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ENGINEERSINDIA LIMITED.
)ocumenl Caleaorv WELDING PROCEDURE SPECIFICATION (WPS) NAML OI; I'YORKS

LIMITED. JAIHIND PROJECTS

MECHANICAL WORKS GSU & C2+ RECOVERY TINIT

tPL FORMAT No JPL/GSUC2+A{EC/PP/T-05

IU,V. No : 00
hrte : 0l of02

BRA AMAPTITRA PETROCHEMICAL COMP'LEX PROJECTS

ndard spec No i 6,82-1100Rev.1 | EIL )=ormatNoI M 5 REV.1

(Section lx, ASME Boiler andPressure Vessel Code)

Project: Name of work : 'ob No, : Weldine Proc( Revision No Welding Proces

Brahamaputra c r a c k e ra n d p o l v m e r l i m i t e d . M E C H A N I C AW L ORKS. 6907

No 3 specjfication JPLIEIL/BCPL/PPIGSU C2+/W['S-05 Date : 08-06-2011

unit contractor:

G S U& C 2 + R E C O V E R U YN I T JAIHINDPROJECTSLIMITED.

No (5) supportins PQR

: JPL/EIL/BCPL/PPILLDPE/PQR-05 {REV.00)

: 0 1
: GTAW/SMAW
Types

: MANUAL
(Automatic , a n u a lM cr Semr A u t o) M , achine

Applicable

Clz

l9A,D19A,A24A,A39A,B39A s : A l9A,B
37%Deg!2%Deg

(Qw- .02 rorNTs

oint Design ( Yes lacking ): la j Materii ( r t / p e ) :

SINGLE V BUTT WELD

(No): NO

i
,i, 1.5mm

t.,

l
I

N/A

D i a: 6 " ( i n c h )

2i.5mm to 3mm

Prodr ;ketches, re specified( I

"BASEMETAT ( q w - 4 0 3 ) PNo UnassiBned Ty e a n d Grade Specification Ty e a n d Grade Specification

OR

1 OR : :

G r o uN po

t o PN o

G r o uN po Unassigned

A S T MA 1 0 6 G R B , A I ; T M A 672 GR.B60 CL22 A 6 7 2 G R 8 6 0 C L2 2 A S T MA 1 0 6 G R B , A : ; T M

Chem Analysisnd Mech Prop

: N/A

Base M e t a l :G r

: 1.5mm 1:oI4.22mm

Fillet

All

PipeOia Range Other

Groove

: ALL YES

F e t

TI'I|CKNE55 MAXIMUMPASS < u mm :

FITLER MET/

GTAW 6 T 5.18
ER-70S-2 2.5mm 8mm

SMAW
A

Other Other

A N o

Spec No {SFA) AWS No (Cl ;ize of filler me

5.1 E7018 2.5mm 6.22mm N/A N/A N/A

:lectrode Flux ( :lux trade naml :onsumable ins

lss )

Each base me

- filler metal combinaion should be recorded individuallv

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DATE:

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NAME: r '-o.g)}.c$B4ev-li''

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BRAHMAPTJTRA CRACKER AND POLYMEN T-ITTTNT

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JAIHIND PROJECTS LIMITED.

L WORKS GSU & Cz+ nocgygp'y gN11

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title

JPL FORMAT No Ll1A TKUJI-U IS 00 'U5I WLLD HEATTREATMENT ( ALL (6G) uP ALL UPHILL Down emperatur ea n g e : R i m er a n g e : AW - 407 ) 595_620.C 200.C/HR MAX JPL/GSUC2+/NIEC/PP/F
Ptge : 02 ol 02

EIL
P O S t T t O N S( , Position (s) of ( Welding Progr( Dosition(s) of I

andad spec No : $82-i100 Rev.1

EtLFormatNo : M S REV1

w-40s)
oove: sron i tet:

PREHEAT ( Q! Pre Heat temp InterpassTemp

'_4061 vlin: M a x: 10.C 2S0"C MAX

N/A

GAS(Qw-408) Shieldin ga s G {es) ARGON 99 995%

Percent composition (mrxtures)

Pre heat maintr rance :

lContinuous or pecial heating where appticableshould be recorded)

Flow Rate
G a sB a c k i n p

6-L0 lmo
N/A N/n

Trailing ShreldingGas Composition

|ACTERlSrlcs ( AIW 409)

current AC or D Amps ( range ) { and Volts

DC 100-1ss(cTAW) 17(SMAW) / 99-1

should be record,:d for each ejectrode sssize, positjon, and thickness, etc Thrs

Polarity v o r t a s( eR a n s e )

DCEN(GTAW)/ DCEP(SMAW) 11-18(GTAW) / 24_28(SMAW)

_ _

Tungsten Electr je Sizeand Type

)e listed in a tabular form similar to that shown below )

Mode of Metal

ansfer for GMAW

Electrode wire f ed Speed range

TECHNTQU ( (Ew - 4 1 0 ) ;tringor Weave i e a d : lrifice o. GasCL) S i z eI

ss Cleaning( Brushing,Gnnding etc

R C ) OS TT R I N G A I\ i DO T H E R WEAVE BEAD 8 n l m M l N , L g m1 n MAX B R U S H I N& GG R INDING N/q 2 5 iT I M E S O F E L: C T R O D C EORE DIA N/A MULTIPLE PASS SINIGLE 65 101mm/min NCNE

vlethod of Back o u g r n B : )scillation: :ontact Tube to' /ork Distance: ,4utipleor Single ,ass {per side) : /ultiple or singlr e l e c t r o d e s : ravel Speed ( Ra r g e ) : e e n r n SI Ither:

WELD LAY R(S)

