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  • Bag 2.PREDICTIVE MAINTENANCE 1

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    Bayu Prayoga Part II
    473 vues12 pages
    Predictive maintenance uses measuring devices to accurately monitor the actual condition of equipment over time. This helps predict impending issues with machines before extensive failures occur. There are two types of defects - chance defects which happen suddenly, and drift defects which occur gradually as conditions change over time, like increased vibration, temperature, or noise. The goal of predictive maintenance is to detect these gradual defects early through monitoring so that problems can be addressed before complete breakdown. This helps increase equipment lifespan, improve safety and performance, and reduce unexpected downtime and maintenance costs.

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    Teknik Management dan perawatan

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    Bag 2.PREDICTIVE MAINTENANCE 1.ppt

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    Predictive maintenance uses measuring devices to accurately monitor the actual condition of equipment over time. This helps predict impending issues with machines before extensive failures occur. There are two types of defects - chance defects which happen suddenly, and drift defects which occur gradually as conditions change over time, like increased vibration, temperature, or noise. The goal of predictive maintenance is to detect these gradual defects early through monitoring so that problems can be addressed before complete breakdown. This helps increase equipment lifespan, improve safety and performance, and reduce unexpected downtime and maintenance costs.

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    Attribution Non-Commercial (BY-NC)
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    473 vues12 pages

    Bag 2.PREDICTIVE MAINTENANCE 1

    Transféré par

    Bayu Prayoga Part II
    Predictive maintenance uses measuring devices to accurately monitor the actual condition of equipment over time. This helps predict impending issues with machines before extensive failures occur. There are two types of defects - chance defects which happen suddenly, and drift defects which occur gradually as conditions change over time, like increased vibration, temperature, or noise. The goal of predictive maintenance is to detect these gradual defects early through monitoring so that problems can be addressed before complete breakdown. This helps increase equipment lifespan, improve safety and performance, and reduce unexpected downtime and maintenance costs.

    Droits d'auteur :

    Attribution Non-Commercial (BY-NC)
    Téléchargez comme PPT, PDF, TXT ou lisez en ligne sur Scribd
    Signaler comme contenu inapproprié
    sur 12

    PREDICTIVE MAINTENANCE

    DEFINISI PREDICTIVE MAINTENANCE


    Penggunaan Alat Ukur (measuring devices) untuk mendapatkan data akurat tentang kondisi aktual dari peralatan

    Tujuan Aktivitas : Meramalkan impending trouble yang terjadi pada mesin atau peralatan dan arrive at solution sebelum extensive failure occurs at the shop floor

    TROUBLES OR DEFECTS
    Perubahan kondisi yang sedang terjadi pada peralatan atau mesin yang dapat menyebabkan mulfunction atau kerusakan, contohnya temperatur alat yang lebih tinggi dari yang seharusnya, mesin vibrates more, runs louder and, hotter then finally breaks Defects pada peralatan dibagi menjadi 2 : 1. Chance Defects 2. Drift Defects

    CHANCE DEFECTS : Kerusakan yang terjadi secara tiba tiba atau mendadak pada saat peralatan bekerja seperti poros mesin patah karena fatique, roda gigi rompal,rantai putus tiba tiba, jembatan runtuh tiba tiba dst. DRIFT DEFECTS : Kerusakan yang terjadi secara pelan pelan (gradual) dan biasanya akan mencapai critical limit beyond which aktivitas perawatan harus dilakukan untuk mencegah kerusakan peralatan seperti bearing failure akibat salah pelumasan

    In real Practice, 90 % machine breakdowns due to Drift defect such as equipment runs louder, hotter, vibrates more and finally breaks

    Detecting these defects and then is analyzed for what happens and what should be done to correct the problems

    TUJUAN PREDICTIVE MAINTENANCE 1. Mendapatkan first hand diagnostic data 2. Mengurangi equipment breakdown 3. Memperbaiki kinerja mesin 4. Membuat maintenance guidelines

    MANFAAT PREDICTIVE MAINTENANCE 1. Longer machines life 2. Improve machine safety 3. Verification of new machine condition 4. Establish base line data for equipment 5. It can be used as early warning system for each equipment

    Predictive Maintenance is not a pre-scheduled maintenance program, but relies on data taken by sensors on a periodical or continuous time basis as well as by periodical human inspections in order to determine maintenance actions. In this way maintenance takes place only when necessary, leading to reduced maintenance costs, extended spare part and asset lifecycle. Moreover, unwanted and unscheduled shutdowns are avoided leading to high product quality, product cost reduction, safe working environment conditions.

    MODERN CONDITION MONITORING PROCESS

    SPECTRUM PREDICTIVE MAINTENANCE

    HOW PREDICTIVE MAINTENANCE WORKS

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