SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

34

DATE:

34) 86300-BZ240 - Antenna Assy, Amplifier

Volume forecast for 2 years = 1920 carset/month x 1 pc/carset x 12 month/year x 2 years 46080 pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 1pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 10 87 8.73 10 5 48 20.00 10.00 150.00 1440.00 0.10 8 0.80 3.20 153.60 500.00 2 1.26 5.05 242.42 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 Polybox Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 5760.00 6306.02 0.1368 T=S*2 U=G+M+R+T V=U/W 2880.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

33

DATE:

33) 42638-D87A0 - Ornament, Wheel Hub

Volume forecast for 2 years = 1920 carset/month x 4 pc/carset x 12 month/year x 2 years 184320 pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 4pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 15 349 23.27 26 5 128 20.00 10.00 150.00 3840.00 0.10 8 0.80 3.20 409.60 500.00 2 1.26 5.05 646.46 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 Polybox Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 15360.00 16566.06 0.0899 T=S*2 U=G+M+R+T V=U/W 7680.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

32

DATE:

32) 69350-BZ180 - Lock Assy, Back Door

Volume forecast for 2 years = 1920 carset/month x 1 pc/carset x 12 month/year x 2 years 46080 pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 1pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 10 87 8.73 10 5 48 20.00 10.00 150.00 1440.00 0.10 8 0.80 3.20 153.60 500.00 2 1.26 5.05 242.42 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 Polybox Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 5760.00 6306.02 0.1368 T=S*2 U=G+M+R+T V=U/W 2880.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

31

DATE:

31) 33504-BZ200 - Knob Sub-Assy, Shift Lever

Volume forecast for 2 years = 1920 carset/month x 1 pc/carset x 12 month/year x 2 years 46080 pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 1pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 50 87 1.75 2 5 10 20.00 10.00 150.00 288.00 0.10 8 0.80 3.20 30.72 500.00 2 1.26 5.05 48.48 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 Polybox Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 1152.00 1381.20 0.0300 T=S*2 U=G+M+R+T V=U/W 576.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

30

DATE:

30) 33504-BZ190 - Knob Sub-Assy, Shift Lever

Volume forecast for 2 years = 1920 carset/month x 1 pc/carset x 12 month/year x 2 years 46080 pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 1pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 50 87 1.75 2 5 10 20.00 10.00 150.00 288.00 0.10 8 0.80 3.20 30.72 500.00 2 1.26 5.05 48.48 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 Polybox Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 1152.00 1381.20 0.0300 T=S*2 U=G+M+R+T V=U/W 576.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

29

DATE:

29) 81910/20 - D87A0 - Reflector Assy, Reflex, RH/LH

Volume forecast for 2 years = 1920 carset/month x 2 pc/carset x 12 month/year x 2 years 92160 pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 2pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 30 175 5.82 6 5 32 20.00 10.00 150.00 960.00 0.10 8 0.80 3.20 102.40 500.00 2 1.26 5.05 161.62 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 Polybox Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 3840.00 4254.02 0.0462 T=S*2 U=G+M+R+T V=U/W 1920.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

28

DATE:

28) 42602-D87A0 - Cap Sub-Assy, Wheel

Volume forecast for 2 years = 1920 carset/month x 4 pc/carset x 12 month/year x 2 years 184320 pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 4pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 10 349 34.91 38 5 192 20.00 10.00 150.00 5760.00 0.10 8 0.80 3.20 614.40 500.00 2 1.26 5.05 969.70 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 Polybox Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 23040.00 24774.10 0.1344 T=S*2 U=G+M+R+T V=U/W 11520.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

27

DATE:

27) 89140-BZ100 - Switch Assy, HeadLamp Dimmer

Volume forecast for 2 years = 1920 carset/month x 1 pc/carset x 12 month/year x 2 years 46080 pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 1pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 5 87 17.45 19 5 96 20.00 10.00 150.00 2880.00 0.10 8 0.80 3.20 307.20 500.00 2 1.26 5.05 484.85 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 Polybox Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 11520.00 12462.05 0.2704 T=S*2 U=G+M+R+T V=U/W 5760.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

