Scribd Logo
Importer

Bienvenue sur Scribd !

  • 01 General Information

    Transféré par

    Chris Liddle
    26 vues20 pages
    sv650 03 up over

    Copyright

    © Attribution Non-Commercial (BY-NC)

    Formats disponibles

    PDF, TXT ou lisez en ligne sur Scribd

    Avez-vous trouvé ce document utile ?

    Ce contenu est-il inapproprié ?

    Signaler ce document
    sv650 03 up over

    Droits d'auteur :

    Attribution Non-Commercial (BY-NC)
    Téléchargez comme PDF, TXT ou lisez en ligne sur Scribd
    Signaler comme contenu inapproprié
    26 vues20 pages

    01 General Information

    Transféré par

    Chris Liddle
    sv650 03 up over

    Droits d'auteur :

    Attribution Non-Commercial (BY-NC)
    Téléchargez comme PDF, TXT ou lisez en ligne sur Scribd
    Signaler comme contenu inapproprié
    sur 20
    J’ © J SUZUKI SERVICE MANUAL IMPORTANT All street-legal Suzuki motorcycles with engine displacement of 50 cc or greater are subject to Environmental Protection agency emission regulations. These regulations set specific standards for exhaust emission output levels as well as particular servicing requirements. This manual includes specific information required to properly inspect and service SV650/S in accordance with all EPA regulations. It is strongly recommended that the chapter on Emission Control, Periodic Servicing and FUEL SYSTEM be thoroughly reviewed before any type of service work is performed, Further information concerning the EPA emission regulations and U.S. Suzuki's emission contro! program can be found in the U.S. SUZUKI EMISSION CONTROL PROGRAM MANUAL/SERVICE BULLETIN. ee bs bs ba pa po po yo FOREWORD This manual contains an introductory description on the SUZUKI SV650/S and procedures for its inspec- tion/service and overhaul of its main components. Other information considered as generally known is not included. Read the GENERAL INFORMATION section to familiarize yourself with the motorcycle and its main tenance. Use this section as well as other sections to use as a guide for proper inspection and service. This manual will help you know the motoroycle bet ter so that you can assure your customers of fast and reliable service. * This manual has been prepared on the ba of the latest specifications at the time of publi cation. If modifications have been made since then, differences may exist between the con- tent of this manual and the actual motorcycle. * Mustrations in this manual are used to show the basic principles of operation and work procedures. They may not represent the actual motorcycle exactly in detail * This manual fs written for persons who have enough knowledge, skills and tools, including special tools, for servicing SUZUKI motorcy cles. If you do not have the proper knowledge and tools, ask your authorized SUZUKI motorcycle dealer to help you. EI Inexperienced mechanics or mechanics }out the proper tools and equipment may not be able to properly perform the services described in this manual. Improper repair may result in injury to the mechanic and may render the motorcycle unsafe for the rider and passenger. SUZUKI MOTOR CORPORATION (© COPYRIGHT SUZUKI MOTOR CORPORATION 2008, GROUP INDEX GENERAL INFORMATION PERIODIC MAINTENANCE ENGINE | FI SYSTEM DIAGNOSIS FUEL SYSTEM AND THROTTLE BODY COOLING AND LUBRICATION SYSTEM CHASSIS ELECTRICAL SYSTEM SERVICING INFORMATION EMISSION CONTROL INFORMATION WIRING DIAGRAM HOW TO USE THIS MANUAL TO LOCATE WHAT YOU ARE LOOKING FOR: 1. The text of this manual is divided into sections, 2, The section titles are listed in the GROUP INDEX. 