLANGES BLIND FLANGES SPCR & BLIND GASKET GASKET
ALL COMPRESSED FIBRE (NON RING 150 3mm/FULL ASBESTOS) FACE IS: 2712 GR.W/3 15 200 50 50 150 ABOVE ABOVE ABOVE
Rev: 0
PBE SW SW SW SW SW SW
Sheet -25
BS-3799 B16.9 B16.9 B16.9 B16.9 B16.9 BS-3799 AS PER UNION STD.
15 15 15 15 15 15
15
25 25 25 25 25 25
25
M.M 3000# 3000# 3000# 3000# 3000# 3000#
ASTM A 105 ASTM A 105 ASTM A 105 ASTM A 105 ASTM A 105 ASTM A 105 ASTM A234 GR.WPB
1.6N/mm 2 1N/mm 2 1N/mm 2 150#
SW:RF:SERRATED FINISH SORF:SERRATED FINISH RF FF, 150#
IS:6392-TABLE 17 IS:6392-TABLE 11 IS:6392-TABLE 11/17 ASME B16.48
RATING AS PER FLGD. STD. RATING AS PER FLGD. STD. AS PER STD. AS PER STD.
FASTNERS STUD & BOLTS

ALL
BOLT:IS1367 Gr. 6.6 NUT: IS1367 Gr. 6.
IS1363
AS PER STD.
VALVES GATE GATE GLOBE GLOBE CHECK CHECK BALL BALL MISCELLANEOUS STRAINER STRAINER
15 40 BODY ASTM A105, INT SS304 BODY ASTM A234, INT SS304 SW,Y-TYPE MNF STD 15 40 15 40 25 ABOVE 25 300 800# 150# 800# 150# BODY ASTM A105, SW, FORGED CS TRIM/STEM SS TO AISI WITH RISING STEM 410,13% CR STEEL BODY A216 GR.WCB, SS TO FLGD CARBON AISI 410 TRIM/STEM, 13% STEEL WITH CR STEEL RISING STEM BODY ASTM A105, SW/FORGED CS STEM/TRIM SS TO AISI WITH RISING STEM 410,13% CR STEEL BODY/BONNET TO ASTM FLGD/BW WITH A216 GR.WCB, TRIM/STEM RF/RISING STEM SS TO AISI410, 13% CR BODY ASTM A105, INTERNALS/TRIM SS TO SW, FORGED AISI 410, 13% CR STEEL BODY ASTM A216 GR WCB, INTERNALS/TRIM SS TO FLGD RISING STEM AISI 410, 13% CR STEEL BODY ASTM A105, TRIM STELLITED, STEM13% CR SW STEEL BODY ASTM A216 GR WCB FLNGD, RF API-602/BS5352 IS 6392 BS 5352 IS 6392
15
25
800#
BS 5352
LIFT TYPE
40
ABOVE
150#
IS 6392
SWING TYPE
15
25
800#
API- 602
FULL BORE TYPE
40
ABOVE
150#
BS-5351
FULL BORE TYPE
50
ABOVE
BW, T-TYPE
MNF STD
Note :
0 Rev.
AD Orig.
SK Chk'd
PKM Apprvd
13.09.2013 Date
1600 1500 1400 1300 1200 1100 1000 900 800 750 700 600 550 500 450 400 350 300 250 200 150 125 100 80 65 50 40 32 25 20 15
Rev: 0
Sheet -26
15 20 25 32
T P P P P
T P P P P P
T P P P P P P
T P P P P P P P
T P P P P P P P P
T P P P P P P P P P
1600 1500 1400 1300 1200 1100 1000 900 800 750 700 600 500 450 400 350 300
R
200 150 125 100 80 65 50 40 32 25 20 15
P H H H H
100 65 80
1000 1100 1200 0 1300 1400 1500 1600 125 150 200 250 300 350 400 450 500 550 600 700 750 800 900
T H T H T H
40 50

LEGENDS
LEGENDS
DESCRIPTION
LEGENDS
DESCRIPTION
T H P R S 0 Rev.
TEES (EQUAL/REDUC AS APPLICABLE) HALF COUPLINGS PIPE TO PIPE REINFORCED SOCKOLETS Issued For Approval Description AD Orig.
W L F I X SK Chk'd
WELDOLETS SWEEPOLETS SADDLE FUSED JT INSTRUMENT TEE REFER NOTES PKM Apprvd 13.09.2013 Date
550

Pipe Material Speccification - R0

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REV. NO.

