RENR6079-01 August 2005

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN AUX.

PUMP or MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

2-SECTION PUMP

PUMP: VARIABLE and PRESSURE COMPENSATED

VARIABILITY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION
VARIABLE and PRESSURE COMPENSATED

ATTACHMENT

8
ONE POSITION

VALVE ENVELOPES

VALVES

VALVE PORTS

3 4 5 6 7 8

TWO POSITION

THREE POSITION

TWO-WAY

THREE-WAY

FOUR-WAY

CONTROL VALVES
AB AB

CHECK VALVES

A
9 11
A
P T NORMAL POSITION P T SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED SHUTTLE PILOT CONTROLLED

10

MEASUREMENT

ROTATING SHAFTS

AA
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

12 60 61 16 17 18 19 15 13 14

938G Series II Wheel Loader IT38G Series II Integrated Toolcarrier Hydraulic System
B

FLUID STORAGE RESERVOIRS

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

20
B

21

22

BB

23

24

25

26 27

938G II: B9Y1-UP CRD1-UP PHN1-UP RTB1-UP

IT38G II: CSX1-UP JAN1-UP

SOLENOID

SOLENOID or MANUAL

SOLENOID and PILOT

SOLENOID and PILOT or MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

PILOT CONTROL SYMBOLS

RELEASED PRESSURE REMOTE SUPPLY PRESSURE

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

28 31 32

29

30 33
C

ACCUMULATORS

CROSSING AND JOINING LINES

HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

34

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION

38 35 FF 39 36 37 40

UNIDIRECTIONAL

UNIDIRECTIONAL
FLOW IN ONE DIRECTION PARALLEL FLOW CROSS FLOW FLOW ALLOWED IN EITHER DIRECTION

CC

DD
41

BIDIRECTIONAL

BIDIRECTIONAL

42

43

2005 Caterpillar All Rights Reserved

Printed in U.S.A.

44

45

46

47

48 49

Chart C IT38G Series II Hydraulic Component Locations Item No. 1 2 3 4 5 6 7 Component Schematic Location B3 A4 A5 A6 A7 A8 A2 A3 A4 A6 A7 A8 A7 B3 B4 B5 B6 B1 B2 B3 B4 B5 C1 C7 C8

Chart C (cont.) IT38G Series II Hydraulic Component Locations Item No. 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 Component Schematic Location C6 C7 C8 C2 C3 C4 C5 C3 C2 C6 C8 D6 D4 D2 D3 D4 D8 E1 E3 E4 E1 E3 E4 E6 F2 F3 A3 D5

34, 39

51, 53, 57

40 AA, 29, 30

CC, DD, HH 12, 13, 14, 24, 25, 26, 31, 32, 33 47 52

4, 5, 6, 11, 21 41

10, 16, 17, 18, 19, 20 3 2 1

Stem (Fourth Function) Tilt Cylinders Lift Cylinders Solenoid Valve (Ride Control) # Solenoid Valve (Ride Control) # Ride Control Accumulator Service Brake Oil Pressure Switch Accumulator Charging Valve Main Control Valve % Main Relief Valve Ride Control Check Valves # Inverse Shuttle Valve Flow Control Valve Pressure Relief Valve Load Sensing Spool Line Relief Valve (Aux. Cylinder Rod End) @ Line Relief Valve (Aux. Cylinder Head End) @ Line Relief Valve (Tilt Cylinder Rod End) Line Relief Valve (Tilt Cylinder Head End) Make-up Valve Diverter Valve (Ride Control) # Pilot Selector and Pressure Control Valve Ball Valve (Hydraulic Lever Lock) Stem (Auxiliary) Stem (Tilt) Stem (Lift) Control Group (Pilot Valve) Fan Drive Motor Rear Service Brakes Accumulator Front Service Brakes Accumulator

Left Pedal Assembly Right Pedal Assembly Service Brakes Control Valve Hydraulic Oil Cooler Auxiliary Control Valve Tilt Control Valve Lift Control Valve Solenoid Valve (Hydraulic Fan) Hydraulic Oil Cooler Bypass Valve Rear Sevice Brakes Front Service Brakes Steering Control Valve Steering Crossover Relief Valve Secondary Steering Pressure Switch * Primary Steering Pressure Switch Pressure and Flow Control Valve Secondary Steering Pump and Electric Motor * Diverter Valve (Secondary Steering) * Steering Cylinders
Piston Pump (Hydraulic Fan) Breaker Relief Valve (Hydraulic Tank) Steering Metering Pump Hydraulic Oil Tank Steering Pump Check Valve (Pilot) Steering Backup Relief Vavle Hydraulic Oil Filter Implement Pump Braking Pump Line Relief Valve (Fourth Function Rod End) Line Relief Valve (Fourth Function Head End)

FF

50
E

51 52

8 9 10 11

53 54 55 57 56

13 14 15 16 17 18 19 20

49 BB, 47 42, 43, 56 44, 45, 48 23, 35, 36, 37

28 38, 46, 50 40

GG
F

HH

21

41

22 23 24 25 26

JJ

51, 53, 57

23, 25, 36, 37

AA, 29, 30

31, 32 CC, DD, HH, 12, 13, 14, 24, 25, 26, 33 4, 5, 6, 11, 21

58

10, 16, 17, 18, 19, 20

59

27

G
g00953118

IT38G Series II Wheel Loader Hydraulic Schematic

201-9068-00

28 29 30

FF 28

# Ride Control is an optional attachment. @ Auxiliary Cylinders are an optional attachment

G
Chart D IT38G Series II Hydraulic Pressure Tap Locations Pressure Tap AA BB CC DD FF GG HH JJ Description Schematic Location A7 B2 C7 C2 F4 F5 F4

% The one stem valve (third function) is an optional attachment field conversion. The two valve stem is standard.