3, Holding the manual as shown at the right will allow you to find the first page of the section easily. 4. The contents are listed on the first page of each section to help you find the item and page you need. COMPONENT PARTS AND WORK TO BE DONE Under the name of each system or unit, is its exploded view. Work instructions and other service information ‘such as the tightening torque, lubricating points and locking agent points, are provided. Example: Front wheel a ® 2 Dust seal 3 Bearing @ Center spacer © Front whoo! | @ Tire vave 2 Front axle B Brake disc bolt TEM | Nm | kgtm | ibft ® | | 65 | 470 e | 2 | 23 | 165 a SYMBOL Listed in the table below are the symbols indicating instructions and other information necessary for servic- ing. The meaning of each symbol is also included in the table. SYMBOL DEFINITION | SYMBOL DEFINITION Torque cont! require | | orque conto equi = Apply THREAD LOCK SUPER “1360" ® asa bse Mie sored ee Apply oll. U i unless other- ply oil. Use engine oil unless other case wise specified. | Apply molybdenum oil solution. Use fork ol f | (Mixture of engine oil and SUZUKI @ wen) Socoonaaa ene t MOLY PASTE in a ratio of 1:1) Apply SUZUKI SUPER GREASE “A”. | 98000-2500 (USA) |Aenly or use brake fis 99000-25010 (Others) Apply SUZUKI MOLY PASTE. A@H 99000-25140 BD Measure in voltage range. ‘an Apply SUZUKI SILICONE GREASE. | 4 hieazure ¥iveimes range AH 99000-25100 \ af Apply SUZUKI BOND "1215" 4 99000-31110 (Except USA) ‘Measure in resistance range. ‘Apply SUZUKI BOND “12078 99104-31140 (USA) Measure in diode test range. 99000-31140 (Others) Apply THREAD LOCK SUPER “1303". | AT] | Measure in continuity test range Apply THREAD LOCK SUPER "1322" 99000-32110 (Except USA) 11303) 99000-32030 x5 Use special tool | apply THREAD LOCK “1342" ee00u:sen0) Indication of service data, ABBREVIATIONS USED IN THIS MANUAL A ABDC AC ACL API ATDC ATM Pressure AF BBDC BTDC BE c CKP Sensor KT CLP Switch CMP Sensor co CPU D oc DMC DOHC DRL + After Bottom Dead Center : Alternating Current : Air Cleaner, Air Cleaner Box : American Petroleum Institute After Top Dead Center Atmospheric Pressure ‘Atmospheric Pressure Sensor (APs) : Air Fuel Mixture Before Bottom Dead Center Before Top Dead Center Battery Positive Voltage Crankshaft Position Sensor (CKPS) Circuit Clutch Lever Position Switch (Clutch Switch) Camshatt Position Sensor (cms) : Carbon Monoxide Central Processing Unit Direct Current Dealer Mode Coupler Double Over Head Camshaft Daytime Running Light ECM ECT Sensor EVAP EVAP Canister: Fl FP FPR FP Relay G GEN GND GP Switch H HC IAP Sensor IAT Sensor Ia L LoD LED LH Engine Control Module Engine Control Unit (ECU) (FI.Contro! Unit) Engine Coolant Temperature Sensor (ECTS), Water Temp. Sensor (WTS) Evaporative Emission Evaporative Emission Canister (Canister) Fuel Injection, Fuel Injector Fuel Pump Fuel Pressure Regulator : Fuel Pump Relay Generator Ground : Gear Position Switch : Hydrocarbons Intake Air Pressure Sensor (IAPS) Intake Air Temperature Sensor (ats) = Ignition Liquid Crystal Display Light Emitting Diode (Maifunction indicator Lamp) Left Hand ts oe) be M MAL-Code Max MIL Min N NOx oO OHC OPS Pov RH ROM s SAE STC System STP Sensor ST Valve STV Actuator T TO Sensor TP Sensor v vb Malfunction Code (Diagnostic Code) Maximum Malfunction Indicator Lamp (LED) Minimum Nitrogen Oxides Over Head Camshaft Oil Pressure Switch Positive Crankease