SHRIRAM EPC LIMITED

PIPING MATERIAL SPECIFICATION

VENDORS DRAWING No:

PROJECT DRAWING No:

Issued for Approval Description

Issued for Approval Description

Issued for Approval Description

Issued for Approval Description

Issued for Approval Description

MAXIMUM OPERATING PRESSURE 6.0 kg/cm2

ITEM CODE PIPE

CORROSION ALLOWANCE DIMENSIONAL NOTES STANDARD

15 40 200 300 400 550 800 1000 15

25 150 250 350 500 700 900 ABOVE 40

MED MED 6.3mm 5.6mm 6.3mm 6.3mm 8.00mm 10.00mm MED

IS:1239-PART-1 IS:1239-PART-1 IS:3589 IS:3589 IS:3589 IS:3589 IS:3589 IS:3589 IS:1239-PART-1

3000# M M M 3000# M M M 3000# M M M 3000# M M M M M M M M M M M 3000# 3000#

SW BW BW BW SW BW BW BW SW BW BW BW SW BW FITTINGS BW BW BW FITTINGS BW BW BW BW BW PBE PBE SW SW

Issued For Approval Description

3000# 3000# 3000# 3000#

ASTM A 105 ASTM A 105 ASTM A 105 ASTM A234 GR.WPB

1.6N/mm2 1N/mm2 1N/mm2 1N/mm2

IS:2062, GR.B IS:2062, GR.B IS:2002 GR.2 IS:2002 GR.2

SW:RF:SERRATED FINISH SORF:SERRATED FINISH RF FF

FASTNERS STUD & BOLTS

BOLT:IS1367 Gr. 6.6 NUT: IS1367 Gr. 6.

FULL BORE TYPE

FULL BORE TYPE

BODY ASTM A234, INT SS304

Issued For Approval Description

BRANCH PIPE SIZE ( IN MM)

HEADER SIZE ( IN MM)

TEES (EQUAL/REDUC AS APPLICABLE) HALF COUPLINGS PIPE TO PIPE REINFORCED SOCKOLETS

WELDOLETS SWEEPOLETS SADDLE FUSED JT INSTRUMENT TEE REFER NOTES

Issued For Approval Description

BRANCH PIPE SIZE ( IN MM)

MAXIMUM OPERATING PRESSURE 0.65 kg/cm2

ITEM CODE PIPE

25 40 150 500 ABOVE 25

15 40 200 15 50 600 15 40 600 15 40 600 15 40 15 40

3000# 3000# 3000# 3000# M M M

Issued For Approval Description

1.0N/mm 2 1.0N/mm 2 1N/mm 2 1.0N/mm 2 1N/mm 2 1N/mm2

SW:SERRATED FINISH SORF:SERRATED FINISH FF RF RF FF

FASTNERS BOLT AND STUD

GATE GATE GATE GLOBE GLOBE BUTTERFLY CHECK CHECK

API-602 IS 6392 IS 6392 BS 5352 IS 6392 API 609/BS-5155 BS 5352 BS 1868

1.6N,1.0N/m BODY A216 GR.WCB, TRIM 13% CR STEEL m2

Issued For Approval Description

BRANCH PIPE SIZE ( IN MM)

HEADER SIZE ( IN MM)

TEES (EQUAL/REDUC AS APPLICABLE) HALF COUPLINGS PIPE TO PIPE REINFORCED SOCKOLETS

WELDOLETS SWEEPOLETS SADDLE FUSED JT INSTRUMENT TEE REFER NOTES

Issued For Approval Description

BRANCH PIPE SIZE ( IN MM)

MAXIMUM OPERATING PRESSURE LP-4kg/cm2 g,MP-10kg/cm2g

38 52.02 SIZE FROM

149 46.05 SCH/THK RATING

204 44.64 MATERIAL

ITEM CODE PIPE

PIPE PIPE PIPE PIPE NIPPLE

B36.10 B36.10 B36.10 B36.10 B36.10