ROOt HOT FI L LN I CAPPIA

F I L L EM RETAL PROCESS CLASS GIAW G]AW SIVIAW SIVIAW ER-70S-2 ER-70S-2 E7018 E 7078 DIA,
z )

CURRENT
TYPE POLAR AMPR RANGE

VOLTRANGE
rl-ai

T R A V ES LPEED RANGE mm/nrin

of, /) oo.zJ

OTHER

25 25 25

D C E N 100-10s DCEN r+z-l)) D C E P 99-105 D C E P LO9-777

11-18 25-28

82 1,1, 101 1

JPL

iIGNATURE :

S I G N A T U R:E

NAME:

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NAME:

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)ESIGNATION

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DATE : )ATE :

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#
hile

DocumenlCatagory P R ( X : l i t ) t [ i t r Q l r At , t t , l ( A r t o N t i l : . ( o R t ) ( p Q I r )

B R{ t A M A P U I ' R AP I i T R ( X ] t E MI ( : At . ( ' O t v t p l . l t xp R o . t t i ( ' ] ' s

EIL spec No : 6{2.1100 Rev.1 lElL FomalNo M 6 REV,I lkt..t N,, : oo

JPl./Ll-t)Pr:-tI DPtf M F:(:/pp/t'-06

Pugc : lll of02

PROCEDUR E Q U A L I F I C A T I OR (PQR) NE C O R D ( S e c t i o nl X , A SME Boller and PressureVessel Code) ls/u/2017

: BCPL
Name lob N( :ompi LLDPE/HDPEUNIT

Work

: MECHANICAI WORKS | 6907

y Name : J/UHINO PROJECTS tlMlTEO. )rocec 'eQualif@tionReclcrdNo. tJpL/EtVBCpLlpplt-tDpElpqR.{) (REV.00) , tPL/EtVscPLlPP ,/PS N ItLDPElwPs.0 (REv.01) Process(es)
fype (l

: GTAWSMAW : MANUAL

Auomatic,Semi- Auto) )nual, QW .402)

D i a : 6 nch) IASEt! TArs(Qw- 4031

i15mm i I

I
:595-620'c : 200'C/HR MAx : N/A

singleV Butt weld

(qW - '!07} POSTWETD TREATMENT HEAT Temperature Time

toPNo: 1

Spec
Type or ;rade PNO: i 1

: A 106
:GR.8

Other

: 7.11 mm :6 " (INCH)

Ither

GAS(QW - 4081 Typeofcas o.Gass Composition of GasMixture : ARGON : 99.995%

FILLER

ALs (ql/ - i104) AGhFis ANo: | : : :

GTAW 1 2.5 6 5.18 ER-70S.2

SMAW 1 2.5 4 5.1 E7Ot8

(QW - {9) CHARACIERTSTTCS : D C : DCEN(GTAWVDGEP{SMAW) Votts :11-18(cTAWl/Za_28(StutAWl

Size of Filler M( ;FA Spe lWS Cla )ther

rode frlo ation ction

rdF$s(GrAwl/9!!117(sMAw)

POStTtO (qw-/|os)
'Gr@ve : 5G : UPHILL

TECHNIQUE(QW . 'r1O} Travel Speed Strins or Weave g""J Oscillation : 55.7 - 66.2 mm/min{cTAw) / 82.r-1Ot.1mm/min(SMAWI

ression Cther

(Uphill, Downhill)

: mlNG rcR ROOTTWAW 8AO fOR FtUUp.Hfr PASS & FtNAt : 2.5 TTMES OF EUCTRODE COREDtA MULT|PASS SlNGLf

Multipass or Single Pass ( Per Side ) : ;in8le or Multiple Electrodes i fther

PREHEAT QW-4(E) PreheatT mp Interpass e m p Other : AMBIENT 250'C

--/.-A
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JPL/LI,DPE.HDPE/ME( :/PP/I"06

character of fallure & locatlon

goken -parent metal fracture-ductlle.

Guided Bend Tests (Qw - 160)

F8-2 RB.I

(Testcried out as per ASME-Sc.lXl2010,qW451.1)

FilletWeld Testlqw - 180)

Penetration into Parent Metal: Yes

OTHER EXAMITATION HV-10: SURVEY HARDNESS r982(Ra-2003) TEST METHOD: E-92:

HARONESS E WEID HARENESS @ HAZ HARDNESS@ PARENT

2t5.203.202HV 10 HV 10 191.189.184 HV 10 1r0.169.168

NO. : 01 DATE| 2610412077 : FWHTREPORT TREATMENT HEAT ilo. : RTREPORT TE5TfNG l3(Gsul DATE:26/tt4l207r

the statements in this record are correct and that th te5t welds were p.epared, wlded and tested in accordance with the requirements of Section lX of the AsME Code

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RECD\TRYT]MT )nl CatcgoryRADIOGRAPHY I NTERPRETAII ON REPORT NAME OF WORKS : MIfI IA.I{ICALWORI{SGS,'&CI+

; JPL/ Ggg COMPLEXPROJECTSJPLFORMATNo. title : BMIIMAPUTM PETROCHEMICAL 'd specNo . 6-82-1100Rev. I 16REVl EILFORMATNO.:M ydADIocRAPHY INTERPRETAIIONREPOKT
IOGRAPHYTECHNIQUE: SW$J/DWSI/DWDI EprAr{cE STANDARD/ASMEb 31.3/ AStiME SEC.VIII
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JOINT STATUS

I\ : AC,CEPIANCE l{ : REIPAIR CS: CIIECKSURFACE

RT : R.E-IAKE RS : RESHOOT H : HOLD

S : DRESSANDRESHOOT

CRS : CLEANANDRESHOOI'

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