26

DATE:

26) 89140-BZ090 - Switch Assy, HeadLamp Dimmer

Volume forecast for 2 years = 1920 carset/month x 1 pc/carset x 12 month/year x 2 years 46080 pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 1pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 5 87 17.45 19 5 96 20.00 10.00 150.00 2880.00 0.10 8 0.80 3.20 307.20 500.00 2 1.26 5.05 484.85 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 Polybox Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 11520.00 12462.05 0.2704 T=S*2 U=G+M+R+T V=U/W 5760.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

DATE:

25) 84652-BZ140 - Switch Assy, Windshield Wiper

Volume forecast for 2 years = 1920 carset/month x 1 pc/carset x 12 month/year x 2 years 46080 pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 1pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 5 87 17.45 19 5 96 20.00 10.00 150.00 2880.00 0.10 8 0.80 3.20 307.20 500.00 2 1.26 5.05 484.85 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 Polybox Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 11520.00 12462.05 0.2704 T=S*2 U=G+M+R+T V=U/W 5760.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

24 DATE:

24) 74310-BZ760 - Visor Assy RH 74310-BZ780 - Visor Assy RH 74320-BZ270 - Visor Assy LH
Volume forecast for 2 years = 1920 carset/month x 1 pc/carset x 12 month/year x 2 years 46080 pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 1pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 10 87 8.73 10 5 48 20.00 10.00 150.00 1440.00 0.10 8 0.80 3.20 153.60 500.00 2 1.26 5.05 242.42 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 Polybox Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 5760.00 6306.02 0.1368 T=S*2 U=G+M+R+T V=U/W 2880.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

23

DATE:

23) 87828-BZ070 - Absorber, Inner Mirror Arm

Volume forecast for 2 years = 1920 carset/month x 1 pc/carset x 12 month/year x 2 years 46080 pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 1pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 50 87 1.75 2 5 10 0.00 10.00 150.00 96.00 0.10 8 0.80 3.20 30.72 500.00 2 1.26 5.05 48.48 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 Polybox Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 384.00 613.20 0.0133 T=S*2 U=G+M+R+T V=U/W 192.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

22

DATE:

22) 87810-BZ200 - Mirror Assy, Inner RR View

Volume forecast for 2 years = 1920 carset/month x 1 pc/carset x 12 month/year x 2 years 46080 pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 1pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 10 87 8.73 10 5 48 20.00 10.00 150.00 1440.00 0.10 8 0.80 3.20 153.60 500.00 2 1.26 5.05 242.42 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 Polybox Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 5760.00 6306.02 0.1368 T=S*2 U=G+M+R+T V=U/W 2880.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

21

DATE:

21) 87810-BZ210 - Mirror Assy, Inner RR View

Volume forecast for 2 years = 1920 carset/month x 1 pc/carset x 12 month/year x 2 years 46080 pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 1pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 10 87 8.73 10 5 48 20.00 10.00 150.00 1440.00 0.10 8 0.80 3.20 153.60 500.00 2 1.26 5.05 242.42 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 Polybox Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 5760.00 6306.02 0.1368 T=S*2 U=G+M+R+T V=U/W 2880.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

20

DATE:

20) 81977-BZ100 - Cover, CTR Stop Lamp

Volume forecast for 2 years = 1920 carset/month x 1 pc/carset x 12 month/year x 2 years 46080 pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 1pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 10 87 8.73 10 5 48 20.00 10.00 150.00 1440.00 0.10 8 0.80 3.20 153.60 500.00 2 1.26 5.05 242.42 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 Polybox Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 5760.00 6306.02 0.1368 T=S*2 U=G+M+R+T V=U/W 2880.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

19

DATE:

