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Compressed Air Systems

The Costs Associated with Air Leaks


US Customary Units
Based on 100 PSIG, $0.18/MCF, 8760 Hours/Year
Should cost per MCF vary the results can be prorated
Diameter of
leak in
inches

Cubic Feet/
minute

Cubic
feet/
day

Loss/day
dollars

Loss/month
dollars

Loss/year
dollars

1\64

0.45

648

0.12

3.50

42.57

1\32

1.60

2,304

0.41

12.44

151.37

3\64

3.66

5,270

0.95

28.46

346.27

1\16

6.45

9,288

1.67

50.16

610.22

3\32

14.50

20,880

3.76

112.75

1,371.82

1\8

25.80

37,152

6.69

200.62

2,440.89

3\16

58.30

83,952

15.11

453.34

5,515.65

1\4

103.00

148,320

26.70

800.93

9,744.62

5\16

162.00

233,280

41.99

1,259.71

15,326.50

3\8

234.00

336,960

60.65

1,819.58

22,138.27

Metric Units
Based on 6.89 bar, 4.55 per million liters, 8760 hours/year
Should cost per Mltr vary the results can be prorated
Diameter
in
mm

Area in
mm

Liters
min

Liters
day

Liters
month

Liters
year

Million
liters/ yr

Cost

0.5

0.196344

18.16667

26,160

784,800.1

9,548,402

9.548402

43.45

0.75

0.441773

40.87501

58,860.01

1,765,800

21,483,903

21.4839

97.76

0.785375

72.66668

104,640

3,139,200

38,193,606

38.19361

173.79

1.5

1.767094

163.5

235,440

7,063,201

85,935,614

85.93561

391.03

3.1415

290.6667

418,560.1

12,556,802

1.53E+08

152.7744

695.16

7.068375

654.0001

941,760.1

28,252,804

3.44E+08

343.7425

1,564.10

12.566

1,162.667

1,674,240

50,227,208

6.11E+08

611.0977

2,780.63

19.63438

1,816.667

2,616,000

78,480,012

9.55E+08

954.8402

4,344.73

10

78.5375

7,266.668

10,464,002

3.14E+08

3.82E+09

3,819.361

17,378.92

15

176.7094

16,350

23,544,004

7.06E+08

8.59E+09

8,593.561

39,102.57

2010 Schneider Electric. All rights reserved. All trademarks provided are the property of their respective
owners.

Compressed Air Systems


The Costs Associated with Air Leaks

2010 Schneider Electric. All rights reserved. All trademarks provided are the property of their respective
owners.

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