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  • Epsom Salt Production Process

    Transféré par

    Thomy Vollmer
    263 vues17 pages
    The document presents information about a desalination process. It provides flow rates, temperatures, and compositions of process streams. Key streams include a 60,000 kg/h feed stream at 25C, a 61,352 kg/h steam stream used for evaporation, and an 8,400 kg/h concentrated brine stream. Mass and energy balances are performed around the evaporator and crystallizer units.

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    The document presents information about a desalination process. It provides flow rates, temperatures, and compositions of process streams. Key streams include a 60,000 kg/h feed stream at 25C, a 61,352 kg/h steam stream used for evaporation, and an 8,400 kg/h concentrated brine stream. Mass and energy balances are performed around the evaporator and crystallizer units.

    Droits d'auteur :

    Attribution Non-Commercial (BY-NC)
    Téléchargez comme XLSX, PDF, TXT ou lisez en ligne sur Scribd
    Signaler comme contenu inapproprié
    263 vues17 pages

    Epsom Salt Production Process

    Transféré par

    Thomy Vollmer
    The document presents information about a desalination process. It provides flow rates, temperatures, and compositions of process streams. Key streams include a 60,000 kg/h feed stream at 25C, a 61,352 kg/h steam stream used for evaporation, and an 8,400 kg/h concentrated brine stream. Mass and energy balances are performed around the evaporator and crystallizer units.

    Droits d'auteur :

    Attribution Non-Commercial (BY-NC)
    Téléchargez comme XLSX, PDF, TXT ou lisez en ligne sur Scribd
    Signaler comme contenu inapproprié
    sur 17

    4

    Q evaporator
    Qcrystallizer

    37525.33333 KW
    265.6948564 KW

    Feed
    Flow Rate
    60000 kg/h
    Temperature
    25 C
    Concentration
    3.5 %
    dissolved salt
    2100 kg
    Pressure
    70 kPa

    Pressure at 2 = 101 kPa

    3
    Steam
    Flow rate
    Temperature
    Pressure

    61352.105 kg/h
    120 C
    200 kPa

    Dissolved salt 35 g/L in sea water


    Composition Parts per thousand
    Percentage %
    Chloride
    19.345
    55.03

    Sodium
    Sulfate
    Magnesium
    Calcium
    Potassium
    Bicarbonate
    Bromide
    Borate
    Strontium
    Fluoride
    Other
    Total

    10.752
    30.59
    2.701
    7.68
    1.295
    3.68
    0.416
    1.18
    0.39
    1.11
    0.145
    0.41
    0.066
    0.19
    0.027
    0.08
    0.013
    0.04
    0.001
    0.003
    less than 0.001
    less than 0.001
    35.151
    99.993

    Condensate
    flowrate
    temperature
    Vapor
    flowrate

    Evaporator

    61352.105
    100 C

    51600

    Separation

    Chemical Reactor

    Concentrated Brine
    Flowrate
    Temperature
    Concentration
    Pressure

    8400
    100
    25
    101

    kg/h
    C
    %
    kPa

    H2SO4 5M
    7
    NaOH 1M
    Flowrate
    Temperature

    11
    2576 kg/h
    25 C

    Flowrate
    temperature

    2318.4
    Solid Mg(OH)2 at Stream 10

    g/L in sea water


    mol
    0.272464789

    component
    Chloride

    186.76

    Stream 6 composition
    kilograms
    mass fraction
    total Kmol/h
    1155.63 0.137575 16.2764789

    0.467478261
    0.042203125
    0.053958333
    0.0104
    0.01
    0.002377049
    0.000826033
    0.000465517
    0.000148402
    5.26316E-05
    0
    0.86037414

    Sodium
    Sulfate
    Magnesium
    Calcium
    Potassium
    Bicarbonate
    Bromide
    Borate
    Strontium
    Fluoride
    Water

    642.39
    161.28
    77.28
    24.78
    23.31
    8.61
    3.99
    1.68
    0.84
    0.063
    6300.147

    0.076475
    0.0192
    0.0092
    0.00295
    0.002775
    0.001025
    0.000475
    0.0002
    0.0001
    7.5E-06
    0.750018

    27.93
    2.52
    3.22
    0.6195
    0.59769231
    0.14114754
    0.04993742
    0.02896552
    0.00958904
    0.00331579
    88.7344648

    Flowrate

    Mole of water at stream 12


    Mole of water needed for crystallization
    excess water to be evaporated
    or

    10789.24 kg/h

    Side Product

    Separation

    Temperature at stream 12

    9
    Temperature
    Flowrate
    Vapor

    Mg(OH)2
    10

    13

    12
    Chemical Reactor

    986.125 kg/h
    25 C

    kg/h

    Steam
    Temperature
    Flowrate
    Pressure

    15

    150 C
    434.398239 kg/h
    200 kPa

    12
    Crystallizer

    28666.66667
    71333.3333
    42666.6667
    14000

    43.6936111
    22.54
    21.1536111
    380.765

    water needed for crystallization


    ter to be evaporated

    Kmol/h
    Kmol/h
    Kmol/h
    kg/h

    80 C

    100 C
    380.765 kg/h

    14
    MgSO4.7H2O
    amount of solid MgSO4.7H2O

    16
    Condensate

    792.12 kg/h

    3500
    0.049065421
    3500
    0.08203125
    3500
    0.25

    Steam
    Pressure
    Temperature
    Flowrate

    200 kPa

    Feed
    50000 kg/h

    Feed

    Feed
    25000 kg/h

    25000 kg/h

    hF
    Temperature
    Flowrate
    xF

    -310.5
    25 C
    60000 kg/h
    0.035
    Feed

    Steam
    Ts
    Ps
    Flowrate

    120 C
    200 kPa
    61352.105 kg/h

    Flowrate
    x1
    T1

    Vapor
    Flowrate
    T1
    Hv

    51600
    373 K
    2257 kJ/kg

    P1

    101 kPa
    Condensate

    Flowrate
    lamda

    61352.105
    2201.9 kJ/kg

    Brine
    8400 kg/h
    0.25
    373 K

    hF
    Temperature
    Flowrate
    xF

    Vapor
    Flowrate
    T1
    Hv

    -82.8
    80 C
    1172.885 kg/h
    0.035
    Feed

    P1

    Steam
    Ts
    Ps
    Flowrate

    120 C
    200 kPa
    434.398239 kg/h

    Flowrate
    lamda

    solid
    Flowrate
    x1
    T1

    792.12
    0.25
    373

    380.765
    373 K
    2257 kJ/kg

    101 kPa
    Condensate
    434.398239
    2201.9 kJ/kg

    kg/h
    K

    Feed
    60000 kg/h
    NaOH
    2576 kg/h
    H2SO4
    986.125 kg/h
    Steam evaporator
    61352.105 kg/h
    Steam Crystallizer
    434.398239 kg/h

    Total

    125348.628

    Side Product
    10789.24 kg/h
    MgSO4.7H2O
    792.12 kg/h

    Condensate evaporator
    61352.105 kg/h
    Condensate crystallizer
    434.398239 kg/h
    Vapor evaporator
    51600 kg/h
    Vapor
    380.765 kg/h
    Total

    125348.628

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