19) 81570-BZ040 - Lamp Assy, Stop CTR

Volume forecast for 2 years = 1920 carset/month x 1 pc/carset x 12 month/year x 2 years 46080 pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 1pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 20 87 4.36 5 5 24 20.00 10.00 150.00 720.00 0.10 8 0.80 3.20 76.80 500.00 2 1.26 5.05 121.21 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 Polybox Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 2880.00 3228.01 0.0701 T=S*2 U=G+M+R+T V=U/W 1440.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

18

DATE:

18) 81570-D87A0 - Lamp Assy, Stop CTR

Volume forecast for 2 years = 1920 carset/month x 1 pc/carset x 12 month/year x 2 years 46080 pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 1pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 20 87 4.36 5 5 24 20.00 10.00 150.00 720.00 0.10 8 0.80 3.20 76.80 500.00 2 1.26 5.05 121.21 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 Polybox Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 2880.00 3228.01 0.0701 T=S*2 U=G+M+R+T V=U/W 1440.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

17

DATE:

17) 84332-BZ170 - Switch, Hazard Warning Signal

Volume forecast for 2 years = 1920 carset/month x 1 pc/carset x 12 month/year x 2 years 46080 pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 1pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 30 87 2.91 3 5 16 20.00 10.00 150.00 480.00 0.10 8 0.80 3.20 51.20 500.00 2 1.26 5.05 80.81 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 Polybox Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 1920.00 2202.01 0.0478 T=S*2 U=G+M+R+T V=U/W 960.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

16 DATE:

16) 84870-BZ100 - Switch Assy, Outer Mirror

Volume forecast for 2 years = 1920 carset/month x 1 pc/carset x 12 month/year x 2 years

46080

pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 1pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 20 87 4.36 5 5 24 20.00 10.00 150.00 720.00 0.10 8 0.80 3.20 76.80 500.00 2 1.26 5.05 121.21 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 Polybox Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 2880.00 3228.01 0.0701 T=S*2 U=G+M+R+T V=U/W 1440.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

15 DATE:

15) 84870-BZ090 - Switch Assy, Outer Mirror

Volume forecast for 2 years = 1920 carset/month x 1 pc/carset x 12 month/year x 2 years

46080

pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 1pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 20 87 4.36 5 5 24 20.00 10.00 150.00 720.00 0.10 8 0.80 3.20 76.80 500.00 2 1.26 5.05 121.21 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 Polybox Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 2880.00 3228.01 0.0701 T=S*2 U=G+M+R+T V=U/W 1440.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

14 DATE:

14) 69270-BZ110 - Handle Assy, Door Inside RH 69280-BZ110 - Handle Assy, Door Inside LH
Volume forecast for 2 years = 1920 carset/month x 4 pc/carset x 12 month/year x 2 years 184320 pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 4pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 10 349 34.91 38 5 192 20.00 10.00 150.00 5760.00 0.10 8 0.80 3.20 614.40 500.00 2 1.26 5.05 969.70 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 Polybox Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 23040.00 24774.10 0.1344 T=S*2 U=G+M+R+T V=U/W 11520.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

13 DATE:

13) 69270-BZ120 - Handle Assy, Door Inside RH 69280-BZ120 - Handle Assy, Door Inside LH
Volume forecast for 2 years = 1920 carset/month x 4 pc/carset x 12 month/year x 2 years 184320 pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 4pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 10 349 34.91 38 5 192 20.00 10.00 150.00 5760.00 0.10 8 0.80 3.20 614.40 500.00 2 1.26 5.05 969.70 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 Polybox Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 23040.00 24774.10 0.1344 T=S*2 U=G+M+R+T V=U/W 11520.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

12 DATE:

12) 69210-BZ210 - Handle Assy, FR Door, Outside RH 69220-BZ210 - Handle Assy, FR Door, Outside LH
Volume forecast for 2 years = 1920 carset/month x 4 pc/carset x 12 month/year x 2 years 184320 pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 4pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 30 349 11.64 13 5 64 20.00 10.00 150.00 1920.00 0.10 8 0.80 3.20 204.80 500.00 2 1.26 5.05 323.23 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 Polybox Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 7680.00 8358.03 0.0453 T=S*2 U=G+M+R+T V=U/W 3840.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

