Oil & Natural Gas Corporation Ltd.

Work Over Section, Well Services Group Western Offshore , Mumbai

WORKOVER GUIDELINES FOR FMC SOUR SERVICE XMAS TREE COMPLETION

A) XMAS TREE FEATURES: 1. MONOBLOCK SOUR SERVICE XMAS TREE WEIGHS 3.5 TONS. 2. THREAD INSIDE THE BULL PLUG IS 5 BUTTRESS. FMC CROSS OVER OF 5 BUTTRESS PIN TO 4 IF BOX HAS TO BE USED FOR WIRELINE JOB. 3. ADAPTOR FLANGE IS CLAMPED WITH C SECTION WELL HEAD.RING GASKET TO BE USED BETWEEN C-SECTION WELL HEAD AND X-MAS TREE ADAPTOR FLANGE IS BX-158. 4. CROWN VALVE : MANUAL 5 5. MASTER SSV : HYDRAULIC 5 (PRESSURISE TO OPEN) 6. LOWER MASTER VALVE : MANUAL 7. WING SSV : HYDRAULIC 5 (PRESSURISE TO OPEN) 8. WING VALVE: MANUAL 5 9. KILL SSV : HYDRAULIC 2 1/16 (PRESSURISE TO CLOSE) 10. KILL VALVE : MANUAL 2 1/16. B) BACK PRESSURE VALVE: TO INSTALL BPV, ATTATCH BPV WITH R/I TOOL BY A BRASS PIN AND RUN IN THE ASSEMBLY WITH STEM JAR. PLACE IT IN THE TUBING HANGER AND JAR DOWN SO THAT THE LUGS OF THE BPV COME OUT AND GET SET INSIDE THE T/H. FOR RETRIEVAL OF THE TOOL BRASS PIN CAN BE SHEARED BY UPWARD JARRING. TO RETRIEVE BPV RUN IN THE RETRIEVING TOOL ALONG WITH STEM JAR. LATCH IT INTO THE BPV AND GIVE UPWARD JARRING TO RELEASE THE BPV. IN CASE THE BPV IS NOT RELEASED BY UPWARD JARRING THEN THE RETRIVING TOOL CAN BE RELEASED BY MORE UPWARD JARRING (BY SHEARING THE REDRESSING PIN). C) N/D XMAS TREE AND N/U BOP: AFTER N/D XMAS TREE THE CONTROL LINE HAS TO BE DISCONNECTED WHICH IS LOCKED OUTSIDE THE BODY OF C-SECTION BY REMOVING THE FLANGE ON THE WELL HEAD (LIKE BHEL LONG NECK). SBMS (NECK) HAS TO BE RETRIEVED FIRST BY THE RETRIEVING TOOL PROVIDED FOR RETRIEVAL OF SBMS (NECK) SEAL ONLY.( SOMETIMES THIS SEAL IS STUCK INSIDE THE ADAPTOR FLANGE OF X-MAS TREE. IN THAT CASE IT CAN BE RETRIEVED IN SAME WAY BY THE SAME TOOL.) THEN SBMS II RETRIEVING TOOL HAS TO BE FIXED WITH THE TOP SBMS II SEAL ( LOCK NUT RIGHT HAND THREADED)BY ALLEN SCREWS PROVIDED.TURN THE TOOL TO UNSCREW THE LOCK NUT AND RETRIEVE THE SAME.

IN THE SAME WAY THE RETRIEVING TOOL HAS TO BE FIXED ON THE SBMS II TOP SEAL AND THEN BY TIGHTENING THE NUTS FROM THE TOP UNIFORMLY FROM ALL SIDES (FOUR) THE SBMS II SEAL WILL SLOWLY COME OUT. IN THE SAME WAY SBMS II METALLIC SEAL CAN BE RETRIEVED. NOTE: THERE ARE TWO SBMS RETRIEVING TOOLS, ONE FOR SBMS (NECK) AND ANOTHER FOR SBMS II (BODY).THE FORMER IS REQUIRED ONLY TO RETRIEVE THE SBMS (NECK) SEAL BUT THE LATTER IS USED FOR INSTALLATION OF BOTH THE SEALS. BEFORE N/U BOP, N/U X-OVER SPOOL (ONE SIDE CLAMPED FLANGE AND OTHER SIDE STUDDED FLANGE FOR RISER CONNECTION) ON TOP OF CSECTION. D) POOH : 1) FMC XOVER 5 BUTTRES PIN TO 4 IF HAS TO BE USED FOR LANDING JOINT FOR PICKING UP T/H. 2) POOH COMPLETION STRING FROM PBR. 3) INSTALL WEAR BUSHING INSIDE THE WELL HEAD AND SECURE IT BY TIGHTENING ANCHOR BOLTS GENTLY. 4) RIH PBR RETRIEVING TOOL, LATCH INTO THE PBR AND RELEASE THE PACKER BY STRAIGHT PULL. IF PACKER RELEASING IS NOT REQUIRED THEN ONLY THE PBR MAY BE RETRIEVED BY TURNING RIGHT HAND TO RELEASE THE PBR ALONG WITH THE ANCHOR LATCH OF PACKER.( PBR RETRIEVING TOOL HAS RIGHT HAND THREAD AND PACKER ANCHOR LATCH HAS GOT LEFT HAND THREAD).

