BDA 30803 Semester I Session 2013/2014

DEPARTMENT OF MATERIAL AND ENGINEERING DESIGN FACULTY OF MECHANICAL AND MANUFACTURING ENGINEERING UNIVERSITI TUN HUSSEIN ONN MALAYSIA (UTHM), JOHOR

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MECHANICAL ENGINEERING DESIGN (MED) 2nd ASSIGNMENT

Fatigue Failure Resulting from Variable Loading

S1.

A schematic of a clutch-testing machine is shown. The steel shaft rotates at a constant speed . An axial load, 1.xxx P is applied to the shaft and is cycled from zero to 1.xxx P. Change the xxx term in the axial load with your last three digits from your matric card number. The torque T induced by the clutch face onto the shaft is given by

T=

f (1.xxxP)( D + d ) 4

Where D and d are defined in the figure and f is the coefficient of friction of the clutch face. The shaft is machined with Sy = 800 MPa and Sut = 1000 MPa. The theoretical stress-concentration factors for the fillet are 3.0 and 1.8 for the axial and torsional loading, respectively. Assume the load variation P is synchronous with shaft rotation. With f = 0.3, find the maximum allowable load P such that the shaft will survive a minimum of 106 cycles with a factor of safety of 3. Use the modified Goodman criterion. Determined the corresponding factor of safety guarding against yielding.

1.xxx P

BDA 30803 Semester I Session 2013/2014

KEY IN ALL YOUR ANSWERS IN THE BOX AT THE EXCEL FILE GIVEN AND SAVE THE EXCEL FILE IN 2003 VERSION FORMAT WITH THE NAME OF YOUR MATRIC CARD NUMBER (e.g. AD000001.xls). THEN SENT THE SOFTCOPY OF THE FILE TO BELOW EMAIL ADDRESS ACCORDING TO YOUR CLASS SECTION

azwir.uthm@gmail.com for BDA 30803 Section 1, 2 & 3 and BDA 3083 Section 1

Please email to your section class leader for BDA 30803 Section 4, 5 & 6