11 DATE:

11) 69210-BZ240 - Handle Assy, FR Door, Outside RH 69220-BZ240 - Handle Assy, FR Door, Outside LH
Volume forecast for 2 years = 1920 carset/month x 4 pc/carset x 12 month/year x 2 years 184320 pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 4pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 30 349 11.64 13 5 64 20.00 10.00 150.00 1920.00 0.10 8 0.80 3.20 204.80 500.00 2 1.26 5.05 323.23 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 Polybox Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 7680.00 8358.03 0.0453 T=S*2 U=G+M+R+T V=U/W 3840.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

10

DATE:

10) 64780-BZ130 - Panel Assy, Back Door Trim

Volume forecast for 2 years = 1920 carset/month x 1 pc/carset x 12 month/year x 2 years 46080 pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 1pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 10 87 8.73 10 5 48 20.00 10.00 150.00 1440.00 0.10 8 0.80 3.20 153.60 500.00 2 1.26 5.05 242.42 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 Polybox Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 5760.00 6306.02 0.1368 T=S*2 U=G+M+R+T V=U/W 2880.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

DATE:

9) 81270-BZ060 - Lamp Assy, License Plate

Volume forecast for 2 years = 1920 carset/month x 2 pc/carset x 12 month/year x 2 years 92160 pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 2pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 15 175 11.64 13 5 64 20.00 10.00 150.00 1920.00 0.10 8 0.80 3.20 204.80 500.00 2 1.26 5.05 323.23 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 Polybox Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 7680.00 8358.03 0.0907 T=S*2 U=G+M+R+T V=U/W 3840.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

DATE:

8) 76085-BZ140 - Spoiler Sub-Assy,RR

Volume forecast for 2 years = 1920 carset/month x 2 pc/carset x 12 month/year x 2 years 92160 pcs (W)

NO.

ITEM Polybox contain piece per trolley # Total Part for 1 day [1920 pcs x 2pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 20 175 9 10 5 48 0.00 100.00 450.00 4800.00 0.00 8 0.00 0.00 0.00 500.00 2 1.26 5.05 242.42 Trolley D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 trolley Cost for 1 Trolley Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 trolley within an hour # Cost for labor per trolley # Total Cost for labor per box for 4 time change # Total labor cost for 2 trolley

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 19200.00 19892.42 0.2158 T=S*2 U=G+M+R+T V=U/W 9600.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of 7

DATE:

7) 81730-D87A0 - Lamp Assy, Side Turn Signal

Volume forecast for 2 years = 1920 carset/month x 1 pc/carset x 12 month/year x 2 years 46080 pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 1pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 30 87 2.91 3 5 16 20.00 10.00 150.00 480.00 0.10 8 0.80 3.20 51.20 500.00 2 1.26 5.05 80.81 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 Polybox Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 1920.00 2202.01 0.0478 T=S*2 U=G+M+R+T V=U/W 960.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

DATE:

6) 75805/6-BZ110 - Moulding Set,Outside

Volume forecast for 2 years = 1920 carset/month x 2 pc/carset x 12 month/year x 2 years 92160 pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 2pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 6 349 58 64 5 320 0.00 30.00 50.00 9600.00 0.10 8 0.80 3.20 1024.00 500.00 2 1.26 5.05 1616.16 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 PP Solid Box Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 38400.00 41090.16 0.4459 T=S*2 U=G+M+R+T V=U/W 19200.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

DATE:

5) 76061-BZ080 - Moulding Set,Outside

Volume forecast for 2 years = 1920 carset/month x 2 pc/carset x 12 month/year x 2 years 92160 pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 2pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 10 175 17 19 5 96 0.00 30.00 50.00 2880.00 0.10 8 0.80 3.20 307.20 500.00 2 1.26 5.05 484.85 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 PP Solid Box Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 11520.00 12362.05 0.1341 T=S*2 U=G+M+R+T V=U/W 5760.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

DATE:

4) 53121-BZ210 - Moulding, Radiator Grille, UPR

Volume forecast for 2 years = 1920 carset/month x 1 pc/carset x 12 month/year x 2 years 46080 pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 1pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 6 175 29 32 5 160 0.00 30.00 50.00 4800.00 0.10 8 0.80 3.20 512.00 500.00 2 1.26 5.05 808.08 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 PP Solid Box Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 19200.00 20570.08 0.4464 T=S*2 U=G+M+R+T V=U/W 9600.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

DATE:

3) 76851-BZ060 - Cover, FR Spoiler

Volume forecast for 2 years = 1920 carset/month x 1 pc/carset x 12 month/year x 2 years 46080 pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 1pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 6 175 29 32 5 160 0.00 30.00 50.00 4800.00 0.10 8 0.80 3.20 512.00 500.00 2 1.26 5.05 808.08 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 PP Solid Box Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 19200.00 20570.08 0.4464 T=S*2 U=G+M+R+T V=U/W 9600.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

DATE:

2) 52712/3-D87A1 - Moulding, FR Bumper Side, RH/LH

Volume forecast for 2 years = 1920 carset/month x 1 pc/carset x 12 month/year x 2 years 46080 pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 1pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 6 87 15 16 5 80 20.00 10.00 150.00 2400.00 0.10 8 0.80 3.20 256.00 500.00 2 1.26 5.05 404.04 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 Polybox Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 9600.00 10410.04 0.2259 T=S*2 U=G+M+R+T V=U/W 4800.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01

SUBJECT PART NAME MATERIAL PURPOSE

: : : :

PACKAGING STUDY D87A -

DELLOYD INDUSTRIES (M) SDN BHD PRODUCTION ENGINEERING DEPARTMENT SOLUTION DEVELOPMENT SHEET

Prepared

Verified

AMALINA

ZAMRI ISA DATE:

Page: 1

of

DATE:

1) 52712/3-D87A0 - Moulding, FR Bumper Side, RH/LH

Volume forecast for 2 years = 1920 carset/month x 1 pc/carset x 12 month/year x 2 years 46080 pcs (W)

NO.

ITEM Polybox contain piece per box # Total Part for 1 day [1920 pcs x 1pcs/carset)/22 day] # Total Polybox for 1 day # Total Polybox for 1 day x 10% allawonce

Cost (RM) 6 87 15 16 5 80 20.00 10.00 150.00 2400.00 0.10 8 0.80 3.20 256.00 500.00 2 1.26 5.05 404.04 Box D=C*3 E F G H=(E+F)*D I J K=I*J L=K*4 M=L*D N O P=N(22*9*O) Q=P*4 R=Q*D Piece A B C

Esttimed stock for 5 days # Total Polybox for 5 day

3 4 5 6 7

Cost of Nesting for 1 box Eva Foam for 1 box Cost for 1 Polybox Total cost for Nesting & Foam Est 1 rivet Total rivet per box (8) # Cost rivet per box # Total Cost rivet per box for 4 time change # Total rivet cost for 2 polybox

Est salary for general worker (9 hours a day, 22 days/month) 1 worker can complete 2 polybox within an hour # Cost for labor per box # Total Cost for labor per box for 4 time change # Total labor cost for 2 polybox

Lifespan of nesting and foam is estimated to be 6 month Nesting and foam needed to be fabricated twice per year Amortization = 2 years # Total Nesting and foam cost for 2 years 9600.00 10410.04 0.2259 T=S*2 U=G+M+R+T V=U/W 4800.00 S=H*2

10 Total Packaging Cost 11 Average cost per pc

REMARKS:

PE/002/01