CHECK LIST FOR ITEMS REQD.

X-OVER 5 BUTT.(FMC-T/HANGER) X 4 IF DP FMC 5 BPV BPV RET. & R/I TOOL MANUAL STEM JAR X OVER SPOOL, RISER X WELL HEAD SPECIAL FMC CLAMP FOR ABOVE RISER RET TOOL FOR SBMS(NECK) SEAL A SINGLE R/I /RET TOOL FOR SBMS II(BODY) WITH 4-6 PROPER ALLEN SCREWS WITH NUT 9. FMC WEAR BUSHING FOR W/HEAD 10. R/I / RET TOOL FOR ABOVE 11. SOME 5 VAM THREAD PROTECTORS 12. FMC TEST PLUG FOR BOP TESTING 13. BX-158 RING 14. 5 VAM TUBING HANDLING TOOLS 15. 5 RAMS FOR BOP 16. PBR RET TOOL APART FROM ABOVE SOME OTHER ITEMS ARE REQD FOR R/I 1. COMPLETE SET OF SBMS SEALS (NECK + BODY-3 NOS) 2. BODY AND NECK SEALS (RUBBER)-T/HANGER 3. FMC (SOUR) T/H CONNECTOR FOR CONTROL LINE 4. FMC (SOUR) W/HEAD CONNECTOR FOR CONTROL LINE 5. BX-158, RX-44, RX-24 GASKETS 1. 2. 3. 4. 5. 6. 7. 8.

Neck Seal O Ring

SSSV Port Threads for SBMS Lock Ring

Test Port for SSSV connections

Body seals O Ring

TUBING HANGER ( FMC SOUR SERVICE )

Threads to screw in Hex Bolts and lock with Tool

SBMS II ( METALLIC SEAL FOR T/H )

T/H WITH SBMS - I

Threads to screw in the Hex Bolts and lock with Tool

SBMS I ( METALLIC SEAL FOR T/H )

T/H WITH SBMS I & II

Threads to screw in the Hex Bolts and lock with Tool

SBMS LOCK RING

T/H WITH SBMS I , II & LOCK

T/H WITH SBMS I , II , LOCK RING ALONG WITH NECK SEAL Rotate the Screw to move the bottom plate up & down

NECK SEAL

Tighten nut to retrieve after engaging

Lock Screw to be removed after engaging and before pulling out

Cage Which comes on bottom plate & inflates to engage neck seal

Bottom Plate which moves up & down to inflate and collapse the cage

TOOL FOR RETRIEVING NECK SEAL

Tighten nuts equally to retrieve

Tighten nuts equally to install

5 buttress threads to fit in T/H Threads

Holes for Hex bolts which are to be screwed in SBMS for Installation and Retrieving

TOOL FOR INSTALLATION AND RETRIEVING SBMS SEALS

Nuts to lock screw on bottom ring of tool

Threads to screw in SBMS through bottom ring of tool

HEX SCREW TO ATTACH TOOL WITH SBMS

Way to put pin to engage with running tool

Lugs (comes out when Installed)

BACK PRESSURE VALVE FOR FMC T/H

Threads for Stem Jar to be used for installation and jar to shear pin to disengage the tool

Holes to install Shear Pin ( 3 mm brass Pin ) to engage with BPV

BACK PRESSURE VALVE RUNNING TOOL

Threads for Stem Jar to be used for retrieving

Collar to be moved upward to release BPV

BACK PRESSURE VALVE RETRIEVING TOOL 4 IF Box

Right Hand threads in PBR Retrieving tool and Left Hand Threads in Packer Retrieving Tool

PBR / PACKER RETRIEVING TOOL

Welded lugs to fit in Lock Ring to open .

MODIFIED TOOL TO REMOVE LOCK RING OF SBMS

Lugs to fit in slots of Wear Bushing

WEAR BUSHING INSTALLATION AND RETRIEVING TOOL

Slot in which lugs of running tool engage

WEAR BUSHING PREPARED BY:

M. K. SRIVASTAVA