Service Brake Accumulator Pressure Implement Pilot Pump Pressure Rear Service Brake Pressure Front Service Brake Pressure Fan Drive Pump Pressure Steering Pump Pressure Hand Metering Unit Supply Pressure Implement Pump Pressure

38, 46, 50 34, 39 40

GG, JJ 22, 54, 55, 58, 59

42, 43, 56

44, 45, 48 BB, 47 49 52 41

20 Page

GG, JJ, 22, 54, 55, 58, 59

RENR6079-01

12

8
34, 39 51, 53, 57 40 AA, 29, 30

CC, DD, HH 12, 13, 14, 24, 25, 26, 31, 32, 33 47 52

4, 5, 6, 11, 21 41

10, 16, 17, 18, 19, 20 3 2 1

8
FF

A
9
A

10

11

AA

12 13 15
49

14

16

17

18

19

20 21

28 38, 46, 50 40

GG, JJ, 22, 54, 55, 58, 59

BB, 47 42, 43, 56

44, 45, 48 23, 35, 36, 37

41

22

BB

23

24

25

26

27

51, 53, 57

23, 25, 36, 37

AA, 29, 30

31, 32 CC, DD, HH, 12, 13, 14, 24, 25, 26, 33 4, 5, 6, 11, 21

10, 16, 17, 18, 19, 20

FF 28

28 31 32

29

30 33
C

34 35 38 36 37

CC
FF 39 40

DD
41

42

43
34, 39

38, 46, 50 40

GG, JJ 22, 54, 55, 58, 59

42, 43, 56

44, 45, 48 BB, 47 49 52 41

44

45

D
Chart C 938G Series II Hydraulic Component Locations Chart C (cont.) 938G Series II Hydraulic Component Locations Schematic Location A3 A4 A5 A6 A7 A8 A2 A3 A4 A6 A7 A8 A7 B3 B4 B5 B6 B1 B2 B3 B4 B5 C1 C7 C8 Item No. 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 Component Schematic Location C6 C7 C8 C2 C3 C4 C5 C3 C2 C6 C8 D5 D6 D4 D2 D3 D4 D8 E1 E3 E4 E1 E3 E4 E6 F2 F3

46

47

48 49

Item No. 1 2 3 4 5 6 7 8 9

Component

Auxiliary Cylinders @ Tilt Cylinders Lift Cylinders Solenoid Valve (Ride Control) # Solenoid Valve (Ride Control) # Ride Control Accumulator Service Brake Oil Pressure Switch Accumulator Charging Valve Main Control Valve % Main Relief Valve Ride Control Check Valves # Inverse Shuttle Valve Flow Control Valve Pressure Relief Valve Load Sensing Spool Line Relief Valve (Aux. Cylinder Rod End) @ Line Relief Valve (Aux. Cylinder Head End) @ Line Relief Valve (Tilt Cylinder Rod End) Line Relief Valve (Tilt Cylinder Head End) Make-up Valve Diverter Valve (Ride Control) # Pilot Selector and Pressure Control Valve Ball Valve (Hydraulic Lever Lock) Stem (Auxiliary) Stem (Tilt) Stem (Lift) Control Group (Pilot Valve) Fan Drive Motor Rear Service Brakes Accumulator Front Service Brakes Accumulator
Chart D 938G Series II Hydraulic Pressure Tap Locations

Left Pedal Assembly Right Pedal Assembly Service Brakes Control Valve Hydraulic Oil Cooler Auxiliary Control Valve Tilt Control Valve Lift Control Valve Solenoid Valve (Hydraulic Fan) Hydraulic Oil Cooler Bypass Valve Rear Sevice Brakes Front Service Brakes Steering Control Valve Steering Crossover Relief Valve Secondary Steering Pressure Switch * Primary Steering Pressure Switch Pressure and Flow Control Valve Secondary Steering Pump and Electric Motor * Diverter Valve (Secondary Steering) * Steering Cylinders
Piston Pump (Hydraulic Fan) Breaker Relief Valve (Hydraulic Tank) Steering Metering Pump Hydraulic Oil Tank Steering Pump Check Valve (Pilot) Steering Backup Relief Vavle Hydraulic Oil Filter Implement Pump Braking Pump

50

51 52

RENR6079-01

10 11 12 13

53 54 55 56

14 15 16 17 18 19 20 21 22 23

20 Page

57

GG
F

HH

24

25 26 27 28 29 30

JJ

58

59

# Ride Control is an optional attachment. @ Auxiliary Cylinders are an optional attachment

G
g00953117

938G Series II Wheel Loader Hydraulic Schematic

4 5 6 7

Pressure Tap AA BB CC
192-9949-00

Description

Schematic Location A7 B2 C7 C2 F4 F5 F4

% The one stem valve (third function) is an optional attachment field conversion. The two valve stem is standard.

Service Brake Accumulator Pressure Implement Pilot Pump Pressure Rear Service Brake Pressure Front Service Brake Pressure Fan Drive Pump Pressure Steering Pump Pressure Hand Metering Unit Supply Pressure Implement Pump Pressure

DD FF GG HH JJ