Ventilation (Crankcase Breather) Right Hand : Read Only Memory Society of Automotive Engineers Secondary Throttle Control System (STCS) Secondary Throttle Position Sensor (STPS) Secondary Throttle Valve (STV) Secondary Throttle Valve Actuator (STVA) : Tip Over Sensor (TOS) : Throttle Position Sensor (TPS) Vacuum Damper SAE-TO-FORMER SUZUKI TERM This table lists SAE (Society of Automotive Engineers) J1930 terms and abbreviations which may be used in this manual in compliance with SAE recommendations, as well as their former SUZUKI names. SAE TERM T FULL TERM ‘ABBREVIATION A Air Cleaner ACL 8 Barometric Pressure BARO Battery Positive Voltage B+ c [Camshaft Position Sensor CMP Sensor ‘Crankshaft Position Sensor CKP Sensor D Data Link Connector Dic Diagnostic Test Mode oT™ Diagnostic Trouble Code prc E Electronic Ignition EI Engine Control Module ECM Engine Coolant Level ECL Engine Coolant Temperature ject Engine Speed RPM Evaporative Emission EVAP Evaporative Emission Canister | EVAP Canister F Fan Control FC Fuel Level Sensor _ Fuel Pump FP ic |Generator GEN [Ground [ano FORMER SUZUKI TERM Air Cleaner, Air Cleaner Box Barometric Pressure, Atmospheric Pressure (APS, AP Sensor) Battery Voltage, +8 Camshaft Position Sensor (CMPS) Crankshaft Position Sensor (CKPS), Crank Angle Dealer Mode Coupler Diagnostic Code, Malfunction Code Engine Control Module (ECM) Fl Control Unit, Engine Control Unit (ECU) Coolant Level Coolant Temperature, Engine Coolant Tem- perature Water Temperature Engine Speed (RPM) Evaporative Emission — (Canister) Fuel Level Sensor, Fuel Level Gauge Fuel Pump (FP) Generator Ground (GND, GRD) ee SRE TERI FORMER SUZUKI TERM Intake Air Temperature (IAT), Air Temperature Intake Air Pressure (IAP), Intake Vacuum [ FULL TERM ABBREVIATION I Idle Speed Control Isc — Ignition Controt Ic Electronic Spark Advance (ESA) Ignition Control Module Io _— Intake Air Temperature 1aT iM ‘Malfunction Indicator Lamp MIL LED Lamp Maifunction Indicator Lamp (MIL) Manifold Absolute Pressure MAP. Mass Air Flow MAF Air Flow ° (On-Board Diagnostic oBD Self-Diagnosis Function Diagnostic Open Loop ov _— Pp Programmable Read Only Memory | PROM _— Pulsed Secondary Air Injection PAIR Pulse Air Control (PAIR) Purge Valve Purge Valve Purge Valve (SP Valve) R Random Access Memory RAM _— Read Only Memory ROM ROM s ‘Secondary Air Injection AIR _ ‘Secondary Throttle Control System |STCS STC System (STCS) ‘Secondary Throttle Valve stv |ST Valve (STV) ‘Secondary Throttle Valve Actuator |STVA | STV Actuator (STVA) rr Throttle Body TB Throttle Body (TB) ‘Throttle Body Fuel Injection TBI Throttle Body Fuel Injection (TBI) Throttle Position Sensor TP Sensor TP Sensor (TPS) lv ‘Voltage Regulator vR Voltage Regulator Volume Air Flow AF | Air Flow WIRE COLOR 8: Black Gr BI: Blue Lol Br: Brown lg Dg: Dark green ° G :Green Pp BBI Black with Blue tracer BG Black with Green tracer BR Black with Red tracer BY Black with Yellow tracer BvG Blue with Green tracer Bw Blue with White tracer BiB : Brown with Black tracer os Green with Black tracer Gy Green with Yellow tracer GiR Gray with Red tracer OB Orange with Black tracer o1G : Orange with Green tracer ow Orange with White tracer PW : Pink with White tracer RW : Red with White tracer wrt : White with Blue tracer YB : Yellow with Black tracer vig : Yellow with Green tracer :Gray Light blue Light green : Orange : Pink BiBr BIO Bw ave BUR BUY BW GR GiB Giw ori oR on RB we wR YB YR Red White Yellow

    Vous aimerez peut-être aussi